Gehl 5625 Service Manual PDF [PDF]

  • 0 0 0
  • Gefällt Ihnen dieses papier und der download? Sie können Ihre eigene PDF-Datei in wenigen Minuten kostenlos online veröffentlichen! Anmelden
Datei wird geladen, bitte warten...
Zitiervorschau

Form No.

907221

5625

Replaces 904267



Skid Loader

SERVICE PARTS MANUAL Downloaded from www.Manualslib.com manuals search engine

Introduction When ordering service parts, specify the correct part number, full description, quantity required, the unit model number and serial number. The model and serial numbers for this unit are on a Decal located inside the right Chassis Riser, between the Lift Arm and Lift Cylinder. “Right” and “Left” are determined from a position sitting on the Seat and facing forward. GEHL Company reserves the right to make changes or improvements in the design or construction of any part of the unit without incurring the obligation to install such changes on any previously delivered units.

NOTE: On original tire replacement, Company policy prohibits the sale of replacement tires for all GEHL machinery. Replacement Wheel Sets are available and tire size information is called out with the Wheel Sets to facilitate replacement tire selection. ALL REPLACEMENT TIRES MUST BE PURCHASED LOCALLY.

NOTE: Replacement batteries are not provided by the GEHL Company. For battery specifications see pages titled “Battery & Engine Electrical Wiring.” ALL REPLACEMENT BATTERIES MUST BE PURCHASED LOCALLY. Refer to the abbreviations table located on this page for the various fastener descriptions. Standard attaching hardware torque values are also provided on the inside back cover. Items shown in the parts list that do not have Reference Numbers are shown for reference purposes only and are NOT available for purchase. Unless otherwise specified, all Cap Screws or Bolts are Grade 5, cadmium or zinc plated; Hexagon Nuts for Grade 5 Screws or Bolts are Grade B; Hexagon Nuts for other Screws or Bolts are Grade A. Refer to the Operator’s manual for additional information regarding GEHL attachments and accessories.

Downloaded from www.Manualslib.com manuals search engine

NOTE: The following abbreviations may be used herein: A/C AR ASSY C5Z CB CS CYL DEG FW GR HHC INT JIC L LN LT MM N N/A NEG NILN NF NPT P PBY PL POS REF RHMS ROPS RT SHCS SHSS SN SQ STR T TCS TFS THMS THRD UNC UNF

- Air Cleaner - As Required - Assembly - Class 5 Zinc Plated - Carriage Bolt - Cap Screw (Hexagon Head) - Cylinder - Degree - Flat Washer - Grade - Hex Head Cap Screw - Internal - Joint Industry Conference - Lock Washer - Lock Nut - Left - Millimeter - Nut (Hex Head) - Not Applicable - Negative - Nylon Insert Lock Nut - National Fine - National Pipe Thread - Plain Washer - Power Beyond - Plain - Positive - Reference - Round Head Machine Screw - Roll-Over Protective Structure - Right - Socket Head Cap Screw - Socket Head Set Screw - Serial Number - Square - Straight - Teeth - Thread Cutting Screw - Thread Forming Screw - Truss Head Machine Screw - Thread - Unified National Coarse (Thread) - Unified National Fine (Thread)

Table of Contents MAIN LOADER COMPONENTS Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inside Front Cover Decal Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Chassis, Fuel Tank, Grille and Covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Axles, Drive Chains & Related Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 ROPS Seat & Engine Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Restraint Bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Instrument Panel, Wiring and Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Standard Lights, Wiring and Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 Battery and Engine Electrical Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 Diesel Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 Throttle Controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 Air Cleaner, Muffler, Hydraulic Oil Cooler and Radiator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 Radiator and Hydraulic Oil Cooler. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41 Hydraulics, Pump, Filter, and Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49 High Flow Hydraulics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53 Frame Mounted Front Hydraulics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61 Hydrostatic System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63 Traction Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69 Lift/Tilt Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75 Tandem Pump Controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79 Lift/Tilt Hydraulics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81 Auxiliary Hydraulics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85 Lift Arm and Gehl Quick-Tach™ System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89 Hand Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91 Sound Deadening . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93

HYDRAULIC COMPONENTS Lift Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95 Tilt Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97 Grapple Cylinder. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99 Drive Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101 Tandem Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103 Single Gear Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105 Boost Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107 Dual Gear Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109 Main Control Valve. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .111 Charge Relief Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113 Self-Leveling Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115 Solenoid Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119 Planetary Gearcase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121 Manifold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123

ATTACHMENTS Utility and Light Material Buckets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68 Inch Dirt and Construction Bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68 Inch Industrial Bucket and Grapple . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65 & 68 Inch Industrial Bucket and Grapple . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Utility Fork . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Utility Grapple . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pallet Forks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

125 127 129 131 133 135 137

Numerical Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138 Hardware Table. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146 O-Ring Table. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146 Torque Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inside Back Cover

PRINTED IN U.S.A. Downloaded from www.Manualslib.com manuals search engine

1

907221/BP0698

SL5625 - DECALS

Decals Decal Application

NOTES

CAUTION ALWAYS read and abide by the safety rules and information shown on the decals. If decals become damaged, unreadable or if the unit is repainted, the decals MUST be replaced. If repainting, make sure all decals which apply to the machine are properly affixed to the unit in their proper location. Decal location information is provided to assist in the proper selection and application of new decals in the event of the original decals become damaged or the machine is repainted. For correct replacement of decals, compare the close-up location photographs to your machine before starting to refinish the unit. Check off each required decal using the illustration reference number to find the part number, description, and quantity in the list. Refer to the appropriate illustrations for replacement locations.

NOTE: Refer to the SAFETY chapter of the Operator’s Manual for the specific information provided on all of the various Safety Decals. Before applying decals, surfaces must be free from dirt, dust, grease, and other foreign material. To apply a decal, remove the smaller portion of the decal backing paper and apply exposed adhesive backing to the clean surface while maintaining proper position and alignment. Slowly peel off the other backing paper while applying hand pressure to smooth out the decal surface.

Paint Finish - Before SN 8468

Paint Finish - SN 8468 and later

Use the following chart to order paint for refinishing.

Use the following chart to order paint for refinishing.

Number

Quantity

Product

Number

Quantity

Product

903892

1 gallon

Industrial Yellow

906213

1 gallon

Construction Yellow

902873

1 gallon

Black

906323

1 quart

Charcoal Gray

903891

6 - 12 oz Spray Cans

Industrial Yellow

906317

1 gallon

Charcoal Gray

902875

6 - 12 oz Spray Cans

Black

906214

6 - 12 oz Spray Cans

Construction Yellow

906318

6 - 12 oz Spray Cans

Charcoal Gray

907221/BP0698 Downloaded from www.Manualslib.com manuals search engine

2

PRINTED IN U.S.A.

SL5625 - DECALS Decal List

26

Decals may be purchased individually or in kit form. This listing is repeated on each decal page for your convenience.

29

31

Ref. No.

Part No.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 29 30 31 32 33 34 35 36 37 38

122959 056859 073458 067493 072794 072797 072798 072853 072854 073075 073076 079362 091033 091035 091050 093202 093366 093367 093474 093475 093477 093479 093484 093481 094584 079487 122616 122289 122432 127273 127274 122718 122745 123912 123378 123379 123380 123381 094951 123598

39 40 41

121030 129361 078580

13 2

28

12

22

25 5

27

Description Decal Kit - 5625SX and 5625DX Coolant Mixture Non-Skid Surface Strip (2 places) Red Reflector Strip (2 places) Hydraulic Oil Symbol Diesel Fuel Symbol Coolant Under Pressure Lift/Tilt Lever (T-Bar only) Traction Lever (T-Bar only) Slow-Fast (Turtle-Rabbit) Symbol Brake Symbol Hydraulic Oil Level WARNING - Jump Starting Loader DANGER - Lift Arm Raised DANGER - Rotating Component DANGER - Avoid Electrical Contact IMPORTANT - Locate Manual Here WARNING - Owner’s Responsibility WARNING - General Safety Precautions WARNING - Carry Load Low WARNING - Overhead Guard Safety Latch WARNING - Carry Load Low DANGER - Proper Heating Unit Ground Operating Capacity Auxiliary Hydraulics Service Guide GEHL on vertical risers (2 places) GEHL 2-1/2 x 11-3/4 (on grille) GEHL 2 x 9 (on lift arm) 5625SX (2) 5625DX (2) WARNING - Quick Tach Locking Pin WARNING - Gas Cylinder (2 places) WARNINGS Forward/Reverse (Hand/Foot only) Forward/Reverse-Aux (Hand/Foot only) Lift (Hand/Foot only) Tilt (Hand/Foot only) Made in USA Dual Pump Operating Instructions (5625DX only) Non-Skid Strip (3 places) Case/Operators Manual Pouch/Manual

3

PRINTED IN U.S.A. Downloaded from www.Manualslib.com manuals search engine

3

907221/BP0698

SL5625 - DECALS Decal List

16

Before SN 9798

Decals may be purchased individually or in kit form. This listing is repeated on each decal page for your convenience.

41

Before SN 9798

17

Ref. No.

Part No.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 29 30 31 32 33 34 35 36 37 38

122959 056859 073458 067493 072794 072797 072798 072853 072854 073075 073076 079362 091033 091035 091050 093202 093366 093367 093474 093475 093477 093479 093484 093481 094584 079487 122616 122289 122432 127273 127274 122718 122745 123912 123378 123379 123380 123381 094951 123598

39 40 41

121030 129361 078580

Before SN 9798

Description Decal Kit - 5625SX and 5625DX Coolant Mixture Non-Skid Surface Strip (2 places) Red Reflector Strip (2 places) Hydraulic Oil Symbol Diesel Fuel Symbol Coolant Under Pressure Lift/Tilt Lever (T-Bar only) Traction Lever (T-Bar only) Slow-Fast (Turtle-Rabbit) Symbol Brake Symbol Hydraulic Oil Level WARNING - Jump Starting Loader DANGER - Lift Arm Raised DANGER - Rotating Component DANGER - Avoid Electrical Contact IMPORTANT - Locate Manual Here WARNING - Owner’s Responsibility WARNING - General Safety Precautions WARNING - Carry Load Low WARNING - Overhead Guard Safety Latch WARNING - Carry Load Low DANGER - Proper Heating Unit Ground Operating Capacity Auxiliary Hydraulics Service Guide GEHL on vertical risers (2 places) GEHL 2-1/2 x 11-3/4 (on grille) GEHL 2 x 9 (on lift arm) 5625SX (2) 5625DX (2) WARNING - Quick Tach Locking Pin WARNING - Gas Cylinder (2 places) WARNINGS Forward/Reverse (Hand/Foot only) Forward/Reverse-Aux (Hand/Foot only) Lift (Hand/Foot only) Tilt (Hand/Foot only) Made in USA Dual Pump Operating Instructions (5625DX only) Non-Skid Strip (3 places) Case/Operators Manual Pouch/Manual

7 9

18

Before SN 9798 15

Before SN 9798 8

10

24

18

S/N 9798 & LATER

15

S/N 9798 & LATER

907221/BP0698 Downloaded from www.Manualslib.com manuals search engine

4

PRINTED IN U.S.A.

SL5625 - DECALS Decal List Decals may be purchased individually or in kit form. This listing is repeated on each decal page for your convenience. 34

Ref. No.

Part No.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 29 30 31 32 33 34 35 36 37 38

122959 056859 073458 067493 072794 072797 072798 072853 072854 073075 073076 079362 091033 091035 091050 093202 093366 093367 093474 093475 093477 093479 093484 093481 094584 079487 122616 122289 122432 127273 127274 122718 122745 123912 123378 123379 123380 123381 094951 123598

39 40 41

121030 129361 078580

36 38 39

35 33

23

19 37

32 21

Description Decal Kit - 5625SX and 5625DX Coolant Mixture Non-Skid Surface Strip (2 places) Red Reflector Strip (2 places) Hydraulic Oil Symbol Diesel Fuel Symbol Coolant Under Pressure Lift/Tilt Lever (T-Bar only) Traction Lever (T-Bar only) Slow-Fast (Turtle-Rabbit) Symbol Brake Symbol Hydraulic Oil Level WARNING - Jump Starting Loader DANGER - Lift Arm Raised DANGER - Rotating Component DANGER - Avoid Electrical Contact IMPORTANT - Locate Manual Here WARNING - Owner’s Responsibility WARNING - General Safety Precautions WARNING - Carry Load Low WARNING - Overhead Guard Safety Latch WARNING - Carry Load Low DANGER - Proper Heating Unit Ground Operating Capacity Auxiliary Hydraulics Service Guide GEHL on vertical risers (2 places) GEHL 2-1/2 x 11-3/4 (on grille) GEHL 2 x 9 (on lift arm) 5625SX (2) 5625DX (2) WARNING - Quick Tach Locking Pin WARNING - Gas Cylinder (2 places) WARNINGS Forward/Reverse (Hand/Foot only) Forward/Reverse-Aux (Hand/Foot only) Lift (Hand/Foot only) Tilt (Hand/Foot only) Made in USA Dual Pump Operating Instructions (5625DX only) Non-Skid Strip (3 places) Case/Operators Manual Pouch/Manual

30

PRINTED IN U.S.A. Downloaded from www.Manualslib.com manuals search engine

5

907221/BP0698

SL5625 - DECALS Decal List Decals may be purchased individually or in kit form. This listing is repeated on each decal page for your convenience. Ref. No.

Part No.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 29 30 31 32 33 34 35 36 37 38

122959 056859 073458 067493 072794 072797 072798 072853 072854 073075 073076 079362 091033 091035 091050 093202 093366 093367 093474 093475 093477 093479 093484 093481 094584 079487 122616 122289 122432 127273 127274 122718 122745 123912 123378 123379 123380 123381 094951 123598

39 40 41

121030 129361 078580

4

11

Description Decal Kit - 5625SX and 5625DX Coolant Mixture Non-Skid Surface Strip (2 places) Red Reflector Strip (2 places) Hydraulic Oil Symbol Diesel Fuel Symbol Coolant Under Pressure Lift/Tilt Lever (T-Bar only) Traction Lever (T-Bar only) Slow-Fast (Turtle-Rabbit) Symbol Brake Symbol Hydraulic Oil Level WARNING - Jump Starting Loader DANGER - Lift Arm Raised DANGER - Rotating Component DANGER - Avoid Electrical Contact IMPORTANT - Locate Manual Here WARNING - Owner’s Responsibility WARNING - General Safety Precautions WARNING - Carry Load Low WARNING - Overhead Guard Safety Latch WARNING - Carry Load Low DANGER - Proper Heating Unit Ground Operating Capacity Auxiliary Hydraulics Service Guide GEHL on vertical risers (2 places) GEHL 2-1/2 x 11-3/4 (on grille) GEHL 2 x 9 (on lift arm) 5625SX (2) 5625DX (2) WARNING - Quick Tach Locking Pin WARNING - Gas Cylinder (2 places) WARNINGS Forward/Reverse (Hand/Foot only) Forward/Reverse-Aux (Hand/Foot only) Lift (Hand/Foot only) Tilt (Hand/Foot only) Made in USA Dual Pump Operating Instructions (5625DX only) Non-Skid Strip (3 places) Case/Operators Manual Pouch/Manual

907221/BP0698 Downloaded from www.Manualslib.com manuals search engine

6

14

6

1

20

PRINTED IN U.S.A.

SL5625 - DECALS Decal List Decals may be purchased individually or in kit form. This listing is repeated on each decal page for your convenience. Ref. No.

Part No.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 29 30 31 32 33 34 35 36 37 38

122959 056859 073458 067493 072794 072797 072798 072853 072854 073075 073076 079362 091033 091035 091050 093202 093366 093367 093474 093475 093477 093479 093484 093481 094584 079487 122616 122289 122432 127273 127274 122718 122745 123912 123378 123379 123380 123381 094951 123598

39 40 41

121030 129361 078580

2 39

16

SN 9798 & LATER 17 40

SN 9798 & LATER SN 9798 & LATER

PRINTED IN U.S.A. Downloaded from www.Manualslib.com manuals search engine

7

Description Decal Kit - 5625SX and 5625DX Coolant Mixture Non-Skid Surface Strip (2 places) Red Reflector Strip (2 places) Hydraulic Oil Symbol Diesel Fuel Symbol Coolant Under Pressure Lift/Tilt Lever (T-Bar only) Traction Lever (T-Bar only) Slow-Fast (Turtle-Rabbit) Symbol Brake Symbol Hydraulic Oil Level WARNING - Jump Starting Loader DANGER - Lift Arm Raised DANGER - Rotating Component DANGER - Avoid Electrical Contact IMPORTANT - Locate Manual Here WARNING - Owner’s Responsibility WARNING - General Safety Precautions WARNING - Carry Load Low WARNING - Overhead Guard Safety Latch WARNING - Carry Load Low DANGER - Proper Heating Unit Ground Operating Capacity Auxiliary Hydraulics Service Guide GEHL on vertical risers (2 places) GEHL 2-1/2 x 11-3/4 (on grille) GEHL 2 x 9 (on lift arm) 5625SX (2) 5625DX (2) WARNING - Quick Tach Locking Pin WARNING - Gas Cylinder (2 places) WARNINGS Forward/Reverse (Hand/Foot only) Forward/Reverse-Aux (Hand/Foot only) Lift (Hand/Foot only) Tilt (Hand/Foot only) Made in USA Dual Pump Operating Instructions (5625DX only) Non-Skid Strip (3 places) Case/Operators Manual Pouch/Manual

907221/BP0698

SL5625 - CHASSIS, FUEL TANK, GRILLE AND COVERS SN 8565 AND LATER (H/F), SN 8868 AND LATER (T-BAR) 16

14

49

54 52

50

17 56

15

23

48

55 53 51

Hand/Foot

22 21 20 Early Units

T-Bar 18

49 52 25

19

26 26 25 Before SN 10406

11

24

12

10

1

27 9 13 28 29

31

8

32

4 47

5 30

31 46

33 45

35 3

44

34 41 36 2

7 43

42

6 58

37

36 38

57 39 SN 9051 and Later DX units only

Before SN 9548

40

G1002

907221/BP0698 Downloaded from www.Manualslib.com manuals search engine

8

PRINTED IN U.S.A.

SL5625 - CHASSIS, FUEL TANK, GRILLE AND COVERS SN 8565 AND LATER (H/F), SN 8868 AND LATER (T-BAR) Ref No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

16 17

18 19 20 21 22 23 24 25

26 27 28 29 30

31 a) b) c) d) e)

Part No. REF 088230 650495 078595 651168 046022 128909 113495 071706 113496 113497 075308 650448 080072 127596 650487 123816 123847 650545 123664 650545 123700 650486 123693 650486 067847 121743 650486 127310 650486 067847 123691 651168 121745 650486 650916 660027 660046 128591 127342 123964e 130021d 650934 096236e 130006d 660080 650576 057569 079339 650704 070856 073115 650293

Quantity 5625

Description CHASSIS PLATE/FLOOR CS 1/2 X 1-1/4 (L, P) COVER/ACCESS TFS 3/8 X 3/4 BOLT/WHEEL WASHER STOP/LIFTARM 1/2 LN (2P) SHIM/LIFTARM 0.598 INCH SHIM/LIFTARM 0.125 INCH STRIP/BOLT CS 1/4 X 3/4 (NILN) FLAP/RUBBER FILLER/CHASSIS CS 5/16 X 1 (2P, NILN) PLUG/HOLE COVER/RT CS 5/16 X 1-1/4 (2P, NILN) COVER/LT CS 5/16 X 1-1/4 (2P, NILN) COVER/RT CS 5/16 X 3/4 (L, P) COVER/FOOT CONTROLS CS 5/16 X 3/4 (L, P) 3/8 NILN (P) COVER/RT CS 5/16 X 3/4 (L, P) FLOOR ASSEMBLY CS 5/16 X 3/4 (L, P) 3/8 NILN (P) PLATE/PUMP COVER TFS 3/8 X 3/4 COVER/LT CS 5/16 X 3/4 (L, P) NIPPLE/PIPE 1/2 X 2-1/2 COUPLING/PIPE 1/2 BUSHING/HEX REDUCER 1/2 X 3/8 BREATHER/RESERVOIR CAP/HYDRAULIC RESERVOIR COVER/HYDRAULIC TANK COVER/HYDRAULIC TANK TFS 3/8 X 1 WINDOW/OIL LEVEL WINDOW/OIL LEVEL PLUG/PIPE PLUG/PIPE PLUG/PIPE MAGNETIC BRACE/TANK CB 3/8 X 1 FLANGED LOCK NUT GUARD/SPILL TFS #10 X 3/8

1 1 2 2 24 32 32 2 4 AR AR 1 5 1 2 4 1 1 2 1 2 1 2 1 2 2 1 2 1 4 2 1 2 1 2 1 1 1 1 1 1 1 8 1 1 1 1 1 1 1 1 1 2

Before SN 9548. SN 9548 and later. SN 9051 and later. SN 10406 and later. Before SN 10406. Continued on next page

PRINTED IN U.S.A. Downloaded from www.Manualslib.com manuals search engine

9

907221/BP0698

SL5625 - CHASSIS, FUEL TANK, GRILLE AND COVERS SN 8565 AND LATER (H/F), SN 8868 AND LATER (T-BAR)

16

14

49

54 52

50

17 56

15

23

48

55 53 51

Hand/Foot

22 21 20 Early Units

T-Bar 18

49 52 25

19

26 26 25 Before SN 10406

11

24

12

10

1

27 9 13 28 29

31

8

32

4 47

5 30

31 46

33 45

35 3

44

34 41 36 2

7 43

42

6 58

37

36 38

57 39 SN 9051 and Later DX units only

Before SN 9548

40

G1002

907221/BP0698 Downloaded from www.Manualslib.com manuals search engine

10

PRINTED IN U.S.A.

SL5625 - CHASSIS, FUEL TANK, GRILLE AND COVERS SN 8565 AND LATER (H/F), SN 8868 AND LATER (T-BAR) Ref No.

Part No.

32

123661b 096613b

33 34 35 36 37 38 39

079335 079336 121008 087852 128621b

40 41 42 43 44 45 46 47 48 49

650517 087867 650486 087866 089042 651312 072343 088921a 061166a 079482a 079483a 079416a 128170a

56 57

127311 088035 650495 088034 650487 R13247 088140 650706 088141 075237 088139 650426 062282 128202c

58

650687 128192c

50 51 52 53 54 55

650687 a) b) c)

Quantity 5625

Description CAP/LOCKING (INCLUDES KEY 080306) CAP/NON-LOCKING TUBE/RETURN TUBE/SUCTION FITTING/COMPRESSION CLAMP/HOSE TANK/FUEL PLUG/HEX SOCKETHEAD 1/4 PIPE GUIDE/TANK LOWER CS 5/16 X 3/4 (NILN) SUPPORT/FUEL TANK SENDER/FUEL THMS #10-24 X 1/2 GASKET/FUEL SENDER TANK/FUEL CLAMP/HOSE ADAPTER/TANK FLANGE/TANK CAP/LOCKING (INCLUDES KEY 080306) CAP/NON-LOCKING GRILL/REAR PIN/PIVOT CS 1/2 X 1-1/4 (L, P) LOCK/COVER CS 5/16 X 1 (NILN) SPRING/COMPRESSION PIN/LATCH CS 1/4 X 2 (NILN, 2P) ROD/LATCH BUSHING/PIVOT HANDLE/LATCH CS 1/4 X 1-1/4 (NILN, P) GRIP GUIDE/HOSE RT CB 5/16 X 3/4 (LN, P) GUIDE/HOSE LT CB 5/16 X 3/4 (LN, P)

1 1 1 1 2 3 1 1 1 2 1 1 5 1 1 1 1 1 1 1 1 2 2 1 2 1 2 1 1 3 1 1 1 1 3 1 3

Before SN 9548. SN 9548 and later. SN 9051 and later.

PRINTED IN U.S.A. Downloaded from www.Manualslib.com manuals search engine

11

907221/BP0698

SL5625 - CHASSIS, FUEL TANK, GRILLE AND COVERS BEFORE SN 8868 45

50 52

47

51

46

31 48

30 19 13

49

18

14 15

12

29

32

17

20

33 16

21 22

47 45

21

44

20

11 23 24

31 30

1 29 25

28

26 27

32

34 4

36

5

33

35 42

7

6

3

37 43 38

2

37 39

8

9

10

40 41

Before SN 6401

G1003

907221/BP0698 Downloaded from www.Manualslib.com manuals search engine

12

PRINTED IN U.S.A.

SL5625 - CHASSIS, FUEL TANK, GRILLE AND COVERS BEFORE SN 8868 Ref No. 1 2

4 5 6

REF 088230 650495 078595 651168 046022 128909 113495a

7 8

071706 113497a 088029b

3

9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 a) b) c) d)

Part No.

