Planos Eléctricos 455 [PDF]

Zitiervorschau

1

3

2

5

4

DRAWN ON VESYS FILE STORED IN TEAMCENTER ENGINEERING DO NOT SCALE DO NOT MODIFY MANUALLY

6

335/C4002

DRAWING NUMBER

CHECKED BY:

2.0 610

MK HE-9

1.0 610

Start Relay (FK)

TO AUX COMPONENTS PLUG Sheet 11

4.0 310B

8

D

Fuse C1

70.0

To Start inhibit From Start Relay Inhibit Relay

1.0 128

1

2

70.0 Batt Neg

5.0 Amps

25.0 200

3

S6016.0 200A

MK HE-1

A 6.0 310

6.0 310

4.0 310A

S21

60.0 Amps

4.0 002A

5

4.0 830

1

6

4.0 000A

2

7

2.0 001

8

4.0 002A

FA-15

1

1.0 888

3

To ECU connector

4 2

16

S37

9

C

FUSE E7

1.0 310C

13

To ECU

1.0 311

14

10.0 Amps 20

Primary Fuse 1 (MA)

1.0 132

Sheet 4 4.0 316A

A

60.0 Amps

4.0 316B

ML FZ-84.0 316B

TO FRONT W/LIGHT RELAY Sheet 7

S+23

4.0 316A

8

0.75 132C

6

1.0 1

32I

1.0 132L

To ECU (JP)- 44 Sheet 5

1

GLOW PLUG-1

1.0 521

2

To Engine ECM ALL TIER 3 Sheet 5

C FD-1

4.0 010

5

To Fuse D1 Sheet 2

2

0.75 600RF

4

To Fuse D2 Sheet 3

To Earth Splice Sheet 13

To Fuse D3 Sheet 11

332/W1815

To Alternator IGN

To Fuse D4 Sheet 4

Sheet 1

0.75 132J 16.0 200B

Primary Fuse 4 (MB)

TO HAZARD SW ML FZ-12

4.0 312A

B

60.0 Amps

Sheet 8

To Fuse D6 Sheet 8 To Fuse D5

Ignition Relay 2 (FL)

4.0 312A

8

0.75 132D

6

Sheet 4

FC-3

4.0 007

5 2

0.75 600C

4

To Earth Splice Sheet 13

332/W1815

Ignition Relay 3 (FM) 4.0 312B

ML FZ-18

Primary Fuse 2 (MA) B

B

4.0 313

MK HE-6

4.0 313

FB-11 To Fuse B6

40.0 Amps

PF5-8

Sheet 7

To Fuse B8

Sheet 9

To Fuse B9

Sheet 8

Primary Fuse 5 (MN)

8

0.75 132E

6

Sheet 6

To Fuse C5

Sheet 6

To Fuse D7

Sheet 9

To Earth Splice

To Fuse D8

Sheet 8

Sheet 13

To Fuse D9

Sheet 11

2

0.75 600W

4

To Fuse C2 Sheet 9 To Fuse C3 Sheet 12 To Fuse C4

FD-13

4.0 009

5

332/W1815

B

Lights Relay (FH) ML FZ-10

4.0 317

A

4.0 312B

Sheet 8

To Fuse B7

Grid Heater

OPTIONAL(CONNECTIONS ONLY)

Ignition Relay 1 (FF) ML FZ-14

To AUX Comp Plug Sheet 11

10.0 999

1.0 111C

To Fuse C9 Sheet 8 To Fuse C8 Sheet 10

Fuse B10

Sheet 1

To Steer Pump Relay

716/30295

19

25.0 Amps

JA FY-6

Grid Heater Relay (MS)

FC-15

10

SEE SHEET 12 1.0 132I

Sheet 4

10.0 335

125.0 Amps

FY JA-5

D Date

02/15

To Instrument Panel Sheet 2

16.0 RED

125.0 Amps

Primary Fuse 10 (Mega)

TO FUSE A10 Sheet 11

Name

NJ

From Ignition

1.0 132I

JA FY-141.0 417

Primary Fuse 9 (Mega)

Sheet 13

3.0 Amps

4.0 000C

E

W 15

333/S5959

1.0 111B

B+

1.0 418

To Earth Splice

1.0 600CA

5

Sheet 4

Fuse A8

4.0 000B

E001

Primary Fuse 3 (MB)

PF1-4

2.0 000D

4

1

Sheet 5

Sheet 5

Ignition Switch (DA,DB)

1.0 1027

Issue

4

D+

16.0

70.0 Batt Neg

Battery 2

PI No H02065_AL

B70.0 Earth Strap

Alternator

25.0

Battery 1

25.0

16.0 RED

Battery Isolator

NEUTRAL START RELAY (CA)

JV-1

1.0 417

1.0 0008

CONNECT TO BATTERY NON ISOLATED NEG WHEN REQUIRED

S61

Sheet 13 To Earth Splice

716/R5751

70.0 Batt Pos

Starter Motor

4.0 003

A

7 1.0 600FK

5

MM-1

AUTHORISED BY:

FY JA-1

4.0 003

9

4.0 317

40.0 Amps

8

0.75 132A

6

5

2.0 005

2

2.0 005A

4

0.75 600DE

To Fuse A3

Sheet 7

To Fuse A4

Sheet 7

To Earth Splice Sheet 13

332/W1815

HVAC Relay (FE)

0.75 132H

6

Primary Fuse 6 (MN)

MK HE-8

4.0 315

B

4.0 315 8

A

4.0 314

MK HE-7 4.0 314

30.0 Amps

DRAWN

NJ

VOLTAGE

DATE

12/14

24V

2.0 314B

To Fuse B3 Sheet 11 To Fuse B4 Sheet 2 To Fuse B5 Sheet 3

POWER HOLD ON RELAY(PW) 1.0 318B ML FZ-16

BUSINESS UNIT

HLBU 2

Fuse E9 17

332/W1815 18

1.0 340

455ZX

TITLE

3

4

SCALE

Not to Scale

TO FA JY-D Sheet 5

5

335/C4002 Sheet

4

1

A THIS DRAWING IS THE COPYRIGHT PROPERTY OF

DRAWING NO.

455ZX

M/F AT ISSUE

4.0 319

2 8

ELECTRICAL SCHEMATIC

To ECU (JP)-2 Sheet 5

4

4.0 318A S25

M/C USED ON

1.0 505 6

3.0 Amps

4.0 318

30.0 Amps

REPLACES

To Fuse C6 Sheet 6 To Fuse C7 Sheet 6

FC-11

To Roadllight Switch Sheet 8

4.0 318

B

DRAWING TO COMPLY WITH 7000/3100; COMPONENT TO COMPLY WITH STD00140

1

S83

4.0 314A FB-5

Primary Fuse 8 (MP)

JCB A3 SHEET V3.2 12/12

4.0 011

5

332/W1815

Primary Fuse 7 (MP)

A

To Earth Splice Sheet 13

2

60.0 Amps

FUSES AND RELAYS

0.75 600R

4

No. of Sheets

J.C.BAMFORD

13

5

ROCESTER

EXCAVATORS LTD

STAFFORDSHIRE

ENGLAND

AND MUST NOT BE COPIED OR REPRODUCED WITHOUT WRITTEN CONSENT. STRICTLY SECRET AND CONFIDENTIAL INFORMATION

6

A3

1

3

2

5

4

DRAWN ON VESYS FILE STORED IN TEAMCENTER ENGINEERING DO NOT SCALE DO NOT MODIFY MANUALLY

6

335/C4002

DRAWING NUMBER

CHECKED BY:

AUTHORISED BY:

PI No H02065_AL

D

Issue

4

Name

NJ

D Date

02/15

SEE SHEET 12

6

1.0 600BD

From EMS

17

Sheet 13

1.0 812D

From Fog Lights Sheet 8

1.0 855A

From RWL

15

19

15

Sheet 7 14

C

C 1.0 123B

From FWL Sheet 7

18

1.0 835C

FROM LHS INDICATOR Sheet 8

16 16

Air Filter Blocked Switch (JJ) 9

1.0 400

1.0 400

1.0 600DD JJ-1

FY JA-13

To Earth Splice Sheet 13

JJ-2

Instrument Cluster (DJ) Connector 2

To Can Bus To CAN bus

To CAN bus

To CAN bus

0.75 CAN2S

Sheet ?

