TKT-CM-01-OM-1060-I-R1-O&M Manual - Control & Monitoring System PDF [PDF]

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O&M Manual –Control & Monitoring system

TABLE OF CONTENTS

1 1.1 1.2 1.3 1.4 2 2.1 2.2 3 3.1 3.2 3.3 3.4 3.5 3.6 3.7 3.8 4 4.1 4.2 4.3 4.4 4.5 4.6 4.7 5 5.1 5.2 6 6.1 6.2 6.3 6.4 7 7.1 7.2

PAGE NO. 3 3 3 4 4 4 4 5 11 11 11 12 12 13 13 13 15 16 16 16 17 17 17 17 18 20 20 86 97 97 102 111 130 144 144 144

DESCRIPTION Introduction About This Manual Intended Use Notice Of Claims Copyright Safety Safety Devices Basic safety instructions Technical data Control Boards Computer and Monitors Touch Panels Printer LAN Components NTP Server with GPS receiver Process Control System Automatic Synchronizer SYN3000 Description General Location and Components Communication General Real-time Concept Remote Maintenance SCADA System and Operator Stations Process control System Operation SCADA System and HMI Control Boards Maintenance Control Boards & Control System SICAM 1703 Handling of SICAM 1703 Hardware Software for AK 1703 SCADA system SCALA 250 Spare parts and assembly devices Specified Spare Parts Recommended Spare Parts

 

REGISTERED Client Plant

VSH TKT HPP (2X110 MW)

Project Nº

C.388/C.389 / V-0322 HIB

This drawing/document is the INTELLECTUAL PROPERTY of ANDRITZ HYDRO GmbH, Vienna, Austria

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1. Introduction This manual is part of the project documentation for a machine/plant supplied by ANDRITZ HYDRO. The manual is particularly adapted and refers to the stipulated scope of supply solely. The manual contains essential information about the correct, safe and purposeful operation of the machine/plant. The adherence to these instructions helps to avoid so far well-known dangerous situations, to minimize repair- and standstill costs and to optimize the availability and life cycle of the plant. But the manual cannot cover all precautions, safety instructions and operating instructions of hydro power plants. It contains only the most important information (in compressed form), which have to be taken into account and cannot compensate technical competence and training of operating personnel.

1.1

About this manual

The manual is exclusively addressed to the operator and his personnel, operating and maintaining the machine/plant (maintenance, inspection and repair). The personnel assigned to work on the machine/plant have to read the manual before commencing work. During work, it is too late. This applies particularly to people, who work only here and there, e.g. during maintenance or repair of the machine/plant. In particular the following is to be considered: 

The entire chapter Safety and



The safety instructions stated in the individual chapters.

(ii) Supplementing Instructions Existing national instructions regarding health & safety and environmental protection have to be added to this manual by the operator. Such instructions can regard e.g. handling with hazardous substances or availability / wear of personal protective equipment, too. Instructions, which consider the operational characteristics regarding labour organisation, operational sequences and employed personnel have to be added to this manual by the operator, too. This includes instructions regarding obligatory supervision and notification requirements. The manual is to be kept always at place of installation within reach.

1.2

Intended use

The machine/power plant must be operated in accordance with the specifications acc. contract solely. Any operation exceeding the stipulated performance limits or contrary to the intended company regulations, is considered as unintended and can lead to damages. ANDRITZ HYDRO does not assume liability for these damages. The intended use contains also the compliance with this manual as well as the adherence to operating and maintenance conditions and the adherence to cleaning and maintenance instructions. The correct and safe operation of the machine/plant requires proper transport and storage, installation and assembly as well as careful operation and maintenance.

 

REGISTERED Client Plant

VSH TKT HPP (2X110 MW)

Project Nº

C.388/C.389 / V-0322 HIB

This drawing/document is the INTELLECTUAL PROPERTY of ANDRITZ HYDRO GmbH, Vienna, Austria

(i) Target Group

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O&M Manual –Control & Monitoring system 1.3

Notice of claims



Description of lack or damage (symptoms, detected by and when)



Identification of systems or components concerned (identification number)



Already taken measures



Recordings of status-, error- and alarm messages



Entries in operating log



All recordings and prints of the electronic data logging



Maintenance data

1.4

Copyright

This manual is the intellectual property of ANDRITZ HYDRO GmbH and must neither be copied nor handed over to third parties without prior express agreement of ANDRITZ HYDRO GmbH. Violation will cause indemnities and can lead to prosecution. We reserve the right to make changes of technical details in relation to the details stated in the manual.

2. Safety The chapter Safety contains general safety instructions, which have to be considered when working on the machine/plant. Supplementary additional safety instructions to the individual activities are provided in the chapters of the manual. These are set apart from the text by special warning notices. Safety instructions for components, which were not made by ANDRITZ HYDRO, are included in the descriptions of the component suppliers and have to be considered, too. Non-adherence to the safety instructions can lead to personal injuries, environmental damages and/or material damages. ANDRITZ HYDRO assumes that the operator guarantees the following: 

The operator prepared a comprehensive general safety program.



Each person, working on or in the surrounding of the machine/plant was sufficiently trained (regarding operation of machine/plant and its running procedures).

 

2.1

Safety devices

REGISTERED

The access to all safety devices must be ensured at any time. The machine/plant can be put from operation to a safe operating condition at any time by pressing the EMERGENCY STOP BUTTON (possible designs see illustrations below).

Client Plant

VSH TKT HPP (2X110 MW)

Project Nº

C.388/C.389 / V-0322 HIB

This drawing/document is the INTELLECTUAL PROPERTY of ANDRITZ HYDRO GmbH, Vienna, Austria

Lacks and damages, detected by the customer or operating personnel, serious accidents or other detected deviations from the normal operating condition have to be announced immediately to ANDRTIZ HYDRO regardless of the occurrence during or after expiration of the warranty period. This notification should contain in particular the following information:

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The operating and maintaining personnel of the operator must be informed about the location and function of the EMERGENCY STOP BUTTONS. The location and number of EMERGENCY STOP BUTTONS is shown on the wiring diagrams.

Voltages and hydraulic pressures can still be present after pressing the EMERGENCY STOP BUTTON.

Basic safety instructions

2.2.1 Duties of operator (i)

Intended Use The operator of the machine/plant is responsible for the intended use of the machine/plant.

(ii)

Work Instructions In addition to the manual observe and use the relevant national legislation and other regulations regarding health & safety and environmental protection.

(iii)

Qualification of assigned personnel



Operation, set-up and maintenance of machine/plant by qualified, reliable and authorized personnel only.



Qualified personnel are persons, who were authorized by the responsible safety person due to their education, experience as well as knowledge of relevant standards and regulations, rules for the prevention of accidents and operating conditions to perform the necessary works and to recognize and avoid possible dangers.



Ensure that only authorized personnel works on the machine.



Personnel in education may only work on the machine/plant after theoretical training and only under supervision of a qualified person.



Take the legal age into account.



Only an electricity specialist or person instructed by him is entitled to work on electrical systems of the machine/plant under his direction or supervision.



Only competent personnel are entitled to work on gas equipment (gas consumption equipment).



Only personnel with special knowledge and experience are entitled to work on hydraulic equipment.

(iv)

Instruction



The operating and maintaining personnel of the operator must be introduced by qualified persons after completing the installation work.



The operator is obliged to introduce new operating and maintaining personnel in the same extent and with the same care under consideration of all safety instructions.

  Client Plant

VSH TKT HPP (2X110 MW)

Project Nº

C.388/C.389 / V-0322 HIB

This drawing/document is the INTELLECTUAL PROPERTY of ANDRITZ HYDRO GmbH, Vienna, Austria

2.2

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O&M Manual –Control & Monitoring system 

Persons, who are involved with the transport, assembly, commissioning, operation and maintenance of the machine/plant must have read and understood this manual as well as the descriptions of the component suppliers before commencing work.



Safety instructions for components, which were not made by ANDRITZ HYDRO, are included in the descriptions of the component suppliers and have to be considered, too.

(v)

Definition of Areas and Responsibilities

The operator is responsible for:  the definition of the machine operator responsibility and the directive authority, 

the definition of the content (record of the function and malfunction of monitoring equipment) and the responsibility for maintaining the shift handover log,



The duties of the operating and maintaining personnel.

This drawing/document is the INTELLECTUAL PROPERTY of ANDRITZ HYDRO GmbH, Vienna, Austria

(vi)

Inspections and Tests

The operator is obliged to:  check regularly whether the safety instructions are kept in accordance with the manual when working on the machine, 

(vii)

Train the operating and maintaining personnel regularly and to confirm their knowledge.

