Tsp137112 Vcads Pro PDF [PDF]

Zitiervorschau

Service Manual Buses Group 00 Version 01

VCADS Pro User Manual

TSP137112

Foreword The descriptions and instructions in this manual are based on construction and method studies up to and including January 2000. The products in this manual are continually under development. Vehicles and components produced after this date may therefore have different values and require different repair methods. Any such differences will be notified in supplementary service bulletins. The following Note and Warning types appear in this manual: Note!

refers to a situation, action or circumstances that the user should be aware of.

Important!

refers to a situation, action or circumstances where special care is essential to prevent personal injury or damage to the product.

Caution!

indicates a potentially dangerous situation, which could result in minor personal injury or product damage if the appropriate care is not taken.

Warning!

indicates a potentially dangerous situation, which could result in death, serious injury or product damage if the appropriate care is not taken.

Danger!

indicates a dangerous situation, which could result in death or serious injury if the appropriate care is not taken.

Order number: TSP137112

© 00 Volvo Bus Corporation, Göteborg, Sweden

All rights reserved. No part of this publication may be reproduced, stored in retrieval system, or transmitted in any forms by any means, electronic, mechanical, photocopying, recording or otherwise, without the prior written permission of Volvo Bus Corporation.

Contents General .................................................................................................... General information, VCADS Pro ............................................................ VCADS Pro overview ............................................................................ User information .................................................................................... Service Manual contents ....................................................................... Conventions .............................................................................................

3 3 4 6 7 8

Tools ........................................................................................................ 9 Tools, VCADS Pro ................................................................................... 9 Accessories for the PC ........................................................................ 10 Getting started ..................................................................................... 10 Programming kit 9998578 ..................................................................... 11 Programming unit and cables .............................................................. 11 Design and function ............................................................................. 12 Password generator ............................................................................... 13 Digipass 500 ........................................................................................ 14 Digipass 300 ........................................................................................ 15 Design and Function ........................................................................... Start VCADS Pro ................................................................................... Entering the password ......................................................................... Changing password ............................................................................. Adding a user ...................................................................................... Main Menu, VCADS Pro ........................................................................ General administration ........................................................................ Functions ............................................................................................. Main Menu components ...................................................................... Test and Calibration, VCADS Pro ........................................................ Starting VCADS Pro Test/Calibration .................................................. Test menu/Calibration menu, functions ............................................... Test menu/Calibration menu, settings ................................................. Test menu/Calibration menu, components .......................................... Opening saved tests ............................................................................ Functions, test/calibrations .................................................................. Checking prerequisites ........................................................................ Example tests ...................................................................................... Read error codes ................................................................................. Components, tests/calibrations ........................................................... Programming, VCADS Pro ................................................................... General ................................................................................................ Warning messages .............................................................................. Start VCADS Pro Programming .......................................................... Programming, Multiplex electrical system ........................................... List of functions ................................................................................... Program settings, Multiplex electrical system ..................................... Components, Multiplex electrical system ............................................ Programming, D12A, EDC .................................................................. Job cards, VCADS Pro .......................................................................... Saving to a job card ............................................................................ Job card menu ..................................................................................... Job card ............................................................................................... Administration, VCADS Pro ................................................................... Select language ................................................................................... Select background image .................................................................... Select default application .................................................................... Update VCADS Pro ............................................................................. General administration ........................................................................ Connection images, VCADS Pro ...........................................................

16 16 16 17 17 18 18 19 21 23 23 24 25 26 28 28 30 31 35 37 44 44 44 45 47 62 63 64 68 77 77 77 81 85 85 87 87 88 88 89 1

Multiplex electrical system ................................................................... 89 Help texts, VCADS Pro ......................................................................... 91 The help window ................................................................................. 91 VDA (Vehicle Data Administration) ........................................................ 95 What is VDA? ...................................................................................... 95 Why update VDA? ............................................................................... 96 What happens if VDA is NOT updated? ............................................. 96 Automatic update ................................................................................. 96 Manual update ..................................................................................... 96 Components that must be updated in VDA ........................................ 97 Example of updating VDA ................................................................... 98 Telephone number, VAS TST .............................................................. 98 Windows 95, basics ............................................................................... 99 Functions ............................................................................................. 99 Components ...................................................................................... 102 Malfunction ......................................................................................... 106 VCADS Pro ........................................................................................ 106 Feedback

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Group 00 VCADS Pro User Manual

General

General General information, VCADS Pro

T0009435

VCADS Pro is a software package used to test, calibrate and program control units in trucks and buses. There is also a function that allows results to be saved on job cards. VCADS Pro operates under Windows 95. VCADS Pro Test and Calibration is used to carry out tests and calibrations on vehicles using the Multiplex electrical system. Tests can also be performed on vehicles using conventional electronic systems. The tests and the calibrations in VCADS Pro are organised according to function group and comprise a number of standard components. There are standard components

for graph presentations and continuous reading of parameters for example. VCADS Pro Programming can be used to program control units with D12A and EDC Multiplex electronic control systems. The parameters in the ECUs can usually be programmed locally. However some parameters require connection to the Vehicle Data Administration database (VDA) at Volvo. Various parts of VCADS Pro can be accessed depending on training, market situations, etc.

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Group 00 VCADS Pro User Manual

General

VCADS Pro overview Main menu The Test, Calibration, Programming and Job card programs are started from the Main menu. In addition, a number of administrative settings can be made, such as the language setting. For further information see “Main Menu, VCADS Pro” page 18.

VCADS Pro

Main menu

Test/Calibration

Test

VCADS Pro Test

Calibration

VCADS Pro Calibration

Job card VCADS Pro Job Card Programming Administration

Programming

Language Multiplex electrical system Screensaver Image D12A Default application Update VCADS Pro EDC General administration

Test The VCADS Pro Test program contains tests that can be performed on vehicles using both the Multiplex electrical system and conventional electrical systems. The tests are made up of standard components, e.g. display of sensor values or graphs that show how a signal varies with time.

An identification dialogue is displayed when VCADS Pro Test is started. The dialogue lists the user, electrical system and model so that only tests for the relevant model are displayed. When the dialogue has been completed the Test menu is shown from where all the tests are started. For further information see “Test and Calibration, VCADS Pro ” page 23.

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Group 00 VCADS Pro User Manual

General

Calibration The VCADS Pro Calibration program contains calibrations that can be performed on vehicles with Multiplex electrical systems. VCADS Pro Calibration is made up in the same way as VCADS Pro Test. For further information see “Test and Calibration, VCADS Pro ” page 23.

Programming The VCADS Pro Programming program is used to program vehicles using D12A or EDC Multiplex electrical control systems. The following functions are available for vehicles with Multiplex electrical systems:

•

Replace ECU: This function is used to re-program an ECU with all the required software. Connection to Volvo is required.

•

Campaign: Volvo informs users when campaign programming is to be carried out and to which vehicles the campaign applies. Connection to Volvo is required.

•

Conversion kit: Connection to Volvo is required to program the accessory kit.

•

Instrument language: This function allows you to program up to three different languages in the instrument. Connection to Volvo is required.

•

Parameters: There are two types of parameters that can be programmed, vehicle parameters and customer parameters. The vehicle parameters are either for optional extras or are legally required and require connection to Volvo. The customer parameters do not require connection to Volvo. They can be programmed locally.

For further information see “Programming, VCADS Pro ” page 44

Job card The VCADS Pro Job card is used to store work operations that have been carried out using VCADS Pro, e.g. test results, error codes and parameter programming. The job cards are stored locally on the computer being used. All job cards are listed in a menu accessible in the Main menu. An individual job card can be opened from the job card menu. The result of individual tests can be displayed. Completed tests can also be played back.

When the first test is completed, the operation can be saved on an existing job card for the vehicle. Alternatively a new job card can be created. Tests cannot be carried out without saving the operations to a job card. For further information on programming the D12 and EDC control systems, see “Job cards, VCADS Pro” page 77.

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Group 00 VCADS Pro User Manual

Simulation A simulation function makes it possible for the user to test run the program without having to connect a computer to a vehicle. For further information see “General administration” page 18.

User ID Each VCADS Pro user has a personal user ID and password. Several user Ids can be stored on the same computer.

•

The user ID is assigned by Volvo and cannot be changed. There are different categories of user. The user ID is linked to one of these categories. Access is provided to the different functions in VCADS Pro depending on the user category.

Workshop ID A workshop ID is installed in the computer. Only one workshop ID can be installed. The workshop ID is saved in the relevant control unit during programming. This makes it possible to check which workshop carried out the most recent programming at a later date.

User information Note: The telephone line that is used must be a direct external analogue line. The telephone line must not be routed via an exchange. This is to ensure communication between Volvo and VCADS Pro. Note: Under no circumstances should other programs be installed on the VCADS Pro PC. Programs not installed by Volvo compromise the functions in VCADS Pro. Changing settings without advice from Volvo or the user manual may result in operating problems. Update VCADS Pro at least once a week to ensure that the latest version is being used. The DigiPass password generator and associated start code are not supplied initially but are sent out separately. The password generator is sent out first and then the start code is supplied shortly afterwards. Unless the help desk has received information concerning problems with the delivery within 30 days of receipt, Volvo Parts Corporation will consider the equipment to be in working order and complete. The disc supplied is used to retrieve user IDs from the Volvo database. This routine is completed before delivery. Keep the disc in a safe place.

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General

Group 00 VCADS Pro User Manual

General

Service Manual contents This Service Manual describes VCADS Pro version 1.4.0. To begin with, there is an introduction to the program and a description of the tools that are required to use VCADS Pro. Instructions are then provided about starting VCADS Pro for the first time. This section includes how to download your user ID from Volvo and how to choose a personal password. The description of the software is divided into Start VCADS Pro, Main Menu, Test and Calibration, Programming and Job card. In each section, a description of the available functions is given first. The components in the windows are described at the end of each section. The description of the component should be seen as an overview where each component in the window is described briefly. After the description of functions and window components, there is a section that describes connecting to the vehicle. Finally, there are a few basic Windows 95 functions. There is also a list of suggestions for solving problems encountered when running of the program.

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Group 00 VCADS Pro User Manual

Conventions This section describes a number of conventions that are used in this Service Manual.

Typographic Conventions • •

Keys are shown in uppercase letters, e.g. ALT.

• • •

Text to be entered by the user is shown in bold type.

•

Numbers in brackets, e.g. (1), refer to circled numbers in an adjacent illustration.

Combinations of keys appear with a + sign between the corresponding keys. ALT+F4 means press ALT first, then F4 and then release both keys.

Buttons on the screen appear in bold type, e.g. OK. Window names, menus and menu functions appear in bold type, e.g. Open>.

Definitions Click

Press the left mouse button and then release it.

Double click

Press the left mouse button twice in rapid succession and then release it.

Point

Place the mouse pointer on the desired object.

Drag

Point to the desired object. Press the left mouse button and move the mouse pointer and the marked object to the desired position. Release the left mouse button.

Select

Click the intended object. The background of the object will change colour.

If asked to select an object, this usually means you must click it.

