Delta V Course 7009-1 [PDF]

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DeltaV Overview 1-1 FISHER-ROSEMOUNT SYSTEMS

Course 7009 -- Rev 3 - 4/15/01

DeltaV Overview

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DeltaV Overview

Objectives Upon completion of this module, you will be able to identify DeltaV  System architecture types  Software components  System capacities

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DeltaV Overview

DeltaV System Architecture Workstation

10BaseT Cable Maximum Length 100m (330ft) Controller Primary Hub

Secondary Hub

10BaseT Cable Maximum Length 100m (330ft)

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DeltaV Overview

DeltaV System Architecture The figure above illustrates a basic DeltaV Control Network.

Refer to DeltaV Books Online for additional information about the DeltaV system architecture. 1-5 FISHER-ROSEMOUNT SYSTEMS

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DeltaV Overview

DeltaV System Architecture Multiple Nodes Workstation

Primary Hub

Secondary Hub

System Power Supply, Controller, and I/O Subsystem

Legend: Primary Control Network Secondary Control Network

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DeltaV Overview

DeltaV System Architecture Multiple Nodes The figure above illustrates a DeltaV Control Network with eight nodes. Maximums: 120 — Nodes 100 — Controllers / Simplex or Redundant Pairs 60 — Workstations

Note: A server may be required depending on system size. Refer to DeltaV Books Online for additional information about the DeltaV system architecture. 1-7 FISHER-ROSEMOUNT SYSTEMS

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DeltaV Overview

DeltaV I/O Interface 2-Wide Power/ Controller Carrier

8-Wide I/O Interface Carrier

Mounting Screw DIN Rail

I/O Card

I/O Terminal Block 1-8

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DeltaV Overview

DeltaV I/O Interface The I/O Subsystem includes I/O Interfaces mounted on one or more 8-wide I/O Interface Carriers and an optional power source that provides power to field devices. The I/O Interface consists of the following components as illustrated above:  I/O Terminal Block which snaps onto the I/O Interface Carrier to provide screw termination's for field wiring.  I/O Card which snaps over the I/O Terminal Block on the I/O Interface Carrier which converts field signals to a digital format for control and communications.

Refer to DeltaV Books Online for additional information about the DeltaV System architecture. 1-9 FISHER-ROSEMOUNT SYSTEMS

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DeltaV Overview

DeltaV I/O Card Types Analog Inputs 

AI, 8 Channel, 4 to 20 mA, HART



AI, 8 Channel, 4 to 20 mA



AI, 8 Channel, 1-5v



I.S. AI, 8 Channel, 4 to 20 mA, HART



RTD, 8 Channel



Thermocouple, 8 Channel

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DeltaV Overview

DeltaV I/O Card Types Discrete Inputs 

DI, 8 Channel, 24 VDC, Isolated



DI, 8 Channel, 24 VDC, Dry Contact



DI, 8 Channel, 120 VAC, Isolated



DI, 8 Channel, 120 VAC, Dry Contact



DI, 8 Channel, 230 VAC, Isolated



DI, 8 Channel, 230 VAC, Dry Contact



High Density DI, 32 Channel, 24 VDC, Dry Contact



I.S. DI, 16 Channel, 12 VDC I.S. Power



Multifunction, 4 Channel, DI or Pulse Input



SOE (Sequence of Events), 16 Channel, Standard DI or SOE

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DeltaV Overview

DeltaV I/O Card Types Outputs 

AO, 8 Channel, 4 to 20 mA, HART



AO, 8 Channel, 4 to 20 mA



I.S. AO, 8 Channel, 4 to 20 mA



DO, 8 Channel, 120/230 VAC, Isolated



DO, 8 Channel, 120/230 VAC, High Side



DO, 8 Channel, 24 VDC, Isolated



DO, 8 Channel, 24 VDC, High Side



High Density DO, 32 Channel, 24 VDC, High Side



I.S. DO, 4 Channel, 12 VDC I.S. Power

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DeltaV Overview

DeltaV Communication Interfaces FOUNDATION fieldbus Interface  H1 fieldbus Interface, 2 Ports FOUNDATION fieldbus H1 Carrier  fieldbus Device, 8 DI Channels and 8 DO Channels Serial Interfaces  2 Port Modbus Master/Slave Protocol  2 Port Programmable Actuator Sensor Interface (AS-i)  2 Port AS-i Master/Slave Protocol Profibus DP  Port Profibus DP Master/Slave Protocol, RS-485 Transmission 1-13 FISHER-ROSEMOUNT SYSTEMS

