Fanuc R Series: Parts Manual [PDF]

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FANUC Robot series

R-30iA CONTROLLER

CE/RIA (DUAL CHECK SAFETY)

PARTS MANUAL MARPCADCS04071E REV. A This publication contains proprietary information of FANUC Robotics America, Inc. furnished for customer use only. No other uses are authorized without the express written permission of FANUC Robotics America, Inc. FANUC Robotics America, Inc. 3900 W. Hamlin Road Rochester Hills, Michigan 48309–3253

B-82596EN-1/01

The descriptions and specifications contained in this manual were in effect at the time this manual was approved for printing. FANUC Robotics America, Inc, hereinafter referred to as FANUC Robotics, reserves the right to discontinue models at any time or to change specifications or design without notice and without incurring obligations. FANUC Robotics manuals present descriptions, specifications, drawings, schematics, bills of material, parts, connections and/or procedures for installing, disassembling, connecting, operating and programming FANUC Robotics’ products and/or systems. Such systems consist of robots, extended axes, robot controllers, application software, the KAREL programming language, INSIGHT vision equipment, and special tools. FANUC Robotics recommends that only persons who have been trained in one or more approved FANUC Robotics Training Course(s) be permitted to install, operate, use, perform procedures on, repair, and/or maintain FANUC Robotics’ products and/or systems and their respective components. Approved training necessitates that the courses selected be relevant to the type of system installed and application performed at the customer site.

! WARNING This equipment generates, uses, and can radiate radio frequency energy and if not installed and used in accordance with the instruction manual, may cause interference to radio communications. As temporarily permitted by regulation, it has not been tested for compliance with the limits for Class A computing devices pursuant to subpart J of Part 15 of FCC Rules, which are designed to provide reasonable protection against such interference. Operation of the equipment in a residential area is likely to cause interference, in which case the user, at his own expense, will be required to take whatever measure may be required to correct the interference.

FANUC Robotics conducts courses on its systems and products on a regularly scheduled basis at its headquarters in Rochester Hills, Michigan. For additional information contact FANUC Robotics America, Inc. Training Department 3900 W. Hamlin Road Rochester Hills, Michigan 48309-3253 www.fanucrobotics.com Send your comments and suggestions about this manual to: [email protected]

Copyright 2007 by FANUC Robotics America, Inc. All Rights Reserved The information illustrated or contained herein is not to be reproduced, copied, downloaded, translated into another language, published in any physical or electronic format, including internet, or transmitted in whole or in part in any way without the prior written consent of FANUC Robotics America, Inc. AccuStat, ArcTool, DispenseTool, FANUC LASER DRILL, KAREL, INSIGHT, INSIGHT II, PaintTool, PaintWorks, PalletTool, SOCKETS, SOFT PARTS SpotTool, TorchMate, and YagTool are Registered Trademarks of FANUC Robotics. FANUC Robotics reserves all proprietary rights, including but not limited to trademark and trade name rights, in the following names: AccuAir AccuCal AccuChop AccuFlow AccuPath AccuSeal ARC Mate ARC Mate Sr.  ARC Mate System 1 ARC Mate System 2 ARC Mate System 3 ARC Mate System 4 ARC Mate System 5 ARCWorks Pro AssistTool AutoNormal AutoTCP BellTool BODYWorks Cal Mate Cell Finder Center Finder Clean Wall CollisionGuard DispenseTool F-100 F-200i FabTool FANUC LASER DRILL Flexibell FlexTool HandlingTool HandlingWorks INSIGHT INSIGHT II IntelliTrak Integrated Process Solution Intelligent Assist Device IPC -Integrated Pump Control IPD Integral Pneumatic Dispenser ISA Integral Servo Applicator ISD Integral Servo Dispenser Laser Mate System 3 Laser Mate System 4 LaserPro LaserTool LR Tool MIG Eye MotionParts NoBots Paint Stick PaintPro PaintTool 100 PAINTWorks PAINTWorks II PAINTWorks III PalletMate PalletMate PC PalletTool PC PayloadID RecipTool RemovalTool Robo Chop Robo Spray S-420i S-430i ShapeGen SoftFloat SOF PARTS SpotTool+ SR Mate SR ShotTool SureWeld SYSTEM R-J2 Controller SYSTEM RJ3 Controller SYSTEM R-J3iB Controller TCP Mate TurboMove TorchMate visLOC visPRO-3D visTRAC WebServer WebTP YagTool  FANUC LTD 2007

• •

No part of this manual may be reproduced in any form. All specifications and designs are subject to change without notice.

Conventions

This manual includes information essential to the safety of personnel, equipment, software, and data. This information is indicated by headings and boxes in the text.

!

WARNING

Information appearing under WARNING concerns the protection of personnel. It is boxed and in bold type to set it apart from other text.

!

CAUTION

Information appearing under CAUTION concerns the protection of equipment, software, and data. It is boxed to set it apart from other text.

NOTE Information appearing next to NOTE concerns related information or useful hints.

Before using the Robot, be sure to read the "FANUC Robot Safety Manual (B-80687EN)" and understand the content. This manual can be used with controllers labeled R-30iA or R-J3iC. If you have a controller labeled R-J3iC, you should read R-30iA as R-J3iC throughout this manual.

• No part of this manual may be reproduced in any form. • All specifications and designs are subject to change without notice. The products in this manual are controlled based on Japan’s “Foreign Exchange and Foreign Trade Law”. The export from Japan may be subject to an export license by the government of Japan. Further, re-export to another country may be subject to the license of the government of the country from where the product is re-exported. Furthermore, the product may also be controlled by re-export regulations of the United States government. Should you wish to export or re-export these products, please contact FANUC for advice. In this manual we have tried as much as possible to describe all the various matters. However, we cannot describe all the matters which must not be done, or which cannot be done, because there are so many possibilities. Therefore, matters which are not especially described as possible in this manual should be regarded as ”impossible”.

Safety-1 FANUC Robotics is not and does not represent itself as an expert in safety systems, safety equipment, or the specific safety aspects of your company and/or its work force. It is the responsibility of the owner, employer, or user to take all necessary steps to guarantee the safety of all personnel in the workplace. The appropriate level of safety for your application and installation can best be determined by safety system professionals. FANUC Robotics therefore, recommends that each customer consult with such professionals in order to provide a workplace that allows for the safe application, use, and operation of FANUC Robotic systems. According to the industry standard ANSI/RIA R15.06, the owner or user is advised to consult the standards to ensure compliance with its requests for Robotics System design, usability, operation, maintenance, and service. Additionally, as the owner, employer, or user of a robotic system, it is your responsibility to arrange for the training of the operator of a robot system to recognize and respond to known hazards associated with your robotic system and to be aware of the recommended operating procedures for your particular application and robot installation. FANUC Robotics therefore, recommends that all personnel who intend to operate, program, repair, or otherwise use the robotics system be trained in an approved FANUC Robotics training course and become familiar with the proper operation of the system. Persons responsible for programming the system–including the design, implementation, and debugging of application programs– must be familiar with the recommended programming procedures for your application and robot installation. The following guidelines are provided to emphasize the importance of safety in the workplace.

Safety-2

CONSIDERING SAFETY FOR YOUR ROBOT INSTALLATION

Safety is essential whenever robots are used. Keep in mind the following factors with regard to safety: · · · · · ·

Keeping People and Equipment Safe

The safety of people is always of primary importance in any situation. However, equipment must be kept safe, too. When prioritizing how to apply safety to your robotic system, consider the following: · · · · ·

Using Safety Enhancing Devices

People External devices Robot(s) Tooling Workpiece

Always give appropriate attention to the work area that surrounds the robot. The safety of the work area can be enhanced by the installation of some or all of the following devices: · · · · · · · · ·

Setting Up a Safe Workcell

The safety of people and equipment Use of safety enhancing devices Techniques for safe teaching and manual operation of the robot(s) Techniques for safe automatic operation of the robot(s) Regular scheduled inspection of the robot and workcell Proper maintenance of the robot

Safety fences, barriers, or chains Light curtains Interlocks Pressure mats Floor markings Warning lights Mechanical stops EMERGENCY STOP buttons DEADMAN switches

A safe workcell is essential to protect people and equipment. Observe the following guidelines to ensure that the workcell is set up safely. These suggestions are intended to supplement and not replace existing federal, state, and local laws, regulations, and guidelines that pertain to safety. ·

Sponsor your personnel for training in approved FANUC Robotics training course(s) related to your application. Never permit untrained personnel to operate the robots.

Safety-3 ·

Install a lockout device that uses an access code to prevent unauthorized persons from operating the robot.

·

Use anti–tie–down logic to prevent the operator from bypassing safety measures.

·

Arrange the workcell so the operator faces the workcell and can see what is going on inside the cell.

·

Clearly identify the work envelope of each robot in the system with floor markings, signs, and special barriers. The work envelope is the area defined by the maximum motion range of the robot, including any tooling attached to the wrist flange that extend this range.

·

Position all controllers outside the robot work envelope.

·

Never rely on software as the primary safety element.

·

Mount an adequate number of EMERGENCY STOP buttons or switches within easy reach of the operator and at critical points inside and around the outside of the workcell.

·

Install flashing lights and/or audible warning devices that activate whenever the robot is operating, that is, whenever power is applied to the servo drive system. Audible warning devices shall exceed the ambient noise level at the end–use application.

·

Wherever possible, install safety fences to protect against unauthorized entry by personnel into the work envelope.

·

Install special guarding that prevents the operator from reaching into restricted areas of the work envelope.

·

Use interlocks.

·

Use presence or proximity sensing devices such as light curtains, mats, and capacitance and vision systems to enhance safety.

·

Periodically check the safety joints or safety clutches that can be optionally installed between the robot wrist flange and tooling. If the tooling strikes an object, these devices dislodge, remove power from the system, and help to minimize damage to the tooling and robot.

Safety-4

Staying Safe While Teaching or Manually Operating the Robot

·

Make sure all external devices are properly filtered, grounded, shielded, and suppressed to prevent hazardous motion due to the effects of electro–magnetic interference (EMI), radio frequency interference (RFI), and electro–static discharge (ESD).

·

Make provisions for power lockout/tagout at the controller.

·

Eliminate pinch points. Pinch points are areas where personnel could get trapped between a moving robot and other equipment.

·

Provide enough room inside the workcell to permit personnel to teach the robot and perform maintenance safely.

·

Program the robot to load and unload material safely.

·

If high voltage electrostatics are present, be sure to provide appropriate interlocks, warning, and beacons.

·

If materials are being applied at dangerously high pressure, provide electrical interlocks for lockout of material flow and pressure.

Advise all personnel who must teach the robot or otherwise manually operate the robot to observe the following rules: · · ·

· ·

Never wear watches, rings, neckties, scarves, or loose clothing that could get caught in moving machinery. Know whether or not you are using an intrinsically safe teach pendant if you are working in a hazardous environment. Before teaching, visually inspect the robot and work envelope to make sure that no potentially hazardous conditions exist. The work envelope is the area defined by the maximum motion range of the robot. These include tooling attached to the wrist flange that extends this range. The area near the robot must be clean and free of oil, water, or debris. Immediately report unsafe working conditions to the supervisor or safety department. FANUC Robotics recommends that no one enter the work envelope of a robot that is on, except for robot teaching operations. However, if you must enter the work envelope, be sure all safeguards are in place, check the teach pendant DEADMAN switch for proper operation, and place the robot in teach mode. Take the teach pendant with you, turn it on, and be prepared to release the DEADMAN switch. Only the person with the teach pendant should be in the work envelope.

Safety-5

WARNING Never bypass, strap, or otherwise deactivate a safety device, such as a limit switch, for any operational convenience. Deactivating a safety device is known to have resulted in serious injury and death.

· · ·

Know the path that can be used to escape from a moving robot; make sure the escape path is never blocked. Isolate the robot from all remote control signals that can cause motion while data is being taught. Test any program being run for the first time in the following manner: WARNING Stay outside the robot work envelope whenever a program is being run. Failure to do so can result in injury.

-

·

Staying Safe During Automatic Operation

Using a low motion speed, single step the program for at least one full cycle. - Using a low motion speed, test run the program continuously for at least one full cycle. - Using the programmed speed, test run the program continuously for at least one full cycle. Make sure all personnel are outside the work envelope before running production.

Advise all personnel who operate the robot during production to observe the following rules: ·

Make sure all safety provisions are present and active.

·

Know the entire workcell area. The workcell includes the robot and its work envelope, plus the area occupied by all external devices and other equipment with which the robot interacts.

·

Understand the complete task the robot is programmed to perform before initiating automatic operation.

·

Make sure all personnel are outside the work envelope before operating the robot.

Safety-6

Staying Safe During Inspection

Staying Safe During Maintenance

·

Never enter or allow others to enter the work envelope during automatic operation of the robot.

·

Know the location and status of all switches, sensors, and control signals that could cause the robot to move.

·

Know where the EMERGENCY STOP buttons are located on both the robot control and external control devices. Be prepared to press these buttons in an emergency.

·

Never assume that a program is complete if the robot is not moving. The robot could be waiting for an input signal that will permit it to continue activity.

·

If the robot is running in a pattern, do not assume it will continue to run in the same pattern.

·

Never try to stop the robot, or break its motion, with your body. The only way to stop robot motion immediately is to press an EMERGENCY STOP button located on the controller panel, teach pendant, or emergency stop stations around the workcell.

When inspecting the robot, be sure to ·

Turn off power at the controller.

·

Lock out and tag out the power source at the controller according to the policies of your plant.

·

Turn off the compressed air source and relieve the air pressure.

·

If robot motion is not needed for inspecting the electrical circuits, press the EMERGENCY STOP button on the operator panel.

·

Never wear watches, rings, neckties, scarves, or loose clothing that could get caught in moving machinery.

·

If power is needed to check the robot motion or electrical circuits, be prepared to press the EMERGENCY STOP button, in an emergency.

·

Be aware that when you remove a servomotor or brake, the associated robot arm will fall if it is not supported or resting on a hard stop. Support the arm on a solid support before you release the brake.

When performing maintenance on your robot system, observe the following rules:

Safety-7 ·

Never enter the work envelope while the robot or a program is in operation.

·

Before entering the work envelope, visually inspect the workcell to make sure no potentially hazardous conditions exist.

·

Never wear watches, rings, neckties, scarves, or loose clothing that could get caught in moving machinery.

·

Consider all or any overlapping work envelopes of adjoining robots when standing in a work envelope.

·

Test the teach pendant for proper operation before entering the work envelope.

·

If it is necessary for you to enter the robot work envelope while power is turned on, you must be sure that you are in control of the robot. Be sure to take the teach pendant with you, press the DEADMAN switch, and turn the teach pendant on. Be prepared to release the DEADMAN switch to turn off servo power to the robot immediately.

·

Whenever possible, perform maintenance with the power turned off. Before you open the controller front panel or enter the work envelope, turn off and lock out the 3–phase power source at the controller.

·

Be aware that when you remove a servomotor or brake, the associated robot arm will fall if it is not supported or resting on a hard stop. Support the arm on a solid support before you release the brake. WARNING Lethal voltage is present in the controller WHENEVER IT IS CONNECTED to a power source. Be extremely careful to avoid electrical shock. HIGH VOLTAGE IS PRESENT at the input side whenever the controller is connected to a power source. Turning the disconnect or circuit breaker to the OFF position removes power from the output side of the device only.

·

Release or block all stored energy. Before working on the pneumatic system, shut off the system air supply and purge the air lines.

Safety-8 ·

Isolate the robot from all remote control signals. If maintenance must be done when the power is on, make sure the person inside the work envelope has sole control of the robot. The teach pendant must be held by this person.

·

Make sure personnel cannot get trapped between the moving robot and other equipment. Know the path that can be used to escape from a moving robot. Make sure the escape route is never blocked.

·

Use blocks, mechanical stops, and pins to prevent hazardous movement by the robot. Make sure that such devices do not create pinch points that could trap personnel.

