43 0 40MB
Page Class Number
TMB6
1
of
321
Department
Technical Manual 7341−01
Maintenance manual
Development Div.1 Development Headquarters Approved Checked In Charge 淺田 年英
山本 秀樹
Suzuki
Confidential
Model Name
UW-500V
Product Name
Currency sorter
Manual Name
SERIES
Service manual
GLORY GTS20204-d:2010-04-01
Page 2
of 321
Records of Revision Rev.
YYYY-MM-DD
Chief Contents
In Charge
Issued
2012 - 03 – 19
Original issue
Suzuki
■TABLE OF CONTENTS Modification of content(DOWNLOAD MAINCPU PROGRAM) Addition of content(DOWNLOAD MAINCPU PROGRAM AND FPGA PROGRAM) P.8 Modification of content(DOWNLOAD MAINCPU PROGRAM)
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2012- 10 -
P.9 Modification of explanation(DOWNLOAD MAINCPU PROGRAM) Addition of content(DOWNLOAD MAINCPU PROGRAM AND FPGA PROGRAM) Addition of explanation(DOWNLOAD MAINCPU PROGRAM AND FPGA PROGRAM) P.11 Modification of explanation(DOWNLOAD DISPLAY PROGRAM) P.132 Modification of switch setting PP.219-220 Modification of “TABLE OF ERROR CODES” P.284 Addition of Error Code (8910) Delete the following Pages: PP.242-245,PP.252-254,P.263,P.279,P.280,PP.285-288
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GLORY
Class
TMB6
Number
7341
GTS20204-d:2010-04-01
UW-500V CURRENCY SORTER
Service Manual
■ TABLE OF CONTENTS 1.CONSTITUTION OF MACHINE
P
1
P
1
P
3
P
4
P
5
CONNECT BATTERY CONNECTOR
P
5
LOAD SETTING DATA
P
6
SET THE TIME
P
7
P
8
LAYOUT OF MAINCPU BOARD
P
8
DOWNLOAD MAINCPU PROGRAM
P
8 △1
DOWNLOAD MAINCPU PROGRAM AND FPGA PROGRAM
P
9 △1
DOWNLOAD DISPLAY PROGRAM
P 10
DOWNLOAD BV PROGRAM
P 11
OUTWARD OF MACHINE HOPPER BLOCK・VERIFICATION BLOCK・ UPPER TRANSPORTATION BLOCK INTERMEDIATE TRANSPORTATION BLOCK
2.HOW TO SET INITIAL SETTINGS
3.HOW TO DOWNLOAD PROGRAM
4.HOW TO TAKE LOG DATA TAKE ALL LOG DATA OF MAIN
5.HOW TO MAKE PERIODIC INSPECTION
P 14 P 14
P 15
TOOLS FOR PERIODIC INSPECTION
P 15
CONTENTS OF PERIODIC INSPECTION
P 15
TABLE OF PERIODIC REPLACEMENT
P 24
REPLACE PARTS OF PERIODIC REPLACEMENT
P 25
LAYOUT OF SENSOR AND ACTUATOR
P 31
6.HOW TO REPLACE UNITS OR PARTS
P 32
TOOLS FOR MAINTENANCE
P 32
HOPPER UNIT
P 33
FEED UNIT
P 34
BILL VERIFICATION (BV) UNIT
P 37
UPPER TRANSPORTATION UNIT AND REJECT UNIT
P 39
INTERMEDIATE TRANSPORTATION UNIT
P 43
STACKER UNIT
P 45
POWER SUPPLY
P 46
DC MOTOR OF BILL HOLDER
P 48
STEPPING MOTOR OF FEED ROLLER
P 49
COOLING FAN
P 50
DC MOTOR OF UPPER TRANS.
P 51
SOLENOID OF UPPER TRANS.
P 52
FLIPPER SET OF UPPER TRANS.
P 53
STEPPING MOTOR OF UPPER TRANS.
P 54
DC MOTOR OF INTERMED. TRANS.
P 55
SOLENOID OF INTERMED. TRANS.
P 56
FLIPPING SHAFT SET OF INTERMED. TRANS.
P 57
STEPPING MOTOR OF STACKER
P 58
PLACEMENT OF ELECTRIC BOARDS
P 59
TABLE OF ELECTRIC BOARDS
P 59
MAINCPU BOARD
P 60
I/O-CORE BOARD
P 61
STDR BOARD
P 62
PWR-DC BOARD
P 63
PWR-AC BOARD
P 64
LED2 (STACKER LED) BOARD
P 66
DISP BOARD
P 68
SW BOARD
P 71
LED1 (DISPLAY LED) BOARD
P 72
I/F BOARD for UW-500CNS
P 72a
IF5 BOARD for UW-500V
P 72b
7.HOW TO ADJUST BLOCKS
P 73
HOPPER BLOCK
P 73
FEED BLOCK
P 80
VERIFICATION BLOCK
P 90
UPPER TRANSPORTATION BLOCK AND REJECT BLOCK
P 92
INTERMEDIATE TRANSPORTATION BLOCK
P107
STACKER BLOCK
P117
UPPER UNIT BLOCK
P119
LOWER UNIT BLOCK
P124
AFTER INSTALLATION BLOCK
P128
ELECTRIC PARTS
P132
8.RAS SPECIFICATIONS
P133
OPERATION OF RAS MODE
P133
TABLE OF RAS CODES
P135
DETAILS
P138
9.TROUBLE SHOOTING
P219
SYSTEM OF ERROR CODES
P219
TABLE OF ERROR CODES
P219
DETAILS
P221
Appendix.WIRING DIAGRAMS
1.CONSTITUTION OF MACHINE OUTWARD OF MACHINE ①Display and operation panel
②Upper stacker
③Reject stacker
Handle A Use when you open upper cover.
Handle 1 Use when you open display and operation panel.
④Power switch ⑤Hopper ⑥Bill holder release button
Handle 2 Use when you open and close upper block.
⑦Display panel of stacker ⑧Stacker
①Display and operation panel It has two LCD displays and some operation keys. ②Upper stacker It stacks bills which are not specified at stackers or are rejected. (It is possible to change mode in stacker pattern setting.) ③Reject stacker It stacks rejected bills.
capacity: 150 bills at the maximum
④Power switch You use when you want to turn on power and turn off. ⑤Hopper It is where you set bills.
capacity: 1000 bills at the maximum
⑥Bill holder release button You use when you want to release bill holder from bills.
-1-
capacity: 150 bills at the maximum
⑦Display panel of stacker It displays pieces of bills in the stacker and condition of the stacker. ⑧Stacker It stacks counted bills.
capacity: 500 bills at the maximum for each stackers
Handle 3 Use when you open and close side door.
Power connector Connect power cord.
LAN connector Connect LAN cord.
-2-
HOPPER BLOCK・VERIFICATION BLOCK・UPPER TRANSPORTATION BLOCK
Handle F Use when you open and close upper transportation.
Handle D Use when you open and close upper transportation.
Handle J Use when you close upper transportation.
Verification block Hopper block
Upper transportation block
Handle H Use when you open and close upper transportation.
Handle G Use when you open and close upper transportation.
Handle B Use when you open and close front of verification.
Rotate handle Use when you remove error of upper transportation.
Handle E Use when you open and close back of verification. -3-
Handle F Use when you open and close hopper.
INTERMEDIATE TRANSPORTATION BLOCK
Intermediate transportation block
Handle K Use when you open and close intermediate transportation.
Stopper Use when it keeps openinng intermediate transportation.
-4-
2.HOW TO SET INITIAL SETTINGS CONNECT BATTERY CONNECTOR
At initial, connector of battery on MAINCPU board is taken off from the board. So, you connect it to CNBAT.
2
Layout of MAINCPU board
1
CNBAT
CAUTION RISK OF EXPLOSION IF BATTERY IS REPLACED BY AN INCORRECT TYPE. DISPOSE OF THE LITHIUM BATTERY ACCORDING TO LOCAL REGULATIONS.
-5-
LOAD SETTING DATA Setting data can be loaded with RAS0040. If you want to know detail of RAS0040, refer RAS SPECIFICATIONS. (P.155) ①Check whether CF card is on the CNCF located in MAINCPU board. ②Into RAS mode. Press
→
→
→
③Choose “MAINTENANCE” and press ④Choose “0040 DATA” and press
→
keys in the sequence.
key. key.
And display changes process select menu screen.
>LOAD LOAD LOAD LOAD LOAD LOAD LOAD
<DATA> DENOMI ALL DATA >:CPU SENSOR ADJ PATTERN BASE1−SET BASE2−SET BLOCK
⑤Choose “LOAD DENOMI” and press
key.
And display changes confirmation screen. <LOAD DENOMI> LOAD? YES / NO ← → :ACCEPT WAIT
⑥Press the data. ⑦Press
key to become ”YES” blinking, and after press
key and back to process select menu screen.
⑧Choose “LOAD ALL DATA” same to the process ⑤∼⑦. ⑨Choose “LOAD SENSOR ADJ” same to the process ⑤∼⑦. ⑩Press
key more three times and end RAS mode.
-6-
key to start loading
SET THE TIME Time setting can be set in USER SETTING 1. If you want to know detail of time setting, refer users manual.
key during pressing
①press
②Choose “TIME SET” and press
key. key.
And display changes time setting screen.
TIME SET 2007/01/01 00:00:00 ▲
③Set the date and time. Press
keys to move cursol.
Press
∼
keys to input value.
(or, press
keys to increment and decrement value.)
④Press
key and set the data of date and time.
⑤Press
key and end USER SETTING 1.
LIMPNESS-SENSOR ADJUSTMENT
---- Only at the replacement of BV-UNIT ---①Choose “PROCESS” and press
key.
②Choose “7500 BV SENSOR ADJ” and press
key.
③Press
key and check to process end normal state.
④Press
key and back to process select menu screen.
-7-
3.HOW TO DOWNLOAD PROGRAM
LAYOUT OF MAINCPU BOARD
SW1
SW2 4
ON
1
OFF ON
OFF 1
8
CNCF
DOWNLOAD MAINCPU PROGRAM
△1
・Execution from RASmode ①Insert CF card which has main program on CNCF located in MAINCPU board. ②Into RAS mode. Press
→
→
③Choose “MAINTENANCE” and press
→
→
keys in the sequence.
key.
④Choose “0080 PROGRAM LOAD” and press
key.
And display changes program select menu screen. If you want to know detail of “PROGRAM LOAD”, refer RAS SPECIFICATIONS. (P.176)
<PROGRAM LOAD> >MAIN−CPU DISP−CPU DISP−IMG BV−CPU
-8-
⑤Choose “MAIN-CPU”and press
key.
And display changes confirmation screen. <PROGRAM LOAD> LOAD? YES / NO ← → :ACCEPT WAIT
⑥Press
key to become ”YES” blinking,and after press
key to start download.
※In the download process, displays state of download to display panel of stacker.
in erasing state CPU ALL ErSE in writing state CPU ALL LoAd XX (XX: progress ratio) normal end CPU ALL PASS abnormal end CPU XXXX (XXXX: error origin) ・Execution at power on
△1
①Insert CF card which has main program on CNCF located in MAINCPU board. ②Turn on switch NO.1 of SW1 and NO.2 located in MAINCPU board. ③Turn on power switch. ④Turn off switch NO.1 of SW1 and start download. ⑤Check to see that LD2 is on. ⑥Turn off power switch and turn off switch NO.2 of SW1. DOWNLOAD MAINCPU PROGRAM AND FPGA PROGRAM
△1
・Execution at power on ①Insert CF card which has main program and FPGA program on CNCF located in MAINCPU board. ②Turn on switch NO.1 of SW2 located in MAINCPU board. -9-
③Turn on power switch. ④Turn off switch NO.1 of SW2 and start download MAINCPU program and FPGA program. ⑤Check to see that LD2 is on.
DOWNLOAD DISPLAY PROGRAM ・Execution from RASmode ①Insert CF card which has display program on CNCF located in MAINCPU board. (Display program exists two types, in whole data and in image data only.)
※Operations to program select menu screen are same to the process ②∼④ of “Execution from RASmode” of download main program.
<PROGRAM LOAD> MAIN−CPU >DISP−CPU DISP−IMG BV−CPU
⑤Choose “DISP-CPU” when you want to download whole program or choose “DISP-IMG” when you want to download only image data. After the choice, press
key. And display changes confirmation screen.
<PROGRAM LOAD> LOAD? YES / NO ← → :ACCEPT WAIT
⑥Press
key to become ”YES” blinking,and after press
key to start download.
※In the download process, displays state of download to display panel of stacker. download whole program: in writing state dSP ALL LoAd XX (XX: progress ratio) normal end dSP ALL PASS abnormal end dSP ALL
LoAd
0
download image data: in writing state dIG ALL LoAd XX (XX: progress ratio) normal end dIG ALL PASS abnormal end dIG ALL - 10 -
LoAd
0
・Execution at power on (It is only able to download whole program) ①Insert CF card which has display program(whole data) on CNCF located in MAINCPU board. ②Turn on switch NO.1 of SW1 and NO.3 located in MAINCPU board. ③Turn on power switch. ④Turn off switch NO.1 of SW1 and start download. ⑤Check to see that LD2 is on. ⑥Turn off power switch and turn off switch NO.3 of SW1. DOWNLOAD BV PROGRAM ・Direct execution by BVCPU board Layout of BVCPU board
①Turn off power switch. ②Set rotary switch (ASW) to “D” ③Turn on power switch.(Don’t insert SD card yet on the adapter.) ④Check indication of LED that it becomes to download wait state. Number of LED
0 ☆ ☆ ☆
1 ○ ☆ ☆
2 ○ ○ ☆
3 × × ☆
Download wait state Download wait state Download wait state
⑤Insert SD card on the adapter. Note: It needs a download file named with“D***_***.***” (***_***.***: file number). - 11 -
△1
It can’t download when it has more than two files. ⑥Push button switch(PSW). And check data in SD card. Number of LED
0 1 2 3 × × × ×
check successful
⑦Set rotary switch to “0”. ⑧Push button switch and start download. Number of LED
0 ☆ × ☆ × ☆ × ○
1 × ☆ ☆ × × ☆ ○
2 × × × ☆ ☆ ☆ ○
3 × × × × × × ○
Writing FLASH Writing FLASH Writing FLASH Writing FLASH Writing FLASH Writing FLASH Normal end
(MainAPL) (FPGA) (Main setting) (Main table) (Sub FPGA) (Sub table)
Note. When download process ends with abnormal state, turn on and off LEDs below. Device error of SD card or not exist any download files: LEDs turn on through 0 to 3 in the sequence. Download error: All LEDs turn on→All LEDs turn off→current state(above-mentioned) ⑨Turn off power switch. ⑩Eject the SD card on the adapter.
DOWNLOAD BV PARAMETER
・Direct execution by BVCPU board Layout of BVCPU board
- 12 -
①Turn off power switch. ②Set rotary switch (ASW) to “8” ③Turn on power switch.(Don’t insert SD card yet on the adapter.) ④Insert SD card on the adapter. Note: It needs a download file named with“HVDK****.SDF” (****.: file number). It can’t download when it has more than two files. ⑤Push button switch(PSW). And check data in SD card. Number of LED
0 1 2 3 ○ ○ × ×
Download wait state
⑥Set rotary switch to “0”. ⑦Push button switch and start download. Number of LED
0 1 2 3 ○ ○ ○ ☆ ☆ ☆ ☆ ×
Writing Writing (Abormal)
○ ○ ○ ○ ☆ ☆ ☆ ☆
Normal end Abormal end
⑧Turn off power switch. ⑨Eject the SD card on the adapter.
- 13 -
4.HOW TO TAKE LOG DATA TAKE ALL LOG DATA OF MAIN ①Check CF card onCNCF located in MAINCPU board. ②Into RAS mode. Press
→
→
→
③Choose “MAINTENANCE”and press ④Choose “0030 LOG” and press
→
keys in the sequence.
key. key.
And display changes program select menu screen.
>SAVE CLEAR CLEAR CLEAR
If you want to know detail of “LOG”, refer RAS SPECIFICATIONS. (P.150)
<LOG> ALL LOG >:CF CF LOG ALL LOG SELECT LOG
⑤Choose “SAVE ALL LOG” and press
key.
And display changes confirmation screen.
<SAVE ALL LOG> SAVE? YES / NO ← → :ACCEPT WAIT
⑥Press key to become ”YES” blinking,and after press to CF card.
key to start saving data
It is blinking ”WAIT” in saving, and after displays “END” if the saving process ends normal, or displays “ERR” if it ends abnormal. ⑦If it displays “END”, remove CF card from CNCF, and take data in folder named “LOG”. ⑧Insert the CF card on CNCF.
- 14 -
5.HOW TO MAKE PERIODIC INSPECTION TOOLS FOR PERIODIC INSPECTION
No
1 2 3 4 5 6 7 8 9 10 11 12
tools Phillips screwdriver L=103mm Flathead screwdriver L=103mm Precision driver Cleaning brush Blower(small size) Forceps Alcohol Waste clothes Digital multi tester Grease (*1) Thichness gauge(t=0.06,0.07,0.08) GSP replacement jig(Item code: JB50Z1194Z0)
(*1)
"MARUTENPU" PS2(Kyodo yushi) →for metalic parts and bearings "MARUTENPU" SA(Kyodo yushi) →for rosin parts
CONTENTS OF PERIODIC INSPECTION
units ①check Hopper block, ②check Feed block ③check Verification ①check block ②check Upper trans- ①check portation block, ②check
contents of periodic inspection
remark
foreign matter rollers and clean sensors and clean foreign matter sensors and clean foreign matter sensors and clean
Reject block
①check ②check ①check Stacker block ②check
Intermediate transportation block
foreign matter sensors and clean foreign matter sensors and clean
(note) Inspection cycle is 6 months. Please lecture cleaning method to customers due to avoid from machine trouble. When you clean up inner of the machine, mind to turn off power switch. If you don't, it will cause electric shock or injury. Don't use neutral detergent, benzine, thinner, compounded wax, etc. to clean the product. It becomes to fade, damage and cause machine trouble.
- 15 -
Model Block
UW-500 Feed block
Contents
Check feed condition
Procedure No ① Lock feed roller and
Purpose
Visually check that bills are discharged, and prevent error due to abnormal transfer of bills.
Necessary none tools
Operation time
3 min. Inspection cycle Drawing
rotate the reversing roller direction of pointing arrow. And check that it rotate smooth.
6months Remarks
reversing roller
*If it doesn't rotate smooth, foreign matters are possibly between feed roller and reversing roller. Then, please remove it.
② Feed bills and check
feed roller
visually that skew don't occurs at hopper gate. *If gate adjustment needs, refer
"HOW TO ADJUST BLOCKS"(P.85). reversing roller feed roller
- 16 -
Model Block
UW-500 Hopper, Feed
Contents
Clean sensors and rollers
Procedure No ① Check visually that foreign matter are not in feed block.
Purpose Prevent from feeding troubles Necessary Waste clothes, Alcohol, Cleaning brash, Blower tools
Operation time
5 min. Inspection cycle Drawing sensor
② Clean sensors by cleaning brash and blower. ③ Check rubber of rollers. If surface of rubber is dirty, clean by waste clothes with alcohol.
rollers
- 17 -
sensor
6months Remarks
Model Block
UW-500 Hopper block
Contents
Clean hopper sensors
No
Purpose Obviate errors of sensors Necessary Cleaning Brash,Blower tools
Operation time
5 min.
Procedure
① Hold handle 1 located display and operation panel and pull this side.
② Hold handle A and lift up.
③ Hold handle B and lift up. Front of verification block is opened.
④ Hold handle C and lift up. Clean these 6 sensors by cleaning brash and remove dust.
⑤ Set these handles in reverse sequence.
- 18 -
Inspection cycle Drawing
6months Remarks
Model Block Contents No
UW-500 Purpose Obviate errors of sensors Verification blk. Clean verification sensors
Necessary Cleaning Brash,Blower tools
Operation time
5 min.
Procedure
① Hold handle 1 located display and operation panel and pull this side.
② Hold handle A and lift up.
③ Hold handle B and lift up.
④ Clean these 16 sensors by cleaning brash and remove dust.
⑤ Set these handles in reverse sequence.
- 19 -
Inspection cycle Drawing
6months Remarks
Model Block
UW-500 Purpose Obviate errors of sensors Upr. trans, RJ Clean upper Necessary Cleaning Brash,Blower tools Contents transportation sensors Operation time 10 min. Inspection cycle Procedure Drawing No ① Hold handle 1 located display and operation panel and pull this side.
② Hold handle A and lift up.
③ Hold handle D during holding handle F and lift up until the block is fixed.
④ Clean these 8 sensors by cleaning brash and remove dust.
- 20 -
6months Remarks
No
Procedure
Drawing
⑤ Hold handle G and lift up. Clean these 8 sensors by cleaning brash and remove dust.
⑥ Hold handle H and pull this side. Clean these 8 sensors by cleaning brash and remove dust.
⑦ Hold handle 3 located side of upper transportation. Then, keep it lifting up and pull left.
⑧ Clean these 8 sensors by cleaning brash and remove dust.
⑨ Set these handles in reverse sequence.
- 21 -
Remarks
No
Procedure
Drawing
Clean sensors of upper stacker and reject stacker. (The placement of sensors are same between upper stacker and reject stacker.)
⑩ Clean these 8 sensors by cleaning brash and remove dust.
⑪ Clean these 8 sensors by cleaning brash and remove dust.
- 22 -
Remarks
Model Block Contents No
UW-500 Purpose Obviate errors of sensors Intermed. trans Clean intermed. transportation sensors
Necessary Cleaning Brash,Blower tools
Operation time
5 min.
Procedure
Inspection cycle Drawing
① Hold handle 2 located display and operation panel and lift up upper unit block.
② Clean the area of pointing arrow by cleaning brash and remove dust. If you lift up handle K without cleaning it, dust drops in the machine and causes machine trouble.
③ Hold handle K and lift up. Then, pick stopper and put into stopper holder.
Stopper holder
④ Clean these 16 sensors by cleaning brash and remove dust.
⑤ Set these handles in reverse sequence.
- 23 -
6months Remarks
TABLE OF PERIODIC REPLACEMENT Item name feed roller set (L) feed roller set (R) reversing roller set flat belt flat belt hopper base hopper base kicker belt 1 kicker roller 1 flat belt lower transfer belt flat belt flipper set flipper set flat belt flat belt flat belt flipping shaft set gas spring
Item Code JB50B1020Z0 JB50B1030Z0 JB50B2070Z0 31430973 31430792 JB50B1131Z0 JB50B1132Z0 JB50B1052Z0 JB50B1051Z0 3143T255 DJD1S3002Z0 31430751 JB50D5040Z0 JB50D5050Z0 31431022 31431201 31430484 JB50E12A0Z0 34601265
pcs. 1 1 1 2 2 1 1 3 3 2 2 2 1 1 2 2 6 4 2
Block name Feed Feed Feed Feed Feed Feed Feed Feed Feed Upper trans. Upper trans. Upper trans. Upper trans. Upper trans. Intermed. trans. Intermed. trans. Intermed. trans. Intermed. trans. After installation
- 24 -
Periodic replacement cycle either 2 years or pass 30 million sheets either 2 years or pass 30 million sheets either 2 years or pass 30 million sheets either 2 years or pass 30 million sheets either 2 years or pass 30 million sheets pass 30 million sheets pass 30 million sheets pass 15 million sheets pass 15 million sheets either 2 years or pass 30 million sheets either 2 years or pass 30 million sheets either 2 years or pass 30 million sheets either 2 years or pass 30 million sheets either 2 years or pass 30 million sheets either 2 years or pass 30 million sheets either 2 years or pass 30 million sheets either 2 years or pass 30 million sheets either 2 years or pass 30 million sheets 2 years
REPLACE PARTS OF PERIODIC REPLACEMENT
Model Block
UW-500 Upper trans.
Parts name
flipper set
Item code
JB50D5040Z0
No
Purpose Prevent from sorting troubles Necessary Phillips screwdriver tools
Operation time
15 min.
Procedure
Replacement cycle Drawing
2years Remarks
① Remove upper transportation block and reject block. (refer P.39) ② ② Remove 4 screws A (CRW3X6,black)and remove front cover of reject block.
screw A screw A ③ Remove a screw B (CRWR3X8) and remove rotary solenoid.
③
screw B
④ Remove E-ring(E4), washer (PWR6), and bearing. ⑤ Remove flipper set. ⑥ Assemble parts in reverse sequence.
- 25 -
Model Block
UW-500 Purpose Prevent from sorting troubles Intermed. trans. flipping shaft Necessary Parts name Phillips screwdriver tools set Item code JB50E12A0Z0 Operation time 15 min. Replacement cycle Procedure Drawing No ① Remove intermediate transportation block. (refer P.43) ② Remove a screw A (CRWR4X8) and remove adjustment bracket. ②
screw A
③ Remove a screw B (HSS3X8) and remove rotary solenoid with coupling.
③
screw B
- 26 -
2years Remarks
No
Procedure
④ Remove E-ring(E4), washer (PWR6), and bearing.
Drawing
Remarks
④
E-ring
washer
⑤ Remove a screw C (CRWR3X8).
bearing
⑤
screw C ⑥ Remove flipping shaft set. ⑦ Assemble parts in reverse sequence.
- 27 -
Model UW-500 Purpose Be able to lift up upper unit block Block After installation Parts name Item code
No
gas spring
Necessary Phillips screwdriver tools
34601265
Operation time
15 min.
Procedure
① Remove 5 screws A (ABW4X8,black)and remove upper back cover.
Replacement cycle Drawing screw A
② Remove 4 screws B (ABW4X8,black)and remove lower back cover.
screw B
③ Pull handle 1 this side and open display and operation panel.
handle 1 ④ Remove 4 screws C (ABW4X8,black)and remove hopper cover.
screw C
- 28 -
2years Remarks
No
Procedure
Drawing
⑤ Lift up upper transportation and reject block. Remove 3 screws D (CRWR3X6) and remove back cover of reject block.
screw D
⑥ Remove 3 screws E (ABW4X8,black)and remove outer cover direction of pointing arrow.
screw E
- 29 -
Remarks
No
Procedure
Drawing
Remarks
⑦ Hold handle 2 and open upper unit block. Then, lift up it and put GSP replacement jig into 2 holes.(located at circles in the drawing)
(Each blocks are omitted for easily viewable, so don't have to remove them.) ⑧ Remove 2 screws F (CRW3X12) and remove each pivots direction of pointing arrow.
screw F
screw F
⑨ Remove safety clip and gas spring to down. pivot
⑩ Assemble parts in reverse sequence.
- 30 -
LAYOUT OF SENSOR AND ACTUATOR
A : Hopper block B : Feed block C : Verification block D : Upper transpotation and Reject block E1 : Intermediate transpotation block
PS*: photo sensor △ transmitter ▲ receiver PI*: photo interrupter MDC*: DC motor SM*: stepping motor LSD*: rotary solenoid SW*: switch FAN*: fan : prism (X* means number of prisms) PI A 01 (
) Position of device (L: left C: center R: right that you see from the hopper) No. of device Block Device type
E2 : Stacker block Z : Upper unit block
- 31 -
6.HOW TO REPLACE UNITS OR PARTS TOOLS FOR MAINTENANCE
No 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 (*1) (*2)
tools Phillips screwdriver L=103mm Flathead screwdriver L=103mm Phillips screwdriver(small) L=150mm Flathead screwdriver(small) L=150mm Phillips screwdriver(long shaft) L=250mm Ratchet type screwdriver L= 39mm Precision driver Long nose pliers Nipper Micro nipper Monkey wrench(size: 20mm) Pliers Hexagonal wrench(M3∼M10) Ratchet type wrench(M3∼M8) Ratchet type wrench(flathead screwdriver) Forceps Oil(suitable for DTE oil heavy medium) Grease(suitable for Moly-paste) Knife Penlight Soldering iron, Solder Cleaning brush Blower(small) Flat file(second-cut) Combination wrench(M4、M5) Spanner(M3∼M8) Bench rule(150mm) Solder wick Vinyl tape Digital type tester Alcohol Waste clothes Grease (*2) INSULOK tie Thickness gauge(t=0.06) Tension gauge(Spring scale) GSP replacement jig(Item code: JB50Z1194Z0) There are standard tools from No.1 to No30 "MARUTENPU" PS2(Kyodo yushi) →for metalic parts and bearings "MARUTENPU" SA(Kyodo yushi) →for rosin parts
【CAUTION】 Mind to take off electrical plug from socket when you replace units or parts.
- 32 -
HOPPER UNIT
No 1
Place Procedure of removal Hopper ①Remove feed block.(refer P.34) ②Remove a joint connector. ③Remove 4 screws A(ABW4X8,black) and remove hopper block. ④Assemble parts in reverse sequence. ⑤Turn power on and execute sensor adjustment of hopper block (RAS6100). ⑥Execute "SAVE ALL DATA" (RAS0040). ⑦Turn off and on power, and check to boot without any errors.
Drawing ②
connector
③
screw A
- 33 -
FEED UNIT
No 1
Place Feed
Procedure of removal ①Remove 5 screws A (ABW4X8,black)and remove upper back cover. ②Pull handle 1 this side and open display and operation panel. ③Remove 4 screws B (ABW4X8,black)and remove hopper cover. ④Hold handle A and lift up to open BV cover.
Drawing ①
②
handle 1
screw A
③
screw B ④
handle A
- 34 -
No 2
Place
Procedure of removal ⑤Hold handle D and lift up to open upper transportation block and reject block. ⑥Remove 3 screws C (ABW4X8,black) and remove upper cover direction of pointing arrow. ⑦Remove 2 connectors on I/O-CORE board. ⑧Remove timing belt sided of feed block during turning rotate handle.
Drawing ⑤
⑥
screw C handle D ⑦ CNZ31
CNZ29
⑧
rotate handle timing belt
- 35 -
Place
No 3
Procedure of removal ⑨Hold handle B and open verification block. ⑩Remove 4 screws D(ABW4X8,black) and remove feed block. ⑪Assemble parts in reverse sequence. ⑫Turn power on and execute sensor adjustment of feed block (RAS6100). ⑬Execute "SAVE ALL DATA" (RAS0040). ⑭Turn off and on power, and check to boot without any errors. 【CAUTION】 ・Be pressing the block to X direction when you fix it.
Drawing ⑨
handle B
⑩
screw D
X Y
- 36 -
BILL VERIFICATION (BV) UNIT HVD-250
No 1
Place BV
Procedure of removal ①Pull handle 1 this side and open display and operation panel. ②Open BV cover. Open upper transportation block and reject block.. ③ Pull "nylatche" and remove clamp(RST) on cover and cover. ④Remove 2 connectors on BVCPU board.
Drawing ①
②
handle 1
handle D
③
handle A
④
CNPWR clamp(RST)
nylatche
- 37 -
CNIF
No 2
Place
Procedure of removal ⑤Remove 2 timing belts sided of feed block during turning rotate handle. ⑥ Remove 5 screws A(ABW4X8,black) and remove verification block. ⑦Assemble all parts in reverse sequence.
【CAUTION】 ・Don't forget fixing the ground lead.
Drawing screw A ⑤
rotate handle
⑥
timing belt
screw A
- 38 -
UPPER TRANSPORTATION UNIT AND REJECT UNIT
Place Procedure of removal No 1 Upr. trans. ①Remove 5 screws A (ABW4X8,black)and remove upper back cover. RJ ②Remove 5 connectors on I/O-CORE board. ③Remove a joint connector. ④Pull handle 1 this side and open display and operation panel. ⑤Hold handle A and lift up to open BV cover.
Drawing ①
② ③
CNZ21
CNZ24 joint connector
CNZ25
screw A CNZ22 ④
⑤
handle A handle 1
- 39 -
CNZ23
No 2
Place
Procedure of removal ⑥Remove 3 screws B (ABW4X8,black) and remove upper cover direction of pointing arrow. ⑦Hold handle 3 located side of upper transportation. Then, keep it lifting up and pull left. ⑧Remove 4 screws C (ABW3X6,black)and remove side door. ⑨Remove 3 screws D (ABW4X8,black), remove a screw E (ABW3X6,black) and remove left side cover.
Drawing ⑥
⑦
screw B handle 3
⑧
⑨ screw C
screw C
screw D
- 40 -
screw E
Place
No 3
Procedure of removal ⑩Hold handle D and lift up to open upper transportation block and reject block. ⑪Remove timing belt sided of verification block during turning the rotate handle. ⑫Remove 3 screws F (ABW4X8,black)and remove upper transportation block and reject block. ⑬Assemble parts in reverse sequence. 【CAUTION】 ・Before assemble, check and adjust side door. (How to adjust side door, refer P.129) ⑭Turn power on and execute sensor adjustment of upper transportation block and reject block (RAS6100). ⑮Execute "SAVE ALL DATA" (RAS0040). ⑯Turn off and on power, and check to boot without any errors.
Drawing ⑩
⑪
timing belt
handle D rotate handle ⑫
screw F
screw F
- 41 -
If side door hasn’t opened ・・・ The side door doesn’t open from outside of machine because of wrong assembling or other reason. Then, see below and open it. ①Pull handle 1 this side and open display and operation panel. ②Hold handle A and lift up to open BV cover. ③Hold handle D and lift up to open upper transportation block and reject block. ④Insert a screwdriver back side gap of reject block (right side that you see from hopper) and touch locking shaft with under. ⑤Pull up locking shaft and push forward to unlock side door.
locking shaft
- 42 -
INTERMEDIATE TRANSPORTATION UNIT
※Regarding the modification for TYPEⅡ, refer to the modification manual(TMB6-7416)△4 No 1
Place
Procedure of removal
Intermed. ①Remove 4 screws A (ABW4X8,black)and remove lower back cover. trans. ②Remove a connector on STDR board. ③Remove 2 screws B (ABW4X8,black)and remove timing belt from motor bracket. ④Hold handle 2 and open upper unit block.
Drawing ①
②
screw A
③
timing belt
CNE6
④
screw B
- 43 -
handle 2
No 2
Place
Procedure of removal ⑤Remove 3 screws C (ABW4X8,black)and slide STR cover. ⑥Remove 2 connectors and remove STR board. ⑦Loosen 2 screws D (CRW3X6) and remove cover set. ⑧Remove 2 screws E (ABW4X8,black)and loosen 2 screws F (ABW4X8,black). Hold carrying handle and remove intermediate transportation block during lifting up and pulling this side. ⑨Assemble parts in reverse sequence. ⑩Turn power on and execute sensor adjustment of intermediate transportation block (RAS6100). ⑪Execute "SAVE ALL DATA" (RAS0040). ⑫Turn off and on power, and check to boot without any errors.
Drawing ⑤, joint connector ⑥
screw C
remove harness through this place ⑧
⑦
carrying handle
screw D screw E
Back of the machine
screw F
- 44 -
Place
No 3
Procedure of removal 【FOR UW-500V】 ⑬Open upper unit block. ⑭Loosen 1 screw G(CBWR4X8) ⑮Put fixing bracket pressing to direction of pointing arrow and tighten 1 screw A(CBWR4X8). 【CAUTION】 At the UW600 installation do not put fixing racket. Drawing
⑬
⑭
⑮ screw G screw G
fixing bracket
- 44a - 43 -
STACKER UNIT
※Regarding the modification for TYPEⅡ, refer to the modification manual(TMB6-7416)△4 No 1
Place Stacker
Procedure of removal ①Remove intermediate transportation block.(refer P.43) ②Loosen 2 screws A (ABW4X8,black)and slide stacker block this side. ③Remove 2 connectors and remove stacker block above. ④Assemble parts in reverse sequence. ⑤Turn power on and execute sensor in order to remove: adjustment of stacker block (RAS6100). ⑥Execute "SAVE ALL DATA" (RAS0040). ⑦Turn off and on power, and check to boot without any errors. 【CAUTION】 ・Keep in order to remove the stacker. ・Be pressing the stacker to Y direction when you fix it.
4
1
2
3
Drawing ②
Y X
screw A ③
connector
- 45 -
POWER SUPPLY
No 1
Place
Procedure of removal
Power supply
①Take off electrical plug from socket. And don't touch power supply at least 6 minutes. ②Remove 4 screws A (ABW4X8,black)and remove lower back cover. ③Remove 7 connectors on STDR board. ④Remove 3 screws B(CRWR4X8)and remove bracket of STDR board. ⑤Remove 3 connectors on power supply, a joint connector of each and a clamp.
Drawing ②
③
screw A
④
⑤
connecto r connector
connector
connector screw B
- 46 -
clamp
No 2
Place
Procedure of removal ⑥Remove 2 screws C(CRWR4X8)and remove upper bracket of power supply. ⑦Remove 2 screws D(CRWR4X8)and remove lower bracket of power supply. ⑧Remove 4 screws E(CRWR4X8)and remove power supply from bracket. ⑨Remove shorting connector from CN1 and connect it to CN1 of new power supply. ⑩Assemble parts in reverse sequence.
Drawing ⑥
⑦
screw C
screw D
CN1
⑧⑨
screw E
- 47 -
DC MOTOR OF BILL HOLDER
Place Procedure of removal No ①Remove feed block. (refer P.34) 1 DC motor ②Remove a joint connector. ③Remove 2 screws A(CRW3X28)and remove DC motor. ④Remove 2 screws B(HSS4X4)and remove gear. ⑤Assemble parts in reverse sequence. 【CAUTION】 ・In assmble, adjust placement of the gear. (refer P.76)
Drawing ②,③
screw A
connector
④
screw B
- 48 -
STEPPING MOTOR OF FEED ROLLER
No 1
Place
Procedure of removal
Stepping ①Remove feed block. (refer P.34) motor ②Remove a joint connector. ③Remove 2 screws A(CRW4X12)and remove SM motor. ④Remove 2 screws B(HSS4X4)and remove gear. ⑤Assemble parts in reverse sequence. 【CAUTION】 ・In assmble, adjust placement of the gear. (refer P.82) ・Be pressing the motor when you fix it. (refer P.82)
Drawing ②
③
connector screw A ④ screw B
- 49 -
COOLING FAN
No 1
Place Fan
Procedure of removal ①Remove feed block. (refer P.34) ②Remove a joint connector. ③Remove 2 screws A(CRW4X20)and remove cooling fan. ④Assemble parts in reverse sequence.
Drawing ②,③
connector
screw A
- 50 -
DC MOTOR OF UPPER TRANS.
Place Procedure of removal No ①Remove upper transportation block and reject block. (refer P.39) 1 DC motor ②Remove 4 screws A(CRWR3X6)and remove motor cover. ③Remove 3 screws B(CRWR4X8)and remove motor bracket. ④Remove 3 screws C(CRS5X8)and remove motor. ⑤Remove 2 screws D(HSS4X4)and remove timing pulley. ⑥Assemble parts in reverse sequence.
【CAUTION】 Drawing ①
②
screw B
screw A
③
④
screw D
screw C
- 51 -
SOLENOID OF UPPER TRANS.
No 1
Place
Procedure of removal
Rotary ①Remove upper transportation block and reject block. (refer P.39) solenoid ②Remove 4 screws A(CRW3X6, black)and remove front cover of reject block. ③Remove a screw B(CRWR3X8)and remove rotary solenoid. ④Assemble parts in reverse sequence. 【CAUTION】 ・In assmble, adjust placement of flipper. (refer P.101)
Drawing ②
screw A
screw A ③
screw B
- 52 -
FLIPPER SET OF UPPER TRANS.
Place
No 1
Flipper
Procedure of removal ①Remove rotary solenoid of upper transportation block and reject block. (refer P.52) ②Remove 3 screws A(CRW3X6, black) and remove back cover of reject block. ③Remove 4 screws B(CRW3X6) and remove guide plate. ④Remove E-ring(E4), washer (PWR6) and bearing. ⑤Remove flipper set. ⑥Assemble parts in reverse sequence. 【CAUTION】 ・In assmble, adjust placement of flipper. (refer P.101)
Drawing ②
③
screw A screw B
④
E-ring
washer
bearing
- 53 -
STEPPING MOTOR OF UPPER TRANS.
No 1
Place
Procedure of removal
Stepping ①Remove 3 screws A(CRW3X6, black) and remove back cover of reject block. motor ②Remove a joint connector. ③Remove 2 screws B(CRWR3X6) and remove motor bracket. ④Remove 2 screws C(CRWR3X6) and remove stepping motor. ⑤Assemble parts in reverse sequence.
Drawing ①
② connector
screw A
③
④
screw C
screw B
- 54 -
DC MOTOR OF INTERMED. TRANS.
Place Procedure of removal No ①Remove 4 screws A(ABW4X8, black) and remove lower back cover. 1 DC motor ②Remove 2 screws B(ABW4X8, black) and remove timing belt. ③Remove a connector on the motor and remove motor bracket. ④Remove 2 screws C(CRWR4X8, black) and remove DC motor. ⑤Remove 2 screws D(HSS4X4) and remove timing pulley. ⑥Assemble parts in reverse sequence. 【CAUTION】 ・In assmble, adjust placement of timing pulley. (refer P.106)
Drawing ①
②
screw A
③
timing belt
screw B
screw C ④ screw D
screw C connector
- 55 -
SOLENOID OF INTERMED. TRANS.
No 1
Place
Procedure of removal
Rotary ①Remove intermediate transportation block. (refer P.43) solenoid ②Remove a screw A(CRWR4X8) and remove adjustment bracket. ③Remove a screw B(HSS3X8) and remove rotary solenoid with coupling. ④Remove a screw C(HSS3X8) and remove solenoid. ⑤Assemble parts in reverse sequence. 【CAUTION】 ・In assmble, adjust placement of flipper. (refer P.107 )
Drawing ②
screw A ③
④
screw C
screw B
- 56 -
FLIPPING SHAFT SET OF INTERMED. TRANS.
No 1
Place Flipping shaft
Procedure of removal ①Remove rotary solenoid of intermediate transportation block. (refer P.56) ②Remove E-ring(E4), washer (PWR6) and bearing. ③Remove a screw A(CRWR3X8). ④Remove flipping shaft set. ⑤Assemble parts in reverse sequence. 【CAUTION】 ・In assmble, adjust placement of flipper. (refer P.107)
Drawing ②
③ E-ring
washer
bearing screw A
- 57 -
STEPPING MOTOR OF STACKER
No 1
Place
Procedure of removal
Stepping ①Remove stacker block. (refer P.45) motor ②Remove a joint connector. ③Remove 2 screws A(CRWR3X8) and remove stepping motor with motor bracket. ④Assemble parts in reverse sequence. 【CAUTION】 ・Mind to take the earth by earth cord.
Drawing ②
connector
③
screw A earth cord
- 58 -
PLACEMENT OF ELECTRIC BOARDS
DISP board LED1 board
Front cover LED2 board
SW board
I/F block I/F board
I/O-CORE board MAINCPU board
Upper unit block
PWR-AC board
STDR board
PWR-DC board
Lower unit block TABLE OF ELECTRIC BOARDS
No. units board name 1 Upper unit MAINCPU block I/O-CORE 2 3 STDR 4 Lower unit LED2 block PWR-DC 5 6 PWR-AC 7 DISP Front 8 cover SW 9 LED1 10 I/F block I/F
board code G-5508 G-5535 G-5487 G-5486 G-5511 G-5550 G-5512 G-5564 G-5485 G-
role of the board remarks main control drive upper unit drive lower unit display stacker 7-seg LED supply DC power supply AC power, power failure detection control LCD, operating key control operating switch, buzzer display upper 7-seg LED
- 59 -
MAINCPU BOARD
Place Procedure of removal No 1 MAINCPU ①Remove 5 screws A (ABW4X8,black) and remove upper back cover. board
②Remove 8 connectors on MAINCPU board. ③Remove 6 screws B (CRW3X30) and remove MAINCPU board. ④Connect battery connector of new board to CNBAT. ⑤Assemble parts in reverse sequence. ⑥Download main program. (refer P. 8) ⑦Execute "LOAD ALL DATA" and "LOAD SENSOR" (RAS0040). ⑧Execute "CLEAR ALL LOG" (RAS0030). ⑨Execute "TIME SET" (USER SETTING1). ⑩Turn off and on power, and check to boot without any errors.
