Schindler Escalator and Moving Walk: MICONIC F 5 Controller Guide Q 409933 - 03 Edition 12-2013 [PDF]

Zitiervorschau

Schindler Escalator and Moving Walk MICONIC F 5 Controller Guide Q 409933_03 Edition 12-2013

Prepared

16.12.13

naidura

Reviewed

17.12.13

eckertmi

Norms chkd

18.12.13

plattle

Released

20.12.13

ludwigj2

Modification

01

KA No. KA Date

26.09.08

Lead Office

Classification

SC7

11xxx

Document Owner INVENTIO AG CH-6052 Hergiswil

02

03

107406

107508

27.08.10

20.12.13

Copyright © 2013 INVENTIO AG All rights reserved. INVENTIO AG, Seestrasse 55, CH-6052 Hergiswil, owns and retains all copyrights and other intellectual property rights in this manual. It shall only be used by SCHINDLER personnel or authorized SCHINDLER agents for purposes which are in the interest of SCHINDLER. Any reproduction, translation, copying or storing in data processing units in any form or by any means without prior permission of INVENTIO AG is regarded as infringement and will be prosecuted.

Table of Contents 1

2

3

General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2.1 Safety Warnings . . . . . . . . . . . . . . . . . . . . . 1.2.2 Safety Guidelines . . . . . . . . . . . . . . . . . . . . 1.2.3 Safety Gear . . . . . . . . . . . . . . . . . . . . . . . . 1.3 Abbreviation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.4 MICONIC Replacement Overview. . . . . . . . . . . . . . . MICONIC F 5S . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.1 Hardware PEM50.Q and PEM51.Q. . . . . . . . . . . . . . 2.1.1 Display and Button . . . . . . . . . . . . . . . . . . . 2.1.2 DIL Switches. . . . . . . . . . . . . . . . . . . . . . . . 2.1.3 Jumper . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.1.4 Control Cabinet Sticker . . . . . . . . . . . . . . . . 2.2 Operating Messages . . . . . . . . . . . . . . . . . . . . . . . . . 2.3 Error Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.4 Technical Tests with V51XX . . . . . . . . . . . . . . . . . . . 2.4.1 [t1] - Step/Pallet Absence PT . . . . . . . . . . . 2.4.2 [t2] - Step/Pallet Absence PB . . . . . . . . . . . 2.4.3 [t3] - Motor Speed Check . . . . . . . . . . . . . . 2.4.4 [t4] - Step/Pallet Band Speed PT . . . . . . . . 2.4.5 [t5] - Step/Pallet Band Speed PB . . . . . . . . 2.5 Technical Tests with V53XX . . . . . . . . . . . . . . . . . . . 2.5.1 [t3] - Motor Speed Check . . . . . . . . . . . . . . 2.5.2 [t4] - Step/Pallet Band Speed PT . . . . . . . . 2.5.3 [t5] - Step/Pallet Band Speed PB . . . . . . . . 2.5.4 [t6] - Motor Speed Check . . . . . . . . . . . . . . 2.6 Braking Distance . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.7 Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.8 EoS Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.8.1 Activation, Deactivation . . . . . . . . . . . . . . . 2.9 Initiating the Learning Run . . . . . . . . . . . . . . . . . . . . 2.10 Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . MICONIC F 5E . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.1 Hardware PEM52.Q . . . . . . . . . . . . . . . . . . . . . . . . . 3.1.1 Display and Button . . . . . . . . . . . . . . . . . . . 3.1.2 DIL Switches. . . . . . . . . . . . . . . . . . . . . . . . 3.1.3 Jumper . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.1.4 Semi5-Card Reader . . . . . . . . . . . . . . . . . . 3.1.5 Control Cabinet Sticker . . . . . . . . . . . . . . . . 3.2 Operating Messages . . . . . . . . . . . . . . . . . . . . . . . . .

Q 409933_03

4 4 5 5 6 9 10 11 13 13 15 15 16 17 18 21 39 39 40 40 41 41 42 42 42 43 43 44 44 50 50 51 52 53 53 54 54 55 55 55 57 1

Copyright © 2013 INVENTIO AG

3.3 3.4 3.5

4 5

6

7

8

9

Warning Messages . . . . . . . . . . . . . . . . . . . . . . . . . . Error Messages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . Main Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.5.1 [U__C] - Error History . . . . . . . . . . . . . . . . . 3.5.2 [U__A] - Display of Operating Data . . . . . . 3.5.3 [U__t] - Technical Tests . . . . . . . . . . . . . . . 3.5.4 [U__P] - Parameters. . . . . . . . . . . . . . . . . . 3.5.5 [U__r] - Set RTC. . . . . . . . . . . . . . . . . . . . . 3.5.6 [U__d] - Data Update . . . . . . . . . . . . . . . . . 3.6 EoS Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.6.1 Activation, Deactivation . . . . . . . . . . . . . . . 3.6.2 Maintenance Operating Panel . . . . . . . . . . 3.7 Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.7.1 Main Line Connection. . . . . . . . . . . . . . . . . 3.7.2 Checks before Initial Start-Up. . . . . . . . . . . 3.7.3 Initiating the Learning Run . . . . . . . . . . . . . 3.7.4 Replacement . . . . . . . . . . . . . . . . . . . . . . . Retrofit Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1 MICONIC F 3 with PEM52.Q . . . . . . . . . . . . . . . . . . 4.2 MICONIC F 4 with PEM52.Q . . . . . . . . . . . . . . . . . . Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.1 Semi5-Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.1.1 Activation . . . . . . . . . . . . . . . . . . . . . . . . . . 5.1.2 Application . . . . . . . . . . . . . . . . . . . . . . . . . 5.2 FCOM5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.2.1 Installation . . . . . . . . . . . . . . . . . . . . . . . . . 5.2.2 Menu Overview. . . . . . . . . . . . . . . . . . . . . . 5.2.3 Data Update . . . . . . . . . . . . . . . . . . . . . . . . Starter SMC-3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.1 Functional Elements . . . . . . . . . . . . . . . . . . . . . . . . . 6.2 Error Messages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.3 Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Vacon NXS and NXL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.1 Functional Elements . . . . . . . . . . . . . . . . . . . . . . . . . 7.2 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.3 Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.4 Error Messages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.5 Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Esca-Scan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.1 Functional Elements . . . . . . . . . . . . . . . . . . . . . . . . . 8.2 Function Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.3 Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Balustrade lighting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2 Copyright © 2013 INVENTIO AG

61 62 89 90 91 94 106 125 126 131 131 132 133 133 134 135 136 137 138 142 143 143 143 145 146 146 148 149 150 150 151 151 153 153 154 167 167 171 173 173 175 176 177

Q 409933_03

10 Lobby Vision. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.1 Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.2 Parameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.3 RMS Box DIL Switches . . . . . . . . . . . . . . . . . . . . . . . 10.4 RMS Box Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.5 Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Q 409933_03

178 178 179 179 180 182

3 Copyright © 2013 INVENTIO AG

1 1.1

General Information Introduction

The purpose of this reference guide is to provide the Schindler employee (who has attended a training before) with an appropriate tool to make configuration and diagnostic work easier. This reference guide does not claim to include all possibilities. The Schindler employee has to read, understand and follow the instruction in this reference guide in any case. This reference guide Schindler MICONIC F 5S and F 5E – gives an overview of the most important technical features. – contains information on troubleshooting. – is intended to make the correction of failures more easy. All given information are based on the following software version: – V5113, V5301 MICONIC F 5S – V5225, V5401 MICONIC F 5E – B5009 Bootloader – F1016 FCOM5 – 1V168 Vacon NXS – 5V257 Vacon NXL – 8783004 pDRIVE MX plus. Do not disclose this reference guide to third parties. Return the reference guide to the line manager when requested. For any questions and suggestions please contact your local branch office or national master trainer.

4 Copyright © 2013 INVENTIO AG

Q 409933_03

1.2

Safety

1.2.1

1

Safety Warnings

The following types of safety warnings are used in the present manual. DANGER Danger The safety warning with the signal word “Danger” is used to indicate a hazardous situation which, if not avoided, will result in death or serious injury.

WARNING Warning The safety warning with the signal word “Warning” is used to indicate a hazardous situation which, if not avoided, could result in death or serious injury.

NOTICE Notice The safety warning with the signal word “Notice” is used to address practices that could lead to property damage but not to injury.

Q 409933_03

5 Copyright © 2013 INVENTIO AG

1.2.2

Safety Guidelines DANGER

Work inside Step/Pallet Band Do not perform any work inside the step/pallet band before switching off and padlock the main switch JHA. This will prevent starting the unit by mistake. DANGER Emergency Stop Button JHRE As a matter of principle, always press the emergency stop button JHRE at the location where work takes place. This will prevent starting the unit by mistake. DANGER Unauthorized Access Secure the unit against accidental or unauthorized access. Set up warning signs and barriers to alert passengers to the fact that the unit is not in use. DANGER Bypassing Contacts As a matter of principle, it is strictly prohibited to bypass any contacts. This will prevent the unit for unsafe condition. DANGER High Voltage Contact to high voltage will lead to death. Switch off the circuit breaker in the building and secure it against accidental or unauthorized access.

6 Copyright © 2013 INVENTIO AG

Q 409933_03

DANGER

1

No Passengers on the Unit During a Technical Test Passenger on the unit while running a technical test will result in death or serious injury. Do not allow any passengers on the unit while running a technical test. WARNING It is absolutely necessary to Perform the Learning Run before the First Run with the Key Switch If the learning run is not performed correctly, malfunctions and incorrect error diagnoses could occur later on. Do not interrupt the learning run at any time by turning off the unit or resetting any PCBs. NOTICE Electrostatic Sensitive Device Printed circuit boards (PCBs) are equipped with electrostatic sensitive semiconductors. Thus beware of electrostatic discharge and direct contact with the semiconductors. – Ground yourself by touching the control cabinet for electrostatic discharge. – Do not directly touch the PCB components. – Always use the original antistatic packing when transporting the PCBs. Only appropriate tools, devices and materials may be used. The specifications on the safety data sheet for lubricants (oils, greases, etc.) must be met.

Q 409933_03

7 Copyright © 2013 INVENTIO AG

All types The following five safety rules must be observed: 1

5

Before starting maintenance work, put up barriers to protect passers-by and "Out of Order" signs (if hinged floor covers are used, they must be properly opened and locked). As soon as a floor cover has to be removed (or folded up) and before entering the pit, connect the maintenance operating panel. Perform all trial runs with the maintenance operating panel. When carrying out maintenance work inside the step/pallet band, turn off and padlock the main switch in the machine room. Never turn on escalators or moving walks under load.

8

Q 409933_03

2 3 4

Copyright © 2013 INVENTIO AG

1.2.3

Safety Gear

1

All persons involved must know and follow all company and local safety regulations. In addition to protective clothing, wear the shown safety gear.

Hard hat or bump cap Safety goggles

Safety shoes

Q 409933_03

Hearing protection

Protective gloves

9 Copyright © 2013 INVENTIO AG

1.3

Abbreviation

Abbreviation

Explanation

_

Blank space



Wildcard character

[] or []

Display MICONIC F 5S or F 5E

[]/[]

Alternating display

ALCDG

Graphic plain text display

BMS

Building management system

Bus

Communication system

EoS

Engineer on Site

nEoS

Engineer on Site not active

MIC

MICONIC

FCOM

Maintenance software

Flash

Program, parameter and error memory

GFU

Frequency converter

IO

Inspection operation

Jumper

Bridge between two male connectors

LR

Learning run

P

Parameter

PCB

Printed circuit board

PA

PCB in the external control cabinet

PB

PCB in the bottom control cabinet

PT

PCB in the top control cabinet

P2

PCB, contract-specific position

P3

PCB, contract-specific position

PEM50.Q

PB for MICONIC F 5S

PEM51.Q

PT for MICONIC F 5S

PEM52.Q

PCB for MICONIC F 5E

10 Copyright © 2013 INVENTIO AG

Q 409933_03

Abbreviation

Explanation

RAM

Random access memory

RS-232

Interface for FCOM4 or BMS

1

RS-485 X2.9 - 13

Interface for connecting a number of PCBs

RS-485 X5.1 - 4

Interface for BMS or ALCDG

RTC

Real time clock

Semi5

Interface connector X8 for FCOM5

Semi5-Card

Memory card with access rights

0x0000

Number in hex format

O

Operator access level

M

Maintenance access level

S

Specialist access level

1.4

MICONIC Replacement Overview MICONIC Replacement Overview

PCB PEM4.Q

System Software

Use for

V35XX

MIC F 3

V40XX

MIC F 4

Service Software

Tool

FCOM4

RS232-Cable

FCOM5

Semi5-Cable

PEM50.Q

V51XX

PEM51.Q

V53XX

PEM52.Q Rev. A

V49XX

MIC F 3/F 4 FCOM4

RS232-Cable

V49XX

MIC F 3/F 4 FCOM4

RS232-Cable, Semi5-Card

V52XX V54XX

MIC F 5E

RS232-Cable, Semi5-Card

PEM52.Q Rev. B or higher

Q 409933_03

MIC F 5S

FCOM5

11 Copyright © 2013 INVENTIO AG

Software verification @ PEM52.Q The first two numbers of the software version must be identical with the control cabinet sticker. With software  V5113, V5301,  V5240 or  V5414, the software version will be displayed at power up for two seconds.  Set all DIL switches to the OFF position.  Power up the PCB. – V49XX: The display shows [F_P0] – V52XX or V54XX: The display shows [F_P_]. PCB Identification The revision is marked by means of a black dot next to the ID. No.

[49632; 16.12.2013]

12 Copyright © 2013 INVENTIO AG

Q 409933_03

2 2.1

MICONIC F 5S Hardware PEM50.Q and PEM51.Q

29

Identification

2

X2 1

PEM50

OK

9

X8 1

X1 10

14

PP16 PP15 PP14

ON OFF

S7

1

15

RESE T

23

LED

PEM50.Q (PB) [27454; 16.12.2013]

Q 409933_03

13 Copyright © 2013 INVENTIO AG

29

Identification

X2 1

PEM51

OK

9

X7

1

X8 1

PP16 PP15 PP14

X1 10

14

15

RESE T

23

LED

PEM51.Q (PT) [27099; 16.12.2013]

14 Copyright © 2013 INVENTIO AG

Q 409933_03

2.1.1

Display and Button

The PCBs are equipped with a two-digit digital display (eight segments), an OK button to acknowledge errors, select and perform technical tests, a DIL switch array (only PB) and an LED which flashes when the software is running.

2 2.1.2

DIL Switches WARNING

Wrong DIL Switch Settings Wrong DIL switch settings could result in malfunctions. Always set the DIL switches according to the control cabinet sticker. Software V51XX: DIL Switch S7/1

Function No function

S7/2

ON

S7/3

ON

Copy parameters to PB

S7/4

ON

Copy parameters to PT

S7/5

ON

Activate technical test menu

S7/6

ON

Activate technical test

S7/7

ON

Activate learning run

S7/8

ON

Display of braking distance Bootloader if required

Q 409933_03

Update software to another PCB

15 Copyright © 2013 INVENTIO AG

Software V53XX: DIL Switch S7/1 S7/2 S7/3 S7/4

Function No function

ON

Update software to another PCB

ON

Activate technical test menu Copy parameters to PB, if required

ON

Activate technical test Copy parameters to PT, if required

S7/5

ON

Technical test for safety brake contact

S7/6

ON

Technical test for motor speed initiator

S7/7

ON

Activate learning run

S7/8

ON

Display of braking distance Bootloader if required

2.1.3

Jumper WARNING

Wrong Jumper Settings Wrong jumper settings could result in malfunctions. Always set the jumper according to the control cabinet sticker. Jumper PP14 - PP15 = RS-485 X2.9 - 13 terminated with 120 . Jumper PP15 - PP16 = RS-485 X2.9 - 13 not terminated.

16 Copyright © 2013 INVENTIO AG

Q 409933_03

2.1.4

Control Cabinet Sticker

The control cabinet sticker contains the DIL switch setting, the jumper setting, all unit-specific parameters and the software version. This software version indicates the minimum requirement. The unit may be equipped with a higher software version.

2

Example for PT

Example of Control Cabinet Sticker PT [27633; 14.06.2010]

Example for PB

Example of Control Cabinet Sticker PB [27635; 14.06.2010]

Q 409933_03

17 Copyright © 2013 INVENTIO AG

2.2

Operating Messages Operating messages marked with an asterisk []* are described in more details next to the overview. The operating state is shown on all displays alternately with the last error. Only the PCB display shows boot-up messages.

Display

Meaning

[bo]

No software installed

[_o]

System is busy. Wait until rotation stops

[oo]

Software is updating. Wait until rotation stops

[02] [38]

System boot-up (not all numbers are shown)

[J1]

Application start

[J2]*

DIL switches not in startup position

[J3]*

Parameters do not match

[J4]

Ready to copy parameters to PB

[J5]

Ready to copy parameters to PT

[J6]*

Software of PCBs is not compatible

[J7]*

Software versions of PCBs do not match

[J8]

Ready to copy software to PT

[J9]

Ready to copy software to PB

[JA]

Short circuit at +24 VDC output of PT

[Pt]

Display of PCB address during boot-up of PT

[Pb]

Display of PCB address during boot-up of PB

[..]

Engineer on Site

[r.0.]

Inspection operation

[d0]

Unit ready for operation

18 Copyright © 2013 INVENTIO AG

Q 409933_03

Display

Meaning

[d]

Continuous operation

[A]

Automatic operation

[d]

Down

[u]

Up

[00]

Key switch not in the OFF position

[o]

Learning run is active

2

[J2] - DIL switches not in startup position  Set all DIL switches according to the control cabinet sticker. – An automatic boot-up is performed if all DIL switches are in the correct position.

[J3] - Parameters do not match  No or all PCBs were replaced: – Use FCOM5 to set parameters to default – Set parameters according to the control cabinet sticker.  Only PB was replaced: – Set the DIL switch S7/3 at PB to the ON position. The display shows [J4]. – Press the OK button at PB. The parameters are copied from PT to PB. After an automatic boot-up the display shows [J2]. – Set the DIL switches according to the control cabinet sticker.  Only PT was replaced: – Set the DIL switch S7/4 at PB to the ON position. The display shows [J5]. – Press the OK button at PT. The parameters are copied from PB to PT. After an automatic boot-up the display shows [J2]. – Set the DIL switches according to the control cabinet sticker.

Q 409933_03

19 Copyright © 2013 INVENTIO AG

[J6] - Software of PCBs is not compatible  Check if the correct PCBs are used.  Check with FCOM5 if the first two numbers of the software version of all PCBs are identical and according to the control cabinet sticker.

[J7] - Software versions do not match The software of the PCBs is compatible but the versions are different. Update the software between the PCBs:  Set the DIL switch S7/2 at PB to ON position. An alternating display shows the following information: – PCB with the higher software version ([J8] = PB, [J9] = PT) – Blank display – First two digits of higher software version ([51] for V5102) – Last two digits of higher software version ([02] for V5102) – Blank display.  Press the OK button at the PCB with the lower software version. The OK button works only at the PCB with the lower software version. The software will be copied to the PCB where the OK button was pressed. The display on the source PCB will show [_o] in a rotating manner, the target PCB [oo]. The software update takes some time.  Set the DIL switches according to the control cabinet sticker.

20 Copyright © 2013 INVENTIO AG

Q 409933_03

2.3

Error Messages Recurring errors are electronically interlocked.