WARNING Do not try to remove any mechanical component from the robot before thoroughly reading and understanding the procedures in the appropriate manual. Doing so can result in serious personal injury and component destruction. ·

Be aware that when you remove a servomotor or brake, the associated robot arm will fall if it is not supported or resting on a hard stop. Support the arm on a solid support before you release the brake.

·

When replacing or installing components, make sure dirt and debris do not enter the system.

·

Use only specified parts for replacement. To avoid fires and damage to parts in the controller, never use nonspecified fuses.

·

Before restarting a robot, make sure no one is inside the work envelope; be sure that the robot and all external devices are operating normally.

KEEPING MACHINE TOOLS AND EXTERNAL DEVICES SAFE

Certain programming and mechanical measures are useful in keeping the machine tools and other external devices safe. Some of these measures are outlined below. Make sure you know all associated measures for safe use of such devices.

Programming Safety Precautions

Implement the following programming safety measures to prevent damage to machine tools and other external devices.

Safety-9

Mechanical Safety Precautions

·

Back–check limit switches in the workcell to make sure they do not fail.

·

Implement ‘‘failure routines” in programs that will provide appropriate robot actions if an external device or another robot in the workcell fails.

·

Use handshaking protocol to synchronize robot and external device operations.

·

Program the robot to check the condition of all external devices during an operating cycle.

Implement the following mechanical safety measures to prevent damage to machine tools and other external devices. ·

Make sure the workcell is clean and free of oil, water, and debris.

·

Use software limits, limit switches, and mechanical hardstops to prevent undesired movement of the robot into the work area of machine tools and external devices.

KEEPING THE ROBOT SAFE

Observe the following operating and programming guidelines to prevent damage to the robot.

Operating Safety Precautions

The following measures are designed to prevent damage to the robot during operation.

Programming Safety Precautions

·

Use a low override speed to increase your control over the robot when jogging the robot.

·

Visualize the movement the robot will make before you press the jog keys on the teach pendant.

·

Make sure the work envelope is clean and free of oil, water, or debris.

·

Use circuit breakers to guard against electrical overload.

The following safety measures are designed to prevent damage to the robot during programming: ·

Establish interference zones to prevent collisions when two or more robots share a work area.

Safety-10 ·

Make sure that the program ends with the robot near or at the home position.

·

Be aware of signals or other operations that could trigger operation of tooling resulting in personal injury or equipment damage.

·

In dispensing applications, be aware of all safety guidelines with respect to the dispensing materials.

NOTE Any deviation from the methods and safety practices described in this manual must conform to the approved standards of your company. If you have questions, see your supervisor.

ADDITIONAL SAFETY CONSIDERATIONS FOR PAINT ROBOT INSTALLATIONS

Process technicians are sometimes required to enter the paint booth, for example, during daily or routine calibration or while teaching new paths to a robot. Maintenance personal also must work inside the paint booth periodically. Whenever personnel are working inside the paint booth, ventilation equipment must be used. Instruction on the proper use of ventilating equipment usually is provided by the paint shop supervisor. Although paint booth hazards have been minimized, potential dangers still exist. Therefore, today’s highly automated paint booth requires that process and maintenance personnel have full awareness of the system and its capabilities. They must understand the interaction that occurs between the vehicle moving along the conveyor and the robot(s), hood/deck and door opening devices, and high–voltage electrostatic tools. Paint robots are operated in three modes: · Teach or manual mode · Automatic mode, including automatic and exercise operation · Diagnostic mode During both teach and automatic modes, the robots in the paint booth will follow a predetermined pattern of movements. In teach mode, the process technician teaches (programs) paint paths using the teach pendant. In automatic mode, robot operation is initiated at the System Operator Console (SOC) or Manual Control Panel (MCP), if available, and can be monitored from outside the paint booth. All personnel must remain outside of the booth or in a designated safe

Safety-11 area within the booth whenever automatic mode is initiated at the SOC or MCP. In automatic mode, the robots will execute the path movements they were taught during teach mode, but generally at production speeds. When process and maintenance personnel run diagnostic routines that require them to remain in the paint booth, they must stay in a designated safe area.

Paint System Safety Features

Process technicians and maintenance personnel must become totally familiar with the equipment and its capabilities. To minimize the risk of injury when working near robots and related equipment, personnel must comply strictly with the procedures in the manuals. This section provides information about the safety features that are included in the paint system and also explains the way the robot interacts with other equipment in the system. The paint system includes the following safety features: ·

Most paint booths have red warning beacons that illuminate when the robots are armed and ready to paint. Your booth might have other kinds of indicators. Learn what these are.

·

Some paint booths have a blue beacon that, when illuminated, indicates that the electrostatic devices are enabled. Your booth might have other kinds of indicators. Learn what these are.

·

EMERGENCY STOP buttons are located on the robot controller and teach pendant. Become familiar with the locations of all E– STOP buttons.

·

An intrinsically safe teach pendant is used when teaching in hazardous paint atmospheres.

·

A DEADMAN switch is located on each teach pendant. When this switch is held in, and the teach pendant is on, power is applied to the robot servo system. If the engaged DEADMAN switch is released during robot operation, power is removed from the servo system, all axis brakes are applied, and the robot comes to an EMERGENCY STOP. Safety interlocks within the system might also E–STOP other robots. WARNING An EMERGENCY STOP will occur if the DEADMAN switch is released on a bypassed robot.

Safety-12 ·

Overtravel by robot axes is prevented by software limits. All of the major and minor axes are governed by software limits. Limit switches and hardstops also limit travel by the major axes.

·

EMERGENCY STOP limit switches and photoelectric eyes might be part of your system. Limit switches, located on the entrance/exit doors of each booth, will EMERGENCY STOP all equipment in the booth if a door is opened while the system is operating in automatic or manual mode. For some systems, signals to these switches are inactive when the switch on the SCC is in teach mode. When present, photoelectric eyes are sometimes used to monitor unauthorized intrusion through the entrance/exit silhouette openings.

·

Staying Safe While Operating the Paint Robot

System status is monitored by computer. Severe conditions result in automatic system shutdown.

When you work in or near the paint booth, observe the following rules, in addition to all rules for safe operation that apply to all robot systems.

WARNING Observe all safety rules and guidelines to avoid injury.

WARNING Never bypass, strap, or otherwise deactivate a safety device, such as a limit switch, for any operational convenience. Deactivating a safety device is known to have resulted in serious injury and death.

·

Know the work area of the entire paint station (workcell).

·

Know the work envelope of the robot and hood/deck and door opening devices.

·

Be aware of overlapping work envelopes of adjacent robots.

·

Know where all red, mushroom–shaped EMERGENCY STOP buttons are located.

Safety-13

Staying Safe While Operating Paint Application Equipment

·

Know the location and status of all switches, sensors, and/or control signals that might cause the robot, conveyor, and opening devices to move.

·

Make sure that the work area near the robot is clean and free of water, oil, and debris. Report unsafe conditions to your supervisor.

·

Become familiar with the complete task the robot will perform BEFORE starting automatic mode.

·

Make sure all personnel are outside the paint booth before you turn on power to the robot servo system.

·

Never enter the work envelope or paint booth before you turn off power to the robot servo system.

·

Never enter the work envelope during automatic operation unless a safe area has been designated.

·

Never wear watches, rings, neckties, scarves, or loose clothing that could get caught in moving machinery.

·

Remove all metallic objects, such as rings, watches, and belts, before entering a booth when the electrostatic devices are enabled.

·

Stay out of areas where you might get trapped between a moving robot, conveyor, or opening device and another object.

·

Be aware of signals and/or operations that could result in the triggering of guns or bells.

·

Be aware of all safety precautions when dispensing of paint is required.

·

Follow the procedures described in this manual.

When you work with paint application equipment, observe the following rules, in addition to all rules for safe operation that apply to all robot systems. WARNING When working with electrostatic paint equipment, follow all national and local codes as well as all safety guidelines within your organization. Also reference the following standards: NFPA 33 Standards for Spray Application Using Flammable or Combustible Materials, and NFPA 70 National Electrical Code.

Safety-14

Staying Safe During Maintenance

·

Grounding: All electrically conductive objects in the spray area must be grounded. This includes the spray booth, robots, conveyors, workstations, part carriers, hooks, paint pressure pots, as well as solvent containers. Grounding is defined as the object or objects shall be electrically connected to ground with a resistance of not more than 1 megohms.

·

High Voltage: High voltage should only be on during actual spray operations. Voltage should be off when the painting process is completed. Never leave high voltage on during a cap cleaning process.

·

Avoid any accumulation of combustible vapors or coating matter.

·

Follow all manufacturer recommended cleaning procedures.

·

Make sure all interlocks are operational.

·

No smoking.

·

Post all warning signs regarding the electrostatic equipment and operation of electrostatic equipment according to NFPA 33 Standard for Spray Application Using Flammable or Combustible Material.

·

Disable all air and paint pressure to bell.

·

Verify that the lines are not under pressure.

When you perform maintenance on the painter system, observe the following rules, and all other maintenance safety rules that apply to all robot installations. Only qualified, trained service or maintenance personnel should perform repair work on a robot. ·

Paint robots operate in a potentially explosive environment. Use caution when working with electric tools.

·

When a maintenance technician is repairing or adjusting a robot, the work area is under the control of that technician. All personnel not participating in the maintenance must stay out of the area.

·

For some maintenance procedures, station a second person at the control panel within reach of the EMERGENCY STOP button. This person must understand the robot and associated potential hazards.

Safety-15 ·

Be sure all covers and inspection plates are in good repair and in place.

·

Always return the robot to the ‘‘home’’ position before you disarm it.

·

Never use machine power to aid in removing any component from the robot.

·

During robot operations, be aware of the robot’s movements. Excess vibration, unusual sounds, and so forth, can alert you to potential problems.

·

Whenever possible, turn off the main electrical disconnect before you clean the robot.

·

When using vinyl resin observe the following:

·

-

Wear eye protection and protective gloves during application and removal

-

Adequate ventilation is required. Overexposure could cause drowsiness or skin and eye irritation.

-

If there is contact with the skin, wash with water.

When using paint remover observe the following:

-

Eye protection, protective rubber gloves, boots, and apron are required during booth cleaning.

-

Adequate ventilation is required. Overexposure could cause drowsiness.

-

If there is contact with the skin or eyes, rinse with water for at least 15 minutes.

TABLE OF CONTENTS

B-82596EN-1/01

TABLE OF CONTENTS PREFACE ....................................................................................................p-1 I. HOW TO READ THE PARTS MANUAL 1

HOW TO READ THE PARTS MANUAL ................................................. 3 1.1 1.2

INTRODUCTION ........................................................................................... 4 READING PARTS LIST AND ASSEMBLY DRAWINGS................................ 5

II. CONFIGURATION 1

CONFIGURATION ................................................................................ 11

III. CONTROL UNIT PARTS LIST AND DRAWING 1

CABINET............................................................................................... 20 1.1 1.2

2

A-CABINET.................................................................................................. 21 B-CABINET.................................................................................................. 22

BACKPLANE ........................................................................................ 23 2.1 2.2

2-SLOT BACKPLANE.................................................................................. 23 4-SLOT BACKPLANE.................................................................................. 24

3

POWER SUPPLY UNIT......................................................................... 25

4

MAIN BOARD ....................................................................................... 27

5

EMERGENCY STOP UNIT.................................................................... 29 5.1 5.2

6

PROCESS I/O BOARD ......................................................................... 34 6.1 6.2 6.3 6.4 6.5 6.6 6.7 6.8

7

EMERGENCY STOP UNIT FOR A-CABINET ............................................. 30 EMERGENCY STOP UNIT FOR B-CABINET ............................................. 32 PROCESS I/O CA ....................................................................................... 35 PROCESS I/O EA........................................................................................ 36 PROCESS I/O EB........................................................................................ 37 PROCESS I/O FA........................................................................................ 38 PROCESS I/O GA ....................................................................................... 39 PROCESS I/O HA ....................................................................................... 40 PROCESS I/O JA ........................................................................................ 41 PROCESS I/O JB ........................................................................................ 42

6-AXIS SERVO AMPLIFIER ................................................................. 43 7.1

6-AXIS SERVO AMPLIFIER ........................................................................ 43 c-1

TABLE OF CONTENTS 7.2

B-82596EN-1/01

6-AXIS SERVO AMPLIFIER (FOR M-900iA/600)........................................ 46

8

OPERATION BOX................................................................................. 47

9

OPERATION BOX CABLE ................................................................... 49

10 OPERATOR PANEL ............................................................................. 51 11 FAN UNIT .............................................................................................. 54 11.1 11.2

FAN UNIT FOR A-CABINET........................................................................ 55 FAN UNIT FOR B-CABINET........................................................................ 56

12 BREAKER ............................................................................................. 58 12.1 12.2

BREAKER FOR A-CABINET ....................................................................... 59 BREAKER FOR B-CABINET ....................................................................... 61

13 I/O UNIT MODEL A ............................................................................... 65 14 TEACH PENDANT ................................................................................ 70 14.1 14.2

TEACH PENDANT ...................................................................................... 70 i Pendant ..................................................................................................... 72

15 TEACH PENDANT CABLE................................................................... 76 15.1 15.2

TEACH PENDANT CABLE FOR A-CABINET ............................................. 76 TEACH PENDANT CABLE FOR B-CABINET ............................................. 77

16 TRANSFORMER................................................................................... 78 16.1 16.2

TRANSFORMER FOR A-CABINET ............................................................ 79 TRANSFORMER FOR B-CABINET ............................................................ 81

17 HOUR METER....................................................................................... 83 17.1 17.2

HOUR METER FOR A-CABINET ................................................................ 84 HOUR METER FOR B-CABINET ................................................................ 85

18 ROBOT CONNECTION CABLE / RCC I/F UNIT .................................. 86 18.1 18.2 18.3 18.4

ROBOT CONNECTION CABLE FOR A-CABINET (FOR RIA).................. 87 ROBOT CONNECTION CABLE FOR A-CABINET (FOR CE)..................... 88 ROBOT CONNECTION CABLE FOR B-CABINET (FOR RIA).................. 89 ROBOT CONNECTION CABLE FOR B-CABINET (FOR CE)..................... 91

19 DOOR INTERLOCK .............................................................................. 93 20 PERIPHERAL DEVICE CONNECTION CABLE ................................... 94 20.1

PERIPHERAL DEVICE CONNECTION CABLE FOR A-CABINET / TYPE B OPERATION BOX ....................................................................................... 94 c-2

TABLE OF CONTENTS

B-82596EN-1/01

20.2 20.3

PERIPHERAL DEVICE CONNECTION CABLE FOR A-CABINET / TYPE C OPERATION BOX (FOR CE) ...................................................................... 95 PERIPHERAL DEVICE CONNECTION CABLE FOR B-CABINET ............. 96

21 REGENERATIVE RESISTOR UNIT...................................................... 97 21.1 21.2

REGENERATIVE RESISTOR UNIT FOR A-CABINET ............................... 98 REGENERATIVE RESISTOR UNIT FOR B-CABINET ............................. 100

22 OPTION BOARD................................................................................. 102

c-3

PREFACE

B-82596EN-1/01

PREFACE This manual describes the following product; Model FANUC Robot R-2000iB/210F FANUC Robot R-2000iB/200R FANUC Robot R-2000iB/200EW FANUC Robot R-2000iB/165R FANUC Robot R-2000iB/165F FANUC Robot R-2000iB/165EW FANUC Robot R-2000iB/165CF FANUC Robot R-2000iB/125L FANUC Robot R-2000iB/100P FANUC Robot R-2000iB/200T FANUC Robot M-6iB FANUC Robot M-6iB/6T FANUC Robot M-6iB/6S FANUC Robot M-6iB/2HS FANUC Robot M-6iB/6C FANUC Robot M-16iB/20 FANUC Robot M-16iB/10L FANUC Robot M-16iB/20T FANUC Robot M-16iB/10LT FANUC Robot ARC Mate 100iB FANUC Robot ARC Mate 100iBe FANUC Robot ARC Mate 100iB/6S FANUC Robot ARC Mate 120iB FANUC Robot ARC Mate 120iBe FANUC Robot ARC Mate 120iB/10L FANUC Robot ARC Mate 120iB/20T FANUC Robot ARC Mate 120iB/10LT FANUC Robot M-710iC/70 FANUC Robot M-710iC/70T FANUC Robot M-710iC/50 FANUC Robot M-710iC/50S FANUC Robot M-710iC/50T FANUC Robot M-710iC/20L FANUC Robot M-410iB/160 FANUC Robot M-410iB/300 FANUC Robot M-410iB/450 FANUC Robot M-420iA FANUC Robot M-421iA FANUC Robot M-900iA/260L FANUC Robot M-900iA/350 FANUC Robot M-900iA/600 FANUC Robot F-200iB

