Controller Traning - PPT (Compatibility Mode) [PDF]

Zitiervorschau

TECNAS GLOBAL SRL.

AS380 Integrated Controller Training

Error 19

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Content 1. Integrated controller 2. Main control board of integrated controller (AS. T028). 3. Monitor Board 4. Type of PG card 5. Main control board terminal definition 6. Car control board SM.02/G terminal definition 7. Car top control board SM.02/H terminal definition 8. Instruction board SM-03-D terminal definition 9. Indicator board SM.04V12 terminal definition 10. Parameters 11. PM motor auto tuning and shaft learning 12.PTM adjustment 13. Error code

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1. Integrated controller

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2. Main control board of integrated controller 1. 3 ways of CAN bus communication 2. Support asynchronous PG card 3. Support synchronous PG card 4. Support Duplex and group control 5. Clock function

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3. Monitor Board

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3. Monitor Board The definition of 9 indicator lights on the left side is settled, but L1 to L18 can be defined. MONITOR community monitoring communication flash-communication is connected STATE CPU running state flashing at high speed-normal/medium speed-autotuning/slow speed-elevator fault/no flash-contact manufacturer CAN cabin/shaft communication flash-communication connected GROUP duplex/group control communication flash-communication is connected INS/NOR detection/auto mode light on-auto/light off-inspection ENCODER rotary encoder light on-speed feedback SAFETY safety circuit light on-safety circuit is connected DL door lock light on-door lock is connected HDL hall door lock light on-hall door lock is connected

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4. Type of PG card 1.AS.T024 Matched with SinCos encoder

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4. Type of PG card 2.AS.T025 Matched with push-pull encoder

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4. Type of PG card 3.AS.T041 Matched with UVW encoder

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5. Main control board terminal definition JP8.1 X0 Inspection input 1,OFF for Inspection, ON for Normal JP8.2 X1 Inspection input 2,OFF for Inspection, ON for Normal JP8.3 X2 Up direction input. JP8.4 X3 Down direction input. JP8.5 X4 First upward deceleration switch JP8.6 X5 First downward deceleration switch JP8.7 X6 Up leveling switch JP8.8 X7 Down leveling switch JP8.9 X8 Motor power supply contactor detection JP8.10 X9 Brake contactor detection

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5. Main control board terminal definition JP9.1 X10 Left brake switch detection JP9.2 X11 Right brake switch detection JP9.3 X12 Motor temperature detection signal JP9.4 X13 Relay for releveling with door open or pre-opening detection JP9.5 X14 Door zone signal detection JP9.6 X15 Fire return switch /Fireman switch (defined by Para.) JP9.7 X16 ARD/ Earthquake /Emergency power (defined by Para.) JP9.8 X17 Door lock relay detection JP9.9 X18 Second upward deceleration switch JP9.10 X19 Second downward deceleration switch

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5. Main control board terminal definition JP1.1 XCOM COMMON of X0-X31 inputs JP1.2 X20 high voltage detection in safety circuit,110V/220V input JP1.3 X21 high voltage detection in door lock circuit, 110V/220V input JP1.4 X22 high voltage detection in hall door lock circuit, 110V/220V input JP1.5 XCOM COMMON connected with JP1.1

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5. Main control board terminal definition JP2.1 JP2.2 JP2.3 JP2.4

Y0 Y1 Y2 COM1

Brake contactor output Brake energized contactor output Motor power contactor output COMMON of output relays Y0-Y2

JP3.1 Y3 Pre-door-opening output JP3.2 Y4 Emergency leveling(ARD) finish signal output JP3.3 COM2 COMMON of output relays Y3-Y4

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5. Main control board terminal definition JP3.4 JP3.5 JP3.6 JP3.7

Y5 Fire return indication COM3 COMMON of output relay Y5 Y6 spare COM4 COMMON of output relay Y6

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5. Main control board terminal definition JP4.1 0V 0VDC JP4.2 CANH CANbus TXA0+ JP4.3 CANL CANbus TXA0-

for SM-02 and SM-04 Board for SM-02 and SM-04 Board

JP5.1 0V 0VDC JP5.2 CANH CANbus TXA1+ JP5.3 CANL CANbus TXA1-

for duplex or group control for duplex or group control

JP6.1 0V 0VDC JP6.2 CANH CANbus TXA2+ JP6.3 CANL CANbus TXA2-

for monitor system for monitor system

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5. Main control board terminal definition JP11.1 JP11.2 JP11.3

