36 0 4MB
MERCEDES ENGINE TRAINING
INTRODUCTION
1000|1100|1300|1500 Series engines
Technical Training Centre
MERCEDES ENGINE TRAINING
INTRODUCTION
Engine power ranges
Technical Training Centre
MERCEDES ENGINE TRAINING
INTRODUCTION
Drive train E
Ratings (Stage 4 euro only & Stage 3A) B25E
:210 KW / 1150 Nm
Daimler Stage 4 In-line 6
B30E
:246 KW / 1300 Nm
B25E- B30E
:OM 936LA – 7.7 L
B35E
: 320 kW / 2100 Nm
B35E
: OM470LA - 10.7L
B40E
: 380 kW / 2380 Nm
B40E-B45E
: OM471LA - 12.8L
B45E
: 390 kW / 2460 Nm
B50E-B60E
: OM 473 LA – 15.6 L
B50E
: 430 kW / 2700 Nm
4° engine-transmission installation
Technical Training Centre
MERCEDES ENGINE TRAINING
INTRODUCTION
• • • • • • •
Key features
Meets Tier 4 final exhaust emission standards in(Tier 4 final stage legilated countries) ~ 5% lower fuel consumption than comparable classic series Electronic engine management (MCM) with on engine electronics and comprehensive engine protection features valve technology with 2 overhead camshafts X Pulse" common rail system, rail pressure 900 bar, injection pressure up to 2100 - 2300 bar Two stage compression brake Æ braking power of up to 435kW
Technical Training Centre
MERCEDES ENGINE TRAINING
INTRODUCTION
Component location R/H
Technical Training Centre
MERCEDES ENGINE TRAINING
INTRODUCTION
Component location L/H
Technical Training Centre
MERCEDES ENGINE TRAINING
INTRODUCTION
Gear drive – Rear of engine
Technical Training Centre
MERCEDES ENGINE TRAINING
INTRODUCTION
Cylinder head
Technical Training Centre
MERCEDES ENGINE TRAINING
INTRODUCTION
Double overhead cam
Technical Training Centre
MERCEDES ENGINE TRAINING
INTRODUCTION
Valve adjustment
Technical Training Centre
MERCEDES ENGINE TRAINING
INTRODUCTION
Jake brake
Technical Training Centre
MERCEDES ENGINE TRAINING
INTRODUCTION
Jake brake principal
Technical Training Centre
MERCEDES ENGINE TRAINING
INTRODUCTION
Brake cam contour 1000- 1500
Technical Training Centre
MERCEDES ENGINE TRAINING
INTRODUCTION
1000 engine brake
Technical Training Centre
MERCEDES ENGINE TRAINING
INTRODUCTION
1000 engine brake
Technical Training Centre
MERCEDES ENGINE TRAINING
INTRODUCTION
1100-1500 Engine brake solenoids
Technical Training Centre
MERCEDES ENGINE TRAINING
INTRODUCTION
activation
3 stages of activation (1100-1500 only) Stage 1: 1-3 cylinder Stage 2: 1- 6 cylinders Stage 3 : 1- 6 cylinders + wastegate + exh recirculation actuations valve • 1000 – all valves activated + ? Find out • • • •
Technical Training Centre
MERCEDES ENGINE TRAINING
INTRODUCTION
Stage 1
Technical Training Centre
MERCEDES ENGINE TRAINING
INTRODUCTION
Stage 2
Technical Training Centre
MERCEDES ENGINE TRAINING
INTRODUCTION
Stage 3
Technical Training Centre
MERCEDES ENGINE TRAINING
INTRODUCTION
Fuel system
Technical Training Centre
MERCEDES ENGINE TRAINING
INTRODUCTION
Fuel system x pulse common rail
Technical Training Centre
MERCEDES ENGINE TRAINING
INTRODUCTION
Fuel schematic
Technical Training Centre
MERCEDES ENGINE TRAINING
INTRODUCTION
Suction Gear pump
Technical Training Centre
MERCEDES ENGINE TRAINING
INTRODUCTION
Fuel filter module
Technical Training Centre
MERCEDES ENGINE TRAINING
INTRODUCTION
PMW control for high pressure pump
Technical Training Centre