Abbreviation R-2000iB/210F R-2000iB/200R R-2000iB/200EW R-2000iB/165R R-2000iB/165F R-2000iB R-2000iB/165EW R-2000iB/165CF R-2000iB/125L R-2000iB/100P R-2000iB/200T M-6iB M-6iB/6T M-6iB M-6iB/6S M-6iB/2HS M-6iB/6C M-16iB/20 M-16iB/10L M-16iB M-16iB/20T M-16iB/10LT ARC Mate 100iB ARC Mate 100iB ARC Mate 100iBe ARC Mate 100iB/6S ARC Mate 120iB ARC Mate 120iBe ARC Mate 120iB ARC Mate 120iB/10L ARC Mate 120iB/20T ARC Mate 120iB/10LT M-710iC/70 M-710iC/70T M-710iC/50 M-710iC M-710iC/50S M-710iC/50T M-710iC/20L M-410iB/160 M-410iB M-410iB/300 M-410iB/450 M-420iA M-421iA M-900iA/260L M-900iA M-900iA/350 M-900iA/600 F-200iB

- p-1 -

I. HOW TO READ THE PARTS MANUAL

B-82596EN-1/01

1

HOW TO READ THE PARTS MANUAL

1. HOW TO READ THE PARTS MANUAL

HOW TO READ THE PARTS MANUAL

-3-

1. HOW TO READ THE PARTS MANUAL

1.1

HOW TO READ THE PARTS MANUAL

B-82596EN-1/01

INTRODUCTION This manual contains parts lists and assembly drawing for the major assembles and subassemblies for the robot. It also contains lists and drawings of small parts such as screws and bolts which are common to the various assemblies and subassemblies. Instructions for reading the parts lists and assembly drawings appear in para. 1.2.

-4-

B-82596EN-1/01

1.2

HOW TO READ THE PARTS MANUAL

1. HOW TO READ THE PARTS MANUAL

READING PARTS LIST AND ASSEMBLY DRAWINGS The parts list identifies the subassemblies and parts for a specific unit or major assembly. The assembly drawing indicates the location at which the parts are installed. For example, the parts list shown at the next page identifies the major assemblies and parts for the total assembly.This list identifies the major assembly and its specification number. It then show the item number,quantity,parts name,specification number and includes any special remarks that will be helpful to the user.

-5-

1. HOW TO READ THE PARTS MANUAL

HOW TO READ THE PARTS MANUAL

B-82596EN-1/01

Section A UNIT

ASSEMBLY NAME

SPECIFICATION

c-1

POWER SUPPLY UNIT

A16B-2203-0910

UNIT

NO.

Q’TY

001 002 003

Section B

( 1 / 2)

PARTS NAME

SPECIFICATION

PAGE

REMARK

1

FUSE

A60L-0001-0450#8R0

2

F1(8.0A)

2

FUSE

A60L-0001-0046#7.5

2

F3(7.5A), F4(7.5A)

1

COVER

A230-0587-X007

2

c-1

Section C

Notice that the list in the example shown above has three sections labeled A,B,and C. The information given in these three section is as follows. 1) Section A UNIT Unit identification symbol ASSEMBLY NAME Name of assembly SPECIFICATION The specification number 2) Section B (/) The total number of pages in the series in which parts for an assembly are listed and the number of the specific page being read. The example given here(1/1) is page 1 of 1. 3) Section C UNIT Unit identification symbol NO Serial number of parts Q’TY The number of parts used in assembly or subassembly PARTS NAME The name of parts SPECIFICATION The specification number(part number) Use this number to order the parts PAGE The page number of drawing on which parts is identified REMARKS Additional information useful to the reader

-6-

1. HOW TO READ THE PARTS MANUAL

HOW TO READ THE PARTS MANUAL

B-82596EN-1/01

The relationship between the data in the parts list and that in the illustration is illustlated below UNIT

ASSEMBLY NAME

SPECIFICATION

c-1

POWER SUPPLY UNIT

A16B-2203-0910

UNIT

NO.

Q’TY

001

1

(1/2)

PARTS NAME

SPECIFICATION

FUSE

A60L-0001-0450#8R0

PAGE 2

F1(8.0A) F3(7.5A), F4(7.5A)

002

2

FUSE

A60L-0001-0046#7.5

2

003

1

COVER

A230-0587-X007

2

REMARK

c-1

*1

(2/2)

001

*2 002

003

Figure 1.2 Power supply unit

-7-

II. CONFIGURATION

CONFIGURATION

B-82596EN-1/01

1

1. CONFIGURATION

CONFIGURATION

CONTROL UNIT

MECHANICAL UNIT

(A-CABINET)

SEE THE PART MANUAL FOR MECHANICAL UNIT.

PERIPHERAL DEVICE

Fig.1.(a) FANUC ROBOT (A-CABINET) CONFIGURATION

Control unit parts list and drawing Section III

- 11 -

1. CONFIGURATION

CONFIGURATION

Fig.1.(b) FANUC ROBOT (B-CABINET) CONFIGURATION

Control unit parts list and drawing Section III

- 12 -

B-82596EN-1/01

1. CONFIGURATION

CONFIGURATION

B-82596EN-1/01

A-CABINET (1/2)

q

h a l

n

o r

t

i

- 13 -

1. CONFIGURATION

CONFIGURATION

B-82596EN-1/01

A-CABINET (2/2)

h

p

k

q v

s

g

b

d

- 14 -

c

k

CONFIGURATION

B-82596EN-1/01

B-CABINET (1/2)

n

q

j

a

l

o r

t

- 15 -

1. CONFIGURATION

1. CONFIGURATION

CONFIGURATION

B-82596EN-1/01

g

B-CABINET (2/2)

j

l

m

e

k

v

f

u

k

p

- 16 -

v

d

c

b

III. CONTROL UNIT PARTS LIST AND DRAWING

CONTROL UNIT PARTS LIST AND DRAWING

B-82596EN-1/01

ITEM

REFERENCE ITEM

ASSEMBLY NAME

a

1

CABINET

b

2

BACKPLANE

c

3

POWER SUPPLY UNIT

d

4

MAIN BOARD

e

5

EMERGENCY STOP UNIT

f

6

PROCESS I/O BOARD

g

7

6-AXIS SERVO AMPLIFIER

h

8

OPERATION BOX

i

9

OPERATION BOX CABLE

j

10

OPERATOR PANEL

k

11

FAN UNIT

l

12

BREAKER

m

13

I/O UNIT MODEL A

n

14

TEACH PENDANT

o

15

TEACH PENDANT CABLE

p

16

TRANSFORMER

q

17

HOUR METER

r

18

ROBOT CONNECTION CABLE / RCC I/F UNIT

s

19

DOOR INTERLOCK

t

20

PEREPHERAL DEVICE CONNECTION CABLE

u

21

REGENERATIVE RESISTOR UNIT

v

22

OPTION BOARD

- 19 -

1. CABINET

1

CONTROL UNIT PARTS LIST AND DRAWING

CABINET

- 20 -

B-82596EN-1/01

1.1

A-CABINET

UNIT a-1 UNIT

a-1

1. CABINET

CONTROL UNIT PARTS LIST AND DRAWING

B-82596EN-1/01

ASSEMBLY NAME A-CABINET NO.

Q’TY

001a

1

001b

1

SPECIFICATION A230-0630-T001 to T004

PARTS NAME

SPECIFICATION

CABINET

PAGE

(1/1) REMARK

A230-0630-T001

1

Side fan TYPE

A230-0630-T002

1

Side fan TYPE for CE

001c

1

A230-0630-T003

1

Rear fan TYPE

001d

1

A230-0630-T004

1

Rear fan TYPE for CE

002a

1

002b

1

PACKING

A230-0585-X082

1

INTEGRATED

A230-0585-X083

1

STAND ALONE

003

1

COVER PLATE

A230-0540-X033

1

004a

1

LOUVER

A230-0956-X018

1

Side fan TYPE

004b

1

A230-0630-X014

1

Rear fan TYPE

005

1

MOUNTING

PLATE

FOR

A230-0630-V007

SERVO AMPLIFIER

004 a

(Side fan type)

001

004 b

(Rear fan type)

a, b

c, d

002 003

001

005

a, b

Fig.1.1. A-CABINET

- 21 -

1. CABINET

1.2

CONTROL UNIT PARTS LIST AND DRAWING

B-CABINET

UNIT a-2 UNIT

a-2

B-82596EN-1/01

ASSEMBLY NAME B-CABINET Q’TY

001a

1

A210-0506-T001

1

FANUC KEY TYPE

001b

1

A210-0506-T002

1

“-“ KEY TYPE

A210-0506-T003

1

FANUC KEY TYPE for CE

A210-0506-T004

1

“-“ KEY TYPE for CE

001c

1 1

CABINET

SPECIFICATION

001 a, b, c, d

Fig.1.2. B-CABINET

- 22 -

PAGE

(1/1)

NO.

001d

PARTS NAME

SPECIFICATION A210-0506-T001 to T004

REMARK

2

BACKPLANE

2.1

2-SLOT BACKPLANE

UNIT b-1 UNIT

b-1

2. BACKPLANE

CONTROL UNIT PARTS LIST AND DRAWING

B-82596EN-1/01

ASSEMBLY NAME 2-SLOT BACKPLANE

SPECIFICATION A05B-2500-C001

(1/1)

NO.

Q’TY

PARTS NAME

SPECIFICATION

001

1

BACKPLANE PCB

A20B-2003-0890

PAGE

002

1

FAN UNIT

A02B-0260-C021

1

003

1

CASE

A230-0625-X001

1

004

2

RAIL

A230-0587-X008

1

005

2

COVER

A230-0617-X004

1

REMARK

1

002

004

003

005

001

Fig.2.1 2-SLOT BACKPLANE

- 23 -

2. BACKPLANE

2.2

b-2

B-82596EN-1/01

4-SLOT BACKPLANE

UNIT b-2 UNIT

CONTROL UNIT PARTS LIST AND DRAWING

ASSEMBLY NAME 4-SLOT BACKPLANE NO.

Q’TY

SPECIFICATION A05B-2500-C002

PARTS NAME

SPECIFICATION

(1/1) PAGE

001

1

BACKPLANE PCB

A20B-2003-0830

002

2

FAN UNIT

A02B-0260-C021

1 1

003

2

CASE

A230-0625-X001

1

004

2

RAIL

A230-0587-X008

1

005

2

COVER

A230-0617-X004

1

002

004

005

003

001

Fig.2.2 4-SLOT BACKPLANE

- 24 -

REMARK

3

POWER SUPPLY UNIT

UNIT

ASSEMBLY NAME

c-1

POWER SUPPLY UNIT

UNIT

3. POWER SUPPLY UNIT

CONTROL UNIT PARTS LIST AND DRAWING

B-82596EN-1/01

SPECIFICATION ( 1/2)

A16B-2203-0910

NO.

Q’TY

PARTS NAME

SPECIFICATION

001

1

FUSE

A60L-0001-0450#8R0

PAGE 2

F1(8.0A)

002

2

FUSE

A60L-0001-0046#7.5

2

F3(7.5A), F4(7.5A)

003

1

COVER

A230-0587-X007

2

c-1

POWER SUPPLY UNIT

- 25 -

REMARK

3. POWER SUPPLY UNIT

CONTROL UNIT PARTS LIST AND DRAWING

B-82596EN-1/01

( 2/2) 001

002

003

Fig.3. POWER SUPPLY UNIT

- 26 -

4

MAIN BOARD

UNIT d-1 UNIT

ASSEMBLY NAME MAIN BOARD

SPECIFICATION A16B-3200-0600

NO.

Q’TY

PARTS NAME

SPECIFICATION

001

1

MAIN BOARD

A16B-3200-0600

002

1

CPU CARD

003a 003b 003c

1

AXIS CONTROL CARD

003d

004c

2

SDRAM 32MB 8-AXIS

A20B-3300-0447

2

12-AXIS

A20B-3300-0442

2

16-AXIS

A20B-3300-0445

2

4-AXIS

2

FROM 32M / SRAM 1M

2

FROM 32M / SRAM 2M

2

FROM 32M / SRAM 3M

2

FROM 64M / SRAM 1M

2

FROM 64M / SRAM 2M

A20B-3900-0224 FROM/SRAM MODULE

A20B-3900-0165 A20B-3900-0225 A20B-3900-0166

004d

A20B-3900-0226 A20B-3900-0167

004e

REMARK

1 2

A20B-3900-0164

1

PAGE

A20B-3400-0020

A20B-3900-0223

004b

(1/2)

A20B-3300-0448

A20B-3900-0163

004a

d-1

4. MAIN BOARD

CONTROL UNIT PARTS LIST AND DRAWING

B-82596EN-1/01

A20B-3900-0227

005

1

IC

A76L-0151-0098

2

75172

006

1

IC

A76L-0151-0099

2

75173

007

1

BATTERY

A98L-0031-0012

2

008

1

FUSE

A60L-0001-0175#0.5A

1

- 27 -

TOTAL EDITON “06B” AFTER

4. MAIN BOARD

CONTROL UNIT PARTS LIST AND DRAWING

B-82596EN-1/01

001

(2/2) 005 006

007

002

004

a,b,c,d,e (REAR SIDE) 003

008

a,b,c,d Fig.4. MAIN BOARD

- 28 -

B-82596EN-1/01

5

CONTROL UNIT PARTS LIST AND DRAWING

EMERGENCY STOP UNIT

- 29 -

5. EMERGENCY STOP UNIT

5. EMERGENCY STOP UNIT

5.1

CONTROL UNIT PARTS LIST AND DRAWING

EMERGENCY STOP UNIT FOR A-CABINET

UNIT

ASSEMBLY NAME

e-1

EMERGENCY STOP UNIT

UNIT

NO.

Q’TY

001

1

002a 002b

003

(1/2)

PARTS NAME

SPECIFICATION A20B-1008-0740

2

BREAKER

A60L-0001-0423#B010

2

10A FOR C400

A60L-0001-0423#B030

2

30A FOR C401

A60L-0001-0423#D040

2

40A FOR C402

A58L-0001-0498#SC-N2

2

1

2

SPECIFICATION A05B-2501-C400 A05B-2501-C401 A05B-2501-C402

EMERGENCY STOP PCB

002c

e-1

B-82596EN-1/01

MAGNETIC CONTACTOR

EMERGENCY STOP UNIT

- 30 -

PAGE

REMARK

CONTROL UNIT PARTS LIST AND DRAWING

B-82596EN-1/01

5. EMERGENCY STOP UNIT

(2/2) 003

001

002 a,b,c

Fig.5.1 EMERGENCY STOP UNIT (A-CABINET)

- 31 -

5. EMERGENCY STOP UNIT

5.2

CONTROL UNIT PARTS LIST AND DRAWING

EMERGENCY STOP UNIT FOR B-CABINET

UNIT

ASSEMBLY NAME

e-2

EMERGENCY STOP UNIT

UNIT

NO.

