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INSTRUCTION MANUAL

Jets Order No. 604209 Vacuum Toilet System Part 1: Installation Hyundai Mipo Dock Yard Co.Ltd. H-2037

Specification Jets Order No. 604209-12 Qty

Desciption

Part no.

1 1 2 8 2 2 1 1 1 4 4

Vacuum unit / STP Vacuum unit JETS 30MB-D JETS 15MB-D Vibration absorber Pressure switch 3-way test valve 3/8" BSP Vacuum gauge 3-way test valve 1/4" BSP Ball valve Ball valve DN50 Flange w/connecting pipe DN50

900399910 J30MB-D V 029015001 030303400 032300100 034308900 032300200 034308800 035301300 035319200 029152100

1

Sewage Treatment Plant

900399900

27 27 27 27 27 27

Toilet JETS 64 FD/VPC-V vac Toilet JETS 64 FD/VPC-V vac. Seat & Cover "Lily" Release button Mounting set Muff straight reduction

J64-FDVPCV Vac 064200050 069608700 100100040 069606403 034512901

3 3 3 3 3 3 3

Toilet JETS 50 FD/VPC-V vac. Toilet JETS 50 FD/VPC-V vac. Seat & Cover "Lily" Release button Mounting set Elbow rubber reduction Console, Release button

J50-FDVPCV Vac 063605010 069608700 100100040 069606405 034512801 100100700

2 2 1 1 1 1

Spare Parts: Shut-off membrane Lifting membrane Release button Flushing ring FD valve VPC Controller

050501200 050500800 100100040 069510610 054110100 101100010

Installation Instructions DATA SHEET NO

Storage and Maintenance Instruction

2163

ISSUE A

For Jets vacuumarators, vacuum units, toilets and related equipment

Storage: a) Storage before installation: Goods to be stored in a cool and dry place. b) From installation on board up to setting to work: Goods to be protected against dust, grinding, welding and moisture. c) From setting to work up to handing over the ship: As for b), especially to be protected against moisture.

Maintenance Instruction during storage: Environmental conditions: Goods to be stored indoor at a dry place. Visual inspections: Check for visual damage. Inspection intervals: Upon arrival and before installation. Maintenance: Not required. Maintenance Intervals: Not required. Tools: Not required.

Note: Changes without prior notice

JETS VACUUM AS

P.O.Box 14 N-6069 Hareid, Norway +47 70 03 91 00 Tel.: Fax: +47 70 03 91 01 E-mail: [email protected]

3

Installation Instructions

Installation Vacuumarator Vacuum unit

When designing the installation of the vacuum unit, it is important to provide sufficient space for inspection and maintenance. Install shut-off valves (included in Jets supply) according to piping diagram. Each vacuumarator is supplied with vibration dampers. Flexible joints (included in Jets supply) must be used when connecting the vacuumarator`s suction and pressure side. The vacuumarator must be located to avoid head loss on outlet pipe. Height of outlet pipe should be kept at a minimum, preferably less than 2 meters, because increased height of outlet pipe will reduce vacuum capacity of vacuumarator. If increased height is needed, please contact Jets Vacuum Technical Department. Please notice: For Vacuumarator Jets 15M, 15MB and Jets 15MB-D: To keep sufficient priming of the vacuumarator, outlet pipe should be at least 1 m long in vertical direction.

DATA SHEET NO

2108

ISSUE I

Rotation of the vacuumarators

The correct rotation is indicated with an arrow on the pump housing. The rotation of the pump is always clockwise seen from the motor fan end. Prior to checking the rotation, make sure that the vacuumarator is filled with liquid. Starting up the vacuumarators without liquid will damage the shaft seals.

Sewage treatment plant

If connected to a sewage treatment plant, the discharge pipe(s) from the vacuumarator(s) is connected to the plant. See treatment plant Instruction manual.

Integrated holding tank

Connected to an integrated holding tank, connections for vacuumarators must be made according to Technical Manual. Level switches for control of discharge pump(s) must be installed according to drawing in Technical Manual.

Fresh Water Supply

Fresh water supply may be connected to the suction chamber on each vacuumarator to flush and clean when neccessary and to fill the vacuumarator with water after service.

