Engine PartsTH414C GC, TH417C GC 4.4 Engine - CAT - Parts Nov2016 [PDF]

Zitiervorschau

Engine Parts Manual Models TH414C GC TH417C GC SN KRF00150 to Present SN LYN00150 to Present SN NAB00150 to Present SN NMM00150 to Present Engine 458-0043 & 458-0044 31211007 Revised November 8, 2016

EFFECTIVITY PAGE June 10, 2014 - A - Original Release of Manual June 23, 2014 - B - Revised Manual July 8, 2014 - C - Revised Manual September 3, 2014 - D - Revised Manual November 21, 2014 - E - Revised Manual November 8, 2016 - F - Revised Manual

31211007

TH414C GC, TH417C GC

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EFFECTIVITY PAGE

ii

TH414C GC, TH417C GC

31211007

TABLE OF CONTENTS FIGURE NO.

TITLE

PAGE NO.

SECTION 1 – ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 1-1 1-2 1-3 1-4 1-5 1-6 1-7 1-8 1-9 1-10 1-11 1-12 1-13 1-14 1-15 1-16 1-17 1-18 1-19 1-20 1-21 1-22 1-23 1-24 1-25 1-26 1-27 1-28 1-29 1-30 1-31 1-32 1-33 1-34 1-35 1-36 1-37 1-38 1-39 1-40 1-41 1-42 1-43

31211007

Sealing Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Dipstick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Blanking Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Breather Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Oil Filler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Blanking Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Oil Pan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V-Grooved Pulley . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Flywheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V-Ribbed Belt Pulley . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Valve Mechanical Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Idler Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fastenings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Lubricating Oil Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Oil Cooler Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bracket, Oil Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Transfer Pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Lubricating Oil Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Oil Return Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fuel Injector Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Injector Pump Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fuel Injector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fuel Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fuel Prefilter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fuel Supply Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Rail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fuel Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Charge Air Pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Charge Air Pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Control Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V-Ribbed Belt Pulley . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V-Ribbed Belt Pulley . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Coolant Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cooling Water Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Coolant Pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . EGR Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hose Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Exhaust Manifold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bellow Expansion Joint . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cooling Water Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

TH414C GC, TH417C GC

1-2 1-4 1-6 1-8 1-10 1-12 1-14 1-16 1-18 1-20 1-22 1-24 1-26 1-28 1-30 1-32 1-34 1-36 1-38 1-40 1-42 1-44 1-46 1-48 1-50 1-52 1-54 1-56 1-58 1-60 1-62 1-64 1-66 1-68 1-70 1-72 1-74 1-76 1-78 1-80 1-82 1-84 1-86

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TABLE OF CONTENTS FIGURE NO. 1-44 1-45 1-46 1-47 1-48 1-49 1-50 1-51 1-52 1-53 1-54 1-55 1-56 1-57 1-58 1-59 1-60 1-61 1-62 1-63 1-64 1-65 1-66 1-67 1-68 1-69 1-70 1-71 1-72 1-73

TITLE

PAGE NO.

Cooling Water Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-88 Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-90 Exhaust Gas Bend . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-92 Turbocharger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-94 Manifold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-96 Belt Tensioner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-98 Fastenings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-100 Generator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-102 Generator Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-104 Starter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-106 Plug-in Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-108 Fastenings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-110 Relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-112 Cable Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-114 Fastenings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-116 Electric Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-118 Protecting Cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-120 Tacho-Generator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-122 Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-124 Fastenings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-126 Spacer Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-128 Flywheel Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-130 Glow Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-132 Inlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-134 Compensator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-136 Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-138 Mounting Material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-140 Returns Elevator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-142 Transmitter Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-144 Screw Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-146

SECTION 2 – MAINTENANCE PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 SECTION 3 – PART NUMBER INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

iv

TH414C GC, TH417C GC

31211007

SECTION 1 ENGINE

31211007

TH414C GC, TH417C GC

ENGINE

Figure 1-1 Sealing Housing

1-2

TH414C GC, TH417C GC

31211007

ENGINE

Figure 1-1 Sealing Housing Item

Part Number

Qty.

1 2 3 234

459-3293 459-2809 447-2152

1 1 8 1

31211007

Description

Rev.

REAR END COVER, (includes item 2) ROTATING SHAFT LIP SEAL HEXAGON BOLT, (torque to 20 Nm/15 lb-ft) PACKING COMPOUND

TH414C GC, TH417C GC

1-3

ENGINE

Figure 1-2 Dipstick

1-4

TH414C GC, TH417C GC

31211007

ENGINE

Figure 1-2 Dipstick Item

Part Number

Qty.

1 2 3 4 5

459-4179 459-2681 459-3278 459-4187 459-2779

1 1 1 1 2

31211007

Description

Rev.

DIPSTICK, (includes item 5) BALL PLUG GUIDE TUBE O-SEAL

TH414C GC, TH417C GC

1-5

ENGINE

Figure 1-3 Blanking Parts

1-6

TH414C GC, TH417C GC

31211007

ENGINE

Figure 1-3 Blanking Parts Item

Part Number

Qty.

1 2

459-2675 459-3351

1 1

31211007

Description

Rev.

SCREW PLUG, (torque to 13 Nm/10 lb-ft) SEALING RING

TH414C GC, TH417C GC

1-7

ENGINE

Figure 1-4 Breather Line

1-8

TH414C GC, TH417C GC

31211007

ENGINE

Figure 1-4 Breather Line Item

Part Number

Qty.

1 2 3 4 5 6 7

459-4206 447-2144 449-2405 449-2407 459-4204 459-3271 447-2155

1 1 3 1 1 1 1

31211007

Description

Rev.

BREATHER LINE, (includes items 2 thru 6) PIPE CLAMP SPRING BAND CLAMP RUBBER SLEEVE INTAKE PIPE SPRING BAND CLAMP HEXAGON BOLT, (torque to 8 Nm/6 lb-ft)

TH414C GC, TH417C GC

1-9

ENGINE

Figure 1-5 Oil Filler

1-10

TH414C GC, TH417C GC

31211007

ENGINE

Figure 1-5 Oil Filler Item

Part Number

Qty.

1

459-3334

2

31211007

Description

Rev.

SCREW PLUG, (torque to 95 Nm/70 lb-ft)

TH414C GC, TH417C GC

1-11

ENGINE

Figure 1-6 Blanking Parts

1-12

TH414C GC, TH417C GC

31211007

ENGINE

Figure 1-6 Blanking Parts Item

Part Number

Qty.

1 2

447-2120 459-2905

1 1

31211007

Description

Rev.