Q’TY

001

1

002a 002b

003

(1/2)

PARTS NAME

SPECIFICATION A20B-1008-0740

2

BREAKER

A60L-0001-0423#B010

2

10A FOR C400

A60L-0001-0423#B030

2

30A FOR C401

A60L-0001-0423#D040

2

40A FOR C402

A58L-0001-0498#SC-N2

2

1

2

SPECIFICATION A05B-2502-C400 A05B-2502-C401 A05B-2502-C402

EMERGENCY STOP PCB

002c

e-2

B-82596EN-1/01

MAGNETIC CONTACTOR

PAGE

REMARK

EMERGENCY STOP UNIT

- 32 -

B-82596EN-1/01

CONTROL UNIT PARTS LIST AND DRAWING

5. EMERGENCY STOP UNIT

(2/2)

002

a,b,c

001

003

Fig.5.2 EMERGENCY STOP UNIT (B-CABINET)

- 33 -

6. PROCESS I/O BOARD

6

CONTROL UNIT PARTS LIST AND DRAWING

PROCESS I/O BOARD PROCESS I/O BOARD

(A-cabinet)

PROCESS I/O BOARD

(B-cabinet)

- 34 -

B-82596EN-1/01

6.1

PROCESS I/O CA

UNIT f-1 UNIT

6. PROCESS I/O BOARD

CONTROL UNIT PARTS LIST AND DRAWING

B-82596EN-1/01

ASSEMBLY NAME PROCESS I/O CA PARTS NAME

SPECIFICATION A16B-2201-0470 SPECIFICATION

(1/1)

NO.

Q’TY

PAGE

REMARK

001

13

IC

A76L-0151-0062

1

DV1-12,RESERVE

002

1

FUSE

A60L-0001-0046#2.0

1

FUSE1(2.0A)

f-1

001

002

Fig.6.1 PROCESS I/O CA

- 35 -

6. PROCESS I/O BOARD

6.2

B-82596EN-1/01

PROCESS I/O EA

UNIT f-2 UNIT

CONTROL UNIT PARTS LIST AND DRAWING

ASSEMBLY NAME PROCESS I/O EA PARTS NAME

SPECIFICATION A16B-3200-0230 SPECIFICATION

(1/1)

NO.

Q’TY

001

12

IC

A76L-0151-0062

1

DV1-12

002

1

FUSE

A60L-0001-0046#2.0

1

FUSE1(2.0A)

f-2

Fig.6.2 PROCESS I/O BOARD EA

- 36 -

PAGE

REMARK

6.3

PROCESS I/O EB

UNIT f-3 UNIT

6. PROCESS I/O BOARD

CONTROL UNIT PARTS LIST AND DRAWING

B-82596EN-1/01

ASSEMBLY NAME PROCESS I/O EB PARTS NAME

SPECIFICATION A16B-3200-0231 SPECIFICATION

(1/1)

NO.

Q’TY

001

10

IC

A76L-0151-0062

1

DV1-10

002

1

FUSE

A60L-0001-0046#2.0

1

FUSE1(2.0A)

f-3

Fig.6.3 PROCESS I/O BOARD EB

- 37 -

PAGE

REMARK

6. PROCESS I/O BOARD

6.4

B-82596EN-1/01

PROCESS I/O FA

UNIT f-4 UNIT

CONTROL UNIT PARTS LIST AND DRAWING

ASSEMBLY NAME PROCESS I/O FA PARTS NAME

SPECIFICATION A16B-2203-0420 SPECIFICATION

(1/1)

NO.

Q’TY

001

24

IC

A76L-0151-0062

1

DV1-24

002

1

FUSE

A60L-0001-0046#2.0

1

FUSE1(2.0A)

f-4

Fig.6.4 PROCESS I/O BOARD FA

- 38 -

PAGE

REMARK

6.5

PROCESS I/O GA

UNIT f-5 UNIT

6. PROCESS I/O BOARD

CONTROL UNIT PARTS LIST AND DRAWING

B-82596EN-1/01

ASSEMBLY NAME PROCESS I/O GA PARTS NAME

SPECIFICATION A16B-2203-0520 SPECIFICATION

(1/1)

NO.

Q’TY

001

10

IC

A76L-0151-0062

1

DV1-10

002

1

FUSE

A60L-0001-0046#2.0

1

FUSE1(2.0A)

f-5

Fig.6.5 PROCESS I/O BOARD GA

- 39 -

PAGE

REMARK

6. PROCESS I/O BOARD

6.6

B-82596EN-1/01

PROCESS I/O HA

UNIT f-6 UNIT

CONTROL UNIT PARTS LIST AND DRAWING

ASSEMBLY NAME PROCESS I/O HA PARTS NAME

SPECIFICATION A16B-2203-0760 SPECIFICATION

(1/1)

NO.

Q’TY

PAGE

001

10

IC

A76L-0151-0062

1

DV1-10

002

1

FUSE

A60L-0001-0046#2.0

1

FUSE1(2.0A)

f-6

001

002

Fig.6.6 PROCESS I/O BOARD HA

- 40 -

REMARK

6.7

PROCESS I/O JA

UNIT f-7 UNIT

6. PROCESS I/O BOARD

CONTROL UNIT PARTS LIST AND DRAWING

B-82596EN-1/01

ASSEMBLY NAME PROCESS I/O JA NO.

Q’TY

001

1

SPECIFICATION A16B-2204-0010

PARTS NAME

SPECIFICATION

FUSE

A60L-0001-0046#2.0

f-7

001

Fig.6.7 PROCESS I/O JA

- 41 -

(1/1) PAGE 1

REMARK FUSE1(2.0A)

6. PROCESS I/O BOARD

6.8

B-82596EN-1/01

PROCESS I/O JB

UNIT f-8 UNIT

CONTROL UNIT PARTS LIST AND DRAWING

ASSEMBLY NAME PROCESS I/O JB NO.

Q’TY

001

1

SPECIFICATION A16B-2204-0011

PARTS NAME

SPECIFICATION

FUSE

A60L-0001-0046#2.0

f-8

001

Fig.6.8 PROCESS I/O JB

- 42 -

(1/1) PAGE 1

REMARK FUSE1(2.0A)

CONTROL UNIT PARTS LIST AND DRAWING

B-82596EN-1/01

7

6-AXIS SERVO AMPLIFIER

7.1

6-AXIS SERVO AMPLIFIER

UNIT

ASSEMBLY NAME

g-1

6-AXIS SERVO AMPLIFIER

UNIT

NO.

Q’TY

PARTS NAME

001a 001b

1

SERVO AMPLIFIER

001c 002

1

CONTROL CIRCUIT BOARD

SPECIFICATION A06B-6107-H001 A06B-6107-H002 A06B-6107-H003

( 1 / 3)

SPECIFICATION

PAGE

REMARK

A06B-6107-C001

2

FOR H001

A06B-6107-C002

2

FOR H002

A06B-6107-C003

2

FOR H003

A16B-3200-0610

3

A20B-2101-0224

3

FOR C001

A20B-2101-0221

3

FOR C002

003c

A20B-2101-0226

3

FOR C003

004a

A20B-2101-0234

3

FOR C001

003a 003b

004b

g-1

7. 6-AXIS SERVO AMPLIFIER

1

1

POWER CIRCUIT BOARD

POWER CIRCUIT BOARD

A20B-2101-0230

3

FOR C002

004c

A20B-2101-0236

3

FOR C003

005a

A50L-0001-0333

3

A50L-0001-0383

3

005b

3

IPM

005c

A50L-0001-0328

3

006a

A50L-2001-0429#B

3

006b

1

007

2

008

1

009a 009b

1

DIODE MODULE FUSE OPTICAL CABLE

IPM1,IPM2,IPM3 FOR C001 IPM1,IPM2,IPM3 FOR C002 IPM1,IPM2,IPM3 FOR C003 FOR C001

A50L-2001-0466

3

FOR C002, FOR C003

A60L-0001-0290#LM32C

3

FS1,FS2(3.2A)

A60L-0001-0290#LM50C

3

A66L-6001-0023#L300R0 A66L-6001-0023#L2R003

3

FS3(5.0A) FOR A-CABINET FOR B-CABINET

010

1

SHORT CABLE

A660-2005-T462

3

CRM68

011

1

SHORT CABLE

A660-2005-T461

3

CRR63B

012

1

AMP COVER

A230-0629-T002

2

H001 H002 H003

R-2000iB/200T, M-410iB, M-900iA/260L,M-900iA/350,M-900iA/600 R-2000iB (except /200T), M-420iA, M-421iA, M-710iC, M-16iB, ARC Mate 120iB(except 120iBe) ARC Mate 120iBe, ARC Mate 100iB, M-6iB, F-200iB

- 43 -

B-CABINET ONLY, including LABEL

7. 6-AXIS SERVO AMPLIFIER

CONTROL UNIT PARTS LIST AND DRAWING

B-82596EN-1/01

(2/3)

001

a, b, c

(A-cabinet)

001

a, b, c

012

(B-cabinet)

- 44 -

B-82596EN-1/01

CONTROL UNIT PARTS LIST AND DRAWING

7. 6-AXIS SERVO AMPLIFIER

(3/3) 004 003

a, b, c

010 002 011

008

007

Fig.7.1 (a) 6-AXIS SERVO AMPLIFIER

006

a, b

005

a, b, c

Fig.7.1 (b) 6-AXIS SERVO AMPLIFIER

- 45 -

009

a, b

7. 6-AXIS SERVO AMPLIFIER

7.2

ASSEMBLY NAME 6-AXIS SERVO AMPLIFIER αi SERIES SVM (2-AXIS) αi SERIES SVM (1-AXIS)

g-2

g-2

B-82596EN-1/01

6-AXIS SERVO AMPLIFIER (FOR M-900iA/600)

UNIT

UNIT

CONTROL UNIT PARTS LIST AND DRAWING

NO.

Q’TY

001

1

002 003

SPECIFICATION A06B-6107-H001 A06B-6117-H209 A06B-6117-H105

(1/1)

PARTS NAME

SPECIFICATION

PAGE

A06L-6107-H001

1

1

6-AXIS SERVO AMPLIFIER αi SERIES SVM(2-AXIS)

A06B-6117-H209

1

1

αi SERIES SVM(1-AXIS)

A06B-6117-H105

1

003

002

Fig.7.2 SERVO AMPLIFIER (FOR M-900iA/600)

- 46 -

REMARK REFER TO SECTION 7.1

001

8

OPERATION BOX

UNIT

ASSEMBLY NAME

h-1

OPERATION BOX

UNIT

h-1

8. OPERATION BOX

CONTROL UNIT PARTS LIST AND DRAWING

B-82596EN-1/01

SPECIFICATION A05B-2501-C070 (TYPE B) A05B-2501-C071 (TYPE B) A05B-2501-C090 (TYPE C, FOR CE) A05B-2501-C091 (TYPE C, FOR CE) PAGE

(1/2)

NO.

Q’TY

PARTS NAME

SPECIFICATION

001

1

PANEL BOARD

A20B-2101-0370

2

REMARK DUAL CHECK SAFETY

002

1

TERMINAL UNIT

A05B-2400-C118

2

TBOP3

003

1

TERMINAL UNIT

A05B-2400-C114

2

TBOP4

004

2

TERMINAL UNIT

A05B-2400-C116

2

TBOP6

005

2

FUSE

A60L-0001-0046#1.0

2

FUSE1,FUSE2 MOUNTED ON 001

006

2

RELAY

A58L-0001-0192#1997R

2

KA21,KA22 MOUNTED ON 001

007

1

SWITCH

A56L-0001-0134#2B

2

EMEGENCY STOP

008

1

LED

A55L-0001-0310#ZW3

2

ON (WHITE)

009

1

SWITCH

A55L-0001-0310#TLG113

2

CYCLE START (GREEN)

010

1

SWITCH

A55L-0001-0310#TFS11

2

FAULT RESET (BLUE)

011

1

LED

A55L-0001-0310#ZR3

2

FAULT (RED)

012

1

SWITCH COVER

A55L-0001-0310#X826

2

CYCLE START

2

3-MODE FOR C070 ,C090

2

2-MODE FOR C071 ,C091 AZ104: CONTACT BLOCK AZ902: STOPPER

013a

A55L-0001-0253#B 1

MODE SWITCH

013b

A55L-0001-0278#AG4 A55L-0001-0278#AZ104 A55L-0001-0278#AZ902

014

1

CONNECTOR COVER

A250-0874-T002

2

015

1

WIRING TOOL

A63L-0001-0783#131-M

2

OPERATION BOX TYPE B

FOR WAGO TERMINAL

OPERATION BOX TYPE C - 47 -

8. OPERATION BOX

CONTROL UNIT PARTS LIST AND DRAWING

B-82596EN-1/01

(2/2) 013 a, b

010

009

011

008 007

012

014

001

004

Fig.8 Operation box

- 48 -

003

005

002

006

CONTROL UNIT PARTS LIST AND DRAWING

B-82596EN-1/01

9

OPERATION BOX CABLE

UNIT

ASSEMBLY NAME

i-1

OPERATION BOX CABLE

UNIT

NO.

Q’TY

SPECIFICATION A05B-2501-H460 (TYPE B) A05B-2501-H461 (TYPE_B) A05B-2501-H462 (TYPE_B) A05B-2501-H470 (TYPE_C, FOR CE) A05B-2501-H471 (TYPE_C, FOR CE) A05B-2501-H472(TYPE_C, FOR CE)

PARTS NAME

SPECIFICATION

PAGE

( 1 / 2)

REMARK

001a

A05B-2501-D110

2

4m FOR H460

001b

A05B-2501-D162

2

10m FOR H461

A05B-2501-D111

2

2m FOR H462

A05B-2501-D120

2

4m FOR H470

A05B-2501-D172

2

10m FOR H471

001c 001d i-1

9. OPERATION BOX CABLE

1

OPERATION BOX CABLE

001e 001f 002

1

RS-232-C PORT CABLE

A05B-2501-D121

2

2m FOR H472

A05B-2501-D001

2

FOR H461, H471

- 49 -

9. OPERATION BOX CABLE

CONTROL UNIT PARTS LIST AND DRAWING

B-82596EN-1/01

( 2 / 2)

001

001

a, c

d, f

002

- 50 -

001

b

001

e

10

OPERATOR PANEL

UNIT

ASSEMBLY NAME

j-1

OPERATOR PANEL

UNIT

NO.