Note: Changes without prior notice

JETS VACUUM AS

P.O.Box 14 N-6069 Hareid, Norway +47 70 03 91 00 Tel.: Fax: +47 70 03 91 01 E-mail: [email protected]

4

Installation Instructions

DATA SHEET NO

Pressure switch Type:

3103

Technical data

Danfoss RT121 (-1 to 0 bar)

Ambient temperature:-40 to +70°C. Pressure connection temperature: max. 150°C. Enclosure: IP 66 acc. to IEC 529 and DIN 40050. Cable entry: Two Pg 13,5 entries for cable diameters from 5 to 14 mm. Pipe connection: 3/8" RG

Setting

The pressure switches shall be adjusted to recommended setpoints, see table below. See also: Data sheet no. 3105

ISSUE D

Switch

Contact load Alternating current: AC1 (ohmic): 10 A, 380 V AC3 (motor): 4 A, 380 V AC11 (coils): 3 A, 380 V 12 W, 220 V Direct current: El. connection: Start and stop: Terminal 1 and 4 Alarm low vacuum: Terminal 1 and 2

Adjustment

Pressure switch for start/stop 1. 2. 3. 4. 5. 6. 7. 8. 9.

Remove front cover Adjust “regulator” (1) to - 40 kPa (scale value) Adjust “rotating differential disc “(2) to 2.5 (scale value) Start Vacuumarator and observe vacuum gauge. At appr. - 45 kPa (% vacuum), switch the start/stop switch to “auto” position. Vacuumarator will stop. Drain air slowly into pipe system by opening ball valve on the pipe manifold. Close valve at - 40kPa ( % vacuum.) Adjust slowly “regulator” (1) till vacuumarator starts. Increase=Clockwise. Decrease=Counterclockwise. Adjust “rotating differential disc” (2) if necessary. Increase=Clockwise. Decrease=Counterclockwise. Repeat 6 through 8 until recommended setpoints are achieved.

Pressure switch for alarm

1. Regulator 2. Differential setting disc

Setpoints:

Start of pump: - 40 kPa ( % vacuum) Stop of pump: - 55 kPa ( % vacuum) Alarm low vacuum: - 25 kPa ( % vacuum)

1. 2. 3. 4. 5. 6.

Remove Front cover Adjust “regulator” (1) to - 25 kPa (scale value) Adjust “rotating differential disc” (2) to 1 (scale value) Start Vacuumarator and observe vacuum gauge. At appr.- 25 kPa (% vacuum), stop the Vacuumarator. Drain air slowly into pipe system by opening ball valve on the pipe manifold. 7. Check if the contact shifts at recommended setpoint. 8. If necessary adjust “regulator” (1). Increase=Clockwise. Decrease=Counterclockwise. 9. Repeat 4 through 8 until recommended setpoint is achieved.

ATTENTION:

Please note that the mentioned minus kPa in this instruction is only related to the marked scale value plate on the Danfoss RT121 Pressure Switch, and not to kPa standard in general. Note: Changes without prior notice.

JETS VACUUM AS

P.O.Box 14 N-6069 Hareid, Norway Tel.: +47 70 03 91 00 Fax: +47 70 03 91 01 E-mail: [email protected]

5

A

B

C

Porclain JETS 64 064110000

Approximately 670mm

D

6

Approximately 425mm

Toilet Seat/Cover See Order Spec.

Flushing Ring 069510611

Hose Clip See Mounting Kit

5

Spring 053531720

Rubber Sleeve See Mounting Kit

Hose Clip See Mounting Kit

4

Water Connection BSP 1/2"

20

280 260

70 80

3,5 Ø3

FD Valve w/VPC, Complete 054101070 Hose Clip See Mounting Kit

Vacuum Breaker must be mounted vertically, minimum 150mm higher than Flushing Ring.

Hose Clip See Mounting Kit

Hose See Mounting Kit

Hose Clip See Mounting Kit Release Button See Order Spec.

Parts in Mounting Kit (Part No. See Order Spec.) Description Qty Part No. 036601400 Washer 2 Spacer Sleeve 069600700 2 034505500 Rubber Sleeve 1 Hose Clip 034506900 2 Hose Clip 034233401 3 034507310 Vacuum breaker 1 034503111 Hose 1

320 4 �1

Vacuum Breaker See Mounting Kit

Ø50

4

340 330

5

110 60

6

3

WWW.JETS.NO

N-6069 HAREID Tel. +47 70 03 91 00 Fax. +47 70 03 91 01 E.Mail [email protected]

3

TM

1

Flushing Ring connection point

Connetion for Release Button Hose

2

Material:

Weight:

PART AND PIPE CONNECTION

TOILET JETS 64 FD/VPC-V vac

064200050

Part no.:

Title:

1

32909-064.idw

Drawing no.:

Project:

Scale:

Designed by: 22.12.2006

Date:

rhu

Sign:

Original Drawing Rev.:

15.01.2007 RHU 22.12.2006 rhu

Revised Title B

A

Description:

# NOT JETS DELIVERY * SEE MOUNTING KIT

�������������������������

2

A

B

C

D

Installation Instructions

31

A

B

C

6

Porcelain JETS 50 063602000

Flushing Ring 069510620

Toilet Seat/Cover See Order Spec.