064260 088913b 088914b 089054 650486 064873 127596 650487 088968 650486 088967 650486 660043 660031 660025 570016 079168 062023 087848 073956 650934 660004 057569 079339 650491 061166 079482 079483 073115 650293 079416 128170 080680c 080679c 079335 079336 121008d 087852 088921 650517

Quantity 5625

Description CHASSIS PLATE/FLOOR CS 1/2 X 1-1/4 (L, P) COVER/ACCESS TFS 3/8 X 3/4 BOLT/WHEEL WASHER STOP/LIFTARM 1/2 LN (2P) SHIM/LIFTARM STOP/LIFTARM 5/16 NILN (P) SHIM/THIN SHIM/THICK PLATE/FLOOR ASSEMBLY CS 5/16 X 3/4 (L, P) SHEET/NON SKID FILLER/CHASSIS CS 5/16 X 1 (2P, NILN) CONSOLE/SIDE RT CS 5/16 X 3/4 (L, P) CONSOLE/SIDE LT CS 5/16 X 3/4 (L, P) BUSHING/HEX REDUCER 1/4 X 1/8 NIPPLE/PIPE 1/8 X 3 COUPLING/PIPE 1/8 FITTING/RELIEF ELBOW CLAMP/HOSE TUBE/OIL LEVEL COVER/HYDRAULIC TANK TFS 3/8 X 1 PLUG/PIPE 1/2 PLUG/PIPE MAGNETIC BRACE/TANK CS 3/8 X 1-1/4 (NILN, P) CLAMP/HOSE ADAPTOR/TANK FLANGE/TANK GUARD/SPILL TFS #10 X 3/8 CAP/LOCKING (INCLUDES KEY 080306) CAP/NON-LOCKING CHAIN RETAINER/CHAIN TUBE/RETURN TUBE/SUCTION FITTING/COMPRESSION CLAMP/HOSE TANK/FUEL PLUG/HEX SOCKETHEAD 1/4 PIPE

1 1 2 2 24 32 32 2 4 AR 2 4 AR AR 1 4 2 2 4 1 4 1 4 1 1 1 1 2 2 1 1 8 1 1 1 1 1 1 2 2 4 2 2 2 2 1 1 2 3 1 1

SN 6401 and later. Before SN 6401. Before SN 8439. SN 8238 and later. Continued on next page

PRINTED IN U.S.A. Downloaded from www.Manualslib.com manuals search engine

13

907221/BP0698

SL5625 - CHASSIS, FUEL TANK, GRILLE AND COVERS BEFORE SN 8868 45

50 52

47

51

46

31 48

30 19 13

49

18

14 15

12

29

32

17

20

33 16

21 22

47 45

21

44

20

11 23 24

31 30

1 29 25

28

26 27

32

34 4

36

5

33

35 42

7

6

3

37 43 38

2

37 39

8

9

10

40 41

Before SN 6401

G1003

907221/BP0698 Downloaded from www.Manualslib.com manuals search engine

14

PRINTED IN U.S.A.

SL5625 - CHASSIS, FUEL TANK, GRILLE AND COVERS BEFORE SN 8868 Ref No. 40 41 42 43 44 45 46 47 48 49 50 51 52

Part No. 087867 650486 087866 089042 651312 072343 127311 088035 650495 088034 650487 088140 650839 088141 R13247 075237 088139 650426 062282

Quantity 5625

Description GUIDE/TANK LOWER CS 5/16 X 3/4 (NILN) SUPPORT/FUEL TANK SENDER/FUEL THMS #10-24 X 1/2 GASKET/FUEL SENDER GRILL/REAR PIN/PIVOT CS 1/2 X 1-1/4 LOCK/COVER CS 5/16 X 1 (NILN) PIN/LATCH CS 1/4 X 2-1/4 (NILN, 2P) ROD/LATCH SPRING/COMPRESSION BUSHING/PIVOT HANDLE/LATCH CS 1/4 X 1-1/4 (P, NILN) GRIP

PRINTED IN U.S.A. Downloaded from www.Manualslib.com manuals search engine

1 2 1 1 5 1 1 2 2 1 2 2 1 1 1 3 1 1 1

15

907221/BP0698

SL5625 - AXLES, DRIVE CHAINS & RELATED COMPONENTS

21 8

3

6

4

16

17 19

18

29

21 28

8 3

4

19

13 12

11 12 13 13 14 18

8 6 12

10

13 12 7 17 16

7

7

6 5

12

8 12 13 14

6

1

19

4

13 12 30

14

7 2

31

10 15

6

25

18

13

9

5

16 17

11

6 7

25

7 6

31 15

9 2

30 9

9

15

1

15

7 14

27 25

21

11

13 12

3 8

26 7

25 6 18

16

17

19 4 3

8 23

20

24

21 22

AXLEINV.TIF

907221/BP0698 Downloaded from www.Manualslib.com manuals search engine

16

PRINTED IN U.S.A.

SL5625 - AXLES, DRIVE CHAINS & RELATED COMPONENTS Ref No. 1 2 3 4 5

6 7 8 9

10 11

12 13 14 15 16 17 18 19 20 21

22

23 24 25 26 27 28 29 30 31 a) b) c) d) e)

Part No. 078961a 651211 078962 078945 078946 087816 651330 651085 064373 520013 083108 087813 088204 653119 079209 655018 087817 088943 653021e 129311e 653021d 129056d H8353A 041885 041884 078955 078949 123739 087811 087812 087809 129055 133957 133909 650964 650554 131083 122978 122976 128507 079152 088209 088201 650912 088203 650912 088200 650912 088202 650912 087831b 087832c

Quantity 5625

Description GEARCASE/ASSY PLANETARY CS 3/8 NFX 3-1/2 GRADE 8 (L) RING/RETAINING BEARING/CONE BEARING/CUP ADAPTOR/PLANETARY PLUG/PIPE 3/8 HEX CS 1/2 NF X 1-3/4 GRADE 8 NILN 1/2 NF BEARING/CUP BEARING/CONE SEAL/OIL PLATE/IDLER NUT/CASTELLATED 3/4 NF NILN 3/4 PIN/COTTER 3/16 X 1-1/4 SHAFT/PLANETARY ASSEMBLY (18 TOOTH SPROCKET) ROD/TENSIONER ASSEMBLY NUT 5/8 NUT/HEX LOCK NUT 5/8 NUT/SPIRALOCK 5/8 WASHER/SPECIAL CONE/BEARING (IDLER) CUP/BEARING (IDLER) SPROCKET/IDLER ASSEMBLY 14T WASHER SPROCKET/ASSY 39T WASHER/SPACER WASHER/SHIM ADAPTOR/WHEEL NUT/SPIRALOCK 1/2 BOLT/WHEEL 5/8 X 2 AXLE/ASSEMBLED NUT/CASTELLATED 1-1/4 NF PIN/COTTER 1/4 X 2-1/4 WHEEL 15 X 6 LB WHEEL 15 X 13 WHEEL 16-1/2 X 9-3/4 STEM/VALVE SHORT NUT/WHEEL TUBE/INNER IDLER/ASSY LT FRONT CS 3/4 X 7 (2P, NILN) IDLER/ASSEMBLY LT REAR CS 3/4 X 7 (2P, NILN) IDLER/ASSEMBLY RT FRONT CS 3/4 X 7 (2P, NILN) IDLER/ASSEMBLY RT REAR CS 3/4 X 7 (2P, NILN) CHAIN/ROLLER (#80HE) 62 LINKS W/CONNECTOR 080305 CHAIN/ROLLER (#80HE) 76 LINKS W/CONNECTOR 080305

2 24 2 8 8 2 2 22 22 4 4 6 4 4 4 4 2 4 8 8 4 8 8 8 8 4 4 4 4 AR 4 32 32 4 4 4 4 4 4 4 32 4 1 1 1 1 1 1 1 1 2 2

For service, see pages titled “Hydraulic Components”. Short chain for left front or right rear. Long chain for left rear or right front. SN 10334 and later. Before SN 10334.

PRINTED IN U.S.A. Downloaded from www.Manualslib.com manuals search engine

17

907221/BP0698

SL5625 - ROPS, SEAT & ENGINE COVER

2

1

24

10

4

3

4

23 22

21 6

5

7 16

8 9

15 25

18

8 7

17 12 11

12

26 27

20 19 Before SN 9798 14

Before SN 8238

13

G1019

907221/BP0698 Downloaded from www.Manualslib.com manuals search engine

18

PRINTED IN U.S.A.

SL5625 - ROPS, SEAT & ENGINE COVER Ref No. 1 2 3 4 5 6 7 8 9 10

Part No. 087896 087897 122484 122485 071701 129636 650535 074860 089010 071701 089012 089009 127801a 650354 088979b

11

12 13 14 15 16

650354 121713g 653007 130085f 121412 123624 123625 067750 121946a 651307 088915b

17 18 19 20 21 22

651307 057557 064543 650850 078580c 078581c

25

052046 127435 650491 091098 091057 654009 655006 129361d

26

650771 078732e

27

650944 078733e

23 24

650495 a) b) c) d) e) f) g)

Quantity 5625

Description WINDOW/CAB REAR WEATHERSTRIP/WINDOW SPRING/GAS STUD/BALL 5/16 LOCK NUT COVER/ENGINE CS 3/8 X 2-1/4 (NILN) STEM/RUBBER STUD/BALL 5/16 LOCK NUT CLIP/SPRING SPRING/GAS ROPS/ASSEMBLY CS 5/8 X 4-1/2 (NILN) ROPS/ASSEMBLY CS 5/8 X 4-1/2 (NILN) SEAT/ASSEMBLY (INCLUDES ITEMS 13 & 14) 5/16 NUT (L) SEAT/ASSEMBLY (INCLUDES ITEMS 13 & 14) BELT/SEAT SLIDE/SEAT LEFT (WITH ADJUSTER) SLIDE/SEAT RIGHT (WITHOUT ADJUSTER) NUT/SPEED FILLER/ROPS SCREW/PAN HEAD PHILLIPS 1/4 X 1/2 FILLER/ROPS SCREW/PAN HEAD PHILLIPS 1/4 X 1/2 WASHER MOUNT/ISOLATION CS 1/2 X 2-3/4 (NILN) POUCH/MANUAL RIVET/BLIND PLUG/PLASTIC SPRING/EXTENSION CS 3/8 X 1-1/4 (2N) LINK/LIMIT LINK/LIMIT ASSEMBLY 1/2 FLAT WASHER PIN/COTTER CASE/OPERATORS MANUAL CB 1/4-20 X 1/2 GR5 PL (NILN, FW) SLEEVE/PLASTIC SEAT BELT THMS 1/4 X 5/8 (NILN) SPRING/RETAINER CS 1/2 X 1-1/4 (NILN)

1 1 1 2 2 1 2 2 2 2 2 2 1 2 1 2 1 4 1 1 1 1 1 1 3 1 3 6 2 2 1 4 4 1 1 1 1 5 2 1 4 2 2 2 2

SN 9117 and later. Before SN 9117. Before SN 9798. SN 9798 and later. Before SN 8238. SN 10636 and later. Before SN 10636.

PRINTED IN U.S.A. Downloaded from www.Manualslib.com manuals search engine

19

907221/BP0698

SL5625 - RESTRAINT BAR

12 13

5 10

9

11 10

10

9 3

9 10

9

11

9 6 7 8

4

2 1

G1018

907221/BP0698 Downloaded from www.Manualslib.com manuals search engine

20

PRINTED IN U.S.A.

SL5625 - RESTRAINT BAR Ref No. 1 2 3 4 5 6 7 8 9 10 11 12 13 a)

Part No. 078736 078734 128979 068034 128984 068034 078730 121610 078942 078723 650551 128316 056937 067950 REFa REFa

Description

Quantity 5625

BAR/RESTRAINT COVER/PIVOT BRACKET/PIVOT RT 1/2 (NILN) BRACKET/PIVOT LT 1/2 (NILN) SHAFT/PIVOT PIVOT/UPPER SPRING/COMPRESSION ACTUATOR/SPRING ASSEMBLY PIN/COTTER BUSHING/PIVOT WASHER RING/EXTERNAL RETAINING SPACER/LIMIT SWITCH SWITCH/RESTRAINT BAR

1 2 2 2 2 2 2 2 2 2 2 12 AR 4 1 1

See pages titled “Instrument Panel, Wiring & Components”.

PRINTED IN U.S.A. Downloaded from www.Manualslib.com manuals search engine

21

907221/BP0698

SL5625 - INSTRUMENT PANEL, WIRING & COMPONENTS SN 9117 AND LATER

18

7 4

1

29 19

20 5

10 8 23 9

19 11

30

13

32

24

12

21

15

2

24 22 31 15 14 16

28

6

17 25 3 26

27

28 Before SN 10636 G1015

907221/BP0698 Downloaded from www.Manualslib.com manuals search engine

22

PRINTED IN U.S.A.

SL5625 - INSTRUMENT PANEL, WIRING & COMPONENTS SN 9117 AND LATER Ref No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 a) b) c)

d) e)

f) g) h) j) k)

Part No. 127802c 650945 124089 114599h 067750 072340 651345 074091 079196 072337 072336 088040 651343 128285 071149 069745 131050k 131748j 089069ak 131688j 079259 079258 087861 128738 129928 088976 651343 651343 124039 REFf 128943b 128920de 651313 128872 080868h 130354g 129929 088150 124088 089071 650510

Quantity 5625

Description PANEL/INSTRUMENT THMS 1/4 X 3/4 GROMMET COVER/MALE CONNECTOR NUT/SPEED 1/4 HOURMETER RHMS #6-32 X 1/2 (N, L) TIE/NYLON 3/16 X 14-1/2 BUZZER GAUGE/FUEL GAUGE/WATER TEMP HOUSING/DISPLAY RHMS #10-24 X 1/2 (N, L) LENS/INSTRUMENT FUSE/20 AMP HOLDER/20 AMP FUSE RETAINER/KEY RETAINER/KEY SWITCH/IGNITION SWITCH/IGNITION FUSE/30 AMP HOLDER/30 AMP FUSE HARNESS/GROUND BULB/LIGHT TYPE #194 LENS/GLOW PLUG INDICATOR WIRE/IGNITION SWITCH TO FUSE RELAY RHMS #10-24 X 1/2 (N, L) HARNESS/INSTRUMENT SWITCH/LIGHT SPACER/LIMIT SWITCH SWITCH ASSEMBLY/RESTRAINT BAR RHMS #6-32 X 1-1/2 (N, L, 1P) WIRE ASSEMBLY/ LIMIT SWITCH SWITCH/SEAT SWITCH/SEAT BULB/LIGHT TYPE #68 DECAL/LIGHT & HORN DECAL/IGNITION SWITCH CLAMP/HALF CAP/SCREW 5/16 X 1/2

1 3 1 1 3 1 2 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 3 1 1 3 3 1 1 1 1 2 2 1 1 1 1 1 3 3

For replacement Key, order 089070. SN 9668 and later. For replacement, also order the following: - One 088150 Light/Horn Decal, item 30 - One 124088 Ignition Switch Decal, item 31 SN 9668 and later. The 128920 Switch Assembly includes one 058365 Switch and two 128872 Wire Assemblies. Before SN 9668, order 129044 Kit which includes the following: - One 128920 Switch Assembly (includes one 058365 Switch and two 128872 Wire Assemblies) - One 128943 Spacer - One 128979 Bracket/Pivot RT, see page titled “Restraint Bar” - One 128984 Bracket/Pivot LT, see page titled “Restraint Bar” For replacement Switch, see pages titled “Standard Lights, Wiring & Components”. SN 10636 and later. Before SN 10636. SN 11242 and later. Before SN 11242.

PRINTED IN U.S.A. Downloaded from www.Manualslib.com manuals search engine

23

907221/BP0698

SL5625 - INSTRUMENT PANEL, WIRING & COMPONENTS BEFORE SN 9117 1

4

3

5

2

11

8

29 6

9

7 10

8 12 13

23 9 18 19

30 14 19 15

30 16 20

21

19

17

22 To Engine Wiring Harness

22 24 25

25

26

24 25

28

27

G1025X.TIF

907221/BP0698 Downloaded from www.Manualslib.com manuals search engine

24

PRINTED IN U.S.A.

SL5625 - INSTRUMENT PANEL, WIRING & COMPONENTS BEFORE SN 9117 Ref No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

a)

b) c)

d) e) f)

Part No. 088144a 650945 078581 087870 067750 072340 650394 074091 079196 072337 072336 088040 650548 128285 071149 069745 075147 089069b 079259 079258 087861 128738 088977 088976 076058 650548 124039e 091607d 076119d

26

089071 650448 078731c

27 28 29 30

650671 080868 114599 091633 REFf

Description

Quantity 5625

PANEL/INSTRUMENT THMS 1/4 X 3/4 RIVET/BLIND BRACKET/ANGLE NUT/SPEED 1/4 HOURMETER RHMS #6-32 X 1/2 (N, L) TIE/NYLON 3/16 X 14-1/2 BUZZER GAUGE/FUEL GAUGE/WATER TEMP HOUSING/DISPLAY RHMS #10-24 X 1/2 (N, L) LENS/INSTRUMENT FUSE/20 AMP HOLDER/FUSE RETAINER/KEY SWITCH/IGNITION FUSE/30 AMP HOLDER/30 AMP FUSE HARNESS/GROUND BULB/LIGHT TYPE #194 LIGHT/INDICATOR WIRE/IGNITION SWITCH TO FUSE RELAY RHMS #10-24 X 1/2 (N, L) HARNESS/INSTRUMENT HARNESS/INSTRUMENT LOOM/FLEX GUARD 3/4 X 48 CLAMP/HALF CS 1/4 X 3/4 (L) SWITCH/RESTRAINT BAR RHMS #10-24 X 1 (N, L) SWITCH/SEAT COVER/MALE CONNECTOR GLOW PLUG INDICATOR SWITCH/LIGHT

1 5 5 5 5 1 2 1 1 1 1 1 2 1 1 1 1 1 1 1 1 4 1 1 3 3 1 1 1 4 4 1 1 1 1 1 1

For replacement, also order the following: - Ignition Switch Decal (087846) - Light/Horn Decal (088150) - WARNING Decal (091025) For replacement Key, order 089070. Replaced by Kit 129044. Kit includes: - One 128920 Switch Assembly (includes one 058365 Switch and two 128872 Wire Assembly) - One 128943 Spacer - One 128979 Bracket/Pivot RT, see page titled “Restraint Bar” - One 128984 Bracket/Pivot LT, see page titled “Restraint Bar” Also order two RHMS #6-32 X 1-1/2 (N, L, P). Before SN 8868. SN 8868 and later. For replacement Light Switch, see pages titled “Standard Lights, Wiring & Components”.

PRINTED IN U.S.A. Downloaded from www.Manualslib.com manuals search engine

25

907221/BP0698

SL5625 - STANDARD LIGHTS, WIRING & COMPONENTS

2 10

12 2 11

12 11 10 10

2

SN 8868 and later

G1026.TIF

907221/BP0698 Downloaded from www.Manualslib.com manuals search engine

26

PRINTED IN U.S.A.

SL5625 - STANDARD LIGHTS, WIRING & COMPONENTS Ref No.

Part No.

1

088179bf

2 3

653018 073687 087942b

4 5 6

650486 088124 088125 073037ab 650486 073040g

7 8 9 10 11

088121 073036 122011cde 122847c

12

650687 070648 077717c

a) b) c) d) e) f) g)

Quantity 5625

Description LAMP/HEAD 1/2 NUT (L) GROMMET BRACKET/LIGHT CS 5/16 X 1 (NILN, P) WIRE/HEADLIGHTS WIRE/WORK LIGHT LIGHT/WORK REAR CS 5/16 X 3/4 (NILN) LIGHT/ASSEMBLY (GAUGES) HARNESS/LIGHT SWITCH/LIGHT LAMP/HEAD (NILN, P) BRACKET/LIGHT CB 5/16 X 3/4 5/16 FLANGE NUT TERMINAL/RING

2 2 3 2 2 1 1 1 1 2 1 1 3 2 2 2 3

For replacement Sealed Beam, order P/N 129954. Before SN 8868. SN 8868 and later. For replacement Bulb, order P/N 122488. For replacement Lens, order P/N 122489. For replacement Sealed Beam, order P/N 129927. For replacement Bulb, order P/N 129953.

PRINTED IN U.S.A. Downloaded from www.Manualslib.com manuals search engine

27

907221/BP0698

SL5625 - BATTERY & ENGINE ELECTRICAL WIRING SN 8868 AND LATER 12

17

1

3

20

11 7

16

15 13

14

19 4

10

9

18 5 8 6

2

ENGELEC.CGM

907221/BP0698 Downloaded from www.Manualslib.com manuals search engine

28

PRINTED IN U.S.A.

SL5625 - BATTERY & ENGINE ELECTRICAL WIRING SN 8868 AND LATER Ref No. 1

2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

19 20 a) b) c) d)

Part No. 129731c 124018d 656048 656110 656047 656114 650387 REFa 127406 064260 075028 650490 054985 077685 064260 058615 122447 081433 128501 124062 650448 124063 650448 128373b 055924 129739 129610 130208 129738c 650387 650549 650648 076058c 055648

Quantity 5625SX 5625DX

Description HARNESS/ENGINE HARNESS/ENGINE NUT/M8 PLAIN WASHER/M8 NUT/M6 PLAIN WASHER/M6 RHMS #10-32 X 1/2 (P, L) BATTERY/12 VOLT, GROUP 31, 950 COLD CRANKING AMPS CLIP - COATED 5/16 NILN (P) CABLE/BATTERY NEGATIVE CS 3/8 X 1 (N, L, P) CABLE/ENGINE GROUND ROD/BATTERY HOLD DOWN 5/16 NILN (P) CLAMP/HARNESS TO ENGINE BATTERY HOLD DOWN COVER/TERMINAL CABLE/BATTERY MODULE/QGS CS 1/4 X 3/4 (NILN) RELAY/QGS CS 1/4 X 3/4 (NILN) BRACKET/DUAL PUMP SWITCH SWITCH/TOGGLE DUAL PUMP HARNESS/SOLENOID SEAL/SWITCH TIE/CABLE (USED WITH ITEM #13) HARNESS/START SOLENOID SCREW #10 LOCK WASHER #10 HEX NUT #10 RELAY TIE/CABLE (USE WITH ITEM #1)

1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 2 1 1 1 2 1 1 1 1 1 2

1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 2 1 1 1 1 1 1 2 1 1 1 1 1 2

Purchase locally. Also order one P/N 123598 Decal/Hydraulic Operation. SN 10291 and later Before SN 10291.

PRINTED IN U.S.A. Downloaded from www.Manualslib.com manuals search engine

29

907221/BP0698

SL5625 - BATTERY & ENGINE ELECTRICAL WIRING BEFORE SN 8868

2 4

1

5

6 3

7

10

9

11

12 15

14

16

13

17

G1056.TIF

907221/BP0698 Downloaded from www.Manualslib.com manuals search engine

30

PRINTED IN U.S.A.

SL5625 - BATTERY & ENGINE ELECTRICAL WIRING BEFORE SN 8868 Ref No. 1

Part No.

2 3 4 5 6 7 8 9 10 11 12

091608 650835 650387 055648 091112 076126 089005 076861 058615 089006 076446 089003 081433 079247

13 14

REFa 078998

15

075028 650490 054985 077685

16 17

064260 a)

Quantity 5625

Description HARNESS/ENGINE CS 1/4 X 1 (NILN) RHMS #10-32 X 1/2 (L, P) TIE/WIRE LOOM/FLEX GUARD 3/4 X 32 LOOM/FLEX GUARD 3/8 X 8 LOOM/FLEX GUARD 3/8 X 26 LOOM/FLEX GUARD 1/2 X 18 CLAMP/HARNESS TO ENGINE LOOM/FLEX GUARD 1/2 X 32 LOOM/FLEX GUARD 3/8 X 12 LOOM/FLEX GUARD 3/8 X 22 COVER/TERMINAL CABLE/BATTERY POSITIVE M5/.8 N BATTERY/12 VOLT, GROUP 31, 750 COLD CRANKING AMPS HOLD DOWN/BATTERY ASSEMBLY 5/16 NILN, P CABLE/BATTERY NEG CS 3/8 X 1 (N, L, P) CABLE/ENGINE GROUND ROD/BATTERY HOLD DOWN 5/16 NILN (P)

1 2 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1

Purchase locally.

PRINTED IN U.S.A. Downloaded from www.Manualslib.com manuals search engine

31

907221/BP0698

SL5625 - DIESEL ENGINE SN 8868 AND LATER

33

40

39

42

34 35 36

41 2

38

Early Remote Oil Filter 4 2

37 45 Kit 127639, Remote Oil Filter. SN 9117 and later

5 44 6 32 29

1

3

30 43

28

8

26 7 25

10

16 31 13

27 26

9

11 15

14

12 16

18 18 20 17

18 19 18 21

22 18

22

15

23 Before SN 9431

24

G1008

907221/BP0698 Downloaded from www.Manualslib.com manuals search engine

32

PRINTED IN U.S.A.

