Diagnostics Variodyn Mic TX-GC [PDF]

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Diagnostics Variodyn DC with Miconic TX-GC/10-GC, TX-GC2, MX-GC

Variodyn DC: VF122BR DC, VF155PF1 DC, VF288PF1 DC

Summary

Modification

This is the diagnostic instruction for Variodyn DC (VF122BR DC, VF155/288PF1 DC) drive system for mid rise and high rise application. The following instructions in this document describe the diagnostics for Variodyn DC themselves or in connection with Miconic TX-GC/10-GC, TX-GC2 and MX-GC.

01

Prepared

08.10.2008

buetlebe

KA No.

107327

Reviewed

08.10.2008

bossarda

KA Date

17.10.08

Norms Chkd 08.10.2008

hoppro

Released

wespian Format

Variodyn DC with TX-GC/10-GC, TX-GC2, MX-GC

08.10.2008

Diagnostics INVENTIO AG CH-6052 Hergiswil

A4 Classification

Lead Office

11210

EB4

EJ 41410537

EN

Copyright © 2008 INVENTIO AG All rights reserved. INVENTIO AG, Seestrasse 55, CH-6052 Hergiswil, owns and retains all copyrights and other intellectual property rights in this manual. It shall only be used by SCHINDLER personnel or authorized SCHINDLER agents for purposes which are in the interest of SCHINDLER. Any reproduction, translation, copying or storing in data processing units in any form or by any means without prior permission of INVENTIO AG is regarded as infringement and will be prosecuted.

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Table of Contents 1 2 3 4

General Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Voltage Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Visual Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 4.1 VARIOcon PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 4.2 SMLCD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 4.3 PIOFCR PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 4.4 PVEC PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 4.5 IFCR PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 4.6 Field Control Module FCM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 4.7 UIFCM PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 4.7.1 UIFCM PCB in Variodyn Frequency Converter . . . . . . . . . . . . . . . . . . 15 4.7.2 UIFCM PCB in FCM Field Control Module . . . . . . . . . . . . . . . . . . . . . . 15 4.8 Brake Control Module BCMM (MX-GC only) . . . . . . . . . . . . . . . . . . . . . . . . . . 16 4.9 EBFAN PCB and RMVE PCB (MX-GC only) . . . . . . . . . . . . . . . . . . . . . . . . . . 17 5 Fault Rectification according to Symptoms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 6 Additional Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 6.1 Test Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 6.1.1 DC Link Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 6.1.2 Current Loop Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 6.1.3 Motor Parameter Estimation Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 6.1.4 Direction Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 6.1.5 FCR Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 6.1.6 FCR Offset Correction Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 6.1.7 FCR Phase Sequence Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 6.1.8 FCR IGBT Test (Single Converter only) . . . . . . . . . . . . . . . . . . . . . . . . 22 6.1.9 Estimate Inertia Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 6.1.10 FCM Current Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 6.2 Hardware Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 6.2.1 Checking the WGR Charging Resistor . . . . . . . . . . . . . . . . . . . . . . . . . 23 6.2.2 Checking the GRKZ Rectifier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 6.2.3 Checking the WBR Braking Resistor . . . . . . . . . . . . . . . . . . . . . . . . . . 24 6.3 Determination of Unbalance Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 6.4 Software Download and CC Expansion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 6.4.1 VARIOsys Software Download . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 6.4.2 FCR Software Download . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 6.4.3 Chip Card (CC) Expansion (MX-GC only) . . . . . . . . . . . . . . . . . . . . . . 28 A.1 Appendices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

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1

General Notes

Danger! Hazardous Voltage Prior to work on the FC power unit, FCM (Field Control Module) and the wiring to the motor, check the safety conditions as follows: • Discharge DCL (SMLCD, Login - Tests - VF Test - Dischard DCL Tst - Dischard DCL Tst OK? Press OK. Wait until "Success" appears. • Switch JH OFF • Check that X1 is "Dead" (no voltage on connector X1 od the FC) • DC Link compl. discharged (0 V, CADI - Login _ Drive _ Status - Conv. Status - Update) • DC Link completely discharged (0 V, check by means of a voltmeter) • No other voltage is > 50 VAC • Do not plug in/unplug connectors unless the relevant devices are switched OFF. • Handling PCBs, keep to the rules concerning "Handling MOS/CMOS" K 601550 • Bypassing the safety circuit without express instruction is prohibited.

•

• • HW and SW Versions

Caution "Recall Travel". Due to no limitation at the hoistway ends, be very careful with this mode of travel (the hoistway limit switches are bridged during this mode of travel). Note Personnel have product familiarity and corresp. qualifications acquired through training. Check for the latest document version on the product navigation center (intranet).

This commissioning instruction is based on the following HW and SW Releases / Versions: • Miconic MX-GC Rel.6: ASIXA32 QC, GCIOB360, SW2.58 • Miconic TX-GC/10-GC Rel.2: ASILOG, GCIOB360, SW2.11 • Miconic TX-GC2: ASILOGA3, GCIOB 360, SW 3.32 • Variodyn VF122BR DC: VARIOcon 11, VIP1, SW VARIOsys 1.11 • Variodyn VF155/288PF1 DC: VARIOcon 11, VIP1, SW VARIOsys 1.11, PIOFCR 12Q.MC, FCR SW 5.1.

Documents

Document

Number Customer specific S 41410277 S 41410383 S 41410337 EJ 41410503

Installation wiring diagram General Plan (el. circuit diagram) Variodyn VF122BR DC General Plan (el. circuit diagram) Variodyn VF155PF1 DC General Plan (el. circuit diagram) Variodyn VF288PF1 DC Overall Commissioning Miconic TX-GC/10-GC, TX-GC2, MX-GC with Variodyn DC Commissioning Variodyn DC with Miconic TX-GC/10-GC, TX-GC2, EJ 41410424 MX-GC GDDT (Tool for FCR) User Manual GDDT "Help" Documents required

Variodyn DC with TX-GC/10-GC, TX-GC2, MX-GC Diagnostics Copyright © 2008 INVENTIO AG