Confirm Errors When an error is shown on the display permanently, the cause of the error still exists and the error cannot be confirmed until the cause of the error has been removed. When an error is shown flashing at the display it can be confirmed by pressing the OK button or DRES1 for at least one second. The display shows the next error if additional errors have occurred. Display

Error Message

Abbr.

[01]

24-VDC short circuit PT

P0T

[10]

Combplate contact, top left

KKP-TL

Q 409933_03

Note Interlocked

Correction  Check 24-VDC

Check:  Combs for damage  Steps for damage  Combplate: – returns to initial position – side adjusting screws are set too tightly – touches skirt panel – antilift screws are set too low – support plate is very dirty

21 Copyright © 2013 INVENTIO AG

2

Display

Error Message

Abbr.

Note

Correction

[11]

Handrail entry contact, top left

KHLE-TL

Check:  Handrail entry for trapped objects  Rubber collar for damage  Rubber collar for correct setting  Contact setting

[12]

Skirt contact, top

KSL-T

Check:  Objects trapped between step and skirting  Visible damage of steps or skirting

[14]

Emergency stop

DH

 Check stop button for damage

[15]

Combplate contact, bottom left

KKP-BL

Check:  Combs for damage  Steps for damage  Combplate: – returns to initial position – side adjusting screws are set too tightly – touches skirt panel – antilift screws are set too low – support plate is very dirty

22 Copyright © 2013 INVENTIO AG

Q 409933_03

Display [16]

[17]

[18]

[19]

Error Message

Abbr.

Handrail entry contact, bottom left

KHLE-BL

Chain tension contact

KKS-B

15% Motor overspeed

Drive chain contact, top right

Note

Correction Check:  Handrail entry for trapped objects  Rubber collar for damage  Rubber collar for correct setting  Contact setting

Interlocked

 Confirm error

INBMG, INMH

Interlocked

 Confirm error

KAK-T

Interlocked

 Confirm error  Release safety brake (if installed)

INAK-TR

Check:  Step band  Contact setting  Spring tension Check:  INBMG, INMH  Sensor setting

Check:  Chain tension  Chain for excessive elongation  Chain damage [1C]

Motor underspeed

INBMG, INMH

Interlocked Cause: Phase failure

Q 409933_03

 Confirm error Check:  INBMG, INMH  Sensor setting  All three phases of motor to ground

23 Copyright © 2013 INVENTIO AG

2

Display

Error Message

Abbr.

Note

Correction

Stop button, top

JH-T

 Release JH-T

Step upthrust contact, top

KUS-T

Check for trapped objects:  between riser and rear edge of next step  between riser and skirting (during down travel)

[1F]

Skirt contact, bottom

KSL-B

Check:  Objects trapped between step and skirting  Visible damage of steps or skirting

[24]

PTC resistor, top

WTHM-T

 Check motor temperature

[25]

Contactor dropout check

[28]

Step level contact, bottom

KKA-B

[2A]

PT: Stop button, top

JH-T

 Release JH-T

[2C]

PB: Stop button, bottom

JH-B

 Release JH-B

[1d]

24 Copyright © 2013 INVENTIO AG

 Check if motor and brake contactors are dropped out Interlocked

 Confirm error  Check steps for damage and deflection

Q 409933_03

Display [2d]

Error Message Controlled drive failure

Abbr.

Note

GFU, GPH

Correction  Check error message at GFU  Bypass device if defective

[2F]

PT: Floor cover contact, top

KDMR-T

Check:  Proper fit of floor cover in frame  Contact setting

[30]

PT: 15% overspeed

INVK-T/B Interlocked

 Confirm error

PT: underspeed

INVK-T/B Interlocked

 Confirm error

[31]

[32]

PB: Handrail INHL-L monitor, left

Q 409933_03

2

Check:  INVK-T, INVK-B  Sensor setting  Power supply of sensors Check:  Drive chain for damage  INVK-T, INVK-B  Power supply of sensors  Sensor setting  Main contactors pick up  All three phases of motor to ground Check:  INHL-L  Handrail speed  Try to stop handrail manually

25 Copyright © 2013 INVENTIO AG

Display

Error Message

Abbr.

Note

Correction

[33]

PB: Handrail INHL-R monitor, right

Check:  INHL-R  Handrail speed  Try to stop handrail manually

[34]

Service brake contact

Check:  Power supply of brake solenoid  Brake solenoid for malfunction

[35]

Safety brake MGBA

V53XX: Interlocked

Check:  Pawl setting  Pawl for free movement  Lifting solenoid of pawl

[36]

Step level contact, top

KKA-T

Interlocked

 Confirm error  Check steps for damage and deflection

[38]

Initiator for braking distance measurement

INBMG

Initiator defective

Check:  INBMG  Sensor setting

[39]

PT: Missing step or pallet, top

INVK-T

Interlocked

 Confirm error

26 Copyright © 2013 INVENTIO AG

MGB

Check:  Step or pallet band for completeness  INVK-T  Power supply of sensors  Sensor setting Q 409933_03

Display [3A]

Error Message

Abbr.

Note

Correction

PT: Initiator defective, top

INVK-T

PT: Missing step or pallet, bottom

INVK-B

[3C]

PT: Initiator defective, bottom

INVK-B

Check:  INVK-B  Power supply of sensors  Sensor setting

[3E]

PB: 15% overspeed

INVK-T/B Interlocked

 Confirm error

[3b]

Q 409933_03

Check:  INVK-T  Power supply of initiator  Initiator setting Interlocked

2

 Confirm error Check:  Step or pallet band for completeness  INVK-B  Power supply of sensors  Sensor setting

Check:  INVK-T, INVK-B  Power supply of sensors  Sensor setting

27 Copyright © 2013 INVENTIO AG

Display [3F]

Error Message PB: underspeed

Abbr.

Note

INVK-T/B Interlocked

Correction  Confirm error Check:  Drive chain for damage  INVK-T, INVK-B  Power supply of sensors  Sensor setting  Main contactors pick up  All three phases of motor to ground

[40]

PT contactor dropout check

 Check if motor and brake contactors are dropped out

[41]

Key switch stop

 Start unit

[44]

Parameter not set

 Set parameter according to control cabinet sticker

[45]

RRE-A dropout check error

RRE-A

SRE-A dropout check error

SRE-A

Inspection outlet cover open

28 Copyright © 2013 INVENTIO AG

 Close inspection cover  Activate “Engineer on Site”  Open inspection cover  Check function of RRE-A  Check function of SRE-A

Q 409933_03

Display

Error Message

Abbr.

Note

Correction

Handrail entry contact, top right

KHLE-TR

[49]

Handrail entry contact, bottom right

KHLE-BR

Check:  Handrail entry for trapped objects  Rubber collar for damage  Rubber collar for correct setting  Contact setting

[4A]

Combplate contact, top right

KKP-TR

Check:  Combs for damage  Steps for damage  Combplate: – returns to initial position – side adjusting screws are set too tightly – touches skirt panel – antilift screws are set too low – support plate is very dirty

[48]

Q 409933_03

Check:  Handrail entry for trapped objects  Rubber collar for damage  Rubber collar for correct setting  Contact setting

29 Copyright © 2013 INVENTIO AG

2

Display

Error Message

Abbr.

Note

Correction

[4b]

Combplate contact, bottom right

KKP-BR

Check:  Combs for damage  Steps for damage  Combplate: – returns to initial position – side adjusting screws are set too tightly – touches skirt panel – antilift screws are set too low – support plate is very dirty

[4E]

PT: Floor cover contact, bottom

KDMR-B

Check:  Proper fit of floor cover in frame  Contact setting

[4F]

Shutdown

 Start unit

[50]

PT: Handrail INHL-L monitor, left

Check:  INHL-L  Handrail speed  Try to stop handrail manually

[51]

PT: Handrail INHL-R monitor, right

Check:  INHL-R  Handrail speed  Try to stop handrail manually

[57]

Engineer on EOS Site

 Check if error is electronically interlocked

30 Copyright © 2013 INVENTIO AG

Q 409933_03

Display [62]

Error Message

Abbr.

Note

Correction

Crawling speed too slow

INBMG

[6C]

PT: SB dropout check

I-SB

 Check that the SB contactor is in idle state

[6d]

PT: SR-U dropout check

I-SR-U

 Check SR-U, SR1U

[6E]

PT: SR-D dropout check

I-SR-D

 Check SR-D, SR1D

[6F]

PT: Dropout check of motor contactors

I-SANTR

 Check SY, SD, SFU, SN

[73]

PT: Service brake dropout check

MGB-L

[7C]

PB: Service brake dropout check

MGB-L

 Check service brake for malfunction

[7d]

PB: SB dropout check

I-SB

 Check SB

[7E]

PB: SR-U dropout check

I-SR-U

 Check SR-U, SR1U

Q 409933_03

Check:  Mechanical movement of unit  Power of unit without load  Parameter of GFU  Function of GFU

Interlocked

 Check service brake for malfunction

31 Copyright © 2013 INVENTIO AG

2

Display

Error Message

Abbr.

Correction  Check SR-D, SR1D

[7F]

PB: SR-D dropout check

[80]

PB: Dropout I-SANTR check of motor contactors

 Check SY, SD, SFU, SN

[81]

PT: SB pickup check

I-SB

 Check SB picks up during travel

[82]

PB: SB pickup check

I-SB

 Check SB picks up during travel

[83]

PT: SR-U pickup check

I-SR-U

 Check SR-U, SR1-U pick up during travel

[84]

PB: SR-U pickup check

I-SR-U

 Check SR-U, SR1-U pick up during travel

[85]

PT: SR-D pickup check

I-SR-D

 Check SR-D, SR1-D pick up during travel

[86]

PB: SR-D pickup check

I-SR-D

 Check SR-D, SR1-D pick up during travel

[87]

PT: Pickup check of motor contactors

I-SANTR

 Check SY, SD, SFU, SN pick up during travel

[88]

PB: Pickup check of motor contactors

I-SANTR

 Check SY, SD, SFU, SN pick up during travel

32 Copyright © 2013 INVENTIO AG

I-SR-D

Note

Q 409933_03

Display

Error Message

Abbr.

Note

Correction  Check RB relay drops out

[89]

PB: RB contactor dropout check

RB

[8A]

PB: Motor underspeed

INMH

Interlocked

 Check all three phases (measure between ground and phase)  Check INMH – activate inspection operation – check speed – check sensor setting  Confirm error

[8b]

PB: 15% motor overspeed

INBMG INMH

Interlocked

 Confirm error

PB: 30% motor overspeed

INBMG INMH

Interlocked

 Confirm error

PB: Floor cover contact, top

KDMR-T

[8C]

[8d]

Q 409933_03

2

Check:  INBMG, INMH  Sensor setting  All three phases of motor to ground Check:  INBMG, INMH  Sensor setting  All three phases of motor to ground Check:  Proper fit of floor cover in frame  Contact setting

33 Copyright © 2013 INVENTIO AG

Display

Error Message

Abbr.

Note

Correction

[8E]

PB: Floor cover contact, bottom

KDMR-B

[8F]

PB: Step level contact, top

KKA-T

Interlocked

 Confirm error  Check steps for damage and deflection

[90]

PT: Step level contact, bottom

KKA-B

Interlocked

 Confirm error  Check steps for damage and deflection

[91]

PT: Stop button, bottom

JH-B

[92]

PB: Service MGB brake pickup check

[94]

Stop button, top PT

[A0]

PB hardware reset

 Check +24 VDC at P01

[A1]

PT hardware reset

 Check +24 VDC at P01

[A6]

PB bus retry reset

Check:  Bus connection  Jumper setting

[A7]

PT bus retry reset

Check:  Bus connection  Jumper setting

34 Copyright © 2013 INVENTIO AG

JH-T

Check:  Proper fit of floor cover in frame  Contact setting

 Release JH-B

Interlocked

Check:  Power supply of brake solenoid  Brake solenoid for malfunction  Release JH-T

Q 409933_03

Display

Error Message

Abbr.

Note

Correction

[AC]

PB buffer full reset

 Check parameter setting

[Ad]

PT buffer full reset

 Check parameter setting

[b2]

PB wrong message reset

 Update software

[b3]

PT wrong message reset

 Update software

[b8]

PB-PB reset

 Check +24 VDC at P01

[b9]

PT-PB reset

 Check +24 VDC at P01

[bE]

PB time-out reset

 Check jumper setting

[bF]

PT time-out reset

 Check jumper setting

[C4]

PB-FCOM5 reset

 Press RESET button on PB

[C5]

PT-FCOM5 reset

 Press RESET button on PT

[CA]

PB-PT PCB reset

 Press RESET button on PB and PT

[Cb]

Voltage reset

 Check +24 VDC at P01

Q 409933_03

35 Copyright © 2013 INVENTIO AG

2

Display [CC]

Error Message

Abbr.

30% Motor overspeed

INBMG, INMH

Note Interlocked

Correction  Confirm error  Release safety brake (if installed) Check:  INBMG, INMH  Power supply of sensors  Sensor setting

[CE]

PT: 30% overspeed

INVK-T/B Interlocked

 Confirm error  Release safety brake (if installed) Check:  INVK-T, INVK-B  Power supply of sensors  Sensor setting

[CF]

PB: 30% overspeed

INVK-T/B Interlocked

 Confirm error  Release safety brake (if installed) Check:  INVK-T, INVK-B  Power supply of sensors  Sensor setting

[d3]

Phase failure

36 Copyright © 2013 INVENTIO AG

RKPH

 Measure all three phases to ground

Q 409933_03

Display

Error Message

Abbr.

Step upthrust contact, bottom

KUS-B

[dA]

Stop button, customerprovided

RHBS

[E7]

PB: Missing step or pallet, bottom

INVK-B

Braking distance exceeded

INBMG

PB: Initiator defective, top

INVK-T

[d8]

[EA]

[EC]

Q 409933_03

Note

Correction  Check for trapped objects: – between riser and rear edge of next step – between riser and skirting (during down travel)  Check function of RHBS

Interlocked

 Confirm error

Interlocked

 Confirm error

Check:  Step or pallet band for completeness  INVK-B  Power supply of sensor  Sensor setting Check:  Braking distance  INBMG  Power supply of sensor  Sensor setting Check:  INVK-T  Power supply of sensor  Sensor setting

37 Copyright © 2013 INVENTIO AG

2

Display [F0]

Error Message

Abbr.

Note

 Confirm error

PB: Missing step or pallet, top

INVK-T

[F1]

PB: Initiator defective, bottom

INVK-B

[F2]

PT system check

 Check parameter setting

[F3]

PB system check

 Check parameter setting

[F4]

PT system check

 Check parameter setting

[F5]

PB system check

 Check parameter setting

[F6]

RB contactor dropout check

RB

Interlocked

 Confirm error  Check function of RB

[F7]

RGBA contactor dropout check

RGBA

Interlocked

 Confirm error  Check function of RGBA and RGBA1

38 Copyright © 2013 INVENTIO AG

Interlocked

Correction

Check:  Step or pallet band for completeness  INVK-T  Power supply of sensor  Sensor setting Check:  INVK-B  Power supply of sensor  Sensor setting

Q 409933_03

2.4

Technical Tests with V51XX With FCOM5 additional technical tests are available.

2.4.1

[t1] - Step/Pallet Absence PT

 Remove one maintenance step/pallet.  Set the DIL switch S7/5 at PB to the ON position and wait until the display shows [t1].  Set the DIL switch S7/6 at PB to the ON position to activate the technical test and wait until the display shows [t1].  Start the unit with the key switch in the UP direction and wait until the unit stops.  Set the DIL switches S7/5 and S7/6 at PB to the OFF position.  An error will be shown on the display: – Error [3.9.] (missing step/pallet top) if PT detects a missing step/pallet at the top. – Error [3.b.] (missing step/pallet bottom) if PT detects a missing step/pallet at the bottom.  Confirm the error.  Repeat the process to verify the opposed stop.  Install the missing maintenance step/pallet.

Q 409933_03

39 Copyright © 2013 INVENTIO AG

2

2.4.2

[t2] - Step/Pallet Absence PB

 Remove one maintenance step/pallet.  Set the DIL switch S7/5 at PB to the ON position and wait until the display shows [t1].  Press the OK button at PB one time until the display shows [t2].  Set the DIL switch S7/6 at PB to the ON position to activate the technical test and wait until the display shows [t2].  Start the unit with the key switch in the UP direction and wait until the unit stops.  Set the DIL switches S7/5 and S7/6 at PB to the OFF position.  An error will be shown on the display: – Error [F.0.] (missing step/pallet top PB) if PB detects a missing step/pallet at the top. – Error [E.7.] (missing step/pallet bottom PB) if PB detects a missing step/pallet at the bottom.  Confirm the error.  Repeat the process to verify the other function.  Install the missing maintenance step/pallet.

2.4.3

[t3] - Motor Speed Check

 Set the DIL switch S7/5 at PB to the ON position and wait until the display shows [t1].  Press the OK button at PB two times until the display shows [t3].  Set the DIL switch S7/6 at PB to the ON position to activate the technical test and wait until the display shows [t3].  Start the unit with the key switch in up direction and let it run for 20 seconds.  Activate and hold the following controls until the unit stops: – Key switch in DOWN direction for error [1.C.] (motor underspeed). – Key switch in UP direction for error [1.8.] (motor overspeed 15%). – OK button on PB for error [C.C.] (motor overspeed 30%).  Set the DIL switches S7/5 and S7/6 at PB to the OFF position.  Confirm the error.  To release the pawl of the safety brake - if installed - start the unit in the UP direction.  Repeat the process to verify all other functions. 40 Copyright © 2013 INVENTIO AG

Q 409933_03

2.4.4

[t4] - Step/Pallet Band Speed PT

 Set the DIL switch S7/5 at PB to the ON position and wait until the display shows [t1].  Press the OK button at PB three times until the display shows [t4].  Set the DIL switch S7/6 at PB to the ON position to activate the technical test and wait until the display shows [t4].  Start the unit with the key switch in up direction and let it run for 20 seconds.  Activate and hold the following controls until the unit stops: – Key switch in DOWN direction for error [3.1.] (PT underspeed). – Key switch in UP direction for error [3.0.] (PT overspeed 15%). – OK button on PB for error [C.E.] (PT overspeed 30%).  Set the DIL switches S7/5 and S7/6 at PB to the OFF position.  Confirm the error.  To release the pawl of the safety brake - if installed - start the unit in the UP direction.  Repeat the process to verify all other functions.

2.4.5

[t5] - Step/Pallet Band Speed PB

 Set the DIL switch S7/5 at PB to the ON position and wait until the display shows [t1].  Press the OK button at PB four times until the display shows [t5].  Set the DIL switch S7/6 on PB to the ON position to activate the technical test and wait until the display shows [t5].  Start the unit with the key switch in up direction and let it run for 20 seconds.  Activate and hold the following controls until the unit stops: – Key switch in DOWN direction for error [3.F.] (PB underspeed). – Key switch in UP direction for error [3.E.] (PB overspeed 15 %). – OK button on PB for error [C.F.] (PB overspeed 30 %).  Set the DIL switches S7/5 and S7/6 at PB to the OFF position.  Confirm the error.  To release the pawl of the safety brake - if installed - start unit in the UP direction.  Repeat the process to verify all other functions. Q 409933_03

41 Copyright © 2013 INVENTIO AG

2

2.5

Technical Tests with V53XX With FCOM5 additional technical tests are available.