Attachment of Safety Devices

The operator ensures that all safety-relevant instructions are kept and all necessary symbols and notices are attached in the production area in accordance with the local instructions. Beyond that ANDRITZ HYDRO recommends attaching of the following devices, symbols and notices as far as these are not already contained in the local instructions:  Emergency lighting 

Information sign – fire prevention equipment



Information sign – emergency call



Direction sign – exits



Direction sign – escape routes



Information sign – first aid



Observe the national fire protection regulations.

All safety- and warning notices on the machine/plant shall be complete and readable. The operating and maintaining personnel must be informed about the location and handling of fire extinguishers.

2.2.2 General duties of personnel In order to avoid personnel injuries and material damages the following safety instructions apply to all per sons, working on the machine/plant:  Observe the safety instructions mentioned in the manual and attached on the machine. 

In case of safety-relevant malfunctions stop or secure the concerned part of the machine immediately. Announce and repair the malfunctions immediately.  



Any safety-precarious mode of operation is not allowed.



Use only the provided entries, routes and aisles. VSH TKT HPP (2X110 MW)

Project Nº

C.388/C.389 / V-0322 HIB

Client Plant

REGISTERED

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

Keep the machine/plant and work place clean and tidy. Do not put down tools and other items on the machine.



Do not wear clothes or pieces of jewelry, which enable getting caught by mobile machine parts. Ties, neckerchiefs, rings and chains belong thereto.



Do not wear long hair loose.



Inform the personnel about the function and malfunction of monitoring instruments before commencing work.



If necessary, place temporary barriers and limit the entrance when working on the machine/plant.



Entering of danger zones is only allowed after the power supply is safely disconnected and the mechanical safety devices are mounted. Protective equipment must not be blocked or bridged.



Avoid contact with switched-on circuits or rotating parts.



Use or take along the personal protective equipment in accordance



With the national instructions or instructions of the operator when working on the machine.



The wear of protective footwear in all the factory premises is mandatory.



Re-establish the original condition after maintaining.



If the operating person cannot survey the entire zone of danger, nevertheless make precautions to ensure that no persons are in the zone of danger when issuing control commands.



Set the operating mode to AUTO before leaving the power house in order to ensure that the machine/plant can be stopped in case of danger.

2.2.3 Work on/in electrical systems High voltage can lead to heavy or fatal injuries. Therefore it is essential to observe the following:  Work on/in electrical systems must not be carried out unless a permit has been issued by the senior authorized person. 

Operation and maintenance of the machine/plant only by qualified personnel.



A second person must be present when working on live parts. In case of emergency this person can press the EMERGENCY STOP BUTTON or the main switch with shunt trip. Demarcate the working area with a red-white safety chain and a warning sign.



Use proper insulated tools, protection devices and personal protective equipment and check them before each use.



It is recommended to make oneself familiar with the safety standards, guidelines and electrical regulations as well as the usual national and proven operating modes for plants (e.g. EN 50110, VDE0104 or IEC-standards). The following steps have to be met as minimum requirement before commencing work on electrical machines/plants:



Disconnect completely



Secure against re-connecting



Verify that the installation is dead (de-energized).

 



Carry out earthing and short-circuiting

REGISTERED



Provide protection against adjacent live parts



After finishing the work, carry out the above 5 steps in reverse order.

Client Plant

VSH TKT HPP (2X110 MW)

Project Nº

C.388/C.389 / V-0322 HIB

This drawing/document is the INTELLECTUAL PROPERTY of ANDRITZ HYDRO GmbH, Vienna, Austria

O&M Manual –Control & Monitoring system

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O&M Manual –Control & Monitoring system 

Regular inspection of electrical equipment of machine/plant. Lacks



Such as loose connections or scorched cables have to be repaired immediately.



Use only original locking devices with stipulated amperage.



In addition to the general safety instructions observe and comply with the local safety instructions and specifications.



Remove covers and safety devices only after the appropriate ranges are de-energized and secured. Before energizing mount the covers and safety devices again



Only personnel with special knowledge and experience are entitled to work on hydraulic equipment.



Regular inspection of pipes, hoses and bolted connections for leakage and externally visible damages (leaking-out oil can lead to injuries and fire). Damages have to be repaired immediately.



System sections and pressure pipes (hydraulic, compressed air) have to be depressurised before commencing repair work in accordance with the module descriptions.



Hydraulic and compressed-air pipes have to be laid professionally (connections must not be mistaken).



Armatures, length and quality of hose lines must correspond to the requirements.



The operating space of the actuators must not be blocked and the access to this space must be properly secured. This applies in particular to closing weights, servo motors and the guide apparatus.

2.2.5 Lifting and transport of components The notices, stated in the following, have to be kept when lifting and transporting components in order to avoid injuries and material damages.  Do not stay or work below floating loads. Further it is not allowed to ride on floating loads. 

Adhere to the general and also local safety instructions as well as specifications or manuals of the lifting tool or load lifting attachment manufacturer.



The used lifting tool or transport vehicle must be suitable for the loads to be transported. If a mobile crane is used, take additionally into ac-count that this crane is mounted in accordance with the manufacturer’s instructions.



Usage permission for the crane must be available. Operation of remote controlled cranes only by personnel with proper written driving license.



The results of the regular lifting tool inspection (inspection log book) must be available.



All used slinging means (ropes, chains, shackles, eyebolts, lifting eye nuts, S-hooks) must be used only in accordance with the manufacturer's data.



Secure the loading properly before lifting and transport operations.



Determine the required space in the power plant or on other provided (temporary) storage areas before commencing with lifting and transport operations. Further make sure that the floor loading is adequate by granting access to the as-built drawings.  

Client Plant

VSH TKT HPP (2X110 MW)

Project Nº

C.388/C.389 / V-0322 HIB

This drawing/document is the INTELLECTUAL PROPERTY of ANDRITZ HYDRO GmbH, Vienna, Austria

2.2.4 Hydraulic, pneumatic

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

During lifting observe the signs and other written instructions attached on the packing or components; special customer requirements are to be considered, too.



A "test brake" of the lifting unit is necessary when lifting heavy loads. Lift the load approx. 10 cm and lower it in small steps. After each switch-off, the brakes have to stop the lowering process.



Use 3D-lifting rings or eyebolts, if provided.



Direction of crane operation by show of hands or wireless only by responsible specialist.



Secure the machines/components with appropriate fixings against un-intended positional changes before or immediately after finishing the loading process.



Attach appropriate warning signs.



Disconnect the machines/components from any external power supply; also in case of slight relocations.



Remove transport and slinging means duly before re-commissioning.



Mount and fasten the parts, which were removed for transportation purposes, again before recommissioning.



Connect the machines/components again with the system before re-commissioning.



Re-commissioning only in accordance with the manual.

2.2.7 Gas, dust, steam, smoke 

Welding, burning and grinding operations on the machine/plant are only allowed if expressly approved.



Remove dust and inflammable materials from the machine/plant and its surrounding before welding, burning and grinding operations. Further proper ventilation is to be ensured (danger of explosion)!



If necessary take available national instructions for work in close rooms into account.

2.2.8 Noise 

Noise protection devices of the machine/plant must be in safe position during operation.



When required, use hearing protection.

 

REGISTERED

2.2.9 Operating supplies

Before operating supplies can be used, read the safety data sheets of the machine and the instructions of the manufacturer. Based on these data sheets prepare a proper protection concept and observe it. Apart from that take the following measures in order to avoid damages and injuries of the personnel:

Client Plant

VSH TKT HPP (2X110 MW)

Project Nº

C.388/C.389 / V-0322 HIB

This drawing/document is the INTELLECTUAL PROPERTY of ANDRITZ HYDRO GmbH, Vienna, Austria

2.2.6 Mobile usable machines and components

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Wear protective goggles



Avoid excessive skin contact with the product



Proper ventilation of surrounding



Use protective equipment



Do not work near naked flame

Ignoring of these precautionary measures can lead to injuries by inhalation of poisonous steams or lead to suffocation. Be careful when dealing with hot operating supplies. Danger of burns and scalds! Swarf of coatings, arising during repair work, must be disposed as hazardous waste.

2.2.10 Radio equipment

2.2.11 Gas extinguishing system The entire operating and maintenance personnel of the operator must be familiar with the operating mode of the gas extinguishing system, when using such a system. Further it must also be familiar with the resulting special safety precautions in case of emergency. Ignoring of these safety precautions can lead to injuries or death of persons by inhalation or quenching gas. If the gas extinguishing system is part of the scope of supply of ANDRITZ HYDRO, the description of the operating mode and special safety precautions is contained in the project documentation of ANDRITZ HYDRO.