Q’TY

(1/3)

SPECIFICATION

PAGE

A05B-2502-C050

2

ENGLISH, 3 MODE

001b

A05B-2502-C051

2

JAPANESE, 3 MODE

001c

A05B-2502-C052

2

SYMPLE, 3 MODE

A05B-2502-C053

2

ENGLISH, 2 MODE

001e

A05B-2502-C054

2

JAPANESE, 2 MODE

001f

A05B-2502-C055

2

SYMPLE, 2 MODE

1

PARTS NAME

SPECIFICATION A05B-2502-C050 A05B-2502-C051 A05B-2502-C052 A05B-2502-C053 A05B-2502-C054 A05B-2502-C055

001a

001d

j-1

10. OPERATOR PANEL

CONTROL UNIT PARTS LIST AND DRAWING

B-82596EN-1/01

OPERATOR PANEL

REMARK

002

1

PANEL BOARD

A20B-2101-0370

3

DUAL CHECK SAFETY

003

1

TERMINAL UNIT

A05B-2400-C118

3

TBOP3

004

1

TERMINAL UNIT

A05B-2400-C114

3

TBOP4

005

1

TERMINAL UNIT

A05B-2400-C116

3

TBOP6

006

2

FUSE

A60L-0001-0046#1.0

3

FUSE1,FUSE2 MOUNTED ON 002

007

2

RELAY

A58L-0001-0192#1997R

3

KA21,KA22 MOUNTED ON 002

008a 1

A56L-0001-0134#2B

2, 3

A56L-0001-0318#2B

3

SWITCH

008b

EMEGENCY STOP FOR C051, C054

009

1

LED

A55L-0001-0310#ZW3

010

1

SWITCH

A55L-0001-0310#TLG113

3

011

1

SWITCH

A55L-0001-0310#TFS11

3

FAULT RESET (BLUE)

012

1

LED

A55L-0001-0310#ZR3

3

FAULT (RED)

013

1

SWITCH COVER

014a 014b

1

MODE SWITCH

A55L-0001-0310#X826

2, 3

EMEGENCY STOP FOR C050,C052,C053,C055

3

ON (WHITE) CYCLE START (GREEN)

CYCLE START

A55L-0001-0253#B

2, 3

3 MODE

A55L-0001-0278#AG4 A55L-0001-0278#AZ104 A55L-0001-0278#AZ902

2, 3

2 MODE AZ104: CONTACT BLOCK AZ902: STOPPER

2, 3

015

1

COVER

A250-0874-T002

016

1

WIRING TOOL

A63L-0001-0783#131-M

- 51 -

FOR WAGO TERMINAL

10. OPERATOR PANEL

CONTROL UNIT PARTS LIST AND DRAWING

B-82596EN-1/01

(2/3) 001 a,b,c,d,e,f

014 a,b

008 a,b

009

015

Fig.10(a) OPERATOR PANEL (SIMPLE)

- 52 -

B-82596EN-1/01

10. OPERATOR PANEL

CONTROL UNIT PARTS LIST AND DRAWING

(3/3)

011

014 a,b

010

012

009

013

015

004

006

002

003

007

Fig.10(b) OPERATOR PANEL

- 53 -

005

008 a,b

11. FAN UNIT

11

CONTROL UNIT PARTS LIST AND DRAWING

FAN UNIT

- 54 -

B-82596EN-1/01

11.1

FAN UNIT FOR A-CABINET

UNIT

ASSEMBLY NAME

k-1

FAN UNIT

UNIT

11. FAN UNIT

CONTROL UNIT PARTS LIST AND DRAWING

B-82596EN-1/01

NO.

Q’TY

PARTS NAME

SPECIFICATION A05B-2350-C901 A05B-2501-C312 A05B-2451-C901 A05B-2501-C310 SPECIFICATION

PAGE

001

1

FAN UNIT

A05B-2350-C901

1

002

1

COOLING UNIT

A05B-2501-C312

1

003a k-1

1

REMARK DOOR FAN INCLUDE 004 INNER CABINET INCLUDE 005

A05B-2451-C901

1

SIDE FAN TYPE CABINET INCLUDE 006 (×2)

A05B-2501-C310

1

REAR FAN TYPE CABINET NCLUDE 006 (×2)

FAN UNIT

003b

( 1 / 1)

004

1

FAN MOTOR

A90L-0001-0335#B

1

005

1

FAN MOTOR

A90L-0001-0451#A

1

006

2

FAN MOTOR

A90L-0001-0487

1

005

002

006

003 004

001

003

a Fig.11.1 FUN UNIT (A-CABINET)

- 55 -

b

11. FAN UNIT

11.2

CONTROL UNIT PARTS LIST AND DRAWING

FAN UNIT FOR B-CABINET

UNIT

ASSEMBLY NAME

k-1

FAN UNIT

UNIT

k-1

B-82596EN-1/01

NO.

Q’TY

PARTS NAME

SPECIFICATION A05B-2502-C310 A05B-2452-C902 SPECIFICATION

( 1 / 2)

PAGE

001

1

FAN UNIT

A05B-2502-C310

2

002

1

FAN UNIT

A05B-2452-C902

2

003

2

FAN MOTOR

A90L-0001-0487

2

004

1

FAN MOTOR

A90L-0001-0396

2

FAN UNIT

- 56 -

REMARK MIDDLE IN CABINET INCLUDE 003 DOOR INCLUDE 004

11. FAN UNIT

CONTROL UNIT PARTS LIST AND DRAWING

B-82596EN-1/01

(2/2)

003

004

001 002

Fig.11.2 FUN UNIT (B-CABINET)

- 57 -

12. BREAKER

12

CONTROL UNIT PARTS LIST AND DRAWING

BREAKER

- 58 -

B-82596EN-1/01

12.1

BREAKER FOR A-CABINET

UNIT

ASSEMBLY NAME

l-1

BREAKER

UNIT

NO.

Q’TY

PARTS NAME

001a 001b

BREAKER

001c 001d

1

001e LEAKAGE BREAKER

001f 001g 001h

l-1

12. BREAKER

CONTROL UNIT PARTS LIST AND DRAWING

B-82596EN-1/01

SPECIFICATION A05B-2501-H070 to H077 A05B-2501-H100 to H107 A05B-2501-H130 to H134 (CE) A05B-2501-H160 to H164 (CE) SPECIFICATION

PAGE 2

A60L-0001-0423#N030

2

A60L-0001-0423#N020

2

A60L-0001-0424#F050B

2

50A FOR H100

A60L-0001-0424#F030B

2

30A FOR H102, H104,

A60L-0001-0424#N030B

2

30A FOR H103, H160, H163

A60L-0001-0424#F020B

2

20A FOR H105, H107 20A FOR H106, H161, H164

A60L-0001-0424#N020B

2

1

HANDLE

A60L-0001-0463

2

003

1

COVER

A60L-0001-0307#B10C3H

2

004

1

NOISE FILTER

A70L-0001-0092#30

2

005

1

A05B-2501-D350

2

006

1

CONNECTION UNIT

SHORT CONNECTOR

REMARK

A60L-0001-0423#F050

002

DELTA

(1/2)

50A FOR H070, 30A FOR H072, H073, H074, H130, H133 20A FOR H075, H076, H077, H131, H134

FOR H130 to H134 H160 to H164 TRANS-BRAKER ∆-CONNECTION (Type D) FOR H070, H072, H075, H100, H102, H105, H133, H134, H163, H164 TRANS-BRAKER

A660-2005-T578

2

∆-CONNECTION (Type D) FOR H074, H077, H104, H107

- 59 -

12. BREAKER

CONTROL UNIT PARTS LIST AND DRAWING

B-82596EN-1/01

( 2 / 2)

001

a,b,c,d,e,f,g,h 002

003

004

006 005

Fig.12.1 BREAKER (A-CABINET)

- 60 -

12.2

BREAKER FOR B-CABINET

UNIT

ASSEMBLY NAME

l-2

BREAKER

UNIT

NO.

Q’TY

PARTS NAME

SPECIFICATION A05B-2502-H070 to H077 A05B-2502-H100 to H107 A05B-2502-H140 to H144 (CE) A05B-2502-H170 to H174 (CE) A05B-2502-H250 to H255 SPECIFICATION

PAGE

(1/4)

REMARK

001a

A60L-0001-0423#F050

3

50A FOR H070,

001b

A60L-0001-0423#H060

3

60A FOR H071,

A60L-0001-0423#N030

3

001d

A60L-0001-0423#N020

3

001e

A60L-0001-0424#F050B

3

50A FOR H100

A60L-0001-0424#H060B

3

60A FOR H101

A60L-0001-0424#F030B

3

30A FOR H102, H104,

A60L-0001-0424#N030B

3

30A FOR H103, H170, H173

001i

A60L-0001-0424#F020B

3

20A FOR H105, H107

001j

A60L-0001-0424#N020B

3

20A FOR H106, H171, H174

001k

A60L-0001-0436/FHC3060L

3

60A FOR H250

A60L-0001-0436/FHC3050L

3

50A FOR H251

A60L-0001-0436#FHC3030L

3

30A FOR H252, H253

A60L-0001-0436#FHC3020L

3

20A FOR H254, H255

BREAKER

001c

001f 001g

1 LEAKAGE BREAKER

001h

l-2

12. BREAKER

CONTROL UNIT PARTS LIST AND DRAWING

B-82596EN-1/01

001l

UL/CSA BREAKER

001m 001n

30A FOR H072, H073, H074, H140, H143 20A FOR H075, H076, H077, H141, H144

FOR H070 to H077 002a

1

HANDLE

A60L-0001-0463

3

A60L-0001-0462

3

H100 to H107 H140 to H144 H170 to H174

002b

FOR H250 to H255 FOR H070 to H077

003a

1

COVER

A60L-0001-0307#B10C3H

3

H100 to H107 H140 to H144 H170 to H174

003b 004

2 1

A250-8003-X817 NOISE FILTER

A70L-0001-0092#30

- 61 -

3 3

FOR H250 to H255 FOR H140 to H144 H170 to H174

12. BREAKER

CONTROL UNIT PARTS LIST AND DRAWING

B-82596EN-1/01

( 2 / 4) UNIT

NO.

Q’TY

PARTS NAME

005a

SPECIFICATION A660-8015-T346#L400R0

PAGE 4

REMARK TRANS-BRAKER ∆-CONNECTION (Type D) FOR H072, H075, H102, H105 TRANS-BRAKER SELECT

005b

A660-8015-T347#L400R0

4

VOLTAGE (Type E) FOR H073, H076, H103, H106 TRANS-BRAKER

005c

A660-8015-T348#L400R0

4

Y-CONNECTION (Type D) FOR H074, H077, H104, H107 TRANS-BRAKER

005d l-2

A660-8015-T629#L400R0 1

005e

4

∆-CONNECTION (Type D) FOR H070, H100 TRANS-BRAKER

CABLE A660-8014-T589#L400R0

4

∆-CONNECTION (Type D) FOR H071, H101 TRANS-BRAKER

005f

A660-8015-T349#L400R0

4

∆-CONNECTION (Type D) FOR H250, H251 TRANS-BRAKER

005g

A660-8013-T711#L400R0

4

∆-CONNECTION (Type D) FOR H252, H254 TRANS-BRAKER SELECT

005h

A660-8013-T728#L400R0

4

VOLTAGE (Type E) FOR H253, H255

- 62 -

12. BREAKER

CONTROL UNIT PARTS LIST AND DRAWING

B-82596EN-1/01

( 3 / 4) 001

a,b,c,d,e,f,g,h,i,j,k,l,m,n

003

a,b 002

a,b

Fig.12.2 (a) BREAKER

004

001

a,b,c,d 003

a

002

c

Fig.12.2 (b) BREAKER with NOISE FILTER

- 63 -

12. BREAKER

CONTROL UNIT PARTS LIST AND DRAWING

B-82596EN-1/01

( 4 / 4)

b, h 005

c 005

500V

a,d,e,f,g 005

Fig.12.2(c) CABLE (TRANSFORMER – BREAKER CABLE)

- 64 -

13

I/O UNIT MODEL A

UNIT

ASSEMBLY NAME

m-1

I/O UNIT MODEL A

UNIT

m-1

13. I/O UNIT MODEL A

CONTROL UNIT PARTS LIST AND DRAWING

B-82596EN-1/01

NO.

Q’TY

001

1

002

1

003a

1

003b

1

SPECIFICATION REFER TO EACH SPECIFICATION

(1/5)

PARTS NAME

SPECIFICATION

PAGE

I/O BASE UNIT 5 SLOT

A03B-0819-C002

3

A03B-0819-C011

3

DI MODULE(AID32A1)

A03B-0819-C101

3, 4

DI MODULE(AID32B1)

A03B-0819-C102

3, 4

INTERFACE MODULE(AIF01A)

003c

1

DI MODULE(AID16C)

A03B-0819-C103

3, 4

003d

1

DI MODULE(AID16D)

A03B-0819-C104

3, 4

003e

1

DI MODULE(AID32E1)

A03B-0819-C105

3, 4

003f

1

DI MODULE(AID32F1)

A03B-0819-C106

3, 4

003g

1

DI MODULE(AIA16G)

A03B-0819-C107

3, 4

REMARK

INCLUDE FUSE 004

003h

1

DI MODULE(AID32F2)

A03B-0819-C109

3, 4

003i

1

DI MODULE(AID32E2)

A03B-0819-C110

3, 4

003j

1

DI MODULE (AID32H1)

A03B-0819-C111

3, 4

003k

1

DI MODULE (AID16K)

A03B-0819-C113

3, 4

003l

1

DI MODULE(AID16L)

A03B-0819-C114

3, 4

003m

1

DO MODULE(AOD08C)

A03B-0819-C151

3, 5

INCLUDE FUSE 005

003n

1

DO MODULE(AOD08D)

A03B-0819-C152

3, 5

INCLUDE FUSE 006

003o

1

DO MODULE(AOD16C)

A03B-0819-C153

3, 4

003p

1

DO MODULE(AOD16D)

A03B-0819-C154

3, 4

003q

1

DO MODULE(AOD32C1)

A03B-0819-C155

3, 4

003r

1

DO MODULE(AOD32D1)

A03B-0819-C156

3, 4

003s

1

DO MODULE(AOA05E)

A03B-0819-C157

3, 5

INCLUDE FUSE 007

003t

1

DO MODULE(AOA08E)

A03B-0819-C158

3, 5

INCLUDE FUSE 008

003u

1

DO MODULE(AOA12F)

A03B-0819-C159

3, 5

INCLUDE FUSE 009

003v

1

DO MODULE(AOR08G)

A03B-0819-C160

3, 4

003w

1

DO MODULE(AOR16G)

A03B-0819-C161

3, 4

003x

1

DO MODULE(AOD32A1)

A03B-0819-C162

3, 4

003y

1

DO MODULE(AOR16H2)

A03B-0819-C165

3, 4

003z

1

DO MODULE(AOD32D2)

A03B-0819-C167

3, 4

003aa

1

DO MODULE(AOD32C2)

A03B-0819-C172

3, 4

003ab

1

DO MODULE(AOD16DP)

A03B-0819-C182

3, 4

003ac

1

AI MODULE(AAD04A)

A03B-0819-C051

3, 4

003ad

1

AI MODULE(AAD04B)

A03B-0819-C063

3, 4

003ae

1

AO MODULE(ADA02A)

A03B-0819-C052

3, 4

003af

1

AO MODULE(ADA02B)

A03B-0819-C060

3, 4

- 65 -

13. I/O UNIT MODEL A

CONTROL UNIT PARTS LIST AND DRAWING

B-82596EN-1/01

(2/5) UNIT

NO.

Q’TY

PARTS NAME

SPECIFICATION

PAGE 3

REMARK

003ag

1

Terminal Unit(ATB01A)

A03B-0819-C350

003ah

1

Terminal Unit(ATB01B)

A03B-0819-C351

3

004

1

FUSE

A60L-0001-0290#LM32

3

F1(3.2A)

005

2

FUSE

A60L-0001-0250#5R00

5

FU1,FU2(5A)

006

2

FUSE

A60L-0001-0250#5R00

5

007

5

FUSE

A60L-0001-0276#3.15

5

FU1,FU2(5A) FU1~FU5(3.15A)

008

2

FUSE

A60L-0001-0276#3.15

5

FU1,FU2(3.15A)

009

2

FUSE

A60L-0001-0276#3.15

5

FU1,FU2(3.15A)

I/O UNIT MODEL A

- 66 -

CONTROL UNIT PARTS LIST AND DRAWING

B-82596EN-1/01

13. I/O UNIT MODEL A

(3/5)

001 a

003 a–ah 002

002

004

Fig.13.(a) I/O UNIT MODEL A

- 67 -

13. I/O UNIT MODEL A

CONTROL UNIT PARTS LIST AND DRAWING

B-82596EN-1/01

(4/5)

003a, 003b, 003e, 003f 003g, 003q, 003r, 003x

003h, 003i, 003l, 003y 003z, 003aa

003c, 003d, 003g, 003k 003o, 003p, 003v, 003w 003ab, 003ac, 003ad, 003ae 003af

Fig.13.(b) I/O UNIT MODEL A

- 68 -

13. I/O UNIT MODEL A

CONTROL UNIT PARTS LIST AND DRAWING

B-82596EN-1/01

(5/5)

003 m

005

003 n

006

003

003

s

007

008

003 u

009

Fig.13.(c) I/O UNIT MODEL A

- 69 -

t

14. TEACH PENDANT

14 14.1

n-1

B-82596EN-1/01

TEACH PENDANT

TEACH PENDANT

UNIT n-1 UNIT

CONTROL UNIT PARTS LIST AND DRAWING

ASSEMBLY NAME TEACH PENDANT NO.

