Sumitomo 210-Electrical-Circuit-Diagram PDF [PDF]

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Electrical Circuit Diagram Electrical Circuit Diagram

SH200

Electrical Circuit Diagram Overall View 1. Sequence Circuit Diagram (A3) R101

B

YR212

B712

R102

YR210

R103

Cigar lighter

F19

B

G1

G2

ACC

M

ST

HEAT OFF

B754

CN47

B705

5

12V

BW706

B700

4

Radio WR291

Y904

R152

17

B741 16 WR

9

15

R155 GW

Breaker / crusher switch

Breaker

OPT 2nd speed S / W

6

Horn S / W LgW176

R5 R5

LgW175

B722

G851

20 14

(L) LR907 LR908

LgW177

LR907

H

YR909

H

B747

7

B749

3

LY830

R6

LY

18

8

19

Computer A LR489

1

CNC2-10 CNC2-3 CNC3-12

VR866

CNC3-11

GW215 CNC4-17

CNC2-2

L867 R13 WR917 CNC4-22 B759

CNC4-11 CNC4-12 CNC4-1

B758

CNC1-8 CNC1-7

F21

LR915

W135 GrR

LR 13

Free swing

A Travel alarm

VY806

W133

F25

R112

W132

WV841

13

WR290

B742

M

7 12

8

11

VW VR

M

GW GR

VW170

W131 W130 BrR523

RG125

LgR531

GrR337

R2

BrW236

R252

LG801

CNC4-18

P044

CNC4-14

YG802

P040

CNC4-4

CNC4-7

R10

GL910

To beacon

P040

P046

PG041

CN9-13 CN9-14

CN9-11 CN9-6 CN9-10 CN9-7 CN9-9

C/R connector

A

W140 B737 BG635

BY069 Y065 YL066 YR067

11 4

7 12

8 EST 1 connector

2

CNC4-3

B790 BG690

6

PL080

4

1

5 47

R12

BrR

Magnetic clutch

Dust S / W

PB082

5

GW980

W981

18

99

37

100

98

7

R

BrW556

R12

B721 PL080

CN29-18 CN28-6

W557

F11

PG043 LG528

F10

WR200

VR547

R13

VW548

GL412

CNC1-16

LW471

P048 PG049

CNC1-5

YL472

Filter indicator

CNC7-8 CNC7-16

CNC6-1

LW260

LY807

WR360

CNC2-15

YL475

R115

Motor actuator (air mix)

LgR533

GrW470

83

CN28-7

95

CN28-8 91

GR541

CN29-2

109

M

G555

BG662

Air conditioner S/W panel

V

EGR position sensor

W

105

Y313

Oil pressure sensor

RG316

BY

Coolant temperature sensor

YG315

BY

Fuel temperature sensor

RW304

Boost pressure sensor

L314 GW324 GR312

RL

Boost temperature sensor

RW368

RG366

97

RG367

CN29-14

121

W350

CN29-4

119

CN29-15

EGR valve motor

BY323

RW369

GL553

M

W

WB303

89

CN29-3 CN29-1

U V

SCV (suction control valve)

CN29-11

Anti-theft protection setting knob

BG630 CNC2-16 GY464

VG481

BG632

Motor actuator (mode)

CNC1-17

W400 Y420

CNC1-21

P2 sensor

L421

N1 sensor

Lg422

N2 sensor

Br423

Swing P sensor

G424

CNC1-23

Upper side P sensor

V425

CNC1-12

Travel P sensor

YG426

Arm P sensor

VG427

HBCV sensor

GR428

CNC3-6

CNC1-9 CNC1-22 CNC1-10

YL552

Y554

YR940

CNC3-5 CNC4-5 CNC4-16

CNC1-24

CNC4-2 CNC4-13

CNC1-13

YW544

CNC1-18

Motor actuator (recirculate)

