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GE Healthcare
Mobile C-Arm X-Ray Product Service Manual Brivo OEC 715/Brivo OEC 785/Brivo OEC 865
5358651-1EN Rev. 9 © 2013 General Electric Company All Rights Reserved
Brivo OEC 715/785/865 Mobile C-Arm X-Ray Product Service Manual
Revision History Revision
Date (Month & Year)
Description of Change
1
June 2012
Initial Release
2
Sep. 2012
Update Information
3
Oct. 2012
Update Information
4
Nov. 2012
Update Information
5
Feb. 2013
Update Information
6
Mar. 2013
Update Information
7
June 2013
Update Information
8
July 2013
Update Information
9
Nov. 2013
Update Information
IMPORTANT SAVE THESE INSTRUCTIONS. PLEASE READ THIS MANUAL BEFORE USING Brivo OEC 715/Brivo OEC 785/Brivo OEC 865 Mobile C-Arm X-ray Product. This manual may not be reproduced, in whole or in part, without the written permission of GE Healthcare. Other product and company names mentioned herein are the property of their respective owners. The contents of this document are accurate at the time of publication. However, changes in design and additional features can, at any time, be incorporated in the hardware and software and may not be reflected in this version of the document. Contact GE Healthcare Technical Support for clarification, if discrepancies arise. The text of this manual was originally written, approved and published by the manufacturer in English. GE HUALUN Medical Systems Co. Ltd., a General Electric company, going to market as GE Healthcare. GE HUALUN Medical Systems Co. Ltd No. 1 Yongchang North Road Beijing Economic & Technological Development Area Beijing, P.R. China 100176 Tel: 8610-58068888 Fax: 8610-67881850
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Brivo OEC 715/785/865 Mobile C-Arm X-Ray Product Service Manual
REGULATORY REQUIREMENTS International Electrotechnical Commission (IEC), international standards organization, when applicable. Brivo OEC 715/Brivo OEC 785/Brivo OEC 865 complies with the regulatory requirements of the following: Council Directive 93/42/EEC concerning medical devices. CE label affixed to the product testifies compliance to all requirements of the Directive. The location of the CE 0459 label is described in this manual.
0459
European Representative: GE Medical Systems S.C.S. Quality Assurance Manager 283 rue de la Minière 78530 BUC France Tel: +33 1 30 70 40 40
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Brivo OEC 715/785/865 Mobile C-Arm X-Ray Product Service Manual
ПРЕДУПРЕЖДЕНИЕ Това упътване за работа е налично само на английски език. (BG) Ако доставчикът на услугата на клиента изиска друг език, задължение на клиента е да осигури превод. Не използвайте оборудването, преди да сте се консултирали и разбрали упътването за работа. Неспазването на това предупреждение може да доведе до нараняване на доставчика на услугата, оператора или пациентa в резултат на токов удар, механична или друга опасност. 警告 本维修手册仅提供英文版本。 (ZH-CN) 如果客户的维修服务人员需要非英文版本,则客户需自行提供翻译服务。 未详细阅读和完全理解本维修手册之前,不得进行维修。 警告 (ZH-HK)
忽略本警告可能对维修服务人员、操作人员或患者造成电击、机械伤害或其他形式的伤害。 本服務手冊僅提供英文版本。 倘若客戶的服務供應商需要英文以外之服務手冊,客戶有責任提供翻譯服務。 除非已參閱本服務手冊及明白其內容,否則切勿嘗試維修設備。 不遵從本警告或會令服務供應商、網絡供應商或病人受到觸電、機械性或其他的危險。
警告 (ZH-TW)
本維修手冊僅有英文版。 若客戶的維修廠商需要英文版以外的語言,應由客戶自行提供翻譯服務。 請勿試圖維修本設備,除非 您已查閱並瞭解本維修手冊。 若未留意本警告,可能導致維修廠商、操作員或病患因觸電、機械或其他危險而受傷。
UPOZORENJE (HR)
VÝSTRAHA (CS)
ADVARSEL (DA)
WAARSCHUWING (NL)
Ovaj servisni priručnik dostupan je na engleskom jeziku. Ako davatelj usluge klijenta treba neki drugi jezik, klijent je dužan osigurati prijevod. Ne pokušavajte servisirati opremu ako niste u potpunosti pročitali i razumjeli ovaj servisni priručnik. Zanemarite li ovo upozorenje, može doći do ozljede davatelja usluge, operatera ili pacijenta uslijed strujnog udara, mehaničkih ili drugih rizika. Tento provozní návod existuje pouze v anglickém jazyce. V případě, že externí služba zákazníkům potřebuje návod v jiném jazyce, je zajištění překladu do odpovídajícího jazyka úkolem zákazníka. Nesnažte se o údržbu tohoto zařízení, aniž byste si přečetli tento provozní návod a pochopili jeho obsah. V případě nedodržování této výstrahy může dojít k poranění pracovníka prodejního servisu, obslužného personálu nebo pacientů vlivem elektrického proudu, respektive vlivem mechanických či jiných rizik. Denne servicemanual findes kun på engelsk. Hvis en kundes tekniker har brug for et andet sprog end engelsk, er det kundens ansvar at sørge for oversættelse. Forsøg ikke at servicere udstyret uden at læse og forstå denne servicemanual. Manglende overholdelse af denne advarsel kan medføre skade på grund af elektrisk stød, mekanisk eller anden fare for teknikeren, operatøren eller patienten. Deze onderhoudshandleiding is enkel in het Engels verkrijgbaar. Als het onderhoudspersoneel een andere taal vereist, dan is de klant verantwoordelijk voor de vertaling ervan. Probeer de apparatuur niet te onderhouden alvorens deze onderhoudshandleiding werd geraadpleegd en begrepen is. Indien deze waarschuwing niet wordt opgevolgd, zou het onderhoudspersoneel, de operator of een patiënt gewond kunnen raken als gevolg van een elektrische schok, mechanische of andere gevaren.
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Brivo OEC 715/785/865 Mobile C-Arm X-Ray Product Service Manual WARNING (EN)
HOIATUS (ET)
VAROITUS (FI)
ATTENTION (FR)
WARNUNG (DE)
ΠΡΟΕΙ∆ΟΠΟΙΗΣΗ (EL)
FIGYELMEZTETÉS (HU)
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This service manual is available in English only. If a customer's service provider requires a language other than english, it is the customer's responsibility to provide translation services. Do not attempt to service the equipment unless this service manual has been consulted and is understood. Failure to heed this warning may result in injury to the service provider, operator or patient from electric shock, mechanical or other hazards. See teenindusjuhend on saadaval ainult inglise keeles Kui klienditeeninduse osutaja nõuab juhendit inglise keelest erinevas keeles, vastutab klient tõlketeenuse osutamise eest. Ärge üritage seadmeid teenindada enne eelnevalt käesoleva teenindusjuhendiga tutvumist ja sellest aru saamist. Käesoleva hoiatuse eiramine võib põhjustada teenuseosutaja, operaatori või patsiendi vigastamist elektrilöögi, mehaanilise või muu ohu tagajärjel. Tämä huolto-ohje on saatavilla vain englanniksi. Jos asiakkaan huoltohenkilöstö vaatii muuta kuin englanninkielistä materiaalia, tarvittavan käännöksen hankkiminen on asiakkaan vastuulla. Älä yritä korjata laitteistoa ennen kuin olet varmasti lukenut ja ymmärtänyt tämän huolto-ohjeen. Mikäli tätä varoitusta ei noudateta, seurauksena voi olla huoltohenkilöstön, laitteiston käyttäjän tai potilaan vahingoittuminen sähköiskun, mekaanisen vian tai muun vaaratilanteen vuoksi. Ce manuel d’installation et de maintenance est disponible uniquement en anglais. Si le technicien d'un client a besoin de ce manuel dans une langue autre que l'anglais, il incombe au client de le faire traduire. Ne pas tenter d'intervenir sur les équipements tant que ce manuel d’installation et de maintenance n'a pas été consulté et compris. Le non-respect de cet avertissement peut entraîner chez le technicien, l'opérateur ou le patient des blessures dues à des dangers électriques, mécaniques ou autres. Diese Serviceanleitung existiert nur in englischer Sprache. Falls ein fremder Kundendienst eine andere Sprache benötigt, ist es Aufgabe des Kunden für eine entsprechende Übersetzung zu sorgen. Versuchen Sie nicht diese Anlage zu warten, ohne diese Serviceanleitung gelesen und verstanden zu haben. Wird diese Warnung nicht beachtet, so kann es zu Verletzungen des Kundendiensttechnikers, des Bedieners oder des Patienten durch Stromschläge, mechanische oder sonstige Gefahren kommen. Το παρόν εγχειρίδιο σέρβις διατίθεται μόνο στα αγγλικά. Εάν ο τεχνικός σέρβις ενός πελάτη απαιτεί το παρόν εγχειρίδιο σε γλώσσα εκτός των αγγλικών, αποτελεί ευθύνη του πελάτη να παρέχει τις υπηρεσίες μετάφρασης. Μην επιχειρήσετε την εκτέλεση εργασιών σέρβις στον εξοπλισμό αν δεν έχετε συμβουλευτεί και κατανοήσει το παρόν εγχειρίδιο σέρβις. Αν δεν προσέξετε την προειδοποίηση αυτή, ενδέχεται να προκληθεί τραυματισμός στον τεχνικό σέρβις, στο χειριστή ή στον ασθενή από ηλεκτροπληξία, μηχανικούς ή άλλους κινδύνους. Ezen karbantartási kézikönyv kizárólag angol nyelven érhető el. Ha a vevő szolgáltatója angoltól eltérő nyelvre tart igényt, akkor a vevő felelőssége a fordítás elkészíttetése. Ne próbálja elkezdeni használni a berendezést, amíg a karbantartási kézikönyvben leírtakat nem értelmezték. Ezen figyelmeztetés figyelmen kívül hagyása a szolgáltató, működtető vagy a beteg áramütés, mechanikai vagy egyéb veszélyhelyzet miatti sérülését eredményezheti.
Brivo OEC 715/785/865 Mobile C-Arm X-Ray Product Service Manual AÐVÖRUN (IS)
AVVERTENZA (IT)
(JA)
Þessi þjónustuhandbók er aðeins fáanleg á ensku. Ef að þjónustuveitandi viðskiptamanns þarfnast annas tungumáls en ensku, er það skylda viðskiptamanns að skaffa tungumálaþjónustu. Reynið ekki að afgreiða tækið nema að þessi þjónustuhandbók hefur verið skoðuð og skilin. Brot á sinna þessari aðvörun getur leitt til meiðsla á þjónustuveitanda, stjórnanda eða sjúklings frá raflosti, vélrænu eða öðrum áhættum. Il presente manuale di manutenzione è disponibile soltanto in lingua inglese. Se un addetto alla manutenzione richiede il manuale in una lingua diversa, il cliente è tenuto a provvedere direttamente alla traduzione. Procedere alla manutenzione dell'apparecchiatura solo dopo aver consultato il presente manuale ed averne compreso il contenuto. Il mancato rispetto della presente avvertenza potrebbe causare lesioni all'addetto alla manutenzione, all'operatore o ai pazienti provocate da scosse elettriche, urti meccanici o altri rischi. このサービスマニュアルには英語版しかありません。 サービスを担当される業者が英語以外の言語を要求される場合、翻訳作業はその業者の 責任で行うものとさせていただきます。 このサービスマニュアルを熟読し理解せずに、装置のサービスを行わないでください。 この警告に従わない場合、サービスを担当される方、操作員あるいは患者さんが、感 電や機械的又はその他の危険により負傷する可能性があります。
경고 (KO)
본 서비스 매뉴얼은 영어로만 이용하실 수 있습니다. 고객의 서비스 제공자가 영어 이외의 언어를 요구할 경우, 번역 서비스를 제공하는 것은고객의 책임입니다. 본 서비스 매뉴얼을 참조하여 숙지하지 않은 이상 해당 장비를 수리하려고 시도하지 마십시오.
RĪDINĀJUMS (LV)
ĮSPĖJIMAS (LT)
본 경고 사항에 유의하지 않으면 전기 쇼크, 기계적 위험, 또는 기타 위험으로 인해 서비스 제공자, 사용자 또는 환자에게 부상을 입힐 수 있습니다. Šī apkopes rokasgrāmata ir pieejama tikai angļu valodā. Ja klienta apkopes sniedzējam nepieciešama informācija citā valodā, klienta pienākums ir nodrošināt tulkojumu. Neveiciet aprīkojuma apkopi bez apkopes rokasgrāmatas izlasīšanas un saprašanas. Šī brīdinājuma neievērošanas rezultātā var rasties elektriskās strāvas trieciena, mehānisku vai citu faktoru izraisītu traumu risks apkopes sniedzējam, operatoram vai pacientam.
Šis eksploatavimo vadovas yra tik anglų kalba. Jei kliento paslaugų tiekėjas reikalauja vadovo kita kalba – ne anglų, suteikti vertimo paslaugas privalo klientas. Nemėginkite atlikti įrangos techninės priežiūros, jei neperskaitėte ar nesupratote šio eksploatavimo vadovo. Jei nepaisysite šio įspėjimo, galimi paslaugų tiekėjo, operatoriaus ar paciento sužalojimai dėl elektros šoko, mechaninių ar kitų pavojų.
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Brivo OEC 715/785/865 Mobile C-Arm X-Ray Product Service Manual ADVARSEL (NO)
OSTRZEŻENIE (PL)
AVISO (PT-BR)
ATENÇÃO (PT-PT)
ATENŢIE (RO)
ОСТОРОЖНО! (RU)
UPOZORENJE (SR)
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Denne servicehåndboken finnes bare på engelsk. Hvis kundens serviceleverandør har bruk for et annet språk, er det kundens ansvar å sørge for oversettelse. Ikke forsøk å reparere utstyret uten at denne servicehåndboken er lest og forstått. Manglende hensyn til denne advarselen kan føre til at serviceleverandøren, operatøren eller pasienten skades på grunn av elektrisk støt, mekaniske eller andre farer. Niniejszy podręcznik serwisowy dostępny jest jedynie w języku angielskim. Jeśli serwisant klienta wymaga języka innego niż angielski, zapewnienie usługi tłumaczenia jest obowiązkiem klienta. Nie próbować serwisować urządzenia bez zapoznania się z niniejszym podręcznikiem serwisowym i zrozumienia go. Niezastosowanie się do tego ostrzeżenia może doprowadzić do obrażeń serwisanta, operatora lub pacjenta w wyniku porażenia prądem elektrycznym, zagrożenia mechanicznego bądź innego. Este manual de assistência técnica encontra-se disponível unicamente em inglês. Se outro serviço de assistência técnica solicitar a tradução deste manual, caberá ao cliente fornecer os serviços de tradução. Não tente reparar o equipamento sem ter consultado e compreendido este manual de assistência técnica. A não observância deste aviso pode ocasionar ferimentos no técnico, operador ou paciente decorrentes de choques elétricos, mecânicos ou outros. Este manual de assistência técnica só se encontra disponível em inglês. Se qualquer outro serviço de assistência técnica solicitar este manual noutro idioma, é da responsabilidade do cliente fornecer os serviços de tradução. Não tente reparar o equipamento sem ter consultado e compreendido este manual de assistência técnica. O não cumprimento deste aviso pode colocar em perigo a segurança do técnico, do operador ou do paciente devido a choques eléctricos, mecânicos ou outros. Acest manual de service este disponibil doar în limba engleză. Dacă un furnizor de servicii pentru clienţi necesită o altă limbă decât cea engleză, este de datoria clientului să furnizeze o traducere. Nu încercaţi să reparaţi echipamentul decât ulterior consultării şi înţelegerii acestui manual de service. Ignorarea acestui avertisment ar putea duce la rănirea depanatorului, operatorului sau pacientului în urma pericolelor de electrocutare, mecanice sau de altă natură. Данное руководство по техническому обслуживанию представлено только на английском языке. Если сервисному персоналу клиента необходимо руководство не на английском, а на каком-то другом языке, клиенту следует самостоятельно обеспечить перевод. Перед техническим обслуживанием оборудования обязательно обратитесь к данному руководству и поймите изложенные в нем сведения. Несоблюдение требований данного предупреждения может привести к тому, что специалист по техобслуживанию, оператор или пациент получит удар электрическим током, механическую травму или другое повреждение. Ovo servisno uputstvo je dostupno samo na engleskom jeziku. Ako klijentov serviser zahteva neki drugi jezik, klijent je dužan da obezbedi prevodilačke usluge. Ne pokušavajte da opravite uređaj ako niste pročitali i razumeli ovo servisno uputstvo. Zanemarivanje ovog upozorenja može dovesti do povređivanja servisera, rukovaoca ili pacijenta usled strujnog udara ili mehaničkih i drugih opasnosti.
Brivo OEC 715/785/865 Mobile C-Arm X-Ray Product Service Manual UPOZORNENIE (SK)
ATENCION (ES)
VARNING (SV)
OPOZORILO (SL)
DİKKAT (TR)
Tento návod na obsluhu je k dispozícii len v angličtine. Ak zákazníkov poskytovateľ služieb vyžaduje iný jazyk ako angličtinu, poskytnutie prekladateľských služieb je zodpovednosťou zákazníka. Nepokúšajte sa o obsluhu zariadenia, kým si neprečítate návod na obluhu a neporozumiete mu. Zanedbanie tohto upozornenia môže spôsobiť zranenie poskytovateľa služieb, obsluhujúcej osoby alebo pacienta elektrickým prúdom, mechanické alebo iné ohrozenie. Este manual de servicio sólo existe en inglés. Si el encargado de mantenimiento de un cliente necesita un idioma que no sea el inglés, el cliente deberá encargarse de la traducción del manual. No se deberá dar servicio técnico al equipo, sin haber consultado y comprendido este manual de servicio. La no observancia del presente aviso puede dar lugar a que el proveedor de servicios, el operador o el paciente sufran lesiones provocadas por causas eléctricas, mecánicas o de otra naturaleza. Den här servicehandboken finns bara tillgänglig på engelska. . Om en kunds servicetekniker har behov av ett annat språk än engelska, ansvarar kunden för att tillhandahålla översättningstjänster. Försök inte utföra service på utrustningen om du inte har läst och förstår den här servicehandboken. Om du inte tar hänsyn till den här varningen kan det resultera i skador på serviceteknikern, operatören eller patienten till följd av elektriska stötar, mekaniska faror eller andra faror. Ta servisni priročnik je na voljo samo v angleškem jeziku. Če ponudnik storitve stranke potrebuje priročnik v drugem jeziku, mora stranka zagotoviti prevod. Ne poskušajte servisirati opreme, če tega priročnika niste v celoti prebrali in razumeli. Če tega opozorila ne upoštevate, se lahko zaradi električnega udara, mehanskih ali drugih nevarnosti poškoduje ponudnik storitev, operater ali bolnik. Bu servis kılavuzunun sadece ingilizcesi mevcuttur. Eğer müşteri teknisyeni bu kılavuzu ingilizce dışında bir başka lisandan talep ederse, bunu tercüme ettirmek müşteriye düşer. Servis kılavuzunu okuyup anlamadan ekipmanlara müdahale etmeyiniz. Bu uyarıya uyulmaması, elektrik, mekanik veya diğer tehlikelerden dolayı teknisyen, operatör veya hastanın yaralanmasına yol açabilir.
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Brivo OEC 715/785/865 Mobile C-Arm X-Ray Product Service Manual
Contents Chapter1.
Introduction and Safety .......................................................................................................................................1-1
1.1.
Introduction .............................................................................................................................................................. 1-2
1.1.1.
Objective ......................................................................................................................................................... 1-2
1.1.2.
Scope ................................................................................................................................................................ 1-2
1.1.3.
Service Philosophy ..................................................................................................................................... 1-2
1.1.4.
Qualifications ................................................................................................................................................ 1-2
1.1.5.
Unauthorized Modifications .................................................................................................................. 1-2
1.1.6.
Manual Organization and Use ............................................................................................................. 1-2
1.2.
Safety ........................................................................................................................................................................... 1-4
1.2.1.
Safety Hazard Alerts ................................................................................................................................. 1-4
1.2.2.
Ingress of Fluids .......................................................................................................................................... 1-4
1.2.3.
Electrical Shock............................................................................................................................................ 1-5
1.2.4.
Explosion ......................................................................................................................................................... 1-5
1.2.5.
Thermal hazards ......................................................................................................................................... 1-6
1.2.6.
Equipment Stability .................................................................................................................................... 1-6
1.2.7.
X-Radiation .................................................................................................................................................... 1-6
1.2.8.
Motorized Mechanical Movement ...................................................................................................... 1-7
1.2.9.
Work on Parts with Lead Materail ...................................................................................................... 1-7
1.2.10.
Safety Interlock ............................................................................................................................................ 1-7
1.2.11.
Labels ............................................................................................................................................................... 1-8
1.2.12.
Locations of the Labels .......................................................................................................................... 1-21
1.2.13.
Symbols ......................................................................................................................................................... 1-24
1.2.14.
Electromagnetic Compatibility Statement ................................................................................... 1-25
1.2.15.
Lock-Out, Tag-Out .................................................................................................................................... 1-30
Chapter2.
System Overview ....................................................................................................................................................2-1
2.1.
System Descriptions ............................................................................................................................................. 2-2
2.1.1.
System overview ......................................................................................................................................... 2-2
2.1.2.
Component Locator .................................................................................................................................. 2-4
2.1.3.
System block ................................................................................................................................................. 2-6
2.2.
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Subsystem ................................................................................................................................................................. 2-7
2.2.1.
Power Distribution and Control ........................................................................................................... 2-7
2.2.2.
Mother Board.............................................................................................................................................. 2-16
2.2.3.
Mainframe Control Board ..................................................................................................................... 2-17
Brivo OEC 715/785/865 Mobile C-Arm X-Ray Product Service Manual
2.2.4.
Display Board ............................................................................................................................................. 2-32
2.2.5.
Keyboard Control Board ....................................................................................................................... 2-35
2.2.6.
Updown Board........................................................................................................................................... 2-37
2.2.7.
System Interface Board ........................................................................................................................ 2-42
2.2.8.
Collimator Control Board ...................................................................................................................... 2-47
2.2.9.
kV control and IGBT assembly ........................................................................................................... 2-50
2.2.10.
Filament Driver Board ............................................................................................................................ 2-55
2.2.11.
Monoblock ................................................................................................................................................... 2-58
2.2.12.
X-Ray/key Switch and Emergency Switch ................................................................................... 2-60
2.2.13.
Image Chain................................................................................................................................................ 2-62
2.2.14.
Computer and Peripheral ..................................................................................................................... 2-71
2.2.15.
UPS .................................................................................................................................................................. 2-73
Chapter3.
Installation ................................................................................................................................................................. 3-1
3.1.
Overview ..................................................................................................................................................................... 3-2
3.2.
Pre-Installation ........................................................................................................................................................ 3-2
3.2.1.
Dimensions and Weights of System .................................................................................................. 3-2
3.2.2.
Site Requirement ......................................................................................................................................... 3-2
3.2.3.
Power Supply Requirement .................................................................................................................... 3-3
3.2.4.
Environments ................................................................................................................................................ 3-3
3.2.5.
Tools and Test Equipment....................................................................................................................... 3-4
3.3.
Unpacking .................................................................................................................................................................. 3-5
3.3.1.
Shipping Container Inspection ............................................................................................................. 3-5
3.3.2.
Unpack C-Arm .............................................................................................................................................. 3-6
3.3.3.
Unpack Workstation ............................................................................................................................... 3-10
3.4.
System Inspection ............................................................................................................................................... 3-12
3.4.1.
Label Inspection ........................................................................................................................................ 3-12
3.4.2.
External Inspection .................................................................................................................................. 3-14
3.4.3.
Internal Inspection ................................................................................................................................... 3-15
3.5.
System Setup......................................................................................................................................................... 3-16
3.5.1.
Power Supply Adaption ......................................................................................................................... 3-16
3.5.2.
UPS Setup ................................................................................................................................................... 3-17
3.5.3.
System Power On ..................................................................................................................................... 3-19
3.5.4.
System Configuration in Admin Interface .................................................................................... 3-20
3.5.5.
DICOM Setup and Check....................................................................................................................... 3-23
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Brivo OEC 715/785/865 Mobile C-Arm X-Ray Product Service Manual
3.5.6. 3.6.
DICOM Worksheet .................................................................................................................................... 3-31 Functional Checks ............................................................................................................................................... 3-34
3.6.1.
Workstation Checks ................................................................................................................................ 3-34
3.6.2.
C-Arm Checks ............................................................................................................................................. 3-37
3.6.3.
Auto Technique Tracking ...................................................................................................................... 3-43
3.6.4.
Image Resolution ...................................................................................................................................... 3-44
3.6.5.
Dose Limitation Check ........................................................................................................................... 3-44
3.6.6.
Beam Alignment Check ......................................................................................................................... 3-45
3.6.7.
DAP Accuracy Check ............................................................................................................................... 3-45
3.6.8.
System Status Backup ........................................................................................................................... 3-45
3.6.9.
Fill in the product locator card ........................................................................................................... 3-46
3.7.
Options Installation ............................................................................................................................................. 3-46
3.7.1.
CD/DVD Burner Installation ................................................................................................................. 3-46
3.7.2.
Laser Aimer.................................................................................................................................................. 3-48
3.7.3.
Video distributor ........................................................................................................................................ 3-51
3.7.4.
Printers........................................................................................................................................................... 3-53
3.7.5.
Film cassette holder ................................................................................................................................ 3-54
3.7.6.
Tube Skin Spacer ...................................................................................................................................... 3-55
3.7.7.
Dual pedal footswitch with save button ....................................................................................... 3-56
3.7.8.
Removal Filter and Sensor Installation .......................................................................................... 3-56
3.7.9.
Removable Grid ......................................................................................................................................... 3-57
3.7.10.
Wireless DICOM ......................................................................................................................................... 3-59
3.7.11.
Mono LCD monitor installation .......................................................................................................... 3-65
3.7.12.
Software Option Installation ............................................................................................................... 3-65
3.7.13.
Room Interface (RIF) ................................................................................................................................ 3-65
3.7.14.
Fill in the product locator card for Option .................................................................................... 3-66
3.8.
Installation Check List ........................................................................................................................................ 3-67
Chapter4.
Calibration ..................................................................................................................................................................4-1
4.1.
