UW 500 Service Catalog [PDF]

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Page Class Number

TMB6

1

of

321

Department

Technical Manual 7341−01

Maintenance manual

Development Div.1 Development Headquarters Approved Checked In Charge 淺田 年英

山本 秀樹

Suzuki

Confidential

Model Name

UW-500V

Product Name

Currency sorter

Manual Name

SERIES

Service manual

GLORY GTS20204-d:2010-04-01

Page 2

of 321

Records of Revision Rev.

YYYY-MM-DD

Chief Contents

In Charge

Issued

2012 - 03 – 19

Original issue

Suzuki

■TABLE OF CONTENTS Modification of content(DOWNLOAD MAINCPU PROGRAM) Addition of content(DOWNLOAD MAINCPU PROGRAM AND FPGA PROGRAM) P.8 Modification of content(DOWNLOAD MAINCPU PROGRAM)

01

2012- 10 -

P.9 Modification of explanation(DOWNLOAD MAINCPU PROGRAM) Addition of content(DOWNLOAD MAINCPU PROGRAM AND FPGA PROGRAM) Addition of explanation(DOWNLOAD MAINCPU PROGRAM AND FPGA PROGRAM) P.11 Modification of explanation(DOWNLOAD DISPLAY PROGRAM) P.132 Modification of switch setting PP.219-220 Modification of “TABLE OF ERROR CODES” P.284 Addition of Error Code (8910) Delete the following Pages: PP.242-245,PP.252-254,P.263,P.279,P.280,PP.285-288

02

-

-

03

-

-

04

-

-

05

-

-

GLORY

Class

TMB6

Number

7341

GTS20204-d:2010-04-01

UW-500V CURRENCY SORTER

Service Manual

■ TABLE OF CONTENTS 1.CONSTITUTION OF MACHINE





















CONNECT BATTERY CONNECTOR





LOAD SETTING DATA





SET THE TIME









LAYOUT OF MAINCPU BOARD





DOWNLOAD MAINCPU PROGRAM



8 △1

DOWNLOAD MAINCPU PROGRAM AND FPGA PROGRAM



9 △1

DOWNLOAD DISPLAY PROGRAM

P 10

DOWNLOAD BV PROGRAM

P 11

OUTWARD OF MACHINE HOPPER BLOCK・VERIFICATION BLOCK・ UPPER TRANSPORTATION BLOCK INTERMEDIATE TRANSPORTATION BLOCK

2.HOW TO SET INITIAL SETTINGS

3.HOW TO DOWNLOAD PROGRAM

4.HOW TO TAKE LOG DATA TAKE ALL LOG DATA OF MAIN

5.HOW TO MAKE PERIODIC INSPECTION

P 14 P 14

P 15

TOOLS FOR PERIODIC INSPECTION

P 15

CONTENTS OF PERIODIC INSPECTION

P 15

TABLE OF PERIODIC REPLACEMENT

P 24

REPLACE PARTS OF PERIODIC REPLACEMENT

P 25

LAYOUT OF SENSOR AND ACTUATOR

P 31

6.HOW TO REPLACE UNITS OR PARTS

P 32

TOOLS FOR MAINTENANCE

P 32

HOPPER UNIT

P 33

FEED UNIT

P 34

BILL VERIFICATION (BV) UNIT

P 37

UPPER TRANSPORTATION UNIT AND REJECT UNIT

P 39

INTERMEDIATE TRANSPORTATION UNIT

P 43

STACKER UNIT

P 45

POWER SUPPLY

P 46

DC MOTOR OF BILL HOLDER

P 48

STEPPING MOTOR OF FEED ROLLER

P 49

COOLING FAN

P 50

DC MOTOR OF UPPER TRANS.

P 51

SOLENOID OF UPPER TRANS.

P 52

FLIPPER SET OF UPPER TRANS.

P 53

STEPPING MOTOR OF UPPER TRANS.

P 54

DC MOTOR OF INTERMED. TRANS.

P 55

SOLENOID OF INTERMED. TRANS.

P 56

FLIPPING SHAFT SET OF INTERMED. TRANS.

P 57

STEPPING MOTOR OF STACKER

P 58

PLACEMENT OF ELECTRIC BOARDS

P 59

TABLE OF ELECTRIC BOARDS

P 59

MAINCPU BOARD

P 60

I/O-CORE BOARD

P 61

STDR BOARD

P 62

PWR-DC BOARD

P 63

PWR-AC BOARD

P 64

LED2 (STACKER LED) BOARD

P 66

DISP BOARD

P 68

SW BOARD

P 71

LED1 (DISPLAY LED) BOARD

P 72

I/F BOARD for UW-500CNS

P 72a

IF5 BOARD for UW-500V

P 72b

7.HOW TO ADJUST BLOCKS

P 73

HOPPER BLOCK

P 73

FEED BLOCK

P 80

VERIFICATION BLOCK

P 90

UPPER TRANSPORTATION BLOCK AND REJECT BLOCK

P 92

INTERMEDIATE TRANSPORTATION BLOCK

P107

STACKER BLOCK

P117

UPPER UNIT BLOCK

P119

LOWER UNIT BLOCK

P124

AFTER INSTALLATION BLOCK

P128

ELECTRIC PARTS

P132

8.RAS SPECIFICATIONS

P133

OPERATION OF RAS MODE

P133

TABLE OF RAS CODES

P135

DETAILS

P138

9.TROUBLE SHOOTING

P219

SYSTEM OF ERROR CODES

P219

TABLE OF ERROR CODES

P219

DETAILS

P221

Appendix.WIRING DIAGRAMS

1.CONSTITUTION OF MACHINE OUTWARD OF MACHINE ①Display and operation panel

②Upper stacker

③Reject stacker

Handle A Use when you open upper cover.

Handle 1 Use when you open display and operation panel.

④Power switch ⑤Hopper ⑥Bill holder release button

Handle 2 Use when you open and close upper block.

⑦Display panel of stacker ⑧Stacker

①Display and operation panel It has two LCD displays and some operation keys. ②Upper stacker It stacks bills which are not specified at stackers or are rejected. (It is possible to change mode in stacker pattern setting.) ③Reject stacker It stacks rejected bills.

capacity: 150 bills at the maximum

④Power switch You use when you want to turn on power and turn off. ⑤Hopper It is where you set bills.

capacity: 1000 bills at the maximum

⑥Bill holder release button You use when you want to release bill holder from bills.

-1-

capacity: 150 bills at the maximum

⑦Display panel of stacker It displays pieces of bills in the stacker and condition of the stacker. ⑧Stacker It stacks counted bills.

capacity: 500 bills at the maximum for each stackers

Handle 3 Use when you open and close side door.

Power connector Connect power cord.

LAN connector Connect LAN cord.

-2-

HOPPER BLOCK・VERIFICATION BLOCK・UPPER TRANSPORTATION BLOCK

Handle F Use when you open and close upper transportation.

Handle D Use when you open and close upper transportation.

Handle J Use when you close upper transportation.

Verification block Hopper block

Upper transportation block

Handle H Use when you open and close upper transportation.

Handle G Use when you open and close upper transportation.

Handle B Use when you open and close front of verification.

Rotate handle Use when you remove error of upper transportation.

Handle E Use when you open and close back of verification. -3-

Handle F Use when you open and close hopper.

INTERMEDIATE TRANSPORTATION BLOCK

Intermediate transportation block

Handle K Use when you open and close intermediate transportation.

Stopper Use when it keeps openinng intermediate transportation.

-4-

2.HOW TO SET INITIAL SETTINGS CONNECT BATTERY CONNECTOR

At initial, connector of battery on MAINCPU board is taken off from the board. So, you connect it to CNBAT.

2

Layout of MAINCPU board

1

CNBAT

CAUTION RISK OF EXPLOSION IF BATTERY IS REPLACED BY AN INCORRECT TYPE. DISPOSE OF THE LITHIUM BATTERY ACCORDING TO LOCAL REGULATIONS.

-5-

LOAD SETTING DATA Setting data can be loaded with RAS0040. If you want to know detail of RAS0040, refer RAS SPECIFICATIONS. (P.155) ①Check whether CF card is on the CNCF located in MAINCPU board. ②Into RAS mode. Press







③Choose “MAINTENANCE” and press ④Choose “0040 DATA” and press



keys in the sequence.

key. key.

And display changes process select menu screen.

>LOAD LOAD LOAD LOAD LOAD LOAD LOAD

<DATA> DENOMI ALL DATA >:CPU SENSOR ADJ PATTERN BASE1−SET BASE2−SET BLOCK

⑤Choose “LOAD DENOMI” and press

key.

And display changes confirmation screen. <LOAD DENOMI> LOAD? YES / NO ← → :ACCEPT WAIT

⑥Press the data. ⑦Press

key to become ”YES” blinking, and after press

key and back to process select menu screen.

⑧Choose “LOAD ALL DATA” same to the process ⑤∼⑦. ⑨Choose “LOAD SENSOR ADJ” same to the process ⑤∼⑦. ⑩Press

key more three times and end RAS mode.

-6-

key to start loading

SET THE TIME Time setting can be set in USER SETTING 1. If you want to know detail of time setting, refer users manual.

key during pressing

①press

②Choose “TIME SET” and press

key. key.

And display changes time setting screen.

TIME SET 2007/01/01 00:00:00 ▲

③Set the date and time. Press

keys to move cursol.

Press



keys to input value.

(or, press

keys to increment and decrement value.)

④Press

key and set the data of date and time.

⑤Press

key and end USER SETTING 1.

LIMPNESS-SENSOR ADJUSTMENT

---- Only at the replacement of BV-UNIT ---①Choose “PROCESS” and press

key.

②Choose “7500 BV SENSOR ADJ” and press

key.

③Press

key and check to process end normal state.

④Press

key and back to process select menu screen.

-7-

3.HOW TO DOWNLOAD PROGRAM

LAYOUT OF MAINCPU BOARD

SW1

SW2 4

ON

1

OFF ON

OFF 1

8

CNCF

DOWNLOAD MAINCPU PROGRAM

△1

・Execution from RASmode ①Insert CF card which has main program on CNCF located in MAINCPU board. ②Into RAS mode. Press





③Choose “MAINTENANCE” and press





keys in the sequence.

key.

④Choose “0080 PROGRAM LOAD” and press

key.

And display changes program select menu screen. If you want to know detail of “PROGRAM LOAD”, refer RAS SPECIFICATIONS. (P.176)

<PROGRAM LOAD> >MAIN−CPU DISP−CPU DISP−IMG BV−CPU

-8-

⑤Choose “MAIN-CPU”and press

key.

And display changes confirmation screen. <PROGRAM LOAD> LOAD? YES / NO ← → :ACCEPT WAIT

⑥Press

key to become ”YES” blinking,and after press

key to start download.

※In the download process, displays state of download to display panel of stacker.

in erasing state CPU ALL ErSE in writing state CPU ALL LoAd XX (XX: progress ratio) normal end CPU ALL PASS abnormal end CPU XXXX (XXXX: error origin) ・Execution at power on

△1

①Insert CF card which has main program on CNCF located in MAINCPU board. ②Turn on switch NO.1 of SW1 and NO.2 located in MAINCPU board. ③Turn on power switch. ④Turn off switch NO.1 of SW1 and start download. ⑤Check to see that LD2 is on. ⑥Turn off power switch and turn off switch NO.2 of SW1. DOWNLOAD MAINCPU PROGRAM AND FPGA PROGRAM

△1

・Execution at power on ①Insert CF card which has main program and FPGA program on CNCF located in MAINCPU board. ②Turn on switch NO.1 of SW2 located in MAINCPU board. -9-

③Turn on power switch. ④Turn off switch NO.1 of SW2 and start download MAINCPU program and FPGA program. ⑤Check to see that LD2 is on.

DOWNLOAD DISPLAY PROGRAM ・Execution from RASmode ①Insert CF card which has display program on CNCF located in MAINCPU board. (Display program exists two types, in whole data and in image data only.)

※Operations to program select menu screen are same to the process ②∼④ of “Execution from RASmode” of download main program.

<PROGRAM LOAD> MAIN−CPU >DISP−CPU DISP−IMG BV−CPU

⑤Choose “DISP-CPU” when you want to download whole program or choose “DISP-IMG” when you want to download only image data. After the choice, press

key. And display changes confirmation screen.

<PROGRAM LOAD> LOAD? YES / NO ← → :ACCEPT WAIT

⑥Press

key to become ”YES” blinking,and after press

key to start download.

※In the download process, displays state of download to display panel of stacker. download whole program: in writing state dSP ALL LoAd XX (XX: progress ratio) normal end dSP ALL PASS abnormal end dSP ALL

LoAd

0

download image data: in writing state dIG ALL LoAd XX (XX: progress ratio) normal end dIG ALL PASS abnormal end dIG ALL - 10 -

LoAd

0

・Execution at power on (It is only able to download whole program) ①Insert CF card which has display program(whole data) on CNCF located in MAINCPU board. ②Turn on switch NO.1 of SW1 and NO.3 located in MAINCPU board. ③Turn on power switch. ④Turn off switch NO.1 of SW1 and start download. ⑤Check to see that LD2 is on. ⑥Turn off power switch and turn off switch NO.3 of SW1. DOWNLOAD BV PROGRAM ・Direct execution by BVCPU board Layout of BVCPU board

①Turn off power switch. ②Set rotary switch (ASW) to “D” ③Turn on power switch.(Don’t insert SD card yet on the adapter.) ④Check indication of LED that it becomes to download wait state. Number of LED

0 ☆ ☆ ☆

1 ○ ☆ ☆

2 ○ ○ ☆

3 × × ☆

Download wait state Download wait state Download wait state

⑤Insert SD card on the adapter. Note: It needs a download file named with“D***_***.***” (***_***.***: file number). - 11 -

△1

It can’t download when it has more than two files. ⑥Push button switch(PSW). And check data in SD card. Number of LED

0 1 2 3 × × × ×

check successful

⑦Set rotary switch to “0”. ⑧Push button switch and start download. Number of LED

0 ☆ × ☆ × ☆ × ○

1 × ☆ ☆ × × ☆ ○

2 × × × ☆ ☆ ☆ ○

3 × × × × × × ○

Writing FLASH Writing FLASH Writing FLASH Writing FLASH Writing FLASH Writing FLASH Normal end

(MainAPL) (FPGA) (Main setting) (Main table) (Sub FPGA) (Sub table)

Note. When download process ends with abnormal state, turn on and off LEDs below. Device error of SD card or not exist any download files: LEDs turn on through 0 to 3 in the sequence. Download error: All LEDs turn on→All LEDs turn off→current state(above-mentioned) ⑨Turn off power switch. ⑩Eject the SD card on the adapter.

DOWNLOAD BV PARAMETER

・Direct execution by BVCPU board Layout of BVCPU board

- 12 -

①Turn off power switch. ②Set rotary switch (ASW) to “8” ③Turn on power switch.(Don’t insert SD card yet on the adapter.) ④Insert SD card on the adapter. Note: It needs a download file named with“HVDK****.SDF” (****.: file number). It can’t download when it has more than two files. ⑤Push button switch(PSW). And check data in SD card. Number of LED

0 1 2 3 ○ ○ × ×

Download wait state

⑥Set rotary switch to “0”. ⑦Push button switch and start download. Number of LED

0 1 2 3 ○ ○ ○ ☆ ☆ ☆ ☆ ×

Writing Writing (Abormal)

○ ○ ○ ○ ☆ ☆ ☆ ☆

Normal end Abormal end

⑧Turn off power switch. ⑨Eject the SD card on the adapter.

- 13 -

4.HOW TO TAKE LOG DATA TAKE ALL LOG DATA OF MAIN ①Check CF card onCNCF located in MAINCPU board. ②Into RAS mode. Press







③Choose “MAINTENANCE”and press ④Choose “0030 LOG” and press



keys in the sequence.

key. key.

And display changes program select menu screen.

>SAVE CLEAR CLEAR CLEAR

If you want to know detail of “LOG”, refer RAS SPECIFICATIONS. (P.150)

<LOG> ALL LOG >:CF CF LOG ALL LOG SELECT LOG

⑤Choose “SAVE ALL LOG” and press

key.

And display changes confirmation screen.

<SAVE ALL LOG> SAVE? YES / NO ← → :ACCEPT WAIT

⑥Press key to become ”YES” blinking,and after press to CF card.

key to start saving data

It is blinking ”WAIT” in saving, and after displays “END” if the saving process ends normal, or displays “ERR” if it ends abnormal. ⑦If it displays “END”, remove CF card from CNCF, and take data in folder named “LOG”. ⑧Insert the CF card on CNCF.

- 14 -

5.HOW TO MAKE PERIODIC INSPECTION TOOLS FOR PERIODIC INSPECTION

No

1 2 3 4 5 6 7 8 9 10 11 12

tools Phillips screwdriver L=103mm Flathead screwdriver L=103mm Precision driver Cleaning brush Blower(small size) Forceps Alcohol Waste clothes Digital multi tester Grease (*1) Thichness gauge(t=0.06,0.07,0.08) GSP replacement jig(Item code: JB50Z1194Z0)

(*1)

"MARUTENPU" PS2(Kyodo yushi) →for metalic parts and bearings "MARUTENPU" SA(Kyodo yushi) →for rosin parts

CONTENTS OF PERIODIC INSPECTION

units ①check Hopper block, ②check Feed block ③check Verification ①check block ②check Upper trans- ①check portation block, ②check

contents of periodic inspection

remark

foreign matter rollers and clean sensors and clean foreign matter sensors and clean foreign matter sensors and clean

Reject block

①check ②check ①check Stacker block ②check

Intermediate transportation block

foreign matter sensors and clean foreign matter sensors and clean

(note) Inspection cycle is 6 months. Please lecture cleaning method to customers due to avoid from machine trouble. When you clean up inner of the machine, mind to turn off power switch. If you don't, it will cause electric shock or injury. Don't use neutral detergent, benzine, thinner, compounded wax, etc. to clean the product. It becomes to fade, damage and cause machine trouble.

- 15 -

Model Block

UW-500 Feed block

Contents

Check feed condition

Procedure No ① Lock feed roller and

Purpose

Visually check that bills are discharged, and prevent error due to abnormal transfer of bills.

Necessary none tools

Operation time

3 min. Inspection cycle Drawing

rotate the reversing roller direction of pointing arrow. And check that it rotate smooth.

6months Remarks

reversing roller

*If it doesn't rotate smooth, foreign matters are possibly between feed roller and reversing roller. Then, please remove it.

② Feed bills and check

feed roller

visually that skew don't occurs at hopper gate. *If gate adjustment needs, refer

"HOW TO ADJUST BLOCKS"(P.85). reversing roller feed roller

- 16 -

Model Block

UW-500 Hopper, Feed

Contents

Clean sensors and rollers

Procedure No ① Check visually that foreign matter are not in feed block.

Purpose Prevent from feeding troubles Necessary Waste clothes, Alcohol, Cleaning brash, Blower tools

Operation time

5 min. Inspection cycle Drawing sensor

② Clean sensors by cleaning brash and blower. ③ Check rubber of rollers. If surface of rubber is dirty, clean by waste clothes with alcohol.

rollers

- 17 -

sensor

6months Remarks

Model Block

UW-500 Hopper block

Contents

Clean hopper sensors

No

Purpose Obviate errors of sensors Necessary Cleaning Brash,Blower tools

Operation time

5 min.

Procedure

① Hold handle 1 located display and operation panel and pull this side.

② Hold handle A and lift up.

③ Hold handle B and lift up. Front of verification block is opened.

④ Hold handle C and lift up. Clean these 6 sensors by cleaning brash and remove dust.

⑤ Set these handles in reverse sequence.

- 18 -

Inspection cycle Drawing

6months Remarks

Model Block Contents No

UW-500 Purpose Obviate errors of sensors Verification blk. Clean verification sensors

Necessary Cleaning Brash,Blower tools

Operation time

5 min.

Procedure

① Hold handle 1 located display and operation panel and pull this side.

② Hold handle A and lift up.

③ Hold handle B and lift up.

④ Clean these 16 sensors by cleaning brash and remove dust.

⑤ Set these handles in reverse sequence.

- 19 -

Inspection cycle Drawing

6months Remarks

Model Block

UW-500 Purpose Obviate errors of sensors Upr. trans, RJ Clean upper Necessary Cleaning Brash,Blower tools Contents transportation sensors Operation time 10 min. Inspection cycle Procedure Drawing No ① Hold handle 1 located display and operation panel and pull this side.

② Hold handle A and lift up.

③ Hold handle D during holding handle F and lift up until the block is fixed.

④ Clean these 8 sensors by cleaning brash and remove dust.

- 20 -

6months Remarks

No

Procedure

Drawing

⑤ Hold handle G and lift up. Clean these 8 sensors by cleaning brash and remove dust.

⑥ Hold handle H and pull this side. Clean these 8 sensors by cleaning brash and remove dust.

⑦ Hold handle 3 located side of upper transportation. Then, keep it lifting up and pull left.

⑧ Clean these 8 sensors by cleaning brash and remove dust.

⑨ Set these handles in reverse sequence.

- 21 -

Remarks

No

Procedure

Drawing

Clean sensors of upper stacker and reject stacker. (The placement of sensors are same between upper stacker and reject stacker.)

⑩ Clean these 8 sensors by cleaning brash and remove dust.

⑪ Clean these 8 sensors by cleaning brash and remove dust.

- 22 -

Remarks

Model Block Contents No

UW-500 Purpose Obviate errors of sensors Intermed. trans Clean intermed. transportation sensors

Necessary Cleaning Brash,Blower tools

Operation time

5 min.

Procedure

Inspection cycle Drawing

① Hold handle 2 located display and operation panel and lift up upper unit block.

② Clean the area of pointing arrow by cleaning brash and remove dust. If you lift up handle K without cleaning it, dust drops in the machine and causes machine trouble.

③ Hold handle K and lift up. Then, pick stopper and put into stopper holder.

Stopper holder

④ Clean these 16 sensors by cleaning brash and remove dust.

⑤ Set these handles in reverse sequence.

- 23 -

6months Remarks

TABLE OF PERIODIC REPLACEMENT Item name feed roller set (L) feed roller set (R) reversing roller set flat belt flat belt hopper base hopper base kicker belt 1 kicker roller 1 flat belt lower transfer belt flat belt flipper set flipper set flat belt flat belt flat belt flipping shaft set gas spring

Item Code JB50B1020Z0 JB50B1030Z0 JB50B2070Z0 31430973 31430792 JB50B1131Z0 JB50B1132Z0 JB50B1052Z0 JB50B1051Z0 3143T255 DJD1S3002Z0 31430751 JB50D5040Z0 JB50D5050Z0 31431022 31431201 31430484 JB50E12A0Z0 34601265

pcs. 1 1 1 2 2 1 1 3 3 2 2 2 1 1 2 2 6 4 2

Block name Feed Feed Feed Feed Feed Feed Feed Feed Feed Upper trans. Upper trans. Upper trans. Upper trans. Upper trans. Intermed. trans. Intermed. trans. Intermed. trans. Intermed. trans. After installation

- 24 -

Periodic replacement cycle either 2 years or pass 30 million sheets either 2 years or pass 30 million sheets either 2 years or pass 30 million sheets either 2 years or pass 30 million sheets either 2 years or pass 30 million sheets pass 30 million sheets pass 30 million sheets pass 15 million sheets pass 15 million sheets either 2 years or pass 30 million sheets either 2 years or pass 30 million sheets either 2 years or pass 30 million sheets either 2 years or pass 30 million sheets either 2 years or pass 30 million sheets either 2 years or pass 30 million sheets either 2 years or pass 30 million sheets either 2 years or pass 30 million sheets either 2 years or pass 30 million sheets 2 years

REPLACE PARTS OF PERIODIC REPLACEMENT

Model Block

UW-500 Upper trans.

Parts name

flipper set

Item code

JB50D5040Z0

No

Purpose Prevent from sorting troubles Necessary Phillips screwdriver tools

Operation time

15 min.

Procedure

Replacement cycle Drawing

2years Remarks

① Remove upper transportation block and reject block. (refer P.39) ② ② Remove 4 screws A (CRW3X6,black)and remove front cover of reject block.

screw A screw A ③ Remove a screw B (CRWR3X8) and remove rotary solenoid.



screw B

④ Remove E-ring(E4), washer (PWR6), and bearing. ⑤ Remove flipper set. ⑥ Assemble parts in reverse sequence.

- 25 -

Model Block

UW-500 Purpose Prevent from sorting troubles Intermed. trans. flipping shaft Necessary Parts name Phillips screwdriver tools set Item code JB50E12A0Z0 Operation time 15 min. Replacement cycle Procedure Drawing No ① Remove intermediate transportation block. (refer P.43) ② Remove a screw A (CRWR4X8) and remove adjustment bracket. ②

screw A

③ Remove a screw B (HSS3X8) and remove rotary solenoid with coupling.



screw B

- 26 -

2years Remarks

No

Procedure

④ Remove E-ring(E4), washer (PWR6), and bearing.

Drawing

Remarks



E-ring

washer

⑤ Remove a screw C (CRWR3X8).

bearing



screw C ⑥ Remove flipping shaft set. ⑦ Assemble parts in reverse sequence.

- 27 -

Model UW-500 Purpose Be able to lift up upper unit block Block After installation Parts name Item code

No

gas spring

Necessary Phillips screwdriver tools

34601265

Operation time

15 min.

Procedure

① Remove 5 screws A (ABW4X8,black)and remove upper back cover.

Replacement cycle Drawing screw A

② Remove 4 screws B (ABW4X8,black)and remove lower back cover.

screw B

③ Pull handle 1 this side and open display and operation panel.

handle 1 ④ Remove 4 screws C (ABW4X8,black)and remove hopper cover.

screw C

- 28 -

2years Remarks

No

Procedure

Drawing

⑤ Lift up upper transportation and reject block. Remove 3 screws D (CRWR3X6) and remove back cover of reject block.

screw D

⑥ Remove 3 screws E (ABW4X8,black)and remove outer cover direction of pointing arrow.

screw E

- 29 -

Remarks

No

Procedure

Drawing

Remarks

⑦ Hold handle 2 and open upper unit block. Then, lift up it and put GSP replacement jig into 2 holes.(located at circles in the drawing)

(Each blocks are omitted for easily viewable, so don't have to remove them.) ⑧ Remove 2 screws F (CRW3X12) and remove each pivots direction of pointing arrow.

screw F

screw F

⑨ Remove safety clip and gas spring to down. pivot

⑩ Assemble parts in reverse sequence.

- 30 -

LAYOUT OF SENSOR AND ACTUATOR

A : Hopper block B : Feed block C : Verification block D : Upper transpotation and Reject block E1 : Intermediate transpotation block

PS*: photo sensor △ transmitter ▲ receiver PI*: photo interrupter MDC*: DC motor SM*: stepping motor LSD*: rotary solenoid SW*: switch FAN*: fan : prism (X* means number of prisms) PI A 01 (

) Position of device (L: left C: center R: right that you see from the hopper) No. of device Block Device type

E2 : Stacker block Z : Upper unit block

- 31 -

6.HOW TO REPLACE UNITS OR PARTS TOOLS FOR MAINTENANCE

No 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 (*1) (*2)

tools Phillips screwdriver L=103mm Flathead screwdriver L=103mm Phillips screwdriver(small) L=150mm Flathead screwdriver(small) L=150mm Phillips screwdriver(long shaft) L=250mm Ratchet type screwdriver L= 39mm Precision driver Long nose pliers Nipper Micro nipper Monkey wrench(size: 20mm) Pliers Hexagonal wrench(M3∼M10) Ratchet type wrench(M3∼M8) Ratchet type wrench(flathead screwdriver) Forceps Oil(suitable for DTE oil heavy medium) Grease(suitable for Moly-paste) Knife Penlight Soldering iron, Solder Cleaning brush Blower(small) Flat file(second-cut) Combination wrench(M4、M5) Spanner(M3∼M8) Bench rule(150mm) Solder wick Vinyl tape Digital type tester Alcohol Waste clothes Grease (*2) INSULOK tie Thickness gauge(t=0.06) Tension gauge(Spring scale) GSP replacement jig(Item code: JB50Z1194Z0) There are standard tools from No.1 to No30 "MARUTENPU" PS2(Kyodo yushi) →for metalic parts and bearings "MARUTENPU" SA(Kyodo yushi) →for rosin parts

【CAUTION】 Mind to take off electrical plug from socket when you replace units or parts.

- 32 -

HOPPER UNIT

No 1

Place Procedure of removal Hopper ①Remove feed block.(refer P.34) ②Remove a joint connector. ③Remove 4 screws A(ABW4X8,black) and remove hopper block. ④Assemble parts in reverse sequence. ⑤Turn power on and execute sensor adjustment of hopper block (RAS6100). ⑥Execute "SAVE ALL DATA" (RAS0040). ⑦Turn off and on power, and check to boot without any errors.

Drawing ②

connector



screw A

- 33 -

FEED UNIT

No 1

Place Feed

Procedure of removal ①Remove 5 screws A (ABW4X8,black)and remove upper back cover. ②Pull handle 1 this side and open display and operation panel. ③Remove 4 screws B (ABW4X8,black)and remove hopper cover. ④Hold handle A and lift up to open BV cover.

Drawing ①



handle 1

screw A



screw B ④

handle A

- 34 -

No 2

Place

Procedure of removal ⑤Hold handle D and lift up to open upper transportation block and reject block. ⑥Remove 3 screws C (ABW4X8,black) and remove upper cover direction of pointing arrow. ⑦Remove 2 connectors on I/O-CORE board. ⑧Remove timing belt sided of feed block during turning rotate handle.

Drawing ⑤



screw C handle D ⑦ CNZ31

CNZ29



rotate handle timing belt

- 35 -

Place

No 3

Procedure of removal ⑨Hold handle B and open verification block. ⑩Remove 4 screws D(ABW4X8,black) and remove feed block. ⑪Assemble parts in reverse sequence. ⑫Turn power on and execute sensor adjustment of feed block (RAS6100). ⑬Execute "SAVE ALL DATA" (RAS0040). ⑭Turn off and on power, and check to boot without any errors. 【CAUTION】 ・Be pressing the block to X direction when you fix it.

Drawing ⑨

handle B



screw D

X Y

- 36 -

BILL VERIFICATION (BV) UNIT HVD-250

No 1

Place BV

Procedure of removal ①Pull handle 1 this side and open display and operation panel. ②Open BV cover. Open upper transportation block and reject block.. ③ Pull "nylatche" and remove clamp(RST) on cover and cover. ④Remove 2 connectors on BVCPU board.

Drawing ①



handle 1

handle D



handle A



CNPWR clamp(RST)

nylatche

- 37 -

CNIF

No 2

Place

Procedure of removal ⑤Remove 2 timing belts sided of feed block during turning rotate handle. ⑥ Remove 5 screws A(ABW4X8,black) and remove verification block. ⑦Assemble all parts in reverse sequence.

【CAUTION】 ・Don't forget fixing the ground lead.

Drawing screw A ⑤

rotate handle



timing belt

screw A

- 38 -

UPPER TRANSPORTATION UNIT AND REJECT UNIT

Place Procedure of removal No 1 Upr. trans. ①Remove 5 screws A (ABW4X8,black)and remove upper back cover. RJ ②Remove 5 connectors on I/O-CORE board. ③Remove a joint connector. ④Pull handle 1 this side and open display and operation panel. ⑤Hold handle A and lift up to open BV cover.

Drawing ①

② ③

CNZ21

CNZ24 joint connector

CNZ25

screw A CNZ22 ④



handle A handle 1

- 39 -

CNZ23

No 2

Place

Procedure of removal ⑥Remove 3 screws B (ABW4X8,black) and remove upper cover direction of pointing arrow. ⑦Hold handle 3 located side of upper transportation. Then, keep it lifting up and pull left. ⑧Remove 4 screws C (ABW3X6,black)and remove side door. ⑨Remove 3 screws D (ABW4X8,black), remove a screw E (ABW3X6,black) and remove left side cover.

Drawing ⑥



screw B handle 3



⑨ screw C

screw C

screw D

- 40 -

screw E

Place

No 3

Procedure of removal ⑩Hold handle D and lift up to open upper transportation block and reject block. ⑪Remove timing belt sided of verification block during turning the rotate handle. ⑫Remove 3 screws F (ABW4X8,black)and remove upper transportation block and reject block. ⑬Assemble parts in reverse sequence. 【CAUTION】 ・Before assemble, check and adjust side door. (How to adjust side door, refer P.129) ⑭Turn power on and execute sensor adjustment of upper transportation block and reject block (RAS6100). ⑮Execute "SAVE ALL DATA" (RAS0040). ⑯Turn off and on power, and check to boot without any errors.

Drawing ⑩



timing belt

handle D rotate handle ⑫

screw F

screw F

- 41 -

If side door hasn’t opened ・・・ The side door doesn’t open from outside of machine because of wrong assembling or other reason. Then, see below and open it. ①Pull handle 1 this side and open display and operation panel. ②Hold handle A and lift up to open BV cover. ③Hold handle D and lift up to open upper transportation block and reject block. ④Insert a screwdriver back side gap of reject block (right side that you see from hopper) and touch locking shaft with under. ⑤Pull up locking shaft and push forward to unlock side door.

locking shaft

- 42 -

INTERMEDIATE TRANSPORTATION UNIT

※Regarding the modification for TYPEⅡ, refer to the modification manual(TMB6-7416)△4 No 1

Place

Procedure of removal

Intermed. ①Remove 4 screws A (ABW4X8,black)and remove lower back cover. trans. ②Remove a connector on STDR board. ③Remove 2 screws B (ABW4X8,black)and remove timing belt from motor bracket. ④Hold handle 2 and open upper unit block.

Drawing ①



screw A



timing belt

CNE6



screw B

- 43 -

handle 2

No 2

Place

Procedure of removal ⑤Remove 3 screws C (ABW4X8,black)and slide STR cover. ⑥Remove 2 connectors and remove STR board. ⑦Loosen 2 screws D (CRW3X6) and remove cover set. ⑧Remove 2 screws E (ABW4X8,black)and loosen 2 screws F (ABW4X8,black). Hold carrying handle and remove intermediate transportation block during lifting up and pulling this side. ⑨Assemble parts in reverse sequence. ⑩Turn power on and execute sensor adjustment of intermediate transportation block (RAS6100). ⑪Execute "SAVE ALL DATA" (RAS0040). ⑫Turn off and on power, and check to boot without any errors.

Drawing ⑤, joint connector ⑥

screw C

remove harness through this place ⑧



carrying handle

screw D screw E

Back of the machine

screw F

- 44 -

Place

No 3

Procedure of removal 【FOR UW-500V】 ⑬Open upper unit block. ⑭Loosen 1 screw G(CBWR4X8) ⑮Put fixing bracket pressing to direction of pointing arrow and tighten 1 screw A(CBWR4X8). 【CAUTION】 At the UW600 installation do not put fixing racket. Drawing





⑮ screw G screw G

fixing bracket

- 44a - 43 -

STACKER UNIT

※Regarding the modification for TYPEⅡ, refer to the modification manual(TMB6-7416)△4 No 1

Place Stacker

Procedure of removal ①Remove intermediate transportation block.(refer P.43) ②Loosen 2 screws A (ABW4X8,black)and slide stacker block this side. ③Remove 2 connectors and remove stacker block above. ④Assemble parts in reverse sequence. ⑤Turn power on and execute sensor in order to remove: adjustment of stacker block (RAS6100). ⑥Execute "SAVE ALL DATA" (RAS0040). ⑦Turn off and on power, and check to boot without any errors. 【CAUTION】 ・Keep in order to remove the stacker. ・Be pressing the stacker to Y direction when you fix it.

4

1

2

3

Drawing ②

Y X

screw A ③

connector

- 45 -

POWER SUPPLY

No 1

Place

Procedure of removal

Power supply

①Take off electrical plug from socket. And don't touch power supply at least 6 minutes. ②Remove 4 screws A (ABW4X8,black)and remove lower back cover. ③Remove 7 connectors on STDR board. ④Remove 3 screws B(CRWR4X8)and remove bracket of STDR board. ⑤Remove 3 connectors on power supply, a joint connector of each and a clamp.

Drawing ②



screw A





connecto r connector

connector

connector screw B

- 46 -

clamp

No 2

Place

Procedure of removal ⑥Remove 2 screws C(CRWR4X8)and remove upper bracket of power supply. ⑦Remove 2 screws D(CRWR4X8)and remove lower bracket of power supply. ⑧Remove 4 screws E(CRWR4X8)and remove power supply from bracket. ⑨Remove shorting connector from CN1 and connect it to CN1 of new power supply. ⑩Assemble parts in reverse sequence.

Drawing ⑥



screw C

screw D

CN1

⑧⑨

screw E

- 47 -

DC MOTOR OF BILL HOLDER

Place Procedure of removal No ①Remove feed block. (refer P.34) 1 DC motor ②Remove a joint connector. ③Remove 2 screws A(CRW3X28)and remove DC motor. ④Remove 2 screws B(HSS4X4)and remove gear. ⑤Assemble parts in reverse sequence. 【CAUTION】 ・In assmble, adjust placement of the gear. (refer P.76)

Drawing ②,③

screw A

connector



screw B

- 48 -

STEPPING MOTOR OF FEED ROLLER

No 1

Place

Procedure of removal

Stepping ①Remove feed block. (refer P.34) motor ②Remove a joint connector. ③Remove 2 screws A(CRW4X12)and remove SM motor. ④Remove 2 screws B(HSS4X4)and remove gear. ⑤Assemble parts in reverse sequence. 【CAUTION】 ・In assmble, adjust placement of the gear. (refer P.82) ・Be pressing the motor when you fix it. (refer P.82)

Drawing ②



connector screw A ④ screw B

- 49 -

COOLING FAN

No 1

Place Fan

Procedure of removal ①Remove feed block. (refer P.34) ②Remove a joint connector. ③Remove 2 screws A(CRW4X20)and remove cooling fan. ④Assemble parts in reverse sequence.

Drawing ②,③

connector

screw A

- 50 -

DC MOTOR OF UPPER TRANS.

Place Procedure of removal No ①Remove upper transportation block and reject block. (refer P.39) 1 DC motor ②Remove 4 screws A(CRWR3X6)and remove motor cover. ③Remove 3 screws B(CRWR4X8)and remove motor bracket. ④Remove 3 screws C(CRS5X8)and remove motor. ⑤Remove 2 screws D(HSS4X4)and remove timing pulley. ⑥Assemble parts in reverse sequence.

【CAUTION】 Drawing ①



screw B

screw A





screw D

screw C

- 51 -

SOLENOID OF UPPER TRANS.

No 1

Place

Procedure of removal

Rotary ①Remove upper transportation block and reject block. (refer P.39) solenoid ②Remove 4 screws A(CRW3X6, black)and remove front cover of reject block. ③Remove a screw B(CRWR3X8)and remove rotary solenoid. ④Assemble parts in reverse sequence. 【CAUTION】 ・In assmble, adjust placement of flipper. (refer P.101)

Drawing ②

screw A

screw A ③

screw B

- 52 -

FLIPPER SET OF UPPER TRANS.

Place

No 1

Flipper

Procedure of removal ①Remove rotary solenoid of upper transportation block and reject block. (refer P.52) ②Remove 3 screws A(CRW3X6, black) and remove back cover of reject block. ③Remove 4 screws B(CRW3X6) and remove guide plate. ④Remove E-ring(E4), washer (PWR6) and bearing. ⑤Remove flipper set. ⑥Assemble parts in reverse sequence. 【CAUTION】 ・In assmble, adjust placement of flipper. (refer P.101)

Drawing ②



screw A screw B



E-ring

washer

bearing

- 53 -

STEPPING MOTOR OF UPPER TRANS.

No 1

Place

Procedure of removal

Stepping ①Remove 3 screws A(CRW3X6, black) and remove back cover of reject block. motor ②Remove a joint connector. ③Remove 2 screws B(CRWR3X6) and remove motor bracket. ④Remove 2 screws C(CRWR3X6) and remove stepping motor. ⑤Assemble parts in reverse sequence.

Drawing ①

② connector

screw A





screw C

screw B

- 54 -

DC MOTOR OF INTERMED. TRANS.

Place Procedure of removal No ①Remove 4 screws A(ABW4X8, black) and remove lower back cover. 1 DC motor ②Remove 2 screws B(ABW4X8, black) and remove timing belt. ③Remove a connector on the motor and remove motor bracket. ④Remove 2 screws C(CRWR4X8, black) and remove DC motor. ⑤Remove 2 screws D(HSS4X4) and remove timing pulley. ⑥Assemble parts in reverse sequence. 【CAUTION】 ・In assmble, adjust placement of timing pulley. (refer P.106)

Drawing ①



screw A



timing belt

screw B

screw C ④ screw D

screw C connector

- 55 -

SOLENOID OF INTERMED. TRANS.

No 1

Place

Procedure of removal

Rotary ①Remove intermediate transportation block. (refer P.43) solenoid ②Remove a screw A(CRWR4X8) and remove adjustment bracket. ③Remove a screw B(HSS3X8) and remove rotary solenoid with coupling. ④Remove a screw C(HSS3X8) and remove solenoid. ⑤Assemble parts in reverse sequence. 【CAUTION】 ・In assmble, adjust placement of flipper. (refer P.107 )

Drawing ②

screw A ③



screw C

screw B

- 56 -

FLIPPING SHAFT SET OF INTERMED. TRANS.

No 1

Place Flipping shaft

Procedure of removal ①Remove rotary solenoid of intermediate transportation block. (refer P.56) ②Remove E-ring(E4), washer (PWR6) and bearing. ③Remove a screw A(CRWR3X8). ④Remove flipping shaft set. ⑤Assemble parts in reverse sequence. 【CAUTION】 ・In assmble, adjust placement of flipper. (refer P.107)

Drawing ②

③ E-ring

washer

bearing screw A

- 57 -

STEPPING MOTOR OF STACKER

No 1

Place

Procedure of removal

Stepping ①Remove stacker block. (refer P.45) motor ②Remove a joint connector. ③Remove 2 screws A(CRWR3X8) and remove stepping motor with motor bracket. ④Assemble parts in reverse sequence. 【CAUTION】 ・Mind to take the earth by earth cord.

Drawing ②

connector



screw A earth cord

- 58 -

PLACEMENT OF ELECTRIC BOARDS

DISP board LED1 board

Front cover LED2 board

SW board

I/F block I/F board

I/O-CORE board MAINCPU board

Upper unit block

PWR-AC board

STDR board

PWR-DC board

Lower unit block TABLE OF ELECTRIC BOARDS

No. units board name 1 Upper unit MAINCPU block I/O-CORE 2 3 STDR 4 Lower unit LED2 block PWR-DC 5 6 PWR-AC 7 DISP Front 8 cover SW 9 LED1 10 I/F block I/F

board code G-5508 G-5535 G-5487 G-5486 G-5511 G-5550 G-5512 G-5564 G-5485 G-

role of the board remarks main control drive upper unit drive lower unit display stacker 7-seg LED supply DC power supply AC power, power failure detection control LCD, operating key control operating switch, buzzer display upper 7-seg LED

- 59 -

MAINCPU BOARD

Place Procedure of removal No 1 MAINCPU ①Remove 5 screws A (ABW4X8,black) and remove upper back cover. board

②Remove 8 connectors on MAINCPU board. ③Remove 6 screws B (CRW3X30) and remove MAINCPU board. ④Connect battery connector of new board to CNBAT. ⑤Assemble parts in reverse sequence. ⑥Download main program. (refer P. 8) ⑦Execute "LOAD ALL DATA" and "LOAD SENSOR" (RAS0040). ⑧Execute "CLEAR ALL LOG" (RAS0030). ⑨Execute "TIME SET" (USER SETTING1). ⑩Turn off and on power, and check to boot without any errors.

【CAUTION】 ・In assmble, take care of pinching harness.

Drawing ①

②,③

screw A

CNZ9 CNZ8

CNZ7

CNZ5

screw B

CNZ3

CNZ1

CNZ13

CNZ12

- 60 -

I/O-CORE BOARD

Place Procedure of removal No 1 I/O-CORE ①Remove 5 screws A (ABW4X8,black) and remove upper back cover. board

②Remove 8 connectors on MAINCPU board. ③Remove 12 connectors on I/O-CORE board. ④Remove 6 screws B (CRW3X30) and remove MAINCPU board. Remove 4 screws C (CRW3X15) and remove I/O-CORE board. ⑤Assemble parts in reverse sequence. ⑥Execute sensor adjustment of all blocks (RAS6200). ⑦Execute "SAVE ALL DATA" (RAS0040). ⑧Turn off and on power, and check to boot without any errors. 【CAUTION】 ・In assmble, take care of pinching harness.

