1000HP Specification [PDF]

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Table of Contents

A

LIGHT LAND RIG SUMMARY

A.1.0 B

COMPANY REQUIREMENTS

GENERAL RIG SPECIFICATIONS

B.1 MAST & SUBSTRUCTURE B.1.0

COMPANY REQUIREMENTS

B.1.1

MAST

B.1.2

RACKING PLATFORM

B.1.3

SUBSTRUCTURE

B.1.4

RIG FLOOR WINCHES

B.1.5

MONKEY BOARD WORK WINCH

B.1.6

RIG FLOOR 'MAN-RIDING' WINCH

B.1.7

POWER CATWALK AND PIPE RACKS

B.2 DRAWWORKS AND ASSOCIATED EQUIPMENT B.2.0

COMPANY REQUIREMENTS

B.2.1

DRAWWORKS

B.2.2

DRAWWORKS POWER

B.2.3

AUXILIARY BRAKE

B.2.4

AUTODRILLER (OPTION)

B.3 HOISTING EQUIPMENT B.3.0

COMPANY REQUIREMENTS

B.3.1

CROWN BLOCK

B.3.2

TRAVELLING BLOCK

B.3.3

DRILLING LINE

B.3.4

DEAD LINE ANCHOR

B.4 ROTARY SYSTEM B.4.0

COMPANY REQUIREMENTS

B.4.1

ROTARY TABLE

B.4.2

SOLID STEEL SPLIT TYPE MASTER BUSHINGS

B.4.3

TOP DRIVE

B.4.4

SOFT TORQUE SYSTEM FOR TOP DRIVE

C POWER SUPPLY SYSTEMS C.1 RIGPOWERPLANT C.1.0

COMPANY REQUIREMENTS

C.1.1

DIESEL ENGINE PLANT

C.1.2

AC- GENERATOR

C.1.3

AC-VFD

C.1.4

TRANSFORMER SYSTEM

C.1.6

RIG SERVICE AIR SYSTEM

C.2 CAMP POWER PLANT C.2.0

COMPANY REQUIREMENTS

C.2.1

DIESEL ENGINE PLANT

C.2.2

AC- GENERATOR

D

DRILLSTRING/HANDLINGTOOLS

D.1 DRILLSTRING D.1.0

COMPANY REQUIREMENTS

D.1.1

DRILL PIPE

D.1.2

DRILL COLLARS

D.1.3

HWDP (HEAVI-WEIGHT DRILLPIPE)

D.2 HANDLING TOOLS D.2.0

COMPANY REQUIREMENTS

D.2.1

ELEVATORS

D.2.2

SLIPS

D.2.3

POWER SLIPS

D.2.4

DC SAFETY CLAMP

D.2.5

PIPE SPINNER

D.2.6

ROTARY TONGS

D.2.7

IRON ROUGHNECK

D.2.8

PIPE HANDLING SYSTEM

D.3 FISHING EQUIPMENT D.3.0 E.

COMPANY REQUIREMENTS

WELLCONTROLEQUIPMENT

E.1 BOP STACK E.1.0

COMPANY REQUIREMENTS

E.1.1

13 5/8" BOP

E.1.2

TEST STUMPS FOR BOP TESTING

E.1.3

BOP TEST SUB

E.2 BOP CONTROL SYSTEM E.2.0

COMPANY REQUIREMENTS

E.2.1

ACCUMULATOR UNIT

E.2.2

TRIPLEX PUMPS

E.2.3

AIR PUMPS 51

E.2.4

DRILLER'S (REMOTE) CONTROL PANEL

E.2.5

SECOND REMOTE CONTROL PANEL

E.3 CHOKE MANIFOLD & TESTING EQUIPMENT E.3.0

COMPANY REQUIREMENTS

E.3.1

CHOKE MANIFOLD

E.3.2

HYDRAULIC TEST PUMP

F

MUDSYSTEM

F.1 HIGH PRESSURE MUD SYSTEM F.1.0

COMPANY REQUIREMENTS

F.1.1

MUD PUMPS

F.2 LOW PRESSURE MUD SYSTEM – TANKS F.2.0

COMPANY REQUIREMENTS

F.2.1

MUD TANK SYSTEM

F.2.2

SETTLING TANK (SAND TRAP)

F.2.3

PILL TANKS.

F.2.4

TRIP TANK

F.2.5

STRIPPING TANK

F.2.6

MUD AGITATORS

F.2.7

MIXING PUMPS

F.2.8

MUD MIXING HOPPER

F.2.9

TRANSFER PUMPS

F.2.10

CHEMICAL MIXING TANK

F.2.11

CAUSTIC MIXING UNIT

F.3 LOW PRESSURE MUD SYSTEM – PROCESS EQUIPMENT F.3.0

COMPANY REQUIREMENTS

F.3.1

SHALE SHAKER

F.3.2

DESANDER

F.3.3

DESILTER /MUD CLEANER

F.3.4

MUD/GAS SEPARATOR (POOR BOY)

F.3.5

VACUUM DEGASSER

F.3.6

CELLAR PUMP

F.4 MUD LABORATORY – EQUIPMENT AND CHEMICALS F.4.0 G.

COMPANY REQUIREMENTS

CASING/CEMENTING

G.1 CASING EQUIPMENT G.1.0

COMPANY REQUIREMENTS

G.1.1

SIDE DOOR ELEVATORS

G.1.2

SINGLE JOINT ELEVATORS

G.1.3

SLIP TYPE ELEVATOR/SPIDER

H.

INSTRUMENTATION

H.1

DRILLINGINSTRUMENTATION

H.1.0

COMPANY REQUIREMENTS

H.2

RIG COMMUNICATION SYSTEM

H.2.0

COMPANY REQUIREMENTS

H.2.1

PUBLIC ADDRESS SYSTEM

H.2.2

INTERCOM SYSTEM

H.2.3

TALKBACK SYSTEM

H.2.4

CCTV SYSTEM

H.2.5

CAMERA SYSTEM TDS/PIPE HANDLING

K.1.0

COMPANY REQUIREMENTS

L

SAFETYEQUIPMENT

L.1.0

COMPANY REQUIREMENTS

M. MISCELLANEOUSEQUIPMENT M.1.0 N

COMPANY REQUIREMENTS

RIGMOVING

N.1.0

COMPANY REQUIREMENTS

N.1.1

RIG/CAMP MOVING TIMES

N.1.2

RIG/CAMP LOADS

O

OBMHANDLINGCAPABILITY

O.1.0

COMPANY REQUIREMENTS

Light Rig 1000HP Equipment List A

A.1.0

LIGHT Land Rig Summary

Company Requirements

a) The original manufacture date of the Rig is 1000 m/h and NCT (Net Connection time) (slip to slip), < 2 min? Indicate proposed times for RIH and POOH speeds and NCT. f)

The rig has soft torque system to mitigate stick

Yes

slip/torsional vibrations while drilling? g) BOP trolley for testing and movement of the entire BOP

Yes

stack to the well centre and out in fast and efficient manner? Indicate BOP RU/ RD times in hrs. h) The rigs has a relatively small footprint in its class and the design is

modular and wheel mounted with minimal wide

loads that can be rigged-down, moved and rigged-up fast

Rig up: First time 7/10D Normal 1D

with minimal utilization of cranes/forklifts and manual handling? Indicate R/U, R/D times in days proposed in

Rig down: Normal 1D

detailed description below. i)

The rig has summer mitigation included in the design? Eg. Shades with mist fans in open work area and AC cabins wherever possible.

Yes

j)

All equipment shall be certified to be used in accordance

Yes

with safety zone defined in API RP 505 Recommended Practice for Classification of Locations for Electrical Installations at Petroleum Facilities Classified as Class 1, Zone 0, Zone 1, and Zone 2, 1st edition January 1997 including errata August 1998) and PDO Specification SP2037. k) The rigs circulating system has Working pressure of 34,500

Yes

kPa

Certification Item

Description

Age yes/no

Rig Number :

HOOSL 411/412/413/414

Rig Contractor:

HOOSL

Year Built:

2017

Nominal vertical depth rating in

4000m

New

meters with 5” - 19.5 lbs/ft or 29 kg/m nominal weight drill pipe Mast :

New Type: Height (m) :

API Static Hook Load Capacity

BOMCO JJ225/45-KS 45M 225000 daN

(daN): Drawworks : Type:

BOMCOJC40DB

Drive:

Driven by AC motor

Power Rating (HP): Max. designed hoisting Capacity with 10lines (daN):

1000HP 225 000 daN

Expiry Date

Drilling line : Wire type : Wire diameter (inch/mm): Nominal Breaking Strength (daN):

BOMCO 6×19S-IWRCEEIP 1 1/2” (38 mm) 101,000 daN

Auxiliary Brake : Type: Torque rating (daN.m):

BOMCO PS400D 90,000daN (90 metric ton)

Substructure : Type: Height (m):

BOMCO DZ225/7.5-XD 7.5m

Clear height below BOP trolley beams (m):

6.24m

Setback load (daN):

132000 daN

Rotary capacity (daN):

225000 daN

Max. Combined load (daN):

357000 daN

Tope Drive System: Type:

NOV TDS-10SH

Drive:

VFD

Maximum Torque (daN.m): Maximum Speed (RPM): Power Rating (HP): Soft torque system maker & type: Auto driller (Option):

30218N.M 182 1*400HP NOV Included in Drawworks

Rotary Table : Type:

BOMCO ZP275

Drive:

Chain drive

Size(inch): Power Rating (HP):

27.5” 600HP

Hoisting Equipment : Crown Block : Type: Capacity (daN):

BOMCO TC250 250000daN

Travelling Block : Type: Capacity (daN):

BOMCO YC250 250000daN

Deadline anchor : Type: Capacity (daN): Rig Power :

JZG24 24000daN CAT 3516C or 3512B

Number of Engines:

2 or 3

Number of Generators :

2 or 3

Continuous generator power (HP): AC/VFD system: Camp Power :

1603BKW or 1101BKW ABB/Siemens C18

Number of Engines:

1

Number of Generators :

1

Continuous generator power:

500kw

Mud Pumps : Type:

BOMCO F-1300

Number of pumps:

2

Power Rating (HP):

1300HP

Max. Combined pump output

5.448 (m3/min.)

(m3/min.): Max. pressure at max. combined pump output (kPa):

Max. pump pressure (kPa):

192

345

Max. combined pump output @ max press (m3/min.):

2.780

Mud System : Active tank capacity (m3): Pill tank capacity (m3):

140 32

Reserve tank capacity (m3):

150

Water/brine tank capacity (m3):

150

Drill String : Drill Pipe / heavypipe : Size (inch): Length (m): Weight (kg/m): Connection: Grade: Size (inch):

5” 3000 29 NC50 (4 ½ IF) connection G 105 4”

Length (m):

3000

Weight (kg/m):

23.6

Connection: Grade: Size (inch): Length (m): Weight (kg/m): Size (inch): Length (m): Weight (kg/m):

Connection double shouldered G 105 5” (HW) 400 74.4 4” (HW) 400 44.2

Drill Collars : Size (inch): 8" x9m, ID >2 13/16", 5 2/8" Reg Length(m):

6 1/2" x 9m, ID >2

Weight (kg/m): Connection: Qty:

13/16", NC50 4 3/4" x 9m,ID>2.25", NC38

30,30,20 Automated Handling Equipment : Power Catwalk: Make :

BOMCO

Model/Type:

DM4.5/10.5-L1

Size Range :

Max. length for standpipe transport

12m

Max. Dia for standpipe transport Φ610mm(24") Max. weight for standpipe transport

45kN

Drill String Handling: Make :

BOMCO racking board pipe hander (push up type), Iron roughneck

Model/Type :

MBM140-27/39, TZG 9 3/4-140S1

Size Range :

2 3/8″～9 1/2″, 2 3/8″～9 1/2″

Casing/Tubing Handling: Make : Model/Type : Size Range :

BOMCO DM4.5/10.5-L1 Power catwalk for casing, tubing capacity:2 3/8″24″ Hydraulic elevator, casing, tubing, DP, DC capacity:2 3/8″-9 5/8″

Blow out preventers : Annular preventers: Make :

SHENKAI/RS

Size (inch):

13 5/8"

Pressure rating (KPa/PSI):

5000Psi

Ram type preventers: Make : Size (inch): Pressure rating (KPa/PSI): Double ram type preventer Make : Size (inch):

SHENKAI/ RS 13 5/8" 10000Psi SHENKAI/RS 13 5/8"

Pressure rating (KPa/PSI):

10000Psi

Accumulator Unit :

SHENKAI

Capacity of each bottle (gal):

11 gals

Number of bottles:

Twenty-four(24)

Total bottle capacity (gal): Total usable fluid (gal):

308 1730L（460gals）

Choke Manifold : Make :

BOMCO

Size (inch):

3 1/16"

Pressure rating (KPa/PSI):

5000Psi

B

B.1

General Rig Specifications

Mast & Substructure

Compliance B.1.0 l)

Yes/No?

Company Requirements

Self supporting doubles/triples mast.

Yes

m) Mast rated for a dynamic derrick load or crown load

Yes

based on a hookload of 9 5/8" 59.5 kg/m casing in air at 2500m tvd plus an overpull of at least 45,000 daN. Copy of calculations to be submitted by Contractor for verification. c) Mast and Substructure certified and meets API

Yes

Specification 4F, RP 4G d) Telescoping mast with independently driven mast raising

Yes

system. Mast locking pins accessible without having to climb the mast. e) Complete Mast fitted with vapor tight, fluorescent lighting

Yes，In

system, certified to be used in accordance with

accordance

hazardous zones (as defined by API RP 505

with API RP

Recommended Practice for Classification of Locations for

505 , API RP

Electrical Installations at Petroleum Facilities Classified as

500, GB 3836,

Class 1, Zone 0, Zone 1, and Zone 2, 1st edition January

IEC60079

1997 including errata August 1998) and PDO Specification SP-2037 for drilling & workover operations & wireline operations / perforating operations with 12 m long lubricator rigged up at drill floor level.

Supplied

lighting good for ambient temperature rating of 55 deg Celsius and meets Temperature classification code T3 or superior. Meet requirements listed in C6 Technical specifications and Attachment 1 to Appendix 2 – Equipment list.