0V analog input+ AIN- analog input AIN+ analog input +

Switch SW2 Terminal resistor SW3 For programming (factory use only)

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6. Car control board SM.02/G terminal definition

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6. Car control board SM.02/G terminal definition JP1.1 JP1.2 JP1.3 JP1.4 JP2 JP3

+24V GND CANH CANL Connect with car call board Connect with expansion board

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6. Car control board SM.02/G terminal definition JP5.1 JP5.2 JP5.3 JP5.4 JP5.5 JP5.6

Input Input Input Input Input Input

GX0 attendant reversion GX1 attendant GX2 independent GX3 attendant bypass GX4 fireman COMMON of inputs JP5.1-JP5.5

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6. Car control board SM.02/G terminal definition JP6.1 JP6.2 JP6.3 JP6.4 JP7.1 JP7.2 JP7.3 JP7.4

indicator light for door openindicator light for door open+ door opening button door opening button indicator light for door closedindicator light for door closed+ door closed button door closed button

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6. Car control board SM.02/G terminal definition SW1 ON connected with terminal resistor SW2 ON Program ROM state OFF normal running state SW3 Type of COP SW3.1 SW3.2 SW3.3 SW3.4 ON OFF OFF OFF master COP OFF ON OFF OFF rear door COP OFF OFF ON OFF handicapped COP OFF OFF OFF ON slave COP

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6、Car extension board SM.09IO/B terminal definition

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6、Car extension board SM.09IO/B terminal definition: JP1 Connect SM.02G board JP6.1 Output GY0, hold button indicator output JP6.2 Output GY1,spare JP6.3 Output GY2,spare JP6.4 Output JP6.1-JP6.3 common port JP7.1 Output GY3,spare JP7.2 Output JP7.1 common port JP8.1 Output GY4,spare JP8.2 Output JP8.1 common port JP9.1 Output GY5,spare JP9.2 Output JP9.1 common port

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6、Car extension board SM.09IO/B terminal definition: JP3.1 Input GX7,spare JP3.2 Input GX8,spare JP3.3 Input GX9,spare JP3.4 Input power,need to connect +24V JP4.1 Input GX10,hold button input JP4.2 Input GX11,NS-SW JP4.3 JP4.1-JP4.2 input common port 0V JP5.1 Input GX12,spare JP5.2 Input power ,necessary to connect switching power +24V

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7. Car top control board SM.02/H terminal definition

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7. Car top control board SM.02/H terminal definition JP1.1 JP1.2 JP1.3 JP1.4 JP2 JP3.1 JP3.2 JP3.3 JP3.4 JP3.5

+24V GND CANH CANL Connect with car top expansion board COMMON of output relay JP3.2-JP3.3 HY0 relay output of down arrival gong HY1 relay output of up arrival gong Output 0V Output 24V

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7. Car top control board SM.02/H terminal definition JP4.1 JP4.2 JP4.3 JP4.4 JP4.5 JP4.6 JP4.7

JP4.2-JP4.3 common HX0, front door close limit switch HX1, front door open limit switch JP4.5-JP4.7 common HY2, output for forced front door closing HY3, signal output for front door closing HY4, signal output for front door opening

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7. Car top control board SM.02/H terminal definition JP5.1 JP5.2 JP5.3 JP6.1 JP6.2 JP6.3 JP6.4

input JP5.2-JP5.3 input HX2 input HX3 input JP6.2-JP6.4 input HX4 output HX5 output HX6

common safety edge for front door light curtain for front door common light load full load over load

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7. Car top control board SM.02/H terminal definition JP7 Announcer system interface JP8 output HY5 lighting relay JP9.1 +5V JP9.2 PTM signal input 1 JP9.3 PTM signal input 2 JP9.4 0V SW1 ON connected with terminal resistor SW2 ON Programming mode, OFF normal

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Error 19 Door open/close limit failure

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7、Car top extension board SM.09IO/B terminal definition

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7、Car extension board SM.09IO/B terminal definition: JP1 Connect SM.02H board JP6.1 Output HY6, rear door opening signal output JP6.2 Output HY7,rear door closing signal output JP6.3 Output HY8,forced rear door closing output JP6.4 Output JP6.1-JP6.3 common port JP7.1 Output HY9,spare JP7.2 Output JP7.1 common port JP8.1 Output HY10,spare JP8.2 Output JP8.1 common port JP9.1 Output HY11,spare JP9.2 Output JP9.1 common port

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7、Car extension board SM.09IO/B terminal definition: JP3.1 Input HX7,rear door opening limit JP3.2 Input HX8,rear door closing limit JP3.3 Input HX9,rear door light curtain JP3.4 Input power,need to connect +24V JP4.1 Input HX10,rear door safety edge JP4.2 Input HX11,spare JP4.3 JP4.1-JP4.2 input common port 0V JP5.1 Input HX12,spare JP5.2 Input power ,necessary to connect switching power +24V

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8. Instruction boardSM-03-D terminal definition

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8. Instruction boardSM-03-D terminal definition

SM-03-D Function: It connects car call buttons and button indicator. One SM-03-D board(JP1-JP8) can support 8 car call buttons.