Drawing ①

②,③

screw A

CNZ9 CNZ8

CNZ7

CNZ5

CNZ31 CNZ27 CNZ29 CNZ21

CNZ24

connector

CNZ3

CNZ1

CNZ13

CNZ12

CNZ20 CNZ34 CNZ22 CNZ23 CNZ28 CNZ25

MAINCPU board

I/O-CORE board



screw B

screw C

- 61 -

STDR BOARD

No 1

Place STDR board

Procedure of removal ①Remove 4 screws A (ABW4X8,black)and remove lower back cover. ②Remove 7 connectors on STDR board. ③Remove STDR board from pierce holds. ④Assemble parts in reverse sequence. ⑤Execute sensor adjustment of stacker block (RAS6100). ⑥Execute "SAVE ALL DATA" (RAS0040). ⑦Turn off and on power, and check to boot without any errors. 【CAUTION】 ・In assmble, take care of pinching harness. ・Check that the board is locked by pierce holds.

Drawing ①



CNE3

CNE4

CNE5 CNE6

CNE7 screw A

CNE1 CNE9



STDR board

- 62 -

PWR-DC BOARD

No 1

Place

Procedure of removal

PWR-DC ①Remove 4 screws A (ABW4X8,black)and remove lower back cover. board ②Remove 10 connectors on PWR-DC board. ③Remove PWR-DC board from pierce holds. ④Assemble parts in reverse sequence. 【CAUTION】 ・In assmble, take care of pinching harness. ・Check that the board is locked by pierce holds.

Drawing ①

② CNP12

CNP11

CNP9

CNP8 CNP7

CNP6

screw A CNP1 ③

PWR-DC board

- 63 -

CNP2

CNP3

CNP4

PWR-AC BOARD

No 1

Place

Procedure of removal

PWR-AC ①Take off electrical plug from socket. board ②Remove 4 screws A (ABW4X8,black)and remove lower back cover. ③Remove 10 connectors on PWR-DC board.

Drawing ②



screw A

- 64 -

No 2

Place

Procedure of removal ④Remove 5 connectors on PWR-AC board. ⑤Remove PWR-AC board from pierce holds. ⑥Assemble parts in reverse sequence. 【CAUTION】 ・In assmble, take care of pinching harness. ・Check that the board is locked by pierce holds.

Drawing ④

CNP22

CNP21

CNP20

CNP23

CNP24



PWR-AC board

- 65 -

LED2 (STACKER LED) BOARD

No 1

Place LED2 board

Procedure of removal ①Hold handle 2 and open upper unit block. ②Remove 3 screws A (ABW4X8,black)and slide STR cover. ③Remove a connector and remove STR cover.

Drawing ①



handle 2 ③

joint connector

remove harness through this place

- 66 -

screw A

Place

No 2

Procedure of removal ④Remove 3 screws B(TSPP4X12)and remove LED2 board cover. ⑤Remove a connector. ⑥Remove 2 screws C(CRWR3X6) of each and remove LED2 board. ⑦Assemble parts in reverse sequence. 【CAUTION】 ・In assmble, take care of pinching harness.

Drawing ④

screw B

⑤,⑥

screw C

connector screw C

- 67 -

DISP BOARD

No 1

Place DISP board

Procedure of removal ①Pull handle 1 this side and open display and operation panel. ②Remove 2 screws A(CRWR3X6) of each and remove ball catch.

Drawing ①

handle 1



screw A

- 68 -

No 2

Place

Procedure of removal ③Remove 4 screws B(CRWR4X8) and remove 2 screws C(CRWR3X16).

Drawing ③ screw C

screw B

screw B

bracket set

front cover

- 69 -

No 3

Place

Procedure of removal ④Remove 2 screws D(CRWR4X8) and remove front cover. ⑤Remove a connector on DISP board. ⑥Remove 2 screws E(CRWR3X6) and remove DISP board. ⑦Assemble parts in reverse sequence. ⑧Download display program. (refer P.10) 【CAUTION】 ・In assmble, take care of pinching harness.

Drawing ④ screw D

⑤,⑥

screw E

CND1

- 70 -

SW BOARD

No 1

Place SW board

Procedure of removal ①Remove front cover.(refer DISP BOARD ①∼④,P.68) ②Remove a connector on SW board. ③Remove 4 screws A(CRWR3X6) and remove SW board. ④Assemble parts in reverse sequence. 【CAUTION】 ・In assmble, take care of pinching harness.

Drawing ②,③ CNSW1

screw A

- 71 -

LED1 (DISPLAY LED) BOARD

No 1

Place LED1 board

Procedure of removal ①Remove front cover.(refer DISP BOARD ①∼④,P.68) ②Remove a connector on LED1 board. ③Remove 3 screws A(CRWR3X6) and remove LED1 board. ④Assemble parts in reverse sequence. 【CAUTION】 ・In assmble, take care of pinching harness.

Drawing ②,③

screw A

CN1

- 72 -

I/F BOARD for UW-500CNS

Place Procedure of removal No 1 I/F BOARD ①Pull handle 1 this side and open display and operation panel. ASSY. ②Open BV cover. Open upper transportation block and reject block. ③ Remove 1 screw A (CRWR3X6) and remove cover. ④Remove 1 connector on I/F board.

Drawing ①



handle 1

handle D ④



CNIF screw A

- -72-a 73 -

handle A

No 2

Place

Procedure of removal ⑤Remove 5 screws B (CB4X6,black) and remove back cover. ⑥Remove 2 screws C (CRWR3X6) and remove I/F bracket. ⑦Remove 2 screws C (CRWR3X6) and remove I/F board. ⑧Assemble all parts in reverse sequence. 【CAUTION】 ・In assmble, take care of pinching harness.

Drawing ⑤



screw C

screw B



screw D

- -72b 72 -

IF5 BOARD for UW-500V

Place Procedure of removal No 1 IF5 Board ①Remove 2 screws A (ABW4X10,black) and remove Display Stand Assy. Remove 1 screw B (ABW4X10,black) and remove Nylon Clamp. Remove 3 screws C (ABW4X8,black) and remove Rear Cover . ②Remove 3 connectors (CNUA1,CNACT,CNPWR). ③Remove 1 connector (CNZ5). Remove 1 screw D (CRWR4X8) and remove the ground lead Remove 2 screws E (CRWR3X6) and remove Connector Bracket

while rotating in the direction of the arrow. ④Remove 3 screws F (CRW3X18), 1 screw G (CRW3X6) and remove IF5 board and remove the ground lead. ⑤Assemble all parts in reverse sequence. 【CAUTION】 ・In assmble, take care of pinching harness.

Drawing ①

Display Stand Assy



Rear Cover

IF5 Board

CNUA1 CNACT

CNPWR Nylon Clamp screw A screw B screw C CNPAD





CNZ5

Connector Bracket

Connector Bracket IF5 Board

screw F

screw E screw D

Ground lead

--72c 60 -72-

screw G

7.HOW TO ADJUST UNITS HOPPER BLOCK

Model Block

(note)

UW-500 CURRENCY SORTER A:Hopper



A1-01



… …screw lock

JB50A10D1Z0 bill guide plate L A JB50A10E1Z0 bill guide plate R

place to install lock screws into adjust φ3.4 holes during pressing direction A

If it isn't achieve- Remarks ment feeding adjust for ※ trouble using target countries country ①India skew ②Chinese Taipei

JB50A10D1Z0 bill guide plate L A JB50A10E1Z0 bill guide plate R

screw lock

loose screw

Impor tanc e

Item code Item name

Quality feature

Standard of judgment

Way to check

paste screw head visual which locked check

JB50 A10C1







180±0.2

JB50 A10D1

※ target countries ①China ②Iran ③Thailand ④Denmark ⑤Romania ⑥Korea ⑦Hong Kong/Macau ※ target countries ①Japan ②EURO area ③USA ④Venezuela ⑤Russia ⑥Brazil ⑧Indonesia ⑨Mexico

JB50 A10E1

B A

⑩Nigeria ⑪Canada ⑫South africa ⑬Philippine ⑭Norway ⑮UK ⑯Sweden ⑰Australia



B A

169±0.2

B 164±0.2





A1-01 TMB6-7341 - 73 -

Model Block

Impor tanc e

Item code Item name JB50A2042Z0 bill holder

(note)

UW-500 CURRENCY SORTER A:Hopper

Quality feature movement

A A JB50A2111Z0 grease washer(2 places) JB50A10A0Z0 side plate L set JB50A10B0Z0 side plate R set DBE0A214PZ0 movement spur gear check A JB50A1072Z0 rack DBE0A214PZ0 spur gear A JB50A1072Z0 rack

direction of install

DBE0A214PZ0 spur gear A JB50A1072Z0 rack

grease

Standard of judgment

A2-01

Way to check

able to move check lightly direction of pointing arrow of supporting point (a) grease between visual washer and side check plate, and sliding part of side plate bill holder moves smooth

… …grease B

GB

check

left spur gear and check right one are same phase grease between visual spur gear and rack check

… If it isn't achievement skew

JB50 A2011

Remarks

JB50 A2021

JB50 A2032

DBE0 A214P

machine trouble

DBE0 A214P

machine trouble

tilt bill holder

GB GB JB50 A2042

abrasion

JB50 A2111

JB50 A10A0

DBE0 A214P

JB50 A1072

fix two gears same phase to the shaft

JB50 A10B0

JB50 A2111

GB JB50 A1072

A2-01 TMB6-7341 - 74 -

Model Block

Impor tanc e

Item code Item name

JB50A1022Z0 hopper JB50A2032Z0 A JB50A2042Z0 bill holder JB50A2061Z0 joint block

(note)

UW-500 CURRENCY SORTER A:Hopper

Quality feature

Standard of judgment



A2-02

Way to check

parallelism of pressing bill holder check hopper and bill to direction A and holder then hopper and bill holder are parallel (B=0°)

… If it isn't achievement catch bills

Remarks

bad-looking

JB50 A2032

JB50 A2061

JB50 A1022







A2-02 TMB6-7341 - 75 -

Model Block

(note) G A …grease A

UW-500 CURRENCY SORTER A:Hopper

GB

A3-01

Impor tanc e

Item code Item name JB50A3021Z0 spur gear

Quality feature

Standard of judgment

place to install A=2.5±0.5mm

Way to check adjust

… …grease B …

If it isn't achievement abrasion

Remarks

GB 3234 0368

A GB JB50A3021Z0 spur gear A DBE0A207PZ0 spur gear

backlash

(0.02∼0.06mm)

touch

abrasion

DBE0A207PZ0 spur gear A 3100-0975 spur gear

backlash

(0.02∼0.06mm)

check

abrasion

JB50A3021Z0 spur gear A DBE0A207PZ0 spur gear 3100-0975 spur gear DBE0A207PZ0 spur gear A 3100-0975 spur gear

grease

grease

grease supporting visual point pin check

abrasion

JB50A3061Z0 lever 1

grease

grease sliding part visual and supporting check point pin

abrasion

grease pin

abrasion

JB50 A3021

abrasion

GB

A 3234-0368 collar

grease gear tooth visual check

adjust when fix motor of bill holder

grease

visual check

A

3532 0050

3100 0975

DBE0 A207P

broken

JB50 A3021

broken 3532-0050 twisted spring

grease

grease hook of spring

visual check

JB50 A3061

broken

A

GB

A3-01 TMB6-7341 - 76 -

Model Block

(note)

UW-500 CURRENCY SORTER A:Hopper



A3-02

Impor tanc e

Item code Item name

3100-0975 spur gear A PIA04

Quality feature gap between interrupter

Standard of judgment equable gaps (a、a’≧0.5mm, D=3.5mm)

Way to check check

… If it isn't achievement broken

Remarks

(place of bill hold detection) (state detection)

3100-0975 spur gear A PIA05

gap between interrupter

equable gaps (b、b’≧0.5mm, E=3.5mm)

check

broken

JB50A3051Z0 detector A PIA01

gap between interrupter

equable gaps (c、c’≧0.5mm, F=3.5mm)

check

broken

(place detection)

PIA04 D

PIA05 E

PIA01 F

A3-02 TMB6-7341 - 77 -

Block

Impor tanc e

Item code Item name JB50A4071Z0 poly-pile tape

A

(note) G A …grease A

UW-500 CURRENCY SORTER A:Hopper

Quality feature place to tape

Standard of judgment ・A=11mm±1mm ・flat

A4-01

Way to check visual check

GB

… …grease B



… …screw lock (blue)

If it isn't achieve- Remarks ment degreasing unglued the object before taping

JB50 A4071

flat

Model

JB50 A4011

A4-01 TMB6-7341 - 78 -

Model Block

(note)

UW-500 CURRENCY SORTER A:Hopper

GB

A4-02

Impor tanc e

Item code Item name

Quality feature

Standard of judgment no grease

… …grease B …

If it isn't achieve- Remarks ment degreasing partial solvent shaded area degreasin cracking (except Eg ring groove) Way to check

JB50A4021Z0 shaft

degreasing

JB50A4031Z0 shaft

degreasing

no grease

partial solvent degreasin cracking g

A JB50A10A0Z0 side plate L set JB50A4031Z0 shaft

grease

grease hook of spring

visual check

broken

A JB50A4061Z0 supporting point bracket JB50A4021Z0 shaft

grease

grease plugging part of shaft

visual check

moving hard

JB50 A4011 JB50 A4031

degreasing shaded area (except Ering groove)

GB JB50 A4061 JB50 A10A0

JB50 A4021

JB50 A4021

GB JB50 A4031

- 79 -

A4-02 TMB6-7341

FEED BLOCK

Model Block

(note)

UW-500 CURRENCY SORTER B:Feed



B1-01

Impo rtanc e

Item code Item name

Quality feature

Standard of judgment

Way to check

… If it isn't achieve- Remarks ment abrasion gap exist between feed roller and feed base in visual check

B JB50B1020Z0 JB50B1030Z0 feed roller set JB50B1131Z0 feed base A JB50B1011Z0 feed shaft

gap between gap exist around feed roller and feed roller feed base (a≧0.3)

check

rattle

c= no rattle

check

feeding trouble

no rattle to install JB50B1080 and JB50B1311

A JB50B1020Z0 JB50B1030Z0 feed roller set

rattle

d= no rattle

check

feeding trouble

fix shaft with no rattling in assembling

B 11320736 timing pulley set

place to install pressing direction check e

abrasion belt

JB50 B1131

JB50 B108A

JB50 B1030

JB50 B1020

abnormal sound

JB50 B1011

1132 0735 - 80 -

B1-01 TMB6-7341

Model Block

(note)

UW-500 CURRENCY SORTER B:Feed



B1-02

Impo rtanc e

Item code Item name

A JB50B1020Z0 JB50B1030Z0 feed roller JB50B1051Z0 JB50B1071Z0 kicker roller A JB50B1020Z0 JB50B1030Z0 feed roller JB50B108AZ0 link block F set B JB50B108AZ0 link block F set

Quality feature

Standard of judgment

Way to check

phase between pass through jig adjust feed roller and into hole of shafts kicker roller when rubber places in drawing

… If it isn't achievement feeding trouble

JB50 B1020

JB50 B1071

JB50 B1041

JB50 B1051

JB50 B108A

phase between place to install feed roller and referenced in link block F set drawing

adjust

feeding trouble

gap between interrupter

check

broken

equable gaps (a、a'≧0.5mm, b=4.5mm)

Remarks

pass through jig into hole of shafts JB50 B1061

JB50 B1011 A

JB50 B108A

JB50 B1020

A

JB50 B108A B

JB50 B1020 B1-02 TMB6-7341 - 81 -

Model Block

(note) G A …grease A

UW-500 CURRENCY SORTER B:Feed



B1-03

Impo rtanc e

Item code Item name

Quality feature

Standard of judgment

Way to check

B JB50B1301Z0 motor bracket JB50B4020Z0 side plate R set

place to install pressing JB50B1341 to direction A

adjust

C JB50B1331Z0 helical gear JB50B1341Z0 helical gear

grease

grease gear tooth visual check

C JB50B1301Z0 motor bracket

screw lock

paste screw head visual which locked check

B JB50B1341Z0 spur gear

place to install C=1mm±0.5mm adjust

… …screw lock …

If it isn't achieve- Remarks ment abrasion / loss of synchronism motor of feed roller abrasion

JB50 B1311

JB50 B1301



loose screw

abrasion

JB50 B1341

JB50 B4020



JB50 B1341

JB50 B1331

GA JB50 B4020

JB50 B1301

B1-03 TMB6-7341 - 82 -

Model Block

(note) G A …grease A

UW-500 CURRENCY SORTER B:Feed

… GB …grease B

B1-04

Impo rtanc e

Item code Item name

C bearing

Quality feature grease

Standard of judgment

Way to check

grease between visual shaft and bearing check

… If it isn't achievement abrasion shaft

Remarks

shaft and bearing of C JB50B108AZ0 link block F

grease

grease sliding part visual of bearing check

parts

GA

abrasion cam

JB50 B108A

JB50 B2160

GB

B1-04 TMB6-7341 - 83 -

Model Block

(note)

UW-500 CURRENCY SORTER B:Feed

Item code Item name

B JB50B1161

reinforcing guide plate JB50B11B1 lower reinforcing plate B



place to install pressing direction adjust A with 30g-weight

If it isn't achieve- Remarks ment into foreign matter

screw lock

loose screw

Quality feature

Standard of judgment

Way to check

paste screw head visual which locked check

…screw lock …

B1-05

Impo rtanc e



JB50 B2160

A ネ

(6 places) JB50 B1161

JB50 B11B1

(2 pieces)

B1-05 TMB6-7341 - 84 -

Model Block

(note)

UW-500 CURRENCY SORTER B:Feed



B2-01

Impo rtanc e

Item code Item name

A JB50B1020Z0 JB50B1030Z0 feed roller set JB50B2070Z0 reversing roller

Quality feature gate pressure

Standard of judgment A=1.4±0.3N

Way to check adjust

difference of rollers: less than 0.2N adjustment place is written in drawing



… …screw lock

If it isn't achieve- Remarks ment Thickness gauge feeding (0.06mm) puts between trouble skew

rubber part of feed roller and reversing roller, and press feed roller by hand to fix and measure by tension gauge to pull thickness gauge. (pulling speed: 1mm/s) caution: ・clean thickness gauge ・placement of feed roller ・gap adjustment turn clockwise→thick turn counter-clockwise →thin

A JB50B2070Z0 reversing roller set

direction of rotation

direction of check pointing arrow B in drawing

feeding trouble

B JB50B20A0Z0 gate stay set

place to install pressing direction adjust C

feeding trouble

screw lock

loose screw

A JB50B2111Z0 upper guide plate

paste screw head visual which locked check place to install D=0.7∼0.9mm adjust screw lock

paste screw head visual which locked check B JB50B20B1Z0 place to install pressing direction adjust upper reinforcing E with 30g weight plate screw lock paste screw head visual which locked check A JB50B1051Z0 place to install F=1.5 check kicker roller 1 (design's value)

JB50 B1132 JB50 B1051 JB50 B20B1 ネ

JB50 B2070



into foreign matter

C JB50 B2111

loose screw







into foreign matter loose screw

JB50 B20A0

chain

JB50B1132Z0 hopper base



JB50 B1131

JB50 B1020

JB50 B1030

B2-01 TMB6-7341 - 85 -

Model Block

(note) G A …grease A

UW-500 CURRENCY SORTER B:Feed

OA

B2-02

Impo rtanc e

Item code Item name

Quality feature

Standard of judgment

Way to check

… If it isn't achieve- Remarks ment feeding Fix reversing roller trouble with no rattle, and keep equable gaps of adjusting feed roller.

A JB50B1020Z0 JB50B1030Z0 feed roller set JB50B2070Z0 reversing roller A JB50B2070Z0 reversing roller set

gap between equable gaps feed roller and A=(0.9mm) reversing roller

adjust

rattle

B= no rattle

check

C JB50B2141Z0

oil

oil one-way clutch visual part check

abrasion

C JB50B2121Z0 reversing gear 1 JB50B2131Z0 reversing gear 2

grease

grease gear tooth visual check

abrasion

C JB50B2070Z0 reversing roller set 3006-0070 bearing C JB50B2141Z0 reversing roller shaft 3056-0052 sliding bearing

grease

grease between visual shaft and bearing check

abrasion

reversing roller shaft JB50B2160Z0 reversing roller lever set 1725-0003 housing set

… …oil A

feeding trouble

GA

use waving washer

grease between visual shaft and bearing check

JB50 B2070

JB50 B2131

JB50 B1020 JB50 B2031 OA

grease

JB50 B2121

1725 0003

abrasion JB50 B2141

JB50 B2070

GA

GA

GA

JB50 B2160 JB50 B1020 - 86 -

JB50 B1020

B2-02 TMB6-7341

Model Block

(note) G B

UW-500 CURRENCY SORTER B:Feed



B2-03

Impo rtanc e

Item code Item name

B 30040001 bearing

Quality feature

Standard of judgment

Way to check

grip of JB50B1020 and JB50B1030

rotate with feed roller

check

B JB50B2081Z0 pull-out link 3213-0035 chased pin

run off length of chased pin

A=4mm±0.5mm

C JB50B2050Z0 bracket set JB50B2081Z0 pull-out link

grease

grease supporting visual point (uneven pin) check

C 2510-0518 spring JB50B2050Z0 bracket set

grease

…grease B

… If it isn't achievement feeding trouble

Remarks

GB

JB50 B2081

2510 0518

3004 0001

skew

grease hook of spring

adjust

visual check

come off spring

JB50 B2050

pull-out link moving defective

GB

broken

JB50 B2050

JB50 B1020

3213 0035

3213 0035 JB50 B2081

shim(36400535) (a piece each of both side)

shim(36400535) (a piece each of both side)

3004 0001

JB50 B1020 - 87 -

B2-03 TMB6-7341

Model Block

Impo rtanc e

Item code Item name

A JB50B4010Z0 side plate L set JB50B4020Z0 side plate R set

Quality feature place to assemble

(note)

UW-500 CURRENCY SORTER B:Feed



B4-01

Standard of judgment A,B≦0.2mm

If it isn't achievement assemble feeding on surface trouble Way to check

… Remarks

table and check

JB50 B4010

JB50 B4020

B4-01 TMB6-7341 - 88 -

Model Block

(note) G B …grease B

UW-500 CURRENCY SORTER B:Feed



B4-02

Impo rtanc e

Item code Item name

C JB50B4061Z0 transportation shaft 1 1133-0050 crown pulley set C JB50B4071Z0 transportation shaft 2 3008-0029 bearing

Quality feature

Standard of judgment

Way to check

grease

grease between visual shaft and bearing check

grease

grease between visual shaft and bearing check

… If it isn't achievement abrasion

Remarks

abrasion

JB50 B4071

GB

GB

GB JB50 B4061

1133 0050

B4-02 TMB6-7341 - 89 -

VERIFICATION BLOCK

Impo rtanc e

Item code Item name

B MRW0C2310Z0 shaft set

Model

UW-500 CURRENCY SORTER

Block

C:Verification (Additional transfer unit for HVD-250)

Quality feature grease

Standard of judgment

(note)



C2-01

Way to check

grease between visual bearing and shaft check

GA ・・・grease A

… If it isn't achievement abrasion

Remarks

GA

3008 0058

GA

3008 0058

MRW0 C2310

fig.1

C2-01 TMB6-7341 - 90 -

Impo rtanc e

Item code Item name

A MRW0C2110Z0 botom plate set

Model

UW-500 CURRENCY SORTER

Block

C:Verification (Additional transfer unit for HVD-250)

Quality feature

Standard of judgment

(note) …

C2-02

Way to check

place to install pressing direction visual of pointing check arrow,flat

… If it isn't achievement unit installation position gap,jam

Remarks

LKY0 A1720

MRW0 C1021

A MRW0C1021Z0 attachment plate r MRW0C1030Z0 connecting plate set l

pressing

MRW0 C1030

pressing

MRW0 C2110

MRW0 C2110

MRW0 C1021

LKY0 A1720

flat

LKY0A1720Z0 under cover set

fig.1 C2-02 TMB6-7341

- 91 -

UPPER TRANSPORTATION BLOCK AND REJECT BLOCK

Model Block

Impo rtanc e

Item code Item name

A J610D1010Z0*

(note)

UW-500 CURRENCY SORTER D:Upper transD1-01 portation, RJ

Quality feature place to

trans. Side plate (L) assemble J610D1020Z0* trans. Side plate (R)

C JB50D5052Z0* place to tape removal brush of electricity JB50D10T1Z0* bracket

Standard of judgment A,B≦0.2mm

Way to check assemble on surface table and check

reference in visual drawing(3 places) check

… … If it isn't achievement jam, etc.

Remarks

J610 D1020

J610 D1010

not stack bills well

degreasing the object before taping

J610 D1041

JB50 D10T1

JB50 D5052

(flat)

tape with the curve

(even gap) D1-01 TMB6-7341 - 92 -

Block

Impo rtanc e

Item code Item name

(note)

UW-500 CURRENCY SORTER D:Upper transD1-02 portation, RJ

Quality feature

Standard of judgment

B JB50D108AZ0* timing pulley

place to install A=5±0.5mm

B JB50E1217Z0* rubber cushion

place to tape

reference in drawing

Way to check adjust

visual check

… … If it isn't achievement come off belt and abrasion

Remarks DC motor 4M30 0295

SW trouble degreasing the object before taping

JB50 D1080

flat

flat

Model

JB50 E1218

JB50 E1217

D1-02 TMB6-7341 - 93 -

Model Block

Impo rtanc e

Item code Item name

(note)

UW-500 CURRENCY SORTER D:Upper transD1-03 portation, RJ

Quality feature

Standard of judgment

Way to check

A 3142-0841* timing belt

adjust tension of belt

pressing force adjust A=2±0.5N when pressing place B=25mm and push into 1.8mm

A JB50D10U1Z0* timing belt

adjust tension of belt

pressing force adjust C=2±0.5N when pressing place D=112mm and push into 7mm



…screw lock … …

If it isn't achieve- Remarks ment slip belt adjust by D1040

slip belt

adjust by D1050

JB50 D1050

D

JB50 D10U1

adjustment

C

JB50 D1040



adjustment ネ

J610 D1020

B A

3142 0841* - 94 -

D1-03 TMB6-7341

Model Block

Impo rtanc e

Item code Item name

C bearing

C JB50D10E1Z0* shaft

Quality feature grease

grease

(note) G A …grease A

UW-500 CURRENCY SORTER D:Upper transD1-04 portation, RJ Standard of judgment

Way to check

grease between visual bearing and shaft check

grease between visual bushing and shaft check

… GB …grease B … If it isn't achievement abrasion

Remarks

bearing of

JB50 D10E1

abrasion

grease

grease between side plate and shaft

visual check

GA

contact with revolution shaft of

parts GA

JB50 D10E1

back side

front side JB50 D50F1

moving hard C JB50D4021Z0* shaft

parts

abrasion moving hard

C 32450127* collar

grease

grease between visual collar and locking check plate

abrasion

C 32450127* collar

grease

grease between visual collar and locking check plate

abrasion

C JB50D50F1Z0* stopper

grease

grease sliding part visual check

abrasion

grease where contact JB50D50 37Z0* grease where contact JB50D50 38Z0*

GA

3245 0127

3245 0127

GA GA JB50 D4021

JB50 D5037

JB50 D5038

JB50 D4021

D1-04 TMB6-7341 - 95 -

Model Block

Impo rtanc e

A

A

Item code Item name JB50Z1116Z0* switch cover

J050D401CZ0* detecting plate

(note) G A …grease A

UW-500 CURRENCY SORTER D:Upper transD1-05 portation, RJ

Quality feature gap between switch cover and detecting plate turn ON and OFF cleary for set detection switch

Standard of judgment equable gaps (A,A'≧0.5mm)

Way to check check

set detection switch adjust turn ON when push detecting plate and turn OFF when release it



… …screw lock …

If it isn't achievement machine trouble

Remarks JB50 D401C

not detect adjust by well D10M1 side door is not lock certainly

JB50 Z1116 set detection SW

JB50 D10M1

ネ J610 D1010 JB50 D401C



adjustment

D1-05 TMB6-7341 - 96 -

Model Block

Impo rtanc e

Item code Item name

Quality feature grease

A

35101198* spring

J050D1141* shaft

Standard of judgment grease hook of spring

Way to check visual check

… … If it isn't achievement broken

Remarks

JB50 D1141 grease

A

(note) G A …grease A

UW-500 CURRENCY SORTER D:Upper transD1-06 portation, RJ

grease between shutter set and shaft

visual check

abrasion moving hard

JB50 D1120

GA

3510 1198

GA

D1-06 TMB6-7341 - 97 -

Model Block

Impo rtanc e

Item code Item name

(note) G A …grease A

UW-500 CURRENCY SORTER D:Upper transD2-01 portation, RJ

Quality feature

Standard of judgment

Way to check

C JB50D5052Z0* place to tape removal brush of electricity JB50D2010Z0* cover bracket set C JB50D2031Z0* grease shaft

reference in visual drawing(3 places) check

grease between side plate and shaft

visual check

C 25100122* spring

grease hook of spring

visual check

grease

… GB …grease B … If it isn't achieve- Remarks ment not stack degreasing the object bills well

JB50 D2010 (flat) JB50 D5052

before taping

abrasion

grease where moving hard contact JB50D20 10Z0* broken

(even gap) GA

2510 0122 C 34901180* poly-pile tape

place to tape

reference in drawing

visual check

into foreign degreasing the object matter before taping

GB JB50 D2010

3490 1180

GB

JB50 D2001

JB50 D2031

D2-01 TMB6-7341 - 98 -

Model Block

Impo rtanc e

Item code Item name

C 35101239* spring

Quality feature grease

(note) G B

UW-500 CURRENCY SORTER D:Upper transD4-01 portation, RJ Standard of judgment grease hook of spring

Way to check visual check

…grease B … …

If it isn't achievement broken

Remarks 3510 1239

GB

C FF60FT343Z0* stopper

grease

grease sliding part visual check

abrasion

3243 0564

C FF60F2313Z0* locking shaft

grease

grease between visual spacer (3243check 0564*) and shaft

abrasion

GB

J610 D1010

GB

3243 0564

FF60 F2313

GB

FF60 FT343

J610 D1020

D4-01 TMB6-7341 - 99 -

Block

Impo rtanc e

Item code Item name

C JB50D4041Z0* poly slider JB50D4031Z0* handle

(note)

UW-500 CURRENCY SORTER D:Upper transD4-02 portation, RJ

Quality feature place to tape

Standard of judgment reference in drawing

Way to check visual check

… … If it isn't achieve- Remarks ment degreasing abrasion

JB50 D4041

the object before taping

JB50 D4031

flat

flat

Model

D4-02 TMB6-7341 - 100 -

Model Block

Impo rtanc e

Item code Item name

B JB50D5027Z0* bracket

(note)

UW-500 CURRENCY SORTER D:Upper transD5-01 portation, RJ

Quality feature

Standard of judgment

place to install detectable A=0.5∼1.5mm

Way to check adjust



…screw lock … …

If it isn't achievement run out bills, etc.

Remarks

adjustment

JB50 D5027

JB50 D5027 adjustment

B JB50D5027Z0* bracket

place to install detectable B=1.5∼2.5mm

adjust

run out bills, etc.

B JB50D5025Z0* detecting plate

gap between equable gaps detecting plate (C、C’≧0.2㎜) and interrupter (2 places)

check

machine trouble

C JB50D5027Z0* bracket

screw lock



paste screw head visual which locked check

loose screw

JB50 D5007

JB50 D5006



JB50 D5009

JB50 D5024

JB50 D5025

- 101 -

D5-01 TMB6-7341

Model Block

Impo rtanc e

Item code Item name

(note)

UW-500 CURRENCY SORTER D:Upper transD5-02 portation, RJ

Quality feature

Standard of judgment

Way to check

メック

…screw lock … …sticking screw …

If it isn't achieve- Remarks ment miss sorting adjust at J610D503 6Z0*

A J610D5050Z0* flipper set

flipper adjustment

A=6±0.3mm adjust (point of flipper don't run off guide plate)

A J610D5040Z0* flipper set

flipper adjustment

B=5±0.3mm adjust (point of flipper don't run off guide plate)

miss sorting adjust at J610D503 6Z0*

C J610D5036Z0* adjustment bracket

screw lock

paste screw head visual which locked check (2 places)

loose screw

B FF60D1034Z0* coupling

screw lock

paste screw part and lock(4 places)

loose screw

check



J610 D5040 J610 D5431

FF60 D1034

adjustment ネ

J610 D5036 メック

adjustment ネ

J610 D5050 メック

FF60 D1034 D5-02 TMB6-7341 - 102 -

Model Block

Impo rtanc e

Item code Item name

(note) G A …grease A

UW-500 CURRENCY SORTER D:Upper transD5-03 portation, RJ

Quality feature

Standard of judgment

Way to check

C bearing

grease

grease between visual bearing and shaft check

C 35110409* spring

grease

grease hook of spring

visual check

… … If it isn't achievement abrasion

Remarks

bearing of

broken

parts GA

front side

back side

GA

3511 0409

D5-03 TMB6-7341 - 103 -

Model Block

Impo rtanc e

Item code Item name

A J610D5010Z0* front plate set J610D5020Z0* back plate set

Quality feature place to assemble

(note)

UW-500 CURRENCY SORTER D:Upper transD5-04 portation, RJ Standard of judgment C,D≦0.2mm

Way to check assemble on surface table and check

… … If it isn't achievement jam, etc.

Remarks J610 D5020

J610 D5010

D5-04 TMB6-7341 - 104 -

Model Block

Impo rtanc e

Item code Item name

B JB50D5030Z0* detecting plate set

(note) G B …grease B

UW-500 CURRENCY SORTER D:Upper transD5-05 portation, RJ

Quality feature

Standard of judgment

gap between equable gaps interrupter and (A、A’≧0.5㎜) detecting plate (2 places)

Way to check check

… … If it isn't achievement machine trouble

Remarks

0286 TR70*

3006 00700 bearing

broken B 1100T050* spur gear set

place to install pressing lightly to visual detecting plate set check (JB50D5030)

broken

C 1100T050* spur gear set

grease

abrasion

grease between 4M20T0632 gear

visual check

1100 T050*

abnormal sound JB50 D5026 JB50 D5030

C

pressing

4M20 T0632 fan motor

4M20 T0632 gear

C

1100 T050*

GB D5-05 TMB6-7341 - 105 -

Model Block

Impo rtanc e

Item code Item name

A JB50D5055Z0* timing belt

(note)

UW-500 CURRENCY SORTER D:Upper transD5-06 portation, RJ

Quality feature adjust tension of belt

Standard of judgment

Way to check

pressing force adjust A=2±0.5N when pressing place B=74mm and push into 4mm



…screw lock … …

If it isn't achieve- Remarks ment slip belt adjust by D5070

JB50 D5055*





adjustment

A J610 D5070*

JB50 D5020

D5-06 TMB6-7341+T68 - 106 -

INTERMEDIATE TRANSPORTATION BLOCK

Model Block

Impo rtanc e

Item code Item name

Quality feature

A JB50E17A0Z0 shaft set A

Standard of judgment

Way to check

fix shaft pressing to visual direction C and check timing pulley pressing to direction D

JB50E12B0Z0 timing pulley set

grease

(note) G B …grease B

UW-500 CURRENCY SORTER E1:Intermed. E1-01 transportation

grease between visual bearing and shaft check

… … If it isn't achievement gear slipping

Remarks

abrasion abrasion moving hard

C

JB50 E17A0

JB50 E12B0

D GB

GB

E1-01 TMB6-7341 - 107 -

Impo rtanc e

Item code Item name JB50E12A0Z flipper set

Quality feature adjust flipper

A

Standard of judgment

Way to check

A=2.5mm adjust (reference value) B=6.5mm±0.5mm

メック



If it isn't achievement jam

adjust adjusting miss sorting bracket

JB50E12A0Z flipper set

screw lock

paste screw head visual which locked check

loose the screw

adjust flipper

D=2.5mm adjust (reference value) E=6.5mm±0.5mm

jam

A

adjust adjusting miss sorting bracket check to not have heavy loading of the flipper

F: less than 0.49N

JB50E1201Z0 adjustment C bracket 1

… …screw lock

JB50 E1301

JB50 E12A0

JB50 E1224

check to not have heavy loading of the flipper

C: less than 0.49N

JB50E1201Z0 adjustment C bracket 1

Remarks

… …sticking screw

screw lock

paste screw head visual which locked check

loose screw

B JB50E1224Z0 screw lock connecting shaft

use sticking screw check

loose screw

メック

JB50 E1701

ネ JB50 E1201

JB50 E1401

F

Block

(note)

UW-500 CURRENCY SORTER E1:Intermed. E1-02 transportation

C

Model

JB50 E12A0

ネ JB50 E1801 JB50 E1201

E1-02 TMB6-7341 - 108 -

Model Block

Impo rtanc e

Item code Item name

(note)

UW-500 CURRENCY SORTER E1:Intermed. E1-03 transportation Standard of judgment

Quality feature

JB50D5052Z0 place to tape removal brush of C electricity

flat

Way to check visual check

△1 H6M0E1223Z0 was added. … …

If it isn't achieve- Remarks ment not stack degreasing the object bills well

taping part don't run off transportation area

JB50 E1223 For TYPE Ⅰ

before taping

H6M0 E1223

JB50 E1227

For TYPE Ⅱ

flat JB50E1227Z0 pressing plate

place to install pressing direction visual of pointing arrow check

machine trouble

flat

A

pressing

JB50 D5052

flat

flat

JB50E1223Z0 place to install fixing plate A or H6M0E1223Z0 attachment plate C degreasing

pressing direction visual of pointing arrow check (4 pieces)

machine trouble

degreasing to touch prism

solvent cracking

check

△1 JB50 E12D0

pressing

JB50 E1221

pressing

JB50 E1223

H6M0 E1223

For TYPE Ⅰ For TYPE Ⅱ

E1-03 TMB6-7341 - 109 -

Model Block

Impo rtanc e

Item code Item name

JB50E1202Z0 supporting shaft JB50E12C0Z0 supporting bracket set A JB50E11A0Z0 side plate set

(note) G A …grease A

UW-500 CURRENCY SORTER E1:Intermed. E1-04 transportation Standard of judgment

Quality feature grease

Way to check

grease revolution visual part check

… … If it isn't achievement abrasion

Remarks

JB50 E11A0 GA

moving hard

JB50 E1202 B JB50E1217Z0 rubber cushion

place to tape

flat

visual check

SW trouble degreasing the object before taping

JB50 E12C0 GA

A=7mm adjust turn ON and (reference value) OFF cleary for set detection set detection switch turn ON switch when close core block and turn OFF when open it

flat

not detect well

JB50 E1218

upper part block is not lock certainly

adjustment

flat

JB50E1205Z0 set detection A switch bracket

A

JB50 E1217

JB50 E1205

E1-04 TMB6-7341 - 110 -

Impo rtanc e

Item code Item name

35200217 compression A spring

37372952 poly-pile tape

Quality feature

Standard of judgment

Way to check

… If it isn't achievement shorter life

grease

grease hook of spring

place to tape

・A=6mm±0.5mm visual ・A=6mm±1mm check ・flat

unglued

・B=17mm±0.5mm visual ・B=17mm±1mm check ・flat

unglued

A

34900921 place to tape poly-pile tape (5)

visual check



miss counting

miss counting

Remarks

3520 0217

3520 0217

GB

GB

degreasing the object before taping

degreasing the object before taping

3737 2952 JB50 E1602

JBY0 E1901

3490 0921

flat

Block

(note) G B …grease B

UW-500 CURRENCY SORTER E1:Intermed. E1-05 transportation

flat

Model

E1-05 TMB6-7341 - 111 -

Block

Impo rtanc e

Item code Item name

(note)

UW-500 CURRENCY SORTER E1:Intermed. E1-06 transportation

Quality feature

Standard of judgment

JB50E1600Z0 place to install pressing to connecting guide direction of A plate pointing arrow

Way to check visual check

… … If it isn't achievement jam

Remarks

pressing

Model

pressing

JB50 E11A0

JB50 E1109 jam pressing

JB50 E1600 JB50 E12D0

pressing

visual check

pressing

JB50 E1221 pressing JBY0 E1901

pressing

A

place to install pressing to direction of pointing arrow

pressing

JBY0E1901Z0 fixing plate

- 112 -

E1-06 TMB6-7341

Model Block

Impo rtanc e

Item code Item name JBY0E1951Z0 twist spring

Quality feature grease

(note) G A …grease A

UW-500 CURRENCY SORTER E1:Intermed. E1-07 transportation Standard of judgment grease hook of spring

Way to check visual check

… … If it isn't achievement shorter life

Remarks

GA

A JBY0E1911Z0 locking handle

grease

grease in drawing visual place check

A JBY0E1921Z0 shaft JBY0E1991Z0 bracket A JBY0E19A0Z0 fixing plate set

JBY0 E1911

abrasion moving hard

grease

grease revolution visual part check

abrasion moving hard

GA JBY0 E1991

JBY0 E1921 JBY0 E1951

JBY0 E19A0

GA

E1-07 TMB6-7341 - 113 -

Impo rtanc e

Item code Item name

Standard of judgment

Quality feature flat

Way to check visual check

… … If it isn't achieve- Remarks ment degreasing unglued

JB50E1107Z0 sponge 1

place to tape

JB50E1108Z0 sponge 2

place to tape

pressing flat

visual check

unglued

degreasing the object before taping

JB50E1112Z0 sponge 3

place to tape

pressing visual ・A=45mm±1mm check ・B=45mm±1mm ・A=45mm±0.5mm ・B=45mm±0.5mm

unglued

degreasing the object before taping

the object before taping

B

B

B

pressing

Block

(note)

UW-500 CURRENCY SORTER E1:Intermed. E1-08 transportation

flat flat

JB50 E1112

no gaps

JB50 E1108

JB50 E1107

JB50 E1107

JB50 E1108

no gaps

flat

Model

pressing

flat E1-08 TMB6-7341

- 114 -

Model Block

Item code Item name JB50E1603Z0 shaft

Quality feature grease

Standard of judgment

Way to check

grease in drawing visual place check

A

… … If it isn't achievement abrasion

Remarks

moving hard

JC00E1601Z0 bracket

grease

grease hook of spring

visual check

grease

grease in drawing visual place check

A

JB50E1600Z0 place to install pressing to connecting guide direction of A plate pointing arrow

shorter life

abrasion moving hard

visual check

jam

pressing

pressing

35200217 compression A spring

pressing

Impo rtanc e

(note) G A …grease A

UW-500 CURRENCY SORTER E1:Intermed. **-** transportation

- 115 -

**-** TMB6-7341

Model Block

Impo rtanc e

Item code Item name JB50E12A0Z flipper set

(note)

UW-500/600 UW-500 CURRENCY SORTER E1:Intermed. E1-09 transportation

Quality feature adjust flipper

A

Standard of judgment

Way to check

A=2.5mm adjust (reference value) B=6.5mm±0.5mm



…screw lock … …

If it isn't achievement jam

Remarks

adjust adjusting miss sorting bracket check to not have heavy loading of the flipper

C: less than 0.49N

JB50E1219Z0 adjustment C bracket 1



screw lock

paste screw head visual which locked check

loose the screw

B JB50E1224Z0 screw lock connecting shaft

use sticking screw check

loose screw

Intermed. Transportation(1) stacker 4

JB50 E12A0

JB50 E1401



JB50 E1224

メック

JB50 E1219

JB50 E1801

E1-09 TMB6-7341 - 116 -

STACKER BLOCK

Model Block

Impo rtanc e

Item code Item name JB50E2202Z0 shaft

Quality feature grease

(note) G B …grease B

UW-500 CURRENCY SORTER E2:Stacker

△1 H6M0E2240Z0 was added.

E2-01

Standard of judgment

Way to check

grease in drawing visual place check

A

… △1 Adjustment of 1100T050 and H6ME2240Z0 was added. If it isn't achievement abrasion

Remarks

A

JB50 E2202 GB

moving hard

1100 T050

H6M0 E2240

For TYPE Ⅰ

For TYPE Ⅱ

GB GB

1100T050 spur gear set A or H6M0E2240Z0 spur gear

grease

grease in drawing visual place check

abrasion

△4

moving hard place to install A=0.2-0.4mm

adjust

abrasion

△4

GB

JB50 E2212

GB

JB50E2212Z0 spring

grease

grease hook of spring

visual check

shorter life

A

E2-01 TMB6-7341 - 117 -

Model Block

Impo rtanc e

Item code Item name

B JB50E2211Z0 detecting plate

(note)

UW-500 CURRENCY SORTER E2:Stacker

Quality feature

… △4 0286TR70 was added.