SCREW PLUG, (torque to 55 Nm/41 lb-ft) JOINT WASHER

TH414C GC, TH417C GC

1-13

ENGINE

Figure 1-7 Oil Pan

1-14

TH414C GC, TH417C GC

31211007

ENGINE

Figure 1-7 Oil Pan Item

Part Number

Qty.

1 3 291

459-3320 447-2150

1 24 AR

31211007

Description

Rev.

OIL PAN TORX HEAD BOLT, (torque to 20 Nm/15 lb-ft) LOCTITE® 5900TM

TH414C GC, TH417C GC

1-15

ENGINE

Figure 1-8 V-Grooved Pulley

1-16

TH414C GC, TH417C GC

31211007

ENGINE

Figure 1-8 V-Grooved Pulley Item

Part Number

Qty.

1 2

459-3308 459-2662

1 6

31211007

Description

Rev.

V-GROOVED PULLEY HEXAGON BOLT, (torque to 60 Nm/44 lb-ft)

TH414C GC, TH417C GC

1-17

ENGINE

Figure 1-9 Flywheel

1-18

TH414C GC, TH417C GC

31211007

ENGINE

Figure 1-9 Flywheel Item

Part Number

Qty.

1 2 3

459-3314 459-2805 447-2162

1 1 8

31211007

Description

Rev.

FLYWHEEL, (includes item 2) GEAR RIM SCREW/BOLT

TH414C GC, TH417C GC

1-19

ENGINE

Figure 1-10 V-Ribbed Belt Pulley

1-20

TH414C GC, TH417C GC

31211007

ENGINE

Figure 1-10 V-Ribbed Belt Pulley Item

Part Number

Qty.

1 2 3 4 5 6 7

459-4178 447-2101 459-3274 459-3307 459-3323 459-3261 459-3287

1 3 1 1 1 1 1

31211007

Description

Rev.

WHEEL SENSOR HEXAGON BOLT, (torque to 13 Nm/10 lb-ft) STRAIGHT PIN V-RIBBED BELT PULLEY HEXAGON BOLT, (torque to 100 Nm/74 lb-ft) STRAIGHT PIN PLAIN WASHER

TH414C GC, TH417C GC

1-21

ENGINE

Figure 1-11 Valve Mechanical Cover

1-22

TH414C GC, TH417C GC

31211007

ENGINE

Figure 1-11 Valve Mechanical Cover Item

Part Number

Qty.

1 2 3 4 5

459-3310 459-2648 459-4176 447-2192 459-2672

1 1 10 1 1

31211007

Description

Rev.

COVER, (includes items 2 thru 4) GASKET SCREW/BOLT, (torque to 8.5 Nm/6 lb-ft) FILLER CAP PLUG

TH414C GC, TH417C GC

1-23

ENGINE

Figure 1-12 Idler Gear

1-24

TH414C GC, TH417C GC

31211007

ENGINE

Figure 1-12 Idler Gear Item

Part Number

Qty.

1 2 3

459-3304 459-3305 447-2154

1 1 3

31211007

Description

Rev.

IDLER GEAR SHAFT HEXAGON BOLT, (torque to 30 Nm/22 lb-ft)

TH414C GC, TH417C GC

1-25

ENGINE

Figure 1-13 Fastenings

1-26

TH414C GC, TH417C GC

31211007

ENGINE

Figure 1-13 Fastenings Item

Part Number

Qty.

1 2 3 4 5 6 7 8 234

459-2667 459-2655 459-3285 459-2676 459-3315 459-3286 459-2807 459-2815

10 7 5 1 1 1 1 1 1

31211007

Description

Rev.

HEXAGON BOLT, (torque to 30 Nm/22 lb-ft) HEXAGON BOLT, (torque to 30 Nm/22 lb-ft) HEXAGON BOLT, (torque to 30 Nm/22 lb-ft) SCREW PLUG, (torque to 55 Nm/41 lb-ft) CONNECTOR HALF-MOON RING SEALING RING ROTATING SHAFT LIP SEAL PACKING COMPOUND

TH414C GC, TH417C GC

1-27

ENGINE

Figure 1-14 Lubricating Oil Pump

1-28

TH414C GC, TH417C GC

31211007

ENGINE

Figure 1-14 Lubricating Oil Pump Item

Part Number

Qty.

1 2 3 4 7 8

459-3318 N.S.S. 459-4170 459-2782 459-3292 459-2661

1 1 2 4 2 5

31211007

Description

Rev.

OIL PUMP, (includes items 2 thru 4) TOOTHED GEAR, (pressed into oil pump) ADAPTER TUBE O-RING DOWEL BUSH HEXAGON BOLT, (torque to 8.5 Nm/6 lb-ft)

TH414C GC, TH417C GC

1-29

ENGINE

Figure 1-15 Oil Cooler Assembly

1-30

TH414C GC, TH417C GC

31211007

ENGINE

Figure 1-15 Oil Cooler Assembly Item

Part Number

Qty.

1 2 3

459-2814 459-2650 447-2152

1 1 4

31211007

Description

Rev.

OIL COOLER GASKET HEXAGON BOLT, (torque to 30 Nm/22 lb-ft)

TH414C GC, TH417C GC

1-31

ENGINE

Figure 1-16 Bracket, Oil Filter

1-32

TH414C GC, TH417C GC

31211007

ENGINE

Figure 1-16 Bracket, Oil Filter Item

Part Number

Qty.

1 2 3 4 5

440-6232 447-2161 459-3297 459-2778 447-2149

1 1 1 1 2

31211007

Description

Rev.

SPIN-ON OIL FILTER, (torque to 12 Nm/9 lb-ft) SCREWED BUSH, (torque to 40 Nm/30 lb-ft) COVER O-SEAL HEXAGON BOLT, (torque to 30 Nm/22 lb-ft)

TH414C GC, TH417C GC

1-33

ENGINE

Figure 1-17 Transfer Pipe

1-34

TH414C GC, TH417C GC

31211007

ENGINE

Figure 1-17 Transfer Pipe Item

Part Number

Qty.

1 2 3 291

459-4177 459-2666 459-3279

1 2 1 AR

31211007

Description

Rev.

TRANSFER PIPE TORX HEAD BOLT, (torque to 20 Nm/15 lb-ft) SCREW PLUG, (torque to 35 Nm/26 lb-ft) LOCTITE® 5900TM

TH414C GC, TH417C GC

1-35

ENGINE

Figure 1-18 Lubricating Oil Line

1-36

TH414C GC, TH417C GC

31211007

ENGINE

Figure 1-18 Lubricating Oil Line Item

Part Number

Qty.