Overview .................................................................................................................................................................... 4-2
4.2.
kV Measurement and Adjustment ................................................................................................................. 4-3
4.2.1.
kV Measurement and Accuracy Check ............................................................................................ 4-3
4.2.2.
kV Adjustment .............................................................................................................................................. 4-4
4.3. 4.3.1.
x
mA Measurement and Adjustment ............................................................................................................ 4-8 mA Measurement and Accuracy Check .......................................................................................... 4-8
Brivo OEC 715/785/865 Mobile C-Arm X-Ray Product Service Manual
4.3.2. 4.4.
mA calibration............................................................................................................................................ 4-11 mAs Measurement and Calibration ........................................................................................................... 4-15
4.4.1.
mAs Measurment and Accuracy Check ........................................................................................ 4-15
4.4.2.
mAs Calibration ......................................................................................................................................... 4-15
4.5.
X-Ray Generator Warm .................................................................................................................................... 4-15
4.6.
Beam Alignment and Image Calibration ................................................................................................. 4-16
4.6.1.
Camera Centering.................................................................................................................................... 4-16
4.6.2.
BAFT Installation: ...................................................................................................................................... 4-21
4.6.3.
Collimator Centering............................................................................................................................... 4-23
4.6.4.
Collimator Check and Calibration .................................................................................................... 4-25
4.6.5.
I.I. Field Size Check and Calibration ................................................................................................. 4-34
4.6.6.
Limiting Field Size (Collimator Iris Field Size) ............................................................................... 4-36
4.6.7.
ABS Tracking Check and Adjustment ............................................................................................. 4-37
4.6.8.
Limiting Resolution .................................................................................................................................. 4-39
4.6.9.
Shading Correction Check and Calibration ................................................................................. 4-43
4.7.
DAP Accuracy Verification and Calibration ............................................................................................ 4-45
4.7.1.
DAP Calibration Verification: ............................................................................................................... 4-45
4.7.2.
DAP Accuracy Application Verification: ......................................................................................... 4-47
4.7.3.
DAP Calibration: ........................................................................................................................................ 4-50
4.8.
Monitor Brightness and Contrast Adjustment ...................................................................................... 4-51
4.8.1.
Keys assignment and operation LED ............................................................................................. 4-51
4.8.2.
Lock and unlock the OSD menu ........................................................................................................ 4-51
4.8.3.
Key functions in the OSD menu......................................................................................................... 4-51
4.8.4.
Brightness and Contrast Adjustment ............................................................................................. 4-52
4.9.
Power Input Tolerance Check ....................................................................................................................... 4-54
4.9.1.
Input Voltage Check: ............................................................................................................................... 4-54
4.9.2.
Input Voltage Calibration: .................................................................................................................... 4-55
Chapter5.
Software...................................................................................................................................................................... 5-1
5.1.
Overview ..................................................................................................................................................................... 5-2
5.2.
Service Tool ............................................................................................................................................................... 5-2
5.2.1.
System Information.................................................................................................................................... 5-3
5.2.2.
Configure Product ....................................................................................................................................... 5-4
5.2.3.
Calibration ...................................................................................................................................................... 5-5
5.2.4.
Exposure Management ............................................................................................................................ 5-6
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Brivo OEC 715/785/865 Mobile C-Arm X-Ray Product Service Manual
5.2.5.
Imaging Processing Config .................................................................................................................. 5-12
5.2.6.
Maintenance ............................................................................................................................................... 5-13
5.2.7.
Log Viewer ................................................................................................................................................... 5-15
5.3.
Software Installation and Upgrade............................................................................................................. 5-17
5.3.1.
Install Operating System ....................................................................................................................... 5-17
5.3.2.
Install Application Software................................................................................................................. 5-22
5.4.
Firmware Upgrade .............................................................................................................................................. 5-26
5.4.1.
MCU Firmware Upgrade ....................................................................................................................... 5-26
5.4.2.
CPLD Upgrade ............................................................................................................................................ 5-35
Chapter6.
Troubleshooting ......................................................................................................................................................6-1
6.1.
Overview .................................................................................................................................................................... 6-2
6.2.
Error Recovery Steps ............................................................................................................................................ 6-2
6.3.
Event Messages ...................................................................................................................................................... 6-2
6.3.1.
Structure of Message Code ................................................................................................................... 6-2
6.3.2.
Definition of Code ....................................................................................................................................... 6-3
6.3.3.
Message List.................................................................................................................................................. 6-5
6.4.
Troubleshooting Guide ...................................................................................................................................... 6-68
6.4.1.
Workstation and Control Panel Boot up Display ....................................................................... 6-68
6.4.2.
Shut down Workstation and Control Panel Display................................................................. 6-68
6.4.3.
Troubleshooting Tree .............................................................................................................................. 6-69
Chapter7.
Replacement .............................................................................................................................................................7-1
7.1.
FRU list ........................................................................................................................................................................ 7-2
7.2.
Locations of FRU .................................................................................................................................................... 7-6
7.3.
Replacement ............................................................................................................................................................ 7-8
xii
7.3.1.
General Screws Fastening torque Reference ............................................................................... 7-8
7.3.2.
Calibration Matrix ..................................................................................................................................... 7-10
7.3.3.
Calibration Tool Matrix ........................................................................................................................... 7-11
7.3.4.
System Covers ........................................................................................................................................... 7-12
7.3.5.
Brake, Handle and Wheel ..................................................................................................................... 7-18
7.3.6.
Monoblock.................................................................................................................................................... 7-24
7.3.7.
Collimator ..................................................................................................................................................... 7-25
7.3.8.
PWAs ............................................................................................................................................................... 7-26
7.3.9.
Parts in Computer and Peripheral .................................................................................................... 7-33
7.3.10.
Exposure Indicator (5331638) ............................................................................................................. 7-36
Brivo OEC 715/785/865 Mobile C-Arm X-Ray Product Service Manual
7.3.11.
Monitors ........................................................................................................................................................ 7-37
7.3.12.
CCD Camera ............................................................................................................................................... 7-38
7.3.13.
Image Intensifier with power supply .............................................................................................. 7-39
7.3.14.
Image Intensifier Power supply ......................................................................................................... 7-41
7.3.15.
UPS (5075513) ............................................................................................................................................ 7-42
7.3.16.
Misc. Parts .................................................................................................................................................... 7-43
7.3.17.
Interconnect WKS (5085708) .............................................................................................................. 7-52
7.3.18.
Bundle cable: (5085700) ........................................................................................................................ 7-54
7.3.19.
Fuse kit (5075919) .................................................................................................................................... 7-58
7.3.20.
Linear Actuator (5075921) ................................................................................................................... 7-59
7.3.21.
Switches ........................................................................................................................................................ 7-63
7.3.22.
Others ............................................................................................................................................................ 7-65
Chapter8.
Periodic Maintenance .......................................................................................................................................... 8-1
8.1.
Overview ..................................................................................................................................................................... 8-2
8.1.1.
Safety ................................................................................................................................................................ 8-2
8.1.2.
Tools and Test Equipment....................................................................................................................... 8-3
8.2.
PM Checklist .............................................................................................................................................................. 8-4
8.3.
Administrative Information................................................................................................................................ 8-6
8.4.
Safety Inspection .................................................................................................................................................... 8-6
8.4.1.
Antistatic Drag Wires................................................................................................................................. 8-6
8.4.2.
Electrical Plug and power cord ............................................................................................................. 8-6
8.4.3.
Interconnect cable and Connector .................................................................................................... 8-6
8.4.4.
Footswitch cable and pins ...................................................................................................................... 8-6
8.4.5.
Ground Continuity ....................................................................................................................................... 8-7
8.5.
PC Clean and UPS Performance Check ....................................................................................................... 8-8
8.5.1.
PC clean ........................................................................................................................................................... 8-8
8.5.2.
UPS performance check: ......................................................................................................................... 8-9
8.6.
System Function checks .................................................................................................................................. 8-10
8.6.1.
Perform Power On Checks ................................................................................................................... 8-10
8.6.2.
C-Arm Checks ............................................................................................................................................ 8-10
8.6.3.
Workstation Checks ................................................................................................................................ 8-13
8.7.
X-ray Generator Accuracy Tests .................................................................................................................. 8-14
8.7.1.
kVp Accuracy.............................................................................................................................................. 8-14
8.7.2.
mA Accuracy .............................................................................................................................................. 8-14
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Brivo OEC 715/785/865 Mobile C-Arm X-Ray Product Service Manual
8.7.3. 8.8.
mAs Accuracy ............................................................................................................................................ 8-14 Image Quality check .......................................................................................................................................... 8-15
8.8.1.
Field Size Check ......................................................................................................................................... 8-15
8.8.2.
Auto Technique Tracking ...................................................................................................................... 8-15
8.8.3.
Image Resolution ...................................................................................................................................... 8-15
8.8.4.
Shading Correction Check.................................................................................................................... 8-15
8.9.
Dose Check ............................................................................................................................................................. 8-16
8.9.1.
Dose Rate Check ....................................................................................................................................... 8-16
8.9.2.
DAP Accuracy Check ............................................................................................................................... 8-16
8.10.
Reporting ................................................................................................................................................................. 8-16
8.10.1.
Install Equipment Covers ...................................................................................................................... 8-16
8.10.2.
Complete PM Comments ...................................................................................................................... 8-16
Chapter9.
Technical Reference ..............................................................................................................................................9-1
9.1.
Overview .................................................................................................................................................................... 9-2
9.2.
System Specifications.......................................................................................................................................... 9-2
9.2.1.
Safety Classification .................................................................................................................................. 9-2
9.2.2.
Environmental Requirements ............................................................................................................... 9-2
9.2.3.
Power Requirements................................................................................................................................. 9-2
9.2.4.
Circuit Breaker ............................................................................................................................................. 9-3
9.2.5.
Earth leakage current............................................................................................................................... 9-3
9.2.6.
Physical Specifications ............................................................................................................................. 9-4
9.3.
Specification of Key Components.................................................................................................................. 9-6
9.3.1.
X-Ray Generator ......................................................................................................................................... 9-6
9.3.2.
X-Ray tube...................................................................................................................................................... 9-8
9.3.3.
X-ray tube assembly ................................................................................................................................. 9-9
9.3.4.
Collimator ....................................................................................................................................................... 9-9
9.3.5.
Others ............................................................................................................................................................. 9-10
9.4.
Tube Rating Chart................................................................................................................................................ 9-11
9.4.1. Filament Emission Characteristics ................................................................................................................ 9-11 9.4.2.
Single Load Ratings ............................................................................................................................................ 9-12
9.4.3.
Thermal Characteristic ..................................................................................................................................... 9-13
9.5.
Radiation Safety Specification ...................................................................................................................... 9-14
9.5.1. Scatter Data ............................................................................................................................................................. 9-14 9.5.2. Scatter radiation specification ....................................................................................................................... 9-15
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Brivo OEC 715/785/865 Mobile C-Arm X-Ray Product Service Manual
9.6.
Material Safety Data Sheets .......................................................................................................................... 9-21
9.7.
Material Recycling ............................................................................................................................................... 9-21
Appendix-System Schematics
xv
Chapter1. Introduction and Safety
Brivo OEC 715/785/865 Mobile C-Arm X-Ray Product Service Manual
1.1.
Introduction
1.1.1.
Objective
Provide Brivo OEC 715/785/865 Mobile C-Arm X-Ray Product service documentation that is consistently organized, easy to access and is designed to aggressively expedite fault isolation and decrease product down-time.
1.1.2.
Scope
This manual’s contents document the necessary information for service.
1.1.3.
Service Philosophy
Brivo OEC 715/785/865 Mobile C-Arm X-Ray Products use precision components and utilize complex manufacturing techniques. Component-level repairs that maintain compliance with these requirements are sometimes not possible in the field. The system is therefore designed to be field serviceable at the modular or Field Replaceable Unit (FRU) level.
1.1.4.
Qualifications
Reading this manual does not qualify an untrained person to service the equipment. This publication assumes the reader is a skilled and fully qualified electronic technician who has experience servicing medical imaging systems. Factory trained service personnel will benefit the most from this material.
1.1.5.
Unauthorized Modifications
GE HUALUN Medical Systems, Inc. certifies that when assembled according to the manufacturer's instructions, this equipment meets applicable international standards. Unauthorized modifications to the equipment may impact adherence to these standards and make the equipment unsafe to operate. The owner is responsible for verifying continued compliance with all applicable regulations and standards. Consult local, state, federal and/or international agencies regarding specific requirements and regulations applicable to the use of this type of medical electronic equipment.
1.1.6.
Manual Organization and Use
The information documented here has been analyzed and divided into several sections. This manual contains the following types of information:
1-2
Introduction and Safety-Information of the system and safety.
System Overview-General description of the system and subsystem. The subsystems have been analyzed and divided into functional sections. Each functional section contains major assembly and control locations, theory, functional tests and other information relevant at the subsystem level.
Introduction and Safety
Installation Procedure –Information of pre-installation, unpacking and installation check.
Calibration-Procedures for tuning and calibration relevant at the subsystem and system level.
Software Maintenance- Provides procedures for software maintenance and service mode utilities.
Troubleshooting- Provides error code, error messages, and diagnostic programs that expedite the diagnostic process.
Replacement- Removal and installation procedures for fuses, covers and field replaceable units.
Periodic Maintenance Procedure-Procedures for periodic maintenance.
Technique Reference-Technique Reference of the system.
Appendix-System Schematics.
1-3
Brivo OEC 715/785/865 Mobile C-Arm X-Ray Product Service Manual
1.2.
Safety
Do not attempt to service or maintain this equipment before reading this entire section.
1.2.1.
Safety Hazard Alerts
There are three hazard classifications used in this document. They are:
WARNING
WARNING indicates a potentially hazardous situation that, if not avoided, could result in death or serious injury.
CAUTION
CAUTION indicates a potentially hazardous situation that, if not avoided, may result in moderate to minor injury, equipment damage or loss of data. NOTE is given in situation requiring special attention.
NOTE
1.2.2.
Ingress of Fluids
Excessive amounts of fluids such as antiseptics, cleaning solutions or bodily fluids may damage internal components if they are allowed inside the equipment.
WARNING
The equipment is not rated for water-tight operation. Do not allow any liquids to leak into the equipment where they can cause electric shock, fires, and short circuits. If leakage does occur, ensure that all internal circuitry is completely dry before attempting to operate the equipment.
WARNING
Never store or operate the system in the presence of conductive fluids like water or saline solution unless the system is adequately protected by an approved bagging or draping system.
1-4
Introduction and Safety
1.2.3.
Electrical Shock
If the equipment must be serviced with the covers removed, observe the following precautions: Equipment that contains high power electrical components must be serviced only by personnel familiar with proper safety procedures for working near these components.
WARNING
Disconnect AC power (and battery packs if used) before discharging static electricity in components such as electrolytic capacitors and high voltage cables. Failure to heed this message will result in death or severe personal injury.
WARNING
Allow adequate time for static charges to discharge through bleeder resistors. Use a high wattage resistor when discharging circuits to avoid burns.
WARNING
Have someone watch while you work near high voltages. This person must remain clear of all circuitry and be prepared to turn off the power to the system and render aid in an emergency.
WARNING
High voltage cables, electrolytic capacitors, and CRTs can retain a dangerous static charge for long periods after power has been removed. Some devices can acquire a charge spontaneously without direct contact with other circuitry. Do not touch these components unless power has been completely removed and they have been discharged.
WARNING
CAUTION
Never operate the system unless all safety ground wires (green wire with a yellow stripe) and related components are fastened in place. Dangerous electrical shock and improper equipment operation can otherwise result.
CAUTION
Remove all metal rings and watchbands before working on system circuitry. Skin burns and damage from involuntary muscle contractions can result if metal jewelry shorts electrical circuits.
1.2.4.
Explosion
If an abnormal condition occurs, such as the room fills with flammable gas, steps must be taken to prevent the gas from contacting components within the equipment. Follow these guidelines: 1.
Do not turn the system on or off.
2.
Do not un-plug or plug-in system or peripheral equipment power cords.
3.
Do not operate light switches or other electrical equipment.
4.
Evacuate all personnel immediately.
5.
Notify the hospital administration and/or fire department.
1-5
Brivo OEC 715/785/865 Mobile C-Arm X-Ray Product Service Manual
6.
Ventilate the room to clear the air of all flammable vapor or gas.
7.
Identify and remove the source of the flammable liquid, vapor, or gas.
1.2.5.
Thermal hazards
Before removing the cover of the system for maintenance or service, please pay attention to the points with high temperature, for example, the current limiters, internal power distribute circuit etc. Otherwise it may harm your hand or body.
1.2.6.
Equipment Stability
Brivo OEC 715/785/865 Mobile C-Arm X-Ray Product is mounted on wheels. And if it is moved or operated improperly it could roll out of control. Follow these guidelines: Two people should maintain control of the equipment when moving up or down an incline. Place all mechanical assemblies in their most compact (transport) position and lock brake handles prior to moving the equipment. Use the handles designed for moving the equipment and mechanical assemblies. Never attempt to move the system up or down steps. Do not operate the equipment on unlevel floors. Do not lock the wheel brakes and leave the equipment unattended on unlevel floors. Always apply the wheel locks when the system is in its final position. Do not move the equipment if the castors or wheels are not functioning properly. Mechanical shocks to the equipment while disk drives are accessing information may cause damage to the disk drive and loss of data.
1.2.7.
X-Radiation
CAUTION
This equipment either produces or is used in the vicinity of ionizing radiation. Observe proper safety practices during operation. Use lead aprons, eye protection, thyroid protection, and similar devices to protect yourself and others.
CAUTION
Where local Entrance Exposure Rates (EER) are different than the GE HUALUN rate specified, the EER should be adjusted to the lower of the two.
1-6
Introduction and Safety
1.2.8.
Motorized Mechanical Movement
Brivo OEC 715/785/865 Mobile C-Arm X-Ray Product has motorized mechanical assemblies. Please follow these guidelines: Always observe mechanical assemblies when operating the motor to avoid pinching or collision with a person or object. Use care when working around equipment to avoid unintentional motor actuation. Do not carelessly place objects on the equipment or bump or lean against the equipment. Observe and prevent articles of clothing from getting caught in moving parts.
1.2.9.
Work on Parts with Lead Materail
Brivo OEC 715/785/865 Mobile C-Arm X-Ray Product has parts with touchable lead material. They are Monoblock, Image Intensifier, Image Intensifier cover, lead ring of collimator and collimator cover. CAUTION
1.2.10. WARNING
When working on those parts, Do Not directly touch the lead material.
Safety Interlock Never bypass, jumper, or otherwise disable any equipment safety feature.
1-7
Brivo OEC 715/785/865 Mobile C-Arm X-Ray Product Service Manual
1.2.11. NOTE
Item
1
2
3
4
1-8
Labels Even though this manual is supplied only in English, some labels may have a foreign language equivalent that will appear on your system.
Label
Quantity
Description
1
This label indicates the position of the C-Arm Wig-Wag movement handle. When the handle is rotated to dashed position, the Wig-Wag brake is released. When the handle is in solid line position, the Wig-Wag brake is locked.
1
This label indicates the position of the C-Arm rotation handle. When the handle is rotated to the dashed position, the brake is released. When the handle is in solid line position, the brake is locked.
1
This label indicates the position of the C-Arm rotation handle. When the handle is rotated to the dashed position, the brake is released. When the handle is in solid line position, the brake is locked.
1
This label indicates the position of the C-Arm orbital movement handle. When the handle is rotated to the dashed position, the brake is released. When the handle is in solid line position, the brake is locked.
Introduction and Safety
1
This label indicates the position of the C-Arm orbital movement handle. When the handle is rotated to the dashed position, the brake is released. When the handle is in solid line position, the brake is locked.
6
1
This label indicates the position of the C-Arm horizontal movement handle. When the handle is rotated to the dashed position, the brake is released. When the handle is in solid line position, the brake is locked.
7
1
8
1
9
1
5
This label indicates that the Mobile C-Arm’s mechanical subassemblies position should be placed in their most compact position before transporting or moving the system.
Pay attention to your feet keep away from this area.
1-9
Brivo OEC 715/785/865 Mobile C-Arm X-Ray Product Service Manual
This label is attached below Workstation handles to note that do not use the workstation handles to lift this system; This label is attached by printer cabinet to note that please pay attention to the printer slide when moving the workstation. 10
5
This label is attached on the control panel to note that please refer to operator manual to operate the control panel. This label is attached by UPS shut down button to avoid misusing. Only when UPS can’t shut down automatically after system power off process complete, the user should press the UPS shut down button to shut off UPS manually.
11
2
Monoblock heat label
12
1
This label on the control panel of the C-Arm indicates the procedure of shutting down and restart to avoid data missing.
13
1
Potential equalization terminal label.
1-10
Introduction and Safety
14
7
15
2
Pay attention to keep your hands/fingers away from this area.
This label indicates that you should not touch the connector and the patient at the same time. The connector must be connected to the appointed device only. This port is only used for user to store patient image by USB stick. Any other equipment is forbidden to be connected strictly.
16
17
IPX8
1
This label on the footswitch means that the degree of protection of the footswitch is IP X8. The electrical mechanism within the footswitch is protected from the effects of continuous immersion in water.
1
This symbol indicates the location of Emergency Stop Switch on the system.
1-11
Brivo OEC 715/785/865 Mobile C-Arm X-Ray Product Service Manual
18
1
19
1
1-12
System rating plate indicates manufacture information and input power requirements.
Generator tube head rating plate.
Introduction and Safety
20
1
This is the label of collimator.
21
1
This is the label of laser warning. (The label will only be required if there is laser aimer.)
1
This label warns the operator or the patient not to look at the laser beams directly. (The label will only be required if there is laser aimer.)
2
This label indicates the equipment was tested by a Notified Body and was found to be in compliance with the requirements of all relevant directives and standards in effect within the European Union at the time of manufacture.
1
This label indicates that waste electronic and electrical equipment must not be disposed of as unsorted municipal waste and must be collected separately. Please contact an authorized representative of the manufacturer for information concerning the decommissioning of your equipment.
22
23
24
0459
1-13
Brivo OEC 715/785/865 Mobile C-Arm X-Ray Product Service Manual
25
26
2
Blank
N/A
This is the label of branding.
Not used
1
This label indicates the system was tested by ITS authorized body and was found to be in compliance with the requirements of all relevant directives and standards at the time of manufacture.
28
1
This label can be found on the XRay generator. It indicates the location of the X-Ray source and the controls used to produce ionizing X-Radiation. Use appropriate precautions and protective equipment when using the system and at all times when X-Rays are present.
29
1
USB warning label
27
1-14
Introduction and Safety
30
1
C-Arm weight label
31
1
Workstation weight label
1
Image Intensifier label for Brivo OEC 715/785.
1
Image Intensifier label for Brivo OEC 865.
32
1-15
Brivo OEC 715/785/865 Mobile C-Arm X-Ray Product Service Manual
33
2
Hg label is attached on the monitor back.
34
1
removable copper 0.1mm Cu
35
1
removable Grid
36
1
skin spacer
1
This label indicates the system complies with the Brazil local regulation. It is only on the system in Brazil.
37
1-16
Introduction and Safety
38
1
This label indicates the key switch. Turn the key switch located on the C-arm interface panel to enable X-Rays and motorized mechanical movement.
39
1
This is the label of functional earth ground connection.
40
1
This is the label of J1 connector
41
2
This is the label of Mark A.
1
0.4mmAl. It’s on the tube. For Brivo OEC 715/785.
1
0.8mmAl. It’s on the tube. For Brivo OEC 865.
42
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Brivo OEC 715/785/865 Mobile C-Arm X-Ray Product Service Manual
1
This is the label of fuse
44
1
This is the label of J3 connector. Remove the workstation back cover. The label is near the connector on the bottom.
45
1
PLC label
46
1
DC BUS fuse
47
1
WIFI label. Only available when you choose Wi-Fi Internet Adapter option for some configuration.
48
1
FCC ID label.
43
1-18
Introduction and Safety
49
1
The Circuit Breaker or other over current protector used in power supply for this product shall meet the requirements.
50
1
This warning label is on the Workstation front cover.
51
2
Packing label.
2
Brivo OEC 715 Product Brand name.
2
Brivo OEC 785 Product Brand name.
52
2
Brivo OEC 865 Product Brand name.
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Brivo OEC 715/785/865 Mobile C-Arm X-Ray Product Service Manual
53
1
Component, Spot Film Device label.
54
1
This is the label of collimator. Remove the tube head cover. This label is on the collimator.
1-20
Introduction and Safety
1.2.12. Locations of the Labels 25 32
25
14
2
3
5
21
22
4
11
11 17
6
8
7 39
1 14 28
19
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Brivo OEC 715/785/865 Mobile C-Arm X-Ray Product Service Manual
54
46
1-22
Introduction and Safety
10 52 29
12
50
47 15 48
15 31/27/24 18/49
45/23
40
44
41
13 43
41
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Brivo OEC 715/785/865 Mobile C-Arm X-Ray Product Service Manual
1.2.13.
Symbols
Be familiar with the following symbols that may appear on equipment and schematics so you can safely maintain and operate the system:
Dangerous Voltage This symbol identifies areas where hazardous voltages may be present. Use appropriate safety precautions.
Protective Earth Ground This symbol identifies the system’s main protective earth ground terminal, which connects to the facility earth ground through the grounding prong on the AC power plug. This connection must be in place at all times for safe system operation.
Earth Ground Connection This symbol identifies an earth ground connection that is necessary to maintain grounding throughout the system.
X-Ray Source This X-Ray Source symbol is used to identify controls that will produce ionizing X-radiation when activated. Always use appropriate safety precautions when generating X-Rays.
This X-Ray Source symbol is used to identify controls that will produce ionizing X-radiation when activated. Always use appropriate safety precautions when generating X-Rays.
Potential Equalization Terminal This symbol identifies system terminals which, when connected together, are at the same potential (not necessarily earth ground). Green/yellow wires normally connect potential equalization terminals together.
Attention Attention, see accompanying documentation for information. You can refer to this manual for the operation instructions.
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Introduction and Safety
Type B This symbol indicates the equipment is protected against electric shock by a protective earth ground connection.
Ionization Radiation This symbol indicates that there is ionization radiation.
1.2.14. Electromagnetic Compatibility Statement This equipment may generate and use radio frequency energy. The equipment must be installed and used according to the manufacturer’s instructions in order to avoid radio frequency interference. If this equipment generates or receives interference do the following to correct the problem:
Verify that the equipment is the cause by turning the system on and off.
In the event of unintended motor actuation, immediately remove power to the equipment.
In the event of unintended X-Ray actuation, immediately remove power to the equipment.