E2-02

Standard of judgment

gap between equable gaps interrupter and (A、A’≧0.5㎜) detecting plate (A、A’≧2㎜)

Way to check check

△4 H6M0E2230Z0 was added.

… If it isn't achievement machine trouble

Remarks

1691 T0330

H6M0 E2230

For TYPE Ⅰ

For TYPE Ⅱ

broken

B 1691T0330 rotary detecting plate H6M0E2230Z0 encoder set

gap between equable gaps interrupter and (B、B’≧0.5㎜) rotary (B、B’≧2㎜) detecting plate

check

B 0286TR70 enc assembly

place to install push in the direction of the arrow

check

machine trouble

△4

broken

machine trouble

△4

broken

0286 TR70 E2-02 TMB6-7341 - 118 -

UPPER UNIT BLOCK

Model Block

Impo rtanc e

Item code Item name

Quality feature

34901616 poly tape

place to tape

34200350 poly-pile tape

place to tape





349005370 poly-pile tape(6)

place to tape



(note) G A …grease A

UW-500 CURRENCY SORTER Z1:Upper unit

Z1-01

Standard of judgment

Way to check

・A=5±1mm ・B=48±1mm ・A=5±0.5mm ・B=48±0.5mm

visual check

・C=2±1mm ・D=1±1mm ・C=2±0.5mm ・D=1±0.5mm

visual check

・E=71±1mm visual ・F=G=30±1mm check ・H=9±1mm ・E=71±0.5mm ・F=G=30±0.5mm

OA

… …oil A



… …screw lock

If it isn't achieve- Remarks ment degreasing unglued

3490 1616

the object before taping

unglued

unglued

degreasing the object before taping

JB50Z 11A0

degreasing the object before taping

3420 0350

JB50Z11J1Z0 locking shaft A

grease

grease in drawing visual place check

abrasion moving hard

JB50 Z11J1

3490 0537

GA

Z1-01 TMB6-7341 - 119 -

Model Block

Impo rtanc e

Item code Item name

(note) G A …grease A

UW-500 CURRENCY SORTER Z1:Upper unit

Quality feature

Z1-02

Standard of judgment

Way to check

35100281 spring

grease

grease hook of spring

visual check

JB50Z1105Z0 link part JB50Z1104Z0 handle shaft JB50Z11C0Z0 A link set

grease

grease revolution visual part check

If it isn't achievement shorter life

Remarks

OA

… …oil A



… …screw lock

do both sides of unit

JB50 Z1104

JB50 Z11C0

JB50 Z1105

A abrasion 3510 0281

moving hard

GA

GA

Z1-02 TMB6-7341 - 120 -

Block

Impo rtanc e

Item code Item name

A 3450T124

A JB50Z1111Z0 JB50Z1113Z0 A JB50Z1117Z0

A JB50Z1117Z0

(note) G A …grease A

UW-500 CURRENCY SORTER Z1:Upper unit

Quality feature

Z1-03

Standard of judgment

Way to check

placement of JB50Z1203

A=90°±1°

screw lock

paste screw head visual which adjusted check

loose screw

C=6±0.5mm set detection switch turn ON when close front cover and turn OFF when open it

front cover is not lock certainly / machine trouble loose screw

turn ON and OFF cleary for set detection switch screw lock

visual check

If it isn't achieve- Remarks ment bad-looking lock

visual check

paste screw head visual which adjusted check

OA

… …oil A



… …screw lock B:about 331.5mm

JB50Z1203 certainly in the first

B:about 331.5mm

3450 T124

3450 T124 adjustment

adjustment

adjust this after adjustment of A







After adjusting A, adjust vertical position of JB50Z1117 when top of front cover move 6±0.5mm(about 2.5 degrees) from position of B and turn set detection switch. JB50 Z1117

adjustment

Model

set detection switch

Z1-03 TMB6-7341 - 121 -

Model Block

Impo rtanc e

Item code Item name

A JB50Z1901Z0

A JB50Z1901Z0

(note) G A …grease A

UW-500 CURRENCY SORTER Z1:Upper unit

Quality feature

Z1-04

Standard of judgment

Way to check

placement adjust upper unit and lower unit

A=4±1mm visual (still in the range check after installing gas spring)

screw lock

paste screw head visual which locked check

If it isn't achievement feeding trouble

OA

… …oil A



… …screw lock

Remarks

bad-looking loose screw

JB50 Z1901

fiducial pin

adjustment

②【vicinity adjustment】 Slide upper unit in vicinity, adjust A drawing in right figure. ※Lock loose JB50Z1901 screws (4 pieces).

fiducial hole ①【horizontal adjustment】 The fiducial pin located left side of intermediate transportation put in fiducial hole located upper transportation.

③【fix】 After the adjustment ②, lock JB50Z1901 screws.

fiducial hole

JB50 Z1901 fiducial pin Z1-04 TMB6-7341 - 122 -

Model Block

Impo rtanc e

Item code Item name

A MRW0Z11T1Z0 gasket

(note)

UW-500 CURRENCY SORTER Z1:Upper unit

Quality feature place to tape



Z1-05

Standard of judgment A=3±0.5㎜。 B=4±0.5㎜

Way to check visual check

… If it isn't achieve- Remarks ment degreasing unglued the object before taping

MRW0 Z11T1

C A C

B

fig.1 JB50 Z11A0

Z1-05 TMB6-7341 - 123 -

LOWER UNIT BLOCK

Model Block

Impo rtanc e

Item code Item name

(note)

UW-500 CURRENCY SORTER Z2:Lower unit

Quality feature



Z2-01

Standard of judgment

Way to check

JB50Z2160Z0 B connector bracket JB50Z2110Z0 frame set

place to install pressing direction visual of pointing arrow check

B JB50Z2212Z0 timing pulley 4M300202 DC motor

place to install A=1.2±0.5

… If it isn't achievement parts collision

Remarks pressing

JB50 Z2161

adjust

come off belt JB50 Z2110

4M300 202

JB50 Z2212

Z2-01 TMB6-7341 - 124 -

Model Block

Impo rtanc e

Item code Item name

(note)

UW-500 CURRENCY SORTER Z2:Lower unit

Quality feature place to tape

JB50Z2213Z0 B rubber foot

place to tape

Z2-02

Standard of judgment

Way to check

B=10mm±1mm visual pressing direction check of pointing arrow

… If it isn't achieve- Remarks ment degreasing miss the object counting

JB50 Z2213

before taping

3420 0321

JB50 Z2213

pressing

34200321 B poly-pile tape



visual check

inversion miss counting

degreasing the object before taping

pressing

D=6mm±1mm E=5mm±1mm F=5mm±1mm

3420 0321

Z2-02 TMB6-7341 - 125 -

Block

Impo rtanc e

Item code Item name

JB50Z21E1Z0 B cover

(note)

UW-500 CURRENCY SORTER Z2:Lower unit

Z2-04

Standard of judgment

Quality feature place to tape



flat

Way to check visual check

… If it isn't achieve- Remarks ment degreasing Power the object supply before damage taping

flat

Model

flat

JB50 Z2151

JB50 Z21E1

JB50 Z21E1

Only a lower power supply pastes the cover. Z2-04 TMB6-7341 - 126 -

Model Block

Impo rtanc e

Item code Item name

JC00Y2510Z0 B upper cover (UW200) set JB50Y2511Z0 stacker cover JB50Y2541Z0 cover (R)

(note) G A …grease A

UW-500 CURRENCY SORTER Z2:Lower unit

Quality feature place to tape

Z2-05

Standard of judgment A=5、 flat

Way to check visual check

OA

… …oil A



… …screw lock (blue)

If it isn't achieve- Remarks ment bad-looking parts collision

flat

Z2-05 TMB6-7341 - 127 -

AFTER INSTALLATION BLOCK

Block

Impo rtanc e

Item code Item name

C JB50Z156* poly tape JB50Z1504* back cover (reject block)

(note)

UW-500 CURRENCY SORTER Z3:After Z3-01 installation

Quality feature place to tape

Standard of judgment

Way to check

taping direction of visual pointing arrow check

… … If it isn't achieve- Remarks ment bad-looking degreasing the object into foreign before taping matter

tape with the curve

pressing

Model

JB50 Z1506

JB50 Z1504

Z3-01 TMB6-7341 - 128 -

Impo rtanc e

Item code Item name

Quality feature

Standard of judgment

Way to check

34901244 place to tape B poly-pile tape (1) JB50Y2531Z0 cover (L)

A=1.5mm±0.5mm visual A=1.5mm±1mm check flat

34901244 place to tape B poly-pile tape (1) JB50Y2541Z0 cover (R)

B=1.5mm±0.5mm visual B=1.5mm±1mm check flat

… … If it isn't achieve- Remarks ment bad-looking degreasing

flat

Block

(note)

UW-500 CURRENCY SORTER Z3:After Z3-02 installation

the object before taping

bad-looking degreasing

flat

Model

the object before taping

Z3-02 TMB6-7341 - 129 -

Block

Impo rtanc e

Item code Item name

JB50Y2511Z0 B stacker cover JB50Z2110Z0 frame set

JB50Y25A1Z0 B stacker display sticker JB50Y2511Z0 stacker cover

(note)

UW-500 CURRENCY SORTER Z3:After Z3-03 installation

Quality feature place to tape

place to tape

Standard of judgment

Way to check

A=B=(0.5mm) visual check

flat visual C=D=(0.5mm) check

… … If it isn't achieve- Remarks ment bad-looking degreasing the object before taping

JB50 Y25A1

bad-looking degreasing the object before taping

4 places

JB50 Y2511

flat

Model

Z3-03 TMB6-7341 - 130 -

Model Block

Impo rtanc e

Item code Item name

JB50Z1230Z0 B stud bracket set JB50D50D0Z0 stay set

(note)

UW-500 CURRENCY SORTER Z3:After Z3-04 installation

Quality feature place to tape

Standard of judgment A=0∼1

Way to check visual check

… … If it isn't achievement reject block is not lock certainly

Remarks open and close front cover and check moving easier

JB50 Z1230

B JB50D4010Z0 side door set JB50Z1503Z0 side door cover

place to tape

B=0∼0.5

visual check



JB50 D50D0 (1)

side door is check to not lock open and certainly close side door bad-looking

JB50 Z1503

B

JB50 D4010 (3.7)

Z3-04 TMB6-7341 - 131 -

ELECTRIC PARTS

Model

Impo rtanc e

Item

(note)

UW-500V

Checking Adjusting Value to adjust point point

Value to check

Condition of

Way to If it isn't measuremen check achievement t

Remarks

Layout of MAINCPU board SW1

4

ON

A

MAINCPU battery

−−−

A

MAINCPU jumper post

−−−

A

MAINCPU DIP switch

CNBAT

be connecting the board

connect

visual check

power off

machine trouble

J1 J2 J3

short 1-2

−−−

visual check

power off

machine trouble

−−−

visual check

−−−

machine trouble

△1

−−−

visual check

FPGA1 Ver more than 34

machine trouble

△1

※Stacker type Ⅰ

−−−

SW1

all switches OFF ※Stacker type Ⅱ bit3∼5: ON bit1,2,6∼8: OFF

1

OFF

OFF 1

ON 8

CNBAT

SW2

1 1

3 3

J1 J2

1

3

J3

【Setting of SW1】 A

A

MAINCPU DIP switch

circuit protector

−−−

−−−

SW2

BK1

all switches OFF

ON

−−−

same to "Value to adjust"

visual check

visual check

power off

none

machine trouble

No

can't power on

① ② ③ ④ ⑤ ⑥ ⑦ ⑧

DIP Switch Stacker Type bit3 bit4 bit5 OFF OFF OFF ON OFF OFF TYPEⅠ OFF ON OFF ON ON OFF OFF OFF ON ON OFF ON TYPEⅡ OFF ON ON ON ON ON

Setting Old − − Old New New New New

Layout of lower unit block

A

DISP DIP switch

−−−

DSW1

bit1:ON bit2-4:OFF

same to "Value to adjust"

visual check

power off

machine trouble BK1

- 132 -

St. Fan RJ Fan Speed Speed 106 150 90 150 99 150 106 212 106 150 106 212 99 150 90 150 UWH

9.RAS SPECIFICATIONS OPERATION OF RAS MODE (UW-500V) Into RAS mode Press









And display changes main menu screen.

Select method of menu main menu 〓〓〓〓〓〓〓RAS MODE〓〓〓〓〓〓〓〓 > MAINTENANCE PROCESS

Press

keys to move cursor and press

key to confirm.

maintenance menu 〓〓〓〓〓〓MAINTENANCE〓〓〓〓〓〓 > 0010 SERVICE 0028 VERSION READ 0030 LOG 0040 DATA 0070 SE SET 0071 DEFAULT SET 0080 PROGRAM LOAD

process menu 〓〓〓〓〓〓〓〓PROCESS〓〓〓〓〓〓〓〓 > 0000 ACTION COUNT 0700 RESET 1000 DRIVE CHECK 1100 DRIVE TEST 1400 TEST MODE 1800 THICKNESS TEST 2400 LOOP CHECK

- 133 -

keys in the sequence.

Select method of command

Press

keys to move cursor or to scroll screen.

In process menu, press

keys to change page.

Press

key to confirm.

Press

key to back to main menu.

〓〓〓〓〓〓〓〓PROCESS〓〓〓〓〓〓〓〓 > 0000 ACTION COUNT 0700 RESET 1000 DRIVE CHECK 1100 DRIVE TEST 1400 TEST MODE 1800 THICKNESS TEST 2400 LOOP CHECK

↓ 〓〓〓〓〓〓〓〓PROCESS〓〓〓〓〓〓〓〓 0000 ACTION COUNT 0700 RESET 1000 DRIVE CHECK 1100 DRIVE TEST 1400 TEST MODE 1800 THICKNESS TEST > 2400 LOOP CHECK ↓ 〓〓〓〓〓〓〓〓PROCESS〓〓〓〓〓〓〓〓 0700 RESET 1000 DRIVE CHECK 1100 DRIVE TEST 1400 TEST MODE 1800 THICKNESS TEST 2400 LOOP CHECK > 2700 SENSOR CONTROL

End RAS mode Press

key in main menu. Or, turn off power of machine.

- 134 -

TABLE TABLEOF OFRAS RASCODES CODES (UW-500V)

MAINTENANCE



major item

0010

check

0028

0030

0040

0070

version read

log

data

SE setting



minor item

SERVICE INFORMATION

01

SAVE&CLEAR

02

save and clear

ERROR COUNT

03

display error to time series

VERSION READ

information

read version data

MAIN-CPU

01

DISP-CPU

02

MAIN-CPU (CPUA) DISP-CPU_Main (CPUD)

FPGA

03

FPGA(MAIN)

BV-CPU

04

BV-CPU

SAVE ALL LOG

01

save all log data

CLEAR CF LOG

02

clear log in CF card

CLEAR ALL LOG

03

clear all log

CLEAR SELECT LOG

04

clear select log

LOG

DATA LOAD DENOMI

01

load denomination data

LOAD ALL DATA

02

load all setting data

LOAD SENSOR ADJ

03

load sensor adjustment data

LOAD PATTERN

04

load pattern setting data

LOAD BASE1-SET

05

load APL SE setting data

LOAD BASE2-SET

06

load machine SE setting data

LOAD BLOCK

07

load maintenance block data

LOAD BV1-SET

08

load BV setting data (suspicious value)

LOAD BV2-SET

09

load BV setting data (fitness value)

SAVE ALL DATA

10

save all setting data

STR PATTERN SET

01

stacker pattern setting

PRINTER TYPE

02

printer type setting

BAUD RATE SET

03

baud rate setting

SUSP INITIAL

04

suspicious set initialize

SUSP1 VALUE

05

suspicious value setting 1

SUSP2 VALUE

06

suspicious value setting 2

SPECIFIC TICKET

07

specific ticket setting

COUNT DATA

08

upper stacker count

SE SET

ACCEPT KEY SET

09

ACCEPT key set

SECURITY SET

10

security board setting

EXTERNAL DISPLAY

11

use external display setting

PASSWORD SET

12

Setting the password

PASSWARD CHANGE(SV)

13

Change the password(SV)

PASSWARD CHANGE(MG)

14

Change the password(MG)

SIMPLE PATTERN KEY

15

PAD SET

16

PULLOUT SETTING

17

0071

default set

DEFAULT SET

0080

program load

PROGRAM LOAD

Enable function for the YUW-11-GC. Checking pull out of Stacker. default set

MAIN-CPU

01

DISP-CPU

02

download DISP-CPU program

DISP-IMG

03

download display image

BV-CPU

04

download BV-CPU program

- 135 -

download MAIN-CPU program

PROCESS



major item

0000

number of action

ACTION COUNT

set number of continuous action

0700

reset

RESET

initialize machine

1000

moving check

DRIVE CHECK

of machine

SMB01-F-CW

01

fast rotation of feed motor (clockwise)

SMB01-F-CCW

02

fast rotation of feed motor (counter clockwise)

SMB01-S-CW

03

slow rotation of feed motor (clockwise)

SMB01-S-CCW

04

slow rotation of feed motor (counter clockwise)

MDCD01-F-CW

05

fast rotation of reject motor (clockwise)

MDCD01-F-CCW

06

fast rotation of reject motor (counter clockwise)

MDCD01-S-CW

07

slow rotation of reject motor (clockwise)

MDCD01-S-CCW

08

slow rotation of reject motor (counter clockwise)

MDCE01-F-CW

09

fast rotation of intermed. motor (clockwise)

MDCE01-F-CCW

10

fast rotation of intermed. motor (counter clockwise)

MDCE01-S-CW

11

slow rotation of intermed. motor (clockwise)

MDCE01-S-CCW

12

slow rotation of intermed. motor (counter clockwise)

LSDD01-H

13

move flipping solenoid of RJ1 to H

LSDD01-L

14

move flipping solenoid of RJ1 to L

LSDD02-H

15

move flipping solenoid of RJ2 to H

LSDD02-L

16

move flipping solenoid of RJ2 to L

LSDE01-H

17

move flipping solenoid of stacker1 to H

LSDE01-L

18

move flipping solenoid of stacker1 to L

LSDE02-H

19

move flipping solenoid of stacker2 to H

LSDE02-L

20

move flipping solenoid of stacker2 to L

LSDE03-H

21

move flipping solenoid of stacker3 to H

LSDE03-L

22

move flipping solenoid of stacker3 to L

LSDE04-H

23

move flipping solenoid of stacker4 to H

LSDE04-L

24

move flipping solenoid of stacker4 to L

SMD01

25

stacker fan of RJ1

SMD02

26

stacker fan of RJ2

SME01

27

stacker fan of stacker1

SME02

28

stacker fan of stacker2

SME03

29

stacker fan of stacker3

SME04

30

stacker fan of stacker4

1100



minor item

moving check &

DRIVE TEST

measure moving

MDCA01-FORWARD

01

down bill holder

time of bill holder

MDCA01-REVERSE

02

MDCA01-CONTINUE

03

up bill holder move bill holder continuous

1400

counting check

TEST MODE

2000

check sensor

SENSOR CHECK

do normal count and display result of bill verifying Check sensors.

2100

check sensor

DUST CHECK

Dust check sensors

2200

check connector

CONNECTOR CHECK

Check connector disconnection.

2300

check RAM and ROM

MEMORY CHECK

Check RAM and ROM

2400

loop check

LOOP CHECK BV LOOP CHECK

01

verification parallel interface loop check

BV CHECK

02

verification parallel interface check

LOOP CHECK(CH1)

03

serial interface loop check(CH1)

LOOP CHECK(CH3)

04

serial interface loop check(CH3)

- 136 -

PROCESS



major item

2700

control light emitting of sensor



minor item

SENSOR CONTROL NORMAL

01

set normal emitting

DARK

02

set dark emitting

ADJUST

03

adjustment emitting

HALF

04

set half emitting

CHECK-A-LIGHT

05

check light emitting on assembling standard

CHECK-A-DARK

06

check dark emitting on assembling standard

CHECK-B-LIGHT

07

check light emitting on testing standard

CHECK-B-DARK

08

check dark emitting on testing standard

3000

port read

PORT READ

3600

memory save by relative address memory save by absolute address memory read by relative address memory read by absolute address mode setting

RELATIVE SAVE

port read memory save by designated relative address

ABSOLUTE SAVE

memory save by designated absolute address

RELATIVE READ

memory read by designated relative address

ABSOLUTE READ

memory read by designated absolute address

DUMMY MODE1

set dummy mode of A,B,C,E or off

3700 3800 3900 4500 4600

mode setting

DUMMY MODE2

set dummy mode D

3A00

read BV memory

BV-FLASH READ

read BV Flash memory

6100

BLOCK SENSOR ADJ

automatic adjustment of sensors of selected block

6200

adjust sensors of block adjust all sensors

All SENSOR ADJ

automatic adjustment of all sensors

6300

sensor display

SENSOR STATUS

display status of sensor

6400

set switch display

SET_SW STATUS

display status of set switch

6500

sensor level display

SENSOR LEVEL

display sensor level real time

7100

reset BV block

BV-RESET

reset verification block

7500

BV SENSOR ADJ

Adjust Limpness sensor.

8000

adjust BV sensor aging

AGING

aging

9000

memory clear

MEMORY CLEAR

A000

operation check

WORK

01

clear work memory

ALL LOG

02

clear all log

LCD

01

LCD check

LED

02

LED check

OPTION

03

printer check

(PRINTER CHECK)

04

external keyboard check

OPTION

05

buzzer check

(EX KEYBOARD CHECK)

06

key check

OPERATION CHECK

- 137 -

DETAILS (UW UNIT) Major item

Minor item

0010



Content information

Detail Display checking log. Con- You can know operation of machine. tent

Operation

ACCEPT

・・・ Confirm selecting item.

CLEAR

・・・ Return previous screen.



Display



(1) Choose《SERVICE》in maintenance menu. ACCEPT: →(2)

(2) Choose《INFORMATION》. ACCEPT: →(3) CLEAR: →(1)

・・・ Move cursor. 123456789012345678901 1 2 3 4 5 6 7 8

〓〓〓〓〓MAINTENANCE〓〓〓〓〓 >0010 SERVICE 0028 VERSION READ 0030 LOG 0040 DATA 0070 SE SET 0071 DEFAULT SET 0080 PROGRAM LOAD ↓ 123456789012345678901

1 2 3 4 5 6 7 8

<SERVICE> >INFORMATION SAVE&CLEAR ERROR COUNT

↓ 123456789012345678901

(3) Display checking log. Detail of checking log is written next page.

1 2 3 4 5 6 7 8

<INFORMATION> >MAINTENANCE REJECT UNIT_ERR ALL_ERR DUST_ERR UNFIT_COUNT SUSP1_COUNT ↓ 123456789012345678901

1 2 3 4 5 6 7 8

<INFORMATION> UNIT_ERR ALL_ERR DUST_ERR UNFIT_COUNT SUSP1_COUNT SUSP2_COUNT >SERVICE CLEAR

- 138 -

Detail Content

《MAINTENANCE》 1.RECENT CHECK DATE(CHECK DATE) ・Display date and time when do the “SAVE & CLEAR” last. ・If the screen displays for the first time, blank displays. 2.RECENT CLEAR DATE(CLEAR DATE) ・Display date and time when clears the log last. ・If it doesn’t clear the log, blank displays. 3 MACHINE No(No) 4.PIECES OF TOTAL PASS(ALL_PASS) 5.PIECES IN MAINTENANCE PERIOD(PASS) 6.REJECT RATE(REJECT) (REJECT COUNT)÷(PIECES IN MAINTENANCE PERIOD)×100(%) 7.STOP RATE(STOP RATE) ・(ERROR CODE COUNT AT APL)÷(PIECES IN MAINTENANCE PERIOD)×10000 ・Don’t display that PIECES IN MAINTENANCE PERIOD is less than 10000. 8.FEEDING CHECK(CHECK_FEED) ・(CHAIN+SKEW)÷(PIECES IN MAINTENANCE PERIOD)×100 ・Display “CHECK FEED” if answer of above expression is more than 3% . 《REJECT》 9.REJECT COUNT 《UNIT_ERR》 10.ERROR CODE COUNT AT UNIT 《APL_ERR》 11.ERROR CODE COUNT AT APL 《DUST_ERR》 12.DUST ERROR COUNT ・Display sensor name which is more than 5 times of error. 《UNFIT_COUNT》 13.UNFIT COUNT ・Display count each denominations. 14.SUSPICIOUS COUNT 15.NOT CONFIRMATION COUNT

- 139 -

Detail Content

1 2 3 4 5 6 7 8

123456789012345678901 <MAINTENANCE> 1:2006: 7: 7:12: 8 2:2005:12: 1: 5:25 3:123456 4:xxxxxxxxxx 5:xxxxxxxxxx

123456789012345678901 1:CHECK DATE 2:CLEAR DATE 3:No. 4:ALL PASS 5:PASS

>:NEXT

1.RECENT CHECK DATE(CHECK DATE) ・Display date and time when do the “SAVE & CLEAR” last. ・If the screen displays for the first time, blank displays.

2.RECENT CLEAR DATE(CLEAR DATE) ・Display date and time when clears the log last. ・If it doesn’t clear the log, blank displays.

3 MACHINE No(No)

4.PIECES OF TOTAL PASS(ALL_PASS)

5.PIECES IN MAINTENANCE PERIOD(PASS)

1 2 3 4 5 6 7 8

123456789012345678901 <MAINTENANCE> 6:15% : 0 7:15% 8:CHECK FEED

123456789012345678901 6:REJECT RATE 7:STOP RATE 8:CHECK FEED

<:PREV

6.REJECT RATE(REJECT) (REJECT COUNT)÷(PIECES IN MAINTENANCE PERIOD)×100(%)

7.STOP RATE(STOP RATE) ・(ERROR CODE COUNT AT APL)÷(PIECES IN MAINTENANCE PERIOD)×10000 ・Don’t display that PIECES IN MAINTENANCE PERIOD is less than 10000.

8.FEEDING CHECK(CHECK_FEED) ・(CHAIN+SKEW)÷(PIECES IN MAINTENANCE PERIOD)×100 ・Display “CHECK FEED” if answer of above expression is more than 3% .

- 140 -

Detail Content

9.REJECT COUNT

1 2 3 4 5 6 7 8

123456789012345678901 <REJECT> 9:REJECT COUNT 1−xxxxxxxxxx 2−xxxxxxxxxx 3−xxxxxxxxxx 4−xxxxxxxxxx 5−xxxxxxxxxx >:NEXT

123456789012345678901

1−MCCK 2−REQUEST−ERR 3−CHAIN 4−SKEW 5−TRN−OVER

Table of reject contents № 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

Content mecha clock request timing chain skew transfer speed (over) transfer speed (under) hard error 1 hard error 2 multi transfer 1 multi transfer 2 over-length under-length over-width under-width unmatch length feed 2pcs. feeding shape 1 shape 2 reserve

Display MCCK REQUEST-ERR CHAIN SKEW TRN-OVER TRN-UNDER HARD-ERR1 HARD-ERR2 MLT1 MLT2 LEN-OVER LEN-UNDER WID-OVER WID-UNDER WDLN FEED 2PHOTO SHP1 SHP2 RESERVE

№ 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

- 141 -

Content denomination error reserve reserve reserve reserve reserve reserve reserve reserve reserve SUBCPU comm. error SNCPU comm. error time over parity error data error BCC error skew on MCPU suspicious not confirmation reserve

Display DENOMI―ERR RESERVE RESERVE RESERVE RESERVE RESERVE RESERVE RESERVE RESERVE RESERVE SUBCPU-ERR SNCPU-ERR TIME-OVER PARITY DATA BCC MCPU SKEW SUSP NOT―SUSP RESERVE

Detail Content

10.ERROR CODE COUNT AT UNIT

1 2 3 4 5 6 7 8

123456789012345678901 <UNIT_ERR> 10:UNIT_ERROR 1−xxxxxxxxxx 2−xxxxxxxxxx 3−xxxxxxxxxx 4−xxxxxxxxxx 5−xxxxxxxxxx >:NEXT

123456789012345678901

1−E−XXXX 2−E−XXXX 3−E−XXXX 4−E−XXXX 5−E−XXXX ・ ・ ・

1 2 3 4 5 6 7 8

123456789012345678901 <UNIT_ERR> 10:UNIT_ERROR 36−xxxxxxxxxx 37−xxxxxxxxxx 38−xxxxxxxxxx 39−xxxxxxxxxx 40−xxxxxxxxxx <:PREV

123456789012345678901

36−E−XXXX 37−E−XXXX 38−E−XXXX 39−E−XXXX 40−E−XXXX

11.ERROR CODE COUNT AT APL

1 2 3 4 5 6 7 8

123456789012345678901 <APL_ERR> 11:APL_ERROR 1−xxxxxxxxxx 2−xxxxxxxxxx 3−xxxxxxxxxx 4−xxxxxxxxxx 5−xxxxxxxxxx >:NEXT

123456789012345678901

1−E−XXXX 2−E−XXXX 3−E−XXXX 4−E−XXXX 5−E−XXXX ・ ・ ・

1 2 3 4 5 6 7 8

123456789012345678901 <APL_ERR> 11:APL_ERROR 36−xxxxxxxxxx 37−xxxxxxxxxx 38−xxxxxxxxxx 39−xxxxxxxxxx 40−xxxxxxxxxx <:PREV

123456789012345678901

36−E−XXXX 37−E−XXXX 38−E−XXXX 39−E−XXXX 40−E−XXXX

- 142 -

Detail Content

12.DUST ERROR COUNT ・Display sensor name which is more than 5 times of error.

1 2 3 4 5 6 7 8

123456789012345678901 <DUST_ERR> 12:DUST_ERROR 1−xxxxx 6−xxxxx 2−xxxxx 7−xxxxx 3−xxxxx 8−xxxxx 4−xxxxx 9−xxxxx 5−xxxxx 10−xxxxx >:NEXT

123456789012345678901

1−PSXXXX 6−PSXXXX 2−PSXXXX 7−PSXXXX 3−PSXXXX 8−PSXXXX 4−PSXXXX 9−PSXXXX 5−PSXXXX 10−PSXXXX ・ ・ ・

1 2 3 4 5 6 7 8

123456789012345678901 <DUST_ERR> 12:DUST_ERROR 31−xxxxx 36−xxxxx 32−xxxxx 37−xxxxx 33−xxxxx 38−xxxxx 34−xxxxx 39−xxxxx 35−xxxxx 40−xxxxx <:PREV

123456789012345678901

31−PSXXXX 32−PSXXXX 33−PSXXXX 34−PSXXXX 35−PSXXXX

Table of sensor MAIN 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

PSB01L PSB01C PSB01R PSB03L PSB03R PSD01L PSD01R PSD02L PSD02R PSD05L PSD05R PSD08 PSD09 PSD03R PSD06R PSE01 PSE03 PSE05 PSE07 PSE02R PSE04R PSE06R PSE08R

BV 24 25 26 27 28 29 30 31 32 33 34 35 36 37

- 143 -

VP1L VP1R VP3L VP3R LSA LSB UV FL GSL GSR MG TC USR USL

36−PSXXXX 37−PSXXXX 38−PSXXXX 39−PSXXXX 40−PSXXXX

Detail Content

13.UNFIT COUNT ・Display count each denominations.

1 2 3 4 5 6 7 8

1 2 3 4 5 6 7 8

123456789012345678901 <UNFIT_COUNT> 0−xxxxxxxxxx 1−xxxxxxxxxx 2−xxxxxxxxxx 3−xxxxxxxxxx 4−xxxxxxxxxx

123456789012345678901 0−xxxxxx−xxxxxxxx 1−xxxxxx−xxxxxxxx 2−xxxxxx−xxxxxxxx 3−xxxxxx−xxxxxxxx 4−xxxxxx−xxxxxxxx

>:NEXT 123456789012345678901 <UNFIT_COUNT> 5−xxxxxxxxxx 6−xxxxxxxxxx 7−xxxxxxxxxx 8−xxxxxxxxxx 9−xxxxxxxxxx <:PREV

123456789012345678901 5−xxxxxx−xxxxxxxx 6−xxxxxx−xxxxxxxx 7−xxxxxx−xxxxxxxx 8−xxxxxx−xxxxxxxx 9−xxxxxx−xxxxxxxx

>:NEXT No.−denomination−contents (DEFECT/STAIN/THICKNESS)

- 144 -

Detail Content

14.SUSPICIOUS COUNT 123456789012345678901 <SUSP1_COUNT> 14:SUSP1 1−xxxxxxxxxx 2−xxxxxxxxxx 3−xxxxxxxxxx 4−xxxxxxxxxx 5−xxxxxxxxxx >:NEXT

123456789012345678901

1 2 3 4 5 6 7 8

123456789012345678901 <SUSP1_COUNT> 14:SUSP1 6−xxxxxxxxxx 7−xxxxxxxxxx 8−xxxxxxxxxx 9−xxxxxxxxxx 10−xxxxxxxxxx <:PREV >:NEXT

123456789012345678901

1 2 3 4 5 6 7 8

123456789012345678901 <SUSP1_COUNT> 14:SUSP1 11−xxxxxxxxxx 12−xxxxxxxxxx

123456789012345678901

1 2 3 4 5 6 7 8

1−LS1 2−LS2 3−LS3 4−LS 5−FL

6−UV 7−MG1 8−MG2 9−GS 10−TC1

11−TC2 12−SN

<:PREV

15.NOT CONFIRMATION COUNT 123456789012345678901 <SUSP2_COUNT> 15:SUSP2 1−xxxxxxxxxx 2−xxxxxxxxxx 3−xxxxxxxxxx 4−xxxxxxxxxx 5−xxxxxxxxxx >:NEXT

123456789012345678901

1 2 3 4 5 6 7 8

123456789012345678901 <SUSP2_COUNT> 15:SUSP2 6−xxxxxxxxxx 7−xxxxxxxxxx 8−xxxxxxxxxx 9−xxxxxxxxxx 10−xxxxxxxxxx <:PREV >:NEXT

123456789012345678901

1 2 3 4 5 6 7 8

123456789012345678901 <SUSP2_COUNT> 15:SUSP2 11−xxxxxxxxxx 12−xxxxxxxxxx

123456789012345678901

1 2 3 4 5 6 7 8

1−LS1 2−LS2 3−LS3 4−LS 5−FL

6−UV 7−MG1 8−MG2 9−GS 10−TC1

11−TC2 12−SN

<:PREV LS1 LS2 LS3 LS

pre-judge watermark watermark bar judge thread

FL UV MG1 MG2

fluorescence ultra violet thread pattern ink pattern

- 145 -

GS TC1 TC2 SN

optical judge suspicious 1 suspicious 2 unique number

Major item

Minor item

0010



Content save and clear

Detail Save checking log to memory(CF card) and clear from memory of machine . Con- 【Contents of checking log to save and clear】 tent PIECES IN MAINTENANCE PERIOD REJECT COUNT RETRY COUNT IN MAINTENANCE PERIOD DUST ERROR COUNT TIME SERIES OF ERROR CODE AT UNIT TIME SERIES OF ERROR CODE AT APL ERROR CODE COUNT AT UNIT ERROR CODE COUNT AT APL UNFIT COUNT SUSPICIOUS COUNT Operation

ACCEPT

・・・ Confirm selecting item.

CLEAR

・・・ Return previous screen. ・・・ Choose “YES” or ”NO”.

Display

(1) Choose《SERVICE》in maintenance menu. ACCEPT: →(2)

(2) Choose《SAVE CLEAR》. ACCEPT: →(3) CLEAR: →(1)

(3) Display changes confirmation screen. YES ACCEPT: →(4) NO ACCEPT: →(2)

(4) Save checking log.

123456789012345678901 1 2 3 4 5 6 7 8

〓〓〓〓〓MAINTENANCE〓〓〓〓〓 >0010 SERVICE 0028 VERSION READ 0030 LOG 0040 DATA 0070 SE SET 0071 DEFAULT SET 0080 PROGRAM LOAD ↓ 123456789012345678901

1 2 3 4 5 6 7 8

<SERVICE> INFORMATION >SAVE&CLEAR ERROR COUNT

↓ 123456789012345678901 1 2 3 4 5 6 7 8

1 2 3 4 5 6 7 8

<SAVE CLEAR> SAVE? YES / NO <− −>:ACCEPT WAIT ↓ 123456789012345678901 <SAVE CLEAR>

END

※)Please retry when displays “ERR”

- 146 -

Major item

Minor item

0010



Content display error to time series

Detail Display error code to time series. Con- ・ERROR LOG : UNIT error to time series tent ・APL ERROR LOG: APL error to time series Operation

ACCEPT

・・・ Confirm selecting item.

CLEAR

・・・ Return previous screen.



Display



(1) Choose《SERVICE》in maintenance menu. ACCEPT: →(2)

(2) Choose《ERR0R COUNT》. ACCEPT: →(3) CLEAR: →(1)

・・・ Move cursor. 123456789012345678901 1 2 3 4 5 6 7 8

〓〓〓〓〓MAINTENANCE〓〓〓〓〓 >0010 SERVICE 0028 VERSION READ 0030 LOG 0040 DATA 0070 SE SET 0071 DEFAULT SET 0080 PROGRAM LOAD ↓ 123456789012345678901

1 2 3 4 5 6 7 8

<SERVICE> INFORMATION SAVE&CLEAR >ERROR COUNT

↓ 123456789012345678901

(3) Display error code log to time series.

1 2 3 4 5 6 7 8

1 2 3 4 5 6 7 8

[[021] X−XX−XX−XX ① ② ③ ④ ⑤

123456789012345678901

<ERROR COUNT> >ERROR LOG APL ERROR LOG

↓ 123456789012345678901

123456789012345678901

<ERROR COUNT> [001] 0−85−61−80 [002] 0−81−02−80 [003] 1−40−05−03 [004] 0−32−14−01 [005] 0−33−15−03 [006] 1−81−02−80 [007] 0−81−02−80

[001] [002] [003] [004] [005] [006] [007]

[021] 99/99 99:99 ⑥ ⑦ ⑧

①No. ②Unit code(0:MAIN) ③Content code Indicate classification of error with 2-digit decimal. ④Detail code Indicate serial error number of each classification with 2-digit decimal. ⑤Processing code Indicate occurrence status code of each error with 2-digit decimal. ⑥No. ⑦Occur date ⑧Occur time

- 147 -

09/12 09/12 09/13 09/13 09/13 09/13 09/13

12:41 12:29 19:32 19:26 19:25 07:11 07:10

Major item

Minor item

0028



Content read version data

Detail Read version of each CPU and display. Con(MAIN-CPU,DISP-CPU,FPGA,BV-CPU) tent Operation

ACCEPT

・・・ Confirm selecting item.

CLEAR

・・・ Return previous screen. ・・・ Change page of screen.

Display

(1) Choose《VERSION READ》in maintenance menu. ACCEPT: →(2)

(2) Display version of each CPU.

123456789012345678901 1 2 3 4 5 6 7 8

〓〓〓〓〓MAINTENANCE〓〓〓〓〓 0010 SERVICE >0028 VERSION READ 0030 LOG 0040 DATA 0070 SE SET 0071 DEFAULT SET 0080 PROGRAM LOAD ↓ 123456789012345678901

1 2 3 4 5 6 7 8

<ROM VERSION> MAIN―CPU IPL :XXX(XXXX) APL :XXX(XXXX)

1 2 3 4 5 6 7 8

<ROM VERSION> DISP―CPU IPL :XXXX(XXXX) APL :XXXX(XXXX) IMG :XXXX(XXXX)

1 2 3 4 5 6 7 8

>:NEXT ↓ 123456789012345678901

>:NEXT ↓ 123456789012345678901

123456789012345678901

123456789012345678901

<:PREV

123456789012345678901

<ROM VERSION> FPGA1 FPGA2

:XX :X

<:PREV

>:NEXT ↓ 123456789012345678901

123456789012345678901

1 2 3 4 5 6 7 8

<ROM VERSION> BV−CPU APL1 :XXXX APL2 :XXXX MIPL :XXXX MAPL :XXXX SAPL :XXXX <:PREV >:NEXT ↓ 123456789012345678901

123456789012345678901

1 2 3 4 5 6 7 8

<ROM VERSION> FPGA1 :XXXX FPGA2 :XXXX SNIPL :XXXX SNAPL :XXXX SNFPGA :XXXX TEMPLATE1:XXXX <:PREV >:NEXT

- 148 -

Major item

Minor item

0030



Content save all log data

Detail Save log data to memory (CF card). Con- ・All log data tent ・Transaction log data ・Recurrence log data Operation

ACCEPT

・・・ Confirm selecting item.

CLEAR

・・・ Return previous screen.





・・・ Move cursor. ・・・ Choose “YES” or ”NO”.

Display

(1) Choose《LOG》in maintenance menu. ACCEPT: →(2)

(2) Choose《SAVE ALL LOG》. ACCEPT: →(3) CLEAR: →(1)

(3) Display changes confirmation screen. YES ACCEPT: →(4) NO ACCEPT: →(2) (If CF card isn’t set, display “CF : NONE”.) (4) processing…

123456789012345678901 1 2 3 4 5 6 7 8

1 2 3 4 5 6 7 8

〓〓〓〓〓MAINTENANCE〓〓〓〓〓 0010 SERVICE 0028 VERSION READ >0030 LOG 0040 DATA 0070 SE SET 0071 DEFAULT SET 0080 PROGRAM LOAD ↓ 123456789012345678901 >SAVE CLEAR CLEAR CLEAR

<LOG> ALL LOG >:CF CF LOG ALL LOG SELECT LOG

↓ 123456789012345678901 1 2 3 4 5 6 7 8

1 2 3 4 5 6 7 8

<SAVE

ALL LOG> SAVE?

YES / NO ← → :ACCEPT WAIT ↓ 123456789012345678901 <SAVE

ALL LOG>

WAIT ↓

(5) Process has ended. Normal end→END Abnormal end→ERR CLEAR: →(2)

Normal end 123456789012345678901 1 2 3 4 5 6 7 8

<SAVE

ALL LOG>

123456789012345678901 DATA1 DATA2 DATA3

:OK :OK :OK

END ※Data file doesn’t make when there are no data. DATA1:Recurrence log data DATA2:Transaction log data DATA3:All log data

- 149 -

Major item

Minor item

0030



Content clear log in CF card

Detail Clear log data from memory (CF card). Con- ・Transaction log data tent ・Recurrence log data Operation

ACCEPT

・・・ Confirm selecting item.

CLEAR

・・・ Return previous screen.





・・・ Move cursor. ・・・ Choose “YES” or ”NO”.

Display

(1) Choose《LOG》in maintenance menu. ACCEPT: →(2)

(2) Choose《CLEAR CF LOG》. ACCEPT: →(3) CLEAR: →(1)

(3) Display changes confirmation screen. YES ACCEPT: →(4) NO ACCEPT: →(2)

(4) processing…

123456789012345678901 1 2 3 4 5 6 7 8

〓〓〓〓〓MAINTENANCE〓〓〓〓〓 0010 SERVICE 0028 VERSION READ >0030 LOG 0040 DATA 0070 SE SET 0071 DEFAULT SET 0080 PROGRAM LOAD ↓ 123456789012345678901

1 2 3 4 5 6 7 8

〓〓〓〓〓MAINTENANCE〓〓〓〓〓 <LOG> SAVE ALL LOG >:CF >CLEAR CF LOG CLEAR ALL LOG CLEAR SELECT LOG

↓ 123456789012345678901 1 2 3 4 5 6 7 8

1 2 3 4 5 6 7 8

<CLEAR CF LOG> CLEAR? YES / NO ← → :ACCEPT WAIT ↓ 123456789012345678901 <CLEAR CF LOG>

WAIT ↓

(5) Process has ended. Normal end→END Abnormal end→ERR CLEAR: →(2)

Normal end 123456789012345678901 1 2 3 4 5 6 7 8

<CLEAR CF LOG>

END

- 150 -

Major item

Minor item

0030



Content clear all log

Detail Clear all log data from memory of machine. Con- But CLEAR ALL LOG don’t clear transaction log data and recurrence log data. tent

Operation

ACCEPT

・・・ Confirm selecting item.

CLEAR

・・・ Return previous screen.