SL5625 - DIESEL ENGINE SN 8868 AND LATER Ref No. 1

2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 a) b) c) d) e)

Part No. 123831a 128286 123832e 127389 079757 128279 080304 128179 127452 127505 124068 656181 124069 656186 123867 656083 123865 656083 123860 656083 123859 656083 060039 065756 650694 087851b 062023 114046 072601 078919 123829d 123827d 650487 123828d 127392 656188 123596 123898 656006 123905 656006 078629 114212 114336 123509 656083 128305c 127644c 128261c 095955c 129734c 129735c 127640c 650835 650517c 128309c 650487 127721c 650487 127750 129616 121491

Quantity 5625

Description ENGINE/PERKINS DIESEL GLOW PLUGS ENGINE/PERKINS 204-30 FILTER/ENGINE OIL FILTER/FUEL BELT/FAN ALTERNATOR STARTER VALVE/DRAIN HOSE/DRAIN SPACER/LONG CS M10 X 40 (L) SPACER/SHORT CS M10 X 50 (L) MOUNT/ENGINE RT REAR CS M10 X 25 (L) MOUNT/ENGINE LT REAR CS M10 X 25 (L) MOUNT/ENGINE RT FRONT CS M10 X 25 (L) MOUNT/ENGINE LT FRONT CS M10 X 25 (L) MOUNT/ISOLATOR WASHER/SPECIAL CS 5/8 X 2-1/2 (NILN) TUBE/FUEL CLAMP/TUBE HOSE/FUEL HOSE/FUEL HOSE/FUEL ELBOW FILTER/SEPARATOR CS 5/16 X 1 (NILN) ELEMENT/FILTER PLATE/PUMP M10 X 70 (L, 3/8P) SPACER PLATE CS M10 X 20 (L, 3/8P) BRACKET/SERVO CS M10 X 20 (L, 3/8P) HUB/COUPLING COUPLING/FLEXIBLE SHCS M10 X 40 DISC/FLYWHEEL CS M10 X 25 (L) GASKET/SEAL ADAPTER/ENGINE PLATE FITTING/BARB CLAMP/HOSE HOSE (BLACK) HOSE (BLUE) PLATE/FILTER CS 1/4 X 1 (NILN) PLUG/PIPE BRACKET/OIL FILTER CS 5/16 X 1 (NILN) BRACKET/OIL FILTER CS 5/16 X 1 (NILN) CLAMP/SPRING HEATER/BLOCK (INCLUDES ITEM 45) CORD/HEATER

1 4 1 1 1 1 1 1 1 1 1 1 1 1 1 4 1 2 1 4 1 4 4 4 4 2 6 1 1 1 2 1 1 1 1 4 2 1 4 1 2 1 1 6 1 6 1 1 2 2 1 1 1 2 2 1 1 1 1 1 1 1

For engine components NOT included in this manual, refer to the engine manufacturer’s parts manual. Before SN 9431. SN 9117 and later. SN 9431 and later. High Altitude.

PRINTED IN U.S.A. Downloaded from www.Manualslib.com manuals search engine

33

907221/BP0698

SL5625 - DIESEL ENGINE BEFORE SN 8868

4 2

1

5 3

28 27

29

30 7 24

23

9 8

25

26 10 6

12

11

12 16

13 14

4 19 17

18 21

19

22

21 20

15

19

19

Sedimentor (Mounted on Left Chaincase)

ENGININV.TIF

907221/BP0698 Downloaded from www.Manualslib.com manuals search engine

34

PRINTED IN U.S.A.

SL5625 - DIESEL ENGINE BEFORE SN 8868 Ref No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 a)

Part No. 079756 079757 080246a 055648 087855 078910 080304 080302 054816 076879 087960 653016 081432 087963 653016 065756 650694 060039 078589 058920 078592 058920 078919 062023 072601 087851 114046 114212 114336 078596 650487 078610 650634 078629 114336 056997 072616 650648 096216 091065

Quantity 5625

Description FILTER/ENGINE OIL FILTER/FUEL HEATER/ENGINE BLOCK TIE/WIRE SENDER/TEMPERATURE ENGINE/DIESEL ALTERNATOR BELT/FAN ELBOW/90° NUT/CAP MOUNT/ENGINE RT REAR 7/16NF NUT (L) SPACER MOUNT/ENGINE LT REAR 7/16NF NUT (L) WASHER CS 5/8X2-1/2 (NILN) MOUNT/ISOLATOR MOUNT/ENGINE RT FRONT CS 1/2X1-1/4 W/LOCKING PATCH (L) MOUNT/ENGINE LT FRONT CS 1/2X1-1/4 W/LOCKING PATCH (L) HOSE/FUEL CLAMP/HOSE HOSE/FUEL TUBE/FUEL HOSE/FUEL COUPLING/FLEXIBLE SHCS M10X40 DISC/DRIVE CS 5/15X1 (L) ADAPTER/PUMP CS 3/8NFX1 (L) HUB/COUPLING SHCS M10X40 ELBOW SWITCH/OIL PRESSURE #10-32 NUT(P) STARTER PLATE/LIFT

1 1 1 2 1 1 1 1 1 1 1 3 1 1 3 4 4 4 1 4 1 4 1 6 1 2 1 1 3 1 8 1 8 1 3 1 1 2 1 1

Optional equipment.

PRINTED IN U.S.A. Downloaded from www.Manualslib.com manuals search engine

35

907221/BP0698

SL5625 - THROTTLE CONTROLS

8 7 5 1 6

3 22

4

2

21

24

26

9

6 8 11

25 10

13 5

Before SN 8868 12

23

14

15 Before SN 8868

8 7 4 1

15 6 16

22 17

21 3 4

18

8 6 20 2

19

Hand/Foot Units Only

Before SN 8868

G1023

907221/BP0698 Downloaded from www.Manualslib.com manuals search engine

36

PRINTED IN U.S.A.

SL5625 - THROTTLE CONTROLS Ref No. 1 2 3 4

Part No.

11 12 13 14 15

062282 088216 070613 079210 650648 065163 650387 065164 079214 127488 650551 127840 650487 057490 068034 088218 127716 064238 079951a 088199a

16

655001 054202a

17 18

653045 064840 121030a 080482a

19

650818 088162ac

20

650486 123651b

5 6 7 8 9 10

21 22 23 24 25 26 a) b) c)

068034 088198 650487 124078 650579 127220 067847 079212 068034 078633 054294 650818

Quantity 5625

Description GRIP HANDLE/THROTTLE SPRING CABLE/THROTTLE #10-32 NUT CLAMP RHMS #10-32 X 1/2 (N, L) YOKE/CLEVIS BUSHING PIN/CLEVIS PIN/COTTER BRACKET/THROTTLE CS 5/16 X 1 (P, NILN) SPACER 1/2 NILN (2P) LEVER/ARM PIN/SPRING YOKE/CLEVIS BRACKET ROD/THROTTLE PIN/COTTER (2P) JOINT/BALL 3/8NF JAM NUT 3/8NF NILN STRIP/NON-SKID PEDAL/THROTTLE CS 3/8X3 (NILN) BRACKET/PEDAL CS 5/16 X 3/4 (NILN) BRACKET/THROTTLE 1/2 NILN PIVOT/THROTTLE CS 5/16X1 (NILN) WASHER/BELLEVILLE CS 3/8 X 1-3/4 (NILN) PEDAL/THROTTLE 3/8 NILN STRIP/SLIP 1/2 NILN WASHER SPRING CS 3/8 X 3 (P, NILN)

1 1 1 1 2 1 2 2 1 2 2 1 2 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 2 3 1 1 1 1 2 1 1 1

Before SN 8868. Units equipped with Hand/Foot controls. Early units only. Later units had this part welded to the chassis.

PRINTED IN U.S.A. Downloaded from www.Manualslib.com manuals search engine

37

907221/BP0698

SL5625 - AIR CLEANER AND MUFFLER SN 8868 AND LATER

1

8 9

2

6

4 9 5 10

6

11 3 12

7 Before SN 10296

13

REPLACED BY ITEMS 22 & 23

14

26

23

21

15 22 20 19 16

17

18

24 Before SN 9461

25

G1000

907221/BP0698 Downloaded from www.Manualslib.com manuals search engine

38

PRINTED IN U.S.A.

SL5625 - AIR CLEANER AND MUFFLER SN 8868 AND LATER Ref No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

Part No. 128329 650487 078912 650487 087834d 129770c 087860 087859 078935d 090922c 087982d 420-32432 078936 091869 078914 127987 087849 127204 653010 128363a

20 21 22

078931 127473 123886 127445 650491 127428 127396 128230b

23

650486 650490 128231b

24 25 26 a) b) c) d)

650448 123922b 133084 123987

Quantity 5625

Description SUPPORT/AIR CLEANER CS 5/16 X 1 (P, NILN) BAND/MOUNTING CS 5/16 X 1 (P, NILN) CLEANER/DUAL AIR (INCLUDES ITEMS 4 TO 10) CLEANER/DUAL AIR (INCLUDES ITEMS 4 TO 10) ELEMENT/PRIMARY ELEMENT/SECONDARY CUP CUP VALVE/VACULATOR BAFFLE WING NUT CLAMP ASSEMBLY GAUGE/RESTRICTOR HOSE/INTAKE CLAMP/HOSE BAND/MUFFLER 3/8 NUT (P, L) MUFFLER CLAMP/MUFFLER SPACER PIPE/MUFFLER SUPPORT/MUFFLER CS 3/8 X 1-1/4 (2P, NILN) CLAMP/MUFFLER PIPE/TAIL PLATE/HEAT SHIELD CS 5/16X3/4 (2P, NILN) CS 3/8X1 (2P, NILN) BRACE/HEAT SHIELD CS 1/4 X 3/4 (P, NILN) MUFFLER GASKET/EXHAUST PIPE BRACE/RADIATOR LEFT

1 4 2 4 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 4 1 1 1 1 1 1 2 2 1 1 1 1 1

SN 9461 and later. Before SN 9461. SN 10296 and later. Before SN 10296.

PRINTED IN U.S.A. Downloaded from www.Manualslib.com manuals search engine

39

907221/BP0698

SL5625 - AIR CLEANER, MUFFLER, HYD. OIL COOLER & RADIATOR BEFORE SN 8868 11 12

9 7

10

8

6

5 4

1 13 3 18 20 19

2

15

16 17

14 31 32 30 33 30

24

29 22 21

36 40

21

41

28 39

23

34

23

35 26

25

27

38

23 21 37

23

23 43

42

21

G1028.TIF

907221/BP0698 Downloaded from www.Manualslib.com manuals search engine

40

PRINTED IN U.S.A.

SL5625 - AIR CLEANER, MUFFLER, HYD. OIL COOLER & RADIATOR BEFORE SN 8868 Ref No.

Part No.

1 2 3 4 5 6 7 8 9 10 11 12 13

089034 087850 087849 078914 087860 087859 091869 078936 420-32432 087982 078935 087834 091656 650486 089019 650898 078912 650486 078929 062019 088257 065042 089032 088912 091003 650692 072384 089031 650486 090924 650486 067685 072593 058615 650448 090869 061166 079010 087840 068034 090926 650486 090868 091000 067847 078921 065538 650449 078922 091051 650486 057067 089029 650486 067847 089030 067847 123285

14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41

42 43

Quantity 5625

Description HOSE/AIR CLEANER CLAMP/HOSE 3.00 INCH CLAMP/HOSE 3.75 INCH GAUGE/RESTRICTION ELEMENT/PRIMARY ELEMENT/SECONDARY CLAMP/ASSEMBLY NUT BAFFLE VALVE/VACULATOR CUP AIR CLEANER/DUAL-ASSEMBLED MOUNT/ASSEMBLY 90 DEGREE CS 5/16 X 3/4 (NILN) MOUNT/AIR CLEANER ASSEMBLY CS 5/16NF X 1 (L, P) BAND/MOUNTING CS 5/16 X 3/4 (NILN) PIPE/EXHAUST U-CLAMP MUFFLER CLAMP/MUFFLER PIPE/TAIL WASHER BRACKET/ASSEMBLY MUFFLER UPPER CS 5/16 X 1-3/4 (NILN) MOUNT/RUBBER BRACKET/MUFFLER LOWER CS 5/16 X 3/4 (L, 3P) BRACKET/COOLER ASSEMBLY LT CS 5/16 X 3/4 (L, P) COCK/DRAIN HOSE/ASSEMBLY DRAIN CLAMP/INSULATED HOSE CS 1/4 X 3/4 (NILN, L) HOSE/RADIATOR UPPER CLAMP/HOSE CAP/RADIATOR RADIATOR 1/2 NILN (P) BRACKET/COOLER ASSEMBLY RT CS 5/16 X 3/4 (L, P) HOSE/RADIATOR LOWER ADAPTER/RADIATOR TO CHASSIS 3/8 NILN COOLER/OIL WASHER CS 1/4 X 2-1/2 (NILN) MOUNT/ELASTOMER SHROUD/FAN ASSEMBLY CS 5/16 X 3/4 (L, P) PLUG/HOLE BRACE/RADIATOR RT CS 5/16 X 3/4 (NILN) 3/8 NILN (P) BRACE/RADIATOR LEFT 3/8 NILN (P) FAN/METAL 15”

PRINTED IN U.S.A. Downloaded from www.Manualslib.com manuals search engine

1 1 1 1 1 1 1 2 1 1 1 1 1 4 1 4 2 4 1 1 1 1 1 7 1 1 5 1 2 1 1 1 1 1 1 1 4 1 1 2 1 2 1 1 2 1 4 4 4 1 4 1 1 2 1 1 1 1

41

907221/BP0698

SL5625 - RADIATOR AND HYDRAULIC OIL COOLER SN 9764 AND LATER 27

29

28 26

25

27 30

22 23 20

29 27

25

24

16 21

17

7

10 8

5 4 3

10

11

6

18 14

12

13 19

8 3 1

5

2

15

9

16

35

34

31 33

32 DX units only

G1006

907221/BP0698 Downloaded from www.Manualslib.com manuals search engine

42

PRINTED IN U.S.A.

SL5625 - RADIATOR AND HYDRAULIC OIL COOLER SN 9764 AND LATER Ref No. 1 2

3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35

Part No. 127444 127525 123285 656003 127494 656130 088912 067847 123986 072384 127430 650485 057067 127556 123987 055030 124015 123946 127302 650490 127607 650533 127608 650533 058615 087840 068034 129346 127505 079010 129059 650485 128816 650485 128815 650485 078921 078922 650449 127497 123765 128806 129418 129120 651312 127725 127525 656130 127495 656130 124090 650485 128182 068034

Quantity 5625SX 5625DX

Description SPACER/FAN (USED WITH METAL FAN (123285)) SPACER/FAN (USED WITH PLASTIC FAN (127494)) FAN/METAL 15” CS M8 X 40 (5/16 L) FAN/PLASTIC 15” CS M8 X 50 WASHER/SPECIAL 3/8 NILN BRACE/RADIATOR RT MOUNT/ISOLATOR SHROUD/FAN 15” CS 5/16 X 5/8 (L, P) PLUG/HOLE SEAL/SHROUD BRACE/RADIATOR LT CLAMP/HOSE HOSE/LOWER RADIATOR HOSE/UPPER RADIATOR SUPPORT/RADIATOR CS 3/8 X 1 (NILN, P) MOUNT/RADIATOR RT CS 3/8 X 1-1/2 (NILN, 2P) MOUNT/RADIATOR LT CS 3/8 X 1-1/2 (NILN, 2P) CLAMP/HOSE RADIATOR (INCLUDES ITEMS 18 & 20) 1/2 NILN (P) DRAIN/COCK HOSE/DRAIN CAP/RADIATOR SUPPORT/COOLER CS 5/16 X 5/8 (L, P) PLATE/RADIATOR CS 5/16 X 5/8 (L) PLATE/HINGE CS 5/16 X 5/8 (L, P) COOLER/OIL MOUNT/ELASTOMER CS 1/4 X 2-1/2 (NILN, 2P) SEAL/SHROUD SEAL/SHROUD SHROUD/COOLER SEAL/SHROUD LATCH/FLEXIBLE THMS #10-24 X 1/2 (L) COOLER/OIL SPACER/FAN CS M8 X 50 FAN/PLASTIC 17” CS M8 X 50 (5/16, L) SHROUD/FAN 17” CS 5/16 X 5/8 (L, P) RADIATOR (INCLUDES ITEMS 18 & 20) 1/2 NILN (P)

PRINTED IN U.S.A. Downloaded from www.Manualslib.com manuals search engine

43

1 1 1 4 1 4 2 2 1 2 1 4 1 2 1 4 1 1 1 4 1 2 1 2 3 1 2 1 1 1 1 2 1 2 1 2 1 4 4 1 3 1 2 1 3 -

2 2 1 2 1 2 1 4 1 1 1 4 1 2 1 2 3 1 2 1 1 1 1 2 1 2 1 2 4 4 1 3 1 2 1 3 1 1 4 1 4 1 4 1 2

907221/BP0698

SL5625 - RADIATOR AND HYDRAULIC OIL COOLER SN 9051 THROUGH SN 9763

25 27

26

21

24 25

23

20

27 16

23

7

27

17

10

6

22

8

5 4

10

3

11 28

18

2

14

12

13

1

19

8 5

3

15

9

30

35

16

36

33

1 32 Before SN 9086 31

30 29 34

DX units only

G1005

907221/BP0698 Downloaded from www.Manualslib.com manuals search engine

44

PRINTED IN U.S.A.

SL5625 - RADIATOR AND HYDRAULIC OIL COOLER SN 9051 THROUGH SN 9763 Ref No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

Part No. 127444c 123285 656002 088912 067847 123986 072384 127430 650485 057067 127556 123987 055030 124015 123946 127302 650490 127607 650533 127608 650533 058615 087840 068034 129346 127505 079010 090926 650484 090924 650486 078922 650449 078921 127496 127305 650485 127497 127750 127525a 127495a 656130 123926b

31 32 33 34 35 36 a) b) c)

656130 124090 650485 128182 068034 127888 650484 128196 127725 127889 650485

Quantity 5625SX 5625DX

Description SPACER/FAN FAN/METAL 15” CS M8 X 35 (5/16 L) WASHER/SPECIAL 3/8 NILN BRACE/RADIATOR RT MOUNT/ISOLATOR SHROUD/FAN 15” CS 5/16 X 5/8 (L, P) PLUG/HOLE SEAL/SHROUD BRACE/RADIATOR LT CLAMP/HOSE HOSE/LOWER RADIATOR HOSE/UPPER RADIATOR SUPPORT/RADIATOR CS 3/8 X 1 (NILN, P) MOUNT/RADIATOR RT CS 3/8 X 1-1/2 (NILN, 2P) MOUNT/RADIATOR LT CS 3/8 X 1-1/2 (NILN, 2P) CLAMP/HOSE RADIATOR (INCLUDES ITEMS 18 & 20) 1/2 NILN (P) DRAIN/COCK HOSE/DRAIN CAP/RADIATOR BRACKET/COOLER RT CS 5/16 X 1/2 (L, P) BRACKET/COOLER LT CS 5/16 X 3/4 (L) MOUNT/ELASTOMER CS 1/4 X 2-1/2 (NILN, 2P) COOLER/OIL SEAL/SHROUD SHROUD/COOLER CS 5/16 X 5/8 (L, P) SEAL/SHROUD CLAMP/SPRING SPACER/FAN FAN/PLASTIC 17” CS M8 X 50 (5/16 L) FAN/METAL 17” CS M8 X 50 (5/16 L) SHROUD/FAN 17” CS 5/16 X 5/8 (L, P) RADIATOR (INCLUDES ITEMS 18 & 20) 1/2 NILN (P) BRACKET/COOLER RT CS 5/16 X 1/2 (L, P) BAR/SPACER COOLER/OIL SHROUD/COOLER CS 5/16 X 5/8 (L, P)

1 1 4 2 2 1 2 1 4 1 2 1 4 1 1 1 4 1 2 1 2 3 1 2 1 1 1 1 2 1 2 4 4 1 3 1 4 3 1 -

1 2 2 1 2 1 2 1 4 1 1 1 4 1 2 1 2 3 1 1 1 2 1 2 4 4 3 3 1 1 1 4 1 1 1 4 1 2 1 2 1 1 1 4

SN 9086 and later. Before SN 9086. Used on DX units before SN 9086, and on all SX models SN 9051 through SN 9763.

PRINTED IN U.S.A. Downloaded from www.Manualslib.com manuals search engine

45

907221/BP0698

SL5625 - RADIATOR AND HYDRAULIC OIL COOLER SN 8868 THROUGH SN 9051

28

27

26

28 24 27 21 23

20 25

16

23

7

17

10

5

22

8

4 3 10

11 29 18 14

12

13 8

6

19

3 15 1

2

9

16

5 30 31

1

DX units only

G1004

907221/BP0698 Downloaded from www.Manualslib.com manuals search engine

46

PRINTED IN U.S.A.

SL5625 - RADIATOR AND HYDRAULIC OIL COOLER SN 8868 THROUGH SN 9051 Ref No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

Part No. 127444 123285 656003 088912 067847 123986 072384 127430 650485 057067 127556 123987 055030 124015 123946 127302 650490 127607 650533 127608 650533 058615 087840 068034 129346 127505 079010 090926 650484 090924 650486 078922 650449 078921 123765 127305 650485 127497 127496 127750 124090 650485 123926 656130

Quantity 5625SX 5625DX

Description SPACER/FAN FAN/METAL 15” CS M8 X 40 (5/16 L) WASHER/SPECIAL 3/8 NILN BRACE/RADIATOR RT MOUNT/ISOLATOR SHROUD/FAN 15” CS 5/16 X 5/8 (L, P) PLUG/HOLE SEAL/SHROUD BRACE/RADIATOR LT CLAMP/HOSE HOSE/LOWER RADIATOR HOSE/UPPER RADIATOR SUPPORT/RADIATOR CS 3/8 X 1 (NILN, P) MOUNT/RADIATOR RT CS 3/8 X 1-1/2 (NILN, 2P) MOUNT/RADIATOR LT CS 3/8 X 1-1/2 (NILN, 2P) CLAMP/HOSE RADIATOR (INCLUDES ITEMS 18 & 20) 1/2 NILN (P) DRAIN/COCK HOSE/DRAIN CAP/RADIATOR BRACKET/COOLER RT CS 5/16 X 1/2 (L, P) BRACKET/COOLER LT CS 5/16 X 3/4 (L) MOUNT/ELASTOMER CS 1/4 X 2-1/2 (NILN, 2P) COOLER/OIL SEAL/SHROUD SHROUD/COOLER CS 5/16 X 5/8 (L, P) SEAL/SHROUD SEAL/SHROUD CLAMP/SPRING SHROUD/FAN 17” CS 5/16 X 5/8 (L, P) FAN/METAL 17” CS M8 X 50 (5/16 L)

PRINTED IN U.S.A. Downloaded from www.Manualslib.com manuals search engine

1 1 4 2 2 1 2 1 4 1 2 1 4 1 1 1 4 1 2 1 2 3 1 2 1 1 1 1 2 1 2 4 4 1 1 1 4 2 2 1 -

47

1 2 2 1 2 1 2 1 4 1 1 1 4 1 2 1 2 3 1 2 1 1 1 1 2 1 2 4 4 1 1 1 4 2 2 1 1 4 1 4

907221/BP0698

SL5625 - HYDRAULICS SN 8868 AND LATER

14

15

13

16

17 12 18

9 10 11

19 20

8 23

5

15 14

6 6

25

22 1 4 7

3

2

29

28

27 21

26

24

G1053.TIF

907221/BP0698 Downloaded from www.Manualslib.com manuals search engine

48

PRINTED IN U.S.A.

SL5625 - HYDRAULICS SN 8868 AND LATER Ref No. 1 2 3 4 5 6 7 8 9 10

11 12

Part No. 079107a 650533 088031 650786 089058 055005 091015 079108 089084 650491 122242 079092 074020 650490 654006 074830 078984 067847 088283 079105 079106 088267 114446a

13 14 15 16 17 18 19 20 21 22 23 24 25 26

072587 088115 054856 087986 091020 114715 079288 042597 079037a

27 28 29

650453 079289 055064 091006

a)

Quantity 5625

Description VALVE/CONTROL CS 3/8 X 1-1/2 (NILN) PLATE/VALVE MOUNTING CB 3/8 X 1-1/4 (NILN) TUBE/VALVE INLET ELBOW/90 DEGREE TUBE/BYPASS ELBOW/90 DEGREE CLAMP CS 3/8 X 1-1/4 (NILN, P) HOSE/VALVE TEE/MALE RUN STRAIGHT THREAD FILTER/HYDRAULIC ASSEMBLY CS 3/8 X 1 WASHER 3/8 ELEMENT/HYDRAULIC FILTER BRACKET/FILTER 3/8 NILN TEE/TAPPED CHECK/PRESSURE CAP/DUST CONNECTOR/MALE VALVE/RELIEF CONNECTOR HOSE/ASSEMBLY 3/4 X 12 ELBOW/90 DEGREE MALE HOSE/ASSEMBLY 1-1/4 X 71 ADAPTER/PIPE TUBE STRAINER/OIL ELBOW/45 DEGREE UNION/90 DEGREE SWIVEL ADAPTER PUMP/GEAR STANDARD CS 1/2 X 1-1/2 (L, P) O-RING/PUMP MOUNTING ELBOW/45 DEGREE MALE HOSE/ASSEMBLY 3/4 X 17

1 3 1 3 1 1 1 2 1 1 1 1 1 4 4 1 1 2 1 2 2 1 1 2 1 1 1 1 1 1 1 1 2 1 1 1

For breakdown, see pages titled “Hydraulic Components”.

PRINTED IN U.S.A. Downloaded from www.Manualslib.com manuals search engine

49

907221/BP0698

SL5625 - HYDRAULIC PUMP, FILTERS & CONTROL VALVE BEFORE SN 8868

15 14

12

6 3

16

18

10 9

15 14 26

19

13

8

7

17

1

20 24 11

4

2

5 23 6 30 27

22

28

29 25 21

A B C D

E F G

I H

G1052.TIF

907221/BP0698 Downloaded from www.Manualslib.com manuals search engine

50

PRINTED IN U.S.A.