Reorient the equipment until the interference stops.
Relocate the equipment with respect to other equipment in the room.
Plug the equipment into a different outlet so that the equipment and the receiver are on different branch circuits.
Use only input/output (I/O) cables supplied by GE HUALUN Medical Systems Co. Ltd. This product conforms with IEC60601-1-2: 2007 Ed3.0 EMC standard for medical devices. NOTE
This equipment generates, uses, and can radiate radio frequency energy. The equipment may cause or be subject to radio frequency interference with other medical and non– medical devices and radio communications. To provide reasonable protection against such interference, the Brivo OEC 715/785/865 system complies with emissions limits for a Group 1, Class A Medical Devices and has applicable immunity level as stated in IEC 60601-1-2: 2007 Ed3.0. However, there is no guarantee that interference will not occur in a particular installation.The Brivo OEC 715/785/865 system needs special precautions regarding EMC and needs to be installed and put into service according to the EMC information provided in the Brivo OEC 715/785/865 Mobile C-Arm X-Ray Product Operator manual. Use of RF (Radio Frequency) sources that intentionally transmit, such as cellular telephones, transceivers, radio-controlled products, or other RF emitting equipment may cause performance outside the systems published specifications or other adverse operation. Keep the power to these RF sources turned off when near this equipment.
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Brivo OEC 715/785/865 Mobile C-Arm X-Ray Product Service Manual
Recommended separation distances and information regarding compatibility with other equipment are located in the EMC Declaration Table as below. If this equipment is found to cause interference (which may be determined by switching the equipment on and off), the user (or qualified service personnel) should attempt to correct the problem by one or more of the following measure(s): 1. Reorient or relocate the affected device(s). 2. Increase the separating space between the equipments and the affected device. 3. Power the equipment from a source different from that of the affected device. 4. Consult the point of purchase or service representative for further suggestions.
WARNING
WARNING
NOTE
Use of accessories, transducers, cables and other parts other than those specified by the manufacturer of this equipment may result in increased emissions or decreased immunity of the equipment. The manufacturer is not responsible for any interference caused either by the use of interconnect cables other than those recommended, or unauthorized changes or modifications to this equipment. Unauthorized changes or modifications could void the user’s authority to operate the equipment. Brivo OEC 715/785/865 system should not be used adjacent to or stacked with other equipment and that if adjacent or stacked use is necessary, the Brivo OEC 715/785/865 system should be observed to verify normal operation in the configuration in which it will be used.
To comply with the regulations applicable to an electromagnetic interface for a Group 1, Class A Medical Device, and to minimize interference risks, the following requirements shall be applied: 1. All interconnect cables to peripheral devices must be shielded and properly grounded. The use of cables that are not properly shielded and grounded may result in the equipment causing radio frequency interference in violation of the European Union Medical Device directive and FCC regulations. 2. All of the recommended guidance regarding electromagnetic environment shall be followed.
Guidance and manufacturer’s declaration – Electromagnetic Emissions The Brivo OEC 715/785/865 Mobile C-Arm X-Ray Product is intended to use in the specified electromagnetic environment. The purchaser or user of the Brivo OEC 715/785/865 Mobile C-Arm XRay Product should assure that it is used in an electromagnetic environment as described below:
Emissions Test
Compliance
Electromagnetic Environment Guidance The Brivo OEC 715/785/865 Mobile C-Arm X-Ray Product uses RF energy only for its internal function.
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Introduction and Safety
RF Emissions
Group1
Therefore, its RF emissions are very low and are not likely to cause any interference in nearby electronic equipment.
Class A
The Brivo OEC 715/785/865 Mobile C-Arm X-Ray Product is suitable for use in all establishments other than domestic and those directly connected to the public low-voltage power supply network that supplies buildings used for domestic purposes.
CISPR11
RF Emissions CISPR11 Harmonic emissions
Not applicable
IEC 61000-3-2 Voltage fluctuations/ flicker emissions
Not applicable
IEC 61000-3-3
Guidance and manufacturer’s declaration - Electromagnetic Immunity The Brivo OEC 715/785/865 Mobile C-Arm X-Ray Product is intended to use in the electromagnetic environment specified below. The purchaser or user of the Brivo OEC 715/785/865 Mobile C-Arm X-Ray Product should assure that it is used in an electromagnetic environment as described below:
Immunity Test
IEC 60601
Compliance Level
Electromagnetic Environment Guidance
6 kV contact
6 kV contact
8 kV air
8 kV air
Floors are wood, concrete, or ceramic tile, or floors are covered with synthetic material and the relative humidity is at least 30 %.
2 kV for power supply lines
2 kV for power supply lines
Test Level Electrostatic discharge (ESD) IEC 61000-4-2
Electrical fast transient Pulse IEC 61000-4-4 Surge IEC 61000-4-5
1 kV for input/output lines 1 kV Line(s)
Line(s) to
2 kV Line(s) to earth Voltage dips, short interruptions and voltage variations on power supply input lines IEC 61000-4-11
95 % dip UT) for 0,5 cycle 40 % UT (60 % UT) for 5 cycles
1kV Line(s) to Line(s) 2 kV Line(s) to earth
in
dip in
70 % UT (30 % dip UT) for 25 cycles 95 UT for 5 s
1 kV for input/output lines
in
% dip in
95 UT) for 5 s
% dip in
Mains power quality is that of a typical commercial and/or hospital environment
Mains power quality is that of a typical commercial and/or hospital environment. Mains power quality should be that of a typical commercial or hospital environment. If the user of the Brivo OEC 715/785/865 Mobile C-Arm XRay Product requires continued operation during power mains interruptions, it is recommended that the Brivo OEC 715/785/865 Mobile C-Arm X-Ray Product be powered from an uninterruptible power supply or a battery.
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Brivo OEC 715/785/865 Mobile C-Arm X-Ray Product Service Manual
Power frequency magnetic field (50/60Hz)
3 A/m
3 A/m
Power frequency magnetic fields are at levels characteristic of a typical location in a typical commercial and/or hospital environment.
IEC 61000-4-8
NOTE:UT is the a.c. mains voltage prior to application of the test level.
Guidance and manufacturer’s declaration - Electromagnetic Immunity The Brivo OEC 715/785/865 Mobile C-Arm X-Ray Product is intended to use in the specified electromagnetic environment. The purchaser or user of the Brivo OEC 715/785/865 Mobile C-Arm X-Ray Product should assure that it is used in an electromagnetic environment as described below: IEC 60601
Compliance Level
Electromagnetic Environment
[V1 =] 3 V
Portable and mobile RF communications equipment are used no closer to any part of the Brivo OEC 715/785/865 Mobile C-Arm XRay Product, including cables, than the recommended separation distance calculated from the equation appropriate for the frequency of the transmitter.
Test Level Conducted RF
3 V rms
IEC 61000-4-6
150 kHz to 80 MHz
Recommended separation distance Radiated RF
3 V/m
IEC 61000-4-3
80 MHz to 2.5 GHz
[E1=] 3 V/m
d =[
3,5 ] P 3
d =[
3,5 ] P 3
7 d =[ ] P 3
80 MHz to 800 MHz
800 MHz to 2,5 GHz
Note: P is the power rating of the transmitter in watts (W) according to the transmitter manufacturer and d is the recommended separation distance in meters (m). Field strengths from fixed RF transmitters, as determined by an electromagnetic site survey a, are less than the compliance level in each frequency range b. Interference may occur in the vicinity of equipment marked with the following symbol:
a: Field strengths from fixed transmitters, such as base stations for cellular telephones and land mobile radios, amateur
1-28
Introduction and Safety
radio, AM and FM radio broadcast, and TV broadcast cannot be estimated accurately. To assess the electromagnetic environment due to fixed RF transmitters, an electromagnetic site survey should be performed. If the measured field strength exceeds the RF compliance level above, observe the Brivo OEC 715/785/865 Mobile C-Arm X-Ray Product to verify normal operation in each use location. If abnormal performance is observed, additional measures may be necessary, such as re-orienting or relocating the [EQUIPMENT and/or SYSTEM]. b: Over the frequency range 150 kHz to 80 MHz, field strengths are less than 3 V/m. NOTE 1: At 80 MHz and 800 MHz, the higher frequency range applies. NOTE 2: These guidelines may not apply in all situations. Electromagnetic propagation is affected by absorption and reflection from structures, objects and people. Note3: These are guidelines. Actual conditions may vary.
The Recommended Separation Distances are listed in the next table. Recommended Separation Distances for Portable and Mobile RF Communications Equipment and the Brivo OEC 715/785/865 system The Brivo OEC 715/785/865 Mobile C-Arm X-Ray Product is intended to use in the electromagnetic environment where the RF interference is controlled. According to the power rating of the communication equipment, the purchaser or user of the Brivo OEC 715/785/865 Mobile C-Arm X-Ray Product can prevent the Electromagnetic interference by the recommended separation distance below:
Rated Power of Transmitter/W
Separation Distance/m
150KHz to 80 MHz
d =[
3,5 ] P 3
80 MHz to 800 MHz
d =[
3,5 ] P 3
800 MHz to 2,5 GHz
7 d =[ ] P 3
0.12
0.12
0.23
0.38
0.38
0.73
1.2
1.2
2.3
10
3.8
3.8
7.3
100
12
12
23
0.01 0.1 1
For transmitters rated at a power not listed above, the Separation DISTANCE can be estimated using the equation in the corresponding column, where P is the power rating of the transmitter in watts (W) according to the transmitter manufacturer. Note 1: NOTE 1: At 80 MHz and 800 MHz, the higher frequency range applies. NOTE 2: These guidelines may not apply in all situations. Electromagnetic propagation is affected by absorption and reflection from structures, objects and people.
Note 3: These are guidelines. Actual conditions may vary.
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Brivo OEC 715/785/865 Mobile C-Arm X-Ray Product Service Manual
1.2.15. Lock-Out, Tag-Out This procedure meets the basic LOTO requirements established by OSHA and follows the policy of GE Healthcare for energy-isolation during the service/maintenance of this equipment. It is designed to insure that each employee involved in servicing this equipment has exclusive control over when the equipment is reenergized (i.e. each employee maintains a personal lock with a unique key). It is the obligation of each employee to follow this procedure and understand that failing to do so can cause serious injury or death. Only Field Service Engineers who have complete LOTO Authorized and initial LOTO Verification training will be permitted to execute Lockout/Tagout on this system. All other non-authorized individuals will be considered “affected” individuals. Specific Source of Energy TYPE
SOURCE
MAGNITUDE
STORED
Electrical
Facility
120VAC/240VAC
NO
Electrical
Capacitors
310VDC
YES
Electrical
Inverter module(Connected with Capacitors)
310VDC
YES
Gravitational
Potential (C-arm)
~50 lbs.
YES
Energy Control Procedures 1. Notify all affected individuals of a shutdown. 2. Verify safety of work area. 3. Identify all electrical sources. 4. Position C-arm for service. 5. Shut down system via the power breaker. 6. Remove A/C plug from wall power. 7. Remove interconnect cable from C-arm. 8. Apply the red lock and tag to the AC plug. 9. Remove Workstation back cover. 10. In Workstation, verify zero volts AC at breaker between the brown and blue wires.
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Introduction and Safety
11. Power is now locked out.
NOTE
In the event service will continue into another day, and/or the machine will cause a hazard if reenergized after the authorized employee leaves the location, leave the A/C cord cover installed with a “transition” lock and yellow tag attached. If more than authorized employee is going to conduct service on the same system, at the same time, multiple locking devices must be employed and each authorized employee must adhere to the entire LOTO procedure.
Gravitational/mechanical energy By removing the following components, unexpected gravitational energy can be released. CAUTION
Removing the X-Ray tube, image intensifier, or the C weldment can cause the rear of the C-arm to tilt and hit the floor. Place a block of wood under the rear of the C-arm to prevent tilting crush hazard.
Testing and Positioning During Service In the event that lockout/tagout devices must be temporarily removed from the energy isolating devices, for testing or positioning purposes, the following sequence shall be followed: 1. Clear the machine of tools and materials. 2. Ensure that all employees/individuals in area are safely positioned or removed. 3. Remove energy control measures. 4. Energize system and proceed with testing or positioning. 5. De-energize system and reapply energy control measure.
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Brivo OEC 715/785/865 Mobile C-Arm X-Ray Product Service Manual
Restore Power After Service 1. Re-inspect work area for hazards. 2. Reinstall Workstation covers. 3. Turn on breaker on the Workstation. 4. Connect main interconnect cable to the C-arm. 5. Notify all affected personnel that power is being restored. 6. Remove red lock and tag. 7. Energize the system. 8. Verify proper system operation. 9. Inform customer that system is ready to be returned to service.
WARNING
1-32
High voltage cables, electrolytic capacitors, can retain a dangerous static charge for long periods after power has been removed. Some devices can acquire a charge spontaneously without direct contact with other circuitry. Do not touch these components unless power has been completely removed and they have been discharged. Equipment that contains high power electrical components must be serviced only by personnel familiar with proper safety procedures for working near these components. Disconnect AC power before discharging static electricity in components such as electrolytic capacitors and high voltage cables. Failure to heed this message will result in death or severe personal injury. Allow adequate time for static charges to discharge through bleeder resistors. Use a high wattage resistor when discharging circuits to avoid burns. Have someone watch while you work near high voltages. This person must remain clear of all circuitry and be prepared to turn off the power to the system and render aid in an emergency.
Chapter2. System Overview
Brivo OEC 715/785/865 Mobile C-Arm X-Ray Product Service Manual
2.1. System Descriptions 2.1.1. System overview Brivo OEC 715/785/865 Mobile C-Arm X-ray Product is intended to provide fluoroscopic and film imaging of the patient in diagnostic and surgical applications. Clinical applications may include, but are not limited to, orthopedic, Pain Management Procedures and General Surgery. Such users will use this system on a daily basis. WARNING
Only properly trained persons can operate this equipment.
Brivo OEC 715/785/865 Mobile C-Arm X-ray Product includes: Mobile C-Arm ‒
high frequency X-Ray generator
‒
image intensifier
‒
GigE CCD camera and console
‒
Collimator
Mobile Workstation ‒
Dual LCD monitors
‒
Computer
‒
Power distribution unit
‒
External storage media (USB), etc
Options
2-2
‒
DVD R/W Rom (External storage media)
‒
Thermal Printer, DICOM Printer
‒
Laser aimer on the image intensifier
‒
Laser aimer on the tube
‒
30cm skin spacer
‒
Film cassette holder
‒
Video Distributor for External DVI video output
‒
Removable Filter
‒
Removable Grid
‒
Dual 19” Mono LCD Monitor (only for Brivo OEC 785)
‒
Wireless Network Interface (WNI) (only for Brivo OEC 865)
‒
Two-pedal Footswitch
System Overview
‒
Software Options: OptionBasicDicom, OptionDicomQ&R, OptionDicomMpps, OptionAnnotation, OptionMeasurement
The C-Arms derive their name from the rigid, C-shaped weldment that supports the Image Intensifier, collimator, CCD Camera, and X-ray tube. These components together are commonly called the “C”, and the entire assembly from the casters up is known as the “C-Arm”. The X-Ray tube generates an X-ray beam that is shaped and oriented by the collimator. After passing through patient anatomy, the beam is directed onto a film cassette to produce a radiographic film image, or through the image intensifier and CCD camera, to convert the X-ray image to a video signal that is transmitted to the Workstation for display, processing, and storage.
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Brivo OEC 715/785/865 Mobile C-Arm X-Ray Product Service Manual
2.1.2. Component Locator
1. Image intensifier and CCD camera 2. Lateral rotation movement brake handle 3. Orbital movement brake handle 4. Skin spacer 5. X-ray tube head (X-ray tube and collimator) 6. Front wheel 7. Rear wheel 8. Wig-wag movement brake handle 9. Steering handle 10. Horizontal movement brake handle 11. C-arm control panel 12. Hand switch 13. Brake release pedal 14. Brake pedal 15. Driving handle 16. Emergency switch 17. Footswitch socket 18. Key switch 19. Interconnect cable socket 2-4
System Overview
1. Exposure indicator 2. Mouse 3. Cabinet for printer 4. USB connector 5. Power on/off 6. Universal wheel 7. LCD Monitors 8. Workstation membrane keyboard 9. DVD driver 10. Brake pedal 11. Central control wheel 12. Handles 13. Room Control Connector 14. Network interface 15. Wireless network interface switch 16. Interconnect cable 17. Digital Video Interface (DVI) 18. Power Cable, Incoming circuit breaker and Power on indicator
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Brivo OEC 715/785/865/865 Mobile C-Arm X-Ray Product Service Manual
2.1.3. System block
System Schematics please refer to appendix. 2-6
System Overview
2.2. Subsystem 2.2.1. Power Distribution and Control Interlock In interlock loop, Interconnect Cable, Display Board, Collimator Control Board, Mainframe Control Board, Filament Driver Board, KV Control Board and Power Distribution Unit Board compose a safety loop. Once the interconnect cable between C-Arm and the Workstation is removed or any PCBs in C-Arm loose from slot due to collision or other unexpected situation, the relay K4 (on Power Distribution Unit Board) will not be energized so that the Mainframe can't be powered on. Workstation will boot up and just work in Review Station status.
Power Distribution Unit Board THEORY OF OPERATION Power Supply Overview The power of PDU board is driven by the main input power and the secondary side from main transformer 28VAC and 220VAC output.
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Brivo OEC 715/785/865/865 Mobile C-Arm X-Ray Product Service Manual
Power Input AC main power input: This is a AC main input with bias ±15%. It supports multiple rated voltages configuration with 100V/110V/120V/200V/220V/230V/240VAC (RMS). Secondary side of main transformer: Another input comes from the secondary side output of main transformer. The rated voltage is 220V (RMS) and 28V (RMS) for up-down board and mainframe.
Power On Board +24V When the main input power is ok with no gross over and under voltage condition, the relay K6 is activated and the AC voltage of secondary side of start_up transformer (BT2) is applied at the D7 (2W06), then the rectified DC voltage connected to the input pins of U4 (LM317T) and the output voltage is about +24VDC by the configuration of R10 and R8. The +24V voltage is mainly to drive relays and get other necessary DC power on board. VCC_+12V To make sure the WKS on/off control relay (K7) work properly in AC main power lost condition, the VCC_+12V DC power use dual power method by the simple parallel of CMPTR_+12V and +12V. CMPTR_+12V is connected the +12V power from computer and +12V is generated from the conversion of low dropout regulator LM2940CT-12(D26). +10V, +5V, +3.3V To get more accurate voltage reference in voltage comparison circuit, the +10V power is achieved by the +10V precision voltage reference REF01SC3 (D9).
+5V power is generated by the LM2940CS-5.0 (D8) and +3.3V power is generated by the LM1084-3.3.(U5)
2-8
System Overview
Power Output The two channel AC voltages are generated from this board and then apply to the main transformer primary side and mainframe accordingly. Grounding Connection In the PDU board there is an analog ground (AGND), digital ground (DGND) and a protective earth (PE).
Function Implement The Power distribution Unit (PDU) board is mounted in the workstation and provides the controlled power for main transformer and mainframe. It is responsible for several main functions as follows. -
Main transformer primary side Inrush Current Suppression Mainframe side Inrush Current Suppression Normal Mode Voltage Surge Suppression Common Mode Voltage Surge Suppression Gross over and under voltage lock-out Line RMS Voltage Conversion Circuit & Voltage Comparator State Detection and Signal Drive Circuit The Intelligent Power Control Unit UPS control logic
The power on board comes from the output of the start-up transformer and generates the necessary DC power like +24V, +12V, +10V, +5V, +3.3V.
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Brivo OEC 715/785/865/865 Mobile C-Arm X-Ray Product Service Manual
An Altera CPLD U1 is used as main controller on the board; it controls most of the relays on the board, generates the signal by the user interface and communicates with SIB board
Power on scheduling To achieve the inrush current suppression for the primary side of the main transformer, power resistors R (15Ohm, 50W) shall be used in system configuration. Approximately 2 seconds after power with no gross over/under voltage fault is applied by the relay K1, relay K2 closes, bypassing the resistors R, reducing IR voltage drop, and allowing them to cool. To avoid the risk that the resistor R will be heated and burned when the K2 is in failure, relay K1 shall be energized for only about 1s. Similarly, to achieve the inrush current suppression for the mainframe side, power resistors R(15Ohm,50W) shall be also used in the secondary side of main transformer. The 220V voltage winding is applied to the mainframe by the K3 and K4. When the secondary voltage of main transformer with no load is OK, K3 will be energized first, then the K4 closes to shorten the R to reduce the power loss, the K3 will be energized for about 1s to avoid the risk that the resistor R will be heated and burned when the K4 is in failure. The 28V voltage winding is directly applied by the relay K5.
UPS status for Power On/Off Normal Power off system 1. 2. 3. 4.
Power on system and inspect UPS button led and LCD status. Front three LEDs and LCD backlight are lighted up, then a beep happen, LCD shows UPS status. At that time, system will boot up successfully, then power off system. And inspect UPS status. After system software exits successfully, a beep happen again, LCD shows nothing, but front three LEDs and LCD backlight are still lighted up. 5. After 1 minute to 5 minutes, front three LEDs and LCD backlight extinguish. Abnormal Power off system 1. Power on system and inspect UPS button led and LCD status. 2. Front three LEDs and LCD backlight are lighted up, then a beep happen, LCD shows UPS status. 3. At that time, system will boot up successfully, then unplug system AC power (please make sure battery is fully charged) and inspect UPS status. 4. UPS works on battery mode and gives four beeps every 30 seconds, and system software find AC lost and power off system automatically. 5. After system software exits successfully, LCD shows nothing, but front three LEDs and LCD backlight are still lighted up. 6. After 1 minute to 5 minutes, front three LEDs and LCD backlight extinguish.
