Belt Cleaners [PDF]

Zitiervorschau

© JIM WAY

BELT CLEANERS Belt Cleaner System Primary Belt Cleaner Secondary Belt Cleaner Rubber Brush Belt Cleaner Plow Type Belt Cleaner

© JIM WAY

BELT CLEANER SYSTEMS Jim Way develops belt cleaners with high cleaning efficiency, long wear life and minimal maintenance; in addition, cleaners prevent material built-up on the return rollers. Otherwise the result might be belt mistracking, belt damages and extra maintenance and clean-up cost. The blades, chosen according to appliction from wide selection of materials, can be replaced very fast and easily. We manufacture belt cleaners under ISO 9001 certification.

blade

Double Color Blade

spring adjustment set

Simple structure, easy installation, quick maintenance and effective cleaning results in Jim Way's belt cleaners.

Each Blade with RTAM

drive pulley

the zone is the proper control of the blade contact pressure P

tail pulley

Pl

R

snub pulley

P: Primary Belt Cleaner Primary belt cleaner, which is an essential part of conveyor system, uses low pressure to remove 75~85% of the carryback material. Pl: Plow Belt Cleaner Plow belt cleaner is designed for reducing buildup on the tail pulley to improve belt alignment problems and thus reduce belt damage within the conveyor system.

snub pulley

Spring Adjustment Set

S

S: Secondary Belt Cleaner R: Rubber Brush Belt Cleaner Secondary and rubber brush belt cleaners remove residue from the belt still thereafter earlier cleaners.

The interface of two colors, which is a wear line, obviously indicates when the blade should be replaced.

The unique RTAM blade design for innovation provides self-adjusting power to the individual blades. In addition, each blade can maintain continuous cleaning contact with the belt surface even though it scraps large-sized material.

Showing the blade contact pressure for timely. Easy to maintain the cor- rect blade pressure with minimal adjustment. Improving the scraping performance by the spring tension with automatic compensation.

Blade with RTAM (Rubber Torsion Arm Module) bearing function

30°

30°

spring function

damping function tensioning function RTAM

© JIM WAY

PRIMARY BELT CLEANER

Type

For Food Material

SBC3

≤ 120 °C ≤ 70 °C concrete, asphalt, food raw material slag, fertilizer, salt, sulfur

Ø60 ] 6 [ Ø 2. 3

B

77 [3.03]

Ø60 ] 6 [ Ø 2. 3

77 [3.03]

274.3 [10.8]

244.1 [9.61]

≤ 3.5 m/s

≤ 4 m/s

C Ø 76 9 9 ] . [Ø2

100 [3.94]

35.8 [1.41]

Belt Speed

D Ø 76 9 9 ] . [Ø2

100 [3.94]

0 ] Ø 6 .3 6 2 Ø [

≤ 6 m/s

≤ 7 m/s

Pulley Diameter/Blade Unit:mm [in] Belt Width

300~400 400~600 600~800 800~1000 1000~1200 [11.81~15.75] [15.75~23.62] [23.62~31.5] [31.5~39.37] [39.37~47.24]

300~400 [11.81~15.75] A/B A/B – – – 400~500 [15.75~19.69] A/B A/B – – – 500~650

[19.69~25.59]

A/B

A/B

A/B

–

–

650~800

[25.59~31.5]

A/B

A/B

A/B

–

–

800~1000 [31.5~39.37]

A/B

A/B

A/B

–

–

1000~1200 [39.37~47.24]

A/B

A/B

A/B

C/D

–

1200~1400 [47.24~55.12]

A/B

A/B

A/B

C/D

C/D

1400~1600 [55.12~62.99]

–

A/B

A/B

C/D

C/D

1600~1800 [62.99~70.87]

–

A/B

A/B

C/D

C/D

1800~2000 [70.87~78.74]

–

–

A/B

C/D

C/D

Reversing Belt Tungsten Carbide

Reversing Belt SBR Rubber

100 [3.94]

60 [ 2.36] 77 [3.03]

76 [2.99]

0 6] Ø 6 2. 3 [Ø

Belt Speed ≤ 6.5 m/s ≤ 6.5 m/s Surface flat belt flat belt Applications coal, coke, iron coal, coke, iron ore, sandstone, ore, salt, slag, salt, fertilizer, sandstone, limestone fertilizer, sinter, limestone, sulfur

60 [ 2.36]

]

RTAM

9]

Heavy-Duty with RTAM 362 [14.25]

283 [11.14]

A

Heavy-Duty Blade 363 [14.29]