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DeltaV Overview

Controller 2-Wide Power/ Controller Carrier

DIN Rail

Controller

I/O Card

Mounting Screw

8-Wide I/O Interface Carrier

I/O Terminal Block

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DeltaV Overview

Controller The DeltaV Controller mounts in the right slot of the 2-wide Power/Controller Carrier as illustrated above.

Note: Refer to DeltaV Books Online for additional information about DeltaV. Search: Installing Your DeltaV System. 1-15 FISHER-ROSEMOUNT SYSTEMS

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DeltaV Overview

DeltaV Hubs & Switches Hubs and switches provide a means to connect multiple nodes. Available Hub options: 

8-port 10BaseT



12-port 10BaseT



12-port 10BaseT, Fiber Optic Interface



12-port Dual-Speed



12-port Dual-Speed, w/Fiber Optic Link



12-port Dual-Speed, w/2 Fiber Optic Links



24-port Dual-Speed



24-port Dual-Speed, w/Fiber Optic Link



24-port Dual-Speed, 2 Fiber Optic Links



6-port 10MB Fiber Optic



6-port 10MB Fiber Optic, w/Twisted Pair Copper Interface Module 1-16

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DeltaV Overview

DeltaV Hubs & Switches Available Switch options: 

12-port 10BaseT/100Base TX Copper



12-port 10BaseT/100Base TX Copper, with Fiber Optic Link



12-port 10BaseT/100Base TX Copper, with Dual Fiber Optic Link



24-port 10BaseT/100Base TX Copper



24-port 10BaseT/100Base TX Copper, with Fiber Optic Link



24-port 10BaseT/100Base TX Copper, with Dual Fiber Optic Link



8-port 100MB Fiber Optic



8-port 100MB Fiber Optic, with Fiber Optic Link



8-port 100MB Fiber Optic, with Dual Fiber Optic Link

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DeltaV Overview

DeltaV System Power Supply Bulk Power Supply G N

Power Distribution N Ground

DC Return

-

DC Return

+

Pwr Fault 1 2 3 4 5 6 7 8

Bulk Power Supply

2

2-Wide Power/Controller Carrier

3

4

5

6

7

8

I/O Carrier 1-18

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DeltaV Overview

DeltaV System Power Supply The DeltaV System Power Supply consists of the following options  System AC Power Supply (AC/DC)  System Passthrough Power Supply (DC/DC)  24V or 12VDC System Power Supply  Bulk AC to 24 VDC Power Supply  Bulk AC to 12 VDC Power Supply  Bulk 24 VDC to 12 VDC Power Supply

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DeltaV Overview

User Station Hardware Dell Intel Pentium with  CD  2 serial ports  1 parallel port  17- or 21-inch monitor  Hard disk

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DeltaV Overview

System Capacity System Sizing 

30,000 DSTs



50,000 SCADA tags



15,000 Advanced Unit Management DSTs



1 max. ProfessionalPLUS Station



10 max. Professional Stations



10 max. Application Stations



59 max. Operator Stations



60 max. workstations of any kind



5 max. Remote Data Servers



100 max. simplex Controllers



100 max. redundant Controllers



120 max. Nodes excluding redundant nodes



42 max. Remote Workstations 1-21

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DeltaV Overview

Control Licensing A system-wide controller licensing system allows you to estimate:  A single licensable DST size for the entire system.  The number of licensable DSTs used for control and those used for monitoring.  The number of DSTs that are involved with advanced unit management. License bundles containing the license features are assigned to the ProfessionalPLUS node. Controller Redundancy and Serial I/O Driver licenses are assigned to the controllers.

