KKS List [PDF]

Zitiervorschau

PARA INFORMACIÓN Firmado digitalmente por: Pierluigi Sagliardi M. Fecha: 2016.11.10 08: 08:02 +01'00' La estampación de este sello en la documentación de proyecto es exclusivamente para fines de gestión procedimental interna de Iberdrola y no implica, en ningún caso, una asunción de responsabilidad por parte de Iberdrola con respecto a su correcta elaboración. La estampación de este sello por Iberdrola tampoco exime a los respectivos autores del proyecto y demás intervinientes de cualquier responsabilidad que les sea imputable derivado de su actividad, de conformidad con la legislación aplicable, en particular la responsabilidad asociada a la firma de los términos de responsabilidad legalmente exigibles.

LISTA DE QUALIDADE

SIM

NÃO

VERIFICACÃO DE DESENHO: NÍVEL 1

NÍVEL 2

NÃO APLICAVEL

3

2

1

0

09.11.2016

DATA

I. Yen

CRIADO

I. Yen

COMPROVADO

A. Rodriguez

APROVADO MOTIVO

A. H. GOUVÃES DOCUMENTAÇÃO TÉCNICA DE EQUIPAMENTOS ESPECIFICAÇÕES DO FABRICANTE/DE FORNECIMENTO EQUIPAMENTOS PRINCIPAIS

Nº FORNEC.

AT-DE011017

ANULA/SUBSTITUI A: FOLHA Nº:

DIN-A4 CONTINUA NÀ:

0/124

ESPECIFICAÇÃO KKS Nº:

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Project: Document No.:

KKS - MASTERLIST

STANDARD AT-DE011017-REV03

Standard HYDRO POWER PLANTS

KKS - HANDBOOK

Release

„KKS - Handbook“ AT-DE

AT

Date / Mr. Mattersdorfer

Date / Mr. Harbort

All rights reserved. No part of these documents may be reproduced, copied, distributed, adapted or recorded in any form or by any means (by photocopying, microfilming or by any other technique) without the written permission of the ANDRITZ HYDRO GmbH. Furthermore, manufacturing and copying of the represented products, plants, systems and technical procedures are prohibited. Alle Rechte vorbehalten. Kein Teil dieser Unterlagen darf in irgendeiner Form (durch Photokopie, Mikrofilm oder ein anderes Verfahren) ohne schriftliche Genehmigung der ANDRITZ HYDRO GmbH reproduziert oder unter Verwendung elektronischer Systeme gespeichert, bearbeitet, vervielfältigt oder verbreitet werden. Ebenso ist jeder Nachbau bzw. jede Nachahmung von in diesen Unterlagen beschriebenen Geräten, Anlagen, Systemen, Verfahren ua. verboten.

Copyright © 2001 ANDRITZ HYDRO GmbH AT-DE/ H. Eder erstellt am / created geändert am / modified gedruckt am / printed

2001-10-17 2010-06-11 2010-06-11

Sprache / Language: Translation to ENG (Original DE) Dokumentenart / Document Type: DE-DOC geprüft von/am / checked by/on: Mattersdorfer / 2010-06-11

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KKS - MASTERLIST

STANDARD AT-DE011017-REV03

DOCUMENT HISTORY Date of issue

Revision

Revised pages

Type of revision

17.10.2001

00

First issue

14.02.2003

REV01

41, 102

27.11.2006

REV02

all

Formats, insert VGB guidelines

11.06.2010

REV03

all

Change to ANDRITZ HYDRO, various designations

First issue Designation letter YP und YR added.

Contents list

Part I:

KKS: Structure and application

Part II:

KKS – Master list

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3 65

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STANDARD AT-DE011017-REV03

Part I:KKS: Structure and application Contents 1

INTRODUCTION___________________________________________________________________________ 4

2

STRUCTURE OF KKS ______________________________________________________________________ 5 2.1 2.2 2.3 2.4 2.5 2.6 2.7 2.8 2.9

3

BREAKDOWN LEVELS _____________________________________________________________________ 5 BREAKDOWN LEVEL 0 – TOTAL PLANT ______________________________________________________ 6 BREAKDOWN LEVEL 1 – FUNCTION KEY ____________________________________________________ 7 BREAKDOWN LEVEL 2 – EQUIPMENT UNIT KEY______________________________________________ 7 BREAKDOWN LEVEL 3 – COMPONENT KEY __________________________________________________ 8 NOTATION OF BREAKDOWN LEVELS __________________________________________________________ 8 NAMING OF THE BREAKDOWN LEVELS ________________________________________________________ 9 PREFIXES ______________________________________________________________________________ 10 ANDRITZ HYDRO STANDARD DESIGN______________________________________________________ 10