・・・ Move cursor. ・・・ Choose “YES” or ”NO”.

Display

(1) Choose《LOG》in maintenance menu. ACCEPT: →(2)

(2) Choose《CLEAR ALL LOG》. ACCEPT: →(3) CLEAR: →(1)

(3) Display changes confirmation screen. YES ACCEPT: →(4) NO ACCEPT: →(2)

(4) processing…

123456789012345678901 1 2 3 4 5 6 7 8

1 2 3 4 5 6 7 8

〓〓〓〓〓MAINTENANCE〓〓〓〓〓 0010 SERVICE 0028 VERSION READ >0030 LOG 0040 DATA 0070 SE SET 0071 DEFAULT SET 0080 PROGRAM LOAD ↓ 123456789012345678901 SAVE CLEAR >CLEAR CLEAR

<LOG> ALL LOG >:CF CF LOG ALL LOG SELECT LOG

↓ 123456789012345678901 1 2 3 4 5 6 7 8

1 2 3 4 5 6 7 8

<CLEAR ALL LOG> CLEAR? YES / NO ← → :ACCEPT WAIT ↓ 123456789012345678901 <CLEAR ALL LOG>

WAIT ↓

(5) Process has ended. Normal end→END Abnormal end→ERR CLEAR: →(2)

Normal end 123456789012345678901 1 2 3 4 5 6 7 8

<CLEAR ALL LOG>

END

- 151 -

Major item

Minor item

0030



Content clear select log

Detail Clear log from memory of machine. Content Operation

ACCEPT

・・・ Confirm selecting item.

CLEAR

・・・ Return previous screen.





・・・ Move cursor.

numeric key

・・・ Input number.



・・・ Clear number. ・・・ Choose “YES” or ”NO”.

Display

(1) Choose《LOG》in maintenance menu. ACCEPT: →(2)

(2) Choose《CLEAR SELECT LOG》. ACCEPT: →(3) CLEAR: →(1)

(3) Input number by numeric key and press ACCEPT. YES ACCEPT: →(4) NO ACCEPT: Return to input number.

123456789012345678901 1 2 3 4 5 6 7 8

1 2 3 4 5 6 7 8

CLEAR: →(2)

SAVE CLEAR CLEAR >CLEAR

<LOG> ALL LOG >:CF CF LOG ALL LOG SELECT LOG

↓ 123456789012345678901 1 2 3 4 5 6 7 8

CLEAR: →(2) (4) Process has ended.

〓〓〓〓〓MAINTENANCE〓〓〓〓〓 0010 SERVICE 0028 VERSION READ >0030 LOG 0040 DATA 0070 SE SET 0071 DEFAULT SET 0080 PROGRAM LOAD ↓ 123456789012345678901

1 2 3 4 5 6 7 8

<CLEAR SELECT LOG> 【00】 CLEAR? YES / NO ← → :ACCEPT WAIT ↓ 123456789012345678901 <CLEAR SELECT LOG> 【00】

END

- 152 -

00:RESERVE 01:RESERVE 02:PASS 03:RJ_TOTAL 04:RJ_COUNT 05:RJ_COUNT1 06:FEED_NG_TOTAL

00:RESERVE 01:RESERVE 02:PASS 03:RJ_TOTAL 04:RJ_COUNT 05:RJ_COUNT1 06:FEED_NG_TOTAL

Major item

Minor item

0040



Content load denomination data

Detail Load denomination data from memory (CF card). Content Operation

ACCEPT

・・・ Confirm selecting item.

CLEAR

・・・ Return previous screen. ・・・ Choose “YES” or ”NO”.

Display

(1) Choose《LOAD DENOMI》in maintenance menu. ACCEPT: →(2)

(2) Display changes confirmation screen. YES ACCEPT: →(3) NO ACCEPT: →(1)

(3) processing…

(4) Process has ended. Normal end→END Abnormal end→ERR CLEAR: →(1)

123456789012345678901 1 2 3 4 5 6 7 8

1 2 3 4 5 6 7 8

1 2 3 4 5 6 7 8

<DATA> DENOMI ALL DATA >:CPU SENSOR ADJ PATTERN BASE1−SET BASE2−SET BLOCK ↓ 123456789012345678901 >LOAD LOAD LOAD LOAD LOAD LOAD LOAD

<LOAD DENOMI> LOAD? YES / NO <− −>:ACCEPT WAIT ↓ 123456789012345678901 <LOAD DENOMI>

WAIT ↓ Normal end 123456789012345678901

1 2 3 4 5 6 7 8

1 2 3 4 5 6 7 8

<LOAD DENOMI>

123456789012345678901 DENOMI_CNG

: OK

END Abnormal end 123456789012345678901 <LOAD DENOMI>

ERR

NG(1) ・・・hardware error NG(3) ・・・data crashing NG(11) ・・・full of memory NG(12) ・・・file name error NG(13) ・・・parameter error NG(16) ・・・duplicate open

- 153 -

123456789012345678901 DENOMI_CNG : NG(13)

Major item

Minor item

0040



Content load all setting data

Detail Load all setting data from memory (CF card). Content Operation

ACCEPT

・・・ Confirm selecting item.

CLEAR

・・・ Return previous screen. ・・・ Choose “YES” or ”NO”.

Display

(1) Choose《LOAD ALL DATA》in maintenance menu. ACCEPT: →(2)

(2) Display changes confirmation screen. YES ACCEPT: →(3) NO ACCEPT: →(1)

(3) processing…

(4) Process has ended. Normal end→END Abnormal end→ERR CLEAR: →(1)

123456789012345678901 1 2 3 4 5 6 7 8

1 2 3 4 5 6 7 8

1 2 3 4 5 6 7 8

<DATA> DENOMI ALL DATA >:CPU SENSOR ADJ PATTERN BASE1−SET BASE2−SET BLOCK ↓ 123456789012345678901 LOAD >LOAD LOAD LOAD LOAD LOAD LOAD

<LOAD ALL DATA> LOAD? YES / NO <− −>:ACCEPT WAIT ↓ 123456789012345678901 <LOAD ALL DATA>

WAIT ↓ Normal end 123456789012345678901

1 2 3 4 5 6 7 8

№ 1 2 3 4 5 6

<LOAD ALL DATA>

123456789012345678901 STR_PATTERN :OK BATCH_CNT :OK APL_SETTING :OK BILL_SETTING:OK SUSP_VALUE :OK FIT_VALUE :OK

END

Content stacker pattern setting data batch count data APL SE setting data machine SE setting data BV setting data (suspicious Value) BV setting data (fitness Value)

- 154 -

File name UW_STR_PATTERN.DAT UW_BATCH_CNT.DAT UW_APL_SETTING.DAT UW_BILL_SETTING.DAT UW_SUSP_VALUE.DAT UW_FIT_VALUE.DAT

Major item

Minor item

0040



Content load sensor adjustment data

Detail Load sensor adjustment data from memory (CF card). Content Operation

ACCEPT

・・・ Confirm selecting item.

CLEAR

・・・ Return previous screen. ・・・ Choose “YES” or ”NO”.

Display

(1) Choose《LOAD SENSOR ADJ》in maintenance menu. ACCEPT: →(2)

(2) Display changes confirmation screen. YES ACCEPT: →(3) NO ACCEPT: →(1)

(3) processing…

(4) Process has ended. Normal end→END Abnormal end→ERR CLEAR: →(1)

123456789012345678901 1 2 3 4 5 6 7 8

1 2 3 4 5 6 7 8

1 2 3 4 5 6 7 8

<DATA> DENOMI ALL DATA >:CPU SENSOR ADJ PATTERN BASE1−SET BASE2−SET BLOCK ↓ 123456789012345678901 LOAD LOAD >LOAD LOAD LOAD LOAD LOAD

<LOAD SENSOR ADJ> LOAD? YES / NO <− −>:ACCEPT WAIT ↓ 123456789012345678901 <LOAD SENSOR ADJ>

WAIT ↓ Normal end 123456789012345678901

1 2 3 4 5 6 7 8

<LOAD SENSOR ADJ>

END

- 155 -

123456789012345678901 SENSOR_ADJ

: OK

Major item

Minor item

0040



Content load pattern setting data

Detail Load pattern setting data from memory (CF card). Content Operation

ACCEPT

・・・ Confirm selecting item.

CLEAR

・・・ Return previous screen. ・・・ Choose “YES” or ”NO”.

Display

(1) Choose《LOAD PATTERN》in maintenance menu. ACCEPT: →(2)

(2) Display changes confirmation screen. YES ACCEPT: →(3) NO ACCEPT: →(1)

(3) processing…

(4) Process has ended. Normal end→END Abnormal end→ERR CLEAR: →(1)

123456789012345678901 1 2 3 4 5 6 7 8

1 2 3 4 5 6 7 8

1 2 3 4 5 6 7 8

<DATA> DENOMI ALL DATA >:CPU SENSOR ADJ PATTERN BASE1−SET BASE2−SET BLOCK ↓ 123456789012345678901 LOAD LOAD LOAD >LOAD LOAD LOAD LOAD

<LOAD PATTERN> LOAD? YES / NO <− −>:ACCEPT WAIT ↓ 123456789012345678901 <LOAD PATTERN>

WAIT ↓ Normal end 123456789012345678901

1 2 3 4 5 6 7 8

<LOAD PATTERN>

END

- 156 -

123456789012345678901 STR_PATTERN :OK BATCH_CNT :OK

Major item

Minor item

0040



Content load APL SE setting data

Detail Load APL SE setting data from memory (CF card). Content Operation

ACCEPT

・・・ Confirm selecting item.

CLEAR

・・・ Return previous screen. ・・・ Choose “YES” or ”NO”.

Display

(1) Choose《LOAD BASE1-SET》in maintenance menu. ACCEPT: →(2)

(2) Display changes confirmation screen. YES ACCEPT: →(3) NO ACCEPT: →(1)

(3) processing…

(4) Process has ended. Normal end→END Abnormal end→ERR CLEAR: →(1)

123456789012345678901 1 2 3 4 5 6 7 8

1 2 3 4 5 6 7 8

1 2 3 4 5 6 7 8

<DATA> DENOMI ALL DATA >:CPU SENSOR ADJ PATTERN BASE1−SET BASE2−SET BLOCK ↓ 123456789012345678901 LOAD LOAD LOAD LOAD >LOAD LOAD LOAD

<LOAD BASE1−SET> LOAD? YES / NO <− −>:ACCEPT WAIT ↓ 123456789012345678901 <LOAD BASE1−SET>

WAIT ↓ Normal end 123456789012345678901

1 2 3 4 5 6 7 8

<LOAD BASE1−SET>

END

- 157 -

123456789012345678901 APL_SETTING : OK

Major item

Minor item

0040



Content load machine SE setting data

Detail Load machine SE setting data from memory (CF card). Content Operation

ACCEPT

・・・ Confirm selecting item.

CLEAR

・・・ Return previous screen. ・・・ Choose “YES” or ”NO”.

Display

(1) Choose《LOAD BASE2-SET》in maintenance menu. ACCEPT: →(2)

(2) Display changes confirmation screen. YES ACCEPT: →(3) NO ACCEPT: →(1)

(3) processing…

(4) Process has ended. Normal end→END Abnormal end→ERR CLEAR: →(1)

123456789012345678901 1 2 3 4 5 6 7 8

1 2 3 4 5 6 7 8

1 2 3 4 5 6 7 8

<DATA> DENOMI ALL DATA >:CPU SENSOR ADJ PATTERN BASE1−SET BASE2−SET BLOCK ↓ 123456789012345678901 LOAD LOAD LOAD LOAD LOAD >LOAD LOAD

<LOAD BASE2−SET> LOAD? YES / NO <− −>:ACCEPT WAIT ↓ 123456789012345678901 <LOAD BASE2−SET>

WAIT ↓ Normal end 123456789012345678901

1 2 3 4 5 6 7 8

<LOAD BASE2−SET>

END

- 158 -

123456789012345678901 BILL_SETTING: OK

Major item

Minor item

0040



Content load maintenance block data

Detail Load maintenance block data from memory (CF card). Content Operation

ACCEPT

・・・ Confirm selecting item.

CLEAR

・・・ Return previous screen. ・・・ Choose “YES” or ”NO”.

Display

(1) Choose《LOAD BLOCK》in maintenance menu. ACCEPT: →(2)

(2) Display changes confirmation screen. YES ACCEPT: →(3) NO ACCEPT: →(1)

(3) processing…

(4) Process has ended. Normal end→END Abnormal end→ERR CLEAR: →(1)

123456789012345678901 1 2 3 4 5 6 7 8

1 2 3 4 5 6 7 8

1 2 3 4 5 6 7 8

<DATA> DENOMI ALL DATA >:CPU SENSOR ADJ PATTERN BASE1−SET BASE2−SET BLOCK ↓ 123456789012345678901 LOAD LOAD LOAD LOAD LOAD LOAD >LOAD

<LOAD BLOCK> LOAD? YES / NO <− −>:ACCEPT WAIT ↓ 123456789012345678901 <LOAD BLOCK>

WAIT ↓ Normal end 123456789012345678901

1 2 3 4 5 6 7 8

<LOAD BLOCK>

END

- 159 -

123456789012345678901 MAINTENANCE : OK

Major item

Minor item

0040



Content load BV setting data (suspicious value)

Detail Load BV setting data (suspicious value) from memory (CF card). Content Operation

ACCEPT

・・・ Confirm selecting item.

CLEAR

・・・ Return previous screen. ・・・ Choose “YES” or ”NO”.

Display

(1) Choose《LOAD BV1-SET》in maintenance menu. ACCEPT: →(2)

(2) Display changes confirmation screen. YES ACCEPT: →(3) NO ACCEPT: →(1)

(3) processing…

(4) Process has ended. Normal end→END Abnormal end→ERR CLEAR: →(1)

123456789012345678901 1 2 3 4 5 6 7 8

1 2 3 4 5 6 7 8

1 2 3 4 5 6 7 8

<DATA> ALL DATA >:CPU SENSOR ADJ PATTERN BASE1−SET BASE2−SET BLOCK BV1−SET ↓ 123456789012345678901 LOAD LOAD LOAD LOAD LOAD LOAD >LOAD

<LOAD BV1−SET> LOAD? YES / NO <− −>:ACCEPT WAIT ↓ 123456789012345678901 <LOAD BV1−SET>

WAIT ↓ Normal end 123456789012345678901

1 2 3 4 5 6 7 8

<LOAD BV1−SET>

END

- 160 -

123456789012345678901 SUSP_VALUE

: OK

Major item

Minor item

0040



Content load BV setting data (fitness value)

Detail Load BV setting data (fitness value) from memory (CF card). Content Operation

ACCEPT

・・・ Confirm selecting item.

CLEAR

・・・ Return previous screen. ・・・ Choose “YES” or ”NO”.

Display

(1) Choose《LOAD BV2-SET》in maintenance menu. ACCEPT: →(2)

(2) Display changes confirmation screen. YES ACCEPT: →(3) NO ACCEPT: →(1)

(3) processing…

(4) Process has ended. Normal end→END Abnormal end→ERR CLEAR: →(1)

123456789012345678901 1 2 3 4 5 6 7 8

1 2 3 4 5 6 7 8

1 2 3 4 5 6 7 8

<DATA> SENSOR ADJ PATTERN BASE1−SET BASE2−SET BLOCK BV1−SET BV2−SET ↓ 123456789012345678901 LOAD LOAD LOAD LOAD LOAD LOAD >LOAD

<LOAD BV2−SET> LOAD? YES / NO <− −>:ACCEPT WAIT ↓ 123456789012345678901 <LOAD BV2−SET>

WAIT ↓ Normal end 123456789012345678901

1 2 3 4 5 6 7 8

<LOAD BV2−SET>

END

- 161 -

123456789012345678901 FIT_VALUE

: OK

Major item

Minor item

0040

10

Content save all setting data

Detail Save all setting data except denomination data to memory (CF card). Content Operation

ACCEPT

・・・ Confirm selecting item.

CLEAR

・・・ Return previous screen. ・・・ Choose “YES” or ”NO”.

Display

(1) Choose《SAVE ALL DATA》in maintenance menu. ACCEPT: →(2)

(2) Display changes confirmation screen. YES ACCEPT: →(3) NO ACCEPT: →(1)

(3) processing…

(4) Process has ended. Normal end→END Abnormal end→ERR CLEAR: →(1)

123456789012345678901 1 2 3 4 5 6 7 8

1 2 3 4 5 6 7 8

1 2 3 4 5 6 7 8

<DATA> PATTERN BASE1−SET BASE2−SET BLOCK BV1−SET BV2−SET ALL DATA >:CF ↓ 123456789012345678901 LOAD LOAD LOAD LOAD LOAD LOAD >SAVE

<SAVE ALL DATA> SAVE? YES / NO <− −>:ACCEPT WAIT ↓ 123456789012345678901 <SAVE ALL DATA>

WAIT ↓ Normal end 123456789012345678901

1 2 3 4 5 6 7 8

<SAVE ALL DATA>

END

- 162 -

123456789012345678901 STR_PATTERN :OK BATCH_CNT :OK APL_SETTING :OK BILL_SETTING:OK SUSP_VALUE :OK FIT_VALUE :OK SENSOR_ADJ :OK

Major item

Minor item

0070



Content SE set

Detail Set SE setting. Content Operation

ACCEPT

・・・ Confirm selecting item.

CLEAR

・・・ Return previous screen.



Display



(1) Choose《SE SET》in maintenance menu. ACCEPT: →(2)

(2) Choose item. CLEAR: →(1)

Item STR PATTERN SET PRINTER TYPE BAUD RATE SET SUSP INITIAL SUSP1 VALUE SUSP2 VALUE SPECIFIC TICKET COUNT DATA

・・・ Move cursor.

123456789012345678901 1 2 3 4 5 6 7 8

〓〓〓〓〓MAINTENANCE〓〓〓〓〓 0010 SERVICE 0028 VERSION READ 0030 LOG 0040 DATA >0070 SE SET 0071 DEFAULT SET 0080 PROGRAM LOAD ↓ 123456789012345678901

1 2 3 4 5 6 7 8

<SE SET> >STR PATTERN SET PRINTER TYPE BAUD RATE SET SUSP INITIAL SUSP1 VALUE SUSP2 VALUE SPECIFIC TICKET ↓ 123456789012345678901

1 2 3 4 5 6 7 8

<SE SET> STR PATTERN SET >PRINTER TYPE BAUD RATE SET SUSP INITIAL SUSP1 VALUE SUSP2 VALUE SPECIFIC TICKET

Content stacker pattern setting printer type setting baud rate setting suspicious set initialize suspicious value setting 1 suspicious value setting 2 specific ticket setting upper stacker count

Item ACCEPT KEY SET SECURITY SET PASSWORD SET PASSWARD CHANGE(SV) PASSWARD CHANGE(MG) SIMPLE PATTERN KEY PAD SET PULLOUT SETTING

- 163 -

Content ACCEPT key set security board setting Setting the password Change the password(SV) Change the password(MG) Setting the SIMPLE PATTERN KEY Enable function for the YUW-11-GC. Checking pull out of Stacker.

Major item

Minor item

0070



Content stacker pattern setting

Detail Set values of stacker pattern and write to RAM and CF. Content Operation

ACCEPT

・・・ Confirm selecting item. (When press it in setting data, return previous screen.)

CLEAR ▲

・・・ Return previous screen.



・・・ Move cursor.

START/STOP

Display

(1) Choose《STR PATTERN SET》in maintenance menu. ACCEPT: →(2)

(2) Choose pattern to set. ACCEPT: →(3) CLEAR: →(1)

(3) Change settings. ACCEPT: → confirm and(2) CLEAR: → cancel and(2)

・・・ Change setting value.

123456789012345678901 1 2 3 4 5 6 7 8

<SE SET> >STR PATTERN SET PRINTER TYPE BAUD RATE SET SUSP INITIAL SUSP1 VALUE SUSP2 VALUE SPECIFIC TICKET ↓ 123456789012345678901

1 2 3 4 5 6 7 8

<STR PATTERN SET> >PATTERN1 PATTERN2 PATTERN3 PATTERN4 PATTERN5 PATTERN6 ↓ 123456789012345678901

1 2 3 4 5 6 7 8

> RJSTK OTHERS DENOMI FIRST-SORT CNTMODE OFF FIT OFF

123456789012345678901 STK1 1000−A−FIT−NEW STK2 1000−B−UNF−NEW STK3 2000−C−FIT−NEW STK4 2000−D−UNF−OLD !BD1 5000−A−FIT−NEW !BD2 5000−B−UNF−NEW 2BD1 10000−f−FIT−MIX 2BD2 10000−b−UNF−MIX

START/STOP: → Change value (*: not definition) RJSTK(upper stacker):OFF → OTHERS → SPECIFIC DENOMI(denomination set):PATTERN→FIRST-MIX(denomination which pass first・mix same denomination) →FIRST-SORT(pass first・split type of bills)→AUTO CNTMODE(count mode):ON → OFF FIT(Fitness Classification Counts) : OFF → FIT/UFT → ATM/TLR/UFT 《PATTERN》 STK4 10000-B-FIT-OLD ① ② ③ ④ ※settings of STK1∼STK4 ①denomination:(off,AUTO,FIRST,MIX,OTHER,denomination(1st to 32nd)) ②direction:(off,FACE,BACK,A-direction,B-direction,C-direction,D-direction) ③fitness:(off,ATM,TLR,UNFIT,FIT) ④type:(MIX,SPLIT,OLD)

- 164 -

Major item

Minor item

0070



Content printer type setting

Detail Set printer type. Con- TYPE1:citizen compatibility tent TYPE2:star compatibility TYPE3:reserve TYPE4:extentional type

Operation

Display

ACCEPT

・・・ Confirm selecting item. (When press it in setting data, return previous screen.)

CLEAR

・・・ Return previous screen.

START/STOP

・・・ Change setting value.

(1) Choose《PRINTER TYPE》in maintenance menu. ACCEPT: →(2)

(2) Change setting value. START/STOP: → change value ACCEPT: → confirm and(1) CLEAR: → cancel and(1)

123456789012345678901 1 2 3 4 5 6 7 8

1 2 3 4 5 6 7 8

<SE SET> STR PATTERN SET >PRINTER TYPE BAUD RATE SET SUSP INITIAL SUSP1 VALUE SUSP2 VALUE SPECIFIC TICKET ↓ 123456789012345678901 <PRINTER TYPE> TYPE1

- 165 -

Major item

Minor item

0070



Content baud rate setting

Detail Set baud rate of printer and terminal. Con- baud rate:2400bps→4800bps→9600bps tent Operation

ACCEPT

・・・ Confirm selecting item. (When press it in setting data, return previous screen.)

CLEAR ▲

・・・ Return previous screen.



・・・ Move cursor.

START/STOP

Display

(1) Choose《BAUD RATE SET》in maintenance menu. ACCEPT: →(2)

(2) Change setting value. START/STOP: → change value ACCEPT: → confirm and(1) CLEAR: → cancel and(1)

・・・ Change setting value.

123456789012345678901 1 2 3 4 5 6 7 8

1 2 3 4 5 6 7 8

<SE SET> STR PATTERN SET PRINTER TYPE >BAUD RATE SET SUSP INITIAL SUSP1 VALUE SUSP2 VALUE SPECIFIC TICKET ↓ 123456789012345678901 <BAUD RATE SET> >PRINTER 9600bps TERMINAL 9600bps

- 166 -

Major item

Minor item

0070



Content suspicious set initialize

Detail Set whether initialize suspicious setting to ON when turn on power. Content OFF:keep setting ON :initialize setting Operation

Display

ACCEPT

・・・ Confirm selecting item. (When press it in setting data, return previous screen.)

CLEAR

・・・ Return previous screen.

START/STOP

・・・ Change setting value.

(1) Choose《SUSP INITIAL》in maintenance menu. ACCEPT: →(2)

(2) Change setting value. START/STOP: → change value ACCEPT: → confirm and(1) CLEAR: → cancel and(1)

123456789012345678901 1 2 3 4 5 6 7 8

1 2 3 4 5 6 7 8

<SE SET> STR PATTERN SET PRINTER TYPE BAUD RATE SET >SUSP INITIAL SUSP1 VALUE SUSP2 VALUE SPECIFIC TICKET ↓ 123456789012345678901 <SUSP INITIAL> OFF

- 167 -

Major item 0070 Detail Content

Operation

Minor item 5

Set suspicious value of BV.(range:0∼255, set 128 denomination maximum)

ACCEPT

・・・ Confirm selecting item. (When press it in setting data, return previous screen.)

CLEAR

・・・ Return previous screen.





・・・ Move cursor. ・・・ Change denomination.

START/STOP numeric key

Display

Content suspicious value setting 1

・・・ Input value.

(1) Choose《SUSP1 VALUE》in maintenance menu. ACCEPT: →(2)

(2) Change setting value.

123456789012345678901 1 2 3 4 5 6 7 8

1 START/STOP: Change denomination.

Input value by numeric key. ACCEPT: → confirm and(1)

2 3 4 5 6 7 8

<SE SET> STR PATTERN SET PRINTER TYPE BAUD RATE SET SUSP INITIAL >SUSP1 VALUE SUSP2 VALUE SPECIFIC TICKET ↓ 123456789012345678901 IR1A:128 IR2A:128 IR3A:128 IR4A:128 FLA :128 UVA :128 MG1A:128 MG2A:128

GSA :128 TC1A:128 TC2A:128 SNA :128

CLEAR: → cancel and(1)

- 168 -

123456789012345678901 <LEVEL SET> CURRENCY:EUR DENOMI :1000 TYPE :3

Major item

Minor item

0070



Content suspicious value setting 2

Detail Set suspicious value of BV.(range:0∼255, set 128 denomination maximum) Content Operation

ACCEPT

・・・ Confirm selecting item. (When press it in setting data, return previous screen.)

CLEAR ▲

Display

・・・ Return previous screen.



・・・ Move cursor.

START/STOP

・・・ Change denomination.

numeric key

・・・ Input value.

(1) Choose《SUSP2 VALUE》in maintenance menu. ACCEPT: →(2)

(2) Change setting value. START/STOP: Change denomination. Input value by numeric key.

123456789012345678901 1 2 3 4 5 6 7 8

<SE SET> STR PATTERN SET PRINTER TYPE BAUD RATE SET SUSP INITIAL SUSP1 VALUE >SUSP2 VALUE SPECIFIC TICKET ↓ 123456789012345678901

1 2 3 4 5 6 7 8

IR1B:128 IR2B:128 IR3B:128 IR4B:128 FLB :128 UVB :128 MG1B:128 MG2B:128

GSB :128 TC1B:128 TC2B:128 TC3 :128 TC4 :128 TC5 :128 TC6 :128 SNB :128

ACCEPT: → confirm and(1) CLEAR: → cancel and(1)

- 169 -

123456789012345678901 <LEVEL SET> CURRENCY:EUR DENOMI :1000 TYPE :3

Major item

Minor item

0070



Content specific ticket setting

Detail Set reject pattern to sort upper stacker as specific ticket. Content Operation

ACCEPT

・・・ Confirm selecting item. (When press it in setting data, return previous screen.)

CLEAR ▲

・・・ Return previous screen.



・・・ Move cursor.

START/STOP

Display

(1) Choose《SPECIFIC TICKET》in maintenance menu. ACCEPT: →(2)

(2) Change setting value. START/STOP: → change value ACCEPT: → confirm and(1)

・・・ Change setting value.

123456789012345678901 1 2 3 4 5 6 7 8

1 2 3 4 5 6 7 8

CLEAR: → cancel and(1) 1 2 3 4 5 6 7 8

№ 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

Content mecha clock request timing chain skew transfer speed (over) transfer speed (under) hard error 1 hard error 2 multi transfer 1 multi transfer 2 over-length under-length over-width under-width unmatch length feed

<SE SET> STR PATTERN SET PRINTER TYPE BAUD RATE SET SUSP INITIAL SUSP1 VALUE SUSP2 VALUE >SPECIFIC TICKET ↓ 123456789012345678901 <SPECIFIC TICKET> OFF RJ07 OFF OFF RJ08 OFF OFF RJ09 OFF OFF RJ10 OFF OFF RJ11 OFF OFF RJ12 OFF OFF RJ13 OFF ↓ 123456789012345678901 RJ00 RJ01 RJ02 RJ03 RJ04 RJ05 RJ06

RJ28 RJ29 RJ30 RJ31

Display MCCK REQUEST-ERR CHAIN SKEW TRN-OVER TRN-UNDER HARD-ERR1 HARD-ERR2 MLT1 MLT2 LEN-OVER LEN-UNDER WID-OVER WID-UNDER WDLN FEED

<SPECIFIC TICKET> ON ON OFF OFF

№ 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

- 170 -

Content 2pcs. feeding shape 1 shape 2 reserve denomination error reserve reserve reserve reserve reserve reserve reserve suspicious not confirmation SUBCPU comm. error SNCPU comm. error

Display 2PHOTO SHP1 SHP2 RESERVE DENOMI―ERR RESERVE RESERVE RESERVE RESERVE RESERVE RESERVE RESERVE SUSP NOT―SUSP SUBCPU-ERR SNCPU-ERR

Major item

Minor item

0070



Content upper stacker count

Detail Set whether count up bills into upper stacker. Content OFF:not count up ON :count up Operation

Display

ACCEPT

・・・ Confirm selecting item. (When press it in setting data, return previous screen.)

CLEAR

・・・ Return previous screen.

START/STOP

・・・ Change setting value.

(1) Choose《COUNT DATA》in maintenance menu. ACCEPT: →(2)

(2) Change setting value. START/STOP: → change value ACCEPT: → confirm and(1) CLEAR: → cancel and(1)

123456789012345678901 1 2 3 4 5 6 7 8

1 2 3 4 5 6 7 8

<SE SET> PRINTER TYPE BAUD RATE SET SUSP INITIAL SUSP1 VALUE SUSP2 VALUE SPECIFIC TICKET >COUNT DATA ↓ 123456789012345678901 <COUNT DATA> OFF

- 171 -

Major item

Minor item

0070



Content ACCEPT key set

Detail Set whether accept ACCEPT key when bills are in reject stacker. Content OFF:not accept ACCEPT key ON :accept ACCEPT key Operation

Display

ACCEPT

・・・ Confirm selecting item. (When press it in setting data, return previous screen.)

CLEAR

・・・ Return previous screen.

START/STOP

・・・ Change setting value.

(1) Choose《ACCEPT KEY SET》in maintenance menu. ACCEPT: →(2)

(2) Change setting value. START/STOP: → change value ACCEPT: → confirm and(1) CLEAR: → cancel and(1)

123456789012345678901 1 2 3 4 5 6 7 8

1 2 3 4 5 6 7 8

<SE SET> BAUD RATE SET SUSP INITIAL SUSP1 VALUE SUSP2 VALUE SPECIFIC TICKET COUNT DATA >ACCEPT KEY SET ↓ 123456789012345678901 <ACCEPT KEY SET> OFF

- 172 -

Major item

Minor item

0070

10

Content security board setting

Detail Set whether accept security board connection. Content OFF:Invalidity ON :Effective Operation

Display

ACCEPT

・・・ Confirm selecting item. (When press it in setting data, return previous screen.)

CLEAR

・・・ Return previous screen.

START/STOP

・・・ Change setting value.

(1) Choose《SECURITY SET》in maintenance menu. ACCEPT: →(2)

(2) Change setting value. START/STOP: → change value ACCEPT: → confirm and(1) CLEAR: → cancel and(1)

123456789012345678901 1 2 3 4 5 6 7 8

1 2 3 4 5 6 7 8

<SE SET> SUSP INITIAL SUSP1 VALUE SUSP2 VALUE SPECIFIC TICKET COUNT DATA ACCEPT KEY SET >SECURITY SET ↓ 123456789012345678901 <SECURITY SET> OFF

- 173 -

Major item

Minor item

0070

11

Content use external display setting

Detail Set whether use external display. Content OFF:Invalidity ON :Effective Operation

Display

ACCEPT

・・・ Confirm selecting item. (When press it in setting data, return previous screen.)

CLEAR

・・・ Return previous screen.

START/STOP

・・・ Change setting value.

(1) Choose《EXTERNAL DISPLAY》in maintenance menu. ACCEPT: →(2)

(2) Change setting value. START/STOP: → change value ACCEPT: → confirm and(1) CLEAR: → cancel and(1)

123456789012345678901 1 2 3 4 5 6 7 8

1 2 3 4 5 6 7 8

<SE SET> SUSP1 VALUE SUSP2 VALUE SPECIFIC TICKET COUNT DATA ACCEPT KEY SET SECURITY SET >EXTERNAL DISPLAY ↓ 123456789012345678901 <EXTERNAL DISPLAY> OFF

- 174 -

Major item

Minor item

0070

12

Content Setting the password

Detail Set whether enable the pasword Content Operation

Display

ACCEPT

・・・ Confirm selecting item. (When press it in setting data, return previous screen.)

CLEAR

・・・ Return previous screen.

START/STOP

・・・ Change setting value.

(1) Choose《PASSWORD SET》in maintenance menu. ACCEPT: →(2)

123456789012345678901 1 2 3 4 5 6 7 8

SUSP2 VALUE SPECIFIC TICKET COUNT DATA ACCEPT KEY SET SECURITY SET EXTERNAL DISPLAY > PASSWORD SET ↓ 123456789012345678901

(2) Change setting value. START/STOP: → change value

1 2 3 4 5 6 7 8

OFF

ACCEPT: → confirm and(1) CLEAR: → cancel and(1)

- 175 -

Major item

Minor item

0070

13

Content Change the password(SV)

Detail PASSWARD CHANGE(SUPERVISOR) Content Operation

ACCEPT

・・・ Confirm selecting item. (When press it in setting data, return previous screen.)

CLEAR

・・・ Return previous screen.

START/STOP

・・・ Change denomination.

numeric key

・・・ Input value. ・・・ Delete value.

Display

(1) Choose《PASSWORD CHANGE SV》in maintenance menu. ACCEPT: →(2)

(2) Change setting value. numeric key : → Input value : → delete value

123456789012345678901 1 2 3 4 5 6 7 8

1 2 3 4 5 6 7 8

SPECIFIC TICKET COUNT DATA ACCEPT KEY SET SECURITY SET EXTERNAL DISPLAY PASSWORD SET > PASSWORD CHANGE SV ↓ 123456789012345678901

ID _ OLD ____ NEW ____ CONFIRM _ _ _ _

ACCEPT

: → confirm the Items And next the Item. When confirm the Last,

CLEAR

: → cancel and(1)

- 176 -

Major item

Minor item

0070

14

Content Change the password(MG)

Detail PASSWARD CHANGE(MANAGER) Content Operation

ACCEPT

・・・ Confirm selecting item. (When press it in setting data, return previous screen.)

CLEAR

・・・ Return previous screen.

START/STOP

・・・ Change denomination.

numeric key

・・・ Input value. ・・・ Delete value.

Display

(1) Choose《PASSWORD CHANGE MG》in maintenance menu. ACCEPT: →(2)

(2) Change setting value. numeric key : → Input value

123456789012345678901 1 2 3 4 5 6 7 8

1 2 3 4 5 6 7 8

COUNT DATA ACCEPT KEY SET SECURITY SET EXTERNAL DISPLAY PASSWORD SET PASSWORD CHANGE SV > PASSWORD CHANGE MG ↓ 123456789012345678901

ID _ OLD ____ NEW ____ CONFIRM _ _ _ _

: → delete value ACCEPT

: → confirm the Items And next the Item. When confirm the Last,

CLEAR

: → cancel and(1)

- 177 -

Major item

Minor item

0070

15

Content Setting the SIMPLE PATTERN KEY

Detail Set whether enable the SIMPLE PATTERN KEY Content Operation

Display

ACCEPT

・・・ Confirm selecting item. (When press it in setting data, return previous screen.)

CLEAR

・・・ Return previous screen.

START/STOP

・・・ Change setting value.

(1) Choose《SIMPLE PATTERN KEY》in maintenance menu. 123456789012345678901

ACCEPT: →(2)

(2) Change setting value. START/STOP : → change value ACCEPT

: → confirm and(1)

CLEAR

: → cancel and(1)

1 2 3 4 5 6 7 8

ACCEPT KEY SET SECURITY SET EXTERNAL DISPLAY PASSWORD SET PASSWORD CHANGE SV PASSWORD CHANGE MG > SIMPLE PATTERN KEY ↓ 123456789012345678901

1 2 3 4 5 6 7 8

< SIMPLE PATTERN KEY > OFF

- 178 -

Major item

Minor item

0070

16

Content Enable function for the YUW-11-GC.

Detail Set whether enable function for the YUW-11-GC. Content Operation

Display

ACCEPT

・・・ Confirm selecting item. (When press it in setting data, return previous screen.)

CLEAR

・・・ Return previous screen.

START/STOP

・・・ Change setting value.

(1) Choose《PAD SET》in maintenance menu. ACCEPT: →(2)

(2) Change setting value. START/STOP : → change value ACCEPT

: → confirm and(1)

CLEAR

: → cancel and(1)

123456789012345678901 1 2 3 4 5 6 7 8

SECURITY SET EXTERNAL DISPLAY PASSWORD SET PASSWORD CHANGE SV PASSWORD CHANGE MG SIMPLE PATTERN KEY > PAD SET ↓ 123456789012345678901

1 2 3 4 5 6 7 8

< PAD SET > OFF

- 179 -

Major item

Minor item

0070

17

Content Checking pull out of Stacker.

Detail Set Check pull out of Stacker. Content Operation

ACCEPT

CLEAR ▲

・・・ Confirm selecting item. (When press it in setting data, return previous screen.) ・・・ Return previous screen.



START/STOP

・・・ Move cursor. ・・・ Change denomination. 123456789012345678901

Display

(1) Choose《PULLOUT SETTING》in maintenance menu. ACCEPT: →(2)

(2) Change setting value.

1 2 3 4 5 6 7 8

EXTERNAL DISPLAY PASSWORD SET PASSWORD CHANGE SV PASSWORD CHANGE MG SIMPLE PATTERN KEY PAD SET > PULLOUT SETTING ↓ 123456789012345678901

1 2 3 4 5 6 7 8

> CONDITION1 1PIECE CONDITION2 BATCH

START/STOP: → change value ACCEPT: → confirm and(1) CLEAR: → cancel and(1)

- 180 -

Major item

Minor item

0071



Content default set

Detail Reset setting data to default value. Content Operation

ACCEPT

・・・ Confirm selecting item.

CLEAR

・・・ Return previous screen. ・・・ Choose “YES” or ”NO”.

Display

(1) Choose《DEFAULT SET》in maintenance menu. ACCEPT: →(2)

(2) Display changes confirmation screen. YES ACCEPT: →(3) NO ACCEPT: →(1)

(3) processing…

(4) Process has ended. Normal end→END CLEAR: →(1)

123456789012345678901 1 2 3 4 5 6 7 8

1 2 3 4 5 6 7 8

1 2 3 4 5 6 7 8

1 2 3 4 5 6 7 8

〓〓〓〓〓MAINTENANCE〓〓〓〓〓 0010 SERVICE 0028 VERSION READ 0030 LOG 0040 DATA 0070 SE SET >0071 DEFAULT SET 0080 PROGRAM LOAD ↓ 123456789012345678901 <DEFAULT SET>

YES / NO ← → :ACCEPT WAIT ↓ 123456789012345678901 <DEFAULT SET>

WAIT ↓ 123456789012345678901 <DEFAULT SET>

END

- 181 -

Major item

Minor item

0080



Content program load

Detail Download program from memory (CF card). Con- Turn off and on power when download has ended. tent Operation

ACCEPT

・・・ Confirm selecting item.

CLEAR

・・・ Return previous screen.





・・・ Move cursor. ・・・ Choose “YES” or ”NO”.

Display

(1) Choose《PROGRAM LOAD》in maintenance menu. ACCEPT: →(2)

(2) Choose program to download. ACCEPT: →(3) CLEAR: →(1)

(3) Display changes confirmation screen. YES ACCEPT: →(4) NO ACCEPT: →(2)

(4) Display download status to stacker LED.

123456789012345678901 1 2 3 4 5 6 7 8

1 2 3 4 5 6 7 8

〓〓〓〓〓MAINTENANCE〓〓〓〓〓 0010 SERVICE 0028 VERSION READ 0030 LOG 0040 DATA 0070 SE SET 0071 DEFAULT SET >0080 PROGRAM LOAD ↓ 123456789012345678901 <PROGRAM LOAD> >MAIN−CPU DISP−CPU DISP−IMG BV−CPU

↓ 123456789012345678901 1 2 3 4 5 6 7 8

<PROGRAM LOAD> LOAD? YES / NO ← → :ACCEPT WAIT ↓ 123456789012345678901

1 2 3 4 5 6 7 8

- 182 -

Display stacker LED in program load MAIN−CPU In erasing state CPU ALL ErSE CPU name state In writing state CPU ALL LoAd CPU

ALL

LoAd

CPU

ALL

LoAd

CPU

ALL

LoAd

Normal end CPU ALL

PASS

1 : count up 50 : count up 100

Abnormal end CF none CPU File not exist CPU File read error CPU CF read error CPU Erasing error CPU Writing error CPU

Fnon FErr CErr ESrr LdEr

Abnormal end of DISP-CPU dSP ALL LoAd 0

DISP−CPU Normal end dSP ALL PASS DISP−IMG Normal end dIG ALL PASS BV−CPU Normal end BV ALL

Cnon

PASS

- 183 -

Major item

Minor item

0000



Content number of action

Detail Set number of action count of continuation RAS. Con- (default:2000 range:1∼9999,”0” means as eternally) tent Operation

Display

ACCEPT

・・・ Confirm selecting item. (When press it in setting data, return previous screen.)

CLEAR

・・・ Return previous screen.

numeric key

・・・ Input value.



・・・ Clear value.

(1) Choose《ACTION COUNT》in process menu. ACCEPT: →(2)

(2) Set number of action count by numeric key. C: Clear number. ACCEPT: →(3) CLEAR: →(1) (3) CLEAR: →(1)

123456789012345678901 1 2 3 4 5 6 7 8

1 2 3 4 5 6 7 8

1 2 3 4 5 6 7 8

〓〓〓〓〓〓〓PROCESS〓〓〓〓〓〓〓 >0000 ACTION COUNT 0700 RESET 1000 DRIVE CHECK 1100 DRIVE TEST 1400 TEST MODE 2000 SENSOR CHECK 2400 LOOP CHECK ↓ 123456789012345678901 <ACTION COUNT> 2000CNT

WAIT ↓ 123456789012345678901 <ACTION COUNT> 2000CNT

END

- 184 -

Major item

Minor item

0700



Content reset

Detail Do mechanical initialize and clear on the transportation. Con- Reset whenever error doesn’t occur. tent Reset whenever not cancel error cause that cancellation of error cause occur.

Operation

Display

ACCEPT

・・・ Confirm selecting item.

CLEAR

・・・ Return previous screen.

(1) Choose《RESET》in process menu. ACCEPT: →(2)

(2) ACCEPT: →(3)

(3) processing…

123456789012345678901 1 2 3 4 5 6 7 8

1 2 3 4 5 6 7 8

1 2 3 4 5 6 7 8

(4) Process has ended. Normal end→END Abnormal end→ERR Display error code when error occurs. CLEAR: →(1)

1 2 3 4 5 6 7 8

1 2 3 4 5 6 7 8

〓〓〓〓〓〓〓PROCESS〓〓〓〓〓〓〓 0000 ACTION COUNT >0700 RESET 1000 DRIVE CHECK 1100 DRIVE TEST 1400 TEST MODE 2000 SENSOR CHECK 2400 LOOP CHECK ↓ 123456789012345678901 <RESET>

WAIT ↓ 123456789012345678901 <RESET>

WAIT ↓ Normal end 123456789012345678901 <RESET>

END Abnormal end 123456789012345678901 <RESET>

ERR

- 185 -

123456789012345678901 E−1234

Major item

Minor item

1000



Content moving check of machine

Detail Check actuator to move. Content Operation

ACCEPT

・・・ Confirm selecting item. Start and stop moving actuator. ・・・ Return previous screen.

CLEAR ▲



・・・ Change page of right screen.

numeric key C

Display

・・・ Input number. ・・・ Clear number.

(1) Choose《DRIVE CHECK》in process menu.

123456789012345678901

ACCEPT: →(2)

(2) Input number by numeric key. ACCEPT: Move actuator. And display number of actuator.