2-10
System Overview
Timing Sequence Chart 1s 1s
2s
2s
1s
1s
220V_Power Air_break
350ms
HW_SW K1
2s
K2 Ups_ctrl Air
CPTR_12V Heartbeat INTERELOCK = 1
k3
k5
k4 k7 Normal power on timing
Normal power off timing
Interface AC power input AC power input is listed as follows. Name L L1 N N1
Description AC power input for PDU
Pin PJ1-1 PJ1-2 PJ1-3 PJ1-4
Attribution POWER POWER POWER POWER
Scale
Comment
100/110/120/ 200/220/230/240VAC
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Brivo OEC 715/785/865/865 Mobile C-Arm X-Ray Product Service Manual
Power Indicator interface The voltages used to control the power indicator are listed as follows. Name PWR_LED_L PWR_LED_N
Description Power indicator
Pin PJ1-5 PJ1-6
Attribution Power Power
Scale
Comment
100/110/120VAC
Main transformer primary side interface The voltages applied to the main transformer primary side are listed as follows. Name Description Pin Attribution Scale PJ7-1 Power 100/110/ PRI_TRANS_L1 PDU provide 120/200/220/230/240V voltages to the PRI_TRANS_N1 PJ7-2 AC primary side of PRI_TRANS_L2 PJ7-3 Power main transformer PRI_TRANS_N2 PJ7-4
Comment
Main transformer secondary side interface The voltages applied to the main transformer secondary side are listed as follows. Name Description Pin Attribution Scale PJ2-3 Power 100/110/ SEC_TRANS_220V_L Output of 120/200/ secondary SEC_TRANS_220V_N PJ2-6 220/230/ side of main SEC_TRANS_28V_L PJ2-1 Power 240VAC transformer SEC_TRANS_28V_N PJ2-4
Comment
Mainframe side interface The voltages applied to the mainframe side are listed as follows. Name Description Pin Attribution Scale PJ6-4 MF_AC220V_L power 220VAC AC Output of PDU MF_AC220V_N PJ6-5 delivered to MF_AC28V_L PJ6-1 mainframe power 28VAC MF_AC28V_N PJ6-2
Comment
Start_up transformer interface The voltages applied to primary side of the start_up transformer are listed as follows. Name Description Pin Attribution Scale Comment AUX_PWR_IN_L1 PJ13-1 Input winding power 100/110/ AUX_PWR_IN_N1 PJ13-4 120/200/220/230/240V AUX_PWR_IN_L2 PJ13-3 AC Input winding power AUX_PWR_IN_N2 PJ13-6 Name AUX_PWR_OUT_L1 AUX_PWR_OUT_N1 AUX_PWR_OUT_L2 AUX_PWR_OUT_N2
2-12
Description Output winding (24V normaly) Output winding (24V normaly)
Pin PJ12-1 PJ12-3 PJ12-2 PJ12-4
Attribution
Scale
power
24VAC
power
24VAC
Comment
System Overview
Power on/off button interface The voltages applied to the power on/off button are listed as follows. Name Description Pin Attribution Scale SYS_ONOFF_CTRL_1 PJ5-1 Power 0/+12VDC The button switch on/off terminal SYS_ONOFF_CTRL_2 PJ5-2 Power 0/+12VDC BUTTON_LED_+12V PJ5-3 Power 0/+12VDC The button indicator BUTTON_LED_GND PJ5-4 power 0
Comment
CMPTR_+12V interface The +12VDC power from computer are listed as follows. Name Description Pin +12V_CMPTR +12VDC Power from computer PJ4-1 GND_CMPTR GND Reference point PJ4-2
Attribution power power
Scale 0/+12VDC 0
Comment
The interlock signals for cable &board are listed as follows. Name Description Pin Attribution INTERLOCK_CABLE Interlock cable signal PJ3-3 signal INTERLOCK_COM GND Reference point PJ3-2 signal INTERLOCK_BOARD Interlock board signal PJ3-1 signal
Scale 0/+12VDC 0/+12VDC 0/+12VDC
Comment
Attribution signal signal
Scale
Comment
Pin PJ9-1 PJ9-2,10 PJ9-3 PJ9-4 PJ9-5 PJ9-9
Attribution signal power signal power signal signal
Scale 0/+3.3V 0/+3.3V 0/+3.3V 0/+3.3V 0/+3.3V 0/+3.3V
Comment
Pin PJ8-1 PJ8-2 PJ8-3
Attribution digital GND digital
Scale 0/+12V (>6V=High) 0V 0/+12V (>6V=High)
Comment
PJ8-4
digital
0/+12V (>6V=High)
PJ8-5
digital
0/+12V (>6V=High)
PJ8-6
digital
0/+12V (>6V=High)
PJ8-7
digital
0/+12V (>6V=High)
Interlock interface
PC power on/off switch interface The switch on/off signal for PC are listed as follows. Name Description Pin CMPTR_CTRL_1 PJ10-1 PC ON/OFF Control CMPTR_CTRL_2 PJ10-2 JTAG interface Name TCLK GND TDO VCC_+3.3V TMS TDI
Description JTAG input pin GND JTAG input pin +3.3VDC power JTAG input pin JTAG input pin
System Interface Board interface The signals to SIB are listed as follows. Name Description SYS_PWR_REQ system switch on/off signal GND GND MAINS_LOST_ERR status of Mainframe Power transformer secondary over SEC_OVR_VLTGE_ERR voltage signal transformer secondary SEC_UDR_VLTGE_ERR under voltage signal +12V voltage from 12V_ERR computer fault signal RDY_ERR
WKS boot up ready fault signal
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MF_PWR PDU_CONNECT_2 PDU_CONNECT_1 RSRV_FROM_PDU_1 RSRV_FROM_PDU_2 RSRV_FROM_PDU_3 GND RSRV_FROM_SIB_1 RSRV_FROM_SIB_2 RSRV_FROM_SIB_3 GND BEEP_INVALID_KEY_C MD INTLC_BOARD ACK_PDU2SIB SYS_PWR_OFF_CMD SYS_PWR_OFF_DENY MF_PWR_ON_CMD RDY BEEP_ERR_CMD
mainframe power detection signal connection status signal from PDU to SIB connection status signal from PDU to SIB Reserved signal from PDU Reserved signal from PDU Reserved signal from PDU GND Reserved signal from SIB Reserved signal from SIB Reserved signal from SIB GND Invalid key beep command interlock board connection status signal acknowledge signal between PDU and SIB system power off command system power off deny command mainframe power on command WKS boot up ready error beep command
PJ8-8
digital
0/+12V (>6V=High)
PJ8-9
digital
0/+12V (>6V=High)
PJ8-10
digital
0/+12V (>6V=High)
PJ8-11 PJ8-12 PJ8-13 PJ8-14 PJ8-15 PJ8-16 PJ8-17 PJ8-18
digital digital digital GND digital digital digital GND
0/+12V (>6V=High) 0/+12V (>6V=High) 0/+12V (>6V=High) 0V 0/+12V (>6V=High) 0/+12V (>6V=High) 0/+12V (>6V=High) 0V
PJ8-19
digital
0/+12V (>6V=High)
PJ8-20
digital
0/+12V (>6V=High)
PJ8-21
digital
0/+12V (>6V=High)
PJ8-22
digital
0/+12V (>6V=High)
PJ8-23
digital
0/+12V (>6V=High)
PJ8-24
digital
0/+12V (>6V=High)
PJ8-25 PJ8-26
digital digital
0/+12V (>6V=High) 0/+12V (>6V=High)
UPS interface UPS switch on/off control signal interface is shown as follows: Name Description Pin Attribution UPS_OUTPUT UPS output status signal PJ14-1 Analog GND GND PJ14-2 0 ON_BATT UPS battery/line status signal PJ14-3 Analog REMOTE UPS remote signal PJ14-4 Digital UPS switch off interface in emergency is shown as follows: Name EMERGENCY_ BUTTON_1 EMERGENCY_ BUTTON_2
Description UPS EMERGENCY SWICH OFF BUTTON
Pin
Attribution
Scale
PJ15-1
Digital
3.3V/5V TTL
PJ15-2
Digital
3.3V/5V TTL
Test Point: Name TP1 TP2 TP3 TP4 TP5
2-14
Description +12V +24V +5V +3.3V +10V
Scale 0/10-14VDC 0 0/10-14VDC 3.3V/5V TTL
Description +12V power on board +24V power on board +5V power on board +3.3V power on board +10V power on board
Comment
Comment
System Overview
TP6 TP7 TP8 TP9 TP10 TP11-TP15 TP16
CPLD_INTLC_BRD_A CPLD_INTLC_CABLE_A
SIB_INTLC_BRD
TP18 TP19 TP20 TP21 TP22 TP23 TP24 TP25
GNDA GNDA
Interlock board signal Interlock cable signal AC Output of main transformer secondary side voltage divider DC output of line gain in RMS-DC conversion circuit The reference point of under/over voltage protection circuit Reserved test points for debug for CPLD Interlock board signal for SIB board DC output of main transformer secondary voltage RMS-DC conversion DC output of follower in RMS-DC conversion Over voltage test point in start-up process Over voltage test point in normal operation process Under voltage test point in start-up process Under voltage test point in normal operation process Reference point for analog circuit Reference point for analog circuit
LEDs: Name HL1 HL2 HL4 HL5 HL6 HL7 HL8 HL9 HL10 HL11 HL14 HL16 HL17 HL18 HL19 HL20 HL22 HL3 HL12
Color Green Green Red Red Red Red Green Green Green Green Green Green red Green Green red Green Green Green
Description +3.3V power indicator +5V power indicator Secondary side over voltage fault indicator in start up process Secondary side under voltage fault indicator in start up process Secondary side voltage under voltage fault indicator in normal operation process Secondary side voltage over voltage fault indicator in normal operation process +12V power indicator Reset status indicator Interlock cable status indicator Interlock board status indicator UPS output state signal Mainframe power status indicator +12V error status indicator Interlock cable lock status indicator PDU connect2 status indicator RDY error status indicator PDU connect status indicator For Debug only For Debug only
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2.2.2. Mother Board The Mother Board is installed in the E-box of the Main Frame; it is responsible for below three functions: -
Realize power and fuse allocation, Offer connectors for cables to or from Collimator, Display Board, KV Control Board, Sealing Board, CCU, I.I., Hand Switch, Footswitch, Emergency Key Switch, Filament, DC Power Supply Boxes, Laser Aimer, and etc. Offer interfaces and installation base for three children boards: Collimator Control Board, Mainframe Control Board and Filament Drive Board.
The structure of MB is shown as follows:
Mother Board Extension interfaces Power interface
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Fuse CCB interfa ce
MCB interfa ce
FDB interfac e
System Overview
2.2.3. Mainframe Control Board The MCB (Mainframe Control Board) is located in C-Arm mainframe and is the main control unit in mainframe. It is responsible for five functions. -
X-ray control: KV, mA and exposure control interfacing with collimator board, filament board, and KV control board Image chain control: control camera and image intensifier User interface: key input and LED display interfacing with display board System monitor: check various error and warning Communication with workstation
The structure of MCB interface is illustrated in the following diagram.
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Functional Block MCB consists of 10 function blocks, which are illuminated as follows:
MCB functional Block
MCU function -
Read the registers of peripheral controller to get the status of sub-systems, such as getting the alarm status, etc. Write the registers of peripheral controller to control the status of sub-systems, such as PIO (Programmable Input Output), light indicator, buzzer, etc. Sample watchdog bite signal from supervisor circuit to check peripheral is still working Check all switch signals to respond user’s input Communicate with Control Panel board to get the key input and control the LED output A/D convert all analog signal, such as shutter location, temperature of oil tank, mA feedback, KV feedback, etc. Communicate with DAC to control mA and KV output Communication with Workstation Communication with peripheral controller to report the working status of MCU
Peripheral controller function -
Sample the status of input pins, and record them into status registers polled by MCU Set output pins according to the control registers accessed by MCU Generate interrupt signal of alarm to MCU in order to request the processing Generate exposure control signals Check switch stuck error Control mAS control signals
Operational amplifier circuit function -
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Amplify or adjust input analog signals, such as kV feedback, mA feedback, temperature, shutter location sample signal, and output those signals to the ADC unit (Analog Digital Converter) Amplify or adjust analog signals output from DAC (Digital Analog Converter), such as kV setting, mA setting, mA preheat, and output those signals to other sub-systems mA PI control
System Overview
Transceiver -
Transceiver circuit is responsible for regulating voltage level and supplying driving current.
Optical coupling -
Optical coupling circuit is responsible for changing voltage level and isolating the ground of circuit at each sides of optical coupler.
DAC -
DAC (Digital Analog Converter) circuit is responsible for output analog signal, such as KV setting, mA setting and mA pre-heat.
VFC -
VFC (Voltage Frequency Converter) circuit is responsible for converting mA signal to frequency value in order to implement mAs function.
Communication -
RS485 protocol is used for MCU to communicate with workstation or DAP. SPI protocol is used for MCU to communicate with Control Panel.
Indication -
Indication circuit includes LED and buzzer, which are controlled by MCU and peripheral controller.
Miscellaneous hardware -
Other circuits include power supply, supervisor circuit, watchdog circuit, clock generator, and security control, etc.
Power Distribution Power Supply Overview The power of MCB is drove by power supply 1 & 2 via mother board, and +3.3V, +2.5V & +1.2V are generated from +5V_PS1. Power supplies are listed as follows. Name +5V_PS1 GND_+5V -15V_PS1 +15V_PS1 AGND +24V_PS1 GND_+24V_PS1 +15V_PS1_D GND_+15V_PS1_D -15V_PS1_D GND_-15V_PS1_D +24V_PS2 GND_+24V_PS2 +12V_PS2 GND_+12V_PS2 +3.3V +2.5V +1.2V
Description +5V power supply Reference of +5V_PS1 -15V power supply +15V power supply Reference of -15V_PS1 & +15V_PS1 +24V power supply Reference of +24V_PS2 +15V power supply Reference of +15V_PS1_D -15V power supply Reference of -15V_PS1_D +24V power supply Reference of +24V_PS2 +12V power supply Reference of +12V_PS2 Internal power Internal power Internal power
Source PS1 PS1 PS1 PS1 PS1 PS1 PS1 PS1 PS1 PS1 PS1 PS2 PS2 PS2 PS2 +5V_PS1 +5V_PS1 +5V_PS1
Scale +5V 0V -15V +15V 0V +24V 0V +15V 0V -15V 0V +24V 0V +12V 0V +3.3V +2.5V +1.2V
Pin J2-A5/B5/C5 J2-A4/B4/C4 J2-A15/A16 J2-C15/C16 J2-A9/B9/C9 J1-B9 J1-B10 J1-A29/B29/C29 J1-A12/B12/C12 J1-C32 J1-A32 J1-A1/B1/C1 J1-A6/B6/C6 J1-B5 J1-A5 -
Comment By LM1084 By LM1084 By LM1084
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Grounding Connection All the grounds of power are connected by mother board with one point strategy.
Collimator Control Collimator control includes - Collimator Shutter open/close control - Collimator Shutter rotation control - Collimator Iris open/close control MCU gets user’s command from Control panel, and sends setting value of position information of Shutter and Iris to Collimator by SPI bus. Meanwhile, MCU gets feedback value of position of Shutter and Iris from Collimator by analog signal. Analog signals (IRIS_POS_F/SHUT_ROT_POS_F/SHUT_WIDTH_POS_F), which are from collimator control board to MCB, are sampled by ADC unit of MCU finally. MCB sends digital setting values to CCB via SPI bus. The voltage level of all the digital signals from MCB to collimator control board is transformed from +3.3V to +15V by optical coupling circuit.
Filament Control The voltage level of all the digital signals between MCB and filament control board are transformed from +3.3V to +15V by optical coupling circuit. MCB sends digital setting values to DAC with SPI bus. Differential operational amplifier circuit amplifies differential signals MA_CAT and KV_GND from tube, and outputs mA_sample to PI control circuit. PI amplifies mA_sample and two signals out from DAC circuit, mA_setting and mA_preheat, and outputs signal MAC to filament control board. The structure of PI control circuit is shown as follows. The difference between signal mA_sample and mA_setting is output to proportional and integral circuit, respectively. The outputs of those circuits are added by signal mA_preheat, then the result signal MAC is output to filament control board. The theory of PI control circuit is as follows. The tube current is controlled by signal MAC. Initially MAC equals mA_preheat, which is a preset value corresponding to the user setting value mA_setting. Signal mA_sample is the sample of tube current. If mA_sample is different with mA_setting, the error will be amplified, integrated and added to signal mA_preheat by PI control circuit. Then the output signal MAC of PI control circuit controls tube current in order to make the error be smaller. This process goes on, and finally mA_sample value is equal to mA_setting value, and PI control is stable.
KV Control After optical coupling circuit transforms the voltage level of 6 alarm signals, those signals will be sampled and recorded by registers in Peripheral Controller. MCU will get these alarm status by local bus between Peripheral Controller and MCU. Digital signal EXPOSURE_COMMAND and SAFETY_EN are from MCB to KV control board, whose voltage level is transformed from +3.3V to +15V by optical coupling circuit. Analog signal KV_FEEDBACK_OUTPUT, which is from KV control board to MCB, is amplified (or adjusted) by operational amplifier circuit and sampled by ADC unit of MCU finally. Analog signal KV_SET_INPUT is from MCB to DAC through SPI bus, then to KV control board, and amplified (or adjusted) by operational amplifier circuit.
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System Overview
Camera Control FRAME_SYNC and Last Image Hold (LIH) signals are critical for exposure control and are addressed in exposure module. MCU sends GAIN information to camera to control the brightness of image. Digital signals LIH is through optical coupling circuit from Peripheral controller of MCB to Camera. Digital signal FRAME_SYNC is from Camera to MCB. It is the global synchronization signal of X-Ray control function, so it acts as clock and interrupt signal to peripheral controller and MCU, respectively. GAIN signal from MCB to camera is through RS485 bus.
Image Intensifier Control II control here means II field switch only. F1/F2 signals are controlled by MCU directly. Digital signals (F1/F2) are from MCB to II. The voltage level of those signals is transformed from +3.3V to +24V by optical coupling circuit. MCB outputs IDRG_HC signal to control the relay. When the relay is close, II_PWR is connected with +24V and II_GND is connected with GND_+24V. Therefore, II is power-on. When the relay is open, II_PWR and II_GND are both connected to GND_+24V, and then II is power-off.
Sealing Board Analog signals KV_GND and MA_CAT are the anode and cathode of mA current signal, respectively. The current transforms to voltage signal by flowing through a resistor. ADC unit of MCU in MCB samples this signal after its scale is transformed to 0-2.5V by operational amplifier circuit. There are two temperature measurement circuits in sealing board. One’s output is analog signal OIL_TEMP, whose scale is 0-2V. ADC unit of MCU in MCB samples this signal after its scale is transformed to 0-2.5V by operational amplifier circuit. MCU will compare this value with preset threshold to generate oil tank warm warning and hot alarm. The other’s output is connected/open status between THERMAL_SWITCH_A and THERMAL_SWITCH_B. If the temperature of oil tank is higher than a preset threshold, the relationship between THERMAL_SWITCH_A and THERMAL_SWITCH_B changes from connected to open. This relationship is transformed by optical coupling circuit, which is shown as follows. The output of optical coupling circuit is connected to GPIO (General Purpose Input Output) of MCU. When THERMAL_SWITCH_A and THERMAL_SWITCH_B are connected, transistor is open. Then optical coupling do not work, and signal OUTPUT is high logic at +3.3V. Otherwise, when THERMAL_SWITCH_A and THERMAL_SWITCH_B are open, signal OUTPUT is low logic at 0V.
Workstation Communication Communication interface between WK and MCB is full duplex RS485 bus.
Control Panel SPI (Serial Peripheral Interface) is used as communication layer protocol between MCB and Control panel. Optical coupling circuit is used as physical layer. Because signals are transported on a long distance line, they are prone to interfering by noise. So voltage promotion technical has been adopted because of its width voltage threshold. The signal level is changed from +3.3V to +15V, and changed back to +3.3V by optical coupling circuit. Digital signal YELLOW_LED control the exposure LED on control panel, and the changes of signal level are the same as SPI signals. MCU in MCB connects MAX6954 and MAX7301 in Control panel with SPI bus. MCU is master of SPI bus, while MAX6954 and MAX7301 are slaves. Master initiates every communication session, and only one slave, which
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is selected by chip selection signal of bus, will respond the session. MCU reads or writes the registers in slaves to get the status and control the output of slave. MAX6954 is a key and LED controller. When a key press action is detected, an interrupt will route to MCU. Then MCU will get the key matrix status to identify which key has been pressed by reading the status registers in MAX6954. Meanwhile, MCU changes the 7-segent LED display by writing the control registers in MAX6954. MAX7301 is a LED controller. Similarly to MAX6954, MCU changes the LED display by writing the control registers in MAX7301.
User Interface Control Key Switch As shown in Figure 17, the connected/open status between ON (or X-RAY OFF) and COMMON is transformed to digital signal Exp_lift_column_enable (or Lift_column_enable) by optical coupling circuit. MCU get the status of key switch by sampling this signal. The optical coupling circuit is shown as follows. Signal ON corresponds to signal INPUT_A, and signal COMMON corresponds to signal INPUT_B. Then signal ON corresponds to signal OUTPUT. When INPUT_A and INPUT_B are connected, transistor in optical coupler is open and OUTPUT is 0V. Otherwise, OUTPUT is +3.3V.
Hand Switch The circuit and theory are similar to key switch except checking the switch stuck error. The switch stuck error occurs when one of HAND_SWITCH and HAND_SECURITY keeps inactive for more than 10 seconds after the other has been active. As shown in Figure xx, exposure command line and security line are independent by using different routes.
Foot Switch The circuit and theory are similar to hand switch include checking the switch stuck error.
Emergency Switch The circuit and theory are similar to voltage transmit circuit.
Removable Filter The circuit and theory are similar to switch.
Indicator Peripheral controller of MCB outputs digital signal INDICATOR_+24V corresponding to signal INPUT shown in Figure 17, which is 0V/+3.3V voltage level. Then optical coupling circuit transforms it to digital signal X_RAY_ON corresponding to signal OUTPUT, which is 12mA current. Signal X_RAY_ON connects to one termination of indicator, and the other termination connects to GND_+24V, which is the reference of +24V. When X_RAY_ON is active, the indicator will light.
Buzzer 6 different tones are generated. -
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Normal exposure: continuous Du-Du-Du with du 100ms and cycle 1s HLF/RAD/DS exposure: continuous Du-Du-Du with du 100ms and cycle 500ms Uncompleted XRAY (switch release early): Di-Di-Di-Di with Di 100ms and cycle 250 ms Exposure exceeds 5 minutes: continuous Di System Fault: Di-Di-Di-Di with Di 100ms and cycle 250 ms and then 1s interval and over again
System Overview
The circuit of buzzer control uses audio operational amplifier.
Auto Brightness Control MCU gets IBS (Image Brightness Signal) from WKS through RS485, and looks up the ABC (Auto Brightness Control) table with IBS value, and get the setting value of kV and mA. Finally, the kV and mA control analog signals are output to KV control board and filament control board through DAC and operational amplifier circuit or PI circuit sequentially.
Manual kV Setting Control panel samples the manual kV setting value, and transports it to MCU by SPI bus. MCU looks up the responding data and sets DAC circuit. Operational amplifier circuit amplifies kV control signal from DAC, and outputs signal KV_SET_INPUT to kV control board finally.
Manual mA Setting Control panel samples the manual mA setting value, and transports it to MCU by SPI bus. MCU looks up the responding data and sends out signals to DAC circuit. The mA control analog signals, KVC and MAC, are output to filament control board through DAC and PI circuit sequentially.
mAs Control The setting value of mA is 20mA (or 10mA) in mAS mode. mA sample signal is transformed to pulse by VFC circuit. The pulse is used as clock signal of down counter in peripheral controller. When mAS mode is set, the mAS time is set in down counter as the initial value. While exposure starts, down counter works at the same time. When the value of down counter reduces to 0, exposure stops.
High Level Fluoro Logically, there is a table that consists of 4 columns: input kV value, input mA value, output kV value and output mA value. MCU looks up the table by input kV and mA value, and gets output kV and mA value as kV and mA setting respectively, then outputs those setting.
Auto mA Calibration Because valid exposure period in each frame is smaller than 40 ms, response time from MAC signal set out to mA stable should be within a certain time. Meanwhile, the response time is related with the parameters of tube. The key parameter is the current of tube before exposure. If it is very near the current in exposure followed, the response time will be short enough to meet the requirement. Therefore, the rational is that a preheat table is setup to provide the mA_preheat signal in section 6.3.4 Figure 5, which give out a proper current of tube before exposure, and PI control will control mA stable in several ms’ in exposure. Unfortunately, the variation exists among the parameters of tubes. Although the variation is small, unique preheat table should be setup for each tube. In order to get this unique preheat table, auto mA calibration process shall be as follows. - The variation is so small that a draft preheat table is generated from mass experiment, which is usable for calibration - MCU sends out mA_preheat signal according to the draft preheat table instead of MAC signal to filament board - Sample mA feedback (mA_sample signal in section 6.3.4 Figure 5) with ADC unit of MCU - Then the relationship between MAC and mA of the tube is gotten - Interpolation to get a unique preheat table of the tube, in which mA value is normalized
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Exposure Control Peripheral controller controls the exposure command and camera LIH (last image hold) as well as other peripheral control signals. Refer to PDL document.
Debug JTAG of Peripheral controller and proprietary COM port of MCU has reserved for debug.
Interface Overview MCB is plugged in Mother Board, and is connected with other sub-systems through Mother Board. The electrical interface of Mother Board, please refer to Motherboard section. The external physical interfaces of MCB are defined in the table below: Connector J1
Name MCB digital signal connector
Type DN41612 C Type Male
Gender Pin
Description All digital signals from/to other sub-system, such as collimator board, filament board, sealing board, camera, KV control board etc.
J2
MCB analog signal connector
DN41612 Half C Type Male
Pin
All analog signals from/to other sub-system, such as collimator board, filament board, sealing board, camera, KV control board etc.
Collimator Control Signals from MCB to collimator control board are listed as follows. Name SPI_SCLK_CCB SPI_DIN_CCB SPI_SYNC_CCB RSV_CCB
Description SPI clock signal SPI data from MCB to CCB SPI chip select signal Reversed for future
Attribution Digital Digital Digital Digital
Scale 0V/+15V 0V/+15V 0V/+15V 0V/+15V
Pin J1-B22 J1-C19 J1-A21 J1-B15
Comment +15V=effective -
Signals from collimator control board to MCB are listed as follows. Name IRIS_POS_F SHUT_ROT_POS_F SHUT_WIDTH_POS_F
Description Feedback voltage from Iris position rheostat Feedback voltage from shutter rotation position rheostat Feedback voltage from shutter width position rheostat
Attribution Analog
Scale 0-5V
Pin J2-C12
Comment -
Analog
0-5V
J2-A12
-
Analog
0-5V
J2-B12
-
Attribution Digital
Scale 0/+15V
Pin J1-B14
Comment +15V= effective
Digital Analog
0/+15V 3.0-5.0V
J1-A15 J2-C11
+15V= effective -
Filament Control Signals from MCB to filament control board are listed as follows. Name FILDIS_FDB FCSSW_FDB MAC_FDB
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Description System general alarm to disable filament current, Trigger by anyone of several alarms Large focus function selected Fluoro mA control signal
System Overview
Signals from filament control board to MCB are listed as follows. Name OCALM_FDB PWMC_FDB
Description Overcurrent alarm of +24V power supply in filament board PWM control signal of filament current
Attribution Digital
Scale 0/+15V
Pin J1-C16
Comment +15V= effective
Analog
0/+15V
J2-B11
-
KV Control Signals from MCB to kV control board are listed as follows. Name SAFETY_EN EXPOSURE_EN KV_SET_INPUT
Description Safety line for EXPOSURE_COMMAND Exposure command KV set value to KV control board
Attribution Digital Digital Analog
Scale 0/+15V 0/+15V 0-6V, Unit is 20KV/V
Pin J1-B19 J1-A17 J2-C10
Comment +15V= effective +15V= effective -
Signals from kV control board to MCB are listed as follows. Name KV_LOW_ALM_N KV_HIGH_ALM_N OVERCURRENT_ALM_N IGBT_ERROR_ALM_N DC_ERROR_ALM_N KV_UNBALANCE_ALM_N KV_FEEDBACK_OUTPUT
Description KV too low alarm, lower than 35KV KV too High alarm, higher than 120KV Inverter over current alarm IGBT error alarm DC power bus error alarm KV unbalance in two bridges of inverter. KV sample value from KV control board
Attribution Digital
Scale 0/+15V
Pin J1-B17
Comment 0V= effective
Digital
0/+15V
J1-A18
0V= effective
Digital Digital Digital Digital
0/+15V 0/+15V 0/+15V 0/+15V
J1-A16 J1-C17 J1-B18 J1-C18
0V= effective 0V= effective 0V= effective 0V= effective
Analog
0-6V, Unit 20KV/V
J2-A10
-
Camera Control Signals from MCB to Camera are listed as follows. Name LIH GPIO_IN2 GPIO_IN3 RXD485+ RXD485-
Description Last image hold to camera General Purpose Input signal 2 to Camera General Purpose Input signal 3 to Camera One of two differential signals from MCB to Camera The other one of two differential signals from MCB to Camera
Attribution Digital
Scale 0V/+15V
Pin J1-C4
Digital
0V/+15V
J1-C30
Comment 0V=last image hold +15V=living Reversed for future
Digital
0V/+15V
J1-A11
Reversed for future
Differential signal
+/-(1.5-5V)
J2-B1
-
J2-A1
-
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Signals from Camera to MCB are listed as follows. Name TXD485+
Description One of two differential signals from Camera to MCB The other one of two differential signals from Camera to MCB Frame synchronization signal from Camera. Frequency is 25Hz approximately General Purpose Output signal 2 from Camera General Purpose Output signal 3 from Camera
TXD485FRAME_SYNC GPIO_OUT2 GPIO_OUT3
Attribution Differential signal
Scale +/-(1.5-5V)
Pin J2-C3
Comment -
J2-C2
-
Digital
0V/+15V
J1-B24
-
Digital
0V/+15V
J1-B21
Reversed for future
Digital
0V/+15V
J1-B20
Reversed for future
Image Intensifier Control Signals from MCB to II (Image Intensifier) are listed as follows. Name F1
Description The LSB of three fields code, which indicates the MAG size.
