28 0 1MB
FLUID POWER SYMBOLS
RENR1185-03 May 2003
BASIC COMPONENT SYMBOLS MAIN AUX.
PUMP or MOTOR
LINE RESTRICTION (FIXED)
RESTRICTION
PRESSURE COMPENSATION
LINE RESTRICTION (VARIABLE)
SPRING (ADJUSTABLE)
VARIABILITY
22
CONTROL VALVES
SPRING
FLUID CONDITIONER
PUMP: VARIABLE and PRESSURE COMPENSATED
2-SECTION PUMP
HYDRAULIC PNEUMATIC ENERGY TRIANGLES
ATTACHMENT
LINE RESTRICTION VARIABLE and PRESSURE COMPENSATED
VALVES VALVE ENVELOPES
VALVE PORTS
TWO POSITION
ONE POSITION
TWO-WAY
THREE POSITION
CONTROL VALVES
19
29
23
24
25
26
CHECK VALVES
AB
AB
P T SHIFTED POSITION
P T NORMAL POSITION
INFINITE POSITION
a4
a3
a2
ROTATING SHAFTS
a1 PRESSURE
FLOW
TEMPERATURE
A2
A3
A4
A5
M312, M315 and M318 Wheeled Excavators Hydraulic System
P2 LS
B1
B2
B3
B4
VENTED
T1
b5
b4
b3
b2
8AL1020-UP 6TL410-634 7ML860-1214 6ES229-UP 8SS1-UP
b1
RETURN BELOW FLUID LEVEL
COMBINATION CONTROLS
SOLENOID or MANUAL
SERVO
SOLENOID and PILOT or MANUAL
SOLENOID and PILOT
DETENT
THERMAL
MANUAL CONTROL SYMBOLS
MANUAL SHUTOFF
PUSH-PULL LEVER
GENERAL MANUAL
PUSH BUTTON
PEDAL
SPRING
PILOT CONTROL SYMBOLS RELEASED PRESSURE
EXTERNAL RETURN
REMOTE SUPPLY PRESSURE
INTERNAL RETURN
SIMPLIFIED
CROSSING AND JOINING LINES
ACCUMULATORS
SPRING LOADED
GAS CHARGED
LINES CROSSING
HYDRAULIC PUMPS FIXED DISPLACEMENT
MAIN CONTROL VALVE
BIDIRECTIONAL
RETURN ABOVE FLUID LEVEL
PRESSURIZED
SOLENOID
B5
UNIDIRECTIONAL
FLUID STORAGE RESERVOIRS
15 A1
SPRING LOADED
BASIC SYMBOL
MEASUREMENT a5
FOUR-WAY
THREE-WAY
HYDRAULIC AND PNEUMATIC CYLINDERS
SINGLE ACTING
LINES JOINING
FIXED DISPLACEMENT
VARIABLE DISPLACEMENT NON-COMPENSATED
UNIDIRECTIONAL
UNIDIRECTIONAL
BIDIRECTIONAL
BIDIRECTIONAL
DOUBLE ACTING
INTERNAL PASSAGEWAYS
HYDRAULIC MOTORS
VARIABLE DISPLACEMENT NON-COMPENSATED
INTERNAL SUPPLY PRESSURE
COMPLETE
FLOW IN ONE DIRECTION
TWO POSITION
THREE POSITION
INFINITE POSITIONING
PARALLEL FLOW
CROSS FLOW
FLOW ALLOWED IN EITHER DIRECTION
16
Printed in U.S.A.
© 2003 Caterpillar All Rights Reserved
Electrical Symbols Table 6
Hydraulic Symbols (Electrical)
36 4 34 14 20 21
30
G
35
STANDARD COMPONENTS
49
48
66
4A
3A
M
1A
2A
T1/2
H 5A
6A
T4 PST
3T
62
64
P
Component
Stabilizer Solenoid Valve Steering Valve Swing Motor Stick Cylinder Bucket Cylinder Boom Cylinder Stabilizer Cylinder Wheel Brake Oscillating Axle Accumulator Oscillating Axle Cylinder Steering Cylinder Travel Brake Valve Bottom Swivel Brake Light Pressure Switch Attachment Control Valve Main Control Valve Travel Motor Wheel Brakes Accumulator Main Relief Valve Low Brake Pressure Switch Wheel Brake Valve Implement/Travel Signal Limiter Valve Stick Control Valve Travel Control Valve Bucket Control Valve Boom Control Valve Transmission Top Swivel Dozer/Stabilizer Control Valve Implement/Travel AEC Pressure Switch Downshift Inhibitor Dozer/Stabilizer Pilot Control Valve Oscillating Axle/Operating Brake Valve
35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67
Component
Transducer (Fluid)
2
Travel Pilot Control Valve
62
Boom/Bucket Pilot Control Valve
Transducer (Gas / Air)
Generator
Electric Motor
8
Low Transmission Clutch Pressure Switch Trnsm Shift/Parking Brake Control Valve
5
45
Transmission Clutch Accumulator Blade Cylinder
46
Blade Solenoid Valve Governor Actuator
Pressure Switch (Adjustable)
Pressure Switch
44
Main Pump
Electrical Wire
Temperature Switch
43
Swing Pump Swing Charge Filter
60
Oil Cooler
Electrical Symbols (Electrical)
Swing Brake Solenoid Valve Travel Activation Solenoid Valve Implement Activation Solenoid Valve 40
Pilot Manifold
3
T
Pilot Oil Filter 46
Steering Flow Control Valve 59
Return Oil Manifold
18
Pressure Symbol
10
66
Brake/Pilot Pump
12
Steering/Cooling Pump
Temperature Symbol
Flow Symbol
Level Symbol
7
13
Wire Number Identification Codes
Engine Swing Charge Pump
Electrical Schematic Example
Pilot/Transmission Drain Oil Screen
Hydraulic Schematic Example
Main/Swing Pump Drain Oil Screen
Current Standard
Current Standard
Return Oil Filter Creeper Speed Solenoid Valve
Harness identification code This example indicates wire 135 in harness "AG".
