SH200-5 Monitor-Explanation PDF [PDF]

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Service and support operating procedure SUMITOMO (S.H.I) CONSTRUCTION MACHINERY MANUFACTURING CO.,LTD

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１．Initial screen

Opening screen when key switch turned “ON” Travel alarm will sound twice

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２、Model setting

１） If model choice is not completed, proceed to model setting mode automatically when key turned ON

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２、Model setting

① In the head of 「CONT.A:」, parts number for controller A is displayed automatically. ② In the head of 「CONT.B:」, parts number for controller B is displayed automatically.(Domestic only) For export model, it will be blank. SUMITOMO (S.H.I) CONSTRUCTION MACHINERY MANUFACTURING CO.,LTD

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２、Model setting

③ Head to be needed input is displayed ’？’ Head not to be needed input is displayed ’－’ a) MACHINE

e） ＡＴＴ.NO．

b） TERRITORY c） LANGUAGE d） SPEC

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２、Model setting

④ Input method Press down switch on monitor as drawing （normal switch function is not activated in model setting screen） SUMITOMO (S.H.I) CONSTRUCTION MACHINERY MANUFACTURING CO.,LTD

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２、Model setting

⑤Press down ‘ ‘ when completed data input. Note : Must have throttle in H mode position.

In the case of unsuitable data 「CONT.A ERR」 will be displayed. SUMITOMO (S.H.I) CONSTRUCTION MACHINERY MANUFACTURING CO.,LTD

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２、Model setting

⑥Part number for ECM will be confirmed automatically at a time

If no interrelation between inputted model and part number of ECM, 「ECM ERR」 will be displayed SUMITOMO (S.H.I) CONSTRUCTION MACHINERY MANUFACTURING CO.,LTD

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２、Model setting

⑦ It will be completed, if data is correct.

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２、Model setting

Even if model setting is completed, the language can be changed without recalibrating the complete computer

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２、Model setting

⑧ All reset Below data will be erased pressing down these buttons for 10 seconds in the model setting screen ・inputted data in the model setting ・error and task history ・updated data in CFG screen SUMITOMO (S.H.I) CONSTRUCTION MACHINERY MANUFACTURING CO.,LTD

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３、Normal screen

Idling icon

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３、Normal screen

Auto preheat icon

It is displayed during preheating

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３、Normal screen

Throttle gate opening ＆ Work mode

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３、Normal screen

DIAG code It is displayed when error has occurred

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３、Normal screen

It is displayed when free swing is activated Option for north America SUMITOMO (S.H.I) CONSTRUCTION MACHINERY MANUFACTURING CO.,LTD

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３、Normal screen

Option line choice icon Only for option line specification

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３、Normal screen

Water temperature bar graph

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３、Normal screen

Oil temperature bar graph

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３、Normal screen

Fuel bar graph

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３、Normal screen

Horn volume selector switch

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３、Normal screen

Travel speed selector switch

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３、Normal screen

Wiper switch

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３、Normal screen

Washer switch

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３、Normal screen

Auto idling switch

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３、Normal screen

Light switch

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３、Normal screen

Hour meter

Trip switch SUMITOMO (S.H.I) CONSTRUCTION MACHINERY MANUFACTURING CO.,LTD

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４、Service and support

Move into service and support Normal 通常画面

Service and support press for 3s

press for 1s

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４、Service and support

ｐａｇｅ（＋） ｖａｌ ｕｅ（＋）

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４、Service and support List of screens 1.CHK mode (Check mode) MAIN (1) Engine and pump

(2) Temperature and pressure

Eng :Engine revolutions Power :horsepower control proportion valve (real electric current value) Flow : flow quantity control proportion valve (real electric current value) P1 : pump 1 discharging pressure P2 : pump 2 discharging pressure N1 : pump1 negative control pressure N2 : pump2 negative control pressure Coolnt : Coolant temperature HydOil :Hydraulic oil temperature FuelT : Fuel temperature Baro : Atmospheric pressure EngOil :Engine oil pressure BstT :Boost temperature Air : Intake temperature

(3) Load boost

Eng : Engine revolutions Load :load rate Power : horsepower control proportion valve P1 : pump 1 discharging pressure P2 : pump 2 discharging pressure BstT :Boost temperature BstP : Boost pressure SUMITOMO (S.H.I) CONSTRUCTION MACHINERY MANUFACTURING CO.,LTD

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４、Service and support (4) load and pump mA