2.5.1

[t3] - Motor Speed Check

 Set the DIL switch S7/3 at PB to the ON position and wait until the display shows [t3].  Set the DIL switch S7/4 at PB to the ON position to activate the technical test and wait until the display shows [t3].  Start the unit with the key switch in up direction and let it run for 20 seconds.  Activate and hold the following controls until the unit stops: – Key switch in DOWN direction for error [1.C.] (motor underspeed). – Key switch in UP direction for error [1.8.] (motor overspeed 15%). – OK button on PB for error [C.C.] (motor overspeed 30%).  Set the DIL switches S7/3 and S7/4 at PB to the OFF position.  Confirm the error.  Repeat the process to verify all other functions.

2.5.2

[t4] - Step/Pallet Band Speed PT

 Set the DIL switch S7/3 at PB to the ON position and wait until the display shows [t3].  Press the OK button at PB until the display shows [t4].  Set the DIL switch S7/4 at PB to the ON position to activate the technical test and wait until the display shows [t4].  Start the unit with the key switch in up direction and let it run for 20 seconds.  Activate and hold the following controls until the unit stops: – Key switch in DOWN direction for error [3.1.] (PT underspeed). – Key switch in UP direction for error [3.0.] (PT overspeed 15%). – OK button on PB for error [C.E.] (PT overspeed 30%).  Set the DIL switches S7/3 and S7/4 at PB to the OFF position.  Confirm the error.  Repeat the process to verify all other functions.

42 Copyright © 2013 INVENTIO AG

Q 409933_03

2.5.3

[t5] - Step/Pallet Band Speed PB

 Set the DIL switch S7/3 at PB to the ON position and wait until the display shows [t3].  Press the OK button at PB until the display shows [t5].  Set the DIL switch S7/4 on PB to the ON position to activate the technical test and wait until the display shows [t5].  Start the unit with the key switch in up direction and let it run for 20 seconds.  Activate and hold the following controls until the unit stops: – Key switch in DOWN direction for error [3.F.] (PB underspeed). – Key switch in UP direction for error [3.E.] (PB overspeed 15%). – OK button on PB for error [C.F.] (PB overspeed 30%).  Set the DIL switches S7/3 and S7/4 at PB to the OFF position.  Confirm the error.  Repeat the process to verify all other functions.

2.5.4

[t6] - Motor Speed Check

 Set the DIL switch S7/3 at PB to the ON position and wait until the display shows [t3].  Press the OK button at PB until the display shows [t6].  Set the DIL switch S7/4 at PB to the ON position to activate the technical test and wait until the display shows [t6].  Start the unit with the key switch in up direction and let it run for 20 seconds.  Activate and hold the following controls until the unit stops: – Key switch in DOWN direction for error [8.A.] (motor underspeed). – Key switch in UP direction for error [8.b.] (motor overspeed 15%). – OK button on PB for error [8.C.] (motor overspeed 30%).  Set the DIL switches S7/3 and S7/4 at PB to the OFF position.  Confirm the error.  Repeat the process to verify all other functions.

Q 409933_03

43 Copyright © 2013 INVENTIO AG

2

2.6

Braking Distance With software version < V5113 or < V5301, measure the braking distance manually or with FCOM5.

 Set DIL switch S7/8 at PB to the ON position.  Start the unit with the key switch in down direction and let it run for 20 seconds.  Interrupt the safety circuit. – The display shows the braking distance [-*]/[**] = *** centimeters.  Set the DIL switch S7/8 to OFF position.

2.7

Parameters Parameter settings are only possible via FCOM5. Incorrect settings may cause malfunctions. Any change of a parameter must be approved by the Escalator Competence Center in Vienna and must be documented on all control cabinet stickers. LR indicates a parameter which is calculated during the learning run.

 Establish the connection with FCOM5.  Choose menu [Configure] - [Parameters] to change, load, save and set parameter values to default. Par. No. P000

Parameter YDMAXTIME

Default 70

Range [Unit] 1–100 [0.1 s]

P001

HANDRAILTIME

50

0–100 [0.1 s]

P002

ECOMAXTIME

44 Copyright © 2013 INVENTIO AG

60

Description Maximum starting time in Y operation Delay of handrail speed monitor errors

60–1000 Maximum  operation time [s]

Q 409933_03

Par. No.

Parameter

P008

LUBRICATIONPAUSE-KM

25

AUTOMATICTIME

V51XX: 12–9999 Time for 60 automatic [s] operation V53XX:

P016

Default

Range [Unit] 5–9999

Description Lubrication pause

[km]

2

9999 P017

DHBUZZERTIME

V51XX: 0–9999 0 [s]

P041

SWITCHOVER TIME SFU SN

V53XX: 60–2000 Switchover time 100 [ms] SFU SN

P042

SWITCHOVER TIME SN SFU

V53XX: 60–2000 Switchover time 400 [ms] SN SFU

P047

INAK DELAY

 V5111 0–400 V53XX: [ms] 200

Delay for INAK

P060

KOMPARA

0x 0000

0x00010xFFFF

Contract-specific parameter

P070

LEARNINGOFF

0

0–1

0: Learning run not completed

LR

Buzzer activation time after emergency stop

1: Learning run completed P080

SAFETYBRAKE

0

0–1

0: No safety brake 1: Safety brake installed

Q 409933_03

45 Copyright © 2013 INVENTIO AG

Par. No.

Parameter

P084

VALVE LUBRICATION

Default 2

Range [Unit] 0–2

Description Lubrication: 0: No electric 1: Downdraft with valve for pallet chain 2: Downdraft with multiple valve unit control

P085

BUZZERBEFORE START

V51XX: 0–1 0

0: No buzzer before start-up 1: Buzzer before start-up

P088 LR

HANDRAIL MONITORING

V51XX: 0–1 1

0: Handrail speed monitor inactive 1: Handrail speed monitor active

P089

BROKEN CHAIN SENSOR

0

P092

STEPABSENCE

P096

OPERATION MODE

0

0: KAK-T

1

1: INAK-TR

1

1

1: Steps

3

3: Pallets

0

0–1

0: No automatic operation

3

1: Automatic operation active 3: Automatic operation with skirt light barriers P097

AUTO_DRIVE ONLY

0

0–1

0: Continuous/ automatic operation 1: Automatic operation only

46 Copyright © 2013 INVENTIO AG

Q 409933_03

Par. No. P102

Parameter DOWN_ONLY

Default 0

Range [Unit] 0–1

Description 0: Key switch start in UP direction 1: Key switch start in UP direction not possible

P103

UP_ONLY

0

0–1

0: Key switch start in DOWN direction 1: Key switch start in DOWN direction not possible

P190

R&D SIMULATE

V51XX: 0 0

Only for development

P192

SPEEDEDGE NUMBER

2

Number of edges per 400 mm

2 6

2: Escalators 6: Moving walks P193

DRIVE

2

1

1: Y-starting

2

2: Direct starting

7

7: Y operation with switching to 

12 13

12: GFU-C for escalators 13: GFU-C for moving walks

P201

DRIVE OPTION

V51XX: 0–1 0

0: Direct starting permissible 1: Y-starting required

P217

G-COUNTER RESET TIME

Q 409933_03

5

5–600 [min]

Time for recurring errors 47 Copyright © 2013 INVENTIO AG

2

Par. No.

Parameter

Default

Range [Unit] 0–20

Description

P218

COUNTER INTERLOCK (+G)

5

Number of recurring errors before interlocking

P250

HANDRAIL ROLLER SIZE

V53XX: 100–450 Handrail roller 340 size 750–850 [mm]

P251

NOMINAL SPEED

V53XX: 350–775 Rated speed 500 [mm/s]

P252

NUMBER MOTOR POLE PAIRS

V53XX: 4 6 6

Number of motor pole pairs

P253

RPM IMPULSES

V53XX: 6 6 12

6: Two holes in flywheel 12: Four holes in flywheel

P254 P256

RPM ECO CRAWLING

18

SPEEDRATED

V51XX: 10–5000 Nominal speed 10 [ms]

RPMRATED

10

LR P257

[%]

LR P258 P260

0–100

10–1000 Nominal speed of flywheel [ms]

RPMYDSWITCHIN 95 G

0–100

RPMECOLOW

0–100

95

[%] [%]

P261

RPMECOHIGH

105

0–120 [%]

P263 LR

BRAKEMEASURE FC

48 Copyright © 2013 INVENTIO AG

10

Minimum crawling speed

1–9999

Switching limit for Y-during start Lower switching limit for ECO Upper switching limit for ECO Conversion factor for braking distance measurement Q 409933_03

Par. No.

Parameter

P264

STEPLENGTH

V51XX: 0–9999 10

Step length factor for missing-step check

P265

GFUP-SPEED-01

V53XX: 50–60 50

Frequency for transportation speed

P268

BRAKEDISTANCE-MAX

V51XX: 0–300 120 [cm]

Maximum braking distance

P279

HANDRAIL MONITORING FACTOR

V51XX: 0–9999 10

Conversion factor for handrail speed check

HANDRAIL MONITORING ERROR

V51XX: 1–99 15 [%]

Tripping threshold for handrail speed error

LR P280

Q 409933_03

Default

Range [Unit]

Description

49 Copyright © 2013 INVENTIO AG

2

2.8

EoS Mode For inspection run and maintenance work the EoS mode must be activated.

2.8.1

Activation, Deactivation This functions are working only if the unit does not have a dedicated EoS switch. After 30 minutes of normal operation the EoS mode is deactivated if no technical test is activated and no button is pressed.

Activation  Press and hold the emergency stop button DH while turning the key switch to both directions. – All displays showing [..] to indicate the EoS mode is active. Deactivation  Press and hold the emergency stop button DH while turning the key switch to both directions. – All displays showing [] to indicate the EoS mode is not active.

50 Copyright © 2013 INVENTIO AG

Q 409933_03

2.9

Initiating the Learning Run It might be necessary to initiate the learning run after a software update.

 The unit is ready to be started with the key switch and the display shows [d0] and the last error.  Set the DIL switch S7/7 at PB to the ON position and wait until the display shows [Lr].  Set the DIL switch S7/7 at PB to the OFF position. All PCBs are rebooted. Wait until the display shows [d0] and the last error.  Start the unit with the key switch. The unit will carry out the learning run indicated by a rotating [o*] on the display.  Verify the correct indication of travel direction.  After two minutes run without any stop the learning run will be completed and the standard display is activated.

Q 409933_03

51 Copyright © 2013 INVENTIO AG

2

2.10 Replacement         

 

Press the emergency stop button at the bottom control cabinet. Switch off and padlock the main switch JHA. Mark all connectors before disconnection. Replace the defective PCB. Reconnect all connectors. Set the DIL switches and jumper according to the control cabinet sticker. Switch on the main switch JHA. Follow the display instruction. FCOM5 is required, if all PCBs were replaced:  Set parameters to default  Set parameters according to the control cabinet sticker. Release the emergency stop button at the bottom control cabinet. Initiate the learning run, if all PCBs were replaced.

52 Copyright © 2013 INVENTIO AG

Q 409933_03

3 3.1

MICONIC F 5E Hardware PEM52.Q

X3

X6

PEM52.Q revision A is only suitable for MIC F 3 or F 4 replacement but not for MIC F 5E.

1

1

29

A B C D

1

X1 1

RS232

X2 1

PP33 PP32 PP31 X5

ESC DOWN UP

5

OK

9

X7

1

X8 1

PP16 PP15 PP14

10

14

S7 ON OFF

1

15

RESET

20

21

23

X15 X12

LED

Identification

33

X11

3

PEM52.Q [27456; 09.12.2013]

Q 409933_03

53 Copyright © 2013 INVENTIO AG

3.1.1

Display and Button

The PCB is equipped with a four-digit digital display (eight segments), four buttons (ESC, DOWN, UP, OK) to operate the menu, set parameters, acknowledge errors, an DIL-switch array and an LED which flashes when the software is running.

3.1.2

DIL Switches WARNING

Wrong DIL switch settings Wrong DIL switch settings could result in malfunctions. Always set the DIL switches according to the control cabinet sticker. DIL Switch

Function

PCB address PT

PB

PA

P2

P3

S7/1

PCB address

S7/2

PCB address

OFF ON OFF ON

S7/3

PCB address

OFF OFF ON OFF ON

S7/4

Default parameter record

S7/5

Default parameter record

S7/6

No function

S7/7

ON = Set parameters to default

S7/8

ON = Copy software from Semi5-Card

54 Copyright © 2013 INVENTIO AG

ON OFF OFF ON OFF ON

Q 409933_03

3.1.3

Jumper WARNING

Wrong jumper settings Wrong jumper settings could result in malfunctions. Always set the jumper according to the control cabinet sticker. Jumper PP14 - PP15 = RS-485 X2.9 - 13 terminated with 120 . Jumper PP15 - PP16 = RS-485 X2.9 - 13 not terminated.

3

Jumper PP31 - PP32 = RS-485 X5.1 - 4 terminated with 120 . Jumper PP32 - PP33 = RS-485 X5.1 - 4 not terminated.

3.1.4

Semi5-Card Reader

A Semi5-Card, a memory card with an authorized access level, can be used to read and write data from or to the Semi5-Card and give access to different main menu function.

3.1.5

Control Cabinet Sticker

The control cabinet sticker contains the DIL switch setting, the jumper setting, all unit-specific parameters, required PCB revision and the software version. The PCB revision and software version indicates only the minimum requirement. The unit may be equipped with a higher PCB revision and software version. Example for PT

Example of Control Cabinet Sticker PT [34136; 19.05.2010]

Q 409933_03

55 Copyright © 2013 INVENTIO AG

Example for PB

Example of Control Cabinet Sticker PB [34137; 19.05.2010]

Example for PA

Example of Control Cabinet Sticker PA [34135; 19.05.2010]

56 Copyright © 2013 INVENTIO AG

Q 409933_03

3.2

Operating Messages Operating messages marked with an asterisk []* are described in more details next to the overview. The operating state is shown on all displays alternately with the last error.

Display

Meaning

[F1]

Initializing after power on

[Fb]

Wrong or no message from PB

[FC]

Wrong or no message from PA

3

[Fd]

Wrong or no message from P2

[FE]

Wrong or no message from P3

[F0] [F5]

System boot-up (not all numbers are shown)

[FA]

Restoring history

[FP]

Indicates the PCB during boot-up

[__P]

Indicates the PCB

[J000]

Application start

[FALS]

Error during boot-up

[boot] [StAY] [hErE]

Display of PEM4.Q. Invalid mix of PEM4.Q and PEM52.Q

[dIL_] [J002]*

Wrong DIL switch setting

[IPL_] [J003]*

Double input assignment. Two parameter numbers are shown additionally.

[OPL_] [J004]*

Double output assignment. Two parameter numbers are shown additionally.

[rtc_] [J006]*

Real time clock not set

Q 409933_03

57 Copyright © 2013 INVENTIO AG

Display

Meaning

[PArA] [J007]*

Parameter do not match. Value of P0060 of all PCBs are shown additionally.

[StIC] [J011]*

Contract-specific parameters not set

[Soft] [J220]*

Software versions of PCBs do not match. Software version of all PCBs are shown additionally.

[Prin] [__P*]

Wrong boot loader or hardware

[too_] [hot_]

Temperature value exceeded

[CAUt]

Warning message

[Lub_]

Lubrication warning

[done]

Operation completed

[FdEL]

Set parameter to default

[P060]

Parameter P0060

[bo]*

No software installed

[b]

Normal operation. The last error is shown additionally.

[.]

Safety circuit interruption @ EoS

[.]

JREMACT off

[..]

EoS mode

[r]

EoS mode

[nEoS]

EoS mode not activated

[r.0.]

Inspection operation

[d0]

Unit ready for operation

[d]

Continuous operation

[A]

Automatic operation

[c]

Direction change operation

[d]

Down direction

58 Copyright © 2013 INVENTIO AG

Q 409933_03

Display

Meaning

[u]

Up direction

[L]

Learning run in progress

[00]

Checks in progress

[LC]

Light curtain active

[oF]

“Operation possible” deactivated. Remote control active.

[b_oF]

Semi5-Card in the slot while EoS is off.

[CArd]

Semi5-Card in the slot with DIL S7/8 in ON position.

3

[J002] - DIL switches not in startup position  Set all DIL switches according to the control cabinet sticker. An automatic boot-up is performed if all DIL switches are in the correct position.

[J003] - Double input assignment  Verify that the indicated parameters are according to the control cabinet sticker.

[J004] - Double output assignment  Verify that the indicated parameters are according to the control cabinet sticker.

[J006] - Set RTC  Set the RTC to local time. – Refer to the chapter “[U__r] - Set RTC”.

Q 409933_03

59 Copyright © 2013 INVENTIO AG

[J007] - Parameters do not match  Press the OK button. The display shows [__Pt].  Use the DOWN button to select the PCB which contains the parameter P0060 according to the control cabinet sticker.  Press the UP button to confirm the selected PCB. – The display starts to flashing.  Press the OK button to copy the parameters from the selected PCB to all other PCBs.

[J011] - Parameters not set  Press the UP and DOWN buttons simultaneously to continue the boot-up.  Set all parameters to default.  Set all parameters according to the control cabinet sticker.

[J220] - Software versions do not match The display will show the software version on all PCBs one by one.  Press the OK button. The display shows [__Pt].  Use the DOWN button to select the source PCB. – The PCB must contain a software version according to the control cabinet sticker.  Press the UP button to confirm the selected PCB. – The display starts to flashing.  Press the OK button to copy the software from the selected PCB to all other PCBs.

[bo] - No software installed PEM52.Q revision A is only suitable for MIC F 3 or F 4 replacement but not for MIC F 5E.  Verify that the revision of the PCB meets the requirements according to the control cabinet sticker.  Copy new software according to the control cabinet sticker. 60 Copyright © 2013 INVENTIO AG

Q 409933_03

3.3

Warning Messages Warning messages which are not reset automatically can be reset by pressing the OK button while the unit is in EoS mode.

Display

Meaning

[CAUt]

Warning

[Lub_]

Lubrication warning

[LU01]

Oil level too low

[LU02]

System leakage

[LU03]

Oil level 2 too low

[LU11]

MGSKS-R does not open

[LU12]

MGSKS-L does not open

[LU13]

MGSKA-R does not open

[LU14]

MGSKA-L does not open

[LU15]

MGSKHL does not open

[LU16]

MGSKHL-R does not open

[LU17]

MGSKHL-L does not open

[LU18]

Lubrication, pressure not built up

[LU21]

MGSKS-R has not opened at least once

[LU22]

MGSKS-L has not opened at least once

[LU23]

MGSKA-R has not opened at least once

[LU24]

MGSKA-L has not opened at least once

[LU25]

MGSKHL has not opened at least once

[LU26]

MGSKHL-R has not opened at least once

[LU27]

MGSKHL-L has not opened at least once

[t_r0]/ [_oFF]

Maintenance period exceeded

Q 409933_03

3

61 Copyright © 2013 INVENTIO AG

Display [too_]/ [hot_]/ [__P]

3.4

Meaning Overtemperatur warning for P PCB

Error Messages A recurring error is electronically interlocked.

Reset according to EN 115 When an error is shown on the display permanently, the cause of the error still exists and the error cannot be confirmed until the cause of the error has been removed. When an error is shown flashing in the display it can be confirmed with the OK button or DRES1 or DRES2. The display shows an error again if additional errors have occurred. Reset according to ANSI The display shows [E_Er] if an interlocked error has occurred.  Press DRES2 or DRES3 to show the respective error code.  Press the OK button or DRES1 to show the respective error code. The display shows [E_Er] again if additional interlocked errors have occurred. Display Error Message

Abbr.

