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MERCEDES ENGINE TRAINING
INTRODUCTION
1000|1100|1300|1500 Series engines
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MERCEDES ENGINE TRAINING
INTRODUCTION
Engine power ranges
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Drive train E
Ratings (Stage 4 euro only & Stage 3A) B25E
:210 KW / 1150 Nm
Daimler Stage 4 In-line 6
B30E
:246 KW / 1300 Nm
B25E- B30E
:OM 936LA – 7.7 L
B35E
: 320 kW / 2100 Nm
B35E
: OM470LA - 10.7L
B40E
: 380 kW / 2380 Nm
B40E-B45E
: OM471LA - 12.8L
B45E
: 390 kW / 2460 Nm
B50E-B60E
: OM 473 LA – 15.6 L
B50E
: 430 kW / 2700 Nm
4° engine-transmission installation
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Key features
Meets Tier 4 final exhaust emission standards in(Tier 4 final stage legilated countries) ~ 5% lower fuel consumption than comparable classic series Electronic engine management (MCM) with on engine electronics and comprehensive engine protection features valve technology with 2 overhead camshafts X Pulse" common rail system, rail pressure 900 bar, injection pressure up to 2100 - 2300 bar Two stage compression brake Æ braking power of up to 435kW
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Component location R/H
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Component location L/H
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Gear drive – Rear of engine
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Cylinder head
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Double overhead cam
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Valve adjustment
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Jake brake
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Jake brake principal
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Brake cam contour 1000- 1500
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1000 engine brake
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1000 engine brake
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1100-1500 Engine brake solenoids
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activation
3 stages of activation (1100-1500 only) Stage 1: 1-3 cylinder Stage 2: 1- 6 cylinders Stage 3 : 1- 6 cylinders + wastegate + exh recirculation actuations valve • 1000 – all valves activated + ? Find out • • • •
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Stage 1
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Stage 2
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Stage 3
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Fuel system
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Fuel system x pulse common rail
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Fuel schematic
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Suction Gear pump
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Fuel filter module
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PMW control for high pressure pump
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Y 642/3 - N/O
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Multiplication of injection pressures
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Injector internals
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Injectors to be coded upon fitment
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1100- 1500 Lubrication circuit
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1000 Lubrication circuit
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1100 -1500 Oil pump
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1000 Oil pump
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Cooling system
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1000 series turbo
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Sequential 1000 series turbo
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Turbo compound 1500 engine only
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Turbo compound
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Exhaust recirculation 650 Deg -170 Deg
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Engine management
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Sensor overview
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Crank sensor B600
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Engine oil sensor B605
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Fuel temp sensor B602
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Charge air temp sensor B617
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Charge air pressure and temp sensor B616
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Rail pressure sensor B622
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Oil pressure switch B604
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Coolant temp sensor B606
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Compressor housing charge air temp sensor B617
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Rail pressure control valve
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Camshaft speed sensor B601
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Actuators
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Exhaust gas recirculation controller
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EGR Valve
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Engine to machine interface
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MCM
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• • • •
Limp home mode causes
CAN 4 failure Cam & crankshaft Temp sensors Exhaust recirculation components
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Diagnostics
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