1 2 3

459-4174 447-2117 447-2136

1 2 4

31211007

Description

Rev.

LUBRICATING OIL LINE, (includes items 2 & 3) HOLLOW SCREW SEALING RING

TH414C GC, TH417C GC

1-37

ENGINE

Figure 1-19 Oil Return Line

1-38

TH414C GC, TH417C GC

31211007

ENGINE

Figure 1-19 Oil Return Line Item

Part Number

Qty.

1 2 3 4 5 6 7

459-3335 447-2190 459-4175 447-2158 459-2665 447-2127 447-2104

1 1 1 1 1 2 1

31211007

Description

Rev.

ATTACHMENT FLANGE O-SEAL OIL RETURN LINE, (includes item 4) O-SEAL HEXAGON BOLT, (torque to 8.5 Nm/6 lb-ft) HEXAGON BOLT, (torque to 8.5 Nm/6 lb-ft) GASKET

TH414C GC, TH417C GC

1-39

ENGINE

Figure 1-20 Fuel Injector Pump

1-40

TH414C GC, TH417C GC

31211007

ENGINE

Figure 1-20 Fuel Injector Pump Item

Part Number

Qty.

1 2 3 4 5 6 7 293

459-2819 449-2344 447-2135 459-3312 447-2105 447-2119 447-2167

1 1 3 1 1 1 1 AR

31211007

Description

Rev.

FUEL INJECTOR PUMP, (includes item 7) DISTANCE PIECE HEXAGON NUT, (torque to 20 Nm/15 lb-ft) PLAIN WASHER O-SEAL HEXAGON NUT, (torque to 80 Nm/59 lb-ft) O-RING MULTIPURPOSE GREASE

TH414C GC, TH417C GC

1-41

ENGINE

Figure 1-21 Injector Pump Drive

1-42

TH414C GC, TH417C GC

31211007

ENGINE

Figure 1-21 Injector Pump Drive Item

Part Number

Qty.

1

459-3296

1

31211007

Description

Rev.

TOOTHED GEAR

TH414C GC, TH417C GC

1-43

ENGINE

Figure 1-22 Fuel Injector

1-44

TH414C GC, TH417C GC

31211007

ENGINE

Figure 1-22 Fuel Injector Item

Part Number

Qty.

1 2 3 4 5 6

459-2671 447-2163 449-2418 449-2413 447-2165 449-2412

4 4 4 4 4 4

31211007

Description

Rev.

INJECTOR, (includes items 2, 5 & 6) SEALING WASHER CLAMPING PAD/SHOE TORX HEAD BOLT, (torque to 30 Nm/22 lb-ft) CLAMP O-SEAL

TH414C GC, TH417C GC

1-45

ENGINE

Figure 1-23 Fuel Filter

1-46

TH414C GC, TH417C GC

31211007

ENGINE

Figure 1-23 Fuel Filter Item

Part Number

Qty.

1 3 4 6 10

440-6213 449-2348 447-2148 447-2110 460-1004

1 1 2 1 1

31211007

Description

Rev.

FUEL FILTER ELEMENT PRESSURE SENSOR, (includes item 6), (torque to 25 Nm/18 lb-ft) HEXAGON BOLT, (torque to 42 Nm/31 lb-ft) O-SEAL FUEL FILTER, (includes item 1)

TH414C GC, TH417C GC

1-47

ENGINE

Figure 1-24 Fuel Prefilter

1-48

TH414C GC, TH417C GC

31211007

ENGINE

Figure 1-24 Fuel Prefilter Item

Part Number

Qty.

1 2 3 4

466-4177 460-1003 449-2350 447-2187

1 1 1 1

31211007

Description

Rev.

PRE FILTER ELEMENT FUEL FILTER, (includes items 1, 3 & 4) SENSOR CABLE, (includes item 4) SEALING RING

TH414C GC, TH417C GC

1-49

ENGINE

Figure 1-25 Fuel Supply Pump

1-50

TH414C GC, TH417C GC

31211007

ENGINE

Figure 1-25 Fuel Supply Pump Item

Part Number

Qty.

1 2

449-2343 449-2411

1 2

31211007

Description

Rev.

FUEL SUPPLY PUMP, (12 Volt), (includes item 2) CLIP

TH414C GC, TH417C GC

1-51

ENGINE

Figure 1-26 Rail

1-52

TH414C GC, TH417C GC

31211007

ENGINE

Figure 1-26 Rail Item

Part Number

Qty.

1 2 3 4 5 6 7 11 259

449-2416 459-4168 459-4165 459-4166 459-2658 459-4171 449-2468 447-2188

1 1 1 1 2 2 1 1 AR

31211007

Description

Rev.

RAIL, (includes items 7 & 11) HIGH PRESSURE PIPE HIGH PRESSURE PIPE HIGH PRESSURE PIPE TORX HEAD BOLT, (torque to 30 Nm/22 lb-ft) DISTANCE PIECE REPAIR KIT, (includes item 11) O-RING MULTIPURPOSE GREASE

TH414C GC, TH417C GC

1-53

ENGINE

Figure 1-27 Fuel Line

1-54

TH414C GC, TH417C GC

31211007

ENGINE

Figure 1-27 Fuel Line Item

Part Number

Qty.

1 2 3 5 6 7 8

459-4167 459-4202 459-3313 449-2404 459-3282 459-3276 447-2153

1 1 2 2 1 3 3

31211007

Description

Rev.

FUEL LINE, (includes items 5 thru 7) FUEL LEAKAGE PIPE HOSE RETAINER SPRING BAND CLAMP HOSE ASSEMBLY PIPE CLAMP HEXAGON BOLT

TH414C GC, TH417C GC

1-55

ENGINE

Figure 1-28 Charge Air Pipe

1-56

TH414C GC, TH417C GC

31211007

ENGINE

Figure 1-28 Charge Air Pipe Item

Part Number

Qty.

1 2 3 4 5 6

459-4172 459-2682 459-3272 459-3294 459-4181 447-2149

1 1 1 1 1 4

31211007

Description

Rev.

HOSE SPRING BAND CLAMP SPRING BAND CLAMP GASKET CHARGE AIR PIPE HEXAGON BOLT, (torque to 30 Nm/22 lb-ft)

TH414C GC, TH417C GC

1-57

ENGINE

Figure 1-29 Charge Air Pipe

1-58

TH414C GC, TH417C GC

31211007

ENGINE

Figure 1-29 Charge Air Pipe Item

Part Number

Qty.