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General

Group 00 VCADS Pro User Manual

Tools

Tools Tools, VCADS Pro The following tools are used when working with VCADS Pro. The tools can be ordered from Volvo Parts Corporation quoting the specified part number.

T0009113

9998574: Laser printer labels. Used when printing out labels for the engine control unit.

1: PC.

9998355: Adapter for ABS.

9998555: Communication unit, connected between the computer and vehicle.

9998301: Adapter for EDC.

2: DigiPass password generator.

9998373: Laser printer. 9808608: Adapter for powering a PC via the cigarette lighter socket.

In addition there are adapters and interfaces for direct connection to the control units. These are described in other service information.

9812331: Extension cable, 20 m.

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Group 00 VCADS Pro User Manual

Accessories for the PC Check on delivery that the following accessories have been received:

• • • • • • •

PC (Panasonic), spare battery and user instructions. AC adapter. PC-card (Xircom modem) installed in the computer. Disc drive. CD ROM drive. Administrator disc. Windows 95 manual with license agreement.

Getting started Read the user instructions before using the PC. The same applies to VCADS Pro. Read through this manual. Please contact your help desk if there is a supply problem or in the event of difficulties with the PC or software. In order to avoid unnecessary telephone conversations, read the user instructions for the computer and the user manual for VCADS Pro. If you are still experiencing difficulty or have any further questions, contact Volvo Action Service Technical Support Team (VAS TST) for help with fault tracing: Telephone: +32 9 255 6900 Telefax: +32 9 255 6767 Central memo id: partsbe.asett E-mail: [email protected]

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Tools

Group 00 VCADS Pro User Manual

Tools

Programming kit 9998578 Programming unit and cables All the components included can be ordered as one programming kit, part number 9998578. The programming kit consists of a programming unit and one cable per type of control unit. Individual components can also be ordered.

T0008503

9808584: Programming unit for connection to the communication unit 9998555, supply voltage and separate control unit.

9808562: Cable for connection directly to the instrument control unit. 9808563: Cable for power supply from the battery.

9808560: Cable for connection directly to the engine control unit. 9808561: Cable for connection directly to the vehicle control unit.

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Group 00 VCADS Pro User Manual

Tools

Design and function The programming unit can either be supplied with voltage from the cigarette lighter socket in the cab or from the battery via cable 9808563. For markets that use 12 V as a supply voltage, the 24 V relay in the programming unit must be replaced with a 12 V relay. One of the switches on the programming unit is used to connect (position ON) and break (position OFF) the supply voltage to the connected control unit. The other switch has two positions, A and B. Position A is used when programming the vehicle control unit and control system D12A. Position B is used when programming other control units. On the top there is an LED. The LED is lit during part of the programming procedure. When the control unit is directly connected, it can be loaded with complete software packages. Any previous software in the control unit is overwritten. The customer parameters are automatically read from the control unit before new software is transferred from Volvo. When the control unit has been programmed with the new software, the customer parameter settings are entered into the control unit again. Important: Turn off the power supply to the control unit before connecting and disconnecting the cables!

T0008504

1

PC with VCADS Pro.

2

Communication unit.

3

Programming unit.

12

4

Cable for connecting directly to the engine control unit.

5

Cable for connecting directly to the vehicle control unit.

6

Cable for connecting directly to the instrument.

Group 00 VCADS Pro User Manual

Tools

Password generator Note: The Digipass (password generator) is personally issued. It must not be lent to others. If the holder leaves employment, this must be reported to the importer. A password is needed each time a connection is made to Volvo. The password is different each time. A Digipass is used to generate a correct password. Read the instructions for the relevant Digipass carefully.

Blocked Digipass For your security, the function of your Digipass will be blocked if you or anyone else enters the wrong PIN code three times in a row. The function of the Digipass will not be restored by simply switching it off between attempts. Full Digipass functionality is restored if the correct PIN code is entered after one or two incorrect attempts. This means that three new attempts can be made at the next log-in. If the Digipass is blocked, contact: VAS +32 92 55 69 00.

Blocking the Digipass Contact the importer if you want to block your Digipass because it is lost or if you suspect that it may be misused for other reasons.

Two Digipass models There are two Digipass models: Digipass 500 and Digipass 300.

Dealing with a defective Digipass If the Digipass 500 stops working for any reason, it must be sent to the importer. Contact VAS if Digipass 300 is blocked. If Digipass 300 is still not functioning after contact with VAS, it must be sent to the importer.

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Group 00 VCADS Pro User Manual

Tools

Digipass 500 Initiation The password generator must be initiated before it is used for the first time. A personal 4 digit code (PIN) is saved in the password generator during initialisation. The start code (INITIAL PIN) supplied is used to carry out the initialisation. Note: Selecting a personal code that is the same as the initial code will make the password generator unusable! T0007895

1

Press ON.

2

Press I (1). The text INIT PIN? will appear in the window.

3

Enter the supplied 4 digit start code. Then press = (2). The text PIN? will appear in the window.

4

Enter a personal 4 digit code. Then press = (2). The text REPEAT PIN: will appear in the window.

5

Re-enter your personal code. Then press = (2).

Generating a password When VCADS Pro needs to establish communication with VDA (see “What is VDA?” page 95), the user will be requested to generate a password. 1

Press ON.

2

Press I (1). The text PIN? will appear in the window.

3

Enter your 4 digit personal code. Finish by pressing = (2).

An 8 digit password will be generated. The password is valid for approximately 15 minutes, after which time a new password must be generated. A password can only be used once.

Changing a PIN code

Changing the batteries

How to change the Digipass password is described below.

Digipass has two batteries. A large battery provides the power supply. A small battery maintains the power supply when the large battery is being replaced. BATTERY LOW is displayed if the battery needs changing. Use CR203 2.3 V batteries.

1

Press ON.

2

Press I (1). PIN? is displayed in the window.

3

Press T and + at the same time (2). OLD PIN? is displayed in the window.

4

Enter your 4 digit PIN code. Then press = (3). NEW PIN? is displayed in the window.

5

Enter a new 4 digit PIN code. Then press = (3). REPEAT PIN? is displayed in the window.

6

Re-enter the new PIN code. Then press = (3). The Digipass now has a new PIN.

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Group 00 VCADS Pro User Manual

Tools

Digipass 300 Initiation The Digipass must be initiated before it is used for the first time. A personal 4 digit code is saved in the Digipass during initialisation. The PIN (INITIAL PIN) delivered in a separate envelope is used to carry out initialisation. 1

Press the arrow key to start the DigiPass. The display now shows PIN and a field in which four digits can be entered. If FAIL is displayed, press the arrow button.

2

Enter the 4-digit code (INITIAL PIN) which is delivered in a separate envelope. The display now shows NEW PIN and a field in which four digits can be entered.

3

Enter a personal 4-digit code. The display now shows PIN CONF and a field in which four digits can be entered.

4

Re-enter your personal code.

T0008793

Your Digipass switches off automatically after 30 seconds. The Digipass can also be switched off by pressing the arrow key twice.

Generating a password When VCADS Pro needs to establish communication with VDA (see “What is VDA?” page 95), the user will be requested to generate a password. 1

Press the arrow key. The display now shows PIN and a field in which four digits can be entered. If FAIL is displayed, press the arrow button.

2

Enter your personal PIN code.

3

Your password will now be displayed.

The password is valid for 30 minutes, after which a new password must be generated.

Changing PIN code

Changing the batteries

1

Press the arrow key. The display now shows PIN and a field in which four digits can be entered. If FAIL is displayed, press the arrow button.

2

Enter your personal PIN code.

3

Press the arrow key for at least 2 seconds. The display now shows NEW PIN and a field in which four digits can be entered.

The battery for Digipass cannot be changed. If the battery is running low bATT is displayed followed by the digit 5. The digit counts down as the Digipass is used. The battery is fully drained when 0 is displayed. DISABLE 4 is displayed when the battery is drained. Contact the importer immediately when bATT5 appears. This is to avoid a situation where the Digipass does not work.

4

Enter your new personal PIN code. The display now shows PIN CONF and a field in which four digits can be entered.

5

Re-enter your PIN code. NEW PINCONF is displayed in the window.

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Group 00 VCADS Pro User Manual

Design and Function

Design and Function Start VCADS Pro This section describes how to start VCADS Pro. Starting the PC is operation number 17010-2. Note: When logging on for the first time, the password dummy must be entered into the password dialog. The password must then be changed.

•

Double click the VCADS Pro icon. A password dialogue is displayed.

T0008689

Entering the password

T0007751

1

Enter the user ID (1).

2

Enter the password (2).

3

Press OK (3).

VCADS Pro will start once the correct password has been given, see “Main Menu, VCADS Pro” page 18. Click Cancel (4) to exit the dialog.

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Group 00 VCADS Pro User Manual

Design and Function

Changing password

T0007752

The user ID and password must be entered before the password can be changed. 1

Click Change password (5). A further two fields are displayed in the password dialogue.

2

Enter the new password (6).

3

Re-enter the password (7).

4

Press OK (3).

Click Cancel (4) to cancel.

Adding a user To add further users an order for User Ids must be made to the importer. Before the new user can start VCADS Pro, a user who is already stored on the computer must select the Update VCADS Pro function from the VCADS Pro Main menu. The new user is added automatically via a connection to VDA.

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Group 00 VCADS Pro User Manual

Design and Function

Main Menu, VCADS Pro The Test, Calibration, Programming and Job card programs are started from the MAIN menu. Only one of these programs can be run at a time. In addition, a number of administrative settings can be made, such as the language setting. The components on the Main Menu are described in the section “Main Menu components” page 21.

T3013754

General administration Click this button to view the present settings. T0008329

VCADS Pro is used for both trucks and busses. Vehicle type bus must be selected instead of truck (the default setting) in order to access tests adapted to buses. In addition, the type of connection with Volvo and whether VCADS Pro is to operate in simulation mode is selected from here. Simulator appears in red letters in the window when simulation mode is selected. Note: Random values will be used in simulation mode, which means that results from tests and calibrations will not be realistic. Note: If a VCADS Pro application is running in simulation mode, an operation must be performed and saved before a job card can be displayed. Only simulated job cards are displayed.

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Group 00 VCADS Pro User Manual

Design and Function

T0009442

Select the type of connection • Select option button (1) if a modem connection to Volvo is to be used.

•

Select option button (2) if a network connection to Volvo is to be used.

•

Mark the simulator check box to run VCADS Pro in simulation mode (3).

•

Select vehicle type (4).

Click OK (5) to confirm the new settings.

Functions Starting an application Carry out one of the following.

•

Select the application from the Select application menu.

•

Click the function button for the application in the toolbar.

•

Double click the application in the function tree.

The applications are described in the following sections.

• • •

“Test and Calibration, VCADS Pro ” page 23. “Programming, VCADS Pro ” page 44. “Job cards, VCADS Pro” page 77.

Administrative settings are described in the section “Administration, VCADS Pro” page 85.

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Group 00 VCADS Pro User Manual

Design and Function

Exiting VCADS Pro Carry out one of the following.