Approximately 670mm

D

6

100

FD Valve w/ VPC-V, Complete 054101080

Sealing Ring 037503800

Hose Clip See Mounting Kit

5

Ø50

4

4

Hose Clip See Mounting Kit

Rubber Elbow See Mounting Kit

Water Connection BSP 1/2"

Cover 063602100

, 33 Ø

5

Fastening Sleeve 069602201

Parts in Mounting Kit (Part No. See Order Spec.) Description Qty Part No. 034507310 Vacuum Breaker 1 Rubber Elbow 034505400 1 Hose Clip 034506900 2 Hose Clip 034233401 3 034503118 Hose 1

Vacuum Breaker must be mounted vertically, minimum 150mm higher than Flushing Ring.

Hose Clip See Mounting Kit

Fastening Kit 036510203

Hose Clip See Mounting Kit

Hose See Mounting Kit

Release Button See Order Spec.

Hose Clip See Mounting Kit

Vacuum Breaker See Mounting Kit

5

WWW.JETS.NO

3

Connection for Release Button Hose

Flushing Ring connection point

2

TM

2

Material:

Weight:

PART AND PIPE CONNECTION

TOILET JETS 50 FD/VPC-V vac

063605010

Part no.:

Title:

1

32912-063.idw

Drawing no.:

Project:

Scale:

Designed by: 08.01.2007

rhu

Sign:

Original Drawing A

Date:

15.01.2007 RHU 08.01.2007 rhu

Revised Title Rev.:

16.01.2007 RHU

Revised part number

B

1

C

Description:

For Console mounting of Release Button, see detail drawing.

N-6069 HAREID Tel. +47 70 03 91 00 Fax. +47 70 03 91 01 E.Mail [email protected]

3

A

B

C

D

Installation Instructions

32

D

C

B

1

R10

2

2

430

3

R60

R10

3

5

55 212

19 36

A

1

WWW.JETS.NO

N-6069 HAREID Tel. +47 70 03 91 00 Fax. +47 70 03 91 01 E.Mail [email protected]

4

5

4

TM

A

Original Drawing Description

063608700

5

FIBRE GLASS

Material:

Drawing no

32505-063.idw 6

1:4

Date

Sign

Rev.

17.06.2004 RoL

1,75 Kg

Scale

Checked by

Designed by

17.06.2004 RoL

6

Weight:

BASE PLATE FOR TOILET JETS50

Part no.:

Title

Rev.

5

D

C

B

A

Installation Instructions

33

257

D

C

B

A

TOILET

1

STEEL DECK

TRIM SUBSTANCE

A-A ( 1 : 4 )

70mm X M10mm

FIXING BOLT*

BASE PLATE

M10

NUT AND WASHER*

NB! To be mounted in the same angle as the surface on the toilet

MIN: 50mm Max: 60mm, �5,5mm,

2

2

3

3

Ca.15

4

WWW.JETS.NO

N-6069 HAREID Tel. +47 70 03 91 00 Fax. +47 70 03 91 01 E.Mail [email protected]

MINIMUM 100mm FROM WALL

STEEL DECK

WALL

BE DRILLED ON SITE

HOLE FOR TOILET, TO

BASE PLATE

TOILET

4

5

DECK (M=1:7,5)

-

Part no.:

Title

Rev.

5

Material:

Weight:

BASE PLATE / TOILET JETS50 INSTALLATION ON FLOOR

Description

32506-063.idw 6

Drawing no

%

Checked by Scale

Sign

Rev.