(5) pump mA and real value

There Is no difference between Eng and tEng at normal condition

(6) flow quantity control current and real value

Eng :Engine revolutions Load : load rate Power : horsepower control proportion valve mA P1 : pump 1 discharging pressure P2 : pump 2 discharging pressure N1 : pump1 negative control pressure N2 : pump2 negative control pressure Eng : Engine revolutions Load : load rate Power : horsepower control proportion valve mA -4- : * tEng :target Engine revolutions ThVol: Throttle volume opening gate tPower : target mA for horsepower control proportion valve

Eng : Engine revolutions Power: horsepower control proportion valve mA Flow : flow volume control proportion valve mA P1 : pump 1 discharging pressure N1 : pump1 negative control pressure Swg : swing pilot pressure fFlow : target mA for flow volume shift proportion valve SUMITOMO (S.H.I) CONSTRUCTION MACHINERY MANUFACTURING CO.,LTD 31

４、Service and support (7) Target FAN mA and actual FAN mA

Eng :Engine revolutions Coolnt : Coolant temperature Fan :actual mA of Hydraulic fan proportional valve (heavy machine only) HydOil : Hydraulic oil temperature FuelT : fuel temperature BstT : Boost temperature tFan : target mA of Hydraulic fan proportional valve (heavy machine only)

(8) pilot pressure P1 : pump 1 discharging pressure P2 : pump 2 discharging pressure Cyl(B) :Boom bottom pressure Upr : Upper pilot pressure Swg : swing pilot pressure TrV: travel pilot pressure AmCls : arm-in pilot pressure

(9) oil pressure circuit P1 : pump 1 discharging pressure P2 : pump 2 discharging pressure N1 : pump1 negative control pressure N2 : pump2 negative control pressure

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４、Service and support Imput and Out put status for oil pressure circuit(○=OFF ●=ON)

Pseudo signal

RELAY travel alarm SOL Fan reverse turning (heavy machine only)

SOL free swing /beacon SOL travel speed selector

PSn arm-in PSn travel speed selector PSn swing PSn upper

pressure sensor :PSn solenoid : SOL relay : RELAY

SOL boost SOL swing break

SOL option line selector SOL power save

(10) Electric circuit Eng : Engine revolutions Coolnt : LLC temperature Batt :battery voltage FuelLv : fuel sensor

Input and Out put status electric circuit(○=OFF(NO) ●=ON(YES)) * SW antitheft Battery charge （≧10V） SW key

switch : SW

* A/C water temp transmission RLY refuel pump automatic off glow signal

Anti blow cold air function

Engine stop Low idle restriction Limited horse power mA Status of EPF function

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４、Service and support List of screens 1.CHK mode (Check mode) MNT (1)

Status of computer S

1 : parts number of computer S last 4digits (ex. KHR14400) 2,3 : degrees of latitude (First number in the red circle indicates north latitude (0) or south latitude (1)) ex. At latitude 35 degrees 47.83 minutes north 4,5 : degrees of longitude (First number in the red circle indicates east longitude (0) or west longitude (1)) ex.At longitude 140degrees 41.32 minutes east 7 : GPS continuance positioning time (ex. 5minutes 30seconds continuance positioning) Transmission status of default 0: waiting default to be transmitted 1: waiting prohibition of transmission 2: waiting ACK transmission 3: default setting completed Blank Satellite communication status 0: no complement for satellite 1: complement for satellite 3: Q1200defect GPS positioning status 0: GPS no operation 1: GPS under positioning 2: GPS 2D under positioning 3: GPS 3D under positioning

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４、Service and support MNT

1,2,3 : UTC (Universal Time Coordinated) ex. 28th May 2006 03:14:32 4 : altitude ex. The altitude 52 meters 5 : GCC number of transmission 6,7 : acquisition GCC number ex. No.130 Japan No. 122 South Korea

Q1200 status 0: stand by 1: in transit 4: in receiving 5: completion of receiving

1 : remaining time to be transmitted next time (ex. Remaining 3:24) Message number waiting 3 : to be determined to be transmitted 4 : event transmission default settings 5 : to be determined 6 : engine start authorization (0: prohibition 1: approval) 7 : number of server (0001 will be fixed) SUMITOMO (S.H.I) CONSTRUCTION MACHINERY MANUFACTURING CO.,LTD 35

４、Service and support List of screens HW-A (Hard ware A) (1) Digital input and output

SOL power save SOL power boost SOL travel speed selector

SOL swing break

SW SW SW SW

Clogging air cleaner level LLC antitheft one touch idle

* * SW fan reverse turning SW clogging return filter

○=OFF ●=ON

buzzer travel alarm SL option line switching SL free swing/beacon SL Fan reverse turning (heavy machine only)