LR942 BL943

Injector #2

LR545

YL310

G320

BG612

Y904

71

116 120

G321

CN28-9

L311

CNC4-19 CNC1-14

BrW411

CNC1-2

OL822

OL822

72

117

Suction air temperature sensor

CN29-20

1

CN28-13

4

CN28-11 CN28-10

43

Oil temperature sensor

62 81

Front window L / S (2) VG478

R351

Injector #3

Y353

60

3

BW440

P355

Injector #4

CN29-7

VY480 LgR532

Over load

61

CN28-4

LW546 BG601

118

W300

CN29-6

M

B701

BG601 BG602 WG488

BARO (atmospheric pressure) sensor

CN29-5

LG562

B701 B702

CNC1-26

Injector #1

L352

CN29-16

BY941

Pump flow proportional valve CNC3-2

YR543

M

Pump horsepower proportional valve

CNC1-11 CNC3-3

P1 sensor

LY B

B

BG631

BW451

U

WB361 WL362

113

GW542 LY540 BL549

CNC1-3

74

CN29-17

BG610

Reserve tank L / S VY463

CN28-5

WY563

CNC6-2 CNC6-13

84

CN28-1

WL564

BrY855 CNC2-8

67 79

One-touch IDL

CNC4-15

OPT 2nd speed

Solar radiation sensor

F6

CNC6-12 BG663

CNC6-7

F9

RB145

G327

110

CN28-2

BG620

Computer S BG661

Common rail pressure sensor

L318

111 103

80

Sb559

Air cleaner sensor

L317

CN29-8

Temperature sensor BG660

CMP sensor

BL687

82

CN28-14

L560

L374

CN29-22

Evaporator sensor Fuel sensor

W373

CN29-12

CN29-13

LB550

M

R13

CKP sensor

BW689

GR365

BrY551

RL

G372

GB363 GW364

LR

BG608

R1

L371

92

WG558

BG691

BG692

YR333

94 93

CN29-21

Blower motor

DIAG S/W

PB083

MEMORY CLEAR

YR332

W307

101

Filter check Blower amp

P042

BrY084

87

90 LR205

VR195

CNC1-15

40

108

B

PB082

Main relay 21

38

B720

LG528

32

106

P042

R151 PL081

52

107

Connection to controller B

PG043 CNC1-20

WR331

PG043

(B)

3

P042 BrG803

2

PL080

F12

E

D

24

LG528

DIAGNOSTIC Connector

BG634

ECM

10

WR330

LG340

EST connector (A) PG047

PG041

C

CN9-1 CN9-12

CN9-8

B

DEUTSCH CNC2-14

Power save R254

CN9-3

CNC4-6

Boosted pressure R253

CN9-2

BrR339 LR336

R1

RG125

46

Glow relay

Engine stop S / W

PG045

CNC2-6

L021

PB082

GW226 VG800

L021

LgR531

BW064

GW227 R10 VW858

Travel 2nd speed SOL

R2

BrR523

Swing brake SOL R251

WR020

Wiper motor

WL061

BrW236

GR257

B760

Glow plug F8

RG126

W840

E Lever lock solenoid

OR850

WR062

VW817

GR250

2

1

5 6

WR063

GW226 GW225

F13

YR 4

W060

BrW236 GW225

Lever lock L / S VW170

Washer BrR190

B757

M

B797

B

10

BG693

F22

R12

BG

VY480

GW215

E

R

Wiper controller F14

LR

LgR532

R12

B

L

DOOR VY

YR

BG694

VR866

BrR916

Y

OFF LR

GrR

WL061

R13

G015

1

R107

BrR524

W060

R13

YL820

Br016

Y

G BrW525

WR062

L868

PW055

Alternator

G

WR521

CNC2-7

Auto / Manual S/W

L867

PL056

PW055

BrR523

BG

BG

CNC1-25

Y410

F17

PL056

E

VY480

BrW

BW064

Throttle volume

CNC2-4

S

ON

BG613 CNC2-12

CNC1-1

8

Room lamp

BG

CNC1-4

V809

LY430

5

3

6

LgR

BG G

GW228 BO450

7

2

Starter motor

B

R030

(R) R6

C

OR853

BG

YG

B700

E

BG622

LgR530

LgW175

LgR160

4

L852

BG LW Y

B750

B R

Left knob S / W (mute)