SL5625 - HYDRAULIC PUMP, FILTERS & CONTROL VALVE BEFORE SN 8868 Ref No. 1

2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 a) b)

Part No. 079107a 650533 088496 088031 650786 089058 055005 091015 079108 089084 650491 088960 079092 074020 650488 074830 078984 067847 088283 079105 079106 088267 REFa 072587 088115 054856 089001 650490 087986 091020 055013 079288 042597 079037ab 650453 079289 055064 091006

Quantity 5625

Description VALVE/CONTROL CS 3/8 X 1-1/2 (NILN) PLUG/SHUT-OFF ASSEMBLY PLATE/VALVE MOUNTING CB 3/8 X 1-1/4 (NILN) TUBE/VALVE INLET ELBOW/90 DEGREE TUBE/BYPASS ("I" TO TEE) ELBOW/90 DEGREE CLAMP CS 3/8 X 1-1/4 (NILN, P) TUBE/VALVE ("H" TO FILTER) TEE/MALE RUN STRAIGHT THREAD FILTER/HYDRAULIC ASSEMBLY CS 3/8 X 3/4 (L) ELEMENT/HYDRAULIC FILTER BRACKET/FILTER 3/8 NILN TEE/TAPPED CHECK/PRESSURE CAP/DUST CONNECTOR/MALE VALVE/RELIEF CONNECTOR HOSE/ASSEMBLY 3/4 X 12 ADAPTER/90 DEGREE MALE CLAMP CS 3/8 X 1 (NILN, P) HOSE/ASSEMBLY 1-1/4 X 71 ADAPTER/PIPE TUBE STRAINER/OIL ELBOW/45 DEGREE UNION/90 DEGREE SWIVEL ADAPTER PUMP/GEAR STANDARD CS 1/2 X 1-1/2 (L, P) O-RING/PUMP MOUNTING ELBOW/45 DEGREE MALE HOSE/ASSEMBLY 3/4 X 17

1 3 3 1 3 1 1 1 2 1 1 1 1 1 4 1 1 2 1 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1

For breakdown, see pages titled “Hydraulic Components”. For Dual Gear Pump, see pages titled “High Flow Pump”.

PRINTED IN U.S.A. Downloaded from www.Manualslib.com manuals search engine

51

907221/BP0698

SL5625DX - HYDRAULICS (HIGH FLOW) SN 9051 AND LATER 9

SEE HYDROSTATICS

10

8

5

11

4

12

3 1

2 6 7

50

27

14

23

51 24

24 23

32 45 44

15 48 52

53

19 54

61

20

62

41

41

59

55

60

56

21

42

37

1

57 43

18

16

49

47

41

17

10 9

46

13

40

23

58

42

22

27 24

38

23 39 33

32

26

24 23

25 26 25

34

28 35

25 30

29

36 Early units only

31

G1007

907221/BP0698 Downloaded from www.Manualslib.com manuals search engine

52

PRINTED IN U.S.A.

SL5625DX - HYDRAULICS (HIGH FLOW) SN 9051 AND LATER Ref No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39

Part No. 129384 127952 127950 078984 067847 127953 127948 650488 074830 088283 079105 079106 114446a 072587 088115 054856 065102 088046 087837 064260 072615 122756 650663 048959 087843 128017 127967 127969 650588 127784 127785 650588 127957 127970 054626c 054850d 128031c 056080d 056104 054818 122864 079417 128283b 055030b 079420 079288 087013a 650453

a) b) c) d) e) f)

Quantity 5625DX

Description HOSE/ASSEMBLY TEE TEE BRACKET/FILTER 3/8 NILN (P) ADAPTER/STRAIGHT FILTER/HYDRAULIC OIL CS 3/8 X 3/4 (P, L) ELEMENT/FILTER TEE/TAPPED FITTING/PRESSURE CHECK CAP/DUST VALVE/RELIEF ADAPTER/STRAIGHT HOSE/ASSEMBLY ELBOW/90 DEGREE ELBOW/45 DEGREE ADAPTER/STRAIGHT BRACKET/FILTER 5/16 NILN (P) ELBOW/90 DEGREE FILTER/CASE DRAIN CS 1/4 X 5/8 (P, L) ELEMENT/FILTER HOSE/ASSEMBLY HOSE/ASSEMBLY CUSHION/TUBE (1 PAIR) PLATE/COVER CS 1/4 X 1-1/4 (L) CUSHION/TUBE (1 PAIR) PLATE/COVER CS 1/4 X 1-1/4 (L) TUBE/HIGH FLOW TUBE/CASE DRAIN ADAPTER/STRAIGHT ADAPTER/STRAIGHT COUPLER/MALE COUPLER/MALE CAP/DUST ADAPTER/STRAIGHT COUPLER/MALE CAP/DUST SLEEVE/NYLON CLAMP/TUBE HOSE/ASSEMBLY ELBOW/45 DEGREE PUMP/DUAL GEAR CS 1/2 X 1-1/2 (L, P)

2 1 1 1 2 1 1 4 1 1 2 2 1 1 1 1 1 1 1 1 1 1 2 1 2 1 6 6 2 3 3 2 2 1 1 1 1 1 1 2 1 1 2 4 1 1 1 2

For Breakdown, see pages titled “Hydraulic Components”. Used on early units only. SN 9085 and later. Before SN 9085. SN 10291 and later. Before SN 10291. Continued on next page

PRINTED IN U.S.A. Downloaded from www.Manualslib.com manuals search engine

53

907221/BP0698

SL5625DX - HYDRAULICS (HIGH FLOW) SN 9051 AND LATER 9

SEE HYDROSTATICS

10

8

5

11

4

12

3 1

2 6 7

50

27

14

23

51 24

24 23

32 45 44

15 48 52

53

19 54

61

20

62

41

41

55

59 60

56

21

42

37

1

57 43

18

16

49

47

41

17

10 9

46

13

40

23

58

42

22

27 24

38

23 39 33

32

26

24 23

34

25

25

26 28 35

25 30

29

36 Early units only

31

G1007

907221/BP0698 Downloaded from www.Manualslib.com manuals search engine

54

PRINTED IN U.S.A.

SL5625DX - HYDRAULICS (HIGH FLOW) SN 9051 AND LATER Ref No. 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57

Part No. 079289 055005 055064 091006 089058 122865 079418 042597 079108 122242 097188 114715 127958 091020 077965 079030 128027 127468af 651300 129460ae

58 59 60 61

087986 089084 088031 650786 079107a

62

650533 129762

a) b) c) d) e) f)

Quantity 5625DX

Description O-RING ELBOW/90 DEGREE ELBOW/45 DEGREE HOSE/ASSEMBLY TUBE/VALVE INLET COUPLER/FEMALE PLUG/DUST ELBOW/90 DEGREE ELBOW/90 DEGREE HOSE/ASSEMBLY ADAPTER/STRAIGHT STRAINER/SUCTION TUBE/CROSS OVER ADAPTER/PIPE TUBE ELBOW/90 DEGREE ELBOW/45 DEGREE ADAPTER/LONG STRAIGHT VALVE/SOLENOID CS 1/4 X 3/4 (NILN) VALVE/SOLENOID HOSE/ASSEMBLY CLAMP PLATE/VALVE MOUNT CB 3/8 X 1-1/4 (NILN) VALVE/CONTROL CS 3/8 X 1-1/2 (NILN) HOSE/ASSEMBLY

1 3 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 2 1 1 1 1 3 1 3 1

For Breakdown, see pages titled “Hydraulic Components”. Used on early units only. SN 9085 and later. Before SN 9085. SN10291 and later. Before SN 10291.

PRINTED IN U.S.A. Downloaded from www.Manualslib.com manuals search engine

55

907221/BP0698

SL5625DX - HYDRAULICS (HIGH FLOW) SN 8565 THROUGH SN 9050 SN 8868 THROUGH SN 9050

HAND/FOOT T-BAR

34 16

14 15

11

18 47 48 49

4 3

13

6 10

4 7 2 1 2

12 5

51

8

A

9

50

17

18

20 21

22 23 24 25

23

36 26

25

A

24

23

28 30

39

33

29

40

21 23

31

42

45

28

37

38 37

27 26

32

35

52

19

41

44 23

46 23 43

G1065.TIF

907221/BP0698 Downloaded from www.Manualslib.com manuals search engine

56

PRINTED IN U.S.A.

SL5625DX - HYDRAULICS (HIGH FLOW) HAND/FOOT T-BAR Ref No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 a)

Part No. 065024 050036 064666 065102 054848 080439 123917 087018 055005 079115 065507 080447 088956 091036 075235 079092 079107a 087013a 088959 079115 088957 089082 056085 089083 650568 650733 074282 088956 066580 056429 054856 079418 079253 079254 079417 088962 079108 087843 087837 068105 082572 650663 048959 087844 056773 087830 090076 054850 090969 056104 084202 127303 072942 079289 087029 650453 065102

SN 8565 THROUGH SN 9050 SN 8868 THROUGH SN 9050 Quantity 5625DX

Description VALVE/SELECTOR SEAL KIT CONNECTOR/STRAIGHT MALE ELBOW/45 DEGREE MALE 37 DEGREE 90 MP08 FL10 HOSE/ASSEMBLY 30” HOSE/ASSEMBLY VALVE/RELIEF DIFFERENTIAL ELBOW/90 DEGREE STRAIGHT TEE/UNION TEE/MALE RUN HOSE/ASSEMBLY TUBE FRONT TUBE/POWER BEYOND ELBOW/90 DEGREE SWIVEL TEE/MALE RUN STRAIGHT THREAD VALVE/CONTROL PUMP/DUAL GEAR TUBE/DRAIN TEE/UNION TUBE RT CUSHION/SINGLE 3/4 TUBE NUT/JIC CAP 1-1/16-12 PLATE CS 5/16 X 2 (NILN) CS 5/16 X 2-1/2 (NILN) TEE/SWIVEL TUBE FRONT FITTING/MALE CONNECTOR VALVE/SHUT-OFF ADAPTER/90 DEGREE PLUG/DUST COUPLER/QUICK DISCONNECT NIPPLE/QUICK DISCONNECT CAP/DUST TUBE LT ELBOW/90 DEGREE HOSE/ASSEMBLY 1/2 X 48 BRACKET/FILTER 5/16 NILN ELBOW/90 DEGREE FILTER/OIL ASSEMBLY CS 1/4 X 5/8 (L) ELEMENT/FILTER HOSE/ASSEMBLY 1/2 X 30 CLAMP 5/16 NILN, P TUBE/DRAIN CUSHION/SINGLE 5/8 TUBE CONNECTOR/STRAIGHT MALE NIPPLE/QUICK DISCONNECT PLUG/DUST KNOB/CONTROL CONTROL TUBE STUD O-RING PUMP MOUNTING BRACKET/VALVE MOUNTING ASSEMBLY CS 1/2 X 1-1/2 (L, P) ELBOW/45 DEGREE

1 1 2 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 4 1 13 2 4 2 2 2 1 2 1 1 1 1 1 1 1 1 1 2 1 2 1 1 1 1 1 2 2 1 1 1 1 1 1 1 2

For breakdown, see pages titled “Hydraulic Components”.

PRINTED IN U.S.A. Downloaded from www.Manualslib.com manuals search engine

57

907221/BP0698

SL5625 - HIGH FLOW PUMP BEFORE SN 8868

1 2 5

3

5

4 6

18

A

6

19

4 8 9

7

5

10

B

9 8 7

11 15

4 6

20

21

17 2

16

20

12 22

4 6

13 A 14

11

33

23

25

28

29

27

26

6 24

31

36

34 32 27

35

6 26 45

38

47

46

B

30 39 40

37

43 44

41

44

38 42

G1050.TIF

907221/BP0698 Downloaded from www.Manualslib.com manuals search engine

58

PRINTED IN U.S.A.

SL5625 - HIGH FLOW PUMP BEFORE SN 8868 Ref No. 1 2 3 4 5 6

7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 a)

Part No. 804517 088959 079115 088957 089082 091055 089083 650568 650733 074282 088956 066580 056429 054856 079418 079253 079254 079417 088962 091036 087843 087837 068105 082572 650663 048959 087844 056773

087830 090076 054850 090969 056104 091056 091045 065415 084202 127303 072942 087029 650486 065024a 650485 065507 062910 087018a 080435 075236 064666 080439 055005 079289 087013a 650453

Quantity 5625

Description HIGH-FLOW PUMP KIT - ASSEMBLY CONSISTS OF: TUBE/DRAIN TEE/UNION TUBE/BACKHOE RT CUSHION/SINGLE 3/4 TUBE REDUCER/TUBE PLATE CS 5/16 X 2 (NILN) CS 5/16 X 2-1/2 (NILN) TEE/SWIVEL TUBE/BACKHOE FRONT FITTING/MALE CONNECTOR VALVE/SHUT-OFF ADAPTER/90 DEGREE PLUG/DUST COUPLER/QUICK DISCONNECT NIPPLE/QUICK DISCONNECT CAP/DUST TUBE/BACKHOE LT TUBE/POWER BEYOND HOSE/ASSEMBLY 1/2 X 48 BRACKET/FILTER 5/16 NILN ELBOW/90 DEGREE FILTER/OIL ASSEMBLY CS 1/4 X 5/8 (L) ELEMENT/FILTER HOSE/ASSEMBLY 1/2 X 30 CLAMP 5/16 NILN 5/16 P TUBE/DRAIN CUSHION/SINGLE 5/8 TUBE CONNECTOR/STRAIGHT MALE NIPPLE/QUICK DISCONNECT PLUG/DUST TUBE/SELECTOR VALVE TO LEFT TEE TUBE/SELECTOR VALVE TO RIGHT TEE ELBOW/SWIVEL 90 DEGREE KNOB/CONTROL CONTROL TUBE STUD BRACKET/VALVE MOUNTING ASSEMBLY CS 5/16 X 3/4 (NILN) VALVE/SELECTOR CS 5/16 X 5/8 (L) TEE/MALE RUN NIPPLE/STEEL ADAPTER VALVE/RELIEF DIFFERENTIAL TUBE/CROSS OVER ASSEMBLY NUT/JIC CAP CONNECTOR/MALE HOSE/ASSEMBLY 30” ELBOW/90 DEGREE STRAIGHT O-RING PUMP MOUNTING PUMP/GEAR DUAL CS 1/2 X 1-1/2 (L, P)

1 1 2 1 4 3 13 2 4 2 2 2 1 2 1 1 1 1 1 1 1 1 1 2 1 2 1 1 1 1 3 1 2 2 1 1 1 1 1 1 1 1 1 2 1 2 2 1 1 1 1 1 1 1 1 1 2

For breakdown, see pages titled “Hydraulic Components”.

PRINTED IN U.S.A. Downloaded from www.Manualslib.com manuals search engine

59

907221/BP0698

SL5625 - FRAME MOUNTED FRONT HYDRAULICS

1 2 3 5 6

4

6 4 8 7

9

10

5 9 8 7

11

12 15

4

6

17 2

16

4 6 13 14

11

G1049.TIF

907221/BP0698 Downloaded from www.Manualslib.com manuals search engine

60

PRINTED IN U.S.A.

SL5625 - FRAME MOUNTED FRONT HYDRAULICS Ref No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

Part No. 804558 088959 079115 088957 089082 056085 089083 650733 074282 088956 066580 056429 054856 079418 079253 079254 079417 088962 091036

Quantity 5625

Description FRONT HYDRAULIC LINES KIT (FIELD INSTALLED) - ASSEMBLY CONSISTS OF: TUBE/DRAIN TEE/UNION TUBE/RIGHT CUSHION/SINGLE 3/4 TUBE NUT/JIC CAP 1-1/16-12 PLATE CS 5/16 X 2-1/2 TEE/SWIVEL TUBE/FRONT FITTING/MALE CONNECTOR VALVE/SHUT-OFF ADAPTER/90 DEGREE PLUG/DUST COUPLER/QUICK DISCONNECT NIPPLE/QUICK DISCONNECT CAP/DUST TUBE/LEFT TUBE/POWER BEYOND

PRINTED IN U.S.A. Downloaded from www.Manualslib.com manuals search engine

61

1 1 2 1 4 2 10 4 2 2 2 1 2 1 1 1 1 1 1

907221/BP0698

SL5625 - HYDROSTATIC SYSTEM SN 8868 AND LATER

1

2 1 1 9 6

38

34 1 33

35 1

1

19

30

22

24

24

8

28

32

23

21 20

39

19 36

4

26

30

18 31

27 37

17

25 17

12

15

29

37 7

27

3 13

12

40

5

10

16 11 14

13 3 7

3 10

15 14 15

11 Before SN 10506

G1014

907221/BP0698 Downloaded from www.Manualslib.com manuals search engine

62

PRINTED IN U.S.A.

SL5625 - HYDROSTATIC SYSTEM SN 8868 AND LATER Ref No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

Part No. 089095 055981 067761 127406 079965e 121684d 087215ab 650818 091059 062889 068938 091060 087985c 121050d 079029c 121773d 121684d 077965c 079034b 650495 054783i 079289h 079033c 121050d

17 18

073411 064644c 121773d

19 20

088912 078831 650487 072384 650528 088929 650495 091017 075503 088120

21 22 23 24 25 a) b) c) d) e) f) g) h) i)

Quantity 5625

Description HOSE/ASSEMBLY 3/8 X 17 TEE/MALE ELBOW/MALE 90 DEGREE CLIP/TUBE FITTING/90 DEGREE FITTING/90 DEGREE CONTROL/BOOST CS 3/8 X 3 (NILN, P) HOSE/ASSEMBLY 1/2 X 27 ADAPTER/STEEL PIPE ELBOW/90 DEGREE ADJUSTABLE HOSE/ASSEMBLY 1/2 X 16 HOSE/ASSEMBLY 1 X 48 HOSE/ASSEMBLY 3/4 X 24 ELBOW/45 DEGREE ELBOW/45 DEGREE FITTING/90 DEGREE FITTING/90 DEGREE MOTOR/DRIVE CS 1/2 X 1-1/4 (L) GASKET/MOTOR O-RING HOSE/ASSEMBLY 1 X 34-1/2 WITH 90 DEGREE ELBOW HOSE/ASSEMBLY 3/4 X 24 CONNECTOR/MALE CONNECTOR/MALE 37 DEGREE ELBOW/45 DEGREE WASHER/SPECIAL BRACKET/ISOLATOR CS 5/16 X 1 (NILN, 4P) ISOLATOR/RUBBER CS 3/8 X 2 (NILN) SUPPORT/PUMP CS 1/2 X 1-1/4 (N) TUBE/PUMP DRAIN HOSE/ASSEMBLY 3/4 X 24 TEE/TAPPED

4 1 3 1 1 1 2 2 1 1 2 1 2 2 3 3 3 3 2 4 2 2 1 1 2 1 1 2 1 2 1 1 1 2 1 1 1

For Seal Kit, order P/N 121187. For breakdown, see pages titled “Hydraulic Components”. Before SN 8966. SN 8966 and later. Before SN 8966. Also uses one adjacent elbow/90 degree, P/N 088117, not shown. Used on all SX units and on DX units before SN 9117. Used on DX units SN 9117 and later. SN 10506 and later. Before SN 10506. Continued on next page

PRINTED IN U.S.A. Downloaded from www.Manualslib.com manuals search engine

63

907221/BP0698

SL5625 - HYDROSTATIC SYSTEM SN 8868 AND LATER

1

2 1 1 9 6

38

34 1 33

35 1

1

19

30

22

24

24

8

28

32

23

21 20

39

19 36

4

26

30

18 31

27 37

17

25 17

12

15

29

37 7

27

3 13

12

40

5

10

16 11 14

13 15

3 7

3 10

14 15

11 Before SN 10506

G1014

907221/BP0698 Downloaded from www.Manualslib.com manuals search engine

64

PRINTED IN U.S.A.

SL5625 - HYDROSTATIC SYSTEM SN 8868 AND LATER Ref No. 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 a) b) c) d) e) f) g) h) i)

Part No. 114600b 068034 122083 075235 079100 122649 650490 088051 088908 054856 054820 056087f 072587g 079031c 121050d 079285 REF 072587 057650

Quantity 5625

Description PUMP/TANDEM 1/2 NILN (P) HOSE/ASSEMBLY ADAPTER/90 DEGREE MALE ELBOW/90 DEGREE MALE TUBE/CLAMP CS 3/8 X 1 CSZ (NILN) ELBOW/90 DEGREE TAPPED TUBE/CHARGE ADAPTER/90 DEGREE MALE TEE/MALE RUN STRAIGHT TO 37 DEGREE CONNECTOR/MALE CONNECTOR HOSE/ASSEMBLY WITH ELBOW HOSE/ASSEMBLY HOSE/ASSEMBLY COOLER CONNECTOR ELBOW/90 DEGREE MALE

1 2 1 2 1 2 2 1 1 1 1 2 2 1 1 1 1 1 1

For Seal Kit, order P/N 121187. For breakdown, see pages titled “Hydraulic Components”. Before SN 8966. SN 8966 and later. Before SN 8966. Also uses one adjacent elbow/90 degree, part number 088117, not shown. Used on all SX units and on DX units before SN 9117. Used on DX units SN 9117 and later. SN 10506 and later. Befoe SN 10506.

PRINTED IN U.S.A. Downloaded from www.Manualslib.com manuals search engine

65

907221/BP0698

SL5625 - HYDROSTATIC SYSTEM BEFORE SN 8868

U 3

X

43

2

W

1 10

7

U 40

35

6 42 V

41

2 3

8

9

16 14

11

9

12

1

17

12

6

3

19 22

15 28

20

10

30 23

21

31 39

17

32

24 18

W

19

33 35

Z

12

5

29

36 26 12 27

V

X 37

11

34

Z 38 36 Y

12 14

28

13

Y 25 16 28

5 4

G1051.TIF, G1067.TIF, G1068.TIF

907221/BP0698 Downloaded from www.Manualslib.com manuals search engine

66

PRINTED IN U.S.A.

SL5625 - HYDROSTATIC SYSTEM BEFORE SN 8868 Ref No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 a) b)

Part No. 089095 055981 091070 088117 079033 087215ab 650818 079036 091039 068938 091060 087985 079029 077965 079034b 058920 054783 079031 064644 088912 078831 650487 072384 650528 088929 650495 091017 072587 091059 114600b 650453 079285 067761 054856 054982 056088 056085 075503 091016 089084 650491 079100 660080 088120 088907 062889 088051 073411 088908

Description

Quantity 5625

HOSE/ASSEMBLY 3/8 X 17 TEE/MALE HOSE/ASSEMBLY 3/8 X 15 ELBOW/90 DEGREE HOSE/ASSEMBLY CONTROL/BOOST CS 3/8 X 3 (NILN, P) HOSE/ASSEMBLY 3/8 X 19 ELBOW/SWIVEL 90 DEGREE ELBOW/90 DEGREE ADJUSTABLE HOSE/ASSEMBLY 1/2 X 16 HOSE/ASSEMBLY 1 X 48 ELBOW/45 DEGREE FITTING/90 DEGREE MOTOR/DRIVE CS/LOCKING 1/2 X 1-1/4 (L) GASKET/MOTOR HOSE/ASSEMBLY WITH ELBOW CONNECTOR/MALE 37 DEGREE WASHER (SPECIAL) BRACKET/ISOLATOR CS 5/16 X 1 (NILN, 4P) ISOLATOR/RUBBER CS 3/8 X 2 (NILN) SUPPORT/PUMP CS 1/2 X 1-1/4 (N) TUBE/PUMP DRAIN CONNECTOR HOSE/ASSEMBLY 1/2 X 27 PUMP/TANDEM CS 1/2 X 1-1/2 (L, P) HOSE/ASSEMBLY 1/2 X 15 ELBOW/MALE 90 DEGREE ADAPTER/90 DEGREE MALE ELBOW/90 DEGREE MALE TEE/MALE RUN CAP 3/4 NPT HOSE/ASSEMBLY 3/4 X 24 TUBE/DRAIN REAR CLAMP CS 3/8 X 1-1/4 (P, NILN) ELBOW/90 DEGREE MALE PLUG/PIPE HEX SOCKET 3/4 NPT TEE/TAPPED TUBE/SERVO DRAIN ADAPTER/STEEL PIPE ELBOW/90 DEGREE TAPPED CONNECTOR/MALE TUBE/CHARGE

1 2 2 1 1 2 2 1 1 2 1 2 6 1 2 4 2 1 1 2 1 2 1 1 1 2 1 1 1 1 2 1 3 2 1 1 1 1 1 2 1 2 1 1 1 1 1 1 1

For Seal Kit, order P/N 121187. For breakdown, see pages titled “Hydraulic Components”.

PRINTED IN U.S.A. Downloaded from www.Manualslib.com manuals search engine

67

907221/BP0698

SL5625 - TRACTION CONTROLS (T-BAR)

26

25 24 23 24

SN 8544 and later

21 15

17

16

18

6 16 1 17

20

18

19 13 13

17 16

2

18

3

15

9

6

6 5

14

12

8

9 6 11

4 5

10 7 6 22

8

G1022

907221/BP0698 Downloaded from www.Manualslib.com manuals search engine

68

PRINTED IN U.S.A.

