APS-WP-15 Process Validation Procedure [PDF]

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PROCESS VALIDATION / RE-VALIDATION Objective:

1

To set & validate the range of process parameters of a product under devlopment

2

To maintain product quality within process operating range.

3

To monitor and improve effectiveness of manufacturing process.

Benefits: 1

Increase productivity.

2

Reduce manufacturing cost.

3

Avoid potential customer complaint.

4

Reduce rejection level

Document No: Issue No: Rev No:

APS-WP-15 1 0

Sr. No.

Input

PROCESS VALIDATION / REVALIDATION PROCEDURE Process Steps ( What)

( How)

Page Issue Date : Rev Date:

01 of 02 11.03.2016 11.03.2016

Why

Output Documents / Records

Responsibility (Who)

Where

CFT for NPD

Conference

Prior to Mould buy-off To derive the process , DurIng taking new parameters, at which the product for Painting produced part is meeting desired quality parameters.

Process Validation Plan

When

Process Validation ( For Parts and Process Under devlopment) 1

Product Drawing, List of New Validation plan for new products parts,Pre-launch PFD,Pre-launch Control plan, List of process; Skill Matrix, List of measuring Instruments

By refering list of new parts ,conversion technology applied and consulting process owner/Department head.

2

Product Drawing, List of New Select Operators who is qualified Refering Skill matrix. Minimum skill requirment parts,Pre-launch PFD,Pre-launch to operate the applicable is "U" level Control plan, List of process; Skill processes Matrix, List of measuring Instruments

CFT for NPD

Conference

Prior to Mould buy-off To derive the process , DurIng taking new parameters, at which the product for Painting produced part is meeting desired quality parameters.

Process Validation Plan

3

Product Drawing, List of New parts,Pre-launch PFD,Pre-launch Control plan, List of process; Skill Matrix, List of measuring Instruments

Ensure measuring instruments are under valid calibration

By refering Calibration certificate

CFT for NPD

Conference

Prior to Mould buy-off To derive the process , DurIng taking new parameters, at which the product for Painting produced part is meeting desired quality parameters.

Process Validation Plan

4

Process Validation plan, skilled operator,Mould Flow Analysis, R.M.Data sheet,Mould of new part for process validation, For Painting:New part.

Design combination of process parameter to be validated w.r.t product quality

Based on Process expert view , select critical parameter .Keep one parameter constant & vary other parameters at lower ,mean & upper band.

DH-Production, Plant head

Production shop floor

During Mould trial for process validation , DurIng taking new product for Painting

To derive process parameters

Process Validation Report

DH-Production,

Production shop floor

During Mould trial for process validation , DurIng taking new product for Painting

To validate process parameter capable of producing desired quality parts.

Produced parts at various process parameter combinations,Daily production Report

(While using DOE tool for Process Validation:Based on Process expert view , select critical parameter.Select suitable DOE model in Minitab software & feed the data, Run the software to derive the design combination for parameters).

5

Process Validation Report

Produce 25 parts continiously at By refering design combination of Parameters each designed parameter combination

6

Process Validation Report,Produced parts

Verify the produced parts for acceptance status

By inspecting dimensions & Asthetics as per control plan

QA engineer

Production shop floor

After production of parts for validation

To validate process parameter capable of producing desired quality parts.

Produced part Inspection Report/ Lay out Inspection report

7

Produced part Inspection Report/ Lay out Inspection report

Freeze the Process Parameters with tolerance band

Select the optimal process parameter combination which satisfies all product quality requirements & record the same in Process parameter sheet.

CFT for NPD

Production shop floor

After Inspection of produced parts for quality requirment

To freeze process parameters

Process Parameter sheet

Document No: Issue No: Rev No:

APS-WP-15 1 0 FOR REVALIDATION: ( For Existing parts/Process under gone any 4M (Man/Machine/Material/ Method) change )

1

Product Drawing, List of parts,PFD,Control plan; List of process; skill matrix ,Change management ,SPC report

PROCESS VALIDATION / REVALIDATION PROCEDURE

Plan for Re-validation of processes

Plan for Re-validation of processes that goes under any change in Man/Machine/Material/Method, ,Product change,abnormal rejection level,