SW SW SW SW

* RL refueling pump automatic off

travel alarm/over road free swing second option line pressure option line pressure

alternator SW engine emergency stop SW key *

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４、Service and support (2) Digital output(computer output)/output(monitoring output) monitor ○=OFF ●=ON

SOL power save SOL power boost

buzzer travel alarm SOL option line switching

SOL travel speed selector SOL swing break

* * * *

SOL free swing SOL Fan reverse turning

Digital Output Monitor

buzzer travel alarm SOL option line switching SOL free swing SOL Fan reverse turning

* * * RLY refueling pump automatic off

SOL power save SOL power boost SOL travel speed selector SOL swing break

* * * RLY refueling pump automatic off

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４、Service and support (3) potentio voltage

(4) potentio and sensor voltage

(5) PWM data (Pulse Width Modulation)

pot1 : pressure sensor P1 pot2 : pressure sensor P2 pot3 : pressure sensor N1 pot4 : pressure sensor N2 pot5 : pressure sensor swing pot6 : pressure sensor upper pot7 : t pressure sensor travel pot8 : pressure sensor arm-in pot9 : sensor throttle pot10 : pressure sensor over load Sn1: hydraulic oil temperature sensor Sn2 : fuel level sensor Sn1 : hydraulic oil temperature sensor Sn2 : fuel level sensor PWM# : PWM channel number actcur : actual horse power mA [CHK|MAIN|1] tgtcur : target horse power mA duty : duty freq :frequency volt : voltage ovc : status of over current detection normally [- - - -] will be displayed)

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４、Service and support (6) PWM data (Pulse Width Modulation)

For heavy model only

(4) PWM data (Pulse Width Modulation) (7)

(8) frequency and communication

Black circle will be displayed, when it is normal

PWM# : PWM channel number actcur : actual mA of hydraulic FAN (actual) tgtcur : target mA of hydraulic FAN duty : duty freq :frequency volt : voltage ovc : status of over current detection (normally [- - - -] will be displayed) PWM# : PWM channel number actcur : actual mA of flow volume control(actual) [CHK|MAIN|1] tgtcur : target mA of flow volume control duty : duty freq :frequency volt : voltage ovc : status of over current detection (normally [- - - -] will be displayed) FreqIn : input frequency (not used) CAN : status of CAN communication first digit-* second digit-controller S third digit-controller B fourth digit-ECM UART : status of UART communication RS232 : status of RS232C communication -5- : * -6- : * -7- : *

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４、Service and support (8) frequency and communication ECM ~ Computer A Computer B ~ Computer C

Computer S ~ Computer A (GPS)

Display ~ Computer A

Laptop ~ Computer A

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４、Service and support List of screens HW-M (Hard ware M) (1) Monitor

○=OFF ●=ON

* * * RLY horn volume selector

Working light motor washer wiper CNT wiper INT

SW SW SW SW

working light travel speed selector auto idle switch horn volume selector

* * SW 2pump speed SW crusher selector switch

SW SW SW SW

* * * *

breaker switching front window limit switch wiper washer

* * * *

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４、Service and support List of screens 2. DIAG screen (Diagnosis screen) Screen Electrical (input) fault code 18codes Electrical (output) fault code 19codes Mechanical fault code 12codes Communication fault code 5codes Engine fault code 52codes

・・・・Fault of 7002 is occurring at present / occurred 5 times in the past

Fault count Status

○=normal at present time (Fault occurred in the past) ●=Error is occurring at present time ・・・・Hours of machine when fault first occurred ・・・・Hours of machine when fault last occurred

Reset : Press down washer and light button at a time for 10 seconds. Maximum 64 kinds of DIAG code will be displayed. (4 kinds of DIAG code a page × 16pages) SUMITOMO (S.H.I) CONSTRUCTION MACHINERY MANUFACTURING CO.,LTD

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４、Service and support List of screens 3. HR (history) screen (Hour screen) MAIN (1) Main operation time Key On : Controller actuation time Eng On : alternator generating time (>10V) Work : operation time (upper or travel ON) Upr : Upper operation time Swg : Swing operation time Trv : Travel operation time TrSolo : Travel single operation time

(2) Electrical parts operation time Wp Int : wiper operation time(intermittent) Wp Cnt : wiper operation time(continuance) Wsh : washer operation time Wlight : lighting time Horn Lo: spent time in horn volume low Dr Opn : time of door open Win Opn: time of front grass open

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４、Service and support (3) Idling time 1 : auto idling time 2 : one-touch idling time 3 : Power Boost time 4 : First speed traveling time 5 : Second speed traveling time 6:* 7:*

