TPM Road Map [PDF]

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TPM Club India

TPM Club India

TPM Implementation Road Map for Cluster projects (2 years Period)

Confederation of Indian Industry

© Rajesh Parim

TPM Implementation Road Map for cluster projects Time period

Consulting

Month 1-4

TPM topics

Month 1-4

Methodology of carrying out 1S & 2S activities

Input

Training

• 1S,2S • Basics of TPM

TPM Club India

Activity

Output/Result

Education to all employees

Employees tuning towards TPM

1S&2S implementation

Clean & neat factory

Not OK Result Month 5-6

Details about TPM basic activities

Methodology for selection of Model machine based On P,Q,C,D,S,M

Confederation of Indian Industry

• TPM Facilitators Programme • Data Collection • 4-5 participants per company • Autonomous Maintenance Workshop • Focussed Improvement • 4-5 participants per company

OK TPM Basic activities

Selection of Manager Model Machine(s)

• TPM Policy • TPM promotion organisation and sub committees formation • TPM Targets • Draft master plan • An ideal machine(s) is (are) selected. • Activities to make it “as it should be”. • Estimation of losses • Setting targets

© Rajesh Parim

TPM Implementation Road Map for cluster projects Time period Month 7-12

Consulting

Input

• • • • • •

1-3 Steps of JH KK QM PM E&T Monitoring implementation • Guidance • Course correction

Training

Basics of • Planned Maintenance • Quality Maintenance • Education & Training • 4-5 participants per company

TPM Club India

Activity

Output/Result • Clean m/c, visual operation • No break downs • No quality defects • Elimination / reduction of losses • Machine is “as it should be condition” • OEE improvement

Implementation of Activities on Manager Model Machine(s)

Are the Targets achieved

No

Yes Is the Further Scope Possible No Kick off activity

Confederation of Indian Industry

Yes

• Managers fully conversant with the activities to be carried out on machines. • The results of Model machines creates the confidence on TPM • Revisit Master plan and firm up • Categorizing machines

© Rajesh Parim

TPM Implementation Road Map for cluster projects Time period

Month 12-20

21-24 months

Consulting

Input

Inputs on • 1-4 Steps of JH • KK • QM • PM • E&T • Monitoring implementation • Guidance • Course correction • Monitoring implementation • Guidance • Course correction

Confederation of Indian Industry

Training

• Planned Maintenance • Quality Maintenance • Education & Training • 4-5 participants per company

TPM Club India

Activity

Output/Result

Implementation of TPM across the company

Are targets achieved

No

Yes

• Clean m/c, visual operation • No break downs • No quality defects • Elimination / reduction of losses • Machine is “as it should be condition” • OEE improvement • Achieving target

Sustaining with activities & further improvements

© Rajesh Parim