Paut Inspection Report: Client Rfi No [PDF]

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PAUT INSPECTION REPORT CLIENT PROJECT NAME PROJECT NO PROCEDURE NO. DRAWING TITLE MATERIAL GRADE DIRECTION (Long/Trans) DIMENSIONS PAUT INSTRUMENT MAKE MODEL SERIAL NO. CAL DUE DATE EQUIPMENT S/W VERSION ANALYSIS SOFTWARE SOFTWARE VERSION FINAL PROCESSING DISPLAY CALIBRATION SETUP GROUPS TYPE ANGLE RANGE FOCAL LAW FOCAL DEPTH GAIN

: : : : : : : : : : : : : : : : :

SEMBCORP MARINE INTEGRATED YARD PTE LTD JOHAN CASTBERG 09J110006 C143-SC-A-KA-0013 Rev:00 N.A. Carbon Steel Transverse Refer Annex OMNISCAN X3 RD TECH /OLYMPUS OMNISCAN-X3(PA32:128PR) QC-0075232 17-Dec-2021 PA32:128PR OMNI SCAN PC TOOLKIT 5.5.1 N.A.

RFI No. REPORT NO ACCEPTANCE STD REFERENCE STD.

: : : : : :

01 Sectorial 40° ~ 72°

02 Linear (UBVL) 59°

03 Linear (BBVL) 66°

EQ-26, FE-38 &LE-63

EQ-26, FE-1, & LE-64

EQ-16, FE-32, &LE-64

6 6.2 dB

16 5.5dB

3 12dB

TYPE OF WELD TESTED DATE LOCATION OF TEST SEARCH UNIT PROBE SERIAL NO MAKE MODEL FREQUENCY CABLE TYPE & LENGTH NO. OF ELEMENTS ELEMENTS PITCH ELEMENT SIZE CALIBRATION BLOCK CAL BLOCK NUMBER MATERIAL REFLECTOR DETAILS THICKNESS BLOCK TEMPERATURE SURFACE CONDITION

SCANNING SENSITIVITY (dB)

:

+6dB

+6dB

+6dB

TRANSFER CORRECTION

WELD MAP NO/DWG. No.

: : : : : : : : : : : : : : : : :

N.A. MSE-SCM-JC-PAUT-HS-017 BS EN ISO 19285:2016 (AL-3) BSEN ISO 13588: 2012 SCM-H400-231-001-02 Butt Weld 01-06-2021 DD2

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MSE-ISO-PAUT-CAL-001 Carbon steel SDH (¼, & ½,) 20 MM AMBIENT Coated Has been done with manual UT using 60º Probe, Transverse Correction dB (+9)

:

A32-U5544 OLYMPUS A32 5MHz EZ LATCH TECHNOLOGY & 2.5 METER 64 0.5 10mm

Note: EQ-Element Quantity, FE-First Element, LE-Last Element, UBVL-Upper Bevel Volume, BBVL-Bottom Bevel Volume.

SCAN DETAILS SCAN PLAN ID SCANNER ENCODER TECHNIQUE SEARCH UNIT TRAVEL SPEED Brand

: : : : : :

WEDGE DETAILS WEDGE MODEL WEDGE ANGLE WEDGE MATERIAL RESOLUTION DATA SAMPLING STATE

Annexure: A1-3 MINI WHEEL ENCODER & HSMT Scanner 12 steps/mm Manual Scanning & Semi-automated Not Exceed 150mm/sec Olympus

: : : : : :

SA32-N55S-IHC 36.1° PERSPEX 1MM 1MM N.A.

EVALUATION & RESULT SUMMARY

Remarks

Accept/Reject

Skew (90º / 270º)

Flaw Type

Axial Offset (mm)

Amplitude (%)

Coated (TFM)

Un-coated (TFM)

Coated (PAUT)

Un-coated (PAUT)

Maximum Height (mm)

Coated (TFM)

Un-coated (TFM)

Coated (PAUT)

Un-coated (PAUT)

Length (mm)

Distance from 0

I Indication. No.

Segment(mm)

Thickness(mm)

J Joint Number

Depth (mm)

Refer Annexure-1 & 2

SCAN PLAN NO: A1-3

L.DILEEP KUMAR PCN LEVEL 2 (PAUT)

S. THIRUVENKADAM PCN LEVEL 3 (PAUT)

PREPARED BY PAUT OPERATOR

REVIEWED BY NDE LEVEL 3

REPORT NO: MSE-SCM-JC-PAUT-HS-017

REVIEWED BY SMIY QA/QC

APPROVED OWNER REPRESENTATIVE

SURVEYOR Page 1 of 6

PAUT INSPECTION REPORT

Un-coated (PAUT)

Coated (PAUT)

Un-coated (TFM)

Coated (TFM)

Indication (dB) with r respect to Reference.