1 2 3 4

459-4205 459-2817 459-2664

1 1 8 1

31211007

Description

Rev.

CHARGE AIR PIPE INTAKE PIPE GASKET HEXAGON BOLT, (torque to 30 Nm/22 lb-ft) RETAINING PLATE

TH414C GC, TH417C GC

1-59

ENGINE

Figure 1-30 Control Unit

1-60

TH414C GC, TH417C GC

31211007

ENGINE

Figure 1-30 Control Unit Item

Part Number

Qty.

1 950

449-2456 449-2456

1 1

N1

Note

Ref

31211007

Description

Rev.

CONTROL UNIT CONTROL UNIT

Control unit with engine specification record, without data record see item 950.

TH414C GC, TH417C GC

1-61

ENGINE

Figure 1-31 V-Ribbed Belt Pulley

IF EQUIPPED WITH ENGINE 1001141035

1-62

TH414C GC, TH417C GC

31211007

ENGINE

Figure 1-31 V-Ribbed Belt Pulley Item

Part Number

Qty.

1

459-3325

1

31211007

Description

Rev.

V-RIBBED BELT PULLEY

TH414C GC, TH417C GC

1-63

ENGINE

Figure 1-32 V-Ribbed Belt Pulley

IF EQUIPPED WITH ENGINE 1001158033

1-64

TH414C GC, TH417C GC

31211007

ENGINE

Figure 1-32 V-Ribbed Belt Pulley Item

Part Number

Qty.

1 2

459-3325 447-2153

1 4

31211007

Description

Rev.

V-RIBBED BELT PULLEY HEXAGON BOLT (torque to 30 Nm/22 lb-ft)

TH414C GC, TH417C GC

1-65

ENGINE

Figure 1-33 Coolant Pump

1-66

TH414C GC, TH417C GC

31211007

ENGINE

Figure 1-33 Coolant Pump Item

Part Number

Qty.

1 2 3 4 5 6 7 10

459-2904 459-3291 459-3332 459-2677 447-2116 459-3352 459-2804 447-2151

1 1 1 1 1 2 1 3

31211007

Description

Rev.

WATER PUMP, (includes items 2 thru 7) SEAL HOSE CONNECTOR, (torque to 35 Nm/26 lb-ft) SCREW PLUG, (torque to 35 Nm/26 lb-ft) SCREW PLUG, (torque to 60 Nm/42 lb-ft) SEALING RING SEALING RING HEXAGON BOLT, (torque to 14 Nm/10 lb-ft)

TH414C GC, TH417C GC

1-67

ENGINE

Figure 1-34 Housing

1-68

TH414C GC, TH417C GC

31211007

ENGINE

Figure 1-34 Housing Item

Part Number

Qty.

1 2 4 5 6 7 8

459-3306 449-2342 459-2804 459-2673 459-2649 447-2154 449-2393

1 1 1 1 1 4 1

31211007

Description

Rev.

HOUSING, (includes items 2 thru 5) THERMOSTAT SEALING RING SCREW PLUG, (torque to 65 Nm/48 lb-ft) GASKET HEXAGON BOLT, (torque to 30 Nm/22 lb-ft) TEMPERATURE SENSOR, COOLANT, (torque to 30 Nm/22 lb-ft)

TH414C GC, TH417C GC

1-69

ENGINE

Figure 1-35 Cooling Water Line

1-70

TH414C GC, TH417C GC

31211007

ENGINE

Figure 1-35 Cooling Water Line Item

Part Number

Qty.

1 10 11 12

459-4201 447-2151 459-2653 459-3260

1 1 2 2

31211007

Description

Rev.

COOLING WATER LINE HEXAGON BOLT, (torque to 14 Nm/10 lb-ft) FITTING BOLT, (torque to 14 Nm/10 lb-ft) SHIM RING

TH414C GC, TH417C GC

1-71

ENGINE

Figure 1-36 Coolant Pipe

1-72

TH414C GC, TH417C GC

31211007

ENGINE

Figure 1-36 Coolant Pipe Item

Part Number

Qty.

1 2 3 4 5 6 7 8

459-3311 449-2405 459-4183 459-3281 459-4182 447-2153 459-3319 447-2155

1 4 1 1 1 2 1 1

31211007

Description

Rev.

MANIFOLD SPRING BAND CLAMP COOLING WATER LINE PIPE CLAMP HOSE HEXAGON BOLT, (torque to 30 Nm/22 lb-ft) SUPPORT PLATE HEXAGON BOLT, (torque to 13 Nm/10 lb-ft)

TH414C GC, TH417C GC

1-73

ENGINE

Figure 1-37 Adapter

IF EQUIPPED WITH ENGINE 1001141035

1-74

TH414C GC, TH417C GC

31211007

ENGINE

Figure 1-37 Adapter Item

Part Number

Qty.

1 2 3

459-3340 447-2151 447-2152

1 4 4

31211007

Description

Rev.

ADAPTER HEXAGON BOLT, (torque to 30 Nm/22 lb-ft) HEXAGON BOLT, (torque to 30 Nm/22 lb-ft)

TH414C GC, TH417C GC

1-75

ENGINE

Figure 1-38 EGR Cooler

1-76

TH414C GC, TH417C GC

31211007

ENGINE

Figure 1-38 EGR Cooler Item

Part Number

Qty.

1 2 6 7 8

459-4173 459-3289 459-2781 459-2780 459-3322

1 1 1 1 1

31211007

Description

Rev.

EGR MODULE, (includes items 2 thru 8) CONTROL VALVE, (includes items 6 & 7) O-SEAL O-SEAL SHUTTLE VALVE

TH414C GC, TH417C GC

1-77

ENGINE

Figure 1-39 Hose Connector

1-78

TH414C GC, TH417C GC

31211007

ENGINE

Figure 1-39 Hose Connector Item

Part Number

Qty.

1 2 3

459-3309 459-2777 459-2660

1 1 1

31211007

Description

Rev.

HOSE NIPPLE O-SEAL HEXAGON BOLT, (torque to 20 Nm/15 lb-ft)

TH414C GC, TH417C GC

1-79

ENGINE

Figure 1-40 Exhaust Manifold

1-80

TH414C GC, TH417C GC

31211007

ENGINE

Figure 1-40 Exhaust Manifold Item

Part Number

Qty.

1 2 3

461-1698

1 1 8

31211007

Description

Rev.