DH - Production

Production shop floor

During change management procedure(any change in Man/Machine/Material /Method, ,Product change),OR when observed abnormal rejection level,

Page Issue Date : Rev Date:

02 of 02 11.03.2016 11.03.2016

To re-validate process parameter

Process Re-validation plan

2

Product Drawing, List of New Select Operators who is qualified Refering Skill matrix. Minimum skill requirment parts,Pre-launch PFD,Pre-launch to operate the applicable is "U" level Control plan, List of process; Skill processes Matrix, List of measuring Instruments

CFT for NPD

Conference

Prior to Mould buy-off To derive the process , DurIng taking new parameters, at which the product for Painting produced part is meeting desired quality parameters.

Process Validation Plan

3

Product Drawing, List of New parts,Pre-launch PFD,Pre-launch Control plan, List of process; Skill Matrix, List of measuring Instruments

CFT for NPD

Conference

Prior to Mould buy-off To derive the process , DurIng taking new parameters, at which the product for Painting produced part is meeting desired quality parameters.

Process Validation Plan

4

Process Re- Validation plan, Operator Skill Matrix , Process parameter sheet(previous),

DH-Production, Plant head

Production shop floor

Before going for next production run

DH-Production,

Production shop floor

During Mould trial for To Re-validate process process Re-validation parameter capable of , DurIng taking producing desired changed product for quality parts. Painting

Ensure measuring instruments are under valid calibration

By refering Calibration certificate

Design combination of process Based on Process expert view , select critical parameter to be re-validated w.r.t parameter that will affect product quality due to product quality change in 4M.Keep one parameter constant & vary other parameters at lower ,mean & upper band.

To derive revised process parameter

Process Validation Report

(While using DOE tool for Process Validation:Based on Process expert view , select critical parameter that will affect product quality due to change in 4M.Select suitable DOE model in Minitab software & feed the data, Run the software to derive the design combination for parameters). 5

Process Validation Report

Produce 25 parts continiously at By refering design combination of Parameters each designed parameter combination

6

Process Validation Report,Produced parts

Verify the produced parts for acceptance status

By inspecting dimensions & Asthetics as per control plan

QA engineer

Production shop floor

After production of parts for Revalidation

To Re - validate process parameter capable of producing desired quality parts.

Produced part Inspection Report/ Lay out Inspection report

7

Produced part Inspection Report/ Lay out Inspection report

Freeze the Process Parameters with tolerance band

Select the optimal process parameter combination which satisfies all product quality requirements & record the same in Process parameter sheet.

CFT

Production shop floor

After Inspection of produced parts for quality requirment

To freeze process parameters

Process Parameter sheet

Rev No.

Rev Date

Reason for revision

Produced parts at various process parameter combinations,Daily production Report

REFERENCE DOCUMENT Doc. No:

APS/WP/15/RD-01

Rev. No:

0

Process Validation Plan For The Year

Rev. Date: 11.03.2016

Reference document of Page

Project / Customer Name

1

2

3

4

5

6

7

8

9

Part

Process

April P A

May P A

June P A

July P A

Aug P A

Actual(A) Months Sep Oct Nov P A P A P A

1 of 1

Plan(P) Sr. No.

APS/WP/15

Page 01 of Dec P A

Jan P A

Feb P A

March P A

REFERENCE DOCUMENT Doc. No:

APS/WP/15/RD-02

Rev. No:

0

Process Re-Validation Plan For The Year

Rev. Date: 11.03.2016

APS/WP/15

Page

1 of 1

Plan(P) Sr. No.

