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TPM Club India
TPM Club India
TPM Implementation Road Map for Cluster projects (2 years Period)
Confederation of Indian Industry
© Rajesh Parim
TPM Implementation Road Map for cluster projects Time period
Consulting
Month 1-4
TPM topics
Month 1-4
Methodology of carrying out 1S & 2S activities
Input
Training
• 1S,2S • Basics of TPM
TPM Club India
Activity
Output/Result
Education to all employees
Employees tuning towards TPM
1S&2S implementation
Clean & neat factory
Not OK Result Month 5-6
Details about TPM basic activities
Methodology for selection of Model machine based On P,Q,C,D,S,M
Confederation of Indian Industry
• TPM Facilitators Programme • Data Collection • 4-5 participants per company • Autonomous Maintenance Workshop • Focussed Improvement • 4-5 participants per company
OK TPM Basic activities
Selection of Manager Model Machine(s)
• TPM Policy • TPM promotion organisation and sub committees formation • TPM Targets • Draft master plan • An ideal machine(s) is (are) selected. • Activities to make it “as it should be”. • Estimation of losses • Setting targets
© Rajesh Parim
TPM Implementation Road Map for cluster projects Time period Month 7-12
Consulting
Input
• • • • • •
1-3 Steps of JH KK QM PM E&T Monitoring implementation • Guidance • Course correction
Training
Basics of • Planned Maintenance • Quality Maintenance • Education & Training • 4-5 participants per company
TPM Club India
Activity
Output/Result • Clean m/c, visual operation • No break downs • No quality defects • Elimination / reduction of losses • Machine is “as it should be condition” • OEE improvement
Implementation of Activities on Manager Model Machine(s)
Are the Targets achieved
No
Yes Is the Further Scope Possible No Kick off activity
Confederation of Indian Industry
Yes
• Managers fully conversant with the activities to be carried out on machines. • The results of Model machines creates the confidence on TPM • Revisit Master plan and firm up • Categorizing machines
© Rajesh Parim
TPM Implementation Road Map for cluster projects Time period
Month 12-20
21-24 months
Consulting
Input
Inputs on • 1-4 Steps of JH • KK • QM • PM • E&T • Monitoring implementation • Guidance • Course correction • Monitoring implementation • Guidance • Course correction
Confederation of Indian Industry
Training
• Planned Maintenance • Quality Maintenance • Education & Training • 4-5 participants per company
TPM Club India
Activity
Output/Result
Implementation of TPM across the company
Are targets achieved
No
Yes
• Clean m/c, visual operation • No break downs • No quality defects • Elimination / reduction of losses • Machine is “as it should be condition” • OEE improvement • Achieving target
Sustaining with activities & further improvements
© Rajesh Parim