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Note Motor Control Reset • Method 1: Press the "Reset" button on VARIOcon PCB. Appendix A.1 • Method 2: Switch JH OFF - wait 5 seconds - switch JH ON. Line Control Reset • Method 1: Press the "Reset" button on PVEC PCB. Appendix A.1 • Method 2: Switch JH OFF - wait 5 seconds - switch JH ON. Reset TX-GC, TX-GC2, MX-GC • Press "Reset" on GCIO/GCIOB360 once. Wait until the elevator control has booted. (A single reset does not erase the battery buffered RAM). Double Reset TX-GC, TX-GC2, MX-GC • Press "Reset" on GCIO/GCIOB360 once. Wait until the red ERROR LED is no more lit • Press "Reset" once more. Wait until the elevator control has booted and reinitialized. (A double reset erases the battery buffered RAM). Travel Control Reset TX-GC, TX-GC2 (Recall / Inspection) • Press JHM (STOP) • Switch JRH from "NORM" to "INSP/RECALL" and back to "NORM" (or INSP/RECALL NORM - INSP/RECALL) • Release JHM. Travel Control Reset MX-GC (Recall / Inspection) • Press JHM (STOP) • Switch JRH to "RECALL/INSP" • Press both push buttons DRH-D and DRH-U simultaneously • Release JHM. Emergency Stop

Trigger "Emergency Stops" by opening the safety circuit only (not by JH).

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2 Summary

Procedure

The diagram shows one possible way of narrowing down the causes of malfunctioning. Furthermore, it refers to the relevant document/chapter which contain the information for remedy. Start ↓ Power Supply

↓ Safety Circuit

Document

↓ Symptoms ↓ Additional Diagnostics

Customer specific

------ Installation Wiring Diagram Diagnostics Miconic TX-GC/10-GC

K 604007

Diagnostics Miconic TX-GC2

K 604385

Diagnostics Miconic MX-GC ------ Diagnostics Variodyn DC with ..... "Voltage Supply".

K 604454 EJ 41410537

------ Installation Wiring Diagram

Customer specific

↓ SMLCD Message ------

↓ Visual Check

Number

Diagnostics Miconic TX-GC/TX-GC2

K 604007 / K 604385

Diagnostics Miconic MX-GC

K 604454

Diagnostics Miconic TX-GC/TX-GC2

K 604007 / K 604385

Diagnostics Miconic MX-GC • Status lift • Error log

K 604454

------ Diagnostics Variodyn DC with TX-GC/ 10-GC ........ "Visual Check" VARIOcon, PIOFCR, PVEC, IFCR.

EJ 41410537

------ Diagnostics Variodyn DC with TX-GC/ 10-GC ........ "Fault Rectification according to Symptoms".

EJ 41410537

------ Diagnostics Variodyn DC with TX-GC/ 10-GC ........ "Additional Diagnostics" Tests, HW Check, SW Download.

EJ 41410537

↓ Functional Check ------ Commissioning Variodyn DC with "Recall Travel with Miconic TX-GC/10-GC, TX-GC2, MXIMOF" GC "Recall Travel with IMOF".

Variodyn DC with TX-GC/10-GC, TX-GC2, MX-GC Diagnostics Copyright © 2008 INVENTIO AG

EJ 41410424

EJ 41410537

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3 Summary

Voltage Supply

Measure whether Variodyn DC component power supplies are available. More details in: • VF122BR DC: S 41410277; VF155PF1 DC: S 41410383 • VF288PF1 DC: S 41410337; FCM: S 41410299 (Field Control Module)

VF122BR DC Schematic Overview

Voltage Supply System Variodyn VF122BR DC

VF155/288PF1 DC Schematic Overview

Voltage Supply System Variodyn VF155/288PF1 DC

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4 Summary

Visual Check

Rectification of faults which can be determined by reading the LEDs or the display.

4.1

VARIOcon PCB

Overview

Overview (recess) from the VARIOcon PCB

Main function

Regulation, control and monitoring of the motor inverter (speed controller). Connector description in Appendix A.1.

LED Indicators

LED ERROR OK PARAMETER CAN_OK PWM_ON FLASH_B WATCHD

Color red green yellow green yellow yellow yellow

Meaning System error (fatal error) FC available Commissioning state CAN bus communication OK (currently not used) Pulse Width Modulation ON ON = writing data to Flash EPROM Watchdog; ON = display of a fatal error. LED Indicators

Switches and Reset

Switch Boot Switch Reset

Position OFF ON Pulse

CAN Bus Switch

OFF ON

Meaning Normal position Enables SW Download Resets the MC SW. In order to reboot, press "Reset" until the LEDs "PARAMETER" "OK" and "ERROR" light up. Bus termination off; not activated Currently not used Bus termination activated (120 Ω) Currently not used. Switches and Reset

Variodyn DC with TX-GC/10-GC, TX-GC2, MX-GC Diagnostics Copyright © 2008 INVENTIO AG

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Diagnosis via LED

ERROR

OK

OFF OFF

ON ON

OFF

OFF

ON

ON

ON

OFF

PARADescription Fault Rectification METER OFF Normal display None OFF Not OK only prior to • Check RS422 to the FC. "Double Reset" on GCIOB 360 (forces a the first commissionPCT dld) and wait until the booting ing: VARIOsys and re-initialization are complete. contains already motor Check param. & exec. "End Co". control parameters (should not be the • In case above procedure did not case). work, execute a "Not Commissioned" (CADI) resp. a "Commissioning State "0" (SMLCD) and repeat the procedure above.. OFF FC not available: • Check the mains input from JH • Check the 24 VDC supply from the • Mains missing. NG24. • 24 VDC missing. ON Boot switch on position Display for SW download "ON" Normal operation: Boot sw. "OFF" Reset PB pressed None OFF FC permanently SMLCD/CADI, check the Error Log blocked and proceed accordingly. Reset the VARIOcon PCB. Execute "DCL Test" and "CL Test". Check the encoder connector. Check the encoder wiring. FC temporarily or Same procedure as above (FC permanently blocked permanently blocked) Overtemperatue • Check X10 on VARIOcon Hoisting Motor • Check the air flow of MH (fans) • VARIOsys SW ≥ 1.06 only: Check the value from "Motor Temp Limit" (must match the motor type). FC blocked due to Heat • Check heat sink fan Sink Overtemperature • Check connector Execute the parameterization acc. to Missing Parameter "Parameterization" not "Parameterization Motor Control" in EJ 41410424 Commissioning. yet executed FC blocked due to motor encoder fault

ON

ON

OFF

ON

ON

OFF

OFF

OFF

ON

ON

OFF

ON

Implausible VARIOsys parameters

Check the settings and the parameters.