Q’TY

001

1

SPECIFICATION A05B-2518-C370#XXX

(1/2)

PARTS NAME

SPECIFICATION

KEYBOARD

A16B-2600-0071

PAGE 2 2

002

1

LCD MODULE

A61L-0001-0181

003

1

CONTROL BOARD

A20B-2100-0300

2

004

1

ROM

A05B-2300-H500

2

005

1

LED BOARD

A20B-2000-0270

2

006

1

CABLE WITH SWITCH

A05B-2301-D010

2

REMARK

EMERGENCY STOP

007

1

CABLE WITH SWITCH

A05B-2301-D011

2

T.P. ENABLE

008

1

CABLE WITH SWITCH

A05B-2301-D014

2

DEAD MAN

009a

1

KEY SHEET

A98L-0001-0783#SWE3

2

FOR #ESW

009b

1

KEY SHEET

A98L-0001-0783#MHE2

2

FOR #EMH

009c

1

KEY SHEET

A98L-0001-0783#AWE4

2

FOR #EAW FOR #ESL

009d

1

KEY SHEET

A98L-0001-0783#SLE4

2

009e

1

KEY SHEET

A98L-0001-0783#LSE2

2

FOR #ELS

009f

1

KEY SHEET

A98L-0001-0783#GNE2

2

FOR #EGN

009g

1

KEY SHEET

A98L-0001-0783#GNS1

2

FOR #SGN

010a

1

LED SHEET

A98L-0001-0785#SWE1

2

FOR #ESW

010b

1

LED SHEET

A98L-0001-0785#MHE1

2

FOR #EMH

010c

1

LED SHEET

A98L-0001-0785#AWE1

2

FOR #EAW

010d

1

LED SHEET

A98L-0001-0785#SLE1

2

FOR #ESL

010e

1

LED SHEET

A98L-0001-0785#LSE1

2

FOR #ELS

010f

1

LED SHEET

A98L-0001-0785#GNE2

2

FOR #EGN

010g

1

LED SHEET

A98L-0001-0785#GNS1

2

FOR #SGN

NOTE 1) Drive the unspecified screws with 0.5Nm (5.1kgfcm) torque. Put the lock paint "Three Bond NO.1401B" to all screw excepting screws driven from outside of the case. 2) Drive the mounting nut of cable with switch A05B-2351-D007 with 0.69Nm (7kgfcm) torque and A05B-2351-D008 with 0.49Nm(5.1kgfcm). After mounting the switches, paint the lock paint at 4 parts as figure 14.3. 3) Drive the mounting nut of connector to the teach pendant cable with 5.0Nm (51kgfcm) torque. Put LOCTITE NO.242 to the thread. Mount the connector with attention about the key position. See figure14.4.

- 70 -

B-82596EN-1/01

CONTROL UNIT PARTS LIST AND DRAWING

14. TEACH PENDANT

(2/2)

Fig.14.1 TEACH PENDANT

- 71 -

14. TEACH PENDANT

14.2

CONTROL UNIT PARTS LIST AND DRAWING

i Pendant

UNIT

ASSEMBLY NAME

n-2

i Pendant

UNIT

n-2

B-82596EN-1/01

NO. 001a 001b 002a 002b 002c 002d 002e 002f 002g 002h 002i 002j 002k 002l 002m 003a 003b 004 005

Q’TY

A05B-2518-C300#XXX

(1/4)

A05B-2518-C301#XXX

1

CONTROL BOARD

1 1

KEY BOARD INVERTER PCB

SPECIFICATION A05B-2518-C001 A05B-2518-C002 A98L-0040-0151#SW2E2 A98L-0040-0151#MHE2 A98L-0040-0151#AWE3 A98L-0040-0151#SLE3 A98L-0040-0151#LSE2 A98L-0040-0151#GNE2 A98L-0040-0151#GNS1 A98L-0040-0151#SW2J1 A98L-0040-0151#MHJ1 A98L-0040-0151#AWJ2 A98L-0040-0151#SLJ2 A98L-0040-0151#LSJ1 A98L-0040-0151#GNJ1 A20B-8100-0861 A20B-8100-0862 A20B-2003-0400 A20B-2002-0892

006

1

CABLE WITH SWITCH

A05B-2490-D001

3

007

1

CABLE WITH SWITCH

A05B-2490-D004

3

008a

1

A05B-2518-D001

3

A05B-2518-D002

3

INCLUDING RUBBER COVER. NOTE4

1

1

PARTS NAME

SPECIFICATION

i Pendant

KEY SHEET

PAGE 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3

REMARK FOR C300#XXX FOR C301#XXX FOR C300#ESW, C301#ESW FOR C300#EMH, C301#EMH FOR C300#EAW, C301#EAW FOR C300#ESL, C301#ESL FOR C300#ELS, C301#ELS FOR C300#EGN, C301#EGN FOR C300#SGN, C301#SGN FOR C300#JSW, C301#JSW FOR C300#JMH, C301#JMH FOR C300#JAW, C301#JAW FOR C300#JSL, C301#JSL FOR C300#JLS, C301#JLS FOR C300#JGN, C301#JGN

FOR C300#XXX FOR C301#XXX

EMERGENCY STOP NOTE2, 3 T.P. ENABLE NOTE3 DEAD MAN (LEFT HAND)

CABLE WITH SWITCH 008b

1

009

2

010 011 012 013 014a 014b 014c 015

INCLUDING RUBBER COVER. NOTE4 DEAD MAN (RIGHT HAND)

A55L-0001-0288#COVER

3

NOTE5

1 1 1 1 1 2 2

RUBBER COVER OF DEAD MAN SWITCH LCD MODULE HANGER BELT INTERFACE CABLE TOUCH PANEL PACKING PACKING

A61L-0001-0182 A290-7213-X302 A290-7213-X611 A660-8014-T424#L320R0 A86L-0001-0324 A290-7213-X609 A290-7213-X627

3 3 3 3

NOTE6

3

FOR C301#XXX

1

PROTECTION SHEET

A290-7213-X623

3

TOUCH PANEL PROTECTION FOR C301#XXX

- 72 -

NOTE7 NOTE4, 8, 9

B-82596EN-1/01

CONTROL UNIT PARTS LIST AND DRAWING

14. TEACH PENDANT

(2/4) NOTE 1) Drive the unspecified screws with 0.5Nm (5.1kgfcm) torque. Put the lock paint "Three Bond NO.1401B" to all screw excepting screws driven from outside of the case. 2) Don't use the packing appended to the cable with switch A05B-2490-D001, but use the packing used in the original i Pendant. 3) Drive the mounting nut of switch with 0.5Nm (5.1kgfcm) torque. After mounting the switches, paint the lock paint at 4 parts as figure 14.3. 4) Tie up the cable to the PCB plate near the connector with nylon band. See Figure 14.2. 5) To exchange the rubber covers of dead man switches, dead man switches have to be taken off from back case of i Pendant. 6) Drive the screws fixing LCD to the LCD plate with 0.15Nm (1.5kgfcm) torque. Drive the screws fixing LCD plate to the front case with 0.35Nm (3.6kgfcm) torque. 7) Assemble the belt with seams inward and buttons downward. 8) Tie up the cable to the nylon band holder on the back case with nylon band. See Figure 14.2. 9) Drive the mounting nut of connector with 5.0Nm (51kgfcm) torque. Put LOCTITE NO.242 to the thread. Mount the connector with attention about the key position. See figure14.4.

- 73 -

14. TEACH PENDANT

CONTROL UNIT PARTS LIST AND DRAWING

B-82596EN-1/01

(3/4)

015

014

NOTE5

NOTE3 NOTE9

Fig.14.2 (a) i Pendant

- 74 -

B-82596EN-1/01

CONTROL UNIT PARTS LIST AND DRAWING

14. TEACH PENDANT

(4/4)

Fig.14.2(b) LOCK PAINT FOR SWITCHES

Fig.14.2 (c) INTERFACE CABLE

- 75 -

15. TEACH PENDANT CABLE CONTROL UNIT PARTS LIST AND DRAWING

15 15.1

TEACH PENDANT CABLE

TEACH PENDANT CABLE FOR A-CABINET

UNIT

ASSEMBLY NAME

o-1

TEACH PENDANT CABLE

UNIT

B-82596EN-1/01

NO.

Q’TY

PARTS NAME

SPECIFICATION A05B-2501-H330 A05B-2501-H331 A05B-2501-H332 (CE) A05B-2501-H333 (CE) SPECIFICATION

(1/1)

PAGE

REMARK

001a

A660-2006-T324/L11R03B

1

10m, FOR H330

001b

A660-2006-T324/L21R03B

1

20m, FOR H331

A660-2005-T712/L11R23A

1

10m, FOR H332

A660-2005-T712/L21R23A

1

20m, FOR H333

001c 001d

1

TEACH PENDANT CABLE

o-1

- 76 -

CONTROL UNIT PARTS LIST AND DRAWING

B-82286EN-1/01

15.2

TEACH PENDANT CABLE FOR B-CABINET

UNIT

ASSEMBLY NAME

o-2

TEACH PENDANT CABLE

UNIT

15. TEACH PENDANT CABLE

NO.

Q’TY

001a

1

001b

PARTS NAME TEACH PENDANT CABLE

SPECIFICATION A05B-2502-H330 A05B-2502-H331 SPECIFICATION

(1/1)

PAGE

REMARK

A660-2006-T324#L12R03C

1

10m, FOR H330

A660-2006-T324#L22R03C

1

20m, FOR H331

o-2

001 a,b

Fig.15.2 TEACH PENDANT CABLE (B-CABINET)

- 77 -

16. TRANSFORMER

16

CONTROL UNIT PARTS LIST AND DRAWING

TRANSFORMER

- 78 -

B-82596EN-1/01

16.1

TRANSFORMER FOR A-CABINET

UNIT p-1 UNIT

16. TRANSFORMER

CONTROL UNIT PARTS LIST AND DRAWING

B-82596EN-1/01

ASSEMBLY NAME TRANSFORMER NO.

Q’TY

PARTS NAME

SPECIFICATION A05B-2502-H350 to H356 SPECIFICATION

PAGE

001a

A80L-0024-0028

2

001b

A80L-0024-0029

2

001c

A80L-0026-0040#A

2

001d

A80L-0026-0041#A

2

001e

A80L-0028-0024#A

2

001f

A80L-0028-0027#A

2

A63L-0001-0726#031KSX

2

1

TRANSFORMER

p-1

002

2

CONNECTOR

- 79 -

(1/2)

REMARK FOR H350 3KVA / Type E LA: 500-575V LB: 440-500V LC: 380-415V FOR H354 3KVA / Type D ∆: 200-230V Y: 380-400V FOR H351 7.5KVA / Type E LA: 500-575V LB: 440-500V LC: 380-415V FOR H355 7.5KVA / Type D ∆: 200-230V Y: 380-400V FOR H352 10.5KVA / Type E LA: 500-575V LB: 440-500V LC: 380-415V FOR H356 10.5KVA / Type D ∆: 200-230V Y: 380-400V BLANK CONNECTOR (TYPE E)

16. TRANSFORMER

CONTROL UNIT PARTS LIST AND DRAWING

B-82596EN-1/01

(2/2)

001

a,b,c,d,e,f

002

500V

Fig.16.1 TRANSFORMER (A-CABINET)

- 80 -

16.2

TRANSFORMER FOR B-CABINET

UNIT p-2 UNIT

ASSEMBLY NAME TRANSFORMER NO.

Q’TY

PARTS NAME

SPECIFICATION A05B-2502-H340 to H347 SPECIFICATION

PAGE

001a

A80L-0024-0028

2

001b

A80L-0024-0029

2

001c

A80L-0026-0040

2

A80L-0026-0041

2

001e

A80L-0028-0024

2

001f

A80L-0028-0027

2

001g

A80L-0028-0025

2

001h

A80L-0028-0028

2

001d 1 p-2

16. TRANSFORMER

CONTROL UNIT PARTS LIST AND DRAWING

B-82596EN-1/01

TRANSFORMER

002

2

CONNECTOR

A63L-0001-0726#031KSX

2

003

1

CABLE

A660-8015-T345#L080R0

2

- 81 -

(1/2)

REMARK FOR H340 3KVA / Type E LA: 500-575V LB: 440-500V LC: 380-415V FOR H344 3KVA / Type D ∆: 200-230V Y: 380-400V FOR H341 7.5KVA / Type E LA: 500-575V LB: 440-500V LC: 380-415V FOR H345 7.5KVA / Type D ∆: 200-230V Y: 380-400V FOR H342 10.5KVA / Type E LA: 500-575V LB: 440-500V LC: 380-415V FOR H346 10.5KVA / Type D ∆: 200-230V Y: 380-400V FOR H343 13KVA / Type E LA: 500-575V LB: 440-500V LC: 380-415V FOR H347 13KVA / Type D ∆: 200-230V Y: 380-400V BLANK CONNECTOR (TYPE E) TRANS – E-STOP UNIT

16. TRANSFORMER

CONTROL UNIT PARTS LIST AND DRAWING

B-82596EN-1/01

(2/2)

001 a,b,c,d,e,f,g,h

002

500V

Fig.16.2 TRANSFORMER (B-CABINET)

- 82 -

B-82596EN-1/01

17

CONTROL UNIT PARTS LIST AND DRAWING

HOUR METER

- 83 -

17. HOUR METER

17. HOUR METER

17.1

CONTROL UNIT PARTS LIST AND DRAWING

HOUR METER FOR A-CABINET

UNIT

ASSEMBLY NAME

SPECIFICATION

q-1

HOUR METER

A05B-2501-J310

UNIT

B-82596EN-1/01

NO.

Q’TY

PARTS NAME

SPECIFICATION

001

1

HOUR METER

A91L-0001-0202

(1/1) PAGE

REMARK

1

DIGITAL

q-1

001

- 84 -

17.2

HOUR METER FOR B-CABINET

UNIT

ASSEMBLY NAME

q-2

HOUR METER

UNIT

17. HOUR METER

CONTROL UNIT PARTS LIST AND DRAWING

B-82596EN-1/01

SPECIFICATION (1/1)

A05B-2502-J080

NO.

Q’TY

PARTS NAME

SPECIFICATION

001

1

HOUR METER

A91L-0001-0202

q-2

001

- 85 -

PAGE

REMARK

1

DIGITAL

18. ROBOT CONNECTION CABLE / RCC I/F UNIT

18

CONTROL UNIT PARTS LIST AND DRAWING

B-82596EN-1/01

ROBOT CONNECTION CABLE / RCC I/F UNIT

- 86 -

CONTROL UNIT PARTS LIST AND DRAWING

B-82596EN-1/01

18.1

ROBOT CONNECTION CABLE FOR A-CABINET (FOR RIA)

UNIT

ASSEMBLY NAME ROBOT CONNECTION CABLE

r-1

UNIT

NO.