【CAUTION】 ・In assmble, take care of pinching harness.
Drawing ①
②,③
screw A
CNZ9 CNZ8
CNZ7
CNZ5
screw B
CNZ3
CNZ1
CNZ13
CNZ12
- 60 -
I/O-CORE BOARD
Place Procedure of removal No 1 I/O-CORE ①Remove 5 screws A (ABW4X8,black) and remove upper back cover. board
②Remove 8 connectors on MAINCPU board. ③Remove 12 connectors on I/O-CORE board. ④Remove 6 screws B (CRW3X30) and remove MAINCPU board. Remove 4 screws C (CRW3X15) and remove I/O-CORE board. ⑤Assemble parts in reverse sequence. ⑥Execute sensor adjustment of all blocks (RAS6200). ⑦Execute "SAVE ALL DATA" (RAS0040). ⑧Turn off and on power, and check to boot without any errors. 【CAUTION】 ・In assmble, take care of pinching harness.
Drawing ①
②,③
screw A
CNZ9 CNZ8
CNZ7
CNZ5
CNZ31 CNZ27 CNZ29 CNZ21
CNZ24
connector
CNZ3
CNZ1
CNZ13
CNZ12
CNZ20 CNZ34 CNZ22 CNZ23 CNZ28 CNZ25
MAINCPU board
I/O-CORE board
④
screw B
screw C
- 61 -
STDR BOARD
No 1
Place STDR board
Procedure of removal ①Remove 4 screws A (ABW4X8,black)and remove lower back cover. ②Remove 7 connectors on STDR board. ③Remove STDR board from pierce holds. ④Assemble parts in reverse sequence. ⑤Execute sensor adjustment of stacker block (RAS6100). ⑥Execute "SAVE ALL DATA" (RAS0040). ⑦Turn off and on power, and check to boot without any errors. 【CAUTION】 ・In assmble, take care of pinching harness. ・Check that the board is locked by pierce holds.
Drawing ①
②
CNE3
CNE4
CNE5 CNE6
CNE7 screw A
CNE1 CNE9
③
STDR board
- 62 -
PWR-DC BOARD
No 1
Place
Procedure of removal
PWR-DC ①Remove 4 screws A (ABW4X8,black)and remove lower back cover. board ②Remove 10 connectors on PWR-DC board. ③Remove PWR-DC board from pierce holds. ④Assemble parts in reverse sequence. 【CAUTION】 ・In assmble, take care of pinching harness. ・Check that the board is locked by pierce holds.
Drawing ①
② CNP12
CNP11
CNP9
CNP8 CNP7
CNP6
screw A CNP1 ③
PWR-DC board
- 63 -
CNP2
CNP3
CNP4
PWR-AC BOARD
No 1
Place
Procedure of removal
PWR-AC ①Take off electrical plug from socket. board ②Remove 4 screws A (ABW4X8,black)and remove lower back cover. ③Remove 10 connectors on PWR-DC board.
Drawing ②
③
screw A
- 64 -
No 2
Place
Procedure of removal ④Remove 5 connectors on PWR-AC board. ⑤Remove PWR-AC board from pierce holds. ⑥Assemble parts in reverse sequence. 【CAUTION】 ・In assmble, take care of pinching harness. ・Check that the board is locked by pierce holds.
Drawing ④
CNP22
CNP21
CNP20
CNP23
CNP24
⑤
PWR-AC board
- 65 -
LED2 (STACKER LED) BOARD
No 1
Place LED2 board
Procedure of removal ①Hold handle 2 and open upper unit block. ②Remove 3 screws A (ABW4X8,black)and slide STR cover. ③Remove a connector and remove STR cover.
Drawing ①
②
handle 2 ③
joint connector
remove harness through this place
- 66 -
screw A
Place
No 2
Procedure of removal ④Remove 3 screws B(TSPP4X12)and remove LED2 board cover. ⑤Remove a connector. ⑥Remove 2 screws C(CRWR3X6) of each and remove LED2 board. ⑦Assemble parts in reverse sequence. 【CAUTION】 ・In assmble, take care of pinching harness.
Drawing ④
screw B
⑤,⑥
screw C
connector screw C
- 67 -
DISP BOARD
No 1
Place DISP board
Procedure of removal ①Pull handle 1 this side and open display and operation panel. ②Remove 2 screws A(CRWR3X6) of each and remove ball catch.
Drawing ①
handle 1
②
screw A
- 68 -
No 2
Place
Procedure of removal ③Remove 4 screws B(CRWR4X8) and remove 2 screws C(CRWR3X16).
Drawing ③ screw C
screw B
screw B
bracket set
front cover
- 69 -
No 3
Place
Procedure of removal ④Remove 2 screws D(CRWR4X8) and remove front cover. ⑤Remove a connector on DISP board. ⑥Remove 2 screws E(CRWR3X6) and remove DISP board. ⑦Assemble parts in reverse sequence. ⑧Download display program. (refer P.10) 【CAUTION】 ・In assmble, take care of pinching harness.
Drawing ④ screw D
⑤,⑥
screw E
CND1
- 70 -
SW BOARD
No 1
Place SW board
Procedure of removal ①Remove front cover.(refer DISP BOARD ①∼④,P.68) ②Remove a connector on SW board. ③Remove 4 screws A(CRWR3X6) and remove SW board. ④Assemble parts in reverse sequence. 【CAUTION】 ・In assmble, take care of pinching harness.
Drawing ②,③ CNSW1
screw A
- 71 -
LED1 (DISPLAY LED) BOARD
No 1
Place LED1 board
Procedure of removal ①Remove front cover.(refer DISP BOARD ①∼④,P.68) ②Remove a connector on LED1 board. ③Remove 3 screws A(CRWR3X6) and remove LED1 board. ④Assemble parts in reverse sequence. 【CAUTION】 ・In assmble, take care of pinching harness.
Drawing ②,③
screw A
CN1
- 72 -
I/F BOARD for UW-500CNS
Place Procedure of removal No 1 I/F BOARD ①Pull handle 1 this side and open display and operation panel. ASSY. ②Open BV cover. Open upper transportation block and reject block. ③ Remove 1 screw A (CRWR3X6) and remove cover. ④Remove 1 connector on I/F board.
Drawing ①
②
handle 1
handle D ④
③
CNIF screw A
- -72-a 73 -
handle A
No 2
Place
Procedure of removal ⑤Remove 5 screws B (CB4X6,black) and remove back cover. ⑥Remove 2 screws C (CRWR3X6) and remove I/F bracket. ⑦Remove 2 screws C (CRWR3X6) and remove I/F board. ⑧Assemble all parts in reverse sequence. 【CAUTION】 ・In assmble, take care of pinching harness.
Drawing ⑤
⑥
screw C
screw B
⑦
screw D
- -72b 72 -
IF5 BOARD for UW-500V
Place Procedure of removal No 1 IF5 Board ①Remove 2 screws A (ABW4X10,black) and remove Display Stand Assy. Remove 1 screw B (ABW4X10,black) and remove Nylon Clamp. Remove 3 screws C (ABW4X8,black) and remove Rear Cover . ②Remove 3 connectors (CNUA1,CNACT,CNPWR). ③Remove 1 connector (CNZ5). Remove 1 screw D (CRWR4X8) and remove the ground lead Remove 2 screws E (CRWR3X6) and remove Connector Bracket
while rotating in the direction of the arrow. ④Remove 3 screws F (CRW3X18), 1 screw G (CRW3X6) and remove IF5 board and remove the ground lead. ⑤Assemble all parts in reverse sequence. 【CAUTION】 ・In assmble, take care of pinching harness.
Drawing ①
Display Stand Assy
②
Rear Cover
IF5 Board
CNUA1 CNACT
CNPWR Nylon Clamp screw A screw B screw C CNPAD
③
④
CNZ5
Connector Bracket
Connector Bracket IF5 Board
screw F
screw E screw D
Ground lead
--72c 60 -72-
screw G
7.HOW TO ADJUST UNITS HOPPER BLOCK
Model Block
(note)
UW-500 CURRENCY SORTER A:Hopper
…
A1-01
ネ
… …screw lock
JB50A10D1Z0 bill guide plate L A JB50A10E1Z0 bill guide plate R
place to install lock screws into adjust φ3.4 holes during pressing direction A
If it isn't achieve- Remarks ment feeding adjust for ※ trouble using target countries country ①India skew ②Chinese Taipei
JB50A10D1Z0 bill guide plate L A JB50A10E1Z0 bill guide plate R
screw lock
loose screw
Impor tanc e
Item code Item name
Quality feature
Standard of judgment
Way to check
paste screw head visual which locked check
JB50 A10C1
ネ
A
A
180±0.2
JB50 A10D1
※ target countries ①China ②Iran ③Thailand ④Denmark ⑤Romania ⑥Korea ⑦Hong Kong/Macau ※ target countries ①Japan ②EURO area ③USA ④Venezuela ⑤Russia ⑥Brazil ⑧Indonesia ⑨Mexico
JB50 A10E1
B A
⑩Nigeria ⑪Canada ⑫South africa ⑬Philippine ⑭Norway ⑮UK ⑯Sweden ⑰Australia
A
B A
169±0.2
B 164±0.2
B
A
A1-01 TMB6-7341 - 73 -
Model Block
Impor tanc e
Item code Item name JB50A2042Z0 bill holder
(note)
UW-500 CURRENCY SORTER A:Hopper
Quality feature movement
A A JB50A2111Z0 grease washer(2 places) JB50A10A0Z0 side plate L set JB50A10B0Z0 side plate R set DBE0A214PZ0 movement spur gear check A JB50A1072Z0 rack DBE0A214PZ0 spur gear A JB50A1072Z0 rack
direction of install
DBE0A214PZ0 spur gear A JB50A1072Z0 rack
grease
Standard of judgment
A2-01
Way to check
able to move check lightly direction of pointing arrow of supporting point (a) grease between visual washer and side check plate, and sliding part of side plate bill holder moves smooth
… …grease B
GB
check
left spur gear and check right one are same phase grease between visual spur gear and rack check
… If it isn't achievement skew
JB50 A2011
Remarks
JB50 A2021
JB50 A2032
DBE0 A214P
machine trouble
DBE0 A214P
machine trouble
tilt bill holder
GB GB JB50 A2042
abrasion
JB50 A2111
JB50 A10A0
DBE0 A214P
JB50 A1072
fix two gears same phase to the shaft
JB50 A10B0
JB50 A2111
GB JB50 A1072
A2-01 TMB6-7341 - 74 -
Model Block
Impor tanc e
Item code Item name
JB50A1022Z0 hopper JB50A2032Z0 A JB50A2042Z0 bill holder JB50A2061Z0 joint block
(note)
UW-500 CURRENCY SORTER A:Hopper
Quality feature
Standard of judgment
…
A2-02
Way to check
parallelism of pressing bill holder check hopper and bill to direction A and holder then hopper and bill holder are parallel (B=0°)
… If it isn't achievement catch bills
Remarks
bad-looking
JB50 A2032
JB50 A2061
JB50 A1022
A
A
A
A2-02 TMB6-7341 - 75 -
Model Block
(note) G A …grease A
UW-500 CURRENCY SORTER A:Hopper
GB
A3-01
Impor tanc e
Item code Item name JB50A3021Z0 spur gear
Quality feature
Standard of judgment
place to install A=2.5±0.5mm
Way to check adjust
… …grease B …
If it isn't achievement abrasion
Remarks
GB 3234 0368
A GB JB50A3021Z0 spur gear A DBE0A207PZ0 spur gear
backlash
(0.02∼0.06mm)
touch
abrasion
DBE0A207PZ0 spur gear A 3100-0975 spur gear
backlash
(0.02∼0.06mm)
check
abrasion
JB50A3021Z0 spur gear A DBE0A207PZ0 spur gear 3100-0975 spur gear DBE0A207PZ0 spur gear A 3100-0975 spur gear
grease
grease
grease supporting visual point pin check
abrasion
JB50A3061Z0 lever 1
grease
grease sliding part visual and supporting check point pin
abrasion
grease pin
abrasion
JB50 A3021
abrasion
GB
A 3234-0368 collar
grease gear tooth visual check
adjust when fix motor of bill holder
grease
visual check
A
3532 0050
3100 0975
DBE0 A207P
broken
JB50 A3021
broken 3532-0050 twisted spring
grease
grease hook of spring
visual check
JB50 A3061
broken
A
GB
A3-01 TMB6-7341 - 76 -
Model Block
(note)
UW-500 CURRENCY SORTER A:Hopper
…
A3-02
Impor tanc e
Item code Item name
3100-0975 spur gear A PIA04
Quality feature gap between interrupter
Standard of judgment equable gaps (a、a’≧0.5mm, D=3.5mm)
Way to check check
… If it isn't achievement broken
Remarks
(place of bill hold detection) (state detection)
3100-0975 spur gear A PIA05
gap between interrupter
equable gaps (b、b’≧0.5mm, E=3.5mm)
check
broken
JB50A3051Z0 detector A PIA01
gap between interrupter
equable gaps (c、c’≧0.5mm, F=3.5mm)
check
broken
(place detection)
PIA04 D
PIA05 E
PIA01 F
A3-02 TMB6-7341 - 77 -
Block
Impor tanc e
Item code Item name JB50A4071Z0 poly-pile tape
A
(note) G A …grease A
UW-500 CURRENCY SORTER A:Hopper
Quality feature place to tape
Standard of judgment ・A=11mm±1mm ・flat
A4-01
Way to check visual check
GB
… …grease B
ネ
… …screw lock (blue)
If it isn't achieve- Remarks ment degreasing unglued the object before taping
JB50 A4071
flat
Model
JB50 A4011
A4-01 TMB6-7341 - 78 -
Model Block
(note)
UW-500 CURRENCY SORTER A:Hopper
GB
A4-02
Impor tanc e
Item code Item name
Quality feature
Standard of judgment no grease
… …grease B …
If it isn't achieve- Remarks ment degreasing partial solvent shaded area degreasin cracking (except Eg ring groove) Way to check
JB50A4021Z0 shaft
degreasing
JB50A4031Z0 shaft
degreasing
no grease
partial solvent degreasin cracking g
A JB50A10A0Z0 side plate L set JB50A4031Z0 shaft
grease
grease hook of spring
visual check
broken
A JB50A4061Z0 supporting point bracket JB50A4021Z0 shaft
grease
grease plugging part of shaft
visual check
moving hard
JB50 A4011 JB50 A4031
degreasing shaded area (except Ering groove)
GB JB50 A4061 JB50 A10A0
JB50 A4021
JB50 A4021
GB JB50 A4031
- 79 -
A4-02 TMB6-7341
FEED BLOCK
Model Block
(note)
UW-500 CURRENCY SORTER B:Feed
…
B1-01
Impo rtanc e
Item code Item name
Quality feature
Standard of judgment
Way to check
… If it isn't achieve- Remarks ment abrasion gap exist between feed roller and feed base in visual check
B JB50B1020Z0 JB50B1030Z0 feed roller set JB50B1131Z0 feed base A JB50B1011Z0 feed shaft
gap between gap exist around feed roller and feed roller feed base (a≧0.3)
check
rattle
c= no rattle
check
feeding trouble
no rattle to install JB50B1080 and JB50B1311
A JB50B1020Z0 JB50B1030Z0 feed roller set
rattle
d= no rattle
check
feeding trouble
fix shaft with no rattling in assembling
B 11320736 timing pulley set
place to install pressing direction check e
abrasion belt
JB50 B1131
JB50 B108A
JB50 B1030
JB50 B1020
abnormal sound
JB50 B1011
1132 0735 - 80 -
B1-01 TMB6-7341
Model Block
(note)
UW-500 CURRENCY SORTER B:Feed
…
B1-02
Impo rtanc e
Item code Item name
A JB50B1020Z0 JB50B1030Z0 feed roller JB50B1051Z0 JB50B1071Z0 kicker roller A JB50B1020Z0 JB50B1030Z0 feed roller JB50B108AZ0 link block F set B JB50B108AZ0 link block F set
Quality feature
Standard of judgment
Way to check
phase between pass through jig adjust feed roller and into hole of shafts kicker roller when rubber places in drawing
… If it isn't achievement feeding trouble
JB50 B1020
JB50 B1071
JB50 B1041
JB50 B1051
JB50 B108A
phase between place to install feed roller and referenced in link block F set drawing
adjust
feeding trouble
gap between interrupter
check
broken
equable gaps (a、a'≧0.5mm, b=4.5mm)
Remarks
pass through jig into hole of shafts JB50 B1061
JB50 B1011 A
JB50 B108A
JB50 B1020
A
JB50 B108A B
JB50 B1020 B1-02 TMB6-7341 - 81 -
Model Block
(note) G A …grease A
UW-500 CURRENCY SORTER B:Feed
ネ
B1-03
Impo rtanc e
Item code Item name
Quality feature
Standard of judgment
Way to check
B JB50B1301Z0 motor bracket JB50B4020Z0 side plate R set
place to install pressing JB50B1341 to direction A
adjust
C JB50B1331Z0 helical gear JB50B1341Z0 helical gear
grease
grease gear tooth visual check
C JB50B1301Z0 motor bracket
screw lock
paste screw head visual which locked check
B JB50B1341Z0 spur gear
place to install C=1mm±0.5mm adjust
… …screw lock …
If it isn't achieve- Remarks ment abrasion / loss of synchronism motor of feed roller abrasion
JB50 B1311
JB50 B1301
ネ
loose screw
abrasion
JB50 B1341
JB50 B4020
ネ
JB50 B1341
JB50 B1331
GA JB50 B4020
JB50 B1301
B1-03 TMB6-7341 - 82 -
Model Block
(note) G A …grease A
UW-500 CURRENCY SORTER B:Feed
… GB …grease B
B1-04
Impo rtanc e
Item code Item name
C bearing
Quality feature grease
Standard of judgment
Way to check
grease between visual shaft and bearing check
… If it isn't achievement abrasion shaft
Remarks
shaft and bearing of C JB50B108AZ0 link block F
grease
grease sliding part visual of bearing check
parts
GA
abrasion cam
JB50 B108A
JB50 B2160
GB
B1-04 TMB6-7341 - 83 -
Model Block
(note)
UW-500 CURRENCY SORTER B:Feed
Item code Item name
B JB50B1161
reinforcing guide plate JB50B11B1 lower reinforcing plate B
…
place to install pressing direction adjust A with 30g-weight
If it isn't achieve- Remarks ment into foreign matter
screw lock
loose screw
Quality feature
Standard of judgment
Way to check
paste screw head visual which locked check
…screw lock …
B1-05
Impo rtanc e
ネ
JB50 B2160
A ネ
(6 places) JB50 B1161
JB50 B11B1
(2 pieces)
B1-05 TMB6-7341 - 84 -
Model Block
(note)
UW-500 CURRENCY SORTER B:Feed
…
B2-01
Impo rtanc e
Item code Item name
A JB50B1020Z0 JB50B1030Z0 feed roller set JB50B2070Z0 reversing roller
Quality feature gate pressure
Standard of judgment A=1.4±0.3N
Way to check adjust
difference of rollers: less than 0.2N adjustment place is written in drawing
ネ
… …screw lock
If it isn't achieve- Remarks ment Thickness gauge feeding (0.06mm) puts between trouble skew
rubber part of feed roller and reversing roller, and press feed roller by hand to fix and measure by tension gauge to pull thickness gauge. (pulling speed: 1mm/s) caution: ・clean thickness gauge ・placement of feed roller ・gap adjustment turn clockwise→thick turn counter-clockwise →thin
A JB50B2070Z0 reversing roller set
direction of rotation
direction of check pointing arrow B in drawing
feeding trouble
B JB50B20A0Z0 gate stay set
place to install pressing direction adjust C
feeding trouble
screw lock
loose screw
A JB50B2111Z0 upper guide plate
paste screw head visual which locked check place to install D=0.7∼0.9mm adjust screw lock
paste screw head visual which locked check B JB50B20B1Z0 place to install pressing direction adjust upper reinforcing E with 30g weight plate screw lock paste screw head visual which locked check A JB50B1051Z0 place to install F=1.5 check kicker roller 1 (design's value)
JB50 B1132 JB50 B1051 JB50 B20B1 ネ
JB50 B2070
E
into foreign matter
C JB50 B2111
loose screw
A
B
ネ
into foreign matter loose screw
JB50 B20A0
chain
JB50B1132Z0 hopper base
ネ
JB50 B1131
JB50 B1020
JB50 B1030
B2-01 TMB6-7341 - 85 -
Model Block
(note) G A …grease A
UW-500 CURRENCY SORTER B:Feed
OA
B2-02
Impo rtanc e
Item code Item name
Quality feature
Standard of judgment
Way to check
… If it isn't achieve- Remarks ment feeding Fix reversing roller trouble with no rattle, and keep equable gaps of adjusting feed roller.
A JB50B1020Z0 JB50B1030Z0 feed roller set JB50B2070Z0 reversing roller A JB50B2070Z0 reversing roller set
gap between equable gaps feed roller and A=(0.9mm) reversing roller
adjust
rattle
B= no rattle
check
C JB50B2141Z0
oil
oil one-way clutch visual part check
abrasion
C JB50B2121Z0 reversing gear 1 JB50B2131Z0 reversing gear 2
grease
grease gear tooth visual check
abrasion
C JB50B2070Z0 reversing roller set 3006-0070 bearing C JB50B2141Z0 reversing roller shaft 3056-0052 sliding bearing
grease
grease between visual shaft and bearing check
abrasion
reversing roller shaft JB50B2160Z0 reversing roller lever set 1725-0003 housing set
… …oil A
feeding trouble
GA
use waving washer
grease between visual shaft and bearing check
JB50 B2070
JB50 B2131
JB50 B1020 JB50 B2031 OA
grease
JB50 B2121
1725 0003
abrasion JB50 B2141
JB50 B2070
GA
GA
GA
JB50 B2160 JB50 B1020 - 86 -
JB50 B1020
B2-02 TMB6-7341
Model Block
(note) G B
UW-500 CURRENCY SORTER B:Feed
…
B2-03
Impo rtanc e
Item code Item name
B 30040001 bearing
Quality feature
Standard of judgment
Way to check
grip of JB50B1020 and JB50B1030
rotate with feed roller
check
B JB50B2081Z0 pull-out link 3213-0035 chased pin
run off length of chased pin
A=4mm±0.5mm
C JB50B2050Z0 bracket set JB50B2081Z0 pull-out link
grease
grease supporting visual point (uneven pin) check
C 2510-0518 spring JB50B2050Z0 bracket set
grease
…grease B
… If it isn't achievement feeding trouble
Remarks
GB
JB50 B2081
2510 0518
3004 0001
skew
grease hook of spring
adjust
visual check
come off spring
JB50 B2050
pull-out link moving defective
GB
broken
JB50 B2050
JB50 B1020
3213 0035
3213 0035 JB50 B2081
shim(36400535) (a piece each of both side)
shim(36400535) (a piece each of both side)
3004 0001
JB50 B1020 - 87 -
B2-03 TMB6-7341
Model Block
Impo rtanc e
Item code Item name
A JB50B4010Z0 side plate L set JB50B4020Z0 side plate R set
Quality feature place to assemble
(note)
UW-500 CURRENCY SORTER B:Feed
…
B4-01
Standard of judgment A,B≦0.2mm
If it isn't achievement assemble feeding on surface trouble Way to check
… Remarks
table and check
JB50 B4010
JB50 B4020
B4-01 TMB6-7341 - 88 -
Model Block
(note) G B …grease B
UW-500 CURRENCY SORTER B:Feed
…
B4-02
Impo rtanc e
Item code Item name
C JB50B4061Z0 transportation shaft 1 1133-0050 crown pulley set C JB50B4071Z0 transportation shaft 2 3008-0029 bearing
Quality feature
Standard of judgment
Way to check
grease
grease between visual shaft and bearing check
grease
grease between visual shaft and bearing check
… If it isn't achievement abrasion
Remarks
abrasion
JB50 B4071
GB
GB
GB JB50 B4061
1133 0050
B4-02 TMB6-7341 - 89 -
VERIFICATION BLOCK
Impo rtanc e
Item code Item name
B MRW0C2310Z0 shaft set
Model
UW-500 CURRENCY SORTER
Block
C:Verification (Additional transfer unit for HVD-250)
Quality feature grease
Standard of judgment
(note)
…
C2-01
Way to check
grease between visual bearing and shaft check
GA ・・・grease A
… If it isn't achievement abrasion
Remarks
GA
3008 0058
GA
3008 0058
MRW0 C2310
fig.1
C2-01 TMB6-7341 - 90 -
Impo rtanc e
Item code Item name
A MRW0C2110Z0 botom plate set
Model
UW-500 CURRENCY SORTER
Block
C:Verification (Additional transfer unit for HVD-250)
Quality feature
Standard of judgment
(note) …
C2-02
Way to check
place to install pressing direction visual of pointing check arrow,flat
… If it isn't achievement unit installation position gap,jam
Remarks
LKY0 A1720
MRW0 C1021
A MRW0C1021Z0 attachment plate r MRW0C1030Z0 connecting plate set l
pressing
MRW0 C1030
pressing
MRW0 C2110
MRW0 C2110
MRW0 C1021
LKY0 A1720
flat
LKY0A1720Z0 under cover set
fig.1 C2-02 TMB6-7341
- 91 -
UPPER TRANSPORTATION BLOCK AND REJECT BLOCK
Model Block
Impo rtanc e
Item code Item name
A J610D1010Z0*
(note)
UW-500 CURRENCY SORTER D:Upper transD1-01 portation, RJ
Quality feature place to
trans. Side plate (L) assemble J610D1020Z0* trans. Side plate (R)
C JB50D5052Z0* place to tape removal brush of electricity JB50D10T1Z0* bracket
Standard of judgment A,B≦0.2mm
Way to check assemble on surface table and check
reference in visual drawing(3 places) check
… … If it isn't achievement jam, etc.
Remarks
J610 D1020
J610 D1010
not stack bills well
degreasing the object before taping
J610 D1041
JB50 D10T1
JB50 D5052
(flat)
tape with the curve
(even gap) D1-01 TMB6-7341 - 92 -
Block
Impo rtanc e
Item code Item name
(note)
UW-500 CURRENCY SORTER D:Upper transD1-02 portation, RJ
Quality feature
Standard of judgment
B JB50D108AZ0* timing pulley
place to install A=5±0.5mm
B JB50E1217Z0* rubber cushion
place to tape
reference in drawing
Way to check adjust
visual check
… … If it isn't achievement come off belt and abrasion
Remarks DC motor 4M30 0295
SW trouble degreasing the object before taping
JB50 D1080
flat
flat
Model
JB50 E1218
JB50 E1217
D1-02 TMB6-7341 - 93 -
Model Block
Impo rtanc e
Item code Item name
(note)
UW-500 CURRENCY SORTER D:Upper transD1-03 portation, RJ
Quality feature
Standard of judgment
Way to check
A 3142-0841* timing belt
adjust tension of belt
pressing force adjust A=2±0.5N when pressing place B=25mm and push into 1.8mm
A JB50D10U1Z0* timing belt
adjust tension of belt
pressing force adjust C=2±0.5N when pressing place D=112mm and push into 7mm
ネ
…screw lock … …
If it isn't achieve- Remarks ment slip belt adjust by D1040
slip belt
adjust by D1050
JB50 D1050
D
JB50 D10U1
adjustment
C
JB50 D1040
ネ
adjustment ネ
J610 D1020
B A
3142 0841* - 94 -
D1-03 TMB6-7341
Model Block
Impo rtanc e
Item code Item name
C bearing
C JB50D10E1Z0* shaft
Quality feature grease
grease
(note) G A …grease A
UW-500 CURRENCY SORTER D:Upper transD1-04 portation, RJ Standard of judgment
Way to check
grease between visual bearing and shaft check
grease between visual bushing and shaft check
… GB …grease B … If it isn't achievement abrasion
Remarks
bearing of
JB50 D10E1
abrasion
grease
grease between side plate and shaft
visual check
GA
contact with revolution shaft of
parts GA
JB50 D10E1
back side
front side JB50 D50F1
moving hard C JB50D4021Z0* shaft
parts
abrasion moving hard
C 32450127* collar
grease
grease between visual collar and locking check plate
abrasion
C 32450127* collar
grease
grease between visual collar and locking check plate
abrasion
C JB50D50F1Z0* stopper
grease
grease sliding part visual check
abrasion
grease where contact JB50D50 37Z0* grease where contact JB50D50 38Z0*
GA
3245 0127
3245 0127
GA GA JB50 D4021
JB50 D5037
JB50 D5038
JB50 D4021
D1-04 TMB6-7341 - 95 -
Model Block
Impo rtanc e
A
A
Item code Item name JB50Z1116Z0* switch cover
J050D401CZ0* detecting plate
(note) G A …grease A
UW-500 CURRENCY SORTER D:Upper transD1-05 portation, RJ
Quality feature gap between switch cover and detecting plate turn ON and OFF cleary for set detection switch
Standard of judgment equable gaps (A,A'≧0.5mm)
Way to check check
set detection switch adjust turn ON when push detecting plate and turn OFF when release it
ネ
… …screw lock …
If it isn't achievement machine trouble
Remarks JB50 D401C
not detect adjust by well D10M1 side door is not lock certainly
JB50 Z1116 set detection SW
JB50 D10M1
ネ J610 D1010 JB50 D401C
ネ
adjustment
D1-05 TMB6-7341 - 96 -
Model Block
Impo rtanc e
Item code Item name
Quality feature grease
A
35101198* spring
J050D1141* shaft
Standard of judgment grease hook of spring
Way to check visual check
… … If it isn't achievement broken
Remarks
JB50 D1141 grease
A
(note) G A …grease A
UW-500 CURRENCY SORTER D:Upper transD1-06 portation, RJ
grease between shutter set and shaft
visual check
abrasion moving hard
JB50 D1120
GA
3510 1198
GA
D1-06 TMB6-7341 - 97 -
Model Block
Impo rtanc e
Item code Item name
(note) G A …grease A
UW-500 CURRENCY SORTER D:Upper transD2-01 portation, RJ
Quality feature
Standard of judgment
Way to check
C JB50D5052Z0* place to tape removal brush of electricity JB50D2010Z0* cover bracket set C JB50D2031Z0* grease shaft
reference in visual drawing(3 places) check
grease between side plate and shaft
visual check
C 25100122* spring
grease hook of spring
visual check
grease
… GB …grease B … If it isn't achieve- Remarks ment not stack degreasing the object bills well
JB50 D2010 (flat) JB50 D5052
before taping
abrasion
grease where moving hard contact JB50D20 10Z0* broken
(even gap) GA
2510 0122 C 34901180* poly-pile tape
place to tape
reference in drawing
visual check
into foreign degreasing the object matter before taping
GB JB50 D2010
3490 1180
GB
JB50 D2001
JB50 D2031
D2-01 TMB6-7341 - 98 -
Model Block
Impo rtanc e
Item code Item name
C 35101239* spring
Quality feature grease
(note) G B
UW-500 CURRENCY SORTER D:Upper transD4-01 portation, RJ Standard of judgment grease hook of spring
Way to check visual check
…grease B … …
If it isn't achievement broken
Remarks 3510 1239
GB
C FF60FT343Z0* stopper
grease
grease sliding part visual check
abrasion
3243 0564
C FF60F2313Z0* locking shaft
grease
grease between visual spacer (3243check 0564*) and shaft
abrasion
GB
J610 D1010
GB
3243 0564
FF60 F2313
GB
FF60 FT343
J610 D1020
D4-01 TMB6-7341 - 99 -
Block
Impo rtanc e
Item code Item name
C JB50D4041Z0* poly slider JB50D4031Z0* handle
(note)
UW-500 CURRENCY SORTER D:Upper transD4-02 portation, RJ
Quality feature place to tape
Standard of judgment reference in drawing
Way to check visual check
… … If it isn't achieve- Remarks ment degreasing abrasion
JB50 D4041
the object before taping
JB50 D4031
flat
flat
Model
D4-02 TMB6-7341 - 100 -
Model Block
Impo rtanc e
Item code Item name
B JB50D5027Z0* bracket
(note)
UW-500 CURRENCY SORTER D:Upper transD5-01 portation, RJ
Quality feature
Standard of judgment
place to install detectable A=0.5∼1.5mm
Way to check adjust
ネ
…screw lock … …
If it isn't achievement run out bills, etc.
Remarks
adjustment
JB50 D5027
JB50 D5027 adjustment
B JB50D5027Z0* bracket
place to install detectable B=1.5∼2.5mm
adjust
run out bills, etc.
B JB50D5025Z0* detecting plate
gap between equable gaps detecting plate (C、C’≧0.2㎜) and interrupter (2 places)
check
machine trouble
C JB50D5027Z0* bracket
screw lock
ネ
paste screw head visual which locked check
loose screw
JB50 D5007
JB50 D5006
ネ
JB50 D5009
JB50 D5024
JB50 D5025
- 101 -
D5-01 TMB6-7341
Model Block
Impo rtanc e
Item code Item name
(note)
UW-500 CURRENCY SORTER D:Upper transD5-02 portation, RJ
Quality feature
Standard of judgment
Way to check
メック
…screw lock … …sticking screw …
If it isn't achieve- Remarks ment miss sorting adjust at J610D503 6Z0*
A J610D5050Z0* flipper set
flipper adjustment
A=6±0.3mm adjust (point of flipper don't run off guide plate)
A J610D5040Z0* flipper set
flipper adjustment
B=5±0.3mm adjust (point of flipper don't run off guide plate)
miss sorting adjust at J610D503 6Z0*
C J610D5036Z0* adjustment bracket
screw lock
paste screw head visual which locked check (2 places)
loose screw
B FF60D1034Z0* coupling
screw lock
paste screw part and lock(4 places)
loose screw
check
ネ
J610 D5040 J610 D5431
FF60 D1034
adjustment ネ
J610 D5036 メック
adjustment ネ
J610 D5050 メック
FF60 D1034 D5-02 TMB6-7341 - 102 -
Model Block
Impo rtanc e
Item code Item name
(note) G A …grease A
UW-500 CURRENCY SORTER D:Upper transD5-03 portation, RJ
Quality feature
Standard of judgment
Way to check
C bearing
grease
grease between visual bearing and shaft check
C 35110409* spring
grease
grease hook of spring
visual check
… … If it isn't achievement abrasion
Remarks
bearing of
broken
parts GA
front side
back side
GA
3511 0409
D5-03 TMB6-7341 - 103 -
Model Block
Impo rtanc e
Item code Item name
A J610D5010Z0* front plate set J610D5020Z0* back plate set
Quality feature place to assemble
(note)
UW-500 CURRENCY SORTER D:Upper transD5-04 portation, RJ Standard of judgment C,D≦0.2mm
Way to check assemble on surface table and check
… … If it isn't achievement jam, etc.
Remarks J610 D5020
J610 D5010
D5-04 TMB6-7341 - 104 -
Model Block
Impo rtanc e
Item code Item name
B JB50D5030Z0* detecting plate set
(note) G B …grease B
UW-500 CURRENCY SORTER D:Upper transD5-05 portation, RJ
Quality feature
Standard of judgment
gap between equable gaps interrupter and (A、A’≧0.5㎜) detecting plate (2 places)
Way to check check
… … If it isn't achievement machine trouble
Remarks
0286 TR70*
3006 00700 bearing
broken B 1100T050* spur gear set
place to install pressing lightly to visual detecting plate set check (JB50D5030)
broken
C 1100T050* spur gear set
grease
abrasion
grease between 4M20T0632 gear
visual check
1100 T050*
abnormal sound JB50 D5026 JB50 D5030
C
pressing
4M20 T0632 fan motor
4M20 T0632 gear
C
1100 T050*
GB D5-05 TMB6-7341 - 105 -
Model Block
Impo rtanc e
Item code Item name
A JB50D5055Z0* timing belt
(note)
UW-500 CURRENCY SORTER D:Upper transD5-06 portation, RJ
Quality feature adjust tension of belt
Standard of judgment
Way to check
pressing force adjust A=2±0.5N when pressing place B=74mm and push into 4mm
ネ
…screw lock … …
If it isn't achieve- Remarks ment slip belt adjust by D5070
JB50 D5055*
ネ
B
adjustment
A J610 D5070*
JB50 D5020
D5-06 TMB6-7341+T68 - 106 -
INTERMEDIATE TRANSPORTATION BLOCK
Model Block
Impo rtanc e
Item code Item name
Quality feature
A JB50E17A0Z0 shaft set A
Standard of judgment
Way to check
fix shaft pressing to visual direction C and check timing pulley pressing to direction D
JB50E12B0Z0 timing pulley set
grease
(note) G B …grease B
UW-500 CURRENCY SORTER E1:Intermed. E1-01 transportation
grease between visual bearing and shaft check
… … If it isn't achievement gear slipping
Remarks
abrasion abrasion moving hard
C
JB50 E17A0
JB50 E12B0
D GB
GB
E1-01 TMB6-7341 - 107 -
Impo rtanc e
Item code Item name JB50E12A0Z flipper set
Quality feature adjust flipper
A
Standard of judgment
Way to check
A=2.5mm adjust (reference value) B=6.5mm±0.5mm
メック
ネ
If it isn't achievement jam
adjust adjusting miss sorting bracket
JB50E12A0Z flipper set
screw lock
paste screw head visual which locked check
loose the screw
adjust flipper
D=2.5mm adjust (reference value) E=6.5mm±0.5mm
jam
A
adjust adjusting miss sorting bracket check to not have heavy loading of the flipper
F: less than 0.49N
JB50E1201Z0 adjustment C bracket 1
… …screw lock
JB50 E1301
JB50 E12A0
JB50 E1224
check to not have heavy loading of the flipper
C: less than 0.49N
JB50E1201Z0 adjustment C bracket 1
Remarks
… …sticking screw
screw lock
paste screw head visual which locked check
loose screw
B JB50E1224Z0 screw lock connecting shaft
use sticking screw check
loose screw
メック
JB50 E1701
ネ JB50 E1201
JB50 E1401
F
Block
(note)
UW-500 CURRENCY SORTER E1:Intermed. E1-02 transportation
C
Model
JB50 E12A0
ネ JB50 E1801 JB50 E1201
E1-02 TMB6-7341 - 108 -
Model Block
Impo rtanc e
Item code Item name
(note)
UW-500 CURRENCY SORTER E1:Intermed. E1-03 transportation Standard of judgment
Quality feature
JB50D5052Z0 place to tape removal brush of C electricity
flat
Way to check visual check
△1 H6M0E1223Z0 was added. … …
If it isn't achieve- Remarks ment not stack degreasing the object bills well
taping part don't run off transportation area
JB50 E1223 For TYPE Ⅰ
before taping
H6M0 E1223
JB50 E1227
For TYPE Ⅱ
flat JB50E1227Z0 pressing plate
place to install pressing direction visual of pointing arrow check
machine trouble
flat
A
pressing
JB50 D5052
flat
flat
JB50E1223Z0 place to install fixing plate A or H6M0E1223Z0 attachment plate C degreasing
pressing direction visual of pointing arrow check (4 pieces)
machine trouble
degreasing to touch prism
solvent cracking
check
△1 JB50 E12D0
pressing
JB50 E1221
pressing
JB50 E1223
H6M0 E1223
For TYPE Ⅰ For TYPE Ⅱ
E1-03 TMB6-7341 - 109 -
Model Block
Impo rtanc e
Item code Item name
JB50E1202Z0 supporting shaft JB50E12C0Z0 supporting bracket set A JB50E11A0Z0 side plate set
(note) G A …grease A
UW-500 CURRENCY SORTER E1:Intermed. E1-04 transportation Standard of judgment
Quality feature grease
Way to check
grease revolution visual part check
… … If it isn't achievement abrasion
Remarks
JB50 E11A0 GA
moving hard
JB50 E1202 B JB50E1217Z0 rubber cushion
place to tape
flat
visual check
SW trouble degreasing the object before taping
JB50 E12C0 GA
A=7mm adjust turn ON and (reference value) OFF cleary for set detection set detection switch turn ON switch when close core block and turn OFF when open it
flat
not detect well
JB50 E1218
upper part block is not lock certainly
adjustment
flat
JB50E1205Z0 set detection A switch bracket
A
JB50 E1217
JB50 E1205
E1-04 TMB6-7341 - 110 -
Impo rtanc e
Item code Item name
35200217 compression A spring
37372952 poly-pile tape
Quality feature
Standard of judgment
Way to check
… If it isn't achievement shorter life
grease
grease hook of spring
place to tape
・A=6mm±0.5mm visual ・A=6mm±1mm check ・flat
unglued
・B=17mm±0.5mm visual ・B=17mm±1mm check ・flat
unglued
A
34900921 place to tape poly-pile tape (5)
visual check
…
miss counting
miss counting
Remarks
3520 0217
3520 0217
GB
GB
degreasing the object before taping
degreasing the object before taping
3737 2952 JB50 E1602
JBY0 E1901
3490 0921
flat
Block
(note) G B …grease B
UW-500 CURRENCY SORTER E1:Intermed. E1-05 transportation
flat
Model
E1-05 TMB6-7341 - 111 -
Block
Impo rtanc e
Item code Item name
(note)
UW-500 CURRENCY SORTER E1:Intermed. E1-06 transportation
Quality feature
Standard of judgment
JB50E1600Z0 place to install pressing to connecting guide direction of A plate pointing arrow
Way to check visual check
… … If it isn't achievement jam
Remarks
pressing
Model
pressing
JB50 E11A0
JB50 E1109 jam pressing
JB50 E1600 JB50 E12D0
pressing
visual check
pressing
JB50 E1221 pressing JBY0 E1901
pressing
A
place to install pressing to direction of pointing arrow
pressing
JBY0E1901Z0 fixing plate
- 112 -
E1-06 TMB6-7341
Model Block
Impo rtanc e
Item code Item name JBY0E1951Z0 twist spring
Quality feature grease
(note) G A …grease A
UW-500 CURRENCY SORTER E1:Intermed. E1-07 transportation Standard of judgment grease hook of spring
Way to check visual check
… … If it isn't achievement shorter life
Remarks
GA
A JBY0E1911Z0 locking handle
grease
grease in drawing visual place check
A JBY0E1921Z0 shaft JBY0E1991Z0 bracket A JBY0E19A0Z0 fixing plate set
JBY0 E1911
abrasion moving hard
grease
grease revolution visual part check
abrasion moving hard
GA JBY0 E1991
JBY0 E1921 JBY0 E1951
JBY0 E19A0
GA
E1-07 TMB6-7341 - 113 -
Impo rtanc e
Item code Item name
Standard of judgment
Quality feature flat
Way to check visual check
… … If it isn't achieve- Remarks ment degreasing unglued
JB50E1107Z0 sponge 1
place to tape
JB50E1108Z0 sponge 2
place to tape
pressing flat
visual check
unglued
degreasing the object before taping
JB50E1112Z0 sponge 3
place to tape
pressing visual ・A=45mm±1mm check ・B=45mm±1mm ・A=45mm±0.5mm ・B=45mm±0.5mm
unglued
degreasing the object before taping
the object before taping
B
B
B
pressing
Block
(note)
UW-500 CURRENCY SORTER E1:Intermed. E1-08 transportation
flat flat
JB50 E1112
no gaps
JB50 E1108
JB50 E1107
JB50 E1107
JB50 E1108
no gaps
flat
Model
pressing
flat E1-08 TMB6-7341
- 114 -
Model Block
Item code Item name JB50E1603Z0 shaft
Quality feature grease
Standard of judgment
Way to check
grease in drawing visual place check
A
… … If it isn't achievement abrasion
Remarks
moving hard
JC00E1601Z0 bracket
grease
grease hook of spring
visual check
grease
grease in drawing visual place check
A
JB50E1600Z0 place to install pressing to connecting guide direction of A plate pointing arrow
shorter life
abrasion moving hard
visual check
jam
pressing
pressing
35200217 compression A spring
pressing
Impo rtanc e
(note) G A …grease A
UW-500 CURRENCY SORTER E1:Intermed. **-** transportation
- 115 -
**-** TMB6-7341
Model Block
Impo rtanc e
Item code Item name JB50E12A0Z flipper set
(note)
UW-500/600 UW-500 CURRENCY SORTER E1:Intermed. E1-09 transportation
Quality feature adjust flipper
A
Standard of judgment
Way to check
A=2.5mm adjust (reference value) B=6.5mm±0.5mm
ネ
…screw lock … …
If it isn't achievement jam
Remarks
adjust adjusting miss sorting bracket check to not have heavy loading of the flipper
C: less than 0.49N
JB50E1219Z0 adjustment C bracket 1
ネ
screw lock
paste screw head visual which locked check
loose the screw
B JB50E1224Z0 screw lock connecting shaft
use sticking screw check
loose screw
Intermed. Transportation(1) stacker 4
JB50 E12A0
JB50 E1401
ネ
JB50 E1224
メック
JB50 E1219
JB50 E1801
E1-09 TMB6-7341 - 116 -
STACKER BLOCK
Model Block
Impo rtanc e
Item code Item name JB50E2202Z0 shaft
Quality feature grease
(note) G B …grease B
UW-500 CURRENCY SORTER E2:Stacker
△1 H6M0E2240Z0 was added.