Diagnosis via LED

LED Indicators

LED CAN_OK PWM_ON FLASH_B WATCHD

Status OFF ON OFF ON OFF ON OFF ON

Description Status of the CAN Bus connection Faulty display. CAN Bus not used. FC idle FC output active FC is ready to operate Writing data to the Flash EPROM FC has no internal fault / OK The Watchdog detects a SW error. Fatal internal SW/HW fault.

Fault Rectification None. Currently not used. Replace the FC. None None None None None Download VARIOsys SW Send error & warning log to Ebi R&D-DR for help.

Diagnosis via LED

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4.2 Diagnosis via SMLCD Error Log

SMLCD

The following list explains the abbreviatiopns of the errors displayed by SMLCD. Details and explanation to the Extra Info message: • Error Description J 41400466 • CADI; "CADI Help", "Errors 700....739 MC".

Example: Miconic TX-GC SMLCD Error Log

Test Function Errors

Error No. Error Display Description 80 Wrong TestCall Wrong Test Procedure 81 Wrong TestSynch Wrong Test Synchronization SMLCD Test Function Error List

Motor Control Errors

Error No. 700 701 702 703 704 705 706 707 708 709 710

Error Display Memory Fail SW Warning Comm Failure Overcur Mot Encoder Fail Speed Diff SpeedRefMiss SGRW Failure SGR/SH Fail Safety Circ FCRNotReady

711 712 713 714 715 716 717

Overcur Inv PowerElFail Current Diff Cur Not Zero Cur Sum Fail OVERT HSTrig OVERT HS Lim

718 719 720 721 722 723 724 725

DCLOvervTrig DCL Overvolt DCLUndervolt DCLUnsymVolt DCLCharg Time DCLDischaTim Power Supply Overt KTHBR

Description Memory Failure SW Warning Communication Failure Overcurrent Motor Encoder Failure Speed Difference Speed Reference Missing SGRW Failure SGR/SH Failure Safety Circuit FCR Not Ready: • Faulty power supply • Faulty LVM PCB Over current Inverter Power Electronic Failure Current Difference Current Not Zero Current Sum Failure Overtemp HS Trigger (HW) • Overtemp heat sink (HS) limit switch • Bad connector to IGBT heat sink fan • Broken IGBT/SKiiP heat sink fan • No feedback from IGBT/SKiiP HS fan DCL Overvoltage Trigger DCL Overvoltage DCL Undervoltage DCL Unsymmetrical Voltage DCL Charging Time DCL Discharging Time Power Supply • Overtemperature KTHBR (brake resistor) • Overtemp heat sink (HS) line converter PF1 • No feedback from SKiiP fan (with VARIOcon_VIP only).

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Error No. Error Display 726 Overt MH 729 730 731

Description Overtemperature Motor (not used, only MH with temp feedback to VARIOcon). VF288PF1 only: No feedback from VFVE-CO / VFVE-FCR FCM failure, FCM = Field Control Module FCM Overtemperature, FCM = Field Control Module

Fan failure FCM failure FCM Overtemp

SMLCD Motor Control Error List

4.3

PIOFCR PCB

PIOFCR Overview

Overview PIOFCR12 PCB

→ For the connector pin assignments, see Appendix A.1 "PIOFCR PCB" Main Function LED Indicator

Control and monitoring of the line inverter (voltage controller). Information concerning connectors in Appendix A.1. LED ERROR OK PARAMETER

Color red green yellow

Meaning System error (fatal error) FCR available Commissioning state. LED Indicator

7-Segm. Display

Indicate the FCR (Frequency Controlled Rectifier) states (STATUS / ERRORS).

Battery

Storage of date, time and errors.

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Diagnosis via the LEDs

ERROR OFF ON OFF ON

OK ON ON OFF ON

PARA OFF OFF OFF OFF

OFF ON

OFF ON

ON ON

Description DC link is > 400 VDC DC link is < 400 VDC FCR is not available FCR is blocked though DC link is > 400 VDC (charged) Setting of FCR not yet done No FCR SW installed

Fault Rectification None None Check 24 VDC from the NG24 Check the 7-segment display for additional information. Do FCR setting using GDDT Execute SW download.

Diagnosis via LED

Note Reading the 7-segment display: Be aware that the PIOFCR PCB on VF155PF1 AC is mounted upside down. Diagnosis via 7Segment Display

7-Segment Display

Explanation

Fault Rectification

Direction of the mains (phase L2 follows phase L1)

None

Pulse width modulation ON (IGBTs are released)

None

Normal state when the DC link None is < 400 VDC. "0" and "6" get alternately displayed. Field rotation of the mains is Change the direction of the mains wrong (phase L1 follows phase L2) Mains overcurrent phase L1

Check the wiring and the SKiiP module L1 (OCP)

Mains overcurrent phase L2

Check the wiring and the SKiiP module L2 (OCP)

Mains overcurrent phase L3

Check the wiring and the SKiiP module L3 (OCP)

DC link overvoltage

Check the wiring to PIOFCR X9 Check the FCR settings using GDDT tool

DC link < 400 VDC • Normal display after a short • None time of idle state • FC activated: Faulty power • Correct power supply / exchange LVM PCB. EJ 604727 Maintenance supply or LVM PCB. Mains failure phase L1 PIOFCR, multimeter, check the wiring and the voltage on X7.1 and X7.2 (~ 4 VAC). App. A.1. Check connection to LVM X2. Mains failure phase L2

Variodyn DC with TX-GC/10-GC, TX-GC2, MX-GC Diagnostics Copyright © 2008 INVENTIO AG

PIOFCR, multimeter, check the wiring and the voltage on X7.3 and X7.4 (~ 4 VAC). App. A.1. Check connection to LVM X2.

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7-Segment Display

Explanation

Fault Rectification

Mains failure phase L3

PIOFCR, multimeter, check the wiring and the voltage on X7.5 and X7.6 (~ 4 VAC). App. A.1. Check connection to LVM X2.