BOMCO Spec.

f)

Substructure fitted with heavy duty, vapor tight,

Yes

fluorescent lighting system, certified to be used in accordance with hazardous zones (as defined by API RP 505 Recommended Practice for Classification of Locations for Electrical Installations at Petroleum Facilities Classified as Class 1, Zone 0, Zone 1, and Zone 2, 1st edition January 1997 including errata August 1998) and PDO Specification SP-2037. Supplied lighting good for ambient temperature rating of 55 deg Celsius and meets Temperature classification code T3 or superior. Meet requirements listed in C6 Technical specifications and Attachment 1 to Appendix 2 – Equipment list. g) Maximum height with mast down when rig moving of 11

Yes

m without removing monkey board. h) Both mast and substructure shall be wheel mounted for

yes

fast moving and are capable of moving Mast Up/Mast Down while TDS remain in Mast. i)

Substructure capable of straddling all PDO standard

Yes

cellars (Type 1,2, 3, 4 & 5 Company standard cellars – reference to diagrams in C6) with adequate separation between substructure beams and/or wheels so as to clear the external walls of the cellar and avoid loading of the walls of the cellar. j)

Setback capacity of at least 3000 m 5” 29 kg/m drill pipe

Yes

+ BHA of 45,000 daN. k) Substructure capacity of at least the combined loads

Yes

listed in B.1.0 j) and B.4.0 d) l)

Clear height below rotary beams /BOP trolley (not drill

Yes

floor elevation) from ground level of at least 6 m. m) In case, rig design requires Casing stabbing board, it shall be adjustable for range 2 & 3 tubulars. Stabbing board to have automatic stops, "dead man" controls, anchor point outside the board and be certified as a man riding device. Stabbing board meets all requirements listed in C6 Technical Specifications and Attachment 1 to Appendix 2 – Equipment list.

Yes

n) Power Catwalk with pipe bins and racks to deliver tubular

Yes

from catwalk level to drill floor suitable for handling single/double stands of tubings, drill pipe and collars 3 1/2” – 20” o) Drill floor c/w dog house, flush set-back area, anti-slip

Yes

surface i.e mats over the entire working area, two access ways c/w swing gate (none alongside i.e parallel to the 'V' door ramp), a gate to close off the top of the ramp, pad-eye for a lower logging sheave rated to 20,000 daN, recessed into the rig-floor and the recess provided with a cover. Toeboards for all rig floor railings. Hand rails to meet OSHA specifications and API RP 54. Suitable size for safe working. p) Driller cabin (Dog House) to have acoustic enclosure,

Yes

climate controlled, designed to allow for ergonomics and for clear view on rig floor and monkey board, certified to be used in accordance with hazardous zones as defied by API RP 505 Recommended Practice for Classification of Locations for Electrical Installations at Petroleum Facilities Classified as Class 1, Zone 0, Zone 1, and Zone 2, 1st edition January 1997 including errata August 1998) and PDO Specification SP-2037. All windows on the cabin must be fitted with shatterproof safety glass and wiper. Positive pressure system or equivalent if required. Suitable size for safe working. 2x rig floor winch, 1x man riding winch, 1x monkey board winch. – All winches to be fitted with cable guard – Pneumatic winches to be fitted with silencers - Rig floor winch of 2.5 tonne capacity, fitted with automatic spooling device - Rotating barrel swivel

Yes

q) The man riding system (winch, cable, sheaves etc) shall be engineered to be one compatible unit complete with : - Limited max pull to 150 kg - Independent secondary braking system - Slack line shut off mechanism

Yes

- Control leaver returns to neutral - Crown block sheave (Crossby M-491) designed for manriding c/w safety sling - Emergency STOP facility unobstructed - Spooling device - Drum guard - Non Rotating wire - Upper and lower travel limit switches - Emergency lowering facility (auxiliary back up air vessel / receiver – if air winch) The winch shall not to be used for any other purpose other than manriding. Man-riding winch to meet all requirements listed in C6 Technical Specifications and Attachment 1 to Appendix 2 – Equipment list r)

Counterbalance system for rig tongs

s) A certified padeye to suspend upper logging sheave during logging, rated to 20,000 daN, for operations through the top drive and another padeye for rigging up secondary retention. Suitable for wireline overstripping /cut and thread operation.

Yes Yes

t)

Anchor point to suspend blocks during slip/cut. Block

Yes

must be suspended by special dedicated sling from crown block and not via fast line clamp in front of drawworks. u) Drainage system and drip pan to contain fluids spilled on

Yes

rig floor. v) Provision of a portable independent diesel powered

Yes

hydraulic power unit capable of lowering and raising mast without switching on the main rig power w) Mast height shall be such that with the TDS (including

Yes

saver sub) and the stand of drillpipe one metre above the rotary table, the clearance between the travelling block and crown block shall be a minimum of

3.0 m

x) Monkey board fingers have individual secondary

Yes

retention.

Contractor Specifications

B.1.1

Mast

Make/type :

BOMCO JJ225/45-KS

Height (m) :

45 m

Width of base (m x m) :

2.13 m x2 m

Width of top (m x m) :

6.9 m x6.1 m

Static hook load (daN) :

225000daN

Max. hook load with No. of lines strung (daN/Lines) :

225000(5X6)

B.1.2

Racking platform

Make/type :

China brand

Racking platform capacity of drill pipe : Size/No.

5”/120

Racking platform capacity of drill collar : Size/No.

8”/6

Racking platform capacity of drill collar : Size/No.

10”/2

B.1.3

Substructure

Make/type :

BOMCO DZ225/7.5-XD

Height (m) :

7.5 m

Width (m) :

9.62 m

Setback capacity (daN):

132000 daN

Rotary capacity (daN):

225000 daN

Clear height below rotary table beams (m):

6.24 m

Substructure footprint (m x m) :

9.3 m x13.6 m

B.1.4

Rig floor winches

Make :

China brand

Quantity :

2

Type :

XJFH-3-35

Capacity & S.W.L. (daN/lbs) :

3000daN

Wire diameter (mm) :

19

Automatic brakes :

Yes

Automatic spooling :

Yes

Speed (m/s) :

35

B.1.5

Monkey board work winch

Make :

China brand

Quantity :

1

Type :

JQH-5X48Q

Capacity & S.W.L. (daN) :

500 daN

Wire diameter (mm) :

7.8 mm

Automatic brakes :

Yes

Automatic spooling :

Yes

B.1.6

Rig floor 'man-riding' winch

Make :

Ingersoll Rand

Quantity :

1

Type :

FA150KGi-MR12A1ERSW

Capacity & S.W.L. (daN) :

150

Non-rotating wire diameter (mm) :

7/16 inch

Automatic brakes :

Yes

Automatic spooling :

B.1.7

No automatic spooling, provide manual spooling

Power Catwalk and Pipe Racks

Make :

BOMCO

Type :

DM4.5/10.5-L1 Power Catwalk

Capacity & S.W.L. (daN) :

45kN

Handling pipe diameter range (mm/Inch) :

Φ508mm(20 in)

B.2

Drawworks and Associated Equipment

B.2.0

Company Requirements

a) Rated to provide at least a hoisting speed of 0.38m/sec

Compliance

BOMCO

Yes/No?

Spec.

Yes

(75 ft/min) based on the weight of a vertical string of 3000m of 5” 29 kg/m drill pipe in air plus bottom hole assembly weighing 45,000 daN in air (assuming efficiency factor of 0.8). Copy of calculations to be submitted by Contractor for verification. b) Safety device to prevent the travelling block colliding with the crown block and the rig floor. Company requires the

Yes

installation of an anti-collision system over and above the crown-o-matic. c) AC Motor Parking Brake, Eaton or a conventional Eddy-

Yes

current type auxiliary brake with independent battery backup. Brakes backup batteries should be located in a safe area or equipped and certified as suitable for use in hazardous area (as defined by API RP 505 Recommended Practice for Classification of Locations for Electrical Installations at Petroleum Facilities Classified as Class 1, Zone 0, Zone 1, and Zone 2, 1st edition January 1997 including errata August 1998) and PDO Specifications SP-2037. All brake and clutch linings to be asbestos free. d) Electric or hydraulic auxiliary brake. In case of an electric

Yes

(Eddy-current) auxiliary brake with independent battery

auxiliary

backup. Size of Elmago shall be as per OEM

brake

recommendation compatable with rig HP rating. Submit Efficiency calculation proving sufficient for maximum hookload of the rig from OEM. e) If applicable, closed loop brake water cooling system for drawworks and auxiliary brake rated for 55 deg C ambient temperatures with flow, temperature and fluid level alarms.

hydraulic

Yes

f)

Electrical

motors

coupled

to

draw-works

meet

Yes

requirements listed in C6 Technical Specifications and Attachment 1 to Appendix 2 – Equipment list. g) In case disk brakes are provided as an alternative to AC motors brakes, a minimum of

Yes

6 disk brakes are required

(including both drawworks drum flanges) , out of which at least 2 disk brakes must function as parking brakes . The emergency braking system button shall activate at least 4 out of the 6 disk brakes. h) Company Option: Autodriller or ROP Optimizer system

Yes, equipped

Autodriller is

able to control drilling parameters (Constant WOB and with auto driller able to torque/differential pressure). Wildcat ADS or equivalent

control constant WOB & pressure

Contractor Specifications

B.2.1

Drawworks

Make/type :

BOMCO/JC40DB

Drum type :

Lebus

Spinning cathead type :

Hydraulic cathead

Breakout cathead type :

Hydraulic cathead

Travelling Blocks – Crown block anti-collision safety device

Yes

Travelling Blocks -

Yes

Drill Floor anti-collision safety device

Rated capacity (kW/HP) :

800kW/1000hp

Input power continuous (kW/HP) :

800kW/1000hp

Brake type :

AC-VFD

Maximum Safe Hookload 12 lines (daN) :

260 000

Maximum Safe Hookload 10 lines (daN) :

225 000

Maximum Safe Hookload 8 lines (daN) :

B.2.2

185 000

Drawworks power

Number of electric motors :

1

Electric motor make :

YONGJI, CHINA

Electric motor model :

YJ31

Maximum input power continuous (kW/HP) :

1341 HP (1000 KW)

B.2.3

Auxiliary brake

Make/Type :

BOMCO/ Hydraulic disk brake

Model :

PS95

Torque Rating (daN.m) :

9500

B.2.4

Autodriller (Option)

Make/Type :

Siemens/37KW

B.3

Hoisting Equipment

Compliance B.3.0

Company Requirements

a) Block’ capacity shall be appropriate for the static hook

Yes/No? Yes

load of the mast. b) Hook to have spring assembly and locking device.

Yes

c) Jumper bars fitted on crown block sheaves to

Yes

prevent wires from jumping off the sheaves d) Crown block protected by bumper blocks (covered

Yes

with wire mesh) from accidental collision impact with the travelling block or topdrive e) Gooseneck and washpipe min ID = 76.2 mm.

Yes

f)

Yes

Swivel with 6 5/8” Reg left hand pin connection, integral with TDS.

g) Fitting for wireline entry on top of Gooseneck. The

Yes

wireline entry top should have a 1502 WECO connection with a minimum drift ID of 76.2 mm. NPT or other fine threads are not acceptable. h) Drilling line drum to be powered and shaded.

Yes

i)

Yes

Drilling line 6 x 19 RL IWRC, EIPS or EEIPS (or equivalent).

j)

Drilling line sized to provide minimum safety factors of

Yes

3.5 for drilling and 2.5 for running casing and fishing operations (Shell recommended safety factors). k) Dead line anchor with adequate load rating and fitted

Yes

with jumper bars. l)

Dead line anchor meets all requirements listed in C6 Technical specifications and Attachment 1 to Appendix 2 – Equipment list.

Yes

BOMCO Spec.

Contractor Specifications

B.3.1

Crown block

Make/type : Rated capacity (daN) : No. of sheaves : Size of Sheaves (Inch/mm) :

B.3.2

Rated capacity (daN) : No. of sheaves : Size of Sheaves (Inch/mm) :

6pc. Φ44 in/1120mm

YC225 225 000 5pc. Φ44 in/1120mm

Drilling line

Size (mm)/type : Breaking strength (daN) : Length (m) :

B.3.4

225 000

Travelling block

Make/type :

B.3.3

TC225

32 mm/6×19S-IWRC-EEIP 78 200 1200

Dead line Anchor

Make/type :

JZG24

Load rating (daN) :

24 000

Weight sensor type :

MD Totco Horizontal Tension Type

B.4

Rotary System

B.4.0

Company Requirements

a) Soft torque system for Top drive: The system should

Compliance

BOMCO

Yes/No?

Spec.

Yes

be compatible with the installed TDS. A Z torque system delivered and installed by a Shell licensed Vendor according to the commissioning requirements specified in the license. Surveyed & inspected yearly at contractor cost. System must include auto tune and Z-torque option System must have output port to download high frequency information. Company Approved make: ElectroProject, NOV, Bentec, Tesco. If other, check with STRS focal point in UWD. b) Rotary table minimum opening of

698.5 mm (27 ½”).

c) Rotary back torque brake fitted with an independent

Yes Yes

operating lever to prevent uncontrolled release of reverse torque or back torque. Emergency drive rotary table is accpeteble in combination with TDS system. d) Rotary table equipped with a mechanical lock that arrests

Yes

forward & reverse motion. e) Rotary table static load rating of at least 3,000m 9 5/8”

Yes

59.5 kg/m casing in air. f)

Driller’s fully adjustable torque limit switch.

Yes

g) Anti-slip mat on entire working area of rig floor.

Yes

h) Master bushings made of solid steel (not hollow steel)

Yes

and split type. Lifting points to be on top of bushings, not internal. i)

Top of master bushing & insert bushing flush with rig

Yes

floor. j)

Insert bushings available to accommodate slips for

Yes

running pipe sizes from 1.99” to 20”. k) Capability to lock rotary insert bushings described in i) above to the master bushing.