1.0 CAN 3L

Sheet 10 To CAN bus

1.0 CAN 3H

Sheet 10

Sheet 10Sheet 10

8

From Fuse B2 RH Sidelights Sheet 8

B 1.0 CAN 9L

1.0 CAN 9H

From Ignition Relay 1 Sheet 1

Fuse D1

0.75 802C

From Alternator D+ Sheet 1

1.0 418 JA FY-12

1.0 418

0.75 125

2

0.75 306

3.0 Amps

B

1.0 301B

16

1.0 431

FZ ML-2 1.0 431

1.0 401

FZ ML-1 1.0 401

1 1.0 600RC

2

ML FZ-31.0 600RC

To Earth Splice Sheet 13

20

A 0.75 600UO To Earth Splice Sheet 13

HYD OIL TEMP SEND (MC) 1.0 301

S17

1.0 301A

8

17

10

2 1.0 600AF

1

ML FZ-131.0 600AF

To Earth Splice Sheet 13

12

1.0 807C

From Main Beam Fuse Sheet 8 FROM RH INDICATOR Sheet 8

A

B FUEL LEVEL SEND (MD)

19

E

CAN J1939 Connector (EA)

Fuse B4 FROM PRIMARY FUSE 7 Sheet 1

D

6

2

5.0 Amps C

7

1

1.0 836C

9

0.75 600DU

15

0.75 600G

To Earth Splice Sheet 13

11 12

To Earth Splice Sheet 13

5

Instrument Cluster (DK) Connector 1

Instrumentation Cluster

A

JCB A3 SHEET V3.2 12/12

DRAWN

NJ

VOLTAGE

DATE

12/14

24V

REPLACES

BUSINESS UNIT

HLBU

DRAWING TO COMPLY WITH 7000/3100; COMPONENT TO COMPLY WITH STD00140

1

2

M/C USED ON

455ZX

TITLE

ELECTRICAL SCHEMATIC

335/C4002

455ZX

M/F AT ISSUE

3

4

SCALE

Not to Scale

THIS DRAWING IS THE COPYRIGHT PROPERTY OF

DRAWING NO.

Sheet

4

2

No. of Sheets

J.C.BAMFORD

13

5

ROCESTER

EXCAVATORS LTD

STAFFORDSHIRE

ENGLAND

AND MUST NOT BE COPIED OR REPRODUCED WITHOUT WRITTEN CONSENT. STRICTLY SECRET AND CONFIDENTIAL INFORMATION

6

A3

1

3

2

5

4

DRAWN ON VESYS FILE STORED IN TEAMCENTER ENGINEERING DO NOT SCALE DO NOT MODIFY MANUALLY

6

DRAWING NUMBER CHECKED BY:

1.0 9916X

ZF Computer (DW) Fuse B5

D

From Primary Fuse 7 Sheet 1

10

Fuse D2

68

1.0 9832

23

1.0 9916

45

15 0.75 9644

2

1

PI No H02065_AL

30.75 9852A

4

Issue

7.5 Amps

From Ignition Relay 1 Sheet 1

1.0 9836

AUTHORISED BY:

ZF Diagnostic Port (GB)

1.0 9916A

4

S1

7.5 Amps

1.0 9508

1.0 9916Y

3

1

1.0 9500

2

1.0 9504

XF. GA.-K1.0 9500

4

1.0 9504

62

LH Column Switch (DF) 2

Kickdown Swt

S2

1.0 9532

3Kickdown Swt 1

1.0 9532A

22

4

1.0 9540

43

5

1.0 9548

67

FUNCTION (ED7)

42

0.75 9420

3

1.0 9900

41

0.75 9410

N (ED6)

1.0 9544

7

1.0 9528

R (ED5) 63 B1 (ED1)

8

1.0 9524

65

0.75 9900A

0.75 9900B

B2(ED2) 19

To Joystick Horn Switch (NM) 0.75 9916C Sheet 6

To Engine Earth Point Sheet 13

Int Gear Chain Speed Sensor (XD) 1 2

GA. XF.-T

0.75 9420

GA. XF.-U

0.75 9900A

GA. XF.-R

0.75 9410

GA. XF.-S

0.75 9900B

GA. XF.-N

0.75 9400 0.75 9900C

Joystick (DP) 57

C

S8

1.0 848A

GA. XF.-P

D Date

02/15

SEE SHEET 12

FY JA-16 2.0 600KU

F (ED4)

6

64

S9 2.0 9852

2 1.0 9852C

XF. GA.-L

1.0 9916Z

4

1 1.0 9852B

Speed Sensor (XA)

GA. XF.-M

18 0.75 9652

Name

NJ

Turbine Speed Sensor (XC) 1 2

Engine Speed Sensor (XB) 1 2

0.75 9400

0.75 9900C

HE MK-4 1.0 848A

C

Kickdown (DP1)

1.0 9916K 1.0 9916Q

1.0 9916B

4

6 1.0 9532B

Kickdown Swt (DP3)

5

1.0 881

31

1

8

1.0 880

44

7

1.0 882

20

2

1.0 9816A

3

S3 1.0 9816

66

R (ED13) F (ED8)

2

N (ED3)

Handbrake Solenoid (MG)

1

Trans Disc (DP2)

AUTO TRANS DUMP SW (EC) From Sidelights Illum Sheet 8

701/E0034

0.75 802X

FROM TRANS DUMP PRESSURE SWITCH Sheet 8

8

1.0 9464

2

56

1.0 9430

10

1.0 9434

32 55

HE MK-3 1.0 893

1.0 9816B

3

SRS SWITCH (FV)

From Side Illu

1.0 802W

8

1.0 600BW

7

To Earth Splice Sheet 13

Sheet 8

1.0 9916H

2

1.0 896

3

701/60031

1.0 9916J

To Reverse From Reverse Relay Coil Relay Coil Sheet 8 Sheet 8 OPTIONAL(CONNECTIONS ONLY)

B 1.0 9916M

1.0 893

To Earth Splice Sheet 13

0.75 600BE

7

8

DH NF-M

SRS Solenoid (NJ)

1.0 9916M

2

1

1.0 897

0.75 9808

NF DH-T

AUTO/MANUAL SWITCH (EB)

From Side Illu

8

1.0 897

5

To Earth Splice

1.0 600BK

7

7

1

GA. XF.-B

1.0 9434

2

1.0 9438

GA. XF.-C

1.0 9438

3

1.0 9442

GA. XF.-D

1.0 9442

4

9

1.0 9446

GA. XF.-E

1.0 9446

5

51

1.0 9450

GA. XF.-F

1.0 9450

6

12

1.0 9454A

GA. XF.-G

1.0 9454

7

13

1.0 9454B

39

1.0 9458

GA. XF.-H

1.0 9458

8

46

1.0 9462

GA. XF.-J

1.0 9462A

9

S4

1.0 9454

S5 1.0 9462A

49 1.0 9570 FY JA-28 1.0 9570

Sheet 13

Sheet 8

1.0 9430

2 1.0 9462C

1

JA FY-25 1.0 9462C

Torque Convertor Out Temperature Sensor (JB)

1.0 9916G

FY JA-15

1.0 9916P

2

1.0 9824

3

701/E0034 PARKBRAKE STATUS PRESS SW (JE) (456 ONLY) A B 1.0 600AK 1.0 9916P C

1.0 9821

29

170.75 9580GA. XF.-O 1.0 9580

TO EARTH SPLICE Sheet 13

JA FY-17

35

XF. GA.-Q

FILTER BYPASS Pressure Switch (XG)

To CAN bus

1.0 CAN 8L

To CAN bus

1.0 CAN 8H

25

1.0 9821

2 1.0 9462B

1

26

B

0.75 9462B

1.0 802J

30

Gearbox Controller (XE)

GA. XF.-A

Sheet 10

Sheet 10 1.0 9916D

FUSE E10 19

E-stop Type Switch (456 Only) (DM) 1.0 9917

1

1.0 9820

2

21

20

3.0 Amps

A

ZF TCU

A

JCB A3 SHEET V3.2 12/12

DRAWN

NJ

VOLTAGE

DATE

12/14

24V

REPLACES

BUSINESS UNIT

HLBU

DRAWING TO COMPLY WITH 7000/3100; COMPONENT TO COMPLY WITH STD00140

1

2

M/C USED ON

455ZX

TITLE

ELECTRICAL SCHEMATIC

335/C4002

455ZX

M/F AT ISSUE

3

4

SCALE

Not to Scale

THIS DRAWING IS THE COPYRIGHT PROPERTY OF

DRAWING NO.