SL5625 - TRACTION CONTROLS (T-BAR) Ref No. 1 2 3

Part No. 088946 050270 074093 121578a 650486 088251b

4

650487 063718a 650733 063718b

5 6 7

650773 065057 056937 121013g 075288 128944i 075288 131848h

8 9 10

079216 651062 060505 123280a 650486 088251b

11

650487 123722a 653039 079217b

12 13 14 15

653039 060508 076002 127360 088239 075288 128892c 650487 078990d 650487

a) b) c) d) e) f) g) h) i)

Quantity 5625

Description HANDLE/CONTROL PIN/ROLL BOOT/RUBBER BRACKET/TRUNNION RT CS 5/16 X 3/4 (NILN) BRACKET/TRUNNION RT CS 5/16 X 1 (L) SPACER CS 5/16 X 2-1/2 (NILN) SPACER CS 5/16 X 2-1/2 (NILN) BEARING/NEEDLE WASHER LEVER/PIVOT ASSEMBLY PIN/ROLL LEVER/PIVOT ASSEMBLY PIN/ROLL LEVER/PIVOT ASSEMBLY END/ROD 5/16NF NUT (P,L) BEARING/NEEDLE BRACKET/TRUNNION LT CS 5/16 X 3/4 (NILN) BRACKET/TRUNNION LT CS 5/16 X 1 (L) ROD/TAKE UP 5/16NF JAM NUT ROD/TAKE UP 5/16NF JAM NUT TRUNNION ZERK/GREASE BUSHING ARM/PIVOT PIN/ROLL BRACKET/BEARING CS 5/16 X 1 (NILN) BRACKET/BEARING CS 5/16 X 1 (NILN)

1 1 1 1 2 1 2 1 2 2 4 2 AR 1 1 1 1 1 4 4 2 1 1 1 2 2 4 2 4 1 1 AR 1 1 2 4 2 4

SN 8868 and later. Before SN 8868. SN 9629 and later. Before SN 9629. SN 8544 and later. SN 9428 and later. Before SN 9428. SN 11109 and later. SN 9428 through SN 11109. Continued on next page

PRINTED IN U.S.A. Downloaded from www.Manualslib.com manuals search engine

69

907221/BP0698

SL5625 - TRACTION CONTROLS (T-BAR)

26

25 24 23 24 SN 8544 and later

21 15

17

16

18

6 16 1 17

20

18

19 13 13

17 16

2

18

3

15

9

6

6 5

14

12

8

9 6 11

4 5

10 7 6 27

8 G1022

907221/BP0698 Downloaded from www.Manualslib.com manuals search engine

70

PRINTED IN U.S.A.

SL5625 - TRACTION CONTROLS (T-BAR) Ref No. 16 17

Part No. 128316 087895

21 22 23

650545 079042 650898 653036 089092 089091 075288 088242 113472 122095e

24

650552 079039e

25 26

650818 650533 123601e 123420e

18

19 20

656010 656103 a) b) c) d) e) f) g) h) i)

Quantity 5625

Description BUSHING/PIVOT LINK/CONTROL CS 5/16 X 1-1/4 (NILN) JOINT/BALL CS 5/16NF X 1(L,P) 5/16NF JAM NUT TUBE/TORSION ASSEMBLY LINK/OUTPUT ASSEMBLY PIN/ROLL SHAFT/PIVOT NUT/SPRING ABSORBER/SHOCK 3/8NF JAM NUT JOINT/BALL CS 3/8 X 3 (NILN) CS 3/8 X 1-1/2 (NILN) SPACER BRACKET/SHOCK MOUNT CS M10 X 40 (3/8P) M10 LOCK WASHER

4 4 4 4 2 2 1 1 1 1 2 2 4 4 1 2 2 1 2 2

SN 8868 and later. Before SN 8868. SN 9629 and later. Before SN 9629. SN 8544 and later. SN 9428 and later. Before SN 9428. SN 11109 and later. SN 9428 through SN 11109.

PRINTED IN U.S.A. Downloaded from www.Manualslib.com manuals search engine

71

907221/BP0698

SL5625 - TRACTION CONTROLS (HAND/FOOT)

29

31

30 29

28 29

26 17 6 18 1

19

20

25

21

6 19 9

2

20

6

21

20

16 24

3 6

22

11

19

18

21 5

23 12

22 21

11

6

6

4

17 5

9

1 6

10

16

7 8 9

2

11

27

5

3

15

4

6

13 14

11

10

13

G1012

907221/BP0698 Downloaded from www.Manualslib.com manuals search engine

72

PRINTED IN U.S.A.

SL5625 - TRACTION CONTROLS (HAND/FOOT) Ref No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

16 17 18

19 20 21

22 23 24 25 26 27 28 29

30 31

a) b)

Part No. 122474 050270 074093 121578 650486 063718 650773 065057 056937 123668 075288 123672 079216 651062 123280 650486 060505 060508 076002 123672 079042 650545 123667 076002 075288 123722 653036 088239 075288 128892a 650487 078990b 650487 128316 087895 650545 079042 650898 653036 127360 089092 089091 075288 075287 075288 123637 113472 122095 650552 079039 650818 650533 123601 123420 656010 656103

Quantity 5625

Description HANDLE/CONTROL PIN/ROLL BOOT/RUBBER BRACKET/TRUNNION RT CS 5/16 X 3/4 (NILN) SPACER CS 5/16 X 2-1/2 (NILN) BEARING/NEEDLE WASHER TAB ASSY PIN/ROLL SPACER END/ROD 5/16NF NUT (P,L) BRACKET/TRUNNION LT CS 5/16 X 3/4 (NILN) BEARING/NEEDLE TRUNNION ZERK/GREASE SPACER JOINT/BALL CS 5/16 X 1-1/4 (L) TRUNNION ASSEMBLY ZERK/GREASE PIN/ROLL ROD/TAKE UP 5/16 NF JAM NUT ARM/PIVOT PIN/ROLL BRACKET/BEARING CS 5/16 X 1 (NILN) BRACKET/BEARING CS 5/16 X 1 (NILN) BUSHING/PIVOT LINK/CONTROL CS 5/16 X 1-1/4 (NILN) JOINT/BALL CS 5/16 NF X 1(L,P) 5/16 NF JAM NUT BUSHING TUBE/TORSION ASSEMBLY LINK/OUTPUT ASSEMBLY PIN/ROLL HUB/PIVOT PIN/ROLL SHAFT/PIVOT NUT/SPRING ABSORBER/SHOCK 3/8 NF JAM NUT JOINT/BALL CS 3/8 X 3 (NILN) CS 3/8 X 1-1/2 (NILN) SPACER BRACKET/SHOCK MOUNT CS M10 X 40 (3/8 P) M10 LOCK WASHER

2 1 2 2 4 2 4 3 AR 1 1 1 3 3 2 4 4 1 1 2 1 1 1 1 1 2 4 2 2 2 4 2 4 4 4 4 4 2 2 AR 1 1 1 1 1 1 4 2 4 4 1 2 2 1 2 2

SN 9629 and later. Before SN 9629.

PRINTED IN U.S.A. Downloaded from www.Manualslib.com manuals search engine

73

907221/BP0698

SL5625 - LIFT/TILT CONTROLS (T-BAR)

1

2 3 15 3 7

4 14

15 8

5 17 6 16 4

18

8 13

9

12

11 10

G1021

907221/BP0698 Downloaded from www.Manualslib.com manuals search engine

74

PRINTED IN U.S.A.

SL5625 - LIFT/TILT CONTROLS (T-BAR) Ref No. 1 2 3 4 5

Part No. 088946 050270 074093 056937 065057 123280a 650486 088251b

6

650487 124067a 653039 088253b

7 8 9

653039 079068 127488 650551 123723a 653039 088252b

10 11 12 13 14 15 16

653039 054202 064840 079039 067847 074868 088249 075288 060508 076002 060505 063718a 650733 063718b

17

650733 121578a 650486 088251b

18 a) b)

650487 113472

Quantity 5625

Description HANDLE/CONTROL PIN/ROLL BOOT/RUBBER WASHER BEARING/NEEDLE BRACKET/TRUNNION LT CS 5/16 X 3/4 (NILN) BRACKET/TRUNNION LT CS 5/16 X 1 (L) ROD/LIFT CONTROL 3/8 NF JAM NUT ROD/LIFT CONTROL 3/8 NF JAM NUT ARM/TILT CONTROL PIN PIN/COTTER ROD/TILT CONTROL 3/8 NF JAM NUT ROD/TILT CONTROL 3/8 NF JAM NUT JOINT/BALL 3/8 NF NILN JOINT/BALL 3/8 NILN SPACER TAB/TILT PIN/ROLL TRUNNION ZERK/GREASE BEARING/ROLLER SPACER CS 5/16 X 2-1/2 (NILN) SPACER CS 5/16 X 2-1/2 (NILN) BRACKET/TRUNNION RT CS 5/16 X 3/4 (NILN) BRACKET/TRUNNION RT CS 5/16 X 1 (L) NUT/SPRING

1 1 1 AR 2 1 2 1 2 1 1 1 1 1 4 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 2 1 2 2

SN 8868 and later. Before SN 8868.

PRINTED IN U.S.A. Downloaded from www.Manualslib.com manuals search engine

75

907221/BP0698

SL5625 - LIFT/TILT CONTROLS (HAND/FOOT)

18

19

10

9 8

17 15

16

2 13 9 14

10

8

12 6

7

6 6

1 2 3 2

6

11 5 2 3

2 1 4 3

G1013

907221/BP0698 Downloaded from www.Manualslib.com manuals search engine

76

PRINTED IN U.S.A.

SL5625 - LIFT/TILT CONTROLS (HAND/FOOT) Ref No. 1

Part No. 128892a 650545 078990b

2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 a) b)

650545 128316 056937 123648 075228 123650 075228 123383 650491 123655 653039 074868 068919 650551 123654 123638 075228 123656 653039 123652 123653 068034 054202 064840 096266 653039 079039 650491 123686 123685 650279

Quantity 5625

Description BRACKET/BEARING CS 5/16 X 1-1/4 (P, NILN) BRACKET/BEARING CS 5/16 X 1-1/4 (P, NILN) BUSHING/PIVOT WASHER PEDAL/LIFT PIN/ROLL PEDAL/TILT PIN/ROLL JOINT/BALL CS 3/8 X 1-1/4 (NILN) TUBE/CONTROL 3/8 NF JAM NUT SPACER PIN PIN/COTTER LEVER/SPOOL VALVE LEVER ASSEMBLY PIN/ROLL TUBE/CONTROL 3/8 NF JAM NUT BUSHING LEVER/VALVE 1/2 NILN (2P) JOINT/BALL 3/8 NF NILN ROD/TAKE UP 3/8 NF JAM NUT JOINT/BALL CS 3/8 X1-1/4 (NILN) BRACKET/LEVER SPACER CS 1/4 X 1-1/4

2 4 2 4 5 3 1 1 1 1 4 4 1 2 2 4 4 2 1 1 1 2 1 1 1 1 1 1 2 1 1 1 1 2

SN 9629 and later. Before SN 9629.

PRINTED IN U.S.A. Downloaded from www.Manualslib.com manuals search engine

77

907221/BP0698

SL5625 - TANDEM PUMP CONTROLS

5

3

3

8

13 Before SN 8868

4

3

2 Before SN 10506 7

12 7

6

9

5

11

3

2

3

8 10

2

5 4 3

11 2 10 3

1

9

G1017

907221/BP0698 Downloaded from www.Manualslib.com manuals search engine

78

PRINTED IN U.S.A.

SL5625 - TANDEM PUMP CONTROLS Ref No. 1

2 3 4

5 6 7

8 9 10 11

12

13 a) b) c) d) e) f) g)

Part No. 087969f 650835 130336e 128113 129376g 129376e 087972f 650484 131202e 087974 087975 650577 079039 650818 653039 073678 045026 129375a 114404b 127465a 650493 651059 089049b 650493 651059 123905c 656006 656010 656103 088930d 650910

Quantity 5625

Description PIVOT/ASSEMBLY CS 1/4 X 1 (L) PIVOT/ASSEMBLY WASHER BUSHING BUSHING CRANK CS 5/16 X 1/2 (L) CRANK JOURNAL LINK CS 5/16 X 1-1/2 (NILN) END/ROD CS 3/8 X 3 (NILN) 3/8 NF JAM NUT WASHER RING/RETAINING BUSHING/ISOLATOR BUSHING/ISOLATOR ARM/PUMP CS 3/8 X 2 3/4 (NILN) KEY/WOODRUFF 1/4 X 3/4 ARM/PUMP CS 3/8 X 2-3/4 (NILN) KEY/WOODRUFF 1/4 X 3/4 BRACKET/SERVO CS M10 X 20 (3/8 P) CS M10 X 40 (3/8 P) M10 LOCKWASHER BRACKET/SERVO CS 3/8NF X 1-1/4 (L)

1 4 1 3 5 6 1 1 1 2 1 2 4 2 4 1 2 2 2 2 2 2 2 2 2 1 2 2 4 1 2

SN 8934 and later. Before SN 8934. SN 8868 and later. Before SN 8868. SN 10506 and later. Before SN 10506. SN 8937 through SN 10506.

PRINTED IN U.S.A. Downloaded from www.Manualslib.com manuals search engine

79

907221/BP0698

SL5625 - LIFT/TILT HYDRAULICS

6

6

D

1 10

1

5

7

2

3

4

C

B

A

32

5 5 4

9 11

5

16 Before SN 8868 T-Bar only

10

19

16

20 18

5

33

15 14

17 16

21

14

16

4

13 13

26

24

27

23

22 20

25

38

16

43

42

28 42

41

46

7

12

44

40

31

4

5

Self-Level Valve (15) (Side View)

13

6

29 30

42

4 24

35

40

34 8

16 24

42

36

25

39 32 45 41 B

16

40

A 38

17

E

C

F D

37 18

39

G

20

I

16 19

H 21

20

22

Main Control Valve (Top View) G1069.TIF, G1070.TIF

907221/BP0698 Downloaded from www.Manualslib.com manuals search engine

80

PRINTED IN U.S.A.

SL5625 - LIFT/TILT HYDRAULICS Ref No. 1 2 3 4

5 6 7 8 9 10 11 12 13 14 15

Part No. 087987 088281 088282 079098 650449 650979 064260 079126 065415 072807b 072807c 091096 650449 088044b 088279 088280b 091018 072580b 072580c 067761 087274ag 652040 128844af

16 17 18 19 20 21

22

087988 087948 650547 088937 088273 089099 REF 570005 570002 127620d 650733 087990e

23 24 25 a) b) c) d) e) f) g)

650487 088275 088904 089098

Quantity 5625

Description HOSE ASSEMBLY 5/8 X 33 TUBE/TILT REAR TUBE/TILT FRONT PLATE/TWIN COVER CS 1/4 X 2-1/2 (NILN, P) CS 1/4 X 3-1/4 (NILN, P) 5/16 NILN CLAMP/TUBE DOUBLE 5/8 (1 PAIR) ELBOW/90 DEGREE SWIVEL TEE/MALE RUN STR THD 37 TEE/MALE RUN STR THD 37 STRAP/TIE CS 1/4 X 2-1/2 (NILN) TEE/FITTING BRANCH TUBE/TILT SPOOL “C” TO SELF LEVEL VALVE “D” TUBE/TILT SPOOL “F” TO SELF LEVEL VALVE “C” TUBE/LIFT SPOOL “E” TO SELF LEVEL VALVE “B” CONNECTOR CONNECTOR ELBOW/EXT 90 DEGREE VALVE ASSEMBLY SELF-LEVEL CB 5/16 X 2-1/2 (NILN) VALVE ASSEMBLY SELF-LEVEL HOSE ASSEMBLY 3/8 X 18 PIN/LIFT CYLINDER REAR CS 5/16 X 3-1/2 (NILN) CLAMP TUBE/LIFT CYLINDER OUTER FITTING/ADAPTOR CYLINDER/LIFT - SEE PAGES TITLED “HYDRAULIC COMPONENTS” FITTING/GREASE 90 DEGREE FITTING/GREASE SHORT PIN/LIFT CYLINDER FRONT CS 5/16 X 2-1/2 (NILN) PIN/LIFT CYLINDER FRONT (NOT SHOWN) CS 5/16 X 1 (NILN) TUBE/LIFT CYLINDER ROD END RIGHT CLAMP/TUBE DOUBLE 1/2 (1 PAIR) SPACER

2 1 1 5 1 2 2 3 1 1 2 1 2 1 1 1 1 4 5 2 1 2 1 4 2 2 2 2 4 2 2 2 2 2 2 2 1 2 2

For breakdown, see Self-Leveling Valves under pages titled “Hydraulic Components”. Before SN 8868 on units equipped with T-Bar controls. SN 8565 and later on units with Hand/Foot control. SN 8868 and later on all units. SN 8565 and later. Before SN 8565. SN 9728 and later. Before SN 9728. Continued on next page

PRINTED IN U.S.A. Downloaded from www.Manualslib.com manuals search engine

81

907221/BP0698

SL5625 - LIFT/TILT HYDRAULICS

6

6

D

1 10

1

5

7

2

3

4

C

B

A

32

5 5 4

9 11

5

16 Before SN 8868 T-Bar only

10

19

16

20 18

5

33

15 14

17 16

21

14

16

4

13 13

26

24

27

23

22 20

25

38

16

43

42

28 42

41

46

7

12

44

40

31

4

5

Self-Level Valve (15) (Side View)

13

6

29 30

42

4 24

35

40

34 8

16 24

42

36

25

39 32 45 41 B

16

40

A 38

17

E

C

F D

37 18

39

G

20

I

16 19

H 21

20

22

Main Control Valve (Top View) G1069.TIF, G1070.TIF

907221/BP0698 Downloaded from www.Manualslib.com manuals search engine

82

PRINTED IN U.S.A.

SL5625 - LIFT/TILT HYDRAULICS Ref No.

Part No.

26 27 28 29 30 31 32 33 34

091011 091010 091012 091013 091009 122896 REF

35 36 37 38

088935 091014 088274 REF

39 40 41

088105 089099c 088046b

570005 079022 650733 062397 123725c 540020 650733 087993b

42 43 44 45 46 a) b) c) d) e) f) g)

064260 128632 122649 064260 088104 072615b 067761c 127595c

Quantity 5625

Description TUBE/LIFT CYLINDER REAR RIGHT TUBE/SL VALVE CROSSOVER TUBE/LIFT REAR LEFT TUBE/LIFT CYLINDER FRONT RIGHT TUBE/LIFT SPOOL “B” TO SOLENOID CONNECTOR SWIVEL VALVE/SOLENOID - SEE PAGES TITLED “HYDRAULIC COMPONENTS” TUBE/TILT CYLINDER OUTER FITTING/ADAPTOR FITTING/ADAPTOR TEE/MALE STR-SWIVEL INT STR TUBE/LIFT FRONT LEFT TUBE/LIFT CYLINDER ROD END LEFT CYLINDER/TILT - SEE PAGES TITLED “HYDRAULIC COMPONENTS” FITTING/GREASE 90 DEGREE PIN/TILT CYLINDER CS 5/16 2-1/2 (NILN) ELBOW/45 DEGREE MALE PIN/TILT CYLINDER UPPER RETAINING RING CS 5/16 X 2-1/2 (NILN) PIN/TILT CYLINDER UPPER ASSEMBLY (NOT SHOWN) 5/16 NILN (P) HOSE/ASSEMBLY 1/2 X 15 CLAMP/TUBE 5/16 NILN (P) TUBE/TILT CYLINDER INNER ELBOW ELBOW TUBE/TILT SPOOL “C” TO SELF LEVEL VALVE “D”

1 1 1 1 1 1 1 1 1 1 1 1 2 4 2 2 4 2 2 2 2 2 4 2 1 1 1 1 1

For breakdown, see Solenoid Valves under pages titled “Hydraulic Components”. Before SN 8868 on units equipped with T-Bar controls. SN 8565 and later on units with Hand/Foot control. SN 8868 and later on all units. SN 8565 and later. Before SN 8565. SN 9728 and later. Before SN 9728.

PRINTED IN U.S.A. Downloaded from www.Manualslib.com manuals search engine

83

907221/BP0698

SL5625 - AUXILIARY HYDRAULICS

3 1 2 16

5

4

16 14

15

8 12 6

7

13 11 10 12

17

17

4

18

5 2

6 9

39

20 17

24 22

40 19 23

17

20

Before SN 8398 Replaced by Kit 121021

18

25 21

26 38 37 36

34

35

2

4

27 28

2 29

33

5

31

32

6

30 Before SN 8868

Units with Hand/Foot controls

G1001

907221/BP0698 Downloaded from www.Manualslib.com manuals search engine

84

PRINTED IN U.S.A.

SL5625 - AUXILIARY HYDRAULICS Ref No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 a) b) c) d)

Part No. 127344 650487 127488 650551 127345 067847 065164 079614 121002 115039 650648 127360 127357 650545 121024 650448 088254 054819 079097 079098 650449 091007 091008 089081 089077 089078 650542 089082 089083 650789 072587a 056087b 122864a 079254b 122865a 079253b 079417

Quantity 5625

Description SUPPORT/PEDAL CS 5/16 X 1 ( NILN, P) PIN/CLEVIS PIN/COTTER PEDAL/AUXILIARY 1/2 NILN (P) YOKE/CLEVIS CLAMP/CONDUIT 1/4 NF NILN CABLE #10-32 NUT BUSHING/PIVOT STOP/BAR CS 5/16 X 1-1/4 (NILN, P) BRACKET/CABLE CS 1/4 X 3/4 (2 P, NILN) LEVER/CONTROL CONNECTOR/STRAIGHT CLAMP/TUBE (1 PAIR) PLATE/COVER CS 1/4 X 2-1/2 (2 P, NILN) TUBE/AUX FRONT TUBE/AUX REAR HOSE/ASSEMBLY CUSHION/TWIN TUBE PLATE/TOP CS 1/4 X 1/2 (L) CUSHION/SINGLE TUBE PLATE/TOP CS 5/16 X 4-1/2 (NILN) CONNECTOR/STRAIGHT CONNECTOR/STRAIGHT COUPLER/MALE COUPLER/MALE COUPLER/FEMALE COUPLER/FEMALE CAP/DUST

1 3 4 4 1 1 2 2 4 1 2 1 1 1 1 1 1 2 1 1 1 1 1 2 4 2 4 4 2 2 2 2 1 1 1 1 1

SN 9105 and later. Before SN 9105. Before SN 8398. Included in Kit 121021. Continued on next page

PRINTED IN U.S.A. Downloaded from www.Manualslib.com manuals search engine

85

907221/BP0698

SL5625 - AUXILIARY HYDRAULICS

3 1 2 16

5

4

16 14

15

8 12 6

7

13 11 10 12

17

17

4

18

5 2

6 9

39

20 17

24

40

22 19 23

17

20

Before SN 8398 Replaced by Kit 121021

18

25 21

26 38 37 36

34

35

2

4

27 28

2 29

33

5

31

32

6

30 Before SN 8868

Units with Hand/Foot controls

G1001

907221/BP0698 Downloaded from www.Manualslib.com manuals search engine

86

PRINTED IN U.S.A.

SL5625 - AUXILIARY HYDRAULICS Ref No. 25 26 27

Part No.

32 33 34

079418 079068 123723 653039 054202 064840 123672 123719 650487 123668 075288 121018cd B11242cd 121031cd

35 36

650577 121017cd 121019cd

37

650577 121014cd

28 29 30 31

38 39 40 a) b) c) d)

650731 121030cd 088964 088965

Quantity 5625

Description PLUG/DUST LEVER/CONTROL ROD/CONTROL 3/8NF JAM NUT JOINT/BALL 3/8NF NILN SPACER BRACKET/DETENT CS 5/16 X 1 (P, NILN) TAB ASSEMBLY PIN/ROLL BRACKET/CABLE MOUNT SPACER STOP/PEDAL CS 5/16 X 1-1/2 (NILN, P) SPACER MOUNT/PEDAL CS 5/16 X 1-1/2 (P, NILN) PEDAL/AUXILIARY CS 3/8 X 3-1/2 (NILN) STRIP/NON-SKID TUBE/AUXILIARY INNER TUBE/AUXILIARY OUTER

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 3 1 1 1 1 1

SN 9105 and later. Before SN 9105. Before SN 8398. Included in Kit 121021.

PRINTED IN U.S.A. Downloaded from www.Manualslib.com manuals search engine

87

907221/BP0698

SL5625 - LIFT ARM

2 4

1

8 7 6

24

5

25 19 15

20

3

16

10

12 17 18

11 12 13 21 22 14

23

23 Before SN 9444

9

G1016

907221/BP0698 Downloaded from www.Manualslib.com manuals search engine

88

PRINTED IN U.S.A.