 

REGISTERED Client Plant

VSH TKT HPP (2X110 MW)

Project Nº

C.388/C.389 / V-0322 HIB

This drawing/document is the INTELLECTUAL PROPERTY of ANDRITZ HYDRO GmbH, Vienna, Austria

Only EMC-conform radio equipment must be used within the plant.

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3. Technical data This chapter defines the main technical data of the Control system components. Details about Technical data’s of Hardware will be found in document TKT-CM-01-DS-1034-I Datasheets – Control & Monitoring System

3.1

Control Boards

This drawing/document is the INTELLECTUAL PROPERTY of ANDRITZ HYDRO GmbH, Vienna, Austria

Each Control Board consists of one or more standard cubicles as specified below: Manufacturer: Dimensions per cubicle: Doors : Painting:

Rittal, Type TS 8 or equal 1000 x 800 x 2200 mm (WxDxH) Front & Back Priming + Textured powder coating

Material :

Self-supporting profiled steel frame with 1.5 mm sheet steel covers and 2 mm Sheet steel doors. Black PVC insulated wires, led in PVC ducts

Wiring : Cross section: Control circuits VT circuits CT circuits Internal power supply Cable connection : Terminals: Types: Current Terminal: Voltage Terminal: Signal Terminal: Power Terminal: Interface:

1 mm² 1.5 mm² 2.5 mm² min. 1.5 mm² From below. Manufacturer: Phoenix URTK 6 URTK 6 UT 4 UT 4 – UT 10 Interface modules type TM for standard rail mounting with integrated terminals, designed for connection of external cables as well as internal cubicle wiring.

External cables are connected directly to the interface modules. Cables from Voltage and Current Transformers will be connected to terminals. For interface Amount please refer to documentTKT-CM-01-1029-I- Topology diagram - control & monitoring system

3.2

Computer and Monitors

3.2.1 SCADA Server A & B, Type:

DELL Precision T5810 Intel Xeon- E5-1650 v3 8GB (2x4GB) 2133MHz 500GB SAS 10k RPM Enterprise HDD

Processor: Memory: Hard disk: VSH TKT HPP (2X110 MW)

Project Nº

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O&M Manual –Control & Monitoring system Dell English

Mouse: Keyboard:

3.2.2 Monitor Server A & B, DELL -U2412M 24” U2412M 24”

Type: Maximum resolution: Contrast: Brightness:

1920 x 1200 at 60 Hz 1:1000 300 cd/m²

Same specifications as SCADA Server A & B

3.3

Touch panels TOUCH PANEL–LIZARD LINE , 19" Touch Panel Intel ® ATOM™ N2600 / N2800 2GB DDR2 SD-RAM 4 GB Compact Flash Card Intel 915 GME 3 serial, 4 USB 2 x 10/100/1000 Base-T 19 " 1280x1024 800:1 300 cd/m²

Type: Processor: Memory: Disk: Graphic Card: Ports: Ethernet: Screen Resolution: Contrast: Brightness:

3.4

Printers HP Color Laser jet CP5225N 20 ppm black/color 600 x 600 dpi, 1x 100 sheet input tray, 540 MHz processor, 192 MB memory, PCL 5C, PCL 6 & PS-3 emulation, Ethernet 10/100Base-TX, USB 2.0, w x d x h = 545 x 598 x 338 [mm], 40,9kg,

Type Print speed: Resolution: Tray: Processor, memory: Print language: Interface: Dimension:

Client Plant

VSH TKT HPP (2X110 MW)

Project Nº

C.388/C.389 / V-0322 HIB

This drawing/document is the INTELLECTUAL PROPERTY of ANDRITZ HYDRO GmbH, Vienna, Austria

3.2.3 Engineering Station

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LAN Components

3.5.1 Ethernet Switch Cisco IE3000-8TC 8 Ethernet 10/100 ports and 2 Dual-Purpose one 10/100/1000 Ethernet Port and one SFP based Gigabit Ethernet port, one port active)

Type Interface:

3.6

NTP Server with GPS Antenna Meinberg, LANTIME M300 GPS Ethernet, USB, SNMP, serial

3.7

Process Control

For detailed technical data of modules pls. refer to document TKT-CM-01-DS-1034-I Datasheet Control and Monitoring System Components.

3.7.1 Processor Modules 3.7.1.1 Controller Main Processor Type Function

CP-2016 Main processor of each AK 3 system main function: administration of the whole controller (Automation Unit), I/O hardware connection, serial/LAN communication and logic function

3.7.1.2 Controller Processor Type Function

CP-2019 processor of AK 3 system Main function: I/O hardware connection, serial/LAN communication and logic function.

3.7.2 I/O Modules 3.7.2.1 Digital Input Module Type Function

DI-6103 16x2 110/220V DC

3.7.2.2 Digital Output Module Type Function

DO-6212 8 x2 Relay 24-220V DC / 230V AC

Client Plant

VSH TKT HPP (2X110 MW)

Project Nº

C.388/C.389 / V-0322 HIB

This drawing/document is the INTELLECTUAL PROPERTY of ANDRITZ HYDRO GmbH, Vienna, Austria

Type Interface:

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3.7.2.3 Analog Input Module Type Function

AI-6300 4 x2 ± 4-20mA / ±10V

3.7.2.4 Analog Input Module (Temperature Sensing) Type Function

AI-6310 4 x2 PT100

Type Function

AI-6303 3 CT-inputs, 4 VT-inputs

3.7.3 Power Supply Modules 3.7.3.1 Power Supply for I/O Module Type Input

PS-6632 110…220V DC

3.7.3.2 Power Supply for Controller AK-3 Type Input

PS-2632 110…220V DC

3.7.3.3 DC/DC Converter 100V/24V DC Input voltage Output voltage Output power Monitoring Operational Temp Dimension

100-240VAC or 110-300VDC 24VDC 240W DC-OK Relay contact -25°C … +70°C w x d x h = 60x117x124mm mounting on 35mm DIN-rail

Client Plant

VSH TKT HPP (2X110 MW)

Project Nº

C.388/C.389 / V-0322 HIB

This drawing/document is the INTELLECTUAL PROPERTY of ANDRITZ HYDRO GmbH, Vienna, Austria

3.7.2.5 Analog Input Card

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O&M Manual –Control & Monitoring system

3.7.4 Converter Modules 3.7.4.1 AX-Bus Star coupler Type Interface

CM -0843 RJ-45 connector for the AX-Bus (I/O Bus) to the CPU USB-connector for the AX-Bus (I/O Bus) from max. 4 Line Selectors (electrical RS485 star coupler, proprietary protocol)

3.7.4.2 Optical Star coupler CM-0821 1x RJ 45 RS485, 3x Optical Fiber Multi Mode connector ST

3.7.4.3 Optical Star coupler Type Interface

3.8

CM-0822 4x Optical Fiber Multi Mode connector ST

Automatic Synchronizer SYN 3000

Voltage Transformer: Rated Frequency: Burden: Selection Inputs: Auxiliary Supply: Power Consumption: Parameter Setting Ranges Minimum Frequency Difference df: Maximum Frequency Difference df: Minimum Voltage Difference dV: Maximum Voltage Difference dV: Maximum Synchronizing Voltage, Adjustable for Each System, Vmax: Minimum Synchronizing Voltage, Adjustable for Each System Vmin: Maximum Permissible Phase Client Plant

VSH TKT HPP (2X110 MW)

Project Nº

C.388/C.389 / V-0322 HIB

This drawing/document is the INTELLECTUAL PROPERTY of ANDRITZ HYDRO GmbH, Vienna, Austria

Type Interface

Rated Voltage: 100 VAC Operating Range: 0 - 150 VAC 50 Hz 1 VA 2 90-260 V AC or DC 8 W / 18 VA 0,01 Hz 0,25 Hz 1V 30 V 150 V

30 V

15 Degree Electrical

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O&M Manual –Control & Monitoring system Angle PHImax: Maximum Permissible Residual Voltage of a Dead System : Maximum Adjustable CB Closing Time:

20 V 500 ms

4. Description 4.1

General

4.2

Location and Components

The Control & SCADA System for TKT HEPP provides components in following locations:

4.2.1 SCADA System and LAN SCADA System consisting of:  2 (two) Operator Stations in Power House Control Room 

1 (one) Mobile Engineering Notebook



1 (one) Fixed Engineering Station



2 (two) Printers



1 (one) set LAN equipment

4.2.2 Power House 

2 (two) Unit Control Boards



1 (one) Common Control Board (CCB)



1 (one) Air Cushion Chamber Control Board

4.2.3 Switchyard 

1 (one) Switchyard Control Board (SCB)

4.2.4 Dam Site 

1 (one) Intake Gate Control Board (ICB)



1 (one) NTP Server with GPS Antenna

Client Plant

VSH TKT HPP (2X110 MW)

Project Nº

C.388/C.389 / V-0322 HIB

This drawing/document is the INTELLECTUAL PROPERTY of ANDRITZ HYDRO GmbH, Vienna, Austria

The detailed configuration of the Control & SCADA System is shown in DOC- TKT-CM-01-DM-1028-A Design Memorandum Control and Monitoring System.