APPLICATION OF KKS____________________________________________________________________ 11 3.1 PROCESS-RELATED IDENTIFICATION _________________________________________________________ 3.2 POINT OF INSTALLATION-IDENTIFICATION ____________________________________________________ 3.3 LOCATION IDENTIFICATION ________________________________________________________________ 3.4 IDENTIFICATION OF CONNECTIONS __________________________________________________________ 3.5 IDENTIFICATION OF SIGNALS _______________________________________________________________ 3.6 IDENTIFICATION OF CABLES _______________________________________________________________ 3.7 IDENTIFICATION OF DOCUMENTS ___________________________________________________________ 3.8 EXAMPLE OF KKS APPLICATION ____________________________________________________________ 3.9 REGISTRATION IN GRAPHICAL SYMBOLS ______________________________________________________ 3.10 LOOPS WITH MULTIPLE PROBES AT ONE LOCATION ______________________________________________ 3.11 LOGICAL COMBINATION OF LOOPS __________________________________________________________ 3.12 IDENTIFICATION OF LOOPS ________________________________________________________________ 3.12.1 Identification of direct loops__________________________________________________________ 3.12.2 Identification of indirect loops ________________________________________________________

11 11 12 12 12 13 15 15 28 30 31 32 32 34

4

EXTENDED KKS – KEY (STANDARD)_______________________________________________________ 38

5

IDENTIFICATION OF C&I COMPONENTS__________________________________________________ 40 5.1 SIGNAL IDENTIFICATION __________________________________________________________________ 5.1.1 General Signal Identification ___________________________________________________________ 5.1.2 Designation letter for the signal range/application (Standard / Overview)________________________ 5.2 BINARY SIGNALS (CONTACTS) AND LIMIT VALUES FROM SIGNAL CONDITIONING _______________________ 5.2.1 Designation letter (signal range) ________________________________________________________ 5.2.2 Signal numbers for binary process signals (contacts) ________________________________________ 5.2.3 Signal numbers for limit values derived from analog process signals ___________________________

6

EXPLANATIONS FOR HYDRO POWER PLANTS FROM VGB-D1 ______________________________ 44 6.1 IDENTIFICATION OF BREAKDOWN LEVEL 1 ________________________________________________________ 6.1.1 Identification mechanical ________________________________________________________________ 6.1.2 Identification electrical __________________________________________________________________ 6.2 IDENTIFICATION OF BREAKDOWN LEVEL 2 ________________________________________________________ 6.3 IDENTIFICATION OF BREAKDOWN LEVEL 3 ________________________________________________________

7

40 40 41 42 42 42 42 44 44 56 60 63

INTEGRATION OF GE (GENERAL ELECTRICS) IDENTIFICATION SYSTEM IN KKS ___________ 64

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KKS - MASTERLIST 1

STANDARD AT-DE011017-REV03

INT RODUCT ION The design of complex technical plants involves an enormous number of data to be exchanged between the parties concerned. The identification of plant systems, sections and individual components therefore has to be centralised for the whole plant. The identification system provides a common language for the design and documentation of the scope of work and services. Due to their complexity, modern power stations, where civil works, mechanical- and electrical sections as well as electronic systems are related to each other, require an identification system to avoid disagreement between the parties and unforeseeable costs and time delays during construction. The identification system KKS (Kraftwerks-Kennzeichen-System) represents a technological and logical classification for modern power stations. All plant sections and components will be identified on a system-related basis in order to satisfy the requirements of the manufacturer, plant owner and operators as well as experts in view of design, erection, operation and maintenance. KKS includes: -

Design and construction Verification Assembly Manufacturing Erection Acceptance Documentation Operation Maintenance Recruiting and replacement administration Outage statistics Plant accounting Industrial economics

The KKS identification system for power stations was developed by the KKS-workout involving designers, plant operators and power authority members and was published in two sections by the VGB-Verlag 1989: -

KKS-Guidelines KKS-Key

The 5th edition containing complements to the KKS-Key was published in 2003 by the VGB-Verlag publishing house. The indicated breakdown levels 1, 2, 3 in this document are those dated 2004. The Explanations for Hydro Power Plants VGB-B 106 D1 from July 2004 are included (see chapter 6). The KKS in its characteristics will be based on IEC 81346, DIN EN 81346 and DIN ISO/TS 16952-10. The following information represents a general overview regarding the structure and use of KKS. The KKS-Key given in part two will form a basic platform for KKS utilization for the sole internal use of ANDRITZ HYDRO GmbH for plants designed and executed by ANDRITZ HYDRO GmbH.

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KKS - MASTERLIST 2

STANDARD AT-DE011017-REV03

STRUCTURE OF KKS 2.1

Breakdown Levels An individual identification code consists of a maximum of 4 breakdown levels: Breakdown level 0: Total Plant Breakdown level 1: Function Key Breakdown level 2: Equipment Unit Key Breakdown level 3: Component Example: Serial no. of breakdown level

0

1

2

3

Example

Block

System

PumpUnit

Drive

The data characters are selected in accordance to the alphanumeric characters in the table below: A N ()

Alphabetic characters (roman letters except I and O, and special symbols) Numerical characters (Arabic numerals) The use of these data characters will be fixed project specific by ANDRITZ HYDRO.

Breakdown level 0 Designation of G F0 F1 data character Type of (A) (N) A data character (N)

F2 A

1 F3 FN FN A

N

N

A1 A2

2 AN AN AN A3

B1 B2

A

N

A

A

N

N (A)

A

3 BN BN N

N

The data characters A have a bearing on classification. They are fixed in the KKS-Key. Permitted changes or additions to the KKS-Key must be agreed by the parties concerned and approved by ANDRITZ HYDRO-HYDRO. The data characters N are used for counting. They are dependent on the project and will be fixed by ANDRITZ HYDRO. AT-DE/ H. Eder erstellt am / created geändert am / modified gedruckt am / printed

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2.2

STANDARD AT-DE011017-REV03

-

Numbering starts new when one of the preceding code elements changes.