Note

Correction

[E_01]

PT: 24-VDC short circuit

P0T

Interlocked

 Check 24 VDC at PT

[E_02]

PB: 24-VDC short circuit

P0B

Interlocked

 Check 24 VDC at PB

[E_03]

PA: 24-VDC short circuit

P0A

Interlocked

 Check 24 VDC at PA

[E_04]

PT: 24-VDC short circuit

P0T

Interlocked

 Check 24 VDC at PT

62 Copyright © 2013 INVENTIO AG

Q 409933_03

Display Error Message

Abbr.

[E_05]

PB: 24-VDC short circuit

P0B

[E_10]

Combplate KKP-TL contact, top left

Note Interlocked

Correction  Check 24 VDC wiring at PB Check:  Combs for damage  Steps for damage  Combplate: – returns to initial position – side adjusting screws are set too tightly – touches skirt panel – antilift screws are set too low – support plate is very dirty

[E_11]

Handrail entry KHLEcontact, top left TL

Check:  Handrail entry for trapped objects  Rubber collar for damage  Rubber collar for correct setting  Contact setting

[E_12]

Skirt contact, top

KSL-T

Check:  Objects trapped between step and skirting  Visible damage of steps or skirting

[E_14]

Emergency stop

DH

 Check stop button for damage

Q 409933_03

63 Copyright © 2013 INVENTIO AG

3

Display Error Message

Abbr.

Note

Correction

[E_15]

Combplate KKP-BL contact, bottom left

Check:  Combs for damage  Steps for damage  Combplate: – returns to initial position – side adjusting screws are set too tightly – touches skirt panel – antilift screws are set too low – support plate is very dirty

[E_16]

Handrail entry KHLEcontact, bottom BL left

Check:  Handrail entry for trapped objects  Rubber collar for damage  Rubber collar for correct setting  Contact setting

[E_17]

Chain tension contact

KKS-B

Interlocked

 Confirm error

PT: 15% motor overspeed

INMH-R Interlocked

 Confirm error

[E_18]

64 Copyright © 2013 INVENTIO AG

Check:  Step band  Contact setting  Spring tension Check:  INMHR  Sensor setting  Speed via [A_31] and [A_32] Q 409933_03

Display Error Message [E_19]

Drive chain contact, top right

Abbr. INAKTR KAKTR

Note Interlocked

Correction  Confirm error  Release safety brake (if installed) Check:  Chain tension  Chain for excessive elongation  Chain damage

3

[E_1A]

Smoke detector, top

KBFMT

Check:  Smoke formation  Cause of smoke  Respective component

[E_1b]

Handrail rupture, left

KHLB-L

Check handrail:  Breakage or damage  Tension

[E_1C]

PT: Motor underspeed

INMH-R Interlocked

 Confirm error

Step upthrust contact, top

KUS-T

 Check for trapped objects: – between riser and rear edge of next step – between riser and skirting (during down travel)

[E_1d]

Q 409933_03

Check:  INMH-R  Sensor setting  Speed via [A_31] and [A_32]  All three phases of motor to ground

65 Copyright © 2013 INVENTIO AG

Display Error Message [E_1E]

Abbr.

Combplate ITH-B heating, bottom

Note

Correction  Remove ice and snow Check:  Heating element  PT100 sensor

[E_1F]

Skirt contact, bottom

KSL-B

Check:  Objects trapped between step and skirting  Visible damage of steps or skirting

[E_20]

Contact flywheel cover

KHR

 Check contact setting

[E_22]

Stop button 1, top

JH1-T

 Release JH1-T

[E_23]

Combplate contact, vertical, NYC, top

KKPYVT

Check:  Combs for damage  Steps for damage  Combplate: – returns to initial position – side adjusting screws are set too tightly – touches skirt panel – antilift screws are set too low – support plate is very dirty

[E_24]

PT: PTC resistor, top

WTHMT

 Check motor temperature

66 Copyright © 2013 INVENTIO AG

Q 409933_03

Display Error Message

Abbr.

Note

Correction  Release JH1-B

[E_27]

Stop button 1, bottom

[E_28]

PT: Step level KKA-B contact, bottom

[E_29]

Combplate KKPYVcontact, B vertical, bottom

Check:  Combs for damage  Steps for damage  Combplate: – returns to initial position – side adjusting screws are set too tightly – touches skirt panel – antilift screws are set too low – support plate is very dirty

[E_2A]

PT: Stop button, top

JH-T

 Release JH-T

[E_2b]

Handrail rupture, right

KHLBR

Check handrail:  Breakage or damage  Tension

[E_2C]

PB: Stop button, bottom

JH-B

 Release JH-B

[E_2d]

Controlled drive failure

KSGFU

 Check error message at GFU  Bypass device if defective

Q 409933_03

JH1-B Interlocked

 Confirm error  Check steps for damage and deflection

67 Copyright © 2013 INVENTIO AG

3

Display Error Message

Abbr.

Note

Correction

[E_2E]

Stop button, JH-A external control cabinet

 Release JH-A

[E_2F]

PT: Floor cover KDMRcontact, top T

Check:  Proper fit of floor cover in frame  Contact setting

[E_30]

PT: 15% overspeed

INVK-T

InterINVK-B locked

 Confirm error

PT: underspeed

INVK-T

InterINVK-B locked

 Confirm error

PB: Handrail monitor, left

INHL-L

Check:  INHL-L  [t_07]  Handrail speed  Try to stop handrail manually

[E_31]

[E_32]

68 Copyright © 2013 INVENTIO AG

Check:  INVK-T, INVK-B  Sensor setting  [t_05], [t_06]  Power supply of sensors Check:  Drive chain for damage  INVK-T, INVK-B  Power supply of sensors  Sensor setting  [t_05], [t_06]  Main contactors pick up  All three phases of motor to ground

Q 409933_03

Display Error Message

Abbr.

[E_33]

PB: Handrail monitor, right

INHL-R

[E_34]

PT: Service brake contact

MGB

[E_35]

Safety brake

MGB-L

Note

V54XX: Interlocked

MGBA

Check:  Power supply of brake solenoid  Brake solenoid for malfunction Check:  Pawl setting  Pawl for free movement  Lifting solenoid of pawl

MGBAL

PT: Step level contact, top

[E_37]

Stop button 1, JH1-A external control cabinet

 Release JH1-A

[E_38]

Drive motor initiator, right

Check:  INMH-R  Sensor setting  Speed via [A_31] and [A_32]

INMH-R

Interlocked

 Confirm error  Check steps for damage and deflection

[E_36]

Q 409933_03

KKA-T

Correction Check:  INHL-R  [t_07]  Handrail speed  Try to stop handrail manually

69 Copyright © 2013 INVENTIO AG

3

Display Error Message

Abbr.

Note

Correction

PT: Missing step or pallet, top

INVK-T

InterINMH-R locked

 Confirm error

[E_3A]

PT: Initiator defective, top

INVK-T

Check:  INVK-T  [t_05], [t_06]  Power supply of initiator  Initiator setting

[E_3b]

PT: Missing step or pallet, bottom

INVK-B InterINMH-R locked

 Confirm error

PT: Initiator defective, bottom

INVK-B

Check:  INVK-B  [t_05], [t_06]  Power supply of sensors  Sensor setting

[E_39]

[E_3C]

70 Copyright © 2013 INVENTIO AG

Check:  Step or pallet band for completeness  Sensor  [t_05], [t_06]  Power supply of sensors  Sensor setting

Check:  Step or pallet band for completeness  Sensor  [t_05], [t_06]  Power supply of sensors  Sensor setting

Q 409933_03

Display Error Message [E_3E]

[E_3F]

Abbr.

Note

Correction

PB: 15% overspeed

INVK-T InterINVK-B locked

 Confirm error

PB: underspeed

INVK-T InterINVK-B locked

 Confirm error

Check:  INVK-T, INVK-B  [t_05], [t_06]  Power supply of sensors  Sensor setting

3

Check:  Drive chain for damage  INVK-T, INVK-B  [t_05], [t_06]  Power supply of sensors  Sensor setting  Main contactors pick up  All three phases of motor to ground

[E_41]

Key switch stop

 Restart unit

[E_42]

Skirt contact, KSLmiddle section, MT top

Check  Trapped objects between step and skirting  Visible damage of steps or skirting

[E_43]

Oil level main motor

 Check oil level of main motor

[E_44]

Parameters lost

Q 409933_03

KOMH

 Set parameter according to control cabinet sticker

71 Copyright © 2013 INVENTIO AG

Display Error Message [E_45]

Abbr.

RRE-A dropout RRE-A check error SRE-A dropout SRE-A check error Inspection outlet cover open

Note

Correction  Close inspection cover  Activate “Engineer on Site”  Open inspection cover  Check function of RRE-A, SRE-A  JREMACT is off

[E_47]

Remote stop

JREMS TOP

 Restart unit

[E_48]

Handrail entry contact, top right

KHLETR

Check:  Handrail entry for trapped objects  Rubber collar for damage  Rubber collar for correct setting  Contact setting

[E_49]

Handrail entry KHLEcontact, bottom BR right

Check:  Handrail entry for trapped objects  Rubber collar for damage  Rubber collar for correct setting  Contact setting

72 Copyright © 2013 INVENTIO AG

Q 409933_03

Display Error Message [E_4A]

[E_4b]

Combplate contact, top right

Abbr. KKPTR

Combplate KKPcontact, bottom BR right

Q 409933_03

Note

Correction Check:  Combs for damage  Steps for damage  Combplate: – returns to initial position – side adjusting screws are set too tightly – touches skirt panel – antilift screws are set too low – support plate is very dirty Check:  Combs for damage  Steps for damage  Combplate: – returns to initial position – side adjusting screws are set too tightly – touches skirt panel – antilift screws are set too low – support plate is very dirty

73 Copyright © 2013 INVENTIO AG

3

Display Error Message

Abbr.

Note

Correction

Safety circuit interruption

[E_4E]

PT: Floor cover KDMRcontact, bottom B

[E_4F]

Shutdown

[E_50]

PT: Handrail monitor, left

INHL-L

Check:  INHL-L  [t_07]  Handrail speed  Try to stop handrail manually

[E_51]

PT: Handrail monitor, right

INHL-R

Check:  INHL-R  [t_07]  Handrail speed  Try to stop handrail manually

[E_52]

Entrance monitoring

IRAD-T

Check:  Entrance monitoring  Activate display of operating data [A_03]

[E_53]

Seismic monitor

74 Copyright © 2013 INVENTIO AG

RSK

Check: No feedback  Proper fit PCB of safety connector contacts  Voltage along safety circuit

[E_4C]

Check:  Proper fit of floor cover in frame  Contact setting  Restart unit

IRAD-B

KSEIS

Check  Relay  External evaluation

Q 409933_03

Display Error Message

Abbr. PHTK_ B

Note

Correction

[E_54]

Pit light barrier

[E_55]

Braking resistor KTHWF U

Check  Contamination  Resistance value

[E_56]

Glass cladding monitor

KGL

Check  Proper seat of glass panel  Contact setting

[E_57]

Engineer on Site

EOS

 Check if error is electronically interlocked

[E_58]

Light curtain active too long

LV1-PE

Check  Display of light curtain controller for defective light barriers  Step band in the light curtain area for error

LV2-PE

Check  Reflector  Setting of light barrier

3

[E_62]

Crawling speed GFU-C too slow

Check:  Mechanical movement of unit  Power of unit without load  Parameter of GFU  Function of GFU

[E_63]

Water level monitor, top

KWS-T

 Check drive station pit for water

[E_64]

Emergency stop, bottom

DH-B

 Check stop button

Q 409933_03

75 Copyright © 2013 INVENTIO AG

Display Error Message

Abbr.

Note

Correction

[E_65]

Start command pending

 Check key switches or start button for damage  Check connection to BMS

[E_66]

Remote stop via communication

 Check connection to BMS

[E_67]

PA system status

 Check parameter setting

[E_68]

PB-PA system check

 Check parameter setting

[E_69]

PA-PT system check

 Check parameter setting

[E_6A]

PA-PB system check

 Check parameter setting

[E_6b]

PT-PA system check

 Check parameter setting

[E_6C]

PT: SB dropout I-SB check

 Check function of SB

[E_6d]

PT: SR-U dropout check

I-SR-U

 Check function of SR-U and SR1-U

[E_6E]

PT: SR-D dropout check

I-SR-D

 Check function of SR-D and SR1-D

[E_6F]

PT: Dropout check motor contactors

ISANTR

 Check function of SY, SD, SFU, SN

[E_70]

SGBF dropout check

I-SGBF

 Check function of SGBF

[E_71]

SR1-U dropout I-SR1-U check

 Check function of SR-U, SR1-U

[E_72]

SR1-D dropout I-SR1-D check

 Check function of SR-D, SR1-D

76 Copyright © 2013 INVENTIO AG

Q 409933_03

Display Error Message [E_73]

PT: Service brake dropout check

Abbr. MGB MGB-L

Note V54XX: Interlocked

Correction  Check function of service brake, MGB, MGB-L

[E_74]

Drive shut down

 Restart unit

[E_75]

Drive chain INAKIntercontact, top left TL locked KAK-TL

 Confirm error  Release safety brake (if installed) Check:  Chain tension  Chain for excessive elongation  Chain damage

[E_76]

Overheat monitoring of truss

PB board X6.1

Check:  LHDC cable for short circuit  24 VDC  2–6.4 VDC at PB X 6.1

[E_77]

Evacuation

IEVAK1

Check:  Safety relay  Inputs

IEVAK2 [E_78]

[E_79]

End of evacuation

Fuse 110 VAC

Q 409933_03

IEVAK1

Interlocked

 Confirm error

IEVAK2

Check:  Reason for evacuation travel  Error history

SIS2

 Check 110 VAC control voltage

77 Copyright © 2013 INVENTIO AG

3

Display Error Message

Abbr.

Note

Correction

[E_7A]

Fuse main motor

SIHM

 Check main motor fuses  Check at double drive: – Equal load conditions

[E_7b]

Stop button, customerprovided

DHBS2

 Check customerprovided stop button

[E_7C]

PB: Service brake dropout check

MGB-L

[E_7d]

PB: SB dropout I-SB check

 Check SB

[E_7E]

PB: SR-U dropout check

I-SR-U

 Check SR-U, SR1-U

[E_7F]

PB: SR-D dropout check

I-SR-D

 Check SR-D, SR1-D

[E_80]

PB: Dropout check of motor contactors

ISANTR

 Check SY, SD, SFU, SN

[E_81]

PT: SB pickup check

I-SB

 Check SB picks up during travel

[E_82]

PB: SB pickup check

I-SB

 Check SB picks up during travel

[E_83]

PT: SR-U pickup check

I-SR-U

 Check SR-U, SR1-U pick up during travel

[E_84]

PB: SR-U pickup check

I-SR-U

 Check SR-U, SR1-U pick up during travel

[E_85]

PT: SR-D pickup check

I-SR-D

 Check SR-D, SR1-D pick up during travel

78 Copyright © 2013 INVENTIO AG

Interlocked

 Check brake for malfunction

Q 409933_03

Display Error Message

Abbr.

Note

Correction

[E_86]

PB: SR-D pickup check

I-SR-D

 Check SR-D, SR1-D pick up during travel

[E_87]

PT: Pickup check of motor contactors

ISANTR

 Check SY, SD, SFU, SN pick up during travel

[E_88]

PB: Pickup check of motor contactors

ISANTR

 Check SY, SD, SFU, SN pick up during travel

[E_89]

PB: RB contactor dropout check

RB

 Check RB relay drops out

[E_8A]

PB: Motor underspeed

INMH-R Interlocked

 Confirm error

PB: 15% motor INMH-R Interoverspeed locked

 Confirm error

[E_8b]

Q 409933_03

Check:  INMH-R  Sensor setting  Speed via [A_31] and [A_32]  All three phases of motor to ground Check:  INMHR  Sensor setting  Speed via [A_31] and [A_32]

79 Copyright © 2013 INVENTIO AG

3

Display Error Message [E_8C]

Abbr.

Note

PB: 30% motor INMH-R Interoverspeed locked

Correction  Confirm error  Release safety brake (if installed) Check:  INBMG  Speed via [A_31], [A_32]  Power supply of sensors  Sensor setting

[E_8d]

PB: Floor cover KDMRcontact, top T

Check:  Proper fit of floor cover in frame  Contact setting

[E_8E]

PB: Floor cover KDMRcontact, bottom B

Check:  Proper fit of floor cover in frame  Contact setting

[E_8F]

PB: Step level contact, top

KKA-T

Interlocked

 Confirm error  Check steps for damage and deflection

[E_90]

PB: Step level KKA-B contact, bottom

Interlocked

 Confirm error  Check steps for damage and deflection

[E_91]

PT: Stop button, bottom

JH-B

[E_92]

PB: Service brake pickup check

MGB

80 Copyright © 2013 INVENTIO AG

 Release JH-B Interlocked

Check:  Power supply of brake solenoid  Brake solenoid for malfunction

Q 409933_03

Display Error Message

Abbr.

Note

Correction

[E_94]

PT: Stop button, top

JH-T

 Release JH-T

[E_9d]

Emergency stop

DH-M

 Check DH-M for damage

[E_9E]

Service brake control error

I-SBCERR

 Check service brake control unit for error message

[E_9F]

Revision control error

I-RECERR

 Check revision control unit for error message

[E_A0]

PB hardware reset

 Check +24 VDC at P01

[E_A1]

PT hardware reset

 Check +24 VDC at P01

[E_A2]

PA hardware reset

 Check +24 VDC at P01

[E_A3]

P2 hardware reset

 Check +24 VDC at P01

[E_A4]

P3 hardware reset

 Check +24 VDC at P01

[E_A5]

Blocking device, left

[E_A6]

Step chain KKS-BL Intertension contact locked bottom, left

 Confirm error

Step chain link contact, left

Check:  Step chain  Lubrication of step chain

[E_A7]

Q 409933_03

KBV-L

KKL-L

3

 Remove blocking device Check:  Step band  Contact setting  Spring tension

81 Copyright © 2013 INVENTIO AG

Display Error Message

Abbr.

Correction

Step chain link contact, right

[E_A9]

Communication RS232/ error RS4852

 Check P0049

[E_b0]

PT reset

 Check next error entry and correct

[E_b1]

PB reset

 Check next error entry and correct

[E_b2]

PA reset

 Check next error entry and correct

[E_b3]

P2 reset

 Check next error entry and correct

[E_b4]

P3 reset

 Check next error entry and correct

[E_b8]

Bus retry reset

 Check connecting line

[E_b9]

Buffer full reset

 Check of quickly activated inputs

[E_bA]

Wrong message reset

Check:  Connecting line  Incorrect devices connected

[E_bb]

Time-out reset

 Check connecting line

82 Copyright © 2013 INVENTIO AG

KKL-R

Note

[E_A8]

Check:  Step chain  Lubrication of step chain

Q 409933_03

Display Error Message

Abbr.