E2-01
Standard of judgment
Way to check
grease in drawing visual place check
A
… △1 Adjustment of 1100T050 and H6ME2240Z0 was added. If it isn't achievement abrasion
Remarks
A
JB50 E2202 GB
moving hard
1100 T050
H6M0 E2240
For TYPE Ⅰ
For TYPE Ⅱ
GB GB
1100T050 spur gear set A or H6M0E2240Z0 spur gear
grease
grease in drawing visual place check
abrasion
△4
moving hard place to install A=0.2-0.4mm
adjust
abrasion
△4
GB
JB50 E2212
GB
JB50E2212Z0 spring
grease
grease hook of spring
visual check
shorter life
A
E2-01 TMB6-7341 - 117 -
Model Block
Impo rtanc e
Item code Item name
B JB50E2211Z0 detecting plate
(note)
UW-500 CURRENCY SORTER E2:Stacker
Quality feature
… △4 0286TR70 was added.
E2-02
Standard of judgment
gap between equable gaps interrupter and (A、A’≧0.5㎜) detecting plate (A、A’≧2㎜)
Way to check check
△4 H6M0E2230Z0 was added.
… If it isn't achievement machine trouble
Remarks
1691 T0330
H6M0 E2230
For TYPE Ⅰ
For TYPE Ⅱ
broken
B 1691T0330 rotary detecting plate H6M0E2230Z0 encoder set
gap between equable gaps interrupter and (B、B’≧0.5㎜) rotary (B、B’≧2㎜) detecting plate
check
B 0286TR70 enc assembly
place to install push in the direction of the arrow
check
machine trouble
△4
broken
machine trouble
△4
broken
0286 TR70 E2-02 TMB6-7341 - 118 -
UPPER UNIT BLOCK
Model Block
Impo rtanc e
Item code Item name
Quality feature
34901616 poly tape
place to tape
34200350 poly-pile tape
place to tape
B
B
349005370 poly-pile tape(6)
place to tape
B
(note) G A …grease A
UW-500 CURRENCY SORTER Z1:Upper unit
Z1-01
Standard of judgment
Way to check
・A=5±1mm ・B=48±1mm ・A=5±0.5mm ・B=48±0.5mm
visual check
・C=2±1mm ・D=1±1mm ・C=2±0.5mm ・D=1±0.5mm
visual check
・E=71±1mm visual ・F=G=30±1mm check ・H=9±1mm ・E=71±0.5mm ・F=G=30±0.5mm
OA
… …oil A
ネ
… …screw lock
If it isn't achieve- Remarks ment degreasing unglued
3490 1616
the object before taping
unglued
unglued
degreasing the object before taping
JB50Z 11A0
degreasing the object before taping
3420 0350
JB50Z11J1Z0 locking shaft A
grease
grease in drawing visual place check
abrasion moving hard
JB50 Z11J1
3490 0537
GA
Z1-01 TMB6-7341 - 119 -
Model Block
Impo rtanc e
Item code Item name
(note) G A …grease A
UW-500 CURRENCY SORTER Z1:Upper unit
Quality feature
Z1-02
Standard of judgment
Way to check
35100281 spring
grease
grease hook of spring
visual check
JB50Z1105Z0 link part JB50Z1104Z0 handle shaft JB50Z11C0Z0 A link set
grease
grease revolution visual part check
If it isn't achievement shorter life
Remarks
OA
… …oil A
ネ
… …screw lock
do both sides of unit
JB50 Z1104
JB50 Z11C0
JB50 Z1105
A abrasion 3510 0281
moving hard
GA
GA
Z1-02 TMB6-7341 - 120 -
Block
Impo rtanc e
Item code Item name
A 3450T124
A JB50Z1111Z0 JB50Z1113Z0 A JB50Z1117Z0
A JB50Z1117Z0
(note) G A …grease A
UW-500 CURRENCY SORTER Z1:Upper unit
Quality feature
Z1-03
Standard of judgment
Way to check
placement of JB50Z1203
A=90°±1°
screw lock
paste screw head visual which adjusted check
loose screw
C=6±0.5mm set detection switch turn ON when close front cover and turn OFF when open it
front cover is not lock certainly / machine trouble loose screw
turn ON and OFF cleary for set detection switch screw lock
visual check
If it isn't achieve- Remarks ment bad-looking lock
visual check
paste screw head visual which adjusted check
OA
… …oil A
ネ
… …screw lock B:about 331.5mm
JB50Z1203 certainly in the first
B:about 331.5mm
3450 T124
3450 T124 adjustment
adjustment
adjust this after adjustment of A
ネ
ネ
ネ
After adjusting A, adjust vertical position of JB50Z1117 when top of front cover move 6±0.5mm(about 2.5 degrees) from position of B and turn set detection switch. JB50 Z1117
adjustment
Model
set detection switch
Z1-03 TMB6-7341 - 121 -
Model Block
Impo rtanc e
Item code Item name
A JB50Z1901Z0
A JB50Z1901Z0
(note) G A …grease A
UW-500 CURRENCY SORTER Z1:Upper unit
Quality feature
Z1-04
Standard of judgment
Way to check
placement adjust upper unit and lower unit
A=4±1mm visual (still in the range check after installing gas spring)
screw lock
paste screw head visual which locked check
If it isn't achievement feeding trouble
OA
… …oil A
ネ
… …screw lock
Remarks
bad-looking loose screw
JB50 Z1901
fiducial pin
adjustment
②【vicinity adjustment】 Slide upper unit in vicinity, adjust A drawing in right figure. ※Lock loose JB50Z1901 screws (4 pieces).
fiducial hole ①【horizontal adjustment】 The fiducial pin located left side of intermediate transportation put in fiducial hole located upper transportation.
③【fix】 After the adjustment ②, lock JB50Z1901 screws.
fiducial hole
JB50 Z1901 fiducial pin Z1-04 TMB6-7341 - 122 -
Model Block
Impo rtanc e
Item code Item name
A MRW0Z11T1Z0 gasket
(note)
UW-500 CURRENCY SORTER Z1:Upper unit
Quality feature place to tape
…
Z1-05
Standard of judgment A=3±0.5㎜。 B=4±0.5㎜
Way to check visual check
… If it isn't achieve- Remarks ment degreasing unglued the object before taping
MRW0 Z11T1
C A C
B
fig.1 JB50 Z11A0
Z1-05 TMB6-7341 - 123 -
LOWER UNIT BLOCK
Model Block
Impo rtanc e
Item code Item name
(note)
UW-500 CURRENCY SORTER Z2:Lower unit
Quality feature
…
Z2-01
Standard of judgment
Way to check
JB50Z2160Z0 B connector bracket JB50Z2110Z0 frame set
place to install pressing direction visual of pointing arrow check
B JB50Z2212Z0 timing pulley 4M300202 DC motor
place to install A=1.2±0.5
… If it isn't achievement parts collision
Remarks pressing
JB50 Z2161
adjust
come off belt JB50 Z2110
4M300 202
JB50 Z2212
Z2-01 TMB6-7341 - 124 -
Model Block
Impo rtanc e
Item code Item name
(note)
UW-500 CURRENCY SORTER Z2:Lower unit
Quality feature place to tape
JB50Z2213Z0 B rubber foot
place to tape
Z2-02
Standard of judgment
Way to check
B=10mm±1mm visual pressing direction check of pointing arrow
… If it isn't achieve- Remarks ment degreasing miss the object counting
JB50 Z2213
before taping
3420 0321
JB50 Z2213
pressing
34200321 B poly-pile tape
…
visual check
inversion miss counting
degreasing the object before taping
pressing
D=6mm±1mm E=5mm±1mm F=5mm±1mm
3420 0321
Z2-02 TMB6-7341 - 125 -
Block
Impo rtanc e
Item code Item name
JB50Z21E1Z0 B cover
(note)
UW-500 CURRENCY SORTER Z2:Lower unit
Z2-04
Standard of judgment
Quality feature place to tape
…
flat
Way to check visual check
… If it isn't achieve- Remarks ment degreasing Power the object supply before damage taping
flat
Model
flat
JB50 Z2151
JB50 Z21E1
JB50 Z21E1
Only a lower power supply pastes the cover. Z2-04 TMB6-7341 - 126 -
Model Block
Impo rtanc e
Item code Item name
JC00Y2510Z0 B upper cover (UW200) set JB50Y2511Z0 stacker cover JB50Y2541Z0 cover (R)
(note) G A …grease A
UW-500 CURRENCY SORTER Z2:Lower unit
Quality feature place to tape
Z2-05
Standard of judgment A=5、 flat
Way to check visual check
OA
… …oil A
ネ
… …screw lock (blue)
If it isn't achieve- Remarks ment bad-looking parts collision
flat
Z2-05 TMB6-7341 - 127 -
AFTER INSTALLATION BLOCK
Block
Impo rtanc e
Item code Item name
C JB50Z156* poly tape JB50Z1504* back cover (reject block)
(note)
UW-500 CURRENCY SORTER Z3:After Z3-01 installation
Quality feature place to tape
Standard of judgment
Way to check
taping direction of visual pointing arrow check
… … If it isn't achieve- Remarks ment bad-looking degreasing the object into foreign before taping matter
tape with the curve
pressing
Model
JB50 Z1506
JB50 Z1504
Z3-01 TMB6-7341 - 128 -
Impo rtanc e
Item code Item name
Quality feature
Standard of judgment
Way to check
34901244 place to tape B poly-pile tape (1) JB50Y2531Z0 cover (L)
A=1.5mm±0.5mm visual A=1.5mm±1mm check flat
34901244 place to tape B poly-pile tape (1) JB50Y2541Z0 cover (R)
B=1.5mm±0.5mm visual B=1.5mm±1mm check flat
… … If it isn't achieve- Remarks ment bad-looking degreasing
flat
Block
(note)
UW-500 CURRENCY SORTER Z3:After Z3-02 installation
the object before taping
bad-looking degreasing
flat
Model
the object before taping
Z3-02 TMB6-7341 - 129 -
Block
Impo rtanc e
Item code Item name
JB50Y2511Z0 B stacker cover JB50Z2110Z0 frame set
JB50Y25A1Z0 B stacker display sticker JB50Y2511Z0 stacker cover
(note)
UW-500 CURRENCY SORTER Z3:After Z3-03 installation
Quality feature place to tape
place to tape
Standard of judgment
Way to check
A=B=(0.5mm) visual check
flat visual C=D=(0.5mm) check
… … If it isn't achieve- Remarks ment bad-looking degreasing the object before taping
JB50 Y25A1
bad-looking degreasing the object before taping
4 places
JB50 Y2511
flat
Model
Z3-03 TMB6-7341 - 130 -
Model Block
Impo rtanc e
Item code Item name
JB50Z1230Z0 B stud bracket set JB50D50D0Z0 stay set
(note)
UW-500 CURRENCY SORTER Z3:After Z3-04 installation
Quality feature place to tape
Standard of judgment A=0∼1
Way to check visual check
… … If it isn't achievement reject block is not lock certainly
Remarks open and close front cover and check moving easier
JB50 Z1230
B JB50D4010Z0 side door set JB50Z1503Z0 side door cover
place to tape
B=0∼0.5
visual check
A
JB50 D50D0 (1)
side door is check to not lock open and certainly close side door bad-looking
JB50 Z1503
B
JB50 D4010 (3.7)
Z3-04 TMB6-7341 - 131 -
ELECTRIC PARTS
Model
Impo rtanc e
Item
(note)
UW-500V
Checking Adjusting Value to adjust point point
Value to check
Condition of
Way to If it isn't measuremen check achievement t
Remarks
Layout of MAINCPU board SW1
4
ON
A
MAINCPU battery
−−−
A
MAINCPU jumper post
−−−
A
MAINCPU DIP switch
CNBAT
be connecting the board
connect
visual check
power off
machine trouble
J1 J2 J3
short 1-2
−−−
visual check
power off
machine trouble
−−−
visual check
−−−
machine trouble
△1
−−−
visual check
FPGA1 Ver more than 34
machine trouble
△1
※Stacker type Ⅰ
−−−
SW1
all switches OFF ※Stacker type Ⅱ bit3∼5: ON bit1,2,6∼8: OFF
1
OFF
OFF 1
ON 8
CNBAT
SW2
1 1
3 3
J1 J2
1
3
J3
【Setting of SW1】 A
A
MAINCPU DIP switch
circuit protector
−−−
−−−
SW2
BK1
all switches OFF
ON
−−−
same to "Value to adjust"
visual check
visual check
power off
none
machine trouble
No
can't power on
① ② ③ ④ ⑤ ⑥ ⑦ ⑧
DIP Switch Stacker Type bit3 bit4 bit5 OFF OFF OFF ON OFF OFF TYPEⅠ OFF ON OFF ON ON OFF OFF OFF ON ON OFF ON TYPEⅡ OFF ON ON ON ON ON
Setting Old − − Old New New New New
Layout of lower unit block
A
DISP DIP switch
−−−
DSW1
bit1:ON bit2-4:OFF
same to "Value to adjust"
visual check
power off
machine trouble BK1
- 132 -
St. Fan RJ Fan Speed Speed 106 150 90 150 99 150 106 212 106 150 106 212 99 150 90 150 UWH
9.RAS SPECIFICATIONS OPERATION OF RAS MODE (UW-500V) Into RAS mode Press
→
→
→
→
And display changes main menu screen.
Select method of menu main menu 〓〓〓〓〓〓〓RAS MODE〓〓〓〓〓〓〓〓 > MAINTENANCE PROCESS
Press
keys to move cursor and press
key to confirm.
maintenance menu 〓〓〓〓〓〓MAINTENANCE〓〓〓〓〓〓 > 0010 SERVICE 0028 VERSION READ 0030 LOG 0040 DATA 0070 SE SET 0071 DEFAULT SET 0080 PROGRAM LOAD
process menu 〓〓〓〓〓〓〓〓PROCESS〓〓〓〓〓〓〓〓 > 0000 ACTION COUNT 0700 RESET 1000 DRIVE CHECK 1100 DRIVE TEST 1400 TEST MODE 1800 THICKNESS TEST 2400 LOOP CHECK
- 133 -
keys in the sequence.
Select method of command
Press
keys to move cursor or to scroll screen.
In process menu, press
keys to change page.
Press
key to confirm.
Press
key to back to main menu.
〓〓〓〓〓〓〓〓PROCESS〓〓〓〓〓〓〓〓 > 0000 ACTION COUNT 0700 RESET 1000 DRIVE CHECK 1100 DRIVE TEST 1400 TEST MODE 1800 THICKNESS TEST 2400 LOOP CHECK
↓ 〓〓〓〓〓〓〓〓PROCESS〓〓〓〓〓〓〓〓 0000 ACTION COUNT 0700 RESET 1000 DRIVE CHECK 1100 DRIVE TEST 1400 TEST MODE 1800 THICKNESS TEST > 2400 LOOP CHECK ↓ 〓〓〓〓〓〓〓〓PROCESS〓〓〓〓〓〓〓〓 0700 RESET 1000 DRIVE CHECK 1100 DRIVE TEST 1400 TEST MODE 1800 THICKNESS TEST 2400 LOOP CHECK > 2700 SENSOR CONTROL
End RAS mode Press
key in main menu. Or, turn off power of machine.
- 134 -
TABLE TABLEOF OFRAS RASCODES CODES (UW-500V)
MAINTENANCE
№
major item
0010
check
0028
0030
0040
0070
version read
log
data
SE setting
№
minor item
SERVICE INFORMATION
01
SAVE&CLEAR
02
save and clear
ERROR COUNT
03
display error to time series
VERSION READ
information
read version data
MAIN-CPU
01
DISP-CPU
02
MAIN-CPU (CPUA) DISP-CPU_Main (CPUD)
FPGA
03
FPGA(MAIN)
BV-CPU
04
BV-CPU
SAVE ALL LOG
01
save all log data
CLEAR CF LOG
02
clear log in CF card
CLEAR ALL LOG
03
clear all log
CLEAR SELECT LOG
04
clear select log
LOG
DATA LOAD DENOMI
01
load denomination data
LOAD ALL DATA
02
load all setting data
LOAD SENSOR ADJ
03
load sensor adjustment data
LOAD PATTERN
04
load pattern setting data
LOAD BASE1-SET
05
load APL SE setting data
LOAD BASE2-SET
06
load machine SE setting data
LOAD BLOCK
07
load maintenance block data
LOAD BV1-SET
08
load BV setting data (suspicious value)
LOAD BV2-SET
09
load BV setting data (fitness value)
SAVE ALL DATA
10
save all setting data
STR PATTERN SET
01
stacker pattern setting
PRINTER TYPE
02
printer type setting
BAUD RATE SET
03
baud rate setting
SUSP INITIAL
04
suspicious set initialize
SUSP1 VALUE
05
suspicious value setting 1
SUSP2 VALUE
06
suspicious value setting 2
SPECIFIC TICKET
07
specific ticket setting
COUNT DATA
08
upper stacker count
SE SET
ACCEPT KEY SET
09
ACCEPT key set
SECURITY SET
10
security board setting
EXTERNAL DISPLAY
11
use external display setting
PASSWORD SET
12
Setting the password
PASSWARD CHANGE(SV)
13
Change the password(SV)
PASSWARD CHANGE(MG)
14
Change the password(MG)
SIMPLE PATTERN KEY
15
PAD SET
16
PULLOUT SETTING
17
0071
default set
DEFAULT SET
0080
program load
PROGRAM LOAD
Enable function for the YUW-11-GC. Checking pull out of Stacker. default set
MAIN-CPU
01
DISP-CPU
02
download DISP-CPU program
DISP-IMG
03
download display image
BV-CPU
04
download BV-CPU program
- 135 -
download MAIN-CPU program
PROCESS
№
major item
0000
number of action
ACTION COUNT
set number of continuous action
0700
reset
RESET
initialize machine
1000
moving check
DRIVE CHECK
of machine
SMB01-F-CW
01
fast rotation of feed motor (clockwise)
SMB01-F-CCW
02
fast rotation of feed motor (counter clockwise)
SMB01-S-CW
03
slow rotation of feed motor (clockwise)
SMB01-S-CCW
04
slow rotation of feed motor (counter clockwise)
MDCD01-F-CW
05
fast rotation of reject motor (clockwise)
MDCD01-F-CCW
06
fast rotation of reject motor (counter clockwise)
MDCD01-S-CW
07
slow rotation of reject motor (clockwise)
MDCD01-S-CCW
08
slow rotation of reject motor (counter clockwise)
MDCE01-F-CW
09
fast rotation of intermed. motor (clockwise)
MDCE01-F-CCW
10
fast rotation of intermed. motor (counter clockwise)
MDCE01-S-CW
11
slow rotation of intermed. motor (clockwise)
MDCE01-S-CCW
12
slow rotation of intermed. motor (counter clockwise)
LSDD01-H
13
move flipping solenoid of RJ1 to H
LSDD01-L
14
move flipping solenoid of RJ1 to L
LSDD02-H
15
move flipping solenoid of RJ2 to H
LSDD02-L
16
move flipping solenoid of RJ2 to L
LSDE01-H
17
move flipping solenoid of stacker1 to H
LSDE01-L
18
move flipping solenoid of stacker1 to L
LSDE02-H
19
move flipping solenoid of stacker2 to H
LSDE02-L
20
move flipping solenoid of stacker2 to L
LSDE03-H
21
move flipping solenoid of stacker3 to H
LSDE03-L
22
move flipping solenoid of stacker3 to L
LSDE04-H
23
move flipping solenoid of stacker4 to H
LSDE04-L
24
move flipping solenoid of stacker4 to L
SMD01
25
stacker fan of RJ1
SMD02
26
stacker fan of RJ2
SME01
27
stacker fan of stacker1
SME02
28
stacker fan of stacker2
SME03
29
stacker fan of stacker3
SME04
30
stacker fan of stacker4
1100
№
minor item
moving check &
DRIVE TEST
measure moving
MDCA01-FORWARD
01
down bill holder
time of bill holder
MDCA01-REVERSE
02
MDCA01-CONTINUE
03
up bill holder move bill holder continuous
1400
counting check
TEST MODE
2000
check sensor
SENSOR CHECK
do normal count and display result of bill verifying Check sensors.
2100
check sensor
DUST CHECK
Dust check sensors
2200
check connector
CONNECTOR CHECK
Check connector disconnection.
2300
check RAM and ROM
MEMORY CHECK
Check RAM and ROM
2400
loop check
LOOP CHECK BV LOOP CHECK
01
verification parallel interface loop check
BV CHECK
02
verification parallel interface check
LOOP CHECK(CH1)
03
serial interface loop check(CH1)
LOOP CHECK(CH3)
04
serial interface loop check(CH3)
- 136 -
PROCESS
№
major item
2700
control light emitting of sensor
№
minor item
SENSOR CONTROL NORMAL
01
set normal emitting
DARK
02
set dark emitting
ADJUST
03
adjustment emitting
HALF
04
set half emitting
CHECK-A-LIGHT
05
check light emitting on assembling standard
CHECK-A-DARK
06
check dark emitting on assembling standard
CHECK-B-LIGHT
07
check light emitting on testing standard
CHECK-B-DARK
08
check dark emitting on testing standard
3000
port read
PORT READ
3600
memory save by relative address memory save by absolute address memory read by relative address memory read by absolute address mode setting
RELATIVE SAVE
port read memory save by designated relative address
ABSOLUTE SAVE
memory save by designated absolute address
RELATIVE READ
memory read by designated relative address
ABSOLUTE READ
memory read by designated absolute address
DUMMY MODE1
set dummy mode of A,B,C,E or off
3700 3800 3900 4500 4600
mode setting
DUMMY MODE2
set dummy mode D
3A00
read BV memory
BV-FLASH READ
read BV Flash memory
6100
BLOCK SENSOR ADJ
automatic adjustment of sensors of selected block
6200
adjust sensors of block adjust all sensors
All SENSOR ADJ
automatic adjustment of all sensors
6300
sensor display
SENSOR STATUS
display status of sensor
6400
set switch display
SET_SW STATUS
display status of set switch
6500
sensor level display
SENSOR LEVEL
display sensor level real time
7100
reset BV block
BV-RESET
reset verification block
7500
BV SENSOR ADJ
Adjust Limpness sensor.
8000
adjust BV sensor aging
AGING
aging
9000
memory clear
MEMORY CLEAR
A000
operation check
WORK
01
clear work memory
ALL LOG
02
clear all log
LCD
01
LCD check
LED
02
LED check
OPTION
03
printer check
(PRINTER CHECK)
04
external keyboard check
OPTION
05
buzzer check
(EX KEYBOARD CHECK)
06
key check
OPERATION CHECK
- 137 -
DETAILS (UW UNIT) Major item
Minor item
0010
1
Content information
Detail Display checking log. Con- You can know operation of machine. tent
Operation
ACCEPT
・・・ Confirm selecting item.
CLEAR
・・・ Return previous screen.
▲
Display
▼
(1) Choose《SERVICE》in maintenance menu. ACCEPT: →(2)
(2) Choose《INFORMATION》. ACCEPT: →(3) CLEAR: →(1)
・・・ Move cursor. 123456789012345678901 1 2 3 4 5 6 7 8
〓〓〓〓〓MAINTENANCE〓〓〓〓〓 >0010 SERVICE 0028 VERSION READ 0030 LOG 0040 DATA 0070 SE SET 0071 DEFAULT SET 0080 PROGRAM LOAD ↓ 123456789012345678901
1 2 3 4 5 6 7 8
<SERVICE> >INFORMATION SAVE&CLEAR ERROR COUNT
↓ 123456789012345678901
(3) Display checking log. Detail of checking log is written next page.
1 2 3 4 5 6 7 8
<INFORMATION> >MAINTENANCE REJECT UNIT_ERR ALL_ERR DUST_ERR UNFIT_COUNT SUSP1_COUNT ↓ 123456789012345678901
1 2 3 4 5 6 7 8
<INFORMATION> UNIT_ERR ALL_ERR DUST_ERR UNFIT_COUNT SUSP1_COUNT SUSP2_COUNT >SERVICE CLEAR
- 138 -
Detail Content
《MAINTENANCE》 1.RECENT CHECK DATE(CHECK DATE) ・Display date and time when do the “SAVE & CLEAR” last. ・If the screen displays for the first time, blank displays. 2.RECENT CLEAR DATE(CLEAR DATE) ・Display date and time when clears the log last. ・If it doesn’t clear the log, blank displays. 3 MACHINE No(No) 4.PIECES OF TOTAL PASS(ALL_PASS) 5.PIECES IN MAINTENANCE PERIOD(PASS) 6.REJECT RATE(REJECT) (REJECT COUNT)÷(PIECES IN MAINTENANCE PERIOD)×100(%) 7.STOP RATE(STOP RATE) ・(ERROR CODE COUNT AT APL)÷(PIECES IN MAINTENANCE PERIOD)×10000 ・Don’t display that PIECES IN MAINTENANCE PERIOD is less than 10000. 8.FEEDING CHECK(CHECK_FEED) ・(CHAIN+SKEW)÷(PIECES IN MAINTENANCE PERIOD)×100 ・Display “CHECK FEED” if answer of above expression is more than 3% . 《REJECT》 9.REJECT COUNT 《UNIT_ERR》 10.ERROR CODE COUNT AT UNIT 《APL_ERR》 11.ERROR CODE COUNT AT APL 《DUST_ERR》 12.DUST ERROR COUNT ・Display sensor name which is more than 5 times of error. 《UNFIT_COUNT》 13.UNFIT COUNT ・Display count each denominations. 14.SUSPICIOUS COUNT 15.NOT CONFIRMATION COUNT
- 139 -
Detail Content
1 2 3 4 5 6 7 8
123456789012345678901 <MAINTENANCE> 1:2006: 7: 7:12: 8 2:2005:12: 1: 5:25 3:123456 4:xxxxxxxxxx 5:xxxxxxxxxx
123456789012345678901 1:CHECK DATE 2:CLEAR DATE 3:No. 4:ALL PASS 5:PASS
>:NEXT
1.RECENT CHECK DATE(CHECK DATE) ・Display date and time when do the “SAVE & CLEAR” last. ・If the screen displays for the first time, blank displays.
2.RECENT CLEAR DATE(CLEAR DATE) ・Display date and time when clears the log last. ・If it doesn’t clear the log, blank displays.
3 MACHINE No(No)
4.PIECES OF TOTAL PASS(ALL_PASS)
5.PIECES IN MAINTENANCE PERIOD(PASS)
1 2 3 4 5 6 7 8
123456789012345678901 <MAINTENANCE> 6:15% : 0 7:15% 8:CHECK FEED
123456789012345678901 6:REJECT RATE 7:STOP RATE 8:CHECK FEED
<:PREV
6.REJECT RATE(REJECT) (REJECT COUNT)÷(PIECES IN MAINTENANCE PERIOD)×100(%)
7.STOP RATE(STOP RATE) ・(ERROR CODE COUNT AT APL)÷(PIECES IN MAINTENANCE PERIOD)×10000 ・Don’t display that PIECES IN MAINTENANCE PERIOD is less than 10000.
8.FEEDING CHECK(CHECK_FEED) ・(CHAIN+SKEW)÷(PIECES IN MAINTENANCE PERIOD)×100 ・Display “CHECK FEED” if answer of above expression is more than 3% .
- 140 -
Detail Content
9.REJECT COUNT
1 2 3 4 5 6 7 8
123456789012345678901 <REJECT> 9:REJECT COUNT 1−xxxxxxxxxx 2−xxxxxxxxxx 3−xxxxxxxxxx 4−xxxxxxxxxx 5−xxxxxxxxxx >:NEXT
123456789012345678901
1−MCCK 2−REQUEST−ERR 3−CHAIN 4−SKEW 5−TRN−OVER
Table of reject contents № 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
Content mecha clock request timing chain skew transfer speed (over) transfer speed (under) hard error 1 hard error 2 multi transfer 1 multi transfer 2 over-length under-length over-width under-width unmatch length feed 2pcs. feeding shape 1 shape 2 reserve
Display MCCK REQUEST-ERR CHAIN SKEW TRN-OVER TRN-UNDER HARD-ERR1 HARD-ERR2 MLT1 MLT2 LEN-OVER LEN-UNDER WID-OVER WID-UNDER WDLN FEED 2PHOTO SHP1 SHP2 RESERVE
№ 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
- 141 -
Content denomination error reserve reserve reserve reserve reserve reserve reserve reserve reserve SUBCPU comm. error SNCPU comm. error time over parity error data error BCC error skew on MCPU suspicious not confirmation reserve
Display DENOMI―ERR RESERVE RESERVE RESERVE RESERVE RESERVE RESERVE RESERVE RESERVE RESERVE SUBCPU-ERR SNCPU-ERR TIME-OVER PARITY DATA BCC MCPU SKEW SUSP NOT―SUSP RESERVE
Detail Content
10.ERROR CODE COUNT AT UNIT
1 2 3 4 5 6 7 8
123456789012345678901 <UNIT_ERR> 10:UNIT_ERROR 1−xxxxxxxxxx 2−xxxxxxxxxx 3−xxxxxxxxxx 4−xxxxxxxxxx 5−xxxxxxxxxx >:NEXT
123456789012345678901
1−E−XXXX 2−E−XXXX 3−E−XXXX 4−E−XXXX 5−E−XXXX ・ ・ ・
1 2 3 4 5 6 7 8
123456789012345678901 <UNIT_ERR> 10:UNIT_ERROR 36−xxxxxxxxxx 37−xxxxxxxxxx 38−xxxxxxxxxx 39−xxxxxxxxxx 40−xxxxxxxxxx <:PREV
123456789012345678901
36−E−XXXX 37−E−XXXX 38−E−XXXX 39−E−XXXX 40−E−XXXX
11.ERROR CODE COUNT AT APL
1 2 3 4 5 6 7 8
123456789012345678901 <APL_ERR> 11:APL_ERROR 1−xxxxxxxxxx 2−xxxxxxxxxx 3−xxxxxxxxxx 4−xxxxxxxxxx 5−xxxxxxxxxx >:NEXT
123456789012345678901
1−E−XXXX 2−E−XXXX 3−E−XXXX 4−E−XXXX 5−E−XXXX ・ ・ ・
1 2 3 4 5 6 7 8
123456789012345678901 <APL_ERR> 11:APL_ERROR 36−xxxxxxxxxx 37−xxxxxxxxxx 38−xxxxxxxxxx 39−xxxxxxxxxx 40−xxxxxxxxxx <:PREV
123456789012345678901
36−E−XXXX 37−E−XXXX 38−E−XXXX 39−E−XXXX 40−E−XXXX
- 142 -
Detail Content
12.DUST ERROR COUNT ・Display sensor name which is more than 5 times of error.
1 2 3 4 5 6 7 8
123456789012345678901 <DUST_ERR> 12:DUST_ERROR 1−xxxxx 6−xxxxx 2−xxxxx 7−xxxxx 3−xxxxx 8−xxxxx 4−xxxxx 9−xxxxx 5−xxxxx 10−xxxxx >:NEXT
123456789012345678901
1−PSXXXX 6−PSXXXX 2−PSXXXX 7−PSXXXX 3−PSXXXX 8−PSXXXX 4−PSXXXX 9−PSXXXX 5−PSXXXX 10−PSXXXX ・ ・ ・
1 2 3 4 5 6 7 8
123456789012345678901 <DUST_ERR> 12:DUST_ERROR 31−xxxxx 36−xxxxx 32−xxxxx 37−xxxxx 33−xxxxx 38−xxxxx 34−xxxxx 39−xxxxx 35−xxxxx 40−xxxxx <:PREV
123456789012345678901
31−PSXXXX 32−PSXXXX 33−PSXXXX 34−PSXXXX 35−PSXXXX
Table of sensor MAIN 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
PSB01L PSB01C PSB01R PSB03L PSB03R PSD01L PSD01R PSD02L PSD02R PSD05L PSD05R PSD08 PSD09 PSD03R PSD06R PSE01 PSE03 PSE05 PSE07 PSE02R PSE04R PSE06R PSE08R
BV 24 25 26 27 28 29 30 31 32 33 34 35 36 37
- 143 -
VP1L VP1R VP3L VP3R LSA LSB UV FL GSL GSR MG TC USR USL
36−PSXXXX 37−PSXXXX 38−PSXXXX 39−PSXXXX 40−PSXXXX
Detail Content
13.UNFIT COUNT ・Display count each denominations.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
123456789012345678901 <UNFIT_COUNT> 0−xxxxxxxxxx 1−xxxxxxxxxx 2−xxxxxxxxxx 3−xxxxxxxxxx 4−xxxxxxxxxx
123456789012345678901 0−xxxxxx−xxxxxxxx 1−xxxxxx−xxxxxxxx 2−xxxxxx−xxxxxxxx 3−xxxxxx−xxxxxxxx 4−xxxxxx−xxxxxxxx
>:NEXT 123456789012345678901 <UNFIT_COUNT> 5−xxxxxxxxxx 6−xxxxxxxxxx 7−xxxxxxxxxx 8−xxxxxxxxxx 9−xxxxxxxxxx <:PREV
123456789012345678901 5−xxxxxx−xxxxxxxx 6−xxxxxx−xxxxxxxx 7−xxxxxx−xxxxxxxx 8−xxxxxx−xxxxxxxx 9−xxxxxx−xxxxxxxx
>:NEXT No.−denomination−contents (DEFECT/STAIN/THICKNESS)
- 144 -
Detail Content
14.SUSPICIOUS COUNT 123456789012345678901 <SUSP1_COUNT> 14:SUSP1 1−xxxxxxxxxx 2−xxxxxxxxxx 3−xxxxxxxxxx 4−xxxxxxxxxx 5−xxxxxxxxxx >:NEXT
123456789012345678901
1 2 3 4 5 6 7 8
123456789012345678901 <SUSP1_COUNT> 14:SUSP1 6−xxxxxxxxxx 7−xxxxxxxxxx 8−xxxxxxxxxx 9−xxxxxxxxxx 10−xxxxxxxxxx <:PREV >:NEXT
123456789012345678901
1 2 3 4 5 6 7 8
123456789012345678901 <SUSP1_COUNT> 14:SUSP1 11−xxxxxxxxxx 12−xxxxxxxxxx
123456789012345678901
1 2 3 4 5 6 7 8
1−LS1 2−LS2 3−LS3 4−LS 5−FL
6−UV 7−MG1 8−MG2 9−GS 10−TC1
11−TC2 12−SN
<:PREV
15.NOT CONFIRMATION COUNT 123456789012345678901 <SUSP2_COUNT> 15:SUSP2 1−xxxxxxxxxx 2−xxxxxxxxxx 3−xxxxxxxxxx 4−xxxxxxxxxx 5−xxxxxxxxxx >:NEXT
123456789012345678901
1 2 3 4 5 6 7 8
123456789012345678901 <SUSP2_COUNT> 15:SUSP2 6−xxxxxxxxxx 7−xxxxxxxxxx 8−xxxxxxxxxx 9−xxxxxxxxxx 10−xxxxxxxxxx <:PREV >:NEXT
123456789012345678901
1 2 3 4 5 6 7 8
123456789012345678901 <SUSP2_COUNT> 15:SUSP2 11−xxxxxxxxxx 12−xxxxxxxxxx
123456789012345678901
1 2 3 4 5 6 7 8
1−LS1 2−LS2 3−LS3 4−LS 5−FL
6−UV 7−MG1 8−MG2 9−GS 10−TC1
11−TC2 12−SN
<:PREV LS1 LS2 LS3 LS
pre-judge watermark watermark bar judge thread
FL UV MG1 MG2
fluorescence ultra violet thread pattern ink pattern
- 145 -
GS TC1 TC2 SN
optical judge suspicious 1 suspicious 2 unique number
Major item
Minor item
0010
2
Content save and clear
Detail Save checking log to memory(CF card) and clear from memory of machine . Con- 【Contents of checking log to save and clear】 tent PIECES IN MAINTENANCE PERIOD REJECT COUNT RETRY COUNT IN MAINTENANCE PERIOD DUST ERROR COUNT TIME SERIES OF ERROR CODE AT UNIT TIME SERIES OF ERROR CODE AT APL ERROR CODE COUNT AT UNIT ERROR CODE COUNT AT APL UNFIT COUNT SUSPICIOUS COUNT Operation
ACCEPT
・・・ Confirm selecting item.
CLEAR
・・・ Return previous screen. ・・・ Choose “YES” or ”NO”.
Display
(1) Choose《SERVICE》in maintenance menu. ACCEPT: →(2)
(2) Choose《SAVE CLEAR》. ACCEPT: →(3) CLEAR: →(1)
(3) Display changes confirmation screen. YES ACCEPT: →(4) NO ACCEPT: →(2)
(4) Save checking log.
123456789012345678901 1 2 3 4 5 6 7 8
〓〓〓〓〓MAINTENANCE〓〓〓〓〓 >0010 SERVICE 0028 VERSION READ 0030 LOG 0040 DATA 0070 SE SET 0071 DEFAULT SET 0080 PROGRAM LOAD ↓ 123456789012345678901
1 2 3 4 5 6 7 8
<SERVICE> INFORMATION >SAVE&CLEAR ERROR COUNT
↓ 123456789012345678901 1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
<SAVE CLEAR> SAVE? YES / NO <− −>:ACCEPT WAIT ↓ 123456789012345678901 <SAVE CLEAR>
END
※)Please retry when displays “ERR”
- 146 -
Major item
Minor item
0010
3
Content display error to time series
Detail Display error code to time series. Con- ・ERROR LOG : UNIT error to time series tent ・APL ERROR LOG: APL error to time series Operation
ACCEPT
・・・ Confirm selecting item.
CLEAR
・・・ Return previous screen.
▲
Display
▼
(1) Choose《SERVICE》in maintenance menu. ACCEPT: →(2)
(2) Choose《ERR0R COUNT》. ACCEPT: →(3) CLEAR: →(1)
・・・ Move cursor. 123456789012345678901 1 2 3 4 5 6 7 8
〓〓〓〓〓MAINTENANCE〓〓〓〓〓 >0010 SERVICE 0028 VERSION READ 0030 LOG 0040 DATA 0070 SE SET 0071 DEFAULT SET 0080 PROGRAM LOAD ↓ 123456789012345678901
1 2 3 4 5 6 7 8
<SERVICE> INFORMATION SAVE&CLEAR >ERROR COUNT
↓ 123456789012345678901
(3) Display error code log to time series.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
[[021] X−XX−XX−XX ① ② ③ ④ ⑤
123456789012345678901
<ERROR COUNT> >ERROR LOG APL ERROR LOG
↓ 123456789012345678901
123456789012345678901
<ERROR COUNT> [001] 0−85−61−80 [002] 0−81−02−80 [003] 1−40−05−03 [004] 0−32−14−01 [005] 0−33−15−03 [006] 1−81−02−80 [007] 0−81−02−80
[001] [002] [003] [004] [005] [006] [007]
[021] 99/99 99:99 ⑥ ⑦ ⑧
①No. ②Unit code(0:MAIN) ③Content code Indicate classification of error with 2-digit decimal. ④Detail code Indicate serial error number of each classification with 2-digit decimal. ⑤Processing code Indicate occurrence status code of each error with 2-digit decimal. ⑥No. ⑦Occur date ⑧Occur time
- 147 -
09/12 09/12 09/13 09/13 09/13 09/13 09/13
12:41 12:29 19:32 19:26 19:25 07:11 07:10
Major item
Minor item
0028
−
Content read version data
Detail Read version of each CPU and display. Con(MAIN-CPU,DISP-CPU,FPGA,BV-CPU) tent Operation
ACCEPT
・・・ Confirm selecting item.
CLEAR
・・・ Return previous screen. ・・・ Change page of screen.
Display
(1) Choose《VERSION READ》in maintenance menu. ACCEPT: →(2)
(2) Display version of each CPU.
123456789012345678901 1 2 3 4 5 6 7 8
〓〓〓〓〓MAINTENANCE〓〓〓〓〓 0010 SERVICE >0028 VERSION READ 0030 LOG 0040 DATA 0070 SE SET 0071 DEFAULT SET 0080 PROGRAM LOAD ↓ 123456789012345678901
1 2 3 4 5 6 7 8
<ROM VERSION> MAIN―CPU IPL :XXX(XXXX) APL :XXX(XXXX)
1 2 3 4 5 6 7 8
<ROM VERSION> DISP―CPU IPL :XXXX(XXXX) APL :XXXX(XXXX) IMG :XXXX(XXXX)
1 2 3 4 5 6 7 8
>:NEXT ↓ 123456789012345678901
>:NEXT ↓ 123456789012345678901
123456789012345678901
123456789012345678901
<:PREV
123456789012345678901
<ROM VERSION> FPGA1 FPGA2
:XX :X
<:PREV
>:NEXT ↓ 123456789012345678901
123456789012345678901
1 2 3 4 5 6 7 8
<ROM VERSION> BV−CPU APL1 :XXXX APL2 :XXXX MIPL :XXXX MAPL :XXXX SAPL :XXXX <:PREV >:NEXT ↓ 123456789012345678901
123456789012345678901
1 2 3 4 5 6 7 8
<ROM VERSION> FPGA1 :XXXX FPGA2 :XXXX SNIPL :XXXX SNAPL :XXXX SNFPGA :XXXX TEMPLATE1:XXXX <:PREV >:NEXT
- 148 -
Major item
Minor item
0030
1
Content save all log data
Detail Save log data to memory (CF card). Con- ・All log data tent ・Transaction log data ・Recurrence log data Operation
ACCEPT
・・・ Confirm selecting item.
CLEAR
・・・ Return previous screen.
▲
▼
・・・ Move cursor. ・・・ Choose “YES” or ”NO”.
Display
(1) Choose《LOG》in maintenance menu. ACCEPT: →(2)
(2) Choose《SAVE ALL LOG》. ACCEPT: →(3) CLEAR: →(1)
(3) Display changes confirmation screen. YES ACCEPT: →(4) NO ACCEPT: →(2) (If CF card isn’t set, display “CF : NONE”.) (4) processing…
123456789012345678901 1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
〓〓〓〓〓MAINTENANCE〓〓〓〓〓 0010 SERVICE 0028 VERSION READ >0030 LOG 0040 DATA 0070 SE SET 0071 DEFAULT SET 0080 PROGRAM LOAD ↓ 123456789012345678901 >SAVE CLEAR CLEAR CLEAR
<LOG> ALL LOG >:CF CF LOG ALL LOG SELECT LOG
↓ 123456789012345678901 1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
<SAVE
ALL LOG> SAVE?
YES / NO ← → :ACCEPT WAIT ↓ 123456789012345678901 <SAVE
ALL LOG>
WAIT ↓
(5) Process has ended. Normal end→END Abnormal end→ERR CLEAR: →(2)
Normal end 123456789012345678901 1 2 3 4 5 6 7 8
<SAVE
ALL LOG>
123456789012345678901 DATA1 DATA2 DATA3
:OK :OK :OK
END ※Data file doesn’t make when there are no data. DATA1:Recurrence log data DATA2:Transaction log data DATA3:All log data
- 149 -
Major item
Minor item
0030
2
Content clear log in CF card
Detail Clear log data from memory (CF card). Con- ・Transaction log data tent ・Recurrence log data Operation
ACCEPT
・・・ Confirm selecting item.