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DeltaV Overview

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DeltaV Overview

Monitor DSTs Modules are automatically classified as either Control or Monitor. Monitor DSTs - A module is classified as Monitor if it includes one or more of the following function blocks:  ABS - Absolute Value  ADD - Add  AI - Analog Input  ALM - Alarm Detection  ARTHM - Arithmetic  CMP - Comparator  DI - Discrete Input  DIV - Divide  FFAI - fieldbus Analog Input  FFARTHM - fieldbus Arithmetic  FFINT - fieldbus Integrator 1-24 FISHER-ROSEMOUNT SYSTEMS

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DeltaV Overview

Monitor DSTs  FFDI - fieldbus Discrete Input  FFMDI - fieldbus Multiple Discrete Input  INT - Integrator  MLTY - Multiply  PIN - Pulse Input  SUB - Subtract  DI - Discrete Input  The module DOES NOT contains any External Reference parameters  The module DOES NOT have parameters referenced externally by another module. External references include External Reference parameters or references within an expression in any other function block, actions within a SFC step, etc. 1-25 FISHER-ROSEMOUNT SYSTEMS

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DeltaV Overview

System-wide Licenses Application Licenses 

Basic Batch



Advanced Batch



Professional Batch

Control Licenses 

Control DSTs



Advanced Unit Management DSTs

System-wide licenses are assigned to the Pro+ workstation. In the case of system-wide application licenses, batch applications are loaded on an Application Station. When downloaded, the licensing will be checked on the Pro+ before downloading proceeds.

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DeltaV Overview

Batch Licensing A system-wide batch application licensing system provides three batch system capability levels. DeltaV Basic Batch includes  Batch Executive DeltaV Advanced Batch includes  DeltaV Basic Batch  Batch History  Soft-Phase Server DeltaV Professional Batch includes  DeltaV Advanced Batch  Campaign Manager For most DeltaV batch systems, it is recommended that Batch Executive and the Batch Historian run on separate, dedicated Application Stations. Campaign Manager and Soft-Phase Server must run on the same node as the Batch Executive. DSTs are counted as Advanced Unit Management DSTs. 1-27 FISHER-ROSEMOUNT SYSTEMS

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DeltaV Overview

System-Wide Licenses Summary The Pro+ DST count is the total system DST count. Monitor functionality has been given to the DSTs on the Pro+ license. You may add control functionality and/or Advanced Unit Management functionality using the system-wide controller licensing. For example, you system consists of:    

Total system I/O used for control Monitored Inputs I/O used for Advanced Unit Management

1000 DSTs 600 DSTs 400 DSTs 900 DSTs

Licenses Needed:   

Pro+ Control Advanced Unit Management

1000 DSTs 600 DSTs 900 DSTs

Functionality/Size:    

System Database Continuous Control Monitor Controller-based phase logic

1000 DSTs 600 DSTs 400 DSTs 900 DSTs 1-28

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DeltaV Overview

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DeltaV Overview

ProfessionalPLUS Station Software Licenses included

Licenses you can add

AMSInside

Batch Operator Interface

Configuration Database

DeltaV Remote Access Server (RAS)

Configuration Studio Continuous Historian, 250 parameters Control Studio-Online Diagnostics Event Chronicle History View Suite Operator Interface Recipe Studio

Configuration Audit Trail (Version Control) Excel Add-in fieldbus Device Database OPC Mirror

Licenses NOT allowed Continuous Historian, >250 parameters OPC Server, >250 data values DeltaV Web Server DeltaV Simulate DeltaV Connect Bailey Interface