Sheet

4

3

No. of Sheets

J.C.BAMFORD

13

5

ROCESTER

EXCAVATORS LTD

STAFFORDSHIRE

ENGLAND

AND MUST NOT BE COPIED OR REPRODUCED WITHOUT WRITTEN CONSENT. STRICTLY SECRET AND CONFIDENTIAL INFORMATION

6

A3

1

3

2

5

4

DRAWN ON VESYS FILE STORED IN TEAMCENTER ENGINEERING DO NOT SCALE DO NOT MODIFY MANUALLY

6

DRAWING NUMBER CHECKED BY:

AUTHORISED BY:

PI No H02065_AL

D

Issue

PX MANAGEMENT ECU (BLACK)

SWITCH SECONDARY STEER SYSTEM TEST (MOMENTARY) (HA) From Sidelights Illum

To Earth Spilce

S40

2.0 600PY

Sheet 13

1.5 600YP

15

1.5 600PZ

16

1.5 600SU

17

DIN 3

1.0 889

1.0 886

V BATT V BATT V BATT V BATT

1.0 600ST

7

Name

NJ

D Date

02/15

SEE SHEET 12

To Earth Splice Sheet 13

10

V BATT

8

1.0 802N Sheet 8

22

DIN 22

4

2

1.5 311A

3

1.5 311B

4

1.5 311C

5

1.5 311D

6

1.5 311E

3

1.0 117A

2

1

S7

701/L4887

1.0 311

From Fuse E7 Sheet 1

OPTIONAL(CONNECTIONS ONLY)

HSOUT5

C

To CAN bus Sheet 10

To CAN bus

1.0 CAN7L

33

1.0 CAN 7H

34

DIN1 VGN

Sheet 10

HE MK-12

1.5 842

24

Reverse Fan Solenoid (MR)

ME GC-7 1.0 842

1.0 842

11

1.0 117C

9

1.0 117D

2 1.0 600FA

1

To Earth Splice Sheet 13

C

SERVO ENAB

1.0 117 S33 MK HE-14

0.75 600MV LSOUT17

JA FY-26

1.5 600PP

S24

1.5 600PA

5.0 Amps

B

1.0 130C

FY JA-19

22

1.0 125L B

JA FY-21

A

1.0 125F

0.75 422B

S117

S81

332/W8338

C

1

Vari-Flow Fan Solenoid (GU)

17

AN IN 7

5

1.0 125K

1.0 863B

1.0 888

AN IN 8

1.0 432B

20

To Starter Relay

Sheet 1

31

JA FY-22

2

From AC Switch Status Sheet 6

DIN19

19

HSOUT 15

0.75 412

1.0 412

1.0 600H

From Fuse D5 Sheet 1

1.0 866

1.5 600PP

1.0 422B

1.0 600CL 8 1.0 130A

ME GC-5

PY MANAGEMENT ECU (WHITE)

LOW BRAKE PRESS SW (JW) C

FUSE D4

HE MK-17 1.0 866

10.0 Amps

S23

332/W8338

From Ignition Relay 1 Sheet 1

1.0 866

35

FUSE D5

10

B

A

B

JL MAIN PRESSURE SW (JL) C

0.75 600MV

1.0 432B

MK HE-10

1.0 130C A

B

4

AN IN 9

1.0 867

HE MK-18 1.0 867

HSOUT 6

ME GC-6

1.0 LINK 1

MK HE-2

SEAT LINK (TM)

4

332/W8338

EMERGENCY STEER PRESSURE SNSR (MV)

SEAT SWITCH (TL) O/P NC

1.0 130B DIN 11 DIN 10 HSOUT2

14

1.0 1837

5

25

1.0 1834

4

Managemet ECU

From Primary Fuse 9

6

Switch

1.0 600TL

To Earth Splice Sheet 13

1

1.0 117B

+VE

O/P NO

12

Steer pump relay (ST) HE MK-13

1.0 864

A

1.0 867 1

1.0 864

1.0 600HA 1

16.0 RED

2

To Earth Splice Sheet 13

16.0 RED

Sheet 1

M

A

Emergency Steering Motor

716/30295

JCB A3 SHEET V3.2 12/12

DRAWN

NJ

VOLTAGE

DATE

12/14

24V

REPLACES

BUSINESS UNIT

HLBU

DRAWING TO COMPLY WITH 7000/3100; COMPONENT TO COMPLY WITH STD00140

1

2

M/C USED ON

455ZX

TITLE

ELECTRICAL SCHEMATIC

335/C4002

455ZX

M/F AT ISSUE

3

4

SCALE

Not to Scale

THIS DRAWING IS THE COPYRIGHT PROPERTY OF

DRAWING NO.

Sheet

4

4

No. of Sheets

J.C.BAMFORD

13

5

ROCESTER

EXCAVATORS LTD

STAFFORDSHIRE

ENGLAND

AND MUST NOT BE COPIED OR REPRODUCED WITHOUT WRITTEN CONSENT. STRICTLY SECRET AND CONFIDENTIAL INFORMATION

6

A3

1

3

2

5

4

DRAWN ON VESYS FILE STORED IN TEAMCENTER ENGINEERING DO NOT SCALE DO NOT MODIFY MANUALLY

6

DRAWING NUMBER CHECKED BY:

AUTHORISED BY:

JP ENGINE ECU

D

PI No H02065_AL Issue

Electronic Foot Throttle (JX)

1

1.0 510

21

2

1.0 511

17

3

1.0 514

14

4

1.0 520

15

5

1.0 512

29

6

1.0 513

19

335/B0664

GA. XF.-W

1.0 127A

9D 1.0 31

Sheet 5

1.0 319C

15

9B

1 03

1.

C FROM POWER HOLD ON RELAY (PW) -2

4.0 319

16

1.0 335

Fuse E1 1

S6

Sheet 1 1.0 407

10

2.5 606C

59

2.5 606A

58

2.5 606B

GA. XF.-V

1.0 407

28

WATER IN FUEL (JZ) 1.0 433

55

2.5 330

2

SE2

2.5 330

1.5 330A

49

10.0 Amps

1.5 331A

1.0 137 JA FY-27

12

11

5.0 Amps

FY JA-3

1.0 521

48

2.0 332

6

2.0 332

10.0 Amps

To Grid Heater Relay T3 ONLY Sheet 1

57 2

FY JA-7

1.0 505

1.0 505

Fuse E4

FROM POWER HOLD ON RELAY Sheet 1

JA FY-10 8

2.0 318D

2.0 318D

60 A

FY JA-8

10.0 Amps

FUEL LIFT PUMP (FU)

Fuse E5 2.0 135

10

2.0 136

C

2.0 136 FY JA-9

5

1.0 820

1.0 820

40

FY JA-29

333/S5959

1.0 600XU

2

M

CAN 500Kbps

0.5 CAN ST

JU FUEL LIFT PUMP (24V)

TO S69 EARTH SPLICE Sheet 13

SX5 0.5 CAN LT

0.5 CANHT

1.0 135L

2

3

CAN Terminating Resistor

B

4

1

10.0 Amps

B

A 1.0 137

C

53

Fuse E3

9

1.0 600K

B

SE1

2.5 331

C

Fuse E6

TO S69 EARTH SPLICE Sheet 13

FY JA-2

2.5 331

4

7

S28 4.0 606

39

333/S5959

Fuse E2

5

2.5 606D

61

To Neutral Start Relay

10.0 Amps 3

62

1.0 1027

7

8

D Date

02/15

EM EARTH

9

6

3.0 Amps

4.0 319A

Sheet 1

1.0 128

Sheet 1

Fuse E8

Name

NJ

SEE SHEET 12

Start inhibit Relay (GR)

To Engine Harness From ignition Key

1.0 127A

4

1

From Ignition Switch

1.0 132L Sheet 1

1.0 132L

44

0.5 CANHD

45

SX1

0.5 CANHC

XMF-3

0.5 CANLC

XMF-4

0.5 CANSC

XMF-5

FY JA-18

0.5 CANLD

50 27

0.5 CAN5LA

23

0.5 CAN 5SA

38

SX3 0.5 CANSD

0.5 CAN5HA

SX2

13

1.0 600ZC

To earth splice Sheet 13

To Earth Splice

SX4

B

1.0 600MI

XMF-2

Sheet 13 From Power Hold on Relay CAN Bus High Sheet 10 CAN BUS Low Sheet 10

1.0 CAN 11H

0.5 CAN5H

1.0 CAN 11L

FY JA-20 0.5 CAN5L FY JA-23

TO REAR CAB EARTH Sheet 13

1.0 650

S106

0.5 CAN5HB S107

A

0.5 CAN 5LB

B

0.5 CAN 5S

19

CAN Terminating Resistor

20

GA. XF.-X

1.0 339

1.0 339

To Engine Harness

SX6

0.5 CAN5SB

6 CYLINDER JCB ENGINE

A

XMF-1

3.0 Amps

C

S108

FY JA-24

Fuse D10

1.0 319D

Sheet 5

A

JCB A3 SHEET V3.2 12/12

DRAWN

NJ

VOLTAGE

DATE

12/14

24V

REPLACES

BUSINESS UNIT

HLBU

DRAWING TO COMPLY WITH 7000/3100; COMPONENT TO COMPLY WITH STD00140

1

2

M/C USED ON

455ZX

TITLE

ELECTRICAL SCHEMATIC

335/C4002

455ZX

M/F AT ISSUE

3

4

SCALE

Not to Scale

THIS DRAWING IS THE COPYRIGHT PROPERTY OF

DRAWING NO.