Axial Offset (mm)

Flaw Type

Group (Sec/Lin1/Lin2)

Skew (90º / 270º)

-

-

-

-

Sec

90

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

Sec

270

-

01

164

25

-

4.6-9.4

-

-

-

4.8

-

-

-9

4.4

V (SI)

Sec

90

02

638

7

-

1.5-5.5

-

-

-

4.0

-

-

-6

3

V (SI)

Sec

90

-

0-900

-

-

-

-

-

-

-

-

-

-

-

-

-

-

Sec

90

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

15

***

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UT Report. No.

Coated (TFM)

-

RSU-EXT1091

Un-coated (TFM)

-

RSU-EXT1091,24/02/2 021

Coated (PAUT)

-

RSU-EXT1091

Un-coated (PAUT)

-

Refer Attachment-1

Length (mm)

-

Remarks

Distance from 0

-

Accept/Reject

I Indication. No.

-

Segment(mm)

-

EH17AB3

Thickness(mm)

-

0-800SP1

EH17AB5

EVALUATION & RESULT SUMMARY Maximum Height (mm)

0-800SP1

EH17AB4

Joint Number

Depth (mm)

Location

ANNEXURE-1 (Acceptable & Recordable Indications)

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Legends

ACC: Acceptable, REJ: Reject, P-Planar, V-Volumetric SI – Slag Inclusion, Por – Porosity, LOF – Lack of Fusion, LOSWF – Lack of Sidewall Fusion, LOP – Lack of Penetration, CR-Crack, LORF – Lack of Root Fusion, Int.-Intermittent.

Note: 1. Evaluation Level H0-10 dB and above. 2. Recording levels are 4dB below the corresponding acceptance level. *** PAUT Carried out to find the height sizing. Hence accept / Reject not reported. REPORT NO: MSE-SCM-JC-PAUT-HS-017

Page 2 of 6

PAUT INSPECTION REPORT ANNEXURE-2 (Height Sizing Assessment) EVALUATION & RESULT SUMMARY Maximum Height (mm)

Un-coated (PAUT)

Coated (PAUT)

Un-coated (TFM)

Coated (TFM)

Un-coated (PAUT)

Coated (PAUT)

Un-coated (TFM)

Coated (TFM)

Indication (dB) with r respect to Reference.

Axial Offset (mm)

Flaw Type

Group (Sec/Lin1/Lin2)

Skew (90º / 270º)

-

10.0-14.2

-

-

-

4.2

-

-

+8

0

P (LOF)

Sec

270

Int.,

0-600SP2

01

11

60

-

10.7-12.6

-

-

-

1.9

-

-

+2

0

P (LOF)

Sec

270

-

01

11

6

-

11.0-14.8

-

-

-

3.8

-

-

+3.5

-2

P (LORF)

Sec

270

02

77

20

-

2.3-7.8

-

-

-

5.5

-

-

-2

3

V (SI)

Sec

270

-

03

556

40

-

2.8-7.1

-

-

-

4.3

-

-

+4

4

P (LOSWF)

Sec

270

-

-

-

-

-

-

-

-

-

-

-

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Legends

-

RSU-EXT1091,24/02/2021

RSU-EXT-1091

-

Refer Attachment-1

0-900SP1

***

UT Report. No.

Length (mm)

750

Location

Distance from 0

0

Remarks

I Indication. No.

01

Accept/Reject

Segment(mm)

Thickness(mm)

0-800SP1

15 15

EH17A-B5

EH17A-B4

Joint Number

Depth (mm)

ACC: Acceptable, REJ: Reject, P-Planar, V-Volumetric, SI – Slag Inclusion, Por – Porosity, LOF – Lack of Fusion, LOSWF – Lack of Sidewall Fusion, LOP – Lack of Penetration, CR-Crack, LORF – Lack of Root Fusion, Int.-Intermittent.

Note: 1. Evaluation Level H0-10 dB and above. 2. Recording levels are 4dB below the corresponding acceptance level. *** PAUT Carried out to find the height sizing. Hence accept / Reject not reported. REPORT NO: MSE-SCM-JC-PAUT-HS-017

Page 3 of 6

PAUT INSPECTION REPORT EH17A-B3-Segment-0-800SP1(SKEW-90º)

EH17A-B3-Segment-0-800SP1(SKEW-270º)

EH17A-B4-Segment-0-800SP1(SKEW-90º)

EH17A-B4-Segment-0-800SP1(SKEW-90º)

EH17A-B4-Segment-0-800SP1(SKEW-270º)

EH17A-B4-Segment-0-800SP2(SKEW-90º)

EH17A-B4-Segment-0-800SP2(SKEW-270º)

EH17A-B5-Segment-0-900(SKEW-90º)

REPORT NO: MSE-SCM-JC-PAUT-HS-017

Page 4 of 6

PAUT INSPECTION REPORT EH17A-B5-Segment-0-900(SKEW-270º)

EH17A-B5-Segment-0-900(SKEW-270º)

EH17A-B5-Segment-0-900(SKEW-270º)

REPORT NO: MSE-SCM-JC-PAUT-HS-017

Page 5 of 6

PAUT INSPECTION REPORT Attachment-1

REPORT NO: MSE-SCM-JC-PAUT-HS-017

Page 6 of 6