Job Card Cable Pulling PDF [PDF]

Zitiervorschau

JOB CARD

Rev. C01

STEP OF WORK Cable Pulling at E05 – South Interconnecting Preparation 1. 2. 3. 4.

This work is part of the cable pulling from L03 – Central Interconnecting (Green Field Area) to L02 – South Interconnecting (Green Field Area) All cable ladder at pipe rack shall be installed and all cable ladders had been inspected by QC before each step of work commencement. All required materials and tools shall be available at site before each step of work commencement. Before beginning installation, examine all parts of the adjoining work onto which applicable work is to be placed. Should any condition be found which will prevent the proper execution of the work, installation shall not proceed in that area until such conditions are corrected by the contractor. Execution

1. 2.

PTW has been signed. Tool Box meeting. Pull 6,6kV & 11kV Power Cable from cable trench at L03 – Central Interconnecting (Green Field Area) to pipe rack 070-PRK-31002C column-04 in the cable ladder first layer (BOT. EL. +23.100) with arrangement refer to dwg. No. TEP-900-LAY-EL-BP4-2205-014 (section N-N):

BOT. EL. +23.100

From Electrical Cable Trench (L-03) to Electrical Cable Trench (L-02) Section Cable No. Type Cable From No. 1.

017-TRF-31201A-1P

6,6kV, 3-185

2.

017-TRF-31201B-1P

6,6kV, 3-185

3.

017-TRFE-31201-1P

6,6kV, 3-50

4.

1300-DPN-1101-1P

11kV, 3C-150

5.

1400-DPN-1101-1P

11kV, 3C-150

160-MCCE-31101A in Main Substation 160-MCCE-31101B in Main Substation 160-MCCE-31101C in Main Substation 240-TRF-31101C in Utility Area 240-TRF-31101D in Utility Area

To 017-TRF-31201A in ORF Substation 017-TRF-31201B in ORF Substation 017-TRFE-31201 in ORF Substation 1300-DPN-1101 - Splitter Box to Offshore 1400-DPN-1101 - Splitter Box to Offshore

JOB CARD

3.

Rev. C01

Pull 380V Power Cable, Fiber Optic & Main Grounding Cable from cable trench at L03 – Central Interconnecting (Green Field Area) to pipe rack 070-PRK-31002C column-04 in the cable ladder second layer (BOT. EL. +23.600) with arrangement refer to dwg. No. TEP-900-LAY-EL-BP4-2205-014 (section N-N): BOT. EL. +23.600

From Electrical Cable Trench (L-03) to Electrical Cable Trench (L-02) Section Cable No. Type Cable From No.

6.

017-F00001 (TELECOM) 017-F00005 (TELECOM) 017-F02003 (ELECTRICAL) 017-F02004 (ELECTRICAL) 017-F02001 (ELECTRICAL) 017-F02007 (ELECTRICAL) Grounding Cable

FO Cable 48 cores

300-IBI-37901 in New MCB

FO Cable 48 cores

300-IBI-37901 in New MCB

FO Cable 12 cores FO Cable 12 cores FO Cable 6 cores

160-IBI-37802 in Main Substation 160-IBI-37802 in Main Substation 099-IBI-37801 in Existing Substation

FO Cable 12 cores

300-IBI-37801 in New MCB

70 sqmm PVC insulated

Utility Main Loop

To 017-IBI-36001 in LCR-21 1400-DPN-1101 in ORFSplitter Box-ROA 1400-DPN-1101 in ORFSplitter Box-ROA 1300-DPN-1101 in ORFSplitter Box-WDA 017-IBI-37801 in ORF Substation 017-IBI-37801 in ORF Substation Earthing Pit 900-EP-31101 in L-02

From Electrical Cable Trench (L-03) to Instrument Cable Tray at pipe rack 070-PRK-31204 Section Cable No. Type Cable From No.

6.