-

Leading zeros must be written: correct

wrong

PAB01AA001 PAB10AA010

PAB1AA1 PAB10AA10

Breakdown level 0 – TOTAL PLANT 0 G

1 F0 F1 F2 F3 FN FN

(A) (N)

(N) A

A

A

N

N

2 A1 A2 AN AN AN AN

3 B1 B2 BN BN

A

A

A

N

N

N (A)

A

N

N

Describes the identification of all items of the power plant. Differentiation by A or N: - Power station units - Extensions or - Non-unit-specific plants This code is subject to agreement between the parties concerned with respect to: - Type of data character - Contents Example: Block A

Block B

Block C

Non-unit-specific plant N

Block free K

Breakdown level 0 may be omitted if the code remains unique throughout the plant.

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KKS - MASTERLIST 2.3

STANDARD AT-DE011017-REV03

Breakdown Level 1 – FUNCTION KEY 0 G (A) (N)

1 F0 F1 F2 F3 FN FN

(N) A

A

A

N

N

2 A1 A2 AN AN AN AN

3 B1 B2 BN BN

A

A

A

N

N

N (A)

A

N

N

F0-(N) Prefix number F0

numbering of similar units and plants in view of the entire plant e.g. - several generator in a block - general component

F1-A Main group F2-A Group F3-A Subgroup F1-3

Classification fixed as per KKS-Key for: - systems and plants - points of installation, e.g. switchboards - structures

FN-N Counting numbers: - leading zeros must be written - consecutive numbering or by groups - numbering starts new if F1-3 changes 2.4

Breakdown Level 2 – EQUIPMENT UNIT KEY 0 G (A) (N)

1 F0 F1 F2 F3 FN FN

(N) A

A

A

N

N

2 A1 A2 AN AN AN AN

A

A

N

N

N

(A)

3 B1 B2 BN BN

A

A

N

N

A1-A Main group A2-A Subgroup A1-2 Classification fixed as per KKS-Key for: - equipment units, apparatus - electrical and instrumentation equipment - measuring circuits and measuring conditioning - points of installation, coordinates - rooms, sections of structures

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STANDARD AT-DE011017-REV03

AN-N Counting numbers: - leading zeros must be written - consecutive numbering or by groups - numbering starts anew if A1-2 changes AN-A Additional character, additional to the counting number, used for: - pilot valves - multiple measuring circuits - alternative identification for external limit switches - multiple supplies for electric loads 2.5

Breakdown Level 3 – COMPONENT KEY 0 G (A) (N)

1 F0 F1 F2 F3 FN FN

(N) A

A

A

N

N

2 A1 A2 AN AN AN AN

3 B1 B2 BN BN

A

A

A

N

N

N (A)

A

N

N

B1-A Main group B2-A Subgroup B1-2 Classification fixed for components: - mechanical- or control components as per KKS-Key - electrical components as per KKS-Key for B2; B1 is a hyphen (-) - signal identification - identification of documents, drawing identification for electrical and control documents BN-N Counting numbers: - leading zeros must be written - specified at signal numbers - specified at drawing identification 2.6

Notation of Breakdown Levels The details of the application of the code will be fixed by ANDRITZ HYDRO. Their use for a project must be observed exactly for each scope (in order to be electronically readable).

Caution: Some CAD programs are not able to process blank characters or line breaks. - without spacing (ANDRITZ HYDRO standard): 0 AN

1 N A

A

A

N

N

2 A A

N

N

N

A

3 A A

A

N

N

N

N

N

- small spacing (special case): 0 AN

1

2 N

A

A

A

N

N

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3 A

2001-10-17 2010-06-11 2010-06-11

A

A

A

N

N

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STANDARD AT-DE011017-REV03

- large spacing (special case): 0 AN

1

2 N

A

A

A

N

3

N

A

A

N

N

N

A

A

A

N

N

- multiple-row notation (special case): 1 N

A

A

A

N

N

Row 2

2 A

A

N

N

N

A

Row 3

3 A

A

N

N

Row 1

2.7

0 AN

Naming of the Breakdown Levels The breakdown levels have up to 3 different names and each will be according to the application:

Breakdown level Process-related identification Point of installation identification Location identification Designation of data character Type of data character

0 Total plant Total plant Total plant G (A) (N)

1 Function key Installation unit key Structure key

2 Equipment key Installation space key Room key

3 Component key

F0

F1

F2

F3 FN FN

A1 A2 AN AN AN A3

B1 B2 BN BN

(N)

A

A

A

A

A

N

N

A

N

N

N (A)

A

N

Process-related identification for: - Sections of plant and devices, process-related - Functions in electrical and control and instrumentation - Functions in mechanical and civil Point of installation identification for: - Devices at units (switchboard, panel) - Point at installation in rack (frame) Location identification for: - Structures (buildings, floors, levels) - Rooms, fire zones

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KKS - MASTERLIST 2.8

STANDARD AT-DE011017-REV03

Prefixes The naming and breakdown levels are distinguished by means of: - Prefix symbols - Breakdown symbols Prefix symbols: =

Plant, mode of process

+

Location

-

Electrical component

:

Connection

The prefix symbols may be omitted if the information content remains unambiguous. Breakdown symbols: .

