ASME V Presentation 1 [PDF]

Zitiervorschau

American Society for Mechanical Engineers (ASME)

ASME SECT. V (2004 Edition)

PRESENTATION

BY: HANAFI 2007

SUBSECTION A 

Article 1 Article 2 Article 4 Article 5



Article 6 : Liquid Penetrant Examination

  

          

Article 7 Article 8 Article 9 Article 10 Article 11 Article 12 Testing Article 13 Article 14 Article 15 Article 16 Article 17

: General Requirement : Radiographic Examination : Ultrasonic Examination Methods for Welds :Ultrasonic Methods for Materials : Magnetic Particle Examination : Eddy Current Examination for Tubular Products :Visual Examination : Leak Testing : Acoustic Emission Examination of Fiber-Reinforced Plastic : Acoustic Emission Examination of Metallic Vessel During Pressure : Continuous Acoustic Emission Monitoring : Examination System Qualification : Alternating Current Field Measurement Technique (ACFMT) : Magnetic Flux Leakage : Remote Field Testing (RTF) examination Method

Article 6 : Liquid Penetrant Examination    

    

T-610 T-620 T-630 T-640 T-650 T-660 T-670 T-680 T-690

Scope General Equipment Miscellaneous Requirement Technique Calibration Examination Evaluation Documentation

T-610 Scope 



Used when referenced by code section Shall be used together with Article 1; General Requirement.

T-620 General  To

detect defect that open to the surface  Sequence: Penetrant Application, excess penetrant removal, drying and developing T-621 Written Procedure Requirement  T-621.1 Requirements Shall be performed in accordance with written procedure  T-621.2 Procedure Qualification Change: Essential variable  Re-qualification Non-essential variable  No re-qualification 

T-630 Equipment  Penetrants

 Emulsifiers  solvents

or cleaning agents  Developers  Etc.

T640 MESCELLANEOUS REQUIREMENT T641 Control Contaminant  Shall obtain certification.  Contaminant control on a nickel base alloys, austenitic or duplex stainless steel  T642 Surface Preparation  As welded, as rolled, as cast or as forged.  1” on adjacent area shall be free from foreign matter  Cleaning agent: detergents, organic solvents, de-scaling solutions, paint remover, degreasing and ultrasonic cleaning. 

T640 MESCELLANEOUS REQUIREMENT Drying after Preparation Shall elapse minimum of time 

T650

TECHNIQUE



T651

Technique (Visible + Fluorescent) X (water washable + post emulsifying + solvent removable)



T652 Technique for Standard Temperature Standard temperature: 500F (100C) ~ 1250F (520C)

T-650 

TECHNIQUE

T653 Technique for Nonstandard Temperatures See Mandatory Appendix III

T654 Technique Restriction Intermixing of penetrant material is prohibited 

T-660

CALIBRATION

Light meter shall be calibrated for 1 year min.

T-670 EXAMINATION 

T671 Penetrant Application By dipping, brushing or spraying



T-672 Penetrant Dwell Time Shall be specified or to be demonstrated

T-673 Excess Penetrant Removal  T-673.1 Water Washable Penetrant By water spray 

T-670 EXAMINATION T-673.2 Post Emulsification Penetrant  Lipophilic Emulsification Sequence: application, dwell time then remove. 

Hydrophylic Emulsification Sequence: Pre-rinse w/ water, application, dwell time then remove. 

T-670 EXAMINATION T-673.3 Solvent Removable Penetrant Sequence: Remove using dry cloth then cloth moistened with solvent. Flushing the surface with solvent is prohibited. 

T-674 Drying After Excess Penetrant removal  Water washable/post emulsifier : by blotting w/ clean material or circulation air (max. T=520C).  Solvent removable: evaporation, blotting, wiping or forced air. 

T-670 EXAMINATION 

T-675

Developing

Apply ASAP w/ sufficient thickness, interval time to be specified in procedure. Color contrast only using wet developer 

T-675.1 Dry Developer Application

Apply to dry surface by soft brush, powder bulb, powder gun etc. 

T-675.2 Wet Developer Application

 Aqueous

Developer

Apply to dry or wet surface by dipping, brushing, spraying etc.  Non-aqueous

Developer

Apply only to dry surface by spraying or brushing

T-670 EXAMINATION T-675.3 Developing Time for Final Interpretation Developing time shall be specified in written practice  T-676 Interpretation  T-676.1 Final Interpretation Shall be made within 10-60 min. after developing time 

T-676.2 Characterizing Indication(s) Close observation during application during application to characterize indication 

T-670 EXAMINATION T-676.3 Color Contrast Penetrants  Penetrant develop to white back coating.  Excessive and in-adequate cleaning making non-relevant indication.  Minimum light intensity is 100fc (demonstrated) 

T-676.4 Fluorescent Penetrant  Essentially the same with color contrast except:  Performed in darkened area. Warm up the lamp and adaptation the operator is necessary.  Black light intensity is 1000 µW/cm2 and shall be verified every 8 hr 

T-677 Post Emulsification Cleaning Shall be performed when specified by procedure 

T-680 EVALUATION   

Shall be evaluate to the code acceptance criteria False indication may be localized Any Non-relevant indication could mask discontinuity shall be clean and re-examined.