CLEAR
・・・ Return previous screen.
▲
▼
・・・ Move cursor. ・・・ Choose “YES” or ”NO”.
Display
(1) Choose《LOG》in maintenance menu. ACCEPT: →(2)
(2) Choose《CLEAR CF LOG》. ACCEPT: →(3) CLEAR: →(1)
(3) Display changes confirmation screen. YES ACCEPT: →(4) NO ACCEPT: →(2)
(4) processing…
123456789012345678901 1 2 3 4 5 6 7 8
〓〓〓〓〓MAINTENANCE〓〓〓〓〓 0010 SERVICE 0028 VERSION READ >0030 LOG 0040 DATA 0070 SE SET 0071 DEFAULT SET 0080 PROGRAM LOAD ↓ 123456789012345678901
1 2 3 4 5 6 7 8
〓〓〓〓〓MAINTENANCE〓〓〓〓〓 <LOG> SAVE ALL LOG >:CF >CLEAR CF LOG CLEAR ALL LOG CLEAR SELECT LOG
↓ 123456789012345678901 1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
<CLEAR CF LOG> CLEAR? YES / NO ← → :ACCEPT WAIT ↓ 123456789012345678901 <CLEAR CF LOG>
WAIT ↓
(5) Process has ended. Normal end→END Abnormal end→ERR CLEAR: →(2)
Normal end 123456789012345678901 1 2 3 4 5 6 7 8
<CLEAR CF LOG>
END
- 150 -
Major item
Minor item
0030
3
Content clear all log
Detail Clear all log data from memory of machine. Con- But CLEAR ALL LOG don’t clear transaction log data and recurrence log data. tent
Operation
ACCEPT
・・・ Confirm selecting item.
CLEAR
・・・ Return previous screen.
▲
▼
・・・ Move cursor. ・・・ Choose “YES” or ”NO”.
Display
(1) Choose《LOG》in maintenance menu. ACCEPT: →(2)
(2) Choose《CLEAR ALL LOG》. ACCEPT: →(3) CLEAR: →(1)
(3) Display changes confirmation screen. YES ACCEPT: →(4) NO ACCEPT: →(2)
(4) processing…
123456789012345678901 1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
〓〓〓〓〓MAINTENANCE〓〓〓〓〓 0010 SERVICE 0028 VERSION READ >0030 LOG 0040 DATA 0070 SE SET 0071 DEFAULT SET 0080 PROGRAM LOAD ↓ 123456789012345678901 SAVE CLEAR >CLEAR CLEAR
<LOG> ALL LOG >:CF CF LOG ALL LOG SELECT LOG
↓ 123456789012345678901 1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
<CLEAR ALL LOG> CLEAR? YES / NO ← → :ACCEPT WAIT ↓ 123456789012345678901 <CLEAR ALL LOG>
WAIT ↓
(5) Process has ended. Normal end→END Abnormal end→ERR CLEAR: →(2)
Normal end 123456789012345678901 1 2 3 4 5 6 7 8
<CLEAR ALL LOG>
END
- 151 -
Major item
Minor item
0030
4
Content clear select log
Detail Clear log from memory of machine. Content Operation
ACCEPT
・・・ Confirm selecting item.
CLEAR
・・・ Return previous screen.
▲
▼
・・・ Move cursor.
numeric key
・・・ Input number.
C
・・・ Clear number. ・・・ Choose “YES” or ”NO”.
Display
(1) Choose《LOG》in maintenance menu. ACCEPT: →(2)
(2) Choose《CLEAR SELECT LOG》. ACCEPT: →(3) CLEAR: →(1)
(3) Input number by numeric key and press ACCEPT. YES ACCEPT: →(4) NO ACCEPT: Return to input number.
123456789012345678901 1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
CLEAR: →(2)
SAVE CLEAR CLEAR >CLEAR
<LOG> ALL LOG >:CF CF LOG ALL LOG SELECT LOG
↓ 123456789012345678901 1 2 3 4 5 6 7 8
CLEAR: →(2) (4) Process has ended.
〓〓〓〓〓MAINTENANCE〓〓〓〓〓 0010 SERVICE 0028 VERSION READ >0030 LOG 0040 DATA 0070 SE SET 0071 DEFAULT SET 0080 PROGRAM LOAD ↓ 123456789012345678901
1 2 3 4 5 6 7 8
<CLEAR SELECT LOG> 【00】 CLEAR? YES / NO ← → :ACCEPT WAIT ↓ 123456789012345678901 <CLEAR SELECT LOG> 【00】
END
- 152 -
00:RESERVE 01:RESERVE 02:PASS 03:RJ_TOTAL 04:RJ_COUNT 05:RJ_COUNT1 06:FEED_NG_TOTAL
00:RESERVE 01:RESERVE 02:PASS 03:RJ_TOTAL 04:RJ_COUNT 05:RJ_COUNT1 06:FEED_NG_TOTAL
Major item
Minor item
0040
1
Content load denomination data
Detail Load denomination data from memory (CF card). Content Operation
ACCEPT
・・・ Confirm selecting item.
CLEAR
・・・ Return previous screen. ・・・ Choose “YES” or ”NO”.
Display
(1) Choose《LOAD DENOMI》in maintenance menu. ACCEPT: →(2)
(2) Display changes confirmation screen. YES ACCEPT: →(3) NO ACCEPT: →(1)
(3) processing…
(4) Process has ended. Normal end→END Abnormal end→ERR CLEAR: →(1)
123456789012345678901 1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
<DATA> DENOMI ALL DATA >:CPU SENSOR ADJ PATTERN BASE1−SET BASE2−SET BLOCK ↓ 123456789012345678901 >LOAD LOAD LOAD LOAD LOAD LOAD LOAD
<LOAD DENOMI> LOAD? YES / NO <− −>:ACCEPT WAIT ↓ 123456789012345678901 <LOAD DENOMI>
WAIT ↓ Normal end 123456789012345678901
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
<LOAD DENOMI>
123456789012345678901 DENOMI_CNG
: OK
END Abnormal end 123456789012345678901 <LOAD DENOMI>
ERR
NG(1) ・・・hardware error NG(3) ・・・data crashing NG(11) ・・・full of memory NG(12) ・・・file name error NG(13) ・・・parameter error NG(16) ・・・duplicate open
- 153 -
123456789012345678901 DENOMI_CNG : NG(13)
Major item
Minor item
0040
2
Content load all setting data
Detail Load all setting data from memory (CF card). Content Operation
ACCEPT
・・・ Confirm selecting item.
CLEAR
・・・ Return previous screen. ・・・ Choose “YES” or ”NO”.
Display
(1) Choose《LOAD ALL DATA》in maintenance menu. ACCEPT: →(2)
(2) Display changes confirmation screen. YES ACCEPT: →(3) NO ACCEPT: →(1)
(3) processing…
(4) Process has ended. Normal end→END Abnormal end→ERR CLEAR: →(1)
123456789012345678901 1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
<DATA> DENOMI ALL DATA >:CPU SENSOR ADJ PATTERN BASE1−SET BASE2−SET BLOCK ↓ 123456789012345678901 LOAD >LOAD LOAD LOAD LOAD LOAD LOAD
<LOAD ALL DATA> LOAD? YES / NO <− −>:ACCEPT WAIT ↓ 123456789012345678901 <LOAD ALL DATA>
WAIT ↓ Normal end 123456789012345678901
1 2 3 4 5 6 7 8
№ 1 2 3 4 5 6
<LOAD ALL DATA>
123456789012345678901 STR_PATTERN :OK BATCH_CNT :OK APL_SETTING :OK BILL_SETTING:OK SUSP_VALUE :OK FIT_VALUE :OK
END
Content stacker pattern setting data batch count data APL SE setting data machine SE setting data BV setting data (suspicious Value) BV setting data (fitness Value)
- 154 -
File name UW_STR_PATTERN.DAT UW_BATCH_CNT.DAT UW_APL_SETTING.DAT UW_BILL_SETTING.DAT UW_SUSP_VALUE.DAT UW_FIT_VALUE.DAT
Major item
Minor item
0040
3
Content load sensor adjustment data
Detail Load sensor adjustment data from memory (CF card). Content Operation
ACCEPT
・・・ Confirm selecting item.
CLEAR
・・・ Return previous screen. ・・・ Choose “YES” or ”NO”.
Display
(1) Choose《LOAD SENSOR ADJ》in maintenance menu. ACCEPT: →(2)
(2) Display changes confirmation screen. YES ACCEPT: →(3) NO ACCEPT: →(1)
(3) processing…
(4) Process has ended. Normal end→END Abnormal end→ERR CLEAR: →(1)
123456789012345678901 1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
<DATA> DENOMI ALL DATA >:CPU SENSOR ADJ PATTERN BASE1−SET BASE2−SET BLOCK ↓ 123456789012345678901 LOAD LOAD >LOAD LOAD LOAD LOAD LOAD
<LOAD SENSOR ADJ> LOAD? YES / NO <− −>:ACCEPT WAIT ↓ 123456789012345678901 <LOAD SENSOR ADJ>
WAIT ↓ Normal end 123456789012345678901
1 2 3 4 5 6 7 8
<LOAD SENSOR ADJ>
END
- 155 -
123456789012345678901 SENSOR_ADJ
: OK
Major item
Minor item
0040
4
Content load pattern setting data
Detail Load pattern setting data from memory (CF card). Content Operation
ACCEPT
・・・ Confirm selecting item.
CLEAR
・・・ Return previous screen. ・・・ Choose “YES” or ”NO”.
Display
(1) Choose《LOAD PATTERN》in maintenance menu. ACCEPT: →(2)
(2) Display changes confirmation screen. YES ACCEPT: →(3) NO ACCEPT: →(1)
(3) processing…
(4) Process has ended. Normal end→END Abnormal end→ERR CLEAR: →(1)
123456789012345678901 1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
<DATA> DENOMI ALL DATA >:CPU SENSOR ADJ PATTERN BASE1−SET BASE2−SET BLOCK ↓ 123456789012345678901 LOAD LOAD LOAD >LOAD LOAD LOAD LOAD
<LOAD PATTERN> LOAD? YES / NO <− −>:ACCEPT WAIT ↓ 123456789012345678901 <LOAD PATTERN>
WAIT ↓ Normal end 123456789012345678901
1 2 3 4 5 6 7 8
<LOAD PATTERN>
END
- 156 -
123456789012345678901 STR_PATTERN :OK BATCH_CNT :OK
Major item
Minor item
0040
5
Content load APL SE setting data
Detail Load APL SE setting data from memory (CF card). Content Operation
ACCEPT
・・・ Confirm selecting item.
CLEAR
・・・ Return previous screen. ・・・ Choose “YES” or ”NO”.
Display
(1) Choose《LOAD BASE1-SET》in maintenance menu. ACCEPT: →(2)
(2) Display changes confirmation screen. YES ACCEPT: →(3) NO ACCEPT: →(1)
(3) processing…
(4) Process has ended. Normal end→END Abnormal end→ERR CLEAR: →(1)
123456789012345678901 1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
<DATA> DENOMI ALL DATA >:CPU SENSOR ADJ PATTERN BASE1−SET BASE2−SET BLOCK ↓ 123456789012345678901 LOAD LOAD LOAD LOAD >LOAD LOAD LOAD
<LOAD BASE1−SET> LOAD? YES / NO <− −>:ACCEPT WAIT ↓ 123456789012345678901 <LOAD BASE1−SET>
WAIT ↓ Normal end 123456789012345678901
1 2 3 4 5 6 7 8
<LOAD BASE1−SET>
END
- 157 -
123456789012345678901 APL_SETTING : OK
Major item
Minor item
0040
6
Content load machine SE setting data
Detail Load machine SE setting data from memory (CF card). Content Operation
ACCEPT
・・・ Confirm selecting item.
CLEAR
・・・ Return previous screen. ・・・ Choose “YES” or ”NO”.
Display
(1) Choose《LOAD BASE2-SET》in maintenance menu. ACCEPT: →(2)
(2) Display changes confirmation screen. YES ACCEPT: →(3) NO ACCEPT: →(1)
(3) processing…
(4) Process has ended. Normal end→END Abnormal end→ERR CLEAR: →(1)
123456789012345678901 1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
<DATA> DENOMI ALL DATA >:CPU SENSOR ADJ PATTERN BASE1−SET BASE2−SET BLOCK ↓ 123456789012345678901 LOAD LOAD LOAD LOAD LOAD >LOAD LOAD
<LOAD BASE2−SET> LOAD? YES / NO <− −>:ACCEPT WAIT ↓ 123456789012345678901 <LOAD BASE2−SET>
WAIT ↓ Normal end 123456789012345678901
1 2 3 4 5 6 7 8
<LOAD BASE2−SET>
END
- 158 -
123456789012345678901 BILL_SETTING: OK
Major item
Minor item
0040
7
Content load maintenance block data
Detail Load maintenance block data from memory (CF card). Content Operation
ACCEPT
・・・ Confirm selecting item.
CLEAR
・・・ Return previous screen. ・・・ Choose “YES” or ”NO”.
Display
(1) Choose《LOAD BLOCK》in maintenance menu. ACCEPT: →(2)
(2) Display changes confirmation screen. YES ACCEPT: →(3) NO ACCEPT: →(1)
(3) processing…
(4) Process has ended. Normal end→END Abnormal end→ERR CLEAR: →(1)
123456789012345678901 1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
<DATA> DENOMI ALL DATA >:CPU SENSOR ADJ PATTERN BASE1−SET BASE2−SET BLOCK ↓ 123456789012345678901 LOAD LOAD LOAD LOAD LOAD LOAD >LOAD
<LOAD BLOCK> LOAD? YES / NO <− −>:ACCEPT WAIT ↓ 123456789012345678901 <LOAD BLOCK>
WAIT ↓ Normal end 123456789012345678901
1 2 3 4 5 6 7 8
<LOAD BLOCK>
END
- 159 -
123456789012345678901 MAINTENANCE : OK
Major item
Minor item
0040
8
Content load BV setting data (suspicious value)
Detail Load BV setting data (suspicious value) from memory (CF card). Content Operation
ACCEPT
・・・ Confirm selecting item.
CLEAR
・・・ Return previous screen. ・・・ Choose “YES” or ”NO”.
Display
(1) Choose《LOAD BV1-SET》in maintenance menu. ACCEPT: →(2)
(2) Display changes confirmation screen. YES ACCEPT: →(3) NO ACCEPT: →(1)
(3) processing…
(4) Process has ended. Normal end→END Abnormal end→ERR CLEAR: →(1)
123456789012345678901 1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
<DATA> ALL DATA >:CPU SENSOR ADJ PATTERN BASE1−SET BASE2−SET BLOCK BV1−SET ↓ 123456789012345678901 LOAD LOAD LOAD LOAD LOAD LOAD >LOAD
<LOAD BV1−SET> LOAD? YES / NO <− −>:ACCEPT WAIT ↓ 123456789012345678901 <LOAD BV1−SET>
WAIT ↓ Normal end 123456789012345678901
1 2 3 4 5 6 7 8
<LOAD BV1−SET>
END
- 160 -
123456789012345678901 SUSP_VALUE
: OK
Major item
Minor item
0040
9
Content load BV setting data (fitness value)
Detail Load BV setting data (fitness value) from memory (CF card). Content Operation
ACCEPT
・・・ Confirm selecting item.
CLEAR
・・・ Return previous screen. ・・・ Choose “YES” or ”NO”.
Display
(1) Choose《LOAD BV2-SET》in maintenance menu. ACCEPT: →(2)
(2) Display changes confirmation screen. YES ACCEPT: →(3) NO ACCEPT: →(1)
(3) processing…
(4) Process has ended. Normal end→END Abnormal end→ERR CLEAR: →(1)
123456789012345678901 1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
<DATA> SENSOR ADJ PATTERN BASE1−SET BASE2−SET BLOCK BV1−SET BV2−SET ↓ 123456789012345678901 LOAD LOAD LOAD LOAD LOAD LOAD >LOAD
<LOAD BV2−SET> LOAD? YES / NO <− −>:ACCEPT WAIT ↓ 123456789012345678901 <LOAD BV2−SET>
WAIT ↓ Normal end 123456789012345678901
1 2 3 4 5 6 7 8
<LOAD BV2−SET>
END
- 161 -
123456789012345678901 FIT_VALUE
: OK
Major item
Minor item
0040
10
Content save all setting data
Detail Save all setting data except denomination data to memory (CF card). Content Operation
ACCEPT
・・・ Confirm selecting item.
CLEAR
・・・ Return previous screen. ・・・ Choose “YES” or ”NO”.
Display
(1) Choose《SAVE ALL DATA》in maintenance menu. ACCEPT: →(2)
(2) Display changes confirmation screen. YES ACCEPT: →(3) NO ACCEPT: →(1)
(3) processing…
(4) Process has ended. Normal end→END Abnormal end→ERR CLEAR: →(1)
123456789012345678901 1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
<DATA> PATTERN BASE1−SET BASE2−SET BLOCK BV1−SET BV2−SET ALL DATA >:CF ↓ 123456789012345678901 LOAD LOAD LOAD LOAD LOAD LOAD >SAVE
<SAVE ALL DATA> SAVE? YES / NO <− −>:ACCEPT WAIT ↓ 123456789012345678901 <SAVE ALL DATA>
WAIT ↓ Normal end 123456789012345678901
1 2 3 4 5 6 7 8
<SAVE ALL DATA>
END
- 162 -
123456789012345678901 STR_PATTERN :OK BATCH_CNT :OK APL_SETTING :OK BILL_SETTING:OK SUSP_VALUE :OK FIT_VALUE :OK SENSOR_ADJ :OK
Major item
Minor item
0070
―
Content SE set
Detail Set SE setting. Content Operation
ACCEPT
・・・ Confirm selecting item.
CLEAR
・・・ Return previous screen.
▲
Display
▼
(1) Choose《SE SET》in maintenance menu. ACCEPT: →(2)
(2) Choose item. CLEAR: →(1)
Item STR PATTERN SET PRINTER TYPE BAUD RATE SET SUSP INITIAL SUSP1 VALUE SUSP2 VALUE SPECIFIC TICKET COUNT DATA
・・・ Move cursor.
123456789012345678901 1 2 3 4 5 6 7 8
〓〓〓〓〓MAINTENANCE〓〓〓〓〓 0010 SERVICE 0028 VERSION READ 0030 LOG 0040 DATA >0070 SE SET 0071 DEFAULT SET 0080 PROGRAM LOAD ↓ 123456789012345678901
1 2 3 4 5 6 7 8
<SE SET> >STR PATTERN SET PRINTER TYPE BAUD RATE SET SUSP INITIAL SUSP1 VALUE SUSP2 VALUE SPECIFIC TICKET ↓ 123456789012345678901
1 2 3 4 5 6 7 8
<SE SET> STR PATTERN SET >PRINTER TYPE BAUD RATE SET SUSP INITIAL SUSP1 VALUE SUSP2 VALUE SPECIFIC TICKET
Content stacker pattern setting printer type setting baud rate setting suspicious set initialize suspicious value setting 1 suspicious value setting 2 specific ticket setting upper stacker count
Item ACCEPT KEY SET SECURITY SET PASSWORD SET PASSWARD CHANGE(SV) PASSWARD CHANGE(MG) SIMPLE PATTERN KEY PAD SET PULLOUT SETTING
- 163 -
Content ACCEPT key set security board setting Setting the password Change the password(SV) Change the password(MG) Setting the SIMPLE PATTERN KEY Enable function for the YUW-11-GC. Checking pull out of Stacker.
Major item
Minor item
0070
1
Content stacker pattern setting
Detail Set values of stacker pattern and write to RAM and CF. Content Operation
ACCEPT
・・・ Confirm selecting item. (When press it in setting data, return previous screen.)
CLEAR ▲
・・・ Return previous screen.
▼
・・・ Move cursor.
START/STOP
Display
(1) Choose《STR PATTERN SET》in maintenance menu. ACCEPT: →(2)
(2) Choose pattern to set. ACCEPT: →(3) CLEAR: →(1)
(3) Change settings. ACCEPT: → confirm and(2) CLEAR: → cancel and(2)
・・・ Change setting value.
123456789012345678901 1 2 3 4 5 6 7 8
<SE SET> >STR PATTERN SET PRINTER TYPE BAUD RATE SET SUSP INITIAL SUSP1 VALUE SUSP2 VALUE SPECIFIC TICKET ↓ 123456789012345678901
1 2 3 4 5 6 7 8
<STR PATTERN SET> >PATTERN1 PATTERN2 PATTERN3 PATTERN4 PATTERN5 PATTERN6 ↓ 123456789012345678901
1 2 3 4 5 6 7 8
> RJSTK OTHERS DENOMI FIRST-SORT CNTMODE OFF FIT OFF
123456789012345678901 STK1 1000−A−FIT−NEW STK2 1000−B−UNF−NEW STK3 2000−C−FIT−NEW STK4 2000−D−UNF−OLD !BD1 5000−A−FIT−NEW !BD2 5000−B−UNF−NEW 2BD1 10000−f−FIT−MIX 2BD2 10000−b−UNF−MIX
START/STOP: → Change value (*: not definition) RJSTK(upper stacker):OFF → OTHERS → SPECIFIC DENOMI(denomination set):PATTERN→FIRST-MIX(denomination which pass first・mix same denomination) →FIRST-SORT(pass first・split type of bills)→AUTO CNTMODE(count mode):ON → OFF FIT(Fitness Classification Counts) : OFF → FIT/UFT → ATM/TLR/UFT 《PATTERN》 STK4 10000-B-FIT-OLD ① ② ③ ④ ※settings of STK1∼STK4 ①denomination:(off,AUTO,FIRST,MIX,OTHER,denomination(1st to 32nd)) ②direction:(off,FACE,BACK,A-direction,B-direction,C-direction,D-direction) ③fitness:(off,ATM,TLR,UNFIT,FIT) ④type:(MIX,SPLIT,OLD)
- 164 -
Major item
Minor item
0070
2
Content printer type setting
Detail Set printer type. Con- TYPE1:citizen compatibility tent TYPE2:star compatibility TYPE3:reserve TYPE4:extentional type
Operation
Display
ACCEPT
・・・ Confirm selecting item. (When press it in setting data, return previous screen.)
CLEAR
・・・ Return previous screen.
START/STOP
・・・ Change setting value.
(1) Choose《PRINTER TYPE》in maintenance menu. ACCEPT: →(2)
(2) Change setting value. START/STOP: → change value ACCEPT: → confirm and(1) CLEAR: → cancel and(1)
123456789012345678901 1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
<SE SET> STR PATTERN SET >PRINTER TYPE BAUD RATE SET SUSP INITIAL SUSP1 VALUE SUSP2 VALUE SPECIFIC TICKET ↓ 123456789012345678901 <PRINTER TYPE> TYPE1
- 165 -
Major item
Minor item
0070
3
Content baud rate setting
Detail Set baud rate of printer and terminal. Con- baud rate:2400bps→4800bps→9600bps tent Operation
ACCEPT
・・・ Confirm selecting item. (When press it in setting data, return previous screen.)
CLEAR ▲
・・・ Return previous screen.
▼
・・・ Move cursor.
START/STOP
Display
(1) Choose《BAUD RATE SET》in maintenance menu. ACCEPT: →(2)
(2) Change setting value. START/STOP: → change value ACCEPT: → confirm and(1) CLEAR: → cancel and(1)
・・・ Change setting value.
123456789012345678901 1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
<SE SET> STR PATTERN SET PRINTER TYPE >BAUD RATE SET SUSP INITIAL SUSP1 VALUE SUSP2 VALUE SPECIFIC TICKET ↓ 123456789012345678901 <BAUD RATE SET> >PRINTER 9600bps TERMINAL 9600bps
- 166 -
Major item
Minor item
0070
4
Content suspicious set initialize
Detail Set whether initialize suspicious setting to ON when turn on power. Content OFF:keep setting ON :initialize setting Operation
Display
ACCEPT
・・・ Confirm selecting item. (When press it in setting data, return previous screen.)
CLEAR
・・・ Return previous screen.
START/STOP
・・・ Change setting value.
(1) Choose《SUSP INITIAL》in maintenance menu. ACCEPT: →(2)
(2) Change setting value. START/STOP: → change value ACCEPT: → confirm and(1) CLEAR: → cancel and(1)
123456789012345678901 1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
<SE SET> STR PATTERN SET PRINTER TYPE BAUD RATE SET >SUSP INITIAL SUSP1 VALUE SUSP2 VALUE SPECIFIC TICKET ↓ 123456789012345678901 <SUSP INITIAL> OFF
- 167 -
Major item 0070 Detail Content
Operation
Minor item 5
Set suspicious value of BV.(range:0∼255, set 128 denomination maximum)
ACCEPT
・・・ Confirm selecting item. (When press it in setting data, return previous screen.)
CLEAR
・・・ Return previous screen.
▲
▼
・・・ Move cursor. ・・・ Change denomination.
START/STOP numeric key
Display
Content suspicious value setting 1
・・・ Input value.
(1) Choose《SUSP1 VALUE》in maintenance menu. ACCEPT: →(2)
(2) Change setting value.
123456789012345678901 1 2 3 4 5 6 7 8
1 START/STOP: Change denomination.
Input value by numeric key. ACCEPT: → confirm and(1)
2 3 4 5 6 7 8
<SE SET> STR PATTERN SET PRINTER TYPE BAUD RATE SET SUSP INITIAL >SUSP1 VALUE SUSP2 VALUE SPECIFIC TICKET ↓ 123456789012345678901 IR1A:128 IR2A:128 IR3A:128 IR4A:128 FLA :128 UVA :128 MG1A:128 MG2A:128
GSA :128 TC1A:128 TC2A:128 SNA :128
CLEAR: → cancel and(1)
- 168 -
123456789012345678901 <LEVEL SET> CURRENCY:EUR DENOMI :1000 TYPE :3
Major item
Minor item
0070
6
Content suspicious value setting 2
Detail Set suspicious value of BV.(range:0∼255, set 128 denomination maximum) Content Operation
ACCEPT
・・・ Confirm selecting item. (When press it in setting data, return previous screen.)
CLEAR ▲
Display
・・・ Return previous screen.
▼
・・・ Move cursor.
START/STOP
・・・ Change denomination.
numeric key
・・・ Input value.
(1) Choose《SUSP2 VALUE》in maintenance menu. ACCEPT: →(2)
(2) Change setting value. START/STOP: Change denomination. Input value by numeric key.
123456789012345678901 1 2 3 4 5 6 7 8
<SE SET> STR PATTERN SET PRINTER TYPE BAUD RATE SET SUSP INITIAL SUSP1 VALUE >SUSP2 VALUE SPECIFIC TICKET ↓ 123456789012345678901
1 2 3 4 5 6 7 8
IR1B:128 IR2B:128 IR3B:128 IR4B:128 FLB :128 UVB :128 MG1B:128 MG2B:128
GSB :128 TC1B:128 TC2B:128 TC3 :128 TC4 :128 TC5 :128 TC6 :128 SNB :128
ACCEPT: → confirm and(1) CLEAR: → cancel and(1)
- 169 -
123456789012345678901 <LEVEL SET> CURRENCY:EUR DENOMI :1000 TYPE :3
Major item
Minor item
0070
7
Content specific ticket setting
Detail Set reject pattern to sort upper stacker as specific ticket. Content Operation
ACCEPT
・・・ Confirm selecting item. (When press it in setting data, return previous screen.)
CLEAR ▲
・・・ Return previous screen.
▼
・・・ Move cursor.
START/STOP
Display
(1) Choose《SPECIFIC TICKET》in maintenance menu. ACCEPT: →(2)
(2) Change setting value. START/STOP: → change value ACCEPT: → confirm and(1)
・・・ Change setting value.
123456789012345678901 1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
CLEAR: → cancel and(1) 1 2 3 4 5 6 7 8
№ 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Content mecha clock request timing chain skew transfer speed (over) transfer speed (under) hard error 1 hard error 2 multi transfer 1 multi transfer 2 over-length under-length over-width under-width unmatch length feed
<SE SET> STR PATTERN SET PRINTER TYPE BAUD RATE SET SUSP INITIAL SUSP1 VALUE SUSP2 VALUE >SPECIFIC TICKET ↓ 123456789012345678901 <SPECIFIC TICKET> OFF RJ07 OFF OFF RJ08 OFF OFF RJ09 OFF OFF RJ10 OFF OFF RJ11 OFF OFF RJ12 OFF OFF RJ13 OFF ↓ 123456789012345678901 RJ00 RJ01 RJ02 RJ03 RJ04 RJ05 RJ06
RJ28 RJ29 RJ30 RJ31
Display MCCK REQUEST-ERR CHAIN SKEW TRN-OVER TRN-UNDER HARD-ERR1 HARD-ERR2 MLT1 MLT2 LEN-OVER LEN-UNDER WID-OVER WID-UNDER WDLN FEED
<SPECIFIC TICKET> ON ON OFF OFF
№ 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
- 170 -
Content 2pcs. feeding shape 1 shape 2 reserve denomination error reserve reserve reserve reserve reserve reserve reserve suspicious not confirmation SUBCPU comm. error SNCPU comm. error
Display 2PHOTO SHP1 SHP2 RESERVE DENOMI―ERR RESERVE RESERVE RESERVE RESERVE RESERVE RESERVE RESERVE SUSP NOT―SUSP SUBCPU-ERR SNCPU-ERR
Major item
Minor item
0070
8
Content upper stacker count
Detail Set whether count up bills into upper stacker. Content OFF:not count up ON :count up Operation
Display
ACCEPT
・・・ Confirm selecting item. (When press it in setting data, return previous screen.)
CLEAR
・・・ Return previous screen.
START/STOP
・・・ Change setting value.
(1) Choose《COUNT DATA》in maintenance menu. ACCEPT: →(2)
(2) Change setting value. START/STOP: → change value ACCEPT: → confirm and(1) CLEAR: → cancel and(1)
123456789012345678901 1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
<SE SET> PRINTER TYPE BAUD RATE SET SUSP INITIAL SUSP1 VALUE SUSP2 VALUE SPECIFIC TICKET >COUNT DATA ↓ 123456789012345678901 <COUNT DATA> OFF
- 171 -
Major item
Minor item
0070
9
Content ACCEPT key set
Detail Set whether accept ACCEPT key when bills are in reject stacker. Content OFF:not accept ACCEPT key ON :accept ACCEPT key Operation
Display
ACCEPT
・・・ Confirm selecting item. (When press it in setting data, return previous screen.)
CLEAR
・・・ Return previous screen.
START/STOP
・・・ Change setting value.
(1) Choose《ACCEPT KEY SET》in maintenance menu. ACCEPT: →(2)
(2) Change setting value. START/STOP: → change value ACCEPT: → confirm and(1) CLEAR: → cancel and(1)
123456789012345678901 1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
<SE SET> BAUD RATE SET SUSP INITIAL SUSP1 VALUE SUSP2 VALUE SPECIFIC TICKET COUNT DATA >ACCEPT KEY SET ↓ 123456789012345678901 <ACCEPT KEY SET> OFF
- 172 -
Major item
Minor item
0070
10
Content security board setting
Detail Set whether accept security board connection. Content OFF:Invalidity ON :Effective Operation
Display
ACCEPT
・・・ Confirm selecting item. (When press it in setting data, return previous screen.)
CLEAR
・・・ Return previous screen.
START/STOP
・・・ Change setting value.
(1) Choose《SECURITY SET》in maintenance menu. ACCEPT: →(2)
(2) Change setting value. START/STOP: → change value ACCEPT: → confirm and(1) CLEAR: → cancel and(1)
123456789012345678901 1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
<SE SET> SUSP INITIAL SUSP1 VALUE SUSP2 VALUE SPECIFIC TICKET COUNT DATA ACCEPT KEY SET >SECURITY SET ↓ 123456789012345678901 <SECURITY SET> OFF
- 173 -
Major item
Minor item
0070
11
Content use external display setting
Detail Set whether use external display. Content OFF:Invalidity ON :Effective Operation
Display
ACCEPT
・・・ Confirm selecting item. (When press it in setting data, return previous screen.)
CLEAR
・・・ Return previous screen.
START/STOP
・・・ Change setting value.
(1) Choose《EXTERNAL DISPLAY》in maintenance menu. ACCEPT: →(2)
(2) Change setting value. START/STOP: → change value ACCEPT: → confirm and(1) CLEAR: → cancel and(1)
123456789012345678901 1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
<SE SET> SUSP1 VALUE SUSP2 VALUE SPECIFIC TICKET COUNT DATA ACCEPT KEY SET SECURITY SET >EXTERNAL DISPLAY ↓ 123456789012345678901 <EXTERNAL DISPLAY> OFF
- 174 -
Major item
Minor item
0070
12
Content Setting the password
Detail Set whether enable the pasword Content Operation
Display
ACCEPT
・・・ Confirm selecting item. (When press it in setting data, return previous screen.)
CLEAR
・・・ Return previous screen.
START/STOP
・・・ Change setting value.
(1) Choose《PASSWORD SET》in maintenance menu. ACCEPT: →(2)
123456789012345678901 1 2 3 4 5 6 7 8
SUSP2 VALUE SPECIFIC TICKET COUNT DATA ACCEPT KEY SET SECURITY SET EXTERNAL DISPLAY > PASSWORD SET ↓ 123456789012345678901
(2) Change setting value. START/STOP: → change value
1 2 3 4 5 6 7 8
OFF
ACCEPT: → confirm and(1) CLEAR: → cancel and(1)
- 175 -
Major item
Minor item
0070
13
Content Change the password(SV)
Detail PASSWARD CHANGE(SUPERVISOR) Content Operation
ACCEPT
・・・ Confirm selecting item. (When press it in setting data, return previous screen.)
CLEAR
・・・ Return previous screen.
START/STOP
・・・ Change denomination.
numeric key
・・・ Input value. ・・・ Delete value.
Display
(1) Choose《PASSWORD CHANGE SV》in maintenance menu. ACCEPT: →(2)
(2) Change setting value. numeric key : → Input value : → delete value
123456789012345678901 1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
SPECIFIC TICKET COUNT DATA ACCEPT KEY SET SECURITY SET EXTERNAL DISPLAY PASSWORD SET > PASSWORD CHANGE SV ↓ 123456789012345678901
ID _ OLD ____ NEW ____ CONFIRM _ _ _ _
ACCEPT
: → confirm the Items And next the Item. When confirm the Last,
CLEAR
: → cancel and(1)
- 176 -
Major item
Minor item
0070
14
Content Change the password(MG)
Detail PASSWARD CHANGE(MANAGER) Content Operation
ACCEPT
・・・ Confirm selecting item. (When press it in setting data, return previous screen.)
CLEAR
・・・ Return previous screen.
START/STOP
・・・ Change denomination.
numeric key
・・・ Input value. ・・・ Delete value.
Display
(1) Choose《PASSWORD CHANGE MG》in maintenance menu. ACCEPT: →(2)
(2) Change setting value. numeric key : → Input value
123456789012345678901 1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
COUNT DATA ACCEPT KEY SET SECURITY SET EXTERNAL DISPLAY PASSWORD SET PASSWORD CHANGE SV > PASSWORD CHANGE MG ↓ 123456789012345678901
ID _ OLD ____ NEW ____ CONFIRM _ _ _ _
: → delete value ACCEPT
: → confirm the Items And next the Item. When confirm the Last,
CLEAR
: → cancel and(1)
- 177 -
Major item
Minor item
0070
15
Content Setting the SIMPLE PATTERN KEY
Detail Set whether enable the SIMPLE PATTERN KEY Content Operation
Display
ACCEPT
・・・ Confirm selecting item. (When press it in setting data, return previous screen.)
CLEAR
・・・ Return previous screen.
START/STOP
・・・ Change setting value.
(1) Choose《SIMPLE PATTERN KEY》in maintenance menu. 123456789012345678901
ACCEPT: →(2)
(2) Change setting value. START/STOP : → change value ACCEPT
: → confirm and(1)
CLEAR
: → cancel and(1)
1 2 3 4 5 6 7 8
ACCEPT KEY SET SECURITY SET EXTERNAL DISPLAY PASSWORD SET PASSWORD CHANGE SV PASSWORD CHANGE MG > SIMPLE PATTERN KEY ↓ 123456789012345678901
1 2 3 4 5 6 7 8
< SIMPLE PATTERN KEY > OFF
- 178 -
Major item
Minor item
0070
16
Content Enable function for the YUW-11-GC.
Detail Set whether enable function for the YUW-11-GC. Content Operation
Display
ACCEPT
・・・ Confirm selecting item. (When press it in setting data, return previous screen.)
CLEAR
・・・ Return previous screen.
START/STOP
・・・ Change setting value.
(1) Choose《PAD SET》in maintenance menu. ACCEPT: →(2)
(2) Change setting value. START/STOP : → change value ACCEPT
: → confirm and(1)
CLEAR
: → cancel and(1)
123456789012345678901 1 2 3 4 5 6 7 8
SECURITY SET EXTERNAL DISPLAY PASSWORD SET PASSWORD CHANGE SV PASSWORD CHANGE MG SIMPLE PATTERN KEY > PAD SET ↓ 123456789012345678901
1 2 3 4 5 6 7 8
< PAD SET > OFF
- 179 -
Major item
Minor item
0070
17
Content Checking pull out of Stacker.
Detail Set Check pull out of Stacker. Content Operation
ACCEPT
CLEAR ▲
・・・ Confirm selecting item. (When press it in setting data, return previous screen.) ・・・ Return previous screen.
▼
START/STOP
・・・ Move cursor. ・・・ Change denomination. 123456789012345678901
Display
(1) Choose《PULLOUT SETTING》in maintenance menu. ACCEPT: →(2)
(2) Change setting value.
1 2 3 4 5 6 7 8
EXTERNAL DISPLAY PASSWORD SET PASSWORD CHANGE SV PASSWORD CHANGE MG SIMPLE PATTERN KEY PAD SET > PULLOUT SETTING ↓ 123456789012345678901
1 2 3 4 5 6 7 8
> CONDITION1 1PIECE CONDITION2 BATCH
START/STOP: → change value ACCEPT: → confirm and(1) CLEAR: → cancel and(1)
- 180 -
Major item
Minor item
0071
−
Content default set
Detail Reset setting data to default value. Content Operation
ACCEPT
・・・ Confirm selecting item.
CLEAR
・・・ Return previous screen. ・・・ Choose “YES” or ”NO”.
Display
(1) Choose《DEFAULT SET》in maintenance menu. ACCEPT: →(2)
(2) Display changes confirmation screen. YES ACCEPT: →(3) NO ACCEPT: →(1)
(3) processing…
(4) Process has ended. Normal end→END CLEAR: →(1)
123456789012345678901 1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
〓〓〓〓〓MAINTENANCE〓〓〓〓〓 0010 SERVICE 0028 VERSION READ 0030 LOG 0040 DATA 0070 SE SET >0071 DEFAULT SET 0080 PROGRAM LOAD ↓ 123456789012345678901 <DEFAULT SET>
YES / NO ← → :ACCEPT WAIT ↓ 123456789012345678901 <DEFAULT SET>
WAIT ↓ 123456789012345678901 <DEFAULT SET>
END
- 181 -
Major item
Minor item
0080
−
Content program load
Detail Download program from memory (CF card). Con- Turn off and on power when download has ended. tent Operation
ACCEPT
・・・ Confirm selecting item.
CLEAR
・・・ Return previous screen.
▲
▼
・・・ Move cursor. ・・・ Choose “YES” or ”NO”.
Display
(1) Choose《PROGRAM LOAD》in maintenance menu. ACCEPT: →(2)
(2) Choose program to download. ACCEPT: →(3) CLEAR: →(1)
(3) Display changes confirmation screen. YES ACCEPT: →(4) NO ACCEPT: →(2)
(4) Display download status to stacker LED.
123456789012345678901 1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
〓〓〓〓〓MAINTENANCE〓〓〓〓〓 0010 SERVICE 0028 VERSION READ 0030 LOG 0040 DATA 0070 SE SET 0071 DEFAULT SET >0080 PROGRAM LOAD ↓ 123456789012345678901 <PROGRAM LOAD> >MAIN−CPU DISP−CPU DISP−IMG BV−CPU
↓ 123456789012345678901 1 2 3 4 5 6 7 8
<PROGRAM LOAD> LOAD? YES / NO ← → :ACCEPT WAIT ↓ 123456789012345678901
1 2 3 4 5 6 7 8
- 182 -
Display stacker LED in program load MAIN−CPU In erasing state CPU ALL ErSE CPU name state In writing state CPU ALL LoAd CPU
ALL
LoAd
CPU
ALL
LoAd
CPU
ALL
LoAd
Normal end CPU ALL
PASS
1 : count up 50 : count up 100
Abnormal end CF none CPU File not exist CPU File read error CPU CF read error CPU Erasing error CPU Writing error CPU
Fnon FErr CErr ESrr LdEr
Abnormal end of DISP-CPU dSP ALL LoAd 0
DISP−CPU Normal end dSP ALL PASS DISP−IMG Normal end dIG ALL PASS BV−CPU Normal end BV ALL
Cnon
PASS
- 183 -
Major item
Minor item
0000
−
Content number of action
Detail Set number of action count of continuation RAS. Con- (default:2000 range:1∼9999,”0” means as eternally) tent Operation
Display
ACCEPT
・・・ Confirm selecting item. (When press it in setting data, return previous screen.)
CLEAR
・・・ Return previous screen.
numeric key
・・・ Input value.
C
・・・ Clear value.
(1) Choose《ACTION COUNT》in process menu. ACCEPT: →(2)
(2) Set number of action count by numeric key. C: Clear number. ACCEPT: →(3) CLEAR: →(1) (3) CLEAR: →(1)
123456789012345678901 1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
〓〓〓〓〓〓〓PROCESS〓〓〓〓〓〓〓 >0000 ACTION COUNT 0700 RESET 1000 DRIVE CHECK 1100 DRIVE TEST 1400 TEST MODE 2000 SENSOR CHECK 2400 LOOP CHECK ↓ 123456789012345678901 <ACTION COUNT> 2000CNT
WAIT ↓ 123456789012345678901 <ACTION COUNT> 2000CNT
END
- 184 -
Major item
Minor item
0700
−
Content reset
Detail Do mechanical initialize and clear on the transportation. Con- Reset whenever error doesn’t occur. tent Reset whenever not cancel error cause that cancellation of error cause occur.
Operation
Display
ACCEPT
・・・ Confirm selecting item.
CLEAR
・・・ Return previous screen.
(1) Choose《RESET》in process menu. ACCEPT: →(2)
(2) ACCEPT: →(3)
(3) processing…
123456789012345678901 1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
(4) Process has ended. Normal end→END Abnormal end→ERR Display error code when error occurs. CLEAR: →(1)
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
〓〓〓〓〓〓〓PROCESS〓〓〓〓〓〓〓 0000 ACTION COUNT >0700 RESET 1000 DRIVE CHECK 1100 DRIVE TEST 1400 TEST MODE 2000 SENSOR CHECK 2400 LOOP CHECK ↓ 123456789012345678901 <RESET>
WAIT ↓ 123456789012345678901 <RESET>
WAIT ↓ Normal end 123456789012345678901 <RESET>
END Abnormal end 123456789012345678901 <RESET>
ERR
- 185 -
123456789012345678901 E−1234
Major item
Minor item
1000
−
Content moving check of machine
Detail Check actuator to move. Content Operation
ACCEPT
・・・ Confirm selecting item. Start and stop moving actuator. ・・・ Return previous screen.
CLEAR ▲
▼
・・・ Change page of right screen.
numeric key C
Display
・・・ Input number. ・・・ Clear number.
(1) Choose《DRIVE CHECK》in process menu.
123456789012345678901
ACCEPT: →(2)
(2) Input number by numeric key. ACCEPT: Move actuator. And display number of actuator.