Yes

NOV

l)

If applicable, Rotary table drive electric motors to meet

Yes

all requirements listed in C6 Technical Specifications and Attachment 1 to Appendix 2 – Equipment list. Also to be fitted with certified spark arrestor and a motor flush and overpressure. There should be an audible and visual alarm at the driller console should the over pressure is lost. m)Top Drive System (TDS): - Continuous Drilling Torque [daN.m]:

3000 daN.m

- Minimum make-up Torque [daN.m] : 5500 daN.m - Minimum reverse/brake-out Torque [daN.m] : 6500 daN.m - Minimum Hoisting [kdaN]: 250 kdan - Drilling Speed Range - Continuous: 0 to 200 rpm - Working pressure: Maximum rig pump pressure with smallest OEM pump liner size or 34,500 kPa (5,000psi) whichever is higher. - Remote operated Upper and manual lower IBOP rated to maximum rig pump pressure with smallest OEM pump liner size or BOP rating

whichever is higher. Backup for each on

site. To be redressed annually with Manganese trim. - TDS installation in the mast should allow a minimum headroom of 3 m below the crown block and the TDS with the topdrive made to a stand of drillpipe and the bottom of the stand is one metre above the rotary table(to take string stretch and safety gap). - Wireline entry port to be 3 1/16“ ID minimum. Pipe threads like NPT not allowed, but WECO thread union allowed. - Rated to work in an ambient temperature of 55 deg C - Top drive unit certified to work in hazardous area (as defined by API RP 505 Recommended Practice for Classification of Locations for Electrical Installations at Petroleum Facilities Classified as Class 1, Zone 0, Zone 1, and Zone 2, 1st edition January 1997 including errata August 1998) and PDO Specification SP-2037. - Meets all requirements listed in C-6 Technical Specifications and Attachment 1 to Appendix 2 – Equipment list

Yes

NOV TDS10SH

Contractor Specifications

B.4.1

Rotary table

Make/type : Minimum opening (mm/inch) : Static load rating (daN) : Rated power (kW/HP) :

BOMCO/ZP275 698.5 mm/27 1/2 in 450 000 600kw/800hp

Maximum continuous torque (daN.m) :

2255

Maximum rotary speed (RPM) :

300

Emergency chain drive :

no

B.4.2

Solid Steel Split type master bushings

Make/type :

Insert bushing range (mm/Inch – mm/Inch) :

Casing bushings/bowls :

B.4.3

Bomco 2 3/8”-8 5/8”; 9 5/8”-10 3/4”; 11 3/4”-13 3/8” API 1#, API 2#, API 3#

Top drive

Make & Type :

NOV TDS-10SH

Rated hoisintg capacity (daN) :

250ton

API rated bearing capacity (daN)

250ton

Test/working pressure (kPa) :

34 500

Remote operated upper IBOP:

15000psi

Lower IBOP:

15000psi

Drive : Make & Type :

electric motor

Rated power (kW/HP) :

400HP

Peak Rated torque (daN.m) :

74569N.M

Continuous Rated torque (daN.m) and RPM

30218N.M/85RPM

Maximum rotary speed (RPM) :

182RPM

Mudline diameter (mm/inch) :

76.2 mm(3”)

Connection :

B.4.4

API REG 6 5/8

Soft Torque System for Top Drive

Make & Type :

NOV

C

C.1

Power Supply Systems

Rig Power Plant

Compliance C.1.0

Yes/No?

Company Requirements

a) Diesel electric power system (AC-VFD system).

Yes

b) Diesel engine plant c/w closed loop cooling system

Yes

designed for 55 deg C ambient temperatures enclosed in a closed engine room. c) Engines able to run on

diesel. Contractor

shall be

responsible for providing the diesel. Clean-burning with pollution control. Fit with rig savers.

Yes

BOMCO Spec.

d) Engines housed in a separate closed Engine room. Engine

Yes

room floor to be leak tight with a provision for recovering any spilled oil. Visible and audible HC ,H2S and fire alarms installed in the Engine room. e) Noise level outside engine room under all normal operating

Yes

conditions to below 85 dB. f) In the drilling mode sufficient power must be available to

Yes

control and power simultaneously 2 (two) mud pumps, plus top drive, plus all auxiliaries (including but not limited to rig lighting, all shale shakers, all mud tank

agitators and mud

tank transfer pumps) all at full load, plus the drawworks at half load. Copy of power load calculations to be submitted for verification. g) Sufficient power available to supply rig offices at peak

Yes

demand. h)3 Emergency shutdown switches to shutdown AC/DC power

Yes

system located at the driller's position and in the toolpusher’s office and outside of the engine room (accessible without opening the door of the engine room). These emergency shutdown switches will result in a total black-out and shutdown ALL engines on the rig Site. When the emergency shutdown’s switch is activated, air intake valves on diesel engines should be automatically closing. ESD switches shall be capable of operating the air shut-off valves on the engines. i)

Provision of stable auxiliary power supply for all

Yes

Company's or Company's Other Contractor(s) equipment (including but not limited to mud logging unit, MWD unit, centrifuge and mud cooler), when required. j)

A rig service air system with air compressors, receivers and dryers to adequately power all pneumatic rig equipment.

Yes

k) Emergency generator available at rig Site to provide power

Yes

to rig Site offices and accommodation primarily during rig moves when main rig power plant is switched off or not available c/w switch-over provision. It shall be connected to MCC bus and air compressor, trip tank pump, transfer pumps, mud agitators, rig floor HPU, BOP control unit to be tied and into and be able to concurrently run from the emergency generator. l)

Portable engine driven air compressor of sufficient

Yes

capacity to power the BOP control unit, start the engines, choke operation etc. m) AC-VFD room floor covered with electrical resistance

Yes

rubber mat n)

Engines meet requirements for internal combustion

Yes

engines listed in C6 Technical specifications and Attachment 1 to Appendix 2 – Equipment list.

Contractor Specifications

C.1.1

Diesel engine plant

Quantity :

2 or 3

Make :

Caterpillar ,USA

Type :

3516C or 3512B

Continuous output power available (kW/HP) each engine :

1603 or 1101 kW

C.1.2

AC- Generator

Quantity :

2 or 3

Make :

USA

Type :

SR4B

Continuous output power available (kW/HP) each generator :

1523kW

or 429-470 kW

Output volts / Frequency (Volts / Hz) :

C.1.3

600V/60Hz

AC-VFD

Number of ACD-VFD Drives :

Sweden

Make :

ABB

Type :

Sweden

Cable trays above ground level :

Yes

C.1.4

ACS880

Transformer system

Quantity :

1

Make :

China

Type :

Dry Type

Output volts (Volts) :

480V/400V

Frequency (Hz) :

50hz

480V/208V

C.1.5 Emergency Generator Make :

CAT

Type :

C18

Continuous output power available (kW/HP) each generator :

500KW

Output volts / Frequency (Volts / Hz) :

400V/ 50hz

C.1.6

Rig service air system

Air Compressors Quantity :

2

Make & Model :

SULLAIR LS12-50HHAC

Rated capacity :

5.6 m³ /min

Working pressure (kPa) :

1000

Backup Air Compressors (Cold-start) Quantity :

1

Make & Model :

HV-1.0/10

Rated capacity :

1 m³ /min

Working pressure (kPa) :

1000

Air Dryer Quantity :

1

Make & Model :

China brand （HD-6HTF）

Rated capacity :

6.8m³ /min

Working pressure (kPa) :

1000

Air Receivers Quantity :

2

Make & Type :

Vertical

Rated capacity :

1.5m3

Working pressure (kPa) :

1000

C.2

Camp Power Plant

C.2.0

Company Requirements

Compliance Yes/No?

a) Sufficient power available to supply camp at peak

Yes

demand. b) Option to connect to a Company power grid 230/460

230/460 Volts/60Hz

Volts / 50Hz. Contractor Specifications

C.2.1

Diesel engine plant

Quantity :

1

Make :

CAT

Type :

C18

Continuous power (kW/HP) :

500KW

C.2.2

AC- Generator

Quantity :

1

Make :

CAT

Type :

C18

Continuous power (kW/HP) :

500kw

Output volts (Volts) :

400V

D

D.1

Drill String / Handling Tools

Drill String

Compliance D.1.0

Yes/No?

Company Requirements

a)Drill pipe 5” x 3,000 m, 29 kg/m and 4” x 3000m ,23.6 Kg/m , grade G,

range 2, premium as per API RP 7G

Yes

and

inspected to DS-1 category-5 prior to start up of contract and category-4 at a frequency required by PDO procedure PR-1312 Well Engineering Inspection guidelines. 5” NC50 connection. Tool joint OD of 4”

drillpipe double

shouldered, high torque, no more than 5”.

No grade S

pipe shall be used. Pipe inspected to DS-1 category-5 prior to start up of contract andcategory-4 at a frequency required by PDO procedure PR1312 WellEngineering Inspection guidelines. Submit original mill certificate. Life ofDP shall be less than 8 years old at any time during of contract. New pipeshall come with Make and Break service from OEM and 3rd party QA/QC certificate. To have 3 bands of a minimum of 7.5 cm of hard banding

Yes

(Armacor M, Arnco-100XT/200XT/300XT type 1 and type 2 hard-facing/150XT (crack-free), Postalloy Duraband NC (crack-free), and TCS Titanium Hardbanding (crack-free)) with surface roughness less than 50 microns. Hardbanding height is flush to max 3/32” for all components. To have internal coating TK-34p or equivalent. b) Pup joints Specifications as per drill pipe. 2 each length 1.5m, 3m, 4.5m

Yes

BOMCO Spec.

c) HWDP 5” x 400m, 74.5kg/m and 4” x 400m, 44.2kg/m

Yes

Specifications as per drill pipe. 4” HWDP same connection as 4”DP. In addition, all HWDP to have a stress relief pin end groove, bore back on box. d) Drill collars _8” x 30 x 9m, ID>2 13/16”, 6 5/8” Reg

Yes

connections. _6 ½” x 30 x 9m, ID>2 13/16”, NC50 connections.

Yes

_4 ¾” x 20 x 9m, ID>2.25”, NC38 connections.

Yes

All D/C’s to have; spiral body, recess for slips, stress relief

Yes

pin groove, bore back on box. e) Stab-in Inside BOP (Gray valve)

69,000 kPa WP for each

Yes

size and connection of drill pipe (No x-over). Primary and Back-up. f)

Float subs for each size of drill collar. One Box*Box & One

Yes

Pin*Box g) Float valves 2 per BHA for all sizes including test sub for

Yes

P/T offlineprior run; re-dress kit for each run; Self filling feature;able to run open in upper sectionand run closed in HPsection. None ported. H2S trim; flapper and/or plunger types as per Company request h) Circ head 2” lo-torq valve for 34,500 kPa WP, 2” 1502

Yes

Weco top connection & circulating water bushings for all casing sizes & connections * NC50 B, NC50 P * Weco top i) Stab-in FOSV 69,000 kPa WP, full bore for wireline entry, 2 for each size and connection of drill pipe (No x-over), w/ removable handles for easy stabbing. Be made shortest length possibleto minimize the weight. Class-2 API 7-1

Yes

j)X/O subs Enough to make up standard drill string

Yes

configurations. To include but not limited to; short X/O from D/C’s to IBOP’s, X/O from D/C to drill pipe, X/O from drill pipe to tubing, X/O from drillpipe, drillcollar to API standard connections, short sub below IBOP as saver sub. Side entry sub NC50 box x pin with 2” 1502 side entry with suitable connection for all DP in use. Rating of working pressure of pipe ram BOP. k) All drill string components to have a unique clearly marked

Yes

identification number for identification and traceability to OEM. l) All threaded components are to be stored with storage

Yes

grease and plastic thread protectors.

Contractor Specifications

D.1.1

Drill Pipe

OD/ID body Total length

inch m

5” 3000

Grade/Weight (kg/m,lbs/ft)/Range

29kg/m

Type of connection

NC50

Tool joint OD

inch

6-5/8”

Tool joint ID

inch

3-1/2”

Type of hard banding

Arnco300XT

OD/ID body

inch

Total length

m

4” 3000

Grade/Weight (kg/m,lbs/ft)/Range

23.6kg/m

Type of connection

DSTJ NC38

Tool joint OD

inch

5”

Tool joint ID

inch

2-11/16”

Type of hard banding

D.1.2

Arnco300XT

Drill Collars

OD/ID body

8” / 2-13/16” inch

Quantity:

30Jt

Grade/Weight (kg/m,lbs/ft)/Range

4145H / R2

Type of connection

6-5/8” Reg

OD/ID body

inch

Quantity:

30Jt

Grade/Weight (kg/m,lbs/ft)/Range

4145H / R2

Type of connection

OD/ID body

NC50

inch

Quantity:

4-3/4” / 2-1/4” 20Jt

Grade/Weight (kg/m,lbs/ft)/Range

4145H / R2

Type of connection

OD/ID body

6-1/2” / 2-13/16”

NC38

inch

N/A

Quantity : Grade/Weight (kg/m,lbs/ft)/Range Type of connection

D.1.3

HWDP (Heavi-weight drillpipe)

OD/ID body

inch

Quantity :

600m

Grade/Weight (kg/m,lbs/ft)/Range

4145H/74.4kg/m / R2

Type of connection

OD/ID body Quantity : Grade/Weight (kg/m,lbs/ft)/Range Type of connection

5” / 3”

NC50

inch

4” / 2-1/16” 400m 4145H/44.2kg/m / R2 NC46 Pin x Box

D.2

Handling Tools Compliance

D.2.0

Yes/No?

Company Requirements

a) Elevators

Drill pipe elevators for 5” & 4” centre latch.

Yes

2 sets. 8”, 6 1/2” & 4.3/4” lifting subs for use with drill pipe

Yes

elevators. Lifting subs need to have a through bore to enable circulation and box connection on top to enable fishing if required. DC handling sub & length to allow elevator sliding down without reaching lower T/Joint to connect TDS b) Slips

Drill pipe hand slips with flexible handle, 2

Yes

sets for each size, API normal SDML for 5” & 4” (or equivalent). Minimum 16” length. Drill collar hand slips for 8”, 6 1/2” & 4.3/4”

Yes

drill collars. Varco DCS-L and DSC-R (or equivalent) 5-1/2”, 5”, 4 ½”, 3 ½”, 2 7/8”, 2.3/8” tubing hand slips.

Yes

c) Power Slips

Yes

Air or Hydraulically operated power slips to handle DP size in use. Not weight activated. Company preference is power slips or Backsaver manufactured by Blohm & Voss,or Varco

d) Drill collar safety clamps both manual and pneumatic type

Yes

to fit all drill collars from 4 ¾” to 9 ½”. Pneumatic hammer for safety clamps. e) Bit breaker for each of the following tri-cone bit sizes;17 ½”, 16”, 12 ¼”, 8 ½”, 6 1/8”, f)

5 7/8”.