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O&M Manual –Control & Monitoring system 4.3

Communication

The communication between the components of Control & SCADA System is based on optic fibers. To ensure a high reliability of the communication between the Automation Units Hirschman Industrial Ethernet Switches are used. These switches use the proprietary Hyper ring protocol which ensures a quick switching (less than 500ms) if one of the fiber optic cable is damaged. Communication Protocols: Local Area Network (LAN): IEC 60870-5-104 Control System with Generator Protection: IEC 60870-5-103 Control System with Unit and line Protection: IEC 60870-5-103 Control System with Excitation: IEC 60870-5-104 Control System with Digital Turbine Controller: IEC 60870-5-104 Communication with Dispatch Centre:

4.4

General Real-time Concept

The time and date information usually is entered in the automation system at a central point by a GPS time signal receiver and distributed by the Network Time Server to all other components, using the Standardized Network Time Protocol. This real-time concept facilitates time-tagging of process data throughout the system with a resolution of 10ms. This time tagging is carried out directly at the input peripheral or at the data source. In the SCADASystem data (events, values, counter, commands, set point values etc.) are stored in logs or archives chronologically according to their time tags.

4.5

Remote Maintenance

The Control System allows remote maintenance of all components on the LAN either via Internet or via telephone lines.

4.6

SCADA System and Operator Station

The SCADA System comprises  2 redundant Operator Station with integrated data server 

1 Engineering Station



1 Portable Station



Periphery devices

4.6.1 Operator Station (OS) 2 (two) PC's (details pls. refer to item 3, Technical Data)

4.6.1.1 Standard Software    

1 (one) Operating Systems Windows 7 Ultimate 1 (one) Excel 2010 (for reports) 1 (one) License for redundant SCADA System 1 (one) License for Data- and archive interface

Client Plant

VSH TKT HPP (2X110 MW)

Project Nº

C.388/C.389 / V-0322 HIB

This drawing/document is the INTELLECTUAL PROPERTY of ANDRITZ HYDRO GmbH, Vienna, Austria

For communication with a Dispatch Centre two serial communication ports are provided in Switchyard Control Board. Communication will be based on RS232/V.28 interface with protocol IEC 60870-5-101. Transmission media and facilities are not included in scope of Control & SCADA System.

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O&M Manual –Control & Monitoring system 4.6.1.2 Application Software For functions please refer to chapter 5, Operation

4.6.2 Engineering Station 1 (one) PC (details pls. refer to item 3, Technical Data)

4.6.2.1 Standard Software    

1 (one) Operating Systems Windows 7 Ultimate 1 (one) SCALA 250 Client 1 (one) Toolbox License (for Engineering of 1703 System) 1 (one) Excel 2010

4.6.3 Mobile Engineering Station 1 (one) notebook (details pls. refer to item 3, Technical Data)    

1 (one) Operating Systems Windows 7 Ultimate 1 (one) SCALA 250 Client 1 (one) Toolbox License (for Engineering of 1703 System) 1 (one) Excel 2010

4.6.4 Periphery devices 4.6.4.1 Printer

 1 (one) Color laser printer A4  2 (two) Black and white laser printer A4 (Details please refer to item 3, Technical Data)

4.6.4.2 Clock 

1 (one) GPS receiver with integrated NTP time Server for time synchronization of Control System via LAN. (Details pls. refer to item 3, Technical Data)

4.7

Process control System

4.7.1 Unit Control Board (Two) Unit Control Boards (UCB) Each board consists of 3 cubicles with 1 (one) Unit Controller as described below 1 (one) Mechanical Protection System (as part of Unit Controller) 1 (one) Local MMI: 19” TFT color Touch Panel (TP), 1280 x 1024 1 (one) Automatic synchronizer SYN 3000 1 (one) One instrument for manual synchronizing (VV, ff, Synchronoscope) 1 (one) LAN Node: Two Ethernet Rail Switch with 8 ports for communication to LAN, to Electrical Protec tion Relays and to Excitation 1 (one) Save Shut down System carried out by relays 1 (one) Set of switches and pushbuttons 1 (one) Emergency pushbutton with cover 1 (one) Set of auxiliary devices (MCB's, relays, terminals etc.) as necessary

Controller function:Automatic unit control and sequencing  Mechanic Protection and alarm system  Communication Client Plant

VSH TKT HPP (2X110 MW)

Project Nº

C.388/C.389 / V-0322 HIB

This drawing/document is the INTELLECTUAL PROPERTY of ANDRITZ HYDRO GmbH, Vienna, Austria

4.6.3.1 Standard Software

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O&M Manual –Control & Monitoring system For detailed software functions of Controller (mechanic protection and automatic control) please refer to chapter 5, Operation.

4.7.2 Common Control Board (One) Common Control Board (CCB) The board consists of 3 cubicles, equipped with: 1 (one) Controller as described below 1 (one) Local MMI: 19” TFT color Touch Panel (TP), 1280x1024 1 (one) LAN Node: Two Ethernet Rail Switch with 8 ports for communication to LAN 1 (one) Set of switches and pushbuttons 1 (one) Set of auxiliary devices (MCB's, relays, terminals etc.) as necessary

 

Control and supervision of LT and MV system Control and supervision of common auxiliaries like LP Compressor, Drainage and dewatering, etc.

For detailed software functions of Controller please refer to chapter 5, Operation.

4.7.3 Air Cushion Surge Chamber Control Board (One) Air Cushion Surge Chamber Control Board The board consists of 1 cubicle, equipped with: 1 (one) Controller as described below 1 (one) Local MMI: 19” TFT color Touch Panel (TP), 1280x1024 1 (one) LAN Node: Two Ethernet Rail Switch with 8 ports for communication to LAN 1 (one) Set of switches and pushbuttons 1 (one) Set of auxiliary devices (MCB's, relays, terminals etc.) as necessary

Controller function: 

Control and supervision of air supplying system Control and supervision of air discharging system and their auxiliaries.

For detailed software functions of Controller please refer to chapter 5, Operation.

4.7.4 Intake Gate Control Board (One) Intake Gate Control Board The board consists of 1 cubicle, equipped with: 1 (one) Controller as described below 1 (one) Local MMI: 19” TFT color Touch Panel (TP), 1280x1024 1 (one) LAN Node: Two Ethernet Rail Switch with 8 ports for communication to LAN 1 (one) Set of switches and pushbuttons 1 (one) Set of auxiliary devices (MCB's, relays, terminals etc.) as necessary

Controller function: 

Control and supervision of intake gates and other dam auxiliaries Supervision of water level, pressure loss through track racks etc.

For detailed software functions of Controller please refer to chapter 5, Operation.

Client Plant

VSH TKT HPP (2X110 MW)

Project Nº

C.388/C.389 / V-0322 HIB

This drawing/document is the INTELLECTUAL PROPERTY of ANDRITZ HYDRO GmbH, Vienna, Austria

Controller function:-

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O&M Manual –Control & Monitoring system

5. Operation 5.1

SCADA System and HMI

This document describes the design and operation functionality of the SCADA System SCALA 250 This description refers to the operator station in control room as well as to the local touch panels in the different control boards as described in following Chapters.

5.1.1 SCADA Screens

This drawing/document is the INTELLECTUAL PROPERTY of ANDRITZ HYDRO GmbH, Vienna, Austria

The below picture will open at Start-up of SCADA Client.

VSH TKT HPP (2X110 MW)

Project Nº

C.388/C.389 / V-0322 HIB

Client Plant

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O&M Manual –Control & Monitoring system 5.1.1.1 Toolbars

Icons

Description Open Plant Overview Page. Open Internal Toolbar 1A & Unit 1 Overview. Open Internal Toolbar 1A & Unit 1 Overview.

This drawing/document is the INTELLECTUAL PROPERTY of ANDRITZ HYDRO GmbH, Vienna, Austria

Open Internal Toolbar 2 & Single Line. Open Internal Toolbar 3 & Oil Cont. System. Open Intake Overview. Open Internal Toolbar 4 & Topology Overview.

Open Report. Open Curve. Open Curve.