Power unit failure:

Check the wiring and the SKiiP modules L1 / L2 / L3 using the GDDT tool ("FCR IGBT Test").

A ¯ : phase L1 A - : phase L2 A _ : phase L3 Mains undervoltage

Check the mains voltage PIOFCR, X7 pin 1 - 2, 3 - 4, 5 - 6 (~ 4 VAC). App. A.1

Overtemp. SKiip cooling unit: C ¯ : phase L1 C - : phase L2 C _ : phase L3 Wrong mains frequency

If not OK, check LVM X3 pin 1 -2, 3 - 4, 5 6. (~ 4 VAC). App. A.1 Check the functioning of the "VFVE" fan Check the "VFVE" supply voltage: • VF155PF1 DC: S 41410383 • VF288PF1 DC: S 41410377. Check the wiring of the mains. Check the wiring of the LVM I/O: • VF155PF1 DC: S 41410383 • VF288PF1 DC: S 41410377. Check the FCR settings (GDDT tool).

Not used

No FCR regulation available, no setting

Do the FCR setting using the GDDT tool.

Diagnosis via 7-Segment Display

Variodyn DC with TX-GC/10-GC, TX-GC2, MX-GC Diagnostics Copyright © 2008 INVENTIO AG

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4.4

PVEC PCB

PVEC Overview

Overview PVEC PCB

Main Function

Microcontroller PCB for PIOFCR PCB. Information concerning connectors in Appendix A.1.

LED Indicator

LED ERROR WATCH PROG RST BOOT PWMON

Color red yellow red yellow red red

Meaning Display during software programming Watchdog (should never be lit) Write access to FLASH-EPROM Reset. Microprocessor in booting state Pulse width modulation ON. LED Indicator

Jumpers

Name J4

Color PRG NPRG

J16

RUN DLD

Meaning Normal state in operation Write-Disable for FLASH-EPROM Normal state in operation State for software programming. Jumpers

Reset Push B.

Generates a Software reset on the line converter.

Diagnosis via LED

LED ERROR red WATCH yellow PROG red

Status OFF ON

Description Normal display SW download

Fault Rectification None None

OFF ON

Normal display Watchdog detects SW error

None Execute SW download

OFF ON

Normal display Write access to FLASH-EPROM

None None.

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LED RST yellow

BOOT red PWMON

Description Display, when no reset is performed During manual and automatic reset 5 VDC supply is too low (permanen Wrong communication with PIOFCR tly) Defective HW OFF Normal display ON M-processor in booting state

red

Status OFF ON ON

OFF ON

Fault Rectification None None Check the power supply Check the communication Replace PVEC & SW dld None None

Display when FC output is inactive None Display when the FC output is active None. Diagnosis via LED

4.5

IFCR2.Q PCB

IFCR2 Overview

Overview IFCR2.Q PCB (VF155/288PF1 DC)

Main Function

Interface board to FCR. IFCR is the adapter of PIOFCR PCB to the Line converters. Main Tasks: • Signal distribution to the half bridge and full bridge power modules • Processing of the analogue temperature signals from SKiiP • Processing of the analogue UZK signal • Amplification of the line voltage measurement.

LED Indicator

LED Power ON UZK UZK

Color green red red

Meaning ON = Power supply +/- 15 V on IFCR OK ON = UZK > 57 VDC OFF = UZK < 44 VDC (13 V hysteresis). LED Indicator

4.6 FCM Visual Check

Field Control Module FCM

In order to produce the correct torque on the DC Hoisting Motor, the Field Control Module FCM supplies the motor field winding with a given current. The Field Control Module FCM consists of the main components as follows: • AC mains choke • Field Control Unit FCU32 • UIFCM 1 PCB User Interface Field Control Module wth LEDs and Rotary switches.

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UIFCM 1 User Interface Field Control Module only is convenient for "Visual Check". FCM/FCU32 Measuring Spots

Connector MAINS NG24 HVE HVE

Place FCU32 FCU32 FCU32 FCU32

Pin 1, 2, 3 1, 2 1, 2 1, 2

Reference Depends on Mains Voltage (3 x 400VAC) 24 VDC voltage supply (Pin 1 = +) Temp. dependent 24 VDC (Pin 1 = +) Temp. dependent 24 VDC (Pin 1 = +).

FCU32 Measuring Points

4.7 UIFCM Summary

UIFCM PCB

The Variodyn DC system needs two UIFCM Interfaces between VARIOcon in the Variodyn Cabinet and Field Control Unit FCU32 in the Field Control Module. Both UIFCM PCBs are fully identical but the functions of them are used in a different way.

Overview UIFCM PCB, Interface between Variodyn and Field Control Module FCM

4.7.1 UIFCM PCB in Variodyn Frequency Converter Function

Explanation: Only the part on the left side of the dashed line (graphic) is used when UIFCM is applied as interface to VARIOcon. Therefore no LED is ever lighting. Task: • Electrical isolation of control and status signals to/from FCU32 PCB.

UIFCM Variodyn LED Indicator

LED All LEDs

Status OFF

Description Normal display UIFCM LED Indicator

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4.7.2 UIFCM PCB in FCM Field Control Module Function

Explanation: Only the part on the right side of the dashed line (graphic) is used when UIFCM is applied as interface to FCU32. Tasks: • Interface between Variodyn and and FCM (Field Control Module) • Hardware identification to the inverter (voltage reference). • Adjustment of the field current by means of the two rotary switches S2 and S1 • Indication of status and error information.

UIFCM FCM LED Indicator

LED Power O.K. Field O.K. Enable Error Over Temp.

Color green green yellow red red

Meaning ON when 24 VDC power supply on FCU32 OK ON when field current within 7 % of the reference value ON when the "Enable" command from the SW is available ON when an error on the FCU32 is detected ON when the heatsink temperature on the FCU32 is ≥ 82° C. UIFCM LED Indicator

UIFCM Current Measurement

Designation Actual Current

Description Actual field current measuring points LP1 (+) and LP2 (-) Scaling: 100 mV = 1 A. Overview Connectors on the IFCR PCB

4.8 Summary

Brake Control Module BCMM (MX-GC only)

Responsible for release and holding the electromagnetic brake. There are three variants: • Id. Nr. 593495 Assembly module for brake motor • Id. Nr. 593639 Assembly module for 205 VDC brake • Id. Nr. 593675 Assembly module for MOD (transformer for various brake voltages). Setting JKB/JKB1 and various ways of wiring requires the consultation of S 274457.