Elevator links suitable for drilling and casing operations.

g) Pneumatic Pipe spinner for sizes 2 3/8” guides for 5” and 4” DP.

Yes

to 9 ½”. Stabbing

Yes Yes

BOMCO Spec.

h) Lightweight Plastic Mud saver bucket for drill pipe & drill

Yes

collars. Company Option: Automated power-driven mud saver bucket with return hose to discharge into flow line or shaker with seas for DP & DCs. i)

A set of manual rotary tongs c/w with lug and hing jaws to

Yes

make up and break down tubular 3 ½” -17 ½”. j)

Iron Roughneck or Hawkjaw model T-Wrex Junior; NOV

Yes

ST-80; Eckel DPT or similar suitable for handling all tubular sizes 3 1/2” thru 8 ½”. k) Lifting cap closed end for all connection sizes including bit

Yes

x 2 each l)

Full Pipe racking System capable of handling drill pipe from 2-7/8” to 5”, drill collars from 4-3/4” to 9-1/2”, and casing and tubing from 2-7/8” to 9-5/8”. Hydraulic elevator to allow for automated pipe handling process. Zone management to ensure all tools operating within safety distance of each other to prevent dangerous and potentially disruptive and collisions. An ergonomic, safe and efficient solution for handling pups, stabilizers, etc that cannot be handled by the automatic system should be available. The use of this system should not impair the efficiency of the WORK UNIT; System which does not require drilling or use of mouse hole to pick up pipe is preferred; If possible to operate the UNIT in manual mode as a fall back, provide detailed Hazard Analysis and Risk Assesment to address change in mode. The mechanized system shall give average tripping speed over 1000 m/hr in cased hole

Yes

Contractor Specifications

D.2.1

Elevators

5” Drill Pipe (2 sets ea. minimum) (Make / Type / Capacity)

DDZ5-500

4” Drill Pipe (2 sets ea. minimum) (Make / Type / Capacity)

DDZ4-500

8” Drill Collar lifting subs (QTY/Length)

8”×3” -6 5/8” Reg

6 ½” Drill Collar lifting subs (QTY/Length)

6 ½” ×2 ½” - NC50

4¾” Drill Collar lifting subs (QTY/Length)

4 ¾” ×2 ½” - NC38

5” Drill Pipe (2 sets ea. minimum) (Make / Type / Capacity)

5” ×2 ½”– NC50

D.2.2

Slips

5” Drill Pipe (2 sets ea. minimum)

SDML5×5

4” Drill Pipe (2 sets ea. minimum)

SDML5×4

8” Drill Collar

DCS-L8”

6 ½” Drill Collar

DCS-L6 1/2”

4¾” Drill Collar

DSC-R43/4”

D.2.3

Power Slips

Make : Model

China brand :

PS275

Capable of handling sizes :

D.2.4

4500 kN2 3/8”～13 3/8”

DC safety clamp

Make :

RUDONG or Equivalent both manual and hydraulic

Model

:

type to fit all drill collars from 4 ¾” to 8"

Capable of handling sizes :

D.2.5

Pipe spinner

Make : Model

RUDONG or Equivalent :

SSW40(3 1/2-9 1/2)

Capable of handling sizes :

D.2.6

RUDONG or Equivalent 1 pair manual tong, Q3 ½” -

:

17”-90

Capable of handling sizes :

D.2.7

3-1/2”-17-1/2”

Iron Roughneck

Make : Model

3-1/2”~9-1/2”

Rotary Tongs

Make :

Model

from 4 ¾” to 8"

NOV :

ST-80C

Capable of handling sizes :

4-1/4” to 8-1/2”

Max. Make-up /Break-out Torque (daN) :

81500 daN.m/108500daN.m

D.2.8

Pipe Handling System

Make : Model

Bomco :

Capable of handling sizes :

D.3

Fishing Equipment

2-7/8” to 9-5/8”

Compliance D.3.0

Yes/No?

Company Requirements

Not required.

NOT REQUIRED

E.

E.1

E.1.0

Well Control Equipment

BOP Stack

Company Requirements

a) All well control equipment shall comply with the latest edition "Shell

Compliance

BOMCO

Yes/No?

Spec.

Yes

Pressure Control Manual for Drilling and Workover Operations "EP 2002-1500” – September 2008 version, and PDO Specification SP-1213 2016 revision. b) All well control equipment shall meet the latest edition of ISO 15156 sour service. This applies to all possible flow-wetted parts of the BOP. BOP bodies / bonnets shall be made from forgings or castings. Casted components shall have full UT and X-Ray. BOPs to be manufactuered in accordance with API 16A and have API monogram (full traceability of material inspections). English operating and maintenance manual shall be included. Contractor shall load PMS system with the required maintenance routines. Contractor shall have on-site access to consumables and reginal OEM support.

Yes

c) Only genuine OEM or OEM approved spares/replacement parts shall be used in the maintenance of well control equipment.

Yes

No

alterations shall be made to any well control equipment without the written approval of the OEM or OEM approved facility. 1. Re-certification that includes remanufacturer modifications are to be carried out by an OEM or OEM-approved facility. 2. Any replacement parts: flanges, valves, fittings, and discharge lines used in the maintenance of choke manifold assembly should contain metals and seals in accordance with as the document list in section C6. Note: For equipment where the OEM doesn’t exist anymore through take-over the new owner takes on OEM responsibility. If the OEM is out of business without take-over then agreement needs to be sought with Company for an approved technical authority who can take on the recertification. d) All well control equipment to meet intermediate inspection

Yes

requirements as per the WCAT frequency and inspection sheets or OEM and published recommendations of the LSF Well Control Equipment Inspection Criteria working group. The intermediate inspection shall be verified by an independent PDO approved verification agency. Inspection company has to witness the entire physical intermediate inspection and checks in person. All well control equipment shall meet major inspection requirements as per the WCAT. The major inspection shall be certified by OEM or OEM approved agency.

Details can be found in the WCAT online application where the Contractor shall also keep updated the status on all their “primary flow wetted” and “non primary flow wetted” equipment and personnel IWCF certifications. e) Preventers

General specification is for a 13 5/8”, 34,500kPa WP BOP stack with 1 annular and two ram preventers.

Yes

Annular, 20,700kPa or 34,500kPa, fitted with accumulator

Yes

Bottle 11 gallon or as per documented OEM requirement as close as possible to closing chamber for stripping operations. Rams to have locking mechanism as per API STD-53

Yes

Bottom ram cavity suitable for blind/shears that can shear and seal on all drill pipe in use (except HWDP) underconditions of pressurized wellbore upto the rated working pressure of the Annual BOPs. Spacer spool shall need to avoid in/external upset exposed to shear blade. The entire BOP must be easily asscessible for maintenance and ram/seal replacement. Cross overs, clamps, nuts, bolts & gaskets for use on the BOP. As per

Yes

API STD 53 and operator instruction: everybreak of API connections needs new gasket to be installed. SS316-L gaskets preferred and only SS316 and SS316-L allowed to be used. Rams Two sets of Pipe rams, 4” , 5’’

Yes Casing rams , 7” & 9.5/8” (including

test tools to test in thedirection of flow) Variable rams; 4 ½” to 7”, 2 7/8” to 5” Shearing blind rams (fitted with tandem boosters if required

Yes

by OEM). Shear and seal tests with a pressurized BOP (to full working pressure of the Annual BOP) on rig’s heaviest/highest yield strength drill pipe as well as smallest tubular will be physically conducted at rig start up for verification. Engineering calculations from the OEM to be supplied by Contractor for shearing ability as required also in the above test. Contractor shall keep the record for audit. Contractor shall redo it if there are changes to the BOP or hydraulic control system or tubular/accessories to be sheared. A complete set of spare ram packers/seals for each ram size and annular rated to the environment theymay expose to (mud type, temperature, H2S). Adequate spare parts should be available. Note fluid wetted sealsneed replacement at opportune time after exposure to H2S

Yes

f) Side outlets

Yes

1 x 3.1/16” (min) outlets for choke line, fitted with one hydraulically operated valve and one manual valve. 1 x 3.1/16” (min) outlets for kill line, fitted with two manual valvesand one NRV. g)

Kill line

Dedicated 2” ID (min), hard pipe or flexible HP

Yes

hose with 34,500kPa rating. Or a combined choke and kill line 3.1/16” ID as per API-16C h) Choke line i)

3.1/16”

ID (min) as per API-16C

Yes

Adaptor spools to connect BOP stack to any Company supplied

Yes

wellhead. j)

Spacer spools (to position BOP stack) and drilling spool as

Yes

required. k) Bellnipe, height to be adjustable, and flow line for 13 5/8” BOP.

Yes

l)

Yes

BOP stack handling system for positioning BOP along the centre line of the rig.

m) Combined P/T test and transport skid for the BOP stack. Design

Yes

for fast R/U and R/D BOP. BOP trolley for testing and movement of the entire BOP stack to the well centre and out in fast and efficient manner. n) Cup type testers for 13 3/8” #72/ #54.5, 9 5/8” #58.4/ #53.5,

Yes

7” #41/ #35/ #29 casing. o) Test subs for pressure testing kelly cocks, gray valves and BOP’s,

Yes

including when fitted with casing rams. Test stump for offline P/T of FOSV and Gray valves p) API hub connection is allowed only on forged hub clamps.

Yes

Contractor Specifications

E.1.1 a)

13 5/8" BOP

Bag type preventer

Quantity :

1

Make:

SHENKAI/ RS

Type:

FH35-35

Size (inch) :

13 5/8"

WP (kPa) :

5000Psi

Connection top/bottom :

Top Stud/ bottom flange

Fitted with accumulator bottle for stripping :

Yes

b)

Double Ram type preventer

Quantity :

1

Make :

RS,SHENKAI

Type :

FZ35-35

Single/double :

Double

Size (inch) :

13 5/8"

WP (kPa) :

5000Psi

Side outlet ID (inch) :

Two 3.1/16”-5000Psi

Connection top/bottom :

Flanged Flanged top / bottom

Lock mechanism :

Manual lock

E.1.2

Test stumps for BOP testing

Location : Complete with test tools

E.1.3

On BOP Skid y/n 5000Psi

BOP test sub

Type :

Kelly Cock Test Sub

Connection :

4-1/2” IF Box

E.2

BOP Control System

E.2.0

Company Requirements

a) BOP control system to be in accordance with of EP 2002-1500

Compliance

BOMCO

Yes/No?

Spec.

Yes

– September 2008 version b) General system type; an independent automatic accumulator

Yes

unit rated for 20,700kPa (3,000 psi) WP. Unit to be API certified (API monogram) & as per API 16D. c) Unit to be located remote from rig floor, and outside of

Yes

Zone-2. d) Unit to have low accumulator and air pressure and low

Yes

reservoir level alarms. e) Without recharging, the unit has to be capable of closing and

Yes

opening all preventers, opening the hydraulic choke line valve and closing again the blind / shear rams.After completion of above operations the remaining accumulator pressure shall be 200 psi above the accumulator pre-charge pressure. The accumulator pressure after closing one annular and all pipe rams (including shear rams) shall be adequate to keep the pipe rams closed against a wellbore pressure equal to the rated working pressure of the BOP. Calculations to substantiate the usable accumulator volume must be provided. f)

Annular regulators to be “True reading” type so cannot lose air/setting value when no air pressure.

Yes

All relief valves to

be certified and annually checked for compliance. g) A independent back-up power supply should be available to

Yes

maintain accumulator pressure in case of failure of primary power source. Note the comments in API-16D that “air” is not considered an alternative power source unless the specific conditions in (l) below are met!! h) Design of the accumulator bottle banks must be such that any failure or leak in the system will not result in more than 25% loss of total system capacity.

Yes

i)

BOP control hydraulic power unit (HPU) shall have a suitably

Yes

sized dedicated air receiver with a non-return valve supplying air to the HPU. j)

Drillers (remote) control panel to have; -

Yes

Control over all BOP functions Graphic panel showing all functions and

controls. -

Indicator lights to show function positions.

-

Pressure regulator for annular preventer.

-

Low accumulator system pressure warning. -

Low reservoir level warning.

-

Low rig air pressure warning.

-

Control for bypass valve.

k) One Second remote control panel located near or inside the

Yes

contractor toolpushers office. Similar to the driller’s control panel, it must have : -

Control over all BOP functions

Graphic

panel showing all functions and controls. -

Indicator lights to show function positions.

-

Pressure regulator for annular preventer.

-

Low accumulator system pressure warning.

-

Low reservoir level warning.

-

Low rig air pressure warning.

-

Control for bypass valve.

l)Remote panels operate the accumulator unit directly, not via

Yes

the rig floor m) All BOP control lines supplying hydraulic fluid from the Hydraulic Power Unit (HPU) / BOP control system to the BOP stack shall have a working pressure of 21,000 Kpa and shall

Yes

be API certified and shall have passed fire resistance tests as specified in API 16D. Certification to be submitted by the contractor. n) All relief valves to be certified and annually checked.

Yes

Contractor Specifications

E.2.1

Accumulator unit

Make :

BPM ,DONGSU

Model/type :

FKDQ960-6

Installation site :

Remote from rig floor

System fluid capacity (liter/US gals) :

1500L

No. of bottles installed :

Twenty-four(24 )

Total bottles capacity (liter/US gals) :

11 gals

Bottle working pressure (kPa) :

3000 psi

Control manifold model :

Model DQ or equivalent

Low pressure/low reservoir level alarms (y/n) :

Yes

Serial (No.) :

Proposed to Purchase

E.2.2

Triplex pumps

Quantity :

2

Make :

SHENKAI ,BPM

Model :

Model

Each driven by motor of (kW) :

18.5kW

Flow rate of pump (liter) :

41 L/MIN

At max. operating pressure (kPa / psi) :

35000KPa

E.2.3

Air pumps

Quantity :

3

Make :

SHENKAI ,BPM

Model :

QYB40-6OL

Flow rate of each pump (liter) :

20L

At max. operating pressure (kPa / psi) :

40Mpa

E.2.4

Driller's (remote) control panel

Make :

SHENKAI ,BPM

Model :

PLC Remote

Serial No. :

Proposed to Purchase

Low accumulator system pressure warning

Yes

Low reservoir level warning

Yes

Low rig air pressure warning

Yes

Pressure regulator for bag

Yes

Control for by-pass valve

Yes

Quantity of pressure gauges :

6 - 8 no’s

E.2.5

Second Remote control panel

Make :

SHENKAI ,BPM or Equivalent

Model :

PLC Remote

Quantity :

One (1)

Location site :

Tool Pusher Cabin

E.3

Choke Manifold & Testing Equipment

E.3.0 a)

Company Requirements

Choke manifold of 34,500kPa WP, sour service (Valves

Compliance

BOMCO

Yes/No?

