ANPQP 2.3 - Phase Diagram [PDF]

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Project Milestones related to each Phase

ANPQP version 2.3 Phase diagram Matrix for Nissan; High Assessment Level

Part approval Supplier selection

Vehicle project

VC

TGA

ABPT1

MA SOP PPC

Supplier selection

Explanation of the Matrix

Powertrain project

CVA

TGA

ABPT

MA SOP PPC

1 Document completed by supplier and submitted to Renault/Nissan for signature. 2 Document completed by supplier and submitted to Renault/ Nissan.

Supplier selection

3 Document completed by supplier. Submitted to Renault/ Nissan only by request.

Tooling Release

Part Approval

S-Lot

S-Lot process

PT1

V3-P α process

( ) Document completed by supplier if necessary.

PT2

SOP SOP

Document Submission Timing

V3-P β process

VC-Lot

PT

Activity timing (document to be submitted again if up-dated or requested by Renault / Nissan.)

V3-P γ process

VC-Lot

PT

Category

Element Activity

Company Specific Requirement

*DCI: Document Completion Instruction

Documents Name

*DCI

1. CONTRACT REVIEW 1.1 Product & Process Concept Study

Phase 1 Requirements Review and Planning

ANPQP Output Documents

Format

Example

Phase 2 Design Completion

SOP

PT

SOP

Phase 4 Phase 3 Off-Tool Off-process

Part Submission Warrant

Phase 5 Ramp-up and Mass Production

H

H

H

H

H

Phase1

Phase2

Phase3

Phase4

Phase5

ISO/TS 16949

Product and Process Concept Proposal

2

7.2

Product Quality Targets Study Plan

2

5.4, 7.1

Product Reliability Targets Study Plan

2

5.4, 7.1

1.2 Product Quality and Reliability Management

Phase1

2. SUB-SUPPLIER MANAGEMENT 2.1 Sub-supplier Management

3.1 Identification of Project Team

3.2 Project Planning and Production Preparation Monitoring

3.3 Project Risk and Concern Management

Phase1

Phase2

Supplier Contact Directory

2

Design Assurance Plan

2

Supplier Master Schedule (including Details)

2

Supplier Production Preparation Monitoring Plan/Status Report

2

Production Capacity Plan

2

Phase4 2

Phase3

4.3 Product and Process Design Review

4.4 Engineering Product Specifications / Drawing Study and Completion 4.5 Special Characteristics Management (Control of Product and Process)

7.4

2 Phase4

Phase5 5.1, 7.1

Phase1

Phase2

System Structure Diagram

2

Function Block Diagram

2

Design Potential FMEA

2

2

2

3

3

Phase3

7.1, 8.5 Phase4

4.1 Analysis of Design Potential Failures and Effects

4.2 Identification and Deployment of Special Characteristics and Key Features

Phase5

7.1, 7.3, 7.5, 8.1

Project Development Record

4. PRODUCT DEVELOPMENT

Phase3

2

Component Supply Chain Chart (CSCC)

3. PROJECT MANAGEMENT

Phase2

Phase5

7.3

Fault Tree Analysis (FTA)

(2)

QA table A

(2)

QA table B Special Characteristics and Key Feature Diagram (SC & KFD)

3

Suppliers Internal Design Review Record

3

Full Process DR Record (Full Process DR)

2

Engineering Product Specifications & Engineering Drawings / CAD data

1

(2)

(2)

2

2

2

3

3

7.2, 7.3

7.3

Related Documents - Nissan

7.2, 7.3

See Company Specific

7.2, 7.3, 7.5

SOP

Category

ANPQP Output Documents

Company Specific Requirement

Element Activity

*DCI: Document Completion Instruction

Documents Name

*DCI

5. MANUFACTURING PROCESS DEVELOPMENT 5.1 Analysis of Process Potential Failure Mode

Format

Example

Phase 1 Requirements Review and Planning

Phase 2 Design Completion

Phase 3 Off-Tool

H

H

H

H

H

Phase1

Phase2

Phase3

Phase4

Phase5

Process Potential FMEA

Phase 4

Off-process

Part Submission Warrant

Phase 5 Ramp-up and Mass Production

2

Control Plan

(2)

2

1

2

Process Flow Chart

(2)

2

2

2

3

3

Gauge Specification and Approval Sheet

2

1

Process Capability Study Plan

2

5.2 Manufacturing Process Design

7.3, 7.5 Floor Plan Layout

Work Instructions

5.3 Tooling, Gauges and Facility Management

3 7.3, 7.6

5.4 Process Capability Study and Improvement

7.3, 8.2 2

Process Capability Study Results

5.5 Confirmation of Full Volume Conditions

2

Full Volume Confirmation Audit Results – Self audit

3

Ramp-up Activity Plan

2

2

3 7.3, 7.5, 8.2

5.6 Activities during Ramp-up

7.5 Ramp-up Activity Concern and Countermeasure Report

(2) Phase1

6. PRODUCT CONFIRMATION

Inspection Report

7.1 Production Part Approval

Phase1

Phase1

Phase1

(2)

2

Phase2

Phase3

Phase2

Phase3

(2)

(2)

Phase2

Phase3 (1)

9.1 Design Change Management

Design Change Request

9.2 Process/ Facility Site Change Management

Process/ Facility Site Change Request

Phase1

10. LOGISTICS & PACKAGING

Phase2

Related Documents

10.1 Logistics & Packaging

2

2

2

2 Phase4

Phase2

Phase5 7.3, 7.5 Phase5 (2)

(2) Phase4 (1)

Phase4

Phase3

8.3, 8.5

Phase5 (1)

7.1, 7.5

(1)

7.1, 8.2

Phase5 7.4, 7.5

Phase4

Phase5

(1)

Related Documents IMDS Data

Phase4

Phase3

Appearance Approval Report

11.2 Identification and Traceability

7.3, 7.5, 8.2

See Company Specific Phase1

11. COMPANY SPECIFIC REQUIREMENT

Phase5

1

8D Concern and Countermeasure Report Summary

9. CHANGE MANAGEMENT

11.1 Appearance Approval

Phase4

Part Submission Warrant (PSW)

8. NON CONFORMING PRODUCT MANAGEMENT 8.1 Non Conforming Product Management

Phase3

2

Supplier Test Plan and Report

7. PRODUCTION PART APPROVAL

Phase2 (2)

Supplier Digital Test Report

6.1 Design Verification and Product / Process Validation

ISO/TS 16949

See Company Specific 2

11.3 Environmental requirements Material Investigation Report

(2)

2

2

2

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