Dual Monitor OPC Pager OPC Server, 250 data values

DeltaV Tune DeltaV Inspect

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DeltaV Overview

Professional Station Software Licenses included

Licenses you can add

Licenses NOT allowed

AMSInside

Batch Operator Interface DeltaV Tune Excel Add-in Dual Monitor

Configuration Database Continuous Historian, >250 parameters

Configuration Studio Continuous Historian, 250 parameters

fieldbus Device Database

Diagnostics

OPC Server, 250 data values OPC Server, >250 data values

Event Chronicle

OPC Mirror

History View Suite

OPC Pager

Operator Interface

DeltaV Web Server

Recipe Studio

DeltaV Simulate

DeltaV Inspect

DeltaV Connect

Control Studio-Online

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DeltaV Overview

Operator Station Software Licenses included

Licenses you can add

Licenses NOT allowed

Continuous Historian, 250 parameters History View Suite

AMSInside

Configuration Database

Batch Operator Interface

fieldbus Device Database

DeltaV Tune

Operator Interface

Configuration Studio

DeltaV Inspect w/NT Desktop privilege

Control Studio On-line

OPC Server, 250 data values OPC Server, >250 data values

Diagnostics

OPC Mirror

Event Chronicle

OPC Pager

Excel Add-in

DeltaV Web Server

Dual Monitor

DeltaV Simulate

Recipe Studio

DeltaV Connect

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DeltaV Overview

Base Station Software Licenses included

Licenses you can add

Continuous Historian, 250 parameters

AMSInside

DeltaV Inspect w/NT Desktop privilege

Licenses NOT allowed

Batch Operator Interface

Configuration Database Continuous Historian, >250 parameters

DeltaV Tune

fieldbus Device Database

Control Studio-Online Diagnostics

OPC Server, 250 data values OPC Server, >250 data values

Event Chronicle

OPC Mirror

Excel Add-in

OPC Pager

Configuration Studio

History View Suite Operator Interface Recipe Studio Dual Monitor

DeltaV Web Server DeltaV Simulate DeltaV Connect

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DeltaV Overview

Application Station Software Licenses included

Licenses you can add

Licenses NOT allowed

Continuous Historian, 250 parameters

Batch Operator Interface Continuous Historian, >250 parameters

AMSInside DeltaV Tune

Diagnostics

Configuration Database

Event Chronicle

Configuration Studio

History View Suite

Control Studio-Online

DeltaV Remote Access Server (RAS) for Application Station

fieldbus Device Database

OPC Mirror

Operator Interface

DeltaV Connect

Recipe Studio

DeltaV Web Server

DeltaV Simulate

Excel Add-in OPC Server, >250 data values DeltaV Inspect

OPC Server, 250 data values

OPC Pager

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DeltaV Overview

User Station Software Components The DeltaV User Station Software consists of  Operate  Configuration Studio  Diagnostics

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DeltaV Overview

DeltaV Operate The DeltaV Operate (Run) is used by the operator to view and control the process. It consists of three items:  Button Toolbar  Working Area  Alarm Banner DeltaV Operate (Configure) is used to create and edit DeltaV graphics. Access DeltaV Operate by selecting Start  DeltaV  Operator DeltaV Operate

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DeltaV Overview

DeltaV Operate (Run) Button Toolbar

Working Area

Alarm Banner 1-37 FISHER-ROSEMOUNT SYSTEMS

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DeltaV Overview

DeltaV Operate (Configure)

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DeltaV Overview

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DeltaV Overview

DeltaV Control Module P Hierarchy Displays a r Alarms a m Conditionals e t e Algorithm Module r I/O s

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DeltaV Overview

DeltaV Control Module The DeltaV Control Module contains algorithms that define the control system’s behavior. The DeltaV Module consists of the following: 

Hierarchy



Displays



Alarms



Conditionals



Algorithms



Module



I/O



Parameters

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DeltaV Overview

DeltaV Configuration Studio The DeltaV User Station Configuration Studio includes the following:  Explorer  Control Studio  Configuration Assistant (Wizard)

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DeltaV Overview

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DeltaV Overview

DeltaV Explorer

Access the DeltaV Explorer by selecting: Start  DeltaV  Engineering  DeltaV Explorer 1-44 FISHER-ROSEMOUNT SYSTEMS