Refresh Key. Screen Navigation. Onscreen Keyboard Open Chronological Event List Open Acknowledgement State List. Open System Setting. VSH TKT HPP (2X110 MW)

Project Nº

C.388/C.389 / V-0322 HIB

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O&M Manual –Control & Monitoring system Hard Copy Print. Close All Windows.

A. Overview:

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Button for Plant Overview Page Screen.

A.1 In the Plant Overview Display, We have (i) Important Parameters of Plant. (ii)

Start Stop Operation Sequence monitoring.

(iii)

Status signals of Governors of Unit 1 & 2.

(iv)

Status signals of Excitation System of Unit 1 & 2.

B. Unit1 & Unit 2 VSH TKT HPP (2X110 MW)

Project Nº

C.388/C.389 / V-0322 HIB

Client Plant

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O&M Manual –Control & Monitoring system B1. Internal Toolbar 1A

01.

This drawing/document is the INTELLECTUAL PROPERTY of ANDRITZ HYDRO GmbH, Vienna, Austria

Button for Unit Overview.

B. 01 In the Unit Overview Display, We have (i) Unit SLD with Command and Feedbacks. (ii)

Important Parameters of Both Unit 1 Individually.

(iii)

Status signals of Governor System of Unit 1.

(iv)

Status signals of Excitation System of Unit 1.

(v)

Operation Selection & Sequence of Unit 1.

(vi)

Protection Status Signals Information of Unit 1.

VSH TKT HPP (2X110 MW)

Project Nº

C.388/C.389 / V-0322 HIB

Client Plant

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O&M Manual –Control & Monitoring system

Button for Unit Sequence Screen.

B.02 In the Unit Sequence Display, We have (i) Start Stop Operation in Auto Mode. (ii)

Start Stop Operation in Step by Step mode.

(iii)

Operation Mode Selection.

(iv)

Feedback of each Step of Operation.

Client Plant

VSH TKT HPP (2X110 MW)

Project Nº

C.388/C.389 / V-0322 HIB

This drawing/document is the INTELLECTUAL PROPERTY of ANDRITZ HYDRO GmbH, Vienna, Austria

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O&M Manual –Control & Monitoring system Button for Unit OPU Screen.

B.03 In the Unit OPU Display, We have (i) Complete Overview of Oil Pumping System. (ii)

Actual Status signals of Pumps and Valves used in OPU System.

(iii)

Level & Temperature indication monitoring.

Client Plant

VSH TKT HPP (2X110 MW)

Project Nº

C.388/C.389 / V-0322 HIB

This drawing/document is the INTELLECTUAL PROPERTY of ANDRITZ HYDRO GmbH, Vienna, Austria

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O&M Manual –Control & Monitoring system Button for Unit MIV Screen.

B.04 In the Unit MIV Display, We have (i) Overview of Oil Controlling in MIV System. (ii)

Feedbacks and Interlocks of Pumps and Valves used in MIV System.

Client Plant

VSH TKT HPP (2X110 MW)

Project Nº

C.388/C.389 / V-0322 HIB

This drawing/document is the INTELLECTUAL PROPERTY of ANDRITZ HYDRO GmbH, Vienna, Austria

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O&M Manual –Control & Monitoring system Button for Unit Cooling Screen.

B.05 In the Unit Cooling Display, We have (i) Overview of Cooling Water System System. (ii)

Feedbacks and Interlocks of Pumps and Valves used in System.

(iii)

Interfacing of Main Cooling Water System with Auxiliary Cooling System.

Client Plant

VSH TKT HPP (2X110 MW)

Project Nº

C.388/C.389 / V-0322 HIB

This drawing/document is the INTELLECTUAL PROPERTY of ANDRITZ HYDRO GmbH, Vienna, Austria

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O&M Manual –Control & Monitoring system Button for Unit Generator Cooling Screen.

B.06 In the Unit Generator Cooling Display, We have (i) Overview of Cooling System Of Generator & Bearings. (ii)

Feedbacks and Interlocks.

Client Plant

VSH TKT HPP (2X110 MW)

Project Nº

C.388/C.389 / V-0322 HIB

This drawing/document is the INTELLECTUAL PROPERTY of ANDRITZ HYDRO GmbH, Vienna, Austria

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O&M Manual –Control & Monitoring system Button for Unit Generator Overview Screen.

B.07 In the Unit Generator Overview Display, We have (i) Actual Temperature of Bearing, Stator Winding, Stator Core, etc. (ii)

Other Generator Parameters along with Alarms & trip limits highlighted.

Client Plant

VSH TKT HPP (2X110 MW)

Project Nº

C.388/C.389 / V-0322 HIB

This drawing/document is the INTELLECTUAL PROPERTY of ANDRITZ HYDRO GmbH, Vienna, Austria

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O&M Manual –Control & Monitoring system Button for Unit Generation Lubrication Screen.

B.08 In the Unit Generator Lubrication Display, We have (i) Overview of Lubrication control system in Upper & Lower Bearing. (ii)

Actual Temperature display of important bearing related parameters.

(iii)

Feedback & Control signals are displayed.

Client Plant

VSH TKT HPP (2X110 MW)

Project Nº

C.388/C.389 / V-0322 HIB

This drawing/document is the INTELLECTUAL PROPERTY of ANDRITZ HYDRO GmbH, Vienna, Austria

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O&M Manual –Control & Monitoring system Button for Unit Generator Braking Screen.

B.09 In the Unit Generator Braking Display, We have (i) Controls & Interlocks of Braking System. (ii)

Feedbacks of Auxiliaries.

Client Plant

VSH TKT HPP (2X110 MW)

Project Nº

C.388/C.389 / V-0322 HIB

This drawing/document is the INTELLECTUAL PROPERTY of ANDRITZ HYDRO GmbH, Vienna, Austria

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O&M Manual –Control & Monitoring system Button for Unit Excitation Screen.

B.10 In the Unit Excitation Display, We have (i) Important alarms and trip signals for Excitation System (ii)

Feedbacks of breakers and excitation panel.

Client Plant

VSH TKT HPP (2X110 MW)

Project Nº

C.388/C.389 / V-0322 HIB

This drawing/document is the INTELLECTUAL PROPERTY of ANDRITZ HYDRO GmbH, Vienna, Austria

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O&M Manual –Control & Monitoring system Button for Unit Protections.

B.11 In the Unit Protection Display, We have (i) SLD of Unit Protection system. (ii)

Feedbacks and Interlocks.

Client Plant

VSH TKT HPP (2X110 MW)

Project Nº

C.388/C.389 / V-0322 HIB

This drawing/document is the INTELLECTUAL PROPERTY of ANDRITZ HYDRO GmbH, Vienna, Austria

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O&M Manual –Control & Monitoring system Button for Group Distribution Board Screen.

B.12 In the Group Distribution Board Display, We have (i) SLD of Group Distribution Board. (ii)

Feedbacks of Circuit Breakers.

Client Plant

VSH TKT HPP (2X110 MW)

Project Nº

C.388/C.389 / V-0322 HIB

This drawing/document is the INTELLECTUAL PROPERTY of ANDRITZ HYDRO GmbH, Vienna, Austria

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O&M Manual –Control & Monitoring system Button for Trends Screen.

B.13 In the Trend Display, We have (i) Graph of Parameters of Unit 1 & 2. (ii)

Also displays History of graph.

Client Plant

VSH TKT HPP (2X110 MW)

Project Nº

C.388/C.389 / V-0322 HIB

This drawing/document is the INTELLECTUAL PROPERTY of ANDRITZ HYDRO GmbH, Vienna, Austria

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O&M Manual –Control & Monitoring system Button for Chronological Event List.

B.14 In the Chronological Event List. Display, We have (i) All Chronological Events in Record.

Client Plant

VSH TKT HPP (2X110 MW)

Project Nº

C.388/C.389 / V-0322 HIB

This drawing/document is the INTELLECTUAL PROPERTY of ANDRITZ HYDRO GmbH, Vienna, Austria

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O&M Manual –Control & Monitoring system Button for Acknowledgement State List.

B.15 In the Acknowledgement State List. Display, We have (i) All Acknowledgement State List in Record.

16.

: Button for Toolbar 1B

Client Plant

VSH TKT HPP (2X110 MW)

Project Nº

C.388/C.389 / V-0322 HIB

This drawing/document is the INTELLECTUAL PROPERTY of ANDRITZ HYDRO GmbH, Vienna, Austria

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O&M Manual –Control & Monitoring system B2. Internal Toolbar 1B:

01.

This drawing/document is the INTELLECTUAL PROPERTY of ANDRITZ HYDRO GmbH, Vienna, Austria

Button for Auxiliary Control Distribution Board Screen.