1 2 3 4 5 6 7 8
〓〓〓〓〓〓〓PROCESS〓〓〓〓〓〓〓 0000 ACTION COUNT 0700 RESET COUNT >1000 DRIVE CHECK 1100 DRIVE TEST 1400 TEST MODE 2000 SENSOR CHECK 2400 LOOP CHECK ↓ 123456789012345678901
1 2 3 4 5 6 7 8
<DRIVE CHECK> 【 00 】 01 02 03 04 05 06 07
C: Clear number. Display error code when error occurs. CLEAR: →(1)
№ 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23
name SMB01-F-CW SMB01-F-CCW SMB01-S-CW SMB01-S-CCW MDCD01-F-CW MDCD01-F-CCW MDCD01-S-CW MDCD01-S-CCW MDCE01-F-CW MDCE01-F-CCW MDCE01-S-CW MDCE01-S-CCW reserve reserve reserve reserve LSDD01-H LSDD01-L LSDD02-H LSDD02-L LSDE01-H LSDE01-L LSDE02-H
1 2 3 4 5 6 7 8
123456789012345678901 E−0000 01 SMB01−F−CW 02 SMB01−F−CCW 03 SMB01−S−CW 04 SMB01−S−CCW 05 MDCD01−F−CW 06 MDCD01−F−CCW 07 MDCD01−S−CW
↓ 123456789012345678901 <DRIVE CHECK> 【 00 】
123456789012345678901 E−0000 08 MDCD01−S−CCW 09 MDCE01−F−CW 10 MDCE01−F−CCW 11 MDCE01−S−CW 12 MDCE01−S−CCW 13 MDCE02−F−CW 14 MDCE02−F−CCW
09 10
content fast rotation of feed motor (clockwise) fast rotation of feed motor (counter clockwise) slow rotation of feed motor (clockwise) slow rotation of feed motor (counter clockwise) fast rotation of reject motor (clockwise) fast rotation of reject motor (counter clockwise) slow rotation of reject motor (clockwise) slow rotation of reject motor (counter clockwise) fast rotation of intermed.1 motor (clockwise) fast rotation of intermed.1 motor (counter clockwise) slow rotation of intermed.1 motor (clockwise) slow rotation of intermed.1 motor (counter clockwise)
move flipping solenoid of RJ1 to H move flipping solenoid of RJ1 to L move flipping solenoid of RJ2 to H move flipping solenoid of RJ2 to L move flipping solenoid of stacker1 to H move flipping solenoid of stacker1 to L move flipping solenoid of stacker2 to H
- 186 -
№ 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46
name LSDE02-L LSDE03-H LSDE03-L LSDE04-H LSDE04-L reserve reserve reserve reserve reserve reserve reserve reserve SMD01 SMD02 SME01 SME02 SME03 SME04 reserve reserve reserve reserve
content move flipping solenoid of stacker2 to L move flipping solenoid of stacker3 to H move flipping solenoid of stacker3 to L move flipping solenoid of stacker4 to H move flipping solenoid of stacker4 to L
stacker fan of RJ1 stacker fan of RJ2 stacker fan of stacker1 stacker fan of stacker2 stacker fan of stacker3 stacker fan of stacker4
move flipping solenoid of stacker2 to L
Major item
Minor item
1100
−
Content moving check & measure moving time of bill holder
Detail Move bill holder to designated place. Con- Braking time is out of displayed time. tent The mode doesn’t retry its action. Abnormal end when bill holder isn’t at movable place. If you choose CONTINUE, repeat to count of set (inputted in RAS0000). 1.MDCA01−FORWARD :close bill holder 2.MDCA01−REVERSE :open bill holder 3.MDCA01−CONTINUE:move bill holder continuous
Operation
Display
ACCEPT
・・・ Confirm selecting item. (When press it in setting data, return previous screen.)
START/STOP
・・・ Stop moving bill holder.
CLEAR
・・・ Return previous screen.
numeric key
・・・ Input number.
C
・・・ Clear number.
(1) Choose《DRIVE TEST》in process menu. ACCEPT: →(2)
(2) Input number by numeric key. ACCEPT: Move actuator. And display number of actuator.
123456789012345678901 1 2 3 4 5 6 7 8
〓〓〓〓〓〓〓PROCESS〓〓〓〓〓〓〓 0000 ACTION COUNT 0700 RESET COUNT 1000 DRIVE CHECK >1100 DRIVE TEST 1400 TEST MODE 2000 SENSOR CHECK 2400 LOOP CHECK ↓ 123456789012345678901
1 2 3 4 5 6 7 8
<DRIVE TEST> 【03】
C: Clear number. Display error code when error occurs. CLEAR: →(1)
1 2 3 4 5 6 7 8
123456789012345678901 01 MDCA01−FORWARD 02 MDCA01−REVERSE 03 MDCA01−CONTINUE
COUNT :xxxx/2000 WAIT ↓ 123456789012345678901 <DRIVE TEST> 【03】
ACTIVE:XXXX(10msec) COUNT :xxxx/2000 END
- 187 -
123456789012345678901 E−0000 01 MDCA01−FORWARD 02 MDCA01−REVERSE 03 MDCA01−CONTINUE
Major item
Minor item
1400
−
Content counting check
Detail Count bills and display reject count per a counting by cause. Content Operation
Display
ACCEPT
・・・ Confirm selecting item.
CLEAR
・・・ Return previous screen.
START/STOP
・・・ Start counting.
SELECT
・・・ Change detail information screen.
(1) Choose《TEST MODE》in process menu. ACCEPT: →(2)
(2) Display log of bills. SELECT: Display result of verification in order to recent count. (maximum 500 pieces)
123456789012345678901 1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
CLEAR: →(1)
After counting, if there are some bills remaining, display REMOVE . Then, remove bills and display END . Counter stops at 999 pieces.
〓〓〓〓〓〓〓PROCESS〓〓〓〓〓〓〓 0000 ACTION COUNT 0700 RESET COUNT 1000 DRIVE CHECK 1100 DRIVE TEST >1400 TEST MODE 2000 SENSOR CHECK 2400 LOOP CHECK ↓ Ready 123456789012345678901 <TEST MODE>
WAIT ↓ On count 123456789012345678901
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
<TEST MODE>
WAIT ↓ 123456789012345678901 01: 04: 07: 10: 13: 16:
<TEST MODE> X 02: X 03: X 05: X 06: X 08: X 09: X 11: X 12: X 14: X 15: X 17: X 18: END
- 188 -
X X X X X X
123456789012345678901 19: 22: 25: 28: 31: 34: 37: 40:
X X X X X X X X
20: 23: 26: 29: 32: 35: 38:
X X X X X X X
21: 24: 27: 30: 33: 36: 39:
X X X X X X X
Major item
Minor item
2000
-
Content Sensor Check
Detail Testing the sensor at the reference value of the selection formula. Content ・ SENSOR CHECK-A : Reference value at the time of assembly. ・ SENSOR CHECK-B : Reference value at the time of inspection. ・ SENSOR CHECK-C : Reference value at the time of operation. Note: Repeat number of times that you set in the "RAS 0000" Operation
ACCEPT
・・・ Confirm selecting item.
CLEAR
・・・ Return previous screen.
START/STOP
・・・ Start counting.
▲
・・・ Change page of right screen.
▼
123456789012345678901
Display
(1) Choose《SENSOR CHECK》in process menu. ACCEPT: →(2)
(2) Set detail of moving. (3) Set interval. ACCEPT →(4)
1 2 3 4 5 6 7 8
〓〓〓〓〓〓〓PROCESS〓〓〓〓〓〓〓 0000 ACTION COUNT 0700 RESET COUNT 1000 DRIVE CHECK 1100 DRIVE TEST 1400 TEST MODE > 2000 SENSOR CHECK 2100 DUST CHECK ↓ 123456789012345678901
1 2 3 4 5 6 7 8
> SENSOR CHECK-A SENSOR CHECK-B SENSOR CHECK-C COUNT :xxxx/2000 WAIT ↓
(4) processing…
(5) Normal end CLEAR: →(1)
Abnormal end CLEAR: →(1)
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
Normal end 123456789012345678901
> SENSOR CHECK-A SENSOR CHECK-B SENSOR CHECK-C
123456789012345678901
COUNT :xxxx/2000 END Abnormal end 123456789012345678901
> SENSOR CHECK-A SENSOR CHECK-B SENSOR CHECK-C COUNT :xxxx/2000 END
№
CHECK-X Detail
1
The ON CHECK is Abnomal
2
The OFF CHECK is Abnomal
3
The Dust CHECK is Abnomal
4
Before the start of The ON CHECK is Abnomal
5
Before the start of The OFF CHECK is Abnomal
- 189 -
123456789012345678901 CHECK-1 PSA01 PSA02L PSA02R
Major item
Minor item
2100
-
Content Dust Sensor Check
Detail Inspection of the sensor in a state where half the quantity of light. Content Note: Repeat number of times that you set in the "RAS 0000"
Operation
Display
ACCEPT
・・・ Confirm selecting item.
CLEAR
・・・ Return previous screen.
START/STOP
・・・ Start counting.
▲
・・・ Change page of right screen.
▼
(1) Choose《DUST CHECK》in process menu. ACCEPT: →(2)
(2) Set detail of moving. (3) Set interval. ACCEPT →(4)
123456789012345678901 1 2 3 4 5 6 7 8
〓〓〓〓〓〓〓PROCESS〓〓〓〓〓〓〓 0700 RESET COUNT 1000 DRIVE CHECK 1100 DRIVE TEST 1400 TEST MODE 2000 SENSOR CHECK > 2100 DUST CHECK 2200 CONNECTOR CHECK ↓ 123456789012345678901
1 2 3 4 5 6 7 8
< DUST CHECK >
COUNT :xxxx/2000 WAIT ↓
(4) processing…
(5) Normal end
1 2 3 4 5 6 7 8
CLEAR: →(1)
Abnormal end CLEAR: →(1)
1 2 3 4 5 6 7 8
Normal end 123456789012345678901 < DUST CHECK >
123456789012345678901
COUNT :xxxx/2000 END Abnormal end 123456789012345678901 < DUST CHECK >
COUNT :xxxx/2000 END
- 190 -
123456789012345678901 CHECK-1 PSA01 PSA02L PSA02R
Major item
Minor item
2200
-
Content Check connector disconnection.
Detail Check the connector disconnection between the substrate. Content ○ : connection ● : disconnection
Operation
Display
ACCEPT
・・・ Confirm selecting item.
CLEAR
・・・ Return previous screen.
START/STOP
・・・ Start counting.
▲
・・・ Change page of right screen.
▼
(1) Choose 《CONNECTOR CHECK》in process menu. ACCEPT: →(2)
(2) Input number by numeric key. ACCEPT: Move actuator. And display number of actuator. C: Clear number. Display error code when error occurs. CLEAR: →(1)
123456789012345678901 1 2 3 4 5 6 7 8
〓〓〓〓〓〓〓PROCESS〓〓〓〓〓〓〓 0700 RESET COUNT 1000 DRIVE CHECK 1100 DRIVE TEST 1400 TEST MODE 2000 SENSOR CHECK 2100 DUST CHECK > 2200 CONNECTOR CHECK ↓ 123456789012345678901
1 2 3 4 5 6 7 8
< CONNECTOR CHECK >
WAIT ↓
1 2 3 4 5 6 7 8
Normal end 123456789012345678901 < CONNECTOR CHECK > MAIN ● LED ○ E2P ○ DISP ○ BV ○ DCPU ○ CPUA ○ RVS ○ STDR_1 ○ STDR_2 ○ END
※ Rejected item will be displayed until seven.
№ 1
ALL Items MAIN
3
E2P BV
4
CPUA
5
STDR_1
6
STDR_2
7
LED
2
8
DISP
9
DCPU
10
RVS
- 191 -
Major item
Minor item
2300
-
Content Check Memory ( RAM and ROM ).
Detail Check Memory ( RAM and ROM ). Con- RAM check is verify check. tent - ROM check is sum check. Note: Repeat number of times that you set in the "RAS 0000"
Operation
Display
ACCEPT
・・・ Confirm selecting item.
CLEAR
・・・ Return previous screen.
START/STOP
・・・ Stop counting.
▲
・・・ Change page of right screen.
▼
(1) Choose 《MEMORY CHECK》in process menu. ACCEPT: →(2)
(2) Input number by numeric key. ACCEPT: Move actuator. And display number of actuator. C: Clear number. Display error code when error occurs. CLEAR: →(1)
123456789012345678901 1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
〓〓〓〓〓〓〓PROCESS〓〓〓〓〓〓〓 1000 DRIVE CHECK 1100 DRIVE TEST 1400 TEST MODE 2000 SENSOR CHECK 2100 DUST CHECK 2200 CONNECTOR CHECK > 2300 MEMORY CHECK ↓ 123456789012345678901 < MEMORY CHECK >
COUNT :xxxx/2000 WAIT ↓
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
Normal end 123456789012345678901 < MEMORY CHECK >
123456789012345678901
COUNT :xxxx/2000 END Abnormal end 123456789012345678901 < DUST CHECK >
COUNT :xxxx/2000 END
- 192 -
123456789012345678901
Major item
Minor item
2400
−
Content Memory(RAM and ROM) check
Detail Check communication line. Con- ・BV parallel port loop check tent ・BV parallel port line check ・serial port loop check(CH1) ・・・・・・・・printer ・serial port loop check(CH3) ・・・・・・・・RS232C
Operation
ACCEPT
・・・ Confirm selecting item.
CLEAR
・・・ Return previous screen.
▲
Display
▼
(1) Choose《LOOP CHECK》in process menu. ACCEPT: →(2)
(2) Choose line to check. ACCEPT: →(3) CLEAR: →(1)
・・・ Move cursor.
123456789012345678901 1 2 3 4 5 6 7 8
〓〓〓〓〓〓〓PROCESS〓〓〓〓〓〓〓 0000 ACTION COUNT 0700 RESET COUNT 1000 DRIVE CHECK 1100 DRIVE TEST 1400 TEST MODE 2000 SENSOR CHECK >2400 LOOP CHECK ↓ 123456789012345678901
1 2 3 4 5 6 7 8
<LOOP CHECK> >BV LOOP CHECK BV CHECK LOOP CHECK(CH1) LOOP CHECK(CH3)
CLEAR: →(1)
WAIT ↓
(3) 1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
Normal end 123456789012345678901 <LOOP CHECK> >BV LOOP CHECK BV CHECK LOOP CHECK(CH1) LOOP CHECK(CH3)
123456789012345678901 OK
END Abnormal end 123456789012345678901 <LOOP CHECK> >BV LOOP CHECK BV CHECK LOOP CHECK(CH1) LOOP CHECK(CH3)
END
- 193 -
123456789012345678901 NG
Major item
Minor item
2700
−
Content control light emitting of sensor
Detail Control light emitting of sensor. Con- ・normal emitting(through level) tent ・dark emitting(interrupt level) ・adjustment emitting ・half emitting(dust level) ・normal emitting of check level A (assemble standard) ・dark emitting of check level A (assemble standard) ・normal emitting of check level B (inspection standard) ・dark emitting of check level B (inspection standard) Operation
ACCEPT
・・・ Confirm selecting item.
CLEAR
・・・ Return previous screen.
▲
▼
・・・ Change page of right screen. ・・・ Change level of emitting light. (ADJ → -20% → -10% → BASE → +10% → +20%)
numeric key
Display
(1) Choose《SENSOR CONTROL》 in process menu. ACCEPT: →(2)
(2) Input emitting level by numeric key. ← →: Change level of emitting light. ACCEPT: Start emitting. (3) CLEAR: →(1)
・・・ Input number.
123456789012345678901 1 2 3 4 5 6 7 8
〓〓〓〓〓〓〓PROCESS〓〓〓〓〓〓〓 0700 RESET COUNT 1000 DRIVE CHECK 1100 DRIVE TEST 1400 TEST MODE 2000 SENSOR CHECK 2400 LOOP CHECK >2700 SENSOR CONTROL ↓ 123456789012345678901
1 2 3 4 5 6 7 8
<SENSOR CONTROL>
1 2 3 4 5 6 7 8
01 ADJ
WAIT ↓ 123456789012345678901
123456789012345678901 01:NORMAL 02:DARK 03:ADJUST 04:HALF 05:CHECK−A−LIGHT 06:CHECK−A−DARK 07:CHECK−B−LIGHT 123456789012345678901
<SENSOR CONTROL> 01 ADJ
END
- 194 -
01:NORMAL 02:DARK 03:ADJUST 04:HALF 05:CHECK−A−LIGHT 06:CHECK−A−DARK 07:CHECK−B−LIGHT
Major item
Minor item
3000
−
Content port read
Detail Display value of I/O port. (Only data in MAIN block is displayed) Content
Operation
ACCEPT
・・・ Confirm selecting item.
CLEAR
・・・ Return previous screen. ・・・ Change page of screen.
Display
(1) Choose《PORT READ》in process menu. ACCEPT: →(2)
(2) Display port data. CLEAR: →(1)
123456789012345678901 1 2 3 4 5 6 7 8
〓〓〓〓〓〓〓PROCESS〓〓〓〓〓〓〓 1000 DRIVE CHECK 1100 DRIVE TEST 1400 TEST MODE 2000 SENSOR CHECK 2400 LOOP CHECK 2700 SENSOR CONTROL >3000 PORT READ ↓ 123456789012345678901
1 2 3 4 5 6 7 8
<PORT READ> PFDR PBDR PDDRH_H PDDRH_L PF0004_H PF0004_L PF0012_H PF0012_L PF0014_H PF0014_L PF0016_H PF0016_L >:NEXT ↓ 123456789012345678901 <PORT READ> PF0018_H PF0018_L PF001A_H PF001A_L PF001C_H PF001C_L PF0022_H PF001E_L PF0036_H PF0034_L PF0040_H PF0040_L <:PREV >:NEXT ↓ 123456789012345678901 <PORT READ> PF0042_H PF0042_L PF0044_H PF0044_L PF0046_H PF0046_L PF0048_H PF0048_L PF004A_H PF004A_L PF0060_H PF0060_L <:PREV >:NEXT ↓ 123456789012345678901 <PORT READ> PF0062_H PF0062_L PF0038_H PF0038_L
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
<:PREV
- 195 -
123456789012345678901 [00100000] [00000001] [00100111] [11100001] [00100000] [00000001] [00100000] [00000000] [00100000] [11100001] [00100000] [00000001]
123456789012345678901 [00100000] [00000001] [00100111] [11100001] [00100000] [00000001] [00100000] [00000000] [00100000] [11100001] [00100000] [00000001]
123456789012345678901 [00100000] [00000001] [00100111] [11100001] [00100000] [00000001] [00100000] [00000000] [00100000] [11100001] [00100000] [00000001]
123456789012345678901 [00100000] [00000001] [00100111] [11100001]
Major item
Minor item
3600
−
Content memory save by relative address
Detail Save memory by relative address. Con- (Save to CF card which name of relative address) tent Operation
ACCEPT
・・・ Confirm selecting item.
CLEAR
・・・ Return previous screen.
▲
▼
・・・ Increment/decrement value. ・・・ Move cursor.
Display
(1) Choose《RELATIVE SAVE》in process menu. ACCEPT: →(2)
(2) Move cursor and increment/decrement value. ACCEPT: Save to memory. CLEAR: →(1)
123456789012345678901 1 2 3 4 5 6 7 8
〓〓〓〓〓〓〓PROCESS〓〓〓〓〓〓〓 1100 DRIVE TEST 1400 TEST MODE 2000 SENSOR CHECK 2400 LOOP CHECK 2700 SENSOR CONTROL 3000 PORT READ >3600 RELATIVE SAVE ↓ 123456789012345678901 <RELATIVE SAVE>
1 2 3 4 5 6 7 8
START ADDRESS:000000H ▲ STOP ADDRESS:000000H
WAIT ↓ 123456789012345678901 <RELATIVE SAVE>
1 2 3 4 5 6 7 8
START ADDRESS:000000H ▲ STOP ADDRESS:000000H
END
- 196 -
123456789012345678901 RESULT
:OK
Major item
Minor item
3700
−
Content memory save by absolute address
Detail Save memory by absolute address. Con- (Save to CF card which name of absolute address) tent Operation
ACCEPT
・・・ Confirm selecting item.
CLEAR
・・・ Return previous screen.
▲
▼
・・・ Increment/decrement value. ・・・ Move cursor.
Display
(1) Choose《ABSOLUTE SAVE》in process menu. ACCEPT: →(2)
(2) Move cursor and increment/decrement value. ACCEPT: Save to memory. CLEAR: →(1)
123456789012345678901 1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
〓〓〓〓〓〓〓PROCESS〓〓〓〓〓〓〓 1400 TEST MODE 2000 SENSOR CHECK 2400 LOOP CHECK 2700 SENSOR CONTROL 3000 PORT READ 3600 RELATIVE SAVE >3700 ABSOLUTE SAVE ↓ 123456789012345678901 <ABSOLUTE SAVE>
START ADDRESS:000000H ▲ STOP ADDRESS:000000H WAIT ↓ 123456789012345678901 <ABSOLUTE SAVE>
START ADDRESS:000000H ▲ STOP ADDRESS:000000H END
- 197 -
123456789012345678901 RESULT
:OK
Major item
Minor item
3800
−
Content memory read by relative address
Detail Read memory by relative address. Con- (read 32 bytes since set address) tent Operation
ACCEPT
・・・ Confirm selecting item.
CLEAR
・・・ Return previous screen.
▲
▼
・・・ Increment/decrement value. ・・・ Move cursor.
Display
(1) Choose《RELATIVE LOAD》in process menu. ACCEPT: →(2)
(2) Move cursor and increment/decrement value. ACCEPT: Load from memory. CLEAR: →(1)
123456789012345678901 1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
〓〓〓〓〓〓〓PROCESS〓〓〓〓〓〓〓 2000 SENSOR CHECK 2400 LOOP CHECK 2700 SENSOR CONTROL 3000 PORT READ 3600 RELATIVE SAVE 3700 ABSOLUTE SAVE >3800 RELATIVE READ ↓ 123456789012345678901 <RELATIVE READ>
START ADDDRES:000000H ▲
WAIT ↓ 123456789012345678901
123456789012345678901
<RELATIVE READ>
START ADDRESS:000000H ▲
BYTE +00: +08: +16: +24:
0 1 2 3 4 5 6 7 E8FAE50200000000 0000000000000000 1400000000000000 0000000000000000
END
Display 32 bytes of data.
- 198 -
Major item
Minor item
3900
−
Content memory read by absolute address
Detail Read memory by absolute address. Con- (read 32 bytes since set address) tent Operation
ACCEPT
・・・ Confirm selecting item.
CLEAR
・・・ Return previous screen.
▲
▼
・・・ Increment/decrement value. ・・・ Move cursor.
Display
(1) Choose《ABSOLUTE LOAD》in process menu. ACCEPT: →(2)
(2) Move cursor and increment/decrement value. ACCEPT: Load from memory. CLEAR: →(1)
123456789012345678901 1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
〓〓〓〓〓〓〓PROCESS〓〓〓〓〓〓〓 2400 LOOP CHECK 2700 SENSOR CONTROL 3000 PORT READ 3600 RELATIVE SAVE 3700 ABSOLUTE SAVE 3800 RELATIVE READ >3900 ABSOLUTE READ ↓ 123456789012345678901 <ABSOLUTE READ>
START ADDRESS:000000H
WAIT ↓ 123456789012345678901
123456789012345678901
<ABSOLUTE READ>
START ADDRESS:000000H
BYTE +00: +08: +16: +24:
0 1 2 3 4 5 6 7 E8FAE50200000000 0000000000000000 1400000000000000 0000000000000000
END
Display 32 bytes of data.
- 199 -
Detail Content
Operation
Display
Major item
Minor item
3A00
−
Content Read BV Flash memory
Read BV Flash memory.
ACCEPT
・・・ Confirm selecting item. (When press it in setting data, return previous screen.)
START/STOP
・・・ Start memory reading.
CLEAR
・・・ Return previous screen.
numeric key
・・・ Input number.
(1) Choose《BV―FLASH READ》in process menu. ACCEPT: →(2)
(2) Move cursor and increment/decrement value. ACCEPT: Load from memory. CLEAR: →(1)
123456789012345678901 1 2 3 4 5 6 7 8
〓〓〓〓〓〓〓PROCESS〓〓〓〓〓〓〓 3000 PORT READ 3100 SENSOR COUNT 3600 RELATIVE SAVE 3700 ABSOLUTE SAVE 3800 RELATIVE READ 3900 ABSOLUTE READ > 3A00 BV-FLASH READ ↓ 123456789012345678901
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
START ADDRESS:A00000H
WAIT ↓ 123456789012345678901
START ADDRESS:A00000H
END
123456789012345678901 BYTE 0 1 2 3 4 5 6 7 +000:FB010000000CCC3F +008:FF0AFF090A010004 +016:0400000000004000 +024:0000000000000000 +032:00000000E0A70507 +040:050B000002000000 >:NEXT
Display 48 bytes of data.
- 200 -
Major item
Minor item
4500
−
Content mode setting (dummy mode)
Detail Set dummy mode of pattern A, pattern B, pattern C and pattern E. Content Operation
ACCEPT
・・・ Confirm selecting item.
CLEAR
・・・ Return previous screen.
▲
Display
▼
(1) Choose《DUMMY MODE1》in process menu. ACCEPT: →(2)
(2) Choose dummy mode. ACCEPT: → confirm and(1) CLEAR: → cancel and(1)
・・・ Move cursor.
123456789012345678901 1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
〓〓〓〓〓〓〓PROCESS〓〓〓〓〓〓〓 2700 SENSOR CONTROL 3000 PORT READ 3600 RELATIVE SAVE 3700 ABSOLUTE SAVE 3800 RELATIVE READ 3900 ABSOLUTE READ >4500 DUMMY MODE1 ↓ 123456789012345678901 <DUMMY MODE1> >DUMMY−A DUMMY−B DUMMY−C DUMMY−E DUMMY−OFF
DUMMY−A DUMMY−B DUMMY−C DUMMY−E DUMMY−OFF
- 201 -
All dummy treat face direction All dummy treat back direction Treat dummy alternate to face and back Judge face or back dummy by mark. Count currency
Major item
Minor item
4600
−
Content mode setting (dummy mode)
Detail Set dummy mode of pattern D. Con- Input setting of dummy. (6 bytes, 32 piece maximum) tent Operation
ACCEPT
・・・ Confirm selecting item.
CLEAR
・・・ Return previous screen.
SET1 ,SET2
・・・ Change page of screen.
▲ 0
Display
▼
・・・ Move cursor.
1
(1) Choose《DUMMY MODE2》in process menu. ACCEPT: →(2)
(2) Input value by 0、1 key. Change page of screen by SET1、SET2 key. ACCEPT: → confirm and(1)
・・・ Input value.
123456789012345678901 1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
CLEAR: → cancel and(1) 1 2 3 4 5 6 7 8
〓〓〓〓〓〓〓PROCESS〓〓〓〓〓〓〓 3000 PORT READ 3600 RELATIVE SAVE 3700 ABSOLUTE SAVE 3800 RELATIVE READ 3900 ABSOLUTE READ 4500 DUMMY MODE1 >4600 DUMMY MODE2 ↓ 123456789012345678901
123456789012345678901
<DUMMY MODE2>
WAIT ↓ SET1 123456789012345678901
PAGE.00 +0:00000000 +1:00000000 +2:00000000 +3:00000000 +4:00000000 +5:00000000 123456789012345678901
<DUMMY MODE2>
WAIT
- 202 -
PAGE.01 +0:00000000 +1:00000000 +2:00000000 +3:00000000 +4:00000000 +5:00000000
Major item
Minor item
6100
−
Content adjust sensors of block
Detail Adjust sensors of chosen block Content
Operation
ACCEPT
・・・ Confirm selecting item.
CLEAR
・・・ Return previous screen.
▲
Display
▼
(1) Choose《BLK SENSOR ADJ》in process menu. ACCEPT: →(2)
(2) Choose unit to adjust sensors. ACCEPT: →(3) CLEAR: →(1)
(3) processing…
・・・ Move cursor. / Change page of right screen.
123456789012345678901 1 2 3 4 5 6 7 8
〓〓〓〓〓〓〓PROCESS〓〓〓〓〓〓〓 3600 RELATIVE SAVE 3700 ABSOLUTE SAVE 3800 RELATIVE READ 3900 ABSOLUTE READ 4500 DUMMY MODE1 4600 DUMMY MODE2 >6100 BLK SENSOR ADJ ↓ 123456789012345678901
1 2 3 4 5 6 7 8
<BLOCK SENSOR ADJ> >HP RJS TRF1 STR1
1 2 3 4 5 6 7 8
<BLOCK SENSOR ADJ> >HP RJS TRF1 STR1
WAIT ↓ 123456789012345678901
WAIT ↓
(4) Display result of sensor adjustment. CLEAR: →(1)
Normal end 123456789012345678901 1 2 3 4 5 6 7 8
<BLOCK SENSOR ADJ> >HP OK RJS TRF1 STR1
END
- 203 -
123456789012345678901 PSB01R xxV OK PSB01C xxV OK PSB01L xxV OK PSB04L xxV OK PSA01 xxV OK PSB03R xxV OK PSB03L xxV OK legend: PSxxxx xxV OK sensor name voltage judge
XX XX XX XX XX XX XX XX adjustment value
Major item
Minor item
6200
−
Content adjust all sensors
Detail Adjust all sensors. Content Operation
ACCEPT
・・・ Confirm selecting item.
CLEAR
・・・ Return previous screen.
▲
Display
▼
(1) Choose《ALL SENSOR ADJ》in process menu. ACCEPT: →(2)
(2) processing…
・・・ Change page of right screen.
123456789012345678901 1 2 3 4 5 6 7 8
〓〓〓〓〓〓〓PROCESS〓〓〓〓〓〓〓 3700 ABSOLUTE SAVE 3800 RELATIVE READ 3900 ABSOLUTE READ 4500 DUMMY MODE1 4600 DUMMY MODE2 6100 BLK SENSOR ADJ >6200 ALL SENSOR ADJ ↓ 123456789012345678901
1 2 3 4 5 6 7 8
<ALL SENSOR ADJ>
WAIT ↓
(3) Display result of sensor adjustment. CLEAR: →(1)
Normal end 123456789012345678901 1 2 3 4 5 6 7 8
<ALL SENSOR ADJ> HP OK RJS OK TRF1 OK STR1 OK
END
- 204 -
123456789012345678901 PSB01R xxV OK PSB01C xxV OK PSB01L xxV OK PSB04L xxV OK PSA01 xxV OK PSB03R xxV OK PSB03L xxV OK legend: PSxxxx xxV OK sensor name voltage judge
XX XX XX XX XX XX XX XX adjustment value
Major item
Minor item
6300
−
Content sensor display
Detail Display state of sensor. Con- ○:through tent ●:interrupt Operation
ACCEPT
・・・ Confirm selecting item.
CLEAR
・・・ Return previous screen. ・・・ Change page of screen.
Display
(1) Choose《SENSOR STATUS》in process menu. ACCEPT: →(2)
(2) CLEAR: →(1)
123456789012345678901 1 2 3 4 5 6 7 8
〓〓〓〓〓〓〓PROCESS〓〓〓〓〓〓〓 3800 RELATIVE READ 3900 ABSOLUTE READ 4500 DUMMY MODE1 4600 DUMMY MODE2 6100 BLK SENSOR ADJ 6200 ALL SENSOR ADJ >6300 SENSOR STATUS ↓ 123456789012345678901
1 2 3 4 5 6 7 8
<SENSOR STATUS> HP PSA01 ○ PSB3R ○ PSA04L ● PSB01L ○ PSB01C ○ PSB01R ○ PSB3L ○ ↓ 123456789012345678901
1 2 3 4 5 6 7 8
<SENSOR STATUS> RJS PSD01L ○ PSD08 ● PSD01R ○ PSD09 ○ PSD02L ○ PSD03L ○ PSD02R ○ PSD03R ○ PSD05L ○ PSD06L ○ PSD05R ○ PSD06R ○ 123456789012345678901
1 2 3 4 5 6 7 8
<SENSOR STATUS> TRF1 PSE01 ○ PSE04L ○ PSE03 ○ PSE04R ○ PSE05 ○ PSE06L ○ PSE07 ○ PSE06R ○ PSE02L ○ PSE08L ○ PSE02R ○ PSE08R ○ 123456789012345678901
1 2 3 4 5 6 7 8
<SENSOR STATUS> STR1 PSE09 ○ PSE15 ○ PSE10 ○ PSE16 ○ PSE11 ○ PSE12 ○ PSE13 ○ PSE14 ○
- 205 -
123456789012345678901
PSD04L PSD04R PSD07L PSD07R PSD10L PSD10R
○ PSD11L ○ ○ PSD11R ○ ○ ○ ○ ○
Major item
Minor item
6400
−
Content set switch display
Detail Display state of set switch. Con- ○:Open tent ●:Close Operation
Display
ACCEPT
・・・ Confirm selecting item.
CLEAR
・・・ Return previous screen.
(1) Choose《SET_SW STATUS》in process menu. ACCEPT: →(2)
(2) CLEAR: →(1)
123456789012345678901 1 2 3 4 5 6 7 8
〓〓〓〓〓〓〓PROCESS〓〓〓〓〓〓〓 3900 ABSOLUTE READ 4500 DUMMY MODE1 4600 DUMMY MODE2 6100 BLK SENSOR ADJ 6200 ALL SENSOR ADJ 6300 SENSOR STATUS >6400 SET_SW STATUS ↓ 123456789012345678901
1 2 3 4 5 6 7 8
<SET_SW STATUS> SWA01 SWA02 SWZ04 SWE01 SWE02
○ ● ● ● ○
- 206 -
Major item
Minor item
6500
−
Content sensor level display
Detail Choose sensor and display adjustment value in 5 levels. Content sensor level adjusted value→−20%→−10%→BASEMENT→10%→20% Operation
ACCEPT
・・・ Confirm selecting item.
CLEAR
・・・ Return previous screen.
▲
Display
▼
・・・ Change page of right screen.
numeric key
・・・ Input number.
C
・・・ Clear number.
(1) Choose《SENSOR LEVEL》in process menu. ACCEPT: →(2)
(2) Input sensor number by numeric key. ACCEPT: →(3)
(3) Display sensor level. CLEAR: →(1)
123456789012345678901 1 2 3 4 5 6 7 8
〓〓〓〓〓〓〓PROCESS〓〓〓〓〓〓〓 4500 DUMMY MODE1 4600 DUMMY MODE2 6100 BLK SENSOR ADJ 6200 ALL SENSOR ADJ 6300 SENSOR STATUS 6400 SET_SW STATUS >6500 SENSOR LEVEL ↓ 123456789012345678901
1 2 3 4 5 6 7 8
<SENSOR LEVEL> 【000】 ADJ xxV −20% xxV −10% xxV BASE xxV +10% xxV +20% xxV WAIT ↓ 123456789012345678901
1 2 3 4 5 6 7 8
<SENSOR LEVEL> 【000】 ADJ xxV −20% xxV −10% xxV BASE xxV +10% xxV +20% xxV END
- 207 -
123456789012345678901 001:PSB01R 002:PSB01C 003:PSB01L 004:PSB04L 005:PSA01 006:PSB03R
Detail Content
Operation
Display
Major item
Minor item
7100
−
Content reset BV block
Send reset command to BVCPU.
ACCEPT
・・・ Confirm selecting item.
CLEAR
・・・ Return previous screen.
(1) Choose《BV_RESET》in process menu. ACCEPT: →(2)
(2) processing…
(3) CLEAR: →(1)
123456789012345678901 1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
〓〓〓〓〓〓〓PROCESS〓〓〓〓〓〓〓 4600 DUMMY MODE2 6100 BLK SENSOR ADJ 6200 ALL SENSOR ADJ 6300 SENSOR STATUS 6400 SET_SW STATUS 6500 SENSOR LEVEL >7100 BV―RESET ↓ 123456789012345678901 <BV―RESET>
WAIT ↓ Normal end 123456789012345678901 <BV―RESET>
END Abnormal end 123456789012345678901 <BV―RESET>
ERR
- 208 -
Detail Content
Operation
Major item
Minor item
Content
7500
-
Adjust Limpness sensor
Adjust the BV sensor ”Limpness semsor”. Note : this is function for SBI. When to enable,you have to using UW-tool. And you switch over to enable in BVSensorAdjust. ACCEPT
・・・ Confirm selecting item.
CLEAR
・・・ Return previous screen.
123456789012345678901
Display
(1) Choose《BV_AENSOR ADJ》in process menu. ACCEPT: →(2)
(2) processing…
(3) Check result in BV sensor adjust. CLEAR: →(1)
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
〓〓〓〓〓〓〓PROCESS〓〓〓〓〓〓〓 6100 BLK SENSOR ADJ 6200 ALL SENSOR ADJ 6300 SENSOR STATUS 6400 SET_SW STATUS 6500 SENSOR LEVEL 7100 BV―RESET 7500 BV SENSOR ADJ ↓ 123456789012345678901 <BV SENSOR ADJ>
WAIT ↓ Normal end 123456789012345678901 <BV SENSOR ADJ> TIME NOTIFY OK GAIN ADJ OK WRITE DATA OK
END
- 209 -
TIME NOTIFY:RSP GAIN ADJ :GSL :GSR :FLASH WRITE DATA :GSL :GSR :FLASH
OK OK OK OK OK OK OK
Major item
Minor item
8000
−
Content aging
Detail Do aging. Con- ・Display aging time and count. tent ・When error occurs, stop aging and display error code. ・Repeat to count of set (inputted in RAS0000).
Operation
Display
ACCEPT
・・・ Confirm selecting item.
CLEAR
・・・ Return previous screen.
START/STOP
・・・ Stop aging.
(1) Choose《AGING》in process menu. ACCEPT: →(2)
(2) Set detail of moving. (3) Set interval. ACCEPT →(4)
(4) processing…
(5) Normal end CLEAR: →(1)
123456789012345678901 1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
〓〓〓〓〓〓〓PROCESS〓〓〓〓〓〓〓 6100 BLK SENSOR ADJ 6200 ALL SENSOR ADJ 6300 SENSOR STATUS 6400 SET_SW STATUS 6500 SENSOR LEVEL 7100 BV―RESET >8000 AGING ↓ 123456789012345678901 <AGING>
123456789012345678901
TIME :xxx:xx:xx COUNT:xxxxxx
WAIT ↓ 123456789012345678901 <AGING>
123456789012345678901
TIME :xxx:xx:xx COUNT:xxxxxx
WAIT ↓ Normal end 123456789012345678901 <AGING>
END
Abnormal end CLEAR: →(1)
1 2 3 4 5 6 7 8
Abnormal end 123456789012345678901 <AGING>
ERR
- 210 -
123456789012345678901 E−1234
Major item
Minor item
9000
1
Content clear work memory
Detail Clear work memory. Con- It keeps value of sensor data, setting data, unit setting data and maintenance data. tent Operation
ACCEPT
・・・ Confirm selecting item.
CLEAR
・・・ Return previous screen.
▲
▼
・・・ Move cursor. ・・・ Choose “YES” or ”NO”.
Display
(1) Choose《MEMORY CLEAR》in process menu. ACCEPT: →(2)
(2) Choose《WORK》. ACCEPT: →(3) CLEAR: →(1)
(3) YES ACCEPT: →(4) NO ACCEPT: →(2)
(4) processing…
(5) Normal end
123456789012345678901 1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
〓〓〓〓〓〓〓PROCESS〓〓〓〓〓〓〓 6200 ALL SENSOR ADJ 6300 SENSOR STATUS 6400 SET_SW STATUS 6500 SENSOR LEVEL 7100 BV―RESET 8000 AGING >9000 MEMORY CLEAR ↓ 123456789012345678901 <MEMORY CLEAR> >WORK ALL LOG
↓ 123456789012345678901 <WORK>
YES / NO <− −>:ACCEPT WAIT ↓ 123456789012345678901 <WORK>
YES / NO <− −>:ACCEPT POWER OFF/ON
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Major item
Minor item
9000
2
Content clear all log
Detail Clear all log data except in verification block. Content Operation
ACCEPT
・・・ Confirm selecting item.
CLEAR
・・・ Return previous screen.
▲
▼
・・・ Move cursor. ・・・ Choose “YES” or ”NO”.
Display
(1) Choose《MEMORY CLEAR》in process menu. ACCEPT: →(2)
(2) Choose《ALL LOG》. ACCEPT: →(3) CLEAR: →(1)
(3) YES ACCEPT: →(4) NO ACCEPT: →(2)
(4) processing…
(5) Normal end
123456789012345678901 1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
〓〓〓〓〓〓〓PROCESS〓〓〓〓〓〓〓 6200 ALL SENSOR ADJ 6300 SENSOR STATUS 6400 SET_SW STATUS 6500 SENSOR LEVEL 7100 BV―RESET 8000 AGING >9000 MEMORY CLEAR ↓ 123456789012345678901 <MEMORY CLEAR> WORK >ALL LOG
↓ 123456789012345678901 <ALL LOG>
YES / NO <− −>:ACCEPT WAIT ↓ 123456789012345678901 <ALL LOG>
YES / NO <− −>:ACCEPT POWER OFF/ON
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Major item
Minor item
A000
1
Content LCD check
Detail Change contrast and check LCD. Content Operation
Display
ACCEPT
・・・ Confirm selecting item.
CLEAR
・・・ Return previous screen.
START/STOP
・・・ Stop checking.
(1) Choose《OPERATION CHECK》in process menu. ACCEPT: →(2)
(2) Choose《LCD》. ACCEPT: →(3) CLEAR: →(1)
(3) processing…
123456789012345678901 1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
=======PROCESS======= 6300 SENSOR STATUS 6400 SET_SW STATUS 6500 SENSOR LEVEL 7100 BV―RESET 8000 AGING 9000 MEMORY CLEAR >A000 OPERATION CHECK ↓ 123456789012345678901 <OPERATION CHECK> >LCD LED OPTION BUZZER KEY
↓ 123456789012345678901 1 2 3 4 5 6 7 8 ↓ 123456789012345678901
START/STOP: Stop checking. 1 2 3 4 5 6 7 8
(4) Normal end CLEAR: →(2)
↓ 123456789012345678901 1 2 3 4 5 6 7 8
<LCD>
END
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Major item
Minor item
A000
2
Content LED check
Detail Display total LED and stacker LED. Content Operation
Display
ACCEPT
・・・ Confirm selecting item.
CLEAR
・・・ Return previous screen.
START/STOP
・・・ Stop checking.
(1) Choose《OPERATION CHECK》in process menu. ACCEPT: →(2)
(2) Choose《LED》. ACCEPT: →(3)
1 2 3 4 5 6 7 8
CLEAR: →(1)
(3) START/STOP: Stop checking.
(4) Normal end CLEAR: →(2)
a f
123456789012345678901 1 2 3 4 5 6 7 8
b
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
=======PROCESS======= 6300 SENSOR STATUS 6400 SET_SW STATUS 6500 SENSOR LEVEL 7100 BV―RESET 8000 AGING 9000 MEMORY CLEAR >A000 OPERATION CHECK ↓ 123456789012345678901 <OPERATION CHECK> LCD >LED OPTION BUZZER KEY
↓ 123456789012345678901 <LED>
WAIT ↓ 123456789012345678901 <LED>
END
g
e
c d
.h
Display LED in order to below. All OFF → All ON → a → b → c ↑ ↓ h ← g ← f ← e ← d
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Major item
Minor item
A000
3
Content printer check
Detail Print test character. Content Operation
ACCEPT
・・・ Confirm selecting item.
CLEAR
・・・ Return previous screen.
▲
Display
▼
(1) Choose《OPERATION CHECK》in process menu. ACCEPT: →(2)
(2) Choose《OPTION》. ACCEPT: →(3) CLEAR: →(1)
(3) Choose《PRINTER CHECK》. ACCEPT: →(4) CLEAR: →(2)
・・・ Move cursor.