R030

R155 Pulverizer

YL

R9

2

Front window L / S (1) F15

R

R9

Monitor

WR823

R3

LG

YL829

R9

LR906

LW180

L901

Y900

R7

LR906

LW181

CLOCK

LG831

F18

B740

Y004

S

B710

R155

House light 70 W

R3

LW180

F16

R8 LW972

LG832

R8

R153

Boom light 70 W Y900

L(+) L(-)

LR975 BL973

WR003 BrR523

Y004 WR293

B

WR824

R4

GrR010

R001

Cab light 70 W GR903

GrR186

R7 YW970

GND

Y904

R4 GrR185

YR974 BY971

Back-up

WR292

GrR185

Safety relay

R11

R(+) R(-)

ACC

Cab light 70 W

F26

WR003

BG609

LR104

W130

Accessory socket

F2

R002 3 1

(ACC)

WR282

WR281

R105

RY280

R11

F1

12 V output

B600

R150

R157

2

R106

CN45 12 V output CN46

6

B779

BR

WR521

F5

OR220

LgR520

F7

DC / DC converter F20

RW120

GrR009

PW231

ST

BR

M

B700

LgR530

B753

RW121

PW230

RW120

ON

Fuel pump

F23

ACC

F3

To KAB. SEAT

YR211

RG125

YR211

F4

B711

G354

B770 B771 B772 BG670 BG671 BG672

BG615

* Front window L / S (1) and (2) are the same switches.

46

RST-05-03-003E 1

Electrical Circuit Diagram Electrical Circuit Diagram

SH200

Electrical Circuit Diagram Block Diagram 1. Computer A

Computer A LR489

CNC1-4

BG613

GW228 V809

Monitor

CNC2-12

BO450

CNC1-1

LY430

Throttle volume

Y410

F17

CNC2-4

CNC2-7

CNC2-10 CNC2-3

Auto / Manual S/W

CNC3-12

VR866

CNC3-11

GW215 L867

L868

R13

PL056

PL056

PW055

PW055

YL820

CNC4-17

CNC2-2

WL061

W060

W060

B

WR062

WR062

BW064

CNC4-11 CNC4-12 CNC4-1

F13

7

BW064

LG528

RG126

RG125

F4

EST connector (B)