Attribution Digital
Scale 0V/+24V
Pin J1-A9
F2
The MSB of three fields code
Digital
0V/+24V
J1-A10
II_PWR
Power supply of II
Power
0V/+24V
II_GND
Reference of power
Power
0V
J1A2/B2/C2 J1A3/B3/C3
Comment “F2F1”=”00” means that MAG size is set to 9’’ “F2F1”=”01” means that MAG size is set to 4.5’’ “F2F1”=”10” means that MAG size is set to 6’’ “F2F1”=”11” is invalidation -
Sealing Board Signals from sealing board to MCB are listed as follows. Name OIL_TEMP OIL_TEMP_GND THERMAL_SWITCH_A THERMAL_SWITCH_B
MA_CAT KV_GND
2-26
Description Output voltage of temperature sensor Reference of OIL_TEMP One termination of temperature switch The other termination of temperature switch
The cathode of mA sample The anode of mA sample
Attribution Analog
Scale 0-5V
Pin J2-B13
Ground Passive
0V -
J2-C13 J1-B26
Passive
-
J1-B27
Analog Analog
0-20mA -
J2-A14 J2-C14
Comment THERMAL_SWITCH_A & THERMAL_SWITCH_B connected means that temperature is lower than threshold. THERMAL_SWITCH_A & THERMAL_SWITCH_B disconnected means that temperature is higher than threshold. -
System Overview
UP/DOWN Control Board Signals from MCB to UP/DOWN control board are listed as follows. Name UDB_ENABLE
Description UP/DOWN function enable
Attribution Digital
Scale 0-+15V
Pin J1-C14
Comment +15V=effective
Scale 0-+15v 0-+15v 0-+15v 0-+15v 0-+15v
Pin J1-C9 J1-C10 J1-C8 J1-C20 J1-C21
Comment 0V= effective 0V= effective 0V= effective 0V= effective 0V= effective
Scale +/-(1.55V)
Pin J2-B2 J2-A2
Comment -
Scale +/-(1.55V)
Pin J2-A3 J2-B3
Comment -
Scale 0/+15V 0/+15V 0/+15V 0/+15V 0/+15V
Pin J1-B23 J1-C24 J1-A25 J1-A28 J1-C23
Comment +15V= effective +15V= effective 0V= effective
Signals from UP/DOWN control board to MCB are listed as follows. Name UDB_OVERCUR_N DOWN_PROTECT_TO_MCB_N UP_TO_MCB_N DOWN_TO_MCB_N DOWN_SECURITY_TO_MCB_N
Description Over current error Reach limit UP key DOWN key DOWN_SECURITY key
Attribution Digital Digital Digital Digital Digital
Workstation Communication Signals from MCB to WK (Workstation) are listed as follows. Name WK_Y WK_Z
Description One of two differential signals from MCB to WK The other one of two differential signals from MCB to WK
Attribution Differential signal
Signals from WK to MCB are listed as follows. Name WK_A WK_B
Description One of two differential signals from WK to MCB The other one of two differential signals from WK to MCB
Attribution Differential signal
Display Board Signals from MCB to Control Panel are listed as follows. Name SPI_CLK SPI_MOSI SPI_/CS1 SPI_/CS2 LED_ YELLOW_N
Description Clock of SPI bus Data from MCB to Control Panel Chip select 1 for MAX9654 Chip select 2 for MAX7301 Yellow led lights signal
Attribution Digital Digital Digital Digital Digital
Signals from Control panel to MCB are listed as follows. Name SPI_MISO DB_INT
Description Data from Control Panel to MCB Interrupt of Control panel
Attribution Digital Digital
Scale 0/+15V 0/+15V
Pin J1-A23 J1-B25
Comment +15V= effective
User Interface Control Key Switch Signals from key switch to MCB are listed as follows. Name KEYSW_ON
Description The termination which indicates lift column and x-ray are both enable
Attribution Passive
Scale Open/Close
Pin J1-C26
KEYSW_OFF
The termination which indicates lift column is enable and x-ray is disable Common termination
Passive
Open/Close
J1-B16
Passive
-
J1-A24
KEYSW_COM
Comment KEYSW_ON & KEYSW_COM is connected means both lift column and exposure enable function have been selected. KEYSW_OFF & KEYSW_COM is connected means lift column function have been selected. -
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Brivo OEC 715/785/865/865 Mobile C-Arm X-Ray Product Service Manual
Hand Switch Signals from hand switch to MCB are listed as follows. Name Description Attribution Scale HAND_FLU Hand switch Passive Open/Close termination
Pin J1-B28
HAND_HLF_SECURITY HAND_HLF HAND _HLU_SECURITY HAND_COM
Hand security line termination High Level Fluoro hand switch termination High Level Fluoro hand security line termination Common termination
Comment HAND_FLU & HAND_COM is connected means HAND_FLU button has pressed -
Passive
Open/Close
J1-C27
Passive
Open/Close
J1-B7
Passive
Open/Close
J1-A22
HAND_HLF & HAND_COM is connected means HAND_HLF button has been pressed -
Passive
-
J1-C15
-
Foot Switch Signals from foot switch to MCB are listed as follows. Name Description Attribution Scale FOOT_FLU Foot switch Passive Open/Close termination FOOT_FLU_SECURIT Y FOOT_ HLF
FOOT_BUTTON1
Foot security line termination High Level Fluoro foot switch termination High Level Fluoro foot security line termination Button 1
FOOT_BUTTON2 FOOT_COM
FOOT_ HLF_SECURITY
2-28
Pin J1-A27
Passive
Open/Close
J1-C28
Passive
Open/Close
J1-A14
Passive
Open/Close
J1-C31
Passive
Open/Close
J1-A20
Button 2
Passive
Open/Close
J1-A19
Common termination
Passive
-
J1-B32
Comment FOOT_FLU & FOOT_COM is connected means FOOT_FLU button has been pressed FOOT_HLF & FOOT_COM is connected means FOOT_HLF button has been pressed FOOT_BUTTON1 & FOOT_COM is connected means FOOT BUTTON 1 has been pressed FOOT_BUTTON2 & FOOT_COM is connected means FOOT BUTTON 2 has been pressed -
System Overview
Emergency Switch Signals from emergency switch to MCB are listed as follows. Name Description Attribution Scale EMERGENCY_SWT1 One termination of Passive Open/Close Emergency switch1 REF_ EMERGENCY_SWT1 EMERGENCY_SWT2
REF_ EMERGENCY_SWT2
Pin J1-C11
Comment EMERGENCY_SWT1 & REF_EMERGENCY_SWT1 is not connected means EMERGENCY_SWT has been pressed -
The other termination of Emergency switch1 One termination of Emergency switch2
Passive
-
J1-B11
Passive
Open/Close
J1-C25
The other termination of Emergency switch2
Passive
-
J1-A26
EMERGENCY_SWT2 & REF_EMERGENCY_SWT2 is not connected means EMERGENCY_SWT2 has been pressed -
Removable Filter Signals from removable filter to MCB are listed as follows. Name PROTECT_A PROTECT_B
Description Removable filter A sensor signal Removable filter B sensor signal
Attribution Digital
Scale 0V/+15V
Pin J1-B31
Comment +15V= Filter removed
Digital
0V/+15V
J1-B30
+15V= Filter removed
Indicator Signals from MCB to indicator are listed as follows. Name XRAY_INDICATOR_A XRAY_INDICATOR_B
Description Anode of indicator Cathode of indicator
Attribution Passive Passive
Scale -
Pin J1-B8 J1-A8
Comment The indicator will be lighted when a certain current about 12mA flows from XRAY_INDICATOR_A through indicator to XRAY_INDICATOR_B.
Program Port Program port signals are listed as follows. Name SERIAL_TXD SERIAL_RXD
Description Transmit signal of serial port Receive signal of serial port
Attribution Digital Digital
Scale -7V-+7V -7V-+7V
Pin J1-A31 J1-C22
Comment -
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Brivo OEC 715/785/865/865 Mobile C-Arm X-Ray Product Service Manual
Interlock Loop Interlock loop signals are listed as follows. Name INTERLOCK_LOOP_A
Description One termination of interlock loop The other termination of interlock loop
INTERLOCK_LOOP_B
Attribution Passive
-
Scale
Pin J2-B16
Passive
-
J2-B15
Comment INTERLOCK_LOOP_A & INTERLOCK_LOPP_B is connected in MCB as part of the whole interlock loop. If connecter J2 of MCB is loose, the whole inter loop will be broken, Mainframe will power off.
Test Points Reference
Name
Description
TP1
GND
Ground
TP4
KV-CLB
KV control signal used to calibrate mA feedback
TP5
KVO
KV control signal to KV control board
TP6
MA+
mA feedback signal without KV calibration
TP7
MA-SMP
mA sample signal with KV calibration
TP8
MA-SET
mA setting signal
TP9
PREHEAT
mA preheat signal
TP10
MAC
mA control signal to Filament board
TP11
PI
Output of proportional & integral circuit
TP12
MA-A
mA control signal without PREHEAT
TP13
PULSE
mAS control signal
TP14
MAS
mAS pulse signal
TP17
MA-OFF
mA control signal offset setting
TP18
PWM
Filament control signal from FDB
LED Indicators Reference
Name
Description
D12
2V5
Light lights when +2.5V is available
D13
1V2
D20
CAMR
D22 D24
KEYON CC
D26
HLFF
D27 D28 D29
KEYOFF HINT SIMO
D30 D31
THM TEST
Light lights when +1.2V is available RXD485+ & RXD485-. D20 on MCB lights normally, and flickers in communication KEYSW_OFF & KEYSW_ON & KEYSW_COM. D22 lights when "KEYSW_ON" & turns off when "KEYSW_OFF" SPI_CC_CS. D24 on MCB lights normally, and turns off when CCB is drived FOOT_HLF & FOOT_COM. D26 turns off when FOOT_HLF & FOOT_COM are connected KEYSW_OFF & KEYSW_ON & KEYSW_COM. D27 lights when "KEYSW_ON" & turns off when "KEYSW_OFF" D41 turns off when footswitch interupt signal is available to MCU SPI_SIMO. D29 flickers on MCB THERMAL_SWTICH_A & THERMAL_SWITCH_B.D30 on MCB lights normally, and turns off in overheat error Reversed for future use
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System Overview
D32 turns off when FPGA configuration completes HAND_HLF & HAND_COM. D33 turns off when HAND_HLF & HAND_COM are connected FOOT_BUTTON1 & FOOT_COM. D34 turns off when press WK_A & WK_B. D35 on MCB turns off normally, and flickers in communication D36 flickers when MCU work well SPI_SOMI. D37 flickers on MCB FRAME_SYNCH. D38 is flickering on MCB when FRAME_SYNCH is available FOOT_BUTTON2 & FOOT_COM. D39 turns off when press D40 turns off when FPGA configuration completes D41 turns off when footswitch interupt signal is available to MCU D42 turns off when FPGA configuration completes EMERGENCY_SWT & REF_EMERGENCY_SWT. D43 turns off when press DB_INT. D44 lights on MCB when pressing button of control panel WK_Y & WK_Z. D45 on MCB lights normally, and flickers in communication D46 lights when EXPOSURE command is sent out HAND_FLU_SECURITY & HAND_COM & FOOT_FLU_SECURITY & FOOT_COM. D47 lights when either HAND_FLU_SECURITY & HAND_COM or FOOT_FLU_SECURITY & FOOT_COM connected
D32
INIT
D33 D34 D35 D36 D37 D38 D39 D40 D41 D42 D43 D44 D45 D46
HLFH SAV WKT MCU SOMI FSYN MOD CONF FINT STAT EKEY INT WKR EXPR
D47 D48 D52 D53
SAFE RFB HAND RFA
D59
3V3
Light lights when +3.3V is available
D60
+15
Light lights when +15V from PS1 is available
D61
+5
Light lights when +5V from PS1 is available
D62
-15
Light lights when -15V from PS1 is available
D66
+24PS2
Light lights when +24V from PS2 is available
D67 D69
+24PS1 FOOT
Light lights when +24V from PS1 is available FOOT_FLU & FOOT_COM. D69 turns off when press
D70
+12
Light lights when +12V from PS2 is available
Name MAS MA-OFF MA-GAIN KV MA-FB
mAS signal gain mA control signal offset mA control signal gain KV control signal gain mA feedback gain
PROTECT_A. D48 lights when one of two removeable filters is removed HAND_FLU & HAND_COM. D52 turns on when press PROTECT_A. D53 lights when the other of two removeable filters is removed
POT Reference POT2 POT4 POT5 POT6 POT7
Description
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Brivo OEC 715/785/865/865 Mobile C-Arm X-Ray Product Service Manual
2.2.4. Display Board Display board and membrane kit compose a whole control panel of C-Arm, installed in C-arm. Control panel kit receives user input command and sends signal to Mainframe Control Board.
Power: The power on display board include +5V, +15V and +3.3V, the +5V and+15V come from Mainframe Control Board, +3.3V is generated by the +5V through power regulator on board.
Signals control: Display Board connects with Mainframe Control Board through J2 (DB15), MCB controls the display board by SPI BUS; SPI signals from MCB be isolated first, then control the 7-segment. LED displays and scans the 33 keys; also the MCB controls the key indicator lights and forbidden lamp by SPI BUS, X-ray in use lamp controlled by MCB directly.
6 interface: Button indicator light Interface to user Requirements The display board shall provide 17 button indicator lights interface to user. X-Ray indicator Interface to user Requirements The display board shall provide a yellow lamp interface to user. Shows X-Ray is in use. Exposure Forbidden Interface to user Requirements The display board shall provide a blue lamp Interface to user. Shows Exposure is forbidden. Segment LED interface Requirements The display board shall provide 11 7-segment LEDs interface to user. Key Interface Requirements The display board shall provide 33 keys Interface to connect with control panel. MCB Interface Requirements The display board shall provide MCB interface. The MCB interface shall include following signals: SPI_CLK: 38KHz; SPI_CS2; SPI_MOSI; DB_INT; INTERLOCK_B; SPI_MISO; SPI_CS1; INTERLOCK_A
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System Overview
Signals connected to motherboard Name +5V_DB GND_PS1 SPI_CLK SPI_CS2 SPI_MOSI DB_INT GND_PS1 INTERLOCK_B +15V_DB +5V_DB GND_PS1 SPI_MISO SPI_CS1 INTERLOCK_A LED _YELLOW_N
Description +5V from MCB GND from MCB Provide MAX6954 &MAX7301 work clock MAX7301 select signal Communicate with MCB MAX6954 interrupt signal GND from MCB Interconnect with INTERLOCK_A +15V from MCB +15V from MCB GND from MCB Communicate with MCB MAX6954 select signal Interconnect with INTERLOCK_B fluoro indicator
Pin DB15-1 DB15-2 DB15-3 DB15-4 DB15-5 DB15-6 DB15-7 DB15-8 DB15-9 DB15-10 DB15-11 DB15-12 DB15-13 DB15-14 DB15-15
Attribution Power Ground Digital Digital Digital Digital Ground Passive Power Power Ground Digital Digital Passive Digital
Scale +5V GND 38KHz 0/15V 0/15V 0/15V GND +15V +5V GND 0/15V 0/15V 0/15V
Comment 0V=effective 0V=effective 0V=effective 0V=effective
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Brivo OEC 715/785/865/865 Mobile C-Arm X-Ray Product Service Manual
Signals connected to key scan interface Name Save swap mode Image_ rotate_ CCW Image_ rotate_ CW Horizontal_ mirror Vertical_ Mirror Mag_ mode_ selection NULL Collimator_ shutter_ CCW Collimator_ shutter_ CW Collimator_ shutter_ open Collimator_ shutter_ close Collimator_ iris_ open Collimator_ iris_ close Alarm_ reset Pulse_ rate_ selection Pulse_ Enable Film_ enable Low_ Dose_ Enable KVp_ up KVp_ down mA_ up mA_ down ABS_ Enable Noise_ Reduction_ up Noise_ Reduction_ down NULL Brightness_ Contrast_ up Brightness_ Contrast_ down Brightness_ Contrast_ auto Smart_ Metal_ Up Smart_ Metal_ down Smart_ Metal_ Auto High Level Fluoro
2-34
Pin DX3_1 DX3_2 DX3_3 DX3_4 DX3_5 DX3_6 DX3_7 DX3_8 DX3_9 DX3_10 DX3_11 DX3_12 DX3_13 DX3_14 DX3_15 DX3_16 DX3_17 DX4_1 DX4_2 DX4_3 DX4_4 DX4_5 DX4_6 DX4_7 DX4_8 DX4_9 DX4_10 DX4_11 DX4_12 DX4_13 DX4_14 DX4_15 DX4_16 DX4_17 DX4_18
Attribution Digital Digital Digital Digital Digital Digital Digital Digital
Scale open/close open/close open/close open/close open/close open/close open/close open/close
Comment close =effective close =effective close =effective close =effective close =effective close =effective close =effective close =effective
Digital Digital Digital Digital Digital Digital Digital Digital Digital Digital Digital Digital Digital Digital Digital Digital Digital Digital
open/close open/close open/close open/close open/close open/close open/close open/close open/close open/close open/close open/close open/close open/close open/close open/close open/close open/close
close =effective close =effective close =effective close =effective close =effective close =effective close =effective close =effective close =effective close =effective close =effective close =effective close =effective close =effective close =effective close =effective close =effective close =effective
Digital Digital Digital Digital Digital Digital Digital
open/close open/close open/close open/close open/close open/close open/close
close =effective close =effective close =effective close =effective close =effective close =effective close =effective
System Overview
2.2.5. Keyboard Control Board The Keyboard Control Board is installed in the Workstation and acted as the translator between workstation membrane keyboard and workstation computer. It translates key press and release into make/break code that computer can identify. The interface and communication between KCB and computer conforms to standard USB 1.1 protocol. The structure of KCB is shown as follows:
Keyboard Control Board Power and communi cation interface
Keyboard decoder
TVS protection LED indicator
Keyboard scan line interface
Power and USB signal The keyboard control board connects with the host computer of WKS by a USB cable; the power and signal conform to the standard USB 1.1 protocol.
Key matrix interfaces The keyboard control board connects with key membrane by flexible flat cable; every scan wire in flexible cable is protected by TVS diode, which is realized by adding TVS diode array chips, SP723AG in the keyboard control board.
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Brivo OEC 715/785/865/865 Mobile C-Arm X-Ray Product Service Manual
Key allocation and make/break code The main control IC of the board is HT82K629A, a keyboard encoder. It can function both in USB and PS2 interface environment. What we apply in this design is the USB interface, and it supports the USB standard request as well as HID class request version 1.1. The pin assignment of HT82K629A is shown in Picture 4, and the pin description is shown in Table3
Key matrix forms at the crosses between R0~R7 and C0~C19. Membrane keyboard is adopted as the external interface of the control board. Pin description of HT82K629A:
2-36
System Overview
2.2.6. Updown Board Up/down Board is located in C-Arm mainframe and is the control and drive unit of the lift column motor.
AC-DC
V_DETECT
KEYSWITCH
J3 1
GND_PS1
2
KEY_N
Key Switch Sensor
KEYSWOPEN
4
1
UP_N
DOWN_N
5
DOWN_N
Proximity switch(E2EX5ME2 NPN)
GND_PS1
5
UDB_OVERCUR_N
UP_TO_MCB_N
+24V_UDB
4
GND_PS1
2 3
UDB_OVERCUR_N
UP_TO_MCB_N
Interlock protector DOWN_TO_MCB_N
DISABLE
DOWN_PROTECT
Proximity Switch Protector
DOWN SECURITY_N
J5
Up/down Key Control & Delay
J6 1
6 3
DOWN_SECURITY_TO_MCB_N
DOWN_PROTECT
M
UP_N
DOWN_SECURITY_N
Voltage Detector
KEY_N
1
MOTO 2
J2
Motor Current Detector UDB_OVERCUR_N
PMOSFET Driver
MOTO1
Up/down Control Relays
DOWN_COMMAND
MF_AC2 8V_N
Up/down relays
UP_COMMAND
3
J4
MF_AC2 8V_L
DRV
1
CURRENT_ DETECT
Emergency Switch
MF_AC2 8V_N
J1
MOS_DRIVE_N
MF_AC2 8V_L
Motion DIS/ENA
UDB_ENABLE
5 6 7
DOWN_PROTECT_CON DOWN_PROTECT_TO_MCB_N
1 +24V_UDB
Power Regulator
DOWN_TO_MCB_N DOWN_SECURITY_TO _M CB_N UDB_ENABLE
DOWN_PROTECT_TO _MCB_ N
8
+24V_UDB
9
GND_PS1
M O T H E R B O A R D
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Brivo OEC 715/785/865/865 Mobile C-Arm X-Ray Product Service Manual
THEORY OF OPERATION Power Regulator This circuit is to translate the DC24V input to the DC+15V and DC+2.5V which would be used in the updown board. Devices 7815 and LM431 are used to realize this function. AC-DC Translate the AC28V input to the DC output. Up/down relays This function is to realize the up and down motion. Different polar voltage would be added to the lift column motor by these relays. Relay K9 is closed-normal. When the motor is forbidden motioning, K9 shall turn on and this closed-normal contact shall open. When the up motion is enabled, relays K1-K4 shall turn on and relays K5-K8 shall turn off. And the positive DC voltage shall apply to the lift column motor. The voltage of the signal MOTO1 shall higher than MOTO2 and the motor begins up motion. When the down motion is enabled, relays K5-K8 shall turn on and relays K1-K4 shall turn off. And the negative DC voltage shall apply to the lift column motor. The voltage of the signal MOTO2 shall higher than MOTO1 and the motor begins down motion. Up/down control relays This circuit is to control the relays in Up/down relays circuit according to the commands from Up/down Key Control & Delay circuit. Up/down Key Control & Delay This circuit is to translate the up, down, down_security signals to the UP_COMMAND and DOWN_COMMAND signals to control the relays and the motor motion. It includes two basic functions: delay control function and motion control function. - Motion control function When only the up key is pressed the UP_COMMAND signal shall be high level. When the motor is not at the proximity protect position and only the down key is pressed, the DOWN_COMMAND signal shall be high level. When the motor is at the proximity protect position and both the down key and down_security key are pressed, the DOWN_COMMAND signal shall be high level. When both of the up key and the down key are pressed the motor shall stop. The signal UP_COMMAND and the signal DOWN_COMMAND shall be low level.
- delay control function The Updown board shall receive the lift column up or down command and then drive the motor motion with a few milliseconds delay. The RC delay circuit is used to realize this function. Voltage Detector This function is to detect the DC voltage through the resistor divider. The output of this circuit is the input of the PMOSFET Driver circuit.
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System Overview
PMOSFET Driver This circuit is to control the PMOSFET so that the DC voltage would not higher than 37V+/-5%. When the DC voltage is higher than 37V+/-5% the PMOSFET would turn off. When the DC voltage is lower than 29V+/-5% the PMOSFET would turn on. Motor Current Detector This circuit is to detect the motor current. There are two current limit values. One is for the up motion. The other is for the down motion. When the motor current is larger than the limit value, the overcurrent signal would send out to stop the motion. Key Switch Sensor This circuit is to detect the key switch signal to control the motor motion. When the key switch is at the OFF state the output of this circuit would be high level and the motor motion would be disabled. Motion DIS/ENA This circuit is to detect the UDB_ENABLE signal from MCB to control the motor motion. When the UDB_ENABLE signal is low level the output of this circuit would be high level and the motor motion would be disabled. Proximity Switch Protector This circuit is to detect the state of the proximity switch to control the motor motion. When the motor is down to the proximity protect position the output of this circuit would be high level and the motor would be stopped. Interlock Protector There are many factures to affect the motor motion including up key, down key, down_security key, motor current, key switch, proximity switch and motion DIS/ENA. This circuit is to combine these features to control Relay K9 and then to realize the control of the motor. - When any signal from motor current, key switch, proximity switch and motion DIS/ENA is to disable the motor motion, relay K9 would turn on and HL5 would be bright. The DC voltage of the motor would down to zero. And then the motor stops. - The interlock function of motor current and keys are realized in this circuit. When the motor current is overloaded the motor would be disabled to motion and HL4 and HL5 would be bright. Only when all the keys are released the HL4 and HL5 can be dark. And then the motor motion is enabled. - The interlock function of keys and proximity switch are realized in this circuit. When the motor down to the proximity protect position HL5 shall be bright and the motor shall stop. Only when all the keys are released the HL5 can be dark. And then press both the down key and the down_security key at the same time. The motor begins down motion.
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Brivo OEC 715/785/865/865 Mobile C-Arm X-Ray Product Service Manual
Interface: AC power input The AC power input is listed as follows. Name MF_AC28V_L MF_AC28V_N
Description AC power input for motor AC power input for motor
Pin J1-1 J1-3
Attribution POWER POWER
Scale 28V AC 28V AC
Comment -------
Up/down orders interface Signals used to control the motion direction of the lift column motor are listed as follows. Name UP_N GND_PS1 DOWN_N DOWN_SECURITY _N
Description Up order from the up key ---Down order from the down key Down security order from the down security key
Pin J2-1 J2-3
Attribution Digital Ground
Scale 0V/24V 0V
Comment LOW =the up key is pressed ----
J2-5
Digital
0V/24V
LOW =the down key is pressed
J2-6
Digital
0V/24V
LOW=the down security key is pressed
Key switch interface The key switch signals to enable or disable the motion of the lift column motor are listed as follows. Name KEY_N GND_PS1
Description Disable motion signal from the key switch. 0V.
Pin J3-1
Attribution Passive
Scale Short/open
Comment short=Enable motion
J3-2
Ground
0V
----
Lift column motor interface The DC power supplies for the motion of the lift column motor are listed as follows. Name MOTO1 MOTO2
Description DC power to the lift column motor. Up motion when the voltage is higher than MOTO2’s. DC power to the lift column motor. Down motion when the voltage is higher than MOTO1’s.
Pin
Attribution
Scale
Comment
J4-1
Power
0--+40VDC
J4-4
Power
0--+40VDC
The DC voltage between MOTO1 and MOTO2 shall be within the range: -40VDC-+40VDC
Mainframe Control Board interface The signals to MCB are listed as follows. Name DOWN_PROTECT_T O_MCB_N UDB_OVERCUR_N
Description Proximity protecting signal to MCB. Overcurrent signal to MCB.
Pin
Attribution
Scale
Comment
J5-1
Digital
0V/+15V
LOW=Proximity protect
J5-2
Digital
0V/+15V
Up signal to MCB.
J5-3
Digital
0V/+15V
DOWN_TO_MCB_N
Down signal to MCB.