Location

Location-identification before breakdown level 2 (point of installation). 2.9

ANDRITZ HYDRO Standard design The spelling of the equipment designation will be with 3-rows according to standard, whereby the second row is filled out only for cabinet designations. Row 1: = Process-related identification with breakdown levels 0-2 Row 2: + Location with breakdown level 1, can be also with breakdown symbol Row 3: Component key, process-related identification with breakdown level 3 The component keys are always counted up within a cubicle or a group of cubicles in contrast to the standard. The counting will not be restarted from 1 after a change of row 1.

AT-DE/ H. Eder erstellt am / created geändert am / modified gedruckt am / printed

2001-10-17 2010-06-11 2010-06-11

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KKS - MASTERLIST 3

STANDARD AT-DE011017-REV03

APPL ICAT ION OF KKS 3.1

Process-Related Identification

Breakdown level Title of Breakdown level

0 Total plant

1

2

3

Equipment unit key

Function key

Component key

Designation of data character

G

F0

F1

F2

F3

FN

FN

A1

A2

AN

AN

AN

A3

B1

B2

BN

BN

Type of data character

(A) (N)

(N)

A

A

A

N

N

A

A

N

N

N

(A)

A

A

N

N

Electrical control and engineering Instrumentation and control Equipment Mechanical Engineering

Total plant

Part of plant

Equipment unit, Apparatus, C&I-range, Manufacturing, Installation

Device, Signal

Equipment unit Apparatus

Component

Building

Civil engineering

This type of naming is used in most applications, because the plant components and electrical or control equipment will be addressed in a process- and system-related way. This identification classifies the equipment and devices according to their task in the total process. This block will use the prefix symbol "=". 3.2

Point of Installation-Identification Breakdown level Title of breakdown level Designation of data character Type of data character Electrical control and engineering Instrumentation and control equipment

0 Total plant

+

1 Installation unit key

2 Installation space key

G

F0

F1

F2

F3

FN

FN

(A) (N)

(N)

A

A

A

N

N

Total plant

Switchboard Field Control desk

.

A1

A2

AN

AN

AN

A3

A

A

N

N

N

(A)

Coordinate, Row, Floor

Between breakdown level 1 and 2 the prefix symbol "." (period) will be written. The whole block will use the prefix symbol "+" (location). Combination with breakdown level 3 (component) is possible.

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KKS - MASTERLIST 3.3

STANDARD AT-DE011017-REV03

Location Identification Breakdown level Title of breakdown level Designation of data character Type of data character

0 Total plant

1 Building code

G

+

Civil engineering

(A) (N) Total plant

2 Room code

F0

F1

F2

F3

FN

FN

A1

A2

AN

AN

AN

A3

(N)

A

A

A

N

N

A

A

N

N

N

(A)

Building Floor, flat

Room Section

This block will use the prefix symbol "+" (location). 3.4

Identification of Connections This identification is with the prefix symbol ":" (colon). There are 3 possibilities: 1. 2. 3.

Identification after breakdown level 1: Connection to cubicles or switchgears without declaration of point of installation Identification after breakdown level 2: Connection to cubicles with declaration of point of installation Identification after breakdown level 3: Connection to component

Breakdown level

0 (A) (N)

Type of data character Electrical control and engineering Instrumentation and control equipment

1 (N) A

A

2 A

N

N

A

A

N

3

N

N (A) A

Equipment unit Total plant

Plant, Cubicle, Field

A

N

N

:N/A

Device

: Connect.

Coordinate, Floor

: Connect.

Mechanical engineering

3.5

: Connect.

Identification of Signals The process signals for electrical and control and instrumentation will be clearly defined in breakdown level 3 as "signal key". Using this, the exchange of signals between different parts of the plant will be facilitated and the connections within circuit (signal) diagrams will be unambiguously tagged. Breakdown level Title of breakdown level

0 Total plant

1

2

System key

3

Equipment unit key

Component key

Designation of data character

G

F0

F1

F2

F3

FN

FN

A1

A2

AN

AN

AN

A3

B1

B2

BN

BN

Type of data character

(A) (N)

(N)

A

A

A

N

N

A

A

N

N

N

(A)

A

A

N

N

Signalcode

Total plant

Equipment unit C&I-range, Manufacturing,

Part of plant

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Signal

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KKS - MASTERLIST

STANDARD AT-DE011017-REV03

Identification of signals in breakdown level 3: Prefix in position B1 : X ....... Signal origins - according to origins of defined signal application Y ....... Signal application - according to application hierarchy defined Z ....... according to origins and defined like X, logical combined or calculated. Signal type in position B2 : These data characters are generally fixed by ANDRITZ HYDRO. Standard see chapter 5.1. Counting number in positions BN : Continuously number from 01 to 99. For various signal types the running number shall be fixed. Standard see chapter 5.1. 3.6