Spec.

Yes

PSL3 PR2 as defined in API Spec 6A with proving COC & material propertiesspecification), in accordance with EP2002 – 1500 September 2008 version and PDO Specifications SP-1213, 2016 Revision. Choke manifold layout shall be such that either of the adjustable chokes can be isolated by double barriers & bleed and repaired without interrupting the well kill operations. b)

All items of equipment on flow path to have

Yes

a nominal 3” ID (min). c) One manual adjustable and one remotely operated power

Yes

choke. Spare manual choke bean to be on site to cater for fast change out. d)

Remote control unit positioned on rig floor

Yes

with view to the choke manifold. Connections and fitting for accepting alternative air / nitrogen power available as per API Spec 16C. e)

No threaded connections in choke manifold

Yes

(with exception of gauge connections and autoclave fittings). f) Valves upstream of the choke shall:

Yes

_ meet the temperature classification API SPEC-6A to cover the

anticipated

minimum

and

maximum

operating

conditions _ have a PSL level 3G and performance Requirement PR2 as defined in API SPEC-6A _ use grease that meet the high temperature specification g)

Valves downstream of the choke shall meet

the P and U temperature classification under API SPEC-6A. Choke body and equipment immediately downstream of the chokes shall meet the temperature classification API SPEC 6A to cover the anticipated minimum and maximum operating conditions. All valves full WP rating of 34,500 KPa.

Yes

h)

One Portable air-operated hydraulic test

Yes

pump rated to 69,000kPa complete with adjustable relief valve and suitable electronic recorder. i) A line to the poorboy & on to the trip tank in place for

Yes

stripping operation

Contractor Specifications

E.3.1

Choke manifold

Make : Size

3

1/8“

inch Working Pressure

kPa (psi) 5000psi

H2S service

y/n Yes

Quantity of valves :

14

Make/model :

SKJG-35

Size

inch 3

1/8“

Quantity of adjustable chokes :

2

Make/type :

SKJG-35

Quantity of power chokes :

1

Make/type :

Shenkai

Power choke remote control panel

y/n: Yes

Make/type :

Shenkai

Glycol injection pump

y/n

Make/type :

E.3.2

Shenkai

Hydraulic test pump

Make :

SANYI

Model :

SKT-140

F.

Mud System

F.1

High Pressure Mud System

F.1.0

Company Requirements

a) At least two (2) electric driven triplex mud pumps capable of

Compliance

BOMCO

Yes/No?

Spec.

Yes

continuously maintaining a combined minimum output of 4m3/minute at an operating pressure of 21,000kPa, 3 m3/minute at an operating pressure of 25,000kPa, 2.5m 3/minute at an operating pressure of 28,000kPa.

Copy of calculations to be submitted by Contractor for verification

All mud pumps shall be in a position to suck from all the compartments of Active,Reserve, Brine

,Water, Pill and

Intermediate tanks. b) All components of the high pressure mud system must have a

Yes

working pressure of at least equal to the maximum discharge pressure of mud pumps (using the smallest mud pump liner available from manufacturer) and a nominal ID of 3 ½”. Test pressures shall be 1.5 times the working pressure, lines to be designed and constructed in accordance with ASME B31.3, API 1104, ASME IX or equivalent standard. c) Each mud pump shall be complete with :

Yes

Dedicated centrifugal charge pump.

Yes

Adjustable / resettable pressure relief valve (flanged /Weco type).

Yes

Separate suction line for each pump and manifolded for either

Yes

pump. Sunction line shall extend to intermediate tank also. Pulsation dampeners on discharge line, same rating as MP max pr

Yes

Replaceable suction and discharge screens. Liners and pistons to operate at the parameters specified in

Yes a)

Yes

above. Company prefers that Contractors use ceramic mud pump liners. Electronic Pressure gauge before isolation valve.

Yes

Dedicated closed piston cooling system.

Yes

Isolation switch and lock-out mechanism on electric drive motors.

Yes

Rigid covers to enclose all moving parts. Padlocked.

Yes

Manual drive mechanism to turn power end.

Yes

Cross head inspection cover to be transparent types

Yes

External lubrication system fitted with low oil pressure alram

Yes

Individual discharge line.

Yes

Bleed-off valve (flanged or Weco) with discharge line dipping

Yes

down from relief valve to mud tanks Drip tray to contain spills.

Yes

d) Standpipe with gooseneck, connected to a H-type standpipe

Yes

manifold, constructed without threaded connections and designed as follows : Lines to drill string to be nominal 3 ½” ID (min).

Yes

Minimum working pressure equal to 34,500 kPa

Yes

Choke for bleeding off pressure complete with upstream gate valve

Yes

for isolation. A separate self-draining Natih fill-up line to the bell-nipple joint.

Yes

Fitted with an outlet for MWD instrumentation and complete with a

Yes

2" gate valve.

Ability to simultaneously pump through the drill string with one

Yes

pump and down the annulus with the other at maximum pump output. Record pressures independently. Ability to simultaneously pump through the drill string with one

Yes

pump and through the kill line with the other pump. Record pressures independently. Line-up all pumps using steel lines to the utility standpipe on the rig

Yes

floor. Rotary hose certified to meet API grade D, API Spec 7K-FSL2,

Yes

Temperature range III (-20 deg C to 121 deg C), 3 ½” ID (min) complete with hammer unions at both ends. Hose Working pressure 34,500 kPa, Test Pressure 69,000 kPa. Hose to be secured with snub lines and integral coupling. Certification for hose to be furnished by Contractor. e) Utility standpipe, 2" ID (min) with gooseneck, connected to

Yes

standpipe manifold, constructed without threaded connections and designed as follows : Working pressure 34,500 kPa.

Yes

Sufficient height to enable reciprocation of a casing string while

Yes

cementing. A connection to both the standpipe manifold and the HP

Yes

cementing line. NOTE: during normal operations the utility standpipe shall be disconnected from the standpipe manifold A local pressure gauge.

Yes

f)

Yes

Casing wash down hose; 34,500kPa Working Pressure, sufficient length to reciprocate the casing, nominal 2” ID (min), API grade D, API Spec 7K-FSL2, Temperature range III (-20 deg C to 121 deg C) complete with hammer unions and snub lines.

g) Reverse circulation line, 3” nominal ID (min), located adjacent to the standpipe manifold and run directly to the shaker header box.

Yes

h) Cementing line, 3” x 34,500 kPa WP, running from the

Yes

standpipe manifold to the end of the mud tanks complete with Weco 1502 connection i)

Low pressure casing fill up line.

Yes

j)

Chicksan steel; 2” nominal, 10 X “3.6m - 6 piece integral loop”

Yes

(4 elbows and 2 straights), of the non-screw type w/ WECO 1502 hammer unions, suitable for sour service.

Each piece

must be tagged with a unique identification number, working pressure and last test date. Provide two each of the following accessories (min): lo-torque plug valves; male x male subs: female x female subs: 90 deg. T-pieces; 60 deg. Y-pieces; 90 deg. Elbows; 3" x 2" crossovers; swivel with Weco 1502 connection; non return valves. 2” lo-torq valve for 69,000 kPa WP * 5 pieces 2 x Adapter 2” WECO fig 1502 x 2-1/16” 5K flange (RX-24 gasket), WP 34,500 KPa, NACE MR01-075 sour servces. Allows connection to WH SOV. Restaining line set up matching pressure rating required.

Contractor Specifications

F.1.1 a)

Mud pumps

Mud pump No. 1

Make :

BOMCO

Model :

F-1300

Mud pump driven by motors Continuous power rating of each motor Fluid end

No. Type : kW (HP) type

One set AC motor 1000 kW “I” type

Cylinders/valves cover :

Screw type

Equipped with :Pump stroke counter

type

Inductive stroke sensor

Liner sizes available

inch

7、6 3/4、6 1/2 、6 1/4、6、 5 1/2、5

Supercharging pump Independently driven by motor

type kW (HP)

Type :

Centrifuge pump 55 kW Ex-proof motor

Discharge/suction line dia (ID x ID)

inch

6X8

Working flowrate

liter

55 l/s

b)

Mud pump No. 2

Make :

BOMCO

Model :

F-1300

Mud pump driven by motors Continuous power rating of each motor Fluid end

No. Type : kW (HP) type

Cylinders/valves cover :

One set AC motor 1000 kW “I” type Screw type

Equipped with :Pump stroke counter

type

Inductive stroke sensor

Liner sizes available

inch

7、6 3/4、6 1/2 、6 1/4、6、 5 1/2、5

Supercharging pump Independently driven by motor

type kW (HP)

Type : Discharge/suction line dia (ID x ID)

Centrifuge pump 55 kW Ex-proof motor

inch

6X8

Working flowrate

F.2

liter

55 l/s

Low Pressure Mud System – Tanks

F.2.0

Company Requirements

a) Active tanks 100 m³ , reserve tanks 150m³ , water tanks 150m³ (approx capacities).

Compliance

BOMCO

Yes/No?

Spec.

Yes

The complete system to be capable of

working with 15kPa/m mud. System shall include a cuttings chute to collect underflows from the solids control equipment to feed into an open top pipe (chute) to the waste pit. Tanks to be 50-80m3 size. Pit dividers not less than 30m3. b) All tanks covered with secured with fiber gate type grating and

Yes

free of obstructions and trip hazards (e.g. valve operating handles). Manhole covers to be marked. Tanks to have chamfered or round corners for minimal dead volume (Maximum acceptable dead volume is 1 m3). Rigid handrails with a minimum of two courses and toe board.

Yes

The layout of the tanks shall be such that tripping hazards are avoided. Skid or trailer mounted to expedite rig moving. Piping arrangement to permit the complete emptying of tanks to the waste pit using centrifugal transfer pumps via the cutting chute.

Yes Yes

Paddle agitators both sufficient in number and power rating

Yes

- minimum 15 HP motor - fitted in all compartments of active and reserve, water, brine tanks (excluding the sand trap and degasser tanks)to maintain a mud of 15kPa/m in suspension. Mud agitator blades shall be angled, sized and powered in accordance with OEM specifications for the size of tanks. Placed not higher than 0.5m in the tank. Agitators/Tank size shall not cause interference with pit sensors (3rd party and/or drilling contractor). Low level equalization valves

Yes

All tanks with high pressure mud guns and mud gun lines so the

Yes

solids andweight material not be settled on bottom All tanks in active system up to intermediate tank, reserve, water,

Yes

brine tanks connected to all mud pumps c) Active tanks

Dimensioned to give detectable level change

Yes

for 1m³volume change. The volume per each 5cm of all tanks shall be displayed on the active system as display board Sectioned for in-series treatment by process equipment

Yes

ending at the suction tank. Contain a settling tank (sand trap) of approx 10m 3capacity with

Yes

sloping bottom and a minimum 12” sizebutterfly dump valve. d) Reserve tanks

Each tank approx 50m³capacity.

Yes

e) Pill tanks

two required. 15m3 minimum with 0.5m3

Yes

5-8 m³capacity, calibrated for drill pipe in use

Yes

dead volume f)

Trip tank

Sized to give level change of at least 5cm for each stand of open

Yes

ended drill pipe. 2m3/min transfer rate to emptyor fill trip tank. Filled from flowline, w/facility to bypass w/butterfly valve

Yes

Served by dedicated pump to give; 1m³ /min (min) across

Yes

the bell nipple, or to fill drill pipe. Returns from choke manifold shall be routed throughpoorboy to the

Yes

flow line/trip tank. g) Strip tank

Arrangement for stripping shall meet the

Yes

requirements of the standards defined in Well Engineering Pressure Control Document and Shell Well Control Manual EP 2002-1500 September 2008 version. Calibrated to give at least a 60cm level change for closed ended

Yes

stand of drill pipe in use. 1 m3 capacity. Suction to be from bottom of tank & tied into trip tanktransfer

Yes

pump h) Water tanks

Tanks shall be provided with a low pressure

Yes

circulation system. Return/settling tank.

Yes

Separate feedline to the mud pumps.

Yes

Separate return line from the mud ditch to the settling tank.

Yes

Venturi type mixing hopper capable of a throughput of 3-4m3/min.

Yes

Centrifugal pump to displace brine to the mud pump or

Yes

filtration /cement unit. Connection from the discharge side of the mixing pump so as to be

Yes

able to supply a remote unit with clean brine. i)

Mud ditch

Allows for either access to or bypass of any

Yes

active tank for mud being circulated in the active or reserve or brine system. Mud ditch shall extend up to sunction tank. j)

Drill water

Offloading; reserve and water tanks shall be

provided with flexible hoses and fittings required for hooking up to /Fresh water drill water/fresh water tankers for offloading. Dedicated pump for fresh water offloading.

Yes

Reserve and water tanks shall be fitted with4" diameter hard-piped

Yes

goose necks to the top of the tanks for the distribution of Company supplied drillingwater. k) A dedicated low pressure transfer pump (minimum capacity

Yes

1.5m3/min) shall be provided for all the reserve/water tanks dedicated. l)

Reserve and water tanks to include a suction/discharge point

Yes

for water tankers and a suction/feed point for Company supplied cementing unit. At least one water tank shall have a centrifugal pump (2 x 3) to enable treatment of bacterial/H2S contaminated water and its supply to the shaker area for dilution of mud. m) Mud mixing

Yes

Two independent mixing systems shall be provided such that the mixing pumps can discharge through either system (i.e. 2 ring lines). Each system shall be able to take suction from and discharge into any or all of the

active

or reserve tanks. It shall be possible to use one system on any of the active tanks (including the pill

tanks) at the same time

the other system is being used to mix in any of the reserve tanks. Also the active mixing system shall be able to recirculate mud back across the shale shakers.All tanks shall be connectedWith mud mixing system & shearing device and delivery line Shall be given tanks with isolation valves and bypass lines Two venturi type mixing hoppers capable of a throughput

Yes

of 3-4m3/minute. Fitted with a shear mixer to shear the polyers. Easy accessible with forklift and crane. Isolation valves shall be in suction & discharge lines so each mud pump can be used independently if required. Two mix pumps correctly sized for 75kW each. Capable of mixing at min 4 m3/min.