J5-5
Digital
0V/+15V
DOWN_SECURITY_ TO_MCB_N
Down security key signal to MCB. Preserved signal from MCB to disable the motor motion. DC 24V power input to UDB. ----
J5-6
Digital
0V/+15V
LOW =Error, overcurrent LOW =The motor is at up motion LOW =The motor is at down motion LOW =Down security key is pressed
J5-7
Digital
0V/+15V
LOW =Disable motion
J5-8 J5-9
Power Ground
+24V 0V
-------
UP_TO_MCB_N
UDB_ENABLE +24V_UDB GND_PS1
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System Overview
Proximity switch interface The signals from the proximity switch are listed as follows. Name DOWN_PROTECT +24V_UDB GND_PS1
Description Proximity protecting signal from the proximity switch. Power to the proximity switch 0V to proximity switch
Pin
Attribution
Scale
Comment
J6-1
Digital
0V/+24V
HIGH=Proximity protect
J6-4
Power
+24V
----
J6-5
Ground
0V
----
Test points list: Name TP1 TP2 TP3 TP4 TP5 TP6 TP7 TP8 TP9 TP10 TP11 TP12
Net name --VREF_+2.5V DOWN_PROTECT_CON GND_PS1 GND_PS1 GND_PS1 ------+24V_UDB VCC_+15V MOTO2 MOTO1
Description Proximity protect signal from proximity switch +2.5V reference voltage Proximity protect signal to control relay K9 GND GND GND DC Voltage after rectification and regulation Motor current +24V voltage +15V voltage DC voltage for motor DC voltage for motor
LEDs list: Name HL1 HL2 HL3 HL4 HL5 HL6 HL7
Color Green Green Green Red Green Green Green
Description Light=AC input has been transformed to DC voltage Light=up motion is enabled Light=down motion is enabled Light=motor current is overloaded Light=Relay K9 is turn on and DC voltage is not applied to motor Light=Proximity switch is in proximity protect state Dark=signal from MCB has disabled the motor motion
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2.2.7. System Interface Board The system interface board is mounted in the workstation and will provide the interface between user and system. It is responsible for 8 functions. -
Detect OR door open/close status and send it to WKS Provide power switch of the Xray on indicator on OR room Provide power switch of the Room In Use indicator on OR room Provide power switch of the injector Detect wireless switch short/open status and send it to WKS computer Communicate with WKS computer through RS232 port Extend Ethernet port from WKS computer to user interface. Command translator between computer and PDU
The power of SIB board come from computer +5V and +12V. Fuse for +5V/3.15A F1 and +12V/1A F2 are used to protect computer ATX power Internal power to drive chips are divided from +5V, three voltages +3.3V, +2.5V and +1.2V are generated. The signals come from and send to user interface are isolated with DC or AC relays K2~K5, the board can also detect status of wireless switch J8 and control power of wireless router by MOSFET. All signals connect to FPGA are drove with transceiver to improve the capability of current. An Ethernet isolation is provided to user interface by SIB board, the connector J1 and J2 on SIB board can provide 1500Vrms isolation each, with an internal Ethernet port inside computer, totally a 4000Vrms isolation on Ethernet path. An Altera CycloneIII FPGA U10 is used as main controller on this board, it communicates with computer and control peripheral equipment according to command from computer and user. TVS array U1~U5 are used to absorb surge from PDU. The structure of SIB is shown as follows.
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System Overview
Interface: Power Interface The pin definition of power connector Name +5Vin_Cmptr +5Vin_Cmptr +12Vin_Cmptr GND_Cmptr GND_Cmptr GND_Cmptr
Description +5V power +5V power +12V power GND GND GND
Pin 1 6 5 2 4 7
Attribution Power Power Power Ground Ground Ground
Scale 0/5.5V 0/5.5V 0/13.2V GND GND GND
Comment
Scale +5V/-5V +5V/-5V GND
Comment
Computer Interface Signals communicate with computer in WKS are listed as follows: Name SIB_TxD SIB_RxD GND_Cmptr
Description SIB RS232 data send SIB RS232 date receive GND
Pin 2 3 5
Attribution Digital Digital Ground
User Interface Signals connected to user interface are listed as follows. Name Injector_Cmd_A Injector_Cmd_B Xray_On_Cmd_A Xray_On_Cmd_B Room_In_Use_Cmd_A Room_In_Use_Cmd_B
Description The power switch of injector The power switch of X-ray on indicator The power switch of room in use indicator
Pin 4 5 9 10 14 15
Attribution Digital Digital Digital Digital Digital Digital
Scale Open/Short
Comment Output
Open/Short
Output
Open/Short
Output
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Door_Open_Active_A Door_Open_Active_B
Input to show the status of door status
1 11
Analog Analog
0VAC/24VAC
Pin 1
Attribution Digital
Scale 0V/12V
Input
PDU Interface Signals connected to PDU are listed as follows. Name Sys_Pwr_Req
Description Power off requeset
Mains_Lost_Err
Status of Mainframe Power
3
Digital
0V/12V
Sec_Ovr_Vltge_Err
Transformer secondary over voltage
4
Digital
0V/12V
Sec_Udr_Vltge_Err
Transformer secondary under voltage
5
Digital
0V/12V
12V_Err
Computer +12V error
6
Digital
0V/12V
Rdy_Err
Computer ready error
7
Digital
0V/12V
MF_Pwr
Information to indicate MF power status
8
Digital
0V/12V
PDU_Connect_2
9
Digital
0V/12V
10
Digital
0V/12V
Beep_Invalid_Key_Cm d Intlc_Board
Information to indicate cable between SIB and PDU plug or not. Information to indicate cable between SIB and PDU plug or not. Invalid key beep command
19
Digital
0V/12V
Interlock status of EE boards loop
20
Digital
0V/12V
ACK_PDU2SIB
ACK of commands send from SIB
21
Digital
0V/12V
Rsrv_From_PDU_1
Reserved IOs
11
Digital
0V/12V
Rsrv_From_PDU_2
Reserved IOs
12
Digital
0V/12V
Rsrv_From_PDU_3
Reserved IOs
13
Digital
0V/12V
GND GND Sys_Pwr_Off_Cmd
GND GND Power off command from computer
14 2 22
GND GND Digital
0V 0V 0V/12V
Sys_Pwr_Off_Deny
Power off deny from computer
23
Digital
0V/12V
MF_Pwr_On_Cmd
MF power on command from computer
24
Digital
0V/12V
Rdy
Computer ready
25
Digital
0V/12V
Beep_Err_Cmd
Error beep command
26
Digital
0V/12V
Rsrv_From_SIB_1
Reserved IOs
15
Digital
0V/12V
Rsrv_From_SIB_2
Reserved IOs
16
Digital
0V/12V
Rsrv_From_SIB_3
Reserved IOs
17
Digital
0V/12V
PDU_Connect_1
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Comment High=effective Input High=effective Input High=effective Input High=effective Input High=effective Input High=effective Input High=effective Input High=effective Input High=effective Input High=effective Output High=effective Input High=effective Input High=effective Input High=effective Input High=effective Input GND GND High=effective Output High=effective Output High=effective Output High=effective Output High=effective Output High=effective Output High=effective Output High=effective Output
System Overview
GND
GND
18
GND
0V
GND
Ethernet Interface Signals connected to Rom Interface are listed as follows. Name CX1+ CX1CX2+ CX2CX3+ CX3CX4+ CX4-
Description Ethernet CX1+ Ethernet CX1Ethernet CX2+ Ethernet CX2Ethernet CX3+ Ethernet CX3Ethernet CX4+ Ethernet CX4-
Attribution Differential Differential Differential Differential Differential Differential Differential Differential
From S10 pin 11 S10 pin 10 S10 pin 4 S10 pin 5 S10 pin 3 S10 pin 2 S10 pin 8 S10 pin 9
To S9 pin 11 S9 pin 10 S9 pin 4 S9 pin 5 S9 pin 3 S9 pin 2 S9 pin 8 S9 pin 9
Comment
Test Points The SIB provides test points for following signals: Name TP1 TP2 TP3 TP4 TP5 TP6 TP7 TP8 TP9 TP10 TP11 TP12 TP13 TP14 TP15 TP16 TP17 TP18 TP19
Description +5V power +3.3V power +2.5V power +1.2V power +12V_Cmptr power +5V_Cmptr power MF_Pwr_On_Cmd Rdy Sys_Pwr_Off_Cmd Sys_Pwr_Off_Deny ACK_PDU2SIB_FPGA CLK_FPGA DEV_OEn DEV_CLRn GND GND GND GND GND
LED Indicators SIB provides LED indicator for following signals: Name LED1 LED2 LED3 LED4 LED5 LED6 LED7 LED8 LED9 LED10 LED11
Description +5V power +3.3V power +2.5V power +1.2V power +12V_Cmptr power +5V_Cmptr power MF_Pwr_On_Cmd Rdy Sys_Pwr_Off_Cmd Sys_Pwr_Off_Deny NRESET
Comments High=effective High=effective High=effective High=effective High=effective High=effective Low=effective Low=effective Low=effective Low=effective Low=effective
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LED12 LED13 LED14 LED15 LED16 LED17 LED18 LED19 LED20
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T_LED1 T_LED2 T_LED3 T_LED4 XRAY_ON_CMD_FB ROOM_IN_USE_CMD_FB WIRELESS_PWR_CMD_FB DOOR_OPEN_ACTIVE ACK_PDU2SIB_FPGA
N/A N/A N/A N/A High=effective High=effective High=effective N/A Low=effective
System Overview
2.2.8. Collimator Control Board Mother board +15V -15V +5V
ERROR INDICATORS
POWER SUPPLY
MOT_IRIS+
DIN
IRIS
SCLK
IRIS Analog PID
MOT_IRIS -
IRIS MOT Driver
IRIS MOT
SYNC
MCB
DAC with SPI control
ROT
ROT Analog PID
MOT_ROT+
IRIS MOT Driver
MOT_ROT-
ROT MOT
Collimator
WIDTH
WIDTH Analog PID
MOT_WIDTH+WIDT IRIS MOT MOT_WIDTH- H MOT Driver
IRIS_POSN ROT_POSN WIDTH_POSN Collimator Control Board
COL_REF+ 5V COL_REF-
Power -
There are +5V, +15V and -15V inputs. +15V is used to drive OC input and all the OPA.-15V is used to drive all the OPA.
-
+5V is used to drive OC output, DAC and output-drive circuit. Locally,
-
-5V shall be generated from -15V by MC7905, and it’s used to drive output-drive circuit.
-
Locally, +5V±1% reference shall be generated from +15V by LM4040-5.0, and it’s used as DAC reference.
-
Another LM4040-5 shall be used to output +5V±1% reference to collimator potentiometer.
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Communication with MCB and Collimator DAC7554 is used to output 3 analog channels and its control accuracy is 12-bit. It shall be controlled by MCB through SPI, in order to generate collimator-motor- target-position control signal. There are 3 motors in collimator, which are IRIS motor, shutter width motor and shutter rotation motor. Therefore, DAC in CCB shall support 3 independent channels. Meanwhile, CCB transmits 3 motors’ position feedback (analog signal) to MCB directly. Through the PID adjustment, the motor driver can control the motor properly.
Interface Signal Name SPI_DIN_CCB SPI_SCLK_CCB SPI_SYNC_CCB RSV_CCB INTERLOCK_COM INTERLOCK_COM IRIS_POS_F SHUT_ROT_POS_F SHUT_WIDTH_POS_F GND_15V GND_15NV GND_5V +15V -15V +5V SHUT_WIDTH_MOT+ SHUT_WIDTH_MOTSHUT_ROT_MOT+ SHUT_ROT_MOTIRIS_MOT+ IRIS_MOTSHUT_WIDTH_POS SHUT_ROT_POS IRIS_POS COL_POTS_REF+ COL_POTS_REF-
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Description One termination of Emergency switch1/input The other termination of Emergency switch1/input One termination of Emergency switch2/input Connected to MCB for reserve/input System inter lock System inter lock Transmit IRIS motor position analog feedback to MCB/output Transmit shutter rotation motor position analog feedback to MCB/output Transmit shutter width motor position analog feedback to MCB/output +15V Ground -15V Ground +5V Ground +15V power supply/input +15V power supply/input +5 V power supply/input Shutter width motor +/output Shutter width motor -/output Shutter rotation motor +/output Shutter rotation motor -/output IRIS motor +/output IRIS motor -/output Shutter width position feedback/input Shutter rotation position feedback/input IRIS position feedback/input CollimAtor potentiometer reference + CollimAtor potentiometer reference -
Scale 0/+15V Digital
Direction input
Connector. Pin J1.a11
0/+15V Digital
input
J1.a12
0/+15V Digital
input
J1.a10
0/+15V Digital
input
J1.b12
0/+15V Digital 0/+15V Digital 0~5V analog
input output output
J1.a13 J1.b14 J1.b13
0~5V analog
output
J1.b10
0~5V analog
output
J1.b11
n/a n/a n/a
n/a n/a n/a
n/a n/a n/a
0~5V analog
Input input input output output output output output output input
J1.c9, J1.a9, J1.b9 J1.a4, J1.b4 J1.c4 J1.c15, J1.c16 J1.a15, J1.a16 J1.a5, J1.b5, J1.c5 J1.c2 J1.c3 J1.b2 J1.b3 J1.a2 J1.a3 J1.c12
0~5V analog
input
J1.c11
0~5V analog +5V±1%/5mA
input power output n/a
J1.c10 J1.b1
Analog ground
J1.a1
System Overview
Test Point TP refer TP1 TP2 TP3 TP6 TP7 TP8 TP9 TP10 TP11 TP12 TP13 TP15 TP16 TP18 TP19 TP27 TP28 TP30 TP31 TP32 TP33 TP101 TP102 TP103 TP104 TP105 TP106
Signal +5V +5V analog -15V Shutter rotation motor control after PI adjustment Shutter width control after PI adjustment IRIS control after PI adjustment IRIS position after filter Shutter width position after filter Shutter rotation position after filter Shutter rotation motor control+ Shutter rotation control after DAC Shutter width motor control+ Shutter width control after DAC IRIS motor control+ IRIS control after DAC -5V Shutter rotation motor controlShutter width motor control+15V digital IRIS motor control+15V Analog GND Analog GND Digital GND Digital GND GND +15V digital GND +15V digital
LED LED refer DS1 DS2 DS3 DS4
Signal -5V +15V -15V +5V
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2.2.9. kV control and IGBT assembly KV Control Board The kV control board is mounted inside the C-Arm Mainframe. It is one part of X-ray generator. The kV control board will provide the following functional and performance. -
Send out 4 channel PWM(Pulse Width Modulation) signal for IGBT inverter board Provide insulated driver signal for IGBT KV feedback control circuit KV feedback value output Exposure control KV value set Protect circuit and error signal output
KV control board mainly consists of 5 function blocks, refer to kV control board block diagram: 4 Input AC 20V
KV set PI adjustor KV feedback
40KHz
IGBT driver
PWM generator
HCPL316
IGBT inverter board
Current Feedback
ERROR output
1. KV min 120kV DC bus
3. KV unbalance 4. Over current 5. Short circuit
LED Outpu t
PWM GENERATOR KV control board provides PWM signal output. SG3525A pulse width modulator control circuits offer. Improved performance and lower external parts count when implemented for controlling all types of switching power supplies. -
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8.0 V to 35 V Operation 5.1 V ± 1.0% Trimmed Reference 100 Hz to 400 kHz Oscillator Range Separate Oscillator Sync Pin Adjustable Dead time Control Input Under voltage Lockout Latching PWM to Prevent Multiple Pulses Pulse–by–Pulse Shutdown
System Overview
-
Dual Source/Sink Outputs: ±400 mA Peak
The switch frequency is 40KHz for X-ray generator. So the SG3525 should provide 40KHz PWM signal. Frequency is determined by adjusting the resistor connected with pin6 and capacitor connected with pin5. At this pin5 80KHz swath wave should be observed in oscillograph. The pin2 inputs variable voltage signal. Then this voltage signal enters the comparator through internal amplifier and generators PWM signal. PI ADJUSTOR X-ray generator provides stable kV when exposure. It needs to use feedback control to stabilized the output kV. PI adjustor is usually using at feedback control. There are 2 PI adjustors in kV control board, voltage PI adjustor and current PI adjustor. Voltage PI adjustor consists of amplifier U6-2 and resistor R28, R35, R50, R32, capacitor C27, C31,. Before entering the PI adjustor the set kV value subtracts the feedback kV value to send out error signal. This signal is sent to voltage PI adjustor. Current PI adjustor consists of amplifier U6-1 and resistor R44, R46, R47, capacitor C29, C30. The output signal from voltage PI adjustor subtracts the feedback current of inverter output to send out error signal. This signal is sent to current PI adjustor. Then the PI adjustor carries out the voltage signal and enters PWM generator SG3525. IGBT DRIVER KV control board consists of IGBT driver circuit. Usually the IGBT driver circuit must be insulated with control circuit and it still needs several independent power for IGBT gate driver. Agilent IC HCPL-316J is a highly Integrated power control device that incorporates all the necessary components for a complete, isolated IGBT gate drive circuit with fault protection and feedback into one SO-16 package. TTL input logic levels allow direct interface with a microcontroller, and an optically isolated power output stage drives IGBTs with power ratings of up to 150 A and 1200 V. A high speed internal optical link minimizes the propagation delays between the micro-controller and the IGBT while allowing the two systems to operate at very large common mode voltage differences that are common in industrial motor drives and other power switching applications. The feather is as follows. -
Drive IGBTs up to IC = 150 A, VCE = 1200 V Optically Isolated, FAULT Status Feedback SO-16 Package CMOS/TTL Compatible 500 ns Max. Switching Speeds
For the independent driver power supply kV control board consists of 4 channel independent power. Each channel can provide DC+18V and DC–4.7V power for HCPL-316J. Those DC power is rectified from AC power. The power interface connector is KJ7. It connected with driver power transformer. PROTECT CIRCUIT KV control board designed 6 protect circuits to protect the X-ray generator. KV lower protect circuit, kV higher protect circuit, Over current protect circuit, IGBT error protect circuit. DC bus error protect circuit, kV unbalance protect circuit. According to generator design requirement the kV output value range is 40kV-110kV. This kV board set protect circuit point is 25kV. That is if the kV value is lower than 25kV when X-ray generator is running the exposure can be disable. The kV control board drawing shows the protect circuit. When kV feedback signal KVT is higher than reference value in U10-1 the STOP signal is activated. At the same time led DS4 lightens. This protect circuit is enable after a time of 6ms which made by resistor R74 and capacitor C47 after giving the exposure command.
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For the higher protect circuit point the value is set 120kV. When kV feedback signal KV- or kV+ is higher than reference value in U10-2 and U11-2 the STOP signal is activated. At the same time led DS5 lightens. Jumper W1 can disable this protect circuit. If jumper W1 is short circuit the higher protect circuit is disable. For the over current protect circuit point the value is set 100A. when inverter output current measured by current transformer is higher than the reference value in U17-2 the STOP signal is activated. At the same time led DS56 lightens. Just like kV lower protect circuit this protect circuit is enable after a time of 6ms after giving the exposure command. For the DC bus error protect circuit point the value is set 250V and 360V. When DC bus voltage is lower than 250V or higher than 360V the exposure is disable. To the circuit, when DC bus voltage signal UDC is higher than reference value in U19-1 and U19-2 the STOP signal is activated. At the same time led DS8 lightens. Jumper W1 can disable this protect circuit. If jumper W1 is short circuit the higher protect circuit is disable. For the kV unbalance protect circuit point the value is set 10kV. When difference between +kV absolute value and –kV absolute value in the monoblock is higher than 10kV the exposure is disable. To the circuit when difference signal KVN is higher than the reference value in U18-2 the STOP signal is activated. At the same time led DS57 lightens. For the IGBT error protect, the driver IC U23, U24, U26, U27 can provide this functional circuit. When IGBT is short circuit those 4 IC will send out fault signal to disable exposure. All the protect threshold is as follows. kV lower protect circuit kV higher protect circuit Over current protect circuit IGBT error protect circuit DC bus error protect circuit kV unbalance protect circuit
kV value120kV inverter current >100A IGBT short circuit DC voltage360V kV>10kV
LED OUTPUT KV control board provides LED output warning when protect circuit is activated. All warning state can be clear through pushing switch S1 or energizing the kV control board again. The IGBT board in the generator includes fuse F, IGBT Q1,Q2,Q3,Q4, snubber circuit (composed by R,C,D components) and common inductor L. The drive signal for IGBT is given by the kV control board. The IGBT board actually is a DC-AC inverter and the DC input of this board is the output of a AC-DC converter consisted by the main transformer, rectifier bridge and the DC bus capacitor. For the serial resonant frequency of resonant circuit is nearly 40kHz, the IGBT board provides 40KHz variable AC power to Monoblock. The Block diagram of the IGBT board is shown as follows:
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System Overview
Signals from MCB to KV control board are listed as follows. Name SAFETY_EN
Description Safety line for EXPOSURE_COMMAND
Attribution Scale Digital 0/+15V
EXPOSURE_COMMAND
Exposure command
Digital
0/+15V
KV_SET_INPUT
KV set value to KV control board
Analog
0-6V
Comment +15V=enable 0V=disable +15V=enable 0V=disable Unit is 20KV/V
Attribution Digital Digital Digital Digital Digital Digital Analog
Scale 0/+15V 0/+15V 0/+15V 0/+15V 0/+15V 0/+15V 0-6V
Comment 0V=alarm 0V=alarm 0V=alarm 0V=alarm 0V=alarm 0V=alarm Unit 20KV/V
Signals from KV control board to MCB are listed as follows. Name KV_LOW_ALM KV_HIGH_ALM OVERCURRENT_ALM IGBT_ERROR_ALM DC_ERROR_ALM KV_UNBALANCE_ALM KV_FEEDBACK_OUTPUT
Description KV too low alarm, lower than 35KV KV too High alarm, higher than 120KV Inverter over current alarm IGBT error alarm DC Power Bus Error alarm KV unbalance in two bridges of inverter. KV sample value from KV control board
Test Point Pin TP1 TP2 TP3 TP4 TP5 TP6 TP7 TP8 TP9 TP10 TP11 TP12 TP13 TP14 TP15
Description +15V Output A of SG3525 Output B of SG3525 The frequence of SG3525 GND GND +5V -15V GND The current feedback of inverter output The control voltage of KV PI The control voltage of KV PI with inverter current KV PI output Midpoint of KV KV feedback output
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TP16 TP17 TP18 TP19 TP20 TP21 TP22 TP23 TP24 TP25 TP26 TP27 TP28 TP29 TP30 TP31 TP32 TP33 TP34 TP35 TP36 TP37
The sample voltage of DC bus over-voltage protection The sample voltage of DC bus low-voltage protection Divided DC bus Optocoupler output of DC bus GD4 GD1 TOP1 GD2 BOT1 GD3 TOP2 GD4 BOT2 18V1+ 5V1-15V KVKV+ KV set +10V KV low-voltage alarm DC bus alarm
LED Indicators Name
Signal
DS1 DS2 DS3 DS4 DS5 DS6 DS7 DS8 DS9 DS10
Exposure command IGBT_ERROR_ALM_N +15V KV low alarm KV high alarm Overcurrent alarm KV unbalance alarm DC bus error alarm 24V of Optocoupler driver -15V
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System Overview
2.2.10.
Filament Driver Board
The filament transformer current sense circuitry uses hall current sensor to provide analog output proportional to the actual filament transformer current, the ratio between the filament current and transformer current is 1:3.5556. The FDB is mounted in the Mainframe E-box. It is responsible for several functions as follows: -
Provide PWM output for driving Filament Transformers in High Voltage Tank Switch large or small filament focus Stop PWM generation for a while delay when switching large or small filament Over current protection Provide the over current alarm signal to MCB Respond to alarm signal from MCB and stop PWM generation Filament transformer current closed loop control
The structure of FDB is shown as follows. Invertor
+24V Over current protect
PS1 24V_GND
Filament Select Circuit SM
TANK 40-110kV
PWM Driver
Hall current sensor
FCSSW_FDB Delay Circuit
MCB OCALM_FDB FILDISA_FDB MAC_FDB
Filament Transformer Current
SG3525
Filament current regulator
RMS Current
The FDB consists of 9 function blocks: Inverter, Overcurrent protect, PWM control, Filament select circuit, Hall current detect, Filament transformer current control, L/S focus switch, 10V reference, and Interlock. Inverter The filament drive pulses PWMA and PWMB are applied to two triodes Q3 and Q5 to drive power MOSFET Q4 and Q6 in a switching stage. When either input is high, one of the two MOSFET’s gates is positive and the other negative. Power to the switching stage is constant +24V, needed 1.4A power input, which is provided from external switching power PS1. Overcurrent protection The filament current is monitored across a 0.255Ω, comprising R4 and R5 in parallel, in the DC bus. The sample voltage inputs to Q1 base. The filament current for the large focus is less than 1.4A in normal condition, which yields less than 357mV across the resistor pair. When the filament current exceeds 2.75A, the voltage will exceeds 0.7V, Q1 will drive the base of Q2 on, then Q2 collector will be grounded, OCALM_FDB will go high, OC_ALM_S will go low to drive U3(1/4) on to pull SMAC to -15V, SG3525 output will shut down until S1 is pressed or the system restarts. Inductor L1 limits the peak switching current through transitions and reduces high frequency radiated energy from the output stage.
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PWM control Pulses PWMA and PWMB at a frequency of 600Hz are produced by SG3525, pulse width modulator control integrated circuits. The deadtime is programmed by C2 and R16. The duty ratio is controlled by regulating circuit of MAC_FDB from MCB that is current setting by the preheat table lookup and feedback filament current value that is provided by hall current sensor. The FILDIS_FDB from MCB can shut down SG3525 outputs directly. Filament select circuit The filament selection is made by applying logic high to FCSSW_FDB. This turns on Q7 and operates relay K1. Under these conditions, the large filament is selected and LED HL3 lights. The filament drive outputs FILLA1 and FILLA2 are connected to the large filament primary side. The FILSM1 and FILSM2 are connected to the small filament primary side. The FCSSW_FDB line will be pulled low by a resistor R28 if the connection is broken. Hall current detect The FILCOM are connected to the central tap of the two primary sides of filament transformer in high voltage tank. The return filament current passes through FILCOM to 24V_GND. If the filament current via the hall current sensor CSNE151 is 5A, the current through Pin.13 of CSNE151 will be 25mA, which is a RMS value, the voltage on TP1 will be 2.5V. The analog signal goes through RC filter composed of R10 and C4 to filament current regulator. Filament current control The FCSSW_FDB determines the scale factors of regulating circuit towards MAC_FDB when the filament is selected. Subtracting return filament current value LEMF from MAC_FDB through different scale operation circuit, the result is sent to SG3525 to control duty ratio. Normally, MAC_FDB is less than 5V, more than 3V. IF MAC_FDB is much more than 5V, filament current will be maximized and SMAC will exceed 3.3V of input threshold of PWM comparator of SG3525, Duty cycle will be maximized, FWMC_FDB will be send out to MCB until disposed. Both of the delay circuit and the signal FILDIS_FDB from MCB are able to drive U3(2/4) on to pull SMAC to 15V, and OC_ALM_S is able to drive U3(1/4) on to pull SMAC to -15V, SG3525 outputs will shut down. L/S focus switch When filament focus switches, PWM pulses will shut down for a while delay of 56mS, because operate time of relay is about 7mS and RC circuit of coil of relay costs about 6mS. The delay time should be more than 13mS. The delay signal is produced by CD4538 and logic gates. The delay time is determined by R42, C29 and R41, C28. 10V reference The U7 REF102 chip provides standard +10V for regulating circuit. Interlock The J1A-13 and J1C-13 pin of connector are connected as interlock. The interlock goes through the FDB to verify that the FDB is in place.