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9. Indicator board SM.04V12/A

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9. Indicator board SM.04V12/A

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SM.04V12/A—Terminal Definition: JP2.3-JP2.4 JP3.3-JP3.4 JP4.3-JP4.4 JP5.3-JP5.4 JP2.1-JP2.2 JP3.1-JP3.2 JP4.1-JP4.2 JP5.1-JP5.2 LED L2 LED L3 LED L4 LED L8

Up landing call button input Down landing call button input Lift lock switch input VIP switch input Up landing call button indicator output Down landing call button indicator output Landing: STOP Car: Overload Landing :Full load Car: Fire Down direction indicator Up direction indicator Landing: Full Car: Over load Landing: Inspection Car: Fire

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SM.04V12/A address setting and display letter: Board address setting: Jumper S1-1 and S1-2, press up or down button set board address. When down indicator (L2) is lighting, front door SM.04V12/A address can be set; When up indicator (L3) is lighting, rear door SM.04V12/A address can be set; When both up (L2) and down (L3) indicators are lighting, handicapped SM.04V12/A address can be set. SW1 CAN BUS terminal resistor , ON for connection; OFF for disconnection. Display letter: -,0-9 High bit can display : A-H,L,M,P,S,U,o Low bit can display : A,C,E-H,L,M,P,S,U,o

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9. Indicator board SM.04V12/B

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SM.04V12/B: Only for Car display SW1 CAN BUS terminal resistor, ON for connection; OFF for disconnection. LED L4：Overload Display letter: -,0-9 High bit can display : A-H,L,M,P,S,U,o Low bit can display: A,C,E-H,L,M,P,S,U,o

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10. Parameters F0 F1 F2 F3 F4 F5

acceleration deceleration S curve T0 S curve T1 S curve T2 S curve T3 42/86

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10. Parameters F6 Lift rated speed F7 Motor rated rotate speed F8 Pulses of encoder F11 No. of floors. (actual number of leveling plates)

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10. Parameters F16 Brake delay (open) :Delay for brake open after inverter running signal given F17 Brake delay (close) :Delay for inverter running signal off after brake close F58 Speed curve delay at start :Delay for speed curve given after brake open F59 Zero-speed brake delay : the time delay from the zero speed to closing the brake. F122 Inspection brake delay (close) :Delay for inverter running signal off after brake close at inspection mode.

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10. Parameters F10 Floor offset: F23 Group control mode:3 for duplex; 2 for group control; F181 When duplex control, 0 is for master lift and 1 is for slave lift.

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10. Parameters F25 F26 F27 F28

Input type 1 setting:X0-X15 Input type 2 setting:X16-X25 Input type 3 setting: GX0-GX15 Input type 4 setting: HX0-HX15

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10. Parameters F29 set service floor 1-16 F30 set service floor 17-32 F31 set service floor 33-48

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10. Parameters F36 Brake switch detection : 0: no detection 1: China Standard 2: HongKong Standard

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10. Parameters F50 F51 F52 F53 F54 F55

Front door-opening allowed at floor 1-16. Front door-opening allowed at floor 17-32. Front door-opening allowed at floor 33-48. Rear door-opening allowed at floor 1-16. Rear door-opening allowed at floor 17-32. Rear door-opening allowed at floor 33-48.

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10. Parameters F56 Up leveling adjustment. F57 Down leveling adjustment. If over-leveling need to reduce the value. If under-leveling need to increase the value.

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10. Parameters F62 Rope slip protection time limit The range is from 20s to 45s, default is 32s. F117 Set door-opened holding time after pressed forced door closed/opened holding button. F118 Set door-open holding time for handicapped.