B.16 In the Auxiliary Control Distribution Board Display, We have (i) SLD of Auxiliary Control Distribution Board. (ii)

Feedbacks of Circuit Breakers.

VSH TKT HPP (2X110 MW)

Project Nº

C.388/C.389 / V-0322 HIB

Client Plant

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O&M Manual –Control & Monitoring system

02.

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Button for Unit DC Screen.

B.17 In the Unit DC Display, We have (i) SLD of DC Supply Control Board. (ii)

Feedbacks of Circuit Breakers.

VSH TKT HPP (2X110 MW)

Project Nº

C.388/C.389 / V-0322 HIB

Client Plant

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O&M Manual –Control & Monitoring system

Button for Unit Transformer Phase U.

B.18 In the Unit Transformer Phase U Display, We have (i) Feedback signals of Transformer of U phase. (ii)

Oil & Cooling System Monitoring.

Client Plant

VSH TKT HPP (2X110 MW)

Project Nº

C.388/C.389 / V-0322 HIB

This drawing/document is the INTELLECTUAL PROPERTY of ANDRITZ HYDRO GmbH, Vienna, Austria

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O&M Manual –Control & Monitoring system

Button for Unit Transformer Phase V.

B.19 In the Unit Transformer Phase V Display, We have (i) Feedback signals of Transformer of V phase. (ii)

Oil & Cooling System Monitoring.

Client Plant

VSH TKT HPP (2X110 MW)

Project Nº

C.388/C.389 / V-0322 HIB

This drawing/document is the INTELLECTUAL PROPERTY of ANDRITZ HYDRO GmbH, Vienna, Austria

04.

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O&M Manual –Control & Monitoring system

Button for Unit Transformer Phase W.

B.20 In the Unit Transformer Phase W Display, We have (i) Feedback signals of Transformer of W phase. (ii)

Oil & Cooling System Monitoring.

Client Plant

VSH TKT HPP (2X110 MW)

Project Nº

C.388/C.389 / V-0322 HIB

This drawing/document is the INTELLECTUAL PROPERTY of ANDRITZ HYDRO GmbH, Vienna, Austria

05.

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O&M Manual –Control & Monitoring system

Button for Unit Load Diagram Screen.

B.21 In the Unit Load Diagram Display, We have (i) Unit Load Distribution in Graphical Format. (ii)

Actual values of Power, Voltage etc.

Client Plant

VSH TKT HPP (2X110 MW)

Project Nº

C.388/C.389 / V-0322 HIB

This drawing/document is the INTELLECTUAL PROPERTY of ANDRITZ HYDRO GmbH, Vienna, Austria

06.

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O&M Manual –Control & Monitoring system

Button for Unit Hill Chart Screen.

B.22 In the Unit Hillchart Display, We have (i) Hillchart format of water flow & Level values.

Client Plant

VSH TKT HPP (2X110 MW)

Project Nº

C.388/C.389 / V-0322 HIB

This drawing/document is the INTELLECTUAL PROPERTY of ANDRITZ HYDRO GmbH, Vienna, Austria

07.

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O&M Manual –Control & Monitoring system Button for Unit Device-1 Screen.

B.23 In the Unit Device-1 Display, We have (i) Control & Monitoring of Pumps used in Unit. (ii)

Feedbacks of pumps.

Client Plant

VSH TKT HPP (2X110 MW)

Project Nº

C.388/C.389 / V-0322 HIB

This drawing/document is the INTELLECTUAL PROPERTY of ANDRITZ HYDRO GmbH, Vienna, Austria

08.

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O&M Manual –Control & Monitoring system

Button for Unit Device-2 Screen.

B.24 In the Unit Device-2 Display, We have (i) Control & Monitoring of Heater, Dust Collector & Pumps. (ii)

Actual Status of each Section.

Client Plant

VSH TKT HPP (2X110 MW)

Project Nº

C.388/C.389 / V-0322 HIB

This drawing/document is the INTELLECTUAL PROPERTY of ANDRITZ HYDRO GmbH, Vienna, Austria

09.

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O&M Manual –Control & Monitoring system C. Switchyard: 1. Internal Toolbar 2

Button for Single Line Screen.

This drawing/document is the INTELLECTUAL PROPERTY of ANDRITZ HYDRO GmbH, Vienna, Austria

01.

C.01 In the Single Line Display, We have (i) Switchyard SLD with Commands & Feedbacks. (ii)

Important parameters of switchyard.

VSH TKT HPP (2X110 MW)

Project Nº

C.388/C.389 / V-0322 HIB

Client Plant

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O&M Manual –Control & Monitoring system

Button for DC 5 Screen.

C.02 In the DC 5 Display, We have (i) SLD of DC 5V Distribution Board. (ii)

Feedbacks of Circuit Breakers.

Client Plant

VSH TKT HPP (2X110 MW)

Project Nº

C.388/C.389 / V-0322 HIB

This drawing/document is the INTELLECTUAL PROPERTY of ANDRITZ HYDRO GmbH, Vienna, Austria

02.

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O&M Manual –Control & Monitoring system

Button for Group Distribution Board Screen.

C.03 In the Group Distribution Board Display, We have (i) SLD of Group Distribution Board. (ii)

Feedbacks of Circuit Breakers.

Client Plant

VSH TKT HPP (2X110 MW)

Project Nº

C.388/C.389 / V-0322 HIB

This drawing/document is the INTELLECTUAL PROPERTY of ANDRITZ HYDRO GmbH, Vienna, Austria

03.

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O&M Manual –Control & Monitoring system D. Common System: 1. Internal Toolbar 3

01.

This drawing/document is the INTELLECTUAL PROPERTY of ANDRITZ HYDRO GmbH, Vienna, Austria

Button for Low Pressure Air Compressor System Screen.

D.01 In the Low Pressure Air Compressor System Display, We have (i) Interlocks of Operation. (ii)

Feedbacks of Auxiliaries.

VSH TKT HPP (2X110 MW)

Project Nº

C.388/C.389 / V-0322 HIB

Client Plant

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O&M Manual –Control & Monitoring system

Button for Oil Contaminated System Screen.

D.02 In the Oil Contaminated System Display, We have (i) Interlocks of Operation. (ii)

Feedbacks of Auxiliaries.

Client Plant

VSH TKT HPP (2X110 MW)

Project Nº

C.388/C.389 / V-0322 HIB

This drawing/document is the INTELLECTUAL PROPERTY of ANDRITZ HYDRO GmbH, Vienna, Austria

02.

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O&M Manual –Control & Monitoring system

Button for Water Contaminated System Screen.

D.03 In the Water Contaminated System Display, We have (i) Interlocks of Operation. (ii)

Feedbacks of Auxiliaries.

Client Plant

VSH TKT HPP (2X110 MW)

Project Nº

C.388/C.389 / V-0322 HIB

This drawing/document is the INTELLECTUAL PROPERTY of ANDRITZ HYDRO GmbH, Vienna, Austria

03.

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O&M Manual –Control & Monitoring system

Button for Sewage Disposal System Screen.

D.04 In the Sewage Disposal System Display, We have (i) Interlocks of Operation. (ii)

Feedbacks of Auxiliaries.

Client Plant

VSH TKT HPP (2X110 MW)

Project Nº

C.388/C.389 / V-0322 HIB

This drawing/document is the INTELLECTUAL PROPERTY of ANDRITZ HYDRO GmbH, Vienna, Austria

04.

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O&M Manual –Control & Monitoring system

Button for Water Supply System Screen.

D.05 In the Water Supply System Display, We have (i) Interlocks of Operation. (ii)

Feedbacks of Auxiliaries.

Client Plant

VSH TKT HPP (2X110 MW)

Project Nº

C.388/C.389 / V-0322 HIB

This drawing/document is the INTELLECTUAL PROPERTY of ANDRITZ HYDRO GmbH, Vienna, Austria

05.

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O&M Manual –Control & Monitoring system

Button for Main Distribution Board Screen.

D.06 In the Main Distribution Board Display, We have (i) SLD Of Main Distribution Board. (ii)

Feedbacks of Circuit Breakers.

Client Plant

VSH TKT HPP (2X110 MW)

Project Nº

C.388/C.389 / V-0322 HIB

This drawing/document is the INTELLECTUAL PROPERTY of ANDRITZ HYDRO GmbH, Vienna, Austria

06.

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O&M Manual –Control & Monitoring system

Button for Float Cum Boost Charger-1 Screen.

D.07 In the Float Cum Boost Charger-1 Display, We have (i) Controlling & Monitoring of Boost Charger-1. (ii)

Feedbacks and Interlocks of system.