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DeltaV Overview

DeltaV Explorer Pull-down menus

Access buttons

Use the Explorer’s pull-down menus to perform various DeltaV-related functions and use the buttons at the top of the DeltaV Explorer window to access other DeltaV programs. Also, use the plus and minus symbols to expand and collapse the selected item. 1-45 FISHER-ROSEMOUNT SYSTEMS

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DeltaV Overview

DeltaV Control Studio

Access the DeltaV Control Studio by selecting: Start  DeltaV  Engineering  Control Studio 1-46 FISHER-ROSEMOUNT SYSTEMS

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DeltaV Overview

DeltaV Control Studio

A typical DeltaV Control Studio display is shown above. 1-47 FISHER-ROSEMOUNT SYSTEMS

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DeltaV Overview

DeltaV Configuration Assistant

Access the DeltaV Configuration Assistant by selecting: Start  DeltaV  Engineering  Configuration Assistant 1-48 FISHER-ROSEMOUNT SYSTEMS

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DeltaV Overview

DeltaV Configuration Assistant

The DeltaV Configuration Assistant’s initial display is shown above. 1-49 FISHER-ROSEMOUNT SYSTEMS

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DeltaV Overview

DeltaV Diagnostics

Access DeltaV Diagnostics by selecting: Start  DeltaV  Operator  Diagnostics 1-50 FISHER-ROSEMOUNT SYSTEMS

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DeltaV Overview

DeltaV Diagnostics

A typical DeltaV Diagnostics display is shown above. 1-51 FISHER-ROSEMOUNT SYSTEMS

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DeltaV Overview

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DeltaV Overview

Workshop Commissioning the Controller Step 1.

Power up the DeltaV Monitor and Workstation. The initial Windows NT window appears after approximately two minutes.

Step2.

Simultaneously press the CTRL / ALT / DELETE keys to begin logging in. Enter the following information — as prompted — in lower case: Username:

student

Password:

dv

Step 3.

Click the OK button or press the ENTER key to continue.Wait for DeltaV Logon window to appear and the hour glass has changed to a selector.

Step 4.

Log in to DeltaV using the same User name and Password specified above. Wait for the hour glass to change to a selector.

Step 5.

Click the OK button or press the ENTER key to continue. Wait for the hour glass to change to a selector. Select NT Desktop from the FlexLock menu bar.

Note: If NT Desktop button is selected too soon, some applications may not get started. 1-53 FISHER-ROSEMOUNT SYSTEMS

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DeltaV Overview

Decommissioned Controllers View a list of decommissioned controllers by first launching the DeltaV Explorer: Start  DeltaV  Engineering  Explorer Decommissioned controllers are listed in the Contents window of the DeltaV Explorer accessed by selecting Physical Network  Decommissioned Controllers

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DeltaV Overview

Decommissioned Controllers CTLR-001C68, shown above, is a decommissioned controller. Decommissioned State — Controller(s) are non-active members of a Control Network. For example: 

A new Controller added to the Control Network.



Remove and Replace an existing controller, the new controller will be in a decommissioned state.



A controller has been taken out of service(decommissioned) for an extended scheduled shutdown.

Decommissioned State Visual Indicators Power LED (Green) Error LED (Red) Active/Standby LED (Green) Yellow LEDs

ON FLASH at one second interval OFF FLASH at random 1-55

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DeltaV Overview

Identify Controller

Identify the controller from DeltaV Explorer by selecting: (left mouse button) Decommissioned Controller CTLR-001C68  (right mouse button) Properties  Flash lights 1-56 FISHER-ROSEMOUNT SYSTEMS

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DeltaV Overview

Identify Controller Identify State — A specific Controller M3/M5 is located on the DeltaV network. Identify is a property of the Controller that can be used to located a specific controller when multiple controllers are part of a DeltaV Network. Identify can be performed on Decommissioned and Commissioned Controllers. Identify State Visual Indicators Power LED (Green)

ON

All other LEDs

FLASH at one second interval

Note: Automatically terminate the identify state by closing the Identify pop-up dialog box or selecting Stop Flashing on the controller’s Properties window.