1 2 3 4 5 6 7 8

〓〓〓〓〓〓〓PROCESS〓〓〓〓〓〓〓 0000 ACTION COUNT 0700 RESET COUNT >1000 DRIVE CHECK 1100 DRIVE TEST 1400 TEST MODE 2000 SENSOR CHECK 2400 LOOP CHECK ↓ 123456789012345678901

1 2 3 4 5 6 7 8

<DRIVE CHECK> 【 00 】 01 02 03 04 05 06 07

C: Clear number. Display error code when error occurs. CLEAR: →(1)

№ 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23

name SMB01-F-CW SMB01-F-CCW SMB01-S-CW SMB01-S-CCW MDCD01-F-CW MDCD01-F-CCW MDCD01-S-CW MDCD01-S-CCW MDCE01-F-CW MDCE01-F-CCW MDCE01-S-CW MDCE01-S-CCW reserve reserve reserve reserve LSDD01-H LSDD01-L LSDD02-H LSDD02-L LSDE01-H LSDE01-L LSDE02-H

1 2 3 4 5 6 7 8

123456789012345678901 E−0000 01 SMB01−F−CW 02 SMB01−F−CCW 03 SMB01−S−CW 04 SMB01−S−CCW 05 MDCD01−F−CW 06 MDCD01−F−CCW 07 MDCD01−S−CW

↓ 123456789012345678901 <DRIVE CHECK> 【 00 】

123456789012345678901 E−0000 08 MDCD01−S−CCW 09 MDCE01−F−CW 10 MDCE01−F−CCW 11 MDCE01−S−CW 12 MDCE01−S−CCW 13 MDCE02−F−CW 14 MDCE02−F−CCW

09 10

content fast rotation of feed motor (clockwise) fast rotation of feed motor (counter clockwise) slow rotation of feed motor (clockwise) slow rotation of feed motor (counter clockwise) fast rotation of reject motor (clockwise) fast rotation of reject motor (counter clockwise) slow rotation of reject motor (clockwise) slow rotation of reject motor (counter clockwise) fast rotation of intermed.1 motor (clockwise) fast rotation of intermed.1 motor (counter clockwise) slow rotation of intermed.1 motor (clockwise) slow rotation of intermed.1 motor (counter clockwise)

move flipping solenoid of RJ1 to H move flipping solenoid of RJ1 to L move flipping solenoid of RJ2 to H move flipping solenoid of RJ2 to L move flipping solenoid of stacker1 to H move flipping solenoid of stacker1 to L move flipping solenoid of stacker2 to H

- 186 -

№ 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46

name LSDE02-L LSDE03-H LSDE03-L LSDE04-H LSDE04-L reserve reserve reserve reserve reserve reserve reserve reserve SMD01 SMD02 SME01 SME02 SME03 SME04 reserve reserve reserve reserve

content move flipping solenoid of stacker2 to L move flipping solenoid of stacker3 to H move flipping solenoid of stacker3 to L move flipping solenoid of stacker4 to H move flipping solenoid of stacker4 to L

stacker fan of RJ1 stacker fan of RJ2 stacker fan of stacker1 stacker fan of stacker2 stacker fan of stacker3 stacker fan of stacker4

move flipping solenoid of stacker2 to L

Major item

Minor item

1100



Content moving check & measure moving time of bill holder

Detail Move bill holder to designated place. Con- Braking time is out of displayed time. tent The mode doesn’t retry its action. Abnormal end when bill holder isn’t at movable place. If you choose CONTINUE, repeat to count of set (inputted in RAS0000). 1.MDCA01−FORWARD :close bill holder 2.MDCA01−REVERSE :open bill holder 3.MDCA01−CONTINUE:move bill holder continuous

Operation

Display

ACCEPT

・・・ Confirm selecting item. (When press it in setting data, return previous screen.)

START/STOP

・・・ Stop moving bill holder.

CLEAR

・・・ Return previous screen.

numeric key

・・・ Input number.



・・・ Clear number.

(1) Choose《DRIVE TEST》in process menu. ACCEPT: →(2)

(2) Input number by numeric key. ACCEPT: Move actuator. And display number of actuator.

123456789012345678901 1 2 3 4 5 6 7 8

〓〓〓〓〓〓〓PROCESS〓〓〓〓〓〓〓 0000 ACTION COUNT 0700 RESET COUNT 1000 DRIVE CHECK >1100 DRIVE TEST 1400 TEST MODE 2000 SENSOR CHECK 2400 LOOP CHECK ↓ 123456789012345678901

1 2 3 4 5 6 7 8

<DRIVE TEST> 【03】

C: Clear number. Display error code when error occurs. CLEAR: →(1)

1 2 3 4 5 6 7 8

123456789012345678901 01 MDCA01−FORWARD 02 MDCA01−REVERSE 03 MDCA01−CONTINUE

COUNT :xxxx/2000 WAIT ↓ 123456789012345678901 <DRIVE TEST> 【03】

ACTIVE:XXXX(10msec) COUNT :xxxx/2000 END

- 187 -

123456789012345678901 E−0000 01 MDCA01−FORWARD 02 MDCA01−REVERSE 03 MDCA01−CONTINUE

Major item

Minor item

1400



Content counting check

Detail Count bills and display reject count per a counting by cause. Content Operation

Display

ACCEPT

・・・ Confirm selecting item.

CLEAR

・・・ Return previous screen.

START/STOP

・・・ Start counting.

SELECT

・・・ Change detail information screen.

(1) Choose《TEST MODE》in process menu. ACCEPT: →(2)

(2) Display log of bills. SELECT: Display result of verification in order to recent count. (maximum 500 pieces)

123456789012345678901 1 2 3 4 5 6 7 8

1 2 3 4 5 6 7 8

CLEAR: →(1)

After counting, if there are some bills remaining, display REMOVE . Then, remove bills and display END . Counter stops at 999 pieces.

〓〓〓〓〓〓〓PROCESS〓〓〓〓〓〓〓 0000 ACTION COUNT 0700 RESET COUNT 1000 DRIVE CHECK 1100 DRIVE TEST >1400 TEST MODE 2000 SENSOR CHECK 2400 LOOP CHECK ↓ Ready 123456789012345678901 <TEST MODE>

WAIT ↓ On count 123456789012345678901

1 2 3 4 5 6 7 8

1 2 3 4 5 6 7 8

<TEST MODE>

WAIT ↓ 123456789012345678901 01: 04: 07: 10: 13: 16:

<TEST MODE> X 02: X 03: X 05: X 06: X 08: X 09: X 11: X 12: X 14: X 15: X 17: X 18: END

- 188 -

X X X X X X

123456789012345678901 19: 22: 25: 28: 31: 34: 37: 40:

X X X X X X X X

20: 23: 26: 29: 32: 35: 38:

X X X X X X X

21: 24: 27: 30: 33: 36: 39:

X X X X X X X

Major item

Minor item

2000

-

Content Sensor Check

Detail Testing the sensor at the reference value of the selection formula. Content ・ SENSOR CHECK-A : Reference value at the time of assembly. ・ SENSOR CHECK-B : Reference value at the time of inspection. ・ SENSOR CHECK-C : Reference value at the time of operation. Note: Repeat number of times that you set in the "RAS 0000" Operation

ACCEPT

・・・ Confirm selecting item.

CLEAR

・・・ Return previous screen.

START/STOP

・・・ Start counting.



・・・ Change page of right screen.



123456789012345678901

Display

(1) Choose《SENSOR CHECK》in process menu. ACCEPT: →(2)

(2) Set detail of moving. (3) Set interval. ACCEPT →(4)

1 2 3 4 5 6 7 8

〓〓〓〓〓〓〓PROCESS〓〓〓〓〓〓〓 0000 ACTION COUNT 0700 RESET COUNT 1000 DRIVE CHECK 1100 DRIVE TEST 1400 TEST MODE > 2000 SENSOR CHECK 2100 DUST CHECK ↓ 123456789012345678901

1 2 3 4 5 6 7 8

> SENSOR CHECK-A SENSOR CHECK-B SENSOR CHECK-C COUNT :xxxx/2000 WAIT ↓

(4) processing…

(5) Normal end CLEAR: →(1)

Abnormal end CLEAR: →(1)

1 2 3 4 5 6 7 8

1 2 3 4 5 6 7 8

Normal end 123456789012345678901

> SENSOR CHECK-A SENSOR CHECK-B SENSOR CHECK-C

123456789012345678901

COUNT :xxxx/2000 END Abnormal end 123456789012345678901

> SENSOR CHECK-A SENSOR CHECK-B SENSOR CHECK-C COUNT :xxxx/2000 END



CHECK-X Detail

1

The ON CHECK is Abnomal

2

The OFF CHECK is Abnomal

3

The Dust CHECK is Abnomal

4

Before the start of The ON CHECK is Abnomal

5

Before the start of The OFF CHECK is Abnomal

- 189 -

123456789012345678901 CHECK-1 PSA01 PSA02L PSA02R

Major item

Minor item

2100

-

Content Dust Sensor Check

Detail Inspection of the sensor in a state where half the quantity of light. Content Note: Repeat number of times that you set in the "RAS 0000"

Operation

Display

ACCEPT

・・・ Confirm selecting item.

CLEAR

・・・ Return previous screen.

START/STOP

・・・ Start counting.



・・・ Change page of right screen.



(1) Choose《DUST CHECK》in process menu. ACCEPT: →(2)

(2) Set detail of moving. (3) Set interval. ACCEPT →(4)

123456789012345678901 1 2 3 4 5 6 7 8

〓〓〓〓〓〓〓PROCESS〓〓〓〓〓〓〓 0700 RESET COUNT 1000 DRIVE CHECK 1100 DRIVE TEST 1400 TEST MODE 2000 SENSOR CHECK > 2100 DUST CHECK 2200 CONNECTOR CHECK ↓ 123456789012345678901

1 2 3 4 5 6 7 8

< DUST CHECK >

COUNT :xxxx/2000 WAIT ↓

(4) processing…

(5) Normal end

1 2 3 4 5 6 7 8

CLEAR: →(1)

Abnormal end CLEAR: →(1)

1 2 3 4 5 6 7 8

Normal end 123456789012345678901 < DUST CHECK >

123456789012345678901

COUNT :xxxx/2000 END Abnormal end 123456789012345678901 < DUST CHECK >

COUNT :xxxx/2000 END

- 190 -

123456789012345678901 CHECK-1 PSA01 PSA02L PSA02R

Major item

Minor item

2200

-

Content Check connector disconnection.

Detail Check the connector disconnection between the substrate. Content ○ : connection ● : disconnection

Operation

Display

ACCEPT

・・・ Confirm selecting item.

CLEAR

・・・ Return previous screen.

START/STOP

・・・ Start counting.



・・・ Change page of right screen.



(1) Choose 《CONNECTOR CHECK》in process menu. ACCEPT: →(2)

(2) Input number by numeric key. ACCEPT: Move actuator. And display number of actuator. C: Clear number. Display error code when error occurs. CLEAR: →(1)

123456789012345678901 1 2 3 4 5 6 7 8

〓〓〓〓〓〓〓PROCESS〓〓〓〓〓〓〓 0700 RESET COUNT 1000 DRIVE CHECK 1100 DRIVE TEST 1400 TEST MODE 2000 SENSOR CHECK 2100 DUST CHECK > 2200 CONNECTOR CHECK ↓ 123456789012345678901

1 2 3 4 5 6 7 8

< CONNECTOR CHECK >

WAIT ↓

1 2 3 4 5 6 7 8

Normal end 123456789012345678901 < CONNECTOR CHECK > MAIN ● LED ○ E2P ○ DISP ○ BV ○ DCPU ○ CPUA ○ RVS ○ STDR_1 ○ STDR_2 ○ END

※ Rejected item will be displayed until seven.

№ 1

ALL Items MAIN

3

E2P BV

4

CPUA

5

STDR_1

6

STDR_2

7

LED

2

8

DISP

9

DCPU

10

RVS

- 191 -

Major item

Minor item

2300

-

Content Check Memory ( RAM and ROM ).

Detail Check Memory ( RAM and ROM ). Con- RAM check is verify check. tent - ROM check is sum check. Note: Repeat number of times that you set in the "RAS 0000"

Operation

Display

ACCEPT

・・・ Confirm selecting item.

CLEAR

・・・ Return previous screen.

START/STOP

・・・ Stop counting.



・・・ Change page of right screen.



(1) Choose 《MEMORY CHECK》in process menu. ACCEPT: →(2)

(2) Input number by numeric key. ACCEPT: Move actuator. And display number of actuator. C: Clear number. Display error code when error occurs. CLEAR: →(1)

123456789012345678901 1 2 3 4 5 6 7 8

1 2 3 4 5 6 7 8

〓〓〓〓〓〓〓PROCESS〓〓〓〓〓〓〓 1000 DRIVE CHECK 1100 DRIVE TEST 1400 TEST MODE 2000 SENSOR CHECK 2100 DUST CHECK 2200 CONNECTOR CHECK > 2300 MEMORY CHECK ↓ 123456789012345678901 < MEMORY CHECK >

COUNT :xxxx/2000 WAIT ↓

1 2 3 4 5 6 7 8

1 2 3 4 5 6 7 8

Normal end 123456789012345678901 < MEMORY CHECK >

123456789012345678901

COUNT :xxxx/2000 END Abnormal end 123456789012345678901 < DUST CHECK >

COUNT :xxxx/2000 END

- 192 -

123456789012345678901

Major item

Minor item

2400



Content Memory(RAM and ROM) check

Detail Check communication line. Con- ・BV parallel port loop check tent ・BV parallel port line check ・serial port loop check(CH1) ・・・・・・・・printer ・serial port loop check(CH3) ・・・・・・・・RS232C

Operation

ACCEPT

・・・ Confirm selecting item.

CLEAR

・・・ Return previous screen.



Display



(1) Choose《LOOP CHECK》in process menu. ACCEPT: →(2)

(2) Choose line to check. ACCEPT: →(3) CLEAR: →(1)

・・・ Move cursor.

123456789012345678901 1 2 3 4 5 6 7 8

〓〓〓〓〓〓〓PROCESS〓〓〓〓〓〓〓 0000 ACTION COUNT 0700 RESET COUNT 1000 DRIVE CHECK 1100 DRIVE TEST 1400 TEST MODE 2000 SENSOR CHECK >2400 LOOP CHECK ↓ 123456789012345678901

1 2 3 4 5 6 7 8

<LOOP CHECK> >BV LOOP CHECK BV CHECK LOOP CHECK(CH1) LOOP CHECK(CH3)

CLEAR: →(1)

WAIT ↓

(3) 1 2 3 4 5 6 7 8

1 2 3 4 5 6 7 8

Normal end 123456789012345678901 <LOOP CHECK> >BV LOOP CHECK BV CHECK LOOP CHECK(CH1) LOOP CHECK(CH3)

123456789012345678901 OK

END Abnormal end 123456789012345678901 <LOOP CHECK> >BV LOOP CHECK BV CHECK LOOP CHECK(CH1) LOOP CHECK(CH3)

END

- 193 -

123456789012345678901 NG

Major item

Minor item

2700



Content control light emitting of sensor

Detail Control light emitting of sensor. Con- ・normal emitting(through level) tent ・dark emitting(interrupt level) ・adjustment emitting ・half emitting(dust level) ・normal emitting of check level A (assemble standard) ・dark emitting of check level A (assemble standard) ・normal emitting of check level B (inspection standard) ・dark emitting of check level B (inspection standard) Operation

ACCEPT

・・・ Confirm selecting item.

CLEAR

・・・ Return previous screen.





・・・ Change page of right screen. ・・・ Change level of emitting light. (ADJ → -20% → -10% → BASE → +10% → +20%)

numeric key

Display

(1) Choose《SENSOR CONTROL》 in process menu. ACCEPT: →(2)

(2) Input emitting level by numeric key. ← →: Change level of emitting light. ACCEPT: Start emitting. (3) CLEAR: →(1)

・・・ Input number.

123456789012345678901 1 2 3 4 5 6 7 8

〓〓〓〓〓〓〓PROCESS〓〓〓〓〓〓〓 0700 RESET COUNT 1000 DRIVE CHECK 1100 DRIVE TEST 1400 TEST MODE 2000 SENSOR CHECK 2400 LOOP CHECK >2700 SENSOR CONTROL ↓ 123456789012345678901

1 2 3 4 5 6 7 8

<SENSOR CONTROL>

1 2 3 4 5 6 7 8

01 ADJ

WAIT ↓ 123456789012345678901

123456789012345678901 01:NORMAL 02:DARK 03:ADJUST 04:HALF 05:CHECK−A−LIGHT 06:CHECK−A−DARK 07:CHECK−B−LIGHT 123456789012345678901

<SENSOR CONTROL> 01 ADJ

END

- 194 -

01:NORMAL 02:DARK 03:ADJUST 04:HALF 05:CHECK−A−LIGHT 06:CHECK−A−DARK 07:CHECK−B−LIGHT

Major item

Minor item

3000



Content port read

Detail Display value of I/O port. (Only data in MAIN block is displayed) Content

Operation

ACCEPT

・・・ Confirm selecting item.

CLEAR

・・・ Return previous screen. ・・・ Change page of screen.

Display

(1) Choose《PORT READ》in process menu. ACCEPT: →(2)

(2) Display port data. CLEAR: →(1)

123456789012345678901 1 2 3 4 5 6 7 8

〓〓〓〓〓〓〓PROCESS〓〓〓〓〓〓〓 1000 DRIVE CHECK 1100 DRIVE TEST 1400 TEST MODE 2000 SENSOR CHECK 2400 LOOP CHECK 2700 SENSOR CONTROL >3000 PORT READ ↓ 123456789012345678901

1 2 3 4 5 6 7 8

<PORT READ> PFDR PBDR PDDRH_H PDDRH_L PF0004_H PF0004_L PF0012_H PF0012_L PF0014_H PF0014_L PF0016_H PF0016_L >:NEXT ↓ 123456789012345678901 <PORT READ> PF0018_H PF0018_L PF001A_H PF001A_L PF001C_H PF001C_L PF0022_H PF001E_L PF0036_H PF0034_L PF0040_H PF0040_L <:PREV >:NEXT ↓ 123456789012345678901 <PORT READ> PF0042_H PF0042_L PF0044_H PF0044_L PF0046_H PF0046_L PF0048_H PF0048_L PF004A_H PF004A_L PF0060_H PF0060_L <:PREV >:NEXT ↓ 123456789012345678901 <PORT READ> PF0062_H PF0062_L PF0038_H PF0038_L

1 2 3 4 5 6 7 8

1 2 3 4 5 6 7 8

1 2 3 4 5 6 7 8

<:PREV

- 195 -

123456789012345678901 [00100000] [00000001] [00100111] [11100001] [00100000] [00000001] [00100000] [00000000] [00100000] [11100001] [00100000] [00000001]

123456789012345678901 [00100000] [00000001] [00100111] [11100001] [00100000] [00000001] [00100000] [00000000] [00100000] [11100001] [00100000] [00000001]

123456789012345678901 [00100000] [00000001] [00100111] [11100001] [00100000] [00000001] [00100000] [00000000] [00100000] [11100001] [00100000] [00000001]

123456789012345678901 [00100000] [00000001] [00100111] [11100001]

Major item

Minor item

3600



Content memory save by relative address

Detail Save memory by relative address. Con- (Save to CF card which name of relative address) tent Operation

ACCEPT

・・・ Confirm selecting item.

CLEAR

・・・ Return previous screen.





・・・ Increment/decrement value. ・・・ Move cursor.

Display

(1) Choose《RELATIVE SAVE》in process menu. ACCEPT: →(2)

(2) Move cursor and increment/decrement value. ACCEPT: Save to memory. CLEAR: →(1)

123456789012345678901 1 2 3 4 5 6 7 8

〓〓〓〓〓〓〓PROCESS〓〓〓〓〓〓〓 1100 DRIVE TEST 1400 TEST MODE 2000 SENSOR CHECK 2400 LOOP CHECK 2700 SENSOR CONTROL 3000 PORT READ >3600 RELATIVE SAVE ↓ 123456789012345678901 <RELATIVE SAVE>

1 2 3 4 5 6 7 8

START ADDRESS:000000H ▲ STOP ADDRESS:000000H

WAIT ↓ 123456789012345678901 <RELATIVE SAVE>

1 2 3 4 5 6 7 8

START ADDRESS:000000H ▲ STOP ADDRESS:000000H

END

- 196 -

123456789012345678901 RESULT

:OK

Major item

Minor item

3700



Content memory save by absolute address

Detail Save memory by absolute address. Con- (Save to CF card which name of absolute address) tent Operation

ACCEPT

・・・ Confirm selecting item.

CLEAR

・・・ Return previous screen.





・・・ Increment/decrement value. ・・・ Move cursor.

Display

(1) Choose《ABSOLUTE SAVE》in process menu. ACCEPT: →(2)

(2) Move cursor and increment/decrement value. ACCEPT: Save to memory. CLEAR: →(1)

123456789012345678901 1 2 3 4 5 6 7 8

1 2 3 4 5 6 7 8

1 2 3 4 5 6 7 8

〓〓〓〓〓〓〓PROCESS〓〓〓〓〓〓〓 1400 TEST MODE 2000 SENSOR CHECK 2400 LOOP CHECK 2700 SENSOR CONTROL 3000 PORT READ 3600 RELATIVE SAVE >3700 ABSOLUTE SAVE ↓ 123456789012345678901 <ABSOLUTE SAVE>

START ADDRESS:000000H ▲ STOP ADDRESS:000000H WAIT ↓ 123456789012345678901 <ABSOLUTE SAVE>

START ADDRESS:000000H ▲ STOP ADDRESS:000000H END

- 197 -

123456789012345678901 RESULT

:OK

Major item

Minor item

3800



Content memory read by relative address

Detail Read memory by relative address. Con- (read 32 bytes since set address) tent Operation

ACCEPT

・・・ Confirm selecting item.

CLEAR

・・・ Return previous screen.





・・・ Increment/decrement value. ・・・ Move cursor.

Display

(1) Choose《RELATIVE LOAD》in process menu. ACCEPT: →(2)

(2) Move cursor and increment/decrement value. ACCEPT: Load from memory. CLEAR: →(1)

123456789012345678901 1 2 3 4 5 6 7 8

1 2 3 4 5 6 7 8

1 2 3 4 5 6 7 8

〓〓〓〓〓〓〓PROCESS〓〓〓〓〓〓〓 2000 SENSOR CHECK 2400 LOOP CHECK 2700 SENSOR CONTROL 3000 PORT READ 3600 RELATIVE SAVE 3700 ABSOLUTE SAVE >3800 RELATIVE READ ↓ 123456789012345678901 <RELATIVE READ>

START ADDDRES:000000H ▲

WAIT ↓ 123456789012345678901

123456789012345678901

<RELATIVE READ>

START ADDRESS:000000H ▲

BYTE +00: +08: +16: +24:

0 1 2 3 4 5 6 7 E8FAE50200000000 0000000000000000 1400000000000000 0000000000000000

END

Display 32 bytes of data.

- 198 -

Major item

Minor item

3900



Content memory read by absolute address

Detail Read memory by absolute address. Con- (read 32 bytes since set address) tent Operation

ACCEPT

・・・ Confirm selecting item.

CLEAR

・・・ Return previous screen.





・・・ Increment/decrement value. ・・・ Move cursor.

Display

(1) Choose《ABSOLUTE LOAD》in process menu. ACCEPT: →(2)

(2) Move cursor and increment/decrement value. ACCEPT: Load from memory. CLEAR: →(1)

123456789012345678901 1 2 3 4 5 6 7 8

1 2 3 4 5 6 7 8

1 2 3 4 5 6 7 8

〓〓〓〓〓〓〓PROCESS〓〓〓〓〓〓〓 2400 LOOP CHECK 2700 SENSOR CONTROL 3000 PORT READ 3600 RELATIVE SAVE 3700 ABSOLUTE SAVE 3800 RELATIVE READ >3900 ABSOLUTE READ ↓ 123456789012345678901 <ABSOLUTE READ>

START ADDRESS:000000H

WAIT ↓ 123456789012345678901

123456789012345678901

<ABSOLUTE READ>

START ADDRESS:000000H

BYTE +00: +08: +16: +24:

0 1 2 3 4 5 6 7 E8FAE50200000000 0000000000000000 1400000000000000 0000000000000000

END

Display 32 bytes of data.

- 199 -

Detail Content

Operation

Display

Major item

Minor item

3A00



Content Read BV Flash memory

Read BV Flash memory.

ACCEPT

・・・ Confirm selecting item. (When press it in setting data, return previous screen.)

START/STOP

・・・ Start memory reading.

CLEAR

・・・ Return previous screen.

numeric key

・・・ Input number.

(1) Choose《BV―FLASH READ》in process menu. ACCEPT: →(2)

(2) Move cursor and increment/decrement value. ACCEPT: Load from memory. CLEAR: →(1)

123456789012345678901 1 2 3 4 5 6 7 8

〓〓〓〓〓〓〓PROCESS〓〓〓〓〓〓〓 3000 PORT READ 3100 SENSOR COUNT 3600 RELATIVE SAVE 3700 ABSOLUTE SAVE 3800 RELATIVE READ 3900 ABSOLUTE READ > 3A00 BV-FLASH READ ↓ 123456789012345678901

1 2 3 4 5 6 7 8

1 2 3 4 5 6 7 8

START ADDRESS:A00000H

WAIT ↓ 123456789012345678901

START ADDRESS:A00000H

END

123456789012345678901 BYTE 0 1 2 3 4 5 6 7 +000:FB010000000CCC3F +008:FF0AFF090A010004 +016:0400000000004000 +024:0000000000000000 +032:00000000E0A70507 +040:050B000002000000 >:NEXT

Display 48 bytes of data.

- 200 -

Major item

Minor item

4500



Content mode setting (dummy mode)

Detail Set dummy mode of pattern A, pattern B, pattern C and pattern E. Content Operation

ACCEPT

・・・ Confirm selecting item.

CLEAR

・・・ Return previous screen.



Display



(1) Choose《DUMMY MODE1》in process menu. ACCEPT: →(2)

(2) Choose dummy mode. ACCEPT: → confirm and(1) CLEAR: → cancel and(1)

・・・ Move cursor.

123456789012345678901 1 2 3 4 5 6 7 8

1 2 3 4 5 6 7 8

〓〓〓〓〓〓〓PROCESS〓〓〓〓〓〓〓 2700 SENSOR CONTROL 3000 PORT READ 3600 RELATIVE SAVE 3700 ABSOLUTE SAVE 3800 RELATIVE READ 3900 ABSOLUTE READ >4500 DUMMY MODE1 ↓ 123456789012345678901 <DUMMY MODE1> >DUMMY−A DUMMY−B DUMMY−C DUMMY−E DUMMY−OFF

DUMMY−A DUMMY−B DUMMY−C DUMMY−E DUMMY−OFF

- 201 -

All dummy treat face direction All dummy treat back direction Treat dummy alternate to face and back Judge face or back dummy by mark. Count currency

Major item

Minor item

4600



Content mode setting (dummy mode)

Detail Set dummy mode of pattern D. Con- Input setting of dummy. (6 bytes, 32 piece maximum) tent Operation

ACCEPT

・・・ Confirm selecting item.

CLEAR

・・・ Return previous screen.

SET1 ,SET2

・・・ Change page of screen.

▲ 0

Display



・・・ Move cursor.



(1) Choose《DUMMY MODE2》in process menu. ACCEPT: →(2)

(2) Input value by 0、1 key. Change page of screen by SET1、SET2 key. ACCEPT: → confirm and(1)

・・・ Input value.

123456789012345678901 1 2 3 4 5 6 7 8

1 2 3 4 5 6 7 8

CLEAR: → cancel and(1) 1 2 3 4 5 6 7 8

〓〓〓〓〓〓〓PROCESS〓〓〓〓〓〓〓 3000 PORT READ 3600 RELATIVE SAVE 3700 ABSOLUTE SAVE 3800 RELATIVE READ 3900 ABSOLUTE READ 4500 DUMMY MODE1 >4600 DUMMY MODE2 ↓ 123456789012345678901

123456789012345678901

<DUMMY MODE2>

WAIT ↓ SET1 123456789012345678901

PAGE.00 +0:00000000 +1:00000000 +2:00000000 +3:00000000 +4:00000000 +5:00000000 123456789012345678901

<DUMMY MODE2>

WAIT

- 202 -

PAGE.01 +0:00000000 +1:00000000 +2:00000000 +3:00000000 +4:00000000 +5:00000000

Major item

Minor item

6100



Content adjust sensors of block

Detail Adjust sensors of chosen block Content

Operation

ACCEPT

・・・ Confirm selecting item.

CLEAR

・・・ Return previous screen.



Display



(1) Choose《BLK SENSOR ADJ》in process menu. ACCEPT: →(2)

(2) Choose unit to adjust sensors. ACCEPT: →(3) CLEAR: →(1)

(3) processing…

・・・ Move cursor. / Change page of right screen.

123456789012345678901 1 2 3 4 5 6 7 8

〓〓〓〓〓〓〓PROCESS〓〓〓〓〓〓〓 3600 RELATIVE SAVE 3700 ABSOLUTE SAVE 3800 RELATIVE READ 3900 ABSOLUTE READ 4500 DUMMY MODE1 4600 DUMMY MODE2 >6100 BLK SENSOR ADJ ↓ 123456789012345678901

1 2 3 4 5 6 7 8

<BLOCK SENSOR ADJ> >HP RJS TRF1 STR1

1 2 3 4 5 6 7 8

<BLOCK SENSOR ADJ> >HP RJS TRF1 STR1

WAIT ↓ 123456789012345678901

WAIT ↓

(4) Display result of sensor adjustment. CLEAR: →(1)

Normal end 123456789012345678901 1 2 3 4 5 6 7 8

<BLOCK SENSOR ADJ> >HP OK RJS TRF1 STR1

END

- 203 -

123456789012345678901 PSB01R xxV OK PSB01C xxV OK PSB01L xxV OK PSB04L xxV OK PSA01 xxV OK PSB03R xxV OK PSB03L xxV OK legend: PSxxxx xxV OK sensor name voltage judge

XX XX XX XX XX XX XX XX adjustment value

Major item

Minor item

6200



Content adjust all sensors

Detail Adjust all sensors. Content Operation

ACCEPT

・・・ Confirm selecting item.

CLEAR

・・・ Return previous screen.



Display



(1) Choose《ALL SENSOR ADJ》in process menu. ACCEPT: →(2)

(2) processing…

・・・ Change page of right screen.

123456789012345678901 1 2 3 4 5 6 7 8

〓〓〓〓〓〓〓PROCESS〓〓〓〓〓〓〓 3700 ABSOLUTE SAVE 3800 RELATIVE READ 3900 ABSOLUTE READ 4500 DUMMY MODE1 4600 DUMMY MODE2 6100 BLK SENSOR ADJ >6200 ALL SENSOR ADJ ↓ 123456789012345678901

1 2 3 4 5 6 7 8

<ALL SENSOR ADJ>

WAIT ↓

(3) Display result of sensor adjustment. CLEAR: →(1)

Normal end 123456789012345678901 1 2 3 4 5 6 7 8

<ALL SENSOR ADJ> HP OK RJS OK TRF1 OK STR1 OK

END

- 204 -

123456789012345678901 PSB01R xxV OK PSB01C xxV OK PSB01L xxV OK PSB04L xxV OK PSA01 xxV OK PSB03R xxV OK PSB03L xxV OK legend: PSxxxx xxV OK sensor name voltage judge

XX XX XX XX XX XX XX XX adjustment value

Major item

Minor item

6300



Content sensor display

Detail Display state of sensor. Con- ○:through tent ●:interrupt Operation

ACCEPT

・・・ Confirm selecting item.

CLEAR

・・・ Return previous screen. ・・・ Change page of screen.

Display

(1) Choose《SENSOR STATUS》in process menu. ACCEPT: →(2)

(2) CLEAR: →(1)

123456789012345678901 1 2 3 4 5 6 7 8

〓〓〓〓〓〓〓PROCESS〓〓〓〓〓〓〓 3800 RELATIVE READ 3900 ABSOLUTE READ 4500 DUMMY MODE1 4600 DUMMY MODE2 6100 BLK SENSOR ADJ 6200 ALL SENSOR ADJ >6300 SENSOR STATUS ↓ 123456789012345678901

1 2 3 4 5 6 7 8

<SENSOR STATUS> HP PSA01 ○ PSB3R ○ PSA04L ● PSB01L ○ PSB01C ○ PSB01R ○ PSB3L ○ ↓ 123456789012345678901

1 2 3 4 5 6 7 8

<SENSOR STATUS> RJS PSD01L ○ PSD08 ● PSD01R ○ PSD09 ○ PSD02L ○ PSD03L ○ PSD02R ○ PSD03R ○ PSD05L ○ PSD06L ○ PSD05R ○ PSD06R ○ 123456789012345678901

1 2 3 4 5 6 7 8

<SENSOR STATUS> TRF1 PSE01 ○ PSE04L ○ PSE03 ○ PSE04R ○ PSE05 ○ PSE06L ○ PSE07 ○ PSE06R ○ PSE02L ○ PSE08L ○ PSE02R ○ PSE08R ○ 123456789012345678901

1 2 3 4 5 6 7 8

<SENSOR STATUS> STR1 PSE09 ○ PSE15 ○ PSE10 ○ PSE16 ○ PSE11 ○ PSE12 ○ PSE13 ○ PSE14 ○

- 205 -

123456789012345678901

PSD04L PSD04R PSD07L PSD07R PSD10L PSD10R

○ PSD11L ○ ○ PSD11R ○ ○ ○ ○ ○

Major item

Minor item

6400



Content set switch display

Detail Display state of set switch. Con- ○:Open tent ●:Close Operation

Display

ACCEPT

・・・ Confirm selecting item.

CLEAR

・・・ Return previous screen.

(1) Choose《SET_SW STATUS》in process menu. ACCEPT: →(2)

(2) CLEAR: →(1)

123456789012345678901 1 2 3 4 5 6 7 8

〓〓〓〓〓〓〓PROCESS〓〓〓〓〓〓〓 3900 ABSOLUTE READ 4500 DUMMY MODE1 4600 DUMMY MODE2 6100 BLK SENSOR ADJ 6200 ALL SENSOR ADJ 6300 SENSOR STATUS >6400 SET_SW STATUS ↓ 123456789012345678901

1 2 3 4 5 6 7 8

<SET_SW STATUS> SWA01 SWA02 SWZ04 SWE01 SWE02

○ ● ● ● ○

- 206 -

Major item

Minor item

6500



Content sensor level display

Detail Choose sensor and display adjustment value in 5 levels. Content sensor level adjusted value→−20%→−10%→BASEMENT→10%→20% Operation

ACCEPT

・・・ Confirm selecting item.

CLEAR

・・・ Return previous screen.



Display



・・・ Change page of right screen.

numeric key

・・・ Input number.



・・・ Clear number.

(1) Choose《SENSOR LEVEL》in process menu. ACCEPT: →(2)

(2) Input sensor number by numeric key. ACCEPT: →(3)

(3) Display sensor level. CLEAR: →(1)

123456789012345678901 1 2 3 4 5 6 7 8

〓〓〓〓〓〓〓PROCESS〓〓〓〓〓〓〓 4500 DUMMY MODE1 4600 DUMMY MODE2 6100 BLK SENSOR ADJ 6200 ALL SENSOR ADJ 6300 SENSOR STATUS 6400 SET_SW STATUS >6500 SENSOR LEVEL ↓ 123456789012345678901

1 2 3 4 5 6 7 8

<SENSOR LEVEL> 【000】 ADJ xxV −20% xxV −10% xxV BASE xxV +10% xxV +20% xxV WAIT ↓ 123456789012345678901

1 2 3 4 5 6 7 8

<SENSOR LEVEL> 【000】 ADJ xxV −20% xxV −10% xxV BASE xxV +10% xxV +20% xxV END

- 207 -

123456789012345678901 001:PSB01R 002:PSB01C 003:PSB01L 004:PSB04L 005:PSA01 006:PSB03R

Detail Content

Operation

Display

Major item

Minor item

7100



Content reset BV block

Send reset command to BVCPU.

ACCEPT

・・・ Confirm selecting item.

CLEAR

・・・ Return previous screen.

(1) Choose《BV_RESET》in process menu. ACCEPT: →(2)

(2) processing…

(3) CLEAR: →(1)

123456789012345678901 1 2 3 4 5 6 7 8

1 2 3 4 5 6 7 8

1 2 3 4 5 6 7 8

1 2 3 4 5 6 7 8

〓〓〓〓〓〓〓PROCESS〓〓〓〓〓〓〓 4600 DUMMY MODE2 6100 BLK SENSOR ADJ 6200 ALL SENSOR ADJ 6300 SENSOR STATUS 6400 SET_SW STATUS 6500 SENSOR LEVEL >7100 BV―RESET ↓ 123456789012345678901 <BV―RESET>

WAIT ↓ Normal end 123456789012345678901 <BV―RESET>

END Abnormal end 123456789012345678901 <BV―RESET>

ERR

- 208 -

Detail Content

Operation

Major item

Minor item

Content

7500

-

Adjust Limpness sensor

Adjust the BV sensor ”Limpness semsor”. Note : this is function for SBI. When to enable,you have to using UW-tool. And you switch over to enable in BVSensorAdjust. ACCEPT

・・・ Confirm selecting item.

CLEAR

・・・ Return previous screen.

123456789012345678901

Display

(1) Choose《BV_AENSOR ADJ》in process menu. ACCEPT: →(2)

(2) processing…

(3) Check result in BV sensor adjust. CLEAR: →(1)

1 2 3 4 5 6 7 8

1 2 3 4 5 6 7 8

1 2 3 4 5 6 7 8

〓〓〓〓〓〓〓PROCESS〓〓〓〓〓〓〓 6100 BLK SENSOR ADJ 6200 ALL SENSOR ADJ 6300 SENSOR STATUS 6400 SET_SW STATUS 6500 SENSOR LEVEL 7100 BV―RESET 7500 BV SENSOR ADJ ↓ 123456789012345678901 <BV SENSOR ADJ>

WAIT ↓ Normal end 123456789012345678901 <BV SENSOR ADJ> TIME NOTIFY OK GAIN ADJ OK WRITE DATA OK

END

- 209 -

TIME NOTIFY:RSP GAIN ADJ :GSL :GSR :FLASH WRITE DATA :GSL :GSR :FLASH

OK OK OK OK OK OK OK

Major item

Minor item

8000



Content aging

Detail Do aging. Con- ・Display aging time and count. tent ・When error occurs, stop aging and display error code. ・Repeat to count of set (inputted in RAS0000).

Operation

Display

ACCEPT

・・・ Confirm selecting item.

CLEAR

・・・ Return previous screen.

START/STOP

・・・ Stop aging.

(1) Choose《AGING》in process menu. ACCEPT: →(2)

(2) Set detail of moving. (3) Set interval. ACCEPT →(4)

(4) processing…

(5) Normal end CLEAR: →(1)

123456789012345678901 1 2 3 4 5 6 7 8

1 2 3 4 5 6 7 8

1 2 3 4 5 6 7 8

1 2 3 4 5 6 7 8

〓〓〓〓〓〓〓PROCESS〓〓〓〓〓〓〓 6100 BLK SENSOR ADJ 6200 ALL SENSOR ADJ 6300 SENSOR STATUS 6400 SET_SW STATUS 6500 SENSOR LEVEL 7100 BV―RESET >8000 AGING ↓ 123456789012345678901 <AGING>

123456789012345678901

TIME :xxx:xx:xx COUNT:xxxxxx

WAIT ↓ 123456789012345678901 <AGING>

123456789012345678901

TIME :xxx:xx:xx COUNT:xxxxxx

WAIT ↓ Normal end 123456789012345678901 <AGING>

END

Abnormal end CLEAR: →(1)

1 2 3 4 5 6 7 8

Abnormal end 123456789012345678901 <AGING>

ERR

- 210 -

123456789012345678901 E−1234

Major item

Minor item

9000



Content clear work memory

Detail Clear work memory. Con- It keeps value of sensor data, setting data, unit setting data and maintenance data. tent Operation

ACCEPT

・・・ Confirm selecting item.

CLEAR

・・・ Return previous screen.





・・・ Move cursor. ・・・ Choose “YES” or ”NO”.

Display

(1) Choose《MEMORY CLEAR》in process menu. ACCEPT: →(2)

(2) Choose《WORK》. ACCEPT: →(3) CLEAR: →(1)

(3) YES ACCEPT: →(4) NO ACCEPT: →(2)

(4) processing…

(5) Normal end

123456789012345678901 1 2 3 4 5 6 7 8

1 2 3 4 5 6 7 8

1 2 3 4 5 6 7 8

1 2 3 4 5 6 7 8

〓〓〓〓〓〓〓PROCESS〓〓〓〓〓〓〓 6200 ALL SENSOR ADJ 6300 SENSOR STATUS 6400 SET_SW STATUS 6500 SENSOR LEVEL 7100 BV―RESET 8000 AGING >9000 MEMORY CLEAR ↓ 123456789012345678901 <MEMORY CLEAR> >WORK ALL LOG

↓ 123456789012345678901 <WORK>

YES / NO <− −>:ACCEPT WAIT ↓ 123456789012345678901 <WORK>

YES / NO <− −>:ACCEPT POWER OFF/ON

- 211 -

Major item

Minor item

9000



Content clear all log

Detail Clear all log data except in verification block. Content Operation

ACCEPT

・・・ Confirm selecting item.

CLEAR

・・・ Return previous screen.





・・・ Move cursor. ・・・ Choose “YES” or ”NO”.

Display

(1) Choose《MEMORY CLEAR》in process menu. ACCEPT: →(2)

(2) Choose《ALL LOG》. ACCEPT: →(3) CLEAR: →(1)

(3) YES ACCEPT: →(4) NO ACCEPT: →(2)

(4) processing…

(5) Normal end

123456789012345678901 1 2 3 4 5 6 7 8

1 2 3 4 5 6 7 8

1 2 3 4 5 6 7 8

1 2 3 4 5 6 7 8

〓〓〓〓〓〓〓PROCESS〓〓〓〓〓〓〓 6200 ALL SENSOR ADJ 6300 SENSOR STATUS 6400 SET_SW STATUS 6500 SENSOR LEVEL 7100 BV―RESET 8000 AGING >9000 MEMORY CLEAR ↓ 123456789012345678901 <MEMORY CLEAR> WORK >ALL LOG

↓ 123456789012345678901 <ALL LOG>

YES / NO <− −>:ACCEPT WAIT ↓ 123456789012345678901 <ALL LOG>

YES / NO <− −>:ACCEPT POWER OFF/ON

- 212 -

Major item

Minor item

A000



Content LCD check

Detail Change contrast and check LCD. Content Operation

Display

ACCEPT

・・・ Confirm selecting item.

CLEAR

・・・ Return previous screen.

START/STOP

・・・ Stop checking.

(1) Choose《OPERATION CHECK》in process menu. ACCEPT: →(2)

(2) Choose《LCD》. ACCEPT: →(3) CLEAR: →(1)

(3) processing…

123456789012345678901 1 2 3 4 5 6 7 8

1 2 3 4 5 6 7 8

=======PROCESS======= 6300 SENSOR STATUS 6400 SET_SW STATUS 6500 SENSOR LEVEL 7100 BV―RESET 8000 AGING 9000 MEMORY CLEAR >A000 OPERATION CHECK ↓ 123456789012345678901 <OPERATION CHECK> >LCD LED OPTION BUZZER KEY

↓ 123456789012345678901 1 2 3 4 5 6 7 8 ↓ 123456789012345678901

START/STOP: Stop checking. 1 2 3 4 5 6 7 8

(4) Normal end CLEAR: →(2)

↓ 123456789012345678901 1 2 3 4 5 6 7 8

<LCD>

END

- 213 -

Major item

Minor item

A000



Content LED check

Detail Display total LED and stacker LED. Content Operation

Display

ACCEPT

・・・ Confirm selecting item.

CLEAR

・・・ Return previous screen.

START/STOP

・・・ Stop checking.

(1) Choose《OPERATION CHECK》in process menu. ACCEPT: →(2)

(2) Choose《LED》. ACCEPT: →(3)

1 2 3 4 5 6 7 8

CLEAR: →(1)

(3) START/STOP: Stop checking.