4 11

2

BG694

R101

R103

B759 CNC4-22

F21

12

WR063

Engine stop S / W CNC1-20

BrR916

13

WL061

L867 R13 WR917 R13

4

CNC1-25

W133 W132 W131 W130

W130

F5

LR104

BR

Safety relay GW225

A Travel alarm

CNC4-18 CNC1-8

BrR523

BrR523

Free swing GR250

VY806

GR257

CNC4-14

KEY S / W

Swing brake SOL VG800

R251

CNC4-6

Br016

Travel 2nd speed SOL R252

LG801

CNC4-4

R

CNC1-7

G015

LgR531

Alternator L R

Boosted pressure R253

YG802

CNC4-7

Power save R254

ECM BrG803

CNC4-3

CNC2-6

CNC2-14

P040

P042

PG041

PG043

18

37

Fuel sensor CNC1-15

GL412

BG660

Air cleaner sensor CNC1-16

CNC1-5

F9

LW260

LY807

LW471

BG661

Filter indicator

YL472

CNC4-15

OPT 2nd speed BrY855

BG663

One-touch IDL CNC2-15

YL475

BG610

Reserve tank L / S VY463

CNC1-3

CNC2-8

GrW470

BG662

BG630

Anti-theft protection setting knob GY464

CNC1-17

CNC2-16

VG481

BG632

B

BG631 W400

Pump horsepower proportional valve

CNC1-11 CNC3-3

P1 sensor

Y420

CNC1-21

P2 sensor

L421

CNC1-9

N1 sensor

Lg422

CNC3-6

CNC3-2

N2 sensor

Br423

CNC1-10

CNC3-5

G424

CNC1-23

CNC4-5 CNC4-16

Upper side P sensor

V425

CNC1-12

YG426

Arm P sensor

VG427

HBCV sensor

GR428

CNC1-24

CNC4-2 CNC4-13

CNC1-13

CNC1-18

RST-05-03-003E

LR942 BL943 B701 B702

B701

BG601 BG602

BG601

Over load WG488

BG612

CNC1-26

BW440

CNC1-14

BrW411

CNC1-2

Air conditioner S / W panel

Oil temperature sensor BW451

BY941

Pump flow proportional valve

CNC1-22

Swing P sensor

Travel P sensor

YR940

CNC4-19

OL822

OL822

CN28-11

47 2

Electrical Circuit Diagram 2. Computer S

Computer S

F6 15A

RB145 RB

CNC6-1 CNC6-2 CNC6-12 CNC6-13

LgR530

M

LgR533

B B

E

CNC6-7

CN54 CN54-2 CN54-8 CN54-3 CN54-9

GW070 YR074 GL071 YL075

CNC7-6 CNC7-4 CNC7-14 CNC7-13

Computer A CNC2-14

PG041

Computer B CNCR2-14

CNA0-23

PG047

PG049

CNC7-16

PG051

Computer A CNC2-6

P040

Computer B CNCR2-6

CNA0-18

P044

PG049

CNC7-16

P042

48

RST-05-03-003E 3

Electrical Circuit Diagram 3. ECM KEY S/W M ST

ECM LgR530

LR336

24

107

Glow relay R2 R11

GrR009

GrR010

106

BrR339 GrR337

10

108

46

99 98 100

L371 G372

CKP sensor

BW689 W373 L374

CMP sensor

BL687

Main relay YR332

R1

YR333

F4

21

87

W307

40

82

L317

90

RG125

R1

WR330 WR331

2

101

5

Engine stop S / W LG340

RG126

47

DIAGNOSTIC Connector CN51 BG691

DIAG S/W

BG692

MEMORY CLEAR

PB083

PB082

GB363 GW364

92

GR365

111 103

WR360

80

52

67

BrY084

79

32

84 83 95 91

Computer A

109

CNC2-6 CNC2-14

P040

P042

PG041

PG043

74

18

105

37

G327

94 93

110

U V

EGR position sensor

W

U V

WB361 WL362

M

EGR valve motor

W

WB303 Y313

Oil pressure sensor

BY323 RG316

BY

Coolant temperature sensor

YG315

BY

Fuel temperature sensor

RW304

Boost pressure sensor

L314 GW324 GR312

RL

Boost temperature sensor

RW368

113

RW369

89

RG366

97

RG367

121

W350

119

Common rail pressure sensor

L318

SCV (suction control valve)

Injector #1

L352

Injector #2 BARO (atmospheric pressure) sensor

118

W300 YL310

G320

61 116

71

120

L311

Injector #3

Y353

Injector #4 117

G354

72 1 3 4 43 62 81

RST-05-03-003E

R351

60

Suction air temperature sensor G321

P355

B770 B771 B772 BG670 BG671 BG672

49 4

Electrical Circuit Diagram 4. Monitor Display Wiper controller Washer

F14

BrR190 GrR YR LR

WV841

2

1

B742

M

Wiper motor 13

VW

7 12

VR

8

11

M

GW GR

5 6

Monitor Display Breaker / crusher switch

19 WIPER INT OUT1 IN3

18 WIPER CNT OUT2

IN2

3 WASHER OUT3

CRUSH S / W 17

BREAKER S / W 16

GW

Pulverizer

BG LW

E

Breaker

OPT 2nd speed S / W Computer A CNC2-4 CNC2-12

F5

IN4

OPT 2ND SPEED 15

IN1

FRONT WINDOW 6

BG

Y

Front window L / S

PW055

13 MON TXD UART

PL056

VG

4 MON RXD UART

W130

W135

F7

1 BATT

R155

BG

YG

GND 20

BG

Alternator

2 IGN HOUR 7

BrW525

L

CLOCK 8

G

14 ILUMI

Cab light 70 W

Cab light 70 W

R4

F26 F16

GrR185

R4

GR903 WR824

Boom light 70 W Y900

LW180

R3

WR823

R3

F15

LgW175 R6

9

OUT4

House light 70 W L901

Y900 LY830

B740

B741

8 HORN VOL OUT5

Horn S / W R5 R5

G

G851

B722

(L) LR907

B747

H (R) R6

YR909

H

50

B749

RST-05-03-003E 5

Electrical Circuit Diagram 5. Air Conditioner Magnetic clutch

Dust S / W

R12

BrR

W981

GW980

B B720

F12

LR205

R

BrW556

R12

BrW556 B721

CN29-18 CN28-6

Filter check

F11

WR200

F10

VR547

Blower motor

R13

LR

Blower amp

RL

M

W557

CN29-21

WG558

CN29-22

BrY551

CN29-13

LB550

CN29-12

VW548

R13

VR195

CN29-8 CN28-14

Evaporator sensor L560

CN28-2

Temperature sensor Sb559 BG620

Solar radiation sensor

WY563 WL564

Motor actuator (air mix)