MERCEDES ENGINE TRAINING
INTRODUCTION
Y 642/3 - N/O
Technical Training Centre
MERCEDES ENGINE TRAINING
INTRODUCTION
Multiplication of injection pressures
Technical Training Centre
MERCEDES ENGINE TRAINING
INTRODUCTION
Injector internals
Technical Training Centre
MERCEDES ENGINE TRAINING
INTRODUCTION
Injectors to be coded upon fitment
Technical Training Centre
MERCEDES ENGINE TRAINING
INTRODUCTION
1100- 1500 Lubrication circuit
Technical Training Centre
MERCEDES ENGINE TRAINING
INTRODUCTION
1000 Lubrication circuit
Technical Training Centre
MERCEDES ENGINE TRAINING
INTRODUCTION
1100 -1500 Oil pump
Technical Training Centre
MERCEDES ENGINE TRAINING
INTRODUCTION
1000 Oil pump
Technical Training Centre
MERCEDES ENGINE TRAINING
INTRODUCTION
Cooling system
Technical Training Centre
MERCEDES ENGINE TRAINING
INTRODUCTION
1000 series turbo
Technical Training Centre
MERCEDES ENGINE TRAINING
INTRODUCTION
Sequential 1000 series turbo
Technical Training Centre
MERCEDES ENGINE TRAINING
INTRODUCTION
Turbo compound 1500 engine only
Technical Training Centre
MERCEDES ENGINE TRAINING
INTRODUCTION
Turbo compound
Technical Training Centre
MERCEDES ENGINE TRAINING
INTRODUCTION
Exhaust recirculation 650 Deg -170 Deg
Technical Training Centre
MERCEDES ENGINE TRAINING
INTRODUCTION
Engine management
Technical Training Centre
MERCEDES ENGINE TRAINING
INTRODUCTION
Sensor overview
Technical Training Centre
MERCEDES ENGINE TRAINING
INTRODUCTION
Crank sensor B600
Technical Training Centre
MERCEDES ENGINE TRAINING
INTRODUCTION
Engine oil sensor B605
Technical Training Centre
MERCEDES ENGINE TRAINING
INTRODUCTION
Fuel temp sensor B602
Technical Training Centre
MERCEDES ENGINE TRAINING
INTRODUCTION
Charge air temp sensor B617
Technical Training Centre
MERCEDES ENGINE TRAINING
INTRODUCTION
Charge air pressure and temp sensor B616
Technical Training Centre
MERCEDES ENGINE TRAINING
INTRODUCTION
Rail pressure sensor B622
Technical Training Centre
MERCEDES ENGINE TRAINING
INTRODUCTION
Oil pressure switch B604
Technical Training Centre
MERCEDES ENGINE TRAINING
INTRODUCTION
Coolant temp sensor B606
Technical Training Centre
MERCEDES ENGINE TRAINING
INTRODUCTION
Compressor housing charge air temp sensor B617
Technical Training Centre
MERCEDES ENGINE TRAINING
INTRODUCTION
Rail pressure control valve
Technical Training Centre
MERCEDES ENGINE TRAINING
INTRODUCTION
Camshaft speed sensor B601
Technical Training Centre
MERCEDES ENGINE TRAINING
INTRODUCTION
Actuators
Technical Training Centre
MERCEDES ENGINE TRAINING
INTRODUCTION
Exhaust gas recirculation controller
Technical Training Centre
MERCEDES ENGINE TRAINING
INTRODUCTION
EGR Valve
Technical Training Centre
MERCEDES ENGINE TRAINING
INTRODUCTION
Engine to machine interface
Technical Training Centre
MERCEDES ENGINE TRAINING
INTRODUCTION
MCM
Technical Training Centre
MERCEDES ENGINE TRAINING
INTRODUCTION
• • • •
Limp home mode causes
CAN 4 failure Cam & crankshaft Temp sensors Exhaust recirculation components
Technical Training Centre
MERCEDES ENGINE TRAINING
INTRODUCTION
Diagnostics
Technical Training Centre
MERCEDES ENGINE TRAINING
INTRODUCTION
Technical Training Centre
MERCEDES ENGINE TRAINING
INTRODUCTION
Technical Training Centre