Identification of Cables Identification: according KKS and VGB guidelines The cable numbering is according to the combination of characters defined below. Breakdown level Title of breakdown level Designation of data character Type of data character Cable identification Example

0 Total plant

1 Equipment identification

2 Count number

unit

G

F1

F2

F3

FN

FN

-

BN

BN

BN

BN

(A) (N)

A

A

A

N

N

-

N

N

N

N

Total plant 1

Plant area of the cable of associated aggregate C V A 0 1

Count number -

4

0

0

1

Cable of the first strapping connector of the first machine with an operating voltage < 60V The classifying part of the cable identification is defined by the both termination points at the switchboards, whereby the function identification which is leading in alphabetical order will prevail. From sub distributors to components, identification according to sub distribution identification is possible. The first position of the counting number of the resource indication serves the voltage level for the classification 0001 - 0999 1001 - 1999 2001 - 2999 3001 - 3999 4001 - 9999

Power cables >1kV Power cables 60V Cables for measurement >60V Cables for control and measurement 10m

>high/high

XG53 high

XG51 high/high

XH53 high

XH51 420 kV-System > 420 kV-System 380 (-420) kV-Systems 380 kV-System 420 kV-System 380 kV-System 420 kV-System 220 (-245) kV-Systems 220 kV-System 245 kV-System 220 kV-System 245 kV-System 110 (-150) kV-Systems 110 kV-System 150 kV-System 110 kV-System 150 kV-System 60 (-72) kV-Systems 60 kV-System 72 kV-System 60 kV-System 72 kV-System 45 (-50) kV-Systems 45 kV-System 50 kV-System 45 kV-System 50 kV-System 30 (-35) kV-Systems 30 kV-System 35 kV-System 30 kV-System 35 kV-System 20 (-25) kV-Systems 20 kV-System 25 kV-System 20 kV-System 25 kV-System 10 (-15) kV-Systems 10 kV-System 15 kV-System 10 kV-System 15 kV-System 6 (5) kV-Systems 5 kV-System 6 kV-System 5 kV-System 6 kV-System

ACB AD ADA ADB AE AEA AEB AF AFA AFB AG AGA AGB AH AHA AHB AJ AJA AJB AK AKA AKB AL ALA ALB

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> 420 kV-Systems Unit 1, busbar 1 Unit 2, busbar 2 380 (-420) kV-Systems Unit 1, busbar 1 Unit 2, busbar 2 220 (-245) kV-Systems Unit 1, busbar 1 Unit 2, busbar 2 110 (-150) kV-Systems Unit 1, busbar 1 Unit 2, busbar 2 60 (-72) kV-Systems Unit 1, busbar 1 Unit 2, busbar 2 45 (-50) kV-Systems Unit 1, busbar 1 Unit 2, busbar 2 30 (-35) kV-Systems Unit 1, busbar 1 Unit 2, busbar 2 20 (-25) kV-Systems Unit 1, busbar 1 Unit 2, busbar 2 10 (-15) kV-Systems Unit 1, busbar 1 Unit 2, busbar 2 6 (5) kV-Systems Unit 1, busbar 1 Unit 2, busbar 2

2001-10-17 2010-06-11 2010-06-11

Sprache / Language: Translation to ENG (Original DE) Dokumentenart / Document Type: DE-DOC geprüft von/am / checked by/on: Mattersdorfer / 2010-06-11

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KKS - MASTERLIST AM AMA

ANE

1-(3) kV-Systems 1 kV-System 3 kV-System 1 kV-System 3 kV-System < 1 kV-Systems 500V Three-phase-system 660V Three-phase-system 400V Three-phase-system 380V Three-phase-system 220V Alternative voltage switchgear

ANF

110V Alternative voltage switchgear

ANK ANM

220V Direct voltage switchgear 110V Direct voltage switchgear 125V Direct voltage switchgear 60V Direct voltage switchgear 48V Direct voltage switchgear 24V Direct voltage switchgear 12V Direct voltage switchgear Desk Desk Control desk Main control desk Desk Control desk Main control desk Measuring and metering equipment Measuring equipment Metering equipment Measuring equipment Metering equipment Protection equipment Protection equipment Protection equipment Board Circuit breaker control board Transducer appurtenances Control board for compressed air Control board for hydraulics Automatic board Control board Cabinet for measuring Auxiliary power supply Recording board Metering board Cabinet for protection Cabinet for synchronization Transformation Auxiliary cubicle Indication, manual operation, monitoring Alarm annunciation Marshalling racks