EXHAUST MANIFOLD GASKET HEXAGON BOLT, (torque to 30 Nm/22 lb-ft)

TH414C GC, TH417C GC

1-81

ENGINE

Figure 1-41 Bellow Expansion Joint

1-82

TH414C GC, TH417C GC

31211007

ENGINE

Figure 1-41 Bellow Expansion Joint Item

Part Number

Qty.

1 2 3

459-3301 459-2651 459-2659

1 2 4

31211007

Description

Rev.

COMPENSATOR GASKET HEXAGON BOLT, (torque to 20 Nm/15 lb-ft)

TH414C GC, TH417C GC

1-83

ENGINE

Figure 1-42 Bracket

1-84

TH414C GC, TH417C GC

31211007

ENGINE

Figure 1-42 Bracket Item

Part Number

Qty.

1 2

459-3316 447-2140

1 4

31211007

Description

Rev.

BRACKET HEXAGON BOLT, (torque to 20 Nm/15 lb-ft)

TH414C GC, TH417C GC

1-85

ENGINE

Figure 1-43 Cooling Water Line

1-86

TH414C GC, TH417C GC

31211007

ENGINE

Figure 1-43 Cooling Water Line Item

Part Number

Qty.

1 2 3 4 5 6 7 8 9

459-4164 459-2663 447-2155 459-3281 459-2645 459-3283 459-3277 447-2193 447-2116

1 2 1 1 1 1 2 1 1

31211007

Description

Rev.

COOLING WATER LINE, (includes items 8 & 9) TORX HEAD BOLT, (torque to 10 Nm/7 lb-ft) HEXAGON BOLT, (torque to 8 Nm/6 lb-ft) PIPE CLAMP GASKET RUBBER SLEEVE SPRING BAND CLAMP SEALING RING SCREW PLUG, (torque to 80 Nm/59 lb-ft)

TH414C GC, TH417C GC

1-87

ENGINE

Figure 1-44 Cooling Water Line

1-88

TH414C GC, TH417C GC

31211007

ENGINE

Figure 1-44 Cooling Water Line Item

Part Number

Qty.

1 2 3

459-2647 459-3277 459-3324

1 1 1

31211007

Description

Rev.

HOSE SPRING BAND CLAMP HOSE CLIP

TH414C GC, TH417C GC

1-89

ENGINE

Figure 1-45 Bracket

1-90

TH414C GC, TH417C GC

31211007

ENGINE

Figure 1-45 Bracket Item

Part Number

Qty.

1 2

459-3300 447-2140

1 2

31211007

Description

Rev.

BRACKET, (torque to 20 Nm/15 lb-ft) HEXAGON BOLT, (torque to 20 Nm/15 lb-ft)

TH414C GC, TH417C GC

1-91

ENGINE

Figure 1-46 Exhaust Gas Bend

1-92

TH414C GC, TH417C GC

31211007

ENGINE

Figure 1-46 Exhaust Gas Bend Item

Part Number

Qty.

1 2 3

459-4185 459-2678 459-3336

1 1 1

31211007

Description

Rev.

EXHAUST GAS BEND CLIP NUT, (torque to 10 Nm/7 lb-ft)

TH414C GC, TH417C GC

1-93

ENGINE

Figure 1-47 Turbocharger

1-94

TH414C GC, TH417C GC

31211007

ENGINE

Figure 1-47 Turbocharger Item

Part Number

Qty.

1 2 3

459-3298 459-2652 459-2659

1 1 3

31211007

Description

Rev.

TURBOCHARGER GASKET HEXAGON BOLT, (torque to 30 Nm/22 lb-ft)

TH414C GC, TH417C GC

1-95

ENGINE

Figure 1-48 Manifold

1-96

TH414C GC, TH417C GC

31211007

ENGINE

Figure 1-48 Manifold Item

Part Number

Qty.

1

459-2683

1

31211007

Description

Rev.

MANIFOLD

TH414C GC, TH417C GC

1-97

ENGINE

Figure 1-49 Belt Tensioner

1-98

TH414C GC, TH417C GC

31211007

ENGINE

Figure 1-49 Belt Tensioner Item

Part Number

Qty.

1 2 3 4

459-2871 459-2818 459-2872 459-2873

1 1 1 1

31211007

Description

Rev.

BELT TENSIONER IDLER ROLLER, (torque to 55 Nm/41 lb-ft) V-RIBBED BELT CHEESE HEAD SCREW, (torque to 55 Nm/41 lb-ft)

TH414C GC, TH417C GC

1-99

ENGINE

Figure 1-50 Fastenings

1-100

TH414C GC, TH417C GC

31211007

ENGINE

Figure 1-50 Fastenings Item

Part Number

Qty.

1 2

459-2656 459-3273

1 1

31211007

Description

Rev.

HEXAGON BOLT, (torque to 42 Nm/31 lb-ft) HEXAGON BOLT, (torque to 42 Nm/31 lb-ft)

TH414C GC, TH417C GC

1-101

ENGINE

Figure 1-51 Generator

1-102

TH414C GC, TH417C GC

31211007

ENGINE

Figure 1-51 Generator Item

Part Number

Qty.

1 2 3 7 8

459-2679 449-2414 449-2408 459-3299 449-2409

1 1 1 1 1

31211007

Description

Rev.

GENERATOR, (includes items 2, 3 & 8) CONTROLLER FAN V-RIBBED BELT PULLEY FASTENINGS, (torque to 90 Nm/66 lb-ft)

TH414C GC, TH417C GC

1-103

ENGINE

Figure 1-52 Generator Mounting

1-104

TH414C GC, TH417C GC

31211007

ENGINE

Figure 1-52 Generator Mounting Item

Part Number

Qty.

1 2 3 4 5 234

459-3302 459-3326 459-2654 459-3262 459-2669

1 1 1 2 5 1

31211007

Description

Rev.

BRACKET ADAPTER SLEEVE HEXAGON BOLT, (torque to 30 Nm/22 lb-ft) STRAIGHT PIN HEXAGON BOLT, (torque to 30 Nm/22 lb-ft) PACKING COMPOUND

TH414C GC, TH417C GC

1-105

ENGINE

Figure 1-53 Starter

1-106

TH414C GC, TH417C GC

31211007

ENGINE

Figure 1-53 Starter Item

Part Number

Qty.

1 2

459-2680 447-2131

1 3

31211007

Description

Rev.

STARTER HEXAGON BOLT, (torque to 60 Nm/44 lb-ft)

TH414C GC, TH417C GC

1-107

ENGINE

Figure 1-54 Plug-in Connector

1-108

TH414C GC, TH417C GC

31211007

ENGINE

Figure 1-54 Plug-in Connector Item

Part Number

Qty.