Overview and Connectors

Overview Brake Module BCMM 1.Q

BCMM 1.Q Designation

Pos. Designation 1 Switch "JKB" 2 Switch "JKB1"

Description Logic inverter for input signal (OFF) Logic inverter for input signal (OFF)

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Pos. 3 4 5 6 7 8 9 10 11 12 13 14

Designation LED "IKB" LED "IKB1" LED "KB1" LED "SB1" LED "ZSB" LED "KB" Connector ASIX Connector POWIN Connector "MGB-SK" Connector Brake Connector Brake1 Connector "TB"

Description ON when signal N_KB is logic "1" ON when signal KB1 is logic "1" State of RKB1 relay respectively KB1 contact State of SB contactor State of ZSB relay State of RKB relay respectively KB contact Power supply from ASIXA & signal feedback to ASIXA Supply - TB - Rectif. - MGB/MGB1 / Rectif. - MGB... / MB To ASIXA - SH and RB from ASIXA To MGB/MGB1 and feedback from KB/KB1 Spare I/Os to TB

Brake module, Layout with Connectors, Switches and LEDs

Brake Coils and KB Contacts

Check the connection and the resistance value of the coils and KB-contacts: S 274457.

4.9 EBFAN and RMVE

EBFAN PCB and RMVE PCB (MX-GC only)

LED LED1 RMVE

Color green green

Meaning EBFAN Status display. ON when RMVE active (resp MVE runs) Relay RMVE Status display. ON when RMVE active (MVE runs). LED Indicator on RMVE PCB

Diagnosis via LED

RMVE Description OFF The coil 24 VDC RMVE is not supplied. ON RMVE (coil 24 VDC) is supplied, but does not work. RMVE active, MVE not active, lack of power supply RMVE is active, but fan does not work due to MVE fault

Fault Rectification Normal display Replace RMVE S 194365 SIS-PDB-POWIN Replace MVE

Motor Fan Diagnosis via LEDs

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5 Summary Symptoms

Fault Rectification according to Symptoms

Fault rectification according to symptoms without LED display or 7-segment display. Symptoms Possible Cause VARIOsys SW download "Boot Switch" is "OFF" not possible Wrong procedure VARIOsys Parameterizat- "Boot Switch" is "ON" ion impossible FCR SW download not PVEC Jumpers wrong possible Wrong procedure FCR parameterization Jumpers on PVEC not possible wrongly set FCR Tests not possible Safety circuit opens during test (door)

Fault Rectification Set the Boot Switch to "ON". See "VARIOsys Softw. Download" Set the Boot Switch to "OFF". J16 to "DLD" and J4 to "PRG" See "FCR Software Download". Jumper J16 to "RUN", J4 to "PRG"

• JRH to "Recall" • Set JMOF to "IMOF" / "ON" / "1" DCL Test, CL Test and JMOF wrongly set • Set JMOF to "IMOF" / "ON" / "1" Dir. Test cannot be exec. Open safety circuit Correct Direction Test: Elevator The mechanical brake does not open. does not move although Wrong brake type Correct and execute "End Commis". DC Link Test and Current configured MX-GC: To avoid faulty chip card Loop Test were expans. again, order a correct one successful KB, KB1 wrongly wired Correct acc. Install. Wiring Diagr. MX-GC: • Check wether "RB" on ASIXA... lights when activating DRH-D/U • BCMM 1.Q: Check the LEDs acc. to S 274457

Wrong FC setting, motor setting No travel initialization possible

Elevator control failure

Starting jerk / Movement • at brake opening • • Leveling inaccuracies Car approaches floor with "Creeping Speed" Car overtravels and "creeps" back Car runs with strong vibrations

Elastic vibration/ oscillation

No LMS (setting) LMS not commiss. Unbalance Top / Bottom not adjusted

Not yet adjusted SI-V/IGSI/AGSI/ALSIS: "Tacho Factor" too high SI-V/IGSI/AGSI/ALSIS: "Tacho Factor" too low Encoder badly fitted EMC problem

Inertia value too high Inertia value too low

Variodyn DC with TX-GC/10-GC, TX-GC2, MX-GC Diagnostics Copyright © 2008 INVENTIO AG

TX-GC/GC2: • Check LED Display on MBB/ MBBG, EJ 41410424 Commiss. • EJ 41410424 Commissioning • EJ 41410537 Diagnostics. • JMOF to "IMOF" / "ON" / "1" • Recall control, init a travel. • Check if correct • Commission LMS. • CADI • "Additional Diagnostics". EJ 41410424 Commissioning SMLCD, decrease "Tacho Factor" in small steps SMLCD, increase "Tacho Factor" in small steps Fit encoder properly Ground encoder cable Install motor encoder & RS422 cable separately from the motor cable. Install a shorter RS422 cable. Execute "Esimate Inertia Test". Execute "Esimate Inertia Test"

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Symptoms No/too low torque development

Possible Cause No/too low field voltage / • field current.

Variodyn DC, Direction Test

Wrong direction detected.

Error Display during Test (e.g. E5 Speed Diff / E13 Current Diff)

Fault Rectification Ensure field voltage > 50 VDC. See EJ 41410424 "Commissioning Variodyn DC ......" - "Test Procedures" - "Motor Control Test Functions" margin "FCM Check". • If field voltage ≈ 0 VDC , look for a short circuit at the output from connector "FIELD" (to MH). None. Normal display when wrong direction detected (and direction change carried out).

Symptoms

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6 Summary

Additional Diagnostics

This chapter deals with topics as follows: • Description of test procedures • Reasons for unsuccessful "Motor Control Tests" • Checks of components • Unbalance setting • Description of SW Download.

6.1 Motor Control Line Control

Test Procedures

The following subchapters deal with malfunctions which can occur during Motor Control and Line Control tests. If the test gets broken off, read the error display and the extra info. Then proceed according to CADI Help or J 41400466.

