Posicion Valvulas Ajuste [PDF]

MERCEDES ENGINE TRAINING INTRODUCTION 1000|1100|1300|1500 Series engines Technical Training Centre MERCEDES ENGINE

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Zitiervorschau

MERCEDES ENGINE TRAINING

INTRODUCTION

1000|1100|1300|1500 Series engines

Technical Training Centre

MERCEDES ENGINE TRAINING

INTRODUCTION

Engine power ranges

Technical Training Centre

MERCEDES ENGINE TRAINING

INTRODUCTION

Drive train E

Ratings (Stage 4 euro only & Stage 3A) B25E

:210 KW / 1150 Nm

Daimler Stage 4 In-line 6

B30E

:246 KW / 1300 Nm

B25E- B30E

:OM 936LA – 7.7 L

B35E

: 320 kW / 2100 Nm

B35E

: OM470LA - 10.7L

B40E

: 380 kW / 2380 Nm

B40E-B45E

: OM471LA - 12.8L

B45E

: 390 kW / 2460 Nm

B50E-B60E

: OM 473 LA – 15.6 L

B50E

: 430 kW / 2700 Nm

4° engine-transmission installation

Technical Training Centre

MERCEDES ENGINE TRAINING

INTRODUCTION

• • • • • • •

Key features

Meets Tier 4 final exhaust emission standards in(Tier 4 final stage legilated countries) ~ 5% lower fuel consumption than comparable classic series Electronic engine management (MCM) with on engine electronics and comprehensive engine protection features valve technology with 2 overhead camshafts X Pulse" common rail system, rail pressure 900 bar, injection pressure up to 2100 - 2300 bar Two stage compression brake Æ braking power of up to 435kW

Technical Training Centre

MERCEDES ENGINE TRAINING

INTRODUCTION

Component location R/H

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MERCEDES ENGINE TRAINING

INTRODUCTION

Component location L/H

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MERCEDES ENGINE TRAINING

INTRODUCTION

Gear drive – Rear of engine

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INTRODUCTION

Cylinder head

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INTRODUCTION

Double overhead cam

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MERCEDES ENGINE TRAINING

INTRODUCTION

Valve adjustment

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MERCEDES ENGINE TRAINING

INTRODUCTION

Jake brake

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MERCEDES ENGINE TRAINING

INTRODUCTION

Jake brake principal

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MERCEDES ENGINE TRAINING

INTRODUCTION

Brake cam contour 1000- 1500

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MERCEDES ENGINE TRAINING

INTRODUCTION

1000 engine brake

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MERCEDES ENGINE TRAINING

INTRODUCTION

1000 engine brake

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MERCEDES ENGINE TRAINING

INTRODUCTION

1100-1500 Engine brake solenoids

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INTRODUCTION

activation

3 stages of activation (1100-1500 only) Stage 1: 1-3 cylinder Stage 2: 1- 6 cylinders Stage 3 : 1- 6 cylinders + wastegate + exh recirculation actuations valve • 1000 – all valves activated + ? Find out • • • •

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MERCEDES ENGINE TRAINING

INTRODUCTION

Stage 1

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MERCEDES ENGINE TRAINING

INTRODUCTION

Stage 2

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INTRODUCTION

Stage 3

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INTRODUCTION

Fuel system

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MERCEDES ENGINE TRAINING

INTRODUCTION

Fuel system x pulse common rail

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MERCEDES ENGINE TRAINING

INTRODUCTION

Fuel schematic

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INTRODUCTION

Suction Gear pump

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INTRODUCTION

Fuel filter module

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INTRODUCTION

PMW control for high pressure pump

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INTRODUCTION

Y 642/3 - N/O

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INTRODUCTION

Multiplication of injection pressures

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MERCEDES ENGINE TRAINING

INTRODUCTION

Injector internals

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INTRODUCTION

Injectors to be coded upon fitment

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MERCEDES ENGINE TRAINING

INTRODUCTION

1100- 1500 Lubrication circuit

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INTRODUCTION

1000 Lubrication circuit

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INTRODUCTION

1100 -1500 Oil pump

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INTRODUCTION

1000 Oil pump

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INTRODUCTION

Cooling system

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INTRODUCTION

1000 series turbo

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INTRODUCTION

Sequential 1000 series turbo

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INTRODUCTION

Turbo compound 1500 engine only

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INTRODUCTION

Turbo compound

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INTRODUCTION

Exhaust recirculation 650 Deg -170 Deg

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INTRODUCTION

Engine management

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INTRODUCTION

Sensor overview

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INTRODUCTION

Crank sensor B600

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INTRODUCTION

Engine oil sensor B605

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INTRODUCTION

Fuel temp sensor B602

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INTRODUCTION

Charge air temp sensor B617

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INTRODUCTION

Charge air pressure and temp sensor B616

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INTRODUCTION

Rail pressure sensor B622

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INTRODUCTION

Oil pressure switch B604

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INTRODUCTION

Coolant temp sensor B606

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INTRODUCTION

Compressor housing charge air temp sensor B617

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INTRODUCTION

Rail pressure control valve

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INTRODUCTION

Camshaft speed sensor B601

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INTRODUCTION

Actuators

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INTRODUCTION

Exhaust gas recirculation controller

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INTRODUCTION

EGR Valve

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INTRODUCTION

Engine to machine interface

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INTRODUCTION

MCM

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INTRODUCTION

• • • •

Limp home mode causes

CAN 4 failure Cam & crankshaft Temp sensors Exhaust recirculation components

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INTRODUCTION

Diagnostics

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MERCEDES ENGINE TRAINING

INTRODUCTION

Technical Training Centre

MERCEDES ENGINE TRAINING

INTRODUCTION

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