Swing Pump Pressure Reducing Valve
Wire Circuit Number Identification
Swing AEC Pressure Switch Main Pump Pressure Reducing Valve
Wire Color
325-AG135 PK-14
Pilot Accumulator
325-PK
Pilot Pressure Relief Valve
Circuit Identification Number
Pressure Tap Block
Wire Color
Wire Gauge
Stick/Swing Pilot Control Valve
Previous Standard g01004706
17
Wire Color
Wire 31
65
11
325-PK-14 B
Pilot Manifold
50
Circuit Number Identification
A
Wire Gauge (EXAMPLE VALVE)
16 Page, DGM
47
61
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34
M
37
Item No.
RENR1185-03
Item No.
3
LINE PATTERNS 1
L
2
R
Main Connector Line Pilot / Load Sensing Pressure
9
7
6
5
4
Drain / Return Lines
36 4 34 14 20 21
Component Group
6
L
30
Attachment
7
35
Z
37
Air Line
8 8
10
10
AB
U
T
6
CALLOUTS YY
Taps (Pressure, Sampling,Sensor) by letter
52
Components by number
2 62 8
5
45 44 46
P
T
MC 43 6 5 1 3 2 4 0
11 A
B
60
40
16
15
12
3 46
13 B1 A'
L
B'
G
B2
Br
b5
A5
b4
B4
A4
b3
B3
A3
b2
B2
A2
B1
b1
A1
18
10
66 12
18
7
13
19
14 17
B5
59
19
x
x
U
18 20 d
A'
T
D
B'
22
N
21
Br
26 P
T
X X1
E K
27 17 B
28
J
P
LS
a5
MT
P2 P1
25
24
23
2 5 1 4 6 3
11
T
30 33
32 B K
36 37
1
2
1
2
3
B
B
2
35
4
38 A
31
a1
a2
29
M
31
a3
a4
A
1
1
2
3
4
34 STANDARD COMPONENTS Item No.
8
P
A
39
8
B
MC
40 T
41
16 Page, B/W, DGM
RENR1185-03
T
P
T
P
T
42 L
47 A4
44
P M
B
R T1
T2
X
Z
48
49 A1
A2
H
M
51 Fe
Fa
43
52
T
Y1
Y3
Y2
A3
P
P
46
45
50
A
T1 PS R
C
E
A
D
T1/2
T2 A6
B
M6
T3
A5
M5
T4
SP
PST
F
MB
61
53 Qmax
Qmin
58 A
54
55
56
62
X1
S
M1
X2
G
S
59
B
63
G
64 66 65
57
MA
P
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34
Component
Stabilizer Solenoid Valve Steering Valve Swing Motor Stick Cylinder Bucket Cylinder Boom Cylinder Stabilizer Cylinder Wheel Brake Oscillating Axle Accumulator Oscillating Axle Cylinder Steering Cylinder Travel Brake Valve Bottom Swivel Brake Light Pressure Switch Attachment Control Valve Main Control Valve Travel Motor Wheel Brakes Accumulator Main Relief Valve Low Brake Pressure Switch Wheel Brake Valve Implement/Travel Signal Limiter Valve Stick Control Valve Travel Control Valve Bucket Control Valve Boom Control Valve Transmission Top Swivel Dozer/Stabilizer Control Valve Implement/Travel AEC Pressure Switch Downshift Inhibitor Dozer/Stabilizer Pilot Control Valve Oscillating Axle/Operating Brake Valve
Item No.
Component
35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59
Travel Pilot Control Valve
60 61 62 63 64 65
Return Oil Filter
66 67
Pilot Pressure Relief Valve
Boom/Bucket Pilot Control Valve Low Transmission Clutch Pressure Switch Trnsm Shift/Parking Brake Control Valve Transmission Clutch Accumulator Blade Cylinder Blade Solenoid Valve Governor Actuator Main Pump Swing Pump Swing Charge Filter Oil Cooler Swing Brake Solenoid Valve Travel Activation Solenoid Valve Implement Activation Solenoid Valve Pilot Manifold Pilot Oil Filter Steering Flow Control Valve Return Oil Manifold Brake/Pilot Pump Steering/Cooling Pump Engine Swing Charge Pump Pilot/Transmission Drain Oil Screen Main/Swing Pump Drain Oil Screen
Creeper Speed Solenoid Valve Swing Pump Pressure Reducing Valve Swing AEC Pressure Switch Main Pump Pressure Reducing Valve Pilot Accumulator
Pressure Tap Block
Stick/Swing Pilot Control Valve
67
MA
g01004706
60 PUMP
Ls
PILOT
PROP P
PROP SW
STEERING
WHEEL BRAKE
BRAKE SW
AUX
THIS SCHEMATIC IS FOR THE M312, M315 and M318 WHEELED EXCAVATORS Part #: 129-0083 Components are shown installed on a fully operable machine with the key and engine off and transmission shifter in neutral.