SL5625 - LIFT ARM Ref No. 1

Part No. 123696h 570005 131462g

2 3 4 5

127783 127968 089076 079204 088101 087947 650547 123826a 650483 089060b

6 7 8 9 10

650709 089079 074860 087854 128364c 128368c

11

650650 121707c

12 13

067847 654006 H8049 114883c

14 15

650850 088092d 079148d

16

651017 079142d

17 18

655016 654009 073776d 079147d

19 20 21 22 23 24 25 a) b) c) d) e) f) g) h)

650850 087997 650650 9H240f 128181e 570002e 570014f 065054 088070 088113

Quantity 5625

Description LIFT ARM (INCLUDES ITEMS 2 AND 3) ZERK/GREASE LIFT ARM (INCLUDES ITEMS 2 AND 3) PLATE/WELD PLATE/WELD 3 STUD BRACKET BUSHING BUSHING PIN/PIVOT CS 5/16 X 3-1/2 (NILN) ARM/SAFETY CS 3/4 X 5-1/2 (NILN) ARM/SAFETY CS 3/4 X 4 (NILN) PIN/KLIK STEM/RUBBER PAD/ARM BRACE QUICK-TACH™ SYSTEM HANDLE CS 1/2 X 3-1/2 (NILN) LINK/PIN 3/8 NILN 3/8 PLAIN WASHER SPRING PIN/ATTACHING CS 1/2 X 2-3/4 (NILN, 2 P) QUICK-TACH™ SYSTEM HANDLE CS 3/4 X 3-3/4 (NILN) ROD/SPRING ASSEMBLY PIN/COTTER 1/2 PLAIN WASHER WASHER PIN/ATTACHING CS 1/2 X 2-3/4 (NILN, 2 P) PIN/QUICK-TACH™ SYSTEM CS 1/2 X 3-1/2 (NILN) CS SPECIAL (L) CAP/GREASE ZERK/GREASE ZERK/GREASE PIN/ROLL HUB/ARM ASSEMBLY RIGHT (INCLUDES ITEM 3) HUB/ARM ASSEMBLY LEFT (INCLUDES ITEM 3)

1 2 1 3 6 2 8 2 2 2 1 1 1 1 1 1 1 1 1 1 2 2 4 2 2 2 1 1 1 2 2 4 2 2 2 2 2 2 2 2 2 2 1 1

SN 9051 and later. Before SN 9051. SN 9444 and later. Before SN 9444. SN 9146 and later. Before SN 9146. SN 11095 and later. Before SN 11095.

PRINTED IN U.S.A. Downloaded from www.Manualslib.com manuals search engine

89

907221/BP0698

SL5625 - HAND BRAKE

3

2

4

3

1

6

7

5

6

5

8 12 7 13 3 11

9 4 3

10

G1030.TIF

907221/BP0698 Downloaded from www.Manualslib.com manuals search engine

90

PRINTED IN U.S.A.

SL5625 - HAND BRAKE Ref No. 1 2 3 4 5 6 7 8 9 10 11 12 13 a) b)

Part No. 079059 650493 072186a 072309 072425 655001 078982 650835 078996 081434 079158 072185b 650692 088966 650486 072187a 079056 650493 092928 650486 092927

Quantity 5625

Description MOUNT/ASSEMBLY RIGHT CS 3/8 X 2-3/4 (L) BRAKE/CALIPER RIGHT CABLE/BRAKE PIN/CLEVIS PIN/COTTER 1/16 X 3/4 DISC/BRAKE CS 1/4 X 1 (L) HUB/BRAKE SHCS 3/8 X 1 PIN/DRIVE HANDLE/ASSEMBLY CS 5/16 X 1-3/4 (NILN) BRACKET/BRAKE LEVER MOUNTING CS 5/16 X 3/4 (NILN, P) BRAKE/CALIPER LEFT MOUNT/ASSEMBLY LEFT BRAKE CS 3/8 X 2-3/4 (L) CLAMP/BRAKE HANDLE CS 5/16 X 3/4 (NILN) EXTENSION/BRAKE HANDLE

1 2 1 2 2 2 2 6 2 2 4 1 3 1 2 1 1 2 1 1 1

For replacement lining, order Lining Kit (073693) which includes (2) Pads, (1) Backing Plate & mounting details. Non-serviceable; replace as a complete assembly.

PRINTED IN U.S.A. Downloaded from www.Manualslib.com manuals search engine

91

907221/BP0698

SL5625 - SOUND DEADENING 1

2 5

3

14

7

6

4 Before SN 10366 8

3

11

9

13

10

4

12 13

Before SN 9117

G1020

907221/BP0698 Downloaded from www.Manualslib.com manuals search engine

92

PRINTED IN U.S.A.

SL5625 - SOUND DEADENING Ref No.

Part No.

1 2

122508a B11296a

3 4 5 6 7 8 9 10 11 12 13 14

064260 089051d 089052d 122277e 121940e 121939a 089050b 089036b 089035b 089053b 089037b 089038b 129335c

a) b) c) d) e)

Quantity 5625

Description FOAM/ROOF WASHER/SPECIAL 5/16 NILN FOAM/REAR RIGHT FOAM/REAR LEFT FOAM/SEAT FOAM/SEAT BACK FOAM/SEAT PAN FOAM/ROOF FOAM/DECK (ENG SIDE) FOAM/REAR (ENG SIDE) FOAM/SEAT BACK FOAM/SEAT PAN FOAM/SIDE PAD/SEATBACK

1 4 4 1 1 1 1 1 1 1 1 1 1 2 1

SN 9117 and later. Before SN 9117. SN 10366 and later. Before SN 10366. SN 9117 through SN 10366.

PRINTED IN U.S.A. Downloaded from www.Manualslib.com manuals search engine

93

907221/BP0698

SL5625 - HYDRAULIC COMPONENTS LIFT CYLINDER

3

1 2 8

4 8 5 6

7

G1047

907221/BP0698 Downloaded from www.Manualslib.com manuals search engine

94

PRINTED IN U.S.A.

SL5625 - HYDRAULIC COMPONENTS LIFT CYLINDER 089044 Ref No.

Part No. 089044

1 2 3 4 5 6 7 8

080313 080312 080314 089046 080308 080309 089045 080307

BEFORE SN 8868 Quantity 5625

Description LIFT CYLINDER - ASSEMBLY CONSISTS OF: NUT/LOCK 1-14 UNC PISTON WELDMENT/TUBE STOP/TUBE GLAND HEADCAP/GLAND WELDMENT/ROD SEAL KIT

LIFT CYLINDER 122791 Ref No.

Part No. 122791

1 2 3 4 5 6 7 8

080313 124073 124076 089046 124072 124074 089045 124071

SN 8868 AND LATER Quantity 5625

Description LIFT CYLINDER - ASSEMBLY CONSISTS OF: NUT/LOCK 1-14 UNC PISTON WELDMENT/TUBE STOP/TUBE GLAND HEADCAP/GLAND WELDMENT/ROD SEAL KIT

PRINTED IN U.S.A. Downloaded from www.Manualslib.com manuals search engine

2 1 1 1 1 1 1 1 1

95

2 1 1 1 1 1 1 1 1

907221/BP0698

SL5625 - HYDRAULIC COMPONENTS TILT CYLINDER

3

1 2 7

7

4 5

6

G1048

907221/BP0698 Downloaded from www.Manualslib.com manuals search engine

96

PRINTED IN U.S.A.

SL5625 - HYDRAULIC COMPONENTS TILT CYLINDER 079241 (3” BORE, 1-1/4” ROD) Ref No.

Part No. 079241a

1 2 3 4 5 6 7 a)

080319 080318 080320 080316 080309 080317 080307

BEFORE SN 8585 Quantity 5625

Description TILT CYLINDER - ASSEMBLY CONSISTS OF: NUT/LOCK 3/4-16 UNC PISTON WELDMENT/TUBE GLAND HEADCAP/GLAND WELDMENT/ROD SEAL KIT

2 1 1 1 1 1 1 1

Replaced by PN 123444 Tilt Cylinder.

TILT CYLINDER 123444 (3” BORE, 1-1/2” ROD) Ref No.

Part No. 123444

1 2 3 4 5 6 7

080313 080312 080320 080308 080309 123424 080307

Quantity 5625

Description TILT CYLINDER - ASSEMBLY CONSISTS OF: NUT/LOCK 1-14 UNC PISTON WELDMENT/TUBE GLAND HEADCAP/GLAND WELDMENT/ROD SEAL KIT

TILT CYLINDER 123932 (2-3/4” BORE, 1-1/2” ROD) Ref No.

Part No. 123932

1 2 3 4 5 6 7

080313 124073 124075 124072 124074 123424 124071

TILT CYLINDER - ASSEMBLY CONSISTS OF: NUT/LOCK 1-14 UNC PISTON WELDMENT/TUBE GLAND HEADCAP/GLAND WELDMENT/ROD SEAL KIT

Downloaded from www.Manualslib.com manuals search engine

2 1 1 1 1 1 1 1

SN 8868 AND LATER Quantity 5625

Description

PRINTED IN U.S.A.

SN 8585 THROUGH SN 8867

97

2 1 1 1 1 1 1 1

907221/BP0698

SL5625 - HYDRAULIC COMPONENTS GRAPPLE CYLINDER

2

4

1

5

5

6

3

Grapple Cylinder 127408 Later Models

Grapple Cylinder 067910 Early Models

G1057

907221/BP0698 Downloaded from www.Manualslib.com manuals search engine

98

PRINTED IN U.S.A.

SL5625 - HYDRAULIC COMPONENTS GRAPPLE CYLINDER 067910 Ref No.

Part No. 067910a

1 2 3 4 5 6 a)

074266 063968 068420 063970 067911 063969

EARLY MODELS Quantity 5625

Description GRAPPLE/CYLINDER - ASSEMBLY CONSISTS OF: NUT/SELF-LOCKING BARREL SHAFT/CYLINDER PISTON KIT/SEAL GLAND/HEAD

1 1 1 1 1 1 1

Tube for grease zerk protection not used on some early cylinders.

GRAPPLE CYLINDER 127408 Ref No. 1 2 3 4 5 6

Part No. 127408 073788 129602 129601 121564 121569 121817

LATER MODELS Quantity 5625

Description GRAPPLE/CYLINDER - ASSEMBLY CONSISTS OF: NUT/SELF-LOCKING BARREL SHAFT/CYLINDER PISTON KIT/SEAL GLAND/HEAD

PRINTED IN U.S.A. Downloaded from www.Manualslib.com manuals search engine

99

1 1 1 1 1 1 1

907221/BP0698

SL5625 - HYDRAULIC COMPONENTS DRIVE MOTOR

2

4

1

3

5

6

8

7

9 10

2

11

13 2

4

12

G1032.TIF

907221/BP0698 Downloaded from www.Manualslib.com manuals search engine

100

PRINTED IN U.S.A.

SL5625 - HYDRAULIC COMPONENTS DRIVE MOTOR Ref No. 1 2 3 4 5 6 7 8 9 10 11 12 13

Part No. 079034 080768 080770 080771 081236 080766 081233 080774 080767 080773 650528 080765 080772 081224

Quantity 5625

Description DRIVE MOTOR - ASSEMBLY CONSISTS OF: RING/RETAINING KIT/SEAL HOUSING PIN BEARING/CUP & CONE SHAFT/MOTOR KIT/ROTATING GROUP KIT (OF 9)/PISTON SHOES BLOCK/VALVE CS 3/8 X 2 BEARING/CUP & CONE PLATE/VALVE KIT/BEARING SPACER

PRINTED IN U.S.A. Downloaded from www.Manualslib.com manuals search engine

101

1 1 1 1 2 1 1 1 1 1 2 1 1 1

907221/BP0698

SL5625 - HYDRAULIC COMPONENTS TANDEM PUMP 3 7

9

2 1

8

4 8

10

6

7

2

2

6

5

4

2

11 12

13

14

15 16 18

17 27

26

20 22

22 21

23 2 24 25

26

20

19

18 32 16 15

14

33

3 2 7

5

2

11

28

12

9

6 31

6

8 30 29 2

8

7

10

4

2 G1033.TIF

907221/BP0698 Downloaded from www.Manualslib.com manuals search engine

102

PRINTED IN U.S.A.

SL5625 - HYDRAULIC COMPONENTS TANDEM PUMP Ref No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 a) b)

Part No. 114600 080768 081232 080757 081247 080761 081223 080759 080758 080762 650453 080760 080766a 080764 081237 080767 080769 081224 114108 080765b 080756 080754 080753 081235 081228 081226 081227 081225 080755 081234 081231 081230 081229 114109 650835

Quantity 5625

Description PUMP/TANDEM - ASSEMBLY CONSISTS OF: RING/RETAINING KIT/SEAL BOLT BOLT COVER KIT/YOKE SHIM SPACER BEARING/CUP & CONE HOUSING CS 1/2 X 1-1/2 (L, P) COVER/PINTLE BEARING/CUP & CONE YOKE SHAFT/INTERMEDIATE KIT (OF 9)/PISTON SHOES KIT/ROTATING GROUP KIT/BEARING SPACER PLATE/VALVE-RIGHT BEARING/CUP & CONE COUPLING PLUG SPACER PIN PLUG SPRING POPPET KIT/RELIEF VALVE BLOCK/VALVE SHAFT COUPLING/GEAR PUMP RING/RETAINING ADAPTER/PUMP PLATE/VALVE-LEFT CS 1/4 X 1 (L)

1 1 1 12 12 2 2 4 4 2 2 2 2 2 1 2 2 1 1 2 1 3 4 2 1 1 1 4 1 1 1 1 1 1 4

For replacement, order (1) 082269 Cone & (1) 520033 Cup. For replacement, order (1) 054750 Cone & (1) 041884 Cup.

PRINTED IN U.S.A. Downloaded from www.Manualslib.com manuals search engine

103

907221/BP0698

SL5625 - HYDRAULIC COMPONENTS REXROTH SINGLE GEAR PUMP

1

3 2

4

5

6

8 9

10

7

4 9

4

G1035.TIF

907221/BP0698 Downloaded from www.Manualslib.com manuals search engine

104

PRINTED IN U.S.A.

SL5625 - HYDRAULIC COMPONENTS REXROTH SINGLE GEAR PUMP Ref No. 1 2 3 4 5 6 7 8 9 10

Part No. 079037 083239 083243 083238 083244 083247 083240 083242 083245 083246 083241

Quantity 5625

Description REXROTH SINGLE GEAR PUMP - ASSEMBLY CONSISTS OF: CAP SCREW WASHER/SPECIAL COVER/REAR PORTS KIT/SEAL PLATE/THRUST GEAR/DRIVE GEAR/DRIVEN PLATE/WEAR PIN/DOWEL BODY/ASSEMBLY FRONT

PRINTED IN U.S.A. Downloaded from www.Manualslib.com manuals search engine

105

1 4 4 1 1 1 1 1 1 2 1

907221/BP0698

SL5625 - HYDRAULIC COMPONENTS BOOST CONTROL

4 3 2 4 5 6 8 7 9

1

14 11 6

13

10 12

SERVO

907221/BP0698 Downloaded from www.Manualslib.com manuals search engine

106

PRINTED IN U.S.A.

SL5625 - HYDRAULIC COMPONENTS BOOST CONTROL Ref No.

Part No. 087215a

1 2 3 4 5 6 7 8 9 10 11 12 13 14 a) b)

129948 129939 129947 129946 129940 653039 087218 129941 129942 129944 064260 121187b 129943 129945

Quantity 5625

Description CONTROL/BOOST - ASSEMBLY CONSISTS OF: BRACKET SCREW/SPECIAL SPRING SLEEVE WASHER/SPECIAL 3/8NF JAM NUT BUSHING SHAFT WASHER/SPECIAL PLUG 5/16 NILN SEAL KIT SHAFT STUD

1 1 1 1 2 1 4 1 1 1 1 1 1 1 1

Body not serviced separately. Seal Kit includes: two Quad Rings, three Wipers, two Seals and two O-Rings.

PRINTED IN U.S.A. Downloaded from www.Manualslib.com manuals search engine

107

907221/BP0698

SL5625 - HYDRAULIC COMPONENTS REXROTH DUAL GEAR PUMP

1 2

3 4 5 8

4

6

10 11

7 4

9 10 12 9 4

5

10

13 4

10 14

G1037.TIF

907221/BP0698 Downloaded from www.Manualslib.com manuals search engine

108

PRINTED IN U.S.A.

SL5625 - HYDRAULIC COMPONENTS REXROTH DUAL GEAR PUMP Ref No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14

Part No. 087013 087190 083243 087194 087188 083247 087189 087191 087192 083245 083246 087195 087193 083242 083241

Quantity 5625

Description REXROTH DUAL GEAR PUMP - ASSEMBLY CONSISTS OF: CAP SCREW WASHER/SPECIAL COVER/REAR PORTS KIT/SEAL PLATE/THRUST PLUG/ASSEMBLY WITH O-RING GEAR/DRIVEN REAR GEAR/DRIVE REAR PLATE/WEAR PIN/DOWEL BODY ASSEMBLY REAR GEAR/DRIVE FRONT GEAR/DRIVEN FRONT BODY/ASSEMBLY

PRINTED IN U.S.A. Downloaded from www.Manualslib.com manuals search engine

109

1 4 4 1 1 2 1 1 1 2 4 1 1 1 1

907221/BP0698

SL5625 - HYDRAULIC COMPONENTS MAIN CONTROL VALVE

1 2

3

7

4

5

6

G1038.TIF

907221/BP0698 Downloaded from www.Manualslib.com manuals search engine

110

PRINTED IN U.S.A.

SL5625 - HYDRAULIC COMPONENTS MAIN CONTROL VALVE Ref No. 1 2 3 4 5 6 7 a)

Part No. 079107 080332 080331 088953a P42400 080328a 080333a 080330 127629

Quantity 5625

Description CONTROL VALVE - ASSEMBLY CONSISTS OF: RELIEF VALVE INLET SECTION LIFT SECTION SEAL/WIPER TILT SECTION AUXILIARY SECTION OUTLET SECTION DETENT KIT

1 1 1 1 1 1 1 1

For repair, order Seal Kit 080327 (includes two O-Rings and one Backup).

PRINTED IN U.S.A. Downloaded from www.Manualslib.com manuals search engine

111

907221/BP0698

SL5625 - HYDRAULIC COMPONENTS CHARGE RELIEF VALVE

1

G1039.TIF

907221/BP0698 Downloaded from www.Manualslib.com manuals search engine

112

PRINTED IN U.S.A.

SL5625 - HYDRAULIC COMPONENTS CHARGE RELIEF VALVE 079094 Ref No.

Part No. 079094ab

1 a) b)

080321

BEFORE SN 7916 Quantity 5625

Description RELIEF VALVE - ASSEMBLY CONSISTS OF: VALVE CARTRIDGE

For repair, order Seal Kit 081250, valve body not serviced separately. No longer serviced as an assembly. Replaced by 114446 Charge Relief Valve.

CHARGE RELIEF VALVE 114446 Ref No.

Part No. 114446c

1 c)

1 1

114447

SN 7916 AND LATER Quantity 5625

Description RELIEF VALVE - ASSEMBLY CONSISTS OF: VALVE CARTRIDGE

1 1

Valve body not serviced separately.

PRINTED IN U.S.A. Downloaded from www.Manualslib.com manuals search engine

113

907221/BP0698

SL5625 - HYDRAULIC COMPONENTS SN 9728 AND LATER

SELF-LEVELING VALVE 128844

10 12 1

7 12 4 5

8 3

13 12

12

12

6

2

12 7 11 9 12 10

G1059

907221/BP0698 Downloaded from www.Manualslib.com manuals search engine

114

PRINTED IN U.S.A.

SL5625 - HYDRAULIC COMPONENTS SELF-LEVELING VALVE 128844 Ref No.

Part No.

1 2 3 4 5 6 7 8 9 10 11 12 13

128844 080807 080808 080809 080810 080811 129004 080813 350-27299 088471 088472 088473 129066 089961

SN 9728 AND LATER Quantity 5625

Description SELF-LEVELING VALVE - ASSEMBLY CONSISTS OF: PLUNGER PIN CAP/ADJUSTMENT NUT SCREW/SET PLUG/ASSEMBLY PLUG/ASSEMBLY RETAINING RING SPRING PLUG/ASSEMBLY CHECK/LOAD KIT/SEAL SPRING

PRINTED IN U.S.A. Downloaded from www.Manualslib.com manuals search engine

115

1 1 1 1 1 1 1 2 1 2 1 1 1 1

907221/BP0698

SL5625 - HYDRAULIC COMPONENTS BEFORE SN 9728

SELF-LEVELING VALVE 087274

8 12 1

7 12 4 5 3

13 12

12 12

6

2

12 7 11 9 12 10

G1058

907221/BP0698 Downloaded from www.Manualslib.com manuals search engine

116

PRINTED IN U.S.A.

SL5625 - HYDRAULIC COMPONENTS SELF-LEVELING VALVE 087274 Ref No.

Part No. 087274a

1 2 3 4 5 6 7 8 9 10 11 12 13 a)

080807 080808 080809 080810 080811 080812 080813 080814 088471 088472 088473 087275 089961

BEFORE SN 9728 Quantity 5625

Description SELF-LEVELING VALVE - ASSEMBLY CONSISTS OF: PLUNGER PIN CAP/ADJUSTMENT NUT SCREW/SET PLUG/ASSEMBLY PLUG/ASSEMBLY PLUG/ASSEMBLY SPRING PLUG/ASSEMBLY CHECK/LOAD KIT/SEAL SPRING

1 1 1 1 1 1 1 2 1 2 1 1 1 1

No longer serviced as an assembly. Replaced by 128844 Self Level Valve.

PRINTED IN U.S.A. Downloaded from www.Manualslib.com manuals search engine

117

907221/BP0698

SL5625 - HYDRAULIC COMPONENTS SOLENOID VALVE

1

2

4

3

G1040.TIF

907221/BP0698 Downloaded from www.Manualslib.com manuals search engine

118

PRINTED IN U.S.A.

SL5625 - HYDRAULIC COMPONENTS BEFORE SN 8321

SOLENOID VALVE Ref No.

Part No. 079110a

1 2 a)

080326 080324

Quantity 5625

Description SOLENOID VALVE - ASSEMBLY CONSISTS OF: COIL & HOUSING KIT VALVE ASSEMBLY

For repair, order O-Ring Kit 080325, valve body not serviced separately.

SOLENOID VALVE - T-BAR CONTROL ONLY Ref No.

Part No. 121898b

1 2 b)

121896 121900

SN 8321 THROUGH SN 8867 Quantity 5625

Description SOLENOID VALVE - ASSEMBLY CONSISTS OF: COIL & HOUSING KIT VALVE ASSEMBLY

1 1 1

For repair, order Seal Kit 121901, valve body not serviced separately.

SOLENOID VALVE - HAND/FOOT CONTROL SOLENOID VALVE - T-BAR CONTROL Ref No.

Part No. 129314c

3 4 c)

1 1 1

121896 122840

ALL AFTER SN 8868 Quantity 5625

Description SOLENOID VALVE - ASSEMBLY CONSISTS OF: COIL & HOUSING KIT VALVE ASSEMBLY

1 1 1

For repair, order Seal Kit 121897, valve body not serviced separately.

PRINTED IN U.S.A. Downloaded from www.Manualslib.com manuals search engine

119

907221/BP0698

SL5625 - HYDRAULIC COMPONENTS PLANETARY GEARCASE

1

2

3

4 5

6

7

G1031.TIF

907221/BP0698 Downloaded from www.Manualslib.com manuals search engine

120

PRINTED IN U.S.A.

SL5625 - HYDRAULIC COMPONENTS PLANETARY GEARCASE Ref No. 1 2 3 4 5 6 7

Part No. 078961 080300 080297 080296 080299 080303 080298 057569

Quantity 5625

Description PLANETARY GEARCASE - ASSEMBLY CONSISTS OF: RING GEAR SECONDARY PRIMARY SUN GEAR WASHER/THRUST COVER PLUG/DRAIN

PRINTED IN U.S.A. Downloaded from www.Manualslib.com manuals search engine

121

1 1 1 1 1 1 1 1

907221/BP0698

SL5625 - HYDRAULIC COMPONENTS MANIFOLD

1 2

3

4 5

6

G1105.IGES

907221/BP0698 Downloaded from www.Manualslib.com manuals search engine

122

PRINTED IN U.S.A.

SL5625 - HYDRAULIC COMPONENTS MANIFOLD 129460 Ref No. 1 2 3

Part No. 129460 127626 129461 127628

SN 10291 AND LATER Quantity 5625DX

Description MANIFOLD (DUAL PUMP) POPPET VALVE COIL WITH CONNECTOR RELIEF VALVE

1 1 1 1

MANIFOLD 127468 Ref No. 4 5 6

Part No. 127468 127626 127627 127628

BEFORE SN 10291 Quantity 5625DX

Description MANIFOLD (DUAL PUMP) POPPET VALVE COIL/12V DC RELIEF VALVE

PRINTED IN U.S.A. Downloaded from www.Manualslib.com manuals search engine

1 1 1 1

123

907221/BP0698

SL5625 - ATTACHMENTS UTILITY AND LIGHT MATERIAL BUCKETS

2

1

Early Attachment Hooks

Later Attachment Hooks

G1055

907221/BP0698 Downloaded from www.Manualslib.com manuals search engine

124

PRINTED IN U.S.A.

SL5625 - ATTACHMENTS UTILITY AND LIGHT MATERIAL BUCKETS Ref No.

Part No. 805777ab 806997ac 807168ac

1 2 a) b) c)

089589 091043 073458

Quantity 5625

Description 65” UTILITY BUCKET 72” UTILITY BUCKET 72” LIGHT MATERIAL BUCKET 65” CUTTING EDGE (WELD-ON REPLACEMENT) 72” CUTTING EDGE (WELD-ON REPLACEMENT) STRIP/NON-SKID

1 1 1 1 1 1

For early Attachment Hook replacement, order Hook Kit 802907. For later Attachment Hook replacement, order Hook Kit 129955. For later Attachment Hook replacement, order Hook Kit 129956.