Yes

Pipe work diameter shall be compatible with the pump

Yes

size provided; (i.e a 6 x 8 pump shall have a minimum 8" dia. suction line from the tank and a

6" dia. discharge line).

Company approved dedicated caustic mixing area with

Yes

emergency shower facilities (chilled showers). Water connect to A/C. Lifting device with Capability of handling 1.5 Ton bags of chemicals.

Yes

Standalone lifting device on mud tank Shearing unit such as an Aqua Shear, Lobestar or NOV’s

HP Shear

Yes

unit permit efficient shearing of high weightmuds (23 kPa/m) n) Portable Pump to transfer liquid chemical to tank at rate

Yes

200L/min o) LCM skid, mud chemical skid (minimum 2 per rig)

Yes

p) One PPE box for keeping PPE and MSDS sheets. One mud tester

Yes

cabin near to intermediate tanks with working bench for checking mud properties, writing reports, with box for keeping tools.

Contractor Specifications

F.2.1 a)

Mud tank system

Active mud tanks (with proper partions)

Quantity : Total capacity Dimensions

3 m3 m

129.5 Shale shaker tank/10×3×2.45 Intermediate tank/10×3×2.45 Suction tank/10.5×3×2.45 Reserve tank/10.5×3×2.45 Water tank/10.5×3×2.45

Description/Capacity No. 1

m3

Shale shaker tank divided into: trip tank, Stripping tank, settling tank, degasser tank, desander tank Capacity: 44.5

Description/Capacity No. 2

m3

Intermediate tank divided into: desilter tank, Pill tank 1 Capacity: 33

Description/Capacity No. 3

m3

Suction tank divided into: pill tank 2, suction tank Capacity: 52

Capacity degasser tank b)

m3

11

Reserve tanks (with partions)

Quantity : Total capacity Dimensions

3 m3 m

3×50=150 13.5 x 3 x 2.6m

Description/Capacity No. 1

m3

50

Description/Capacity No. 2

m3

50

Description/Capacity No. 3

m3

50

c)

Water tanks (Brine tanks) (with partions)

Quantity : Total capacity Dimensions

3 m3

3×50=150

m

9 x 3 x 2m

Description/Capacity No. 1

m3

50

Description/Capacity No. 2

m3

50

Description/Capacity No. 3

m3

50

Included in shale shaker tank F.2.2

Settling tank (Sand trap) m3

Capacity

F.2.3

13

Pill tanks.

Quantity :

2

Description/Capacity No.1

m3

16

Description/Capacity No.2

m3

16 Included in shale shaker tank

F.2.4

Trip tank m3

Capacity

6

Level indicator make/type :

Mechanical & electrical

Electric pump make :

China

Model/type :

Centrifuge type /3×2

Motor output

kW (HP)

15 Included in shale shaker tank

F.2.5

Stripping tank

Capacity

m3

1

Equalizing facility with triptank

y/n

y

Transfer pump

y/n

y

F.2.6

Mud agitators

Quantity :

7.5Kw, 4 sets 15kw, 8 sets

Make :

China brand

Model:

HA-7.5\HA-15

Driven by motor of

kW (HP)

7.5\15

F.2.7

Mixing pumps

Quantity :

2

Make/Model :

China/centrifuge type

Driven by motor

F.2.8

rpm x kW (HP)

75

Mud mixing hopper

Quantity/location :

2/mixing unit

Make/Model :

Swaco

Feed pump make :

China

Type/size centrifugal pump :

Centrifuge type/8×6

Driven by electric motor of

F.2.9

rpm x kW (HP) 75

Transfer pumps

Quantity for mud tanks :

3

Quantity for water tanks :

3

Make/Model :

China

Type :

AC explosion proof, 380 V, 50 Hz

Driven by motor Power output

F.2.10

type kW (HP)

y 15

Chemical mixing tank

Quantity : Description/Capacity Chemical mixer type :

1 m3

27.83 Hopper

F.2.11

Caustic Mixing Unit

Quantity :

1

Type :

Stainless steel

F.3

F.3.0

Low Pressure Mud System – Process Equipment

Company Requirements

Cellar pump

Three (3) Ex cellar pumps shall be provided, each

Compliance

BOMCO

Yes/No?

Spec.

Yes

with a capacity at least equal to the maximum expected flow rate. Complete with a discharge line to the shakers or waste pit. Cellar pumps to be electrical submersible FLYGT pumps and not air operated WILDEN pumps a) Shakers

Minimum of two, multiple screen, linear motion or

balanced elliptical shakers, 7g force. Capable of processing 100% of mud returns with a 15 kPa/m density through API 200 screens at 3.5m3/min. Company recommended makers – Derrick Hyperpool

Yes

/DP-626, Rigtech VSM 300, Brandt VSM 300, Swaco MD-2 or MD-3. Shakers shall be no more than 3 years old at commencement of contract or bereplaced max 10 years. Header boxes to be of spreader type Shared header boxand to have

Yes

dump chutes to the waste pit. Full kit of manufacturer’s recommended spare parts and listed always

Yes

be available. Submit to Company monthly Manufacturer’s preventive maintenance programme in place and records kept.

Yes

b)Screens

Minimum stock of screens to be approved by UIK

Yes

(depending on type Pyrmid or flat and condition of shaker). Various API sizes from 80 size to 200 size to be available at all times. All shakers screens are consumable items and cost of same is included in rig operating dayrate. Use only those recommended by OEM. Screen hours required to be

Yes

recorded and report. Screen to be replaced as requested by mud engineer / DSV. c) Vacuum Degasser Sized to process up to 50% of the

Yes

maximumcirculation rate. The suction taken from a degasser tank of minimum capacity 10m3,

Yes

located immediately down stream of the sand trap(s). Liquids from the degasser shall discharge into a treatment tank, which

Yes

shall be equipped with an adjustable low level equalisation valve to the degasser tank. Suction/discharge Pits to be equalized. Suck from desilter tank and discharge into degasser tank Gas shall be vented to the (waste pit - minimum. distance from rig 30

Yes

metres) via a dedicated line (with minimal bends) which connects to the poorboy degasser vent line which leads to the

waste pit. This

dedicated line should have a NRV to prevent backflow of gas from the poorboy degasser vent line to the Vacuum degasser (while circulating out gas kicks). d) Desander

Sized to process 100% of the mud returns at

maximum

flowrate with either

Yes

2 x 12” cones or 3 x 10” cones. Feed from a 6 x 8 centrifugal pump to produce 210-240 kPa (min) at inlet manifold. Suction from the discharged settling tank (12m³ min capacity)

Yes

immediately downstream of the degasser tank. Overflow directed to next compartment downstream but not to suction

Yes

tank. Underflow shall be discarded to the waste pit.

Yes

Equalizer line f/desander to active system so all tanks canbe equalized if

Yes

required A pressure gauge (0-50 psi range), fitted with a diaphragm seal below in

Yes

order to prevent blocking of the pressure gauge with solids, shall be installed on the feed inlet manifold. e) Desilter/Mud cleaner Sized to process 100% of the mudreturns at

Yes

maximum flowrate with either 16 x 4 ” cones. Feed from a 6 x 8 centrifugal pump to produce 340 kPa (min) at inlet manifold. Suction from the discharged settling tank immediately downstream of

Yes

the desander tank. Overflow directed to next compartment downstream but not to suction

Yes

tank. Underflow shall be discarded to the waste pit. Mud cleanerunderflow

Yes

shall be processed at 300 API screens A pressure gauge (0-60 psi range), fitted with a diaphragm seal below

Yes

in order to prevent blocking of the pressure gauge with solids, shall be installed on the feed inlet manifold. f)

Poor Boy

Of 48” (min) diameter, with 8” lines in/out.

Yes

Capable of processing 1.5m³ /min (min) highly gas cut mud. The mud seal or liquid seal of the degasser shall be at least 10 ft or 3 m in height. Designed and installed in accordance with EP 2002-1500 September 2008 version. Only external U-tube type. Calculated capacity for the provided system is required A large size pressure gauge (0 – 150 kPa range) to be mounted on top

Yes

of the poorboy degasser. Discharge by the most direct route with minimal bends and without any

Yes

isolation points, into the Shaker header box through at least an 8" line then trip tank. One 8” vent line shall run from the mud-gas separator directly to the waste pit

Yes

Vent lines to be securely anchored and fitted with snub lines cross the

Yes

connections. Instrumentation & alarm mechanisms must be in place, such that if the

Yes

capacity of the MGS is approached, actions can be taken to reduce the gas rate (kill rate reduction), or to divert the flow from the well such to by-pass the MGS to a flare. Hot fill line /‘hot loop’ connected to active tank & trip tank

Yes

Contractor Specifications

F.3.1

Shale shaker

Quantity :

2

Make :

DERRICK or SWICO

Type :

FLC504 or M-I SWICO

Size screens :

Processing rates 900 GPM of a 9.1 PPG fluid using Pyramid DXA140 (175 Mesh) Super G™ Vibrating Motors,

Driven by No. of electric motors :

2.5HP, 380/400 V, 3 Cycle, 50Hz, 1500RPM, Ex-Proof, Combined Max. flowrate

F.3.2

m3/min

900GPM

Desander

Make :

DERRICK

Quantity of cones :

2

Cone size :

inch

Type/size centrifugal pump :

12" Capable of processing 1,000 GPM @ 75 ft head

Driven by electric motor of

rpm x kW (HP) Centrifugal and electric motor Model Mission Magnum Pump 6 x 8, 100 HP 1750 RPM, 60 HZ, with mechanical seal, Impeller size:12.5" 1500 GPM

Max. flowrate Min. operating pressure with unweighted muds

m3/min kPa

2 220Kpa

Min. Apex valve opening :

F.3.3

inch

Desilter /Mud Cleaner

Make :

DERRICK or SWICO

Quantity of cones :

2

DESANDER CONES

16 DESILTER CONES Cone size :

inch

10" Desander cones 4" Desilter cones

Type/size centrifugal pump : Driven by electric motor of

rpm x 1500RPM, 2.5HP

kW (HP) Max. flowrate

m3/min

(2) 10" DESANDER CONES, total 1000GPM at 75 ft of head (16) 4" DESILTER CONES, total 1280GPM at 75 ft of head

Min. operating pressure with unweighted muds

kPa

Min. Apex valve opening :

inch

F.3.4

340Kpa

Mud/gas separator (poor boy)

Make/type :

NQF1000/0.9

Minimum diameter ID

inch

Liquid inlet pipe diameter: 4”

Gas discharge line OD

inch

8

Gas discharge line running to : Max capable of processing highly gas cut mud :

Flare Pit m³ /min

31.67

Alarm in place if the capacity of MGS approached: Y/N / Type

F.3.5 Make :

Vacuum Degasser China

Type :

HCQ300-B

Type/size centrifugal pump :

HCP6X5X14

Driven by electric motor of

kW (HP)

22kW

Discharge line running to :

Desander compartment

Vacuum pump make :

China

Type :

SZB-8

F.3.6

Cellar pump

Quantity :

2

Make (e.g. Flygt) :

China brand

Type :

Centrifugal pump m3/min

Capacity

F.4

150 m³ /min

Mud Laboratory – Equipment and Chemicals

F.4.0

Company Requirements

a) Laboratory,

3.6m X 3.6m size at least, shall be furnished with

Compliance

BOMCO

Yes/No?

Spec.

Yes

sufficient chairs, workbench, cupboard, sink, & adequate water supply and 100 PSI Pressure connection for API Fluid loss test. Drain line to dump lab waste. b)

One eye wash station and one extractor fan to be installed in the

Yes

mud lab c) Laboratory shall be enclusively for mud engineer.

Yes

1.1.1

G.

Casing/Cementing

1.2

G.1 Casing Equipment

Compliance G.1.0

Yes/No?

Company Requirements

a) API casing drifts for 13 3/8” - 81.1 kg/m;

9 5/8” - 59.5 kg/m;

Yes

7” 34.2 kg/m , 43.2 kg/m; 4 ½” 17.3 kg/m, 20.1 kg/m & 25.2 kg/m; Aluminimum lightweight for casing. Long nylon for tubing. b) Circulating swage w/2” Weco 1502 for: 13 3/8” 81.1kg/m

Yes

BTC/LTC, 9 5/8” 59.5 kg/m LTC /BTC /NVAM, 7” 34.2 kg/m, 43.2 kg/m LTC /NVAM /

VAMTOP, 4½” 17.3 kg/m, 20.1 kg/m & 25.2

kg/m EU /NVAM /VAMTOP. c) Water bushings for all the same sizes (casing connection pin x

Yes

NC50 box). NC50 down to 7” size. NC38 for all sizes below 7”. d) Klepo casing protectors, 2 of each size; 20”, 18 5/8”, 13 3/8”,

Yes

9.5/8”, 7”, 4.1/2”. Stabbing guides for all sizes. e) Elevators

Side door casing elevators: 20’’,18 5/8”, 13 3/8”, 9

Yes

Tubing elevators: 1 set of YT c/w 3 ½”, 2 7/8” & 2 3/8” slips, 1 set YC

Yes

5/8”, 7”, 4 ½”. c/w 5 ½”, 5” & 4 ½” slips. Single joint elevators 20’’, 18 5/8”, 13 3/8”, 9 5/8”, 7”, 4½”, 3 ½”,2

Yes

7/8” with safety latch, ¾” soft wire rope slingsand swivel. Complete with OEM split pin secondary locking mechanizm

Yes

f)

Yes

Slips 20”, 18 5/8”, 13 3/8”, 9 5/8”, 7”, 5 ½”, 4½”, 3 ½”, 2 7/8”,2 3/8”.

5 ½”, 5”, 4 ½”, 3 ½”, 2 7/8” & 2 3/8” g)

Tongs

tubing slips.

one pair tongs complete with jaws for use with pipe

Yes Yes

sizes from 2 3/8” to 20” (tongs may be combined with rig tongs specified in Section D). h)

Power tongs Casing tongs to handle 4 ½” to 20” casing and

Tubingtongs to handle 2 3/8” to 4 ½”tubing

Yes

BOMCO Spec.

c/w torque sensator and indicator, integral backup arm.