Sheet

4

5

No. of Sheets

J.C.BAMFORD

13

5

ROCESTER

EXCAVATORS LTD

STAFFORDSHIRE

ENGLAND

AND MUST NOT BE COPIED OR REPRODUCED WITHOUT WRITTEN CONSENT. STRICTLY SECRET AND CONFIDENTIAL INFORMATION

6

A3

1

3

2

5

4

DRAWN ON VESYS FILE STORED IN TEAMCENTER ENGINEERING DO NOT SCALE DO NOT MODIFY MANUALLY

6

DRAWING NUMBER CHECKED BY:

AUTHORISED BY:

Wiper Motor 2 Spd, Int (DG)

RH Column Switch (DE) Wipe/Wash Horn Only

D

13 2.0 828

J

Fuse C5 From Ignition Relay 2

Sheet 1

10

2.0 105

2.0 105A

8

S34

15.0 Amps

O

12 2.0 831

I

10 2.0 817

II

11 2.0 818

6

14

0.75 811A

7

1.0 819B

S35

1

0.75 811B

8

To Earth Splice

KB

1.0 819A

3

5

DH NF-E

1.0 816A

2.0 816

Switch (Wipe/Wash) (ED)

From Ignition Relay 2

Sheet 1

HORN (NE) 1

Sheet 13 To Earth Splice

2.0 600CQ

2

Sheet 13 To Earth Splice

2.0 102A

2.0 827

Rear Wiper Motor (FR)

1

2.0 814

2

2.0 102

8

1.0 600AG

333/S5959

C Fuse C4

KB

M

2

Sheet 3

1.0 600DG Sheet 13

FN CG-M

1.0 819A

4

Joystick Connector 2 (NM) 7

2

Front Washer Motor

1.0 105C 0.75 9916C

D Date

02/15

SEE SHEET 12

2.0 105B

4

Name

NJ

3

Horn Relay (GR)

From Splice S1

Issue

4

To Earth Splice Sheet 13

8

9 1.0 819 Horn Switch

PI No H02065_AL 2.0 600AR

5

M

2.0 102B

3 2

S36

15.0 Amps

M

3

Sheet 13 To Earth Splice

4

1.0 LINK

5

1.0 815

C 2.0 600AV

1

6 10

From Sidelights Feed

Sheet 8

To Earth Splice Sheet 13

7 1.0 600BC

8

0.75 802T

701/E0033

Heater Motor Switch (DX) Fuse C6 From Dump Relay Sheet 1

12 3.0 112D

S27

3

3.0 112

B

M 3.0 821

2

H 3.0 822

20.0 Amps

S31

3.0 600AD

1

C

Fuse C7 From Dump Relay Sheet 1

1.0 843

Thermostat

A

KC

1.0 600AH

C

1.0 841

FS 1

FS 2

1.0 863B

1.0 862

HE MK-151.0 862

A

B

1.0 863

S531.0 863A

CLIMATE CONTROL UNIT (DU) G

2.0 112B

8

1.5 802V

2

Load

6

7 1.0 860

0.75 600BY FY JA-11

COMPRESSOR CLUTCH (JK) 1.0 860

1

TO ENGINE EARTH SPLICE Sheet 13

2 1.0 600AC

333/S5959

C

B

PRESS SW 332/V2270

4

1.0 856

L

5

1.0 857

M

3

10

HYD FAN REQUEST

A

CLIMATE CONTROL PANEL (FW) 1

B

Air Con Relay (FU)

1.0 109

2.0 112A

Sheet 4 To EMS

Sheet 13 To Earth Splice

MK HE-161.0 863

14

1.0 112C

Sheet 13 To Earth Splice

Sheet 13

Hi/LowSwitch, Binary. (MT)

5.0 Amps

FROM FUSE D9 Sheet 8

M

To Earth Splice

3.0 600AD1

4

AC Switch (On-Off) (FS)

B

KC

1.0 815

2.0 600AJ

HVAC Unit (DT,DV)

3.0 823

L

Rear Washer Motor

FN CG-N

1.0 600AN

SERIAL OUT + SERIAL OUT -

CLUTCH RELAY OUT

E

1.0 863C

TO EARTH SPLICE Sheet 13 OPTIONAL(CONNECTIONS ONLY)

A

Front Wipe, Rear Wipe, Heater/AC

A

JCB A3 SHEET V3.2 12/12

DRAWN

NJ

VOLTAGE

DATE

12/14

24V

REPLACES

BUSINESS UNIT

HLBU

DRAWING TO COMPLY WITH 7000/3100; COMPONENT TO COMPLY WITH STD00140

1

2

M/C USED ON

455ZX

TITLE

ELECTRICAL SCHEMATIC

335/C4002

455ZX

M/F AT ISSUE

3

4

SCALE

Not to Scale

THIS DRAWING IS THE COPYRIGHT PROPERTY OF

DRAWING NO.

Sheet

4

6

No. of Sheets

J.C.BAMFORD

13

5

ROCESTER

EXCAVATORS LTD

STAFFORDSHIRE

ENGLAND

AND MUST NOT BE COPIED OR REPRODUCED WITHOUT WRITTEN CONSENT. STRICTLY SECRET AND CONFIDENTIAL INFORMATION

6

A3

1

3

2

5

4

DRAWN ON VESYS FILE STORED IN TEAMCENTER ENGINEERING DO NOT SCALE DO NOT MODIFY MANUALLY

6

DRAWING NUMBER CHECKED BY:

1.5 120B Sheet 8

D

LH Front Auxiliary Worklamp (RH)

To Road light switch

1.0 123B

1

AUTHORISED BY:

1.0 600DS

2

To Earth Splice Sheet 13

Front Worklight &Rear Worklight Switch (RC)

0.75 801D

From Side Illu

8

7

0.75 600BF

Fuse A3

6

2.0 120

DY RA-2

1.0 120D

2.0 120 S73

10.0 Amps

FROM PRIMARY FUSE 1 Sheet 1

1.0 123A

S39

2 3

0.75 122

8

6

5 2

To Earth Splice Sheet 13

2.0 810G

1

2

2.0 600AS

To Earth Splice Sheet 13

6

4.0 006 To Earth Splice

4 0.75 600CG

Sheet 13

FA-1

332/W1815

Fuse A1

2.0 810

2

1.0 123C

Fuse A2

DY RA-3

1.0 123B

20.0 Amps

4

2.0 123A

2.0 123

701/E0030

2.0 810

S38

To EMS Sheet 2 To Worklight Diode Sheet 8 DY RA-11

RH Front Worklight (Twin Power) (RG) 1.5 123

2.0 810C

S85

10.0 Amps

D Date

02/15

SEE SHEET 12

1.0 600DR

2

Name

NJ

LH Front Worklight (Twin Power) (RF)

5

1.0 120C

1

0.75 122

FWL Relay (FG) 4.0 316B

4

RH Front Auxiliary Worklamp (RJ)

Sheet 8

2.0 005

From Lights Relay Sheet 1

PI No H02065_AL Issue

To Earth Splice Sheet 13

1

2

2.0 600AQ

To Earth Splice Sheet 13

DY RA-10

C

C 1.0 127

RELAY RWL (CC) From Lights Relay

2.0 005A

8

Sheet 1 6

1.0 855A

5

2.0 855B

2 4

0.75 600BU

332/W1815

Fuse A4 7

To EMS Sheet 2

LH Rear Worklight (RK)

2.0 855D

8

1.0 855A

2.0 855

1

2

1.0 600BS

To Earth Splice Sheet 13

DY RA-5

25.0 Amps To Earth Splice Sheet 13

RH Rear Worklight (RL) 1.0 855B

1.0 127

1

2

1.0 600BR

To Earth Splice Sheet 13

LH Rear Auxiliary Worklight (Roof) (RM)

