Toyota Hilux 2018 Overall EWD Engine - Hybrid System Engine Control (1GD-FTV, 2GD-FTV) [PDF]

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3 2G

2

1 CG2

5 2J

GC

W–B

10A EFI NO. 1

9 2P

G

7 2G

4 2K

3 2K

8 2P

5 2G

EFI–MAIN NO. 1 Relay

B

1

EFI–MAIN NO. 2 Relay

W

2

W–B

2

B

B

1

2

1

P

1

AC

12

W–B

2

5

3

W 1

1

1

1 CA2

B

EDU Relay

25A EDU

A49 No. 1 Ground Junction Connector

B

25A EFI–MAIN NO. 1

1 D

GND

CB

C100 Glow Plug Assembly

B

GLW4

4

B

3

2 GLW2

1 GLW1

GLW3

SI 3 D

DI 5 D

+B 4 D

GL4 2 B

BATT

1 A

1

1

1 B

GL3

3

5

1

2 C

GL2

2

(BAT)

1 C

GL1

A56(A), C97(B), C98(C), C99(D) Glow Plug Controller

3

R

(BAT)

L

25A EFI–MAIN NO. 2

2

W

(BAT)

G

1

B

(BAT)

W

LG

E n g in e C o n tro l (1 G D – F T V , 2 G D – F T V )

W–B W–B

B W P

12 HILUX

2

1

1

1

R

GLOW Relay

W–B

80A GLOW

4

AC

12

A49 No. 1 Ground Junction Connector

B

B

B

W

W

P

R

G

F

E

D

C

B

A

(Cont. next page)

W–B

G

F

E

D

C

B

A

B

B

B

W

W

P

R

Park/Neutral Position Switch Assembly (A/T)< 4–4> < 5–4> < 6–6> Clutch Start Switch Assembly (M/T)< 4–4> < 5–4> < 6–6>

L

7 AG7

5 A (LHD) 5 C (RHD)

B

G59(A), G60(B) No. 19 Junction Connector G103(C), G104(D) No. 36 Junction Connector

2 B (LHD) 2 D (RHD)

B

1

2

1 B 1 D

6 A 6 C

ECBV 16 A

+BD2 4 C

+BD1 5 C

+B3 4 F

+B2 3 F

+B

2 F

LG

MREL

14 E

P

GLDI

10 B

W

GLDO

W

11 B

B

15 E

B

L

GREL

C57(A), C58(B), C59(C), C60(D), G85(E), G86(F) ECM

B

NSW

B

11 E

L B

SCV 10 A

2

SCV+

SCV–

1

G

M+ 2 A

6 E

FIV

VNM+

1 C

17 CG2

2

+B

FIV

1

M– 1 A

HA1A 5 E

VNA

23 C

12 CG2

VNM–

2 C

VTA1 3 B

1 B

VNVC

7

31 D

A1A+

VNVC

30 C

4 A1A– +B 2

3 A1A+ HA1A 1

VNE2

22 C

A1A– 32 D

VNE2 2 B 2

1 CY1

M+

4 CY1

M–

3

C95 Electric EGR Control Valve Assembly

M–

2 VTA

VC

IC

3

1

5

4

E2

EEGL 24 C

VCEG 31 C

EGLS 25 C

EVLU

20 C VCVL

29 C

EGM–

M+

E2

VLU

21 C

7 C

M–

5 D

VC

6 CY1

5

3 CY1

VTA

5 CY1

6

EGM+

M

1

IC

6 C

M+

6 D

M

8

A

(Cont. next page)

B

(∗10)

(∗16)

BR

B

CB

∗10 : w/ Air Fuel Ratio Sensor ∗16 : w/ Urea Pump Control ECU

Y1 Diesel Throttle Body Assembly

(LHD ∗10)

(∗16)

(∗10)

(∗10)

C96 No. 1 Vacuum Switching Valve Assembly (for EGR Cooler Bypass Valve)

B

C111 Vacuum Switching Valve (Intake Manifold)

B

B

W

C109 Exhaust Fuel Addition Injector Assembly

G P P B

(1GD–FTV ∗10) (1GD–FTV ∗10)

(∗10) (∗10) (∗10)

Y L

B

C91(A), C93(B) Turbocharger Sub–Assembly

(Shielded)