(4) Normal end CLEAR: →(2)

a f

123456789012345678901 1 2 3 4 5 6 7 8



1 2 3 4 5 6 7 8

1 2 3 4 5 6 7 8

=======PROCESS======= 6300 SENSOR STATUS 6400 SET_SW STATUS 6500 SENSOR LEVEL 7100 BV―RESET 8000 AGING 9000 MEMORY CLEAR >A000 OPERATION CHECK ↓ 123456789012345678901 <OPERATION CHECK> LCD >LED OPTION BUZZER KEY

↓ 123456789012345678901 <LED>

WAIT ↓ 123456789012345678901 <LED>

END





c d

.h

Display LED in order to below. All OFF → All ON → a → b → c ↑ ↓ h ← g ← f ← e ← d

- 214 -

Major item

Minor item

A000



Content printer check

Detail Print test character. Content Operation

ACCEPT

・・・ Confirm selecting item.

CLEAR

・・・ Return previous screen.



Display



(1) Choose《OPERATION CHECK》in process menu. ACCEPT: →(2)

(2) Choose《OPTION》. ACCEPT: →(3) CLEAR: →(1)

(3) Choose《PRINTER CHECK》. ACCEPT: →(4) CLEAR: →(2)

・・・ Move cursor.

123456789012345678901 1 2 3 4 5 6 7 8

1 2 3 4 5 6 7 8

1 2 3 4 5 6 7 8

(4) processing…

(5) Normal end CLEAR: →(2)

1 2 3 4 5 6 7 8

1 2 3 4 5 6 7 8

=======PROCESS======= 6300 SENSOR STATUS 6400 SET_SW STATUS 6500 SENSOR LEVEL 7100 BV―RESET 8000 AGING 9000 MEMORY CLEAR >A000 OPERATION CHECK ↓ 123456789012345678901 <OPERATION CHECK> LCD LED >OPTION BUZZER KEY

↓ 123456789012345678901 <OPTION> >PRINTER CHECK EX KEYBOARD CHECK

↓ 123456789012345678901 <PRINTER>

WAIT ↓ 123456789012345678901 <PRINTER>

END

result of printing TEST PRINTER ABCDEFGHIJKLMNOPQRSTUVWXYZ abcdefghijklmnopqrstuvwxyz 0123456789

- 215 -

Major item

Minor item

A000



Content external keyboard check

Detail Check input from external keyboard. Con- Display character of inputted key. tent

Operation

ACCEPT

・・・ Confirm selecting item.

CLEAR

・・・ Return previous screen.



Display



(1) Choose《OPERATION CHECK》in process menu. ACCEPT: →(2)

(2) Choose《OPTION》. ACCEPT: →(3) CLEAR: →(1)

(3) Choose《EX KEYBOARD CHECK》. ACCEPT: →(4) CLEAR: →(2)

(4) Display character of inputted key. CLEAR: →(2)

・・・ Move cursor.

123456789012345678901 1 2 3 4 5 6 7 8

1 2 3 4 5 6 7 8

1 2 3 4 5 6 7 8

1 2 3 4 5 6 7 8

=======PROCESS======= 6300 SENSOR STATUS 6400 SET_SW STATUS 6500 SENSOR LEVEL 7100 BV―RESET 8000 AGING 9000 MEMORY CLEAR >A000 OPERATION CHECK ↓ 123456789012345678901 <OPERATION CHECK> LCD LED >OPTION BUZZER KEY

↓ 123456789012345678901 <OPTION> PRINTER CHECK >EX KEYBOARD CHECK

↓ 123456789012345678901 <EX KEYBOARD>

1234567890

- 216 -

Major item

Minor item

A000



Content buzzer check

Detail Check buzzer ON/OFF. Content

Operation

Display

ACCEPT

・・・ Confirm selecting item.

CLEAR

・・・ Return previous screen.

(1) Choose《OPERATION CHECK》in process menu. ACCEPT: →(2)

(2) Choose《BUZZER》. ACCEPT: →(3) CLEAR: →(1)

(3) ACCEPT: →(4) CLEAR: →(2)

(4) ACCEPT: →(3) CLEAR: →(2)

123456789012345678901 1 2 3 4 5 6 7 8

1 2 3 4 5 6 7 8

1 2 3 4 5 6 7 8

1 2 3 4 5 6 7 8

=======PROCESS======= 6300 SENSOR STATUS 6400 SET_SW STATUS 6500 SENSOR LEVEL 7100 BV―RESET 8000 AGING 9000 MEMORY CLEAR >A000 OPERATION CHECK ↓ 123456789012345678901 <OPERATION CHECK> LCD LED OPTION >BUZZER KEY

↓ 123456789012345678901 <BUZZER>

OFF

↓ 123456789012345678901 <BUZZER>

ON

- 217 -

Major item

Minor item

A000



Content key check

Detail Check key input. Con- Display inputted key name. tent

Operation

Display

ACCEPT

・・・ Confirm selecting item.

CLEAR

・・・ Return previous screen.

(1) Choose《OPERATION CHECK》in process menu. ACCEPT: →(2)

(2) Choose《KEY》. ACCEPT: →(3) CLEAR: →(1)

(3) Display inputted key name. CLEAR: →(2)

123456789012345678901 1 2 3 4 5 6 7 8

1 2 3 4 5 6 7 8

1 2 3 4 5 6 7 8

=======PROCESS======= 6300 SENSOR STATUS 6400 SET_SW STATUS 6500 SENSOR LEVEL 7100 BV―RESET 8000 AGING 9000 MEMORY CLEAR >A000 OPERATION CHECK ↓ 123456789012345678901 <OPERATION CHECK> LCD LED OPTION BUZZER >KEY

↓ 123456789012345678901 <KEY> 1 8 U 2 9 D 3 0 L 4 C R 5 ACCEPT 6 CLEAR 7 START/STOP

AMT/PCS 1

DISPLAY 2

TOTAL

BATCH

PRINT

MANUAL 6

4 SHIFT

3

5

SET2

SET1 7

9

8 C

SELECT 0

ACCEPT

- 218 -

CLEAR

START/ STOP

9.TROUBLE SHOOTING SYSTEM OF ERROR CODES Error code consist of unit code, content code and detail code.

×−××−×× Unit code Unit code: Content code: Detail code:

Content code Detail code indicates unit number where error occurs (0: UW unit ) indicates content of error indicates detail content of error or where error occurs

TABLE OF ERROR CODES

Item sensor error jam bill remaining error

Cancellation of error cause

Yes

jam set defection

feeding trouble

No

machine trouble

operating time over machine trouble

△1

Error code

Content

2001∼2208 2901∼2923 3001∼3074 3201∼3223 3301∼3353 4002∼4006 5001∼5021 5050∼5070 5101∼5121 5155 5160 5301∼5321 5350∼5372 5401∼5421 5450∼5459

sensor ON check error rotate detection error(rotate error, lock bill remaining error jam (in the section) jam (bill detection before feeding) set defection transfer failure (accumulation, defect bills) transfer failure (short pitch of feeding

5470

transfer failure (transfer gap) transfer failure (reject bills accumulation) transfer failure (chain bills accumulation) feed error (feeding time error) feed error (trace data error) feed error (pass count error) feed error (trace data error 2) feed error (transfer foreign matter)

5510∼5511

counting error (counter unmatch)

5513 5515∼5516 5517 5801 7001∼7144 8001∼8018 8031∼8038 8041∼8071 8101∼8222 8301∼8319

counting error (direction counter unmatch) counting error (unmatch between counters) counting error (verification counter unmatch) network error sensor OFF check error voltage error fuse cut motor driver over heating error operating time over interrupter OFF check error

8551∼8573 - 219 -

error on verification block

machine trouble

8601∼8602 8691∼8693 8702∼8710 8801∼8810 8821∼8838 8888∼8889 8901∼8910 8971 9001∼9009

power failure machine trouble

over load error rotate error of cooling fan connector come off network error detecting the pull out bill from the stacker recounting error FPGA error battery error setting data error (unmatch)

9021∼9028

setting data error (BCC error with both memories)

9041∼9049

setting data error (BCC error with either memory )

9071

setting data error (unmatch)

9081 9101 9201∼9205 9801∼9804 9901 9902 9903

port read error runaway detection memory error program error power failure receive AC command

- 220 -

△1

DETAILS

ERROR TYPE

sensor error: sensor ON check error Abstruct

Check timing

Transmitter of sensor emits light with maximum power but can’t detect at receiver.

Code, Sensor name, Content 2001 2002 2003 2004 2007 2008 2009 2011 2012 2013 2014 2015 2016 2017 2018 2019 2020 2021 2022 2023 2024 2025 2026 2027 2028 2029 2030 2031 2032 2033 2034 2035 2036

PSA01 : stack detection of HP PSB01L : skew detection (L) PSB01C : skew detection (C) PSB01R : skew detection (R) PSB03L : begin to trace (L) PSB03R : begin to trace (R) PSB04 : remain detection of HP VP1L : pass detection of verification block (1L) VP1R : pass detection of verification block (1R) VP3L : pass detection of verification block (2L) VP3R : pass detection of verification block (2R) thickness : thickness detection TMP/HUM : temperature / humidity HUM : humidity LS : line sensor FPGA : FPGA G/A2 : gate array (IC2) G/A3 : gate array (IC3) FAN : FAN TMFL : magnetism sensor (L) TMFR : magnetism sensor (R) UVT : UV sensor FLR : UV sensor LSA : line sensor of verification block (LSA) LSB : line sensor of verification block (LSB) UV : sub sensor of verification block (1UV) FL : sub sensor of verification block (1FL) GSL : sub sensor of verification block (1GSL) GSR : sub sensor of verification block (1GSR) MG : sub sensor of verification block (1MG) TC : sub sensor of verification block (2TC) USR : sub sensor of verification block (2USR) USL : sub sensor of verification block (2USL)

Error cause

on reset begin process after changing process mode in aging

Method of check

Measures

dirt sensor, flawing, adhesion of foreign matter

Visually check around sensor

Clean sensor or replace Remove foreign matter Correct to set or replace sensor

gap optical axis

Visually check to state of setting sensor and bracket deformation Visually check around sensor

replace bracket

Check harness、conduction test (refer wiring diagram)

Correct to joint, correct harness line or replace connector

sensor level error

Check to display sensor level(RAS)

Clean sensor

sensor defection

Check to “PORT READ”(RAS) Check port which change sensor status

Adjust sensor or replace

deformation of guide plate come off belt、expand come off connector breaking of wire

Check guide plate and belt

Replace verification unit defection of electric board (MAINCPU board) (STDR1 board、STDR2 board) (I/O-CORE board) (verification board)

Check reset machine and do initialize

- 221 -

Replace electric board (MAINCPU board) (STDR1 board、STDR2 board) (I/O-CORE board) (verification board)

Resume process Open unit of error cause and close it. After it, press CLEAR key.

ERROR TYPE

sensor error: sensor ON check error Abstruct

Check timing

Transmitter of sensor emits light with maximum power but can’t detect at receiver.

Code, Sensor name, Content 2037 2038 2039 2040 2042 2043 2044 2045 2046 2048 2049 2050 2051 2052 2055 2057 2058 2060 2061 2063 2064 2066 2067 2068 2069 2070 2071 2072 2073 2074 2081 2083 2084 2086

PSD01L : BVREQ timing detection (L) PSD01R : BVREQ timing detection (R) PSD02L : RJ1 branch timing detection (L) PSD02R : RJ1 branch timing detection (R) PSD03 : RJ1 approaching detection PSD04L : RJ1 bill remaining detection (L) PSD04R : RJ1 bill remaining detection (R) PSD05L : RJ2 branch timing detection (L) PSD05R : RJ2 branch timing detection (R) PSD06 : RJ2 approaching detection PSD07L : RJ2 bill remaining (L) PSD07R : RJ2 bill remaining (R) PSD08 : check branch of transfer PSD09 : pass detection of joint part PSE01 : stacker1 branch timing detection PSE02 : stacker1 approaching detection PSE03 : stacker2 branch timing detection PSE04 : stacker2 approaching detection PSE05 : stacker3 branch timing detection PSE06 : stacker3 approaching detection PSE07 : stacker4 branch timing detection PSE08 : stacker4 approaching detection PSE09 : stacker1 bill remaining detection PSE10 : stacker1 bill remaining detection PSE11 : stacker2 bill remaining detection PSE12 : stacker2 bill remaining detection PSE13 : stacker3 bill remaining detection PSE14 : stacker3 bill remaining detection PSE15 : stacker4 bill remaining detection PSE16 : stacker4 bill remaining detection PSE17 : stacker5 branch timing detection PSE18 : stacker5 approaching detection PSE19 : stacker6 branch timing detection PSE20 : stacker6 approaching detection

Error cause

on reset begin process after changing process mode in aging

Method of check

Measures

dirt sensor, flawing, adhesion of foreign matter

Visually check around sensor

Clean sensor or replace Remove foreign matter Correct to set or replace sensor

gap optical axis

Visually check to state of setting sensor and bracket deformation Visually check around sensor

replace bracket

Check harness、conduction test (refer wiring diagram)

Correct to joint, correct harness line or replace connector

sensor level error

Check to display sensor level(RAS)

Clean sensor

sensor defection

Check to “PORT READ”(RAS) Check port which change sensor status

Adjust sensor or replace

deformation of guide plate come off belt、expand come off connector breaking of wire

Check guide plate and belt

Replace verification unit defection of electric board (MAINCPU board) (STDR1 board、STDR2 board) (I/O-CORE board) (verification board)

Check reset machine and do initialize

(1) (2) (1) (2) (1) (2) (1) (2)

- 222 -

Replace electric board (MAINCPU board) (STDR1 board、STDR2 board) (I/O-CORE board) (verification board)

Resume process Open unit of error cause and close it. After it, press CLEAR key.

ERROR TYPE

sensor error: sensor ON check error Abstruct

Check timing

Transmitter of sensor emits light with maximum power but can’t detect at receiver.

Code, Sensor name, Content 2087 2089 2090 2092 2093 2094 2095 2096 2097 2098 2099 2100 2111 2112 2113 2114

PSE21 : stacker7 branch timing detection PSE22 : stacker7 approaching detection PSE23 : stacker8 branch timing detection PSE24 : stacker8 approaching detection PSE25 : stacker5 bill remaining detection PSE26 : stacker5 bill remaining detection PSE27 : stacker6 bill remaining detection PSE28 : stacker6 bill remaining detection PSE29 : stacker7 bill remaining detection PSE30 : stacker7 bill remaining detection PSE31 : stacker8 bill remaining detection PSE32 : stacker8 bill remaining detection PSD10L : RJ1 bill remaining of inlet (L) PSD10R : RJ1 bill remaining of inlet (R) PSD11L : RJ2 bill remaining of inlet (L) PSD11R : RJ2 bill remaining of inlet (R)

Error cause

(1) (2) (1) (2) (1) (2) (1) (2)

on reset begin process after changing process mode in aging

Method of check

Measures

dirt sensor, flawing, adhesion of foreign matter

Visually check around sensor

Clean sensor or replace Remove foreign matter Correct to set or replace sensor

gap optical axis

Visually check to state of setting sensor and bracket deformation Visually check around sensor

replace bracket

Check harness、conduction test (refer wiring diagram)

Correct to joint, correct harness line or replace connector

sensor level error

Check to display sensor level(RAS)

Clean sensor

sensor defection

Check to “PORT READ”(RAS) Check port which change sensor status

Adjust sensor or replace

deformation of guide plate come off belt、expand come off connector breaking of wire

Check guide plate and belt

Replace verification unit defection of electric board (MAINCPU board) (STDR1 board、STDR2 board) (I/O-CORE board) (verification board)

Check reset machine and do initialize

- 223 -

Replace electric board (MAINCPU board) (STDR1 board、STDR2 board) (I/O-CORE board) (verification board)

Resume process Open unit of error cause and close it. After it, press CLEAR key.

ERROR TYPE

jam:rotate detection error(rotate error, lock error) Abstruct

Check timing

It isn’t achievement to normal revolution cycle at boot. It becomes out of normal revolution cycle.

Code, Sensor name, Content 2901 2905 2906

MDCD01,MD1_CNT : rotate error of RJ transfer motor

MDCE01,ME1_CNT transfer motor MDCE02,ME2_CNT transfer motor

: rotate error of intermediate (1) : rotate error of intermediate (2)

start to move motor and rotating motor

Error cause

Method of check

Measures

gap actuator, adjust defection into foreign matter

Visually check actuator

Adjust actuator Remove foreign matter

come off connector breaking of wire

Check harness、conduction test (refer wiring diagram)

Correct to joint, correct harness line or replace connector

actuator defection slip timing belt, adjust defection

Check to “DRIVE CHECK”(RAS)

Replace actuator Adjust timing belt or replace

defection of electric board (MAINCPU board) (STDR1 board、STDR2 board) (I/O-CORE board)

Check reset machine and do initialize

Replace electric board (MAINCPU board) (STDR1 board、STDR2 board) (I/O-CORE board)

- 224 -

Resume process Open unit of error cause and close it. After it, press CLEAR key.

ERROR TYPE

jam:rotate detection error(rotate error, lock error) Abstruct

Check timing

Motor locks after normal revolution.

Code, Sensor name, Content 2907 2911 2912

MDCD01,MDCD01LD : lock motor of RJ transfer

MDCE01,MDDE01LD : lock motor of intermediate transfer (1) MDCE02,MDCE02LD : lock motor of intermediate transfer (2)

start to move motor and rotating motor

Error cause

Method of check

Measures

gap actuator, adjust defection into foreign matter

Visually check actuator

Adjust actuator Remove foreign matter

come off connector breaking of wire

Check harness、conduction test (refer wiring diagram)

Correct to joint, correct harness line or replace connector

actuator defection slip timing belt, adjust defection

Check to “DRIVE CHECK”(RAS)

Replace actuator Adjust timing belt or replace

defection of electric board (MAINCPU board) (STDR1 board、STDR2 board) (I/O-CORE board)

Check reset machine and do initialize

Replace electric board (MAINCPU board) (STDR1 board、STDR2 board) (I/O-CORE board)

- 225 -

Resume process Open unit of error cause and close it. After it, press CLEAR key.

ERROR TYPE

jam:rotate detection error(rotate error, lock error) Abstruct

Check timing

Feeding motor becomes abnormal revolution.

Code, Sensor name, Content 2913

SMB01 : rotate error of feeding motor

rotating motor

Error cause

Method of check

Measures

gap actuator, adjust defection into foreign matter

Visually check actuator

Adjust actuator Remove foreign matter

interrupter defection

Visually check state of interruptor Check to “PORT READ”(RAS) Check port which change sensor status

Correct to set or replace interruptor

come off connector breaking of wire

Check harness、conduction test (refer wiring diagram)

Correct to joint, correct harness line or replace connector

actuator defection slip timing belt, adjust defection

Check to “DRIVE CHECK”(RAS)

Replace actuator Adjust timing belt or replace

defection of electric board (MAINCPU board) (I/O-CORE board)

Check reset machine and do initialize

Replace electric board (MAINCPU board) (I/O-CORE board)

- 226 -

Resume process Open unit of error cause and close it. After it, press CLEAR key.

ERROR TYPE

jam:rotate detection error(rotate error, lock error) Abstract

Check timing

Stacker fan motor becomes abnormal revolution.

Code, Sensor name, Content 2914 2915 2916 2917 2918 2919 2920 2921 2922 2923

SMD01,PID01 : rotate error of RJ1 fan motor SMD02,PID03 : rotate error of RJ2 fan motor SME01,PIE01 : rotate error of stacker1 fan motor SME02,PIE03 : rotate error of stacker2 fan motor SME03,PIE05 : rotate error of stacker3 fan motor SME04,PIE07 : rotate error of stacker4 fan motor SME05,PIE11 : rotate error of stacker5 fan motor SME06,PIE13 : rotate error of stacker6 fan motor SME07,PIE15 : rotate error of stacker7 fan motor SME08,PIE17 : rotate error of stacker8 fan motor

rotating motor

Error cause

Method of check

Measures

gap actuator, adjust defection into foreign matter

Visually check actuator

Adjust actuator Remove foreign matter

interrupter defection

Visually check state of interruptor Check to “PORT READ”(RAS) Check port which change sensor status

Correct to set or replace interruptor

come off connector breaking of wire

Check harness、conduction test (refer wiring diagram)

Correct to joint, correct harness line or replace connector

actuator defection slip timing belt, adjust defection

Check to “DRIVE CHECK”(RAS)

Replace actuator Adjust timing belt or replace

defection of electric board (MAINCPU board) (STDR1 board、STDR2 board) (I/O-CORE board)

Check reset machine and do initialize

Replace electric board (MAINCPU board) (STDR1 board、STDR2 board) (I/O-CORE board)

- 227 -

Resume process Open unit of error cause and close it. After it, press CLEAR key.

ERROR TYPE

bill remaining error:bill remaining error Abstract

Check timing

Sensor detects remaining bill or other matter.

on reset end of counting

Code, Sensor name, Content 3001 3002 3003 3006 3007 3008 3009 3010 3011 3012 3013 3014 3015 3017 3018 3019 3021 3022 3023 3026 3028 3029 3031 3032 3034 3035 3037 3044 3046 3047 3049 3050 3052 3053 3055

PSB01L : skew detection (L) PSB01C : skew detection (C) PSB01R : skew detection (R) PSB03L : begin to trace (L) PSB03R : begin to trace (R) VP1L : pass detection of verification block VP1R : pass detection of verification block VP3L : pass detection of verification block VP3R : pass detection of verification block PSD01L : BVREQ timing detection (L) PSD01R : BVREQ timing detection (R) PSD02L : RJ1 branch timing detection (L) PSD02R : RJ1 branch timing detection (R) PSD03 : RJ1 approaching detection PSD05L : RJ2 branch timing detection (L) PSD05R : RJ2 branch timing detection (R) PSD06 : RJ2 approaching detection PSD08 : check branch of transfer PSD09 : pass detection of joint part PSE01 : stacker1 branch timing detection PSE02 : stacker1 approaching detection PSE03 : stacker2 branch timing detection PSE04 : stacker2 approaching detection PSE05 : stacker3 branch timing detection PSE06 : stacker3 approaching detection PSE07 : stacker4 branch timing detection PSE08 : stacker4 approaching detection PSE17 : stacker5 branch timing detection PSE18 : stacker5 approaching detection PSE19 : stacker6 branch timing detection PSE20 : stacker6 approaching detection PSE21 : stacker7 branch timing detection PSE22 : stacker7 approaching detection PSE23 : stacker8 branch timing detection PSE24 : stacker8 approaching detection

Error cause

(1L) (1R) (2L) (2R)

Method of check

Measures

dirt sensor, flawing, adhesion of foreign matter

Visually check around sensor

Clean sensor or replace Remove foreign matter Correct to set or replace sensor

gap optical axis

Visually check to state of setting sensor and bracket deformation Visually check around sensor

replace bracket

Check harness、conduction test (refer wiring diagram)

Correct to joint, correct harness line or replace connector

sensor level error

Check to display sensor level(RAS)

Clean sensor

sensor defection

Check to “PORT READ”(RAS) Check port which change sensor status

Adjust sensor or replace

deformation of guide plate come off belt、expand come off connector breaking of wire

Check guide plate and belt

Replace verification unit defection of electric board (MAINCPU board) (STDR1 board、STDR2 board) (I/O-CORE board) (verification board)

Check reset machine and do initialize

- 228 -

Replace electric board (MAINCPU board) (STDR1 board、STDR2 board) (I/O-CORE board) (verification board)

Resume process Open unit of error cause and close it. After it, press CLEAR key.

ERROR TYPE

bill remaining error:bill remaining error Abstract

Check timing

Sensor detects remaining bill or other matter.

Code, Sensor name, Content 3071 3072 3073 3074

PSD10L PSD10R PSD11L PSD11R

: : : :

RJ1 RJ1 RJ2 RJ2

bill bill bill bill

remaining remaining remaining remaining

on reset end of counting

Error cause of of of of

inlet inlet inlet inlet

(L) (R) (L) (R)

Method of check

Measures

dirt sensor, flawing, adhesion of foreign matter

Visually check around sensor

Clean sensor or replace Remove foreign matter Correct to set or replace sensor

gap optical axis

Visually check to state of setting sensor and bracket deformation Visually check around sensor

replace bracket

Check harness、conduction test (refer wiring diagram)

Correct to joint, correct harness line or replace connector

sensor level error

Check to display sensor level(RAS)

Clean sensor

sensor defection

Check to “PORT READ”(RAS) Check port which change sensor status

Adjust sensor or replace

deformation of guide plate come off belt、expand come off connector breaking of wire

Check guide plate and belt

Replace verification unit defection of electric board (MAINCPU board) (STDR1 board、STDR2 board) (I/O-CORE board) (verification board)

Check reset machine and do initialize

- 229 -

Replace electric board (MAINCPU board) (STDR1 board、STDR2 board) (I/O-CORE board) (verification board)

Resume process Open unit of error cause and close it. After it, press CLEAR key.

ERROR TYPE

bill remaining error: first bill not detection Abstract

Check timing

First bill of the stacker into there but don’t detect on remaining detection sensor.

Code, Sensor name, Content 3027 3030 3033 3036 3045 3048 3051 3054

PSE02 PSE04 PSE06 PSE08 PSE18 PSE20 PSE22 PSE24

: : : : : : : :

stacker1 stacker2 stacker3 stacker4 stacker5 stacker6 stacker7 stacker8

approaching approaching approaching approaching approaching approaching approaching approaching

Error cause detection detection detection detection detection detection detection detection

on counting, when first bill of the stacker is coming

Method of check

Measures

abnormal bills bills cling in the stacker

Visually check the bills

Remove abnormal bills

defection of electric board (MAINCPU board) (STDR board)

Reset machine and check whether do initialize

Replace electric board (MAINCPU board) (STDR board)

- 230 -

Resume process Open unit of error cause and close it. After that, press CLEAR key.

ERROR TYPE

jam:jam (in the section) Abstract

Check timing

Over time or over approaching feeding bills in the section below.

Code, Sensor name, Content 3201 3202 3203 3204 3205 3206 3207 3208 3209 3210 3211 3212 3213 3214 3215 3216 3217

PSB03∼VP3 : from begin to trace to pass detection of verification block (2) VP3∼PSD02 : from pass detection of verification block (2) to RJ1 branch timing detection PSD02∼PSD05 : from RJ1 branch timing detection to RJ2 branch timing detection PSD02∼PSD03 : from RJ1 branch timing detection to RJ1 approaching detection PSD05∼PSD08 : from RJ2 branch timing detection to check branch of transfer PSD05∼PSD06 : from RJ2 branch timing detection to RJ2 approaching detection PSD08∼PSD09 : from check branch of transfer to pass detection of joint part PSD09∼PSE01 : from pass detection of joint part to stacker1 branch timing detection PSE01∼PSE02 : from stacker1 branch timing detection to stacker1 approaching detection PSE01∼PSE03 : from stacker1 branch timing detection to stacker2 branch timing detection PSE03∼PSE04 : from stacker2 branch timing detection to stacker2 approaching detection PSE03∼PSE05 : from stacker2 branch timing detection to stacker3 branch timing detection PSE05∼PSE06 : from stacker3 branch timing detection to stacker3 approaching detection PSE05∼PSE07 : from stacker3 branch timing detection to stacker4 branch timing detection PSE07∼PSE08 : from stacker4 branch timing detection to stacker4 approaching detection PSE07∼PSE17 : from stacker4 branch timing detection to stacker5 branch timing detection PSE17∼PSE18 : from stacker5 branch timing detection to stacker5 approaching detection

feeding bills(include on reset and except in slow feeding)

Error cause

Method of check

Measures

abnormal bills

Visually check the bills

Remove abnormal bills

dirt sensor, flawing, adhesion of foreign matter

Visually check around sensor

Clean sensor or replace Remove foreign matter Correct to set or replace sensor

gap optical axis

Visually check to state of setting sensor and bracket deformation Visually check around sensor

replace bracket

Check harness、conduction test (refer wiring diagram)

Correct to joint, correct harness line or replace connector

sensor level error

Check to display sensor level(RAS)

Clean sensor

sensor defection

Check to “PORT READ”(RAS) Check port which change sensor status

Adjust sensor or replace Replace verification unit

feed gate defection

Check to “REJECT COUNT”(RAS)

adjust feed gate

flipping defection

Check moving (RAS)

replace solenoid adjust or replace flipper

defection of electric board (MAINCPU board) (STDR1 board、STDR2 board) (I/O-CORE board) (verification board)

Check reset machine and do initialize

Replace electric board (MAINCPU board) (STDR1 board、STDR2 board) (I/O-CORE board) (verification board)

deformation of guide plate come off belt、expand come off connector breaking of wire

- 231 -

Check guide plate and belt

Resume process Open unit of error cause and close it. After it, press CLEAR key.

ERROR TYPE

jam:jam (in the section) Abstract

Check timing

Over time or over approaching feeding bills in the section below.

Code, Sensor name, Content 3218 3219 3220 3221 3222 3223

PSE17∼PSE19 detection to PSE19∼PSE20 detection to PSE19∼PSE21 detection to PSE21∼PSE22 detection to PSE21∼PSE23 detection to PSE23∼PSE24 detection to

: from stacker5 branch timing stacker6 branch timing detection : from stacker6 branch timing stacker6 approaching detection : from stacker6 branch timing stacker7 branch timing detection : from stacker7 branch timing stacker7 approaching detection : from stacker7 branch timing stacker8 branch timing detection : from stacker8 branch timing stacker8 approaching detection

feeding bills(include on reset and except in slow feeding)

Error cause

Method of check

Measures

abnormal bills

Visually check the bills

Remove abnormal bills

dirt sensor, flawing, adhesion of foreign matter

Visually check around sensor

Clean sensor or replace Remove foreign matter Correct to set or replace sensor

gap optical axis

Visually check to state of setting sensor and bracket deformation Visually check around sensor

Replace bracket

Check harness、conduction test (refer wiring diagram)

Correct to joint, correct harness line or replace connector

sensor level error

Check to display sensor level(RAS)

Clean sensor

sensor defection

Check to “PORT READ”(RAS) Check port which change sensor status

Adjust sensor or replace Replace verification unit

feed gate defection

Check to “REJECT COUNT”(RAS)

Adjust feed gate

flipping defection

Check moving (RAS)

replace solenoid adjust or replace flipper

defection of electric board (MAINCPU board) (STDR1 board、STDR2 board) (I/O-CORE board) (verification board)

Check reset machine and do initialize

Replace electric board (MAINCPU board) (STDR1 board、STDR2 board) (I/O-CORE board) (verification board)

deformation of guide plate come off belt、expand come off connector breaking of wire

- 232 -

Check guide plate and belt

Resume process Open unit of error cause and close it. After it, press CLEAR key.

ERROR TYPE

jam:jam (bill detection before feeding) Abstract

Check timing

Interrupt sensor even it isn’t feed bills.

Code, Sensor name, Content 3301 3302 3303 3304 3305 3306 3307 3308 3309 3310 3311 3312 3313 3314 3315 3316 3317 3318 3319 3320 3321 3322 3323 3324

VP3 : PSD01 PSD02 PSD03 PSD05 PSD06 PSD08 PSD09 PSE01 PSE02 PSE03 PSE04 PSE05 PSE06 PSE07 PSE08 PSE17 PSE18 PSE19 PSE20 PSE21 PSE22 PSE23 PSE24

pass detection of verification block : BVREQ timing detection : RJ1 branch timing detection : RJ1 approaching detection : RJ2 branch timing detection : RJ2 approaching detection : check branch of transfer : pass detection of joint part : stacker1 branch timing detection : stacker1 approaching detection : stacker2 branch timing detection : stacker2 approaching detection : stacker3 branch timing detection : stacker3 approaching detection : stacker4 branch timing detection : stacker4 approaching detection : stacker5 branch timing detection : stacker5 approaching detection : stacker6 branch timing detection : stacker6 approaching detection : stacker7 branch timing detection : stacker7 approaching detection : stacker8 branch timing detection : stacker8 approaching detection

feeding bills except reset

Error cause

Method of check

Measures

dirt sensor, flawing, adhesion of foreign matter

Visually check around sensor

Clean sensor or replace Remove foreign matter Correct to set or replace sensor

gap optical axis

Visually check to state of setting sensor and bracket deformation Visually check around sensor

Replace bracket

Check harness、conduction test (refer wiring diagram)

Correct to joint, correct harness line or replace connector

sensor level error

Check to display sensor level(RAS)

Clean sensor

sensor defection

Check to “PORT READ”(RAS) Check port which change sensor status

Adjust sensor or replace

deformation of guide plate come off belt、expand come off connector breaking of wire

Check guide plate and belt

Replace verification unit defection of electric board (MAINCPU board) (STDR1 board、STDR2 board) (I/O-CORE board) (verification board)

Check reset machine and do initialize

- 233 -

Replace electric board (MAINCPU board) (STDR1 board、STDR2 board) (I/O-CORE board) (verification board)

Resume process Open unit of error cause and close it. After it, press CLEAR key.

ERROR TYPE

jam:jam (feed block) Abstract

Check timing

Detect accumulation bills or foreign matter at feed block.

Code, Sensor name, Content 3326

PSB01LCR :jam on feed

rotating motor

Error cause

Method of check

Measures

abnormal bills

Visually check the bills

Remove abnormal bills

dirt sensor, flawing, adhesion of foreign matter

Visually check around sensor

Clean sensor or replace Remove foreign matter Correct to set or replace sensor

gap optical axis

Visually check to state of setting sensor and bracket deformation Visually check around sensor

replace bracket

Check harness、conduction test (refer wiring diagram)

Correct to joint, correct harness line or replace connector

sensor level error

Check to display sensor level(RAS)

Clean sensor

sensor defection

Check to “PORT READ”(RAS) Check port which change sensor status

Adjust sensor or replace

deformation of guide plate come off belt、expand come off connector breaking of wire

Check guide plate and belt

Replace verification unit feed gate defection

Check to “REJECT COUNT”(RAS)

Adjust feed gate

defection of electric board (MAINCPU board) (I/O-CORE board)

Check reset machine and do initialize

Replace electric board (MAINCPU board) (I/O-CORE board)

- 234 -

Resume process Open unit of error cause and close it. After it, press CLEAR key.

ERROR TYPE

set defection:set defection Abstract

Check timing

Detect set SW to off.

in processing in aging

Code, Sensor name, Content 4002 4004 4005 4006

SWZ02 SWZ04 SWE01 SWE02

: : : :

set set set set

SW SW SW SW

of of of of

RJ transfer front cover intermediate transfer 1 intermediate transfer 2

Error cause

Method of check

Measures

open the unit

Check switch and detecting plate

Set unit Adjust placement or replace

come off connector breaking of wire

Check harness、conduction test (refer wiring diagram)

Correct to joint, correct harness line or replace connector

switch defection

Check to “PORT READ”(RAS) Check port which change sensor status

Replace switch

defection of electric board (MAINCPU board) (STDR1 board、STDR2 board) (I/O-CORE board)

Check reset machine and do initialize

Replace electric board (MAINCPU board) (STDR1 board、STDR2 board) (I/O-CORE board)

- 235 -

Resume process Set unit of error cause. After it, press CLEAR key.

ERROR TYPE

feeding trouble:transfer failure (accumulation, defect bills) Abstract

Check timing

Detect accumulation or defect bills.

Code, Sensor name, Content 5001 5002 5003 5004 5005 5006 5007 5008 5009 5010 5011 5012 5013 5014 5015 5016 5017 5018 5019 5020 5021

PSD02 PSD05 PSD06 PSD08 PSD09 PSE01 PSE02 PSE03 PSE04 PSE05 PSE06 PSE07 PSE08 PSE17 PSE18 PSE19 PSE20 PSE21 PSE22 PSE23 PSE24

: : : : : : : : : : : : : : : : : : : : :

RJ1 branch timing detection RJ2 branch timing detection RJ2 approaching detection check branch of transfer pass detection of joint part stacker1 branch timing detection stacker1 approaching detection stacker2 branch timing detection stacker2 approaching detection stacker3 branch timing detection stacker3 approaching detection stacker4 branch timing detection stacker4 approaching detection stacker5 branch timing detection stacker5 approaching detection stacker6 branch timing detection stacker6 approaching detection stacker7 branch timing detection stacker7 approaching detection stacker8 branch timing detection stacker8 approaching detection

feeding bills except reset

Error cause

Method of check

Measures

abnormal bills

Visually check the bills

Remove abnormal bills

dirt sensor, flawing, adhesion of foreign matter

Visually check around sensor

Clean sensor or replace Remove foreign matter Correct to set or replace sensor

gap optical axis

Visually check to state of setting sensor and bracket deformation Visually check around sensor

replace bracket

Check harness、conduction test (refer wiring diagram)

Correct to joint, correct harness line or replace connector

sensor level error

Check to display sensor level(RAS)

Clean sensor

sensor defection

Check to “PORT READ”(RAS) Check port which change sensor status

Adjust sensor or replace Replace verification unit

feed gate defection

Check to “REJECT COUNT”(RAS)

adjust feed gate

flipping defection

Check moving (RAS)

replace solenoid adjust or replace flipper

defection of electric board (MAINCPU board) (STDR1 board、STDR2 board) (I/O-CORE board) (verification board)

Check reset machine and do initialize

Replace electric board (MAINCPU board) (STDR1 board、STDR2 board) (I/O-CORE board) (verification board)

deformation of guide plate come off belt、expand come off connector breaking of wire

- 236 -

Check guide plate and belt

Resume process Press CLEAR key.

ERROR TYPE

feeding trouble:transfer failure (short pitch of feeding bills) Abstract

Check timing

Detect abnormal pitch of feeding bills.

Code, Sensor name, Content 5050 5051 5052 5053 5054 5055 5056 5057 5058 5059 5060 5061 5062 5063 5064 5065 5066 5067 5068 5069 5070

PSD02 PSD05 PSD06 PSD08 PSD09 PSE01 PSE02 PSE03 PSE04 PSE05 PSE06 PSE07 PSE08 PSE17 PSE18 PSE19 PSE20 PSE21 PSE22 PSE23 PSE24

: : : : : : : : : : : : : : : : : : : : :

RJ1 branch timing detection RJ2 branch timing detection RJ2 approaching detection check branch of transfer pass detection of joint part stacker1 branch timing detection stacker1 approaching detection stacker2 branch timing detection stacker2 approaching detection stacker3 branch timing detection stacker3 approaching detection stacker4 branch timing detection stacker4 approaching detection stacker5 branch timing detection stacker5 approaching detection stacker6 branch timing detection stacker6 approaching detection stacker7 branch timing detection stacker7 approaching detection stacker8 branch timing detection stacker8 approaching detection

feeding bills except reset

Error cause

Method of check

Measures

abnormal bills

Visually check the bills

Remove abnormal bills

dirt sensor, flawing, adhesion of foreign matter

Visually check around sensor

Clean sensor or replace Remove foreign matter Correct to set or replace sensor

gap optical axis

Visually check to state of setting sensor and bracket deformation Visually check around sensor

replace bracket

Check harness、conduction test (refer wiring diagram)

Correct to joint, correct harness line or replace connector

sensor level error

Check to display sensor level(RAS)

Clean sensor

sensor defection

Check to “PORT READ”(RAS) Check port which change sensor status

Adjust sensor or replace Replace verification unit

flipping defection

Check moving (RAS)

replace solenoid adjust or replace flipper

defection of electric board (MAINCPU board) (STDR1 board、STDR2 board) (I/O-CORE board) (verification board)

Check reset machine and do initialize

Replace electric board (MAINCPU board) (STDR1 board、STDR2 board) (I/O-CORE board) (verification board)

deformation of guide plate come off belt、expand come off connector breaking of wire

- 237 -

Check guide plate and belt

Resume process Press CLEAR key.

ERROR TYPE

feeding trouble:transfer failure (transfer gap) Abstract

Check timing

Detect abnormal transfer gap.

Code, Sensor name, Content 5101 5102 5103 5104 5105 5106 5107 5108 5109 5110 5111 5112 5113 5114 5115 5116 5117

VS01∼PSD02 : virtual detection after BVREQ to RJ1 branch timing detection PSD02∼PSD05 : from RJ1 branch timing detection to RJ2 branch timing detection PSD05∼PSD08 : from RJ2 branch timing detection to check branch of transfer PSD05∼PSD06 : from RJ2 branch timing detection to RJ2 approaching detection PSD08∼PSD09 : from check branch of transfer to pass detection of joint part PSD09∼PSE01 : from pass detection of joint part to stacker1 branch timing detection PSE01∼PSE02 : from stacker1 branch timing detection to stacker1 approaching detection PSE01∼PSE03 : from stacker1 branch timing detection to stacker2 branch timing detection PSE03∼PSE04 : from stacker2 branch timing detection to stacker2 approaching detection PSE03∼PSE05 : from stacker2 branch timing detection to stacker3 branch timing detection PSE05∼PSE06 : from stacker3 branch timing detection to stacker3 approaching detection PSE05∼PSE07 : from stacker3 branch timing detection to stacker4 branch timing detection PSE07∼PSE08 : from stacker4 branch timing detection to stacker4 approaching detection PSE07∼PSE17 : from stacker4 branch timing detection to stacker5 branch timing detection PSE17∼PSE18 : from stacker5 branch timing detection to stacker5 approaching detection PSE17∼PSE19 : from stacker5 branch timing detection to stacker6 branch timing detection PSE19∼PSE20 : from stacker6 branch timing detection to stacker6 approaching detection

feeding bills except reset

Error cause

Method of check

Measures

abnormal bills

Visually check the bills

Remove abnormal bills

dirt sensor, flawing, adhesion of foreign matter

Visually check around sensor

Clean sensor or replace Remove foreign matter Correct to set or replace sensor

gap optical axis

Visually check to state of setting sensor and bracket deformation Visually check around sensor

replace bracket

Check harness、conduction test (refer wiring diagram)

Correct to joint, correct harness line or replace connector

sensor level error

Check to display sensor level(RAS)

Clean sensor

sensor defection

Check to “PORT READ”(RAS) Check port which change sensor status

Adjust sensor or replace Replace verification unit

flipping defection

Check moving (RAS)

replace solenoid adjust or replace flipper

defection of electric board (MAINCPU board) (STDR1 board、STDR2 board) (I/O-CORE board) (verification board)

Check reset machine and do initialize

Replace electric board (MAINCPU board) (STDR1 board、STDR2 board) (I/O-CORE board) (verification board)

deformation of guide plate come off belt、expand come off connector breaking of wire

- 238 -

Check guide plate and belt

Resume process Press CLEAR key.

ERROR TYPE

feeding trouble:transfer failure (transfer gap) Abstract

Check timing

Detect abnormal transfer gap.

Code, Sensor name, Content 5118 5119 5120 5121

PSE19∼PSE21 detection to PSE21∼PSE22 detection to PSE21∼PSE23 detection to PSE23∼PSE24 detection to

: from stacker6 branch timing stacker7 branch timing detection : from stacker7 branch timing stacker7 approaching detection : from stacker7 branch timing stacker8 branch timing detection : from stacker8 branch timing stacker8 approaching detection

feeding bills except reset

Error cause

Method of check

Measures

abnormal bills

Visually check the bills

Remove abnormal bills

dirt sensor, flawing, adhesion of foreign matter

Visually check around sensor

Clean sensor or replace Remove foreign matter Correct to set or replace sensor

gap optical axis

Visually check to state of setting sensor and bracket deformation Visually check around sensor

replace bracket

Check harness、conduction test (refer wiring diagram)

Correct to joint, correct harness line or replace connector

sensor level error

Check to display sensor level(RAS)

Clean sensor

sensor defection

Check to “PORT READ”(RAS) Check port which change sensor status

Adjust sensor or replace Replace verification unit

flipping defection

Check moving (RAS)

replace solenoid adjust or replace flipper

defection of electric board (MAINCPU board) (STDR1 board、STDR2 board) (I/O-CORE board) (verification board)

Check reset machine and do initialize

Replace electric board (MAINCPU board) (STDR1 board、STDR2 board) (I/O-CORE board) (verification board)

deformation of guide plate come off belt、expand come off connector breaking of wire

- 239 -

Check guide plate and belt

Resume process Press CLEAR key.

ERROR TYPE

feeding trouble:transfer failure (reject bills accumulation) Abstract

Check timing

Detect to accumulate reject bills.