• • • • •

Select Exit from the File menu. Double click the Window icon. Select Exit in the function tree. Press ALT+F4. Press ESC.

Using help Click this button to show a contents list of the available help texts. All help texts can be opened from the table of contents. T0007784

Show current software version Select About... from the Help menu to display the present program version.

T0009075

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Group 00 VCADS Pro User Manual

Design and Function

Main Menu components

T3013755

Pos

Name

1

Menu bar with the following menus.

Description

File

You can exit the Main Menu from this menu.

Select application

The following options are available from this menu.

• • • • Administration

Test – Start VCADS Pro Test. Calibration – Start Calibration. Job card – Show a list of the existing job cards. Programming – Start Programming

The following options are available from this menu.

• •

Language... – Selects the language.

•

Background images... – Selects the background in the main menu.

•

Default application... – Selects the application that will be marked when the main menu has started.

• •

Update VCADS Pro> – Downloads a new software version.

Screensaver... – Selects the screen saver and the screen saver delay.

General administration> – Selects the method of communication, vehicle type and activation.

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Group 00 VCADS Pro User Manual

Pos

2

Design and Function

Name

Description

Help

The following options are available from this menu.

Toolbar

• •

Contents> – List of available help texts.

• •

Show the last logged error

Function tree

About... – Show a dialog window with the current application version.

The following function buttons are available in the Toolbar.

• • • • • • • • 3

Show update info – List of updates of the VCADS Pro application.

Test Calibration Job card Programming Select language Update VCADS Pro General administration Help

All the programs and functions in VCADS Pro can be started from the function tree. The contents are subdivided as follows.

• • • • •

Tests Calibration Job card Programming Administration Language Screensaver Background images Default application Update VCADS Pro General administration

• 4

22

Information box

Exit

This shows the user ID and the selected application.

Group 00 VCADS Pro User Manual

Design and Function

Test and Calibration, VCADS Pro The Test and Calibration applications have the same construction and functions, and therefore will be described together. Individual test procedures will not be described here. A few typical tests form the basis for general instructions and examples. Most tests are made up of standard components. This means that the same procedures can be used for all the tests. Instructions for how each individual test is to be carried out are available in the application.

Starting VCADS Pro Test/Calibration An identification dialogue is displayed when the Test or Calibration program has been selected from the Main menu. This dialogue lists the electrical system, method of matching and the model. Note: VCADS Pro PC must be connected to the vehicle before identification is carried out.

Identification This dialog box is used to identify the vehicle. 1

Select the electrical system(1).

2

Select the matching method (2).

3

•

Automatic matching. The program displays only those tests and calibrations available for the relevant vehicle. Connection to both the vehicle and Volvo. The vehicle configuration is retrieved from Volvo. (Only possible for the Multiplex electrical system)

•

Manual matching. The program displays only those tests and calibrations available for the selected model. Select the model from box (3).

Click OK.

T3013756

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Group 00 VCADS Pro User Manual

Design and Function

Test menu/Calibration menu, functions

T3013757

Starting Test/Calibration 1

Highlight the desired function group in the Function group field (1). The associated tests and calibrations are then shown in the box (2).

2

Double click on the test or calibration to be started.

A description of how to perform the tests/calibrations can be found in the section “Functions, test/calibrations” page 28.

Select the variant This dialog is displayed only if manual matching was selected when VCADS Pro Test/Calibration was started and if the selected test is available for different variants. The dialogue box states which variant the test/calibration is to be carried out on, e.g. engine variant. A test/calibration may be different for different variants. Select the variant and click OK. The relevant test/calibration will then start. Examples of tests can be found in the section “Example tests” page 31.

T3013758

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Group 00 VCADS Pro User Manual

Design and Function

Other functions View vehicle information • Select Vehicle information from the Action menu. The known information about the vehicle configuration will be displayed. The information displayed may be the chassis ID, hardware number and date of manufacture for example. See the illustration to the right for further examples. The icons for the respective control unit can be one of three different colours.

• • •

Blue-no error code. Yellow-the control unit indicates error codes. Red-the control unit indicates serious error codes.

T3013759

Identifying a new vehicle Select Identification from the Action menu. The start dialogue for VCADS Pro Test/Calibration will be displayed. See “Starting VCADS Pro Test/Calibration” page 23 for further information.

Test menu/Calibration menu, settings The following two settings can be made in the Test menu/Calibration menu.

•

Show/hide information in text and image boxes when a test/calibration has started.

•

Show test and calibrations simultaneously in the Test menu/Calibration menu or show only tests or calibrations.

How to make the settings is described below.

•

Select Settings from the Options menu. A dialogue box will be displayed.

•

Tick the top check box (1) to display information in text and image boxes when a test/calibration has been started.

•

Tick the bottom check box (2) to display both tests and calibrations in the Test menu/Calibration menu.

•

Click OK (3) to confirm the settings.

T3013760

Click Cancel (4) to cancel.

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Group 00 VCADS Pro User Manual

Design and Function

Test menu/Calibration menu, components All the tests and calibrations are started from the menu. These are organised according to function group in a tree structure. When a function group is highlighted in the left-hand field, the associated tests and calibrations are shown in the right-hand field.

Pos

Name

1

Menu bar with the following menus.

Description

File

The following menu functions are available from this menu. Open – Open a saved test for replay

Action

• • • • • •

Identification - “Identification” page 23.

Test/Calibration

Exit – Exit VCADS Pro Test or Calibration. Vehicle information - Show model, chassis ID and control units with part numbers.

Start Pause Stop Exit test/calibration Check prerequisites

The following menu functions are available from this menu.

• •

26

Print – Print the test result.

The following menu functions are available from this menu.

• • • • • Options

Save – Save the result to a job card.

Information – Show/hide text and image boxes. Settings – Show the current settings.

Group 00 VCADS Pro User Manual

Pos

Design and Function

Name

Description

Help

The following menu functions are available from this menu.

• • •

Contents> – List of available help texts. Show the last logged error About... – Show a dialog window with the current application version.

2

Function group box

The function groups which have tests and calibrations available are displayed in this box. When a function group is marked, the associated tests are shown in the right-hand box. Double click a function group to display or hide the contents.

3

Box for displaying tests and calibrations.

The tests and calibrations available in the function group selected in the function group box are listed here.

4

Status bar

The model, chassis number and vehicle description for the selected vehicle are displayed here. The status of the communication between the computer and the vehicle is displayed on the far right. A red cross is displayed in the icon if communication has not been established.

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Opening saved tests If Open is selected from the File menu, a list of existing job cards and associated tests is shown. To replay the tests: 1

Click Open to show the test in its initial mode.

2

Then use the control buttons to replay the test.

Functions, test/calibrations Start Click this button to start a test or calibration, alternatively use the SPACEBAR. T0008343

Pause Click this button to pause a test or calibration. Restart the test by clicking Start. T0007922

Stop Click this button to stop a test or calibration, alternatively use the SPACEBAR or ESC. T0008344

Save Click this button to save a test result to a job card.

T0008345

Print Click this button to print the result of a test. The printout shows the current appearance of the screen. T0007775

Information The data displayed in the text and image boxes can be shown or hidden by activating or deactivating Show information text in the Settings. Alternatively, click the adjacent function button. When the information is hidden, the presentation object takes up the whole window area.

T0007924

In some tests and calibrations, there is specific information linked to the various components. In these cases, the adjacent button is available in the relevant presentation object. Click the button to show the associated component information in the text and image fields.

Basic information Click this button to review the information shown in the text and image box when the test/calibration was started. T0008334

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Design and Function

Returning to the Test menu/Calibration menu Click on this button to exit a test or calibration and return to the Test or Calibration menu. Alternatively, select Exit test from the Test menu or Exit calibration from the Calibrationmenu or press the ESC button.

T0009045

Help Click this button to show a contents list of the available help texts. All help texts can be opened from the table of contents. T0007784

Start replay Click this button to replay the test that was just selected from Open in the File menu. T0008758

Pause replay Click this button to pause replay of the tests. Restart the replay by clicking Start. T0008760

Stop replay Click this button to stop replay of the test. T0008759

Replay the test manually Drag the slider to replay the tests manually. This is only possible when the replay is stopped.

T0008761

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Design and Function

Checking prerequisites Once a test/calibration has been started, the conditions necessary to carry out the test/calibration are checked to see whether they are fulfilled. In certain cases, these conditions are also checked when a test is exited. A window is shown, displaying both the conditions and their status. The following status markings are available.

• • • •

T3013762

Green marking – Prerequisite fulfilled. Red marking – Prerequisite not fulfilled. Grey marking – Prerequisite not yet checked. Check box – Prerequisite that must be checked manually, for example blocked wheels. The check box must be filled in after the manual check.

Click Cancel to exit the check. The prerequisites can be checked at any appropriate time. Click this button to display the status of the conditions. T0008335

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Design and Function

Example tests In this section a few typical examples are given of how the tests are used. The procedures may differ somewhat depending on whether all the sub-tests are started from the toolbar or if they are started separately.

Wheel speed sensor ABS, test

T3013763

Construction All the presentations can be started and stopped separately in this test. The text and image box displays general information on the test and directions on how to perform the test. All presentations have unique linked information. This information is displayed in the text and image fields when you click the information button in each presentation.

Prerequisites When the first sub-test is started, the dialogue box is shown with the prerequisites. See “Checking prerequisites” page 30. The relevant sub-test starts when the prerequisites have been checked. The other sub-tests can then be started.

Procedure 1 2

3

Read the information in the text box and follow the instructions. Once the sub tests have been completed, the user will be able to specify whether the results are OK or not. The screen can now be printed. The operation is saved automatically if you return to the test/calibration menu. For further information see “Job cards, VCADS Pro” page 77. 31

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Design and Function

Accelerator pedal, contacts and sensors, test

T3013764

Construction All the presentations can be started and stopped from the toolbar in this test. The text and image box displays general information on the test and directions on how to perform the test. In addition, all presentations have unique linked information. This information is displayed in the text and image fields when you click the information button in each presentation.

Prerequisites A dialogue window containing prerequisites is displayed when the test is started. See “Checking prerequisites” page 30. The test starts when the prerequisites have been checked.

Procedure 1

Read the information in the text box and follow the instructions.

2

Once the test has been completed, the user will be able to specify whether the results are OK or not in the various presentations.

3

The screen can now be printed. The results can also be saved to a job card.

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Cylinder compression, test

T3013765

Construction This test consists of one main presentation, one presentation for presenting the relevant temperature and one presentation for evaluating the entire test. The test is started and stopped from the toolbar. The text and image box displays general information on the test and directions on how to perform the test.

Prerequisites A dialogue window containing prerequisites is displayed when the test is started. See “Checking prerequisites” page 30. The test starts when the prerequisites have been checked.

Procedure 1

Read the information in the text box and follow the instructions.

2

Once the test has been completed, the user will be able to specify whether the results are OK or not.

3

The screen can now be printed. The results can also be saved to a job card.