R (∗10)

P (∗10) (∗10)

W B

W (∗10) (∗10)

B

6

B

W

5

(Shielded) BR

G

E n g in e C o n tro l (1 G D – F T V , 2 G D – F T V )

C4 Air Fuel Ratio Sensor (Bank 1 Sensor 1) (LHD ∗10)

R

12 HILUX (Cont' d)

(RHD ∗10) (RHD ∗10)

G G

R R

W W

B Y

L L W

A

26 E

THSO

VCG

17 D

B

23 GN4

2

G22–

33 E

ETSO

G2–

18 D

10 GN4

8 eN1

3 eN1

E2

3 CZ1

NIMB

12 C

2

E2G

EVG

24 B

VCVG

25 B

1 CA3

2 CA3

2

CAND

CANU 27 E

# 1D+ 6 A

2

1

2

1

# 2D+ 1 A

# 1D–

NTO

13 C

7 A

NTB

12 C

1

NTO 2

SP2B

2

1

# 3D+ 7 B

# 2D–

SP2O

11 C

2 A

SP2B

10 C

1

SP2O

1 CX1

2 CX1

# 4D+

4 A

# 4D–

PCV–

5 A

4 B PCV+

# 3D–

2

PCV 2

3 B

6 B

1

1

+B

X1 PCV Valve (Injection or Supply Pump Assembly)

B

35 E

NTB 2

C2 Transmission Revolution Sensor (SP2)

12

∗ 8 : Intelligent Manual Transmission ∗16 : w/ Urea Pump Control ECU

A

(Cont. next page)

(∗16)

Z3 Pressure Discharge Valve Assembly (Common Rail Assembly)

COM3

2

2 CZ3

1 CZ3

PRV+

5V 3

C57(A), C58(B), C59(C), C60(D), G85(E), G86(F) ECM

THA

32 B

VG

33 B

2 B

RLV

THA 4

5 CA3

PRV–

1

FG 1

6 CA3

1 B

NE+

28 D

NE–

19 D

1 CZ1

NMO

1

NE+ 1

2 CZ1

NIMO 13 C

C94 Transmission Revolution Sensor

NMB

VCNE

20 D

NE– 2

C1 Transmission Revolution Sensor (NT)

C102 Injector Assembly No. 2

B

G2+

27 D

VC 3

A39 Intake Mass Air Flow Meter Sub–Assembly

11

C103 Injector Assembly No. 3

(∗16)

e2 No. 4 Exhaust Gas Temperature Sensor

1

2

THSO

1

G22+

B

VC

(∗16)

R R

3

B

W

(∗8)

Y Y Y

R

Z1 Crank Position Sensor

(∗16)

B

C80 Cam Position Sensor (Crank Position Sensor)

W

W W B

L L

Y Y

(∗16)

(A/T)

10

Multiplex Communication System (CAN)< 2–12> < 3–12>

Y

(∗8)

B B

B

LG

LG

L

W

G

E n g in e C o n tro l (1 G D – F T V , 2 G D – F T V )

C101 Injector Assembly No. 1

W

B

(A/T)

W

(A/T) R

R

9

Y

R

W

Y

Y

(∗16)

(∗16)

(∗16)

(∗16)

(∗16)

Y

12 HILUX (Cont' d)

C104 Injector Assembly No. 4

(A/T) G

B G

W R L

A

EC 8 F

E1 1 D

E02 4 D

E01 3 C

ME01

3 D

E1D2

5 B

E1D1

3 A

14 F

ACT

E2M

19 C

5 CZ2

15 F

AC1

PCR1

18 C

PR2 2

VCS 1

E2S 3

VC 6

VCS

23 F

VCCL

VCM

28 C E2S

25 D 33 D

26 D PCR2

6 CZ2

3 CZ2

1 CZ2

2 CZ2

CLS 20 F

21 F

E2CL

LIN

7 D

3 AG7

17 AG7

16 AG7

CSS

C+B

A55 Clutch Stroke Sensor

2

3

C–S

1

B

GE

4 CZ2

PR 5

(∗16)

GA

L4 12 D

4

E2

Z2 Fuel Pressure Sensor (Common Rail Assembly)