1

2

3

4

5

6

7

8

9

Processes Part

April P A

May P A

June P A

July P A

Aug P A

Actual(A) Months Sep Oct Nov P A P A P A

Reference document of

Page 01 of Dec P A

Jan P A

Feb P A

March P A

REFERENCE DOCUMENT Doc. No:

APS/WP/15/RD-03

Rev. No:

0

Rev. Date: 11.03.2016 DATE:SHIFT:MOULD :RAW MAT:GRADE:PREDRYING TEMP/TIME:TONNAGE:CY.TIME(SEC):INJECTION INJECTION ON ON FILL TIME COOLING TIME X'FER POSITION PROFILE FEATURES/TIMER INSERT MOLDING EJE.RET.VERIFICATION GAS ASSIT.INTERFACE CY.ALARM LIMIT(SEC) CY.DELAY (SEC) INJECTION DELAY (SEC) FRONT SUCK BK.DELAY(SEC) REFILL DELAY (SEC) REAR SUCK BK.DELAY (SEC) REFILL OVERRUN TIME (SEC) EJECTOR FWD.DELAY (SEC) EJECTOR RET.DELAY(SEC) PARALLEL REFILL DELAY (SEC)

PROCESS SPECIFICATION SHEET PROFILE

CLAMP CLOSE POS.(MM) SPD.(MM/SEC) PRS(BAR) TIME (SEC) CLAMP OPEN

PROFILE OPEN LIMIT

POS.(MM) SPD.(MM/SEC) PRS(BAR) TIME (SEC) FILL POS.(MM) SPD.(MM/SEC) PRS(BAR) PACKING/HOLD ON TIME (SEC) PRS(BAR) REFILL POS. SPD. BACK PRS. TEMPERATURE

EZ-1

SET ACT. HRS Z1 TEMPERATURE Z9 TEMPERATURE

Reference document of APS/WP/15 Page

MOLD SAFETY 1 2

1

SLOW OPEN

01 0f 02

TONNAGE

BRK AWAY

SPD.10

PROFILE SHOT SIZE

SUCK BK

NOZ.

Z1

Z2

Z3

Z4

FEED

OIL

Z2

Z3

Z4

Z5

Z6

Z7

Z8

Z10

Z11

Z12

Z13

Z14

Z15

Z16

PREPARED BY:

CHECKED BY:

APPROVED BY:

REFERENCE DOCUMENT Doc. No:

APS/WP/15/RD-03

Rev. No:

0

Rev. Date: 11.03.2016 EJECTOR FORWARD ON/OFF PULSE POS.(MM) SPD(MM/S) PRS.(BAR)

CORE

PROCESS SPECIFICATION SHEET ON ON LIMIT

CORE-1 B4

SEQUENCE A4 EJEC.POS. SPD % PRS (BAR) DELAY (SEC) TIMER (SEC) CORE SET SEQ. A0 - OFF A1- SET BEFORE CLP.CLOSE A2- SET PARRALLEL TO CLP.CLS.BEFORE POS. A3- SET AFTER CLP.CLS.BEFORE INJECTION A4- START CLOSE, STOP, SET FULL CLS. A5- SET PARRALLEL TO CLP.CLS. AFTER CLP.OPEN A6- SET BEFORE EJEC.RETRACT PROCESS LIMIT: PRESSURE: +/- 10 KGS/CM² SPEED: +/- 10 MM/S TEMPERARURE: +/- 10°C SHOT SIZE: ±5 MM TIME: ±5 SEC

STAY FWD ON/OFF EJE.ON FLY ON/OFF OVERRIDE ON/OFF START POS. RET.OVERIDE

EJE.RET

PULSE

SPD. POS.

CORE-1

B0- OFF B1- PULL AFTER CLAMP OPEN B2- PULL PARRALLEL TO CLP.OPEN BEFORE POS. B3- PULL AFTER COOLING BEFORE OPEN B4- START OPEN, STOP, PULL FULL OPEN B5- PULL PARRALLEL TO CLP.OPEN AFTER CLP.POS. B6- PULL AFTER EJECTOR RETRACT

Reference document of APS/WP/15 Page

1

02 0f 02

AIR EJECTOR 1 2 AIR ON/OFF ON/OFF START POS. DELAY ON TIME

PREPARED BY:

CHECKED BY:

APPROVED BY:

REFERENCE DOCUMENT Doc. No:

APS/WP/15/RD-04

Rev. No:

0

PROCESS VALIDATION REPORT

Rev. Date: 11.03.2016 Year

2011-2012 Machine RM Used/supplier Operation Stage

Plan Month/Date

Name of Person

1 2 3 C) Processing Machines Processing Sr. Machines 1

Page

APS/WP/15 01 0f 04

Actual Date Customer

Part name √Inj. Molding / Painting/Assembly/

A) The following are the qualified operators for Sr.No

Reference document of

Experience

B) Material /Child Part used: Training

Sr.No.