PRINTED IN U.S.A. Downloaded from www.Manualslib.com manuals search engine

125

907221/BP0698

SL5625 - ATTACHMENTS 68 INCH DIRT & CONSTRUCTION BUCKET

2

3 4 Optional Teeth

Early Attachment Hooks

1

Later Attachment Hooks

G1041.TIF

907221/BP0698 Downloaded from www.Manualslib.com manuals search engine

126

PRINTED IN U.S.A.

SL5625 - ATTACHMENTS 68 INCH DIRT & CONSTRUCTION BUCKET Ref No.

Part No. 806994ab

1 2 3 4 a) b)

091046 073458 055944 058388

Quantity 5625

Description 68” DIRT & CONSTRUCTION BUCKET 68” CUTTING EDGE (WELD-ON REPLACEMENT) STRIP/NON-SKID TOOTH/WELD-ON SHANK AND CAP TOOTH POINT CAP

1 1 1 9 9

For early Attachment Hook replacement, order Hook Kit 804717. For later Attachment Hook replacement, order Hook Kit 129956.

PRINTED IN U.S.A. Downloaded from www.Manualslib.com manuals search engine

127

907221/BP0698

SL5625 - ATTACHMENTS LATER MODELS

68 INCH INDUSTRIAL BUCKET & GRAPPLE 23 4 8

2

6

3 3

5 16

15

24 14

3 7 24

9

16

22

2

23

1

1

8

14

10

9

10

14 17

11

14

18

14 18

22 18

17 11

18

18

11

18 19

12

20

13 21

20

25

G1061

907221/BP0698 Downloaded from www.Manualslib.com manuals search engine

128

PRINTED IN U.S.A.

SL5625 - ATTACHMENTS 68 INCH INDUSTRIAL BUCKET & GRAPPLE Ref No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

24 25 a)

Part No. 806323 128239 650490 128238 079097 079098 088046 122864 122865 128075 123950 127408a 096494 073458 123949 650533 129660 062400 128351 128503 570002 072530 083037 083068 096445 096495 128223 128243 055648 128228 096448

LATER MODELS Quantity 5625

Description INDUSTRIAL GRAPPLE - ASSEMBLY CONSISTS OF: COVER/FRONT CS 3/8 X 1 (NILN) COVER/TOP CLAMP/TUBE PLATE/TWIN FITTING/ADAPTOR COUPLER/MALE COUPLER/FEMALE TUBE PIN/FORK CYLINDER/ASSEMBLY HYDRAULIC PIN/FORK STRIP/NON-SKID COVER/TUBES CS 3/8 X 1-1/2 (NILN) WASHER TEE/UNION HOSE/ASSEMBLY COVER/NYLON HOSE (NOT SHOWN) FITTING/GREASE BUSHING/LOAD FORK/INDUSTRIAL GRAPPLE CONVERTER/BUCKET BUCKET/INDUSTRIAL 68 INCH PIN/CYLINDER HOSE ASSEMBLY 36 INCH COVER/NYLON HOSE (NOT SHOWN) TIE/WIRE HOSE ASSEMBLY 31 INCH CUTTING EDGE 68 INCH

1 2 8 2 2 2 2 1 1 2 2 2 4 1 1 2 12 2 2 1 8 8 2 2 1 2 2 2 6 2 1

For breakdown, see pages titled “Hydraulic Components”.

PRINTED IN U.S.A. Downloaded from www.Manualslib.com manuals search engine

129

907221/BP0698

SL5625 - ATTACHMENTS EARLY MODELS

65 & 68 INCH INDUSTRIAL BUCKET & GRAPPLE

23

11 1 20

19

18

7 6

Later units only 2

9

3

12

3

4

10 1

5

1

6

8

7

7

13

5 3

2 3 14 15

4 5

14

19 14 13

23 20 21

17 15

22 Later units only

17

16

G1060.TIF

907221/BP0698 Downloaded from www.Manualslib.com manuals search engine

130

PRINTED IN U.S.A.

SL5625 - ATTACHMENTS 65 & 68 INCH INDUSTRIAL BUCKET & GRAPPLE Ref No.

Part No.

1 2 3 4

806324 083049 057992 129660 067910a

5

570002 083047c

18 19 20

650725 067849 650488 083048 062400 083555 062274 079254 079253 083046 650725 072530 083037 570002 083262 096448 083068 650491 660050 123947b 123948b

21 22

650490 073458 123949b

23

650533 123950b

6 7 8 9 10 11 12 13 14 15 16 17

a) b) c)

EARLY MODELS Quantity 5625

Description INDUSTRIAL GRAPPLE - ASSEMBLY CONSISTS OF: HOSE 3/8 X 32 (INCLUDES SPIRAL METAL PROTECTORS) ELBOW/MALE 90 DEGREE WASHER CYLINDER/ASSEMBLY HYDRAULIC FITTING/GREASE PIN/CYLINDER CS 5/16 X 2-1/4 (NILN) CLAMP/HOSE CS 3/8 X 3/4 (N, L) HOSE 3/8 X 24 (INCLUDES SPIRAL METAL PROTECTORS) TEE/UNION HOSE 1/2 X 57 (INCLUDES SPIRAL METAL PROTECTORS) ADAPTER/FLARE NIPPLE/QUICK DISCONNECT COUPLER/QUICK DISCONNECT PIN/FORK CS 5/16 X 2-1/4 (NILN) BUSHING FORK/ASSEMBLY FITTING/GREASE 65 INCH CUTTING EDGE 68 INCH CUTTING EDGE CONVERTER/BUCKET CS 3/8 X 1-1/4 (NILN) BUSHING/HEX 3/4 X 1/2 COVER/TOP COVER/FRONT CS 3/8 X 1 (NILN) STRIP/NON-SKID COVER/TUBES CS 3/8 X 1-1/2 (NILN) PIN/FORK

1 2 4 4 2 4 4 4 2 2 2 2 2 2 1 1 2 2 8 1 4 1 1 2 12 2 2 2 8 1 1 2 2

For breakdown, see pages titled “Hydraulic Components”. Later units only. Early units used quantity of four, later units used quantity of two.

PRINTED IN U.S.A. Downloaded from www.Manualslib.com manuals search engine

131

907221/BP0698

SL5625 - ATTACHMENTS UTILITY FORK

1

2

3

Early Attachment Hooks

Later Attachment Hooks

G1046.TIF

907221/BP0698 Downloaded from www.Manualslib.com manuals search engine

132

PRINTED IN U.S.A.

SL5625 - ATTACHMENTS UTILITY FORK Ref No.

Part No. 804065ab

1 2 3 a) b)

073458 089220 123377 655026

Quantity 5625

Description UTILITY (MANURE) FORK - ASSEMBLY CONSISTS OF: STRIP/NON-SKID FORK/UTILITY TINE/UTILITY FORK PIN/COTTER 1/4 X 1-1/4

1 1 1 9 9

For early Attachment Hook replacement, order Hook Kit 804717. For later Attachment Hook replacement, order Hook Kit 129956.

PRINTED IN U.S.A. Downloaded from www.Manualslib.com manuals search engine

133

907221/BP0698

SL5625 - ATTACHMENTS UTILITY GRAPPLE 11

1

12 2 10

20 7

9 3

4 8

6 5

20

14

2 15

13

4

5

15 14 17

15

6 14

18

19

17 16

19

14

15

G1062

907221/BP0698 Downloaded from www.Manualslib.com manuals search engine

134

PRINTED IN U.S.A.

SL5625 - ATTACHMENTS UTILITY GRAPPLE Ref No.

Part No.

4 5

802898 055648 088911 055021 650488 580116 067910a

6 7

570002 089244 056486

1 2 3

8 9 10 11 12 13

058655 089299 079253 079254 061112 650488 089240b

14 15 16

650453 H8054 655020 089236c

17 18 19 20 a) b) c)

650453 059453 651003 089230 570002 061612 088910

Quantity 5625

Description UTILITY GRAPPLE - ASSEMBLY CONSISTS OF: TIE/WIRE HOSE 3/8 X 43 CLAMP/HOSE CS 3/8 X 3/4 (N, L) UNION/SWIVEL ADAPTER CYLINDER/HYDRAULIC FITTING/GREASE PIN U-BOLT 5/16 N, L TEE/STEEL HYDRAULIC PIPE HOSE 3/8 X 62 COUPLER/QUICK DISCONNECT NIPPLE/QUICK DISCONNECT SPRING/EXTENSION CS 3/8 X 3/4 (N, L, P) MOUNT/CYLINDER RIGHT CS 1/2 X 1-1/2 (N, L, P) WASHER PIN/COTTER 3/16 X 1-1/2 MOUNT/CYLINDER LEFT CS 1/2 X 1-1/2 (N, L, P) CLAMP/TUBE TCS 3/8 X 1-1/2 GRAPPLE/ASSEMBLY FITTING/GREASE PIN/CYLINDER HOSE 3/8 X 33

1 2 2 3 2 4 2 4 2 1 2 2 2 1 1 1 1 1 5 4 4 1 5 2 2 1 2 2 2

For breakdown, see pages titled “Hydraulic Components”. For replacement use 123456 Mount/Grapple Right. For replacement use 123451 Mount/Grapple Left.

PRINTED IN U.S.A. Downloaded from www.Manualslib.com manuals search engine

135

907221/BP0698

SL5625 - ATTACHMENTS PALLET FORKS

1

2

3

4

5

6

21.25 (YALE) 20.25 (DYSON)

DYSON

YALE

G1063.TIF

907221/BP0698 Downloaded from www.Manualslib.com manuals search engine

136

PRINTED IN U.S.A.

SL5625 - ATTACHMENTS PALLET FORKS Ref No.

1 2 3 4 5 6

a) b)

Part No. 804444 804442 128876 128877 129271 650503 090008 650710 092334 650532 087390a 083071a 073740b 079441b

Quantity 5625

Description 42” PALLET FORK 48” PALLET FORK BRACKET/ASSEMBLY RT BRACKET/ASSEMBLY LT EXTENSION/ASSEMBLY BACKREST CS 1/2 X 2-1/2 (NILN) BAR CS 5/8 X 2-1/4 (NILN) STRAP/ASSEMBLY CS 5/8 X 1-1/2 (NILN) FORK/ASSEMBLY 42” FORK/ASSEMBLY 48” DECAL/CAUTION-BACKREST DECAL/CAPACITY

1 1 1 1 1 4 1 4 1 4 2 2 1 1

For repair of Fork Lock Lever, order either Lever Kit 090002 (for Yale Fork) or Lever Kit 090003 (for Dyson Fork). NOT shown.

PRINTED IN U.S.A. Downloaded from www.Manualslib.com manuals search engine

137

907221/BP0698

SL5625 - NUMERICAL INDEX Part No.

Page No.

Ref. No.

Part No.

Page No.

Ref. No.

Part No.

Page No.

Ref. No.

Part No.

Page No.

Ref. No.

041884 041885 042597 042597 042597 045026 046022 046022 048959 048959 048959 050036 050270 050270 050270 052046 054202 054202 054202 054202 054294 054626 054783 054783 054816 054818 054819 054820 054848 054850 054850 054850 054856 054856 054856 054856 054856 054856 054856 054856 054982 054985 054985 055005 055005 055005 055005 055005 055013 055021 055030 055030 055030 055030 055064 055064 055064 055648 055648 055648 055648 055648 055924 055944

17 17 49 51 55 79 13 9 53 57 59 57 69 73 75 19 37 75 77 87 37 53 63 67 35 53 85 65 57 53 57 59 49 51 53 57 59 61 65 67 67 29 31 49 51 55 57 59 51 135 43 45 47 53 49 51 55 129 135 29 31 35 29 127

13 12 25 26 47 9 4 4 20 39 22 1 1 1 1 21 16 10 15 28 26 29 15 16 9 32 11 34 4 29 44 27 20 20 14 28 11 11 33 29 30 5 16 4 4 41 8 45 24 3 10 10 10 36 28 29 42 23 1 20 2 4 14 3

055981 055981 056080 056085 056085 056085 056087 056087 056088 056104 056104 056104 056429 056429 056429 056486 056773 056773 056773 056937 056937 056937 056937 056937 056997 057067 057067 057067 057067 057490 057557 057569 057569 057569 057650 057992 058388 058615 058615 058615 058615 058615 058615 058655 058920 058920 058920 059453 060039 060039 060505 060505 060505 060508 060508 060508 061112 061166 061166 061166 061612 062019 062023 062023

63 67 53 57 61 67 65 85 67 53 57 59 57 59 61 135 57 57 59 21 69 73 75 77 35 41 43 45 47 37 19 121 13 9 65 131 127 29 31 41 43 45 47 135 35 35 67 135 33 35 69 73 75 69 73 75 135 11 13 41 135 41 13 33

2 2 30 22 5 32 35 21 31 31 46 29 27 10 10 7 41 41 24 10 6 6 3 3 27 40 7 7 7 10 17 7 25 29 40 2 4 7 7 28 16 16 16 8 16 17 15 17 15 15 9 11 15 12 12 14 12 44 27 30 19 17 21 18

062023 062274 062282 062282 062282 062397 062400 062400 062889 062889 062910 063718 063718 063718 063718 063718 063968 063969 063970 064238 064260 064260 064260 064260 064260 064260 064260 064260 064260 064373 064543 064644 064644 064666 064666 064840 064840 064840 064840 064873 065024 065024 065042 065054 065057 065057 065057 065102 065102 065102 065163 065164 065164 065415 065415 065507 065507 065538 065756 065756 066580 066580 066580 067685

35 131 11 15 37 83 129 131 63 67 59 69 69 73 75 75 99 99 99 37 107 13 29 29 31 53 83 83 93 17 19 63 67 57 59 37 75 77 87 13 57 59 41 89 69 73 75 53 57 57 37 37 85 59 81 57 59 41 33 35 57 59 61 41

19 10 56 52 1 40 15 8 8 40 39 4 4 4 16 16 2 6 4 13 11 8 3 6 17 17 41 43 2 5 18 18 18 2 43 16 10 15 28 12 1 37 19 23 5 5 4 15 3 52 5 6 4 32 6 10 38 37 16 14 26 9 9 26

067750 067750 067750 067761 067761 067761 067761 067847 067847 067847 067847 067847 067847 067847 067847 067847 067847 067847 067847 067847 067847 067847 067849 067910 067910 067910 067911 067950 068034 068034 068034 068034 068034 068034 068034 068034 068034 068034 068034 068034 068034 068105 068105 068420 068919 068938 068938 069745 069745 070613 070648 070856 071149 071149 071701 071701 071706 071706 072185 072186 072187 072309 072336 072336

19 23 25 63 67 81 83 37 41 41 41 43 45 47 49 51 53 75 85 89 9 9 131 131 135 99 99 21 21 21 37 37 37 41 43 43 45 45 47 65 77 57 59 99 77 63 67 23 25 37 27 9 23 25 19 19 13 9 91 91 91 91 23 25

15 4 4 3 28 14 45 23 35 41 42 3 3 3 12 12 4 11 3 11 15 17 6 4 5 7 5 11 3 4 10 20 24 32 17 35 17 32 17 26 14 37 20 3 9 9 9 13 13 3 11 30 12 12 4 7 6 6 8 2 10 3 9 9

907221/BP0698 Downloaded from www.Manualslib.com manuals search engine

138

PRINTED IN U.S.A.

SL5625 - NUMERICAL INDEX Part No.

Page No.

Ref. No.

Part No.

072337 072337 072340 072340 072343 072343 072384 072384 072384 072384 072384 072384 072425 072530 072530 072580 072580 072587 072587 072587 072587 072587 072587 072587 072593 072601 072601 072615 072615 072616 072807 072807 072942 072942 073036 073037 073040 073115 073115 073411 073411 073458 073458 073458 073458 073458 073678 073687 073740 073776 073788 073956 074020 074020 074091 074091 074093 074093 074093 074266 074282 074282 074282 074830

23 25 23 25 11 15 41 43 45 47 63 67 91 129 131 81 81 49 51 53 65 65 67 85 41 33 35 53 83 35 81 81 57 59 27 27 27 13 9 63 67 125 127 129 131 133 79 27 137 89 99 13 49 51 23 25 69 73 75 99 57 59 61 49

8 8 5 5 42 43 23 5 5 5 21 21 4 18 14 13 13 18 18 12 35 39 24 21 27 20 20 18 45 28 7 7 49 35 9 6 7 30 31 17 42 2 2 12 21 1 8 2 6 17 1 23 10 10 6 6 2 2 2 1 24 7 7 11

074830 074830 074860 074860 074868 074868 075028 075028 075147 075228 075228 075228 075235 075235 075236 075237 075237 075287 075288 075288 075288 075288 075288 075288 075288 075288 075288 075288 075288 075308 075503 075503 076002 076002 076002 076002 076058 076058 076119 076126 076446 076861 076879 077685 077685 077717 077965 077965 077965 078580 078581 078581 078589 078592 078595 078595 078596 078610 078629 078629 078633 078723 078730 078731

PRINTED IN U.S.A. Downloaded from www.Manualslib.com manuals search engine

Page No. 51 53 19 89 75 77 29 31 25 77 77 77 57 65 59 11 15 73 69 69 69 71 73 73 73 73 73 75 87 9 63 67 69 73 73 75 25 29 25 31 31 31 35 29 31 27 55 63 67 19 19 25 35 35 13 9 35 35 33 35 37 21 21 25

Ref. No.

Part No.

Page No.

Ref. No.

Part No.

Page No.

Ref. No.

11 7 6 7 12 8 4 15 14 11 5 6 14 28 42 54 50 25 14 7 7 20 15 17 24 25 7 13 31 8 24 33 12 12 15 14 22 19 24 4 9 6 10 6 17 12 54 13 13 19 20 2 16 17 3 3 24 25 29 26 25 8 5 26

078732 078733 078734 078736 078831 078831 078910 078912 078912 078914 078914 078919 078919 078921 078921 078921 078921 078922 078922 078922 078922 078929 078931 078935 078935 078936 078936 078942 078945 078946 078949 078955 078961 078961 078962 078982 078984 078984 078984 078990 078990 078990 078996 078998 079010 079010 079010 079010 079022 079029 079029 079030 079031 079031 079033 079033 079034 079034 079034 079036 079037 079037 079037 079039

19 19 21 21 63 67 35 39 41 39 41 33 35 41 43 45 47 41 43 45 47 41 39 39 41 39 41 21 17 17 17 17 121 17 17 91 49 51 53 69 73 77 91 31 41 43 45 47 83 63 67 55 65 67 63 67 101 63 67 67 105 49 51 71

26 27 2 1 20 20 6 2 15 11 4 21 18 36 24 24 24 38 25 23 23 16 16 6 11 9 8 7 3 4 15 14 0 1 2 5 12 12 4 15 18 1 6 14 31 20 20 20 39 12 12 55 36 17 16 5 6 14 14 7 0 26 27 24

079039 079039 079039 079039 079042 079042 079042 079056 079059 079068 079068 079092 079092 079092 079094 079097 079097 079098 079098 079098 079100 079100 079105 079105 079105 079106 079106 079106 079107 079107 079107 079107 079107 079108 079108 079108 079108 079108 079110 079115 079115 079115 079115 079126 079142 079147 079148 079152 079158 079168 079196 079196 079204 079209 079210 079212 079214 079216 079216 079217 079241 079247 079253 079253

73 75 77 79 71 73 73 91 91 75 87 49 51 57 113 129 85 129 81 85 65 67 49 51 53 49 51 53 111 49 51 55 57 49 51 55 57 57 119 57 57 59 61 81 89 89 89 17 91 13 23 25 89 17 37 37 37 69 73 69 97 31 131 135

29 11 17 7 18 14 21 11 1 7 26 9 9 15 0 3 12 4 4 13 29 36 14 14 9 15 15 10 0 1 1 61 16 6 6 48 34 34 0 19 9 2 2 5 16 18 15 24 7 20 7 7 2 9 4 24 7 8 9 11 0 12 12 10

139

907221/BP0698

SL5625 - NUMERICAL INDEX Part No.

Page No.

Ref. No.

Part No.

Page No.

Ref. No.

Part No.

Page No.

Ref. No.

Part No.

Page No.

Ref. No.

079253 079253 079253 079253 079254 079254 079254 079254 079254 079254 079258 079258 079259 079259 079285 079285 079288 079288 079288 079289 079289 079289 079289 079289 079289 079335 079335 079336 079336 079339 079339 079416 079416 079417 079417 079417 079417 079417 079418 079418 079418 079418 079418 079420 079441 079482 079482 079483 079483 079614 079756 079757 079757 079951 079965 080072 080246 080296 080297 080298 080299 080300 080302 080303

57 59 61 85 131 135 57 59 61 85 23 25 23 25 65 67 49 51 53 49 51 55 57 59 63 11 13 11 13 13 9 11 13 53 57 59 61 85 55 57 59 61 87 53 137 11 13 11 13 85 35 33 35 37 63 9 35 121 121 121 121 121 35 121

30 13 13 23 11 11 31 14 14 22 17 17 16 16 37 27 24 25 38 27 28 40 50 46 15 33 34 34 35 26 30 47 31 34 32 15 15 24 46 29 12 12 25 37 6 45 28 46 29 5 1 3 2 14 5 9 3 3 2 6 4 1 8 5

080304 080304 080307 080307 080307 080308 080308 080309 080309 080309 080312 080312 080313 080313 080313 080313 080314 080316 080317 080318 080319 080320 080320 080321 080324 080326 080328 080330 080331 080332 080333 080435 080439 080439 080447 080482 080679 080680 080753 080754 080755 080756 080757 080758 080759 080760 080761 080762 080764 080765 080765 080766 080766 080767 080767 080768 080768 080769 080770 080771 080772 080773 080774 080807

33 35 95 97 97 95 97 95 97 97 95 97 95 95 97 97 95 97 97 97 97 97 97 113 119 119 111 111 111 111 111 59 57 59 57 37 13 13 103 103 103 103 103 103 103 103 103 103 103 101 103 101 103 101 103 101 103 103 101 101 101 101 101 115

5 7 8 7 7 5 4 6 5 5 2 2 1 1 1 1 3 4 6 2 1 3 3 1 2 1 4 6 2 1 5 41 5 44 11 18 33 32 21 20 27 19 3 8 7 10 5 9 12 11 18 5 11 8 14 1 1 15 2 3 12 9 7 1

080807 080808 080808 080809 080809 080810 080810 080811 080811 080812 080813 080813 080814 080868 080868 081223 081224 081224 081225 081226 081227 081228 081229 081230 081231 081232 081233 081234 081235 081236 081237 081247 081432 081433 081433 081434 082572 082572 083037 083037 083046 083047 083048 083049 083068 083068 083071 083108 083238 083239 083240 083241 083241 083242 083242 083243 083243 083244 083245 083245 083246 083246 083247 083247

117 115 117 115 117 115 117 115 117 117 115 117 117 23 25 103 101 103 103 103 103 103 103 103 103 103 101 103 103 101 103 103 35 29 31 91 57 59 129 131 131 131 131 131 129 131 137 17 105 105 105 105 109 105 109 105 109 105 105 109 105 109 105 109

1 2 2 3 3 4 4 5 5 6 7 7 8 28 27 6 13 16 26 24 25 23 31 30 29 2 6 28 22 4 13 4 12 9 11 6 38 21 19 15 13 5 7 1 20 17 6 7 3 1 6 10 14 7 13 2 2 4 8 9 9 10 5 5

083262 083555 084202 084202 087013 087013 087013 087013 087018 087018 087029 087029 087188 087189 087190 087191 087192 087193 087194 087195 087215 087215 087215 087218 087274 087274 087275 087390 087809 087811 087812 087813 087816 087817 087830 087830 087831 087832 087834 087834 087837 087837 087837 087840 087840 087840 087840 087843 087843 087843 087844 087844 087848 087849 087849 087850 087851 087851 087852 087852 087854 087855 087859 087859

131 131 57 59 109 53 57 59 57 59 57 59 109 109 109 109 109 109 109 109 107 63 67 107 117 81 117 137 17 17 17 17 17 17 57 59 17 17 39 41 53 57 59 41 43 45 47 53 57 59 57 59 13 39 41 41 33 35 11 13 89 35 39 41

16 9 47 33 0 39 17 47 7 40 51 36 4 6 1 7 8 12 3 11 0 6 6 7 0 15 12 6 19 17 18 8 5 10 42 25 30 31 3 12 17 36 19 32 17 17 17 21 35 18 40 23 22 13 3 2 17 21 36 37 8 5 5 6

907221/BP0698 Downloaded from www.Manualslib.com manuals search engine

140

PRINTED IN U.S.A.

SL5625 - NUMERICAL INDEX Part No.

Page No.

Ref. No.

Part No.

Page No.

Ref. No.

Part No.

Page No.

Ref. No.

Part No.

Page No.

Ref. No.