Code, Sensor name, Content 5155

PSD02∼PSD05 : from RJ1 branch timing detection to RJ2 branch timing detection

feeding bills except reset

Error cause

Method of check

Measures

abnormal bills

Visually check the bills

Remove abnormal bills

dirt sensor, flawing, adhesion of foreign matter

Visually check around sensor

Clean sensor or replace Remove foreign matter Correct to set or replace sensor

gap optical axis

Visually check to state of setting sensor and bracket deformation Visually check around sensor

replace bracket

Check harness、conduction test (refer wiring diagram)

Correct to joint, correct harness line or replace connector

sensor level error

Check to display sensor level(RAS)

Clean sensor

sensor defection

Check to “PORT READ”(RAS) Check port which change sensor status

Adjust sensor or replace Replace verification unit

flipping defection

Check moving (RAS)

replace solenoid adjust or replace flipper

defection of electric board (MAINCPU board) (I/O-CORE board)

Check reset machine and do initialize

Replace electric board (MAINCPU board) (I/O-CORE board)

deformation of guide plate come off belt、expand come off connector breaking of wire

- 240 -

Check guide plate and belt

Resume process Press CLEAR key.

ERROR TYPE

feeding trouble:transfer failure (chain bills accumulation) Abstract

Check timing

Detect to accumulate chain bills.

Code, Sensor name, Content 5160

PSD02∼PSD05 : from RJ1 branch timing detection to RJ2 branch timing detection

feeding bills except reset

Error cause

Method of check

Measures

abnormal bills

Visually check the bills

Remove abnormal bills

dirt sensor, flawing, adhesion of foreign matter

Visually check around sensor

Clean sensor or replace Remove foreign matter Correct to set or replace sensor

gap optical axis

Visually check to state of setting sensor and bracket deformation Visually check around sensor

replace bracket

Check harness、conduction test (refer wiring diagram)

Correct to joint, correct harness line or replace connector

sensor level error

Check to display sensor level(RAS)

Clean sensor

sensor defection

Check to “PORT READ”(RAS) Check port which change sensor status

Adjust sensor or replace

flipping defection

Check moving (RAS)

replace solenoid adjust or replace flipper

defection of electric board (MAINCPU board) (I/O-CORE board)

Check reset machine and do initialize

Replace electric board (MAINCPU board) (I/O-CORE board)

deformation of guide plate come off belt、expand come off connector breaking of wire

- 241 -

Check guide plate and belt

Resume process Press CLEAR key.

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ERROR TYPE

feeding trouble:feed error (feeding time error) Abstract

Check timing

Detect error of feeding time.

Code, Sensor name, Content 5301 5302 5303 5304 5305 5306 5307 5308 5309 5310 5311 5312 5313 5314 5315 5316 5317

VS01∼PSD02 : virtual detection after BVREQ to RJ1 branch timing detection PSD02∼PSD05 : from RJ1 branch timing detection to RJ2 branch timing detection PSD05∼PSD08 : from RJ2 branch timing detection to check branch of transfer PSD05∼PSD06 : from RJ2 branch timing detection to RJ2 approaching detection PSD08∼PSD09 : from check branch of transfer to pass detection of joint part PSD09∼PSE01 : from pass detection of joint part to stacker1 branch timing detection PSE01∼PSE02 : from stacker1 branch timing detection to stacker1 approaching detection PSE01∼PSE03 : from stacker1 branch timing detection to stacker2 branch timing detection PSE03∼PSE04 : from stacker2 branch timing detection to stacker2 approaching detection PSE03∼PSE05 : from stacker2 branch timing detection to stacker3 branch timing detection PSE05∼PSE06 : from stacker3 branch timing detection to stacker3 approaching detection PSE05∼PSE07 : from stacker3 branch timing detection to stacker4 branch timing detection PSE07∼PSE08 : from stacker4 branch timing detection to stacker4 approaching detection PSE07∼PSE17 : from stacker4 branch timing detection to stacker5 branch timing detection PSE17∼PSE18 : from stacker5 branch timing detection to stacker5 approaching detection PSE17∼PSE19 : from stacker5 branch timing detection to stacker6 branch timing detection PSE19∼PSE20 : from stacker6 branch timing detection to stacker6 approaching detection

feeding bills except reset

Error cause

Method of check

Measures

abnormal bills

Visually check the bills

Remove abnormal bills

dirt sensor, flawing, adhesion of foreign matter

Visually check around sensor

Clean sensor or replace Remove foreign matter Correct to set or replace sensor

gap optical axis

Visually check to state of setting sensor and bracket deformation Visually check around sensor

replace bracket

Check harness、conduction test (refer wiring diagram)

Correct to joint, correct harness line or replace connector

sensor level error

Check to display sensor level(RAS)

Clean sensor

sensor defection

Check to “PORT READ”(RAS) Check port which change sensor status

Adjust sensor or replace Replace verification unit

flipping defection

Check moving (RAS)

replace solenoid adjust or replace flipper

defection of electric board (MAINCPU board) (STDR1 board、STDR2 board) (I/O-CORE board) (verification board)

Check reset machine and do initialize

Replace electric board (MAINCPU board) (STDR1 board、STDR2 board) (I/O-CORE board) (verification board)

deformation of guide plate come off belt、expand come off connector breaking of wire

- 246 -

Check guide plate and belt

Resume process Press CLEAR key.

ERROR TYPE

feeding trouble:feed error (feeding time error) Abstract

Check timing

Detect error of feeding time.

Code, Sensor name, Content 5318 5319 5320 5321

PSE19∼PSE21 detection to PSE21∼PSE22 detection to PSE21∼PSE23 detection to PSE23∼PSE24 detection to

: from stacker6 branch timing stacker7 branch timing detection : from stacker7 branch timing stacker7 approaching detection : from stacker7 branch timing stacker8 branch timing detection : from stacker8 branch timing stacker8 approaching detection

feeding bills except reset

Error cause

Method of check

Measures

abnormal bills

Visually check the bills

Remove abnormal bills

dirt sensor, flawing, adhesion of foreign matter

Visually check around sensor

Clean sensor or replace Remove foreign matter Correct to set or replace sensor

gap optical axis

Visually check to state of setting sensor and bracket deformation Visually check around sensor

replace bracket

Check harness、conduction test (refer wiring diagram)

Correct to joint, correct harness line or replace connector

sensor level error

Check to display sensor level(RAS)

Clean sensor

sensor defection

Check to “PORT READ”(RAS) Check port which change sensor status

Adjust sensor or replace Replace verification unit

flipping defection

Check moving (RAS)

replace solenoid adjust or replace flipper

defection of electric board (MAINCPU board) (STDR1 board、STDR2 board) (I/O-CORE board) (verification board)

Check reset machine and do initialize

Replace electric board (MAINCPU board) (STDR1 board、STDR2 board) (I/O-CORE board) (verification board)

deformation of guide plate come off belt、expand come off connector breaking of wire

- 247 -

Check guide plate and belt

Resume process Press CLEAR key.

ERROR TYPE

feeding trouble:feed error (trace data error) Abstract

Check timing

Detect error of trace data.

Code, Sensor name, Content 5350 5351 5352 5353 5354 5355 5356 5357 5358 5359 5360 5361 5362 5363 5364 5365 5366 5367 5368 5369 5370 5371 5372

VS01 : virtual detection after BVREQ PSD02 : RJ1 branch timing detection PSD03 : RJ1 approaching detection PSD05 : RJ2 branch timing detection PSD06 : RJ2 approaching detection PSD08 : check branch of transfer PSD09 : pass detection of joint part PSE01 : stacker1 branch timing detection PSE02 : stacker1 approaching detection PSE03 : stacker2 branch timing detection PSE04 : stacker2 approaching detection PSE05 : stacker3 branch timing detection PSE06 : stacker3 approaching detection PSE07 : stacker4 branch timing detection PSE08 : stacker4 approaching detection PSE17 : stacker5 branch timing detection PSE18 : stacker5 approaching detection PSE19 : stacker6 branch timing detection PSE20 : stacker6 approaching detection PSE21 : stacker7 branch timing detection PSE22 : stacker7 approaching detection PSE23 : stacker8 branch timing detection PSE24 : stacker8 approaching detection

feeding bills except reset

Error cause

Method of check

Measures

abnormal bills

Visually check the bills

Remove abnormal bills

dirt sensor, flawing, adhesion of foreign matter

Visually check around sensor

Clean sensor or replace Remove foreign matter Correct to set or replace sensor

gap optical axis

Visually check to state of setting sensor and bracket deformation Visually check around sensor

replace bracket

Check harness、conduction test (refer wiring diagram)

Correct to joint, correct harness line or replace connector

sensor level error

Check to display sensor level(RAS)

Clean sensor

sensor defection

Check to “PORT READ”(RAS) Check port which change sensor status

Adjust sensor or replace Replace verification unit

flipping defection

Check moving (RAS)

replace solenoid adjust or replace flipper

defection of electric board (MAINCPU board) (STDR1 board、STDR2 board) (I/O-CORE board) (verification board)

Check reset machine and do initialize

Replace electric board (MAINCPU board) (STDR1 board、STDR2 board) (I/O-CORE board) (verification board)

deformation of guide plate come off belt、expand come off connector breaking of wire

- 248 -

Check guide plate and belt

Resume process Press CLEAR key.

ERROR TYPE

feeding trouble:feed error (pass count error) Abstract

Check timing

Detect pass count error.

Code, Sensor name, Content 5401 5402 5403 5404 5405 5406 5407 5408 5409 5410 5411 5412 5413 5414 5415 5416 5417 5418 5419 5420 5421

PSD02 PSD05 PSD06 PSD08 PSD09 PSE01 PSE02 PSE03 PSE04 PSE05 PSE06 PSE07 PSE08 PSE17 PSE18 PSE19 PSE20 PSE21 PSE22 PSE23 PSE24

: : : : : : : : : : : : : : : : : : : : :

RJ1 branch timing detection RJ2 branch timing detection RJ2 approaching detection check branch of transfer pass detection of joint part stacker1 branch timing detection stacker1 approaching detection stacker2 branch timing detection stacker2 approaching detection stacker3 branch timing detection stacker3 approaching detection stacker4 branch timing detection stacker4 approaching detection stacker5 branch timing detection stacker5 approaching detection stacker6 branch timing detection stacker6 approaching detection stacker7 branch timing detection stacker7 approaching detection stacker8 branch timing detection stacker8 approaching detection

feeding bills except reset

Error cause

Method of check

Measures

abnormal bills

Visually check the bills

Remove abnormal bills

dirt sensor, flawing, adhesion of foreign matter

Visually check around sensor

Clean sensor or replace Remove foreign matter Correct to set or replace sensor

gap optical axis

Visually check to state of setting sensor and bracket deformation Visually check around sensor

replace bracket

Check harness、conduction test (refer wiring diagram)

Correct to joint, correct harness line or replace connector

sensor level error

Check to display sensor level(RAS)

Clean sensor

sensor defection

Check to “PORT READ”(RAS) Check port which change sensor status

Adjust sensor or replace Replace verification unit

flipping defection

Check moving (RAS)

replace solenoid adjust or replace flipper

defection of electric board (MAINCPU board) (STDR1 board、STDR2 board) (I/O-CORE board) (verification board)

Check reset machine and do initialize

Replace electric board (MAINCPU board) (STDR1 board、STDR2 board) (I/O-CORE board) (verification board)

deformation of guide plate come off belt、expand come off connector breaking of wire

- 249 -

Check guide plate and belt

Resume process Press CLEAR key.

ERROR TYPE

feeding trouble:feed error (trace data error 2) Abstract

Check timing

Detect error of trace data.

Code, Sensor name, Content 5451 5452 5453 5454 5455 5456 5457 5458 5459

PSD06 PSE02 PSE04 PSE06 PSE08 PSE18 PSE20 PSE22 PSE24

: : : : : : : : :

RJ2 approaching detection stacker1 approaching detection stacker2 approaching detection stacker3 approaching detection stacker4 approaching detection stacker5 approaching detection stacker6 approaching detection stacker7 approaching detection stacker8 approaching detection

feeding bills except reset

Error cause

Method of check

Measures

abnormal bills

Visually check the bills

Remove abnormal bills

dirt sensor, flawing, adhesion of foreign matter

Visually check around sensor

Clean sensor or replace Remove foreign matter Correct to set or replace sensor

gap optical axis

Visually check to state of setting sensor and bracket deformation Visually check around sensor

replace bracket

Check harness、conduction test (refer wiring diagram)

Correct to joint, correct harness line or replace connector

sensor level error

Check to display sensor level(RAS)

Clean sensor

sensor defection

Check to “PORT READ”(RAS) Check port which change sensor status

Adjust sensor or replace Replace verification unit

flipping defection

Check moving (RAS)

replace solenoid adjust or replace flipper

defection of electric board (MAINCPU board) (STDR1 board、STDR2 board) (I/O-CORE board) (verification board)

Check reset machine and do initialize

Replace electric board (MAINCPU board) (STDR1 board、STDR2 board) (I/O-CORE board) (verification board)

deformation of guide plate come off belt、expand come off connector breaking of wire

- 250 -

Check guide plate and belt

Resume process Press CLEAR key.

ERROR TYPE

feeding trouble:feed error (transfer foreign matter) Abstract

Check timing

Detect transfer foreign matter.

Code, Sensor name, Content 5470

VS01 : virtual detection after BVREQ

feeding bills except reset

Error cause

Method of check

Measures

abnormal bills

Visually check the bills

Remove abnormal bills

dirt sensor, flawing, adhesion of foreign matter

Visually check around sensor

Clean sensor or replace Remove foreign matter Correct to set or replace sensor

gap optical axis

Visually check to state of setting sensor and bracket deformation Visually check around sensor

replace bracket

Check harness、conduction test (refer wiring diagram)

Correct to joint, correct harness line or replace connector

sensor level error

Check to display sensor level(RAS)

Clean sensor

sensor defection

Check to “PORT READ”(RAS) Check port which change sensor status

Adjust sensor or replace Replace verification unit

flipping defection

Check moving (RAS)

replace solenoid adjust or replace flipper

defection of electric board (MAINCPU board) (STDR1 board、STDR2 board) (I/O-CORE board) (verification board)

Check reset machine and do initialize

Replace electric board (MAINCPU board) (STDR1 board、STDR2 board) (I/O-CORE board) (verification board)

deformation of guide plate come off belt、expand come off connector breaking of wire

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Check guide plate and belt

Resume process Press CLEAR key.

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ERROR TYPE

feeding trouble:counting error (direction counter overflow) Abstract

Check timing

Detect counter overflow.

Code, Sensor name, Content 5506 5507

counting counter1 for each directions transaction counter1 for each directions

on counting

Error cause defection of electric board (MAINCPU board) (verification board)

Method of check Check reset machine and do initialize

software defection

Measures Replace electric board (MAINCPU board) (verification board) version up software

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Resume process Press CLEAR key.

ERROR TYPE

feeding trouble:counting error (counter unmatch) Abstract

Check timing

Unmatch between counter1 and counter2.

Code, Sensor name, Content 5510 5511

unmatch counting counters unmatch transaction counters

end of counting start idling

Error cause defection of electric board (MAINCPU board) (verification board)

Method of check Check reset machine and do initialize

software defection

Measures Replace electric board (MAINCPU board) (verification board) version up software

- 256 -

Resume process Press CLEAR key.

ERROR TYPE

feeding trouble:counting error (direction counter unmatch) Abstract

Check timing

Unmatch between counter1 and counter2.

Code, Sensor name, Content 5513

counter for each directions

end of counting start idling

Error cause defection of electric board (MAINCPU board) (verification board)

Method of check Check reset machine and do initialize

software defection

Measures Replace electric board (MAINCPU board) (verification board) version up software

- 257 -

Resume process Press CLEAR key.

ERROR TYPE

feeding trouble:counting error (unmatch between counters) Abstract

Check timing

Unmatch to count pass counter1.

Code, Sensor name, Content 5515 5516

count pass counter and count counter count pass counter and count counter for each directions

end of counting start idling

Error cause defection of electric board (MAINCPU board) (verification board)

Method of check Check reset machine and do initialize

software defection

Measures Replace electric board (MAINCPU board) (verification board) version up software

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Resume process Press CLEAR key.

ERROR TYPE

feeding trouble:counting error (verification counter unmatch) Abstract

Check timing

Unmatch to count counter1.

Code, Sensor name, Content 5517

unmatch verification counter

end of counting

Error cause defection of electric board (MAINCPU board) (verification board)

Method of check Check reset machine and do initialize

software defection

Measures Replace electric board (MAINCPU board) (verification board) version up software

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Resume process Press CLEAR key.

ERROR TYPE

machine trouble:network error Abstract

Check timing

ARC network error occurs.

Code, Sensor name, Content 5801

reconfiguration in processing of MAIN board

in processing

Error cause

Method of check

Measures

come off connector breaking of wire

Check harness、conduction test (refer wiring diagram)

Correct to joint, correct harness line or replace connector

defection of electric board (MAINCPU board)

Check reset machine and do initialize

Replace electric board (MAINCPU board)

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Resume process Press CLEAR key.

ERROR TYPE

machine trouble:sensor dust check error Abstract

Check timing

Transmitter of sensor emits light with half power but can’t detect at receiver.

Code, Sensor name, Content 6001 6002 6003 6004 6007 6008 6009 6011 6012 6013 6014 6015 6016 6017 6018 6023 6024 6025 6026 6027 6028 6029 6030 6031 6032 6033 6034 6035 6036 6037 6038 6039 6040

PSA01 : stack detection of HP PSB01L : skew detection (L) PSB01C : skew detection (C) PSB01R : skew detection (R) PSB03L : begin to trace (L) PSB03R : begin to trace (R) PSB04 : remain detection of HP VP1L : pass detection of verification block (1L) VP1R : pass detection of verification block (1R) VP3L : pass detection of verification block (2L) VP3R : pass detection of verification block (2R) thickness : thickness detection TMP/HUM : temperature / humidity HUM : humidity LS : line sensor TMFL : magnetism sensor (L) TMFR : magnetism sensor (R) UVT : UV sensor FLR : UV sensor LSA : line sensor of verification block (LSA) LSB : line sensor of verification block (LSB) UV : sub sensor of verification block (1UV) FL : sub sensor of verification block (1FL) GSL : sub sensor of verification block (1GSL) GSR : sub sensor of verification block (1GSR) MG : sub sensor of verification block (1MG) TC : sub sensor of verification block (2TC) USR : sub sensor of verification block (2USR) USL : sub sensor of verification block (2USL) PSD01L : BVREQ timing detection (L) PSD01R : BVREQ timing detection (R) PSD02L : RJ1 branch timing detection (L) PSD02R : RJ1 branch timing detection (R)

Error cause

in aging

Method of check

Measures

dirt sensor, flawing, adhesion of foreign matter

Visually check around sensor

Clean sensor or replace Remove foreign matter Correct to set or replace sensor

gap optical axis

Visually check to state of setting sensor and bracket deformation Visually check around sensor

replace bracket

Check harness、conduction test (refer wiring diagram)

Correct to joint, correct harness line or replace connector

sensor level error

Check to display sensor level(RAS)

Clean sensor

sensor defection

Check to “PORT READ”(RAS) Check port which change sensor status

Adjust sensor or replace

deformation of guide plate come off belt、expand come off connector breaking of wire

Check guide plate and belt

Replace verification unit defection of electric board (MAINCPU board) (STDR1 board、STDR2 board) (I/O-CORE board) (verification board)

Check reset machine and do initialize

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Replace electric board (MAINCPU board) (STDR1 board、STDR2 board) (I/O-CORE board) (verification board)

Resume process Press CLEAR key.

ERROR TYPE

machine trouble:sensor dust check error Abstract

Check timing

Transmitter of sensor emits light with half power but can’t detect at receiver.

Code, Sensor name, Content 6042 6043 6044 6045 6046 6048 6049 6050 6051 6052 6055 6057 6058 6060 6061 6063 6064 6066 6067 6068 6069 6070 6071 6072 6073 6074 6081 6083 6084 6086 6087 6089 6090

PSD03 : RJ1 approaching detection PSD04L : RJ1 bill remaining detection (L) PSD04R : RJ1 bill remaining detection (R) PSD05L : RJ2 branch timing detection (L) PSD05R : RJ2 branch timing detection (R) PSD06 : RJ2 approaching detection PSD07L : RJ2 bill remaining (L) PSD07R : RJ2 bill remaining (R) PSD08 : check branch of transfer PSD09 : pass detection of joint part PSE01 : stacker1 branch timing detection PSE02 : stacker1 approaching detection PSE03 : stacker2 branch timing detection PSE04 : stacker2 approaching detection PSE05 : stacker3 branch timing detection PSE06 : stacker3 approaching detection PSE07 : stacker4 branch timing detection PSE08 : stacker4 approaching detection PSE09 : stacker1 bill remaining detection PSE10 : stacker1 bill remaining detection PSE11 : stacker2 bill remaining detection PSE12 : stacker2 bill remaining detection PSE13 : stacker3 bill remaining detection PSE14 : stacker3 bill remaining detection PSE15 : stacker4 bill remaining detection PSE16 : stacker4 bill remaining detection PSE17 : stacker5 branch timing detection PSE18 : stacker5 approaching detection PSE19 : stacker6 branch timing detection PSE20 : stacker6 approaching detection PSE21 : stacker7 branch timing detection PSE22 : stacker7 approaching detection PSE23 : stacker8 branch timing detection

Error cause

in aging

Method of check

Measures

dirt sensor, flawing, adhesion of foreign matter

Visually check around sensor

Clean sensor or replace Remove foreign matter Correct to set or replace sensor

gap optical axis

Visually check to state of setting sensor and bracket deformation Visually check around sensor

replace bracket

Check harness、conduction test (refer wiring diagram)

Correct to joint, correct harness line or replace connector

sensor level error

Check to display sensor level(RAS)

Clean sensor

sensor defection

Check to “PORT READ”(RAS) Check port which change sensor status

Adjust sensor or replace

deformation of guide plate come off belt、expand come off connector breaking of wire

Check guide plate and belt

Replace verification unit

(1) (2) (1) (2) (1) (2) (1) (2)

defection of electric board (MAINCPU board) (STDR1 board、STDR2 board) (I/O-CORE board) (verification board)

Check reset machine and do initialize

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Replace electric board (MAINCPU board) (STDR1 board、STDR2 board) (I/O-CORE board) (verification board)

Resume process Press CLEAR key.

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ERROR TYPE

machine trouble:sensor OFF check error Abstract

Check timing

Transmitter of sensor stops to emit light but detect light at receiver.

Code, Sensor name, Content 7001 7002 7003 7004 7007 7008 7009 7011 7012 7013 7014 7037 7038 7039 7040 7042 7043 7044 7045 7046 7048 7049 7050 7051 7052 7055 7057 7058 7060 7061 7063 7064 7066

PSA01 : stack detection of HP PSB01L : skew detection (L) PSB01C : skew detection (C) PSB01R : skew detection (R) PSB03L : begin to trace (L) PSB03R : begin to trace (R) PSB04 : remain detection of HP VP1L : pass detection of verification block (1L) VP1R : pass detection of verification block (1R) VP3L : pass detection of verification block (2L) VP3R : pass detection of verification block (2R) PSD01L : BVREQ timing detection (L) PSD01R : BVREQ timing detection (R) PSD02L : RJ1 branch timing detection (L) PSD02R : RJ1 branch timing detection (R) PSD03 : RJ1 approaching detection PSD04L : RJ1 bill remaining detection (L) PSD04R : RJ1 bill remaining detection (R) PSD05L : RJ2 branch timing detection (L) PSD05R : RJ2 branch timing detection (R) PSD06 : RJ2 approaching detection PSD07L : RJ2 bill remaining (L) PSD07R : RJ2 bill remaining (R) PSD08 : check branch of transfer PSD09 : pass detection of joint part PSE01 : stacker1 branch timing detection PSE02 : stacker1 approaching detection PSE03 : stacker2 branch timing detection PSE04 : stacker2 approaching detection PSE05 : stacker3 branch timing detection PSE06 : stacker3 approaching detection PSE07 : stacker4 branch timing detection PSE08 : stacker4 approaching detection

Error cause

on reset begin process after changing process mode in aging

Method of check

Measures

come off connector breaking of wire

Check harness、conduction test (refer wiring diagram)

Correct to joint, correct harness line or replace connector

sensor level error

Check to display sensor level(RAS)

Clean sensor

sensor defection

Check to “PORT READ”(RAS) Check port which change sensor status

Adjust sensor or replace Replace verification unit

defection of electric board (MAINCPU board) (STDR1 board、STDR2 board) (I/O-CORE board) (verification board)

Check reset machine and do initialize

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Replace electric board (MAINCPU board) (STDR1 board、STDR2 board) (I/O-CORE board) (verification board)

Resume process Press CLEAR key.

ERROR TYPE

machine trouble:sensor OFF check error Abstract

Check timing

Transmitter of sensor stops to emit light but detect light at receiver.

Code, Sensor name, Content 7067 7068 7069 7070 7071 7072 7073 7074

PSE09 PSE10 PSE11 PSE12 PSE13 PSE14 PSE15 PSE16

: : : : : : : :

7111 7112 7113 7114

PSD10L PSD10R PSD11L PSD11R

stacker1 stacker1 stacker2 stacker2 stacker3 stacker3 stacker4 stacker4

: : : :

RJ1 RJ1 RJ2 RJ2

bill bill bill bill bill bill bill bill

bill bill bill bill

Error cause

remaining remaining remaining remaining remaining remaining remaining remaining

remaining remaining remaining remaining

of of of of

detection detection detection detection detection detection detection detection

inlet inlet inlet inlet

(L) (R) (L) (R)

(1) (2) (1) (2) (1) (2) (1) (2)

on reset begin process after changing process mode in aging

Method of check

Measures

come off connector breaking of wire

Check harness、conduction test (refer wiring diagram)

Correct to joint, correct harness line or replace connector

sensor level error

Check to display sensor level(RAS)

Clean sensor

sensor defection

Check to “PORT READ”(RAS) Check port which change sensor status

Adjust sensor or replace Replace verification unit

defection of electric board (MAINCPU board) (STDR1 board、STDR2 board) (I/O-CORE board) (verification board)

Check reset machine and do initialize

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Replace electric board (MAINCPU board) (STDR1 board、STDR2 board) (I/O-CORE board) (verification board)

Resume process Press CLEAR key.

ERROR TYPE

machine trouble:communication error between display block Abstract

Check timing

Receive abnormal response from display block.

Code, Sensor name, Content 7901 7902 7903

response time out SR1 status error response protocol error

communication between main and display block

Error cause

Method of check

Measures

come off connector breaking of wire

Check harness、conduction test (refer wiring diagram)

Correct to joint, correct harness line or replace connector

defection of electric board (DISP board、DISPCPU board)

Check reset machine and do initialize

Replace electric board (DISP board、DISPCPU board)

software defection

version up software

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Resume process Press CLEAR key.

ERROR TYPE

machine trouble:voltage error Abstract

Check timing

Detect moving defection by inter-lock(time over, rotate detection, over heating of motor driver).

Code, Sensor name, Content 8001

moving defection by inter-lock

Error cause

moving actuator

Method of check

Measures

open the unit

Check switch and detecting plate

Set unit Adjust placement or replace

come off connector breaking of wire

Check harness, conduction test (refer wiring diagram)

Correct to joint, correct harness line or replace connector

defection of electric board (MAINCPU board) (STDR board) (PWR-DC board) (I/O-CORE board) (BDMAIN board)

Reset machine and check whether do initialize Check switch and detecting plate

Replace electric board (MAINCPU board) (STDR board) (PWR-DC board) (I/O-CORE board) (BDMAIN board) (ARRANGE board) (BUNDLE board) (POWER board)

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Resume process Press CLEAR key.

ERROR TYPE

machine trouble:voltage error Abstract

Check timing all time

Detect voltage error.

Code, Sensor name, Content 8002 8003

12VDN : MAINCPU 12V power down STDR_5VC : STDR 5V error

Error cause

Method of check

Measures

come off connector breaking of wire

Check harness, conduction test (refer wiring diagram)

Correct to joint, correct harness line or replace connector

defection of electric board (MAINCPU board) (STDR board)

Reset machine and check whether do initialize

Replace electric board (MAINCPU board) (STDR board)

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Resume process Press CLEAR key.

ERROR TYPE

machine trouble:voltage error Abstract

Check timing at power on on reset

Detect error of power supply.

Code, Sensor name, Content 8015 8016

Voltage off error (main) Voltage on error (main)

Error cause Short circuit of power harness Short circuit of actuate harness

Method of check Visually check harness Check line of fuse block

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Measures Correct to joint, correct harness line or replace harness or fuse.

Resume process Press CLEAR key.

ERROR TYPE

△1

machine trouble:fuse cut Abstract

Check timing

Detect fuse cut.

Code, Sensor name, Content

all time

Error cause

Method of check

Measures

8031 8032 8033

POWERFCUT : PWR-DC board MFUSECUT : IO_CORE board FUSECUT : intermediate transfer actuate block

Short circuit of power harness. Short circuit of actuate harness.

Visually check harness. Check line of fuse block.

Correct to joint, correct harness line or replace harness or fuse.

8033

RVSFCUT : RVS board

Defection of electric board. (MAINCPU board) (STDR board) (I/O-CORE board) (PWR-DC board)

Reset machine and check whether do initialize.

Replace electric board. (MAINCPU board) (STDR board) (I/O-CORE board) (PWR-DC board)

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Resume process Press CLEAR key.

ERROR TYPE

△1

machine trouble:motor driver over heating error Abstract

Check timing

Detect over heating of motor driver.

Rotating motor

Code, Sensor name, Content : : : : : :

RJ1 rotate fan motor RJ2 rotate fan motor stacker 1 rotate fan stacker 2 rotate fan stacker 3 rotate fan stacker 4 rotate fan

Error cause

8041 8042 8043 8044 8045 8046

SMD01ERR,SMD01 SMD02ERR,SMD02 SME01ERR,SME01 SME02ERR,SME02 SME03ERR,SME03 SME04ERR,SME04

8051 8052

SMK01ERR,SMK01 : arm horizontal moving motor SMK02ERR,SMK02 : arm vertical moving motor

motor motor motor motor

Method of check

Measures

Come off connector. Breaking of wire.

Check harness, conduction test. (refer wiring diagram)

Correct to joint, correct harness line or replace connector.

Actuator defection.

Check to “DRIVE CHECK”(RAS1000).

Replace actuator.

Defection of electric board. (MAINCPU board) (STDR board) (I/O-CORE board)

Reset machine and check whether do initialize.

Replace electric board. (MAINCPU board) (STDR board) (I/O-CORE board)

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Resume process Press CLEAR key.

ERROR TYPE

operating time over:operating time over Abstract

Check timing

Detect time over of moving bill holder.

Code, Sensor name, Content 8101 8102

MDCA01,PIA04,05 : at holding bill holder MDCA01,PIA04,05 : at releasing bill holder

moving actuator

Error cause

Method of check

Measures

gap actuator, adjust defection into foreign matter

Visually check actuator

Adjust actuator Remove foreign matter

interrupter defection

Visually check state of interruptor Check to “PORT READ”(RAS) Check port which change sensor status

Correct to set or replace interruptor

come off connector breaking of wire

Check harness、conduction test (refer wiring diagram)

Correct to joint, correct harness line or replace connector

actuator defection slip timing belt, adjust defection

Check to “DRIVE CHECK”(RAS)

Replace actuator Adjust timing belt or replace

defection of electric board (MAINCPU board) (I/O-CORE board)

Check reset machine and do initialize

Replace electric board (MAINCPU board) (I/O-CORE board)

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Resume process Press CLEAR key.

△1

ERROR TYPE

machine trouble:interrupter OFF check error Abstract

Check timing

Interruptor stops to emit light but detect light.

Code, Sensor name, Content 8301 8304 8305 8307 8308 8309 8310 8311 8312 8313 8314 8315 8316 8317 8318 8319 8322 8323 8324 8325 8326 8327 8328 8329

PIA01 PIA04 PIA05 PIB01 PID01 PID02 PID03 PID04 PIE01 PIE02 PIE03 PIE04 PIE05 PIE06 PIE07 PIE08 PIE11 PIE12 PIE13 PIE14 PIE15 PIE16 PIE17 PIE18

: : : : : : : : : : : : : : : : : : : : : : : :

upper of bill holder detection bill holder state detection bill holder placement detection feed motor rotate detection RJ1 rotate fan detection RJ1 full detection RJ2 rotate fan detection RJ2 full detection stacker 1 rotate fan detection stacker 1 full detection stacker 2 rotate fan detection stacker 2 full detection stacker 3 rotate fan detection stacker 3 full detection stacker 4 rotate fan detection stacker 4 full detection stacker 5 rotate fan detection stacker 5 full detection stacker 6 rotate fan detection stacker 6 full detection stacker 7 rotate fan detection stacker 7 full detection stacker 8 rotate fan detection stacker 8 full detection

on reset begin process after changing process mode in aging

Error cause

Method of check

Measures

interrupter defection

Visually check state of interruptor Check to “PORT READ”(RAS) Check port which change sensor status

Correct to set or replace interruptor

come off connector breaking of wire

Check harness、conduction test (refer wiring diagram)

Correct to joint, correct harness line or replace connector

defection of electric board (MAINCPU board) (STDR1 board、STDR2 board) (I/O-CORE board)

Check reset machine and do initialize

Replace electric board (MAINCPU board) (STDR1 board、STDR2 board) (I/O-CORE board)

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Resume process Press CLEAR key.

ERROR TYPE

machine trouble:error on verification block Abstract

Check timing

Error response from verification block or response isn’t correct.

Code, Sensor name, Content 8551 8552 8553 8554 8555 8556 8557 8558 8559 8560 8561 8562 8563 8564 8565 8566 8567 8568 8569 8570 8571 8572 8573

Parity error1 Response out of command code Response out of character code Timing error PLD hard error Thickness detection communication error Parity error1 Data error BCC error Command time up Response time up Response data time up Adjustment value writing error BV thickness detection error BV hard error FPGA1 BV hard error FPGA2 BV interface error I/F1 BV interface error I/F2 BV interface error I/F3 BV interface error I/F4 BV hard error (clock control block) FPGA1 BV hard error (clock control block) FPGA2 Come off BV connector

Communication between main and BV

Error cause

Method of check

Measures

Come off connector Breaking of wire

Check harness、conduction test (Refer wiring diagram)

Correct to joint, correct harness line or replace connector

Defection of electric board (Verification board)

Check reset machine and do initialize

Replace electric board (Verification board)

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Resume process Press CLEAR key.

ERROR TYPE

machine trouble:over load error Abstract

Check timing

Detect over load of DC motor.

Code, Sensor name, Content 8601 8602

MDCA01ERR,MDCA01 : over current of bill holder motor MDCA01HL,MDCA01 : over current by hard latch of bill holder motor

all time

Error cause

Method of check

Measures

gap actuator, adjust defection into foreign matter

Visually check actuator

Adjust actuator Remove foreign matter

interrupter defection

Visually check state of interruptor Check to “PORT READ”(RAS) Check port which change sensor status

Correct to set or replace interruptor

come off connector breaking of wire

Check harness、conduction test (refer wiring diagram)

Correct to joint, correct harness line or replace connector

actuator defection slip timing belt, adjust defection

Check to “DRIVE CHECK”(RAS)

Replace actuator Adjust timing belt or replace

defection of electric board (MAINCPU board) (I/O-CORE board)

Check reset machine and do initialize

Replace electric board (MAINCPU board) (I/O-CORE board)

- 275 -

Resume process Press CLEAR key.

ERROR TYPE

machine trouble:motor driver over heating error Abstract

Check timing

Detect over heating of motor driver.

rotating motor

Code, Sensor name, Content 8632 8633 8634 8635 8636 8637 8638 8639 8640 8641

SMD01ERR,SMD01 SMD02ERR,SMD02 SME01ERR,SME01 SME02ERR,SME02 SME03ERR,SME03 SME04ERR,SME04 SME05ERR,SME05 SME06ERR,SME06 SME07ERR,SME07 SME08ERR,SME08

: : : : : : : : : :

RJ1 rotate fan motor RJ2 rotate fan motor stacker 1 rotate fan stacker 2 rotate fan stacker 3 rotate fan stacker 4 rotate fan stacker 5 rotate fan stacker 6 rotate fan stacker 7 rotate fan stacker 8 rotate fan

Error cause

motor motor motor motor motor motor motor motor

Method of check

Measures

come off connector breaking of wire

Check harness、conduction test (refer wiring diagram)

Correct to joint, correct harness line or replace connector

actuator defection slip timing belt, adjust defection

Check to “DRIVE CHECK”(RAS)

Replace actuator Adjust timing belt or replace

defection of electric board (MAINCPU board) (STDR1 board、STDR2 board) (I/O-CORE board)

Check reset machine and do initialize

Replace electric board (MAINCPU board) (STDR1 board、STDR2 board) (I/O-CORE board)

- 276 -

Resume process Press CLEAR key.

ERROR TYPE

machine trouble:rotate error of cooling fan Abstract

Check timing

Detect rotate error of cooling fan.

Code, Sensor name, Content 8691 8692 8693

PSFANERR1 :cooling fan 1 rotate error PSFANERR2 : cooling fan 2 rotate error FANC_ERR : hopper/reject cooling fan rotate error

all time

Error cause

Method of check

Measures

gap actuator, adjust defection into foreign matter

Visually check actuator

Adjust actuator Remove foreign matter

come off connector breaking of wire

Check harness、conduction test (refer wiring diagram)

Correct to joint, correct harness line or replace connector

defection of electric board (MAINCPU board) (I/O-CORE board) (PWR-DC board)

Check reset machine and do initialize

Replace electric board (MAINCPU board) (I/O-CORE board) (PWR-DC board)

- 277 -

Resume process Press CLEAR key.

ERROR TYPE

machine trouble:connector come off Abstract

Check timing

Detect to come off connector.

Code, Sensor name, Content 8702

CNNKMAIN :in MAINCPU board(MAINCPU)

8703

CNNKE2P : in MAINCPU board(Security)

8704

CNNKBV : in MAINCPU board(BV)

8705

CNNKARC : in MAINCPU board(ARC)

8706

8708

CNNKSTDR_1 : in MAINCPU board (STDR1,LED2_1) CNNKSTDR_2 : in MAINCPU board (STDR2,LED2_2) CNNKLED1 : in MAINCPU board(LED1)

8709

CNNKDISP : in MAINCPU board(DISP)

8710

CNNKDCPU : in MAINCPU board(DISPCPU)

8711

CNNKRVS,CNNK_RVS : in MAINCPU board(RVS)

8707

all time

Error cause Come off connector Breaking of wire Defection of electric board (MAINCPU board) (STDR1 board、STDR2 board) (DISP board、DISPCP board) (I/O-CORE board) (security board) (verification board) (LED1 board) (LED2 board)

Method of check Check harness、conduction test (refer wiring diagram) Reset machine and check whether do initialize

- 278 -

Measures Correct to joint, correct harness line or replace connector Replace electric board (MAINCPU board) (STDR1 board、STDR2 board) (DISP board、DISPCP board) (I/O-CORE board) (security board) (verification board) (LED1 board) (LED2 board)

Resume process Turn power off and on. You can execute RAS mode to not turn off power but probably occur another error.

△1 This page was deleted.

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ERROR TYPE

machine trouble:network error Abstract

Check timing

Detect error of ARC network.

Code, Sensor name, Content 8801 8802 8803 8804 8809

reconfiguration error receiver busy cannot send down other node not exist nodes

all time

Error cause

Method of check

Measures

come off connector breaking of wire

Check harness、conduction test (refer wiring diagram)

Correct to joint, correct harness line or replace connector

defection of electric board (MAINCPU board)

Check reset machine and do initialize

Replace electric board (MAINCPU board)

- 281 -

Resume process Press CLEAR key.

ERROR TYPE

machine trouble:detecting the pull out bill from the stacker Abstract

Check timing

Detected in the incorrect timing, pull out of the bill from stacker.

Code, Sensor name, Content 8821 8822 8823 8824 8825 8826 8827 8828 8831 8832 8833 8834 8835 8836 8837 8838

pull pull pull pull pull pull pull pull pull pull pull pull pull pull pull pull

out out out out out out out out out out out out out out out out

of of of of of of of of of of of of of of of of

a bill from stacker. stacker 1 a bill from stacker. stacker 2 a bill from stacker. stacker 3 a bill from stacker. stacker 4 a bill from stacker. stacker 5 a bill from stacker. stacker 6 a bill from stacker. stacker 7 a bill from stacker. stacker 8 the all bill from stacker. stacker the all bill from stacker. stacker the all bill from stacker. stacker the all bill from stacker. stacker the all bill from stacker. stacker the all bill from stacker. stacker the all bill from stacker. stacker the all bill from stacker. stacker

on counting

Error cause Detected in the incorrect timing, pull out of the bill from stacker. Conditions set in RAS.

Method of check Reconfirmation of the bill were counted.

1 2 3 4 5 6 7 8

- 282 -

Measures

Resume process Press CLEAR key.

ERROR TYPE

machine trouble:recounting error Abstract

Check timing

Error which needs recounting has occured.

Code, Sensor name, Content 8888 8889

transaction recounting all recounting

on reset

Error cause strapped bills to recount remain counting data might be incorrect

Method of check Check counting bills

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Measures

Resume process Press CLEAR key.

ERROR TYPE

machine trouble:FPGA error Abstract

Check timing

Request control of FPGA but don’t end normal.

Code, Sensor name, Content 8901 8903 8904 8905 8906 8907 8908 8910

feed unit DAC data transfer disable DAC data transfer time over RTC data transfer disable RTC data transfer time over EEPROM data transfer disable EEPROM data transfer time over Initializing △1

request control of FPGA

Error cause defection of electric board (MAINCPU board)

Method of check Check reset machine and do initialize

Measures Replace electric board (MAINCPU board)

Resume process Turn power off and on. You can execute RAS mode to not turn off power but probably occur another error.

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ERROR TYPE

machine trouble:battery error Abstract

Check timing

Detect battery error at power on.

Code, Sensor name, Content 8971

BATNG : battery error (main)

at power on

Error cause

Method of check

Measures

defection of battery

Check voltage of battery(more than 2.5V at power off)

Replace electric board (MAINCPU board)

defection of electric board (MAINCPU board)

Reset machine and check whether do initialize

Replace electric board (MAINCPU board)

- 289 -

Resume process Press CLEAR key.

ERROR TYPE

machine trouble:setting data error (unmatch) Abstract

Check timing

Unmatch between setting data in MAINCPU and in CF card memory.

Code, Sensor name, Content 9001 9003 9005 9006 9007 9008

CPU-M sensor adjustment data UNIT setting data pattern setting data APL setting data BV suspicious value setting data BV fitness value setting data

at power on on reset

Error cause It doesn’t execute RAS after replacing CF card or MAINCPU board

Method of check Check whether replace CF card or MAINCPU board

Measures “DATA“(RAS) save/load 【replace CF】 MAINCPU→CF(save) 【replace MAINCPU board】 CF→MAINCPU(load) 【both】 MAINCPU→CF(save)

defection of electric board (MAINCPU board) (PWR-DC board)

Check reset machine and do initialize

- 290 -

Replace electric board (MAINCPU board) (PWR-DC board)

Resume process Press CLEAR key.

ERROR TYPE

machine trouble:setting data error (unmatch) Abstract

Check timing on reset

Unmatch between setting data in MAINCPU and in BV.

Code, Sensor name, Content 9009

denomination data

Error cause

Method of check

Measures

It doesn’t execute download after replacing BV or MAINCPU board

Check to download BV program

Download BV program

defection of electric board (MAINCPU board)

Check reset machine and do initialize

Replace electric board (MAINCPU board)

- 291 -

Resume process Press CLEAR key.

ERROR TYPE

machine trouble:setting data error (BCC error with both memories) Abstract

Check timing

Detect BCC error with both memories of setting data.

Code, Sensor name, Content 9021

MAINCPU sensor adjustment data

9023 9025 9026 9027

MAINCPU UNIT setting data pattern setting data APL setting data BV suspicious value setting data

9028

BV fitness value setting data

at power on on reset

Error cause defection of electric board (MAINCPU board)

Method of check Check reset machine and do initialize

- 292 -

Measures Replace electric board (MAINCPU board)

Resume process Press CLEAR key.

ERROR TYPE

machine trouble:setting data error (BCC error with either memory ) Abstract

Check timing

Detect BCC error with either memory of setting data.

Code, Sensor name, Content 9041

MAINCPU sensor adjustment data

9043 9045 9046 9047

MAINCPU UNIT setting data pattern setting data APL setting data BV suspicious value setting data

9048

BV fitness value setting data

at power on on reset

Error cause defection of electric board (MAINCPU board)

Method of check Check reset machine and do initialize

- 293 -

Measures Replace electric board (MAINCPU board) Set again in RAS

Resume process Press CLEAR key.