Yes

c/w power unit or use power from rig hydraulics

Yes

i)Company Option: Casing Running Tool to handle all sizes of casing

Yes

4 ½” 7”, 9 5/8” , 13 3/8” and casing drilling capacity

Contractor Specifications

G.1.1

Side Door Elevators

20” casing elevator

SLX 20-150

18-5/8 ”

casing elevator

SLX 18 5/8-150

13-3/8 ”

casing elevator

SLX 13 3/8-150

9 5/8 ”

casing elevator

SLX 9 5/8-150

7” casing elevator 4 ½” casing elevaotor

G.1.2

SLX 7-150 SLX 4 1/2-150

Single Joint Elevators

20” casing elevator

SJL 20-8

18-5/8 ”

casing elevator

SJL 18 5/8-8

13-3/8 ”

casing elevator

SJL 13 3/8-5

9 5/8 ”

casing elevator

SJL 9 5/8-5

7” casing elevator 4 ½” casing elevaotor

G.1.3

SJL 7-5 SJL 4 1/2-5

Slip Type Elevator/Spider

Make:

HYT 2 3/8-3 1/2-150

Insert:

HYC 23/8-5 1/2-200

Capacity:

150st

5½” Tubing Slips

Applicable

5” Tubing Slips

Applicable

4½” Tubing Slips

Applicable

3½” Tubing Slips

Applicable

2.7/8” Tubing Slips

Applicable

2.3/8” Tubing slips

Applicable

G.1.4Power Casing Tong Model:

RUSHI TQ340/35Y,TQ508/70Y

Jaw Insert Sizes for Casing: G.1.5

4-1/2"~20"

Power Tubing Tong

Model:

RUSHI XQ114/6YB

Jaw Insert Sizes for Tubing:

2-3/8"~4-1/2"

G.1.6 Casing Running Tool w/ casing drilling capacity (Option) Make:

NOV

Insert:

4½" to 14"

Capacity:

500 ST

H.

H.1

Drilling Instrumentation

Instrumentation

CRT-500

H.1.0

Company Requirements

Complianc e Yes/No ?

a) General alarm system

The alarm shall be audible

Yes

under all operating Conditions throughout the drilling location,including external and all internal work spaces. Alarm shall not shut off until knowledge. Fire/general alarm to be monotone. It shall consist of the following characteristics - Audible signal - Visual signal - A flashing Light. b) At driller’s console

Weight indicator.

Yes

Standpipe pressure gauge;

Yes

Vernier 040,000kPa Top drive panel

Yes

Rotary speed tachometer.

Yes

Rotary torque indicator (in daNm). Torque sensor and indicator to read true / absolute torque in daN.m. Relative torque readouts in % torque or read-outs of DC current reading in Amps only is not acceptable.

Yes

BOMCO Spec.

Pump stroke counters; one per pump plus individual and

Yes

cumulative totaliser. Tong torque indicator (daN.m and Kg.f) Pit volume totaliser; computerised system

Yes (M/D Totco

Yes

RigSense or equivalent) Comprising of the following features : Readout of total active and reserve mud volumes. Individual tank read out. Loss gain meter with an accuracy of 0.1m3. Audio and visual alarm with high and low settings. Company Option all PVT equipment to read

Yes

real time densities of fluids in all tanks. Mud flow indicator with high / low audio / visual alarms

Yes

Trip tank indicator to give a read out in stands for the size of

Yes

drill pipe in use plus a total tank volume indication calibrated f/bottom of tank such that a volume change equivalent to one joint of drill pipe may be detected. Remote choke control unit; comprising the following :

Yes

Standpipe and choke manifold digital pressure gauge sized in accordance with equipment pressure ratings. Pump stroke indicator for each pump plus individual and cumulative totaliser. Choke control. Choke position speed regulator. Utility standpipe pressure gauge; Vernier 0-40,000kPa.

Yes

c) Standpipe pressure gauge, Vernier 0-40,000kPa, mounted

Yes

on standpipe.(Cameron type D or equivalent). To be visible from driller’s position. d) t driller’s doghouse

Drilling parameter recorder and

read-out; computerized monitoring with a WITSML or WITS0 data out port e) WOB / string weight (daN) Travelling Block Position Rate of penetration (m/hr) Rotary speed (RPM) Rotary torque (daN.m) Pump pressure f)

(kPa)

Pump rate each pump (SPM) Pit volume recorder; 24 hr recorder monitoring

Yes

active & reserve tanks. Flowrate recorder; 24 hr recorder.

Yes

Trip tank recorder; 24 hr recorder.

Yes

e) At choke manifold-

Yes

Standpipe pressure gauge;

Vernier 028000 kPa (0 – 14000 kPa, 0 – 21000 kPa and 0 – 35000 kPa gauges to be available for use when required) Choke manifold pressure gauge; Vernier 028000 kPa (0 – 14000 kPa, 0 – 21000 kPa and 0 – 35000 kPa gauges to be available for use when required). Gauges with isolation valves for accurate reading at low/high pressure

Yes

Gauges at choke manifold to be combined on

Yes

one panel and be visible from choke operating position. f)

Deviation equipment

A deviation measuring device in

the range 0-8 and

degrees c/w sinker bars and

Yes

overshot. g) General Instruments

Yes

Tri-cone bit gauge rings; 17 ½”, 16”, 12 ¼”, 8 ½”, 8 3/8”, 6 1/8”, 5 7/8”,

Internal / external calipers; 0-10”

Yes

Steel Derrick tapes; 0-30m. 2 sets.

Yes

h) Instrumentation system for complete automation of the rig

YES

floor, including zone management system /full anti- collision control

e) Drilling Data Acquisition system

(eDtl)

i. A suitable system to record, manage and display in real time all the required data from the sensors stated in 1,2 and 3 at the driller’s console, the contractor site office and the company site office. ii. Raw Sensor Data: Hook Load ,Rotary Table Load (if available in future), Block Height, Rotary Table RPM, Top Drive RPM, Rotary Table Torque, Top Drive Torque, Standpipe Pressure, Annulus Pressure, Flow Rate Out, Pump 1 SPM, Pump 2 SPM, Pump 3 SPM, Pit 1 Volume (6 outputs required for pits must include complete active pit system), Pit 2 Volume, Pit 3 Volume, Pit 4 Volume, Pit 5 Volume, Pit 6 Volume, Trip Tank Volume, Total HC Gas, H2S iii. Apply rigorous quality control assurance tools for the sensors data, including a visible and continous data quality indicator. iv. All parameters shall have audio and visual alarm set up options for the data acquisition system provided by contractor. v. Evaluated from Raw Sensor Data, included but not limited to: Weight on Bit, Bit Depth, Hole Depth, Instantaneous ROP, Average ROP, Slips Status, Bit on Bottom Status, Block Velocity, Total SPM vi.

Evaluated from Raw Sensor Data and Other

Data source or input Pump 1 Flow Rate (requires pump stroke and piston diameter) Pump 2 Flow Rate (requires pump stroke and piston diameter) Pump 3 Flow Rate (requires pump stroke and piston diameter)Total Flow Rate In (calculated from sum of Pump 1-3 Flow RateBit RPM (if motor run, calculated from motor characteristics)Total RPM (Rotary RPM or Top Drive RPM added to Bit RPM)MSE (calculated from various parameters above)HSI (calculated from various parameters above)Slip Stick (calculated from various parameters above)Drilling Aggressiveness (calculated from various parameters above) Rig Activity State (WITSML compatiable vii. The required data must be transmitted to a company specified system at 1 hz frequency in real time as a WITS 0 protocol output to the latest specification, or WITSML protocol at the companies discretion, as both time based data and depth based data to a resolution of 0.5 m. i)

viii.

This data must be transmitted during all

operations from spud/end of move to release of the well, in

Yes

other words during all operations other than during the reported rig move phase. j)

ix.

Data shall be transmitted using the WTS

mapping as defined by the company. k) x.

All of the required raw digital data must be

stored for a minimum of last 2 wells and current well in secure storage on site with separate permanent offsite back up prior to being overwritten.

This data shall be available

at any time at the company’s request. l)

xi.

If there is a break in transmission of data

and transmission of data stops, the contractor shall retransmit the missing data to fill the gap.

This must be

automated on reinstatement of communications system. m) xii.

The maintenance of the system is the

responsibility of the contractor. n) xiii.

At least three screens continuously display

the trend date on site: one for rig floor, one for DSV and one for TP. o) xiv.

Displays to be independent stations and tied

into each other so TP DSV can monitor driller’s PVT management. Data must be retrievable such that it can be reviewed and presented as desired by Company. A PDF file which cannot be manipulated is not acceptable. p) xv.

Company Option: Sophisticated screen for

the driller where driller can fill in IADC report digitally, picking up time and depth data automatically from the sensors. q) 1.1 1.3

Yes H.2

Communications

Rig Communication System system

Compliance H.2.0

Yes/No?

Company Requirements

a)

YES

Contractor shall provide a cabin (adjacent to the radio campsite to be able to install Company supplied communications/ telecommunication equipment. Contractor shall provide a stable 230Vac (10%) and 4765Hz (minimum load 63 Amps) power supply to the company supplied communications / telecommunication equipment in the radio room w/UPS 5 KVA. The radio room shall be equipped with an air conditioning system provided by and maintained by the Contractor. Yes

be suitable for the zone. c) Intercom system: between Company office,

Yes

Contractor office, Drilling Engineers office, Driller's position, Monkey board, Choke Manifold, remote choke

panel, Shale Shakers, Mud Engineer’s office

/ lab, Guard Hut and Mud Logging Unit (as and when required). Spare line to MWD cabin

to be

available. Equipment to be explosion proof. d) Contractor shall provide by Company adequate air-

Yes

conditioning in the Company supplied communications unit at the rig Site / wellsite as well as the rig campsite. e) A hands free talk-back system between monkey board and driller’s console on rig floor. Equipment to be explosion proof.

120Vac (10%) and 47-65Hz

operators accommodation) for use as a radio room at

b) Public address system at the rig site. Equipment to

BOMCO Spec.

Yes

f)

A CCTV system which is Milestone XProtect software version 2016 and beyond compatible complete with stands to cover the following areas: 

Rig Floor – mounted to cover the general working area of the rig floor



V-Door/Catwalk – to cover the pipe handling operations around the catwalk and V-door vicinity



Shale Shaker

– view over the shale

shakers and surrounding area 

Yes

BOP – Usually mounted on substructure to view the BOP stack and to capture activities in that area



Drillers Console – view from behind the driller on the console/cabin



Monkey borad/SVC on mechanized rig



Non Pan-Tilt Zoom (PTZ) cameras in explosion proof housing welded on the mast. Cameras be connected via CAT6 cables to the network hub to the PDO PC. Prefer 360 degree view.



display screens can choose different cameras in DSV & TP office

g) A camera system for TDS and pipe handling system

Yes

available on driller cabin. Contractor may integrate this to system in f) h) 6 portable radios each with spare battery for

Yes

operations use (Drills etc) and one is dedicated for DSV.

Contractor Specifications

H.2.1

Public address system

Make :

China

Type :

OFD

Integrated with Intercom system :

H.2.2

Y

Intercom system

Make:

China

Type:

OFD

Number and location of stations :

11

Explosion proof

H.2.3

y/n

Talkback system

Make :

China

Type :

TB-1

H.2.4

CCTV system

Make :

China brand

Type :

OFD

H.2.5

Camera system TDS/Pipe handling

Make :

China brand

Type :

Integrated with CCTV system

K.

Rigsite Office, Sleeping and Ablution Accommodation

Compliance K.1.0

Company Requirements

a) Mobile camp shall be designed and constructed in

Yes/No? Yes

accordance with the standards and specifications in C6-Technical Specifications and SP-1110 Specification for Electrical Supplies to Mobile camp. b) Rig site offices shall be provided for :

Yes

- Company site representative - Contractor site representative - Company assistant supervisor/Contractor drilling engineer c) Company site representative office & assistant site

Yes

representative / wellsite drilling engineer office to be fitted with an Uninterrupted Power Supply system (UPS 5KVA, and minimum 30 minutes) and Power Conditioner. d) One-man room sleeping accommodation c/w toilet

Yes

and shower facilities at rig site for Company site representative, Contractor site representative, mud engineer and Company assistant drilling supervisor/Contractor drilling engineer. Company site representative & Company asst. site representative sleeping accommodation at rig Site to be equipped with TV and satellite dish and receiver. e) 25-man training/meeting room c/w PC, TV and video

Yes

equipment, beamer projector c/w screen, table, chairs (not benches), white and notice board. f)

5-man rig site air-conditioned prayer room and

Yes

ablution. g) Sufficient sleeping accommodation at camp site for Contractor’s personnel.

Yes

BOMCO Spec.

h) 11 x two-man room sleeping accommodation c/w

Yes

toilet and shower facilities for up to twenty two (22) Company or Company’s Other Contractor(s) personnel at camp site. i)

Kitchen, mess, recreation, laundry, ablution, dry and

Yes

refrigerated food storage facilities in accordance with C9 and SP-1232. A separate chiller room to be provided. j)

Clinic

to

be

situated

at

camp

site

and

be

Yes

furnished/equipped in accordance with Company’s HSE standards in C9 & SP1232. Clinic to include but not be limited to an ECG machine with defibrillator (capable of transmitting data electronically) and computer for medic. k) 15-man

campsite

Prayer

room

caravan,

air

Yes

Reverse osmosis water purification plant at rig and

Yes

conditioned, for Muslim staff. l)

camp sites for supply of drinking water, of adequate capacity. m) Company Option: Mobile Sewage Treatment Plant (MSTP ) on rig site and camp site to avoid sewage pit: lift stations/tank feeds the wastewater from ground level to the inlet of the treatment unit; structural skid base

w/tailboard

loading

system

for

easy

tranportation; discharge water quality compliance to Oman government request

Yes

L.