Material

Specification

Inspection Status

1

D)Measuring Instrument/ Equipment list. Sr. No. Calibration Name of Instrument date

Make

Calibration due

Records of Process Validation Trial 01 Variable Paramer

UMO

Parameters to be kept Constant

Value

Set value of Variable parameter

Parametrs to be checked Observation

Observation Status Method

REFERENCE DOCUMENT Doc. No:

APS/WP/15/RD-04

Rev. No:

0

PROCESS VALIDATION REPORT

Rev. Date: 11.03.2016

Reference document of Page

APS/WP/15 02 0f 04

Trial 02 Variable Paramer

UMO

Parameters to be kept Constant

Value

Parameters to be kept Constant

Value

Set value of Variable parameter

Parametrs to be checked Observation

Observation Status Method

Trial 03 Variable Paramer

UMO

Set value of Variable parameter

Parametrs to be checked Observation

Observation Status Method

REFERENCE DOCUMENT Doc. No:

APS/WP/15/RD-04

Rev. No:

0

PROCESS VALIDATION REPORT

Rev. Date: 11.03.2016

Reference document of Page

APS/WP/15 03 0f 04

Trial 04 Variable Paramer

UMO

Parameters to be kept Constant

Value

Set value of Variable parameter

UMO

Parameters to be kept Constant

Value

Set value of Variable parameter

Parametrs to be checked Observation

Observation Status Method

Trial 05 Variable Paramer

Parametrs to be checked

Observation

Observation Method

Status

REFERENCE DOCUMENT Doc. No:

APS/WP/15/RD-04

Rev. No:

0

PROCESS VALIDATION REPORT

Rev. Date: 11.03.2016

Reference document of Page

APS/WP/15 04 0f 04

Records of Process Validation Trial 06 Variable Paramer

UMO

Parameters to be kept Constant

Value

Set value of Variable parameter

UMO

Parameters to be kept Constant

Value

Set value of Variable parameter

Parametrs to be checked Observation

Observation Status Method

Trial 07 Variable Paramer

Prepared by :

Reviewed by : DH(QAD)

Parametrs to be checked Observation

Observation Status Method

Approved by : CEO/Plant Head

REFERENCE DOCUMENT Doc. No:

APS/WP/15/RD-05

Rev. No:

0

PROCESS RE-VALIDATION REPORT

Rev. Date: 11.03.2016 Year

2011-2012 Machine RM Used/supplier Operation Stage

Plan Month/Date

Name of Person

1 2 3 C) Processing Machines Processing Sr. Machines 1

Page

01 0f 04

Actual Date Customer

Part name √Inj. Molding / Painting/Assembly/

A) The following are the qualified operators for Sr.No

Reference document of APS/WP/15

Experience

B) Material /Child Part used: Training

Sr.No.

Material

Inspection Specification Status

1

D)Measuring Instrument/ Equipment list. Sr. No. Name of Instrument

Make

Calibration date

Calibration due

Records of Process Re-Validation Trial 01 Variable Paramer

UMO

Parameters to be kept Constant

Value

Set value of Variable parameter

Parametrs to be checked Observation

Observatio Status n Method

REFERENCE DOCUMENT Doc. No:

APS/WP/15/RD-05

Rev. No:

0

Rev. Date: 11.03.2016

PROCESS RE-VALIDATION REPORT

Reference document of APS/WP/15 Page

02 0f 04

Trial 02 Variable Paramer

UMO

Parameters to be kept Constant

Value

Parameters to be kept Constant

Value

Set value of Variable parameter

Parametrs to be checked Observation

Observatio Status n Method

Trial 03 Variable Paramer

UMO

Set value of Variable parameter

Parametrs to be checked Observation

Observatio Status n Method

REFERENCE DOCUMENT Doc. No:

APS/WP/15/RD-05

Rev. No:

0

Rev. Date: 11.03.2016

PROCESS RE-VALIDATION REPORT

Reference document of APS/WP/15 Page

03 0f 04

Trial 04 Variable Paramer

Parameters to be kept Constant

UMO

Value

Set value of Variable parameter

Parametrs to be checked Observation

Observatio Status n Method

Records of Process Re-Validation Trial 05 Variable Paramer

UMO

Parameters to be kept Constant

Value

Set value of Variable parameter

Parametrs to be checked Observation

Observatio n Method

Status

REFERENCE DOCUMENT Doc. No:

APS/WP/15/RD-05

Rev. No:

0

Rev. Date: 11.03.2016

PROCESS RE-VALIDATION REPORT

Reference document of APS/WP/15 Page

04 0f 04

Trial 06 Variable Paramer

UMO

Parameters to be kept Constant

Value

Set value of Variable parameter

Parametrs to be checked Observation

Observatio Status n Method

Trial 07 Variable Paramer

UMO

Prepared by :

Parameters to be kept Constant

Value

Reviewed by :

Set value of Variable parameter

Parametrs to be checked Observation

Approved by :

Observatio Status n Method

DH(QAD)

CEO/Plant Head

REFERENCE DOCUMENT Doc. No:

APS/WP/15/RD-06

Rev. No:

0

PROCESS VALIDATION REPORT

Rev. Date: 11.03.2016 Year

2011-2012

Machine 1000T

Plan Month/Date

Customer

Name of Person

1 2 3 C) Processing Machines Processing Sr. Machines 1

01 0f 02

M&M

152 HXE Black /Zylog

√Inj. Molding / Painting/Assembly/

A) The following are the qualified operators for Sr.No

APS/WP/15

Page

Actual Date

Spear wheel Cover

RM Used/supplier Operation Stage

Reference document of

B) Material /Child Part used:

Experience

Training

Sr.No.

Material

Specification

Inspection Status

1

D)Measuring Instrument/ Equipment list. Sr. No. Calibration Name of Instrument date

Make

Calibration due

Records of Process Validation Trial 01 HRS temp Injection Speed Hold On Pressure/ti

230/230/230/230/2 30/230/230 60/65/70/70/60/60

Flash Short Moulding

60/6/10

White Mark

10

Injection time

bar

Back Pressure barrel temp 225/225/220/215/210 Refilling speed 90/90/90 Refilling Pressure 80/80/80 Injection Pressure 60/60/55/50/50/50 Cooling Time 35 suckback 15 shot size 123 preheating temp/tim

3

90°C/90min

Visual No flash short molding Visual

No flash

No white mark Visual

No White Mark

ok Short Moulding Not ok

No Warpage Visual No Fixture InspVisual No crack Visual No weld line Visual flow mark Visual No sink mark Visual No burn mark Visual

ok No silver ok streaks ok No Warpage No Fixture Inspe ok ok No crack ok No weld line ok No flow mark ok No sink mark No burn mark ok

black spot

No black spot Visual

No black spot

Flash Short Moulding

No flash

No flash

Sliver Streaks Warpage Fixture Inspection Crack weld line flow mark sink mark burn mark

No silver strea Visual

ok

Trial 02 HRS temp Injection Speed Hold On Pressure/ti

Injection time

bar

230/230/230/230/2 30/230/230 60/65/70/70/60/60 60/6/10

10 Back Pressure barrel temp 225/225/220/215/210 Refilling speed 90/90/90 Refilling Pressure 80/80/80 Injection Pressure 60/60/55/50/50/50 Cooling Time 35 suckback 15 shot size 123 preheating temp/tim

White Mark

4

90°C/90min

Sliver Streaks Warpage Fixture Inspection Crack weld line flow mark sink mark burn mark black spot

Visual

No Short MouldVisual No White Visual Mark No silver Visual streaks

ok No Short Mouldi ok No White Mark

No Warpage Visual No Fixture InspVisual No crack Visual No weld line Visual No flow mark Visual No sink mark Visual No burn mark Visual

ok No silver ok streaks ok No Warpage No Fixture Inspe ok ok No crack ok No weld line ok No flow mark ok No sink mark No burn mark ok