DY RA-12

1.0 855C

1

2

1.0 600BQ

To Earth Splice Sheet 13

S11

1.0 855E

RH Rear Auxiliary Worklight (Roof) (RN) 1.0 855D

TE DZ.-4 1.0 855

HE MK-111.0 855

1

2

1.0 600BZ

To Earth Splice Sheet 13

LH Rear Auxiliary Worklight (BONNET)

ME GC-2

1.0 855 S12

1.0 855B

B

1

2

1.0 600P

To Earth Splice Sheet 13

B

RH Rear Auxiliary Worklight (BONNET) 1.0 855C

1

1.0 600P

2

Beacon Switch (On-Off) (RE) From Side Illu

0.75 801E

To Earth Splice Sheet 13

7 0.75 600BL

8

Sheet 8 From Primary Fuse 2 Sheet 1

To Earth Splice Sheet 13

Beacon Fuse B7

14

1.5 304

DY RA-7

1.5 304

S86 1.5 304A

10.0 Amps

2

3

RP-A

1.5 823

1

RP-B

2

1.5 600CH

701/E0034

To Earth Splice Sheet 13

Interior Light RH (RQ) 1.0 304D

1.0 600AU RQ 2

To Earth Splice Sheet 13

RQ 3

Front, Rear and Beacon

A

A

JCB A3 SHEET V3.2 12/12

DRAWN

NJ

VOLTAGE

DATE

12/14

24V

REPLACES

BUSINESS UNIT

HLBU

DRAWING TO COMPLY WITH 7000/3100; COMPONENT TO COMPLY WITH STD00140

1

2

M/C USED ON

455ZX

TITLE

ELECTRICAL SCHEMATIC

335/C4002

455ZX

M/F AT ISSUE

3

4

SCALE

Not to Scale

THIS DRAWING IS THE COPYRIGHT PROPERTY OF

DRAWING NO.

Sheet

4

7

No. of Sheets

J.C.BAMFORD

13

5

ROCESTER

EXCAVATORS LTD

STAFFORDSHIRE

ENGLAND

AND MUST NOT BE COPIED OR REPRODUCED WITHOUT WRITTEN CONSENT. STRICTLY SECRET AND CONFIDENTIAL INFORMATION

6

A3

1

3

2

5

4

DRAWN ON VESYS FILE STORED IN TEAMCENTER ENGINEERING DO NOT SCALE DO NOT MODIFY MANUALLY

6

DRAWING NUMBER CHECKED BY:

1.0 801B 0.75 801G

D

Worklight Diode (EP) From Worklight Switch

1.0 123C

Sheet 7

1

1.0 802M

8

7

Sheet 8

0.75 801E

0.75 600DJ

To Earth Splice Sheet 13

Fuse B2

0.75 802T

To Beacon Sw

4

1.5 802V

2.0 314B

DZ. TE-12 1.5 314B

2

3

1.5 800

Fuse B1

FB-1

2.0 800 TE DZ.-5

Sheet 1

0.75 804 1.5 120B

TE DZ.-6

5

From Fuse A3 Sheet 7

6

1.0 803

0.75 824B

0.75 824B

From Side Illu

FLASH

8

7

10

9

0.75 600BH

1.0 872

1.0 825A

0.75 600BW

TE DZ.-10

0.75 825

1.0 825

1.0 825B

1.0 115

6

1.0 9916J

8

Sheet 3

B

7

1.0 844

10

0.75 9808

FZ ML-4

0.75 132J 18

1.0 844

5.0 Amps

Fuse B6

From Primary Fuse 2 Sheet 1

1

2.0 300

3

2

To Earth Splice Sheet 13

1.5 838

ME GC-11.0 844C

1

4 2

6

21.0 600S

To Earth Splice Sheet 13

4

C RH Front Headlight (NA)

Indicator 5

Tail

FZ ML-9

FZ ML-15

1.0 835D

1.0 801C

6 1.0 600E

2

To Earth Splice Sheet 13

1.0 847A

1

1.0 844A

5

1

S48

1.0 835

1.0 846

4 1.0 9464

1.0 9916S

1

1

2 1.0 600RJ

3

1.0 836A

3

1.0 812A

4

1.0 802BA

2

2

1.5 847

5

0.75 600DW

1.0 847B

1

1.0 844B

5

B 6 1.0 600D

To Earth Splice Sheet 13

Stop

Reverse RH Rear Combi Lamp (MF) Rev or Fog Not Both

Indicator

FZ ML-6

FZ ML-7

1.0 836D

3

1.0 812B

4

Fog

1.5 847

LH No Plate Light Rear Grille (GL)

To Earth Splice Sheet 13

1.0 9464

Rev or Fog Not Both

Tail

S42

333/S5959 FN CG-H

3

1.0 835D

DH NF-B

1.0 836D

CG FN-K 1.0 846

BRAKELIGHT / TRANS DUMP DUAL CCT PRESS SW (KG)

TO EMS Sheet 2

1.0 836C 1.0 836

LH Rear Combi Lamp (MH) Indicator Fog

TO EMS Sheet 2

S29

2

1.5 9926A

Roadlighting

1.0 802A

1.0 836A

S72

Brake Light Relay (GP)

7.5 Amps

3

Side

1.0 812

To Earth Splice Sheet 13

1.0 836B

Sheet 1

FZ ML-11

1.0 600BP

3

FN CG-C

1.0 807B DH NF-A

1.0 835A

DH NF-D

RH Column Switch (DE) (Indicators Only)

17

S41 1.0 9926B

Sheet 2

To Earth Splice

To Earth Splice Sheet 13

Main

Flasher Unit (FQ)

5

2.0 9926

1.0 600HW

6 1.5 600CS

2

To EMS

1.0 807C

REVERSE ALARM (GH)

1.0 835C

12

16

2.0 805

Dip

S45

1.0 806B

S43

1.5 837

Fuse D8

10

2.0 807

0.75 801B

18

From Ignition Relay 3

7

DH NF-P

2.0 807

12

10.0 Amps

1

1.5 835B

1.5 837A

10.0 Amps

1

333/S5959

1.0 844C

8

1.5 100

S44

S56

10

To ZF Computer Sheet 3

10 0.75 600TN

Fuse C9

11

333/S5959

To EMS Sheet 2

1.0 812

S50

333/S5959

FROM IGNITION SWITCH Sheet 1

5

LH Front Headlight (NB)

Reverse

Switch (Hazard) (DD)

From Fuse B10 Sheet 1

1.0 835A

D Date

02/15

Stop

5.0 Amps

From EMS Feed

2.0 806D

FOGLIGHT SWITCH (MOMENTARY on-off-on) (EJ)

Reverse Relay (GP)

4

Name

NJ

To Earth Splice Sheet 13

Main

TE DZ.-11

701/E0210

Sheet 1

Fuse A6

1.0 600CD

5 6

12

1.0 812D

1.0 812F

7

8

0.75 600CD

4

1.0 801A

4

SEE SHEET 12

6 1.5 600CT

To Earth Splice

1.0 600HU

9

8

9

6

S55 1.0 600BX

3

FOGLIGHT RELAY (CA) 1.0 824A

3

1.0 807A

DH NF-C

DH NF-N

Sheet 13

1 1.0 812G

2

2

Fuse D6

5

HEAD LAMP RELAY (HL)

FOGLIGHT RELAY Diode (ES)

To Earth Splice Sheet 13

2

Issue

To Earth Splice Sheet 13

RH No Plate Light (Roof) (RS) Dip 1.0 806A

0.75 801A S46

1.0 802B

2.0 806

333/S5959

4

7

1.0 812H

0.75 801F

TO EARTH SPLICE Sheet 13

3

2.0 305B

1

From Ignition Relay 1

1.0 871

6

Sheet 8

1.0 801A Sheet 9

PI No H02065_AL

B 1.0 600BU

A

Indicator

2

5

MAIN

S18 1.0 305A

TE DZ.-9

1.0 801J S84

4

1

2.0 803B

DIP

AUTHORISED BY:

Sheet 13

0.75 812H

C

6

15.0 Amps

Sheet 1

FZ ML-5

1.0 801H

To Radio Illumination

To Sec Str Test sw

S26

DY RA-1

1.0 801H

Sheet 12 To 4th Spool Swt Sheet 3 To SRS switch (FV) Sheet 4

Side

S13

2.0 305

18

Sheet 6 To climate control

To Earth Splice Sheet 13

LH No Plate Light (Roof) (RT)