123456789012345678901 1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
(4) processing…
(5) Normal end CLEAR: →(2)
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
=======PROCESS======= 6300 SENSOR STATUS 6400 SET_SW STATUS 6500 SENSOR LEVEL 7100 BV―RESET 8000 AGING 9000 MEMORY CLEAR >A000 OPERATION CHECK ↓ 123456789012345678901 <OPERATION CHECK> LCD LED >OPTION BUZZER KEY
↓ 123456789012345678901 <OPTION> >PRINTER CHECK EX KEYBOARD CHECK
↓ 123456789012345678901 <PRINTER>
WAIT ↓ 123456789012345678901 <PRINTER>
END
result of printing TEST PRINTER ABCDEFGHIJKLMNOPQRSTUVWXYZ abcdefghijklmnopqrstuvwxyz 0123456789
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Major item
Minor item
A000
4
Content external keyboard check
Detail Check input from external keyboard. Con- Display character of inputted key. tent
Operation
ACCEPT
・・・ Confirm selecting item.
CLEAR
・・・ Return previous screen.
▲
Display
▼
(1) Choose《OPERATION CHECK》in process menu. ACCEPT: →(2)
(2) Choose《OPTION》. ACCEPT: →(3) CLEAR: →(1)
(3) Choose《EX KEYBOARD CHECK》. ACCEPT: →(4) CLEAR: →(2)
(4) Display character of inputted key. CLEAR: →(2)
・・・ Move cursor.
123456789012345678901 1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
=======PROCESS======= 6300 SENSOR STATUS 6400 SET_SW STATUS 6500 SENSOR LEVEL 7100 BV―RESET 8000 AGING 9000 MEMORY CLEAR >A000 OPERATION CHECK ↓ 123456789012345678901 <OPERATION CHECK> LCD LED >OPTION BUZZER KEY
↓ 123456789012345678901 <OPTION> PRINTER CHECK >EX KEYBOARD CHECK
↓ 123456789012345678901 <EX KEYBOARD>
1234567890
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Major item
Minor item
A000
5
Content buzzer check
Detail Check buzzer ON/OFF. Content
Operation
Display
ACCEPT
・・・ Confirm selecting item.
CLEAR
・・・ Return previous screen.
(1) Choose《OPERATION CHECK》in process menu. ACCEPT: →(2)
(2) Choose《BUZZER》. ACCEPT: →(3) CLEAR: →(1)
(3) ACCEPT: →(4) CLEAR: →(2)
(4) ACCEPT: →(3) CLEAR: →(2)
123456789012345678901 1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
=======PROCESS======= 6300 SENSOR STATUS 6400 SET_SW STATUS 6500 SENSOR LEVEL 7100 BV―RESET 8000 AGING 9000 MEMORY CLEAR >A000 OPERATION CHECK ↓ 123456789012345678901 <OPERATION CHECK> LCD LED OPTION >BUZZER KEY
↓ 123456789012345678901 <BUZZER>
OFF
↓ 123456789012345678901 <BUZZER>
ON
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Major item
Minor item
A000
6
Content key check
Detail Check key input. Con- Display inputted key name. tent
Operation
Display
ACCEPT
・・・ Confirm selecting item.
CLEAR
・・・ Return previous screen.
(1) Choose《OPERATION CHECK》in process menu. ACCEPT: →(2)
(2) Choose《KEY》. ACCEPT: →(3) CLEAR: →(1)
(3) Display inputted key name. CLEAR: →(2)
123456789012345678901 1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
=======PROCESS======= 6300 SENSOR STATUS 6400 SET_SW STATUS 6500 SENSOR LEVEL 7100 BV―RESET 8000 AGING 9000 MEMORY CLEAR >A000 OPERATION CHECK ↓ 123456789012345678901 <OPERATION CHECK> LCD LED OPTION BUZZER >KEY
↓ 123456789012345678901 <KEY> 1 8 U 2 9 D 3 0 L 4 C R 5 ACCEPT 6 CLEAR 7 START/STOP
AMT/PCS 1
DISPLAY 2
TOTAL
BATCH
PRINT
MANUAL 6
4 SHIFT
3
5
SET2
SET1 7
9
8 C
SELECT 0
ACCEPT
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CLEAR
START/ STOP
9.TROUBLE SHOOTING SYSTEM OF ERROR CODES Error code consist of unit code, content code and detail code.
×−××−×× Unit code Unit code: Content code: Detail code:
Content code Detail code indicates unit number where error occurs (0: UW unit ) indicates content of error indicates detail content of error or where error occurs
TABLE OF ERROR CODES
Item sensor error jam bill remaining error
Cancellation of error cause
Yes
jam set defection
feeding trouble
No
machine trouble
operating time over machine trouble
△1
Error code
Content
2001∼2208 2901∼2923 3001∼3074 3201∼3223 3301∼3353 4002∼4006 5001∼5021 5050∼5070 5101∼5121 5155 5160 5301∼5321 5350∼5372 5401∼5421 5450∼5459
sensor ON check error rotate detection error(rotate error, lock bill remaining error jam (in the section) jam (bill detection before feeding) set defection transfer failure (accumulation, defect bills) transfer failure (short pitch of feeding
5470
transfer failure (transfer gap) transfer failure (reject bills accumulation) transfer failure (chain bills accumulation) feed error (feeding time error) feed error (trace data error) feed error (pass count error) feed error (trace data error 2) feed error (transfer foreign matter)
5510∼5511
counting error (counter unmatch)
5513 5515∼5516 5517 5801 7001∼7144 8001∼8018 8031∼8038 8041∼8071 8101∼8222 8301∼8319
counting error (direction counter unmatch) counting error (unmatch between counters) counting error (verification counter unmatch) network error sensor OFF check error voltage error fuse cut motor driver over heating error operating time over interrupter OFF check error
8551∼8573 - 219 -
error on verification block
machine trouble
8601∼8602 8691∼8693 8702∼8710 8801∼8810 8821∼8838 8888∼8889 8901∼8910 8971 9001∼9009
power failure machine trouble
over load error rotate error of cooling fan connector come off network error detecting the pull out bill from the stacker recounting error FPGA error battery error setting data error (unmatch)
9021∼9028
setting data error (BCC error with both memories)
9041∼9049
setting data error (BCC error with either memory )
9071
setting data error (unmatch)
9081 9101 9201∼9205 9801∼9804 9901 9902 9903
port read error runaway detection memory error program error power failure receive AC command
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△1
DETAILS
ERROR TYPE
sensor error: sensor ON check error Abstruct
Check timing
Transmitter of sensor emits light with maximum power but can’t detect at receiver.
Code, Sensor name, Content 2001 2002 2003 2004 2007 2008 2009 2011 2012 2013 2014 2015 2016 2017 2018 2019 2020 2021 2022 2023 2024 2025 2026 2027 2028 2029 2030 2031 2032 2033 2034 2035 2036
PSA01 : stack detection of HP PSB01L : skew detection (L) PSB01C : skew detection (C) PSB01R : skew detection (R) PSB03L : begin to trace (L) PSB03R : begin to trace (R) PSB04 : remain detection of HP VP1L : pass detection of verification block (1L) VP1R : pass detection of verification block (1R) VP3L : pass detection of verification block (2L) VP3R : pass detection of verification block (2R) thickness : thickness detection TMP/HUM : temperature / humidity HUM : humidity LS : line sensor FPGA : FPGA G/A2 : gate array (IC2) G/A3 : gate array (IC3) FAN : FAN TMFL : magnetism sensor (L) TMFR : magnetism sensor (R) UVT : UV sensor FLR : UV sensor LSA : line sensor of verification block (LSA) LSB : line sensor of verification block (LSB) UV : sub sensor of verification block (1UV) FL : sub sensor of verification block (1FL) GSL : sub sensor of verification block (1GSL) GSR : sub sensor of verification block (1GSR) MG : sub sensor of verification block (1MG) TC : sub sensor of verification block (2TC) USR : sub sensor of verification block (2USR) USL : sub sensor of verification block (2USL)
Error cause
on reset begin process after changing process mode in aging
Method of check
Measures
dirt sensor, flawing, adhesion of foreign matter
Visually check around sensor
Clean sensor or replace Remove foreign matter Correct to set or replace sensor
gap optical axis
Visually check to state of setting sensor and bracket deformation Visually check around sensor
replace bracket
Check harness、conduction test (refer wiring diagram)
Correct to joint, correct harness line or replace connector
sensor level error
Check to display sensor level(RAS)
Clean sensor
sensor defection
Check to “PORT READ”(RAS) Check port which change sensor status
Adjust sensor or replace
deformation of guide plate come off belt、expand come off connector breaking of wire
Check guide plate and belt
Replace verification unit defection of electric board (MAINCPU board) (STDR1 board、STDR2 board) (I/O-CORE board) (verification board)
Check reset machine and do initialize
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Replace electric board (MAINCPU board) (STDR1 board、STDR2 board) (I/O-CORE board) (verification board)
Resume process Open unit of error cause and close it. After it, press CLEAR key.
ERROR TYPE
sensor error: sensor ON check error Abstruct
Check timing
Transmitter of sensor emits light with maximum power but can’t detect at receiver.
Code, Sensor name, Content 2037 2038 2039 2040 2042 2043 2044 2045 2046 2048 2049 2050 2051 2052 2055 2057 2058 2060 2061 2063 2064 2066 2067 2068 2069 2070 2071 2072 2073 2074 2081 2083 2084 2086
PSD01L : BVREQ timing detection (L) PSD01R : BVREQ timing detection (R) PSD02L : RJ1 branch timing detection (L) PSD02R : RJ1 branch timing detection (R) PSD03 : RJ1 approaching detection PSD04L : RJ1 bill remaining detection (L) PSD04R : RJ1 bill remaining detection (R) PSD05L : RJ2 branch timing detection (L) PSD05R : RJ2 branch timing detection (R) PSD06 : RJ2 approaching detection PSD07L : RJ2 bill remaining (L) PSD07R : RJ2 bill remaining (R) PSD08 : check branch of transfer PSD09 : pass detection of joint part PSE01 : stacker1 branch timing detection PSE02 : stacker1 approaching detection PSE03 : stacker2 branch timing detection PSE04 : stacker2 approaching detection PSE05 : stacker3 branch timing detection PSE06 : stacker3 approaching detection PSE07 : stacker4 branch timing detection PSE08 : stacker4 approaching detection PSE09 : stacker1 bill remaining detection PSE10 : stacker1 bill remaining detection PSE11 : stacker2 bill remaining detection PSE12 : stacker2 bill remaining detection PSE13 : stacker3 bill remaining detection PSE14 : stacker3 bill remaining detection PSE15 : stacker4 bill remaining detection PSE16 : stacker4 bill remaining detection PSE17 : stacker5 branch timing detection PSE18 : stacker5 approaching detection PSE19 : stacker6 branch timing detection PSE20 : stacker6 approaching detection
Error cause
on reset begin process after changing process mode in aging
Method of check
Measures
dirt sensor, flawing, adhesion of foreign matter
Visually check around sensor
Clean sensor or replace Remove foreign matter Correct to set or replace sensor
gap optical axis
Visually check to state of setting sensor and bracket deformation Visually check around sensor
replace bracket
Check harness、conduction test (refer wiring diagram)
Correct to joint, correct harness line or replace connector
sensor level error
Check to display sensor level(RAS)
Clean sensor
sensor defection
Check to “PORT READ”(RAS) Check port which change sensor status
Adjust sensor or replace
deformation of guide plate come off belt、expand come off connector breaking of wire
Check guide plate and belt
Replace verification unit defection of electric board (MAINCPU board) (STDR1 board、STDR2 board) (I/O-CORE board) (verification board)
Check reset machine and do initialize
(1) (2) (1) (2) (1) (2) (1) (2)
- 222 -
Replace electric board (MAINCPU board) (STDR1 board、STDR2 board) (I/O-CORE board) (verification board)
Resume process Open unit of error cause and close it. After it, press CLEAR key.
ERROR TYPE
sensor error: sensor ON check error Abstruct
Check timing
Transmitter of sensor emits light with maximum power but can’t detect at receiver.
Code, Sensor name, Content 2087 2089 2090 2092 2093 2094 2095 2096 2097 2098 2099 2100 2111 2112 2113 2114
PSE21 : stacker7 branch timing detection PSE22 : stacker7 approaching detection PSE23 : stacker8 branch timing detection PSE24 : stacker8 approaching detection PSE25 : stacker5 bill remaining detection PSE26 : stacker5 bill remaining detection PSE27 : stacker6 bill remaining detection PSE28 : stacker6 bill remaining detection PSE29 : stacker7 bill remaining detection PSE30 : stacker7 bill remaining detection PSE31 : stacker8 bill remaining detection PSE32 : stacker8 bill remaining detection PSD10L : RJ1 bill remaining of inlet (L) PSD10R : RJ1 bill remaining of inlet (R) PSD11L : RJ2 bill remaining of inlet (L) PSD11R : RJ2 bill remaining of inlet (R)
Error cause
(1) (2) (1) (2) (1) (2) (1) (2)
on reset begin process after changing process mode in aging
Method of check
Measures
dirt sensor, flawing, adhesion of foreign matter
Visually check around sensor
Clean sensor or replace Remove foreign matter Correct to set or replace sensor
gap optical axis
Visually check to state of setting sensor and bracket deformation Visually check around sensor
replace bracket
Check harness、conduction test (refer wiring diagram)
Correct to joint, correct harness line or replace connector
sensor level error
Check to display sensor level(RAS)
Clean sensor
sensor defection
Check to “PORT READ”(RAS) Check port which change sensor status
Adjust sensor or replace
deformation of guide plate come off belt、expand come off connector breaking of wire
Check guide plate and belt
Replace verification unit defection of electric board (MAINCPU board) (STDR1 board、STDR2 board) (I/O-CORE board) (verification board)
Check reset machine and do initialize
- 223 -
Replace electric board (MAINCPU board) (STDR1 board、STDR2 board) (I/O-CORE board) (verification board)
Resume process Open unit of error cause and close it. After it, press CLEAR key.
ERROR TYPE
jam:rotate detection error(rotate error, lock error) Abstruct
Check timing
It isn’t achievement to normal revolution cycle at boot. It becomes out of normal revolution cycle.
Code, Sensor name, Content 2901 2905 2906
MDCD01,MD1_CNT : rotate error of RJ transfer motor
MDCE01,ME1_CNT transfer motor MDCE02,ME2_CNT transfer motor
: rotate error of intermediate (1) : rotate error of intermediate (2)
start to move motor and rotating motor
Error cause
Method of check
Measures
gap actuator, adjust defection into foreign matter
Visually check actuator
Adjust actuator Remove foreign matter
come off connector breaking of wire
Check harness、conduction test (refer wiring diagram)
Correct to joint, correct harness line or replace connector
actuator defection slip timing belt, adjust defection
Check to “DRIVE CHECK”(RAS)
Replace actuator Adjust timing belt or replace
defection of electric board (MAINCPU board) (STDR1 board、STDR2 board) (I/O-CORE board)
Check reset machine and do initialize
Replace electric board (MAINCPU board) (STDR1 board、STDR2 board) (I/O-CORE board)
- 224 -
Resume process Open unit of error cause and close it. After it, press CLEAR key.
ERROR TYPE
jam:rotate detection error(rotate error, lock error) Abstruct
Check timing
Motor locks after normal revolution.
Code, Sensor name, Content 2907 2911 2912
MDCD01,MDCD01LD : lock motor of RJ transfer
MDCE01,MDDE01LD : lock motor of intermediate transfer (1) MDCE02,MDCE02LD : lock motor of intermediate transfer (2)
start to move motor and rotating motor
Error cause
Method of check
Measures
gap actuator, adjust defection into foreign matter
Visually check actuator
Adjust actuator Remove foreign matter
come off connector breaking of wire
Check harness、conduction test (refer wiring diagram)
Correct to joint, correct harness line or replace connector
actuator defection slip timing belt, adjust defection
Check to “DRIVE CHECK”(RAS)
Replace actuator Adjust timing belt or replace
defection of electric board (MAINCPU board) (STDR1 board、STDR2 board) (I/O-CORE board)
Check reset machine and do initialize
Replace electric board (MAINCPU board) (STDR1 board、STDR2 board) (I/O-CORE board)
- 225 -
Resume process Open unit of error cause and close it. After it, press CLEAR key.
ERROR TYPE
jam:rotate detection error(rotate error, lock error) Abstruct
Check timing
Feeding motor becomes abnormal revolution.
Code, Sensor name, Content 2913
SMB01 : rotate error of feeding motor
rotating motor
Error cause
Method of check
Measures
gap actuator, adjust defection into foreign matter
Visually check actuator
Adjust actuator Remove foreign matter
interrupter defection
Visually check state of interruptor Check to “PORT READ”(RAS) Check port which change sensor status
Correct to set or replace interruptor
come off connector breaking of wire
Check harness、conduction test (refer wiring diagram)
Correct to joint, correct harness line or replace connector
actuator defection slip timing belt, adjust defection
Check to “DRIVE CHECK”(RAS)
Replace actuator Adjust timing belt or replace
defection of electric board (MAINCPU board) (I/O-CORE board)
Check reset machine and do initialize
Replace electric board (MAINCPU board) (I/O-CORE board)
- 226 -
Resume process Open unit of error cause and close it. After it, press CLEAR key.
ERROR TYPE
jam:rotate detection error(rotate error, lock error) Abstract
Check timing
Stacker fan motor becomes abnormal revolution.
Code, Sensor name, Content 2914 2915 2916 2917 2918 2919 2920 2921 2922 2923
SMD01,PID01 : rotate error of RJ1 fan motor SMD02,PID03 : rotate error of RJ2 fan motor SME01,PIE01 : rotate error of stacker1 fan motor SME02,PIE03 : rotate error of stacker2 fan motor SME03,PIE05 : rotate error of stacker3 fan motor SME04,PIE07 : rotate error of stacker4 fan motor SME05,PIE11 : rotate error of stacker5 fan motor SME06,PIE13 : rotate error of stacker6 fan motor SME07,PIE15 : rotate error of stacker7 fan motor SME08,PIE17 : rotate error of stacker8 fan motor
rotating motor
Error cause
Method of check
Measures
gap actuator, adjust defection into foreign matter
Visually check actuator
Adjust actuator Remove foreign matter
interrupter defection
Visually check state of interruptor Check to “PORT READ”(RAS) Check port which change sensor status
Correct to set or replace interruptor
come off connector breaking of wire
Check harness、conduction test (refer wiring diagram)
Correct to joint, correct harness line or replace connector
actuator defection slip timing belt, adjust defection
Check to “DRIVE CHECK”(RAS)
Replace actuator Adjust timing belt or replace
defection of electric board (MAINCPU board) (STDR1 board、STDR2 board) (I/O-CORE board)
Check reset machine and do initialize
Replace electric board (MAINCPU board) (STDR1 board、STDR2 board) (I/O-CORE board)
- 227 -
Resume process Open unit of error cause and close it. After it, press CLEAR key.
ERROR TYPE
bill remaining error:bill remaining error Abstract
Check timing
Sensor detects remaining bill or other matter.
on reset end of counting
Code, Sensor name, Content 3001 3002 3003 3006 3007 3008 3009 3010 3011 3012 3013 3014 3015 3017 3018 3019 3021 3022 3023 3026 3028 3029 3031 3032 3034 3035 3037 3044 3046 3047 3049 3050 3052 3053 3055
PSB01L : skew detection (L) PSB01C : skew detection (C) PSB01R : skew detection (R) PSB03L : begin to trace (L) PSB03R : begin to trace (R) VP1L : pass detection of verification block VP1R : pass detection of verification block VP3L : pass detection of verification block VP3R : pass detection of verification block PSD01L : BVREQ timing detection (L) PSD01R : BVREQ timing detection (R) PSD02L : RJ1 branch timing detection (L) PSD02R : RJ1 branch timing detection (R) PSD03 : RJ1 approaching detection PSD05L : RJ2 branch timing detection (L) PSD05R : RJ2 branch timing detection (R) PSD06 : RJ2 approaching detection PSD08 : check branch of transfer PSD09 : pass detection of joint part PSE01 : stacker1 branch timing detection PSE02 : stacker1 approaching detection PSE03 : stacker2 branch timing detection PSE04 : stacker2 approaching detection PSE05 : stacker3 branch timing detection PSE06 : stacker3 approaching detection PSE07 : stacker4 branch timing detection PSE08 : stacker4 approaching detection PSE17 : stacker5 branch timing detection PSE18 : stacker5 approaching detection PSE19 : stacker6 branch timing detection PSE20 : stacker6 approaching detection PSE21 : stacker7 branch timing detection PSE22 : stacker7 approaching detection PSE23 : stacker8 branch timing detection PSE24 : stacker8 approaching detection
Error cause
(1L) (1R) (2L) (2R)
Method of check
Measures
dirt sensor, flawing, adhesion of foreign matter
Visually check around sensor
Clean sensor or replace Remove foreign matter Correct to set or replace sensor
gap optical axis
Visually check to state of setting sensor and bracket deformation Visually check around sensor
replace bracket
Check harness、conduction test (refer wiring diagram)
Correct to joint, correct harness line or replace connector
sensor level error
Check to display sensor level(RAS)
Clean sensor
sensor defection
Check to “PORT READ”(RAS) Check port which change sensor status
Adjust sensor or replace
deformation of guide plate come off belt、expand come off connector breaking of wire
Check guide plate and belt
Replace verification unit defection of electric board (MAINCPU board) (STDR1 board、STDR2 board) (I/O-CORE board) (verification board)
Check reset machine and do initialize
- 228 -
Replace electric board (MAINCPU board) (STDR1 board、STDR2 board) (I/O-CORE board) (verification board)
Resume process Open unit of error cause and close it. After it, press CLEAR key.
ERROR TYPE
bill remaining error:bill remaining error Abstract
Check timing
Sensor detects remaining bill or other matter.
Code, Sensor name, Content 3071 3072 3073 3074
PSD10L PSD10R PSD11L PSD11R
: : : :
RJ1 RJ1 RJ2 RJ2
bill bill bill bill
remaining remaining remaining remaining
on reset end of counting
Error cause of of of of
inlet inlet inlet inlet
(L) (R) (L) (R)
Method of check
Measures
dirt sensor, flawing, adhesion of foreign matter
Visually check around sensor
Clean sensor or replace Remove foreign matter Correct to set or replace sensor
gap optical axis
Visually check to state of setting sensor and bracket deformation Visually check around sensor
replace bracket
Check harness、conduction test (refer wiring diagram)
Correct to joint, correct harness line or replace connector
sensor level error
Check to display sensor level(RAS)
Clean sensor
sensor defection
Check to “PORT READ”(RAS) Check port which change sensor status
Adjust sensor or replace
deformation of guide plate come off belt、expand come off connector breaking of wire
Check guide plate and belt
Replace verification unit defection of electric board (MAINCPU board) (STDR1 board、STDR2 board) (I/O-CORE board) (verification board)
Check reset machine and do initialize
- 229 -
Replace electric board (MAINCPU board) (STDR1 board、STDR2 board) (I/O-CORE board) (verification board)
Resume process Open unit of error cause and close it. After it, press CLEAR key.
ERROR TYPE
bill remaining error: first bill not detection Abstract
Check timing
First bill of the stacker into there but don’t detect on remaining detection sensor.
Code, Sensor name, Content 3027 3030 3033 3036 3045 3048 3051 3054
PSE02 PSE04 PSE06 PSE08 PSE18 PSE20 PSE22 PSE24
: : : : : : : :
stacker1 stacker2 stacker3 stacker4 stacker5 stacker6 stacker7 stacker8
approaching approaching approaching approaching approaching approaching approaching approaching
Error cause detection detection detection detection detection detection detection detection
on counting, when first bill of the stacker is coming
Method of check
Measures
abnormal bills bills cling in the stacker
Visually check the bills
Remove abnormal bills
defection of electric board (MAINCPU board) (STDR board)
Reset machine and check whether do initialize
Replace electric board (MAINCPU board) (STDR board)
- 230 -
Resume process Open unit of error cause and close it. After that, press CLEAR key.
ERROR TYPE
jam:jam (in the section) Abstract
Check timing
Over time or over approaching feeding bills in the section below.
Code, Sensor name, Content 3201 3202 3203 3204 3205 3206 3207 3208 3209 3210 3211 3212 3213 3214 3215 3216 3217
PSB03∼VP3 : from begin to trace to pass detection of verification block (2) VP3∼PSD02 : from pass detection of verification block (2) to RJ1 branch timing detection PSD02∼PSD05 : from RJ1 branch timing detection to RJ2 branch timing detection PSD02∼PSD03 : from RJ1 branch timing detection to RJ1 approaching detection PSD05∼PSD08 : from RJ2 branch timing detection to check branch of transfer PSD05∼PSD06 : from RJ2 branch timing detection to RJ2 approaching detection PSD08∼PSD09 : from check branch of transfer to pass detection of joint part PSD09∼PSE01 : from pass detection of joint part to stacker1 branch timing detection PSE01∼PSE02 : from stacker1 branch timing detection to stacker1 approaching detection PSE01∼PSE03 : from stacker1 branch timing detection to stacker2 branch timing detection PSE03∼PSE04 : from stacker2 branch timing detection to stacker2 approaching detection PSE03∼PSE05 : from stacker2 branch timing detection to stacker3 branch timing detection PSE05∼PSE06 : from stacker3 branch timing detection to stacker3 approaching detection PSE05∼PSE07 : from stacker3 branch timing detection to stacker4 branch timing detection PSE07∼PSE08 : from stacker4 branch timing detection to stacker4 approaching detection PSE07∼PSE17 : from stacker4 branch timing detection to stacker5 branch timing detection PSE17∼PSE18 : from stacker5 branch timing detection to stacker5 approaching detection
feeding bills(include on reset and except in slow feeding)
Error cause
Method of check
Measures
abnormal bills
Visually check the bills
Remove abnormal bills
dirt sensor, flawing, adhesion of foreign matter
Visually check around sensor
Clean sensor or replace Remove foreign matter Correct to set or replace sensor
gap optical axis
Visually check to state of setting sensor and bracket deformation Visually check around sensor
replace bracket
Check harness、conduction test (refer wiring diagram)
Correct to joint, correct harness line or replace connector
sensor level error
Check to display sensor level(RAS)
Clean sensor
sensor defection
Check to “PORT READ”(RAS) Check port which change sensor status
Adjust sensor or replace Replace verification unit
feed gate defection
Check to “REJECT COUNT”(RAS)
adjust feed gate
flipping defection
Check moving (RAS)
replace solenoid adjust or replace flipper
defection of electric board (MAINCPU board) (STDR1 board、STDR2 board) (I/O-CORE board) (verification board)
Check reset machine and do initialize
Replace electric board (MAINCPU board) (STDR1 board、STDR2 board) (I/O-CORE board) (verification board)
deformation of guide plate come off belt、expand come off connector breaking of wire
- 231 -
Check guide plate and belt
Resume process Open unit of error cause and close it. After it, press CLEAR key.
ERROR TYPE
jam:jam (in the section) Abstract
Check timing
Over time or over approaching feeding bills in the section below.
Code, Sensor name, Content 3218 3219 3220 3221 3222 3223
PSE17∼PSE19 detection to PSE19∼PSE20 detection to PSE19∼PSE21 detection to PSE21∼PSE22 detection to PSE21∼PSE23 detection to PSE23∼PSE24 detection to
: from stacker5 branch timing stacker6 branch timing detection : from stacker6 branch timing stacker6 approaching detection : from stacker6 branch timing stacker7 branch timing detection : from stacker7 branch timing stacker7 approaching detection : from stacker7 branch timing stacker8 branch timing detection : from stacker8 branch timing stacker8 approaching detection
feeding bills(include on reset and except in slow feeding)
Error cause
Method of check
Measures
abnormal bills
Visually check the bills
Remove abnormal bills
dirt sensor, flawing, adhesion of foreign matter
Visually check around sensor
Clean sensor or replace Remove foreign matter Correct to set or replace sensor
gap optical axis
Visually check to state of setting sensor and bracket deformation Visually check around sensor
Replace bracket
Check harness、conduction test (refer wiring diagram)
Correct to joint, correct harness line or replace connector
sensor level error
Check to display sensor level(RAS)
Clean sensor
sensor defection
Check to “PORT READ”(RAS) Check port which change sensor status
Adjust sensor or replace Replace verification unit
feed gate defection
Check to “REJECT COUNT”(RAS)
Adjust feed gate
flipping defection
Check moving (RAS)
replace solenoid adjust or replace flipper
defection of electric board (MAINCPU board) (STDR1 board、STDR2 board) (I/O-CORE board) (verification board)
Check reset machine and do initialize
Replace electric board (MAINCPU board) (STDR1 board、STDR2 board) (I/O-CORE board) (verification board)
deformation of guide plate come off belt、expand come off connector breaking of wire
- 232 -
Check guide plate and belt
Resume process Open unit of error cause and close it. After it, press CLEAR key.
ERROR TYPE
jam:jam (bill detection before feeding) Abstract
Check timing
Interrupt sensor even it isn’t feed bills.
Code, Sensor name, Content 3301 3302 3303 3304 3305 3306 3307 3308 3309 3310 3311 3312 3313 3314 3315 3316 3317 3318 3319 3320 3321 3322 3323 3324
VP3 : PSD01 PSD02 PSD03 PSD05 PSD06 PSD08 PSD09 PSE01 PSE02 PSE03 PSE04 PSE05 PSE06 PSE07 PSE08 PSE17 PSE18 PSE19 PSE20 PSE21 PSE22 PSE23 PSE24
pass detection of verification block : BVREQ timing detection : RJ1 branch timing detection : RJ1 approaching detection : RJ2 branch timing detection : RJ2 approaching detection : check branch of transfer : pass detection of joint part : stacker1 branch timing detection : stacker1 approaching detection : stacker2 branch timing detection : stacker2 approaching detection : stacker3 branch timing detection : stacker3 approaching detection : stacker4 branch timing detection : stacker4 approaching detection : stacker5 branch timing detection : stacker5 approaching detection : stacker6 branch timing detection : stacker6 approaching detection : stacker7 branch timing detection : stacker7 approaching detection : stacker8 branch timing detection : stacker8 approaching detection
feeding bills except reset
Error cause
Method of check
Measures
dirt sensor, flawing, adhesion of foreign matter
Visually check around sensor
Clean sensor or replace Remove foreign matter Correct to set or replace sensor
gap optical axis
Visually check to state of setting sensor and bracket deformation Visually check around sensor
Replace bracket
Check harness、conduction test (refer wiring diagram)
Correct to joint, correct harness line or replace connector
sensor level error
Check to display sensor level(RAS)
Clean sensor
sensor defection
Check to “PORT READ”(RAS) Check port which change sensor status
Adjust sensor or replace
deformation of guide plate come off belt、expand come off connector breaking of wire
Check guide plate and belt
Replace verification unit defection of electric board (MAINCPU board) (STDR1 board、STDR2 board) (I/O-CORE board) (verification board)
Check reset machine and do initialize
- 233 -
Replace electric board (MAINCPU board) (STDR1 board、STDR2 board) (I/O-CORE board) (verification board)
Resume process Open unit of error cause and close it. After it, press CLEAR key.
ERROR TYPE
jam:jam (feed block) Abstract
Check timing
Detect accumulation bills or foreign matter at feed block.
Code, Sensor name, Content 3326
PSB01LCR :jam on feed
rotating motor
Error cause
Method of check
Measures
abnormal bills
Visually check the bills
Remove abnormal bills
dirt sensor, flawing, adhesion of foreign matter
Visually check around sensor
Clean sensor or replace Remove foreign matter Correct to set or replace sensor
gap optical axis
Visually check to state of setting sensor and bracket deformation Visually check around sensor
replace bracket
Check harness、conduction test (refer wiring diagram)
Correct to joint, correct harness line or replace connector
sensor level error
Check to display sensor level(RAS)
Clean sensor
sensor defection
Check to “PORT READ”(RAS) Check port which change sensor status
Adjust sensor or replace
deformation of guide plate come off belt、expand come off connector breaking of wire
Check guide plate and belt
Replace verification unit feed gate defection
Check to “REJECT COUNT”(RAS)
Adjust feed gate
defection of electric board (MAINCPU board) (I/O-CORE board)
Check reset machine and do initialize
Replace electric board (MAINCPU board) (I/O-CORE board)
- 234 -
Resume process Open unit of error cause and close it. After it, press CLEAR key.
ERROR TYPE
set defection:set defection Abstract
Check timing
Detect set SW to off.
in processing in aging
Code, Sensor name, Content 4002 4004 4005 4006
SWZ02 SWZ04 SWE01 SWE02
: : : :
set set set set
SW SW SW SW
of of of of
RJ transfer front cover intermediate transfer 1 intermediate transfer 2
Error cause
Method of check
Measures
open the unit
Check switch and detecting plate
Set unit Adjust placement or replace
come off connector breaking of wire
Check harness、conduction test (refer wiring diagram)
Correct to joint, correct harness line or replace connector
switch defection
Check to “PORT READ”(RAS) Check port which change sensor status
Replace switch
defection of electric board (MAINCPU board) (STDR1 board、STDR2 board) (I/O-CORE board)
Check reset machine and do initialize
Replace electric board (MAINCPU board) (STDR1 board、STDR2 board) (I/O-CORE board)
- 235 -
Resume process Set unit of error cause. After it, press CLEAR key.
ERROR TYPE
feeding trouble:transfer failure (accumulation, defect bills) Abstract
Check timing
Detect accumulation or defect bills.
Code, Sensor name, Content 5001 5002 5003 5004 5005 5006 5007 5008 5009 5010 5011 5012 5013 5014 5015 5016 5017 5018 5019 5020 5021
PSD02 PSD05 PSD06 PSD08 PSD09 PSE01 PSE02 PSE03 PSE04 PSE05 PSE06 PSE07 PSE08 PSE17 PSE18 PSE19 PSE20 PSE21 PSE22 PSE23 PSE24
: : : : : : : : : : : : : : : : : : : : :
RJ1 branch timing detection RJ2 branch timing detection RJ2 approaching detection check branch of transfer pass detection of joint part stacker1 branch timing detection stacker1 approaching detection stacker2 branch timing detection stacker2 approaching detection stacker3 branch timing detection stacker3 approaching detection stacker4 branch timing detection stacker4 approaching detection stacker5 branch timing detection stacker5 approaching detection stacker6 branch timing detection stacker6 approaching detection stacker7 branch timing detection stacker7 approaching detection stacker8 branch timing detection stacker8 approaching detection
feeding bills except reset
Error cause
Method of check
Measures
abnormal bills
Visually check the bills
Remove abnormal bills
dirt sensor, flawing, adhesion of foreign matter
Visually check around sensor
Clean sensor or replace Remove foreign matter Correct to set or replace sensor
gap optical axis
Visually check to state of setting sensor and bracket deformation Visually check around sensor
replace bracket
Check harness、conduction test (refer wiring diagram)
Correct to joint, correct harness line or replace connector
sensor level error
Check to display sensor level(RAS)
Clean sensor
sensor defection
Check to “PORT READ”(RAS) Check port which change sensor status
Adjust sensor or replace Replace verification unit
feed gate defection
Check to “REJECT COUNT”(RAS)
adjust feed gate
flipping defection
Check moving (RAS)
replace solenoid adjust or replace flipper
defection of electric board (MAINCPU board) (STDR1 board、STDR2 board) (I/O-CORE board) (verification board)
Check reset machine and do initialize
Replace electric board (MAINCPU board) (STDR1 board、STDR2 board) (I/O-CORE board) (verification board)
deformation of guide plate come off belt、expand come off connector breaking of wire
- 236 -
Check guide plate and belt
Resume process Press CLEAR key.
ERROR TYPE
feeding trouble:transfer failure (short pitch of feeding bills) Abstract
Check timing
Detect abnormal pitch of feeding bills.
Code, Sensor name, Content 5050 5051 5052 5053 5054 5055 5056 5057 5058 5059 5060 5061 5062 5063 5064 5065 5066 5067 5068 5069 5070
PSD02 PSD05 PSD06 PSD08 PSD09 PSE01 PSE02 PSE03 PSE04 PSE05 PSE06 PSE07 PSE08 PSE17 PSE18 PSE19 PSE20 PSE21 PSE22 PSE23 PSE24
: : : : : : : : : : : : : : : : : : : : :
RJ1 branch timing detection RJ2 branch timing detection RJ2 approaching detection check branch of transfer pass detection of joint part stacker1 branch timing detection stacker1 approaching detection stacker2 branch timing detection stacker2 approaching detection stacker3 branch timing detection stacker3 approaching detection stacker4 branch timing detection stacker4 approaching detection stacker5 branch timing detection stacker5 approaching detection stacker6 branch timing detection stacker6 approaching detection stacker7 branch timing detection stacker7 approaching detection stacker8 branch timing detection stacker8 approaching detection
feeding bills except reset
Error cause
Method of check
Measures
abnormal bills
Visually check the bills
Remove abnormal bills
dirt sensor, flawing, adhesion of foreign matter
Visually check around sensor
Clean sensor or replace Remove foreign matter Correct to set or replace sensor
gap optical axis
Visually check to state of setting sensor and bracket deformation Visually check around sensor
replace bracket
Check harness、conduction test (refer wiring diagram)
Correct to joint, correct harness line or replace connector
sensor level error
Check to display sensor level(RAS)
Clean sensor
sensor defection
Check to “PORT READ”(RAS) Check port which change sensor status
Adjust sensor or replace Replace verification unit
flipping defection
Check moving (RAS)
replace solenoid adjust or replace flipper
defection of electric board (MAINCPU board) (STDR1 board、STDR2 board) (I/O-CORE board) (verification board)
Check reset machine and do initialize
Replace electric board (MAINCPU board) (STDR1 board、STDR2 board) (I/O-CORE board) (verification board)
deformation of guide plate come off belt、expand come off connector breaking of wire
- 237 -
Check guide plate and belt
Resume process Press CLEAR key.
ERROR TYPE
feeding trouble:transfer failure (transfer gap) Abstract
Check timing
Detect abnormal transfer gap.
Code, Sensor name, Content 5101 5102 5103 5104 5105 5106 5107 5108 5109 5110 5111 5112 5113 5114 5115 5116 5117
VS01∼PSD02 : virtual detection after BVREQ to RJ1 branch timing detection PSD02∼PSD05 : from RJ1 branch timing detection to RJ2 branch timing detection PSD05∼PSD08 : from RJ2 branch timing detection to check branch of transfer PSD05∼PSD06 : from RJ2 branch timing detection to RJ2 approaching detection PSD08∼PSD09 : from check branch of transfer to pass detection of joint part PSD09∼PSE01 : from pass detection of joint part to stacker1 branch timing detection PSE01∼PSE02 : from stacker1 branch timing detection to stacker1 approaching detection PSE01∼PSE03 : from stacker1 branch timing detection to stacker2 branch timing detection PSE03∼PSE04 : from stacker2 branch timing detection to stacker2 approaching detection PSE03∼PSE05 : from stacker2 branch timing detection to stacker3 branch timing detection PSE05∼PSE06 : from stacker3 branch timing detection to stacker3 approaching detection PSE05∼PSE07 : from stacker3 branch timing detection to stacker4 branch timing detection PSE07∼PSE08 : from stacker4 branch timing detection to stacker4 approaching detection PSE07∼PSE17 : from stacker4 branch timing detection to stacker5 branch timing detection PSE17∼PSE18 : from stacker5 branch timing detection to stacker5 approaching detection PSE17∼PSE19 : from stacker5 branch timing detection to stacker6 branch timing detection PSE19∼PSE20 : from stacker6 branch timing detection to stacker6 approaching detection
feeding bills except reset
Error cause
Method of check
Measures
abnormal bills
Visually check the bills
Remove abnormal bills
dirt sensor, flawing, adhesion of foreign matter
Visually check around sensor
Clean sensor or replace Remove foreign matter Correct to set or replace sensor
gap optical axis
Visually check to state of setting sensor and bracket deformation Visually check around sensor
replace bracket
Check harness、conduction test (refer wiring diagram)
Correct to joint, correct harness line or replace connector
sensor level error
Check to display sensor level(RAS)
Clean sensor
sensor defection
Check to “PORT READ”(RAS) Check port which change sensor status
Adjust sensor or replace Replace verification unit
flipping defection
Check moving (RAS)
replace solenoid adjust or replace flipper
defection of electric board (MAINCPU board) (STDR1 board、STDR2 board) (I/O-CORE board) (verification board)
Check reset machine and do initialize
Replace electric board (MAINCPU board) (STDR1 board、STDR2 board) (I/O-CORE board) (verification board)
deformation of guide plate come off belt、expand come off connector breaking of wire
- 238 -
Check guide plate and belt
Resume process Press CLEAR key.
ERROR TYPE
feeding trouble:transfer failure (transfer gap) Abstract
Check timing
Detect abnormal transfer gap.
Code, Sensor name, Content 5118 5119 5120 5121
PSE19∼PSE21 detection to PSE21∼PSE22 detection to PSE21∼PSE23 detection to PSE23∼PSE24 detection to
: from stacker6 branch timing stacker7 branch timing detection : from stacker7 branch timing stacker7 approaching detection : from stacker7 branch timing stacker8 branch timing detection : from stacker8 branch timing stacker8 approaching detection
feeding bills except reset
Error cause
Method of check
Measures
abnormal bills
Visually check the bills
Remove abnormal bills
dirt sensor, flawing, adhesion of foreign matter
Visually check around sensor
Clean sensor or replace Remove foreign matter Correct to set or replace sensor
gap optical axis
Visually check to state of setting sensor and bracket deformation Visually check around sensor
replace bracket
Check harness、conduction test (refer wiring diagram)
Correct to joint, correct harness line or replace connector
sensor level error
Check to display sensor level(RAS)
Clean sensor
sensor defection
Check to “PORT READ”(RAS) Check port which change sensor status
Adjust sensor or replace Replace verification unit
flipping defection
Check moving (RAS)
replace solenoid adjust or replace flipper
defection of electric board (MAINCPU board) (STDR1 board、STDR2 board) (I/O-CORE board) (verification board)
Check reset machine and do initialize
Replace electric board (MAINCPU board) (STDR1 board、STDR2 board) (I/O-CORE board) (verification board)
deformation of guide plate come off belt、expand come off connector breaking of wire
- 239 -
Check guide plate and belt
Resume process Press CLEAR key.
ERROR TYPE
feeding trouble:transfer failure (reject bills accumulation) Abstract
Check timing
Detect to accumulate reject bills.
Code, Sensor name, Content 5155
PSD02∼PSD05 : from RJ1 branch timing detection to RJ2 branch timing detection
feeding bills except reset
Error cause
Method of check
Measures
abnormal bills
Visually check the bills
Remove abnormal bills
dirt sensor, flawing, adhesion of foreign matter
Visually check around sensor
Clean sensor or replace Remove foreign matter Correct to set or replace sensor
gap optical axis
Visually check to state of setting sensor and bracket deformation Visually check around sensor
replace bracket
Check harness、conduction test (refer wiring diagram)
Correct to joint, correct harness line or replace connector
sensor level error
Check to display sensor level(RAS)
Clean sensor
sensor defection
Check to “PORT READ”(RAS) Check port which change sensor status
Adjust sensor or replace Replace verification unit
flipping defection
Check moving (RAS)
replace solenoid adjust or replace flipper
defection of electric board (MAINCPU board) (I/O-CORE board)
Check reset machine and do initialize
Replace electric board (MAINCPU board) (I/O-CORE board)
deformation of guide plate come off belt、expand come off connector breaking of wire
- 240 -
Check guide plate and belt
Resume process Press CLEAR key.
ERROR TYPE
feeding trouble:transfer failure (chain bills accumulation) Abstract
Check timing
Detect to accumulate chain bills.