AMB AN ANA ANB

ANQ ANU AP APA APB AQ AQA AQB AR ARA ARB AS ASA ASC ASD ASJ ASM ASN ASP ASQ ASR ASS AST ASU ASW ASX AV

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STANDARD AT-DE011017-REV03

1-(3) kV-Systems Unit 1, busbar 1 Unit 2, busbar 2

2001-10-17 2010-06-11 2010-06-11

< 1 kV-Systems Low voltage switchgear 500-1000V, Three-phase alternating current Low voltage switchgear 1 kV for power cables > 1 kV Junction boxes/penetrations for power cables Junction boxes and cable/bus penetrations < 1 < 1 kV kV e.g. JB on aggregate from subsupplier, process relevant/technological identification 01MEX10GE001 = JB electrical heaters GOP1 Junction boxes/penetrations for C&I-cables Junction boxes for C&I-equipment e.g. JB on aggregate from subsupplier, process relevant/technological identification 01MEX10GF001 = JB bearing temp. GOP1 Junction boxes and cable/bus bar penetrations Junction boxes and cable/bus bar penetrations (free for use) Switch board (Control cabinet) Electrical and instrumentation and control Switch box (Control box) installation units identified as per process Panel (Control panel) system (e.g. cubicles, boxes) Cabinet e.g. local control cabinet for hydraulic system of coal bunkers Processing and storage equipment for automatic Processing and storage equipment for systems automatic systems Information Information display and operator control Operation equipment for process computers and automation systems e.g. monitors, keyboards, printers for the DCS Note: counting system as follows Monitor Counting No. 100-position: 1 Screen Keyboard Counting No. 100-position: 2 Counting No. 100-position: 3 Mouse Trackball Light pen CD-Rom drive Counting No. 100-position: 4 Streamer Counting No. 100-position: 5 Printer Counting No. 100-position: 7 Copy machine Disc drive, Floppy disc station Counting No. 100-position: 8 Subdistribution/junction box for telephone Junction boxes for light-current systems of national telecommunication services (nonnational see *GY*) Network equipment Network equipment Subdistribution/junction box for lighting Subdistribution/junction boxes for lighting e.g. 01UMJ00GP100 = distribution board diesel engine house UMJ Subdistribution/junction box for Power sockets Subdistribution/junction boxes for sockets e.g. 01UMJ11GQ051 = first UPS-power socket board on elevation 11m in diesel engine house

Electrical, Instrumentation and Control equipment

AT-DE/ H. Eder erstellt am / created geändert am / modified gedruckt am / printed

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DC generating equipment, battery

GS

Switch Switch gear equipment Switch gear truck Motor control centre Cabinet partition Motor control centre (MCC/PDC)

GS001

DC generating equipment, batteries if as an external, stationary equipment Switchgear equipment if not identified under process equipment (see then *GH*)

GS100

Circuit breaker

GS101 GS110

Switch gear truck Disconnector 1

GS120

Disconnector 2

GS190

Cable disconnector

GS191

Earthing disconnector

GT

Transformer

GU

Converter

GV

Surge arrestor

GW

Power supply

GX

Frequency converter

GY

Junction boxes for light-current systems (not of national telecommunication services)

GZ

Transmitter rack

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STANDARD AT-DE011017-REV03

2001-10-17 2010-06-11 2010-06-11

Note: it is possible to give each partition/cabinet one separate No, or (for smaller units) the complete unit one No. Counting No. 100-position: 1, first No. 0 Circuit breaker Counting No. 100-position: 1, first No. 1 Counting No. 100-position: 1, second No. 1 Disconnector 1 Counting No. 100-position: 1, second No. 2 Disconnector 2 Counting No. 100-position: 1, second No. 9 Cable disconnector Counting No. 100-position: 1, second No. 9, first No. 1 Earthing disconnector Transformer equipment if as an external, stationary equipment Note: normally, the internal cabinet equipment will be identified with *-_*, in that case with *T01* Converter equipment e.g. DC/DC-converter and battery power supply if as an external, stationary equipment Note: normally, the internal cabinet equipment will be identified with *-_*, in that case with *U01* Structure-related earthing and lightning protection equipment, surge arrestors Cabinet power supply equipment if as an external, stationary equipment Note: normally, the internal cabinet equipment will be identified with *-_*, in that case with *U01* Actuating equipment for electrical variables e.g. frequency converter if as an external, stationary equipment Note: normally, the internal cabinet equipment will be identified with *-_*, in that case with *U01* Junction boxes for light-current systems (not of national telecommunication services) e.g. Intercom Hangers, supports and racks for electrical, instrumentation and control equipment e.g. 01UMJ17GZ001 (first rack on elevation 17m in diesel engine house UMJ)

Sprache / Language: Translation to ENG (Original DE) Dokumentenart / Document Type: DE-DOC geprüft von/am / checked by/on: Mattersdorfer / 2010-06-11

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KKS - MASTERLIST H

Subassemblies of main and heavy machinery

HA HB HD

Casing, housing Rotor Bearing Bearing pedestal Axial bearing Thrust bearing

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2001-10-17 2010-06-11 2010-06-11

STANDARD AT-DE011017-REV03

Subassemblies of main and heavy machinery (only to be used in conjunction with *M* = Main machine sets and *X* = Heavy machinery) Machine stationary assembly Machine rotating assembly Bearing assembly

Sprache / Language: Translation to ENG (Original DE) Dokumentenart / Document Type: DE-DOC geprüft von/am / checked by/on: Mattersdorfer / 2010-06-11

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STANDARD AT-DE011017-REV03

Component Key (Breakdown level 3) -

Electro Technical Components

-A

Subassembly (Module) Subrack (Mounting rack/rail) Plug-in module/card Plug-in module/card/rack Printed circuit board/module Unit/device combination Strain gage Density probe Speed sensor Transmitter (Transducer) Pressure transmitter Mass transducer Flow transmitter Level transmitter Temperature sensor Thermocouple (TC) Resistance therm. (RTD) Vibration sensor Loudspeaker I/P-Positioner Capacitor Binary element Recorder tape Recorder tape memory Memory Memory Memory device Logic device Timer Delay device Lighting Electrical fence Heating Trace heating Infeeding