1 2 3

449-2461 459-3330 459-3328

1 1 1

31211007

Description

Rev.

PLUG-IN CONNECTOR PLUG-IN CONNECTOR FASTENING RING

TH414C GC, TH417C GC

1-109

ENGINE

Figure 1-55 Fastenings

1-110

TH414C GC, TH417C GC

31211007

ENGINE

Figure 1-55 Fastenings Item

Part Number

Qty.

2

447-2133

2

31211007

Description

Rev.

HEXAGON BOLT, (torque to 42 Nm/31 lb-ft)

TH414C GC, TH417C GC

1-111

ENGINE

Figure 1-56 Relay

1-112

TH414C GC, TH417C GC

31211007

ENGINE

Figure 1-56 Relay Item

Part Number

Qty.

1 2 3

459-3321 447-2101 459-3329

1 2 1

31211007

Description

Rev.

RETAINING PLATE HEXAGON BOLT, (torque to 13 Nm/10 lb-ft) RELAY

TH414C GC, TH417C GC

1-113

ENGINE

Figure 1-57 Cable Harness

1-114

TH414C GC, TH417C GC

31211007

ENGINE

Figure 1-57 Cable Harness Item

Part Number

Qty.

1 2 3 4 5 6 7 8 44 45 46 47

459-4208 459-3331 449-2462 449-2460 449-2463 449-2459 449-2469 449-2461 447-2180 447-2179 459-3327 450-0127

1 1 3 5 1 1 1 2 6 13 1 3

31211007

Description

Rev.

CABLE HARNESS, (includes items 2 thru 8 & 44 thru 47) PLUG-IN CONNECTOR, (X17) PLUG-IN CONNECTOR, (B 40.1/B 40.2/B 43) PLUG-IN CONNECTOR, (Y15.1/Y15.2/Y15.3/Y) PLUG-IN CONNECTOR, (B49) PLUG-IN CONNECTOR, (B48) PLUG-IN CONNECTOR, (Y20) PLUG-IN CONNECTOR, (B6/B 51) CLAMPING BAND CLAMPING BAND CLAMPING BAND CLAMPING BAND

TH414C GC, TH417C GC

1-115

ENGINE

Figure 1-58 Fastenings

1-116

TH414C GC, TH417C GC

31211007

ENGINE

Figure 1-58 Fastenings Item

Part Number

Qty.

1 2

447-2152 450-0127

1 1

31211007

Description

Rev.

HEXAGON BOLT, (torque to 20 Nm/15 lb-ft) CLAMPING BAND

TH414C GC, TH417C GC

1-117

ENGINE

Figure 1-59 Electric Line

1-118

TH414C GC, TH417C GC

31211007

ENGINE

Figure 1-59 Electric Line Item

Part Number

Qty.

1

459-4207

1

31211007

Description

Rev.

ELECTRIC LINE

TH414C GC, TH417C GC

1-119

ENGINE

Figure 1-60 Protecting Cap

1-120

TH414C GC, TH417C GC

31211007

ENGINE

Figure 1-60 Protecting Cap Item

Part Number

Qty.

1 2 3

459-3280 459-3282 459-3275

2 1 1

31211007

Description

Rev.

PROTECTING CAP PROTECTING CAP CLAMPING BAND

TH414C GC, TH417C GC

1-121

ENGINE

Figure 1-61 Tacho-Generator

1-122

TH414C GC, TH417C GC

31211007

ENGINE

Figure 1-61 Tacho-Generator Item

Part Number

Qty.

1 2 3 4 5

459-3303 449-2347 459-2670 459-2657 449-2392

1 1 1 1 1

31211007

Description

Rev.

BRACKET TACHO-GENERATOR, (includes item 5) HEXAGON BOLT, (torque to 8.5 Nm/6 lb-ft) HEXAGON BOLT, (torque to 5 Nm/4 lb-ft) O-SEAL

TH414C GC, TH417C GC

1-123

ENGINE

Figure 1-62 Sensor

1-124

TH414C GC, TH417C GC

31211007

ENGINE

Figure 1-62 Sensor Item

Part Number

Qty.

1 2 3

449-2347 447-2155 449-2392

1 1 1

31211007

Description

Rev.

TACHO-GENERATOR, (includes item 3) HEXAGON BOLT, (torque to 8.5 Nm/6 lb-ft) O-SEAL, (not shown)

TH414C GC, TH417C GC

1-125

ENGINE

Figure 1-63 Fastenings

1-126

TH414C GC, TH417C GC

31211007

ENGINE

Figure 1-63 Fastenings Item

Part Number

Qty.

1 2

459-3290 459-3288

6 2

31211007

Description

Rev.

HEXAGON BOLT, (torque to 170 Nm/125 lb-ft) CLAMPING BUSH

TH414C GC, TH417C GC

1-127

ENGINE

Figure 1-64 Spacer Ring

IF EQUIPPED WITH ENGINE 1001141035

1-128

TH414C GC, TH417C GC

31211007

ENGINE

Figure 1-64 Spacer Ring Item

Part Number

Qty.

1

459-4209

1

31211007

Description

Rev.

SPACER RING

TH414C GC, TH417C GC

1-129

ENGINE

Figure 1-65 Flywheel Housing

1-130

TH414C GC, TH417C GC

31211007

ENGINE

Figure 1-65 Flywheel Housing Item

Part Number

Qty.

1 2 3 4 5

459-3317 447-2101 459-3333 447-2116 447-2193

1 4 1 1 1

31211007

Description

Rev.

CONNECTION HOUSING, (includes items 2 thru 5) HEXAGON BOLT, (torque to 8.5 Nm/6 lb-ft) COVER PLATE SCREW PLUG, (torque to 80 Nm/59 lb-ft) SCREW PLUG

TH414C GC, TH417C GC

1-131

ENGINE

Figure 1-66 Glow Plug

1-132

TH414C GC, TH417C GC

31211007

ENGINE

Figure 1-66 Glow Plug Item

Part Number

Qty.

1 2

459-2816 459-4200

4 1

31211007

Description

Rev.

GLOW PLUG, (torque to 13.5 Nm/10 lb-ft) CONNECTING RAIL

TH414C GC, TH417C GC

1-133

ENGINE

Figure 1-67 Inlet

IF EQUIPPED WITH ENGINE 1001141035

1-134

TH414C GC, TH417C GC

31211007

ENGINE

Figure 1-67 Inlet Item

Part Number

Qty.

1 2 3 4

459-4212 459-3342 459-3343 449-2472

1 1 1 2

31211007

Description

Rev.