Q’TY

PARTS NAME

001a 1

RP1 CABLE

001b

002a

002b

002c 1

RM1 CABLE

002d r-1

18. ROBOT CONNECTION CABLE / RCC I/F UNIT

002e

002f

003a 1

RM2 CABLE

003b

004a 1 004b

SPECIFICATION REFER TO EACH SPECIFICATION

SPECIFICATION

PAGE

(1/1)

REMARK

A660-2006-T281#L7R503A

7m,Fixed type

A660-2006-T281#L14R53A

14m,Fixed type

A660-2006-T281#L20R53A

20m,Fixed type

A660-2006-T282#L7R503A

7m,Flex Type

A660-2006-T282#L14R53A

14m,Flex Type

A660-2006-T282#L20R53A

20m,Flex Type

A660-4004-T580#L7R503

7m,Fixed type for Group1

A660-4004-T580#L14R53

14m,Fixed type for Group1

A660-4004-T580#L20R53

20m,Fixed type for Group1

A660-4004-T581#L7R503

7m,Flex type for Group1

A660-4004-T581#L14R53

14m,Flex type for Group1

A660-4004-T581#L20R53

20m,Flex type for Group1

A660-4004-T592#L7R503

7m,Fixed type for Group2

A660-4004-T592#L14R53

14m,Fixed type for Group2

A660-4004-T592#L20R53

20m,Fixed type for Group2

A660-4004-T593#L7R503

7m,Flex type for Group2

A660-4004-T593#L14R53

14m,Flex type for Group2

A660-4004-T593#L20R53

20m,Flex type for Group2

A660-4004-T584#L7R503

7m,Fixed type for Group3

A660-4004-T584#L14R53

14m,Fixed type for Group3

A660-4004-T584#L20R53

20m,Fixed type for Group3

A660-4004-T586#L7R503

7m,Flex type for Group3

A660-4004-T586#L14R53

14m,Flex type for Group3

A660-4004-T586#L20R53

20m,Flex type for Group3

A660-4004-T585#L7R503

7m,Fixed type for Group3

A660-4004-T585#L14R53

14m,Fixed type for Group3

A660-4004-T585#L20R53

20m,Fixed type for Group3

A660-4004-T587#L7R503

7m,Flex type for Group3

A660-4004-T587#L14R53

14m,Flex type for Group3

A660-4004-T587#L20R53

20m,Flex type for Group3

A660-8011-T182#L7R503

7m for Group1, Group3

A660-8011-T182#L14R53

14m for Group1, Group3

EARTH

A660-8011-T182#L20R53

20m for Group1, Group3

CABLE

A660-8014-T130#L7R503

7m for Group2

A660-8014-T130#L14R53

14m for Group2

A660-8014-T130#L20R53

20m for Group2

See section 18.4 to check the robot connection cable group.

- 87 -

18. ROBOT CONNECTION CABLE / RCC I/F UNIT

18.2

B-82596EN-1/01

ROBOT CONNECTION CABLE FOR A-CABINET (FOR CE)

UNIT

ASSEMBLY NAME ROBOT CONNECTION CABLE

r-2

UNIT

CONTROL UNIT PARTS LIST AND DRAWING

NO.

Q’TY

PARTS NAME

001a

001b 1

RP1 CABLE

001c

001d

002a

002b

002c r-2

1

RM1 CABLE

002d

002e

002f

003a 1

RM2 CABLE

003b

004a 1 004b

SPECIFICATION REFER TO EACH SPECIFICATION

SPECIFICATION

PAGE

(1/1)

REMARK

A660-2006-T281#L7R503C

7m,Fixed type for Group1, Group2

A660-2006-T281#L14R53C

14m,Fixed type for Group1, Group2

A660-2006-T281#L20R53C

20m,Fixed type for Group1, Group2

A660-2006-T282#L7R503C

7m,Flex Type for Group1, Group2

A660-2006-T282#L14R53C

14m,Flex Type for Group1, Group2

A660-2006-T282#L20R53C

20m,Flex Type for Group1, Group2

A660-2006-T281#L7R503A

7m,Fixed type for Group3

A660-2006-T281#L14R53A

14m,Fixed type for Group3

A660-2006-T281#L20R53A

20m,Fixed type for Group3

A660-2006-T282#L7R503A

7m,Flex Type for Group3

A660-2006-T282#L14R53A

14m,Flex Type for Group3

A660-2006-T282#L20R53A

20m,Flex Type for Group3

A660-4004-T582#L7R503

7m,Fixed type for Group1

A660-4004-T582#L14R53

14m,Fixed type for Group1

A660-4004-T582#L20R53

20m,Fixed type for Group1

A660-4004-T583#L7R503

7m,Flex type for Group1

A660-4004-T583#L14R53

14m,Flex type for Group1

A660-4004-T583#L20R53

20m,Flex type for Group1

A660-4004-T594#L7R503

7m,Fixed type for Group2

A660-4004-T594#L14R53

14m,Fixed type for Group2

A660-4004-T594#L20R53

20m,Fixed type for Group2

A660-4004-T595#L7R503

7m,Flex type for Group2

A660-4004-T595#L14R53

14m,Flex type for Group2

A660-4004-T595#L20R53

20m,Flex type for Group2

A660-4004-T588#L7R503

7m,Fixed type for Group3

A660-4004-T588#L14R53

14m,Fixed type for Group3

A660-4004-T588#L20R53

20m,Fixed type for Group3

A660-4004-T590#L7R503

7m,Flex type for Group3

A660-4004-T590#L14R53

14m,Flex type for Group3

A660-4004-T590#L20R53

20m,Flex type for Group3

A660-4004-T589#L7R503

7m,Fixed type for Group3

A660-4004-T589#L14R53

14m,Fixed type for Group3

A660-4004-T589#L20R53

20m,Fixed type for Group3

A660-4004-T591#L7R503

7m,Flex type for Group3

A660-4004-T591#L14R53

14m,Flex type for Group3

A660-4004-T591#L20R53

20m,Flex type for Group3

A660-8011-T182#L7R503

7m for Group1, Group3

A660-8011-T182#L14R53

14m for Group1, Group3

EARTH

A660-8011-T182#L20R53

20m for Group1, Group3

CABLE

A660-8014-T130#L7R503

7m for Group2

A660-8014-T130#L14R53

14m for Group2

A660-8014-T130#L20R53

20m for Group2

See section 18.4 to check the robot connection cable group. - 88 -

CONTROL UNIT PARTS LIST AND DRAWING

B-82596EN-1/01

18.3

ROBOT CONNECTION CABLE FOR B-CABINET (FOR RIA)

UNIT

ASSEMBLY NAME ROBOT CONNECTION CABLE

r-3

UNIT

NO.

Q’TY

PARTS NAME

001a

001b 1

RP1 CABLE

001c

001d

002a

002b r-3

18. ROBOT CONNECTION CABLE / RCC I/F UNIT

002c

002d 1 002e

002f

002g

002h

RM1 CABLE

SPECIFICATION REFER TO EACH SPECIFICATION

SPECIFICATION

PAGE

(1/2)

REMARK

A660-2006-T281#L7R503

7m,Fixed type for Group 1-4

A660-2006-T281#L14R53

14m,Fixed type for Group 1-4

A660-2006-T281#L20R53

20m,Fixed type for Group 1-4

A660-2006-T282#L7R503

7m,Flex Type for Group 1-4

A660-2006-T282#L14R53

14m,Flex Type for Group 1-4

A660-2006-T282#L20R53

20m,Flex Type for Group 1-4

A660-4004-T569#L7R503

7m,Fixed type for Group5

A660-4004-T569#L14R53

14m,Fixed type for Group5

A660-4004-T569#L20R53

20m,Fixed type for Group5

A660-4004-T570#L7R503

7m,Flex Type for Group5

A660-4004-T570#L14R53

14m,Flex Type for Group5

A660-4004-T570#L20R53

20m,Flex Type for Group5

A660-4004-T485#L7R503

7m,Fixed type for Group1

A660-4004-T485#L14R53

14m,Fixed type for Group1

A660-4004-T485#L20R53

20m,Fixed type for Group1

A660-4004-T486#L7R503

7m,Flex type for Group1

A660-4004-T486#L14R53

14m,Flex type for Group1

A660-4004-T486#L20R53

20m,Flex type for Group1

A660-4004-T509#L7R503

7m,Fixed type for Group2

A660-4004-T509#L14R53

14m,Fixed type for Group2

A660-4004-T509#L20R53

20m,Fixed type for Group2

A660-4004-T510#L7R503

7m,Flex type for Group2

A660-4004-T510#L14R53

14m,Flex type for Group2

A660-4004-T510#L20R53

20m,Flex type for Group2

A660-4004-T513#L7R503

7m,Fixed type for Group3

A660-4004-T513#L14R53

14m,Fixed type for Group3

A660-4004-T513#L20R53

20m,Fixed type for Group3

A660-4004-T515#L7R503

7m,Flex type for Group3

A660-4004-T515#L14R53

14m,Flex type for Group3

A660-4004-T515#L20R53

20m,Flex type for Group3

A660-4004-T521#L7R503

7m,Fixed type for Group4, Group5

A660-4004-T521#L14R53

14m,Fixed type for Group4, Group5

A660-4004-T521#L20R53

20m,Fixed type for Group4, Group5

A660-4004-T523#L7R503

7m,Flex type for Group4, Group5

A660-4004-T523#L14R53

14m,Flex type for Group4, Group5

A660-4004-T523#L20R53

20m,Flex type for Group4, Group5

- 89 -

18. ROBOT CONNECTION CABLE / RCC I/F UNIT

CONTROL UNIT PARTS LIST AND DRAWING

B-82596EN-1/01

(2/2) UNIT

NO.

Q’TY

PARTS NAME

003a

003b 1

RM2 CABLE

003c

r-3

003d

004a 1

005b

1

PAGE

REMARK 7m,Fixed type for Group3

A660-4004-T514#L14R53

14m,Fixed type for Group3

A660-4004-T514#L20R53

20m,Fixed type for Group3

A660-4004-T516#L7R503

7m,Flex type for Group3

A660-4004-T516#L14R53

14m,Flex type for Group3

A660-4004-T516#L20R53

20m,Flex type for Group3

A660-4004-T522#L7R503

7m,Fixed type for Group4, Group5

A660-4004-T522#L14R53

14m,Fixed type for Group4, Group5

A660-4004-T522#L20R53

20m,Fixed type for Group4, Group5

A660-4004-T524#L7R503

7m,Flex type for Group4, Group5

A660-4004-T524#L14R53

14m,Flex type for Group4, Group5

A660-4004-T524#L20R53

20m,Flex type for Group4, Group5

A660-8011-T182#L7R503

7m for Group 1, 3-5

A660-8011-T182#L14R53

14m for Group 1, 3-5

EARTH

A660-8011-T182#L20R53

20m for Group 1, 3-5

CABLE

A660-8014-T130#L7R503

7m for Group2

A660-8014-T130#L14R53

14m for Group2

A660-8014-T130#L20R53

20m for Group2

004b 005a

SPECIFICATION A660-4004-T514#L7R503

RCC I/F UNIT

A05B-2502-D050

for M-900iA/260L, 350

A05B-2502-D051

for M-900iA/600

See section 18.4 to check the robot connection cable group.

- 90 -

CONTROL UNIT PARTS LIST AND DRAWING

B-82596EN-1/01

18.4

ROBOT CONNECTION CABLE FOR B-CABINET (FOR CE)

UNIT

ASSEMBLY NAME ROBOT CONNECTION CABLE

r-4

UNIT

18. ROBOT CONNECTION CABLE / RCC I/F UNIT

NO.

Q’TY

PARTS NAME

001a

001b 1

RP1 CABLE

001c

001d

002a

002b

002c r-4 002d

002e 1 002f

002g

002h

002i

002j

RM1 CABLE

SPECIFICATION REFER TO EACH SPECIFICATION

SPECIFICATION

PAGE

( 1 / 2)

REMARK

A660-2006-T281#L7R503

7m,Fixed type for Group 1-4

A660-2006-T281#L14R53

14m,Fixed type for Group 1-4

A660-2006-T281#L20R53

20m,Fixed type for Group 1-4

A660-2006-T282#L7R503

7m,Flex Type for Group 1-4

A660-2006-T282#L14R53

14m,Flex Type for Group 1-4

A660-2006-T282#L20R53

20m,Flex Type for Group 1-4

A660-4004-T569#L7R503

7m,Fixed type for Group5

A660-4004-T569#L14R53

14m,Fixed type for Group5

A660-4004-T569#L20R53

20m,Fixed type for Group5

A660-4004-T570#L7R503

7m,Flex Type for Group5

A660-4004-T570#L14R53

14m,Flex Type for Group5

A660-4004-T570#L20R53

20m,Flex Type for Group5

A660-4004-T487#L7R503

7m,Fixed type for Group1

A660-4004-T487#L14R53

14m,Fixed type for Group1

A660-4004-T487#L20R53

20m,Fixed type for Group1

A660-4004-T488#L7R503

7m,Flex type for Group1

A660-4004-T488#L14R53

14m,Flex type for Group1

A660-4004-T488#L20R53

20m,Flex type for Group1

A660-4004-T511#L7R503

7m,Fixed type for Group2

A660-4004-T511#L14R53

14m,Fixed type for Group2

A660-4004-T511#L20R53

20m,Fixed type for Group2

A660-4004-T512#L7R503

7m,Flex type for Group2

A660-4004-T512#L14R53

14m,Flex type for Group2

A660-4004-T512#L20R53

20m,Flex type for Group2

A660-4004-T517#L7R503

7m,Fixed type for Group3

A660-4004-T517#L14R53

14m,Fixed type for Group3

A660-4004-T517#L20R53

20m,Fixed type for Group3

A660-4004-T519#L7R503

7m,Flex type for Group3

A660-4004-T519#L14R53

14m,Flex type for Group3

A660-4004-T519#L20R53

20m,Flex type for Group3

A660-4004-T525#L7R503

7m,Fixed type for Group4

A660-4004-T525#L14R53

14m,Fixed type for Group4

A660-4004-T525#L20R53

20m,Fixed type for Group4

A660-4004-T527#L7R503

7m,Flex type for Group4

A660-4004-T527#L14R53

14m,Flex type for Group4

A660-4004-T527#L20R53

20m,Flex type for Group4

A660-4004-T529#L7R503

7m,Fixed type for Group5

A660-4004-T529#L14R53

14m,Fixed type for Group5

A660-4004-T529#L20R53

20m,Fixed type for Group5

A660-4004-T531#L7R503

7m,Flex type for Group5

A660-4004-T531#L14R53

14m,Flex type for Group5

A660-4004-T531#L20R53

20m,Flex type for Group5

- 91 -

18. ROBOT CONNECTION CABLE / RCC I/F UNIT

CONTROL UNIT PARTS LIST AND DRAWING

B-82596EN-1/01

(2/2) UNIT

NO.

Q’TY

PARTS NAME

003a

003b

003c 1

RM2 CABLE

003d

r-4

003e

003f

004a 1

005b

Group1 Group2 Group3 Group4 Group5

1

PAGE

REMARK 7m,Fixed type for Group3

A660-4004-T518#L14R53

14m,Fixed type for Group3

A660-4004-T518#L20R53

20m,Fixed type for Group3

A660-4004-T520#L7R503

7m,Flex type for Group3

A660-4004-T520#L14R53

14m,Flex type for Group3

A660-4004-T520#L20R53

20m,Flex type for Group3

A660-4004-T526#L7R503

7m,Fixed type for Group4

A660-4004-T526#L14R53

14m,Fixed type for Group4

A660-4004-T526#L20R53

20m,Fixed type for Group4

A660-4004-T528#L7R503

7m,Flex type for Group4

A660-4004-T528#L14R53

14m,Flex type for Group4

A660-4004-T528#L20R53

20m,Flex type for Group4

A660-4004-T530#L7R503

7m,Fixed type for Group5

A660-4004-T530#L14R53

14m,Fixed type for Group5

A660-4004-T530#L20R53

20m,Fixed type for Group5

A660-4004-T532#L7R503

7m,Flex type for Group5

A660-4004-T532#L14R53

14m,Flex type for Group5

A660-4004-T532#L20R53

20m,Flex type for Group5

A660-8011-T182#L7R503

7m for Group 1, 3-5

A660-8011-T182#L14R53

14m for Group 1, 3-5

EARTH

A660-8011-T182#L20R53

20m for Group 1, 3-5

CABLE

A660-8014-T130#L7R503

7m for Group2

A660-8014-T130#L14R53

14m for Group2

A660-8014-T130#L20R53

20m for Group2

004b 005a

SPECIFICATION A660-4004-T518#L7R503

RCC I/F UNIT

A05B-2502-D050

for M-900iA/260L, 350

A05B-2502-D051

for M-900iA/600

R-2000iB (except /200T), M-420iA, M-421iA M-710iC ARC Mate 100iB, ARC Mate 120iB, M-6iB, M-16iB, F-200iB R-2000iB/200T, M-410iB M-900iA/260L,M-900iA/350 M-900iA/600

- 92 -

CONTROL UNIT PARTS LIST AND DRAWING

B-82596EN-1/01

19

DOOR INTERLOCK

UNIT

ASSEMBLY NAME

s-1

DOOR INTERLOCK

UNIT

NO. 001a 001b

19. DOOR INTERLOCK

Q’TY 1

PARTS NAME DOOR INTERLOCK

SPECIFICATION REFER TO EACH SPECIFICATION SPECIFICATION

(1/1)

PAGE

REMARK

A55L-0001-0014#A

STANDARD SWITCH

A57L-0001-0120

3-POSITION SWITCH

s-1

- 93 -

20. PERIPHERAL DEVICE CONNECTION CABLE

20 20.1

ASSEMBLY NAME PERIPHERAL DEVICE CONNECTION CABLE

t-1

NO.