HEAD LAMP RELAY (HL)

DIP

2.0 803A

TE DZ.-8

Fuse B9

From Primary Fuse 2

5.0 Amps

S30

701/E0030

1.0 802N

B 1.0 600BT

A

S47

RH Column Switch (DE) (Main/Dip Only)

Fuse A7

TE DZ.-7

1.5 803

2 1.0 802

14 1.0 824

13

1.0 802W

Sheet 12 To Servo Isol Swt

1.0 801

3.0 Amps

1.0 804

0.75 802G

1.0 802AB 0.75 802B 0.75 802A

3.0 Amps

From Primary Fuse 7

0.75 802X

Sheet 3 To Auto/Manual Switch

0.75 802AE

To Heated Seat Sw Sheet 10

1.0 802Y

Sheet 6 To Rear Wipe Swt

1.0 802J

To Front/RR WL SW Sheet 7

0.75 801N

FP-1-1

1.0 802E

To Foglight Sw

Sheet 7

0.75 801D

S14

Roadlight Switch (Off-On-On) (EH)

0.75 802C

To Heated Mirror Sw Sheet 10

0.75 801F 1.5 800A

2

1.0 801K Sheet 2 To EMS Sheet 12 To QH Sol switch Sheet 3 To Auto Switch

1.0 802BB

ME GC-4

1.0 802BB

A

B 1.0 600Q

To Earth Splice Sheet 13

TO TRANS DUMP SW Sheet 3

TO EARTH SPLICE Sheet 13

A

A JCB A3 SHEET V3.2 12/12

DRAWN

NJ

VOLTAGE

DATE

12/14

24V

REPLACES

BUSINESS UNIT

HLBU

DRAWING TO COMPLY WITH 7000/3100; COMPONENT TO COMPLY WITH STD00140

1

2

M/C USED ON

455ZX

TITLE

ELECTRICAL SCHEMATIC

335/C4002

455ZX

M/F AT ISSUE

3

4

SCALE

Not to Scale

THIS DRAWING IS THE COPYRIGHT PROPERTY OF

DRAWING NO.

Sheet

4

8

No. of Sheets

J.C.BAMFORD

13

5

ROCESTER

EXCAVATORS LTD

STAFFORDSHIRE

ENGLAND

AND MUST NOT BE COPIED OR REPRODUCED WITHOUT WRITTEN CONSENT. STRICTLY SECRET AND CONFIDENTIAL INFORMATION

6

A3

1

3

2

5

4

DRAWN ON VESYS FILE STORED IN TEAMCENTER ENGINEERING DO NOT SCALE DO NOT MODIFY MANUALLY

6

DRAWING NUMBER CHECKED BY:

AUTHORISED BY:

PI No H02065_AL

D

Issue

4

CCTV System (TR) 1.0 106AD-24V To Earth Splice

1

1.0 600CC-24V

D Date

02/15

SEE SHEET 12

LINK

1

LINK

2

Name

NJ

2

Sheet 13

CCTV Camera

Radio Speaker (RV)

From Primary Fuse 2 Sheet 1

Fuse B8

1.0 309

16

S32

1.0 801A DY RA-4

1.0 309A From Ignition Relay 3 Sheet 1

Fuse D7

DY RA-8

1.0 106A

14

1.0 106AB-24V

RW 1

1.0 602

RW 2

3

1.0 859

RX 1

4

1.0 601

1

Sheet 8

1.0 309A-24V

1.0 860

6

1.0 130

5

1.0 106AC-24V

7

1.0 600CK-24V

8

2.0 106

3

2.0 600DZ

2

5

2.0 308

To Earth Splice Sheet 13

To Earth Splice Sheet 13

OPTIONAL(CONNECTIONS ONLY)

POWER SOCKET (12V) (GJ)

1

C

1

4

24/12V Dropper (GG) 1.0 309B

RH Speaker (RX)

RX 2

S87

20.0 Amps

LH Speaker (RW)

ANTENNA (TP)

Radio 24V (Power) (RU)

From General Illumination

20.0 Amps

C

5

A

S15

2.0 308B

GK-1

2.0 308D

1

2.0 603B

2

GK-2

12V Auv Feed (GK)

2.0 603C

Radio 12V (Power) (TD) 2.0 308C 4

2.0 303

6

2.0 603

DZ. TE-2 2.0 308C-12V

7

DZ. TE-1 2.0 300-12V

4

2.0 603A-12V

8

TE DZ.-3

2.0 603A

S16

B

B

POWER SOCKET (24V) (FP) From Ignition Relay 2 Sheet 1

A

Fuse C2

2.0 124

4

1

2.0 600Z

2

To Earth Splice Sheet 13

10.0 Amps

Radio, Cigar Lighter, CCTV (options)

A

JCB A3 SHEET V3.2 12/12

DRAWN

NJ

VOLTAGE

DATE

12/14

24V

REPLACES

BUSINESS UNIT

HLBU

DRAWING TO COMPLY WITH 7000/3100; COMPONENT TO COMPLY WITH STD00140

1

2

M/C USED ON

455ZX

TITLE

ELECTRICAL SCHEMATIC

335/C4002

455ZX

M/F AT ISSUE

3

4

SCALE

Not to Scale

THIS DRAWING IS THE COPYRIGHT PROPERTY OF

DRAWING NO.

Sheet

4

9

No. of Sheets

J.C.BAMFORD

13

5

ROCESTER

EXCAVATORS LTD

STAFFORDSHIRE

ENGLAND

AND MUST NOT BE COPIED OR REPRODUCED WITHOUT WRITTEN CONSENT. STRICTLY SECRET AND CONFIDENTIAL INFORMATION

6

A3

1

3

2

5

4

DRAWN ON VESYS FILE STORED IN TEAMCENTER ENGINEERING DO NOT SCALE DO NOT MODIFY MANUALLY

6

DRAWING NUMBER CHECKED BY:

1.0 CAN 6S

To LIVELINK2 Sheet 11

D

AUTHORISED BY:

1.0 CAN6L1

To LIVELINK2 Sheet 11

1.0 CAN 6H

LOADER ECU CAN CONNECTION (SPARE)

CBC C004-C

CBC C004-B

CBC C004-A

To LIVELINK2 Sheet 11

C003-A C003-B

B

SCRN

1.0 CAN 8L

DWC C005-C

DWC C005-B

1.0 CAN 8H

Name

NJ

D Date

02/15

C002 DKC-C C002 DKC-B

GREEN

GREEN YELLOW

Issue

4

SEE SHEET 12

SCRN

GREEN

PI No H02065_AL

CAN Terminating Resistor

C

SCRN

1.0 600B

To ZF ecu Sheet 3

A

GREEN

C003-C

TO EARTH SPLICE S67 Sheet 13 TO ZF ECU Sheet 3

YELLOW

TO INSTRUMENT CLUSTER Sheet 2

1.0 CAN 3L

YELLOW

1.0 CAN 3H C002 DKC-A

YELLOW

TO INSTRUMENT CLUSTER Sheet 2

DWC C005-A

CAN 250Kbps

PXC C006-B

1.0 CAN7L

To Main Ecu Sheet 4

GREEN

1.0 CAN 7H

To Main Ecu Sheet 4

YELLOW PXC C006-A

SCRN

C

C

PXC C006-C

TO DIAGNOSTIC SOCKET Sheet 2 TO DIAGNOSTIC SOCKET

EAC C007-B

1.0 CAN 9L

GREEN

1.0 CAN 9H

YELLOW

Sheet 2

1.0 CAN 11L

To Engine ECU Sheet 5 To Engine ECU Sheet 5

C008 FYC-B

1.0 CAN 11H

EAC C007-A

C008 FYC-A

SCRN EAC C007-C

C008 FYC-C

LH Heated Mirror (RZ)

1.0 873A

SWITCH. HEATED MIRRORS (RY) From Side Illu

0.75 801G

8

To Earth Splice Sheet 13

0.75 600GB

7

Sheet 8

FROM IGNITION SWITCH Sheet 1

FUSE C8

16

2.0 119

DY RA-6

S201

2.0 119

2

1.5 119A

3

2

To Earth Splice 0.75 600GD

Sheet 13

1.20 Amps

S200

1.5 873

RH Heated Mirror (TA)

1.0 873B

701/E0034

20.0 Amps

1

1

2

To Earth Splice 1.0 600GE

Sheet 13

1.20 Amps

B

B

SWITCH. HEATED SEAT (TB) From Side Illu

0.75 801N

8

7

To Earth Splice 0.75 600GC

Sheet 13

Sheet 8

1.5 119C

2

3

1.5 874

RA DY-9

Seat (GM) 2.0 874

B

701/E0034

Heating Elements 3.80 Amps

2.0 119B

A

Compressor

C

2.0 600XQ

To Earth Splice Sheet 13

8.10 Amps

OPTIONAL(CONNECTIONS ONLY)

A

Seat & Mirror Heaters, Can Bus

A

JCB A3 SHEET V3.2 12/12

DRAWN

NJ

VOLTAGE

DATE

12/14

24V

REPLACES

BUSINESS UNIT

HLBU

DRAWING TO COMPLY WITH 7000/3100; COMPONENT TO COMPLY WITH STD00140

1

2

M/C USED ON

455ZX

TITLE

ELECTRICAL SCHEMATIC

335/C4002

455ZX

M/F AT ISSUE

3

4

SCALE

Not to Scale

THIS DRAWING IS THE COPYRIGHT PROPERTY OF

DRAWING NO.