Standard-Duty with RTAM

SC2

15 [0.59]

Ø43 [ Ø1.6

Unit:mm [in]

290 [11.42]

Standard-Duty Blade

Tungsten Carbide

76 [2.99]

How to Choose the Right Blade Blade

Tungsten Carbide

217 [8.54]

≤ 70 °C coal, coke, salt, sulfur, limestone, fertilizer, sandstone

SBC3D

Belt Cleaner

Blade Temperature ≤ 70 °C Applications coal, coke, iron ore, sandstone

SRTS

29 [11 4 . 57

CorrosionResistant

240 [9.45]

With RTAM

Unit:mm [in]

210 [8.27]

Standard

190 [7.48]

PU Blade

SECONDARY BELT CLEANER

77 [3.03]

≤ 6.5 m/s flat belt coal, coke, iron ore, sandstone, salt, fertilizer, limestone

≤ 6.5 m/s flat belt coal, coke, iron ore, limestone

© JIM WAY

PRIMARY BELT CLEANER: C1UD

PRIMARY BELT CLEANER: CRT1SS

With the arc-shaped back side of low wear and high strength PU blades, which completely contact the belt surface, C1UD removes carryback effectively and the blade without any residue maintains the good scraping performance. In addition, C1UD, manufactured under ISO 9001 certification, is fast and easy to install and maintain. C1UDS C1UDB

Combined with RTAM, which prevents belt damage by absorbing an external force, the PU blade constantly contacts across the belt surface to ensure even blade pressure; moreover, it is special for high load carrying capacity and high speed belt conveyor. CRT1SS/CRT1BS, manufactured under ISO 9001 certification, are fast and easy to install and maintain. CRT1SS CRT1BS

Double Color Blade Patented Product

Each blade can maintain continuous cleaning contact with the belt surface

The interface of two colors, which is a wear line, obviously indicates when the blade should be replaced.

the zone is the proper control of the blade contact pressure Spring Tensioner with Inspection Window Showing the blade contact pressure for timely. Easy to maintain the correct blade pressure with minimal adjustment.

Each Blade with RTAM Patented Product

Cost-Saving Simple Spring Tensioner Suitable for belt conveyors in the regular speed. Providing an easy way to adjust blade tension by setting the indicators in the proper positon. Before

After

indicator

Improving the scraping performance by the spring tension with automatic compensation.

Quick Specs Belt Width: 600~2000mm [23.62“~78.74"] Belt Speed: ≤ 6 m/s Suitable for heavy-duty applications

Quick Specs Belt Width: 600~2000mm [23.62“~78.74"] Belt Speed: ≤ 6 m/s Suitable for heavy-duty applications

Applications

Applications

coal, coke, sinter, salt, iron ore, fertilizer, limestone, sandstone, sulfur, etc.

coal, coke, sinter, salt, iron ore, fertilizer, limestone, sandstone, sulfur, etc.

© JIM WAY

PRIMARY BELT CLEANER: PRUS/PRTS

SECONDARY BELT CLEANER: SRTS/SRUS

Combined with RTAM, which prevents belt damage by absorbing an external force, the lighter and cost-saving blade constantly contacts across the belt surface to ensure even blade pressure. In addition, PRUS/PRTS, manufactured under ISO 9001 certification, are fast and easy to install and maintain.

Combined with RTAM into the individual blade prevents material accumulation and ensures optimum performance. Constantly contacted across the belt surface, each blade ensures even blade pressure. In addition, SRTS/SRUS, manufactured under ISO 9001 certification, are fast and easy to install and maintain.

PRUS PU

PRTS tungsten carbide

Patented Product

Each blade can maintain continuous cleaning contact with the belt surface.

[ PRUS ]

[ PRTS ]

Cost-Saving Simple Spring Tensioner Suitable for belt conveyors in the regular speed.

Blade Options:

PRNS Providing an easy way to adjust blade tension nano by setting the indicators in the proper positon. Before

SRTS tungsten carbide

Each Blade with RTAM

PRFS fire resistant anti-static

SRUS PU

Each Blade with RTAM Patented Product

Each blade can maintain continuous cleaning contact with the belt surface.

[ SRTS ] Adjusting Spring Tensioner is Easy Only by adjusting screws.

[ SRUS ] Blade Options: PRFS fire resistant anti-static

After

indicator

Quick Specs Belt Width: 600~2000mm [23.62“~78.74"] Belt Speed: ≤ 4 m/s

Quick Specs Belt Width: 600~2000mm [23.62“~78.74"] Belt Speed: ≤ 6.5 m/s

Applications

Applications

PRUS: coal, coke, fertilizer, salt, limestone, sandstone, sulfur, etc.