6.1.1 DC Link Test Description

The DC Link Test verifies the following functions and components: The DC-link operation, the charging and the discharging of the capacitor battery, the functioning of the braking chopper, the status of the capacitor battery and when required, the DC link test executes a reforming of the capacitors.

Procedure

No. 1 2 3

Step JMOF on ASILOG.. to position "IMOF" (TX-GC2: "ON", ASIXA..: "1") Safety circuit is closed SMLCD, Login - Tests - VF Test - DC Link Test t0. Wait until appears Procedure

Unsuccessful DC-Link Test (Reasons)

Description Test unsuccessfully aborted

Possible Causes The safety circuit is • not closed. • FC has no/not all parameters X15 wiring fault

Fault Rectification TX: Check SK acc. to LED display on SKE, SKEAP / SKNA and the Install. Wiring Diagram. MX: Check SK acc. to LED display on MXUI and the Installation Wiring Diagram. See "Parameterization Motor Control" EJ 41410424 Commissioning. • TX-GC / MX-GC Installation Wiring Diagram • VF122BR DC schematic S 41410277 • VF155PF1 DC schematic S 41410383 • VF288PF1 DC schematic S 41410337.

Causes and Remedies for Unsuccessful DC-Link Test

Additional Information

• • •

CADI and "CADI Help" (drive - motor control - PIOVEC/PVEC - error description 7-segment display on PIOFCR GDDT (Tool for FCR) - Help - Index - Select your desired item.

6.1.2 Current Loop Test Description

The Current Loop Test verifies the following functions and components: The SKiiP operation of the MH, the wiring between the FC and the MH, the inductivity and the symmetry of the MH. The test verifies also that the circuit from the FC to the hoisting motor is closed and that a symmetrical current flows.

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Procedure

No. 1 2 3

Step JMOF on ASILOG to position "IMOF" (TX-GC2: "ON", ASIXA..: "1") Safety circuit is closed. SMLCD, Login - Tests - VF Test - CurrentLoop t0. Wait until appears Procedure

Additional Information

•

CADI and "CADI Help" (drive - motor control - PIOVEC/PVEC - error description

6.1.3 Motor Parameter Estimation Test Description

The Motor Parameter Estimation Test has been implemented for modernization where the motor parameter "La" is unknown. Test function: DC motor specific: Identification of motor parameter "La" (armature inductance).

Procedure

No. 1 2 3

Step JMOF on ASILOG to position "IMOF" (TX-GC2: "ON", ASIXA..: "1") Safety circuit is closed. SMLCD, Login - Tests - VF Test - EstimMotorPara Wait until appears Procedure

6.1.4 Direction Test Description

With this test procedure, the sequence of the motor encoder signals get synchronized with the direction of the motor (polarity to armature). After "End Commissioning" the result of the test can be checked by reading the parameter "Phase Dir".

Procedure

• •

Proceed acc. EJ 41410424 "Commiss. Variodyn DC with TX-GC/10-GC, TX-GC2, MXGC" subchapter "Motor Control Test Functions" starting from the margin "Direction Test". Changing the "Phase Dir" parameter is another possibility of synchronizing the motor encoder feedback signals with the FC motor output polarity to armature. ("Motor Control Test Functions" margin "Phase Dir".

6.1.5 FCR Test Description

After charging the DC link with SGRW and SH, the FCR is switched ON for a few seconds. The FCR feedback is monitored as well as the DC link voltage for several times. The voltage is checked against the limits of the parameter Udcl Nom ±5 %. Afterwards, the FCR is switched OFF as well as SGRW and SH.

Procedure

No. 1 2 3 4

Step JMOF on ASILOG.. to position "IMOF" (TX-GC2: "ON", ASIXA..: "1"). Safety circuit is closed. SMLCD, Login - Tests - VF Test - FCR Test. Wait until appears. If the test gets broken off, take one of the following measures: • Read the error display on the FCR. Follow the description chapter 4.3 PIOFCR • Check the FCR error log with the GDDT (Tool for FCR). FCR Terst Procedure

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6.1.6 FCR Offset Correction Test Description

"Offset Correction" Test serves to compensate divergency of the analog measuring circuit.

Procedure

• •

Proceed acc. EJ 41410424 "Commiss. Variodyn DC with TX-GC/10-GC, TX-GC2, MXGC" subchapter "Motor Control Test Functions" margin "FCR Tests Offset Correction". Follow the directives given in "Fault Rectification according to Symptoms".

6.1.7 FCR Phase Sequence Test Description

The "Phase Sequence Test" is used to ensure that the rotational field of the mains corresponds with the line converter.

Procedure

• •

Follow the steps mentioned in EJ 41410424 "Commissioning Variodyn DC with TXGC/10-GC, TX-GC2, MX-GC" subchapter "Motor Control Test Functions" margin "FCR Tests Phase Sequence Test". Follow the directives given in "Fault Rectification according to Symptoms".

6.1.8 FCR IGBT Test (Single Converter only) Description

VARIOcon PCB sets the signal FCR_OK to enable the FCR to control its IGBTs. After charging DCL with SGRW and SH, the FCR is switched ON for a maximum of 60 seconds. After the test "IGBT Check" has finished, it disables the FC_OK signal to indicate VARIOsys (VARIOcon) to stop this test.

Procedure

• •

Proceed acc. EJ 41410424 "Commissioning Variodyn DC with TX-GC/ 10-GC, TX-GC2, MX-GC" subchapter "Motor Control Test Functions" margin "FCR IGBT Test". "Fault Rectification according to Symptoms".

6.1.9 Estimate Inertia Test Description

The Inertia Estimation Test has been implemented for modernization where the mass movement of the installation is unknown. Test function: • Measures the mass movement value of all moving parts • Writes/Overwrites the value of parameter "Inertia".

Procedure

• •

Follow the steps mentioned in EJ 41410424 "Commiss. Variodyn DC with TX-GC/ 10GC, TX-GC2, MX-GC" subchapter "Motor Control Test Functions" margin "Inertia Test". Follow the directives given in "Fault Rectification according to Symptoms".

6.1.10 FCM Current Adjustment Description

In order to ensure an adequate torque on MH, an adequate field voltage/current is needed. Therefor a field voltage of > 50 VDC is required.