Sheet

4

10

No. of Sheets

J.C.BAMFORD

13

5

ROCESTER

EXCAVATORS LTD

STAFFORDSHIRE

ENGLAND

AND MUST NOT BE COPIED OR REPRODUCED WITHOUT WRITTEN CONSENT. STRICTLY SECRET AND CONFIDENTIAL INFORMATION

6

A3

1

3

2

5

4

DRAWN ON VESYS FILE STORED IN TEAMCENTER ENGINEERING DO NOT SCALE DO NOT MODIFY MANUALLY

6

DRAWING NUMBER CHECKED BY:

AUTHORISED BY:

D From Ignition Relay 3 Sheet 1

Fuse D9

1.5 104

S19

DH NF-G 1.0 104C

1.0 104C

3

1.0 852

1

NF DH-L

1.0 852A

2

Issue

1.0 600AB

5

4

To Earth Splice Sheet 13

1.0 600CN

2

5.0 Amps

PI No H02065_AL

Detent (Loader Valve) (DS)

Lift Reset (ND)

18

Fuse D3

Shovel Reset (NC)

DH NF-F 1.0 107

1.0 107

6

1 1.0 854

3

NF DH-K

Detent (Loader Valve) (DS)

1.0 854

3

1.0 600DV

4

To Earth Splice Sheet 13

1.0 600CM

2

5.0 Amps

D Date

02/15

SEE SHEET 12

To Earth Splice Sheet 13

To Fuse D3 Sheet 1

Name

NJ

To Earth Splice Sheet 13

Float Detent (Loader Valve) (DS)

1.0 104H

1

1.0 600AA

6

1.0 104G

To Changeover Switch Sheet 12

LIVE LINK ECU CONN A (CX) pricol To Earth Splice

C

To Earth Splice Sheet 13

C

1.0 110A

8

1.0 600ZB

10

7

INGINE SENSE

Sheet 13

18

CAN L

1.0 302A

4

VBATT+

FUSE A9

1.0 417ZL

3.0 Amps

FROM ALTERNATOR W Sheet 1

1.0 417 17

1.0 CAN 12H

11

CAN H

2 9

CAN SH

5

1.0 610LA

1.0 610LL SCAN3 20

1

FUSE C10 3.0 Amps

FROM BATTERY NEG Sheet 1

1.0 610 19

1.0 CAN 12L

B

B

LIVELINK ECU CONN C (CB) FROM IGNITION SWITCH Sheet 1

To LIVELINK2 Sheet 10 FROM PRIMARY FUSE 7

Sheet 1

4.0 000C

FUSE A10

19

20

1.0 110

8

10.0 Amps

1.0 CAN 6S

Fuse B3

CAN H

1

1.0 302

6

4

7

IGN SENSE

10

CAN L VBATT+

11 2 9

1.0 CAN 6H1 1.0 CAN6L

SCAN1

To CAN bus

1.0 CAN 6H

Sheet 10

SCAN2

1.0 CAN6L1

To CAN bus Sheet 10

1.0 610LB

10.0 Amps 5

*EITHER DOMESTIC OR EXPORT LIVELINK FITTED IN MACHINE*

A

Loader Functions and Live link (Domestic and Export)

A

JCB A3 SHEET V3.2 12/12

DRAWN

NJ

VOLTAGE

DATE

12/14

24V

REPLACES

BUSINESS UNIT

HLBU

DRAWING TO COMPLY WITH 7000/3100; COMPONENT TO COMPLY WITH STD00140

1

2

M/C USED ON

455ZX

TITLE

ELECTRICAL SCHEMATIC

335/C4002

455ZX

M/F AT ISSUE

3

4

SCALE

Not to Scale

THIS DRAWING IS THE COPYRIGHT PROPERTY OF

DRAWING NO.

Sheet

4

11

No. of Sheets

J.C.BAMFORD

13

5

ROCESTER

EXCAVATORS LTD

STAFFORDSHIRE

ENGLAND

AND MUST NOT BE COPIED OR REPRODUCED WITHOUT WRITTEN CONSENT. STRICTLY SECRET AND CONFIDENTIAL INFORMATION

6

A3

1

3

2

5

4

DRAWN ON VESYS FILE STORED IN TEAMCENTER ENGINEERING DO NOT SCALE DO NOT MODIFY MANUALLY

6

DRAWING NUMBER CHECKED BY:

AUTHORISED BY:

CHANGE SUMMARY

D

PI No H02065_AL

CHANGE DETAILS FROM ISSUE 1 AND ISSUE 2

Issue

1.INPUT TO GRID RELAY 2.FUSE A8 IS NOW FROM IGNITION SW PIN 6 3.BEACON FUSE CHANGED FROM 7.5A TO 10A.

4

Name

NJ

D Date

02/15

SEE SHEET 12

CHANGE DETAILS FROM ISSUE 2 AND ISSUE 3 1.CAN BUS HARNESS DETAILS SHOWN 2.MACHINE OPTIONS SHOWN IN SCHEMATICS 3.SHEET REFERENCES CORRECTED QUICK HITCH SWITCH (HD)

To Splice S26

1

8

To Earth Splice S67 1.0 600QH Sheet 13

2

1.0 118A

CHANGE DETAILS FROM ISSUE 3 AND ISSUE 4

Sheet 8

7

0QA .0 60

5

C

1.TWISTED PAIR CABLE 7244/0011 ADDEDD FOR INDUCTION SENSORS SHEET 3. 2.WIRES SWAPED BETWEEN PIN PX:10 AND PX:22. 3.WIRES SWAPED BETWEEN PIN XMF:3 AND XMF:4. 4.SWITCHES ILLUMINATION IS NOW FROM PARKLAMP SW, EXCEPT FOR HAZARD SW.

1.0 802Y

QUICK HITCH SOLENOID (NQ)

1 3

1.0 660

DH NF-Q

1.0 858

DH NF-W

1.0 660

2

1

4 6

1.0 858

C

701/E0032

Servo Isolator Switch (On-Off) (HC) From Sidelights Sheet 8

Fuse C3

From Ignition Relay 2 Sheet 1

6

S59

1.5 118

8

0.75 802AE

1.0 118B

7

1.0 600CC

To Earth Splice Sheet 13

1

2

3

1.0 859A

S10

Servo Isolator Solenoid (NL)

1.0 859B

7.5 Amps

1.0 859

1

2

DH NF-O

1.0 600SS

4

5

6

1.0 600CX

1.0 600CX DH NF-J

701/E0032

1.0 859

4th Spool/Changeover Switch (Off-On) (FT)

From Sidelights Feed Sheet 8

B

0.75 802G

8

1.0 104G

From Fuse D10 Sheet 11

2

1.0 118D

5

7

3

0.75 600AE

1.0 861

To Earth Splice Sheet 13

DH NF-H

Changeover Solenoid (FG)

1.0 861

1

2

1.0 600CV

B

To Earth Splice Sheet 13

6

701/E0032 1.0 876

GF AA-A GF AA-B To Earth Splice Sheet 13

GF AA-C

1.0 600Y

AUXILARY PROVISION

OPTIONAL(CONNECTIONS ONLY)

Hydraulic solenoids (OPTIONAL )

A

A

JCB A3 SHEET V3.2 12/12

DRAWN

NJ

VOLTAGE

DATE

12/14

24V

REPLACES

BUSINESS UNIT

HLBU

DRAWING TO COMPLY WITH 7000/3100; COMPONENT TO COMPLY WITH STD00140

1

2

M/C USED ON

455ZX

TITLE

ELECTRICAL SCHEMATIC

335/C4002

455ZX

M/F AT ISSUE

3

4

SCALE

Not to Scale

THIS DRAWING IS THE COPYRIGHT PROPERTY OF

DRAWING NO.