(4) Pressure switch operation frequency 1 : upper pressure sensor (ON*1000) 2 : swing pressure sensor (ON*1000) 3 : travel pressure sensor (ON*1000) 4 : arm in pressure sensor (ON*1000) 5 : option line No.1 pressure switch (ON*1000) 6 : option line No.2 pressure switch (ON*1000) 7:*

(5) Switch operation frequency 1 : key ON (ON*10) 2 : engine start (ON*10) (>500rpm) 3 : front window open (ON*10) 4 : door open (ON*10) 5 : boost solenoid ON (ON*1000) 6 : swing brake solenoid (ON*1000) 7 : power save solenoid (ON*1000) SUMITOMO (S.H.I) CONSTRUCTION MACHINERY MANUFACTURING CO.,LTD

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４、Service and support (6) Work mode 1 : SP mode-Hi spent time 2 : SP mode-Lo spent time 3 : H mode-Hi spent time 4 : H mode-Lo spent time 5 : A mode max-Hi spent time 6 : A mode max-Lo spent time 7 : Other A mode spent time

(7) Breaker used hours 1 : breaker No.1 used hours 2 : breaker No.2 used hours 3 : breaker No.3 used hours 4 : breaker No.4 used hours 5 : breaker No.5 used hours 6 : breaker No.1 to 5 used hours 7:*

(8) Crusher used hours 1 : crusher No.1 used hours 2 : crusher No.2 used hours 3 : crusher No.3 used hours 4 : crusher No.4 used hours 5 : crusher No.5 used hours 6 : crusher No.1 to 5 used hours 7:* SUMITOMO (S.H.I) CONSTRUCTION MACHINERY MANUFACTURING CO.,LTD

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４、Service and support (9) P1 pressure (P) distribution

- - - - Spent time in each set pressure

(10) P2 pressure (P) distribution

- - - - Spent time in each set pressure

(11) N1 pressure distribution

- - - - Spent time in each set pressure

(12) N2 pressure distribution

- - - - Spent time in each set pressure

(13) P1 + P2 pressure (P) distribution - - Spent time in each set pressure (14) Oil temperature (T) distribution - -

Spent time in each set pressure (bar graph)

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４、Service and support List of screens Engine (1) Each temperature and pressure (Measured after 10minutes engine starting) Coolant : Max coolant water temperature Hyd Oil : Max hydraulic oil temperature Fuel T : Max fuel temperature Air : Max intake air temperature Bst T : Max boost temperature Bst P : Max boost pressure Eng Oil : Min engine oil pressure

(2) Engine actual speed (S) distribution

- - Spent time in each set speed

(3) Coolant temperature (T) distribution - - Spent time in each set temperature (bar graph) (4) Fuel temperature (T)distribution

- - Spent time in each set temperature

(5) Suction air temperature (T) distribution - Spent time in each set temperature (6) Boost temperature (T) distribution

- - Spent time in each set pressure

(7) Atmospheric pressure (P) distribution - - Spent time in each set pressure (8) Eng oil pressure (P) distribution

- - Spent time in each set pressure

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４、Service and support (9) Boost pressure (P) distribution

- - Spent time in each set pressure

(10) Load ratio (R) distribution

- - Spent time in each set ratio

(11) Load ratio (R) distribution for SP mode- Spent time in each set ratio (12) Load ratio (R) distribution for H mode - Spent time in each set ratio

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４、Service and support List of screens 4. CFG (setting change) screen Operation VIEW mode (screen switching) Screen will shift into EDIT mode pressing down auto idle switch for a second.

Edit mode switch

cancel

Page fluctuation

EDIT mode (configuration settings) If the cancel or enter button is pressed down than screen will shift back into VIEW mode (Cursor will disappear from screen)

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４、Service and support MAIN 1

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４、Service and support MAIN 2

It is able to cancel EPF function through change + to – in EPF frame SUMITOMO (S.H.I) CONSTRUCTION MACHINERY MANUFACTURING CO.,LTD

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４、Service and support MAIN 3

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４、Service and support List of screens 5. CAL (trouble shooting) screen Operation VIEW mode (screen switching) Screen will shift into EDIT mode pressing down auto idle switch for a second.