Client Plant

VSH TKT HPP (2X110 MW)

Project Nº

C.388/C.389 / V-0322 HIB

This drawing/document is the INTELLECTUAL PROPERTY of ANDRITZ HYDRO GmbH, Vienna, Austria

07.

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O&M Manual –Control & Monitoring system

Button for Float Cum Boost Charger-2 Screen.

D.08 In the Float Cum Boost Charger-2 Display, We have (i) Controlling & Monitoring of Boost Charger-2. (ii)

Feedbacks and Interlocks of system.

Client Plant

VSH TKT HPP (2X110 MW)

Project Nº

C.388/C.389 / V-0322 HIB

This drawing/document is the INTELLECTUAL PROPERTY of ANDRITZ HYDRO GmbH, Vienna, Austria

08.

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O&M Manual –Control & Monitoring system

Button for DC 1 & 2 Screen.

D.09 In the DC 1 & 2 Display, We have (i) SLD of DC Supply Distribution Board. (ii)

Feedbacks of Circuit Breakers.

Client Plant

VSH TKT HPP (2X110 MW)

Project Nº

C.388/C.389 / V-0322 HIB

This drawing/document is the INTELLECTUAL PROPERTY of ANDRITZ HYDRO GmbH, Vienna, Austria

09.

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O&M Manual –Control & Monitoring system

Button for Group Distribution Board-3 Screen.

D.10 In the Group Distribution Board 3 Display, We have (i) SLD of Group Distribution Distribution Board 3. (ii)

Feedbacks of Circuit Breakers.

Client Plant

VSH TKT HPP (2X110 MW)

Project Nº

C.388/C.389 / V-0322 HIB

This drawing/document is the INTELLECTUAL PROPERTY of ANDRITZ HYDRO GmbH, Vienna, Austria

10.

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O&M Manual –Control & Monitoring system E. Topology: 1. Internal Toolbar 4

01.

This drawing/document is the INTELLECTUAL PROPERTY of ANDRITZ HYDRO GmbH, Vienna, Austria

Button for Topology Overview Screen.

E.01 In the Topology Overview Display, We have (i) Topology of Control Room Network System. (ii)

Interface for individual sub-system overview..

VSH TKT HPP (2X110 MW)

Project Nº

C.388/C.389 / V-0322 HIB

Client Plant

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O&M Manual –Control & Monitoring system

Button for Unit Topology Screen.

E.02 In the Unit Topology Display, We have (i) Topology of PLC & Touch Panel System. (ii)

Actual Status of Input & Output Modules.

Client Plant

VSH TKT HPP (2X110 MW)

Project Nº

C.388/C.389 / V-0322 HIB

This drawing/document is the INTELLECTUAL PROPERTY of ANDRITZ HYDRO GmbH, Vienna, Austria

02.

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O&M Manual –Control & Monitoring system Button for Switchyard Topology Screen.

E.03 In the Switchyard Topology Display, We have (i) Topology of Switchyard PLC, Touch Panel & Bay Controller System.

Client Plant

VSH TKT HPP (2X110 MW)

Project Nº

C.388/C.389 / V-0322 HIB

This drawing/document is the INTELLECTUAL PROPERTY of ANDRITZ HYDRO GmbH, Vienna, Austria

03.

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O&M Manual –Control & Monitoring system 5.1.2 Other System Functions

A. Lists Lists are used exclusively for the logging of events from the process data stream on the monitor, whereby a certain memory range is available for buffering, in which one can browse using the scrollbars. If this buffer is full, for each new event, the oldest event is removed from the buffer each time. Such events are however not lost, but can be retrieved from the archive by means of reports.

Types of lists: CEL Chronological event list AEL Acknowledgeable event list ASL Acknowledgeable state list PSD Plant state display Depending on the type of the list, there is a particular purpose. Not every list is suitable for all tasks of the process management. Therefore the correct list must be selected for the momentarily required activity. Chronological Event List (CEL) Display example of a chronological event list

Purpose The CEL contains all loggable events. The default sorting criterion is the event time. Data sources can thereby be current data and archives. By including filters a process-related selection of the events can be carried out. As a result, clear, technologically related lists are created. This list is used for precise analysis of chronological developments and sequences for the error analysis.

Client Plant

VSH TKT HPP (2X110 MW)

Project Nº

C.388/C.389 / V-0322 HIB

This drawing/document is the INTELLECTUAL PROPERTY of ANDRITZ HYDRO GmbH, Vienna, Austria

Lists basically contain the entire event-stream of loggable events. It is valid for all lists that for the selec tion a filter must be chosen, that specifies which events in these lists are to be displayed. The choice of filter can either take place via a form operation for the selection or the filter already exists directly behind this selection point due to construction and parameterization. The filter criterion can be changed at any time using the menu line of the list. With the lists, one differentiates between four types. Due to its function, each list type has its own special operating cases and not every type is suitable for every task of the momentary process management.

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O&M Manual –Control & Monitoring system Acknowledgeable Event List (AEL)

This drawing/document is the INTELLECTUAL PROPERTY of ANDRITZ HYDRO GmbH, Vienna, Austria

Display example of an acknowledgeable event list

Purpose The AEL contains all acknowledgeable events in the chronological order of their occurrence. The default sorting criterion is the event time. By including filters a process-related selection of the events can be carried out. As a result, clear, technologically related lists are created. This list can therefore be used for the display and acknowledgement of alarms.

Acknowledgeable State List (ASL) Display example of an acknowledgeable state list

Purpose The ASL contains all acknowledgement-obligated events as well as all events that are in an alarm state, as long as this state remains. An automatic sorting is made that allows all unacknowledged events to appear at the beginning of the list. By including filters a process-related selection of the events can be carried out. As a result, clear, technologically related lists are created. This list is therefore used to alarm and inform the operator about the current alarm state in his process.

VSH TKT HPP (2X110 MW)

Project Nº

C.388/C.389 / V-0322 HIB

Client Plant

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O&M Manual –Control & Monitoring system Plant State Display (PSD)

This drawing/document is the INTELLECTUAL PROPERTY of ANDRITZ HYDRO GmbH, Vienna, Austria

Display example of a plant state display ( Only for reference )

Purpose The plant state list represents the momentary state of process variables, regardless of whether it is alarm states or not. By including filters a process-related selection of the events can be carried out. As a result, clear, technologically related lists are created. Consequently, this list is used for quickly creating an overview of the state of plant components that is not available in this list in the form of plant displays. Printing and Data Export from Lists The new functions for "Printing from Lists" and "Data export from Lists" have been realized with a Look & Feel common with modern software products. The aforesaid functionality is available universally with all lists (PSD, CEL, AEL and ASL). For the paper printout and the data export the same selection properties as in the currently visualized monitor list are the starting point for the printing- and data export time. In this context, the most important output parameters adopted from the monitor list are: _ Data source (RAM/Data Stream Archive) _ List filter _ TA-Filter _ Time-range specification based on present representation period _ Column labeling (incl. user-defined columns) _ List coloring _ Font _ Sorting order of the columns

VSH TKT HPP (2X110 MW)

Project Nº

C.388/C.389 / V-0322 HIB

Client Plant

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This drawing/document is the INTELLECTUAL PROPERTY of ANDRITZ HYDRO GmbH, Vienna, Austria

O&M Manual –Control & Monitoring system

Comment for printing and data export Input possibility for optional text that is also to appear in the list header. Time range (chronological lists) Time-range specification, for chronological lists, with which the print- and data export volume can be even further limited with regard to list content of the monitor list. Print page view Input-/modification possibility for list fonts. By default, the font selected for the monitor list is always preset. HEADER ON EACH PAGE As a consequence, the output of the list header also takes place with successive pages. INCLUDE FOOTER ON PAGE This affects the output of the page footer sequence for every page of the list. Print formatting list line HOLD MINIMIZED COLUMN WIDTH

VSH TKT HPP (2X110 MW)

Project Nº

C.388/C.389 / V-0322 HIB

Client Plant

This

causes a minimized text column to be kept minimized for the print output; i.e. column text is visibly curtailed as with the monitor list. Not clicked on the other hand reduces or expands to the required column text width in respect of the entire print data stock.

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O&M Manual –Control & Monitoring system AUTOSCALE (REDUCING FONTSIZES)

Depending on requirements, by reducing the list fonts attempts to also get the last visible list column onto paper. Reduction takes place down to a font size of 4. Not clicked, the preset font does not change; i.e. the list line is if necessary curtailed on reaching the right print margin.