Cylinder number Certain engines with in-line pumps cannot determine the cylinder numbers. This is marked by replacing the figures (1–6) in the lower edge of the main presentation with horizontal dashes ”—”.

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Design and Function

K factor, test

T3013766

Construction This calibration is constructed around one main presentation. Calibration is started and stopped from the presentation. The text and image box displays general information on the calibration and directions on how to perform the calibration.

Prerequisites A dialogue window containing prerequisites is displayed when the test is started. See “Checking prerequisites” page 30. The test starts when the prerequisites have been checked.

Procedure 1

Read the information in the text box and follow the instructions.

2

The mileage must be entered into the box (2) when the test is stopped. Then click (1) to calculate the calibration factor.

3

Once the calibration has been completed, the user will be able to specify whether the results are OK or not OK.

4

The screen can now be printed.

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Design and Function

Read error codes General Note: When programming or reading parameters with VCADS Pro Programming, all the error codes are deleted. The error codes are first read out and are then saved to a job card so that the error code information is not lost. The function of job cards is described in section “Job cards, VCADS Pro” page 77. The error code function is started from the Test menu. The error code function is under function group 0 the function group field. The operation number for error codes is 17012-6. The error codes contain the following information.

•

MID (Message Identification Description): The control unit which transmitted the error code message. The description of the control unit is also displayed in plain text, for example Engine control unit.

•

PID (Parameter Identification Description): The parameter the error code applies to, for example the accelerator pedal.

•

PPID (Proprietary Parameter Identification Description): Volvo unique PID, see above.

•

SID (Subsystem Identification Description): The component to which the error code applies.

•

PSID (Proprietary SID): Volvo unique SID, see above.

• •

FMI (Failure Mode Identifier): Type of error.

•

Status: Information on whether the error code is active or inactive.

•

First occurrence: Time when the error code was first stored.

•

Last occurrence: Time when the error code was stored for the last time.

•

Total engine hours: The number of hours the engine has been running.

Number of occurrences: The number of times that the error code has been stored.

There are functions for reading error codes, deleting a single error code and deleting all the error codes. It is also possible to choose from which control units the error codes are to be read.

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Starting and operation 1

Start VCADS Pro as instructed in section “Start VCADS Pro” page 16.

2

Start VCADS Pro Test as instructed in section “Main Menu, VCADS Pro” page 18 and “Starting VCADS Pro Test/Calibration” page 23. The Test menu is shown when VCADS Pro Test has been started.

3

Start Error codes. Error codes can be found under group 0 the function group field in the Test menu.

T3013767

The following functions can now be carried out:

Read error codes

Delete all error codes 1

Select the centre alternative, Erase error codes, in the box (1). Click the start button (3). All the error codes will then be deleted.

1

Select the top alternative, Read error codes, in box (1).

2

2

Select the check boxes for the control units from which error codes will be read in the box (2).

Erasing a single error code

3

Click the start button (3). The error code read off will then begin.

4

Click Save (4) to save the error code information to a job card. Click Print (5) to print the information.

View error code information • Select an error code from the list (6).

36

1

Select the bottom alternative, Erase single error code, in the box (1).

2

Select the error code to be deleted from the list (6).

3

Click the start button (3). The marked error code will then be deleted.

Group 00 VCADS Pro User Manual

Design and Function

Components, tests/calibrations This section describes the components that are available in the window when a test/calibration has been started.

The menu functions are described in section “Test menu/Calibration menu, components” page 26.

T3013768

Pos

Name

1

Toolbar with the following function buttons.

Description

Exit test

Conclude the test/calibration and return to the Test menu/Calibration menu.

Save

Save the result to a job card.

Print

Printout of the result from the test/calibration. The printout shows the current appearance of the screen.

Start

Start the current test/calibration.

Pause

Pause the current test/calibration.

Stop

Stop the current test/calibration.

View basic information

Displays the same information in the text and image box as when the test/calibration was started.

Check prerequisites

Show the prerequisites for performing the test and the status of the prerequisites.

Information

The text and image box will be displayed if this function button is pressed.

Start replay

Click this button to replay the selection from Open in the File menu.

Pause replay

Click this button to pause replay of the tests.

Stop replay

Click this button to stop replay of the test.

Replay test manually

Drag the slider to replay the tests manually.

Help

Show contents of available help topics.

2

Number of tests running

This shows the number tests currently running.

3

Function group box

This shows the function group to which the test/calibration belongs. 37

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Pos

Name

Description

4

Box displaying the name of the test/calibration.

This shows the current test/calibration.

5

Text box

This shows text information concerning either the entire test/calibration or individual presentations.

6

Image box

This displays information as images, relevant to either the entire test/calibration or to individual presentations. Enlarge the image by clicking the magnifying glass at the top left of the screen.

7

Presentation

Each test/calibration consists of one or more standardised presentations.

8

Scroll bar

When the scroll bar flashes the contents of the window can be moved up and down using the UP/DOWN arrows.

Presentation The available presentations are described below. Most presentations are available in two sizes.

General construction Most presentations contain the following components.

•

Start/Stop (1): Buttons to start and stop the current test/calibration.

•

Information (2): The button displays text and image information relevant to the current presentation object in the text and image box.

•

Graphic presentation (3): This shows the measurement value in graphic form.

•

Evaluations (4): When the test/calibration is complete, the user must fill in whether the result is OK or not. This information is then stored on the job card.

•

T0008336

Status box (5): This shows whether the current subtest has been started, paused or stopped. The symbols for start, stop and pause are the same as those on the buttons in the toolbar. A red cross is displayed if there is no response to a sub-test from the control unit.

Evaluation This presentation object is used to evaluate the test/calibration.

T0008348

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Design and Function

Read/send value This presentation is used to continuously read off the values, for example speed, temperature and pressure. This presentation object is also used to set a parameter to a specific value and then to check how the vehicle reacts.

T0007928

Read/send value, variant This presentation is a variant of the Read/send presentation. It is smaller and does not have a separate start button.

T0009103

Read value, bar graph This presentation object is used to continuously monitor a value. A bar graph, together with a min. and max. line, displays the instantaneous value as well as the min. and max. value. The values are also shown in numeric form adjacent to the bar.

T0007929

Activate signal output This presentation object is used to activate a signal output on a control unit.

T0007930

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Design and Function

Reading values with limits This presentation object is used to read a parameter and at the same time display the min. and max. limits. The presentation is both graphic and numeric.

T0007935

Activate/deactivate injectors This presentation object is used to deactivate and activate injectors. Mark each check box to deactivate or deactivate the injectors. A tick indicates that the injector is deactivated. Alternatively, keyboard buttons 1–6 can be used to deactivate or activate the injectors.

T0009387

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Design and Function

Status readings This presentation object is used to read digital signals. The digital signals are linked to various figures. An example of when this function would be used is to read off the status signals in the vehicle control unit. A list of the meanings of the different status symbols is shown below. Other symbols are used in certain tests.

T0007937

Active Green lamp. The signal is active.

T0008349

Inactive Grey lamp. The signal is not active

T0008352

Read error Error message, a fault has occurred.

T0008351

Not available Signal not available in this vehicle.

T0008350

Status reading, variant This presentation is a variant of the Status reading presentation. It is smaller and does not have a separate start button.

T0009440

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Design and Function

Status graph

T0009403

This presentation object is used to show the status of digital signals on a time axis.

Graph, parameter/time

T0009402

This presentation object is used to show a graphic representation of how one or two analogue signals vary with time. The scales of the various parameters are displayed on the left and right vertical axes respectively. Vertical lines indicating the presence of an external transition of some kind may occur in this graph.

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Design and Function

Bar graph

T0009051

There are bar graphs for various purposes, such as the cylinder compression tests and the cylinder balancing test. There may be horizontal lines in the diagram. These indicate the min. and max. levels that have been obtained during the tests. A table is displayed adjacent to the bar graph in which the test values are numerically displayed.

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Programming, VCADS Pro General Note: The programmer is responsible for ensuring that all programming is carried out correctly and that the road speed limit complies with relevant legislation. Certification from the relevant authorities is required to carry out road speed limit (RSL) programming. The programming application cannot be started if the engine is running or if the vehicle is being driven. Apply the parking brake and switch of the engine before starting.

Warning messages Certain programming procedures or tests have warning messages. These messages are ranked depending on what the operation involves. To proceed with the programming or test, the user must acknowledge the warning message by pressing Yes in the dialogue box.

T0009207

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Design and Function

Start VCADS Pro Programming

T3013769

Selecting control system The control system and the action to be taken is selected from the Start view. The following control systems are available.

•

Multiplex electrical system: Parameter, Campaign, Replace control unit, Instrument language and Conversion kit.

• •

D12A: Parameter EDC: Parameter

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Group 00 VCADS Pro User Manual

Multiplex electrical system Note: All the error codes stored in the vehicle’s control units are deleted when reading or programming parameters using VCADS Pro Programming. Any stored error codes should be read first. The error codes should also be saved to the job card before the parameters are read or programmed. See “Read error codes” page 35 and “Job cards, VCADS Pro” page 77. Note: In event of conversion work new software may be required for several control units. Contact your VCADS Pro support for advice before starting the conversion work.

Special functions The following functions can be started from the Action menu when the Multiplex electrical control system is selected in the list.

• • • • •

“Replace ECU” page 47. “Campaign” page 49. “Instrument language” page 52. “Parameter programming” page 46. “Conversion kit” page 53.

Parameter programming 1

Connect the communication unit to the communication socket in the vehicle. See “Connection images, VCADS Pro” page 89 for help with the connection. An error message is displayed if the connection has not be made when the program is started.

2

Double click on Multiplex electrical system to program individual parameters. For further information see “Programming parameters” page 57.

After Multiplex electrical system has been selected, the program reads off information from the control units. This may take a couple of minutes. Among other things the program checks that those control units which store the chassis identity all contain the same chassis identity. If this is not the case, the program blocks all functions except Replace ECU. If the chassis identities differ, the vehicle’s specification has not been defined. This could affect the safety and function of the vehicle!

D12A and EDC Double click on the control system to be programmed. For further information see “Programming, D12A, EDC” page 68.

46

Design and Function

Group 00 VCADS Pro User Manual

Design and Function

Programming, Multiplex electrical system The following describes the functions that are available when programming the Multiplex electrical control system.

Replace ECU General Warning: Under no circumstances may control units be switched between vehicles for fault tracing or repairs without re-programming. Incorrect settings in the control unit may result in personal injury or damage to the vehicle. When replacing the engine control unit, vehicle control unit or instrument control unit, the communication socket must be connected first. The existing and logged values will then be copied. Connection must then be made directly to the control unit. Special cables must be used when connecting to these three control units. The location of the control units and the associated cables are shown in section “Connection images, VCADS Pro” page 89. Note: Certain control units require calibration after programming. Replace control unit is started from the Start view and is carried out as follows. 1

Start VCADS Pro Programming.

2

Connect the computer to the communication socket in the vehicle.

3

Ignition key in drive position.

4

Select Replace ECU from the Multiplex electrical system in the Action menu. A dialogue box will be displayed.

5

Select the control unit to be replaced in the left-hand box.