No black spot Visual

No black spot

No flash

No flash

ok

Trial 03 HRS temp Injection Speed Hold On Pressure/ti

Injection time

bar

230/230/230/230/2 30/230/230 60/6/10

10 Back Pressure barrel temp 225/225/220/215/210 Refilling speed 90/90/90 Refilling Pressure 80/80/80 Injection Pressure 60/60/55/50/50/50 Cooling Time 35 suckback 15 shot size 123 preheating temp/tim

Flash Short Moulding

60/65/70/70/60/60

90°C/90min

White Mark

5

Sliver Streaks Warpage Fixture Inspection Crack weld line flow mark sink mark burn mark black spot

Visual

No Short MouldVisual No White Visual Mark No silver Visual streaks

ok No Short Mouldi ok No White Mark

No Warpage Visual No Fixture InspVisual No crack Visual No weld line Visual No flow mark Visual No sink mark Visual No burn mark Visual

ok No silver ok streaks ok No Warpage No Fixture Inspe ok ok No crack ok No weld line ok No flow mark ok No sink mark No burn mark ok

No black spot Visual

No black spot

ok

REFERENCE DOCUMENT Doc. No:

APS/WP/15/RD-06

Rev. No:

0

PROCESS VALIDATION REPORT

Rev. Date: 11.03.2016

Reference document of

APS/WP/15

Page

02 0f 02

Trial 04 HRS temp Injection Speed Hold On Pressure/ti Injection time

bar

230/230/230/230/2 30/230/230 60/6/10

10 Back Pressure barrel temp 225/225/220/215/210 Refilling speed 90/90/90 Refilling Pressure 80/80/80 Injection Pressure 60/60/55/50/50/50 Cooling Time 35 suckback 15 shot size 123 preheating temp/tim

Flash Short Moulding

60/65/70/70/60/60

White Mark

6

90°C/90min

No flash

Visual

No Short MouldVisual No White Visual Mark No silver Visual streaks

No flash

ok No Short Mouldi ok No White Mark

No Warpage Visual No Fixture InspVisual No crack Visual No weld line Visual No flow mark Visual No sink mark Visual No burn mark Visual

ok No silver ok streaks ok No Warpage No Fixture Inspe ok ok No crack ok No weld line ok No flow mark ok No sink mark No burn mark ok

black spot

No black spot Visual

No black spot

Flash Short Moulding

No flash

No flash

Sliver Streaks Warpage Fixture Inspection Crack weld line flow mark sink mark burn mark

ok

Trial 05 HRS temp Injection Speed Hold On Pressure/ti

230/230/230/230/2 30/230/230 60/65/70/70/60/60 60/6/10

Injection time

bar

Back Pressure barrel temp 225/225/220/215/210 Refilling speed 90/90/90 Refilling Pressure 80/80/80 Injection Pressure 60/60/55/50/50/50 Cooling Time 35 suckback 15 shot size 123 preheating temp/tim

7

90°C/90min

ok No Short Mouldi ok

Sliver Streaks Warpage Fixture Inspection Crack weld line flow mark sink mark burn mark black spot

No black spot Visual

No black spot

No flash

No flash

White Mark

10

Visual

No Short MouldVisual No White Visual Mark No silver Visual streaks No Warpage Visual No Fixture InspVisual No crack Visual No weld line Visual No flow mark Visual No sink mark Visual No burn mark Visual

No White Mark

ok No silver ok streaks ok No Warpage No Fixture Inspe ok ok No crack ok No weld line ok No flow mark ok No sink mark No burn mark ok ok

Trial 06 HRS temp Injection Speed Hold On Pressure/ti

230/230/230/230/2 30/230/230 60/65/70/70/60/60

Flash Short Moulding

60/6/10

Injection time

bar

Back Pressure barrel temp 225/225/220/215/210 Refilling speed 90/90/90 Refilling Pressure 80/80/80 Injection Pressure 60/60/55/50/50/50 Cooling Time 35 suckback 15 shot size 123 preheating temp/tim

Sliver Streaks Warpage Fixture Inspection Crack weld line flow mark sink mark burn mark black spot