Margins Design possibility for text spacing. Specified in millimeters. Common buttons

Example for Printing

Client Plant

VSH TKT HPP (2X110 MW)

Project Nº

C.388/C.389 / V-0322 HIB

This drawing/document is the INTELLECTUAL PROPERTY of ANDRITZ HYDRO GmbH, Vienna, Austria

PRINT... This button enables printing; however the user must first select the printer in a Windows standard dialog. EXPORT... After actuating, a window is opened for selecting a folder. In this selected folder the file is stored. CANCEL Exit from this dialog without printing or exporting

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O&M Manual –Control & Monitoring system

This drawing/document is the INTELLECTUAL PROPERTY of ANDRITZ HYDRO GmbH, Vienna, Austria

Example for Export ( Only for reference )

VSH TKT HPP (2X110 MW)

Project Nº

C.388/C.389 / V-0322 HIB

Client Plant

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O&M Manual –Control & Monitoring system B.

Curve Display

SAT 250 SCALA curve objects are used for the graphical representation of value characteristics over thtime axis, whereby any number of curve objects is possible on one workplace. A curve object can represent up to 12 process variables (values or states). The selection of the values to be represented can be carried out via parameter transfer or by means of Drag & Drop.

This drawing/document is the INTELLECTUAL PROPERTY of ANDRITZ HYDRO GmbH, Vienna, Austria

Structure of a curve display

Explanation of the operation- and display fields 1.

Color of the curve The colors set for the 12 channels are displayed.

2.

Group selection Here, a group now to be displayed can be selected from the predefined PV-groups.

3.

Time-Scrollbar Enables the scrolling (paging) along the time axis, to make curve sections visible that are located outside the currently represented time range.

4.

Timescale Time specification for the here represented time range. The timescale also consists of a colored marking, whether the data represented above it come from the temporary storage or the archive. If archive data are represented, then the timescale has a colored background in this range.

5.

Percentage scale Shows the value as a percentage. The actual values for 0% and 100% are determined for each PV by means of parameterization.

VSH TKT HPP (2X110 MW)

Project Nº

C.388/C.389 / V-0322 HIB

Client Plant

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This drawing/document is the INTELLECTUAL PROPERTY of ANDRITZ HYDRO GmbH, Vienna, Austria

O&M Manual –Control & Monitoring system 6.

Curves That area in which the curve characteristics are represented.

7.

Date of curve data If the data represented in the curve area alter within one day, then for reasons of clarity the date is not displayed in the timescale, but here instead; if the time range stretches over several days, then the date is added in the timescale.

8.

Unit Displays the physical unit in the curves legend of the currently selected curve.

9.

Value scale The value scale in the curves legend is displayed for the currently selected curve in its technological unit.

10.

Value-Scrollbar Enables scrolling (paging) in the vertical direction, if parts of the represented curves are located outside the represented value range (e.g. caused by higher zoom level).

11.

Color of selected curve Here, the color of the selected curve currently in the curves legend is displayed. Simultaneously the curve progression is also graphically emphasized.

12.

Start/Stop-Buttons Are used to switch between operator guide mode and pause.

13.

Info texts Here information is located about the currently represented curve and about the time range available that can be used for the display.

14.

Legend of the curves The curves legend contains information about the PV's in the channels represented. It is also used for modifying the classification of the curve representation by means of Drag & Drop.

The curve representation displays the current process data, whereby the values are continuously updated and the oldest values - similar to the paper on a typewriter - are slowly shifted in the direction of the left window border. SAT 250 SCALA manages a transient memory that contains all changes to all process variables in the last 30 minutes. With this, not a fixed grid is used for recording, but rather all changes received by the automation units (Transitions) are stored. With that it is ensured, that with each curve activation at least a 30 minute time range is available for the representation that provides a very accurate resolution.

By scrolling the time axis towards the past, possibly available archive data are seamlessly displayed. This range is specially identified by a colored background of the scale. From here, the data are naturally produced in the cycle available in the archive.

VSH TKT HPP (2X110 MW)

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C.388/C.389 / V-0322 HIB

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Contract Nº. 817/2012/HD-VSH-AH

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Archiving Functions

Export and Import of Archives The archives exist in the form of files, whereby a file is created for each archive and for each day. Archives are only kept for a particular - determined through configuration - time period on the hard disk. This means, that with day change those files that fall out of this time period are always deleted. In order to safeguard these archives for a longer period and be able to restore them back to the system, there are two functions available. 1. Export of archives With this function archives can be exported and thus secured against deletion.

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2. Import of archives With this function previously exported archives can be loaded back in the system. So that an analysis by means of SAT 250 SCALA is again possible. During export, the archives are copied to a drive/directory to be specified by the user; during import, they are read again from this directory.

Exporting of Archives After the start of the CAE Client you will find the export function on the left side in the folder Arch ives (Import/Export). Archive export function

Select the entry SCADA Server Archive Files. VSH TKT HPP (2X110 MW)

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O&M Manual –Control & Monitoring system If a connection to the SCADA Server has not yet been established, then an information form appears that a connection does not yet exist. Request to establish a connection

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Confirm this here with the button YES. If you select the button NO, no data will be imported. After the connection to the SCADA Server has been established or if a connection exists, all marked archives are imported to the SCADA Server. During the import procedure a status indicator is displayed. Display of all active archives

The archives to be exported are first marked (Multiselects possible). In the context menu the entry EXPORT is then selected.

VSH TKT HPP (2X110 MW)

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C.388/C.389 / V-0322 HIB

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Starting the export

If the export directory has not yet been defined or if it is invalid, the specification of an export directory is requested.

Select a directory and confirm this with the button OK. The selected archives are now exported to the specified or already defined directory. During the export process a progress indicator is displayed.

VSH TKT HPP (2X110 MW)

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C.388/C.389 / V-0322 HIB

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Prep. Chk.

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Contract Nº. 817/2012/HD-VSH-AH

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Export process

Once the progress indicator disappears, the selected archives are created in the export directory. These can now be exported by the system with other tools (e.g. provision of a CRRW for long-term backup). Importing of Archives After starting the CAE Client, the import function is located at the left side in the folder Archives (Import/Export).

VSH TKT HPP (2X110 MW)

Project Nº

C.388/C.389 / V-0322 HIB

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Archive import function

If you wish to restore archives from an external data-carrier to SAT 250 SCALA, then first copy the required archives to the specified export directory. Select the entry Exported Archives File. All archives existing in the export directory are now displayed.

VSH TKT HPP (2X110 MW)

Project Nº

C.388/C.389 / V-0322 HIB

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Prep. Chk.

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Display of all exported archives

The archives to be imported are first marked (Multi selects possible). In the context menu the entry IMPORT is then selected.

VSH TKT HPP (2X110 MW)

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C.388/C.389 / V-0322 HIB

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Starting the import

If a connection to the SCADA Server has not yet been established, then an information form appears that no connection has yet been established.

Request to establish a connection

Confirm this here with the button YES. If you select the button NO, no data will be imported. After the connection to the SCADA Server has been established or if a connection exists, all marked archives are imported to the SCADA Server. During the import procedure a status indicator is displayed.

VSH TKT HPP (2X110 MW)

Project Nº

C.388/C.389 / V-0322 HIB

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Prep. Chk.

ST TD

Contract Nº. 817/2012/HD-VSH-AH

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Import procedure

After the status indicator disappears, the selected archives are again available in SAT 250 SCALA. These can now be analyzed again with the representations of SAT 250 SCALA (curves, reports etc.).

VSH TKT HPP (2X110 MW)

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C.388/C.389 / V-0322 HIB

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D.

Archive Editor

The archive editor is used for editing data in the cyclic archives of SAT 250 SCALA. The selection of the archive editor is carried out from the interface of the SCADA Client.

With a click on this button the archive editor is started. Following this an Excel-Window opens, in which the function of the archive editor is available.

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The Work with the Archive Editor After selecting the archive editor a workbook is displayed. In this the required PV's as well as the time range are then entered by means of operator input.

Selection of Data by Using the Input-Mask By selecting the button INPUT MASK from the toolbar the input mask is displayed for selecting the data points and the time range.

The selection of the PV's can take place using two possibilities.

VSH TKT HPP (2X110 MW)

Project Nº

C.388/C.389 / V-0322 HIB

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Here, PV's from other representations can be entered by means of Drag & Drop. You only need to select the required PV's and drag them into the white field with Drag & Drop. If all selections have been actuated, the entry into the Excel-worksheet is carried out by actuating the buttons APPLY. Variant 2: Archive

If you know the PV's or would like to edit a particular archive, then this is carried out with the possibilities of the archive-tab. With this you can reduce the number of PV's offered with the selection of a particular archive, if you know it. With the buttons ADD -> or