Procedure

• •

To ensure that the field voltage is > 50 VDC , execute the steps as mentioned in EJ 41410424 "Commissioning Variodyn DC ......" - "Test Procedures" - "Motor Control Test Functions" margin "FCM Check". If the field voltage is approx. 0 VDC , look for a short circuit at the cable connector X203 to the field winding of the motor, or look for a short circuit/earth leakage at the Field winding of the motor (stator).

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6.2

Hardware Checks

6.2.1 Checking the WGR Charging Resistor Summary

Variodyn VF122BR DC, VF155/288PF1 DC have all the same WGR charging resistors 10 Ohm ±10 %.

Variodyn VF122BR VF155PF1 AC VF288PF1 AC

No 1 2

3 4 5

5

Step MR, ensure that JH is switched OFF. Ensure JH has been switched OFF for ≥ 10 min. (UDCL ~ 0 VDC). Check as follows: • CADI - Login - Drive - Status - Converter Status - Update. Read UDCL ~ 0 VDC. Remove the EMC shield as described in the relevant Maintenance document. Check that DCL is completely discharged. DCL Capacitor assembly Multimeter, measure the value of each WGR Schematics: charging resistor. • VF122BR DC S 41410277 • VF155PF1 DC S 41410383 • VF288PF1 DC S 41410337. If required, replace For Id. Nr. and replacement see Maintenance document: • VF122BR DC EJ 604767 • VF155/288 PF1 DC EJ 604772

Example VF155PF1 DC

WGR1 - L1 WGR2 - L2 WGR3 - L3 (VF288PF1 DC only)

Probe 1 SGRW, terminal 1 SGRW, terminal 3 SGRW, terminal 5

Probe 2 SH, terminal 1 SH, terminal 3 SH, terminal 5

Reading of Value ~ 10 Ω ~ 10 Ω ~ 10 Ω.

Example: Measuring Resistance of one Charging Resistor Variodyn VF122BR DC / VF155PF1 DC

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6.2.2 Checking the GRKZ Rectifier Summary

Variodyn VF122BR DC has a non controlled GRKZ input rectifier.

VF122BR DC only

No 1 2

3 4 5 6 7

VF122BR DC only

Step Ensure that JH is "OFF" and no wire is live. Ensure JH has been switched OFF for ≥ 10 min. (UDCL ~ 0 VDC). Check as follows: • CADI - Login - Drive - Status - Converter Status - Update. Read UDCL ~ 0 VDC. Remove the EMC shield as described in the relevant Maintenance document. Multimeter, check that DCL is completely discharged. Remove the wires (+) and (-) on GRKZ. Measure the values of GRKZ as mentioned in the table below: If the measured value is out of the value mentioned in the table, the GRKZ rectifier is defective. Replace.

Remarks

See Maintenance document • VF122BR DC EJ 604767 DCL Capacitor battery Schematics: • VF122BR DC

S 41410277

For Id. Nr. and replacement see Maintenance document: • VF122BR DC EJ 604767

Rectifier connections With positive lead at -, negative lead to each phase A, B, C With negative lead at -, positive lead to each phase A, B, C With positive lead at +, negative lead to each phase A, B, C With negative lead at +, positive lead to each phase A, B, C.

Referencre Value 0.3 .. 0.6 V U > 1.4 V U > 1.4 V 0.3 .. 0.6 V.

Testing GRKZ Rectifier

GRKZ Rectifier

Layout GRKZ Rectifier

6.2.3 Checking the WBR Braking Resistor VF122BR DC only

The WBR resistor(s) has / have to be tested when the "DC Link Test" and the "Discharge DC-Link" cannot be carried out or when overvoltage is displayed. Note In case the function "Discharge DC-Link" has not yet been carried out, proceed as follows: Login - Tests - VF Test - DischargDCL Tst - OK - and wait until the following message appears: DischargDCL Tst Success

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VF122BR DC only

No 1 2

3 4 5 6

7

Step Remarks Ensure that JH is "OFF" and no wire is live. Ensure JH has been switched OFF for ≥ 10 min. (UDCL ~ 0 VDC). Check as follows: • CADI - Login - Drive - Status - Converter Status - Update. Read UDCL ~ 0 VDC. Remove the EMC shield as described in the See Maintenance document: relevant Maintenance document. • VF122BR DC EJ 604767 Multimeter, check that DCL is completely DCL Capacitor battery discharged. Remove the wire "SKiiP BR" from SKiiP BR. Figure "SKiiP BR" below Schematics: Measure the value of the WBR brake resistor. • VF122BR DC S 41410277 • Put one probe on the "SKiiP BR" wire • Put one probe on the "SKiiP +" wire • Measure the resistance of the WBR resistor and compare the value with the table below. If the measuring is out of range of the table below, For Id. Nr. and replacement the WBR braking resistor is defective. Replace. see Maintenance document: • VF122BR DC EJ 604767

SKiiP BR

SKiiP BR

WBR Resistance Value Correct

Variodyn Type BR Braking Resistor Value VF122BR DC 6.25 Ω ±10 % (4 * 25 Ω parall.).

Remarks Schematics: • VF122BR DC S 41410277

WBR Resistance Values

6.3 Description

Determination of Unbalance Parameters

The parameters "Unbalance Bottom" and "Unbalance Top" serve to compensate the rope weight when the car is at the uppermost floor respectively on the lowest.

Determination Unbalance Bottom and Top

No 8 9 10 11 12 13

Step Remarks CADI, Login - Travel Control - Brake Set "Brake Start Delay" to 5000 ms CADI, Load Measurement - Status - LMS Status Opens brake 5 s before start CADI, Load M. - Parameter - General - Unbalance Unbalance parameters appear Start a travel from the lowest floor to the next floor. Car starts with 5 s delay (calculation time) Read the Beta 2 value.

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No 14 15 16 17 18 19 20 21 22 23

6.4

Step In case the "Beta 2" value is > 50, decrease the parameter "Unbalance Bottom". In case the "Beta 2" value is > 50, increase the parameter "Unbalance Bottom". Repeat the steps 4, 5, and (6 or 7) as many times as req. until the Beta 2 value is within the range. Start a travel from the uppermost floor to next floor Read the Beta 2 value. In case the "Beta 2" value is > 50, decrease the parameter "Unbalance Top". In case the "Beta 2" value is < -50, increase the parameter "Unbalance Top". Repeat steps 9, 10, and (11 or 12) as many times as req. until the Beta 2 value is within the range. Start a travel from the lowest floor to the next floor and re-adjust "Unbalance Bottom" if necessary. Set "Brake Start Delay" to 0 ms.