Note

Correction

[E_bC]

Flash reset

 Set parameter to default  Program parameter according to control cabinet sticker

[E_Cb]

22 VAC voltage reset

 Check 22 VAC supply

[E_CC] PT: 30 % Motor INMH-R Interoverspeed locked

3

 Confirm error  Release safety brake (if installed) Check:  INBMG  Speed via [A_31], [A_32]  Power supply of sensors  Sensor setting

[E_CE] PT: 30% overspeed

INVK-T InterINVK-B locked

 Confirm error  Release safety brake (if installed) Check:  INVK-T, INVK-B  [t_05], [t_06]  Power supply of sensors  Sensor setting

Q 409933_03

83 Copyright © 2013 INVENTIO AG

Display Error Message [E_CF]

PB: 30% overspeed

Abbr. INVK-T

Note

InterINVK-B locked

Correction  Confirm error  Release safety brake (if installed) Check:  INVK-T, INVK-B  [t_05], [t_06]  Power supply of sensors  Sensor setting

[E_d1]

Smoke detector, bottom

KBFMB

Check:  Smoke formation  Cause of smoke  Respective component

[E_d2]

Skirt contact, middle

KSL-M

Check  Trapped objects between step and skirting  Visible damage of steps or skirting

[E_d3]

Phase failure

RKPH

 Measure all three phases to ground  Check direction of rotation of main line

[E_d4]

Rubber belt contact, top

KGB-T

 Check rubber belt

[E_d5]

Rubber belt KGB-B contact, bottom

 Check rubber belt

[E_d6]

Blocking device KBV

 Check blocking device

84 Copyright © 2013 INVENTIO AG

Q 409933_03

Display Error Message [E_d7]

Combplate heating, top

Abbr. ITH-T

Note

Correction  Remove ice and snow Check:  Heating element  PT100 sensor

[E_d8]

Step upthrust KUS-B contact, bottom

 Check for trapped objects: – between riser and rear edge of next step – between riser and skirting (during down travel)

[E_d9]

Brake lining monitor

INBB

 Check brake lining  Replace brake lining if minimum is reached

[E_dA]

Stop button, customerprovided

DH-BS

 Check function of RHBS

[E_db]

Water level KWS-B monitor, bottom

 Check tension station pit for water

[E_dF]

Shutdown with lubrication failure

 Check lubrication system: – level switch – tubes for kinks

[E_E4]

PB: Overtemperature

Q 409933_03

KDS

Tension station too warm  Cool tension station

85 Copyright © 2013 INVENTIO AG

3

Display Error Message

Abbr.

Note

Correction

[E_E5]

PT: Overtemperature

Drive station too warm  Cool drive station

[E_E6]

PA: Overtemperature

Machine room too warm  Cool machine room

[E_E7]

PB: Missing step or pallet, bottom

INVK-B Interlocked

 Confirm error Check:  Step or pallet band for completeness  INVK-B  [t_05], [t_06]  Power supply of sensor  Sensor setting

[E_E8]

PT: Monitor, controlled brake

Check:  GFU parameters  GFU activation

[E_E9]

Monitor, controlled brake 2

Check:  GFU parameters  GFU activation

[E_EA] PT: Braking distance exceeded

[E_Eb]

Consecutive operation

86 Copyright © 2013 INVENTIO AG

INMH-R Interlocked

 Confirm error Check:  Braking distance  INMH-R  Speed via [A_31], [A_32]  Power supply of sensor  Sensor setting  Start the next unit in line Q 409933_03

Display Error Message

Abbr.

Note

Correction

[E_EC] PB: Initiator defective, top

INVK-T

Check:  INVK-T  [t_05], [t_06]  Power supply of sensor  Sensor setting

[E_Ed]

Emergency stop 2

DH

Unit specific

[E_Er]

Elec-tronically interlocked error

[E_F0]

PB: Missing step or pallet, top

INVK-T Interlocked

 Confirm error

[E_F1]

PB: Initiator defective, bottom

INVK-T

Check:  INVK-B  [t_05], [t_06]  Power supply of sensor  Sensor setting

[E_F2]

PT system status

Interlocked

 Check parameter setting

[E_F3]

PB system status

Interlocked

 Check parameter setting

[E_F4]

PT-PB system check

Q 409933_03

3 ANSI

 Press DRES2 or DRES3 to show the error Check:  Step or pallet band for completeness  INVK-T  [t_05], [t_06]  Power supply of sensor  Sensor setting

 Check parameter setting

87 Copyright © 2013 INVENTIO AG

Display Error Message

Abbr.

Note

Correction  Check parameter setting

[E_F5]

PB-PT system check

[E_F6]

PT: RB contactor dropout check

RB

Interlocked

 Confirm error  Check function of RB

[E_F7]

RGBA contactor dropout check

RGBA

Interlocked

 Confirm error  Check function of RGBA and RGBA1

88 Copyright © 2013 INVENTIO AG

Q 409933_03

3.5

Main Menu Some menu functions can only be activated by the Semi5Card with the corresponding access level or via FCOM5. Only in EoS mode all menu functions are available. If the EoS mode is not active the display will show [nEoS] while inserting the Semi5-Card into the slot X11. The operator level is always accessible without the Semi5Card and EoS mode.

 Activate the EoS mode.  Insert the Semi5-Card into the slot X11 or connect FCOM5.  To enter the main menu press the ESC and OK buttons simultaneously until the display shows [U__C].  Use the UP or DOWN button to select the desired function.  Press the OK button to activate the function.  The ESC button can be used at any time to abort the function and return to the previous selection if not mentioned different. Display Function [U__C]

Error history

[U__A]

Display of operating data

[U__t]

Technical tests

[U__P]

Parameters

[U__r]

Set RTC

[U__d]

Data update

Q 409933_03

89 Copyright © 2013 INVENTIO AG

3

3.5.1

[U__C] - Error History This functions shows the most recently stored errors. While entering this function the last stored error is shown.

 Use the UP button to show the next older error or DOWN button to show the next younger error.  Press the ESC button to leave the function. A marker [_SFd] is set at the beginning. Display

Function

[C]

Error history identifier

[CSFd]

Marker where the history was read out

[CStA]

Beginning of history reached

[CEnd]

End of history reached

[C_]

Error entry

[C3]

Operating state on

[C312]

Evacuation operation on

90 Copyright © 2013 INVENTIO AG

Q 409933_03

3.5.2

[U__A] - Display of Operating Data

 Use the UP or DOWN button to select the desired function.  Press the OK button to show the value of the function.  The ESC button can be used at any time to abort the function and return to the previous selection if not mentioned different.

* = Function accessible with software version > V5242 or > V5417. Display

Function [Unit]

Access Level O

M

*



S 

[A_01]

Braking distance [cm]

[A_02]

Automatic time [s]

[A_03]

Automatic state (see next table)

[A_05]

Service hour meter [h]







[A_11]

Service hour meter, up travel [h]







[A_12]

Service hour meter, down travel [h]







[A_13]

Service hour meter, crawling [h]



 





[A_14] PT, PB, PA, P2, P3 software version [A_18]





[A_20]

Minimum required FCOM5 version





[A_21]

PB step band speed [m/s] PT step band speed [m/s]

* *



[A_22] [A_23]

Combplate temperature, bottom [°C]



[A_24]

Combplate temperature, top [°C]



[A_25]

PT machine room temperature [°C]



[A_26]

PB machine room temperature [°C]



[A_27]

PA machine room temperature [°C]



[A_29]

Motor speed [rpm]



[A_30]

Step chain running [km] Display [__]/[] =  km

Q 409933_03







 91

Copyright © 2013 INVENTIO AG

3

Display

Function [Unit]

Access Level O

M

S

[A_31]

Minimum motor speed [rpm]



[A_32]

Maximum motor speed [rpm]



[A_35]

SRECS checksum



[A_03] - Automatic State Display

Function

[0]

No transmitter malfunction

[1]

No transmitter malfunction. The entrance monitoring system was interrupted. Waiting for the signal from the skirt light barrier.

[2]

Entrance monitoring defective

[3]

Skirt light barrier defective

[00]

No automatic start of the automatic time (see next table)

92 Copyright © 2013 INVENTIO AG

Q 409933_03

Automatic start of the automatic time Display

Function

[01]

Since lubrication is active

[02]

Since heating is active

[03]

Due to KGGFU

[04]

Due to JFUD

[07]

Due to CO-GO-B/T

[08]

Due to continuous operation

[09]

Due to a LR

[10]

Due to automatic operation with skirt light barriers and without GFU

[11]

Due to too low temperatures, top

[12]

Due to too slow speed in crawling mode

[13]

Due to technical test

[14]

Due to evacuation

3

Entrance monitoring system sensors If more than one sensor is interrupted, numbers are added.

Display

Passenger Detection

[]

No detection

[1]

IRAD-T detection

[2]

PHSE-T detection

[4]

PHSE-B detection

[8]

IRAD-B detection

Q 409933_03

93 Copyright © 2013 INVENTIO AG

3.5.3

[U__t] - Technical Tests DANGER

No Passengers on the Unit during a Technical Test. Passenger on the unit while running a technical test will result in death or serious injury. Do not allow any passengers on the unit while running a technical test. Technical tests marked with an asterisk [t_]* are described in more details next to the overview. The column “IO” indicates, that the test can NOT be performed during the inspection operation. Procedure of technical tests if not mentioned separately:  Use the UP or DOWN button to select the desired technical test.  Press the OK button to confirm the selected test. The display shows [t_d.0.].  Start the unit in the desired direction.  Wait until the unit stops after a short time of travel.  Press the ESC button several times until the display shows [E_..].  Verify the correct error display.  Clear the error with the OK button.

94 Copyright © 2013 INVENTIO AG

Q 409933_03

* = Function available with software version > V5242 or > V5417. Technical tests might not be present due to different software version.

Display

Access Level

Test

Error

IO

[t_01]

15% PB overspeed

[E_3E]



[t_02]

15% PT overspeed

[E_30]



[t_03]

PB underspeed

[E_3F]



[t_04]

PT underspeed

[E_31]



[t_05]*

Check of INVK at PB



[t_06]*

Check of INVK at PT



[t_07]*

Check of INHL at PB

[t_10]*

Service brake under load





[t_11]*

Safety brake under load





[t_15]

Delete history

[t_16]

15% motor overspeed

[E_18]



[t_17]

Motor underspeed

[E_1C]



[t_18]

Fine tuning for GFUP

[t_21]

30% motor overspeed

[t_24] [t_25] [t_26]*

O

M

S

* * * *

















   

* *



























Combplate heating, bottom





[t_27]*

Combplate heating, top





[t_28]

Missing step, bottom, PT (V52XX) [E_3b]







[t_29]

Missing step, bottom, PB (V52XX)







[E_CC]



30% PT overspeed

[E_CE]



30% PB overspeed

[E_CF]



Q 409933_03

[E_F0]

* * *

95 Copyright © 2013 INVENTIO AG

3

Display

Test

Error

IO

Access Level O

M

S

[t_30]

Missing step, top, PT (V52XX)

[E_39]







[t_31]

Missing step, top, PB (V52XX)

[E_E7]







[t_32]*

Speed test 1 (V52XX)







[t_33]*

Speed test 2 (V52XX)







[t_35]*

Controller cooling





[t_36]*

Controller heating





[t_37]*

Lubrication





[t_46]

Initiate LR. Press ESC to exit the menu.





[t_48]

Safety brake test GFUP



[t_49]

Service brake test GFUP



[t_50]

Start-up via board buttons



[t_51]

Acknowledging maintenance monitoring

[t_52]

15% PB motor overspeed (V54XX)

[t_53] [t_54]

* * 











[E_8b]





PB motor underspeed (V54XX)

[E_8A]





30% PB motor overspeed (V54XX)

[E_8C]



[t_55]

SRECS (V54XX)

[E_F2]/ [E_F3]

[t_56]

Safety brake contact (V54XX)

[t_57]

Motor speed initiator (V54XX)

96 Copyright © 2013 INVENTIO AG

[E_1C]





















Q 409933_03

[t_05] [t_06] [t_07] - Functional Checks [t_05] for INVKs is only shown on PB. [t_06] for INVKs is only shown on PT. [t_07] for INHLs is only shown on PB.  Select the desired technical test.  Run the unit with the maintenance control panel. The display will show the function of the INVKs / INHLs. [t_05/06]

[t_07]

[0]

Display

0 V = no detection

Function

INVK-B

INHL-R

[1]

24 V = material detected

INVK-B

INHL-R

[0]

0 V = no detection

INVK-T

INHL-L

[1]

24 V = material detected

INVK-T

INHL-L

[0] [7]

Increments the value at each change (value 7  0)

INVK-B

INVK-B

[0] [7]

Increments the value at each change (value 7  0)

INVK-T

INVK-L

Q 409933_03

97 Copyright © 2013 INVENTIO AG

3

[t_10] [t_11] - Brake under Load [t_10] for service brake. [t_11] for safety brake. The display [t] shows the last braking distance in  centimeter. At [t_11] the safety brake engages without delay using the emergency stop button DH. At [t_11] the service brake must remain released manually. – Single motor  15 kW: The motor starts in direct mode using the key switch. – Single motor  15 kW: The motor starts in - mode using the key switch. The - switching time is set to two seconds. Starting in up direction at full load is not permissible.

[t_26] [t_27] - Combplate Heating [t_26] for combplate heating bottom. – Only possible if P0061 > 999. – Suppresses error [E_1E] for two hours. [t_27] for combplate heating top. – Only possible if P0062 > 999. – Suppresses error [E_d7] for two hours.  Verify if the corresponding heating device is working. Display [t1]

Function Shutdown due to frost

[t1]

Combplate temperature > +70 °C

[t1]

Combplate temperature < -30 °C

98 Copyright © 2013 INVENTIO AG

Q 409933_03

[t_32] - Speed Test 1 This test cannot be performed with direct starting (P0193 = 2). – Single motor  15 kW: The motor starts in direct mode using the key switch. – Single motor  15 kW: The motor starts in - mode using the key switch. The - switching time is set to two seconds.

3

Underspeed  Start the unit without load in the desired direction.  Press the UP button to initiate a shutdown. – The motor is deactivated and the brake remains released. – The unit decelerates and is shut down via the underspeed check.  Press the OK button several times until the display shows [E_..].  Verify the correct error display.  Clear the error with the OK button. 15% Overspeed  Start the unit with braking test load only in down direction.  Press the UP button to initiate a shutdown. – The motor is deactivated and the brake remains released. – The unit accelerates and is shut down via the 15% overspeed check.  Press the OK button several times until the display shows [E_..].  Verify the correct error display.  Clear the error with the OK button.

Q 409933_03

99 Copyright © 2013 INVENTIO AG

[t_33] - Speed Test 2 This test cannot be performed with direct starting (P0193 = 2). The 15% overspeed check is deactivated. – Single motor  15 kW: The motor starts in direct mode using the key switch. – Single motor  15 kW: The motor starts in - mode using the key switch. The - switching time is set to two seconds. 30% Overspeed  Start the unit with braking test load only in down direction.  Press the UP button to initiate a shutdown. – The motor is deactivated and the brake remains released. – The unit accelerates and is shut down via the 30% overspeed check.  Press the OK button several times until the display shows [E_..].  Verify the correct error display.  Clear the error with the OK button.

100 Copyright © 2013 INVENTIO AG

Q 409933_03

[t_35] [t_36] - Cooling/Heating [t_35] for cooling fans: At least one of the outputs VVEK1 - 3 must be assigned to a hardware pin. [t_36] for heating devices: At least one of the outputs VEH1, RHE-B, RHE-T must be assigned to a hardware pin.  The outputs can be activated individual by using the UP button.  Verify if the corresponding cooling or heating device is working.

3

Output Active

Display

[t_35]

[t_36]

[t__0]

VVEK1, VVEK2, VVEK3

VEH1, RHE-B, RHE-T

[t__1]

VVEK1

VEH1

[t__2]

VVEK2

RHE-B

[t__3]

VVEK3

RHE-T

[t_37] - Lubrication Possible messages that may occur during a subtest:  Press the OK button to confirm the message. Display

Function

[L_0]

Subtest not yet activated

[L_1]

Subtest running

[L_2]

Subtest completed

[L_3]

Subtest stopped manually

[L_4]

Subtest aborted: Low oil level

[L_5]

Subtest aborted: Leak or pressure cannot be decreased

[L_6]

Subtest not possible at the moment

Q 409933_03

101 Copyright © 2013 INVENTIO AG

Downdraft lubrication with multiple valves Only possible if P0084 = 2.  Press the OK button to start the selected subtest.  Press the UP button to stop a running subtest.  Press the OK button to confirm the result of the subtest. Possible subtests: Display

Function

[LACt]

Automatic lubrication cycle is active

[L2_]

Opens the step chain valves for P0003 seconds

[L4_]

Opens the drive and handrail drive chain valves for P0006 seconds

[LA_]

Lubrication pause is deleted: Lubrication starts at travel

[Lb_]

Initial lubrication: Lubrication starts at travel (step chain for 60, drive and handrail drive chain for 12 minutes)

[LC_]

Current overtravel stopped

[Ld_]

Set lubrication pause

102 Copyright © 2013 INVENTIO AG

Q 409933_03

Automatic lubrication with piston pump Only possible if P0084 = 3 or 4.  Press the OK button to start the selected subtest.  Press the UP button to switch over to the next subtest.  Press the ESC button to stop a running subtest. Possible subtests: Display

3

Function

[LACt]

Automatic lubrication cycle is active

[L0_]

Fill lubrication system

[L1_]

Leakage test

[L2_]

Right step chain

[L3_]

Left step chain

[L4_]

Right drive chain

[L5_]

Left drive chain

[L6_]

Handrail drive chain

[L7_]

Right handrail drive chain

[L8_]

Left handrail drive chain

[L9_]

Fill distributor

[LA_]

Lubrication pause is deleted: Lubrication starts at travel

[Lb_]

Initial lubrication: 3 lubrication cycles starts at travel

[LC_]

Current overtravel stopped

[Ld_]

Set lubrication pause

Q 409933_03

103 Copyright © 2013 INVENTIO AG

Lubricant dosing system Only possible if P0084 = 5.  Press the OK button to start the selected subtest.  Press the UP or ESC button to stop a running subtest. Possible subtests: Display

Function

[LACt]

Automatic lubrication cycle is active

[L2_]

Opens the step chain valves for 12 minutes

[L4_]

Opens the drive and handrail drive chain valves for 12 minutes

[LA_]

Lubrication pause is deleted: Lubrication starts at travel

[LC_]

Current overtravel stopped

[Ld_]

Set lubrication pause

104 Copyright © 2013 INVENTIO AG

Q 409933_03

Automatic lubrication with gear pump Only possible if P0084 = 6.  Press the OK button to start the selected subtest.  Press the UP button to stop a running subtest. Possible subtests: Display

Function

3

[LACt]

Automatic lubrication cycle is active

[L2_]

Opens the step chain valves for P0003 seconds

[L4_]

Opens the drive and handrail drive chain valves for P0006 seconds

[LA_]

Lubrication pause is deleted: Lubrication starts at travel

[Lb_]

Initial lubrication: Lubrication starts at travel (step chain for 60, drive and handrail drive chain for 12 minutes)

[LC_]

Current overtravel stopped

[Ld_]

Set lubrication pause

Q 409933_03

105 Copyright © 2013 INVENTIO AG

3.5.4

[U__P] - Parameters Parameter settings depend on the unit. Incorrect settings may cause malfunctions. Any change of a parameter must be approved by the Escalator Competence Center in Vienna and must be documented on all control cabinet stickers. To load the default parameter set or change the default parameter record refer to the end of this chapter.

 Activate the EoS mode.  Insert the Semi5-Card into the slot X11 or connect FCOM5.  Use the UP or DOWN button to select the desired authorization (see next table).  Press the OK button to confirm the selection.  Use the UP or DOWN button to select the desired parameter.  Press the OK button to confirm the parameter. The current value of the parameter is shown.  Use the UP or DOWN button to change the value of the parameter.  Store the new value: – With the ESC button, no changes are stored. – With the OK button, the changed value is stored.  Press the ESC button until the display shows [U---]. A boot-up is triggered automatically.