-B

-C -D

-E

-F

-G

Transducers for non-electrical to electrical variable and vice-versa Note: for electrical to electrical see *-U*

Capacitors Binary element, delay devices, memory devices

Special components but also for cabinet infeedings Note: a differentiation with the counting-No. is useful, dependent from kind of infeeding, e.g.: 01,02,03 main infeedings 21,22 control voltage DC 51,52 UPS Protective devices

Shutter release, trigger Bimetal Buchholz protector/relay Centrifugal switch Fuse Expulsion fuse Surge arrester Battery Generator Power supply unit Static converter Electrical power supply

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Electro Technical Components Assemblies and subassemblies

Generators, power supplies

2001-10-17 2010-06-11 2010-06-11

Sprache / Language: Translation to ENG (Original DE) Dokumentenart / Document Type: DE-DOC geprüft von/am / checked by/on: Mattersdorfer / 2010-06-11

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KKS - MASTERLIST -H

-K

-L -M -N

-P

-Q

-R

-S

Drop indicator Annunciation unit Annunciator Bell Horn Illuminated indicator Detector/Indicator/Annunciator Signal lamp (pilot lamp) Flasher relay Main contactor Contactor relay Auxiliary relay Power contactor Relay Contactor Inductor Choke coil Wave lock Motor (also actuator) High voltage motor Low voltage motor Controller Master controller Cascade controller Master controller Positioner Amplifier Impedance transformer Video display terminal (VDT) Visual display unit (VDU) Pulse counter Measuring instrument Oscilloscope Testing equipment Simulator Clock Counter Installation switch Load disconnector (isolator) Circuit breaker Motor protection switch Disconnecting switch Disconnector (isolator) Starter Potentiometer Shunt Resistor Pushbutton Limit switch Illuminated pushbutton Acknowledgement switch Pushbutton Selector switch

AT-DE/ H. Eder erstellt am / created geändert am / modified gedruckt am / printed

STANDARD AT-DE011017-REV03

Signalling device

Relays, contactors

Inductor E-Motors Amplifiers, controllers

Measuring instruments, testing equipment

Power switchgear

Resistors

Switches, selectors

2001-10-17 2010-06-11 2010-06-11

Sprache / Language: Translation to ENG (Original DE) Dokumentenart / Document Type: DE-DOC geprüft von/am / checked by/on: Mattersdorfer / 2010-06-11

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KKS - MASTERLIST -T

-U

-V

-W

-X

-Y

-Z

Potential transformer Current transformer Transformer Isolation transformer Analog-digital converter Digital-analog converter Demodulator Telecontrol unit Frequency converter Direct current transducer Modulator Optocoupler Temperature transmitter Converter Isolating amplifier I/I-Positioner Nixi-tube Diode Rectifier Tube (cathode-ray) Zener diode Aerial Cable Coaxial-cable Optical fibre, Optical waveguide Busbar Jack Terminal Terminal strip Crossbar distributor Coaxial connector/jack Solder tag strip Test jack Plug Socket Brake Brake fan Clutch, coupling Magnetic valve Motor potentiometer Control drive (solenoid, coil) Limiter Equalizer Filter RC-Filter Cross over network Cable termination

AT-DE/ H. Eder erstellt am / created geändert am / modified gedruckt am / printed

STANDARD AT-DE011017-REV03

Transformers

Modulators, converters from electrical to other electrical variables

Tubes, semiconductors

Transmission path, waveguides, aerials

Terminals, plugs, sockets

Electrical positioners, e.g. Solenoids (not motors)

Termination, balancing equipment, filters, limiters, cable terminations, equalizers, hybrid transformers

2001-10-17 2010-06-11 2010-06-11

Sprache / Language: Translation to ENG (Original DE) Dokumentenart / Document Type: DE-DOC geprüft von/am / checked by/on: Mattersdorfer / 2010-06-11

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STANDARD AT-DE011017-REV03

K

Mechanical components

Mechanical components

KA

Gate valve Valve (Globe valve) Flap (Damper) Cock Bursting disc Throttle plate Manifold Blank (Figure-eight blank) Gate Door Dam board Heat exchangers Cooler Vessel, tank Basin (pit) Surge tank Turning gear Driving gear Lifting gear Slewing gear Belt conveyor Conveyor Screw conveyor Conveying line Feeder Size reduction machines Compacting equipment Packaging machine Mixers Agitators Compressor Blower Fan Pump Cleaning machine Soot blower Dryer Separator Filter Burner Firing grate Grate Ash grate Stationary tooling and treatment machines for maintenance

Gate valves, globe valves, dampers, cocks, rupture disks, orifices (typical: manifold for dP-X´ter)

KB KC KD KE

KF

KJ KK KM KN KP KT

KV

KW

AT-DE/ H. Eder erstellt am / created geändert am / modified gedruckt am / printed