Remarks Allowed range of Beta 2 value is within < 50 and > -50

Allowed range of Beta 2 value is within < 50 and > -50 Car will start with a delay of 5 s Allowed range of Beta 2 value is within < 50 and > -50

Allowed range of Beta 2 value is within < 50 and > -50.

Software Download and CC Expansion

6.4.1 VARIOsys Software Download Caution Prior to the "SW Download": • Ensure that the SW to be downloaded is compatible with the system, J 41400261. • Close all programs which are not necessary for the SW download. Software Download

No 1

2 3 4 5 6 7 8 9 10 11 12 13 14 15

Step Ensure that the following files are found in the same directory: • FlashTypes.dat • ServiceFlasher.exe • ServiceFlasher.ico • ServiceFlasher.ini • ServiceFlasher.msg • VARIOcon.cfg • VARIOsys.hex (SW) Switch JH OFF. Set the "Boot Switch" on the VARIOcon to "ON". Appendix A.1. Insert the RS232 cable from the laptop COM1 port to VARIOcon X11. Unplug the connector X12 from VARIOcon (connection to ASILOG../ASIXA..). Switch JH ON. The LEDs "Boot", "PARAMETER", "OK" and "ERROR" light (ON). Start the "ServiceFlasher.exe" with a double click. Chose the target file "VARIOsys.hex". Press the "Open" button. Select "port of service PC" com 1-4. Select the baud rate (max. 57600). Select the target system: "VARIOsys: VARIOcon". Optional: Activate the check box "Verify Flash after programming". Press the "Start" button. Wait until the procedure is complete (3-6'). Then press the "OK" button.

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No 16 17 18 19 20 21 22 23 24 25

Step Terminate the Service Flasher by closing the "SW - Download" window. Switch JH OFF. Set the "Boot Switch" on the VARIOcon to "OFF". Disconnect RS232 cable from VARIOcon X11. Plug in the connector VARIOcon X12 (connection to ASILOG.. / ASIXA..). Switch JH ON. Proceed with "Parameterization Motor Control". EJ 41410424 "Commissioning". Check all Drive Parameters. EJ 41410424 "Commissioning". Save "Motor Control" parameters ("Drv End Commis"). Check the drive functions. VARIOsys Software Download

6.4.2 FCR Software Download Caution Prior to the "SW Download": • Ensure that the SW to be downloaded is compatible with the system, J 41400261. • Close all programs which are not necessary for the SW download. Software Download

No 1

2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

Step • FlashTypes.dat • ServiceFlasher.exe • ServiceFlasher.ico • ServiceFlasher.ini • ServiceFlasher.msg • FCRxx.hex (SW) Switch JH OFF. Set the the jumper J16 on PVEC to position "DLD". Appendix A.1. Ensure that the jumper J4 on PVEC is on position "PRG". Appendix A.1. Unplug X6 (X2-1-3) from PIOFCR (Logic to VARIOcon and RSK / SKE). A.1. Insert the RS232 cable from the laptop COM1 port to PVEC X11. Switch JH ON. The LEDs "Boot" and "RESET" light (ON). Start the "ServiceFlasher.exe" with a double click. Chose the target file "FCRxx.hex". Press the "Open" button. Select "port of service PC" com 1-4. Select the baud rate (max. 57600). Select the target system: "VECsys/FCRxx: PVEC". Optional: Activate the check box "Verify Flash after programming". Press the "Start" button. Wait until the procedure is complete. Then press the "OK" button. Terminate the Service Flasher by closing the "SW - Download" window. Switch JH OFF. Set the the jumper J16 on PVEC to position "RUN". Appendix A.1. Disconnect the RS232 cable from PVEC X11. Plug in the connector X6 (X2-1-3) on the PIOFCR PCB. Appendix A.1. Switch JH ON. Proceed with margin "Parameterization Line / Mains Control" in EJ 41410424 "Commissioning".

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No 24 25

Step Check all Drive Parameters. EJ 41410424 "Commissioning". Check the drive functions. FCR Software Download

6.4.3 Chip Card (CC) Expansion (MX-GC only) Note In case the transfer of settings and parameters to the FC were not successful, execute a CC expansion. All manually adjusted parameter values will be overwritten! Send Settings and Parameters to FC

No 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

Step Switch JH OFF. Unplug the connector "BAT". Unplug the RS422 connector on ASIXA... Change the Lift Id on ASIXA.. to another value. Switch JH ON and wait until the booting and the initialization are complete. Switch JH OFF. Change the Lift Id back to the original value. Switch JH ON and wait until the booting and the initialization are complete. Switch JH OFF. Plug in the RS422 cable on ASIXA... Switch JH ON and wait until the booting and the initialization are complete. Execute a Double Reset and wait until the booting is complete. Proceed with "Parameterisation Motor Control" EJ 41410424 "Commissioning". SMLCD, plug in the connector "BAT". Execute the DC Link Test and the Current Loop Test. Save the "Motor Control Parameters" (Drv End Commis). Check the drive functions. In case parameters got changed again, execute "Drv End Commis" again. Send Settings and Parameters to FC

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A.1 Appendices Appendices in EJ 41410424

In order to prevent duplication in Commissioning and Diagnostics documents all Appendices have been attached to the Commissioning document: EJ 41410424 "Commissioning Variodyn DC with Miconic TX-GC/10-GC, TX-GC2, MXGC". A.1 VARIOcon PCB (VARIOsys) A.2 VIP1 PCB (VARIOsys) A.3 PIOFCR PCB A.4 PVEC PCB A.5 LVM PCB A.6 IFCR1.Q / IFCR2.Q PCB A.7 UIFCM PCB A.8 Block Diagram, Variodyn DC with Field Control Modul A.9 EBFAN PCB and RMVE PCB A.10 Brake Module BCMM 1 A.11 DC Motor Parameters A.12 Inertia Calculation.

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