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System Overview
Interface Name GND 15V 15NV 24V 24V_GND MAC_FDB PWMC_FDB FILDIS_FDB FCSSW_FDB OCALM_FDB FILLA2 FILLA1 FILSM1 FILSM2 FILCOM Interlock_B Interlock_C
Description GND +15V -15V +24V GND of 24V Set current value Control voltage output Filament disable Large or small filament switch Over current alarm signal output Large filament Large filament Small filament Small filament Filament common port Interlock_B Interlock_C
Pin J1A-12, J1A-32, J1B-12, J1C-12, J1A-29, J1B-29, J1C-29 J1C-32 J1A-1, J1B-1, J1C-1 J1A-6, J1B-6, J1C-6 J1B-9 J1B-13
Attribution Ground Power Power Power Ground Analog Analog
Scale GND 15V -15V +24V GND 0V~15V -15V~15V
Comment GND 15V -15V +24V GND of 24V
J1C-10 J1A-10
Digital Digital
0V/15V 0V/15V
J1B-10
Digital
0V/15V
15V=effective 0V= small 15V=large 15V=effective
J1A-18, J1B-18, J1C-18 J1A-20, J1B-20, J1C-20 J1A-22, J1B-22, J1C-22 J1A-24, J1B-24, J1C-24 J1A-26, J1B-26, J1C-26
Analog Analog Analog Analog Analog
0V~24V 0V~24V 0V~24V 0V~24V 0V~24V
J1A-13 J1C-13
Digital Digital
0V/24V 0V/24V
Test point Name FC PWMB OC FC_RC +15V GND SMAC SMAC_V -15V +24V MAC 10V OSC PWMA GND GND 24V_GND
Pin TP1 TP2 TP3 TP4 TP5 TP6 TP7 TP8 TP9 TP10 TP11 TP12 TP13 TP14 TP15 TP16 TP17
Description Return current PWM drive signal Overcurrent Filtered return current Power GND PWM control voltage PWM control voltage Power Power PWM control voltage Power crystal oscillator output PWM drive signal GND GND GND of 24V
Color Green Green Green Green Red Red
Pin HL1 HL2 HL3 HL4 HL5 HL6
LED Name +15V -15V FIL_SEL +24V OC FIL_D
Description Power Power ON=large focus; Off=small focus Power ON=overcurrent ON=filament disable
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2.2.11.
Monoblock
Monoblock can generate X-ray. It mainly consists of high voltage generator and tube insert. All high voltage components are put into oil box, which can enhance the insulation performance. Monoblock generates 110kV inside the oil tank. The input voltage changes from 0V to 240V peak value. High voltage is got from high frequency and high voltage transformer T1. The primary coil is 10T and the secondary coil is 2500T. So the maximum voltage of secondary side is 60kV peak value at 40kHz. Monoblock Schematic Diagram: T1 D1
C1
R1 +kV
D2
{
C2
R2
-mA
kV Inverter
Tube D3 D4
C3 C4
R3 -kV R4
T2
{
filament Inverter
T3
High voltage circuit comprises rectifier circuit and voltage doubler. High voltage circuit composes of high voltage diode D1-D4, high voltage capacitor C1-C4. If output voltage from T1 is 60kV peak value the high voltage circuit output 120kV to the tube. The controller needs to get kV value and mA value from monoblock. KV sense circuit comprises high voltage resistor R1, R4 and sense resistor R2, R3. The high voltage resistor value is 400M ohm, sense resistor is 20k ohm If the voltage on the tube is 120kV the +kV output 3V and –kV output –3V. mA value is measured by serial resistor between –mA and ground. So the mA voltage value is negative. The tube is used to generate X-ray. This tube is a kind of double focus with fixed copper anode tube. It is suitable for oil insulation generator. Analog signals KV_GND and MA_CAT of sealing board are the anode and cathode of mA current signal respectively. There are two temperature measurement circuits in sealing board. One’s output is analog signal OIL_TEMP. The other’s output is connected/open status between THERMAL_SWITCH_A and THERMAL_SWITCH_B. If the temperature of oil tank is higher than a preset threshold, the relationship between THERMAL_SWITCH_A and THERMAL_SWITCH_B changes from connected to open.
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System Overview
Signals from sealing board to MCB: Name OIL_TEMP OIL_TEMP_GND THERMAL_SWITCH_A
THERMAL_SWITCH_B MA_CAT KV_GND
Description Output voltage of temperature sensor Reference of OIL_TEMP One termination of temperature switch
The other termination of temperature switch The cathode of mA sample The anode of mA sample
Attribution Analog
Scale 0-5V
Comment -
Ground Passive
0V -
THERMAL_SWITCH_A & THERMAL_SWITCH_B connected means that temperature is lower than threshold. THERMAL_SWITCH_A & THERMAL_SWITCH_B disconnected means that temperature is higher than threshold.
Passive
-
Analog Analog
-
-
Technical Specifications: Nominal high voltage Nominal input power Maximum anode heat content Target material Target angle Small focal spot Large focal spot Filtration equiv. Anode Typical filament specification Maximum filament current Weight Nominal heat capacity
110 kV 2.2 kW 53 kJ Tungsten 10° 0.6×1.4 mm 1.4 mm 0.55 mm Al Stationary 4.2 V, 3.5A 4.6A 0.65 kg 76kHU
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2.2.12.
X-Ray/key Switch and Emergency Switch
Key switch is used to control the unauthorized usage of X-ray exposure and vertical lift motor. Signals from Key switch to Mainframe Control Board: Name XRAYOFF
Description The termination which indicates lift column enable and x-ray disable
Attribution Passive
Scale Open/Close
Comment XRAYOFF & COMMON is connected means XRAYOFF switch has pressed, which represents lift column function has been selected and exposure enable has not been selected.
ON
The termination which indicates lift column and xray are both enable Common termination
Passive
Open/Close
Passive
-
ON & COMMON is connected means ON switch has pressed, which represent both lift column and exposure enable function have been selected. -
COMMON
X-rays can be enabled via the footswitch or the Handswitch. Signals from footswitch and Handswitch to MCB are listed in the following charts. Detailed interconnect information, please refer to chapter 2.2.3 Signals from Hand Switch to MCB: Name HAND_FLU
Description Hand switch termination
Attribution Passive
Scale Open/Close
Pin J1-B28
HAND_HLF_SECURITY
Hand security line termination High Level Fluoro hand switch termination High Level Fluoro hand security line termination Common termination
Passive
Open/Close
J1-C27
Passive
Open/Close
J1-B7
Passive
Open/Close
J1-A22
HAND_HLF & HAND_COM is connected means HAND_HLF button has been pressed -
Passive
-
J1-C15
-
HAND_HLF HAND _HLU_SECURITY HAND_COM
Comment HAND_FLU & HAND_COM is connected means HAND_FLU button has pressed -
Signals from Footswitch to MCB: Name FOOT_FLU
Description Foot switch termination
Attribution Passive
Scale Open/Close
Pin J1-A27
FOOT_FLU_SECURIT Y FOOT_ HLF
Passive
Open/Close
J1-C28
Passive
Open/Close
J1-A14
Passive
Open/Close
J1-C31
FOOT_BUTTON1
Foot security line termination High Level Fluoro foot switch termination High Level Fluoro foot security line termination Button 1
Passive
Open/Close
J1-A20
FOOT_BUTTON2
Button 2
Passive
Open/Close
J1-A19
FOOT_ HLF_SECURITY
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Comment FOOT_FLU & FOOT_COM is connected means FOOT_FLU button has been pressed FOOT_HLF & FOOT_COM is connected means FOOT_HLF button has been pressed FOOT_BUTTON1 & FOOT_COM is connected means FOOT BUTTON 1 has been pressed FOOT_BUTTON2 & FOOT_COM is
System Overview
FOOT_COM
Common termination
Passive
-
J1-B32
connected means FOOT BUTTON 2 has been pressed -
Emergency switch, located on the control panel of C-arm mainframe, stops all motorized motion immediately, interrupts any X-rays in progress, and prevents further X-rays until you reset the system. At any time, if the emergency switch is pushed down, the X-ray exposure shall be stopped immediately. System shall trigger the related error message. Name EMERGENCY_SWT REF_ EMERGENCY_SWT EMERGENCY_SWT2 REF_ EMERGENCY_SWT2 MF_AC28V_L MF_AC28V_N
Description One termination of Emergency switch1 The other termination of Emergency switch1 One termination of Emergency switch2 The other termination of Emergency switch2 -
Attribution Passive
Scale Open/Clos e
Comment EMERGENCY_SWT & REF_EMERGENCY_SWT is connected means EMERGENCY_SWT has pressed
Passive
-
-
Passive
Open/Clos e
EMERGENCY_SWT2 & REF_EMERGENCY_SWT2 is connected means EMERGENCY_SWT2 has pressed
Passive
-
-
-
-
-
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2.2.13.
Image Chain
Overview The following diagram is the image chain pipeline of Brivo715/785/865.
Collimator collimates the X-ray beam to the appropriate field size and user’s setting. The x-ray beam passes through Grid to reduce scattered X-ray photons. Image Intensifier converts this X-ray into lights for each field size selection, and sends the light to CCD Camera head. CCD Camera head captures the light image and sends the digital video data by Gigabit LAN to Network card. Network card input digital video to CPU, and the CPU performs real-time post-processing (Brightness, Contrast, Edge Enhance, Zoom, and Negate) to be sent to image display. CPU also analyzes the digital video signal, and outputs a video level indicator (VLI) to MCB; higher VLI when the Xray dose is higher than desired, and lower VLI when the X-ray dose is lower than desired. With AutoTechnique enabled, VLI will be processed by MCB S/W, and commands will be sent to X-ray Generator and GigE Camera to change kVp/mA/gain depending on the VLI value. Finally the optimized image and exposure technique are produced.
Collimator Control Collimator: The collimator is an electromechanical assembly designed to allow the operator to restrict the size and shape of the X-ray beam. The unit has a lead iris and shutters and is mounted directly over the X-ray tube beam aperture. There are 3 motions in collimator: iris open/close; shutter open/close; shutter rotation. -
The diameter of the iris aperture The gap spacing between the semi-transparent copper leaves The rotational position/orientation of the copper leaves
Collimator specification: -
Length×Width×Height: 180 mm×130 mm×95 mm Weight: 1.65kg 8 leaves motorized iris collimator 2 blades motorized shutter Shutter rotate angle: 360 degree
Collimator Control: Overview Collimator control subsystem is responsible for collimator motion control and status feedback. It consists of Mother Board/MCB/CCB/collimator/cables between them and firmware in MCB.
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System Overview
There is an independent control loop working for each motion. The negative feedback control loop is used. E.g. for iris control, the following steps will be operated: a)
Firmware in MCB sends a command to CCB by SPI bus to tell the required position of iris.
b)
CCB receives the command and compares it with the feedback position signal coming from the Collimator. A PI operation is performed and works out the control signal. The signal is converted to drive voltage by a power amplifier and sends to collimator.
c)
The drive voltage drives iris motor moving and the position feedback will be closer to command. So the difference between command and feedback will reduce. The drive voltage returns almost zero while the feedback is very close to the command. The control loop is finished.
Collimator control subsystem works in following situations. a)
Move the iris and shutter to default position for each Mag mode. The default position is sent to Collimator Control Board in one command.
b)
Move the iris and shutter to default position for film mode and return to last position while recovering from the film mode. The default or last positions is sent to CCB in one command.
c)
Follow the operation of collimator from control panel. And the initial collimator position in each Mag is the calculated result in collimator calibration recorded by system.
Image Intensifier Key parameters of Image Intensifier for Brivo715/785: Parameters Useful entrance field size
Normal(9”) 215
Output image diameter
20.2
Center Limiting resolution
44
DQE at 59.5 keV- absolute (IEC)
58
Operating Mode Magn.1(6”) 160
Magn.2(4.5”) 120
Unit mm mm
50
54
lp/cm %
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Key parameters of Image Intensifier for Brivo OEC 865.: Parameters
Operating Mode Magn.1(6”) 160
Magn.2(4.5”) 120
Unit
Useful entrance field size
Normal(9”) 215
Output image diameter
25.2
Center Limiting resolution
52
58
68
lp/cm
DQE at 59.5 keV- absolute (IEC)
65
65
65
%
mm mm
GIGE Camera There are two kinds of GigE Camera for Brivo OEC 715/785/865. PN 5075006 5085003
Name GigE Camera AM1565 GigE Camera AM1565B
Comments For 715/785 For 865
The two kinds of camera share common electrical part and they are different on optics lens and relative mechanical parts.
GigE Camera is above Image Intensifier. It takes the image from the output of Image Intensifier. The following are the main functions of camera:
Take the image and pack them per GigE protocol
Output Image per LIH control
Output Frame Synchronization Signal
Receive gain control signal and adjust gain
GigE Camera use CCD sensor to acquire image on the output window of image intensifier. Following table shows the key specification of CCD sensor.
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System Overview
Key Specification of CCD sensor Specification Image size Active pixels number Pixel size Structure
Description Diagonal 11 mm (Type 2/3) 1360 (H) × 1024 (V) approx. 1.40M pixels 6.45 μm (H) × 6.45 μm (V) Progressive Scan
As previously being mentioned, two kinds of camera share common electrical part. Following picture shows the structure of electrical function. Camera System Control
In this structure, FPGA is central control unit of GigE Camera. FPGA controls CCD driver electrical circuit to drive CCD sensor, then CCD sensor transfers the optical signal into analog signal. VGA and 12-bit ADC convert analog signal to digital signal. FPGA buffers digital signal into image buffer, then output per GigE Vision protocol. FPGA can adjust the gain of image per receiving external gain control command from RS422 serial port. FPGA provides two GPIO signal. One is FrameSync output, the others is LIH input. FPGA makes FrameSync signal low for 5ms then high at every frame according 25FPS. FPGA uses LIH signal to control transmitting of image as following: after 2 ms on the every falling edge of FrameSync, FPGA starts to check LIH. If LIH is continuous high for 10 ms, FPGA start to transmit image. Otherwise, FPGA stops transmitting. GigE Camera receives +12V DC as power input then converts different DC voltage to supply different circuits. Interface There are two connectors in GigE camera. One is industrial standard RJ-45 connector for GigE Vision Protocol on Gigabit Ethernet, IP: 192.168.42.239. The other is HDB15 female connector which provides power, RS422 and GPIO as following Table: Pin 1 2 3 4 5 6 7
Name RSV LIH TXD485+ RXD485GND RSV GND
Description Reserved Input, 12V logic Last image hold Output, RS422 positive terminal of differential TXD signal Input, RS22 negative terminal of differential RXD signal GND Reserved GND
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8 9 10 11 12 13 14 15
TXD485RXD485+ VCC GND RSV RSV FrameSync GND
Output, RS422 negative terminal of differential TXD signal Input, RS422 positive terminal of differential RXD signal +12V supply voltage GND Reserved Reserved Output, 12V logic Frame synchronization GND
Lens GigE Camera AM1565 uses Computar M1614-MP lens. This lens has 16mm focal lens, manual iris F1.4-F16 and manual focus.
Computar M1614 Lens GigE Camera AM1565 uses an interface flange for mounting itself into image intensifier. This interface flange is independent part from lens. This interface flange provide three holes and these holes accommodate errors of at least 2 mm for positioning the image center. GigE Camera AM1565 use 3D 500025 lens. This lens has 16mm focal lens, manual iris F1.4-F16 and manual focus.
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System Overview
3D 500025 Lens GigE Camera AM1565B uses an interface flange for mounting itself into image intensifier. This interface flange is integrated into lens. This interface flange provides three holes for mounting camera with image intensifier, at the same time it provides 6 screws around flange to position the image center for accommodating errors of at least 2 mm.
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Anti-Scatter Grid Key parameters of Anti-Scatter Grid for Brivo OEC 715/785/865: Specification Line Rate Ratio Cover Material Interspace Material Absorption Material Quality Factor (Q =K/B) Contrast Impr. Factor (K) Exposure Factor (B) Selectivity (E)
OEC 715/785 40L/cm 8:1 Al Al Pb ≥0.64 ≥2.3 ≤4.0 ≥4.5
OEC 865 60L/cm 10:1 Carbon Carbon Pb 0.72 3.8 5.3 7.4
Selectivity means a relative improvement of the proportion Primary radiation with respect to scattered radiation expressed by the ratio between the Transmission of Primary radiation and the Transmission of Scattered radiation. Exposure Factor means the ratio between the Indicated value of the total radiation without an Anti-scatter Grid in a specific beam of radiation and that with the Anti-scatter Grid placed in the beam. Setup points: No setup points available. Monitor There are 4 kinds of monitor for Brivo OEC 715/785/865. PN 5075503 5085503 5085505 5330055
Name 19 Inch Color LCD Monitor 19 Inch Mono LCD Monitor 19 Inch Mono LCD Touchscreen Monitor Component, LCD monitor, EVR (Bluestone Option Monitor)
Comments For 715/785 For 865 left monitor For 865 right monitor For 785 Option
All kinds of monitors almost share common aspect and OSD function. Following is 5075503’s specification: Item LCD
Video Input Signal OSD
Size Aspect Ration Resolution Color Depth Brightness Contrast Viewing Angle
H V
Control key Function
Power Supply
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Preset Brightness Preset Display Curve Input Voltage Power Switch
Specification 19.0” 5:4 1280 x 1024 dots (SXGA) 16.7M RGB 6 bit-data + HiFRC data 360 Cd/m2 (min) 600:1(min) 150 degree 40 degree DVI-D, VGA Menu, up, down, exit Backlight, Black level, Contrast, Brightness level, Position, Size, Phase, Gamma, DICOM etc. 350±20 Cd/m2, 300±20 Cd/m2, 250 ±20 Cd/m2 DICOM, CIE, Gamma 1.8, Gamma 2.0, Gamma 2.2(default). AC100-240V, 50 / 60Hz; not found;
Troubleshooting
Exception ID
Error Warning
Exception Description (In system Log) exception
Message (Displayed in User Interface)
Diagnosis Reference
0402522
Error
DatabaseMana gement module register OSGI service exception
Workstation communication exception.\nPlease restart the system. If this issue persists, please call for service.
0402523
Error
DatabaseMana gement module get OSGI service exception
Workstation communication exception.\nPlease restart the system. If this issue persists, please call for service.
0402524
Error
DatabaseMana gement module unregister OSGI service exception
Workstation communication exception.\nPlease restart the system. If this issue persists, please call for service.
0412501
Warning
Init hot key grabber failed
Function key init failure. Function keys can’t be used.\nPlease restart the system. If this issue persists, please call for service.
1. Keyboard error 2. OS error 3. Software error (So file missing)
0412502
Error
SystemControl module register OSGI service exception
Workstation communication exception.\nPlease restart the system. If this issue persists, please call for service.
Software error
0412503
Error
CORBA fatal error
Workstation communication exception.\nPlease restart the system. If this issue persists, please call for service
1. Software internal error
Load or parse setup configuration file failed
Setup configuration loading exception. Some setup configuration may be missed.\nPlease restart the system. If this issue persists, please call for service.
1. Configure file miss
Load or parse administration configuration file failed
Administration configuration loading exception.\nPlease restart the system. If this issue persists, please call for service.
1. Configure file miss
0412504
0412505
Warning
Warning
2. Corba server error.
2. Configure file format error
2. Configure file format error
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Brivo OEC 715/785/865 Mobile C-Arm X-Ray Product Service Manual
Exception ID
Error Warning
0412506
Warning
Exception Description (In system Log) Load or parse version configuration file failed
Message (Displayed in User Interface) Software version access failure.\nPlease restart the system. If this issue persists, please call for service.
0412507
Warning
No handler for the message
Unexpected message.\nPleasre restart the system. If this issue persists, please call for the service.
0412510
Warning
Mainframe and workstation softawre incompatible
Mainframe software incompatible. Mainframe is stopped.\nPlease make sure connecting the right mainframe. If the mainframe is correct, please call service to upgrade mainframe and/or workstation software.
0412512
Warning
Load or parse connectivity setup configuration file failed
Connectivity configuration loading failure. Some configuration may be missed.\nPlease restart the system. If this issue persists, please call for service.
0412513
Error
SystemControl module get OSGI service exception
Workstation communication exception.\nPlease restart the system. If this issue persists, please call for service.
0412514
Error
SystemControl module unregister OSGI service exception
Workstation communication exception.\nPlease restart the system. If this issue persists, please call for service.
0412800
Warning
Serial numbers of MCB and WKS are not compatible
Mainframe has different serial number from Workstation. Mixing use of workstation with other system's mainframe is not supported.\nPlease make sure workstation and mainframe is match.
0412801
Warning
Static image storage space is full
Image storage capacity limit of 100,000 images reached. Can’t start Digital Spot exposure.\nPlease delete useless or out-of-date images
6-60
Diagnosis Reference 1. Configure file miss 2. Configure file format error
Troubleshooting
Exception ID
Error Warning
Exception Description (In system Log)
Message (Displayed in User Interface)
Diagnosis Reference
to free disk space.
0412804
Warning
Product models of MF and WKS are different
Workstation product model is different from mainframe. Mixing use of workstation with different product model mainframe is not supported.\nPlease make sure workstation and mainframe is match.
0412805
Error
Workstation product model not configured
Product is not configured.\nPlease call service to configure product model with product license.
0412806
Warning
Workstation product model configured by MFG
System does not have product license. System can’t work with full functions.\nPlease call service to configure product with product license.
0412807
Warning
Get string failed
Loading message fail.\nPlease restart the system. If this issue persists, please call for service.
0412808
Warning
Get resource bundle failed
Loading message fail.\nPlease restart the system. If this issue persists, please call for service.
0401500
Error
Allocate Memory failed
System run out of memory.\nPlease restart the system. If this issue persists, please call for service.
Re install software
0401501
Warning
Write PIPE failed
Communication exception.\nPlease restart the system. If this issue persists, please call for service.
Re install software
0401502
Warning
Read PIPE failed Communication exception.\nPlease restart the system. If this issue persists, please call for service.
Re install software
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Exception ID
Error Warning
0401503
Error
0401504
Error
0401505
Exception Description (In system Log) Set PIPE failed
Message (Displayed in User Interface)
Diagnosis Reference
Communication ini exception.\nPlease restart the system. If this issue persists, please call for service.
Re install software
CORBA communication failed
Workstation communication exception.\nPlease restart the system. If this issue persists, please call for service.
Re install software
Error
Sync operation failed
Execution exception.\nPlease restart the system. If this issue persists, please call for service.
Re install software
0401506
Error
Thread operation failed
Execution thread exception.\nPlease restart the system. If this issue persists, please call for service.
Re install software
0401001
Error
Open serial port failed
Workstation and mainframe communication exception.\nPlease restart the system. If this issue persists, please call for service.
0401002
Warning
Write serial port failed
Workstation and mainframe communication exception.\nPlease restart the system. If this issue persists, please call for service.
0401003
Warning
Read serial port failed
Workstation and mainframe communication exception.\nPlease restart the system. If this issue persists, please call for service.
0401004
Error
Set serial port failed
Workstation and mainframe communication exception.\nPlease restart the system. If this issue persists, please call for service.
0401005
Warning
Communication Lost
Workstation and mainframe communication lost.\nPlease restart the system. If this issue persists, please call for service.
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Troubleshooting
Exception ID
Error Warning
0408500
Error
0408501
Warning
0408502
Warning
Exception Description (In system Log) Allocate memory failed
Message (Displayed in User Interface)
Diagnosis Reference
System run out of memory.\nPlease restart the system. If this issue persists, please call for service.
WKS software work abnormal 1.Reboot system 2.Reinstall system
System can’t get peripheral device information.\nIf this issue persists, please call for service.
WKS software work abnormal
Read PIPE failed System can’t get peripheral device information.\nIf this issue persists, please call for service.
WKS software work abnormal
Write PIPE failed
1.Reboot system 2.Reinstall system
1.Reboot system 2.Reinstall system
0408503
Error
Set PIPE failed
Module init failure.\nIf this issue persists, please call for service.
0408504
Warning
Read XML file failed
Setup configuration laoding failure. Some setup configuration may be missed.\nPlease restart the system. If this issue persists, please call for service.
Read setup configuration file failure 1.Try to import setup configuration file 2.Reinstall WKS software 3.Replace hardware disk
0408505
Error
CORBA communication failed
Workstation communication exception.\nPlease restart the system. If this issue persists, please call for service.
WKS software work abnormal 1.Reboot system 2.Reinstall system
0408506
Error
Thread operation failed
Execution thread exception.\nPlease restart the system. If this issue persists, please call for service.
WKS software work abnormal 1.Reboot system 2.Reinstall system
0408507
Error
Thread sync operation failed
Exectuion exception.\nPlease restart the system. If this issue persists, please call for service.
WKS software work abnormal 1.Reboot system 2.Reinstall system
0408508
Warning
Read default XML file failed
Default Setup configuration loading failure.\nPlease restart the system. If this issue persists, please call for service.
WKS software work abnormal 1.Reboot system 2.Reinstall system
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Exception ID
Error Warning
Exception Message Description (Displayed in User Interface) (In system Log) System connect System can’t detect UPS failed UPS.\nPlease shut down system to avoid data loss. If this issue persists, please call for service.
Diagnosis Reference
0408509
Warning
0408510
Warning
UPS return nothing or wrong data
System can’t detect UPS.\nPlease shut down system to avoid data loss. If this issue persists. please call for service.
Communication between UPS and WKS is abnormal. 1. PC USB for UPS may be abnormal 2.Connection between PC and UPS may be abnormal 3. UPS may be abnormal. 4. Reinstall WKS software
0408511
Warning
Catch exception during UPS communication
System can’t detect UPS.\nPlease shut down system to avoid data loss. If this issue persists. please call for service.
WKS S/W is abnormal 1. WKS software may be abnormal. 2. WKS software and OS may be abnormal.