INLET, (includes items 2 thru 4) CLIP GASKET LOCK

TH414C GC, TH417C GC

1-135

ENGINE

Figure 1-68 Compensator

IF EQUIPPED WITH ENGINE 1001141035

1-136

TH414C GC, TH417C GC

31211007

ENGINE

Figure 1-68 Compensator Item

Part Number

Qty.

1

459-3339

1

31211007

Description

Rev.

COMPENSATOR

TH414C GC, TH417C GC

1-137

ENGINE

Figure 1-69 Bracket

IF EQUIPPED WITH ENGINE 1001141035

1-138

TH414C GC, TH417C GC

31211007

ENGINE

Figure 1-69 Bracket Item

Part Number

Qty.

1

449-2473

2

31211007

Description

Rev.

BRACKET

TH414C GC, TH417C GC

1-139

ENGINE

Figure 1-70 Mounting Material

IF EQUIPPED WITH ENGINE 1001141035

1-140

TH414C GC, TH417C GC

31211007

ENGINE

Figure 1-70 Mounting Material Item

Part Number

Qty.

1 2

449-2470 449-2471

1 1

31211007

Description

Rev.

CLIP GASKET

TH414C GC, TH417C GC

1-141

ENGINE

Figure 1-71 Returns Elevator

IF EQUIPPED WITH ENGINE 1001141035

1-142

TH414C GC, TH417C GC

31211007

ENGINE

Figure 1-71 Returns Elevator Item

Part Number

Qty.

1

459-3344

1

31211007

Description

Rev.

RETURNS ELEVATOR

TH414C GC, TH417C GC

1-143

ENGINE

Figure 1-72 Transmitter Mount

IF EQUIPPED WITH ENGINE 1001141035

1-144

TH414C GC, TH417C GC

31211007

ENGINE

Figure 1-72 Transmitter Mount Item

Part Number

Qty.

1 2 3 4 5

459-3341

1 1 1 2 2

31211007

459-4211 459-3337 459-3338

Description

Rev.

PRESSURE SENSOR PRESSURE SENSOR PIPE/LINE/LEAD HOSE CLIP HOSE CLIP

TH414C GC, TH417C GC

1-145

ENGINE

Figure 1-73 Screw Plug

IF EQUIPPED WITH ENGINE 1001158033

1-146

TH414C GC, TH417C GC

31211007

ENGINE

Figure 1-73 Screw Plug Item

Part Number

Qty.

1 2

447-2116 447-2193

1 1

31211007

Description

Rev.

SCREW PLUG, (torque to 80 Nm/59 lb-ft) SEALING RING

TH414C GC, TH417C GC

1-147

ENGINE

This Page Intentionally Left Blank

1-148

TH414C GC, TH417C GC

31211007

SECTION 2 MAINTENANCE PARTS LIST MAINTENANCE PARTS LIST

Part Number 459-2779 447-2120 459-2905 440-6232 440-6213 466-4177 459-2871 459-2872 459-2809 459-4204 459-2648 459-2672 459-2815 459-2814 459-2650 459-2778 459-4174 459-3335 459-4175 447-2104 449-2344 447-2105 459-2671 449-2348 449-2350 449-2343 449-2416 459-4168 459-4165 459-4166 459-4202 459-4167 459-2817 459-3294 449-2456 459-2904 449-2342 459-2649 459-4183 459-3311 459-4182 459-4173 459-2647 459-4164 459-2645 459-2777

31211007

Description ENGINE O-seal Screw Plug Joint Washer Spin-on Oil Filter Fuel Filter Element Pre Filter Element Belt Tensioner V-ribbed Belt Rotating Shaft Lip Seal Intake Pipe Gasket Plug Rotating Shaft Lip Seal Oil Cooler Gasket O-seal Lubrication Oil Line Attachment Flange Oil Return Line Gasket Distance Piece O-seal Injector Pressure Sensor Sensor Cable Fuel Supply Pump Rail High Pressure Pipe High Pressure Pipe High Pressure Pipe Fuel Leakage Pipe Fuel Line Intake Pipe Gasket Gasket Control Unit Water Pump Thermostat Gasket Cooling Water Line Manifold Hose EGR Module Hose Cooling Water Line Gasket O-seal

Qty./Machine 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

TH414C GC, TH417C GC

2-1

MAINTENANCE PARTS LIST

Part Number 459-2651 459-2652 459-2678 459-2680 459-2679 459-2818 449-2347 449-2348 459-2816 459-4212 459-3343 459-3342

2-2

Description Gasket Gasket Clip Starter Generator Idler Roller Tacho Generator Pressure Sensor Glow Plug Inlet Gasket Clamp

Qty./Machine 2 1 1 1 1 1 1 1 4 1 1 1

TH414C GC, TH417C GC

31211007

SECTION 3 PART NUMBER INDEX PART NUMBER INDEX Part Number

Page

440-6213................................... 1-47 440-6232................................... 1-33 447-2101........ 1-21, 1-113, 1-131 447-2104................................... 1-39 447-2105................................... 1-41 447-2110................................... 1-47 447-2116..........1-67, 1-87, 1-131, 1-147 447-2117................................... 1-37 447-2119................................... 1-41 447-2120................................... 1-13 447-2127................................... 1-39 447-2131.................................1-107 447-2133.................................1-111 447-2135................................... 1-41 447-2136................................... 1-37 447-2140........................ 1-85, 1-91 447-2144......................................1-9 447-2148................................... 1-47 447-2149................................... 1-33 447-2149................................... 1-57 447-2150................................... 1-15 447-2151............. 1-67, 1-71, 1-75 447-2152.. 1-3, 1-31, 1-75, 1-117 447-2153............. 1-55, 1-65, 1-73 447-2154........................ 1-25, 1-69 447-2155.. 1-9, 1-73, 1-87, 1-125 447-2158................................... 1-39 447-2161................................... 1-33 447-2162................................... 1-19 447-2163................................... 1-45 447-2165................................... 1-45 447-2167................................... 1-41 447-2179.................................1-115 447-2180.................................1-115 447-2187................................... 1-49 447-2188................................... 1-53 447-2190................................... 1-39 447-2192................................... 1-23 447-2193........ 1-87, 1-131, 1-147 449-2342................................... 1-69 449-2343................................... 1-51 449-2344................................... 1-41 449-2347................... 1-123, 1-125 449-2348................................... 1-47 449-2350................................... 1-49 449-2392................... 1-123, 1-125 449-2393................................... 1-69 449-2404................................... 1-55 449-2405...........................1-9, 1-73 449-2407......................................1-9 449-2408.................................1-103 449-2409.................................1-103 449-2411................................... 1-51 449-2412................................... 1-45 449-2413................................... 1-45 449-2414.................................1-103 449-2416................................... 1-53 449-2418................................... 1-45