Display

Authorization

Access Level O

M 

S 

[PP00]

Read-only. No parameters are editable

[PP22]

Parameters P0000 - P0743 are editable



[PP55]

Parameters P0000 - P0999 are editable



[PP99]

All parameters are editable



106 Copyright © 2013 INVENTIO AG

Q 409933_03

Parameters might not be present due to different software version. Default value in brackets () = ANSI-CSA. LR indicates a parameter which is calculated during the learning run. Not all parameters are listed. Par. No.

Parameter

P0000 YDMAXTIME

Default 70

Range [Unit] 1–100 [0.1 s]

Maximum starting time in Y operation

P0001 HANDRAILTIME

60

10–120 Delay of handrail speed monitor [0.1 s] errors

P0002 ECOMAXTIME

60

60– 1000 [s]

3

Description

Maximum  operation time for ECO

P0003 LUBRICATIONTIME 1

720

0–9999 Downdraft lubrication time for [s] step chain

P0006 LUBRICATIONTIME 2

720

0–9999 Downdraft lubrication time for [s] handrail and drive chain

P0008 LUBRICATIONPAUSE-KM

25

5–9999 Lubrication pause

P0009 RUNNING METER AFTER LUBRICATION

500

10– 2000

P0010 LUBRICATIONMGSKS-R

0

0–9999 Lubrication strokes for right step chain

Q 409933_03

[km] Overtravel after lubrication

[m]

107 Copyright © 2013 INVENTIO AG

Par. No.

Parameter

Default

Range [Unit]

Description

P0011 LUBRICATIONMGSKS-L

0

0–9999 Lubrication strokes for left step chain

P0012 LUBRICATIONMGSKA-R

0

0–9999 Lubrication strokes for right drive chain

P0013 LUBRICATIONMGSKA-L

0

0–9999 Lubrication strokes for left drive chain

P0014 LUBRICATIONMGSKHL

0

0–9999 Lubrication strokes for handrail drive chain

P0015 LUBRICATIONMGSKHL-R

0

0–9999 Lubrication strokes for right handrail drive chain

P0016 AUTOMATICTIME

9999 12– 9999

P0017 DHBUZZERTIME

0

0–9999 Buzzer activation time after [s] emergency stop

P0020 GFU-RSF-TIME

0

0

Time for automatic operation

[s]

10– 9999

Time for crawling 0: No limit

[s] P0024 KBFM-TIME

0

0–300 [s]

Delay time for smoke detector

P0025 BUZZERTIME ENTR. 0 MONITORING

0–30

P0026 LUBRICATIONMGSKHL-L

0–9999 Lubrication strokes for left handrail drive chain

108 Copyright © 2013 INVENTIO AG

0

[s]

Buzzer time when entered from wrong side

Q 409933_03

Par. No.

Parameter

Default

Range [Unit]

Description

P0027 LIGHTCURTAIN MAX 600 TIME

0–9999 Maximum monitoring time of [min] light curtain 0: No limit

P0029 TEMPERATURE FOR CRAWLING SPEED

0

15

5–40 [°C]

Minimum temperature in drive station for crawling speed 0: No limit

P0030 HEAT ERROR DELAY

0

P0032 START SPEED

0

0–300 [s] 0–1

Buzzer and delay time for heating errors 0: Start with nominal speed 1: Start with crawling speed

P0033 STOP SPEED

0

0–1

P0034 START MODE

0

0–3

0: Coasting to stop 1: Service brake 0: Without light curtain 1: Remote start with light curtain 2: Always with light curtain 3: Remote start with light curtain, local start with light curtain if active

Q 409933_03

109 Copyright © 2013 INVENTIO AG

3

Par. No.

Parameter

P0035 REMOTE STOP MODE

Default 0

Range [Unit] 0–3

Description 0: No function 1: Stop only during travel 2: Stop without persons 3: Stop after announcement

P0037 LIGHTCURTAIN START MODE

1

0–1

0: Start only with next person 1: Start after troubleshooting

P0038 INSPECTION PERIOD

0

0–24

0: Monitoring inactive 1–24: Maintenance visits per year

P0039 VSKA-R TIME

200

0–9999 Lubrication time for [s] drive and handrail chain

P0041 SWITCHOVER TIME SFU SN

0

0 60– 2000 [ms]

Switchover time from SFU to SN

P0042 SWITCHOVER TIME SN SFU

0

0 60– 2000 [ms]

Switchover time from SN to SFU

P0043 VOICE ANN. TIME REM START

0

0–30 [s]

Voice announcement time for remote start

P0044 VOICE ANN. TIME REM STOP

0

0–30 [s]

Voice announcement time for remote stop

110 Copyright © 2013 INVENTIO AG

Q 409933_03

Par. No.

Parameter

Default

Range [Unit]

Description

P0045 BUZZERTIME ENTR. 0 MONITORING 2

0–30 [s]

Buzzer time when entered from correct side

P0046 Ride Through

0–1

0: Standard

0

1: Ride through with GFU P0047 INAK TIME

200

0–400 [ms]

Time for delay of INAK

P0054 VHE1TEMPERATURE

7

5–100

Temperature of control cabinet heating

P0055 VVEK1TEMPERATURE

40

P0056 VVEK2TEMPERATURE

40

P0057 VVEK3TEMPERATURE

40

[°C] 5–100 [°C] 5–100 [°C] 5–100 [°C]

Temperature of machine room fan 1 Temperature of machine room fan 2 Temperature of machine room fan 3

P0058 ERROR OVER TEMP 70 VALUE

5–100

P0059 WARNING OVER TEMPERATURE VALUE

50

5–100

P0060 KOMPARA

0x 0x0001- Contract-specific 0000 0xFFFF parameter

Q 409933_03

[°C] [°C]

3

Shutdown overtemperature Warning overtemperature

111 Copyright © 2013 INVENTIO AG

Par. No.

Parameter

P0061 HKB

Default

Range [Unit]

0007 0000– 0025

Description Heating of combplate.

1000– 1025

First digit:

3000– 3025

1: Heating without frost check

P0062 HKT

0: No heating

3: Heating with frost check Third and fourth digits: Temperature setting for heating [°C]

P0068 COMM. PROT. PT RS232

0

0 9–11

0: FCOM5 9: Modbus-GLT 10: Modbus-ALCD 11: Modbus-FIP

112 Copyright © 2013 INVENTIO AG

Q 409933_03

Par. No.

Parameter

P0069 GLT REMOTE COM

Default 0

Range [Unit] 0–20

Description 0: No remote control possible Remote control without command unlock via: 1: PT RS-232

3

2: PT RS-485-2 3: PB RS-232 4: PB RS-485-2 5: PA RS-232 6: PA RS-485-2 7: P2 RS-232 8: P2 RS-485-2 9: P3 RS-232 10: P3 RS-485-2 Remote control with command unlock via: 11: PT RS-232 12: PT RS-485-2 13: PB RS-232 14: PB RS-485-2 15: PA RS-232 16: PA RS-485-2 17: P2 RS-232 18: P2 RS-485-2 19: P3 RS-232 20: P3 RS-485-2

Q 409933_03

113 Copyright © 2013 INVENTIO AG

Par. No.

Parameter

P0070 LEARNINGOFF

Default 0

Range [Unit] 0–1

LR

Description 0: Learning run not completed 1: Learning run completed

P0080 SAFETYBRAKE

0

0–1

P0084 VALVE LUBRICATION

2

0: No safety brake 1: Safety brake installed

(1) 0

Lubrication:

2–7

0: No 2: Downdraft with multiple valves 3: One stroke piston pump 4: Two stroke piston pump 5: Dosing system 6: Gear pump 7: Pump with dosing elements

P0085 BUZZER BEFORE START

0

P0088 HANDRAIL MONITORING LR

1

0–15 [s] 0–1

Buzzer time before start-up 0: Handrail speed monitor inactive 1: Handrail speed monitor active

P0092 STEP ABSENCE

1

1

1: Steps

3–5

3: Short pallets 4: Long pallets 5: Very short pallets

114 Copyright © 2013 INVENTIO AG

Q 409933_03

Par. No.

Parameter

P0096 OPERATION MODE

Default 0

Range [Unit] 0–3

Description 0: No automatic operation 1: Automatic operation active 2: Direction change operation 3: Automatic operation with skirt light barriers

P0097 AUTOMATIC OPTION

0

0–3

0: Continuous/ automatic operation 1: Automatic operation only 2: Automatic operation only and JFUD switch 3: Automatic operation or direction change

P0100 LIGHTCURTAIN TYPE

0

0–1

0: No light curtain

P0102 DIRECTION LOCK

0

0–2

0: No limit

1: Esca-Scan 1: Key switch start in UP direction not possible 2: Key switch start in DOWN direction not possible

Q 409933_03

115 Copyright © 2013 INVENTIO AG

3

Par. No.

Parameter

P0104 ENTRANCE MONITORING

Default 0

Range [Unit] 0 20

Description If automatic transmitter are actuated against travel direction: 0: Unit accelerates to nominal speed 20: No action

P0107 LUBRICATION ERROR

0

0–2

0: Normal function 1: Shutdown due to lubrication after travel 2: Immediate shutdown

P0109 INDICATOR DIRECTION FUNCTION

0

0–3

0: Standard 1: Red at EoS 2: Red flashing with light curtain restart 3: Flashing for start and direction change

116 Copyright © 2013 INVENTIO AG

Q 409933_03

Par. No.

Parameter

P0110 COMM. PROT. PT RS485-2 P0111 COMM. PORT. PB RS232 P0112 COMM. PROT. PB RS485-2

Default 0

Range [Unit] 0

Description

6

0: No communication

9–11

6: group bus 9: Modbus-GLT 10: Modbus-ALCD 11: Modbus-FIP

3

P0113 COMM. PROT. PA RS232 P0114 COMM. PROT. PA RS485-2 P0115 COMM. PROT. P2 RS232 P0116 COMM. PROT. P2 RS485-2 P0117 COMM. PROT. P3 RS232 P0118 COMM. PROT. P3 RS485-2

Q 409933_03

117 Copyright © 2013 INVENTIO AG

Par. No.

Parameter

P0119 COMM. ADDRESS PT RS485-2

Default

Range [Unit]

Description

0

0–255

Communication address

P0190 R&D SIMULATE

0

0 3

Only for development

P0192 SPEEDEDGE NUMBER

2

2

Number of edges per 400 mm

P0120 COMM. ADDRESS PB RS485-2 P0121 COMM. ADDRESS PA RS485-2 P0122 COMM. ADDRESS P2 RS485-2 P0123 COMM. ADDRESS P3 RS485-2 P0124 COMM. ADDRESS PT RS232 P0125 COMM. ADDRESS PB RS232 P0126 COMM. ADDRESS PA RS232 P0127 COMM. ADDRESS P2 RS232 P0128 COMM. ADDRESS P3 RS232

6

2: Escalators 6: Moving walks

118 Copyright © 2013 INVENTIO AG

Q 409933_03

Par. No.

Parameter

P0193 DRIVE

Default 2

Range [Unit]

Description

1–4

1: Y-starting

7

2: Direct starting

10

3: GFU Plus

12

4: GFU Standard

13

7: Y operation with switching to 

15 16

10: GFU Multi speed, up only 12: Y operation with switching to  or GFU-C 13: Y-starting with switching to GFU-C 15: Y operation with switching to  or GFU-C and slow inspection speed 16: Y-starting with switching to GFU-C and slow inspection speed

P0197 GFU SPEED CHOOSE

0

0–2

GFU Speed selection system: 0: Switches 1: Buttons 2: Single button

P0199 GFU SPEED SUPPLY FREQU.

1

0–4

Line frequency is nominal speed: 0: No function 1–4: Speed 1–4

Q 409933_03

119 Copyright © 2013 INVENTIO AG

3

Par. No.

Parameter

P0201 DRIVE OPTION

Default 0

Range [Unit] 0–1

Description 0: Direct starting permissible 1: Y-starting required

P0216 TRUSS HEAT DETECTION

0

0–1

0: Inactive 1: Overheat monitoring of truss

P0217 G-COUNTER RESET 5 TIME

5–600

P0218 COUNTER INTERLOCK (+G)

5

0–20

Number of recurring errors before interlocking

P0224 RESETMODE

0 (1)

0–1

0: EN 115

P0231 EEPROM DEFAULT

90

0–2

0: Standard

[min]

Time for recurring errors

1: ANSI-CSA 1: ASA 2: ANSI-CSA

P0232 PANEL TYPE

0 (13)

0

Operating panel:

13

0: Standard 13: Double cable run

P0243 AUTHORIZATION

0 (1)

0–1

P0250 HANDRAIL ROLLER CIRCUMFER.

340

100– 400 750– 850 [mm]

Circumference of handrail measuring roller

P0251 NOMINAL SPEED

500

400– 775 [mm/s]

Rated speed

120 Copyright © 2013 INVENTIO AG

0: Standard 1: ANSI

Q 409933_03

Par. No.

Parameter

Default

P0252 NUMBER MOTOR POLE PAIRS

6

P0253 RPM IMPULSES

6

Range [Unit]

Description

4 6

Number of motor pole pairs

6

Holes in flywheel:

12

6: 2 12: 4

P0254 RPM ECO CRAWLING

18

P0255 INMH PULSES PER SEC LR

9999 1–9999 Pulses per second from INMH

P0256 STEP SPEED RATED 10 LR

15–100 Minimum crawling speed [%]

10– 5000

Nominal speed

[ms] P0257 RPM RATED

10

LR

10– 1000

P0258 RPM YD SWITCHING 96

1–100

Nominal speed of flywheel

[ms] [%] P0260 RPM ECO LOW

95

1–100 [%]

P0261 RPM ECO HIGH

105

1–120 [%]

Switching speed for Y-during run-up Lower switching limit for ECO Upper switching limit for ECO

P0262 GFUP-SPEED-04

35

5–100 Frequency for V54XX: nominal speed 4 5-60

P0263 BRAKEMEASURE FACTOR LR

10

1–9999 Conversion factor for braking distance measurement

[Hz]

Q 409933_03

121 Copyright © 2013 INVENTIO AG

3

Par. No.

Parameter

P0264 STEPLENGTH

Default

Range [Unit]

Description

LR

9999 0–9999 Step length factor for missing-step check

P0265 GFUP-SPEED-01

50

5–100 Frequency for V54XX: nominal speed 1 50-60

P0266 GFUP-SPEED-02

45

5–100 Frequency for V54XX: nominal speed 2 5-60

P0267 GFUP-SPEED-03

40

5–100 Frequency for V54XX: nominal speed 3 5-60

P0268 BRAKE-DISTANCEMAX

120

50–300 Maximum braking distance [cm]

P0279 HANDRAIL MONITORING LR DIFFERENCE

10

0–9999 Conversion factor for handrail speed check

P0280 HANDRAIL MONITORING ERROR

15

1–99

[Hz]

[Hz]

[Hz]

122 Copyright © 2013 INVENTIO AG

[%]

Tripping threshold for handrail speed error

Q 409933_03

Load Default Parameter Set All parameters, the history and the RAM at the desired PCB will be deleted. Do not connect the connector X2.9-13 until all desired PCBs are set to default. A PCB without default parameters will automatically copy its parameter set to PCBs with default parameters. Use menu [dPdE] to set parameters on all connected PCBs to default.            

Press the emergency stop button at the bottom control cabinet Turn off the main switch JHA. Disconnect the connector X2.9 - 13. Set the DIL switch S7/7 to the ON position at the desired PCB. Turn on the main switch JHA. The display shows [FdEL]. Press the UP button. The display flashes. Press the OK button. The memory will be cleared. The display shows [donE]. Turn off the main switch JHA. Set the DIL switch S7/7 to the OFF position at the desired PCB. Connect the connector X2.9 - 13. Turn on the main switch JHA and follow the display instructions. Release the emergency stop button at the bottom control cabinet

Q 409933_03

123 Copyright © 2013 INVENTIO AG

3

Default Parameter Record It is absolutely necessary to obtain a new control cabinet sticker from the supplying factory before changing the default parameter record.      

Set all parameters to default. Turn off the main switch JHA. Set DIL switches at PB for the new default parameter record. Turn on the main switch JHA. Set all parameters according to the new control cabinet sticker. Fix the new control cabinet sticker to all control cabinets. DIL Switch PB

Designation Standard

ASA

ANSI-CSA

S7/4

OFF

ON

OFF

S7/5

OFF

OFF

ON

124 Copyright © 2013 INVENTIO AG

Q 409933_03

3.5.5

[U__r] - Set RTC The errors are only stored in line with the times if the RTC is set to the local time.

   

Use the UP or DOWN button to select the desired range. Press the OK button to activate the range. Use the UP or DOWN button to change the value of the range. Press the OK button to save the value and leave the range.

Display

Function Year

0–99

[r001]

Month

1–12

[r002]

Day

1–31

[r003]

Day of the week

0 1 2 3 4 5 6

[r004]

Hour

0–23

[r005]

Minute

0–59

[r006]

Second

0–59

Q 409933_03

3

Range

[r000]

Sunday Monday Tuesday Wednesday Thursday Friday Saturday

125 Copyright © 2013 INVENTIO AG

3.5.6

[U__d] - Data Update

 Use the UP or DOWN button to select the desired function.  Press the OK button to confirm the selected function. The display starts to flash.  Press the OK button again to start the function.

Display

Function

Access Level O

M





S 





[dCco]

Copy history to the Semi5-Card

[dPco]

Copy parameters to the Semi5-Card

[dPLd]

Load parameters to the PCB



[dPdE]

Set parameters and RAM to default of all PCBs



[dSLd]

Load software to all PCBs



[dCco] - Copy History As soon as the display shows [donE], the data were stored on the Semi5-Card in the directory FCOM5\History. The file name is composed of the contract number stored in P1513 - P1517 and the extension “.TxT”. The following errors may occur: Display

Meaning

[Err1]

Invalid parameter P1513 - P1517. Set parameter P1513 P1517 according to the control cabinet sticker.

[Err2]

No Semi5-Card inserted

[Err3]

Error when accessing the Semi5-Card

126 Copyright © 2013 INVENTIO AG

Q 409933_03

[dPco] - Copy Parameters As soon as the display shows [donE], the data were stored on the Semi5-Card in the directory FCOM5\Parameter. The file name is composed of the contract number stored in P1513 - P1517 and the extension “.Cf1”. The following errors may occur: Display

Meaning

[Err1]

Invalid parameter P1513 - P1517. Set parameter P1513 P1517 according to the control cabinet sticker.

[Err2]

No Semi5-Card inserted

[Err3]

Error when accessing the Semi5-Card

Q 409933_03

127 Copyright © 2013 INVENTIO AG

3

[dPLd] - Load Parameters The parameter file must be located on the Semi5-Card in the directory FCOM5\Parameter. The file name must be composed of the contract number stored in P1513 - P1517 and the extension “.Cf1”. After completion an automatic reset will be carried out. The following errors may occur: Display

Meaning

[Err1]

Invalid parameter P1513 - P1517. Set parameter P1513– P1517 according to the control cabinet sticker.

[Err2]

No Semi5-Card inserted

[Err3]

Error when accessing the Semi5-Card

[Err4]

Parameter file is not available

[Err5]

Lines are too long

[Err6]

Wrong file identifier

[Err7]

Wrong file structure

[Err8]

Parameters cannot be set

[Err9]

Value not permissible for the parameters

[dPdE] - Default Parameters and RAM The parameters, error history and service hour meter are cleared on ALL connected PCBs. After completion an automatic reset will be carried out.