CN28-1 CN28-5 CN28-7 CN28-8

GR541

GR541

G555

G555

GW542 LY540

GW542 LY540

CN29-3 CN29-1

GL553

GL553

CN29-15

BL549

BL549

LY YL552

YL552

CN29-2

M

Motor actuator (mode)

B YR543

YR543

CN29-17

CN29-11

Air conditioner S/W panel

CN29-14 CN29-4

Front window L/S

M

Y554

Y554

CN29-16 CN28-10

Motor actuator (recirculate)

KEY S / W B M

YW544

YW544

LR545

LR545

LG562

LG562

LW546

LW546

BG615

CN29-5 CN29-6

M

LgR530

LgR532

CN28-4

CN29-7 CN29-20

Computer A OL822

CNC4-19 R3

Y900

Y904

CN28-11

CN28-13

Room lamp R9

OFF VY480

DOOR

LR906

CN28-9

ON

RST-05-03-003E

51 6

Electrical Circuit Diagram 6. Lever Lock

F25

Lever lock L / S VW170

Lever lock solenoid

OR850

B760

KEY S / W B M ST F3

R11

BG609

B600

Safety relay

R11

RW120

GrR010 BrR523

Computer A

S R

E

B750

E

B700

BrR523

CN1-8

Alternator Br016 G015

L R

7. Horn F15

Horn S / W LgW175

LgW176

R5

G851

G

B722

Horn

Horn (L) LgW175

R5

LR907

LR907

H

B747

Horn (R)

LR908 R6

YR909

H

B749

Monitor S / W LgW177

R6

LY830

52

CN5-8

RST-05-03-003E 7

Electrical Circuit Diagram 8. Working Light Cab light 70 W

F26

GrR186

F16

Cab light 70 W

R4 GR903

GrR185

GrR185

WR824

R4

S/W LW181

LW180

LW180

WR823

R3

CN5-9

House light 70 W

R3

L901

Y900

B741

Boom light 70 W Y900

B740

9. Option F9

LW260

LW260

Breaker

LY807

LY807 VY463

OPT(2SP) LW261

BrY855

LG856 (LB856)

GL858

Knob (R)

OPT1 LEV R-R LW262

GL861

GL861

Knob (L)

OPT1 LEV R-L LW263

GW862

GW862

YL863 YL466

YL863

OPT2 LEV L-L YG864

B724

Knob (L) YG864

B723

YG467

LW265

B713

Knob (R)

OPT2 LEV L-R LW264

B714

GY464

RST-05-03-003E

53 8

Electrical Circuit Diagram 10.Others

Cigar lighter

F19

YR210

B

YR212

B712

B711

YR211

F23

YR211

To KAB. SEAT

Fuel pump PW230

M PW231

B753

B700

B754

E DC / DC converter F20 F7

OR220

R150

CN22-6

R157

CN45

12 V output

RY280

12 V output

WR281

Accessory socket CN47

CN22-3

CN22-1

WR282

CN46

CN22-2

CN22-5

12V

BW706

B705

B700

CN22-4

54

RST-05-03-003E 9

Electrical Circuit Diagram 11.Electrical Symbol List Symbol

R R

R

RST-05-03-003E

Name

Symbol

Name

Fuse

Variable solenoid valve

Diode

Resistor

LED

Variable resistor

Toggle switch "a" contact

Variable resistor

Push switch "a" contact

A

Alarm

Limit switch "a" contact

B

Buzzer

Limit switch "b" contact

H

Horn

M

Relay coil

Motor

Relay contact "a" contact

Solar radiation sensor

Relay contact "b" contact

Speaker

Solenoid valve

Lamp

55 10