6

Select the chassis ID to be stored in the new control unit from the right-hand box. Normally only one vehicle chassis will be available for selection.

7

Click OK. A dialogue box will be displayed.

T0009441

The user will be requested to carry out one of the following depending on which control module is to be programmed

•

Connection must be made directly to the control module through a special cable when replacing the engine control unit, vehicle control unit or instrument control unit. See “Connection images, VCADS Pro” page 89.

•

Other control units are programmed via the communication socket. Transfer the connections from the old control unit to the new one.

Click OK to proceed with the programming. 47

Group 00 VCADS Pro User Manual

1

Generate a password using the password generator. See “Password generator” page 13.

2

Enter the password into box (1).

3

Click OK.

Design and Function

T0009101

Data will now be transferred from Volvo to the PC. The transfer is complete when the bar reaches 100 %. When the transfer is complete, the user is instructed to interrupt the power supply. Leave the power supply off for at least 10 seconds to guarantee successful transfer. Then switch on the power supply again.

T0009054

Ensure that the switch on the programming unit is in the correct position (A or B). Click OK (1).

T0009112

Data will now be transferred from the computer to the relevant control unit. The transfer is complete when the bar reaches 100 %. When the transfer is complete, the user is instructed to interrupt the power supply. Leave the power supply off for at least 10 seconds to guarantee successful transfer. Then switch on the power supply again. T0007946

Note: Check that the printer is functioning. When replacing the engine control unit, a new label is printed out. Load the printer with a sheet of labels. After printing, the label must be cut out and applied to the control unit. Then apply the transparent protective film so that the whole label is covered properly. The protective film must overlap the label by a few millimetres all the way round. T0008375

Programming is complete once any printing has finished.

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Campaign The campaign is started from the Programming start view. Campaign programming is only possible when Volvo has sent the appropriate message. Note: Certain control units require calibration after programming. 1

Start VCADS Pro Programming.

2

Connect the computer to the communication socket in the vehicle.

3

Ignition key in drive position.

4

Select Campaign from the Multiplex electrical system in the Action menu. Depending on if the campaign is available or not, one of the following windows will be displayed. There is a campaign for the selected control unit.

T0009205

There is no campaign for the selected control unit.

T0009206

5

A dialogue informs the point of connection, directly to the control unit or to the communications socket.

6

Connect according to the instructions. Click OK.

The following dialogue box depends on the connection that has been selected.

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Design and Function

Connecting to control unit 1

Ignition key in stop position.

2

Connect directly to control unit.

3

Ignition key in drive position. Confirm by clicking OK. A dialogue box will be displayed.

Information will then shown about the control unit that is to be programmed. Click OK (1) to continue.

T0008373

Connect to the communications socket 1

Select the control unit to be programmed from the list (1).

2

Click OK (2) to proceed to the password dialog.

T3013770

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Group 00 VCADS Pro User Manual

1

Generate a password using the password generator. See “Password generator” page 13.

2

Enter the password into box (1).

3

Click OK (2).

Design and Function

T0009101

Data will now be transferred from Volvo to the PC. The transfer is complete when the bar reaches 100 %. When the transfer is complete, the user is instructed to interrupt the power supply. Leave the power supply off for at least 10 seconds to guarantee successful transfer. Then switch on the power supply again.

T0009054

Ensure that the switch on the programming unit is in the correct position (A or B). Click OK (1).

T0009112

Data will now be transferred from the PC to the relevant control unit. The transfer is complete when the bar reaches 100 %. When the transfer is complete, the user is instructed to interrupt the power supply. Leave the power supply off for at least 10 seconds to guarantee successful transfer. Then switch on the power supply again. Programming is now complete. T0007946

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Design and Function

Instrument language A connection to Volvo must be established in order to set the language for the instrument. The instrument language programming is started from the Programming main menu. 1

Start VCADS Pro Programming.

2

Connect the computer to the instrument control unit with the relevant cable. “Connection images, VCADS Pro” page 89

3

Ignition key in drive position.

4

Select Instrument language from the Multiplex electrical system in the Action menu. Connection to VDA follows. A dialog box with the available languages is then displayed.

5

Select up to three languages that are to be programmed in fields (1), (2) or (3). Language 1 is automatically set as the default language.

6

Click OK (4). A dialogue box will be displayed.

T0009438

1

Generate a password using the password generator. See “Password generator” page 13.

2

Enter the password into box (1).

3

Click OK (2).

T0009101

All the data is first retrieved from Volvo to the PC and then transferred to the instrument. When the transfer is complete, the user is instructed to interrupt the power supply. Leave the power supply off for at least 10 seconds to guarantee successful transfer. Then switch on the power supply again. Programming is now complete.

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Design and Function

Conversion kit A connection to Volvo must be established in order to program the conversion kit.

T0009105

1

Start VCADS Pro Programming.

2

Connect the computer to the communication socket.

3

Select Conversion kit from the Multiplex electrical system in the Action menu.

1

Turn on the ignition.

2

Click OK.

1

Enter the conversion number in the field (1).

2

Click OK (2).

T0008766

T0009106

53

Group 00 VCADS Pro User Manual

1

Generate a password using the password generator. See “Password generator” page 13.

2

Enter the password into the box.

3

Click OK.

1

VDA will now be updated.

1

Information will now be stored onto the job card. See “Job cards, VCADS Pro” page 77.

2

Click OK.

1

The conversion kit is ordered and VDA has been updated. The new software is now ready for the current chassis ID. Select Campaign or Replace ECU to download the software. See “Campaign” page 49 and “Replace ECU” page 47.

2

Click OK.

Design and Function

T0008768

T0009054

T0008770

T0009107

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Design and Function

Instrument mileage Connection to Volvo must is required to program the odometer setting. The odometer setting instrument is started from the Programming main menu. 1

Start VCADS Pro Programming.

2

Select Instrument mileage from the Multiplex electrical system in the Action menu or from the tree structure.

1

Connect VCADS Pro to the communication socket.

2

Switch on the power supply.

3

Click OK.

T0009443

T0008766

Select the control unit from which the odometer setting is to be read from here. 1

The mileage must be read from the instrument in the first instance.

2

If it is not possible to read off the mileage from the instrument, the data can be read off from the engine control unit

3

As a last resort, the data can be entered manually.

4

Click OK.

T0009390

Generate a password using the DigiPass. 1

Enter the password into the box.

2

Click OK.

T0008768

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Group 00 VCADS Pro User Manual

1

Communication with Volvo begins.

1

Interrupt the power.

2

Connect the new control unit to the vehicle.

3

Switch on the power supply.

4

Click OK.

1

Information will now be stored on the job card.

2

Click OK.

Design and Function

T0009054

T0009388

T0008770

The action is complete. 1

Click OK.

T0009391

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Programming parameters 1

Start VCADS Pro Programming.

2

Connect the computer to the communication socket.

3

Ignition key in drive position.

4

Select Parameters from the Multiplex electrical system in the Action menu.

5

The parameters are programmed in three stages: 1

Assigning new values to parameters.

2

The programming dialogue

3

Programming vehicle parameters.

T3013771

Assigning new values to parameters 1

2

3

Select whether to view parameters in logic groups or for each control unit. See “Group presentation of parameters” page 58 or “Presentation of parameters per control unit” page 59for further information.

4

Numeric parameter: Enter the new value for the parameter. Multiple choice parameter: Select the desired option in the list.

Click the desired logic group or control unit in the left-hand field (1). The associated parameters will be displayed in the parameter list in the right-hand field (2). Double click the parameter that is to reprogrammed. The row is highlighted.

Change the value of the parameter.

Press Enter. 5

Assign a new value to a new parameter from the group view or MID view. Alternatively click on Program (4) to proceed to the programming dialogue. See “Programming dialog” page 60.

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Design and Function

Group presentation of parameters Click this button or select Group view from the View menu to display the parameters in groups. Group view is shown as default when the program starts.

T0007777

T3013772

When this method of presentation has been chosen, a group division is shown in the left-hand field. Some examples of groups are given below. Group

Group

Cruise control

Safety

Engine

Speed

Instrument

Transmission

Power take-off

Vehicle

The parameters that are available for each group are listed in the right-hand box. A parameter in a group may occur in several different control units. All parameters are listed in the service manual for the relevant control unit. The parameter list can be printed out. See “Print” page 62.

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Design and Function

Presentation of parameters per control unit Click this button or select MID view from the View menu to display the parameters per control module. T0007778

T3013773

When this method of presentation is selected, the vehicle’s control units are listed in the left-hand field. Some examples of control units are given below. Control unit Engine control unit Instrument Vehicle control unit Air suspension, vehicle

The parameters that are available for each control unit are listed in the right-hand box. All parameters are listed in the service manuals for the relevant control unit. The parameter list can be printed out. See “Print” page 62.

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Design and Function

Programming dialog The Program parameters dialogue box displays the parameters that have been assigned new values. The following actions can be carried out in the dialogue box.

•

Program the desired parameters by clicking Program (1). The customer parameters are programmed locally without connection to Volvo. The vehicle parameters are programmed via connection to Volvo. See “Programming vehicle parameters” page 60.

•

Click Cancel (2) to cancel the dialog. It is now possible to assign new values to other parameters or to change those parameters that are already in the list. Those parameters that have already been assigned new values are not deleted, but are kept when the dialog is opened again. Delete a parameter by resetting it to the old value.

T0009055

Programming vehicle parameters The following occurs when Program has been selected from the programming dialog. A dialogue box is displayed in which a password must be entered. 1

Generate a password using the password generator. See “Password generator” page 13.

2

Enter the 8-digit password into box (1).

3

Click OK (2). The file transfer is initiated, after which the programming is complete.

T0009101

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Design and Function

Information per control unit Click this button or select Information view from the View menu to display information about the control module. T0007779

T3013774

When a control unit is selected in the left-hand field (1), information is shown about the control unit in the right-

hand field (2). At the same time, information is shown in the information field (3). The table below describes the contents of the box (2).

Description

Description

Chassis type

Date of most recent alteration of road speed limit 1

Chassis number

Road speed limit 2 (engine control unit only)

Hardware serial number

Calibration number (vehicle control unit only)

Date of manufacture of the hardware

Dealer ID for most recent alteration of calibration number (K)

Road speed limit 1 (engine control unit only)

Date of most recent alteration of calibration number (K)

Dealer ID for most recent alteration to road speed limit 1

Sub-data sets, part number and name

The information can be printed out. See “Print” page 62.

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Print Start the print out by clicking on this button. Alternatively select Print from the File menu. T0007775

What is printed depends on which program view is active.

•

Group view: The parameter list for the relevant group will be printed out.

•

MID view: The parameter list for the relevant control unit will be printed out.

•

Control unit information: Information about the selected control unit will be printed out.

Select whether to print the selected group/control unit or all groups/control units.

T0009061

Using help Click this button to show a contents list of the available help texts. All help texts can be opened from the table of contents. T0007784

Start view Click this button or select Start view from the View menu to return to the Start view. In cases where programming has been carried out, the power supply must be interrupted before finishing.