No black spot Visual

Flash

Flash No short molding

White Mark

10

8

90°C/90min

Visual

No Short MouldVisual No White Visual Mark No silver Visual streaks No Warpage Visual No Fixture InspVisual No crack Visual No weld line Visual No flow mark Visual No sink mark Visual No burn mark Visual

ok No Short Mouldi ok No White Mark

ok No silver ok streaks ok No Warpage No Fixture Inspe ok ok No crack ok No weld line ok No flow mark ok No sink mark No burn mark ok No black spot

ok

Trial 07 HRS temp Injection Speed Hold On Pressure/ti

Injection time

bar

Back Pressure barrel temp Refilling speed Refilling Pressure Injection Pressure Cooling Time suckback shot size preheating temp/tim

230/230/230/230/2 30/230/230 60/65/70/70/60/60

Short Moulding

60/6/10

White Mark

Visual Visual

Flash Found No Short Mouldi

No white mark Visual

No White Mark

Visual

No silver streaks No Warpage

Visual

No Fixture Inspe

80/80/80 60/60/55/50/50/50 35 15 123

Crack weld line flow mark sink mark burn mark

No silver streaks No Warpage No Fixture Inspection No crack No weld line No flow mark No sink mark No burn mark

Visual Visual Visual Visual Visual

No crack No weld line No flow mark No sink mark No burn mark

90°C/90min

black spot

No black spot Visual

No black spot

10 225/225/220/215/210 90/90/90

9

Sliver Streaks Warpage Fixture Inspection

Visual

Not ok ok ok ok ok ok ok ok ok ok ok ok

Prepared by :

Reviewed by : DH(QAD)

Approved by : CEO/Plant Head

REFERENCE DOCUMENT Doc. No:

APS/WP/15/RD-06

Rev. No:

0

Rev. Date: 11.03.2016

LAYOUT INSPECTION REPORT

Reference document of

APS/WP/15

Page

01 0f 01

INSPECTION REPORT PRODUCT NAME:

DATE:

PART NO / REV NO:

DRAWING NO / REV NO:

CUSTOMER NAME:

MATERIAL:

M/C SPECIFICATION:

COMPONENT WEIGHT:

SR.NO

SPECIFIED DIMENSION

TOLERANCE

OBSERVED DIMENSION 1

2

3

4

REMARKS 5

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 a- OK * - REJECT (TO BE RECTIFIED IN THE MOULD) ◘ ACCEPTED UNDER DEVIATION □ TO BE CHANGED IN DRAWING REMARKS / VISUAL INSPECTION:

INSPECTED BY: APPROVED BY :

REFERENCE DOCUMENT Doc. No:

APS/WP/15/RD-06

Rev. No:

0

Rev. Date: 11.03.2016 Page No:

LAYOUT INSPECTION REPORT

22 23

Page

01 0f 01

INSPECTION REPORT DATE: DRAWING NO / REV NO: MATERIAL: COMPONENT WEIGHT:

SPECIFIED DIMENSION

TOLERANCE

OBSERVED DIMENSION 1

16 17 18 19 20 20A 20B 21

APS/WP/15

1 of 1

PRODUCT NAME: PART NO / REV NO: CUSTOMER NAME: M/C SPECIFICATION: SR.NO

Reference document of

Z= 736.8 Z= 652.9 Æ 6.5 Æ 7.0 Æ 7.0 Z= 652.9 Z= 736.8 Æ 6.5 FRONT VIEW 415.10 7.60

2

3

REMARKS 4

5

± 0.435

763.8 - 652.9= 83.90 REQUIRED, ACTUALLY OBSERVED 84.2

± 0.18 ± 0.18 ± 0.19

Æ 6.4 Æ 6.9 Æ 6.9

± 0.435

763.8 - 652.9= 83.90 REQUIRED, ACTUALLY OBSERVED 84.2

± 0.18

Æ 6.4

± 0.775 ± 0.18

414.60

OK

Æ 6.4 Æ 7.1 Æ 7.1

OK OK

Æ 6.4

OK

414.70 IMAGINARY DIM FROM DATUM 200/X

OK -

a- OK * - REJECT (TO BE RECTIFIED IN THE MOULD) ◘ ACCEPTED UNDER DEVIATION □ TO BE CHANGED IN DRAWING REMARKS / VISUAL INSPECTION:

INSPECTED BY:

0

APPROVED BY :

0

APPROVED BY :

0