128 Copyright © 2013 INVENTIO AG

Q 409933_03

[dSLd] - Load Software The software file must be located on the Semi5-Card in the directory FCOM5\Software. Use the DIL switch S7/8 for the fastest method to update the software onto a PCB (see next page).  If the Semi5-Card contains more than one software file, use the UP or DOWN button for the selection.  Press the OK button to confirm the selection. The display starts to flash alternately with the selected software version.  Press the OK button again to load the software to the PCBs. The following errors may occur: Display

Meaning

[Err1]

No Semi5-Card inserted

[Err2]

No software file found

[Err3]

Software file is defective

[Err4]

Software file is not valid for this PCB

[Err5]

Software is not valid for this application

Q 409933_03

129 Copyright © 2013 INVENTIO AG

3

Software update with DIL switch S7/8  Press the emergency stop button at the bottom control cabinet.  Turn off the main switch JHA.  Disconnect the connector X2.9 - 13.  Set the DIL switch S7/8 to the ON position.  Insert the Semi5-Card containing the software.  Turn on the main switch JHA.  Wait until the display shows [CArd] and press the OK button.  Use the UP or DOWN button to select the desired software version if more than one is stored on the Semi5-Card.  Press the OK button to load the selected software to the PCB.  Wait until the display shows [donE].  Turn off the main switch JHA.  Remove the Semi5-Card.  Set the DIL switch S7/8 to the OFF position.  Connect the connector X2.9 - 13.  Proceed from the beginning to update another PCB.  Turn on the main switch JHA and follow the display instructions.  Release the emergency stop button at the bottom control cabinet.

130 Copyright © 2013 INVENTIO AG

Q 409933_03

3.6

EoS Mode For the inspection run and maintenance work the EoS mode must be activated. In the EoS mode no error codes will be stored in the error log or send to the building management.

3.6.1

Activation, Deactivation

3

This functions are working only if the unit does not have a dedicated EoS switch. After 30 minutes of normal operation the EoS mode is deactivated if no technical test is activated and no button is pressed. After 30 minutes of standstill in the EoS mode the safety brake engages. Activation  Turn the EoS switch to the ON position if present.  If no EoS switch is present, press and hold the emergency stop button DH while turning the key switch to both directions. – All PCB displays showing [r] and the external display [r] to indicate the EoS mode is active. Deactivation  Turn the EoS switch to the OFF position if present.  If no EoS switch is present, press and hold the emergency stop button DH while turning the key switch to both directions. – All PCB displays showing [] and the external display [] to indicate the EoS mode is not active.

Q 409933_03

131 Copyright © 2013 INVENTIO AG

3.6.2

Maintenance Operating Panel DANGER

Emergency Stop Button JHRE As a matter of principle, always press the emergency stop button JHRE on the maintenance operating panel when not in use. This will prevent starting the unit by mistake. If the error message [E_45] is shown while opening the cover of the inspection outlet, the EoS mode is not active. To reset the error close the inspection cover again. A restart is blocked for up to 4 seconds with direct drives and when the panel buttons are pressed in rapid succession. This is necessary to prevent the fuses from tripping. The step/pallet band, handrail and brake monitor are not active during inspection operation. The motor speed is only monitored for overspeed.  Make sure the unit is in the EoS mode, the safety circuit is closed and no unacknowledged errors are present (except for a floor cover contact error).  Open the cover of the inspection outlet on top of the control cabinet. – The display shows [r_r0] after a short time. – The safety brake - if installed - is released. – Now the unit can be operated by the maintenance operating panel.

132 Copyright © 2013 INVENTIO AG

Q 409933_03

3.7 3.7.1

Commissioning Main Line Connection DANGER

High Voltage Contact to high voltage will lead to death. Switch off the circuit breaker in the building and secure it against accidental or unauthorized access.

3

 Switch off the circuit breaker and secure it against access.  Connect the three-phase cable.  Observe the correct direction of rotation. The motor circuit wiring is adjusted to the unit and must not be altered. This applies to the wiring of: – the motor – the GFU (optional) – the drive contactors – the main fuse – the ground-fault circuit interrupter (optional) – the phase monitoring relay (optional) – the main switch JHA  Connect the lighting circuit. It must be fused by the customer.  Connect the heating circuit. It must be fused by the customer.  Switch off the circuit breaker and secure it against access.

Q 409933_03

133 Copyright © 2013 INVENTIO AG

3.7.2

Checks before Initial Start-Up WARNING

Wrong DIL switch and jumper settings Wrong DIL switch and jumper settings could result in malfunctions. Always set the DIL switches and jumpers according to the control cabinet sticker.

 Switch off the circuit breaker SIS2 to interrupt the safety circuit.  Press the emergency stop button at the bottom control cabinet  Check that all DIL switch and jumper settings on the PCBs are according to the control cabinet sticker.  Turn on the main switch JHA.  Boot-up the PCBs. – PB, PA, P2, P3 shows [F_P] – PT reading increments from [F_02] to [F_60] (not all numbers are displayed). – Once the system has booted, the error message [E_2C] appears to indicate that the emergency stop button at the bottom control cabinet has been actuated.  Switch on circuit breaker SIS2.  Release the emergency stop button at the bottom control cabinet. – An automatic contactor dropout check is carried out. – The system automatically checks whether the key switches are in the OFF position. – Once the anti-reversing device has deactivated, the unit is ready for operation. The display shows [b_d0].  Set the RTC.  Initiate the learning run.  Verify the correct indication of travel direction.

134 Copyright © 2013 INVENTIO AG

Q 409933_03

3.7.3

Initiating the Learning Run WARNING

It is absolutely necessary to Perform the Learning Run before the First Run with the Key Switch. If the learning run is not performed correctly, malfunctions and incorrect error diagnoses could occur later on. Do not interrupt the learning run at any time by turning off the unit or resetting any PCBs. It might be necessary to initiate the learning run after updating the software. The learning run can only be initiated with the Semi5-Card with the corresponding access level or via FCOM5.  The unit is ready to be started with the key switch and the display shows [b_d0] and the last error.  Activate the EoS mode. The display shows [r_d0].  Insert the Semi5-Card into the slot X11 or connect FCOM5.  Press the ESC and OK buttons simultaneously until the display shows [U__C].  Use the UP or DOWN button to select the menu [U__t].  Press the OK button to confirm the selection.  Use the UP or DOWN button to select the menu [t_46].  Press the OK button. The display shows [LEAr].  Press the ESC button until the display shows [U---].  All PCBs are rebooted. Wait until the display shows [rLd0].  Start the unit with the key switch. The unit will carry out the learning run.  Verify the correct indication of travel direction.  After two minutes run without any stop the learning run will be completed and the standard display is activated.

Q 409933_03

135 Copyright © 2013 INVENTIO AG

3

3.7.4

Replacement  Order number: 50606956 for PEM52.Q PCB with software V52XX.  Order number: 50646131 for PEM52.Q PCB with software V54XX.

              

  

Press the emergency stop button at the bottom control cabinet. Switch off and padlock the main switch JHA. Mark all connectors before disconnection. Replace the defective PCB. Reconnect all connectors except X2.9 - 13. Set all jumper and DIL switches according to the control cabinet sticker. Set the DIL switch S7/7 on the new PCB to the ON position to set the parameters to default. Switch on the main switch JHA. – Wait until the display shows [FdEL]. Press the UP button. – The display starts flashing. Press the OK button. – The display shows [donE]. Set the DIL switch S7/7 to the OFF position. Switch off the main switch JHA. Connect the connector X2.9 - 13. Switch on the main switch JHA. Follow the display instruction. – Verify that the software version of the PCBs is according or higher than the version indicated on the control cabinet sticker. Set all parameters according to the control cabinet sticker and RTC if all PCBs were replaced. Release the emergency stop button at the bottom control cabinet. Initiate the learning run if all PCBs were replaced.

136 Copyright © 2013 INVENTIO AG

Q 409933_03

4

Retrofit Instructions NOTICE

Electrostatic Sensitive Device Printed circuit boards (PCBs) are equipped with electrostatic sensitive semiconductors. Thus beware of electrostatic discharge and direct contact with the semiconductors. – Ground yourself by touching the control cabinet for electrostatic discharge. – Do not directly touch the PCB components. – Always use the original antistatic packing when transporting the PCBs.

4

Set all parameters to default before programming the parameter according to the control cabinet sticker. For a software update and the parameter settings at a workshop, read the chapter “Preparation @ Workshop”.

Q 409933_03

137 Copyright © 2013 INVENTIO AG

4.1

MICONIC F 3 with PEM52.Q All PCBs must be replaced by PEM52.Q PCBs. The PEM52.Q PCBs will be delivered with the software version V49XX. Order number: – 50606954: 2 pieces PEM52.Q PCBs including 1 mounting bracket for replacement of one PEM1.Q and one PES1.Q PCB. – 50606955: 1 piece PEM52.Q PCB for additional replacement. A new control cabinet sticker is required for the retrofit:  Click on Sticker MICF Configuration @ Schindler Intranet Escalators > Tools > ComDoc DataBase > Electr. Docs.  Enter the commissioning number of the desired unit and click on the search button.  Print out the new control cabinet sticker.  Correct the new control cabinet sticker: – Change word PEM4 to PEM52. – Change software version V35XX to V49XX.

138 Copyright © 2013 INVENTIO AG

Q 409933_03

    

Press the emergency stop button at the bottom control cabinet. Switch off and padlock the main switch JHA. Mark all connectors before disconnection. Remove all PCBs. At PT separate the empty connector X1.37 and the left side cover from the connector block X1.34 - X1.37:

X1.34

X1.37

4

X1.34

X1.36

X1.37

Connector X1.34 - X1.37 of PT [34768; 12.12.2013]

Q 409933_03

139 Copyright © 2013 INVENTIO AG

 At PT combine the connector blocks X1.29 - X1.33 and X1.34 X1.36 together to get the connector block X1.29 - X1.36:

X1.29

X1.29

X1.33

X1.34

X1.36

X1.36

Connector X1.29 - X1.36 of PT [34769; 12.12.2013]

 At PB combine the connector block X1.29 - X1.35 with the empty connector X1.37 from PT together to get the connector block X1.29 - X1.36:

X1.29

X1.29

X1.35

X1.36

X1.36

Connector X1.29 - X1.36 of PB [34770; 12.12.2013]

140 Copyright © 2013 INVENTIO AG

Q 409933_03

 Replace the mounting bracket of the control cabinet at the bottom station with the new one.  Install the PEM52.Q PCBs.  Reconnect all connectors except X2.9 - 13.  Set all jumper and DIL switches according to the control cabinet sticker.  Set the DIL switch S7/1 and S7/8 on all PCBs to the ON position to set the parameters to default.  Switch on the main switch JHA. – Wait until the display shows [FdEL].  Press the UP button. – The display starts flashing.  Press the OK button. – The display shows [donE].  Set the DIL switches according to the control cabinet sticker.  Switch off the main switch JHA.  Connect the connector X2.9 - 13.  Switch on the main switch JHA.  Follow the display instruction. – Verify that the software version of the PCBs is according or higher than the version indicated on the control cabinet sticker.  Set all parameters according to the new control cabinet sticker.  Set RTC.  Release the emergency stop button at the bottom control cabinet.  Initiate the learning run if all PCBs were replaced.

Q 409933_03

141 Copyright © 2013 INVENTIO AG

4

4.2

MICONIC F 4 with PEM52.Q All PCBs must be replaced by PEM52.Q PCBs. Order number: 50606955 for 1 piece PEM52.Q PCB. The PCBs will be delivered with the software version V49XX.

 Press the emergency stop button at the bottom control cabinet.  Switch off and padlock the main switch JHA.  Correct all control cabinet stickers: – Change word PEM4 to PEM52. – Change software version V40XX to V49XX.  Mark all connectors before disconnection.  Replace all PCBs.  Reconnect all connectors except X2.9 - 13.  Set all jumper and DIL switches according to the control cabinet sticker.  Set the DIL switch S7/1 and S7/8 on all PCBs to the ON position to set the parameters to default.  Switch on the main switch JHA. – Wait until the display shows [FdEL].  Press the UP button. – The display starts flashing.  Press the OK button. – The display shows [donE].  Set the DIL switches according to the control cabinet sticker.  Switch off the main switch JHA.  Connect the connector X2.9 - 13.  Switch on the main switch JHA.  Follow the display instruction. – Verify that the software version of the PCBs is according or higher than the version indicated on the control cabinet sticker.  Set all parameters according to the control cabinet sticker if all PCBs were replaced.  Set RTC.  Release the emergency stop button at the bottom control cabinet.  Initiate the learning run if all PCBs were replaced.

142 Copyright © 2013 INVENTIO AG

Q 409933_03

5 5.1

Tools Semi5-Card Every Semi5-Card is personalized with a MICF-KEY file which does not work on another SD-Card. Every Semi5Card can be used on any MIC F 5E controller.

5.1.1

Activation

Requirements Standard size SD-Card from company SanDisk with maximum speed class 4. Activation procedure  Enter the SD-Card into the card slot X11 of a PCB of a powered MIC F 5E. – The LED on the PCB should change from blinking to flashing for some seconds.  Enter the SD-Card into the card reader of a computer. – The SD-Card should contain the following:

[49614; 12.12.2013]

 Open the website Schindler Intranet Escalators > Tools > MICONIC F > Software and Keys > Semi5-Card Key.  Choose the correct access level.  Enter the name of the owner of the Semi5-Card into the field “Description”.  Click on [Browse…] and choose the MICF.KEY file from the SDCard.  Click on [Open] to upload link to the MICF.KEY file.

Q 409933_03

143 Copyright © 2013 INVENTIO AG

5

 Click on  Confirm the following message.

[49616; 12.12.2013]

 Position the mouse curser over the MICF.Key file in the lower left corner of the website:

[49617; 12.12.2013]

 Open the contest menu with a right mouse click and choose [Save target as…].  Save the MICF.Key file onto the SD-Card by replacing the old file.

144 Copyright © 2013 INVENTIO AG

Q 409933_03

5.1.2

Application

[49614; 12.12.2013]

An existing file with the same file name will be overwritten without warning. History folder “History” folder stores the history of the data when using [dCco] menu. The text file containing the history data is named after the commissioning number of the unit from where it was copied and the date from the RTC in the structure YYYYMMDD. Project folder “Project” folder stores the parameter set when using [dPco] menu. The Cf1 file name is the commissioning number of the unit from which it was copied. To load a parameter set from the Semi5-Card to the PCB:  The Cf1 file must be stored in the “Project” folder.  The file name must be identical to the commissioning number indicated on the control cabinet sticker.  The parameter P1513 – P1517 on the PCB must be set according to the control cabinet sticker. Software folder “Software” folder is the storage to load software to all PCBs using [dSLd] menu or to a single PCB using DIL switch S7/8. More than one software version can be stored in the “Software” folder. It is not possible to copy software from the PCB to the Semi5-Card.

Q 409933_03

145 Copyright © 2013 INVENTIO AG

5

5.2

FCOM5 For installation of FCOM5 software, admin rights are required. A personal computer with FCOM5 software can only be connected to the MIC F 5S via Semi5 connector X8 with the Schindler Semi5-Cable (order no. 50606922). Do NOT use any other adapter.

5.2.1

Installation Find all information about escalator software @ Schindler Intranet Escalators > Tools > MICONIC F > Software and Keys.

              

Click on [Downloads - Software] at the FCOM Keys website. Click on [FCOM5 incl. Semi5 cable driver]. Download the latest FCOM5 software Install-FCOM5.exe. Install the FCOM5 software on your device. Click on [Ignore] at the error request. Start the FCOM5 software. Acknowledge the message “The software isn’t registered...”. A window with the pc-hardware-code will turn up. Write down the pc-hardware-code. Enter the FCOM Keys website. Click on “...create it yourself immediately”. Enter the pc-hardware-code into the field “Hardware Key”. Enter your name or device ID into the field “Machine ID”. Click the button [compute Software-Key]. A window with the software-key will turn up. Write down the software-key. Click [OK] at the window with the pc-hardware-code. A window to enter the software-key will turn up. Enter the software-key and click [OK]. Now the FCOM5 software can be used at any time.

146 Copyright © 2013 INVENTIO AG

Q 409933_03

Installation of Semi5-Cable Driver Only for original Semi5-Cable.  Plug in the Semi5-Cable into the USB plug of the personal computer. The Windows Hardware Wizard will become active.  Choose “Yes, this time only” and click on [Next].  Choose “Install from a list...” and click on [Next].  Click on [Browse] and choose the cable driver at the location: C:\FCOM5\Driver\4N-GX-CDM 2.04.06 WHQL Certified  Follow the instruction of the Hardware Wizard. – The USB driver will be installed by the Hardware Wizard after the installation of the Semi5-Cable driver. The USB driver is located at the same directory as the Semi5-Cable driver.

5

Q 409933_03

147 Copyright © 2013 INVENTIO AG

5.2.2

Menu Overview  Set the COM port at the FCOM5 menu [Settings] [Interface] to the corresponding COM port of the Windows device manager [Start] - [Settings] - [Control Panel] [System] - [Hardware] - [Device Manager] - [Ports (COM and LPT)].  Set the COM port to “None”, if no device is connected.

Main Menu

Submenu

Function

File

Quit

Exit FCOM program.

Configure

Set RTC

Set real time clock.

Parameters

Parameter setting. Load, send, open and save projects. Compare with default parameter set.

Set default parameters

Set all parameter values to default. Thereafter all parameters must be set according to the control cabinet sticker.

Program PEM5

Load MIC F 5 software to the PCBs.

Information Display

Display of the selected operating data.

Technical Tests

Activation of the technical tests.

Show History

Display the last 255 errors and running statistic. Load, open and save the error history.

Settings

Interface

COM interface setting (see hint above).

Input/ Output

Available PCBs

Display the signals at all input and output from all available PEM52.Q PCBs.

148 Copyright © 2013 INVENTIO AG

Q 409933_03

Main Menu Windows

Help

5.2.3

Submenu

Function

Cascade

Arrange windows behind each other.

Split horizontally

Arrange windows horizontal to each other.

Split vertically

Arrange windows vertical to each other.

Arrange

No function.

Shows all open windows

Select windows to activate.

IPL/OPL Calculator

Calculates the input or output of an entered hex-number.

Help

Information how to use FCOM.

About

Display the FCOM version.

Support

Responsible person.

5

Data Update

 Press the emergency stop button at the bottom control cabinet.  Establish the connection with FCOM5.  For a software update choose the latest software by menu [Configure] - [Program PEM5] - [Select]  Confirm the selection.  Click on [Transfer] to program the PCB. This may take a while.  For the parameter settings choose menu [Configure] - [Parameters] to change, load and save parameter values.  After programming disconnect the FCOM5.  Restart the system and follow the display instructions.  Release the emergency stop button at the bottom control cabinet.

Q 409933_03

149 Copyright © 2013 INVENTIO AG

6 6.1

Starter SMC-3 Functional Elements 1 2

1 2 3 4 5

Reset button DIL Switches Sticker Type A or B Potentiometer LED

3 4 5

[33899; 19.02.2010]

150 Copyright © 2013 INVENTIO AG

Q 409933_03

6.2

Error Messages Press the reset button to reset an error.

LED

Meaning

Normal operation

ON

Flashes 1x Motor overload Flashes 2x Overtemperatur Flashes 3x Phase reversal Flashes 4x Phase failure or motor not connected Flashes 5x Current asymmetry Flashes 6x Thyristor shorted Flashes 7x Test run

6.3

Replacement

SMC-3

6

Two different SMC-3 are present: Type A and Type B. Type A: DIL switch 15 = OFF position Type B: DIL switch 15 = ON position     

Switch off and padlock the main switch JHA. Replace the defective starter. Adjust the potentiometer (4) to the nominal motor current. Set all DIL switches according to the control cabinet sticker. Set to DIL switch 15 to the position according type A or B. – The type could be identified on the sticker of the SMC-3. – Note changes on the control cabinet sticker.  Switch on the main switch JHA.  Perform a test run.