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10. Parameters F120 Anti-nuisance function 0 no the function 1 detect light curtain (no light curtain operation during continuous stopping 3 floors) 2-64 anti-nuisance instructions F121 Forced closing door: 0 disable 1 enable

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10. Parameters F123 Type of landing call: 0 only landing call for front door(1-48) 1 landing call for front door(1-48) and rear door(49-96) 2 landing call for front door(1-48) and handicapped(4996) 3 landing call for front door(1-32) ,rear door(33-64) and handicapped(65-96)

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10. Parameters F124 define X16 input 0 For ARD 1 For Earthquake 2 For Generator.

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10. Parameters F128 0 separate control front/rear door control (having front and rear COP) 1 control together front/rear door control (only having one COP)

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10. Parameters F129 re-leveling with door open or pe-door-opening function: 0 1 2 3

neither pre-door-opening re-leveling with door open both

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10. Parameters F147 It is used to select the protection mode for stick fault of the contactor: when F147=0, the contactor stick fault and the lift is executed with fault protection. When the stick fault of the contactor recovers, the lift protect reset after the power off. When F147=1, the contactor stick fault and the lift is executed with fault protection. When stick fault of the contactor recovers, the lift fault auto reset.

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10. Parameters F165 Door open prohibit BIT 0 inspection mode door open or not BIT 1 commissioning mode door open or not BIT 2 base floor door open or not BIT 3 control the door with monitor board

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10. Parameters F180 Speed gain Speed gain for given speed, Default is 100% F182 Steps of slow-down switch in shaft: Set steps of slow-down switch in shaft, if set wrong, the shaft teach will be unsuccessful. F183 Shaft teach speed: It is the speed of shaft teach. Default is 0.8m/s. 60/86

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10. Parameters

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10. Parameters F200 Inverter software version

(only for monitor)

F201 Inverter drive mode 0: V / F control mode 1: Vector control without speed sensor 2: Torque control with speed sensor 3: Vector control with speed sensor

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10. Parameters F202

Motor type 0:Asynchronous motor 1:Synchronous motor

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10. Parameters F203 Rated power of motor F204 Rated current of motor F205 Rated frequency of motor F206 Rated speed of motor F207 Rated voltage of motor F208 Poles of motor F209 Motor slip frequency for asynchronous motor F210 Encoder type 0 incremental Encoder 1 SIN／COS Encoder 2 Endat Encoder F211 Encoder pulse number

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10. Parameters Parameters of speed loop: F212 Zero servo gain P0 F213 Zero servo integral I0 F214 Zero servo differential D0 F215 Gain P1 at low speed F216 Integral I1 at low speed F217 Differential D1 at low speed F218 Proportional P2 at medium speed F219 Integral I2 at medium speed F220 Differential D2 at medium speed

130 80 0.5 70 30 0.5 120 25 0.2

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10. Parameters Parameters of speed loop: F221 Gain P3 at high speed F222 Integral I3 at high speed F223 Differential D3 at high speed F224 Switching frequency F0 at low speed point F225 Switching frequency F1 at high speed point

140 5 0.1 1% 50%

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10. Parameters F226 Zero servo time It’s the time when F212,F213,F214 (parameter of zero speed PID) is activated.

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10. Parameters F233 Encoder feedback direction 1 positive sequence 0 negative sequence F234 Motor phase sequence 1 positive direction 0 negative direction F235 Motor current at empty load

32%

Generally, no need to set

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10. Parameters F236 PWM carrier frequency F238 Regulator mode 0 Fast 1 Standard 2 Less fast 3 Slow F239 Output torque limit F240 Input voltage for inverter F242 Encoder phase angle Every time power’s on, this parameter can be displayed through auto-tuning. 69/86

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10. Parameters F243

Zero position correction for encoder. Set 2 to correct the zero position

Steps 1 Set inspection speed 4RPM 2 Set F243=2 3 Inspection run 30S 4 F243 will auto change back 0 5 Finish

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11. PM motor auto tuning and shaft learning No need to do auto tune, The inverter will do it automatically.

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Steps of shaft-teach: 1).Check the parameters setting: F6（Lift rated speed） F7（Motor rated rotary speed） F8（Encoder pulse） F11（Total floors, which should the same as leveling plate) 2). Check slow-down switches F182 setting. 3). Inspection speed running, please check the feedback speed is the same as F12 setting. 4). Confirm the communication of SM-02 board is OK, the communication LED of SM-02 board should flash. 5). Put the lift in inspection mode, enter the shaft-teach, then turn the lift to normal mode. Lift will run to the bottom in shaft-teach speed (F183),when the lift reach the bottom floor , it will run up until to the top floor, lift will stop, shaft-teach finish.

