WB TBA19 020vadvance PDF [PDF]
TBA/19 020V Advanced Maintenance Training Document This Training Document is intended for Training purpose only, and mu
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TBA/19 020V
Advanced Maintenance Training Document This Training Document is intended for Training purpose only, and must not be used for any other purpose. The Training Document is not replacing any instructions or procedures (e.g. OM, MM, TeM, IM, SPC) intended for specific equipment, and must not be used as such.
Course Introduction
3
Jaw System
4
Final Folder Unit
5
Sterile System
6
Filling System
7
Design Control System
8
ASSU
9
PMI
10
Supply System
11
Head Space by Gas Injection
12
PLMS – TPOP
13
Electrical
14
Note! For safe and proper procedures, refer to the equipment specific documentation. Name: ................................................................................................................
................................................................................................................
Technical Training Centre Lund, Sweden
'
Information regarding Safety Regulations at the Technical Training Centre in Lund This list summarizes a number of items which may concern you, as a participant in this training course. Read the list, and if anything remains less than clear, or if you have any questions, feel free to contact your instructor. 1. Study and follow the sections on Safety in the course literature, for instance the OM, MM and EM. 2. You are entitled to ask persons who have no business to be near the machine, to stay at distance, for safety reasons. 3. Never touch any other machines than those used in your own training course. 4. There may be cables which are still electrically live, although they have been disconnected from their terminals. 5. In some machines, safety switches may be bridged or disconnected, for training reasons. 6. Find out exactly where the emergency stop switches for the machine as well as the conveyor are located. 7. When starting a machine, the person doing the starting must make absolutely sure that this does not expose anyone else to danger. 8. Certain chemicals, used in your training course, may be hazardous to your health and constitute a danger of fire or explosion. Make sure you know how such chemicals are marked and how to handle them. 9. It is strictly prohibited to wear rings, watch, or necktie when working with the machine. This prohibition also applies to loose-fitting clothes or anything else that might get caught in the machinery. 10. A first aid kit and stretcher are kept in the machine hall. 11. Study the information on what to do in case of fire and which escape routes to follow. A diagram of escape and evacuation routes is posted in every classroom. 12. If you observe or discover anything that might jeopardize safety, immediately tell your instructor.
Technical Training Centre 1/9701
TM-00001
. @ D
Overview
Drive system
Technical Training Centre Lund, Sweden
Machine type
Issue
TBA/19 020V
2/0301
OH 1104
Final folder
Drive
Technical Training Centre Lund, Sweden
Machine type
Issue
TBA/19 020V
2/0301
OH 1098
Drive Jaw system
Technical Training Centre Lund, Sweden
Machine type
Issue
TBA/19 020V
2/0301
OH 1099
Drive unit Electrical clutch Disengaged
Rotating Stationary Shim
Engaged
Technical Training Centre Lund, Sweden
Machine type
Issue
TBA/19 020V
1/0211
OH 1248
Drive unit Electrical clutch, cranking Disengaged
Rotating Stationary Shim
Engaged
Technical Training Centre Lund, Sweden
Machine type
Issue
TBA/19 020V
2/0302
OH 1249
Drive unit Crank mechanism
Disengaged position
Engaged position Technical Training Centre Lund, Sweden
Machine type
Issue
TBA/19 020V
2/0212
OH 1100
Main motor Speed control Start Speed
A−valve opens
Design OK
7500 6000
Time 8 pkgs
Normal stop/Short stop Speed 7500
Time
Emergency stop/Safety stop Speed 7500
Time
Technical Training Centre Lund, Sweden
Machine type
Issue
TBA/19 020V
2/0403
OH 1110
) J#
Contents General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Components of the jaw system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Movements in the jaw system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Transferring the movements from the drive unit... . . . . . . . . . . . . . . . . . . 5 ...to the jaw system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Forming of the package . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Jaw cooperation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Jaw gap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Catches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Closing the jaw gap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Transversal sealing and cutting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Volume adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Volume flaps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Volume cams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Bulge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Underfilling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Support rollers and Tube folding device . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Support rollers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Tube folding device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Folding flaps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Folding flaps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Folding flap positions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Settings in the jaw system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Lower turning position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Stroke . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Volume cam . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Jaw alignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Yoke symmetry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Volume flap alignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Tube support rollers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Jaw gap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Non parallelism . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Jaw over jaw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Folding flap mechanism . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Catch lifter cam . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Catch clearance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Disconnection link . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
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