200-F00001 (TELECOM) 300-F00002 (TELECOM) 340-F00002 (TELECOM)

FO Cable 48 cores FO Cable 48 cores FO Cable 48 cores

099-IBI-36001 in Existing MCB 300-IBI-37903 in New MCB 099-IBI-36001 in Existing MCB

From Electrical Cable Trench (L-03) to Heat Tracing Panel 093-EHT-31202 Section Cable No. Type Cable From No. 13.

093-EHT-31202-2P01

380V, 3C-185

14.

093-EHT-31202-2P02

380V, 3C-185

093-MCCE-31203 in Train-3 Substation 093-MCCE-31203 in Train-3 Substation

To

215-IBI-37901 in LCR-24 099-IBI-36001 in Existing MCB 340-IBI-37902 in OperationConstruction Camp

To 093-EHT-31202 093-EHT-31202

JOB CARD

4.

Rev. C01

Pull 380V Power Cable from cable trench at L02 – South Interconnecting (Green Field Area) to pipe rack 070PRK-31210 MODUL E43 in the cable ladder second layer (BOT. EL. +23.600) with arrangement refer to dwg. No. TEP-900-LAY-EL-BP4-2205-014 (section N-N):

BOT. EL. +23.600

From Electrical Cable Trench (L-02) to Heat Tracing Panel 017-EHT-31204 Section Location Cable No. Type Cable From No.

5. 6. 7.

8. 9.

13.

017-EHT-31204-2P01

380V, 3C-120

14.

017-EHT-31204-2P02

380V, 3C-120

017-MCC-31201A in ORF Substation 017-MCC-31201A in ORF Substation

To 017-EHT-31204 017-EHT-31204

Install bonding earthing cable from main grounding cable inside cable ladder to the cable ladder refer to dwg. No. TEP-900-STD-EL-BP4-2301-016 & TEP-900-LAY-EL-BP4-2305-002. Install bonding earthing cable from main grounding cable inside cable ladder to the structural beam refer to dwg. No. TEP-900-STD-EL-BP4-2301-006 & TEP-900-LAY-EL-BP4-2305-002. After the cable being pulled and laid on the cable ladder, the cable shall be properly secured with cable-tie to the rung of cable ladder at the distance as required. Install cable marker for each cable refer to SPTEP-900SPE-EL-BP4-0080 Project Specification for Electrical Installation. Cable should be fitted with indestructible identification bands at: a. Ends. b. 30 m intervals over entire route length. c. Changes in direction. Inspect and test cable refer to QCP Install cover ladder and attach to cable ladder by cover clamp set and tighten the hex head bolt refer to dwg. No. TEP-900-STD-EL-BP4-2201-021.

Finalize 1.

Walkthrough and close punch list-A

2.

ITRs Sign by QC

3.

Close PTW

JOB CARD

Rev. C01

Technical information is attached herein. Attachment Drawing/Doc No. Attachment-1 TEP-900-LAY-EL-BP4-2205-002

Attachment-2

TEP-900-LAY-EL-BP4-2205-014

Attachment-3

TEP-160-SCM-EL-BP4-0061

Attachment-4

TEP-112-LAY-IT-BP4-0096

Attachment-5

TEP-112-LAY-IT-BP4-0096

Attachment-6

TEP-112-LAY-IT-BP4-0096

Attachment-7

TEP-112-SCM-IT-BP4-0001

Attachment-8

TEP-900-LAY-EL-BP4-2305-002

Attachment-9

TEP-900-STD-EL-BP4-2301-006

Attachment-10

TEP-900-STD-EL-BP4-2301-016

Attachment-11

TEP-1178982-D99-0001

Attachment-12

TEP-1178982-C06-0001

Attachment-13

TEP-1192945-D99-0001

Attachment-14

TEP-1192945-C06-0001

Attachment-15

TEP-1208784-C06-0001_04

Attachment-16

TEP-900-SPE-EL-BP4-0080

Attachment-17 Attachment-18

Title Main Cable Routing Layout & Sections Details (33kV & 6.6kV Building Interconnecting) Main Cable Routing Layout & Sections Details (33kV & 6.6kV Building Interconnecting) Electrical Cable Schedule - Filter