16

∗ 6 : w/ A/C ∗ 8 : Intelligent Manual Transmission ∗16 : w/ Urea Pump Control ECU

A

(Cont. next page)

B

CA

CANL

28 E

C57(A), C58(B), C59(C), C60(D), G85(E), G86(F) ECM

CANH

17 E

Multiplex Communication System (CAN)< 2–11> < 3–11>

(∗16)

E04

ETHW

27 A

2 D

THW

34 A

W–B

THIA

35 B

W–B

ETHI

27 B

1

W–B

PIM

18 A

THA 2

W–B

EPIM

19 A

E2

1

W–B

R

VCPM

BR

PIM

L

2

B W–B

28 A

E

BR

1

BR

VC

C125 Diesel Engine Engine Coolant Temperature Sensor (RHD)

3

G

2

BR

C73 Intake Air Temperature Sensor

(LHD)

R R

C89 Diesel Turbo Turbo Pressure Sensor

Y

15

LG

14

(∗6)

W W GR

13

(∗6)

E n g in e C o n tro l (1 G D – F T V , 2 G D – F T V )

(∗8)

12 HILUX (Cont' d)

A/C Amplifier Assembly < 51–2> < 52–2> < 53–5> < 53–6> < 54–5>

L R

B B

V P

G G G G

W–B

W–B

L

BR

W–B

R

(4WD)

4WD Control ECU < 30–5>

SB

P (∗8)

(∗8)

Generator Assembly < 7–3> < 57–3> R (∗8)

(∗8) (∗8)

A

EPEX

PEX

27 C

PEX

E2

VC

FPSW

2 E

EPA2

2 AG1

PSW 9 F

VCPA

13 CG2

25 E

TC

VPA

28 F

EPA

22 F

26 A

ETCO 33 A

THCO

THCO

E2

THCI

2

C113 No. 2 Exhaust Gas Temperature Sensor

E2

1

THCI 25 A

ETTO 22 A

THC3

2

C112 Exhaust Gas Temperature Sensor

E2

1

THTO 23 A

IMI

16 F

14 CG2

CB

4 F

2 A

CANCEL

– SET

+ RES

ON–OFF

ECC

CCS 26 F

3 F

1 A CCS

G4(A), z4(F) Spiral Cable Sub–Assembly

B

C114 No. 3 Exhaust Gas Temperature Sensor

2

1

24 A

ETCI

C57(A), C58(B), C59(C), C60(D), G85(E), G86(F) ECM

IMO

17 F

(∗16)

1

VPA

5 AG1

6

19 AG1

EPA

∗ 3 : w/ Entry & Start System ∗ 4 : w/o Entry & Start System ∗ 7 : w/ Cruise Control ∗10 : w/ Air Fuel Ratio Sensor ∗11 : w/ ID Code Box ∗12 : w/o ID Code Box ∗13 : w/ Immobiliser System ∗16 : w/ Urea Pump Control ECU

20

A

(Cont. next page)

B

VPA2

29 F

18 AG1

GR

GR

31 F

LG LG

5

19

(∗13)

(∗16)

C108 Differential Pressure Sensor

2

VCP2

25 F

11 AG1

30 F

10 AG1

R

R

1

(∗10)

Y

3

R

26 C

(∗10)

VCPX

BR

32 C

L

VCPA

C28 Power Steering Oil Pressure Switch

Y

(∗10)

G G

W

4

R

VPA2

(∗10)

3

B

EPA2

(∗10)

2

P

VCP2

L

1

(∗10)

Hall IC

(∗10)

Hall IC

W

Fuel Sedimenter Level Warning Switch (Diesel Fuel Filter Assembly) < 49–7> < 50–7>

W

W R DLC3 < 14–2>

G

(∗13)

A41 Accelerator Pedal Sensor Assembly

18

B

Y (∗10)

Certification ECU (∗3 ∗12)< 4–15> < 5–15> Transponder Key ECU Assembly (∗4)< 14–4> ID Code Box (∗3 ∗11)< 4–6> < 5–6> B (LHD ∗7)

17

G G

(∗10)

C ru is e C o n tro l (1 G D – F T V , 2 G D – F T V )

BR BR BR

G

E n g in e C o n tro l (1 G D – F T V , 2 G D – F T V )