2001-10-17 2010-06-11 2010-06-11

Gates, doors, dam boards Heat exchangers, coolers Vessel,basin (pit), surge tank (fluid systems) Turning, driving, lifting and slewing gear

Continuous conveyors, feeders

Size reduction machines Compacting, packaging machine Mixers, agitators Compressors, blowers, fans Pump Cleaning machines, dryers, separators, filters

Burners, grates

Stationary tooling and treatment machines for maintenance

Sprache / Language: Translation to ENG (Original DE) Dokumentenart / Document Type: DE-DOC geprüft von/am / checked by/on: Mattersdorfer / 2010-06-11

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Mechanical components

MB MF MG MK MM MR

Brake Foundation Gearbox Clutch, coupling Engine, not electrical Pipe Chute Positioner Turbine Transmission gear Booster

MS MT MU

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STANDARD AT-DE011017-REV03

Mechanical components Brakes Foundations Gearboxes Clutches, couplings Engines, not electrical Piping components, ductwork components Positioners, not electrical Turbines Transmission gear, non electrical, converters and boosters other than couplings and gearboxes

2001-10-17 2010-06-11 2010-06-11

Sprache / Language: Translation to ENG (Original DE) Dokumentenart / Document Type: DE-DOC geprüft von/am / checked by/on: Mattersdorfer / 2010-06-11

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KKS - MASTERLIST Q

Instrumentation and control components

QB

Sensor

QH

Signaling device Annunciation device/unit Controller Flybolt governor Measuring instrument Testing equipment Measurement piping

QN QP QR QS QT QU

STANDARD AT-DE011017-REV03

Instrumentation and control components (non electrical) Sensors if not structurally integrally with *QP*, metering orifice Signaling device Controller Flybolt governor Measuring instrument Testing equipment Measurement piping Instrument piping Condensation chambers (datum reservoir) in measuring circuits Thermowells and pockets for protection of sensors

Expansion tank Condensate pot Thermowell Protective well Pockets -blocked-

-blocked-

AT-DE/ H. Eder erstellt am / created geändert am / modified gedruckt am / printed

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Sprache / Language: Translation to ENG (Original DE) Dokumentenart / Document Type: DE-DOC geprüft von/am / checked by/on: Mattersdorfer / 2010-06-11

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KKS - MASTERLIST X

Signal origins

XA

Binary signals (from group control)

XB

Binary signals (from drive control)

XB01

On Opened Off Closed Ready Test position Fault

XB02 XB03 XB04 XB07 XB08 XB09 XB10 XB11 XB12 XB13 XB19

XB41 XB42 XB48

Service position Earthing switch closed Earth fault Under voltage Under voltage Under voltage Trip Emergency stop Status remote Status Local Spring drive charged Torque switch for open Torque switch for close Motor protection Thermistor unit pre-alarm Motor protection Thermistor unit trip Breaker tripping signal Reset Status Automatic

XB49

Status Manual

XB51

XB57

Not switched on Not opened Not switched off Not closed No faults

XB58 XB72 XB73 XB91 XB92

no underload Not remote Not local Breaker not tripped Not reseted

XB22 XB23 XB25 XB27 XB28 XB38 XB39

XB52

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STANDARD AT-DE011017-REV03

Signal origins Note: these signals are system specific and has to be fixed individually to the project, standard as follows Functional group control Subloop control Open loop drive control Control interface Feedback drive, solenoid valve, circuit breaker Feedback position Feedback drive, solenoid valve, circuit breaker Feedback position Feedback drive, circuit breaker Feedback drive, circuit breaker Feedback drive, actuator, solenoid valve, circuit breaker Feedback switch gear (field locked) Feedback switch gear Feedback switch gear Feedback busbar Feedback incoming Feedback battery Feedback drive, actuator Feedback plant, drive, actuator Feedback plant, drive, actuator Feedback MCC, circuit breaker Feedback actuator Feedback actuator Feedback MCC Feedback MCC Feedback circuit breaker Feedback MCC, plant Feedback control block e.g. drive, actuator, solenoid valve Feedback control block e.g. drive, actuator, solenoid valve Feedback drive, solenoid valve, circuit breaker Feedback position Feedback drive, solenoid valve, circuit breaker Feedback position Feedback drive, actuator, solenoid valve, circuit breaker Feedback from switchgear (MCC) Feedback plant, drive, actuator Feedback plant, drive, actuator Feedback MCC, circuit breaker Feedback plant

2001-10-17 2010-06-11 2010-06-11

Sprache / Language: Translation to ENG (Original DE) Dokumentenart / Document Type: DE-DOC geprüft von/am / checked by/on: Mattersdorfer / 2010-06-11

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KKS - MASTERLIST XC

Binary signals (feedback from controllers)

XC01 XC02 XC03 XC04 XC07 XC57 XG

(free for use) (free for use) Control automatic Control manual Control disturbance No control disturbance Binary signals (from field/process)

XG01

Switched on Opened/open Limit set point >max 1 Switched off Closed/close Limit set point max 2 Limit set point max 3 Limit set point max 4 Limit set point max 5 Limit set point max 1 Limit set point max 2 Limit set point max 3 Limit set point max 4 Limit set point max 5 Limit set point