T-690 DOCUMENTATION T-691 Recording of Indications  T-691.1-2 Non-reject able and Reject able Indications shall be recorded 

T-692 Examination Records Procedure, consumables type (penetrant, cleaner, developer etc.), personnel, sketch, material, lighting, date and time. 

T-693 Performance Demonstration Is necessary and shall be documented 

Article 6

: Mandatory Appendices



APPENDIX I – Glossary of Term for Liquid Penetrant Examination



APPENDIX II – Control of Contaminants for Liquid Penetrant Examination



APPENDIX III – Qualification Techniques for Examinations at Nonstandard Temperatures

APPENDIX I – Glossary of Term for Liquid Penetrant Examination I-610 Scope Establish term and definition as per article 6 

I-620 General Requirements Adopted ASTM E 1316 



I-630

Requirements

APPENDIX II – Control of Contaminants for Liquid Penetrant Examination

II-610 Scope PT on nickel base alloys, austenitic stainless steel and titanium  II-640 Requirements  II-641 Nickel Base Alloys  Heating 50 g sample to 900C-1000C in 6” dia glass petri.  Analyze the residue 

II-642 Austenitic or Duplex Stainless Steel and Titanium Basically is the same 

APPENDIX II – Control of Contaminants for Liquid Penetrant Examination II-643 Alternative SE 165 Annex A4 may be used  II-690 Documentation Certificate of penetrant materials shall be obtained 

APPENDIX III – Qualification Techniques for Examinations at Nonstandard Temperatures III-610 Scope When temperature exceed 100C – 520C  III-630 Materials 2 identical aluminum comparator blocks  III-640 Requirements  III-641 Comparator Application 

III-641 Comparator Application III-641.1-2 Temperature Less Than 500F (100C) and Greater Than 1250F (520C) PT performed on desired and standard temperature then compare the sensitivity both samples. 

III-641.3 Alternate Techniques for Color Contrast Penetrant. Using photograph to compare the samples. 

SUBSECTION A 

Article 1 Article 2 Article 4 Article 5 Article 6



Article 7 : Magnetic Particle Examination

   

         

Article 8 Article 9 Article 10 Article 11 Article 12 Testing Article 13 Article 14 Article 15 Article 16 Article 17

: General Requirement : Radiographic Examination : Ultrasonic Examination Methods for Welds :Ultrasonic Methods for Materials : Liquid Penetrant Examination : Eddy Current Examination for Tubular Products :Visual Examination : Leak Testing : Acoustic Emission Examination of Fiber-Reinforced Plastic : Acoustic Emission Examination of Metallic Vessel During Pressure : Continuous Acoustic Emission Monitoring : Examination System Qualification : Alternating Current Field Measurement Technique (ACFMT) : Magnetic Flux Leakage : Remote Field Testing (RTF) examination Method

Article 7 : Magnetic Particle Examination    

    

T-710 T-720 T-730 T-740 T-750 T-760 T-770 T-780 T-790

Scope General Equipment Miscellaneous Requirement Technique Calibration Examination Evaluation Documentation

T-710 Scope 



Used when referenced by code section Shall be used together with Article 1; General Requirement.

T-720 General To detect the defect on or near the surface of ferromagnetic materials. The sequences: magnetize the area, apply particle and evaluate the indication Defect orientation perpendicular to the flux line will show max. sensitivity. T-721 Written Procedure Requirement  T-721.1 Requirements Shall be performed in accordance with written procedure 

T-721.2 Change: 

Procedure Qualification Essential variable  Re-qualification Non-essential variable  No re-qualification

T-730 Equipment Equipments to produce magnetic flux in the part T-731 Examination Medium  Particle types To be treated to impart color 

Particles Wet and dry 

Temperature limitation To be set by the manufacturer 

T-740 MESCELLANEOUS REQUIREMENT T-741 Surface Conditioning  T-741.1 Preparation 

 As

weld, as rolled, as cast, as forged. Machining and grinding may apply  Shall be free from foreign matter 1” adjacent  Cleaning method: detergents, organic solvents, de-scaling solution, paint removers, vapor degreasing, sand/grid blasting or ultrasonic cleaning.  Non-magnetic coating may left on the part and demonstration to be provided. 

T-741.2 Surface Contrast Enhancement

Non-magnetic coating may apply temporarily to provide visible enhancement

T-750 TECHNIQUE 

T-751

Technique

Prod, longitudinal magnetization, circular magnetization, yoke and multidirectional magnetization technique

T-752 Prod Technique  T-752.1 Magnetizing Procedure Portable prod contact pressed against the surface of part. 

T-752.2 Magnetizing Current

Direct or rectified current 

T-752.3 Prod Spacing

3–8”, prod tip shall clean. Tip material may from lead, steel or aluminum.

T-750

TECHNIQUE

T-753 Longitudinal Magnetizing Technique  T-753.1 Magnetizing Procedure 

The current pass through a multi-turn wrap around fixed coil to produce longitudinal magnetic field.  T-753.2 Magnetizing

Field Strength

 Direct

or rectified current  L/D ratio of part >4   2 < L/D ratio of part