ERROR TYPE

machine trouble:setting data error (BCC error with either memory ) Abstract

Check timing on reset end of counting

Detect BCC error with either memory of setting data.

Code, Sensor name, Content 9049

denomination data

Error cause defection of electric board (MAINCPU board)

Method of check Check reset machine and do initialize

Measures Replace electric board (MAINCPU board) Download BV program

- 294 -

Resume process Press CLEAR key.

ERROR TYPE

machine trouble:setting data error (unmatch) Abstract

Check timing at power on on reset

Not support the version of the BV unit.

Code, Sensor name, Content 9071

BV unit setting data

Error cause Not support the version of the BV unit.

Method of check Check reset machine and do initialize

- 295 -

Measures Replace BV unit.

Resume process Press CLEAR key.

ERROR TYPE

machine trouble:port read error Abstract

Check timing

Detect port read error.

Code, Sensor name, Content 9081

port read error

all time

Error cause defection of electric board (MAINCPU board) (STDR1 board、STDR2 board) (DISP board、DISPCPU board) (I/O-CORE board) (security board) (verification board)

Method of check Check reset machine and do initialize

- 296 -

Measures Replace electric board (MAINCPU board) (STDR1 board、STDR2 board) (DISP board、DISPCPU board) (I/O-CORE board) (security board) (verification board)

Resume process Turn power off and on. You can execute RAS mode to not turn off power but probably occur another error.

ERROR TYPE

machine trouble:runaway detection Abstract

Check timing

Detect of CPU runaway.

Code, Sensor name, Content 9101

runaway detection

all time

Error cause defection of electric board (MAINCPU board)

Method of check Check reset machine and do initialize

software defection

Measures Replace electric board (MAINCPU board)

version up software

- 297 -

Resume process Press CLEAR key.

ERROR TYPE

machine trouble:memory error Abstract

Check timing

Detect memory error.

Code, Sensor name, Content 9201 9202 9203 9204 9205

MAINCPU ROM error MAINCPU RAM error verification ROM error verification RAM(main) error verification RAM(sub) error

at power on

Error cause defection of electric board (MAINCPU board) (verification board)

Method of check Check reset machine and do initialize

- 298 -

Measures Replace electric board (MAINCPU board) (verification board)

Resume process Press CLEAR key.

ERROR TYPE

machine trouble:program error Abstract

Check timing

Detect program error.

Code, Sensor name, Content 9801 9802 9803 9804

over the limit time system call error interface error of task function call error

all time

Error cause defection of electric board (MAINCPU board) (verification board)

Method of check Check reset machine and do initialize

software defection

Measures Replace electric board (MAINCPU board) (verification board) version up software

- 299 -

Resume process Press CLEAR key.

ERROR TYPE

△1

power failure:power failure Abstract

Check timing

Power failure occurs in processing.

Code, Sensor name, Content 9901

9902

power failure in processing

turn OFF power in processing

in processing

Error cause

Method of check

Measures

Turn off power by plug or breaker

Listen situation from user

Explain to user

come off connector breaking of wire

Check harness、conduction test (refer wiring diagram)

Correct to joint, correct harness line or replace connector

short circuit of power supply

Check harness、conduction test (refer wiring diagram)

Solve cause of short circuit and turn on breaker

defection of power supply

Check power supply

Replace power supply

defection of electric board (MAINCPU board) (DISP board、DISPCPU board)

Check reset machine and do initialize

Replace electric board (MAINCPU board) (DISP board、DISPCPU board)

turn OFF by user in processing software defection

- 300 -

Resume process Press CLEAR key.

ERROR TYPE

machine trouble:receive AC command Abstract

Check timing

Receive AC command.

Code, Sensor name, Content 9903

receive AC command

all time

Error cause software defection

Method of check Check reset machine and do initialize

- 301 -

Measures version up software

Resume process Press CLEAR key.

UPPER HOUSING UNIT DISP (G-5512) LCD1 52207-1885 CND2 Vss 1 Vdd 2 VO(NC) 3 *RES 4 LCD1CS 5 RS 6 *HWR 7 *RD 8 DB0 9 DB1 10 DB2 11 DB3 12 DB4 13 DB5 14 DB6 15 DB7 16 A 17 K 18

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

DCN2 Vss Vdd VO(NC) *RES *LCD1CS RS *HWR *RD DB0 DB1 DB2 DB3 DB4 DB5 DB6 DB7 A K

LCD2 MAINCPU (G-6204)

JB50ZH400

JB50ZH200

JB50ZH600

CNZ40 DF1B-28DES-2.5RC

55917-1230 CNZ8 CNNK 1 +5V 2 +5V 3 +12V 4 DG 5 B5P-VH(LF) (SN) DG 6 CNZ9 AG 7 1 +5V TXD(MAIN) 8 2 +12V RXD(MAIN) 9 3 GND *RESIN 10 4 GND *RESOUT 11 5 GND CNNK 12

1 2 3 4 5 6 7 8 9 10 11 12

1 2 3 4 5 6 7 8 9 10 11 12

55959-1230 CND1 1 CNCHK 2 +5V 3 +5V 4 +12V 5 GND 6 GND 7 GND 8 TXD 9 RXD 10 *RESIN 11 *RSTOUT 12 CNCHK

52207-1885 CND3 Vss 1 Vdd 2 VO(NC) 3 *RES 4 *LCD2CS 5 RS 6 *HWR 7 *RD 8 DB0 9 DB1 10 DB2 11 DB3 12 DB4 13 DB5 14 DB6 15 DB7 16 A 17 K 18

LED1 (G-5485) 55917-1630 CNZ7 CNNK 1 +5V 2 +5V2 3 GND 4 GND 5 SI 6 SCK 7 SCLR 8 *RCK 9 OE 10 SEL1 11 SEL2 12 SEL3 13 SEL4 14 NC 15 CNNK 16

13 14 15 16 17 18 19 20 21 22 23 24 25 26

13 14 15 16 17 18 19 20 21 22 23 24 25 26

27 27

55959-1600 CN1 1 CNNKLED1 2 +5V 3 +5V2 4 GND 5 GND 6 *SI 7 *SCK 8 SCLR 9 *RCK 10 OE 11 SEL1 12 SEL2 13 SEL3 14 SEL4 15 N.C. 16 CNNKLED1G

28 28

B5P-VH(LF) (SN) CNZ30 1 +5V 2 +12V 3 GND 4 GND 5 GND

TMB54018

Date Design 2012/04/05 SOGA Manual Number

I/O-CORE (G-5535)

55917-2030 CNZ27 CNNK 1 FANZ02A 2 FANZ02B 3 FANZ02C 4 SW01A 7 SW01B 8 SW02A 9 SW02B 10 SW03A 11 SW03B 12 BZVCC 13 BZON 14 SWZ03_1A 15 SWZ03_1B 16 SWZ03_2A 17 SWZ03_2B 18 SWZ01A 5 SWZ01B 6 NC 19 CNNK 20

SW (G-5564) CNZ42 DF1B-10DES-2.5RC

JB50ZH200

1 2 3 4 5 6 7 8 9 10

CNZ50 SMP-04V-NC 1 2 3 4

1 2 3 4 5 6 7 8 9 10

1 2 3 4 5 6 7 8

CNSW1 SW01A SW01B SW02A SW02B SW03A SW03B BZVCC BZON

J610AH300

1 2 3 4

1 2 4 5

Draw Page SOGA 3/14 Manual Name

Circuit Diagram

FG-Z1

JB50ZHB00

SWZ03

FG-Z2

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

DCN2 Vss Vdd VO(NC) *RES *LCD1CS RS *HWR *RD DB0 DB1 DB2 DB3 DB4 DB5 DB6 DB7 A K

UPPER HOUSING UNIT

10key

CNPS KBDATA N.C. GND +5V KBCLK N.C.

1 2 3 4 5 6

I/O-CORE (G-5535)

RED WHT BLK YEL BLU GRN

MAINCPU  (G-6204)

RS232

Printer

CNOUT1 N.C. RXD TXD DTR GND DSR RTS CTS N.C.

CNPRT N.C. RXD TXD DTR GND DSR RTS CTS N.C.

ZHF00

JB50ZHR00

1 2 3 4 5 6 7 8 9

55917-3230 CNZ5 1 CNNK 2 GND 3 +5V 4 PS2DATA 5 PS2CLK 6 FG 7 FG 8 FG 9 RXD3 10 TXD3 11 DTR3 12 GND 13 DSR3 14 RTS3 15 CTS3 16 SD+ 17 SD18 SG 19 FG 20 RD+ 21 RD22 REM01 23 RXD 24 TXD 25 DTR 26 GND 27 DSR 28 RTS 29 CTS 30 *PRRST 31 N.C. 32 CNNK

1 2 3 4 5 6 7 8 9

55917-4030 CNE9 CNNK 1 DCME01CK 2 SME01CK 3 4 SME02CK SME03CK 5 SME04CK 6 PIN0 7 8 PIN1 9 PIN2 10 PIN3 11 PIN4 12 PIN5 13 PIN6 PIN7 14 15 POUT_0 16 POUT_1 17 POUT_2 18 POUT_3 19 POUT_4 20 POUT_5 21 POUT_6 22 POUT_7 23 PINSEL0 24 PINSEL1 25 PINSEL2 26 PINSEL3 POUTSEL0 27 POUTSEL1 28 POUTSEL2 29 POUTSEL3 30 POUTSEL4 31 POUTSEL5 32 ST5VCHK 33 34 +5V4 35 GND GND 36 GND 37 GND 38 GND 39 CNNKG 40

STDR (G-5487)

LOWER HOUSING UNIT

JB50ZH500

55917-3830 CNZ13 1 CNNK 2 DCME01CK 3 SME01CK 4 SME02CK 5 SME03CK 6 SME04CK 7 PIN0 8 PIN1 9 PIN2 10 PIN3 11 PIN4 12 PIN5 13 PIN6 14 PIN7 15 POUT_0 16 POUT_1 17 POUT_2 18 POUT_3 19 POUT_4 20 POUT_5 21 POUT_6 22 POUT_7 23 *PINSEL0 24 *PINSEL1 25 *PINSEL2 26 *PINSEL3 27 POUTSEL0 28 POUTSEL1 29 POUTSEL2 30 POUTSEL3 31 POUTSEL4 32 POUTSEL5 33 ST5VCHK 34 +5V4 35 GND 36 GND 37 GND 38 CNNK

35362-1550 CNZ28 CNNK 1 FANZ04A 2 FANZ05A 3 FANZ04C 4 FANZ05A 5 FANZ05B 6 FANZ05C 7 SWZ02A 8 SWZ02B 9 SWZ04_1A 10 SWZ04_1B 11 SWZ04_2A 12 SWZ04_2B 13 N.C. 14 CNNK 15

CNZ47 SMP-03V-NC 1 1 2 2 3 3

FAN

JB50DH100

CNZ49 SMP-04V-NC 1 1 2 2

Date Design Draw

4/14

Page

Manual Name

SOGA

Circuit Diagram

SOGA

Manual Number

TMB54018

2012/04/05

8812-060-170S-F CNSET 1 CNNK 2 SWA01 3 SWZ01 4 SWZ02 5 SWZ03 6 SWZ04 7 MOUTSEL2 8 MOUTSEL3 9 MOUTSEL4 10 MOUTSEL5 11 MOUTSEL6 12 MOUTSEL7 13 MOUT0 14 MOUT1 15 MOUT2 16 MOUT3 17 MOUT4 18 MOUT5 19 MOUT6 20 MOUT7 21 MINSEL4 22 MINSEL5 23 MINSEL6 24 MINSEL7 25 MINSEL8 26 MINSEL9 27 MINSEL10 28 MINSEL11 29 MIN0 30 MIN1 31 MIN2 32 MIN3 33 MIN4 34 MIN5 35 MIN6 36 MIN7 37 BZON 38 MDCD1CK 39 SMA01CK 40 SMB01CK 41 SMD01CK 42 SMD02CK 43 +5V4 44 ZEROX 45 ACDROP 46 V11REM 47 USBON 48 CNNKBD 49 MINSEL12 50 GND 51 GND 52 GND 53 GND 54 GND 55 GND 56 GND 57 GND 58 GND 59 GND 60 CNNKG

CND21

JB50DH800

SMP-04V-NC 1 1 2 2

3 3

3 3

3 3

4 4

4 4

4 4

1 2 3 4

SWZ02

UPPER TRANS. UNIT CNZ43 SMR-04V-N

JB50ZHQ00

3 3

1 2 3

4 4

4

CNZ62 SMR-02V-N 1 2

From page 8 PWR-DC CNP3

CNZ48 SMP-02V-NC 1 2

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60

JB50DH300

SMP-04V-NC 1 1 2 2

1 1 2 2

8802-060-170S CNSET CNNK SWA01 SWZ01 SWZ02 SWZ03 SWZ04 MOUTSEL2 MOUTSEL3 MOUTSEL4 MOUTSEL5 MOUTSEL6 MOUTSEL7 MOUT0 MOUT1 MOUT2 MOUT3 MOUT4 MOUT5 MOUT6 MOUT7 MINSEL4 MINSEL5 MINSEL6 MINSEL7 MINSEL8 MINSEL9 MINSEL10 MINSEL11 SIGN2960 SIGN2953 SIGN2956 SIGN2955 SIGN2954 SIGN2958 SIGN2957 SIGN2959 BZON MDCD1CK SMA01CK SMB01CK SMD01CK SMD02CK +5V4 ZEROX ACDROP REM01 USBON SIGN3089 MINSEL12 GND GND GND GND GND GND GND GND GND GND CNNK

CND20

FAN05

From page 9 IF5 CNACT

SWZ04

PWR-AC (G-5550)

UPPER HOUSING UNIT 35362-0750 CNP21 *REMOTE1 1 *REMOTE1 2 ZEROX 3 PS_ERR1 4 PS_ERR2 5 GND 6 GND 7

I/O-CORE (G-5535)

55917-1430 CNP6 RELAY1 1 RELAY2 2 RELAY3 3 RELAY4 4 *FAN1_ALRM 5 *FAN2_ALRM 6 POWERFCUT 7 BVPDN 8 GND 9 GND 10 GND 11 GND 12 GND 13 GND 14

JB50ZH900

B10P-VH(LF) (SN) CNP11 +24V2 1 +24V2 2 GND 3 GND 4 GND 5 GND 6 GND 7 GND 8 +24V3 9 +24V3 10

JB50ZH800

B6P-VH(LF) (SN) CNP9 +24V 1 +24V 2 +24V 3 GND 4 GND 5 GND 6

JB50ZH100

55917-2230 CNZ34 1 CNNK 2 REMOTE1 3 ACDROP 4 ZEROX 5 RELAY1 6 RELAY2 7 RELAY3 8 RELAY4 9 PS_ERR1 10 PS_ERR2 11 PSFANERR1 12 PSFANERR2 13 POWERFCUT 14 BVPDN 15 GND 16 GND 17 GND 18 GND 19 GND 20 GND 21 GND 22 CNNK B10P-VH(LF) (SN) CNZ20 1 +24V2 2 +24V2 3 GND 4 GND 5 GND 6 GND 7 GND 8 GND 9 +24V4 10 +24V4

B6P-VH(LF) (SN) CNZ1 1 +24V 2 +24V 3 +24V 4 GND 5 GND 6 GND FG-Z3

FG-Z4 JB50ZHC00

FG-Z4

増設スタッカ用 B2P-VH(LF) (SN) CNZ10 1 +12V 2 GND

FG-Z3

B2P-VH(LF) (SN) CNZ12 1 +12V 2 GND

PWR-DC (G-5511)

B7P-VH(LF) (SN) CNP12 +24V 1 GND 2 +24V2 3 +24V2 4 GND 5 GND 6 GND 7

35362-0650 CNP4 FAN1P 1 FAN1N 3 FAN1_ALRM 2 FAN2P 4 FAN2N 6 FAN2_ALRM 5

MAINCPU (G-6204)

B10P-VH(LF) (SN) CNE1 1 24V 2 GND 3 24V2 4 24V2 5 GND 6 GND 7 +12V 8 GND 9 GND 10 GND

JB50ZHS00

JB50PH800

STDR (G-5487)

CNFANA SMP-03V-NC 1 1 2 2 3 3

FAN

FANE01

1 1 2 2 3 3

FAN

FANE02

CNFANB SMP-03V-NC

LOWER HOUSING UNIT

TMB54018

Date Design 2012/04/05 SOGA Manual Number Draw Page SOGA 5/14 Manual Name

Circuit Diagram

LOWER HOUSING UNIT

UPPER HOUSING UNIT

BVCPU (G-6443)

MAINCPU (G-6204)

PWR-DC (G-5511)

JBZ0ZHD00

NFP-40K14384 CNZ3 CNNK 1 PRXD0 2 PRXD1 3 PRXD2 4 PRXD3 5 PRXD4 6 PRXD5 7 PRXD6 8 PRXD7 9 PTXD0 10 PTXD1 11 PTXD2 12 PTXD3 13 PTXD4 14 PTXD5 15 PTXD6 16 PTXD7 17 GND 18 *PTXRDY 19 GND 20 *PRXRDY 21 GND 22 PTXSTB 23 GND 24 PRXSTB 25 GND 26 *VP1L 27 BVRUN 28 *VP1R 29 NC 30 NC 31 NC 32 *VP3L 33 *DLMODE 34 *VP3R 35 MCLK 36 *BVDRQ 37 NC 38 *BVRST 39 CNNK 40

B7P-VH(LF) (SN) CNP8 +24V 1 +24V 2 +24V 3 GND 4 GND 5 GND 6 GND 7

JBZ0ZHP00

CH200

GSD_LL

GSD_LR

ZHR-3 1 2 3 ZHR-3 1 2 3

CH300

GSD_PL

GSD_PR

ZHR-3 1 2 3 ZHR-3 1 2 3

 CNZ63  ELR-06V SIRO  ELP-06V SIRO 1 1 2 2 3 3 4 4 5 5 6 6

ZHR-5 CNGS1 1 LED_L1A 2 LED_L1K 3 NC 4 LED_R1A 5 LED_R1K

ZHR-4 CNGS2 1 GSSO_L1C 2 GSSO_L1E 3 GSSO_R1C 4 GSSO_R1E

TMB54018

Date Design 2012/04/05 SOGA Manual Number

GSMDAMP3 G-6681

8930E-040-178MS-F CNIF 1 CNNK 2 PRXD0 3 PRXD1 4 PRXD2 5 PRXD3 6 PRXD4 7 PRXD5 8 PRXD6 9 PRXD7 10 PTXD0 11 PTXD1 12 PTXD2 13 PTXD3 14 PTXD4 15 PTXD5 16 PTXD6 17 PTXD7 18 DGND 19 nPTXRDY 20 DG 21 nPRXRDY 22 DG 23 PTXSTB 24 DGND 25 PRXSTB 26 DG 27 nVPIL 28 BVRUN 29 nVP1R 30 nVP2L 31 NC 32 nVP2R 33 nVP3L 34 nDLMODE 35 nVP3R 36 MCLK 37 nBVDRQ 38 NC 39 nBVRST 40 CNNK

B08B-PASK(LF) (SN) CNPWR 1 CNCHKA 2 +24V 3 +24V 4 +24V 5 GND 6 GND 7 GND 8 CNCHKB

JBZ0ZHD00

501571-2007 CNOPSD 1 2

+5V +5V

AG AG AG +3.3V +3.3V OUT_EN

DIN

3 4 5 6 7 8

9

MPX_A AG GSM_SEL SIG_1 SIG_4

10 11 12 13 14

DG DG LDON_1 CLK NC DA_CS

15 16 17 18 19 20

CH100

SHDR-50V-S-B CNPOS 1 +5V 2 +5V 3 +4.6V 4 +4.6V 5 AG 6 AG 7 AG 8 +3.3V 9 +3.3V 10 OUT_EN 11 LDON_2 12 LDON_4 13 DIN 14 DP_CS2 15 MPX_A 16 MPX_INH 17 NC 18 SIG_1 19 SIG_3 20 SIG_5 21 -5V 22 -5V 23 GSM_VSS 24 GSM_VSS 25 -4.3V 26 -4.3V 27 AG 28 DG 29 DG 30 LDON_1 31 LDON_3 32 CLK 33 DP_CS1 34 DA_CS 35 MPX_B 36 NC 37 NC 38 SIG_2 39 SIG_4 40 SIG_6 41 NC 42 NC 43 NC 44 NC 45 NC 46 NC 47 NC 48 NC 49 NC 50 NC

Draw Page SOGA 6/14 Manual Name

Circuit Diagram

POWER SUPPLY UNIT

PWR-AC (G-5550) JB50PHB00

B3P-SHF-1AA(LF) (SN) B3P5-VH(LF) (SN) CNP27 CNP23 1 SHORT3 ACL_OUT 1 2 SHORT3 3 NC ACN_OUT 2

JB50PH300

B4P-SHF-1AA(LF) (SN) CNP26 1 SHORT1 2 SHORT1 3 SHORT2 4 SHORT2

B3P5-VH(LF) (SN) CNACA 1 ACL_IN

CN1 REMOTE 1 ONOFF 2 LOCAL 3

JB50PHC00

2 ACN_IN

FG_OUT 3

JB50PHA00

PWR-DC (G-5511)

PowerSupply1

B8P-VH(LF) (SN) CNDCA GND 1 GND 2 GND 3 00-8263-0212-00-000+ GND 4 CNSIGA +24V 5 1 +R +24V 6 2 -R +24V 7 +24V 8

JB50PH500

3 FG_IN

JB50PH700

B8P-VH(LF) (SN) CNP1 5 GND 6 GND 7 GND 8 GND 1 +24V 2 +24V 3 +24V 4 +24V

CNAC JB50PH100

1 INLET 2 3

 FG3

2 4

 BK01  NFB

 NF01

1 3

B3P5-VH(LF) (SN) CNP20 1 ACL_IN

1 3 2 NF 4 GND

2 ACN_IN

35362-0850 CNP22 REMPUSH1 1 *REMPULL1 2 GND 3 PS_ERR1 4 REMPUSH2 5 *REMPULL2 6 GND 7 PS_ERR2 8

PowerSupply2 CN1 REMOTE 1 ONOFF 2 LOCAL 3

3 FG_IN FG2

FG1

B3P5-VH(LF) (SN) CNP24 ACL_OUT 1 ACN_OUT 2 FG_OUT 3

JB50PH200

CNP30 FG4

1 1 2 2

JB50PH300

00-8263-0212-00-000+ CNSIGB 1 +R B8P-VH(LF) (SN) 2 -R CNDCB GND 1 GND 2 B3P5-VH(LF) (SN) GND 3 CNACB GND 4 1 ACL_IN +24V 5 +24V 6 2 ACN_IN +24V 7 +24V 8 3 FG_IN

JB50PHC00

JB50PH500

B9P-VH(LF) (SN) CNP2 5 GND 6 GND 7 GND 8 GND 1 +24V3 2 +24V3 3 +24V3 4 +24V3 9 GND

TMB54018

Date Design 2012/04/05 SOGA Manual Number Draw Page SOGA 7/14 Manual Name

Circuit Diagram

LOWER HOUSING UNIT

STDR (G-5487)

B15P-SHF-1AA(LF) (SN) CNE3 CNNK 1 V 2 W 3 U 4 SGND 5 +5V 6 IN3+ 7 IN3- 8 IN2+ 9 IN2- 10 IN1+ 11 IN1- 12 FG1 13 FG2 14 CNNKG 15

JB50ZH700

EHR-13 1 2 3 4 5 6 7 8 9 10 11 12 13

MV MW MU S.GND 5V IN3+ IN3IN2+ IN2IN1+ IN1FG(1) FG(2)

BLM

BLME1

 LED2 (G-5486)

 LED2 (G-5486)

CNE24

55917-2030 CNE5 CNNK 1 +5V 2 +5V2 3 GND 4 GND 5 *SI 6 *SCK 7 SCLR 8 *RCK 9 OE 10 SEL1 11 SEL2 12 SEL3 13 SEL4 14 N.C. 15 SWE01 16 SWE01G 17 N.C. 18 N.C. 19 CNNKG 20

JB50ZHE00

DF1B-16DES-2.5RC

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

55959-1630 CN1 1 CNNK 2 +5V 3 +5V 4 GND 5 GND 6 *SI 7 *SCK 8 SCLR 9 *RCK 10 OE 11 SEL1 12 SEL2 13 SEL3 14 SEL4 15 CNNKG 16 CNNKG

JB50EHC00

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

CNE15

55959-1630 CN2 CNNK 1 +5V 2 +5V 3 GND 4 GND 5 *SOUT 6 *SCK 7 SCLR 8 *RCK 9 OE 10 SEL1 11 SEL2 12 SEL3 13 SEL4 14 N.C. 15 CNNKG 16

JB50EH800

SMP-04V-NC

CNZ62 SMP-02V-NC

To page 4 SWZ04

1 2

1 2 3 4

1 1 2 2 3 3

1 2 3 4

CNE25

PWR-DC (G-5511) CNP3 ILSW_P 1 ILSW_N 2

CNE26 SMP-03V-NC

SMP-02V-NC

JB50EHD00

1 1 2 2 JB50ZHY00

1

2 3 4

SWE01

JB50EH500

55959-1630 CN1 1 CNNK 2 +5V 3 +5V 4 GND 5 GND 6 *SI 7 *SCK 8 SCLR 9 *RCK 10 OE 11 SEL1 12 SEL2 13 SEL3 14 SEL4 15 CNNKG 16 CNNKG

55959-1630 CN2 CNNK 1 +5V 2 +5V 3 GND 4 GND 5 *SOUT 6 *SCK 7 SCLR 8 *RCK 9 OE 10 SEL1 11 SEL2 12 SEL3 13 SEL4 14 N.C. 15 CNNKG 16

TMB54018

Date Design 2012/04/05 SOGA Manual Number Draw Page SOGA 8/14 Manual Name

Circuit Diagram

LOWER HOUSING UNIT

IF5 (G-6682)

For PAD

51353-3400 CNPAD 1 CNNK 2 FG 3 ETH_LNK 4 GND 5 ETH_RXN 6 ETH_RXP 7 ETH_TXN 8 ETH_TXP 9 ETH_ACT 10 GND 11 NC 12 GND 13 UART_RTS 14 UART_CTS 15 UART_RXD 16 UART_TXD 17 USB2_DP 18 USB2_GND 19 USB2_DN 20 USB2_VBAS 21 USB1_DP 22 USB1_GND 23 USB1_DN 24 USB1_VBAS 25 PAD_ACT 26 GND 27 PWR_ACT 28 GND 29 +24V 30 +24V 31 GND 32 GND 33 GND 34 CNNK

I/O-CORE (G-5535) ZHR-7 CN232 TXD 1 RXD 2 GND 3 CTS 4 RTS 5 NC 6 FG 7

CNZ48 SMR-02V-N 1 2

ZHR-4 CNACT PAD_ACT 1 GND 2 PWR_ACT 3 GND 4

ZHR-6 CNUA2 VBAS 1 DN 2 DP 3 NC 4 GND 5 FG 6

To page 4 I/O-CORE CNZ28

For SIO

ZFL00

CNZ46 SMR-03V-N 1 1 2 2 3 3

ZFK00

51353-1800 CNZ33 1 CNNK 2 REMOTE2 3 REMOTE3 4 REMOTE4 5 REMOTE5 6 REMOTE6 7 REMOTE7 8 BD1PDN 9 BD2PDN 10 BD3PDN 11 BD4PDN 12 BD5PDN 13 BD6PDN 14 GND 15 GND 16 GND 17 GND 18 CNNK

MAINCPU (G-6204)

For SNCPU

ZFN00

For external connection Ethernet

1 2 3 4 5 6 7 8

CNLAN TXP TXN RXP NC NC RXN NC NC

ZHR-6 CNUA1 VBAS 1 DN 2 DP 3 NC 4 GND 5 FG 6

VHR-4N CNPWR +24V 1 +24V 2 GND 3 GND 4

ZHR-4 CNUBZ 1 VBUS 2 D3 D+ 4 GND

ZFM00

VHR-4N CNP5 1 +24V 2 +24V 3 GND 4 GND

PWR-DC (G-5511)

TMB54018

Date Design 2012/04/XX SOGA Manual Number Draw Page SOGA 9/14 Manual Name

Circuit Diagram

UPPER BODY UNIT

FEED UNIT

CNB6 JB50BH100

SMP-05V-NC

I/O-CORE (G-5535) 55458-6005 CNZ29 CNNK PIB01A PIB01G PIB01C PSB04LA PSB04RK PIA06A PIA06G PIA06C PIA02A PIA02G PIA02C PSYN01C PSYN01E PSB01LA PSB02RK PSYF01C PSYF01E FANB01A FANB01B FANB01C PIA03A PIA03G PIA03C PSB01LC PSB01LE PSB01CC PSB01CE PSB01RC PSB01RE PSB02LC PSB02LE PSB02RC PSB02RE PSB04LC PSB04LE PSB04RC PSB04RE PSB03LA PSB03RK PSB03LC PSB03LE PSB03RC PSB03RE PIA01A PIA01G PIA01C SWA01A SWA01B PSA01A PSA01K PSA01C PSA01E PIA04A PIA04G PIA04C PIA05A PIA05G PIA05C CNNK

JB50BH700

1 2 3

1 2 3 4 51 52 27 28 29 37 38 39 56 57 9 10 58 59 53 54 55 40 41 42 13 14 15 16 17 18 19 20 21 22 30 31 32 33 11 12 23 24 25 26 34 35 36 7 8 49 50 5 6 43 44 45 46 47 48 60

1 2 3

1 2 3

PIB01

4

4 5

1 2 3

PSB04L

5

1 2 3

PSB01LL

1 2 3

PSB01CL

1 2 3

PSB01RL

CNB4 SMP-02V-NC

JB50BH500

1 1 2 2 CNFAN SMP-03V-NC 1 1 2 2 3 3

FAN

CNB3 SMP-12V-NC 1 2 3 4 5 6 7 8 9 10 11 12

JB50BH400

1 2 3 4 5 6 7 8 9 10 11 12

CNB5 SMP-06V-NC 1

2

3

3

4

4

5

5

6

6

PSB01LD

1 2 3

PSB01CD

1 2 3

PSB01RD

1 2 3

PSB04D

1 2 3

PSB03LL

1 2 3

PSB03RL

1 2 3

PSB03LD

1 2 3

PSB03RD

HOPPER UNIT

CNA1 SMP-18V-NC

TMB54018

Date Design 2012/04/05 SOGA Manual Number

B14P-SHF-1AA(LF) (SN) CNZ31 CNNK 1 MDCA01A 12 MDCA01B 13 SMA01AX 2 SMA01A 3 SMA01B 4 SMA01BX 5 SMB01A 6 SMB01AC 7 SMB01AX 8 SMB01B 9 SMB01BC 10 SMB01BX 11 CNNK 14

1 2 3

JB50BH600

1

2

FANB01

JB50AH100

1 2

1 2

2 1

3 4

3 4

1 2 3

PSA01L

5

5

PSA01D

6

6

1 2 3

7 8 9

7 8 9

1 2 3

PIA04

10 10 11 11 12 12

1 2 3

PIA05

CNA2 13 14 15 16 17 18

13 14 15 16 17 18

CNB1 ELR-06V SIRO 1 2 3 4 5 6

1 2 3 4 5 6

SWA01

JB50AH200

1 1 2 2 SMP-02V-NC



1 2 3

JB50BH300

1 2 3 4 5 6 7 8 9 10 11

MDCA01

PIA01

A NC1 COMA NC2 *A NC3 B NC4 COMB NC5 *B

SMB01 SM

Draw Page SOGA 10/14 Manual Name

Circuit Diagram

FG-D1

JB50DH100

FG-D2

UPPER TRANS. UNIT 55917-1430 CNZ25 CNNK 1 SMD01A 5 SMD01AX 4 SMD01B 6 SMD01BX 7 SMD02A 11 SMD02AX 10 SMD02B 12 SMD02BX 13 LEDD01A 2 LEDD01K 3 LEDD02A 8 LEDD02K 9 CNNK 14

CND14A DF1B-10DES-2.5RC 1 2 3 4 To page 12 5 SMD01 6 7 8 9 10 CND14B DF1B-10DES-2.5RC 1 2 3 4 To page 12 5 SMD02 6 7 8 9 10 CND10A DF1B-22DES-2.5RC 1 2 3 4 5 6 7 8 9 To page 12 10 LSD01 11 12 13 14 15 16 17 18 19 20 21 22 CND10B DF1B-22DES-2.5RC 1 2 3 4 5 6 7 8 9 To page 12 10 LSD02 11 12 13 14 15 16 17 18 19 20 21 22

JB50DH100

55458-3405 CNZ24 CNNK 1 PID01A 14 PID01G 15 PID01C 16 PID02A 17 PID02G 18 PID02C 19 PID03A 24 PID03G 25 PID03C 26 PID04A 27 PID04G 28 PID04C 29 PSD04LA 4 PSD04LC 10 PSD04LE 11 PSD04RC 12 PSD04RE 13 PSD03LA 2 PSD03LC 6 PSD03LE 7 PSD03RC 8 PSD03RE 9 PSD07LC 20 PSD07LE 21 PSD07RK 5 PSD07RC 22 PSD07RE 23 PSD06LC 30 PSD06LE 31 PSD06RK 3 PSD06RC 32 PSD06RE 33 CNNK 34

55458-4005 CNZ21 CNNK 1 N.C. 2 N.C. 3 N.C. 4 N.C. 5 LSDD01A 6 LSDD01B 7 LSDD02A 18 LSDD02B 19 PSD01LA 8 PSD01LC 10 PSD01LE 11 PSD01RC 12 PSD01RE 13 PSD02LC 14 PSD02LE 15 PSD02RK 9 PSD02RC 16 PSD02RE 17 PSD05LA 20 PSD05LC 22 PSD05LE 23 PSD05RC 24 PSD05RE 25 PSD08C 26 PSD08E 27 PSD09K 21 PSD09C 28 PSD09E 29 PSD10LA 30 PSD11RK 31 PSD10LC 32 PSD10LE 33 PSD10RC 34 PSD10RE 35 PSD11LC 36 PSD11LE 37 PSD11RC 38 PSD11RE 39 CNNK 40

CND15 SMP-10V-NC

1

JB50DH400

1

2

2

3

3

4

4

5

5

SMP-06V-NC

TMB54018

Date Design 2012/04/05 SOGA Manual Number

FG-Z9

1 1 2 2 ELR-02V SIRO

PSD01RL

1 2 3

PSD01RD

1 2 3

PSD02LL

PSD02LD

7

7

8

1 2 3

PSD02RL

8 9

9

1 2 3

PSD02RD

PSD05LL

CND18

JB50DH600

1

1

1 2 3

2

2

3

3

1 2 3

PSD05RL

4

4

1 2 3

5

5 6

1 2 3

PSD05RD

6

1 2 3

PSD08L

JB50DH100

FG-D3

PSD01LD

1 2 3

1 2 3

SMP-07V-NC CND19 1 1 CNZ61

1 2 3

6

UPPER BODY UNIT

JB50PH200

PSD01LL

6

10 10

I/O-CORE (G-5535)

1 2 3

PSD05LD

JB50DH900

Draw Page SOGA 11/14 Manual Name

Circuit Diagram

2

2 3

1 2 3

PSD08D

3

4

1 2 3

PSD09L

4 5

5 6 7

1 2 3

PSD09D

6 7

From page 11 I/O-CORE

UPPER TRANS./ REJECT

CND10A DF1B-22DES-2.5RC 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

JB50DH500

1 1 2 2

FG-D4

From page 11 I/O-CORE

CNLSD SMP-02V-NC

JB50EHF00

CND14A DF1B-10DES-2.5RC 1 2 3 4 5 6 7 8 9 10

FG-D5

CND10B DF1B-22DES-2.5RC 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

JB50DH500

JB50EHF00

TMB54018

Date Design 2012/04/05 SOGA Manual Number

CND14B DF1B-10DES-2.5RC 1 2 3 4 5 6 7 8 9 10

Circuit Diagram

Draw Page SOGA 12/14 Manual Name

I/O-CORE (G-5535) UPPER BODY UNIT

1 2 3

PSD04LD

1 2 3

PSD04RL

1 2 3

PSD04RD

1 2 3

PSD03L

1 2 3

PSD03D

1 2 3

PSD10LL

1 2 3

PSD10LD

1 2 3

PSD10RL

1 2 3

PSD10RD

PID01

PID02

CNLSD SMP-02V-NC

1 2 3

PSD07LL

1 2 3

PSD07LD

1 2 3

PSD07RL

1 2 3

PSD07RD

1 2 3

PSD06L

1 2 3

PSD06D

1 2 3

PSD11LL

1 2 3

PSD11LD

1 2 3

PSD11RL

1 2 3

PSD11RD

CND12 SMP-04V-NC 1 2 3 4

SM

CN 1 V 3 G 2 O

1 2 3

5277-03A CNZ22 MDCD01U 1 MDCD01V 2 MDCD01W 3

B9P-SHF-1AA(LF) (SN) CNZ23 +9V 1 GND 2 HU+ 3 HV+ 4 HW+ 5 +9V 6 GND 7 FGOUT 8 N.C. 9

LSDD02

RSD

FG-D7

JB50DH200

SMD01

SM

1 1 2 2

FG-D6

From page 11 I/O-CORE

PSD04LL

CN 1 V 3 G 2 O

1 2 3

From page 11 I/O-CORE

1 2 3

CND12 SMP-04V-NC 1 2 3 4

JB50DH200

LSDD01

RSD

1-1 1-2 1-3

U V W

2-1 2-2 2-3 2-4 2-5 2-6 2-7 2-8 2-9

VCC GND Su Sv Sw NC(1) NC(2) FGOUT NC(3)

SMD02

PID03

PID04

BLM

MDCD01

LOWER BODY UNIT

TRANSFER UNIT CNE14A SMP-05V-NC

JB50EH700

1 1 2 2

1 2 3

PSE01L

3 3 4 4 5 5

1 2 3

PSE01D

1 2 3

PSE02L

1 2 3

PSE02D

1 1 2 2

1 2 3

PSE03L

3 3 4 4 5 5

1 2 3

PSE03D

1 1

1 2 3

PSE04L

2 2

1 2 3

PSE04D

1 1 2 2

1 2 3

PSE05L

3 3 4 4 5 5

1 2 3

PSE05D

1 1

1 2 3

PSE06L

2 2

1 2 3

PSE06D

1 1 2 2

1 2 3

PSE07L

3 3 4 4 5 5

1 2 3

PSE07D

1 2 3

PSE08L

1 2 3

PSE08D

CNE23A SMP-06V-NC

JB50EHA00

1 1

2 2 3 3

STDR (G-5487)

4 4

5 5 6 6 CNE14B SMP-05V-NC

55917-3630 CNE6 CNNK 36 PSE01A 35 PSE01C 29 PSE01E 28 PSE02LA 33 PSE02LE 26 PSE02RE 27 PSE03C 25 PSE03E 24 PSE04LE 22 PSE04RK 32 PSE04RE 23 PSE05C 21 PSE05E 20 PSE06LA 31 PSE06LE 18 PSE06RE 19 PSE07K 34 PSE07C 17 PSE07E 16 PSE08LE 14 PSE08RK 30 PSE08RE 15 N.C. 13 PIE09A 12 PIE09G 11 PIE09C 10 LSDE01F 9 LSDE01R 8 LSDE02F 7 LSDE02R 6 LSDE03F 5 LSDE03R 4 LSDE04F 3 LSDE04R 2 CNNKG 1

JB50EH100

JB50EH700

CNE23B SMP-06V-NC

JB50EHA00

3 3

4 4

5 5 6 6 CNE14C SMP-05V-NC

JB50EH700

CNE23C SMP-06V-NC

JB50EHA00

3 3

4 4

5 5 6 6 CNE14D SMP-05V-NC

JB50EH700

CNE23D SMP-06V-NC

JB50EH700

1 1

2 2 3 3

TMB54018

5 5 6 6 CNLSDA SMP-02V-NC

Design SOGA

Manual Number

Date 2012/04/05

4 4

1 1 2 2

RSD

1 1 2 2

RSD

1 1 2 2

RSD

1 1 2 2

RSD

LSDE01

CNLSDB SMP-02V-NC LSDE02

CNLSDC SMP-02V-NC LSDE03

Page 13/14

Manual Name

Draw SOGA

Circuit Diagram

CNLSDD SMP-02V-NC LSDE04

STACKER UNIT

LOWER BODY UNIT JB50EH200

CNE10A SMR-18V-N JB50EH800 1 1 2 2 3 3

55458-5005 CNE7 CNNK 1 PIE01A 2 PIE01G 3 PIE01C 4 PIE02A 5 PIE02G 6 PIE02C 7 PSE09A 26 PSE10C 32 PSE10E 33 PSE09C 30 PSE09E 31 PIE03A 8 PIE03G 9 PIE03C 10 PIE04A 11 PIE04G 12 PIE04C 13 PSE12C 36 PSE12E 37 PSE11C 34 PSE11E 35 PSE12K 27 PIE05A 14 PIE05G 15 PIE05C 16 PIE06A 17 PIE06G 18 PIE06C 19 PSE13A 28 PSE14E 40 PSE14C 41 PSE13C 38 PSE13E 39 PIE07A 20 PIE07G 21 PIE07C 22 PIE08A 23 PIE08G 24 PIE08C 25 N.C. 46 N.C. 47 N.C. 48 N.C. 49 PSE16C 44 PSE16E 45 PSE15C 42 PSE15E 43 PSE16K 29 CNNKG 50

1 2 3

PIE02

7 7 8 8

1 2 3

PSE09L

9 9

1 2 3 SMP-04V-NC 1

PSE10D CNE12

11 11 12 12 2 13 13 3 14 14 4 15 15 FG-E3 16 16 JB50EHF00 FG-E4 17 17 18 18 CNE11A SMR-04V-N JB50EH900 1 1 1 2 2 2 3 3 3 4 4 CNE10B SMR-18V-N 1 1 2 2 3 3

1 2 3 JB50EH800

SM

PSE10L

CN 1 V 3 G 2 O

PIE03

1 2 3

PIE04

7 7 8 8

1 2 3

PSE11L

9 9

1 2 3

10 10

SMP-04V-NC 1

PSE12D CNE12

11 11 12 12 2 13 13 3 14 14 4 15 15 JB50EHF00 FG-E4 FG-E3 16 16 17 17 18 18 CNE11B SMR-04V-N JB50EH900 1 1 1 2 2 2 3 3 3 4 4 CNE10C SMR-18V-N 1 1 2 2 3 3

1 2 3 JB50EH800

SM

PSE12L

PIE05

4 4 5 5 6 6

1 2 3

PIE06

7 7 8 8

1 2 3

PSE13L

9 9

1 2 3

PSE14D CNE12

11 11 12 12 2 13 13 3 14 14 4 15 15 FG-E3 16 16 JB50EHF00 FG-E4 17 17 18 18 CNE11C SMR-04V-N JB50EH900 1 1 1 2 2 2 3 3 3 4 4 CNE10D SMR-18V-N 1 1 2 2 3 3

1 2 3 JB50EH800

SM

PSE14L

CN 1 V 3 G 2 O

PIE07

Date 2012/04/05

TMB54018

Design SOGA

Manual Number

1 2 3

PIE08

7 7 8 8

1 2 3

PSE15L

9 9

1 2 3 SMP-04V-NC 1

PSE16D CNE12

11 11 12 12 2 13 13 3 14 14 4 15 15 FG-E3 16 16 JB50EHF00 FG-E4 17 17 18 18 CNE11D JB50EH900 SMR-04V-N 1 1 1 2 2 2 3

Page 14/14

Manual Name

Circuit Diagram

Draw SOGA

3 3 4 4

1 2 3

SME03

PSE13D

4 4 5 5 6 6

10 10

SME02

PSE11D

CN 1 V 3 G 2 O

SMP-04V-NC 1

SME01

PSE09D

4 4 5 5 6 6

10 10

55917-1830 CNE4 CNNK 1 SME01A 6 SME01*A 8 SME01B 4 SME01*B 2 SME02A 5 SME02*A 3 SME02B 7 SME02*B 9 SME03A 14 SME03*A 16 SME03B 12 SME03*B 10 SME04A 13 SME04*A 11 SME04B 15 SME04*B 17 CNNKG 18

PIE01

4 4 5 5 6 6

10 10

STDR (G-5487)

CN 1 V 3 G 2 O

SM

PSE15D

PSE16L

SME04