Code, Sensor name, Content 5160
PSD02∼PSD05 : from RJ1 branch timing detection to RJ2 branch timing detection
feeding bills except reset
Error cause
Method of check
Measures
abnormal bills
Visually check the bills
Remove abnormal bills
dirt sensor, flawing, adhesion of foreign matter
Visually check around sensor
Clean sensor or replace Remove foreign matter Correct to set or replace sensor
gap optical axis
Visually check to state of setting sensor and bracket deformation Visually check around sensor
replace bracket
Check harness、conduction test (refer wiring diagram)
Correct to joint, correct harness line or replace connector
sensor level error
Check to display sensor level(RAS)
Clean sensor
sensor defection
Check to “PORT READ”(RAS) Check port which change sensor status
Adjust sensor or replace
flipping defection
Check moving (RAS)
replace solenoid adjust or replace flipper
defection of electric board (MAINCPU board) (I/O-CORE board)
Check reset machine and do initialize
Replace electric board (MAINCPU board) (I/O-CORE board)
deformation of guide plate come off belt、expand come off connector breaking of wire
- 241 -
Check guide plate and belt
Resume process Press CLEAR key.
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ERROR TYPE
feeding trouble:feed error (feeding time error) Abstract
Check timing
Detect error of feeding time.
Code, Sensor name, Content 5301 5302 5303 5304 5305 5306 5307 5308 5309 5310 5311 5312 5313 5314 5315 5316 5317
VS01∼PSD02 : virtual detection after BVREQ to RJ1 branch timing detection PSD02∼PSD05 : from RJ1 branch timing detection to RJ2 branch timing detection PSD05∼PSD08 : from RJ2 branch timing detection to check branch of transfer PSD05∼PSD06 : from RJ2 branch timing detection to RJ2 approaching detection PSD08∼PSD09 : from check branch of transfer to pass detection of joint part PSD09∼PSE01 : from pass detection of joint part to stacker1 branch timing detection PSE01∼PSE02 : from stacker1 branch timing detection to stacker1 approaching detection PSE01∼PSE03 : from stacker1 branch timing detection to stacker2 branch timing detection PSE03∼PSE04 : from stacker2 branch timing detection to stacker2 approaching detection PSE03∼PSE05 : from stacker2 branch timing detection to stacker3 branch timing detection PSE05∼PSE06 : from stacker3 branch timing detection to stacker3 approaching detection PSE05∼PSE07 : from stacker3 branch timing detection to stacker4 branch timing detection PSE07∼PSE08 : from stacker4 branch timing detection to stacker4 approaching detection PSE07∼PSE17 : from stacker4 branch timing detection to stacker5 branch timing detection PSE17∼PSE18 : from stacker5 branch timing detection to stacker5 approaching detection PSE17∼PSE19 : from stacker5 branch timing detection to stacker6 branch timing detection PSE19∼PSE20 : from stacker6 branch timing detection to stacker6 approaching detection
feeding bills except reset
Error cause
Method of check
Measures
abnormal bills
Visually check the bills
Remove abnormal bills
dirt sensor, flawing, adhesion of foreign matter
Visually check around sensor
Clean sensor or replace Remove foreign matter Correct to set or replace sensor
gap optical axis
Visually check to state of setting sensor and bracket deformation Visually check around sensor
replace bracket
Check harness、conduction test (refer wiring diagram)
Correct to joint, correct harness line or replace connector
sensor level error
Check to display sensor level(RAS)
Clean sensor
sensor defection
Check to “PORT READ”(RAS) Check port which change sensor status
Adjust sensor or replace Replace verification unit
flipping defection
Check moving (RAS)
replace solenoid adjust or replace flipper
defection of electric board (MAINCPU board) (STDR1 board、STDR2 board) (I/O-CORE board) (verification board)
Check reset machine and do initialize
Replace electric board (MAINCPU board) (STDR1 board、STDR2 board) (I/O-CORE board) (verification board)
deformation of guide plate come off belt、expand come off connector breaking of wire
- 246 -
Check guide plate and belt
Resume process Press CLEAR key.
ERROR TYPE
feeding trouble:feed error (feeding time error) Abstract
Check timing
Detect error of feeding time.
Code, Sensor name, Content 5318 5319 5320 5321
PSE19∼PSE21 detection to PSE21∼PSE22 detection to PSE21∼PSE23 detection to PSE23∼PSE24 detection to
: from stacker6 branch timing stacker7 branch timing detection : from stacker7 branch timing stacker7 approaching detection : from stacker7 branch timing stacker8 branch timing detection : from stacker8 branch timing stacker8 approaching detection
feeding bills except reset
Error cause
Method of check
Measures
abnormal bills
Visually check the bills
Remove abnormal bills
dirt sensor, flawing, adhesion of foreign matter
Visually check around sensor
Clean sensor or replace Remove foreign matter Correct to set or replace sensor
gap optical axis
Visually check to state of setting sensor and bracket deformation Visually check around sensor
replace bracket
Check harness、conduction test (refer wiring diagram)
Correct to joint, correct harness line or replace connector
sensor level error
Check to display sensor level(RAS)
Clean sensor
sensor defection
Check to “PORT READ”(RAS) Check port which change sensor status
Adjust sensor or replace Replace verification unit
flipping defection
Check moving (RAS)
replace solenoid adjust or replace flipper
defection of electric board (MAINCPU board) (STDR1 board、STDR2 board) (I/O-CORE board) (verification board)
Check reset machine and do initialize
Replace electric board (MAINCPU board) (STDR1 board、STDR2 board) (I/O-CORE board) (verification board)
deformation of guide plate come off belt、expand come off connector breaking of wire
- 247 -
Check guide plate and belt
Resume process Press CLEAR key.
ERROR TYPE
feeding trouble:feed error (trace data error) Abstract
Check timing
Detect error of trace data.
Code, Sensor name, Content 5350 5351 5352 5353 5354 5355 5356 5357 5358 5359 5360 5361 5362 5363 5364 5365 5366 5367 5368 5369 5370 5371 5372
VS01 : virtual detection after BVREQ PSD02 : RJ1 branch timing detection PSD03 : RJ1 approaching detection PSD05 : RJ2 branch timing detection PSD06 : RJ2 approaching detection PSD08 : check branch of transfer PSD09 : pass detection of joint part PSE01 : stacker1 branch timing detection PSE02 : stacker1 approaching detection PSE03 : stacker2 branch timing detection PSE04 : stacker2 approaching detection PSE05 : stacker3 branch timing detection PSE06 : stacker3 approaching detection PSE07 : stacker4 branch timing detection PSE08 : stacker4 approaching detection PSE17 : stacker5 branch timing detection PSE18 : stacker5 approaching detection PSE19 : stacker6 branch timing detection PSE20 : stacker6 approaching detection PSE21 : stacker7 branch timing detection PSE22 : stacker7 approaching detection PSE23 : stacker8 branch timing detection PSE24 : stacker8 approaching detection
feeding bills except reset
Error cause
Method of check
Measures
abnormal bills
Visually check the bills
Remove abnormal bills
dirt sensor, flawing, adhesion of foreign matter
Visually check around sensor
Clean sensor or replace Remove foreign matter Correct to set or replace sensor
gap optical axis
Visually check to state of setting sensor and bracket deformation Visually check around sensor
replace bracket
Check harness、conduction test (refer wiring diagram)
Correct to joint, correct harness line or replace connector
sensor level error
Check to display sensor level(RAS)
Clean sensor
sensor defection
Check to “PORT READ”(RAS) Check port which change sensor status
Adjust sensor or replace Replace verification unit
flipping defection
Check moving (RAS)
replace solenoid adjust or replace flipper
defection of electric board (MAINCPU board) (STDR1 board、STDR2 board) (I/O-CORE board) (verification board)
Check reset machine and do initialize
Replace electric board (MAINCPU board) (STDR1 board、STDR2 board) (I/O-CORE board) (verification board)
deformation of guide plate come off belt、expand come off connector breaking of wire
- 248 -
Check guide plate and belt
Resume process Press CLEAR key.
ERROR TYPE
feeding trouble:feed error (pass count error) Abstract
Check timing
Detect pass count error.
Code, Sensor name, Content 5401 5402 5403 5404 5405 5406 5407 5408 5409 5410 5411 5412 5413 5414 5415 5416 5417 5418 5419 5420 5421
PSD02 PSD05 PSD06 PSD08 PSD09 PSE01 PSE02 PSE03 PSE04 PSE05 PSE06 PSE07 PSE08 PSE17 PSE18 PSE19 PSE20 PSE21 PSE22 PSE23 PSE24
: : : : : : : : : : : : : : : : : : : : :
RJ1 branch timing detection RJ2 branch timing detection RJ2 approaching detection check branch of transfer pass detection of joint part stacker1 branch timing detection stacker1 approaching detection stacker2 branch timing detection stacker2 approaching detection stacker3 branch timing detection stacker3 approaching detection stacker4 branch timing detection stacker4 approaching detection stacker5 branch timing detection stacker5 approaching detection stacker6 branch timing detection stacker6 approaching detection stacker7 branch timing detection stacker7 approaching detection stacker8 branch timing detection stacker8 approaching detection
feeding bills except reset
Error cause
Method of check
Measures
abnormal bills
Visually check the bills
Remove abnormal bills
dirt sensor, flawing, adhesion of foreign matter
Visually check around sensor
Clean sensor or replace Remove foreign matter Correct to set or replace sensor
gap optical axis
Visually check to state of setting sensor and bracket deformation Visually check around sensor
replace bracket
Check harness、conduction test (refer wiring diagram)
Correct to joint, correct harness line or replace connector
sensor level error
Check to display sensor level(RAS)
Clean sensor
sensor defection
Check to “PORT READ”(RAS) Check port which change sensor status
Adjust sensor or replace Replace verification unit
flipping defection
Check moving (RAS)
replace solenoid adjust or replace flipper
defection of electric board (MAINCPU board) (STDR1 board、STDR2 board) (I/O-CORE board) (verification board)
Check reset machine and do initialize
Replace electric board (MAINCPU board) (STDR1 board、STDR2 board) (I/O-CORE board) (verification board)
deformation of guide plate come off belt、expand come off connector breaking of wire
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Check guide plate and belt
Resume process Press CLEAR key.
ERROR TYPE
feeding trouble:feed error (trace data error 2) Abstract
Check timing
Detect error of trace data.
Code, Sensor name, Content 5451 5452 5453 5454 5455 5456 5457 5458 5459
PSD06 PSE02 PSE04 PSE06 PSE08 PSE18 PSE20 PSE22 PSE24
: : : : : : : : :
RJ2 approaching detection stacker1 approaching detection stacker2 approaching detection stacker3 approaching detection stacker4 approaching detection stacker5 approaching detection stacker6 approaching detection stacker7 approaching detection stacker8 approaching detection
feeding bills except reset
Error cause
Method of check
Measures
abnormal bills
Visually check the bills
Remove abnormal bills
dirt sensor, flawing, adhesion of foreign matter
Visually check around sensor
Clean sensor or replace Remove foreign matter Correct to set or replace sensor
gap optical axis
Visually check to state of setting sensor and bracket deformation Visually check around sensor
replace bracket
Check harness、conduction test (refer wiring diagram)
Correct to joint, correct harness line or replace connector
sensor level error
Check to display sensor level(RAS)
Clean sensor
sensor defection
Check to “PORT READ”(RAS) Check port which change sensor status
Adjust sensor or replace Replace verification unit
flipping defection
Check moving (RAS)
replace solenoid adjust or replace flipper
defection of electric board (MAINCPU board) (STDR1 board、STDR2 board) (I/O-CORE board) (verification board)
Check reset machine and do initialize
Replace electric board (MAINCPU board) (STDR1 board、STDR2 board) (I/O-CORE board) (verification board)
deformation of guide plate come off belt、expand come off connector breaking of wire
- 250 -
Check guide plate and belt
Resume process Press CLEAR key.
ERROR TYPE
feeding trouble:feed error (transfer foreign matter) Abstract
Check timing
Detect transfer foreign matter.
Code, Sensor name, Content 5470
VS01 : virtual detection after BVREQ
feeding bills except reset
Error cause
Method of check
Measures
abnormal bills
Visually check the bills
Remove abnormal bills
dirt sensor, flawing, adhesion of foreign matter
Visually check around sensor
Clean sensor or replace Remove foreign matter Correct to set or replace sensor
gap optical axis
Visually check to state of setting sensor and bracket deformation Visually check around sensor
replace bracket
Check harness、conduction test (refer wiring diagram)
Correct to joint, correct harness line or replace connector
sensor level error
Check to display sensor level(RAS)
Clean sensor
sensor defection
Check to “PORT READ”(RAS) Check port which change sensor status
Adjust sensor or replace Replace verification unit
flipping defection
Check moving (RAS)
replace solenoid adjust or replace flipper
defection of electric board (MAINCPU board) (STDR1 board、STDR2 board) (I/O-CORE board) (verification board)
Check reset machine and do initialize
Replace electric board (MAINCPU board) (STDR1 board、STDR2 board) (I/O-CORE board) (verification board)
deformation of guide plate come off belt、expand come off connector breaking of wire
- 251 -
Check guide plate and belt
Resume process Press CLEAR key.
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ERROR TYPE
feeding trouble:counting error (direction counter overflow) Abstract
Check timing
Detect counter overflow.
Code, Sensor name, Content 5506 5507
counting counter1 for each directions transaction counter1 for each directions
on counting
Error cause defection of electric board (MAINCPU board) (verification board)
Method of check Check reset machine and do initialize
software defection
Measures Replace electric board (MAINCPU board) (verification board) version up software
- 255 -
Resume process Press CLEAR key.
ERROR TYPE
feeding trouble:counting error (counter unmatch) Abstract
Check timing
Unmatch between counter1 and counter2.
Code, Sensor name, Content 5510 5511
unmatch counting counters unmatch transaction counters
end of counting start idling
Error cause defection of electric board (MAINCPU board) (verification board)
Method of check Check reset machine and do initialize
software defection
Measures Replace electric board (MAINCPU board) (verification board) version up software
- 256 -
Resume process Press CLEAR key.
ERROR TYPE
feeding trouble:counting error (direction counter unmatch) Abstract
Check timing
Unmatch between counter1 and counter2.
Code, Sensor name, Content 5513
counter for each directions
end of counting start idling
Error cause defection of electric board (MAINCPU board) (verification board)
Method of check Check reset machine and do initialize
software defection
Measures Replace electric board (MAINCPU board) (verification board) version up software
- 257 -
Resume process Press CLEAR key.
ERROR TYPE
feeding trouble:counting error (unmatch between counters) Abstract
Check timing
Unmatch to count pass counter1.
Code, Sensor name, Content 5515 5516
count pass counter and count counter count pass counter and count counter for each directions
end of counting start idling
Error cause defection of electric board (MAINCPU board) (verification board)
Method of check Check reset machine and do initialize
software defection
Measures Replace electric board (MAINCPU board) (verification board) version up software
- 258 -
Resume process Press CLEAR key.
ERROR TYPE
feeding trouble:counting error (verification counter unmatch) Abstract
Check timing
Unmatch to count counter1.
Code, Sensor name, Content 5517
unmatch verification counter
end of counting
Error cause defection of electric board (MAINCPU board) (verification board)
Method of check Check reset machine and do initialize
software defection
Measures Replace electric board (MAINCPU board) (verification board) version up software
- 259 -
Resume process Press CLEAR key.
ERROR TYPE
machine trouble:network error Abstract
Check timing
ARC network error occurs.
Code, Sensor name, Content 5801
reconfiguration in processing of MAIN board
in processing
Error cause
Method of check
Measures
come off connector breaking of wire
Check harness、conduction test (refer wiring diagram)
Correct to joint, correct harness line or replace connector
defection of electric board (MAINCPU board)
Check reset machine and do initialize
Replace electric board (MAINCPU board)
- 260 -
Resume process Press CLEAR key.
ERROR TYPE
machine trouble:sensor dust check error Abstract
Check timing
Transmitter of sensor emits light with half power but can’t detect at receiver.
Code, Sensor name, Content 6001 6002 6003 6004 6007 6008 6009 6011 6012 6013 6014 6015 6016 6017 6018 6023 6024 6025 6026 6027 6028 6029 6030 6031 6032 6033 6034 6035 6036 6037 6038 6039 6040
PSA01 : stack detection of HP PSB01L : skew detection (L) PSB01C : skew detection (C) PSB01R : skew detection (R) PSB03L : begin to trace (L) PSB03R : begin to trace (R) PSB04 : remain detection of HP VP1L : pass detection of verification block (1L) VP1R : pass detection of verification block (1R) VP3L : pass detection of verification block (2L) VP3R : pass detection of verification block (2R) thickness : thickness detection TMP/HUM : temperature / humidity HUM : humidity LS : line sensor TMFL : magnetism sensor (L) TMFR : magnetism sensor (R) UVT : UV sensor FLR : UV sensor LSA : line sensor of verification block (LSA) LSB : line sensor of verification block (LSB) UV : sub sensor of verification block (1UV) FL : sub sensor of verification block (1FL) GSL : sub sensor of verification block (1GSL) GSR : sub sensor of verification block (1GSR) MG : sub sensor of verification block (1MG) TC : sub sensor of verification block (2TC) USR : sub sensor of verification block (2USR) USL : sub sensor of verification block (2USL) PSD01L : BVREQ timing detection (L) PSD01R : BVREQ timing detection (R) PSD02L : RJ1 branch timing detection (L) PSD02R : RJ1 branch timing detection (R)
Error cause
in aging
Method of check
Measures
dirt sensor, flawing, adhesion of foreign matter
Visually check around sensor
Clean sensor or replace Remove foreign matter Correct to set or replace sensor
gap optical axis
Visually check to state of setting sensor and bracket deformation Visually check around sensor
replace bracket
Check harness、conduction test (refer wiring diagram)
Correct to joint, correct harness line or replace connector
sensor level error
Check to display sensor level(RAS)
Clean sensor
sensor defection
Check to “PORT READ”(RAS) Check port which change sensor status
Adjust sensor or replace
deformation of guide plate come off belt、expand come off connector breaking of wire
Check guide plate and belt
Replace verification unit defection of electric board (MAINCPU board) (STDR1 board、STDR2 board) (I/O-CORE board) (verification board)
Check reset machine and do initialize
- 261 -
Replace electric board (MAINCPU board) (STDR1 board、STDR2 board) (I/O-CORE board) (verification board)
Resume process Press CLEAR key.
ERROR TYPE
machine trouble:sensor dust check error Abstract
Check timing
Transmitter of sensor emits light with half power but can’t detect at receiver.
Code, Sensor name, Content 6042 6043 6044 6045 6046 6048 6049 6050 6051 6052 6055 6057 6058 6060 6061 6063 6064 6066 6067 6068 6069 6070 6071 6072 6073 6074 6081 6083 6084 6086 6087 6089 6090
PSD03 : RJ1 approaching detection PSD04L : RJ1 bill remaining detection (L) PSD04R : RJ1 bill remaining detection (R) PSD05L : RJ2 branch timing detection (L) PSD05R : RJ2 branch timing detection (R) PSD06 : RJ2 approaching detection PSD07L : RJ2 bill remaining (L) PSD07R : RJ2 bill remaining (R) PSD08 : check branch of transfer PSD09 : pass detection of joint part PSE01 : stacker1 branch timing detection PSE02 : stacker1 approaching detection PSE03 : stacker2 branch timing detection PSE04 : stacker2 approaching detection PSE05 : stacker3 branch timing detection PSE06 : stacker3 approaching detection PSE07 : stacker4 branch timing detection PSE08 : stacker4 approaching detection PSE09 : stacker1 bill remaining detection PSE10 : stacker1 bill remaining detection PSE11 : stacker2 bill remaining detection PSE12 : stacker2 bill remaining detection PSE13 : stacker3 bill remaining detection PSE14 : stacker3 bill remaining detection PSE15 : stacker4 bill remaining detection PSE16 : stacker4 bill remaining detection PSE17 : stacker5 branch timing detection PSE18 : stacker5 approaching detection PSE19 : stacker6 branch timing detection PSE20 : stacker6 approaching detection PSE21 : stacker7 branch timing detection PSE22 : stacker7 approaching detection PSE23 : stacker8 branch timing detection
Error cause
in aging
Method of check
Measures
dirt sensor, flawing, adhesion of foreign matter
Visually check around sensor
Clean sensor or replace Remove foreign matter Correct to set or replace sensor
gap optical axis
Visually check to state of setting sensor and bracket deformation Visually check around sensor
replace bracket
Check harness、conduction test (refer wiring diagram)
Correct to joint, correct harness line or replace connector
sensor level error
Check to display sensor level(RAS)
Clean sensor
sensor defection
Check to “PORT READ”(RAS) Check port which change sensor status
Adjust sensor or replace
deformation of guide plate come off belt、expand come off connector breaking of wire
Check guide plate and belt
Replace verification unit
(1) (2) (1) (2) (1) (2) (1) (2)
defection of electric board (MAINCPU board) (STDR1 board、STDR2 board) (I/O-CORE board) (verification board)
Check reset machine and do initialize
- 262 -
Replace electric board (MAINCPU board) (STDR1 board、STDR2 board) (I/O-CORE board) (verification board)
Resume process Press CLEAR key.
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ERROR TYPE
machine trouble:sensor OFF check error Abstract
Check timing
Transmitter of sensor stops to emit light but detect light at receiver.
Code, Sensor name, Content 7001 7002 7003 7004 7007 7008 7009 7011 7012 7013 7014 7037 7038 7039 7040 7042 7043 7044 7045 7046 7048 7049 7050 7051 7052 7055 7057 7058 7060 7061 7063 7064 7066
PSA01 : stack detection of HP PSB01L : skew detection (L) PSB01C : skew detection (C) PSB01R : skew detection (R) PSB03L : begin to trace (L) PSB03R : begin to trace (R) PSB04 : remain detection of HP VP1L : pass detection of verification block (1L) VP1R : pass detection of verification block (1R) VP3L : pass detection of verification block (2L) VP3R : pass detection of verification block (2R) PSD01L : BVREQ timing detection (L) PSD01R : BVREQ timing detection (R) PSD02L : RJ1 branch timing detection (L) PSD02R : RJ1 branch timing detection (R) PSD03 : RJ1 approaching detection PSD04L : RJ1 bill remaining detection (L) PSD04R : RJ1 bill remaining detection (R) PSD05L : RJ2 branch timing detection (L) PSD05R : RJ2 branch timing detection (R) PSD06 : RJ2 approaching detection PSD07L : RJ2 bill remaining (L) PSD07R : RJ2 bill remaining (R) PSD08 : check branch of transfer PSD09 : pass detection of joint part PSE01 : stacker1 branch timing detection PSE02 : stacker1 approaching detection PSE03 : stacker2 branch timing detection PSE04 : stacker2 approaching detection PSE05 : stacker3 branch timing detection PSE06 : stacker3 approaching detection PSE07 : stacker4 branch timing detection PSE08 : stacker4 approaching detection
Error cause
on reset begin process after changing process mode in aging
Method of check
Measures
come off connector breaking of wire
Check harness、conduction test (refer wiring diagram)
Correct to joint, correct harness line or replace connector
sensor level error
Check to display sensor level(RAS)
Clean sensor
sensor defection
Check to “PORT READ”(RAS) Check port which change sensor status
Adjust sensor or replace Replace verification unit
defection of electric board (MAINCPU board) (STDR1 board、STDR2 board) (I/O-CORE board) (verification board)
Check reset machine and do initialize
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Replace electric board (MAINCPU board) (STDR1 board、STDR2 board) (I/O-CORE board) (verification board)
Resume process Press CLEAR key.
ERROR TYPE
machine trouble:sensor OFF check error Abstract
Check timing
Transmitter of sensor stops to emit light but detect light at receiver.
Code, Sensor name, Content 7067 7068 7069 7070 7071 7072 7073 7074
PSE09 PSE10 PSE11 PSE12 PSE13 PSE14 PSE15 PSE16
: : : : : : : :
7111 7112 7113 7114
PSD10L PSD10R PSD11L PSD11R
stacker1 stacker1 stacker2 stacker2 stacker3 stacker3 stacker4 stacker4
: : : :
RJ1 RJ1 RJ2 RJ2
bill bill bill bill bill bill bill bill
bill bill bill bill
Error cause
remaining remaining remaining remaining remaining remaining remaining remaining
remaining remaining remaining remaining
of of of of
detection detection detection detection detection detection detection detection
inlet inlet inlet inlet
(L) (R) (L) (R)
(1) (2) (1) (2) (1) (2) (1) (2)
on reset begin process after changing process mode in aging
Method of check
Measures
come off connector breaking of wire
Check harness、conduction test (refer wiring diagram)
Correct to joint, correct harness line or replace connector
sensor level error
Check to display sensor level(RAS)
Clean sensor
sensor defection
Check to “PORT READ”(RAS) Check port which change sensor status
Adjust sensor or replace Replace verification unit
defection of electric board (MAINCPU board) (STDR1 board、STDR2 board) (I/O-CORE board) (verification board)
Check reset machine and do initialize
- 265 -
Replace electric board (MAINCPU board) (STDR1 board、STDR2 board) (I/O-CORE board) (verification board)
Resume process Press CLEAR key.
ERROR TYPE
machine trouble:communication error between display block Abstract
Check timing
Receive abnormal response from display block.
Code, Sensor name, Content 7901 7902 7903
response time out SR1 status error response protocol error
communication between main and display block
Error cause
Method of check
Measures
come off connector breaking of wire
Check harness、conduction test (refer wiring diagram)
Correct to joint, correct harness line or replace connector
defection of electric board (DISP board、DISPCPU board)
Check reset machine and do initialize
Replace electric board (DISP board、DISPCPU board)
software defection
version up software
- 266 -
Resume process Press CLEAR key.
ERROR TYPE
machine trouble:voltage error Abstract
Check timing
Detect moving defection by inter-lock(time over, rotate detection, over heating of motor driver).
Code, Sensor name, Content 8001
moving defection by inter-lock
Error cause
moving actuator
Method of check
Measures
open the unit
Check switch and detecting plate
Set unit Adjust placement or replace
come off connector breaking of wire
Check harness, conduction test (refer wiring diagram)
Correct to joint, correct harness line or replace connector
defection of electric board (MAINCPU board) (STDR board) (PWR-DC board) (I/O-CORE board) (BDMAIN board)
Reset machine and check whether do initialize Check switch and detecting plate
Replace electric board (MAINCPU board) (STDR board) (PWR-DC board) (I/O-CORE board) (BDMAIN board) (ARRANGE board) (BUNDLE board) (POWER board)
- 267 -
Resume process Press CLEAR key.
ERROR TYPE
machine trouble:voltage error Abstract
Check timing all time
Detect voltage error.
Code, Sensor name, Content 8002 8003
12VDN : MAINCPU 12V power down STDR_5VC : STDR 5V error
Error cause
Method of check
Measures
come off connector breaking of wire
Check harness, conduction test (refer wiring diagram)
Correct to joint, correct harness line or replace connector
defection of electric board (MAINCPU board) (STDR board)
Reset machine and check whether do initialize
Replace electric board (MAINCPU board) (STDR board)
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Resume process Press CLEAR key.
ERROR TYPE
machine trouble:voltage error Abstract
Check timing at power on on reset
Detect error of power supply.
Code, Sensor name, Content 8015 8016
Voltage off error (main) Voltage on error (main)
Error cause Short circuit of power harness Short circuit of actuate harness
Method of check Visually check harness Check line of fuse block
- 269 -
Measures Correct to joint, correct harness line or replace harness or fuse.
Resume process Press CLEAR key.
ERROR TYPE
△1
machine trouble:fuse cut Abstract
Check timing
Detect fuse cut.
Code, Sensor name, Content
all time
Error cause
Method of check
Measures
8031 8032 8033
POWERFCUT : PWR-DC board MFUSECUT : IO_CORE board FUSECUT : intermediate transfer actuate block
Short circuit of power harness. Short circuit of actuate harness.
Visually check harness. Check line of fuse block.
Correct to joint, correct harness line or replace harness or fuse.
8033
RVSFCUT : RVS board
Defection of electric board. (MAINCPU board) (STDR board) (I/O-CORE board) (PWR-DC board)
Reset machine and check whether do initialize.
Replace electric board. (MAINCPU board) (STDR board) (I/O-CORE board) (PWR-DC board)
- 270 -
Resume process Press CLEAR key.
ERROR TYPE
△1
machine trouble:motor driver over heating error Abstract
Check timing
Detect over heating of motor driver.
Rotating motor
Code, Sensor name, Content : : : : : :
RJ1 rotate fan motor RJ2 rotate fan motor stacker 1 rotate fan stacker 2 rotate fan stacker 3 rotate fan stacker 4 rotate fan
Error cause
8041 8042 8043 8044 8045 8046
SMD01ERR,SMD01 SMD02ERR,SMD02 SME01ERR,SME01 SME02ERR,SME02 SME03ERR,SME03 SME04ERR,SME04
8051 8052
SMK01ERR,SMK01 : arm horizontal moving motor SMK02ERR,SMK02 : arm vertical moving motor
motor motor motor motor
Method of check
Measures
Come off connector. Breaking of wire.
Check harness, conduction test. (refer wiring diagram)
Correct to joint, correct harness line or replace connector.
Actuator defection.
Check to “DRIVE CHECK”(RAS1000).
Replace actuator.
Defection of electric board. (MAINCPU board) (STDR board) (I/O-CORE board)
Reset machine and check whether do initialize.
Replace electric board. (MAINCPU board) (STDR board) (I/O-CORE board)
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Resume process Press CLEAR key.
ERROR TYPE
operating time over:operating time over Abstract
Check timing
Detect time over of moving bill holder.
Code, Sensor name, Content 8101 8102
MDCA01,PIA04,05 : at holding bill holder MDCA01,PIA04,05 : at releasing bill holder
moving actuator
Error cause
Method of check
Measures
gap actuator, adjust defection into foreign matter
Visually check actuator
Adjust actuator Remove foreign matter
interrupter defection
Visually check state of interruptor Check to “PORT READ”(RAS) Check port which change sensor status
Correct to set or replace interruptor
come off connector breaking of wire
Check harness、conduction test (refer wiring diagram)
Correct to joint, correct harness line or replace connector
actuator defection slip timing belt, adjust defection
Check to “DRIVE CHECK”(RAS)
Replace actuator Adjust timing belt or replace
defection of electric board (MAINCPU board) (I/O-CORE board)
Check reset machine and do initialize
Replace electric board (MAINCPU board) (I/O-CORE board)
- 272 -
Resume process Press CLEAR key.
△1
ERROR TYPE
machine trouble:interrupter OFF check error Abstract
Check timing
Interruptor stops to emit light but detect light.
Code, Sensor name, Content 8301 8304 8305 8307 8308 8309 8310 8311 8312 8313 8314 8315 8316 8317 8318 8319 8322 8323 8324 8325 8326 8327 8328 8329
PIA01 PIA04 PIA05 PIB01 PID01 PID02 PID03 PID04 PIE01 PIE02 PIE03 PIE04 PIE05 PIE06 PIE07 PIE08 PIE11 PIE12 PIE13 PIE14 PIE15 PIE16 PIE17 PIE18
: : : : : : : : : : : : : : : : : : : : : : : :
upper of bill holder detection bill holder state detection bill holder placement detection feed motor rotate detection RJ1 rotate fan detection RJ1 full detection RJ2 rotate fan detection RJ2 full detection stacker 1 rotate fan detection stacker 1 full detection stacker 2 rotate fan detection stacker 2 full detection stacker 3 rotate fan detection stacker 3 full detection stacker 4 rotate fan detection stacker 4 full detection stacker 5 rotate fan detection stacker 5 full detection stacker 6 rotate fan detection stacker 6 full detection stacker 7 rotate fan detection stacker 7 full detection stacker 8 rotate fan detection stacker 8 full detection
on reset begin process after changing process mode in aging
Error cause
Method of check
Measures
interrupter defection
Visually check state of interruptor Check to “PORT READ”(RAS) Check port which change sensor status
Correct to set or replace interruptor
come off connector breaking of wire
Check harness、conduction test (refer wiring diagram)
Correct to joint, correct harness line or replace connector
defection of electric board (MAINCPU board) (STDR1 board、STDR2 board) (I/O-CORE board)
Check reset machine and do initialize
Replace electric board (MAINCPU board) (STDR1 board、STDR2 board) (I/O-CORE board)
- 273 -
Resume process Press CLEAR key.
ERROR TYPE
machine trouble:error on verification block Abstract
Check timing
Error response from verification block or response isn’t correct.
Code, Sensor name, Content 8551 8552 8553 8554 8555 8556 8557 8558 8559 8560 8561 8562 8563 8564 8565 8566 8567 8568 8569 8570 8571 8572 8573
Parity error1 Response out of command code Response out of character code Timing error PLD hard error Thickness detection communication error Parity error1 Data error BCC error Command time up Response time up Response data time up Adjustment value writing error BV thickness detection error BV hard error FPGA1 BV hard error FPGA2 BV interface error I/F1 BV interface error I/F2 BV interface error I/F3 BV interface error I/F4 BV hard error (clock control block) FPGA1 BV hard error (clock control block) FPGA2 Come off BV connector
Communication between main and BV
Error cause
Method of check
Measures
Come off connector Breaking of wire
Check harness、conduction test (Refer wiring diagram)
Correct to joint, correct harness line or replace connector
Defection of electric board (Verification board)
Check reset machine and do initialize
Replace electric board (Verification board)
- 274 -
Resume process Press CLEAR key.
ERROR TYPE
machine trouble:over load error Abstract
Check timing
Detect over load of DC motor.
Code, Sensor name, Content 8601 8602
MDCA01ERR,MDCA01 : over current of bill holder motor MDCA01HL,MDCA01 : over current by hard latch of bill holder motor
all time
Error cause
Method of check
Measures
gap actuator, adjust defection into foreign matter
Visually check actuator
Adjust actuator Remove foreign matter
interrupter defection
Visually check state of interruptor Check to “PORT READ”(RAS) Check port which change sensor status
Correct to set or replace interruptor
come off connector breaking of wire
Check harness、conduction test (refer wiring diagram)
Correct to joint, correct harness line or replace connector
actuator defection slip timing belt, adjust defection
Check to “DRIVE CHECK”(RAS)
Replace actuator Adjust timing belt or replace
defection of electric board (MAINCPU board) (I/O-CORE board)
Check reset machine and do initialize
Replace electric board (MAINCPU board) (I/O-CORE board)
- 275 -
Resume process Press CLEAR key.
ERROR TYPE
machine trouble:motor driver over heating error Abstract
Check timing
Detect over heating of motor driver.
rotating motor
Code, Sensor name, Content 8632 8633 8634 8635 8636 8637 8638 8639 8640 8641
SMD01ERR,SMD01 SMD02ERR,SMD02 SME01ERR,SME01 SME02ERR,SME02 SME03ERR,SME03 SME04ERR,SME04 SME05ERR,SME05 SME06ERR,SME06 SME07ERR,SME07 SME08ERR,SME08
: : : : : : : : : :
RJ1 rotate fan motor RJ2 rotate fan motor stacker 1 rotate fan stacker 2 rotate fan stacker 3 rotate fan stacker 4 rotate fan stacker 5 rotate fan stacker 6 rotate fan stacker 7 rotate fan stacker 8 rotate fan
Error cause
motor motor motor motor motor motor motor motor
Method of check
Measures
come off connector breaking of wire
Check harness、conduction test (refer wiring diagram)
Correct to joint, correct harness line or replace connector
actuator defection slip timing belt, adjust defection
Check to “DRIVE CHECK”(RAS)
Replace actuator Adjust timing belt or replace
defection of electric board (MAINCPU board) (STDR1 board、STDR2 board) (I/O-CORE board)
Check reset machine and do initialize
Replace electric board (MAINCPU board) (STDR1 board、STDR2 board) (I/O-CORE board)
- 276 -
Resume process Press CLEAR key.
ERROR TYPE
machine trouble:rotate error of cooling fan Abstract
Check timing
Detect rotate error of cooling fan.
Code, Sensor name, Content 8691 8692 8693
PSFANERR1 :cooling fan 1 rotate error PSFANERR2 : cooling fan 2 rotate error FANC_ERR : hopper/reject cooling fan rotate error
all time
Error cause
Method of check
Measures
gap actuator, adjust defection into foreign matter
Visually check actuator
Adjust actuator Remove foreign matter
come off connector breaking of wire
Check harness、conduction test (refer wiring diagram)
Correct to joint, correct harness line or replace connector
defection of electric board (MAINCPU board) (I/O-CORE board) (PWR-DC board)
Check reset machine and do initialize
Replace electric board (MAINCPU board) (I/O-CORE board) (PWR-DC board)
- 277 -
Resume process Press CLEAR key.
ERROR TYPE
machine trouble:connector come off Abstract
Check timing
Detect to come off connector.
Code, Sensor name, Content 8702
CNNKMAIN :in MAINCPU board(MAINCPU)
8703
CNNKE2P : in MAINCPU board(Security)
8704
CNNKBV : in MAINCPU board(BV)
8705
CNNKARC : in MAINCPU board(ARC)
8706
8708
CNNKSTDR_1 : in MAINCPU board (STDR1,LED2_1) CNNKSTDR_2 : in MAINCPU board (STDR2,LED2_2) CNNKLED1 : in MAINCPU board(LED1)
8709
CNNKDISP : in MAINCPU board(DISP)
8710
CNNKDCPU : in MAINCPU board(DISPCPU)
8711
CNNKRVS,CNNK_RVS : in MAINCPU board(RVS)
8707
all time
Error cause Come off connector Breaking of wire Defection of electric board (MAINCPU board) (STDR1 board、STDR2 board) (DISP board、DISPCP board) (I/O-CORE board) (security board) (verification board) (LED1 board) (LED2 board)
Method of check Check harness、conduction test (refer wiring diagram) Reset machine and check whether do initialize
- 278 -
Measures Correct to joint, correct harness line or replace connector Replace electric board (MAINCPU board) (STDR1 board、STDR2 board) (DISP board、DISPCP board) (I/O-CORE board) (security board) (verification board) (LED1 board) (LED2 board)
Resume process Turn power off and on. You can execute RAS mode to not turn off power but probably occur another error.
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- 279 -
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- 280 -
ERROR TYPE
machine trouble:network error Abstract
Check timing
Detect error of ARC network.
Code, Sensor name, Content 8801 8802 8803 8804 8809
reconfiguration error receiver busy cannot send down other node not exist nodes
all time
Error cause
Method of check
Measures
come off connector breaking of wire
Check harness、conduction test (refer wiring diagram)
Correct to joint, correct harness line or replace connector
defection of electric board (MAINCPU board)
Check reset machine and do initialize
Replace electric board (MAINCPU board)
- 281 -
Resume process Press CLEAR key.
ERROR TYPE
machine trouble:detecting the pull out bill from the stacker Abstract
Check timing
Detected in the incorrect timing, pull out of the bill from stacker.
Code, Sensor name, Content 8821 8822 8823 8824 8825 8826 8827 8828 8831 8832 8833 8834 8835 8836 8837 8838
pull pull pull pull pull pull pull pull pull pull pull pull pull pull pull pull
out out out out out out out out out out out out out out out out
of of of of of of of of of of of of of of of of
a bill from stacker. stacker 1 a bill from stacker. stacker 2 a bill from stacker. stacker 3 a bill from stacker. stacker 4 a bill from stacker. stacker 5 a bill from stacker. stacker 6 a bill from stacker. stacker 7 a bill from stacker. stacker 8 the all bill from stacker. stacker the all bill from stacker. stacker the all bill from stacker. stacker the all bill from stacker. stacker the all bill from stacker. stacker the all bill from stacker. stacker the all bill from stacker. stacker the all bill from stacker. stacker
on counting
Error cause Detected in the incorrect timing, pull out of the bill from stacker. Conditions set in RAS.
Method of check Reconfirmation of the bill were counted.
1 2 3 4 5 6 7 8
- 282 -
Measures
Resume process Press CLEAR key.
ERROR TYPE
machine trouble:recounting error Abstract
Check timing
Error which needs recounting has occured.
Code, Sensor name, Content 8888 8889
transaction recounting all recounting
on reset
Error cause strapped bills to recount remain counting data might be incorrect
Method of check Check counting bills
- 283 -
Measures
Resume process Press CLEAR key.
ERROR TYPE
machine trouble:FPGA error Abstract
Check timing
Request control of FPGA but don’t end normal.
Code, Sensor name, Content 8901 8903 8904 8905 8906 8907 8908 8910
feed unit DAC data transfer disable DAC data transfer time over RTC data transfer disable RTC data transfer time over EEPROM data transfer disable EEPROM data transfer time over Initializing △1
request control of FPGA
Error cause defection of electric board (MAINCPU board)
Method of check Check reset machine and do initialize
Measures Replace electric board (MAINCPU board)
Resume process Turn power off and on. You can execute RAS mode to not turn off power but probably occur another error.
- 284 -
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- 285 -
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- 286 -
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- 287 -
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- 288 -
ERROR TYPE
machine trouble:battery error Abstract
Check timing
Detect battery error at power on.
Code, Sensor name, Content 8971
BATNG : battery error (main)
at power on
Error cause
Method of check
Measures
defection of battery
Check voltage of battery(more than 2.5V at power off)
Replace electric board (MAINCPU board)
defection of electric board (MAINCPU board)
Reset machine and check whether do initialize
Replace electric board (MAINCPU board)
- 289 -
Resume process Press CLEAR key.
ERROR TYPE
machine trouble:setting data error (unmatch) Abstract
Check timing
Unmatch between setting data in MAINCPU and in CF card memory.
Code, Sensor name, Content 9001 9003 9005 9006 9007 9008
CPU-M sensor adjustment data UNIT setting data pattern setting data APL setting data BV suspicious value setting data BV fitness value setting data
at power on on reset
Error cause It doesn’t execute RAS after replacing CF card or MAINCPU board
Method of check Check whether replace CF card or MAINCPU board
Measures “DATA“(RAS) save/load 【replace CF】 MAINCPU→CF(save) 【replace MAINCPU board】 CF→MAINCPU(load) 【both】 MAINCPU→CF(save)
defection of electric board (MAINCPU board) (PWR-DC board)
Check reset machine and do initialize
- 290 -
Replace electric board (MAINCPU board) (PWR-DC board)
Resume process Press CLEAR key.
ERROR TYPE
machine trouble:setting data error (unmatch) Abstract
Check timing on reset
Unmatch between setting data in MAINCPU and in BV.
Code, Sensor name, Content 9009
denomination data
Error cause
Method of check
Measures
It doesn’t execute download after replacing BV or MAINCPU board
Check to download BV program
Download BV program
defection of electric board (MAINCPU board)
Check reset machine and do initialize
Replace electric board (MAINCPU board)
- 291 -
Resume process Press CLEAR key.
ERROR TYPE
machine trouble:setting data error (BCC error with both memories) Abstract
Check timing
Detect BCC error with both memories of setting data.
Code, Sensor name, Content 9021
MAINCPU sensor adjustment data
9023 9025 9026 9027
MAINCPU UNIT setting data pattern setting data APL setting data BV suspicious value setting data
9028
BV fitness value setting data
at power on on reset
Error cause defection of electric board (MAINCPU board)
Method of check Check reset machine and do initialize
- 292 -
Measures Replace electric board (MAINCPU board)
Resume process Press CLEAR key.
ERROR TYPE
machine trouble:setting data error (BCC error with either memory ) Abstract
Check timing
Detect BCC error with either memory of setting data.
Code, Sensor name, Content 9041
MAINCPU sensor adjustment data
9043 9045 9046 9047
MAINCPU UNIT setting data pattern setting data APL setting data BV suspicious value setting data
9048
BV fitness value setting data
at power on on reset
Error cause defection of electric board (MAINCPU board)
Method of check Check reset machine and do initialize
- 293 -
Measures Replace electric board (MAINCPU board) Set again in RAS
Resume process Press CLEAR key.
ERROR TYPE
machine trouble:setting data error (BCC error with either memory ) Abstract
Check timing on reset end of counting
Detect BCC error with either memory of setting data.
Code, Sensor name, Content 9049
denomination data
Error cause defection of electric board (MAINCPU board)
Method of check Check reset machine and do initialize
Measures Replace electric board (MAINCPU board) Download BV program
- 294 -
Resume process Press CLEAR key.