(∗7) (∗7) (RHD ∗7)

(∗7)

12 HILUX (Cont' d)

z4(F) Cruise Control Main Switch

A

B

(∗16)

1

17

27

EMP–

2

2 2G

8 C

SL3+

IGSW

18 F

11

C42 ECT Solenoid (Transmission Wire)

EMP+

(A/T ∗15)

Engine Stop and Start Solenoid Filter< 59–5>

BATT

1 F

Y

16 AG1

Y

2

(A/T ∗15)

GR

SL3+

(A/T)

9 C

SL3–

5A IG2 NO. 1

12

SL3–

(A/T)

7. 5A EFI–B

SL4+ 9 D

23 SL4+

(A/T)

SL4– 8 D

24 SL4–

21 SLU+

NEO

23 E

SLU+ 8 B

22

9 B

SLU–

12 A (LHD) 15 B (RHD)

14 A 17 B

(∗3) (∗3, ∗14)

(IG)

(A/T)

Certification ECU < 4–9> < 5–9> B G (A/T)

22 SLU–

Body ECU < 15–28> < 16–27> SLT+ 14 D

13 SLT+

SLT– 15 D

14 SLT–

10 D

SL1+

13 A (LHD) 16 B (RHD)

G56(A) No. 16 Junction Connector G99(B) No. 32 Junction Connector

15 A 18 B

(∗14) (A/T)

(∗15)

21

(A/T)

SB (A/T)

(BAT)

25 SL1+

(A/T)

Engine Stop and Start ECU< 59–6>

SL1– 11 D

26 SL1–

SL2+ 17 C

15 SL2+

23

E C T a n d A /T In d ic a to r (1 G D – F T V , 2 G D – F T V )

(A/T)

12 HILUX (Cont' d)

L

B

Y

BR

B

R

L

B

G GR

R B

R Y

Y B

(A/T)

16 C

SL2–

STA

22 E

GR

Park/Neutral Position Switch Assembly (A/T)< 4–3> < 5–3> < 6–3> Clutch Start Switch Assembly (M/T)< 4–3> < 5–3> < 6–3> 16 SL2–

(A/T)

ST NO. 2 Relay < 4–2> < 5–2> < 6–2> 13 D

SL

(∗15)

1 SL

(A/T)

G V W

L B

P G

V B

W L

THO2 16 B

5 OT2+

THO1 14 B

3 OT+

24

ETHO 15 B

2

1

4 OT–

3

∗ 3 : w/ Entry & Start System ∗14 : w/ Body ECU ∗15 : w/ Stop & Start System ∗16 : w/ Urea Pump Control ECU ∗17 : w/o Stop & Start System

C57(A), C58(B), C59(C), C60(D), G85(E), G86(F) ECM

(A/T)

(∗17) R B

(A/T)

GR G W

B L

L O

(A/T) (A/T)

G G O

6

G L

(A/T) OT2–

(∗16)

B

A

(Cont. next page)

C47 No. 4 Junction Connector

A

21 IG1

3

(∗16)

B

I5 Combination Switch Assembly

PWR

9 E

ECMS

4 IG1

4

ECU

3

1

R

14 AG1

V

4

MTMS

8 E

20 IG1

6

2

E

S

A35 Stop Light Switch Assembly

TACH

16 E

(∗9)

W–B

21 E

SFTU

20 E

SFTD 13 E

S

SPD

10 E

C57(A), C58(B), C59(C), C60(D), G85(E), G86(F) ECM

ST1–

12 F

W

12 E

(∗9)

(∗9)

V

2

(A/T)

GR

DLC3 < 14–2>

G

7 CG1

13 A

N

14 A

D

STP

13 F

2 2 2P

P 12 A

11 CG2

P

2

(A/T)

2 2D

(A/T)

Combination Meter Assembly < 49–1> < 50–1> V (A/T)

10A IG1 NO. 1

R 15 A

(A/T)

P

17 CG1

D

N

R

P

PL

6

RB

2

B

5A IG2 NO. 3

(A/T)

(A/T)

26

1

RL

9

NL

G

(IG)

Back–Up Light System< 25–1>

(A/T)

25

(A/T)

(IG)

L

PWMS

R

R

PWR MODE

(∗9)

(∗9)