Sheet

4

12

No. of Sheets

J.C.BAMFORD

13

5

ROCESTER

EXCAVATORS LTD

STAFFORDSHIRE

ENGLAND

AND MUST NOT BE COPIED OR REPRODUCED WITHOUT WRITTEN CONSENT. STRICTLY SECRET AND CONFIDENTIAL INFORMATION

6

A3

1

3

2

5

4

DRAWN ON VESYS FILE STORED IN TEAMCENTER ENGINEERING DO NOT SCALE DO NOT MODIFY MANUALLY

6

DRAWING NUMBER CHECKED BY:

FROM BRAKE LIGHT / TRANS DUMP PRESS SW

Sheet 8

D

Sheet 6

From Dump Relay From Ignition Relay 1

Sheet 1 Sheet 1 Sheet 7

From FWL Relay From Lights Relay

Sheet 1

From Ign Relay 2

Sheet 1

From 24/12V Dropper

Sheet 9

From CAN Diagnostic Port From ECU

Sheet 4

From Horn Relay (HO) To Earth Splice

0.75 600RF

From EMS

0.75 600CG

From EMS

To live link

From Servo Isol Swt From Aux Plug

FROM ENGINE OIL PRESS SW FROM A/C COMPRESSOR

2.0 600PY

FROM PARKBRAKE STATUS PRESS SW FROM FUEL PUMP

1.0 600DG

S67

Cab Earth Point 2 S69

2.0 600KU 1.0 600MI 1.0 600DD

Sheet ? Sheet 6 Sheet 3 Sheet 5

From LH FWL

Sheet 7

From LH Aux FWL

Sheet 7

1.0 600GE

0.75 600GD

FROM FOGLIGHT SW

JT-1

ENGINE

0.75 600BL 0.75 600GC S62

1.0 600AU 1.0 600BX

Sheet 8

1.0 600CC-24V Sheet 10

From Roadlight Swt

4.0 600EK

1.0 600CK-24V

Sheet 9

From Heated Mirror Switch

1.0 600XU

2.0 600AS

Sheet 7

From RR camera

1.0 600AK

4.0 600AL S64

1.0 600DS

Sheet 9

From RH Int Light

1.0 600AC

2.0 600AQ 1.0 600DR

Sheet 10

From Radio

1.0 600K

SEE SHEET 12

1.0 600BZ

Sheet 7

From Heated seat Switch

C

0.75 600GB

0.75 600DJ

Sheet 8

0.75 600BF

Sheet 7

From Fog Light Swt

0.75 600BH

Sheet 8

TC-1

Roof Earth Point

RH Front Roof Loads

4.0 600J

1.0 600Y

Rear Cab Harness

1.0 600AN

Sheet 8

From Reverse Alarm

From Rev Fan Sol

1.0 600QH

S51 2.0 600N

GC ME-3

2.0 600N

1.0 600P Sheet 8

From LH No Plt Light

0.75 600TN

1.0 600S 1.0 600V

FROM LH AUX WLAMP Sheet 7 From RH Aux work lamp Sheet 7

2.0 600Z 1.0 600HU

Sheet 12

Sheet 4

1.0 600Q 1.0 600FA

Rear Grille

Sheet 11

Sheet 11 Sheet 11

B

1.0 600AB 1.0 600DV

From RH Rear Combi

Sheet 8

1.0 600AA

From LH Rear Combi

Sheet 8

From Emerg Steer relay

S222.0 600ED

Sheet 11

From Change Over Sol

Sheet 12

From LH Headlight

Sheet 8

Sheet 11 Sheet 6

NF DH-S2.0 600ED

S70

1.0 600D

4.0 600U

1.0 600E 1.0 600HA Sheet 4

S88 6.0 600

REAR CHASSIS REAR CHASSIS EARTH (MW)

1.0 600CN 1.0 600CV 1.5 600CT 1.5 600CS

Sheet 8

From Horn

Sheet 7

D Date

02/15

1.0 600CC

Sheet 8

From Shovel Reset Proxy

Sheet 7

Name

NJ

1.5 600CH

Sheet 10

From RH Aux FWL

From Beacon Switch

1.0 600ZC

Instruments

From RH Headlight

1.0 600BR

Sheet 7

From RH FWL

Issue

4

1.0 600B

Sheet 8

From Lift Reset Proxy

1.0 600BS 1.0 600BQ

1.0 600BC

Sheet 9

From Shovel/Fork Detent From Float Detent

1.0 600ZB

Sheet 6

From Lift Reset Detent

Sheet 7

From RH heated mirror

2.0 600XQ 1.0 650 3.0 600AD1

Sheet 12

From Hazard Switch

From RH Aux RWL

From FWL Switch

Sheet 12

From Quick Hitch Sw.

0.75 600G 0.75 600DU

1.0 600BP 0.75 600UO

Sheet 6

From Headlamp Relay

Sheet 5 Sheet 5

From Water in Fuel sensor

Sheet 7 Sheet 7

From Beacon

Sheet 5 Sheet 2

CAN Return

Sheet 8

Sheet 10

From Cigar Lighter

Sheet2.0 3 600AR

From LH Aux RWL From RH RWL

PI No H02065_AL

1.0 600BU

Sheet 8

From LH heated mirror

Sheet 3

From Air Filter Swt

Sheet 6

From Climate ctrl

Sheet 2

To Machine to Engine Interface

1.0 600HW

Sheet 11

From Rear Wipe Swt

Sheet 6

Sheet 2

From ZP Computer Splice

Sheet 5

FROM AUX COMPONENT PLUG

0.75 600BE

S65 4.0 600AM

1.0 600BT

Sheet 8

Sheet 7

From LH RWL

DQ-1

Sheet 10

From Heater

From RH No Plate Light

1.0 600BD 1.0 600BK

FRONT CONSOLE

0.75 600BU

Sheet 6

From CAN BUS

B

From Front W/Motor

1.0 600FK

Sheet 8 Sheet 2

0.75 600R

Sheet 0.75 4 600AE

1.0 600BW

From SRS switch (FV)

2.0 600DZ

Sheet ?

From Flasher Unit

C

Sheet 3

2.0 600AV

From Headlamp Relay From Reverse Fan Relay

Sheet 2 Sheet 3

From Dump Switch

0.75 600DW

Sheet 7

Relay RWL(CC)

From Auto/Manual Switch

Sheet 12

From LH No Plate Light

4.0 600A

Sheet 1

From EMS

AUTHORISED BY:

S66 4.0 600L

0.75 600C

Sheet 8

From B/Light Relay

From Starter Relay

From 4TH Spool Switch

6.0 600K

0.75 600W

Sheet 6

From Rear Wiper Motor

S68

1.0 600ST

0.75 600DE

Sheet 1

From Ign Relay 3

Sheet 4

To Emergency Test Switch

1.0 600CA Sheet 1 0.75 600BY

To Earth Splice From AC Relay

CG FN-G1.5 600RG

1.0 600AF

Sheet 2

From Hyd Oil Sender

S74 1.5 600RH

1.0 600RC

Sheet 2

From Fuel Sender

1.0 600TL

From Seat switch

1.0 600AG

Sheet 6

From Fnt Wash Pump

1.0 600RJ

1.0 600AH

Sheet 6

From Rr Wash Pump

CG FN-D

1.0 600RJ

S712.0 600EC

NF DH-R2.0 600EC

1.0 600CM 2.0 600CQ DR-1

REAR CONSOLE

Front Chassis

A

Earthing

Cab Earth Point 1

A

JCB A3 SHEET V3.2 12/12

DRAWN

NJ

VOLTAGE

DATE

12/14

24V

REPLACES

BUSINESS UNIT

HLBU

DRAWING TO COMPLY WITH 7000/3100; COMPONENT TO COMPLY WITH STD00140

1

2

M/C USED ON

455ZX

TITLE

ELECTRICAL SCHEMATIC

335/C4002

455ZX

M/F AT ISSUE

3

4

SCALE

Not to Scale

THIS DRAWING IS THE COPYRIGHT PROPERTY OF

DRAWING NO.

Sheet

4

13

No. of Sheets

J.C.BAMFORD

13

5

ROCESTER

EXCAVATORS LTD

STAFFORDSHIRE

ENGLAND

AND MUST NOT BE COPIED OR REPRODUCED WITHOUT WRITTEN CONSENT. STRICTLY SECRET AND CONFIDENTIAL INFORMATION

6

A3