31211007

Part Number

Page

449-2456 ...................................1-61 449-2459 ................................ 1-115 449-2460 ................................ 1-115 449-2461 ...................1-109, 1-115 449-2462 ................................ 1-115 449-2463 ................................ 1-115 449-2468 ...................................1-53 449-2469 ................................ 1-115 449-2470 ................................ 1-141 449-2471 ................................ 1-141 449-2472 ................................ 1-135 449-2473 ................................ 1-139 450-0127 ...................1-115, 1-117 459-2645 ...................................1-87 459-2647 ...................................1-89 459-2648 ...................................1-23 459-2649 ...................................1-69 459-2650 ...................................1-31 459-2651 ...................................1-83 459-2652 ...................................1-95 459-2653 ...................................1-71 459-2654 ................................ 1-105 459-2655 ...................................1-27 459-2656 ................................ 1-101 459-2657 ................................ 1-123 459-2658 ...................................1-53 459-2659 ........................1-83, 1-95 459-2660 ...................................1-79 459-2661 ...................................1-29 459-2662 ...................................1-17 459-2663 ...................................1-87 459-2664 ...................................1-59 459-2665 ...................................1-39 459-2666 ...................................1-35 459-2667 ...................................1-27 459-2669 ................................ 1-105 459-2670 ................................ 1-123 459-2671 ...................................1-45 459-2672 ...................................1-23 459-2673 ...................................1-69 459-2675 ..................................... 1-7 459-2676 ...................................1-27 459-2677 ...................................1-67 459-2678 ...................................1-93 459-2679 ................................ 1-103 459-2680 ................................ 1-107 459-2681 ..................................... 1-5 459-2682 ...................................1-57 459-2683 ...................................1-97 459-2777 ...................................1-79 459-2778 ...................................1-33 459-2779 ..................................... 1-5 459-2780 ...................................1-77 459-2781 ...................................1-77 459-2782 ...................................1-29 459-2804 ........................1-67, 1-69 459-2805 ...................................1-19 459-2807 ...................................1-27 459-2809 ..................................... 1-3

Part Number

Page

459-2814 ................................... 1-31 459-2815 ................................... 1-27 459-2816 .................................1-133 459-2817 ................................... 1-59 459-2818 ................................... 1-99 459-2819 ................................... 1-41 459-2871 ................................... 1-99 459-2872 ................................... 1-99 459-2873 ................................... 1-99 459-2904 ................................... 1-67 459-2905 ................................... 1-13 459-3260 ................................... 1-71 459-3261 ................................... 1-21 459-3262 .................................1-105 459-3271 ......................................1-9 459-3272 ................................... 1-57 459-3273 .................................1-101 459-3274 ................................... 1-21 459-3275 .................................1-121 459-3276 ................................... 1-55 459-3277 ........................ 1-87, 1-89 459-3278 ......................................1-5 459-3279 ................................... 1-35 459-3280 .................................1-121 459-3281 ........................ 1-73, 1-87 459-3282 ......................1-55, 1-121 459-3283 ................................... 1-87 459-3285 ................................... 1-27 459-3286 ................................... 1-27 459-3287 ................................... 1-21 459-3288 .................................1-127 459-3289 ................................... 1-77 459-3290 .................................1-127 459-3291 ................................... 1-67 459-3292 ................................... 1-29 459-3293 ......................................1-3 459-3294 ................................... 1-57 459-3296 ................................... 1-43 459-3297 ................................... 1-33 459-3298 ................................... 1-95 459-3299 .................................1-103 459-3300 ................................... 1-91 459-3301 ................................... 1-83 459-3302 .................................1-105 459-3303 .................................1-123 459-3304 ................................... 1-25 459-3305 ................................... 1-25 459-3306 ................................... 1-69 459-3307 ................................... 1-21 459-3308 ................................... 1-17 459-3309 ................................... 1-79 459-3310 ................................... 1-23 459-3311 ................................... 1-73 459-3312 ................................... 1-41 459-3313 ................................... 1-55 459-3314 ................................... 1-19 459-3315 ................................... 1-27 459-3316 ................................... 1-85 459-3317 .................................1-131

TH414C GC, TH417C GC

Part Number

Page

459-3318................................... 1-29 459-3319................................... 1-73 459-3320................................... 1-15 459-3321.................................1-113 459-3322................................... 1-77 459-3323................................... 1-21 459-3324................................... 1-89 459-3325.........................1-63, 1-65 459-3326.................................1-105 459-3327.................................1-115 459-3328.................................1-109 459-3329.................................1-113 459-3330.................................1-109 459-3331.................................1-115 459-3332................................... 1-67 459-3333.................................1-131 459-3334................................... 1-11 459-3335................................... 1-39 459-3336................................... 1-93 459-3337.................................1-145 459-3338.................................1-145 459-3339.................................1-137 459-3340................................... 1-75 459-3341.................................1-145 459-3342.................................1-135 459-3343.................................1-135 459-3344.................................1-143 459-3351......................................1-7 459-3352................................... 1-67 459-4164................................... 1-87 459-4165................................... 1-53 459-4166................................... 1-53 459-4167................................... 1-55 459-4168................................... 1-53 459-4170................................... 1-29 459-4171................................... 1-53 459-4172................................... 1-57 459-4173................................... 1-77 459-4174................................... 1-37 459-4175................................... 1-39 459-4176................................... 1-23 459-4177................................... 1-35 459-4178................................... 1-21 459-4179......................................1-5 459-4181................................... 1-57 459-4182................................... 1-73 459-4183................................... 1-73 459-4185................................... 1-93 459-4187......................................1-5 459-4200.................................1-133 459-4201................................... 1-71 459-4202................................... 1-55 459-4204......................................1-9 459-4205................................... 1-59 459-4206......................................1-9 459-4207.................................1-119 459-4208.................................1-115 459-4209.................................1-129 459-4211.................................1-145

3-1

PART NUMBER INDEX Part Number

Page

Part Number

Page

Part Number

Page

Part Number

Page

459-4212 ................................ 1-135 460-1003 ...................................1-49 460-1004 ...................................1-47 461-1698 ...................................1-81 466-4177 ...................................1-49

3-2

TH414C GC, TH417C GC

31211007

31211007