GR

7

DL

8 CG1

(A/T)

12 A 12 B

27

14 A 14 B

17 A (LHD) 17 B (RHD)

(A/T)

Stop Light Switch Assembly < 23–1> < 24–1> L G

P P GR

Stop Light System < 23–1> < 24–1>

L

L

ECO MODE

(∗8)

(∗8)

P

(A/T) B

C24 Park/Neutral Position Switch Assembly (M/T ∗15) Engine Stop and Start ECU< 59–8>

B

B

iMT

G53(A), G109(B) No. 13 Junction Connector 13 A (LHD) 13 B (RHD)

3 AG2

P P

E C T a n d A /T In d ic a to r (1 G D – F T V , 2 G D – F T V )

7 2D

8 A

7 A

4 BA1

2

1

3 BA1

(M/T LHD)

B B B P

R R Park/Neutral Switch Assembly (A/T)< 25–1> Back–Up Light Switch Assembly (M/T)< 25–1>

(M/T) (M/T)

(M/T RHD) (M/T)

7 2P

2

(IG)

8

1

6 IG1

5 A

4 A

S

IG

(A/T)

(M/T) A45(A) No. 1 Junction Connector R

(M/T) B1 Clutch Switch Assembly

7 IG1

28

∗ 8 : Intelligent Manual Transmission ∗ 9 : w/ Combination Switch Assembly ∗15 : w/ Stop & Start System ∗16 : w/ Urea Pump Control ECU

1 A 3 A

SFTD

18 IG1

19 IG1

E

2 IG1

GC

1

6

7

12 IG1

SFTU 3 A (LHD) 1 A (RHD)

2 A

B (∗16)

A

(Cont. next page)

I1(A) Transmission Control Switch (Transmission Floor Shift Assembly)

10A IG1 NO. 4

(A/T) G53 No. 13 Junction Connector (A/T)

G LG LG L L

G G

(A/T) (A/T)

(A/T) (A/T)

12 HILUX (Cont' d)

(∗9)

W–B

W W

W–B W–B W–B

(A/T) (A/T)

(A/T) (A/T) G66 No. 25 Junction Connector (∗9, A/T)

A

(∗16)

B

1

(∗16)

26 GN3

6

6 CG1

3

5

B

2

6

4 eN2

NOX PM Relay

2

CAN+

BATT

5

B

6

(∗16)

e1 Nitrogen Oxides Sensor Assembly

3

CAN–

4

GND

5 eN2

(∗16)

R

(∗16)

1

2

2

1

6

6

6

6

(∗16) (∗16)

B

B

B

(∗16)

(∗16)

(∗16)

(∗16)

7. 5A DCU–B

20A NOX PM

30

(∗16)

W–B NA

(∗16)

W–B

(∗16)

B

2

1

W

6

(∗16)

B B

6

6

3

5

2

1

G R

W–B

BR

BR

6

6

6

6

(∗16) (∗16)

2

3 AN2

1

(BAT)

B 25A DCU NO. 1

DCU–MAIN Relay

B R

29

(∗16) (∗16)

2

1

6

6

50A DCU–MAIN

(∗16)

1 2D

2

(IG)

7 AG1

(∗16)

10 A (LHD) 10 B (RHD)

20A DCU NO. 2

17 GN4

31

5A IG2 NO. 3

7 A (LHD) 7 B (RHD)

(∗16)

(∗16) (∗16) (∗16)

G L

G58(A) No. 18 Junction Connector G106(B) No. 38 Junction Connector (∗16)

P P P

18

IGSW

1 eg1

9 eN1

11

+BU1

g1 Urea Pump Control ECU

P P P

(∗16)

(∗16) (∗16) (∗16)

4 eg2

Y L

+BU2 10

3 eg2

L 3 eN2

B G L

(∗16) (∗16)

(∗16) (∗16) (∗16) (∗16)

(∗16)

+BU3 19

2 eg2

1

+BU4

32

8 eg2

2

+BU5

∗16 : w/ Urea Pump Control ECU

(∗16)

E C T a n d A /T In d ic a to r (1 G D – F T V , 2 G D – F T V )

7 eg2

9

UREL

6 eg2

BR(∗16)

B(∗16)