List of functions The available functions in VCADS Pro Programming with the associated operation numbers are listed below. The list will be updated as new functions are added. Operation no.

Name

17020-7

Programming, ECU replacement

17024-7

Programming, language change in instrument

17026-7

Programming, complete campaign

17028-7

Programming, campaign data sets

17030-7

Programming, changing vehicle parameters

17032-7

Programming, changing customer parameters

23842-7

Programming, immobilizer accessory kit

62

T0009045

Group 00 VCADS Pro User Manual

Design and Function

Program settings, Multiplex electrical system Setting the contents of the parameter list In order to make it easier to read and search the parameter list, you can select to show only the customer and/or vehicle parameters. It is also possible to show both the customer and vehicle parameters at the same time. How to select the type of parameter for display in the parameter list is described below.

Customer parameters Click this function button to show the customer parameters only in the parameter list. Alternatively select Customer Parameters from the View menu. T0007780

Vehicle parameters Click this function button to show the vehicle parameters only in the parameter list. Alternatively select Vehicle Parameters from the View menu. T0009062

All parameters Click this function button to show both the vehicle and customer parameters in the parameter list. Alternatively select All Parameters from the View menu. T0009063

Select units When the computer is connected to the vehicle or the control unit it is possible to set which units to use with the program.

• • • •

Select Units... from the Settings menu. Select quantities from the list (1). Select a new unit from the box (2). Click OK.

Note: Normally, the units do not need to be reset. A change affects the presentation of all the parameters. The settings apply until new units are selected the next time.

T0008751

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Components, Multiplex electrical system This section describes the components of the program, e.g. menus, menu functions, function buttons and various boxes.

Program functions are described more thoroughly in the section “Programming, Multiplex electrical system” page 47.

T3013775

Pos

Name

Description

1

Title bar

The title of the window is displayed here.

2

Menu bar with the following menus. File

View

The following functions are available in this menu.

•

Print> – Depending on the view that is active, the contents of the parameter list or the control unit information are printed out.

• •

Printer setting – Printer selection. Exit> – Exit Programming.

The view to be displayed is selected from this menu. The following alternatives are available.

• • • •

Start view Group view MID view Information view

The parameters that are to be shown in the parameter list can be selected from this menu.

• • • 64

Customer parameters Vehicle parameters All parameters

Group 00 VCADS Pro User Manual

Pos

Design and Function

Name

Description

Action

The following functions are available in this menu.

• • • • •

Campaign Replace ECU Instrument language Conversion kit

Settings

The Units function is available in this menu. The function is used to select which units are to be used in the program.

Help

The following functions are available in this menu.

• • • 3

Parameter

Toolbar

Contents – List of available help texts. Show the last logged error About – Show the current software version.

The following function buttons are available.

• • • • • • • • •

Return to the Start screen Print Show the Group view Show the MID view Information view Customer parameters Vehicle parameters All parameters Help

4

Left-hand box

This box is used to select group or control unit depending on the active view.

5

Parameter list/Control unit information

The available parameters are listed here. If the information view is active, the control unit information is shown instead.

6

Programme button

Click this button to show the programming dialogue or start programming.

7

Information box

The following is shown in the Information box about the control unit that is highlighted in the left-hand field.

• • • • 8

Status bar

Hardware part number The software part number and name Data set 1, part number and name Data set 2, part number and name

The status of the communication between the computer and the vehicle is shown as well as between the computer and Volvo. The red cross disappears when communication has been established.

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Design and Function

Parameter list

T0007892

The right-hand box displays a parameter list when Group or control unit presentation of parameters is selected. The box is divided into a number of columns. Column heading

Description

ID

The ID of the parameter is given here. The ID is the same, irrespective of the language.

Name

A description of the parameter is given here.

Min

The parameter’s minimum value is given here.

Value

The parameter’s present value is given here.

Max

The parameter’s maximum value is given here.

Unit

The type of unit used in the parameter is given here.

The parameter list may contain two types of parameters, customer and vehicle parameters. Either one type or both types may be shown. To set what is to be displayed, see “Setting the contents of the parameter list” page 63. A computer icon is shown to the left of the IDs for the vehicle parameters. This allows for differentiation between the customer and vehicle parameters. See the illustration to the right. The icon indicates that connection to Volvo is required before the current parameter can be programmed. Vehicle parameters are displayed only if the user is authorised to alter them.

66

T0009079

Group 00 VCADS Pro User Manual

Design and Function

The parameters displayed in the parameter list are either numeric or multiple choice.

Numeric parameters When typing in a new value, the old one will be overwritten.

T0007762

Multiple choice parameters The user is only able to select one of a number of predefined values, e.g. Yes or No. A multiple choice parameter has the following appearance when it is selected.

T0009066

Programming dialog The programming dialogue is started by clicking the Programme button in the main window. The following are listed in the dialogue window.

• • • • • •

Parameter ID Parameter description Old value New value Unit Connection symbol T0009055

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Design and Function

Programming, D12A, EDC Connecting This window is shown when D12 or EDC is selected. Instructions about what is to be carried out are given in field (1).

T0008752

1

Connect the communication unit to the communication socket in the vehicle. Click on the Connection image (2) to display where on the vehicle the connection must be made. The selection of the image is described in more detail in section “View connection image” page 73.

2

Ignition key in drive position.

3

Press Continue (3).

Exit • Click Exit (4) to exit the program.

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Design and Function

View part number Once connection and selection of the control system has been carried out, the part number and data set are displayed in the box (1).

T0008246

The following functions are available.

Start programming • Click on Alter parameters (2) to proceed to program parameters. See “Program parameters” page 70.

View control unit information • Click Information (3) to display information about

the selected control unit. See “View control unit information” page 76.

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Program parameters The components of the window are described in the section “Parameter list” page 75.

T0008318

1

Mark the parameter that is to be programmed in the parameter list (1). Use the UP and DOWN arrow keys. Press ENTER in order to assign the parameter a new value. The field (2) is then shown in the window.

2

Enter a new parameter value.

3

Confirm by pressing ENTER or cancel by pressing TAB.

4

Assign new values to other parameters in the same way as above.

5

Click Program (3) this button to program the parameters that have been assigned new values. A new window is then shown indicating how much of the programming has been carried out.

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Programming in progress

T0008247

Programming is complete when the bar (1) has reached 100 %. Turn the ignition key to 0-position and disconnect the communication unit from the communications socket in the vehicle. Click Continue (2) to proceed to the “Automatic printout” page 72 function.

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Design and Function

Automatic printout This window is shown when programming is complete. The present values of the parameters can be printed from this window.

T0009444

1

Ignition key in stop position.

2

Disconnect the communication unit from the vehicle.

3

Click the box (1) to activate or deactivate the automatic printout. The box must be checked in order to print.

4

Enter the number of copies to be printed in the box (2).

5

Enter the vehicle chassis identity in the box (3).

6

Click Continue (4). VSP now exits.

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Design and Function

View connection image A function group then vehicle type must first be specified before a connection image can be displayed.

Selecting function group

T0008338

1

Select the function group from the box (1).

• 2

Select group 2 Engine, engine mounting and equipment for engine programming.

Click Continue (2) to select the vehicle type.

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Selecting vehicle type

T0009445

1

Select the vehicle type from box (1).

2

Click Continue (2) to display the connection image.

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Design and Function

Parameter list This is a description of the window

T0008302

Pos

Name

Description

1

Part number

This shows the part number that has been read off for the control unit and data set.

2

ID

This column shows the ID of each parameter. The ID is the same, irrespective of the language.

3

Parameter

The name of the parameter is given in this column.

4

Min

This column specifies the minimum value the parameter can take.

5

Value

This column specifies the current value of the parameter.

6

Max

This column specifies the greatest value the parameter can take.

7

Unit

This column specifies the parameter units.

8

Alter parameter

This field is shown when a parameter is to be assigned a new value. The field also shows the current value of the parameter.

9

km/h mph

Click on this button to change the units the parameters are to be displayed in.

10

Program

Click this button to program the parameters that have been assigned new values.

11

Exit

Click this button to exit the program.

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Design and Function

View control unit information

T0009109

The following information concerning the control unit is displayed here. 1

Data set part number.

2

Control unit part number.

3

Road speed limit.

4

User ID for most recent parameter alteration.

5

Date for most recent parameter alteration.

6

The number of times programming has been carried out.

7

Serial number.

8

Date of manufacture.

9

Printout

10 Return

Print 1

Click Print (9) to print the control unit information. A dialogue box will be displayed.

2

Enter the chassis identity of the vehicle.

3

Press Continue (1).

T0008303

Return to function selection • Click Return (10) to return to the previous window. 76

Group 00 VCADS Pro User Manual

Design and Function

Job cards, VCADS Pro A job card is used so that completed tests and calibrations carried out on a vehicle with VCADS Pro can be read off afterwards. Parameter changes and replaced data sets are also stored. The job cards are stored in a database in the PC. All job cards are found in a menu that is started from VCADS Pro Main Menu. An individual job card can then be selected from the job card menu for detailed study.

Saving to a job card When a VCADS Pro procedure has been carried out and the operation is being concluded, the result or action can be saved. The dialogue is also shown by clicking the Save button. See “Save” page 28. This is useful if an operation is to be carried out several times.

1

Select one of the following.

• •

Save to a new job card (1). Save to an existing job card (2). This option is only shown if there is a job card saved for the particular vehicle.

2

If (1) is selected, the vehicle description can be entered into box (3) and the reason for the action entered into box (4).

3

Click OK (5) to confirm. T3013777

Job card menu The job card menu is started from the VCADS Pro Main Menu. See “Starting an application” page 19.

T3013778

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Design and Function

Functions Open job card 1

Highlight the desired job card in the list (1).

2

Click Open (2). The contents of the job card will be displayed. See “Job card” page 81.

Search for a job card 1

Click Search (3).

2

Search through the existing job cards by filling in one or more of the following options:

• • • • • • •

Job card number Model Vehicle description Created Last changed Last saved by the user Chassis ID

View all the job cards by clicking View all.

78

T0009070

Group 00 VCADS Pro User Manual

Design and Function

Print a job card list Print a list of job cards by clicking Print (4).

Importing job cards This function is used to store a job card that has been exported from another computer. The job card is saved in a database. 1

Highlight the desired job card in the list (1).

2

Click Import (6).

Exporting job cards This function is used to create files that can be imported to another computer. More than one job card can be selected each time an export is made. 1

Highlight the desired number of job cards in the list (1). The upper row is automatically marked by default.

2

Click Export (7).

Export All This function works in the same way as the “Export job card” function described earlier. However all job cards are exported. 1

Click the “Export all” button

Disc drive If the selected destination is “A:\”, a message will be displayed instructing the user when the disc must be changed.

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Components

Pos

Name

Description

1

Job card no.

Job card number

2

User

The user who created the job card.

3

Chassis ID

The chassis ID of the vehicle.

4

Model

Vehicle model.

5

Vehicle description

A description of the vehicle.

6

Concern

The reason for the action.

7

Created

The date the job card was created.