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12. PTM adjustment 1)、Related parameter:F40(lift balance factor),F41(PTM autotun), F48(empty load autotun result),F49(full load autotun result), F70(empty load up compensation gain),F71(empty load down compensation gain),F72(full load up compensation gain),F73(full load down compensation gain),F74(height gain in empty load),F75(height gain in full load),F164(weight mode)F187(weight monitor) 2)、F164=9（Select PTM signal input) 3)、F40=48 （Select lift 48% balance) 4)、Put empty load in car,F41=1(empty load autotun),empty autotun result will automaticly be saved in F48 5)、Put full load in car,F41=2(full load autotun),full load autotun result will automaticly be saved in F49

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12. PTM adjustment 6)、After finished PTM autotun,adjust full load compensation: Put lift in bottom floor with full load,Run inspection up,If start lift down ,need increase F72.If start lift up,need reduce F72. Put lift in second floor.Run inspection down.If start lift down,need increase F73.If start lift up,need reduce F73. Put lift in top floor,Run inspection down,If start lift down,need increase F75.If start lift up,need reduce F75.

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12. PTM adjustment 7)、Adjust empty load compensation: Put lift in bottom floor with empty load.Run inspection up.If start lift down,need reduce F70.If start lift up,need increase F70. Put lift in second floor.Run inspection down.If start lift down,need reduce F71.If start lift up,need increase F71. Put lift in top floor,Run inspection down,If start lift down,need reduce F74.If start lift up,need increase F74.

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12. PTM adjustment 8)、In fact,F74=F75=512 don’t need to change. 9)、If F187=14 can monitor load in handle opeartor display.

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13. Error code Error 02 Door lock disengaged during running (Emergency stop). Error 03 Breakage of up limit switch Error 04 Breakage of down limit switch Error 05 Door lock does not open Error 06 Door lock dose not close Error 08 CANBUS Communication Error Error 10 Dislocation of up first terminal deceleration switch 1 (SSU1) Error 11 Dislocation of Down first terminal deceleration switch 1 (SSD1) Error 12 Dislocation of up second terminal deceleration switch 2(SSU2) Error 13 Dislocation of Down second terminal deceleration switch 2 (SSD2)

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13. Error code Error 19 Error 20 Error 21 Error 23 Error 24 Error 27 Error 28 Error 32 Error 35 Error 36

Door open and close limit act at the same time Slip prevention failure Motor overheat Elevator over speed Elevator under speed Up leveling switch fault Down leveling switch fault Safety circuit opens during running Brake contactor adhesion detection fault Output contactor adhesion detection fault 78/86

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13. Error code Error 37 Door lock relay contact adhesion detection fault or door lock and door open limit act together Error 38 Brake Switch Failure Error 39 Safety circuit relay contact adhesion detection fault Error 68 The length of leveling switch and leveling plate is not correct. 1.(length of leveling plate+two leveling switch distance)/2 less than 100mm or more than 900mm 2.(length of leveling plate – two leveling switch distance)/2 less than 10mm or more than 100mm Error 69 The number of leveling plate is not the same as total floor number(F11).

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13. Error code Error 71: Error 72: Error 73: Error 74: Error 75:

IPM fault ADC failure , Current sensor damaged Power Module Radiator overheating Brake unit , Brake resistor failure Fuse-off failure

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13. Error code Error 76: Error 77: Error 78: Error 79: Error 80:

Over output torque Speed deviation DC Bus over-voltage DC Bus under voltage Open phase for output

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13. Error code Error 81: Error 82: Error 84: Error 85:

Motor overcurrent at low speed Encoder fault Reverse speed in operation No running signal，speed feedback detected

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13. Error code Error 86: Error 87: Error 88:

Motor phase sequence error Overspeed protection in the same direction Overspeed protection in the reverse direction

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13. Error code Error 91: Error 93: Error 94:

Three-phase Instantaneous over-current Input over-voltage UVW Encoder disconnection

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13. Error code Error 97: Error 98: Error 99: Error 100: Error 101: Error 102:

Output over-current Sincos Encoder failure Missing input phase Overspeed protection High-speed over-current motor Earthing protection

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Sigma Elevator.Co.,Ltd

TECNAS GLOBAL SRL.

13. Error code Error 104: Error 105: Error 107: Error 108: Error 109: Error 112: Error 113: Error 114:

External fault Output unbalanced three-phase motor Current sensor fault Braking resistor short circuit Current instantaneous value is too large IGBT short-circuit protection Communication failure for AIO Charging relay failure

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Sigma Elevator.Co.,Ltd

TECNAS GLOBAL SRL.

Thank you! Q&A

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