1 eN1

2 eN2

7 eN2

R

LG Y

B

A

(Cont. next page)

R

12 HILUX (Cont' d)

W

(∗16) (∗16)

GR R

(∗16) (∗16)

(∗16)

R W

R G (∗16)

(∗16)

(∗16) (∗16) (∗16)

Multiplex Communication System (CAN)< 2–12> < 3–12>

B

A

B(∗16)

BR(∗16)

2 eN1

1 ge1

(∗16)

2 ge1

3 ge1

2 Ne1

3 Ne1

1 Ne1

(∗16)

4 eg1

ND

W–B (∗16) NC

L

(∗16)

g6 Urea Pump

TH+

9

L

(∗16)

TH–

11

B VLV1

13

(∗16)

VCLU

LVU 59

LV1

14

V

10

(∗16)

EHTT

ELU 58

ELV1

6

P

31

(∗16)

HTT 3

UPMU

PHAA

7

(Shielded) (Shielded)

21

UPMV 22

UPMW 33

8 PHAB

PHAC

16

MSG 23

MGND

15

L L

E03

(∗16) (∗16)

50

THU 54

1 TUW

(∗16)

E02

LG

51

ETHU 53

2 ETUW

(∗16)

E01

GR

52

VCPU 57

VPSE

5

W

g1 Urea Pump Control ECU

35

(∗16)

BATT

34

PU 56

PSE

4

L

30

33

(∗16)

E C T a n d A /T In d ic a to r (1 G D – F T V , 2 G D – F T V )

EPU 55

EPSE

3

R

12 HILUX (Cont' d)

(∗16)

G

B

B

B B

(∗16)

(∗16)

(∗16)

(∗16)

(∗16) (∗16)

W–B

W–B

W–B

W W

(∗16)

(∗16)

(∗16)

(∗16) (∗16)

W–B

W–B

W–B

R R

W–B W–B

(∗16)

(∗16) (∗16)

(∗16) (∗16) (∗16)

W–B

(∗16)

36

∗16 : w/ Urea Pump Control ECU

(Cont. next page)

(∗16)

12 GN4

(∗16)

10 eN1

(∗16)

1 eg2

5 eg2

11 eN1

13 GN4

3 CG1

2

1

EHTL 32

g5 Urea Tube with Heater Assembly

1 GND

2

HTUL

(∗16)

HTL

20

G

7

2 CG1

W

(∗16)

UIV–

B

Y

8

CAN– 26

(∗16)

C138 Urea Injector Set

g1 Urea Pump Control ECU

CAN+ 27

(∗16)

UIV+

W

W

W

W

B

B

B

B

(∗16)

(∗16)

(∗16)

(∗16)

(∗16)

(∗16)

(∗16)

2

G61(A) No. 20 Junction Connector G108(B) No. 40 Junction Connector

5A ACC

ACC

39 A

Buzzer

I/F

Display Driver

21 A (LHD) 10 B (RHD)

12 A (LHD) 1 B (RHD)

4

(ACC)

2

W 20 B

GND

CPU

GC

1

(BAT)

(LHD) 5V +B

Display Driver

21 A B

6 A (LHD) 6 B (RHD)

5V IC 5V+B

CANH 35 A

CAN I/F

CANL

CAN Controller

36 A

10A ECU–B NO. 1

1 A (LHD) 1 B (RHD)

24 AG1

39

W

GR GR

(RHD) W–B

6 2P

2

(IG)

27 A

EP

22 A

GD

IG+

(∗17)

5A METER

LED Driver

GA

40

∗ 1 : w/ TFT Display ∗15 : w/ Stop & Start System ∗16 : w/ Urea Pump Control ECU ∗17 : w/o Stop & Start System

Glow

Stop & Start System < 59–11> (∗15) W–B

GR

G50(A) No. 10 Junction Connector G94(B) No. 27 Junction Connector W (∗1)

38

W–B

37

Multiplex Communication System (CAN) < 2–7> < 3–7>

Y (RHD)

Check Engine

E C T a n d A /T In d ic a to r (1 G D – F T V , 2 G D – F T V )

(LHD)

12 HILUX (Cont' d)

G9(A), G10(B) Combination Meter Assembly

Multiplex Communication System (CAN)< 2–12> < 3–12>