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DeltaV Overview

Commissioning a Controller & Auto-Sensing I/O Cards

Drag ‘n Drop

Commission a controller and auto-sense the I/O cards from the DeltaV Explorer by selecting the Decommissioned Controller CTLR-001C68 and Drag ‘n drop it onto the Control Network or existing placeholder. A Properties window appears requesting various information. 1-58 FISHER-ROSEMOUNT SYSTEMS

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DeltaV Overview

Commissioning a Controller & Auto-Sensing I/O Cards Commission — The act of making a controller an active member of a DeltaV Control Network. A TCPIP address is automatically assigned by the Professional Plus Workstation at commissioning. This can be performed from the DeltaV Explorer or Configuration Assistant application. The last step of commissioning will prompt the user with a question to Auto-Sense I/O cards.

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DeltaV Overview

Commissioning a Controller & Auto-Sensing I/O Cards

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DeltaV Overview

Commissioning a Controller & Auto-Sensing I/O Cards A Controller Properties pop-up window appears with the General tab selected. Perform entering the following: 

Name: A user-defined name with a maximum of 16 characters containing at least one alpha character. It may also contain $, -, or _.



Description: An optional user description of no more than 48 characters appearing in the DeltaV Explorer. It is for information only and not used by the controller.



Enable network redundancy for this node: Checking the box  Enables the secondary control network for the node. Leaving the box unchecked  does not enable network redundancy.



Controller is redundant: A Simplex Controller will be grayed out. A checked box  indicates the controller is redundant.

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DeltaV Overview

Commissioning a Controller & Auto-Sensing I/O Cards When the above fields have been completed, click the OK button to continue. The last step in commissioning the controller permits you to Auto-sense the I/O cards for the controller.

Auto-Sense I/O cards — Clicking the YES button causes the controller to scan its I/O sub-system and identify the card types and carrier slots where the I/O cards are installed. By clicking the NO button, the controller WILL NOT scan the I/O subsystem for installed I/O cards but will continue to commission itself. Auto-sense can be done at any time from the DeltaV Explorer. 1-62 FISHER-ROSEMOUNT SYSTEMS

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DeltaV Overview

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DeltaV Overview

Cold Restart

Define a cold restart by selecting from the DeltaV Explorer: CTLR  Properties  Controller tab 1-64 FISHER-ROSEMOUNT SYSTEMS

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DeltaV Overview

Cold Restart In the event of a power failure, the controller can download itself using the configuration data in non-volatile memory. If the non-volatile memory is not present or does not match the ProfessionalPLUS database, the system downloads the download script from the ProfessionalPLUS workstation. You can set this feature on an individual controller basis using the DeltaV Explorer as shown above. The amount of time is set in any combination of Days (0 thru 30 max), Hours (0 thru 23 max) or Minutes (0 thru 59 max). Commissioning and downloading procedures will be executed if power returns to the controller in less than or equal to the cold restart time. A setting of 0 disables the Cold Restart (automatic restart). Note: It is recommended to set the Cold Restart Time to at least two minutes. It is further recommended that a UPS be installed between the AC distribution (source) and the System Power Supply for the controller(s) to ensure controller operations during short interrupts of plant power. Note: Refer to Books On Line for additional information about Cold Restart. Search: Did Your Controller Lose Power?. 1-65 FISHER-ROSEMOUNT SYSTEMS

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DeltaV Overview

DeltaV Explorer Indicators

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DeltaV Overview

DeltaV Explorer Indicators

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DeltaV Overview

Workshop Commissioning the Controller Commission the decommissioned controller CTLR-XXXXXX from DeltaV Explorer by performing the following tasks: Task 1.

Identify the Controller using the Identify State.

Task 2.

Commission the Controller, name it, enable network redundancy and Auto-sense I/O.

Task 3.

Set Cold Restart to 5 minutes.

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DeltaV Overview