8

Last changed

The date the job card was last changed.

-

Status

This states whether the job card is ongoing or completed. It is not possible to save to a completed job card. However it is possible to change the status and then save it.

9

Open

Open the selected job card.

10

Search

Search among existing job cards.

11

Print

Print a job card list.

12

Delete

Delete the selected job card.

13

Import

Import a job card from another computer.

14

Export

Store the selected job card in a file that can then be imported onto another computer.

15

Export all

As in 14 except all job cards are exported

16

Cancel

Return to the VCADS Pro Main Menu.

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Job card

T3013780

Functions Display details of finished operations • Highlight the desired work operation in the Finished operations field. The details will then be shown in the Results field.

View test values For results from tests and calibrations (shown in bold type), test values from current test or calibration can be displayed in text form. 1

Highlight the desired work operation (in bold type) in the Finished operations field.

2

Click the expand button to view the test values.

T0008383

3

Click on this printer button to print the test values. Select either print out all test values or print out part of the values.

T0007775

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Design and Function

Delete an operation 1

Highlight the desired operation in the Finished operations field.

2

Click this button to delete the selected operation.

T0008380

Print • Click this button to print the job card. All operations will be printed.

T0007775

Return to the job card menu • Click this button to return to the job card menu. T0008393

Components

T3013781

General A job card consists of four boxes Pos

Name

Description

1

Working status

General information concerning the current job card.

2

Vehicle identity

Information on the vehicle configuration.

3

Finished operations

A list of the operations that have been stored on this job card.

4

Results

Results from completed operations.

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Working status This box contains the following information.

• • • • • •

The job card number (1). The user that created the job card (2). The reason for creating the job card (3). The date the job card was created (4). T0008757

The date the job card was last altered (5). Status, ongoing or finished (6).

Vehicle identity This box contains the following information about the selected vehicle.

• • • • •

Chassis number (1). Vehicle model (2). Vehicle description (3). VSS description (4). A table (5) in which the part numbers for hardware, software, data set 1 and data set 2 are displayed for the vehicle’s control units.

T3013782

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Design and Function

Finished operations This field shows information about the operations that have been saved on the job card. The table shows the following.

• • • •

Operation number (1). The name of the operation (2). The date the operation was carried out (3). The time the operation was carried out (4).

T0009074

Results The contents of this field vary depending on the type of work operation that is checked in the Finished operations field.

•

Changing data sets: Part numbers and names for both the old and new data sets.

•

Parameter programming: The following parameter information is displayed.

• • • • • •

84

Description of the parameter Old value New value Unit

Result from tests and calibrations (shown in bold type): The following information is displayed.

• • • • •

Parameter ID

The Test/Calibration description Evaluating the result, OK or not OK. Date Time

Error codes: This displays MID, PID, SID, PPID, PSID, FMI, the number of occurrences, the status, the first and most recent occurrences. Further information is available in the section “Read error codes” page 35.

Group 00 VCADS Pro User Manual

Design and Function

Administration, VCADS Pro Select language Click this button to set the language to be used in the program. T0007913

T0008691

1

Highlight the desired language in the list (1).

2

Click OK (2).

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Design and Function

Select screensaver Note: This screensaver is only active when VCADS Pro is running. Double click on Screensaver in the function tree.

T0008692

The following describes how to select the screensaver and set screensaver delay. The recommended delay is 20 minutes. 1

Select the desired screensaver from the list (1).

2

Enter the desired screensaver delay in the Delay box (3) or click on the arrow adjacent to the box.

3

Click OK (2).

Note: The standard Windows screensaver should not be used when running VCADS Pro Programming.

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Design and Function

Select background image Double click on Background image in the function tree.

T3013783

Select the background image from the image list (1). The preview (2) is updated after each new selection. 1

Click on the desired background image in the image list (1).

2

Press OK (3).

Select default application Double click Default application in the function tree to set the default application when the VCADS Pro Main Menu has been started. The default application can be started using ENTER directly after Log on.

T0008694

1

Select the desired alternative from the list (1).

2

Click OK (2). 87

Group 00 VCADS Pro User Manual

Design and Function

Update VCADS Pro Click this button to update VCADS Pro. All VCADS Pro applications, except the VCADS Pro Main Menu, must be terminated before VCADS Pro can be updated.

T0007917

If more than 14 days have passed since VCADS Pro was last updated, a dialog box is shown when VCADS Pro is started. The dialogue box asks whether the system is to be updated. The update dialogue starts if Yes is selected. Select No to start the VCADS Pro Main Menu as normal.

T0009076

1. Generate a password using the password generator. 2. Enter the password into box (1). 3. Click OK (2). A connection will now be established with Volvo and the software will be checked to see whether an update is necessary. A dialogue box will inform you if the software does not require updating. T0009101

If an update is required, a dialogue box will appear with information on the size of the data packet. 4. Select Yes to start the file transfer. Select No to cancel and transfer the files later.

T0008374

If only the databases have been updated, the update is now ready and VCADS Pro Main Menu will appear. When updating other software, the VCADS Pro Main Menu is closed automatically. When the update is complete, a user ID and password must be given. The VCADS Pro Main Menu then starts.

Telephone directory If any telephone numbers have been changed the telephone directory is updated automatically when VCADS Pro is updated.

General administration See “General administration” page 18.

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Group 00 VCADS Pro User Manual

Design and Function

Connection images, VCADS Pro The new multiplex electrical system has 3 sockets for communication with the control units positioned on a common mounting plate at the front fusebox. Refer to the existing service manual for the control unit for conventional electrical systems.

Multiplex electrical system Communication socket For communication with control units connected to the SAE J1708/J1587 data link (instrument, engine, vehicle, ABS etc.), the 8–pin socket, yellow (2) is used. The 4–pin black socket (1) is intended for simplified EOL programming which will be covered in future service bulletins. The 16–pin grey socket (3) is at present only used only for communication via ISO 9141 with C- and, where applicable L lines (e.g. ECS and the turntable control unit). Further communication is planned via this socket. This will be described in future service bulletins.

T0009432

Note: When programming the ECUs with VCADS Pro in the present mode, communication unit 998555 must be connected directly to each ECU using programming kit 9998578. Do not connect via the communication socket.

Engine control unit The engine control unit is located on the side of the engine block. This may vary slightly depending on the version.

T0009029

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Design and Function

Vehicle control unit and chassis control unit The vehicle control unit (VECU) and chassis control unit (CECM) are identical in appearance and have similar connectors. Check the marking on the units carefully before programming. Using both units are located under the instrument. The CECM is in front of the steering column and the VCEU is to the right of the steering column. This may vary with different body types however.

T0009433

Instrument control unit The instrument control unit is integrated in the left-hand section of the instrument panel.

T0009434

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Group 00 VCADS Pro User Manual

Design and Function

Help texts, VCADS Pro This section contains directions for using VCADS Pro help texts. VCADS Pro is based on an English language operating system, which is why certain texts in help windows will always be in English irrespective of the language otherwise being used.

The help window Help Click this button to show a contents list of the available help texts. All help texts can be opened from the table of contents. T0007784

T0008580

1 2 3 4 5 6

Contents – see “Contents” page 91. Index – see “Index” page 91. Find – see “Find” page 92. Open – displays the highlighted help topic. Print – prints the highlighted help section. This function is only available from the Contents tab. Cancel – closes the help window without saving any changes.

Contents

Index

Click the Contents tab (1) to view the table of contents. Select a heading and click Open (4) to view the available topics. Select a topic and click Open (4) to view the topic.

Click Index (2) to see the contents of the help system in alphabetic order. The index function is not used in this version of VCADS Pro.

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Find Use Find to search for words and phrases in the help topics instead of searching for help categories. Before using Find, a list (database) must be created which includes all the words in the help file. Select Next (1) to create the list now.

T0008581

1 2 3 4 5

Next – click here to create the list of words. Cancel – click here to cancel. Minimise database size (recommended). Maximise search capabilities. Customise search capabilities.

1

Back – click here to return to the previous image. Finish – click here to create the list of words. Cancel – click here to cancel.

Create the word list by selecting Finish. This may take a few minutes, but the word list only needs to be created once. Once the word list has been created, you will be able to search by selecting the Find tab.

T0008583

2 3

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Design and Function

T0008584

1 2

Enter the word or words you want to search for. Displays the words that correspond to what you have typed in. The names of the help topics that contain the words you have highlighted are shown in the window below. 3 Shows the names of the help topics that contain the words you have given. Click the help topic you want to view and then Display (5). 4 Displays the number of help topics that contains the word or words you have given. 5 Display – displays the highlighted help topic. 6 Print – This function is only available from the Contents tab. 7 Cancel – closes the help window without saving any changes. 8 Displays a summary of the options that apply when you are carrying out a search. Click Options (10) to change the settings. 9 Rebuild – click here to recreate the word list. 10 Options – click here to state how and when you want to search for what you have typed in, see “Find options” page 94 11 Clear – delete the entry in the text field (1).

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Group 00 VCADS Pro User Manual

Design and Function

Find options

T0008585

1 2 3 4 5 6

Search for topics that contain all words entered in any order. Search for topics that contain at least one of the words entered. Display words that begin with the characters you type in. Show words that contain the characters typed in. Display words that end with the characters you type in. Show words that match the characters typed in.

T0008586

1 2 3 4 5 6

94

Click Find now to begin the search. Begin searching immediately each time a key is pressed. Wait for a pause before searching. OK – closes the dialogue box and saves any changes. Cancel – closes the help window without saving any changes. Files... – click here to enter the help files (that are included in the current Table of contents) that are to be searched.

Group 00 VCADS Pro User Manual

Design and Function

VDA (Vehicle Data Administration) What is VDA? VDA is a database with vehicle specifications that is used globally within Volvo. It is important to always update VDA so that it contains the correct information. VDA contains the following information for each chassis:

• • • • • •

general information variant description vehicle components customer adaptation software control unit parameters

When a vehicle is built, a great deal of information about the vehicle is stored in VDA. The information in VDA forms the basis for:

• • • • •

warranty handling quality follow-up possible campaigns/service measures VCADS Pro (tool for diagnosis and programming) replacement parts

VDA is updated when:

•

important components with new part numbers or new serial numbers are replaced on the vehicle.

• •

vehicle specification revisions. new and important components are installed on the vehicle.

Note: It is ESSENTIAL that VDA is updated throughout the operational life of the vehicle. VDA is updated automatically via VCADS Pro for many components. For some components, the mechanic must contact VAS TST (Volvo Action Service Technical Support Team) to update the part number and/or serial number in VDA.

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Group 00 VCADS Pro User Manual

Why update VDA? VCADS Pro is used to communicate with the vehicle. VCADS Pro uses VDA as a data bank when programming. In order to ensure vehicle functionality and correct components and software in the future, it is:

•

ESSENTIAL that the mechanic contacts VAS TST (Volvo Action Service Technical Support Team) whenever important components with new part numbers or serial numbers are replaced on the vehicle. See the list “Components that must be updated in VDA” page 97.