Q’TY

001a 001b

1

001c 002a 002b

1

002c 003a 003b

1

003c 004a 004b

1

004c 005a t-1

005b

1

005c 006a 006b

1

006c 007a 007b

1

007c 008a 008b 008c

PERIPHERAL CABLE

DEVICE

B-82596EN-1/01

CONNECTION

PERIPHERAL DEVICE CONNECTION CABLE FOR A-CABINET / TYPE B OPERATION BOX

UNIT

UNIT

CONTROL UNIT PARTS LIST AND DRAWING

1

PARTS NAME PERIPHERAL DEVICE CONNECTION CABLE PERIPHERAL DEVICE CONNECTION CABLE WELDING MACHINE CONNECTION CABLE WELDING MACHINE CONNECTION CABLE WELDING MACHINE CONNECTION CABLE WELDING MACHINE CONNECTION CABLE WELDING MACHINE CONNECTION CABLE WELDING MACHINE CONNECTION CABLE

SPECIFICATION REFER TO EACH SPECIFICATION

SPECIFICATION

PAGE

(1/1)

REMARK

A660-2005-T122#L10R33C

10m,CRM2

A660-2005-T122#L20R33C

20m,CRM2

A660-2005-T122#L30R33C

30m,CRM2

A660-2005-T123#L10R33D

10m,CRM4

A660-2005-T123#L20R33D

20m,CRM4

A660-2005-T123#L30R33D

30m,CRM4

A660-2005-T554#L3R303D

3m,CRW1,FANUC I/F, Elbow

A660-2005-T554#L7R303D

7m,CRW1,FANUC I/F, Elbow

A660-2005-T554#L14R33D

14m,CRW1,FANUC I/F, Elbow

A660-2005-T555#L3R303D

3m,CRW7,GENERAL I/F, Elbow

A660-2005-T555#L7R303D

7m,CRW7,GENERAL I/F, Elbow

A660-2005-T555#L14R33D

14m,CRW7,GENERAL I/F, Elbow

A660-2005-T556#L3R303D

3m,CRW7,FANUC I/F, Elbow

A660-2005-T556#L7R303D

7m,CRW7,FANUC I/F, Elbow

A660-2005-T556#L14R33D

14m,CRW7,FANUC I/F, Elbow

A660-2005-T990#L3R303D

3m,CRW1,FANUC I/F, Straight

A660-2005-T990#L7R303D

7m,CRW1,FANUC I/F, Straight

A660-2005-T990#L14R33D

14m,CRW1,FANUC I/F, Straight

A660-2005-T991#L3R303D

3m,CRW7,GENERAL I/F, Straight

A660-2005-T991#L7R303D

7m,CRW7,GENERAL I/F, Straight

A660-2005-T991#L14R33D

14m,CRW7,GENERAL I/F,Straight

A660-2005-T992#L3R303D

3m,CRW7,FANUC I/F, Straight

A660-2005-T992#L7R303D

7m,CRW7,FANUC I/F, Straight

A660-2005-T992#L14R33D

14m,CRW7,FANUC I/F, Straight

- 94 -

CONTROL UNIT PARTS LIST AND DRAWING

B-82596EN-1/01

20.2

PERIPHERAL DEVICE CONNECTION CABLE FOR A-CABINET / TYPE C OPERATION BOX (FOR CE)

UNIT

ASSEMBLY NAME PERIPHERAL DEVICE CONNECTION CABLE

t-2

UNIT

NO.

Q’TY

001a 001b

1

001c 002a 002b

1

002c

PARTS NAME PERIPHERAL DEVICE CONNECTION CABLE PERIPHERAL DEVICE CONNECTION CABLE

003a

SPECIFICATION REFER TO EACH SPECIFICATION SPECIFICATION

003b

AND WELDING MACHINE

A05B-2451-D201

20m, CRM2A/2B

A05B-2451-D202

30m, CRM2A/2B

A05B-2451-D250

10m, CRM2A/B/C/D,CRM4/B

A05B-2451-D251

20m, CRM2A/B/C/D,CRM4/B

A05B-2451-D252

A05B-2451-D271

CONNECTION CABLE 003c

A05B-2451-D272

004a

A05B-2451-D273 PERIPHERAL DEVICE

004b

1

AND WELDING MACHINE

A05B-2451-D274

CONNECTION CABLE 004c

A05B-2451-D275

005a

A05B-2451-D276 PERIPHERAL DEVICE

005b

1

AND WELDING MACHINE

A05B-2451-D277

CONNECTION CABLE 005c

A05B-2451-D278

006a

A05B-2451-D279 PERIPHERAL DEVICE

006b

1

AND WELDING MACHINE

A05B-2451-D280

CONNECTION CABLE 006c

A05B-2451-D281

007a

A05B-2451-D282 PERIPHERAL DEVICE

007b

1

AND WELDING MACHINE

A05B-2451-D283

CONNECTION CABLE 007c

A05B-2451-D284

008a

A05B-2451-D285 PERIPHERAL DEVICE

008b

1

AND WELDING MACHINE

A05B-2451-D286

CONNECTION CABLE 008c

REMARK 10m, CRM2A/2B

A05B-2451-D270 1

PAGE

(1/1)

A05B-2451-D200

PERIPHERAL DEVICE

t-2

20. PERIPHERAL DEVICE CONNECTION CABLE

A05B-2451-D287

- 95 -

30m, CRM2A/B/C/D,CRM4/B 3m, CRM2A/B+CRW1, EA, FANUC I/F, Elbow 7m, CRM2A/B+CRW1, EA, FANUC I/F, Elbow 14m, CRM2A/B+CRW1, EA,FANUC I/F, Elbow 3m, CRM2A/B+CRW7, GA, GENERAL I/F, Elbow 7m, CRM2A/B+CRW7, GA, GENERAL I/F, Elbow 14m,CRM2A/B+CRW7, GA, GENERAL I/F, Elbow 3m, CRM2A/B+CRW7, GA,FANUC I/F, Elbow 7m, CRM2A/B+CRW7, GA,FANUC I/F, Elbow 14m, CRM2A/B+CRW7, GA,FANUC I/F, Elbow 3m, CRM2A/B+CRW1, EA, FANUC I/F, Straight 7m, CRM2A/B+CRW1, EA, FANUC I/F, Straight 14m, CRM2A/B+CRW1, EA,FANUC I/F, Straight 3m, CRM2A/B+CRW7, GA, GENERAL I/F, Straight 7m, CRM2A/B+CRW7, GA, GENERAL I/F, Straight 14m,CRM2A/B+CRW7, GA, GENERAL I/F, Straight 3m, CRM2A/B+CRW7, GA,FANUC I/F, Straight 7m, CRM2A/B+CRW7, GA,FANUC I/F, Straight 14m, CRM2A/B+CRW7, GA,FANUC I/F, Straight

20. PERIPHERAL DEVICE CONNECTION CABLE

20.3

ASSEMBLY NAME PERIPHERAL DEVICE CONNECTION CABLE

t-3

NO.

Q’TY

001a 001b

1

001c 002a 002b

1

002c 003a 003b

1

003c 004a 004b

1

004c 005a 005b

1

005c 006a 006b t-3

1

006c

PARTS NAME PERIPHERAL DEVICE CONNECTION CABLE PERIPHERAL DEVICE CONNECTION CABLE PERIPHERAL DEVICE CONNECTION CABLE WELDING MACHINE CONNECTION CABLE WELDING MACHINE CONNECTION CABLE WELDING MACHINE CONNECTION CABLE

007a 007b

1

WELDING MACHINE CONNECTION CABLE

1

WELDING MACHINE CONNECTION CABLE

20m,CRMA5, JA, JB

A660-2006-T268#L30R03B

30m,CRMA5, JA, JB

A660-2006-T269#L10R03B

10m,CRMA6, JA

A660-2006-T269#L20R03B

20m,CRMA6, JA

A660-2006-T269#L30R03B

30m,CRMA6, JA

A660-2005-T122#L10R03B

10m,CRM2, CA, HA

A660-2005-T122#L20R03B

20m,CRM2, CA, HA

A660-2005-T122#L30R03B

30m,CRM2, CA, HA

A660-2005-T554#L3R503A

3m,CRW1,FANUC I/F, Elbow

A660-2005-T554#L7R503A

7m,CRW1,FANUC I/F, Elbow

A660-2005-T554#L14R53A

14m,CRW1,FANUC I/F, Elbow

A660-2005-T555#L3R503A

3m,CRW7,GENERAL I/F, Elbow

A660-2005-T555#L7R503A

7m,CRW7,GENERAL I/F, Elbow

A660-2005-T555#L14R53A

14m,CRW7,GENERAL I/F, Elbow

A660-2005-T556#L3R503A

3m,CRW7,FANUC I/F, Elbow

A660-2005-T556#L7R503A

7m,CRW7,FANUC I/F, Elbow

A660-2005-T556#L14R53A

14m,CRW7,FANUC I/F, Elbow

A660-2005-T990#L7R503A

A660-2005-T991#L7R503A

A660-2005-T992#L3R503A 1

WELDING MACHINE CONNECTION CABLE

REMARK

A660-2006-T268#L20R03B

A660-2005-T991#L14R53A

009a

PAGE

10m,CRMA5, JA, JB

A660-2005-T991#L3R503A

008c

009c

SPECIFICATION

(1/1)

A660-2006-T268#L10R03B

A660-2005-T990#L14R53A

008a

009b

SPECIFICATION REFER TO EACH SPECIFICATION

A660-2005-T990#L3R503A

007c

008b

B-82596EN-1/01

PERIPHERAL DEVICE CONNECTION CABLE FOR B-CABINET

UNIT

UNIT

CONTROL UNIT PARTS LIST AND DRAWING

A660-2005-T992#L7R503A A660-2005-T992#L14R53A

- 96 -

3m,CRW1,FANUC I/F, Straight 7m, CRW1, FANUC I/F, Straight 14m,CRW1, FANUC I/F, Straight 3m, CRW7, GENERAL I/F, Straight 7m,CRW7, GENERAL I/F, Straight 14m,CRW7, GENERAL I/F, Straight 3m, CRW7, FANUC I/F, Straight 7m, CRW7, FANUC I/F, Straight 14m,CRW7, FANUC I/F, Straight

B-82596EN-1/01

21

CONTROL UNIT PARTS LIST AND DRAWING

21. REGENERATIVE RESISTOR UNIT

REGENERATIVE RESISTOR UNIT

- 97 -

21. REGENERATIVE RESISTOR UNIT

21.1

CONTROL UNIT PARTS LIST AND DRAWING

REGENERATIVE RESISTOR UNIT FOR A-CABINET

UNIT

ASSEMBLY NAME

u-1

REGENERATIVE RESISTOR UNIT

UNIT

NO.

Q’TY

PARTS NAME

001a 001b u-1

B-82596EN-1/01

1

REGENERATIVE RESISTOR

001c 002a 1 002b

REGENERATIVE RESISTOR

SPECIFICATION A05B-2501-H060 A05B-2501-H061 A05B-2501-H062 A05B-2501-H063 A05B-2501-H064

(1/2)

SPECIFICATION

PAGE

A05B-2501-C103

2

A05B-2501-C102

2

A05B-2501-C105

2

A05B-2501-C100

2

A05B-2501-C101

2

REMARK FOR H060 SIDE FAN TYPE FOR H061 SIDE FAN TYPE FOR H064 SIDE FAN TYPE FOR H062 REAR FAN TYPE FOR H063 REAR FAN TYPE

REGENETIVE RESISTOR UNIT

(2/2

SIDE FAN TYPE

REAR FAN TYPE

- 98 -

B-82596EN-1/01

CONTROL UNIT PARTS LIST AND DRAWING

21. REGENERATIVE RESISTOR UNIT

(2/2)

001 a,b,c

002

a,b

Fig.21.1 REGENERATIVE RESISTOR UNIT(A-CABINET)

- 99 -

21. REGENERATIVE RESISTOR UNIT

21.2

CONTROL UNIT PARTS LIST AND DRAWING

REGENERATIVE RESISTOR UNIT FOR B-CABINET

UNIT

ASSEMBLY NAME

u-2

REGENERATIVE RESISTOR UNIT

UNIT

B-82596EN-1/01

NO.

Q’TY

001a

1

001b

2

001c

1

PARTS NAME

SPECIFICATION A05B-2502-H060 A05B-2502-H061 A05B-2502-H062 SPECIFICATION

REGENERATIVE RESISTOR UNIT

(1/2)

PAGE

A05B-2502-C100

2

A05B-2502-C101

2

u-2

REGENETIVE RESISTOR UNIT

- 100 -

REMARK FOR H060 FOR H061 FOR H062

B-82596EN-1/01

CONTROL UNIT PARTS LIST AND DRAWING

21. REGENERATIVE RESISTOR UNIT

(2/2)

001 a,b,c

Fig.21.2 REGENERATIVE RESISTOR UNIT(B-CABINET)

- 101 -

22. OPTION BOARD

22

CONTROL UNIT PARTS LIST AND DRAWING

OPTION BOARD

UNIT

ASSEMBLY NAME

y-1

OPTION BOARDS

UNIT

B-82596EN-1/01

NO.

Q’TY

001a

1

001b

1

001c

1

001d

1

001e

1

002a

1

002b

1

SPECIFICATION REFER TO THE EACH SPECIFICATION

PARTS NAME

SPECIFICATION

AUX AXIS BOARD

A20B-8101-0070

2

A20B-8101-0100

2

A20B-8101-0050

2

A20B-8101-0330

2

A20B-8101-0031

2

A16B-2203-0930

2

A16B-2203-0931

2

A16B-2203-0980

2

PROFIBUS BOARD SLAVE PROFIBUS BOARD MASTER DEVICENET BOARD SLAVE FL-NET BOARD PC104 INTERFACE (FULL SLOT)

PAGE

(1/2)

REMARK 16 AXIS CONTROL

PC104 INTERFACE FOR y-1

DENGENSHA WELD TIMER (FULL SLOT)

002c 002d

1 1

003a

1

003b

1

004

1

005

1

PCI INTERFACE BOARD CC-Link MOTHER BOARD PC104 INTERFACE (WIDE-MINI SLOT) LINE TRACKING BOARD DN3 DAUGHTER BOARD CC-Link DAUGHTER BOARD

A16B-2203-0981

2

A20B-8101-0350

2

A20B-8101-0420

2

FOR INTERBUS-S INTERFACE FOR CC-Link REMOTE DEVICE STATION

WIDE-MINI SLOT

A15L-0001-0104

WITH ITEM 002a, 003a

A15L-0001-0105

WITH ITEM 002d

- 102 -

22. OPTION BOARD

CONTROL UNIT PARTS LIST AND DRAWING

B-82596EN-1/01

(2/2)

003 a,b,

002

001

a,b,c,d

a,b,c,d,e Fig.22 OPTION BOARD

- 103 -

Mar.,2007

Date

01

Edition

Contents

Edition

Date

Contents

FANUC Robot series R-30iA CONTROLLER CE/RIA (DUAL CHECK SAFETY) PARTS MANUAL (B-82596EN-1)

Revision Record