23.06.2004 RoL

Date

03.06.2005 ToG 23.06.2004 RoL

Changed text of and figure of Wood screws Original Drawing

B

Designed by

60

6

A

* NOT JETS DELIVERY

TM

145

M10 FIXING BOLT

235 �2

RECOMENDED BOLT FIXING ON

1

�1

235 �2

ON DECK (M=1:7,5)

FIXING THE BASE PLATE

RECOMENDED DRILL FOR

130 �2

130 �2

1 WOOD SCREW OR SIMILAR*

D

C

B

A

Installation Instructions

34

Installation Instructions

36

INSTRUCTION MANUAL

Part 2: Operation & Maintenance Vacuumarator Jets 15MB-D

Front Page Contents Page Technical Information; Principle & Function 2104 Principle and Function ................................................................................................................1 2106 Mode of Operation......................................................................................................................2 2142 Vacuumarator Jets 15MB-D .......................................................................................................3 3120 El.motor MEZ 7AA 90L-02..........................................................................................................5 Data Sheet Vacuum Gauge.................................................................................................................6 Operating Instructions 3106 Operation...................................................................................................................................7 3105 Control Cabinet ..........................................................................................................................8 41021 Vacuum Comparison ................................................................................................................9 Maintenance & Repair 2123 Maintenance Schedule ...............................................................................................................10 2166 Troubleshooting & Repair Jets 15MB-D .....................................................................................11 2154 Disassembly Jets 15MB 15MB-D ...............................................................................................12 Drawings 31739-029 Jets 15MB/Jets 15MB-D Part Drawing vacuumarator.......................................................14 31754-031 El Motor MEZ 7AA 90S 02 Part Drawing For Jets 15MB ..................................................15 Spare Parts Information Jets 15MB-D with Dwg Nos.................................................................................................................16

Technical Information; Principle & Function DATA SHEET NO.

Jets Vacuum System: Principle & Function 2104 ISSUE C

Principle

Jets Vacuum System uses differential air pressure (vacuum) for the transport of sewage from the toilets to the vacuum generating unit (Jets Vacuumarator). From the Vacuumarator the sewage is pumped either to a holding tank or to a sewage vacuum treatment plant (STP). A NR-valve (Non-Return Valve) mounted on the vacuum side of the Vacuumarator, separates the vacuum side from the atmospheric side of the system. Start and stop is controlled by a pressure switch, starting the vacuumarator at appr. 40% vacuum and stopping it at appr. 55 % vacuum. See Data Sheet 3103.

Function

Each toilet is connected to the discharge pipes via the Jets valve. The valve is open only during the discharge cycle. One or more vacuumarators keep the discharge pipes under vacuum. Start and stop of the vacuumarator is controlled by a pressure switch. A non- return valve incorporated in the vacuumarator closes off the connection to the mains when the vacuumarator comes to a stop. When a toilet is operated, the Jets Vacuum interface valve is activated. Sewage, waste water and air are sucked into the vacuum mains and transported to the vacuumarator. The macerator integrated in the vacuumarator finally pulps the sewage while pumping it to a holding tank or a sewage treatment plant (STP).

JETS VACUUM AS P.O.Box 14 N-6069 Hareid, Norway Tel.: +47 70 03 91 00 Fax: +47 70 03 91 01 E-mail: [email protected]

1

Technical Information; Principle & Function

Jets Vacuumarator

DATA SHEET NO.

2106 ISSUE G

Mode of Operation The Jets Vacuumarator's main function is to create vacuum in the piping system.The Vacuumarator is a screw pump with liquid ring seal. The principle of operation is a helical rotor running in a cylindrical housing, which together with two end plates forms the pump body. When the Vacuumarator is filled with liquid and started, a liquid ring is created round the rotor. The depth of the liquid ring is governed by the size of the opening in the end plate on the pressure side. This opening is arranged so that the created liquid ring will be touching the rotor hub on one side and the rotor tips on the other. This arrangement creates a series of progressive crescent shaped cavities travelling from suction to pressure side. Air, sewage and water is pulled into those cavities and transported through the vacuumarator.

↑

Suction (Inlet)

↓

The sewage is macerated by the integrated macerator before it enters the pump body. The macerator consists of one rotating knife fixed to the shaft and one stationary knife fixed to the suction chamber. In order to provide sufficient sealing liquid at the time when the Vacuumarator is starting, and thus securing the initial priming of the screw pump, a tank for sealing liquid is mounted on the outlet pipe of the Vacuumarator. This is done for all types of Vacuumarator except for the Vacuumarator Jets 15MB/ 15MB-D, where the 50mm pipe on the outlet pipe functions as a tank for sealing liquid.