Q 409933_03

151 Copyright © 2013 INVENTIO AG

10005025

Fan of SMC-3  Switch off the main switch JHA.  Follow the instructions below.

[33898; 19.02.2010]

 Switch on the main switch JHA.  Verify the turn of the fan.

152 Copyright © 2013 INVENTIO AG

Q 409933_03

7 7.1

Vacon NXS and NXL Functional Elements

Display

1 2 3 4 5 6 NXS [33968; 24.02.2010]

1

4 2,3,5 7

7

NXL [33970; 24.02.2010]

1 2 3 4 5 6 7

Q 409933_03

Drive status Menu location Description line Control source Value line LEDs Unit

153 Copyright © 2013 INVENTIO AG

Buttons Button

Usage

 Move through the menu. Edit value of the parameter select

Toggle between the last two indications (only NXS)

enter

Confirm selections. Press 3 seconds to reset the error history

reset

Reset an active error

start

Start the motor if the keypad is the active control source

stop

Stop the motor if the keypad is the active control source

7.2

Operation

Operating Messages Display

Meaning

RUN

Motor is running



Motor rotation

STOP

Motor not running

READY

Power is supplied and no error

ALARM

Motor is running outside the limit

FAULT

Drive stopped because of unsafe running condition

I/O term

GFU controlled by the I/O terminal

Keypad

GFU controlled by the keypad

Bus/ Comm

GFU controlled by the field bus

LED (only NXS)

Meaning

ready (green)

Power is supplied

run (green)

Motor is running

fault (red)

Drive stopped because of unsafe running condition

154 Copyright © 2013 INVENTIO AG

Q 409933_03

Main Menu Code

Identifier

NXS NXL

Submenu

M1

M1 Monitor

M2

P2

M3

K3 Keypad Control

M4

F4

M5

H5 Fault history Storage of the last 30 errors in the order of their appearance

M6

S6

System

Language selection, re-/store parameters, show counters

M7

E7

Expander boards

Parameter for additional boards

Parameters

Shows several operating values Edit parameters Select different control sources

Active faults Storage of the last 10 errors in the order of their appearance

7

Q 409933_03

155 Copyright © 2013 INVENTIO AG

NXS: Main menu [34291; 17.03.2010]

156 Copyright © 2013 INVENTIO AG

Q 409933_03

7 NXL: Main menu [34288; 17.03.2010]

Q 409933_03

157 Copyright © 2013 INVENTIO AG

Submenu Monitor Code

Meaning [Unit]

NXS

NXL

V1.1

V1.1 Output frequency [Hz]

V1.2

V1.2 Reference frequency [Hz]

V1.3

V1.3 Motor speed [rpm]

V1.4

V1.4 Motor current [A]

V1.5

V1.5 Motor torque [% of nominal torque]

V1.6

V1.6 Motor power [% of nominal power]

V1.7

V1.7 Motor voltage [V]

V1.8

V1.8 DC link voltage [V]

V1.9

V1.9 GFU temperature [°C]

V1.10 V1.10 Analog input 1 V1.11 V1.11 Analog input 2 V1.12 V1.15 Digital input status DIN1, DIN2, DIN3 – DIN1 = Start forward – DIN2 = Start reverse – DIN3 = Acceleration/braking time V1.13

Digital input status DIN4, DIN5, DIN6 – DIN4 = Selection of multispeed – DIN5 = Selection of multispeed – DIN6 = Selection of multispeed

V1.14

Digital and relay output status DO1, RO1, RO2 – DO1 = Generator operation – RO1 = Fault – RO2 = Overload generator operation

V1.15 V1.12 Analog output current [mA] V1.13 Analog output current 1 @ expander board [mA] V1.14 Analog output current 2 @ expander board [mA]

158 Copyright © 2013 INVENTIO AG

Q 409933_03

Code NXS

NXL

Meaning [Unit]

V1.16 Digital input status DIE1, DIE2, DIE3 – DIE1 = Selection of multispeed – DIE2 = Selection of multispeed – DIE3 = Selection of multispeed V1.17 Relay output 1 status RO1 – RO1 = Fault V1.18 Relay output status ROE1, ROE2, ROE3 – ROE1 = Overload generator operation V1.19 Digital output 1 status @ expander board DOE1 V1.20 PID Reference [% of maximum process reference] V1.21 PID Actual value [% of maximum actual value] V1.22 PID Error value [% of maximum error value] V1.23 PID Output [% of maximum output value] V1.24 Used only for pump or fan control V1.25 Mode

7

Q 409933_03

159 Copyright © 2013 INVENTIO AG

NXS: Example monitor menu [34293; 17.03.2010]

NXL: Example monitor menu [34289; 17.03.2010]

160 Copyright © 2013 INVENTIO AG

Q 409933_03

Submenu Parameters

Not all parameter can be modified if the start command is given. The parameter must be unlocked to change their value. Lock the parameter after their change. Unlock the parameter:

NXS: Unlock parameter [33976; 17.03.2010]

7

NXL: Unlock parameter [33978; 24.02.2010]

Q 409933_03

161 Copyright © 2013 INVENTIO AG

Change the parameter values:

NXS: Example change parameter [33979; 24.02.2010]

NXL: Example change parameter [33980; 24.02.2010]

162 Copyright © 2013 INVENTIO AG

Q 409933_03

Store the parameter

NXS only: Use this function to copy parameters from one device to another with same parameter set.

NXS: Store parameter to keypad [34262; 12.05.2010]

NXL: Store parameter [34260; 18.03.2010]

Q 409933_03

7

163 Copyright © 2013 INVENTIO AG

Load the parameter WARNING Stop drive

The drive has to be stopped before loading any parameters.

At NXS the parameter P6.7.2 (Fan control) will be set to 0 (continuous run). Change the parameter manually if necessary.

NXS: Load parameter from keypad [34279; 12.05.2010]

NXL: Load parameter [34258; 18.03.2010]

164 Copyright © 2013 INVENTIO AG

Q 409933_03

Reset the parameter to default

NXS: Reset parameter to default [34261; 16.03.2010]

NXL: Reset parameter to default [34257; 16.03.2010]

7

Q 409933_03

165 Copyright © 2013 INVENTIO AG

Lock the parameter

NXS: Lock parameter [34263; 17.03.2010]

NXL: Lock parameter [34259; 16.03.2010]

166 Copyright © 2013 INVENTIO AG

Q 409933_03

7.3

Troubleshooting

Manual Control

For troubleshooting the keypad can be activated to control the GFU.  Change value P3.1 from 1 to 2. – NXS: Menu M3 “Keypad control” – NXL: Menu K3.  Set the value P3.2 to nominal frequency.  Press the START button on the GFU. The display shows [RUN].  Start the unit with the key switch.  Vary the value of P3.2 with the UP or DOWN button.

7.4

Error Messages An error remains active until it is cleared with the reset button or via reset signal from the I/O terminal.

Type

Meaning

A

Alarm: Unusual operating condition. No impact on the drive. Only shown for 30 seconds.

F

Fault: Drive stopped. Measures must be taken to restart the drive.

AR

Autoreset: Drive stopped and automatically restarted.

FT

Fault trip: See error type F.

Q 409933_03

7

167 Copyright © 2013 INVENTIO AG

Error Codes Code

Possible Cause

Correction

1

Overcurrent  Check the motor load – Sudden load increase  Check the motor output – Short circuit of cable  Check the motor cable – Motor not suitable

2

Overvoltage  Extend the deceleration time – Deceleration time too  Install an additional brake chopper short – Spikes in power supply system

3

Ground fault – Insulation fault in cables or motor

 Check the motor and cables

5

Charging contactor – Open at start – Component failure

 Perform a restart  Replace the GFU

6

Emergency stop – Option board send stop signal

7

Saturation error – Component failure

 Disconnect the GFU from power supply  Do NOT switch on the GFU

8

System error – Component failure

 Perform a restart  Replace the GFU

9

Undervoltage  Check the power supply – Power supply too low  Perform a restart – Internal error

10

Line phase missing

 Check the power supply and cable

11

Phase current missing

 Check the motor and cable

12

Brake chopper defective

 Check the brake resistor  Check the brake chopper

168 Copyright © 2013 INVENTIO AG

Q 409933_03

Code

Possible Cause

Correction

13

Undertemperature – Heat sink temperate below -10 °C

14

Overtemperature – Heat sink temperate over 90 °C

 Check the cooling quality and air flow  Check the heat sink for dust

15

Motor stalled

 Check the motor

16

Overtemperatur in motor

 Decrease the motor load  Check the parameter of motor temperature model

17

Motor underload

22

EEPROM error

24

Counter display defective

25

Microprocessor error

 Perform a restart  Replace the GFU

26

Drive cannot start up

 Delete the start-up inhibition

29

Thermistor fault

 Check the motor load and cooling  Check the thermistor connection (Input of the expansion card must be shorted if not used)

32

Cooling fan defective

 Replace the GFU

34

CAN Bus error

 Ensure the same parameter on the second device

36

Control unit

 Replace the control unit

37

Device replacement

 Reset

38

Device added

 Reset

39

Device removed

 Reset

40

Device unknown

 Replace the GFU

41

IGBT overtemperature

 Check the motor load

Q 409933_03

169 Copyright © 2013 INVENTIO AG

7

Code

Possible Cause

Correction

42

Overtemperature in brake resistor

 Extend the deceleration time  Use an external brake resistor

43

Encoder fault

 Observe the deviating error time log: 1 = Channel A missing 2 = Channel B missing 3 = Both channels missing 4 = Encoder reversed  Check the encoder connection  Check the encoder board

44

Device replacement

 Reset

45

Device added

 Reset

50

No signal at analog input

 Check the circuit of analog input  Check if the cables are broken or loose

51

External error

 Check the circuit of digital inputs

52

Communication error

 Check the control panel connection  Check the control cable

53

Field bus error

 Check the board installation  Replace the GFU

54

Board connection error

 Check the board and slot  Replace the GFU

55

Monitoring of actual value

170 Copyright © 2013 INVENTIO AG

Q 409933_03

7.5

Replacement The replacement must meet the motor requirements.

Enter the parameters according to the control cabinet sticker after a replacement or upon “Loading the default values”. The motor parameter must be set according to the motor rating plate if not indicated on the control cabinet sticker.

5

1 2 3 4 Example motor rating plate [33990; 26.02.2010]

1 2 3 4 5

Nominal motor speed Nominal motor current Nominal motor voltage Power factor cos  Nominal motor frequency

Q 409933_03

7

171 Copyright © 2013 INVENTIO AG

Submenu Parameter Parameter NXS

1.10

P2.1.6

P2.1.6 Nominal motor voltage

1.11

P2.1.7

P2.1.7 Nominal motor frequency

1.12

P2.1.8

P2.1.8 Nominal motor speed

1.13

P2.1.9

P2.1.9 Nominal motor current

-

NXL

Identifier

CXL

P2.1.10 P2.1.10 Power factor cos 

1.17 P2.1.15 P2.1.19 Nominal speed 1.19 P2.1.17 P2.1.21 Crawling speed 1.21 P2.1.19 P2.1.23 Inspection operation speed -

P2.10.1 P2.9.1 DC Level = Nominal motor voltage  1.625

   

Switch off and padlock the main switch JHA. Replace the defective device. Switch on the main switch JHA. NXS only: Verify the presents of the “SchindlerMSS” application (menu S6.2).  Set all parameters accordingly.  Initiate the learning run.

172 Copyright © 2013 INVENTIO AG

Q 409933_03

8

Esca-Scan

8.1

Functional Elements

LEDs Function

Color

CONTROLLER Fail Red

Meaning

Self test. Power or controller failure

Ready

Green No light barrier is interrupted

Sync

Yellow Light curtain test

Data

Red

Light curtain feedback

8

Q 409933_03

173 Copyright © 2013 INVENTIO AG

Display Display

Meaning

[0 0 ]

No light barrier is interrupted

[]

Number of the first interrupted light barrier

[.]

Transmitter chain is defective

[.]

Receiver chain is defective

[..]

Control unit is defective

234 Detect

ESCA-SCAN CONTROLLER Ready

1

Sync Data +V +V SynLE DAT

SC

CONTROLLER Fail

5 [49606; 11.12.2013]

1 2 3 4 5

174 Copyright © 2013 INVENTIO AG

Display Data LED Sync LED Ready LED Error LED

Q 409933_03

8.2

Function Check

   

Switch on the power supply of the light curtain. Cover the top- and bottom-most light barrier of the light curtain. Start the unit with the key switch. Stop the unit with the stop button. – The display of the light curtain control unit must show [01] = Unit occupied.  Remove the cover from the bottom-most light barrier. – The display must show the number of the top-most light barrier.  Remove the cover from the top-most light barrier. – The display must show [00] = Unit not occupied. – The unit should start automatically.

8

Q 409933_03

175 Copyright © 2013 INVENTIO AG

8.3

Replacement Check the skirt lenses for dirt and scratches which can be the cause of the malfunction before replacing a transmitter or receiver. Transmitter circuit is colored in black. Receiver circuit is colored in red. Do not mix.

 Switch off and padlock all power supply switches (JHA, light circuit, heating).  Alternately loosen the two fixing screws of the defective device.  Disconnect the defective device from the ribbon cable.  Remove the O-ring and check it for damage. Replace it if damaged.  Insert the O-ring into the new device.  Connect the new device to the ribbon cable.  Secure the connector with the fixing screws. Do not use force.  Fit the device to the bracket.  Switch on the unit and check the function.

176 Copyright © 2013 INVENTIO AG

Q 409933_03

9

Balustrade lighting DANGER

High Voltage Contact to high voltage will lead to death. Switch off the circuit breaker in the building and secure it against accidental or unauthorized access.

Troubleshooting  Switch off and padlock the power supply of the balustrade lighting.  Bridge one tube at the time with a high voltage insulated cable.  Switch on the power supply. – If the tubes light up the bridged tube is defective.  Switch off and padlock the power supply of the balustrade lighting.  Replace defective tube and silicone caps.

9

Q 409933_03

177 Copyright © 2013 INVENTIO AG

10 Lobby Vision 10.1 Requirements  Units should be equipped with the latest software version.  RMS box should be equipped with software version  X582340_09 (version 1009).  The communication cable must meet the specification of order number 183918.  Maximum allowed cable length is 1000 meter in total. Otherwise a repeater is required.  Both ends of the communication line must be terminated with a 120 Ohm resistor (Jumper on 31/32).  Maximum 7 units connected in one string when a PEM4.Q PCB is within this string (RMS box is a PEM4.Q PCB). Otherwise a repeater is required.  Maximum 30 units connected in one string when no PEM4.Q PCB is within this string.  Maximum 30 units connected to one RMS box.  Communication cable connection according to the wiring diagram.

178 Copyright © 2013 INVENTIO AG

Q 409933_03

10.2 Parameter Unit Parameters:  P0069 indicates the PCB connected to the communication line. 2 = PT, 4 = PB, 6 = PA, 8 = P2, 10 = P3.  P0110 = 6 if P0069 = 2  P0112 = 6 if P0069 = 4  P0114 = 6 if P0069 = 6  P0116 = 6 if P0069 = 8  P0118 = 6 if P0069 = 10  P0119 = Unique unit address (1–30) per RMS box if P0069 = 2  P0120 = Unique unit address (1–30) per RMS box if P0069 = 4  P0121 = Unique unit address (1–30) per RMS box if P0069 = 6  P0122 = Unique unit address (1–30) per RMS box if P0069 = 8  P0123 = Unique unit address (1–30) per RMS box if P0069 = 10. RMS Box Parameter: After switch-on, the display will show the address of the RMS box (P001).    

P000 = Number of units (1–30) connected to the RMS box P001 = Unique RMS box address (1–XX) P008 = 3 P009 = 3.

10.3 RMS Box DIL Switches Position S7/

ON 1

ON 2

ON 3

OFF 4

OFF 5

OFF 6

OFF 7

OFF 8

10 Q 409933_03

179 Copyright © 2013 INVENTIO AG

10.4 RMS Box Menu  To enter the main menu press the ESC and OK buttons simultaneously until the display shows [U__A].  Use the UP or DOWN button to select the desired function.  Press the OK button to activate the function.  The ESC button can be used at any time to abort the function and return to the previous selection if not mentioned different.

Display

Function

[U__A]

Display of operating data

[U__P]

Parameters

[U__r]

Set RTC

[U__A] – Display of operating data: [A_01] – shows the number of units with active communication. [A_02] – shows if communication with the Lobby Vision is active (0 = inactive, 1 = active). [A_03] – shows the software version installed on the RMS PCB. Example [1009] = Software X582340_09. [A_04] – shows the address of the last communication request between the RMS box and the units (1-P000). [A_11-[A_40] shows the status of communication between the RMS box and each single unit. [A_11] for unit with address 1 up to [A_40] for unit with address 30.

Display

Status of Communication

[_000]

Unit never communicated

[_001]

Communication buildup

[_010]

Communication activated

[_020]

Communication lost

180 Copyright © 2013 INVENTIO AG

Q 409933_03

[U__P] – Parameters:  Use the UP or DOWN button to select the desired authorization (see next table).  Press the OK button to confirm the selection.  Use the UP or DOWN button to select the desired parameter.  Press the OK button to confirm the parameter. The current value of the parameter is shown.  Use the UP or DOWN button to change the value of the parameter.  Store the new value: – With the ESC button, no changes are stored. – With the OK button, the changed value is stored.  Press the ESC button until the display shows [U---]. A boot-up is triggered automatically. Display

Authorization

[PP00]

Read-only. No parameters are editable

[PP22]

Parameters are editable

[U__r] – Set RTC: Refer to the corresponding chapter at MIC F 5E.

10 Q 409933_03

181 Copyright © 2013 INVENTIO AG

10.5 Troubleshooting  Check the units and RMS box for latest software version.  Connect X5.1 of the RMS box directly to X5.1 of the PCB foreseen for the communication of the unit with address 1.  Connect X5.2 of the RMS box directly to X5.2 of the PCB foreseen for the communication of the unit with address 1.  Use RMS box menu [A_11] if the communication is active. Display should show [_010] after a short time. If not, check parameter setting of the unit and the RMS box.  Connect X5.1 of the RMS box directly to X5.1 of the PCB foreseen for the communication of the unit with address 2.  Connect X5.2 of the RMS box directly to X5.2 of the PCB foreseen for the communication of the unit with address 2.  Use RMS box menu [A_12] if the communication is active. Display should show [_010] after a short time. If not, check parameter setting of the unit. – Proceed step by step with all units.  Connect the unit with address 1 and the unit with address 2 to the RMS box.  Use RMS box menu [A_11] and [A012] if the communication is active. Display should show [_010] after a short time. If not, check communication cable for correct connection and termination. – Proceed step by step until all units are connected and active.  Connect the RMS box to the Lobby Vision.  Use RMS box menu [A_02] if the communication to the Lobby Vision is active. Display should show [___1] after a short time.

182 Copyright © 2013 INVENTIO AG

Q 409933_03

Personal notes

Q 409933_03

183 Copyright © 2013 INVENTIO AG

Schindler Management Ltd. Corporate Learning and Development Zugerstrasse 13 6030 Ebikon, Switzerland Phone +41 41 445 32 32 Fax +41 41 445 39 33 [email protected] www.schindler.com