PRTS: coal, coke, sinter, salt, iron ore, fertilizer, furnace stone, limestone, sandstone, sulfur, etc.

SRTS: coal, coke, sinter, salt, iron ore, fertilizer, furnace stone, limestone, sandstone, sulfur, etc.

SRUS: coal, coke, fertilizer, salt, limestone, sandstone, sulfur, etc.

© JIM WAY

SECONDARY BELT CLEANER: SBC3/SUC3

REVERSIBLE SECONDARY BELT CLEANER: SBC3D

By metal blades molded into flexible rubber or PU blades, they constantly contact across the belt surface and prevent belt from damage of blade by absorbing external force to achieve better scraping performace. In addition, SCB3/ SUC3, manufactured under ISO 9001 certification, is fast and easy to install and maintain.

By metal blades molded into flexible rubber or PU blades, they constantly contact across the belt surface and prevent belt from damage of blade by absorbing external force to achieve better scraping performace. In addition, SCB3D, manufactured under ISO 9001 certification, is fast and easy to install and maintain.

SBC3 Tungsten carbide blade vulcanized into a rubber mount

[ SBC3 ]

SUC3 PU

SBC3D Tungsten carbide blade vulcanized into a rubber mount

[ SUC3 ]

Adjusting Spring Tensioner is Easy Only by adjusting screws.

Quick Specs Belt Width: 600~2000mm [23.62“~78.74"] Belt Speed: ≤ 6 m/s

Quick Specs Belt Width: 600~2000mm [23.62“~78.74"] Belt Speed: ≤ 6 m/s

Applications

Applications

SBC3: coal, coke, sinter, salt, iron ore, fertilizer, furnace stone, limestone, sandstone, sulfur, etc.

SUC3: coal, coke, fertilizer, salt, limestone, sandstone, sulfur, etc.

SBC3D: coal, coke, sinter, salt, iron ore, fertilizer, furnace stone, limestone, sandstone, sulfur, etc.

© JIM WAY

REVERSIBLE RUBBER BRUSH BELT CLEANER: RBC Special for chevron, vee ridge, and cleated belts. Through hundreds of high-elastic rubber fingertips, incrustation left on belt surface is removed efficiently. Besides, those fingertips are molded from SBR that provides abrasion resistance for longer service life. In addition, RBC, manufactured under ISO 9001 certification, is fast and easy to install and maintain.

Making use of theory of gear driving, by a diamond-grooved lagging hold-down roller upward

SBR Rubber

[ RBC-A ]

[ RBC-B ]

Without a hold-down roller, the rubber brush cleaner works when the belt runs. For better cleaning function, it can be installed with a motor. Easy installation in even severe jobsite, the rubber brush cleaner can be maintained quickly by only replacing rubber brushes.

Quick Specs Belt Width: 400~2400mm [15.75“~94.49"] Belt Speed: N/A Applications Fines, wet sand and wood chip.

The rubber brush cleaner is driven to rotate in reversed direction from belt’s to flick carryback off the belt

© JIM WAY

PLOW TYPE BELT CLEANER: NVC/NNC By removing foreign material from the inside of the return belt quickly and efficiently, the plow type belt cleaner eliminates remaining material on the pulley to prevents the belt deflection and extends the belt service life. In addition, NVC/ NNC, manufactured under ISO 9001 certification, is fast and easy to install and maintain.

PU blade

PU blade

[ NVC ]

[ NNC ]

Scraping direction

With the arc design PU blade, the belt surface achieves better scraping performance.

Combined with a scraper and the plate, it is easy to install.

Quick Specs NVC–Belt Width: 600~2000mm [23.62“~78.74"] NNC–Belt Width: 600~1800mm [23.62“~70.87"] Belt Speed: ≤ 6.5 m/s Applications Coal, coke, sinter, salt, iron ore, fertilizer, etc.

Suitable for reversible operation

Combined with a scraper and the plate, it is easy to install.

North America

Europe

Asia JIM WAY Kaohsiung City Taiwan

Africa South America

Australia Customers

Business Faith

Innovation

Efficiency

Service

Accordance

JIM WAY ENTERPRISE CO., LTD.

No.17 Chang Tai Street, Lin Hai Industrial Park, Hsiao Kang Dist., Kaohsiung, Taiwan 81266 TEL +886-7-8718126 FAX +886-7-8718128

w w w.roller.com.tw [email protected]

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