ERROR TYPE
machine trouble:setting data error (unmatch) Abstract
Check timing at power on on reset
Not support the version of the BV unit.
Code, Sensor name, Content 9071
BV unit setting data
Error cause Not support the version of the BV unit.
Method of check Check reset machine and do initialize
- 295 -
Measures Replace BV unit.
Resume process Press CLEAR key.
ERROR TYPE
machine trouble:port read error Abstract
Check timing
Detect port read error.
Code, Sensor name, Content 9081
port read error
all time
Error cause defection of electric board (MAINCPU board) (STDR1 board、STDR2 board) (DISP board、DISPCPU board) (I/O-CORE board) (security board) (verification board)
Method of check Check reset machine and do initialize
- 296 -
Measures Replace electric board (MAINCPU board) (STDR1 board、STDR2 board) (DISP board、DISPCPU board) (I/O-CORE board) (security board) (verification board)
Resume process Turn power off and on. You can execute RAS mode to not turn off power but probably occur another error.
ERROR TYPE
machine trouble:runaway detection Abstract
Check timing
Detect of CPU runaway.
Code, Sensor name, Content 9101
runaway detection
all time
Error cause defection of electric board (MAINCPU board)
Method of check Check reset machine and do initialize
software defection
Measures Replace electric board (MAINCPU board)
version up software
- 297 -
Resume process Press CLEAR key.
ERROR TYPE
machine trouble:memory error Abstract
Check timing
Detect memory error.
Code, Sensor name, Content 9201 9202 9203 9204 9205
MAINCPU ROM error MAINCPU RAM error verification ROM error verification RAM(main) error verification RAM(sub) error
at power on
Error cause defection of electric board (MAINCPU board) (verification board)
Method of check Check reset machine and do initialize
- 298 -
Measures Replace electric board (MAINCPU board) (verification board)
Resume process Press CLEAR key.
ERROR TYPE
machine trouble:program error Abstract
Check timing
Detect program error.
Code, Sensor name, Content 9801 9802 9803 9804
over the limit time system call error interface error of task function call error
all time
Error cause defection of electric board (MAINCPU board) (verification board)
Method of check Check reset machine and do initialize
software defection
Measures Replace electric board (MAINCPU board) (verification board) version up software
- 299 -
Resume process Press CLEAR key.
ERROR TYPE
△1
power failure:power failure Abstract
Check timing
Power failure occurs in processing.
Code, Sensor name, Content 9901
9902
power failure in processing
turn OFF power in processing
in processing
Error cause
Method of check
Measures
Turn off power by plug or breaker
Listen situation from user
Explain to user
come off connector breaking of wire
Check harness、conduction test (refer wiring diagram)
Correct to joint, correct harness line or replace connector
short circuit of power supply
Check harness、conduction test (refer wiring diagram)
Solve cause of short circuit and turn on breaker
defection of power supply
Check power supply
Replace power supply
defection of electric board (MAINCPU board) (DISP board、DISPCPU board)
Check reset machine and do initialize
Replace electric board (MAINCPU board) (DISP board、DISPCPU board)
turn OFF by user in processing software defection
- 300 -
Resume process Press CLEAR key.
ERROR TYPE
machine trouble:receive AC command Abstract
Check timing
Receive AC command.
Code, Sensor name, Content 9903
receive AC command
all time
Error cause software defection
Method of check Check reset machine and do initialize
- 301 -
Measures version up software
Resume process Press CLEAR key.
UPPER HOUSING UNIT DISP (G-5512) LCD1 52207-1885 CND2 Vss 1 Vdd 2 VO(NC) 3 *RES 4 LCD1CS 5 RS 6 *HWR 7 *RD 8 DB0 9 DB1 10 DB2 11 DB3 12 DB4 13 DB5 14 DB6 15 DB7 16 A 17 K 18
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
DCN2 Vss Vdd VO(NC) *RES *LCD1CS RS *HWR *RD DB0 DB1 DB2 DB3 DB4 DB5 DB6 DB7 A K
LCD2 MAINCPU (G-6204)
JB50ZH400
JB50ZH200
JB50ZH600
CNZ40 DF1B-28DES-2.5RC
55917-1230 CNZ8 CNNK 1 +5V 2 +5V 3 +12V 4 DG 5 B5P-VH(LF) (SN) DG 6 CNZ9 AG 7 1 +5V TXD(MAIN) 8 2 +12V RXD(MAIN) 9 3 GND *RESIN 10 4 GND *RESOUT 11 5 GND CNNK 12
1 2 3 4 5 6 7 8 9 10 11 12
1 2 3 4 5 6 7 8 9 10 11 12
55959-1230 CND1 1 CNCHK 2 +5V 3 +5V 4 +12V 5 GND 6 GND 7 GND 8 TXD 9 RXD 10 *RESIN 11 *RSTOUT 12 CNCHK
52207-1885 CND3 Vss 1 Vdd 2 VO(NC) 3 *RES 4 *LCD2CS 5 RS 6 *HWR 7 *RD 8 DB0 9 DB1 10 DB2 11 DB3 12 DB4 13 DB5 14 DB6 15 DB7 16 A 17 K 18
LED1 (G-5485) 55917-1630 CNZ7 CNNK 1 +5V 2 +5V2 3 GND 4 GND 5 SI 6 SCK 7 SCLR 8 *RCK 9 OE 10 SEL1 11 SEL2 12 SEL3 13 SEL4 14 NC 15 CNNK 16
13 14 15 16 17 18 19 20 21 22 23 24 25 26
13 14 15 16 17 18 19 20 21 22 23 24 25 26
27 27
55959-1600 CN1 1 CNNKLED1 2 +5V 3 +5V2 4 GND 5 GND 6 *SI 7 *SCK 8 SCLR 9 *RCK 10 OE 11 SEL1 12 SEL2 13 SEL3 14 SEL4 15 N.C. 16 CNNKLED1G
28 28
B5P-VH(LF) (SN) CNZ30 1 +5V 2 +12V 3 GND 4 GND 5 GND
TMB54018
Date Design 2012/04/05 SOGA Manual Number
I/O-CORE (G-5535)
55917-2030 CNZ27 CNNK 1 FANZ02A 2 FANZ02B 3 FANZ02C 4 SW01A 7 SW01B 8 SW02A 9 SW02B 10 SW03A 11 SW03B 12 BZVCC 13 BZON 14 SWZ03_1A 15 SWZ03_1B 16 SWZ03_2A 17 SWZ03_2B 18 SWZ01A 5 SWZ01B 6 NC 19 CNNK 20
SW (G-5564) CNZ42 DF1B-10DES-2.5RC
JB50ZH200
1 2 3 4 5 6 7 8 9 10
CNZ50 SMP-04V-NC 1 2 3 4
1 2 3 4 5 6 7 8 9 10
1 2 3 4 5 6 7 8
CNSW1 SW01A SW01B SW02A SW02B SW03A SW03B BZVCC BZON
J610AH300
1 2 3 4
1 2 4 5
Draw Page SOGA 3/14 Manual Name
Circuit Diagram
FG-Z1
JB50ZHB00
SWZ03
FG-Z2
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
DCN2 Vss Vdd VO(NC) *RES *LCD1CS RS *HWR *RD DB0 DB1 DB2 DB3 DB4 DB5 DB6 DB7 A K
UPPER HOUSING UNIT
10key
CNPS KBDATA N.C. GND +5V KBCLK N.C.
1 2 3 4 5 6
I/O-CORE (G-5535)
RED WHT BLK YEL BLU GRN
MAINCPU (G-6204)
RS232
Printer
CNOUT1 N.C. RXD TXD DTR GND DSR RTS CTS N.C.
CNPRT N.C. RXD TXD DTR GND DSR RTS CTS N.C.
ZHF00
JB50ZHR00
1 2 3 4 5 6 7 8 9
55917-3230 CNZ5 1 CNNK 2 GND 3 +5V 4 PS2DATA 5 PS2CLK 6 FG 7 FG 8 FG 9 RXD3 10 TXD3 11 DTR3 12 GND 13 DSR3 14 RTS3 15 CTS3 16 SD+ 17 SD18 SG 19 FG 20 RD+ 21 RD22 REM01 23 RXD 24 TXD 25 DTR 26 GND 27 DSR 28 RTS 29 CTS 30 *PRRST 31 N.C. 32 CNNK
1 2 3 4 5 6 7 8 9
55917-4030 CNE9 CNNK 1 DCME01CK 2 SME01CK 3 4 SME02CK SME03CK 5 SME04CK 6 PIN0 7 8 PIN1 9 PIN2 10 PIN3 11 PIN4 12 PIN5 13 PIN6 PIN7 14 15 POUT_0 16 POUT_1 17 POUT_2 18 POUT_3 19 POUT_4 20 POUT_5 21 POUT_6 22 POUT_7 23 PINSEL0 24 PINSEL1 25 PINSEL2 26 PINSEL3 POUTSEL0 27 POUTSEL1 28 POUTSEL2 29 POUTSEL3 30 POUTSEL4 31 POUTSEL5 32 ST5VCHK 33 34 +5V4 35 GND GND 36 GND 37 GND 38 GND 39 CNNKG 40
STDR (G-5487)
LOWER HOUSING UNIT
JB50ZH500
55917-3830 CNZ13 1 CNNK 2 DCME01CK 3 SME01CK 4 SME02CK 5 SME03CK 6 SME04CK 7 PIN0 8 PIN1 9 PIN2 10 PIN3 11 PIN4 12 PIN5 13 PIN6 14 PIN7 15 POUT_0 16 POUT_1 17 POUT_2 18 POUT_3 19 POUT_4 20 POUT_5 21 POUT_6 22 POUT_7 23 *PINSEL0 24 *PINSEL1 25 *PINSEL2 26 *PINSEL3 27 POUTSEL0 28 POUTSEL1 29 POUTSEL2 30 POUTSEL3 31 POUTSEL4 32 POUTSEL5 33 ST5VCHK 34 +5V4 35 GND 36 GND 37 GND 38 CNNK
35362-1550 CNZ28 CNNK 1 FANZ04A 2 FANZ05A 3 FANZ04C 4 FANZ05A 5 FANZ05B 6 FANZ05C 7 SWZ02A 8 SWZ02B 9 SWZ04_1A 10 SWZ04_1B 11 SWZ04_2A 12 SWZ04_2B 13 N.C. 14 CNNK 15
CNZ47 SMP-03V-NC 1 1 2 2 3 3
FAN
JB50DH100
CNZ49 SMP-04V-NC 1 1 2 2
Date Design Draw
4/14
Page
Manual Name
SOGA
Circuit Diagram
SOGA
Manual Number
TMB54018
2012/04/05
8812-060-170S-F CNSET 1 CNNK 2 SWA01 3 SWZ01 4 SWZ02 5 SWZ03 6 SWZ04 7 MOUTSEL2 8 MOUTSEL3 9 MOUTSEL4 10 MOUTSEL5 11 MOUTSEL6 12 MOUTSEL7 13 MOUT0 14 MOUT1 15 MOUT2 16 MOUT3 17 MOUT4 18 MOUT5 19 MOUT6 20 MOUT7 21 MINSEL4 22 MINSEL5 23 MINSEL6 24 MINSEL7 25 MINSEL8 26 MINSEL9 27 MINSEL10 28 MINSEL11 29 MIN0 30 MIN1 31 MIN2 32 MIN3 33 MIN4 34 MIN5 35 MIN6 36 MIN7 37 BZON 38 MDCD1CK 39 SMA01CK 40 SMB01CK 41 SMD01CK 42 SMD02CK 43 +5V4 44 ZEROX 45 ACDROP 46 V11REM 47 USBON 48 CNNKBD 49 MINSEL12 50 GND 51 GND 52 GND 53 GND 54 GND 55 GND 56 GND 57 GND 58 GND 59 GND 60 CNNKG
CND21
JB50DH800
SMP-04V-NC 1 1 2 2
3 3
3 3
3 3
4 4
4 4
4 4
1 2 3 4
SWZ02
UPPER TRANS. UNIT CNZ43 SMR-04V-N
JB50ZHQ00
3 3
1 2 3
4 4
4
CNZ62 SMR-02V-N 1 2
From page 8 PWR-DC CNP3
CNZ48 SMP-02V-NC 1 2
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
JB50DH300
SMP-04V-NC 1 1 2 2
1 1 2 2
8802-060-170S CNSET CNNK SWA01 SWZ01 SWZ02 SWZ03 SWZ04 MOUTSEL2 MOUTSEL3 MOUTSEL4 MOUTSEL5 MOUTSEL6 MOUTSEL7 MOUT0 MOUT1 MOUT2 MOUT3 MOUT4 MOUT5 MOUT6 MOUT7 MINSEL4 MINSEL5 MINSEL6 MINSEL7 MINSEL8 MINSEL9 MINSEL10 MINSEL11 SIGN2960 SIGN2953 SIGN2956 SIGN2955 SIGN2954 SIGN2958 SIGN2957 SIGN2959 BZON MDCD1CK SMA01CK SMB01CK SMD01CK SMD02CK +5V4 ZEROX ACDROP REM01 USBON SIGN3089 MINSEL12 GND GND GND GND GND GND GND GND GND GND CNNK
CND20
FAN05
From page 9 IF5 CNACT
SWZ04
PWR-AC (G-5550)
UPPER HOUSING UNIT 35362-0750 CNP21 *REMOTE1 1 *REMOTE1 2 ZEROX 3 PS_ERR1 4 PS_ERR2 5 GND 6 GND 7
I/O-CORE (G-5535)
55917-1430 CNP6 RELAY1 1 RELAY2 2 RELAY3 3 RELAY4 4 *FAN1_ALRM 5 *FAN2_ALRM 6 POWERFCUT 7 BVPDN 8 GND 9 GND 10 GND 11 GND 12 GND 13 GND 14
JB50ZH900
B10P-VH(LF) (SN) CNP11 +24V2 1 +24V2 2 GND 3 GND 4 GND 5 GND 6 GND 7 GND 8 +24V3 9 +24V3 10
JB50ZH800
B6P-VH(LF) (SN) CNP9 +24V 1 +24V 2 +24V 3 GND 4 GND 5 GND 6
JB50ZH100
55917-2230 CNZ34 1 CNNK 2 REMOTE1 3 ACDROP 4 ZEROX 5 RELAY1 6 RELAY2 7 RELAY3 8 RELAY4 9 PS_ERR1 10 PS_ERR2 11 PSFANERR1 12 PSFANERR2 13 POWERFCUT 14 BVPDN 15 GND 16 GND 17 GND 18 GND 19 GND 20 GND 21 GND 22 CNNK B10P-VH(LF) (SN) CNZ20 1 +24V2 2 +24V2 3 GND 4 GND 5 GND 6 GND 7 GND 8 GND 9 +24V4 10 +24V4
B6P-VH(LF) (SN) CNZ1 1 +24V 2 +24V 3 +24V 4 GND 5 GND 6 GND FG-Z3
FG-Z4 JB50ZHC00
FG-Z4
増設スタッカ用 B2P-VH(LF) (SN) CNZ10 1 +12V 2 GND
FG-Z3
B2P-VH(LF) (SN) CNZ12 1 +12V 2 GND
PWR-DC (G-5511)
B7P-VH(LF) (SN) CNP12 +24V 1 GND 2 +24V2 3 +24V2 4 GND 5 GND 6 GND 7
35362-0650 CNP4 FAN1P 1 FAN1N 3 FAN1_ALRM 2 FAN2P 4 FAN2N 6 FAN2_ALRM 5
MAINCPU (G-6204)
B10P-VH(LF) (SN) CNE1 1 24V 2 GND 3 24V2 4 24V2 5 GND 6 GND 7 +12V 8 GND 9 GND 10 GND
JB50ZHS00
JB50PH800
STDR (G-5487)
CNFANA SMP-03V-NC 1 1 2 2 3 3
FAN
FANE01
1 1 2 2 3 3
FAN
FANE02
CNFANB SMP-03V-NC
LOWER HOUSING UNIT
TMB54018
Date Design 2012/04/05 SOGA Manual Number Draw Page SOGA 5/14 Manual Name
Circuit Diagram
LOWER HOUSING UNIT
UPPER HOUSING UNIT
BVCPU (G-6443)
MAINCPU (G-6204)
PWR-DC (G-5511)
JBZ0ZHD00
NFP-40K14384 CNZ3 CNNK 1 PRXD0 2 PRXD1 3 PRXD2 4 PRXD3 5 PRXD4 6 PRXD5 7 PRXD6 8 PRXD7 9 PTXD0 10 PTXD1 11 PTXD2 12 PTXD3 13 PTXD4 14 PTXD5 15 PTXD6 16 PTXD7 17 GND 18 *PTXRDY 19 GND 20 *PRXRDY 21 GND 22 PTXSTB 23 GND 24 PRXSTB 25 GND 26 *VP1L 27 BVRUN 28 *VP1R 29 NC 30 NC 31 NC 32 *VP3L 33 *DLMODE 34 *VP3R 35 MCLK 36 *BVDRQ 37 NC 38 *BVRST 39 CNNK 40
B7P-VH(LF) (SN) CNP8 +24V 1 +24V 2 +24V 3 GND 4 GND 5 GND 6 GND 7
JBZ0ZHP00
CH200
GSD_LL
GSD_LR
ZHR-3 1 2 3 ZHR-3 1 2 3
CH300
GSD_PL
GSD_PR
ZHR-3 1 2 3 ZHR-3 1 2 3
CNZ63 ELR-06V SIRO ELP-06V SIRO 1 1 2 2 3 3 4 4 5 5 6 6
ZHR-5 CNGS1 1 LED_L1A 2 LED_L1K 3 NC 4 LED_R1A 5 LED_R1K
ZHR-4 CNGS2 1 GSSO_L1C 2 GSSO_L1E 3 GSSO_R1C 4 GSSO_R1E
TMB54018
Date Design 2012/04/05 SOGA Manual Number
GSMDAMP3 G-6681
8930E-040-178MS-F CNIF 1 CNNK 2 PRXD0 3 PRXD1 4 PRXD2 5 PRXD3 6 PRXD4 7 PRXD5 8 PRXD6 9 PRXD7 10 PTXD0 11 PTXD1 12 PTXD2 13 PTXD3 14 PTXD4 15 PTXD5 16 PTXD6 17 PTXD7 18 DGND 19 nPTXRDY 20 DG 21 nPRXRDY 22 DG 23 PTXSTB 24 DGND 25 PRXSTB 26 DG 27 nVPIL 28 BVRUN 29 nVP1R 30 nVP2L 31 NC 32 nVP2R 33 nVP3L 34 nDLMODE 35 nVP3R 36 MCLK 37 nBVDRQ 38 NC 39 nBVRST 40 CNNK
B08B-PASK(LF) (SN) CNPWR 1 CNCHKA 2 +24V 3 +24V 4 +24V 5 GND 6 GND 7 GND 8 CNCHKB
JBZ0ZHD00
501571-2007 CNOPSD 1 2
+5V +5V
AG AG AG +3.3V +3.3V OUT_EN
DIN
3 4 5 6 7 8
9
MPX_A AG GSM_SEL SIG_1 SIG_4
10 11 12 13 14
DG DG LDON_1 CLK NC DA_CS
15 16 17 18 19 20
CH100
SHDR-50V-S-B CNPOS 1 +5V 2 +5V 3 +4.6V 4 +4.6V 5 AG 6 AG 7 AG 8 +3.3V 9 +3.3V 10 OUT_EN 11 LDON_2 12 LDON_4 13 DIN 14 DP_CS2 15 MPX_A 16 MPX_INH 17 NC 18 SIG_1 19 SIG_3 20 SIG_5 21 -5V 22 -5V 23 GSM_VSS 24 GSM_VSS 25 -4.3V 26 -4.3V 27 AG 28 DG 29 DG 30 LDON_1 31 LDON_3 32 CLK 33 DP_CS1 34 DA_CS 35 MPX_B 36 NC 37 NC 38 SIG_2 39 SIG_4 40 SIG_6 41 NC 42 NC 43 NC 44 NC 45 NC 46 NC 47 NC 48 NC 49 NC 50 NC
Draw Page SOGA 6/14 Manual Name
Circuit Diagram
POWER SUPPLY UNIT
PWR-AC (G-5550) JB50PHB00
B3P-SHF-1AA(LF) (SN) B3P5-VH(LF) (SN) CNP27 CNP23 1 SHORT3 ACL_OUT 1 2 SHORT3 3 NC ACN_OUT 2
JB50PH300
B4P-SHF-1AA(LF) (SN) CNP26 1 SHORT1 2 SHORT1 3 SHORT2 4 SHORT2
B3P5-VH(LF) (SN) CNACA 1 ACL_IN
CN1 REMOTE 1 ONOFF 2 LOCAL 3
JB50PHC00
2 ACN_IN
FG_OUT 3
JB50PHA00
PWR-DC (G-5511)
PowerSupply1
B8P-VH(LF) (SN) CNDCA GND 1 GND 2 GND 3 00-8263-0212-00-000+ GND 4 CNSIGA +24V 5 1 +R +24V 6 2 -R +24V 7 +24V 8
JB50PH500
3 FG_IN
JB50PH700
B8P-VH(LF) (SN) CNP1 5 GND 6 GND 7 GND 8 GND 1 +24V 2 +24V 3 +24V 4 +24V
CNAC JB50PH100
1 INLET 2 3
FG3
2 4
BK01 NFB
NF01
1 3
B3P5-VH(LF) (SN) CNP20 1 ACL_IN
1 3 2 NF 4 GND
2 ACN_IN
35362-0850 CNP22 REMPUSH1 1 *REMPULL1 2 GND 3 PS_ERR1 4 REMPUSH2 5 *REMPULL2 6 GND 7 PS_ERR2 8
PowerSupply2 CN1 REMOTE 1 ONOFF 2 LOCAL 3
3 FG_IN FG2
FG1
B3P5-VH(LF) (SN) CNP24 ACL_OUT 1 ACN_OUT 2 FG_OUT 3
JB50PH200
CNP30 FG4
1 1 2 2
JB50PH300
00-8263-0212-00-000+ CNSIGB 1 +R B8P-VH(LF) (SN) 2 -R CNDCB GND 1 GND 2 B3P5-VH(LF) (SN) GND 3 CNACB GND 4 1 ACL_IN +24V 5 +24V 6 2 ACN_IN +24V 7 +24V 8 3 FG_IN
JB50PHC00
JB50PH500
B9P-VH(LF) (SN) CNP2 5 GND 6 GND 7 GND 8 GND 1 +24V3 2 +24V3 3 +24V3 4 +24V3 9 GND
TMB54018
Date Design 2012/04/05 SOGA Manual Number Draw Page SOGA 7/14 Manual Name
Circuit Diagram
LOWER HOUSING UNIT
STDR (G-5487)
B15P-SHF-1AA(LF) (SN) CNE3 CNNK 1 V 2 W 3 U 4 SGND 5 +5V 6 IN3+ 7 IN3- 8 IN2+ 9 IN2- 10 IN1+ 11 IN1- 12 FG1 13 FG2 14 CNNKG 15
JB50ZH700
EHR-13 1 2 3 4 5 6 7 8 9 10 11 12 13
MV MW MU S.GND 5V IN3+ IN3IN2+ IN2IN1+ IN1FG(1) FG(2)
BLM
BLME1
LED2 (G-5486)
LED2 (G-5486)
CNE24
55917-2030 CNE5 CNNK 1 +5V 2 +5V2 3 GND 4 GND 5 *SI 6 *SCK 7 SCLR 8 *RCK 9 OE 10 SEL1 11 SEL2 12 SEL3 13 SEL4 14 N.C. 15 SWE01 16 SWE01G 17 N.C. 18 N.C. 19 CNNKG 20
JB50ZHE00
DF1B-16DES-2.5RC
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
55959-1630 CN1 1 CNNK 2 +5V 3 +5V 4 GND 5 GND 6 *SI 7 *SCK 8 SCLR 9 *RCK 10 OE 11 SEL1 12 SEL2 13 SEL3 14 SEL4 15 CNNKG 16 CNNKG
JB50EHC00
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
CNE15
55959-1630 CN2 CNNK 1 +5V 2 +5V 3 GND 4 GND 5 *SOUT 6 *SCK 7 SCLR 8 *RCK 9 OE 10 SEL1 11 SEL2 12 SEL3 13 SEL4 14 N.C. 15 CNNKG 16
JB50EH800
SMP-04V-NC
CNZ62 SMP-02V-NC
To page 4 SWZ04
1 2
1 2 3 4
1 1 2 2 3 3
1 2 3 4
CNE25
PWR-DC (G-5511) CNP3 ILSW_P 1 ILSW_N 2
CNE26 SMP-03V-NC
SMP-02V-NC
JB50EHD00
1 1 2 2 JB50ZHY00
1
2 3 4
SWE01
JB50EH500
55959-1630 CN1 1 CNNK 2 +5V 3 +5V 4 GND 5 GND 6 *SI 7 *SCK 8 SCLR 9 *RCK 10 OE 11 SEL1 12 SEL2 13 SEL3 14 SEL4 15 CNNKG 16 CNNKG
55959-1630 CN2 CNNK 1 +5V 2 +5V 3 GND 4 GND 5 *SOUT 6 *SCK 7 SCLR 8 *RCK 9 OE 10 SEL1 11 SEL2 12 SEL3 13 SEL4 14 N.C. 15 CNNKG 16
TMB54018
Date Design 2012/04/05 SOGA Manual Number Draw Page SOGA 8/14 Manual Name
Circuit Diagram
LOWER HOUSING UNIT
IF5 (G-6682)
For PAD
51353-3400 CNPAD 1 CNNK 2 FG 3 ETH_LNK 4 GND 5 ETH_RXN 6 ETH_RXP 7 ETH_TXN 8 ETH_TXP 9 ETH_ACT 10 GND 11 NC 12 GND 13 UART_RTS 14 UART_CTS 15 UART_RXD 16 UART_TXD 17 USB2_DP 18 USB2_GND 19 USB2_DN 20 USB2_VBAS 21 USB1_DP 22 USB1_GND 23 USB1_DN 24 USB1_VBAS 25 PAD_ACT 26 GND 27 PWR_ACT 28 GND 29 +24V 30 +24V 31 GND 32 GND 33 GND 34 CNNK
I/O-CORE (G-5535) ZHR-7 CN232 TXD 1 RXD 2 GND 3 CTS 4 RTS 5 NC 6 FG 7
CNZ48 SMR-02V-N 1 2
ZHR-4 CNACT PAD_ACT 1 GND 2 PWR_ACT 3 GND 4
ZHR-6 CNUA2 VBAS 1 DN 2 DP 3 NC 4 GND 5 FG 6
To page 4 I/O-CORE CNZ28
For SIO
ZFL00
CNZ46 SMR-03V-N 1 1 2 2 3 3
ZFK00
51353-1800 CNZ33 1 CNNK 2 REMOTE2 3 REMOTE3 4 REMOTE4 5 REMOTE5 6 REMOTE6 7 REMOTE7 8 BD1PDN 9 BD2PDN 10 BD3PDN 11 BD4PDN 12 BD5PDN 13 BD6PDN 14 GND 15 GND 16 GND 17 GND 18 CNNK
MAINCPU (G-6204)
For SNCPU
ZFN00
For external connection Ethernet
1 2 3 4 5 6 7 8
CNLAN TXP TXN RXP NC NC RXN NC NC
ZHR-6 CNUA1 VBAS 1 DN 2 DP 3 NC 4 GND 5 FG 6
VHR-4N CNPWR +24V 1 +24V 2 GND 3 GND 4
ZHR-4 CNUBZ 1 VBUS 2 D3 D+ 4 GND
ZFM00
VHR-4N CNP5 1 +24V 2 +24V 3 GND 4 GND
PWR-DC (G-5511)
TMB54018
Date Design 2012/04/XX SOGA Manual Number Draw Page SOGA 9/14 Manual Name
Circuit Diagram
UPPER BODY UNIT
FEED UNIT
CNB6 JB50BH100
SMP-05V-NC
I/O-CORE (G-5535) 55458-6005 CNZ29 CNNK PIB01A PIB01G PIB01C PSB04LA PSB04RK PIA06A PIA06G PIA06C PIA02A PIA02G PIA02C PSYN01C PSYN01E PSB01LA PSB02RK PSYF01C PSYF01E FANB01A FANB01B FANB01C PIA03A PIA03G PIA03C PSB01LC PSB01LE PSB01CC PSB01CE PSB01RC PSB01RE PSB02LC PSB02LE PSB02RC PSB02RE PSB04LC PSB04LE PSB04RC PSB04RE PSB03LA PSB03RK PSB03LC PSB03LE PSB03RC PSB03RE PIA01A PIA01G PIA01C SWA01A SWA01B PSA01A PSA01K PSA01C PSA01E PIA04A PIA04G PIA04C PIA05A PIA05G PIA05C CNNK
JB50BH700
1 2 3
1 2 3 4 51 52 27 28 29 37 38 39 56 57 9 10 58 59 53 54 55 40 41 42 13 14 15 16 17 18 19 20 21 22 30 31 32 33 11 12 23 24 25 26 34 35 36 7 8 49 50 5 6 43 44 45 46 47 48 60
1 2 3
1 2 3
PIB01
4
4 5
1 2 3
PSB04L
5
1 2 3
PSB01LL
1 2 3
PSB01CL
1 2 3
PSB01RL
CNB4 SMP-02V-NC
JB50BH500
1 1 2 2 CNFAN SMP-03V-NC 1 1 2 2 3 3
FAN
CNB3 SMP-12V-NC 1 2 3 4 5 6 7 8 9 10 11 12
JB50BH400
1 2 3 4 5 6 7 8 9 10 11 12
CNB5 SMP-06V-NC 1
2
3
3
4
4
5
5
6
6
PSB01LD
1 2 3
PSB01CD
1 2 3
PSB01RD
1 2 3
PSB04D
1 2 3
PSB03LL
1 2 3
PSB03RL
1 2 3
PSB03LD
1 2 3
PSB03RD
HOPPER UNIT
CNA1 SMP-18V-NC
TMB54018
Date Design 2012/04/05 SOGA Manual Number
B14P-SHF-1AA(LF) (SN) CNZ31 CNNK 1 MDCA01A 12 MDCA01B 13 SMA01AX 2 SMA01A 3 SMA01B 4 SMA01BX 5 SMB01A 6 SMB01AC 7 SMB01AX 8 SMB01B 9 SMB01BC 10 SMB01BX 11 CNNK 14
1 2 3
JB50BH600
1
2
FANB01
JB50AH100
1 2
1 2
2 1
3 4
3 4
1 2 3
PSA01L
5
5
PSA01D
6
6
1 2 3
7 8 9
7 8 9
1 2 3
PIA04
10 10 11 11 12 12
1 2 3
PIA05
CNA2 13 14 15 16 17 18
13 14 15 16 17 18
CNB1 ELR-06V SIRO 1 2 3 4 5 6
1 2 3 4 5 6
SWA01
JB50AH200
1 1 2 2 SMP-02V-NC
M
1 2 3
JB50BH300
1 2 3 4 5 6 7 8 9 10 11
MDCA01
PIA01
A NC1 COMA NC2 *A NC3 B NC4 COMB NC5 *B
SMB01 SM
Draw Page SOGA 10/14 Manual Name
Circuit Diagram
FG-D1
JB50DH100
FG-D2
UPPER TRANS. UNIT 55917-1430 CNZ25 CNNK 1 SMD01A 5 SMD01AX 4 SMD01B 6 SMD01BX 7 SMD02A 11 SMD02AX 10 SMD02B 12 SMD02BX 13 LEDD01A 2 LEDD01K 3 LEDD02A 8 LEDD02K 9 CNNK 14
CND14A DF1B-10DES-2.5RC 1 2 3 4 To page 12 5 SMD01 6 7 8 9 10 CND14B DF1B-10DES-2.5RC 1 2 3 4 To page 12 5 SMD02 6 7 8 9 10 CND10A DF1B-22DES-2.5RC 1 2 3 4 5 6 7 8 9 To page 12 10 LSD01 11 12 13 14 15 16 17 18 19 20 21 22 CND10B DF1B-22DES-2.5RC 1 2 3 4 5 6 7 8 9 To page 12 10 LSD02 11 12 13 14 15 16 17 18 19 20 21 22
JB50DH100
55458-3405 CNZ24 CNNK 1 PID01A 14 PID01G 15 PID01C 16 PID02A 17 PID02G 18 PID02C 19 PID03A 24 PID03G 25 PID03C 26 PID04A 27 PID04G 28 PID04C 29 PSD04LA 4 PSD04LC 10 PSD04LE 11 PSD04RC 12 PSD04RE 13 PSD03LA 2 PSD03LC 6 PSD03LE 7 PSD03RC 8 PSD03RE 9 PSD07LC 20 PSD07LE 21 PSD07RK 5 PSD07RC 22 PSD07RE 23 PSD06LC 30 PSD06LE 31 PSD06RK 3 PSD06RC 32 PSD06RE 33 CNNK 34
55458-4005 CNZ21 CNNK 1 N.C. 2 N.C. 3 N.C. 4 N.C. 5 LSDD01A 6 LSDD01B 7 LSDD02A 18 LSDD02B 19 PSD01LA 8 PSD01LC 10 PSD01LE 11 PSD01RC 12 PSD01RE 13 PSD02LC 14 PSD02LE 15 PSD02RK 9 PSD02RC 16 PSD02RE 17 PSD05LA 20 PSD05LC 22 PSD05LE 23 PSD05RC 24 PSD05RE 25 PSD08C 26 PSD08E 27 PSD09K 21 PSD09C 28 PSD09E 29 PSD10LA 30 PSD11RK 31 PSD10LC 32 PSD10LE 33 PSD10RC 34 PSD10RE 35 PSD11LC 36 PSD11LE 37 PSD11RC 38 PSD11RE 39 CNNK 40
CND15 SMP-10V-NC
1
JB50DH400
1
2
2
3
3
4
4
5
5
SMP-06V-NC
TMB54018
Date Design 2012/04/05 SOGA Manual Number
FG-Z9
1 1 2 2 ELR-02V SIRO
PSD01RL
1 2 3
PSD01RD
1 2 3
PSD02LL
PSD02LD
7
7
8
1 2 3
PSD02RL
8 9
9
1 2 3
PSD02RD
PSD05LL
CND18
JB50DH600
1
1
1 2 3
2
2
3
3
1 2 3
PSD05RL
4
4
1 2 3
5
5 6
1 2 3
PSD05RD
6
1 2 3
PSD08L
JB50DH100
FG-D3
PSD01LD
1 2 3
1 2 3
SMP-07V-NC CND19 1 1 CNZ61
1 2 3
6
UPPER BODY UNIT
JB50PH200
PSD01LL
6
10 10
I/O-CORE (G-5535)
1 2 3
PSD05LD
JB50DH900
Draw Page SOGA 11/14 Manual Name
Circuit Diagram
2
2 3
1 2 3
PSD08D
3
4
1 2 3
PSD09L
4 5
5 6 7
1 2 3
PSD09D
6 7
From page 11 I/O-CORE
UPPER TRANS./ REJECT
CND10A DF1B-22DES-2.5RC 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
JB50DH500
1 1 2 2
FG-D4
From page 11 I/O-CORE
CNLSD SMP-02V-NC
JB50EHF00
CND14A DF1B-10DES-2.5RC 1 2 3 4 5 6 7 8 9 10
FG-D5
CND10B DF1B-22DES-2.5RC 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
JB50DH500
JB50EHF00
TMB54018
Date Design 2012/04/05 SOGA Manual Number
CND14B DF1B-10DES-2.5RC 1 2 3 4 5 6 7 8 9 10
Circuit Diagram
Draw Page SOGA 12/14 Manual Name
I/O-CORE (G-5535) UPPER BODY UNIT
1 2 3
PSD04LD
1 2 3
PSD04RL
1 2 3
PSD04RD
1 2 3
PSD03L
1 2 3
PSD03D
1 2 3
PSD10LL
1 2 3
PSD10LD
1 2 3
PSD10RL
1 2 3
PSD10RD
PID01
PID02
CNLSD SMP-02V-NC
1 2 3
PSD07LL
1 2 3
PSD07LD
1 2 3
PSD07RL
1 2 3
PSD07RD
1 2 3
PSD06L
1 2 3
PSD06D
1 2 3
PSD11LL
1 2 3
PSD11LD
1 2 3
PSD11RL
1 2 3
PSD11RD
CND12 SMP-04V-NC 1 2 3 4
SM
CN 1 V 3 G 2 O
1 2 3
5277-03A CNZ22 MDCD01U 1 MDCD01V 2 MDCD01W 3
B9P-SHF-1AA(LF) (SN) CNZ23 +9V 1 GND 2 HU+ 3 HV+ 4 HW+ 5 +9V 6 GND 7 FGOUT 8 N.C. 9
LSDD02
RSD
FG-D7
JB50DH200
SMD01
SM
1 1 2 2
FG-D6
From page 11 I/O-CORE
PSD04LL
CN 1 V 3 G 2 O
1 2 3
From page 11 I/O-CORE
1 2 3
CND12 SMP-04V-NC 1 2 3 4
JB50DH200
LSDD01
RSD
1-1 1-2 1-3
U V W
2-1 2-2 2-3 2-4 2-5 2-6 2-7 2-8 2-9
VCC GND Su Sv Sw NC(1) NC(2) FGOUT NC(3)
SMD02
PID03
PID04
BLM
MDCD01
LOWER BODY UNIT
TRANSFER UNIT CNE14A SMP-05V-NC
JB50EH700
1 1 2 2
1 2 3
PSE01L
3 3 4 4 5 5
1 2 3
PSE01D
1 2 3
PSE02L
1 2 3
PSE02D
1 1 2 2
1 2 3
PSE03L
3 3 4 4 5 5
1 2 3
PSE03D
1 1
1 2 3
PSE04L
2 2
1 2 3
PSE04D
1 1 2 2
1 2 3
PSE05L
3 3 4 4 5 5
1 2 3
PSE05D
1 1
1 2 3
PSE06L
2 2
1 2 3
PSE06D
1 1 2 2
1 2 3
PSE07L
3 3 4 4 5 5
1 2 3
PSE07D
1 2 3
PSE08L
1 2 3
PSE08D
CNE23A SMP-06V-NC
JB50EHA00
1 1
2 2 3 3
STDR (G-5487)
4 4
5 5 6 6 CNE14B SMP-05V-NC
55917-3630 CNE6 CNNK 36 PSE01A 35 PSE01C 29 PSE01E 28 PSE02LA 33 PSE02LE 26 PSE02RE 27 PSE03C 25 PSE03E 24 PSE04LE 22 PSE04RK 32 PSE04RE 23 PSE05C 21 PSE05E 20 PSE06LA 31 PSE06LE 18 PSE06RE 19 PSE07K 34 PSE07C 17 PSE07E 16 PSE08LE 14 PSE08RK 30 PSE08RE 15 N.C. 13 PIE09A 12 PIE09G 11 PIE09C 10 LSDE01F 9 LSDE01R 8 LSDE02F 7 LSDE02R 6 LSDE03F 5 LSDE03R 4 LSDE04F 3 LSDE04R 2 CNNKG 1
JB50EH100
JB50EH700
CNE23B SMP-06V-NC
JB50EHA00
3 3
4 4
5 5 6 6 CNE14C SMP-05V-NC
JB50EH700
CNE23C SMP-06V-NC
JB50EHA00
3 3
4 4
5 5 6 6 CNE14D SMP-05V-NC
JB50EH700
CNE23D SMP-06V-NC
JB50EH700
1 1
2 2 3 3
TMB54018
5 5 6 6 CNLSDA SMP-02V-NC
Design SOGA
Manual Number
Date 2012/04/05
4 4
1 1 2 2
RSD
1 1 2 2
RSD
1 1 2 2
RSD
1 1 2 2
RSD
LSDE01
CNLSDB SMP-02V-NC LSDE02
CNLSDC SMP-02V-NC LSDE03
Page 13/14
Manual Name
Draw SOGA
Circuit Diagram
CNLSDD SMP-02V-NC LSDE04
STACKER UNIT
LOWER BODY UNIT JB50EH200
CNE10A SMR-18V-N JB50EH800 1 1 2 2 3 3
55458-5005 CNE7 CNNK 1 PIE01A 2 PIE01G 3 PIE01C 4 PIE02A 5 PIE02G 6 PIE02C 7 PSE09A 26 PSE10C 32 PSE10E 33 PSE09C 30 PSE09E 31 PIE03A 8 PIE03G 9 PIE03C 10 PIE04A 11 PIE04G 12 PIE04C 13 PSE12C 36 PSE12E 37 PSE11C 34 PSE11E 35 PSE12K 27 PIE05A 14 PIE05G 15 PIE05C 16 PIE06A 17 PIE06G 18 PIE06C 19 PSE13A 28 PSE14E 40 PSE14C 41 PSE13C 38 PSE13E 39 PIE07A 20 PIE07G 21 PIE07C 22 PIE08A 23 PIE08G 24 PIE08C 25 N.C. 46 N.C. 47 N.C. 48 N.C. 49 PSE16C 44 PSE16E 45 PSE15C 42 PSE15E 43 PSE16K 29 CNNKG 50
1 2 3
PIE02
7 7 8 8
1 2 3
PSE09L
9 9
1 2 3 SMP-04V-NC 1
PSE10D CNE12
11 11 12 12 2 13 13 3 14 14 4 15 15 FG-E3 16 16 JB50EHF00 FG-E4 17 17 18 18 CNE11A SMR-04V-N JB50EH900 1 1 1 2 2 2 3 3 3 4 4 CNE10B SMR-18V-N 1 1 2 2 3 3
1 2 3 JB50EH800
SM
PSE10L
CN 1 V 3 G 2 O
PIE03
1 2 3
PIE04
7 7 8 8
1 2 3
PSE11L
9 9
1 2 3
10 10
SMP-04V-NC 1
PSE12D CNE12
11 11 12 12 2 13 13 3 14 14 4 15 15 JB50EHF00 FG-E4 FG-E3 16 16 17 17 18 18 CNE11B SMR-04V-N JB50EH900 1 1 1 2 2 2 3 3 3 4 4 CNE10C SMR-18V-N 1 1 2 2 3 3
1 2 3 JB50EH800
SM
PSE12L
PIE05
4 4 5 5 6 6
1 2 3
PIE06
7 7 8 8
1 2 3
PSE13L
9 9
1 2 3
PSE14D CNE12
11 11 12 12 2 13 13 3 14 14 4 15 15 FG-E3 16 16 JB50EHF00 FG-E4 17 17 18 18 CNE11C SMR-04V-N JB50EH900 1 1 1 2 2 2 3 3 3 4 4 CNE10D SMR-18V-N 1 1 2 2 3 3
1 2 3 JB50EH800
SM
PSE14L
CN 1 V 3 G 2 O
PIE07
Date 2012/04/05
TMB54018
Design SOGA
Manual Number
1 2 3
PIE08
7 7 8 8
1 2 3
PSE15L
9 9
1 2 3 SMP-04V-NC 1
PSE16D CNE12
11 11 12 12 2 13 13 3 14 14 4 15 15 FG-E3 16 16 JB50EHF00 FG-E4 17 17 18 18 CNE11D JB50EH900 SMR-04V-N 1 1 1 2 2 2 3
Page 14/14
Manual Name
Circuit Diagram
Draw SOGA
3 3 4 4
1 2 3
SME03
PSE13D
4 4 5 5 6 6
10 10
SME02
PSE11D
CN 1 V 3 G 2 O
SMP-04V-NC 1
SME01
PSE09D
4 4 5 5 6 6
10 10
55917-1830 CNE4 CNNK 1 SME01A 6 SME01*A 8 SME01B 4 SME01*B 2 SME02A 5 SME02*A 3 SME02B 7 SME02*B 9 SME03A 14 SME03*A 16 SME03B 12 SME03*B 10 SME04A 13 SME04*A 11 SME04B 15 SME04*B 17 CNNKG 18
PIE01
4 4 5 5 6 6
10 10
STDR (G-5487)
CN 1 V 3 G 2 O
SM
PSE15D
PSE16L
SME04