Revision C02.1

FO Network Main Cable Routing Layout (sheet 12 of 27) FO Network Main Cable Routing Layout (sheet 25 of 27) - FO Network Telecom FO Network Main Cable Routing Layout (sheet 26 of 27) - FO Network Electrical Telecommunication Cable Schedule - Filter

C02

Main Grounding Layout (33kV & 6.6kV Building Interconnecting) Typical Installation Details for Grounding & Lightning Grounding Connection for Metallic Structure Building Typical Installation Details for Grounding & Lightning Grounding Connection for Cable Ladder / Tray HV Cable Catalogue (KMI)

C02.2

B06

C02 C02 B03.1 C03 C03 C01.1 01

HV Cable - Data Sheet and Composition Drawings LV Cable - Supplier Catalogue (Jembo)

05

LV Cable - Data Sheet and Composition Drawings Technical Specification Datasheets

09

B05

TEP-1178982-R06-0001

Project Specification for Electrical Installation (page 27 of 40) HV Cable - Installation Instructions

03A

TEP-1208784-R06-0001

HV Cable - Installation Instructions

Z01

05

04

JOB CARD

Rev. C01

MTO No 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16.

Description 3 x 185 mm2 - 6/10kV XP AS CU FT 3Ph (Material Code : EM01A05LFXPASCUT0318) 3 x 150 mm2 - 6/10kV XP AS CU FT 3Ph (Material Code : EM01A05LFXPASCUT0317) 3 x 50 mm2 - 6/10kV XP AS CU FT 3Ph (Material Code : EM01A05LFXPASCUT0313) 3 x 185 mm2 + 1 x 95 mm2 - 0.6/1kV XP AR CU FT 3Ph+N (Material Code : EM01A02MCXPARCUT27) 3 x 120 mm2 + 1 x 70 mm2 - 0.6/1kV XP AR CU FT 3Ph+N (Material Code : EM01A02MCXPARCUT22) FO Cable 48 cores Fire Resistant, Armoured Cable (FO Cable Code : FO-48FR-A) FO Cable 12 cores Fire Resistant, Armoured Cable (FO Cable Code : FO-12FL-A) FO Cable 6 cores Fire Resistant, Armoured Cable (FO Cable Code : FO-06FL-A) Insulated Earthing Conductor, U0/U = 450/750V, PVC Insulation, Copper Material, Section 1x70mm2 (MC : EM07A02HCPVCU0214) Insulated Earthing Conductor, U0/U = 450/750V, PVC Insulation, Copper Material, Section 1x16mm2 (MC : EM07A02HCPVCU0210) 70mm2 Cable Lug Tinned Compression type (M10 Clearance Hole) to suite the cable size c/w Nut, Bolt & Washer. 16mm2 Cable Lug Tinned Compression type (M10 Clearance Hole) to suite the cable size c/w Nut, Bolt & Washer. 16mm2 Cable Lug Tinned Compression type (M8 Clearance Hole) to suite the cable size c/w Nut, Bolt & Washer. Connection plate 1 Hole, Stainless Steel Galvanized steel fastening clip for copper conductor Cable ties S/S Size 4.6mm (W) x 200mm (L)

QTY 900

Unit m

Remark Total Length 10.188 m

900

m

Total Length 16.370 m

450

m

Total Length 2.570 m

400

m

Total Length 1.720 m

320

m

Total Length 2.400 m

2250

m

Total Length 13.950 m

1350

m

Total Length 5.600 m

450

m

Total Length 870 m

600

m

@ 450 m

As Req As Req As Req As Req As Req As Req As Req

JOB CARD

Rev. C01

Tools No 1. 2. 3. 4. 5.

Description Hand Tools Cable Jack Cable Roller Electrical Winch Machine Manila Rope

Unit LOT SET LOT SET LOT

Remark

1 1 1 1 1

QTY

QTY 1 1 1 3 1 5 20

Unit Person Person Person Person Person Person Person

Remark

Manpower No 1. 2. 3. 4. 5. 6. 7.

Description Permit Authority (PA) Supervisor Safety Officer QA/QC Foreman E&I Technician Carpenter/Helper