What happens if VDA is NOT updated? Incorrect information in VDA will mean the customer receives the wrong:

• • •

software replacement parts accessories

This can result in loss of functions, breakdowns, down time, problems when fault tracing or the vehicle warranty becoming invalid. Note: It is ESSENTIAL that VDA is updated.

Automatic update •

For so called ”Campaign programming” in VCADS Pro, VCADS Pro updates VDA automatically.

Manual update •

96

VAS TST must be contacted whenever important components are replaced. See “Components that must be updated in VDA” page 97.

Design and Function

Group 00 VCADS Pro User Manual

Design and Function

Components that must be updated in VDA When a control unit in the vehicle is replaced with a unit with a new hardware part number, the part number must be updated in VDA. The update can be registered by ringing up VAS TST or via the conversion kit in VCADS Pro. VDA must be updated before the control unit is programmed. Note: VDA only needs to be updated if the part number of the control unit hardware has been changed.

Note: The conversion kit is only compatible with certain control units. Legend: Parts and serial numbers that must be updated in VDA by contacting VAS TST are marked “X” in the table below. Those part and serial numbers not marked “X” are updated automatically.

The part number for the conversion kit is obtained from the “Parts info” information dispatch, which is available from the importer in each market. Function group

Component

2

New function

Update part number

Update serial number

Engine control unit

X

X

2

Engine

X

X

2

Turbo

X

X

2

Injection pump

X

X

2

Preheating

2

VEB (Volvo Engine Brake)

2

Engine fan

3

Vehicle control unit

X

X

3

Instrument centre module, control unit

X

X

3

Display, control unit

X

X

3

Tachograph

X

X

3

CECM/CIM ECUs

X

X

3

Generators 1 and 2

X

X

4

Gearbox control unit

X

X

4

Transmission

X

X

4

Gearbox controls, control unit

X

X

4

Rear axles

X

X

4

Diff assy rear

X

X

4

Auxiliary brakes RET-TH (manual)

X

X

5

ABS control unit

X

X

5

Retarder ECU

X

X

5

Air compressor

X

X

6

Steering gear

X

X

6

Servo pump

X

X

7

Turntable

X

X

7

Turntable ECU

X

X

7

ECS, control units (front/rear articulated buses)

X

X

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Group 00 VCADS Pro User Manual

Superstructures/conversions Note: Coachwork and conversions that affect the function of the vehicle require updating in VDA. This applies to e.g. wheelbase, function group 1.

Example of updating VDA Retrofitting preheating Procedure 1

Install the preheater element on the engine.

2

Contact VAS TST and state the following:

• •

chassis ID the pre-heating element installed

3

The vehicle must be re-programmed when VAS TST has confirmed that the update has been carried out in VDA. Re-program the following control unit:

•

Engine control unit (MID 128). For programming, refer to “Campaign programming of control unit” in the VCADS Pro User Manual under group 03.

Telephone number, VAS TST For support, call +32 9 255 69 00.

98

Design and Function

Group 00 VCADS Pro User Manual

Design and Function

Windows 95, basics VCADS Pro works in the Windows 95 operating environment. This section describes some of the basic functions and components in the operating system.

Functions Starting an application There are a number of ways to start an application. Two ways are described here.

Start an application from the Start button

T0007909

•

Click the Start button. A menu is displayed. The applications installed in the computer can be started from the Programs option (1).

•

Point the mouse at Programs (1). A further menu is then displayed.

•

Click the program to be started or point to a program group (with an arrowhead symbol) and then click on the desired program.

Start an application from a shortcut Double click on the desired shortcut icon on the Desktop to start that program.

T0008689

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Group 00 VCADS Pro User Manual

Design and Function

Carrying out commands using the mouse and keyboard. In most situations commands can be carried out using either the mouse or the keyboard. Below is a description of how to use the mouse and keyboard for some typical operations. Function

Keyboard

Mouse

Switching between objects in a dialogue box.

Press TAB, shift back using SHIFT+TAB.

-

Activate a button.

Press ENTER when the relevant button is highlighted.

Click the relevant button.

Drop down a menu.

Press ALT+ the underlined letter in the menu to be selected.

Click the desired menu.

Select a menu function.

Select the function using the UP/DOWN arrows and press ENTER.

Click the desired function.

Open a directory.

Highlight the desired directory using the UP/DOWN arrows. Open the directory using the RIGHT arrow.

Double click the desired directory.

Close a directory.

Highlight the desired directory using the UP/DOWN arrows. Close the directory using the LEFT arrow.

Double click the desired directory.

Change the active option button.

Use the arrow keys to activate the desired option button.

Click the desired option button.

Check or uncheck a check box.

Press the SPACEBAR.

Click the check box to be checked or unchecked.

Mouse commands will mainly be used in this manual to perform functions.

Windows functions Minimise a window A minimised window appears as a button on the Taskbar. Click the Minimise button to minimise the window. T0007764

Restore a minimised window

T0007908

Once a minimised window has been restored, it is displayed at normal size on the Desktop. Click the button on the Taskbar belonging to the window to be restored.

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Group 00 VCADS Pro User Manual

Design and Function

Maximise a window A maximised window is displayed at its full size. Click the Maximise button to restore the window or double click the title bar.

T0007765

Restore a maximised window When a maximised window has been restored it will return to its original size. Click this button to restore the window or double click on the title bar.

T0007766

Close a window If you want to close a window when you are finished working with it, it can be closed. Click the Close button to close the window.

T0007767

Information about dialogue box components This function provides an easy way of obtaining information about an object in a dialogue box. 1

Click the Help button. The mouse pointer changes appearance.

2

Click the desired object. Information about the selected object is displayed.

3

Click anywhere on the screen to exit the function.

T0007768

Move a window Drag the title bar to the desired position.

Change the size of a window It is possible to change the size of most windows. 1

Move the mouse pointer to one side or corner of the window. The mouse pointer will then change appearance.

2

Drag the edge or corner to the desired position.

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Group 00 VCADS Pro User Manual

Design and Function

Components The Desktop

Pos

Name

Description

1

The Desktop

The Desktop is the work area that is displayed when the computer and the operating system are started. The various applications installed in the computer are started from here. The desktop can also be used to install software and to exit Windows 95.

2

Shortcuts to applications or files

Shortcuts are used to start an application quickly. Shortcuts are shown as icons on the desktop.

3

The Taskbar

The task bar is normally at the bottom of the screen when the computer has been started. The Start button is to the left of the task bar. Other parameters such as the time are displayed to the right. All windows currently open are also shown in the task bar. Switch between the different windows by clicking the relevant button in the task bar. The task bar is not visible when VCADS Pro is running.

4

The Start button

Among other things, the Start button is used to start applications and switch off the computer.

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Group 00 VCADS Pro User Manual

Design and Function

Window

T0009446

Pos

Name

Description

1

Title bar

The title of the window is displayed here.

2

Window buttons, the following are used.

The window buttons can be used to simply change the size of the window.

Minimise

Click this button to minimise the window. When the window is minimised it is still available as a button in the Task bar.

Maximise (not illustrated)

Click this button to maximise the window’s size. A maximised window is displayed at its full size.

Restore a maximised window

Click this button to display the window in normal size.

Close

Click this button to close the window.

3

Window icon

Click the window icon in order to open a menu. The size of the window can be changed and the window can be closed from the menu. Double click the window icon to close the window.

4

Menu bar

There are several menus on the menu bar that contain a number of functions. Drop down a menu by clicking on it or press ALT+ the underlined letter in the menu to be selected. Activate a menu function by clicking on it. Alternatively, select the function using the UP/DOWN arrows and press ENTER.

5

Toolbar

There are a number of function buttons in the toolbar. Activate a button by clicking on it. The function that is linked to the button will be activated after the function button is clicked. Pointing at a function button will display a small text box. The text box contains a button description and is located adjacent to the relevant function button.

6

Status bar

The status bar provides, among other things, information on how to select functions in the current window. 103

Group 00 VCADS Pro User Manual

Design and Function

Function groups in the tree structure The tree structure provides an easy and logical method of finding the desired application or function. Groups of functions and applications can be adapted so that only the group name is visible. The group can also be opened so that its contents are visible. T0009439

Buttons A button can take three different states. Highlighted: The text in the button is black and there is a bold black frame around the button. There is a dotted frame around the text in the button.

T0007904

Selectable: The text in the button is black. T0007905

Not selectable: The text in the button is grey. T0007906

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Group 00 VCADS Pro User Manual

Design and Function

Dialogue boxes Dialogue boxes are used when a program requires information from the user. In VCADS Pro two different objects are usually found in the dialogue boxes, check boxes and option buttons.

Check boxes Check boxes (1) are used to activate and de-activate the available options. Several check boxes may be filled in at the same time.

T0008390

Option buttons Option buttons (1) are used to activate one of several possible alternatives. Only one vehicle alternative can be active at a time.

T0008391

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Group 00 VCADS Pro User Manual

Malfunction

Malfunction VCADS Pro Symptom Probable cause

Action

The computer has stopped working The computer’s battery is discharged.

Charge the battery or connect the computer to the mains.

Hardware or software error.

Contact the help desk.

VCADS Pro has stopped working Software conflict.

Quit other applications or restart the computer.

A parameter in the computer configuration has been changed.

Contact the help desk.

Hardware error in the computer or peripheral equipment.

Contact the help desk.

VCADS Pro freezes while in use Windows has stopped working.

Restart the computer.

VCADS Pro has stopped working.

Exit other programs. Restart the computer and repeat the procedure. Contact the help desk if the fault persists.

Connection to vehicle failed Always make a number of attempts to make contact with the vehicle before commencing with more detailed fault tracing.

No power to the control unit.

Check the battery voltage and that the ignition key is in the drive position.

An open-circuit in the cable harness between the computer and the vehicle.

Check the cable harness and connections.

A parameter in the computer configuration has been changed.

Contact the help desk.

Computer hardware error

Contact the help desk.

Hardware error in the communication unit.

Change the communication unit.

Communication error occurs after connection No power to the control unit.

Check the battery voltage and that the ignition key is in the drive position.

The instructions on the screen to turn the ignition key between the stop and drive positions have not been followed.

Follow the directions on the screen.

An open-circuit in the cable harness between the computer and the vehicle.

Check the cable harness and connections.

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Group 00 VCADS Pro User Manual

Malfunction

107

108

Feedback One of our objectives is that workshop personnel should have access to correct and appropriate service manuals where it concerns fault tracing, repairs and maintenance of Volvo trucks. In order to maintain the high standards of our literature, your opinions and experience when using this manual would be greatly appreciated. If you have any comments or suggestions, make a copy of this page, write down your comments and send them to us, either via telefax or mailing directly to the address listed below.

To

From

Volvo Bussar AB

..........................................................................

Avd. 83500 SAA2

..........................................................................

S-405 08 GÖTEBORG

..........................................................................

SWEDEN

.......................................................................... .......................................................................... ..........................................................................

Fax +46 31 662063

..........................................................................

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Volvo Bus Corporation Göteborg, Sweden

TSP137112 English 1500.04.00