Safety Equipment

Compliance L.1.0

Company Requirements

a) Personal Protective Equipment for all Contractor personnel at

Yes/No? Yes

the rig site, safety hats (non metallic), hard toed safety boots, safety overalls, ear protection (where noise levels exceed 85dB) as SP1234, impact gloves and safety glasses. b) Personal Protective Equipment for Contractor personnel at the

Yes

rig site when necessary, rubber boots, rubber aprons, rubber gloves (elbow length for chemical handling), fullface visors, eye shields (for grinding machines, etc.), dust masks. Welders safety equipment, explosion proof hand torches c/w batteries (supervisory staff only), safety belts c/w lines. c) Hands off tools: finger saver, push/pull stick, pipe roller.

Yes

d) A chemical shower/eye wash station shall be provided at all

Yes

mud mixing areas and shall be supplied by immediately chilled water 40 degC CO2 type at switch gear & electrical

distribution boards where

Yes

temperature < 40 degC Dry powder wheeled type at engine room and workshops. Wet chemical fire extinguisher for kitchen n) SCBA equipment Refer to Well Engineering Business Control

Yes Yes Yes

Document for specifications. Minimum air capacity of 30 minutes.

Yes

Two emergency equipment containers; one positioned at the main

Yes

gate (primary briefing area) and the other positioned at the opposite end of the rig site, next to the run-off (secondary briefing area). Each container shall be equipped with a power supply, lighting, air conditioning, a wind sock on top in clear view. Primary briefing area6 SCBA sets + 6 spare cylinders.

Yes

Resuscitator + 1 spare cylinder.

Yes

Charging compressor.

Yes

Stretcher with slings

Yes

Maps of the rig site with search routes clearly marked.

Yes

Secondary briefing area6 SCBA sets + 6 spare cylinders.

Yes

Resuscitator + 1 spare cylinder.

Yes

Stretcher.

Yes

Maps of the rig site with search routes clearly marked.

Yes

Drill floor2 SCBA sets + 8 escape packs.

Yes

Shale shakers4 escape packs stored in clearly marked boxes.

Yes

Company site representative office SCBA set

Yes

Contractor site representative office SCBA set

Yes

Company assistant supervisor/Contractor drilling engineer office

Yes

SCBA set Derrick Escape pack.

Yes

o) First aid equipment

Yes

First aid kits (at drill floor, Company and

Contractor site

representative office) 2 resuscitators with spare charged cylinders

(at clinic)

stretchers (Huxley or Anderson type) and at least one basket

Yes Yes

type scoop stretcher to enable rescue of people from heightsTripod rescue kit to rescue f/confined spaces p) DROPS

Yes

Tethered tool kit and ‘Camelbak’ style watepacks for working at height. q) Spill kits (minimum 2 per rig)

Yes

r)

Yes

Summer mitigation advices as per MOM Eg. shades with mist fans in open working area.

s) Scaffolding if required (Not aluminium scaffolding used in Zone 1 area)

Yes

t)

Enough battery powered emergency lights shall be provided,

Yes

including but not limited, on all principle escape routes, BOP control unit & panels, drilling floor, power trailer/SCR/VFD, mast (half way), shaker, mud tanks, monkeyboard, choke manifold, assembly points, and fire pump (mini-camp). u) DROPS Zone Management around the Catwalk and Pipe Rack

Yes

Area with Hard barrier.

M.

M.1.0

Miscellaneous Equipment

Company Requirements

a) Pipe racks

Compliance

BOMCO

Yes/No?

Spec.

Yes

Set of racks c/w stoppers of adequate capacity for casing, Drill pipe and collars. Pipe racks shall be inspected and certified as able to support the maximum expected load. b) Pipe Baskets

Yes

Trailer or oilfield type skid of adequate capacity to store and transport the drill string. c) Ditch magnet for each shaker header box

Yes

d) Fuel storage

Yes

Diesel storage tank suitably sized plus day tank on site & camp w/minimum 7 days continous operation at normal average consumption without re-stocking. Tank w/doublewalls or 110% containment bunded with drip trays in place to capture any potential spill from pipe work and fittings. Loading & unloading manifold within a bunded area

Transfer pump

Yes

In line purifier (eg centrifuge). Metering system.

Yes

A heater system to heat crude certified for use in Hazardous

Yes

area Diesel storage tank suitably sized

Yes

Autoclose valve on looking glass/hose to protect spill

Yes

Hose transfer diesel from diesel tank in case of pipe stuck

Yes

Overflow from day tank back to storage tank

Yes

e) Workshop

Yes

Suitable for mechanic to carry out repair work. f)

Stores

Yes

Sufficient skid mounted stores and baskets for all PDO & Contractor furnished equipment, supplies and spare parts. Skids shall be designed to accommodate the maximum expected loading and shall be accessible from both sides. Rubber store

Yes

A separate store for storage of rubber elastomer s spares at Controlled temperature. Rubber store to be UV light protected. g) BA store

Yes

Storage containers for the storage of breathing apparatus equipment at the rig site. Containers are to be equipped with air conditioners and explosion proof lighting and are to be positioned at each (opposite) end of the drilling location. h) Guard hut

Positioned at entrance to location.

Yes

i)

Waste lube oil tank, skid mounted with 5m³capacity.

Yes

j)

Waste bin / skip for scrap steel.

Yes

k) Man lift 15 meters height (MEWP, Cherry Picker or equi)

Yes

l)

Yes

Vehicles

Forklift, rough terrain, for handling casing, tubing and drill pipe, with forks load locking clamps,reverse alarm and spark arrester. Crane, mobile rough terrain, capable of

Yes

handling day to day work, c/w crown saver, weight indicator, reverse alarm and spark arrester. Sufficient 4WD estates or pick-ups, diesel, with airconditioning

Yes

and fitted out in accordance with Company’s safety specification for vehicles. Vehicles to be fitted with an In Vehicle Monitoring System (IVMS). Bus, diesel, with air conditioning and fitted out in accordance with Company’s safety specification for vehicles. Bus to be fitted with an In Vehicle Monitoring System (IVMS).

Yes

One 4 x 4 Contractor Long wheel base vehicle must be on site at alll times that can accommodate and properly secure a stretcher inside the vehicle. This stretcher shall be permanently fixed at all times and shall be at a low height to travenous transfusion . The vehicle will not be combined with

a PDO Company Site Representative vehicle or

Contractor toolpusher or mechanic/ electrician vehicle. Vehicles which have been permanently converted into a medical casualty evacuation vehicle must ensure that : - Rear passenger seats are removed at all times - A seat beside the stretcher is available for the medic. - A Stretcher bed is fixed permanently in down position and locked

in position .

- A yellow flashing light is fixed on roof of the vehicle - A fixed holder is available to securely hold oxygen cylinders upright - An In Vehicle Monitoring System (IVMS) is installed in the vehicle – (x2) Intravenous hooks are fixed on the side safety bars - (x1) cupboard is built into the side wall to store accessories and top of which is to be used as a table to place a cardiac monitor, resuscitator, suction machine, defibrillator - Vehicle meets SP-2000 specifications for light vehicles - With tetra long range radioThe following equipment shall be kept safe and secure at rig site available as and when required for use with the vehicle (x1) Cardiac monitor(x1) Portable automatic external defibrillator(x1) Resuscitator (x1) Portable oxygen cylinder with breathing apparatus (AMBU)(x1) Scoop stretcher(x1) Spinal board with head rest(x1) Suction machine & Spare Oxygen Cylinders(x2 each) Arm & leg splints

Plasters, scissors &

forceps(x1) Thuraya phone for communication One 4WD LWB estate car exclusively available for Company

Yes

Site representative, diesel, with air conditioning and fitted

Yes

Out in accordance with Company’s safety specification for vehicles. Vehicle to be fitted with an In Vehicle

Monitoring

System (IVMS). With tetra long range radio m) Portable diesel electric welding machine for use anywhere

Yes

on location complete with welding kit and welder’s workshop. n) Oxy/acetylene cutting torches for use anywhere on

Yes

location. o) 2 high pressure cleaners suitable for use in Zone 1

Yes

hazardous area as defined API RP 505, 1st edition Jan 1997 including errata Aug 1998. p) Hydraulic or pneumatic torque wrench with direct torque

Yes

reading to make up BOP and wellhead nuts and studs. Manual ring-type torque wrench to make up HP flange connections. q) flogging spanners and hammer wrenches for use on low

Yes

pressure system. Pneumatic hammer or torque wrench for making up TPW. r)

Portable diaphragm transfer pumps for use anywhere on

Yes

location. s) Casing centraliser / stop collar pneumatic nail hammer.

Yes

t)

Yes

Thuraiya satellite phone with satellite SIM card, minimum 30 minutes credit available always, for Company site representative.

u) Digital camera c/w zoom and flash, images in jpeg format.

Yes

v) Two A4 photocopiers at the DSV and PE.

Yes

w) A4 photocopier at radio room.

Yes

x) Spares, adequate spare parts for Contractor’s equipment.

Yes

Full kit of manufacturer’s recommended spare parts and list available. Submit monthly. Manufacturer’s preventative maintenance program in place and records kept. Computerized PMS system with all manufacturers’ maintenance procedures & guidelines and task sheets generated, also including a way of updating system with any alerts. y) Cold casing cutters to cold cut 7”, 9.5/8”, 13.3/8” casings.

Yes

z) Hydraulic D/L cutter

Yes

aa) Lifting Equipment register listing all certified lifting

Yes

equipment at rig Site including but not limited to shackles, eyepads, nylon slings, steel wire slings. bb) Pressure register listing all certification history of all high

Yes

pressure lines, chiksans. cc) Crane register listing all details of repairs done to crane

Yes

and certification of crane wirerope. dd) BOP register listing all repair history of well control

Yes

equipment on site and certification history. ee) Equipment in Hazardous Area Register with certification

Yes

ff) DROPS Register c/w picture book and checklists and

Yes

independent dropped object survey as per PDO Specification SP-2097 gg) Hydraulic portable hand pump w/calibrated analog gauge

Yes

& adaptor to P/T cavities. hh) All pad eyes to be provided with hard stamped individual

Yes

ID numbers, SWL & certificates. Allowance to be made for the force doubling effect of the pulley on the pad eye. All pulleys to be of enclosed type with provision for installation of the secondary retention system. Dedicated pad eyes be provided for the secondary retention system. ii) Completed WPS, SAQ, JFSO, L&H, Environmental, HSE-MS self-assessment audits and do it regularly as per Company requested frequency

Yes

jj) Available tie-in point on deadline hookload sensor for 3rd

Yes

party (mudlogger) kk) Gin poles for working on mud pumps.

Yes

ll) Submit P&ID (Piping & Instrumentation diagram) of BOP

Yes

control system, of fluid and piping system including mud tanks, mixing lines, standpipe, choke line, choke manifold.

N. Rig Moving

N.1.0

Company Requirements

a) Both Mast and substructure shall be wheel mounted. Rig

Compliance Yes/No? BOMCO Spec. YES

shall be capable of moving Mast Up or Mast Down while TDS remaining in Mast. b) Power system and mud pumps shall be trailer mounted.

Yes

Trailer mounted mud tanks are preferred. c) Trailers shall be designed and constructed in accordance

Yes

with Company’s transport specifications (refer to C6). d) Rig shall be capable of moving (i.e. from rig release to

Yes

spud) up to 10 kms between wells in 12 hours or less. e) Rig shall be capable of moving during day and night time

Yes

f)

Yes

Rig shall be capable of lowering mast and raising mast at night using the portable tower lights mentioned in h) below

g) All rig move loads to be marked with the following

Yes

information clearly marked -

Dimensions (length x breadth x height )

-

Weight

-

King pin diameter (if applicable)

(tonnes)

h) Four diesel driven / solar powered independently powered tower lights to be provided to facilitate rig up, rig down and rig moves at night.

Yes

i)

Trailers

To be designed and constructed in

Yes

accordance with Company’s transport specifications (refer to C6). j)

Company Option: Contractor to complete rig move on lump sum

Contractor Specifications

N.1.1

Rig/Camp Moving Times

Rig Rig down (including any TDS rig-down)

hours

Rig Move (0 - 15 kilometers)

Mast up mode

Mast down mode

4

2.5

4-8

12-16

hours Rig Move (15 - 50 kilometers)

hours

8-12

16-20

Rig Move (50 - 100 kilometers)

days

1-1.5

1.5-2

Rig Move (100 - 500 kilometers)

days

2-3

3-4

Rig Move (> 500 kilometers)

days

5

6

Rig up(including any TDS rig-up)

hours

2.5

Camp Rig down

hours

8

500km move

2

days Rig up

hours

8

N.1.2

Rig/Camp Loads

Rig Loads Camp Loads

58

O. OBM Handling capability

O.1.0

Company Requirements

Company Option OBM:

N/A

Capability to handle Oil Based Mud taking into account including but not limited to steam gun, all rubber hoses, gland packings for centrifugal pumps, BOP rubber elements, valve seats, PPE, tarpaulins,all rig consumables and any hardware modifications to make the rig OBM compliant.

Compliance Yes/No?

Contractor shall be

responsible for supplying a cutting skid to collect OBM cuttings overboard from the shale shaker.

BOMCO Spec.

ATTACHMENT 1 - RIG/CAMP MOVE LOADS (reference to “rig move package list”) (List to be confirmed by 1 month prior to commencement of Contract)

RIG/CAMP LOADS TRANSPORTER

DESCRIPTION

WIDE

NO. OF LOADS

SHORT MOVE

LONG MOVE

Mast/Substructure

P/M

P/M

Power Trailer

P/M

P/M

Power set

P/M

P/M

Mud pumps

P/M

P/M

Mud tanks

O/F

F/B

Water tanks

O/F

F/B

F/B

F/B

Crude oil station

O/F

F/B

Catwalk & TBA

F/B

F/B

F/B

F/B

Tubular

O/F

F/B

Materials bins

F/B

F/B

Waste bins

O/F

F/B

Storage containers

F/B

F/B

Fuel&Crude oil tanks

BOPs & Choke manif

MAX.

SKID OR LOAD TRAILER

AXLE LOAD (TONS)

WEIGHT (TONS)

Rig site camp

F/B

F/B

Main Camp

F/B

F/B

Miscellanenous

F/B

F/B

TRANSPORT REQUIRED FOR CONVOY LOADS LISTED ABOVE

No. of P/M Loads No. of O/F Loads

NO. OF

SHORT

LONG

LOADS

MOVE

MOVE P/M = Prime mover O/F = Oil field

No. of F/T Loads

F/T = Flat Trailer

No. of Wide Loads

S/D = Self driven

No. of S/D Loads Total No. of Loads