Edit mode switch

cancel

Page fluctuation

EDIT mode (configuration settings) If cancel or enter button is pressed down, screen will shift into VIEW mode (cursor will be disappeared from screen)

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４、Service and support Engine pump override 1

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４、Service and support Engine pump override 2

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５、Warning screen

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５、Warning screen

Warning message or active condition message is displayed Warning message

・・・ 12 kinds of message

Active condition message ・・・

8 kinds of message

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５、Warning screen

Warning message ① OVER HEAT

⑦ OVER LOAD （for EU）

② ALTERNATOR

⑧ AIR FILTER

③ LOW FUEL

⑨ CHECK ENGINE

④ LOW OIL PRESS

⑩ BOOST TEMP. HIGH

⑤ LOW COOLANT

⑪ CHECK BREAKEER FILTER

⑥ ELEC. PROBLEM

⑫ SWITCH TO 1-PUMP

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５、Warning screen

Active condition message and icon ①

⑥ FAN REVERSING （heavy model）

②

⑦

③ ④ ⑤ ENGINE STOP SUMITOMO (S.H.I) CONSTRUCTION MACHINERY MANUFACTURING CO.,LTD

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６、Option flow setting screen

Move into option line flow setting ① Press down rocker switch (breaker or crusher) located on the right hand panel for a 3 seconds. SUMITOMO (S.H.I) CONSTRUCTION MACHINERY MANUFACTURING CO.,LTD

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６、Option flow setting screen Max flow of single pump is displayed Max flow of double pump is displayed

Pump discharging pressure （pump main pressure of P1）

Back up icon back up line which to be set flow is displayed （choice from breaker 1/2/3/4/5 crusher 1/2/3/4/5）

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６、Option flow setting screen

② Input method select flow from 10 pattern as next page

choice for crusher mode 1/2/3/4/5 choice for breaker mode 1/2/3/4/5

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６、Option flow setting screen

SH200-5 1 2 3 4 5 6 7 8 9 10

Q1 210 ℓ/min 196 ℓ/min 176 ℓ/min 166 ℓ/min 146 ℓ/min 129 ℓ/min 111 ℓ/min 96 ℓ/min 74 ℓ/min 50 ℓ/min

Q2 420 ℓ/min 406 ℓ/min 386 ℓ/min 376 ℓ/min 356 ℓ/min 339 ℓ/min 321 ℓ/min 306 ℓ/min 284 ℓ/min 260 ℓ/min

SH240-5 Q1 234 ℓ/min 218 ℓ/min 195 ℓ/min 184 ℓ/min 161 ℓ/min 141 ℓ/min 120 ℓ/min 103 ℓ/min 77 ℓ/min 50 ℓ/min

Q2 468 ℓ/min 452 ℓ/min 429 ℓ/min 418 ℓ/min 395 ℓ/min 375 ℓ/min 354 ℓ/min 337 ℓ/min 311 ℓ/min 284 ℓ/min

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６、Option flow setting screen

③ Reset flow pressing down these buttons for 10 seconds.

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７、Screen of option line usage

When using option line

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７、Screen of option line usage

Warning message is displayed same as normal, even if using option line

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８、Antitheft screen １）

Antitheft function will be activated, when KEY SW turn ON→OFF→ON→OFF for the second time in a row. （to be done within 2 seconds）

２）

The monitor rings buzzer and key icon is displayed when antitheft function is activated. （displaying between antitheft ON and power OFF）

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８、Antitheft screen ３） Password screen will be displayed next opening

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８、Antitheft screen ４） Input number of four digits 0～9 as password through the use of below monitor switch. If miss up, ”ERROR” will be displayed and ring buzzer. If reenter password, KEY SW must be turned OFF once.

Number fluctuation

Enter

５）

Move cursor

To cancel antitheft function, disconnect cable. SUMITOMO (S.H.I) CONSTRUCTION MACHINERY MANUFACTURING CO.,LTD

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８、Antitheft screen Entry and clear for password To activate antitheft function Wires must be connected Connect wires for antitheft VG 469(violet/green) and BG 621(black/green)

Machines shipping from the factory will not have these wires connected. SUMITOMO (S.H.I) CONSTRUCTION MACHINERY MANUFACTURING CO.,LTD

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８、Antitheft screen Move into password entry screen when KEY switch turned ON Select number of four digits 0～9 as password. ”ERROR” will be displayed, if the four digits are not selected. Password is stored and goes back to normal screen, if enter button is pressed.

Number fluctuation

Enter

Move cursor

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９、Swing parking （Ｐ） icon will be displayed when swing parking is activated Ｐ

① horn switch ② light switch

③ auto idle selector switch Press down three buttons at a time for 3seconds

☞

☞ ☞

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１０、Monitor switch check screen

To access this screen, push one-touch idle switch 5 times while opening screen is appearing

It diagnose monitor switch fault (include external input data) through to display recognized switch condition (ON/OFF).

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