Discharge (Outlet)/ Sealing liquid

Pump Housing Macerator

Liquid ring

Rotor

JETS VACUUM AS P.O.Box 14 N-6069 Hareid, Norway Tel.: +47 70 03 91 00 Fax: +47 70 03 91 01 E-mail: [email protected]

2

Technical Information; Principle & Function

Vacuumarator JETS 15MB-D

DATA SHEET NO

2142

ISSUE H

The patented Jets Vacuumarator - creates vacuum - macerates sewage - pumps sewage Designed for direct connection to any kind of sewage treatment plant Outlet can also be connected to gravity piping or holding tank Technical Data: Capacity: Flushing Capacity at 50Hz: Flushing Capacity at 60Hz: Outside Dimensions: Electric Motor: Pump Casing Material Rotor Housing Material Pump Rotor Material: Pump Knives Material: Pump Shaft Material: Connection Inlet: Connection Outlet: Total Weight:

15m3/hr 120 flushes/hr 150 flushes/hr 214 x 554 x 332 mm. (W x L x H) (with compensator) MEZ 7AA 90L-02 Bronze RG5 Stainless Steel AISI 316 Bronze RG10 Stainless Steel AISI 316 Stainless Steel AISI 316 Ø 50 Ø 50 37,6 kg

Part No. Jets 15MB-D Voltage/Frequency 230-380/50, 255-440/60

Part No. 029015001

690/60 690/50 208/60 415/50

029015004 029015005 029015006 029015007

Note: Changes without prior notice

3

Technical Information; Principle & Function DATA SHEET NO

Vacuumarator JETS 15MB-D

2142

ISSUE H

Dimensions 15MB-D

Operating Data

Operating Data 60Hz 50Hz Speed (nom.)...........................................2.880 RPM....................3.480 RPM Power Connections (nom.) ......................220 V/380V...................255 V/440 V Power Output (nom.)...............................2,2 kW...........................2,55 kW Current Consumption (220V) ..................8,3 A Current Consumption (380V) ..................4,8 A Current Consumption (255V) .................................. .....................8,1 A Current Consumption (440V)) ................................. .....................4,7 A Power Factor (nom.)................................0,85...............................0,86 For other Voltages:................................. See Data Sheet No. 3120


    



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JETS VACUUM AS P.O. Box 14 N-6069 Hareid, Norway Tel: +47 70 03 91 00 Fax: +47 70 03 91 01 E-mail: [email protected]

4

Technical Information; Principle & Function

El.motor for JETS 15MB-D

DATA SHEET NO

3120 ISSUE E

Dimensions MEZ 7AA 90L-02

All dimensions in mm

Technical data:

Type: Outside dimensions: Number of poles: Mounting: Frame size: Enclosure: Insulation class: Material, housing and feet: Material, fan cover: Material, ventilator: Terminal box: Cable conduit: Cooling: Total weight:

7AA 90L-02 214 x 422 x 228mm (W x L x H) 2 Special flange (IEC-72-1) 90 IP 55 F Aluminium Aluminium Fibre-glass plastic Top mounted, turnable in 90o Threaded holes for 1 x M16 + 1 x M25 TEF 19,6 kg

Operating Data Voltage (V) ................. 208 ................ 230 .............. Frequence (Hz) ......... 60 ................. 50 ............... Speed (Rpm) ............ 3.465 ............ 2.871 ........... Power (kW) ............... 2,55 .............. 2,2 ............... Main current (Amp) .... 10,1 .............. 8,1 ............... Efficiency (%) ............. 82 ................. 81 ............... Duty ......................... S1 ................. S1 ............... j .................................. 0,86 .............. 0,85 ............. Connection ............... D .................. D ................. Part. no. .................... 031151110 ...... 031151100 ....

400 ............ 415 .............. 440 .............. 460 .............. 690 ............... 690 50 .............. 50 ............... 60 ............... 60 ............... 50 ................ 60 2.871 ......... 2.800 .......... 3.465 .......... 3.480 .......... 2.871 ........... 3.465 2,2 ............. 2,2 .............. 2,55 ............ 2,55 ............ 2,2 ............... 2,55 4,6 ............. 4,6 .............. 4,75 ............ 4,6 ............... 2,7 ............... 3 81 .............. 80 ............... 82 ............... 80 ............... 81 ................ 82 S1 .............. S1 ............... S1 ............... S1 ............... S1 ................ S1 0,85 ........... 0,85 ............ 0,86 ............ 0,86 ............ 0,85 ............. 0,86 Y................ Y ................. Y ................. Y.................. Y .................. Y 031151100 ... 031151140 .... 031151100 .... 031151140 .... 031151120 ..... 031151130

Note: Changes without prior notice

JETS VACUUM AS

P.O.Box 14 N-6069 Hareid, Norway Tel.: +47 70 03 91 00 Fax: +47 70 03 91 01 E-mail: [email protected]

5

Technical Information; Principle & Function




  

   
 



      

 
  


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