087860 087860 087861 087861 087866 087866 087867 087867 087870 087895 087895 087896 087897 087942 087947 087948 087960 087963 087969 087972 087974 087975 087982 087982 087985 087985 087986 087986 087986 087987 087988 087990 087993 087997 088029 088031 088031 088031 088034 088034 088035 088035 088040 088040 088044 088046 088046 088046 088051 088051 088070 088092 088101 088104 088105 088113 088115 088115 088115 088117 088120 088120 088121 088124

39 41 23 25 11 15 11 15 25 71 73 19 19 27 89 81 35 35 79 79 79 79 39 41 63 67 49 51 55 81 81 81 83 89 13 49 51 55 11 15 11 15 23 25 81 129 53 83 65 67 89 89 89 83 83 89 49 51 53 67 63 67 27 27

4 5 18 18 40 41 39 40 3 17 20 1 2 3 4 17 11 13 1 4 5 6 7 10 11 11 21 22 58 1 16 22 41 19 8 2 2 60 50 46 49 45 10 10 9 5 16 34 31 41 24 14 3 44 33 25 19 19 13 4 25 38 8 4

088125 088139 088139 088140 088140 088141 088141 088144 088150 088162 088179 088198 088199 088200 088201 088202 088203 088204 088209 088216 088218 088230 088230 088239 088239 088242 088249 088251 088251 088251 088251 088252 088253 088254 088257 088267 088267 088273 088274 088275 088279 088280 088281 088282 088283 088283 088283 088471 088471 088472 088472 088473 088473 088496 088904 088907 088908 088908 088910 088911 088912 088912 088912 088912

27 11 15 11 15 11 15 25 23 37 27 37 37 17 17 17 17 17 17 37 37 13 9 69 73 71 75 69 69 75 75 75 75 85 41 49 51 81 83 81 81 81 81 81 49 51 53 115 117 115 117 115 117 51 81 67 65 67 135 135 41 43 45 47

5 55 51 52 47 53 48 1 30 19 1 21 15 28 26 29 27 9 25 2 11 2 2 14 17 21 13 10 3 17 5 9 6 10 18 16 16 19 37 23 10 11 2 3 13 13 8 9 9 10 10 11 11 1 24 39 32 43 20 2 21 3 3 3

088912 088912 088913 088914 088915 088921 088921 088929 088929 088930 088935 088937 088943 088946 088946 088953 088956 088956 088956 088956 088957 088957 088957 088959 088959 088959 088960 088962 088962 088962 088964 088965 088966 088967 088968 088976 088976 088977 088979 089001 089003 089005 089006 089009 089010 089012 089019 089029 089030 089031 089032 089034 089035 089036 089037 089038 089042 089042 089044 089045 089045 089046 089046 089049

63 67 13 13 19 11 13 63 67 79 83 81 17 69 75 111 57 57 59 61 57 59 61 57 59 61 51 57 59 61 87 87 91 13 13 23 25 25 19 51 31 31 31 19 19 19 41 41 41 41 41 41 93 93 93 93 11 15 95 95 95 95 95 79

19 19 9 10 16 43 38 22 22 13 35 18 11 1 1 3 12 25 8 8 20 3 3 18 1 1 8 33 16 16 39 40 9 15 14 21 21 20 10 21 10 5 8 9 7 8 14 41 42 24 20 1 10 9 12 13 41 42 0 7 7 4 4 11

089050 089051 089052 089053 089054 089058 089058 089058 089060 089069 089069 089071 089071 089076 089077 089078 089079 089081 089082 089082 089082 089082 089083 089083 089083 089083 089084 089084 089084 089084 089091 089091 089092 089092 089095 089095 089098 089099 089099 089220 089230 089236 089240 089244 089299 089589 089961 089961 090008 090076 090076 090868 090869 090922 090924 090924 090924 090926 090926 090926 090969 090969 091000 091003

93 93 93 93 13 49 51 55 89 23 25 23 25 89 85 85 89 85 57 59 61 85 57 59 61 85 49 51 55 67 71 73 71 73 63 67 81 81 83 133 135 135 135 135 135 125 115 117 137 57 59 41 41 39 41 45 47 41 45 47 57 59 41 41

8 3 4 11 11 3 3 44 5 15 15 32 25 1 17 18 6 16 21 4 4 19 23 6 6 20 7 7 59 35 20 24 19 23 1 1 25 20 34 2 18 16 13 6 9 1 13 13 4 43 26 34 29 6 25 22 22 33 21 21 45 28 35 22

PRINTED IN U.S.A. Downloaded from www.Manualslib.com manuals search engine

141

907221/BP0698

SL5625 - NUMERICAL INDEX Part No.

Page No.

Ref. No.

Part No.

Page No.

Ref. No.

Part No.

Page No.

Ref. No.

Part No.

Page No.

Ref. No.

091006 091006 091006 091007 091008 091009 091010 091011 091012 091013 091014 091015 091015 091016 091017 091017 091018 091020 091020 091020 091036 091036 091036 091039 091043 091045 091046 091051 091055 091056 091057 091059 091059 091060 091060 091065 091070 091096 091098 091112 091607 091608 091633 091656 091869 091869 092334 092927 092928 095955 096216 096236 096266 096445 096448 096448 096494 096495 096613 097188 113472 113472 113472 113495

49 51 55 85 85 83 83 83 83 83 83 49 51 67 63 67 81 49 51 55 57 59 61 67 125 59 127 41 59 59 19 63 67 63 67 35 67 81 19 31 25 31 25 41 39 41 137 91 91 33 35 9 77 129 129 131 129 129 11 55 71 73 75 13

29 30 43 14 15 30 27 26 28 29 36 5 5 34 23 23 12 22 23 53 13 17 17 8 1 31 1 39 5 30 24 7 25 10 10 30 3 8 23 3 23 1 29 13 10 7 5 13 12 36 29 26 16 21 25 16 11 22 32 50 22 27 18 6

113495 113496 113497 113497 114046 114046 114108 114109 114212 114212 114336 114336 114336 114404 114446 114446 114446 114447 114599 114599 114600 114600 114600 114715 114715 114883 115039 121002 121008 121008 121013 121014 121017 121018 121019 121024 121030 121030 121031 121050 121050 121050 121187 121412 121491 121564 121569 121578 121578 121578 121610 121684 121684 121707 121713 121743 121745 121773 121773 121817 121896 121896 121898 121900

9 9 13 9 33 35 103 103 33 35 33 35 35 79 113 49 53 113 23 25 103 65 67 49 55 89 85 85 11 13 69 87 87 87 87 85 37 87 87 63 63 65 107 19 33 99 99 69 73 75 21 63 63 89 19 9 9 63 63 99 119 119 119 119

6 7 7 7 19 22 17 32 30 23 31 23 26 10 0 17 11 1 3 28 0 26 26 23 51 13 6 5 35 36 7 37 35 32 36 9 17 38 34 11 16 36 12 12 45 4 5 3 3 17 6 13 5 11 11 16 19 12 18 6 1 3 0 2

121939 121940 121946 122011 122083 122095 122095 122242 122242 122277 122447 122474 122484 122485 122508 122649 122649 122756 122791 122840 122847 122864 122864 122864 122865 122865 122865 122896 122976 122978 123280 123280 123280 123285 123285 123285 123285 123377 123383 123420 123420 123424 123424 123444 123509 123596 123601 123601 123624 123625 123637 123638 123648 123650 123651 123652 123653 123654 123655 123656 123661 123664 123667 123668

93 93 19 27 65 71 73 49 55 93 29 73 19 19 93 65 83 53 95 119 27 129 53 85 129 55 85 83 17 17 69 73 75 41 43 45 47 133 77 71 73 97 97 97 33 33 71 73 19 19 73 77 77 77 37 77 77 77 77 77 11 9 73 73

7 6 16 10 27 23 28 8 49 5 8 1 3 4 1 30 43 19 0 4 11 6 33 22 7 45 23 31 22 22 10 10 5 43 2 2 2 3 6 26 31 6 6 0 32 26 25 30 13 14 26 11 4 5 20 13 14 10 7 12 32 13 15 7

123668 123672 123672 123672 123685 123686 123691 123693 123696 123700 123719 123722 123722 123723 123723 123725 123739 123765 123765 123816 123826 123827 123828 123829 123831 123832 123847 123859 123860 123865 123867 123886 123898 123905 123905 123917 123922 123926 123926 123932 123946 123946 123946 123947 123948 123949 123949 123950 123950 123964 123986 123986 123986 123987 123987 123987 123987 124015 124015 124015 124018 124039 124039 124062

87 73 73 87 77 77 9 9 89 9 87 69 73 75 87 83 17 43 47 9 89 33 33 33 33 33 9 33 33 33 33 39 33 33 79 57 39 45 47 97 43 45 47 131 131 129 131 129 131 9 43 45 47 39 43 45 47 43 45 47 29 23 25 29

31 13 8 29 19 18 18 15 1 14 30 11 16 9 27 41 16 27 25 11 5 23 24 22 1 1 12 14 13 12 11 18 27 28 12 6 24 30 31 0 12 12 12 19 20 13 22 9 23 25 4 4 4 26 9 9 9 11 11 11 1 23 23 11

907221/BP0698 Downloaded from www.Manualslib.com manuals search engine

142

PRINTED IN U.S.A.

SL5625 - NUMERICAL INDEX Part No.

Page No.

Ref. No.

Part No.

Page No.

Ref. No.

Part No.

Page No.

Ref. No.

Part No.

Page No.

Ref. No.

124063 124067 124068 124069 124071 124071 124072 124072 124073 124073 124074 124074 124075 124076 124078 124088 124089 124090 124090 124090 127204 127220 127302 127302 127302 127303 127303 127305 127305 127310 127311 127311 127342 127344 127345 127357 127360 127360 127360 127389 127392 127396 127406 127406 127408 127408 127428 127430 127430 127430 127435 127444 127444 127444 127445 127452 127465 127468 127468 127473 127488 127488 127488 127494

29 75 33 33 95 97 95 97 95 97 95 97 97 95 37 23 23 43 45 47 39 37 43 45 47 57 59 45 47 9 11 15 9 85 85 85 69 73 85 33 33 39 29 63 129 99 39 43 45 47 19 43 45 47 39 33 79 123 55 39 37 75 85 43

12 6 9 10 8 7 5 4 2 2 6 5 3 3 22 31 2 34 31 30 14 23 13 13 13 48 34 26 26 17 48 44 24 1 3 8 13 22 7 2 25 21 3 4 10 6 20 6 6 6 22 1 1 1 19 7 11 0 57 17 8 8 2 2

127495 127495 127496 127496 127497 127497 127497 127505 127505 127505 127505 127525 127525 127525 127556 127556 127556 127595 127596 127596 127607 127607 127607 127608 127608 127608 127620 127626 127626 127627 127628 127628 127629 127640 127644 127716 127721 127725 127725 127750 127750 127750 127783 127784 127785 127801 127802 127840 127888 127889 127948 127950 127952 127953 127957 127958 127967 127968 127969 127970 127987 128017 128027 128031

43 45 45 47 43 45 47 33 43 45 47 43 43 45 43 45 47 83 13 9 43 45 47 43 45 47 81 123 123 123 123 123 111 33 33 37 33 43 45 33 45 47 89 53 53 19 23 37 45 45 53 53 53 53 53 55 53 89 53 53 39 53 55 53

33 30 25 28 26 27 27 8 19 19 19 1 32 29 8 8 8 46 13 10 14 14 14 15 15 15 22 1 4 5 3 6 7 39 34 12 42 31 35 43 28 29 1 25 26 10 1 9 33 36 6 3 2 5 27 52 23 1 24 28 12 22 56 30

128075 128113 128170 128170 128179 128181 128182 128182 128192 128196 128202 128223 128228 128230 128231 128238 128239 128243 128261 128279 128283 128285 128285 128286 128305 128309 128316 128316 128316 128316 128329 128351 128363 128364 128368 128373 128501 128503 128507 128591 128621 128632 128738 128738 128806 128815 128816 128844 128844 128872 128876 128877 128892 128892 128892 128909 128909 128920 128943 128944 128979 128984 129004 129055

129 79 11 13 33 89 43 45 11 45 11 129 129 39 39 129 129 129 33 33 53 23 25 33 33 33 21 71 73 77 39 129 39 89 89 29 29 129 17 9 11 83 23 25 43 43 43 115 81 23 137 137 69 73 77 13 9 23 23 69 21 21 115 17

8 2 47 31 6 21 35 32 58 34 57 23 24 22 23 2 1 23 35 4 35 11 11 1 33 41 9 16 19 2 1 16 15 9 10 13 10 16 23 23 37 42 19 19 28 23 22 0 15 27 1 2 15 18 1 5 5 26 25 7 3 4 6 19

129056 129059 129066 129120 129271 129311 129314 129335 129346 129346 129346 129361 129375 129376 129376 129384 129418 129460 129460 129461 129601 129602 129610 129616 129636 129660 129660 129731 129734 129735 129738 129739 129762 129770 129928 129929 129939 129940 129941 129942 129943 129944 129945 129946 129947 129948 130006 130021 130085 130208 130336 130354 131050 131083 131202 131462 131688 131748 131848 133084 133909 133957 350-27299 420-32432

17 43 115 43 137 17 119 93 43 45 47 19 79 79 79 53 43 123 55 123 99 99 29 33 19 129 131 29 33 33 29 29 55 39 23 23 107 107 107 107 107 107 107 107 107 107 9 9 19 29 79 23 23 17 79 89 23 23 69 39 17 17 115 39

14 21 12 30 3 12 0 14 18 18 18 25 10 3 3 1 29 0 57 2 3 2 16 44 5 14 3 1 37 38 18 15 62 3 20 29 2 5 8 9 13 10 14 4 3 1 26 25 11 17 1 28 14 22 4 1 15 14 7 25 21 20 8 8

PRINTED IN U.S.A. Downloaded from www.Manualslib.com manuals search engine

143

907221/BP0698

SL5625 - NUMERICAL INDEX Part No.

Page No.

Ref. No.

Part No.

Page No.

Ref. No.

Part No.

Page No.

Ref. No.

Part No.

Page No.

Ref. No.

420-32432 520013 540020 570002 570002 570002 570002 570002 570002 570002 570005 570005 570005 570014 570016 580116 650279 650293 650293 650354 650354 650387 650387 650387 650387 650394 650426 650426 650448 650448 650448 650448 650448 650448 650448 650449 650449 650449 650449 650449 650449 650453 650453 650453 650453 650453 650453 650453 650453 650453 650483 650484 650484 650484 650484 650485 650485 650485 650485 650485 650485 650485 650485 650485

41 17 83 129 131 131 135 135 81 89 81 83 89 89 13 135 77 13 9 19 19 29 29 31 37 25 11 15 25 29 29 39 41 85 9 41 43 45 47 81 85 103 135 135 49 51 53 57 59 67 89 45 45 47 79 43 43 43 43 43 45 45 45 45

9 6 41 17 15 4 18 5 21 22 21 38 1 22 19 4 19 30 31 10 10 1 18 1 5 5 55 51 25 11 12 23 28 9 8 37 25 23 23 8 13 9 13 16 26 27 39 51 47 26 5 21 33 21 4 21 22 23 34 6 26 31 36 6

650485 650485 650485 650485 650486 650486 650486 650486 650486 650486 650486 650486 650486 650486 650486 650486 650486 650486 650486 650486 650486 650486 650486 650486 650486 650486 650486 650486 650486 650486 650486 650486 650486 650486 650486 650486 650487 650487 650487 650487 650487 650487 650487 650487 650487 650487 650487 650487 650487 650487 650487 650487 650487 650487 650487 650487 650487 650487 650487 650487 650487 650488 650488 650488

47 47 47 59 11 13 13 13 15 27 27 37 39 41 41 41 41 41 41 41 45 47 59 69 69 73 73 75 75 9 9 9 9 9 91 91 11 13 15 33 33 33 35 37 37 39 39 63 67 69 69 69 69 73 73 75 75 81 85 87 9 131 135 135

26 30 6 37 39 11 14 15 40 3 6 19 22 13 15 24 25 33 39 41 22 22 36 10 3 10 3 17 5 14 15 16 17 19 12 9 50 13 46 23 41 42 24 21 9 1 2 20 20 10 15 15 3 18 18 17 5 22 1 30 10 6 12 3

650488 650488 650490 650490 650490 650490 650490 650490 650490 650490 650490 650490 650490 650491 650491 650491 650491 650491 650491 650491 650491 650493 650493 650493 650493 650495 650495 650495 650495 650495 650495 650495 650495 650503 650510 650517 650517 650517 650528 650528 650528 650532 650533 650533 650533 650533 650533 650533 650533 650533 650533 650533 650533 650533 650533 650535 650542 650545 650545 650545 650545 650545 650545 650545

51 53 129 131 29 31 39 43 45 47 49 51 65 13 131 19 39 49 51 67 77 79 79 91 91 11 13 15 19 63 63 67 9 137 23 11 13 33 101 63 67 137 129 131 43 43 45 45 47 47 49 51 55 71 73 19 85 71 73 73 77 77 85 9

10 6 1 20 4 15 22 13 13 13 10 21 30 26 17 22 19 7 7 35 6 11 11 1 11 49 2 45 27 14 22 22 2 3 32 38 39 40 10 21 21 5 13 22 14 15 14 15 14 15 1 1 61 24 29 5 18 17 14 20 1 1 8 12

650545 650547 650547 650548 650548 650549 650551 650551 650551 650551 650551 650552 650552 650554 650568 650568 650576 650577 650577 650577 650579 650588 650588 650634 650648 650648 650648 650648 650650 650650 650663 650663 650663 650671 650687 650687 650687 650692 650692 650694 650694 650704 650706 650709 650710 650725 650725 650731 650733 650733 650733 650733 650733 650733 650733 650733 650733 650771 650773 650773 650786 650786 650786 650789

9 81 89 25 25 29 21 37 75 77 85 71 73 17 57 59 9 79 87 87 37 53 53 35 29 35 37 85 89 89 53 57 59 25 11 11 27 41 91 33 35 9 11 89 137 131 131 87 57 59 61 69 75 75 81 83 83 19 69 73 49 51 55 85

13 17 4 10 22 18 8 8 8 9 2 23 28 21 23 6 28 6 34 36 22 24 26 25 18 28 4 6 10 19 19 38 21 26 57 58 11 22 8 16 14 30 52 5 4 12 5 37 23 6 6 4 16 16 22 39 41 25 4 4 2 2 60 20

907221/BP0698 Downloaded from www.Manualslib.com manuals search engine

144

PRINTED IN U.S.A.

SL5625 - NUMERICAL INDEX Part No.

Page No.

Ref. No.

Part No.

Page No.

Ref. No.

Part No.

Page No.

Ref. No.

650818 650818 650818 650818 650818 650818 650818 650835 650835 650835 650835 650835 650839 650850 650850 650850 650898 650898 650898 650910 650912 650912 650912 650912 650916 650934 650934 650944 650945 650945 650964 651003 651017 651059 651059 651062 651062 651085 651168 651168 651168 651211 651300 651307 651307 651312 651312 651312 651313 651330 651343 651343 651343 651345 652040 653007 653010 653016 653016 653018 653021 653021 653036 653036

37 37 63 67 71 73 79 103 31 33 79 91 15 19 89 89 41 71 73 79 17 17 17 17 9 13 9 19 23 25 17 135 89 79 79 69 73 17 13 9 9 17 55 19 19 11 15 43 23 17 23 23 23 23 81 19 39 35 35 27 17 17 71 73

18 26 6 6 24 29 7 33 1 39 1 5 47 18 13 18 14 18 21 13 26 27 28 29 20 23 25 26 1 1 21 17 15 11 11 8 9 5 3 18 3 1 57 16 16 41 42 30 26 5 10 22 22 5 15 11 14 11 13 1 11 13 18 16

653036 653039 653039 653039 653039 653039 653039 653039 653039 653039 653039 653039 653039 653045 653119 654006 654006 654009 654009 655001 655001 655006 655016 655018 655020 655026 656002 656003 656003 656006 656006 656006 656010 656010 656010 656047 656048 656083 656083 656083 656083 656083 656103 656103 656103 656110 656114 656130 656130 656130 656130 656130 656130 656181 656186 656188 660004 660025 660027 660031 660043 660046 660050 660080

73 107 69 69 75 75 75 75 77 77 77 79 87 37 17 49 89 19 89 37 91 19 89 17 135 133 45 43 47 33 33 79 71 73 79 29 29 33 33 33 33 33 71 73 79 29 29 43 43 43 45 45 47 33 33 33 13 13 9 13 13 9 131 67

21 6 11 11 6 6 9 9 12 16 7 7 27 16 9 10 11 24 16 15 4 24 16 9 15 3 2 2 2 27 28 12 26 31 12 1 1 11 12 13 14 32 26 31 12 1 1 2 32 33 30 30 31 9 10 25 24 18 21 17 16 22 18 37

660080 802898 804065 804442 804444 804517 804558 805777 806323 806324 806994 806997 807168 9H240 B11242 B11296 H8049 H8054 H8353A P42400 R13247 R13247

9 135 133 137 137 59 61 125 129 131 127 125 125 89 87 93 89 135 17 111 11 15

27 0 0 0 0 0 0 0 0 0 0 0 0 20 33 2 12 14 15 3 51 49

PRINTED IN U.S.A. Downloaded from www.Manualslib.com manuals search engine

145

Part No.

Page No.

Ref. No.

907221/BP0698

O-RING TABLE “B”

“A”

FITTING THREAD SIZE

DIAMETER “A”

DIAMETER “B”

GEHL PART NUMBER

9/16 - 18 3/4 - 16 7/8 - 14

0.468 0.644 0.755

0.078 0.087 0.097

055897 055896 055898

1-1/16 - 12 1-5/16 - 12 1-5/8 - 12

0.924 1.171 1.475

0.116 0.116 0.118

048953 058674 077970

ATTACHING HARDWARE TABLE Refer to inside the front cover for a description of abbreviations. Size & Description

Part No.

#6 L #6-32 N #6 P #10 L #10-24 N #10-32 N #10 P 1/4 L 1/4 N 1/4 NF-N 1/4 NILN 1/4 P

654044 650658 650848 650549 650550 650648 654017 654022 653005 650546 071401 654002

Size & Description 5/16 JN 5/16 L 5/16 N 5-16 NF-JN 5/16 NF-N 5/16 NILN 5/16 P 3/8 L 3/8 N 3/8 NF-JN 3/8 NF-N 3/8 NILN

907221/BP0698

Downloaded from www.Manualslib.com manuals search engine

Part No.

Size & Description

653034 654024 653007 653036 651062 064260 654004 654026 653010 653039 650552 067847

3/8 LN 3/8 P 7/16 L 7/16 NF-N 7/16 P 1/2 L 1/2 LN 1/2 N 1/2 NF-JN 1/2 NF-NILN 1/2 NILN 1/2 P

146

Part No. 071703 654006 654028 653016 654046 654030 071706 653018 653045 064373 068034 654009

Size & Description 5/8 JN 5/8 L 5/8 NILN 3/4 P 3/4 NF-SN 3/4 NILN 1-1/4 NF-SN

Part No. 653047 654032 067823 654014 653119 079209 650964

METRIC M5-0.8 N

656100

PRINTED IN U.S.A.

TORQUE SPECIFICATIONS FOR STANDARD MACHINE HARDWARE** All Torque Values are in Ft-Lbs unless otherwise stated. (Multiply In-Lb value (*) by 0.113 or Ft-Lb value by 1.355 to obtain metric Nm value) BOLT SIZE

GRADE - 2 DRY

GRADE - 5

LUB.

DRY

GRADE - 8

LUB.

DRY

LUB.

8-32 8-36 10-24 10-32

19* 20* 27* 31*

14* 15* 21* 23*

30* 31* 43* 49*

22* 23* 32* 36*

41* 43* 60* 68*

31* 32* 45* 51*

1/4-20 1/4-28 5/16-18 5/16-24

66* 76* 11 12

50* 56* 9 9

9 10 17 19

75* 86* 13 14

12 14 25 25

9 10 18 20

3/8-16 3/8-24 7/16-14 7/16-20

20 23 32 36

15 17 24 27

30 35 35 40

23 25 35 40

45 50 70 80

35 35 55 60

1/2-13 1/2-20 9/16-12 9/16-18

50 55 70 80

35 40 55 60

75 90 110 120

55 65 80 90

110 120 150 170

80 90 110 130

5/8-11 5/8-18 3/4-10 3/4-16

100 110 175 200

75 85 130 150

150 180 260 300

110 130 200 220

220 240 380 420

170 180 280 320

7/8-9 7/8-14 1-8 1-12

170 180 250 270

125 140 190 210

430 470 640 710

320 360 480 530

600 660 900 1000

460 500 680 740

*In-Lbs.

TORQUE SPECIFICATIONS FOR METRIC HARDWARE** All Torque Values are in Nm unless otherwise stated. (Multiply Nm value by 8.850 to obtain In-Lb value or 0.738 to obtain Ft-Lb value) GRADE 8.8

GRADE 10.9

GRADE 12.9

BOLT SIZE

DRY

LUB.

DRY

LUB.

DRY

LUB.

M6 M8 M10

8.0 19.0 37.0

6.0 14.0 28.0

11.0 27.0 53.0

8.0 20.0 39.0

13.5 32.5 64.5

10.0 24.0 47.5

M12 M14 M16

65.0 103.5 158.5

48.0 76.5 117.5

91.5 145.5 223.5

67.5 108.5 165.5

111.5 176.5 271.5

82.0 131.0 200.5

**NOTE: The torque values on this page are to be used for all GEHL hardware excluding: Locknuts, Self-tapping Screws, Thread Forming Screws and Sheet Metal Screws. Unless otherwise specified, all torque values must meet this specification.

Downloaded from www.Manualslib.com manuals search engine

 Gehl Company 143 Water Street, P.O. Box 179, West Bend, WI 53095-0179 U.S.A

907221/BP0698 Downloaded from www.Manualslib.com manuals search engine

© GEHL COMPANY 1998 ALL RIGHTS RESERVED

PRINTED IN U.S.A.