0408001
Warning
UPS battery low
UPS battery low.\nPlease keeps AC power plugged in to avoid data loss. If this issue persists, please call for service.
1. Battery of UPS need recharged 2. UPS may be abnormal.
0408002
Error
System AC power lost
AC power lost. System will shutdown in 4".\nPlease save data in time to avoid data loss.
Main power input may be abnormal.
0408003
Warning
SIB connection lost
Peripharal inferface exception. Power Off and Room Interface functions may be abnormal.\nPlease restart the system. If this issue persists. please call for service.
Communication between SIB and PC is abnormal. 1. Serial port of WKS may be abnormal 2. Serial port of SIB may be abnormal 3. Connection between SIB and PDU may be abnormal.
0408004
Warning
PDU connection lost
Power distribution unit control exception.\nIf this issue persists, please call for service.
Communication between SIB and PDU is abnormal. 1. SIB may be abnormal 2.connection between SIB and PDU may be abnormal 3. PDU may be abnormal.
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Communication between UPS and WKS is abnormal. 1. PC USB for UPS may be abnormal 2. Connection between PC and UPS may be abnormal 3. UPS may be abnormal.
Troubleshooting
Exception ID
Error Warning
0408005
Warning
0408006
Warning
0408007
Exception Description (In system Log) SIB PDU ready line disconnected
Message (Displayed in User Interface)
Diagnosis Reference
Power distribution unit control exception.\nIf this issue persists, please call for service.
Communication between SIB and PDU is abnormal. 1. SIB may be abnormal 2.connection between SIB and PDU may be abnormal 3. PDU may be abnormal. 4. WKS software may be abnormal
Secondary voltage overload
Secondary voltage overload. It may result in exposure exception.\nPlease restart the system. If this issue persists, please call for service.
1. Main transformer primary input power supply may be abnormal. 2. Output of main transformer may be abnormal. 3. Adjust R52 follow SM chapter 4.9 4. PDU may be abnormal.
Warning
Secondary voltage underload
Secondary voltage underload. It may result in exposure exception.\nPlease restart the system. If this issue persists, please call for service.
1. Main transformer primary input power supply may be abnormal. 2. 28V output of main transformer may be abnormal. 3. Adjust R52 follow SM chapter 4.9 4. PDU may be abnormal.
0408008
Warning
PDU not detect IPC 12V
Power monitoring exception.\nIf this issue persists, please call for service.
1. 12V output of WKS may be abnormal. 2. 12 V input for PDU may be abnormal.
0408009
Error
Open serial port failed
Workstation and peripheral interface communicaiton exception.\nPlease restart the system. If this issue persists, please call for service.
Serial port of WKS abnormal 1. WKS serial port for UPS may be abnormal. 2.Reinstall WKS software
0408010
Warning
Write serial port failed
Workstation and peripheral interface communicaiton exception.\nPlease restart the system. If this issue persists, please call for service.
Serial port of WKS abnormal 1. WKS serial port for UPS may be abnormal. 2.Reinstall WKS software
0408011
Warning
Read serial port failed
Workstation and peripheral interface communicaiton exception.\nPlease restart the
Serial port of WKS abnormal 1. WKS serial port for UPS may be abnormal. 6-65
Brivo OEC 715/785/865 Mobile C-Arm X-Ray Product Service Manual
Exception ID
Error Warning
Exception Description (In system Log)
Message (Displayed in User Interface) system. If this issue persists, please call for service.
2.Reinstall WKS software
Serial port of WKS abnormal 1. WKS serial port for UPS may be abnormal. 2.Reinstall WKS software
0408012
Error
Set serial port failed
Workstation and peripheral interface communicaiton exception.\nPlease restart the system. If this issue persists, please call for service.
0408015
Warning
No battery in UPS
No battery in UPS.\nPlease keep AC plugged in to avoid data loss. If this issue persists. Please call for service.
0408016
Warning
Can’t detect UPS
System can’t detect UPS.\nPlease keep AC plugged in to avoid data loss. If this issue persists. Please call for service.
UPS needs to be replaced for aging of battery
UPS battery aged.\nPlease call service to replace the battery.
0408018
0408019
Warning
UPS battery overloads
UPS battery overloaded.\nPlease restart the system to avoid data loss. If this issue persists, please call for service.
0409501
Error
OSGI boot up failed
Application modules boot up failure.\nPlease restart the system. If this issue persists, please call for service.
0409502
Error
C module boot up failed
System modules boot up failure.\nPlease restart the system. If this issue persists, please call for service.
0409503
Error
CORBA communication failed
Workstation communication exception.\nPlease restart the system. If this issue persists, please call for service.
6-66
Diagnosis Reference
Communication between UPS and WKS is abnormal. 1. PC USB for UPS may be abnormal 2.connection between PC and UPS may be abnormal 3. UPS may be abnormal. 4. Reinstall WKS software
1, PC power supply may be abnormal
Troubleshooting
Exception ID
Error Warning
Exception Description (In system Log) TRU module resolve object exception
Message (Displayed in User Interface)
0404501
Error
0404502
Error
TRU module Invoke corba service exception
Workstation communication exception.\nPlease restart the system. If this issue persists, please call for service.
0404503
Error
TRU module register OSGI service exception
Workstation communication exception.\nPlease restart the system. If this issue persists, please call for service.
0404504
Error
TRU module get OSGI service exception
Workstation communication exception.\nPlease restart the system. If this issue persists, please call for service.
0404505
Error
TRU module unregister OSGI service exception
Workstation communication exception.\nPlease restart the system. If this issue persists, please call for service.
Diagnosis Reference
Workstation communication exception.\nPlease restart the system. If this issue persists, please call for service.
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Brivo OEC 715/785/865 Mobile C-Arm X-Ray Product Service Manual
6.4. Troubleshooting Guide 6.4.1.
Workstation and Control Panel Boot up Display
Workstation screen:
1. BIOS
2. Linux
3. App Control Panel:
1. MCB Ready
6.4.2.
Shut down Workstation and Control Panel Display
WKS Normal Boot up time is about 1’20” and Shut down time is about 25”.
6-68
3. Done
2. MCB & WKS Comm. and Exchange information
MCB
Troubleshooting
6.4.3.
Troubleshooting Tree
Below are troubleshooting tree for: 1. 2. 3.
Boot up failure X-ray Failure No Image Failure Refer to Diagnostic instruction and Recommend action of 6.3.3
1. Boot up Failure
Y
Check room main power switch
N
No responds when press power On/Off button? Y
Power off and check filter connection
N
Jack power on?
N
Error displayed on right monitor?
N
N
Check the power filter and wire connection
Y
Insert power plug
Y
Breaker on?
N
Output of DC power supply?
N
Replace DC power supply
MX12 connect Motherboard is OK?
N
Reconnect MX12
N
Replace Fuse
N
Replace motherboard
Y
Turn Breaker On
Power On Indicator on?
Check wire connection or Replace Power On/Off Button
Input of DC power supply?
N
Y N
WKS boot up but MF no responds?
N
Y
Power plug insert?
Y
MF control panel in processing but WKS bootup failure
Y
Y
Y
Power On/Off button light on?
Fuse on MB is OK?
Y
Y
Check wire connection or Replace Power On/Off Button
LED of MF display board on? Y N
Power on monitor
N
Monitor on?
Replace MCB
Monitor power? Y Y Check DVI cable connect
Replace computer power supply Check the filter and wire connection
In BIOS self check interface?
Y
N
Y
Computer power input?
N
According BIOS check result maintain computer
N Fan of computer supply running? Y Replace computer MB
N
Check the LED on Computer MB Y Replace Computer display board
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Brivo OEC 715/785/865 Mobile C-Arm X-Ray Product Service Manual
2. X-Ray Failure
Adjust R50 on KVCB to make the voltage of TP15 on KVCB equal to KV value / 20
Warning error?
Y
Y
Chart 1 Error handling
Chart 3 mA failure
The TP15 voltage on KVCB is equal to KV value / 20 when exposure?
N
Manual mode, KV right?
N
Y
Chart 2 KV failure
N
Done
Y Check TP5 voltage on MCB = KV value / 20?
Chart 1 Error Handling
N
Replace MCB
Replace KVCB
Y
Y Error 0104004 KV low and DS4 on KVCB is on?
Y
N
DS9 on KVCB on?
JP1 on monobloc seal board well connected?
Check fuse on J2 pin 16
N
N
Reconnect JP1
N
Reconnect MX5
Y
Error 0104003 KV high and DS5 on KVCB is on?
MX5 on MB well connected?
Y
N Error 0117004 filament over current and DS6 on KVCB is on?
Y
Replace IGBT, still over current?
Y
Replace monobloc, still over current?
Y
Replace KVCB
N
N
Done
Done
Done
N
N
Error 0104005 KV unbalance and DS7 on KVCB is on?
Restart system and expose again, still KV unbalance?
Y
Y
N
Error 0104001 DC error and DS8 on KVCB is on?
Voltage out of scope, unable to comply
Replace KVCB
Restart system
N
N
N
Y
The input voltage is within 10% toelrance?
Y
The voltage on the capacity 3300uF is within 320V +/- 20V?
Y
Replace IGBT, expose and DS2 still on?
N
Done
N
Error 0104002 IGBT error and DS2 on KVCB is on?
N
Y
Refer to error code in SM
Replace KVCB
6-70
Y
The voltage on the capacity is less than 20V?
Replace monobloc
Y
Change DC bus fuse
Troubleshooting
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Brivo OEC 715/785/865 Mobile C-Arm X-Ray Product Service Manual
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Chapter7.
Replacement
Brivo OEC 715/785/865 Mobile C-Arm X-Ray Product Service Manual
7.1. FRU list Comments Item PN Description Q’ty Mainframe C-arm 1 5085004 ASM, GENERATOR 1 2 5417680 ASM, COLLIMATOR KIT 1 3 5075929 ASM, 9' Image Intensifier for 715/785 1 Brivo OEC 715/785 4 5075930 ASM, 9' Image Intensifier for 865 1 Brivo OEC 865 5 5075006 Component, GigE Camera AM1565, Surgery 1 Brivo OEC 715/785 6 5085003 Component, GigE Camera AM1565B, Surgery 1 Brivo OEC 865 7 5075505 Component, grid for 715,785 1 Brivo OEC 715/785 8 5330066 Component, Grid, EVR 1 Brivo OEC 865 9 5085160 Plastic, 9 inch II cover 1 10 5075009 Component, I.I Power Supply 1 Mainframe Base 11 5085603 PWA, COLLIMATOR CONTROL BOARD 1 12 5085600 PWA, MAINFRAME CONTROLLOR BOARD 1 13 5085604 PWA, FILAMENT DRIVE BOARD 1 14 5085610 PWA, KV CONTROL BOARD 1 15 5085601 PWA, MOTHER BOARD, EVR 1 16 5329281 MISC, RESONANT CAPACITOR,EVR 1 17 5085800 MISC, POWER SUPPLY MPQ-200F 1 18 5085801 MISC, POWER SUPPLY RPT-75D 1 19 5329275 MISC, RECTIFIER BRIDGE, EVR 1 20 5085805 MISC, DRIVE POWER TRANSFORMER, EVR 1 21 5331600 MISC, C_ARM POWER FILTER, EVR 1 22 5329278 MISC, DC BUS CAPACITOR 2 23 5329279 MISC, DC BUS FUSE 1 24 5085096 ASM, FOOTSWITCH ASM 1 Standard configuration 25 5085113 ASM, HAND SWITCH ASSY 1 26 5085408 ASM, IGBT INVERTER MODULE,EVR 1 27 5085607 PWA, UPDOWN BOARD 1 28 5075901 FRU, C-ARM UP and DOWN BUTTON KIT 1 29 5075902 FRU, MAINFRAME FRONT WHEEL KIT 1 30 5075903 FRU, MAINFRAME BODY COVERS KIT 1 31 5075904 FRU, MAINFRAME BACK WHEEL PLATE KIT 1 32 5075905 FRU, C-ARM HANDLES KIT 1 33 5333084 FRU, MAINFRAME STEERING HANDLE KIT 1 34 5333085 FRU, CROSS-ARM BRAKE HANDLE KIT 1 35 5075906 FRU, WIG-WAG BRAKE HANDLE KIT 1 36 5333087 FRU, ORBITAL OR ROTATIONAL BRAKE HANDLES KIT 1 37 5075907 FRU, MAINFRAME CONTROL PANEL KIT 1 38 5075921 FRU, LINEAR ACTUATOR KIT 1 Workstation 39 5085606 PWA, POWER DISTRIBUTION UNIT 1 40 5085605 PWA, SYSTEM INTERFACE BOARD 1 41 5075503 Component, 19 Inch Color LCD Monitor, Surgery 2 Brivo OEC 715
7-2
Replacement
Comments Item PN Description Q’ty 42 5085503 COMPONENT, LEFT MONITOR 1 Brivo OEC 865 43 5085505 COMPONENT, RIGHT MONITOR 1 Brivo OEC 865 44 5085512 Power Supply, Surgery 1 45 5085508 COMPUTER, MEMORY BANK 1 46 5075506 Workstation, Mainboard Assembly, Surgery 1 47 5085507 COMPUTER, DISPLAY CARD 1 48 5085509 COMPUTER, HARDDISK 1 49 5085514 COMPUTER, MOUSE 1 50 5075513 UPS, Surgery 1 51 5085803 MISC, MAIN TRANSFORMER 1 52 5085804 MISC, START UP TRANSFORMER 1 53 5331638 MISC, EXPOSURE INDICATOR, EVR 1 54 5330849 MISC, EMERGENCY SWITCH, EVR 1 00Brivo OEC 865 PUSHER~ CABLE~ 5 INCH CASTER~ 9600 55 1 877298-01 56 5075908 FRU, WKS CONTROL PANEL KIT 1 00Brivo OEC 865 CASTER SWIVEL 5 INCH 57 1 900695-01 00Brivo OEC 865 CASTER~ LOCK~ 5 INCH 58 1 900696-01 59 5075909 FRU, 715 WORKSTATION FRONT COVER KIT 1 Brivo OEC 715 60 5075910 FRU, 785 WORKSTATION FRONT COVER KIT 1 Brivo OEC 785 61 5075911 FRU, 865 WORKSTATION FRONT COVER KIT 1 Brivo OEC 865 62 5075912 FRU, WORKSTATION SIDE COVERS KIT 1 63 5075913 FRU, WORKSTATION TOP COVERS KIT 1 64 5075914 FRU, WORKSTATION HANDLE KIT 1 65 5075915 FRU, WORKSTATION BASE COVER KIT 1 Brivo OEC 865 66 5075926 FRU, WORKSTATION BASE COVER KIT 715 and 785 1 Brivo OEC 715/785 67 5343601 ASM UNIVERSAL TRUCKLE WITH BRAKE EVR 1 Brivo OEC 715/785 Cables 68 5085708 Cable, INTERCONNECT WKS 1 69 5085700 CABLE, BUNDLE ASM 1 70 5085431 ASM, INTERCONNECT CABLE AND SUPPORT 1 Service Tool, Option and Others 71 5075816 ASM, MONOBLOCK COVER WITH LASER AIMER KIT 1 Option ASM, MONOBLOCK COVER WITHOUT LASER AIMER 72 5075917 1 KIT 73 5075918 FRU, REMOVE FILTER AND SENSOR KIT 1 Option 74 5075928 Workstation Software 1 75 5085900 COMPUTER, WiFi Connector Kit 1 Option 76 5075919 FRU, FUSE KIT 1 77 5085115 ASM, FOOT SWITCH ASSY 1 Option with dual pedal 78 5085099 Collector, REMOVABLE GRID A 1 Option 79 5075922 FRU, Button and Switch KIT 1 80 5330055 Component, LCD monitor, EVR 1 Option, Brivo OEC 785 81 5085511 COMPUTER, DVD RW DRIVER 1 Option 82 5085609 PWA, EXTEND BOARD 1 Service Tool 7-3
Brivo OEC 715/785/865 Mobile C-Arm X-Ray Product Service Manual
Item
85 86 87 88 89 90 91 92 93 94 95
PN 533047333 00878105-02 5331605 5085809 5085838 5407037 5407042 5407045 5407039 5408318 5407035 5407036 5407050
96
5332898
97 98 99 100 101 102 103 104 105 106 107
5407033 5407032 5407031 5408320 5407038 5407048 2418430 5330067 5085235 5075923 5075511
83 84
NOTE
Description
Comments
Q’ty
LASER AIMER in Image intensifier SIDE
1
9’ BEAM ALIGNMENT TOOL ASSEMBLY
1
MISC, BREAKER FOR 220V, EVR MISC, BREAKER FOR 110V MISC, WKS CIRCUIT BREAKER PRIMARY Cable with plug_AFSNIT 107-2-D1 Cable with plug_AS/NZS 3112 Cable with plug_IRAM 2073 Cable with plug_NBR 14136 Cable with plug_NEMA 5-15P Cable with plug_NEMA 5-20P Cable with plug_L6-20P Cable with plug_SI-32 Component, Video distributor for external DVI video output, EVR Cable, Power Cable with BS1363A, EVR Cable, Power Cable with BS546, EVR Cable, Power Cable with CEE77, EVR Cable, Power Cable with GB1002, EVR Cable, 110V Power Cable with NEMA5-15, EVR Cable, Power Cable with SEV1011, EVR Component, UP-D897 Printer, EVR Component, UP-990AD Thermal Printer, EVR SKIN SPACERS Collector, Firmware Upgrade Kit APP Software Installation DVD-RW
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Option Service Tool 220V power input 110V power input 110V power input
Option
Option Option Option Service Tool Service Tool
For the 5 parts as below, field engineer must ship the failed parts to Surgery engineering in China for autopsy in the first year after M3. Contact: Cheng Jianan GE HUALUN Medical Systems Co. Ltd No. 1 Yongchang North Road, Beijing Economic & Technological Development Area Beijing, P.R. China 100176 Tel: 8610-58068888-70483
7-4
Item
Part Number
1
5085600
Part Description PWA, MAINFRAME CONTROLLOR BOARD
Replacement
NOTE
2
5085610
PWA, KV CONTROL BOARD
3
5085004
ASM,GENERATOR
4
5075006
Component, GigE Camera AM1565, Surgery
5
5085003
Component, GigE Camera AM1565B, Surgery
After the replacement of the 5 parts below, please fill in the product locator card and mail it to local service operation office.
Item
Part Number
1
5085004
ASM,GENERATOR
2
5075929
FRU,9’’ Image Intensifier for 715,785
The product locator card is for the low tie part 5075001
3
5075930
FRU,9' Image Intensifier for 865
The product locator card is for the low tie part 5075008
4
5417680
ASM, COLLIMATOR KIT
5
5075816
ASM, MONOBLOCK COVER WITH LASER AIMER KIT
NOTE
Part Description
Comments
The FRU list contains 4 special tools to be used in Software installation calibration or troubleshooting. Item
Part Number
Part Description
1
5085609
PWA, EXTEND BOARD
2
5075511
APP Software Installation DVD-RW
3
5075923
Collector, Firmware Upgrade Kit
4
00-878105-02
9’ BEAM ALIGHMENT TOOL ASSEMBLY
7-5
Brivo OEC 715/785/865 Mobile C-Arm X-Ray Product Service Manual
7.2. Locations of FRU
9 5, 6
10
32
3, 4 7, 8
54
37
73
26 11
12
13
2
30
1 30 31
7-6
14
Replacement
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Brivo OEC 715/785/865 Mobile C-Arm X-Ray Product Service Manual
7.3. Replacement WARNING
WARNING
WARNING
7.3.1. NOTE
Electrical circuits inside the equipment use voltages that are capable of Causing serious injury or death from electrical shock. Use appropriate precautions. Please use specified fuse. If the system has power applied, power off the machine and unplug the AC power cord from the wall outlet.
General Screws Fastening torque Reference If no specification in parts replacement procedure, take below general screws fastening torque as reference.
Hexagon Socket Head Cap Screw: Material: Steel; Property: 8.8; Finish: Zinc Plated; Torque Unit: Nm; Tighten Torque Value For Hexagon Socket Head Cap Screw Thread Specification Torque Value Notes
M2 M2.5 M3 M4 M5 M6 M8 M10 M12 0.3 0.6 1 2.3 4.6 7.9 19.2 38.4 66.4 If the material of the thread hole is Aluminum Ally, the tighten torque is the 80% of the steel tighten torque; if the material of the thread hole is Aluminum Casting, the tighten torque is the 50% of the steel tighten torque
Cross Recessed Countersunk Head Screws: Material: Steel; Property: 4.8 & 8.8; Finish: Zinc Plated; Torque Unit: Nm; Tighten Torque Value For Cross Recessed Countersunk Head Screws Thread Specification Torque Property 4.8 Value Property 8.8 Notes
7-8
M2.5 M3 M4 M5 M6 M8 M10 0.3 0.4 1 2 3.4 8.4 16.8 0.6 1 2.3 4.6 7.9 19.2 38.4 If the material of the thread hole is Aluminum Ally, the tighten torque is the 80% of the steel tighten torque; if the material of the thread hole is Aluminum Casting, the tighten torque is the 50% of the steel tighten torque
Replacement
Pozidriv Cross Recessed Pan Head Machine Screw: Material: Steel; Property: 4.8&8.8; Finish: Zinc Plated; Torque Unit: Nm; Tighten Torque Value For Cross Recessed Pan Head Machine Screw Thread Specification Torque Property 4.8 Value Property 8.8
M2.5 M3 M4 M5 M6 M8 M10 0.3 0.4 1 2 3.4 8.4 16.8 0.6 38.4 1 2.3 4.6 7.9 19.2 If the material of the thread hole is Aluminum Ally, the tighten torque is the 80% of the steel tighten torque; if the material of the thread hole is Aluminum Casting, the tighten torque is the 50% of the steel tighten torque
Notes
Cross Recessed Pan Head Tapping Screw: Material: Steel case hardened; Property: min 450 HV (>>45 HRC); Torque Unit: Nm; Tighten Torque Value For Cross Recessed Pan Head Tapping Screw Thread Specification Torque Value Notes
ST2.2 ST2.9 ST3.5 ST3.9 ST4.2 ST4.8 ST5.5 ST6.3 0.4 1.2 2.2 2.7 3.5 5.0 8.0 11.0 If the material of the thread hole is Aluminum Ally, the tighten torque is the 80% of the steel tighten torque; if the material of the thread hole is Aluminum Casting, the tighten torque is the 50% of the steel tighten torque
Socket Set Screw: Material: Steel case hardened; Property: 45H; Torque Unit: Nm; Tighten Torque Value For Cross Recessed Pan Head Tapping Screw Thread Specification Torque Value Notes
M3 M4 M5 M6 M8 M10 M12 M16 0.4 0.8 2.4 4.0 8.0 16.0 36.0 72.0 If the material of the thread hole is Aluminum Ally, the tighten torque is the 80% of the steel tighten torque; if the material of the thread hole is Aluminum Casting, the tighten torque is the 50% of the steel tighten torque
Austenitic Stainless Steels A2: Austenitic Stainless Steels A2 Thread Specification Torque Property A2- 50 Value Property A2-70
M1.6 0.1 0.2
M2 0.2 0.2
M3 0.8 0.9
M4 1.0 2.1
M5 1.9 4.1
M6 3.3 7.0
M8 8.1 17.1
M10 16.2 35.2
M12 27.8 59.2
M14 44.8 95.2
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Brivo OEC 715/785/865 Mobile C-Arm X-Ray Product Service Manual
7.3.2. NOTE
Calibration Matrix For the parts below, the calibration procedure or some following action should be done after the replacement. For detail information, please refer to the replacement procedure. Power Tolerance Check
Laser aimer Calibration
Monitor Brightness and contrast adjust if needed
Reinstall OS and APP SW
DAP Calibration
√ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √ √ √ √
Image Resolution check
√ √ √ √ √
Shading Calibration
√ √ √ √ √ √ √ √
√ √ √ √
√ √ √ √ √ √ √ √ √
ABS Tracking Check&Cal.
√ √
Limiting Field Size Check
I.I. Field Size Check
√ √ √ √
Collimator Calibration
√ √ √ √
Collimator Centering
mAs Calibration
√ √ √ √ √ √ √ √
Camera Centering
mA Pre_Heat table Cali.
7-10
mA Calibration
5330055 5075503 5085503 5085505 5085606
Description PWA, COLLIMATOR CONTROL BOARD PWA, MAINFRAME CONTROLLOR BOARD PWA, FILAMENT DRIVE BOARD PWA, KV CONTROL BOARD ASM,GENERATOR, (Monoblock) ASM, COLLIMATOR KIT COMPUTER, HARDDISK Component, I.I Power Supply Component, GigE Camera AM1565, Surgery Component, GigE Camera AM1565B, Surgery FRU,9’’ Image Intensifier for 715,785 FRU,9' Image Intensifier for 865 CABLE, BUNDLE CABLE ASM, MONOBLOCK COVER WITH LASER AIMER KIT ASM, LASER AIMER, 9 INCH ENGLISH WITH ALL LANGUAGES SUPPLEMENT Component, LCD monitor, EVR Component, 19 Inch Color LCD Monitor, Surgery COMPONENT, LEFT MONITOR COMPONENT, RIGHT MONITOR PWA, POWER DISTRIBUTION UNIT
KV Calibration
X-ray Generator Warm
PN 5085603 5085600 5085604 5085610 5085004 5417680 5085509 5075009 5075006 5085003 5075929 5075930 5085700 5075816 5330473-01
√ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √
Replacement
7.3.3.
Calibration Tool Matrix
Standard tools are not included in below matrix, for example: screw driver, TORX screw driver (for Brivo OEC 865 Camera Iris and Focus calibration), Allen key metric and inch (Brivo OEC 865 Camera Iris and Focus calibration).
√ √ √ √
Power Tolerance Check
Laser aimer Calibration Monitor Brightness and contrast adjust if needed Reinstall OS and APP SW DAP Accuracy Ver. and Cal. Image Resolution check Shading Calibration ABS Tracking Check&Cal. Limiting Field Size Check I.I. Field Size Check Collimator Calibration Collimator Centering
Description Dose Meter Oscilloscope Tektronix 2236 or equivalent Multimeter or equivalent Spatial Resolution Tool Lead Apron kV meter Ampere meter or equivalent Ruler longer than 12 inches (30cm) Erasable marker (If needed) mAs meter Three copper sheets, each 1mm thick 9-inch BAFT Tool PWA, Extend Board Asm, 9 Inch Cassette Holder (if required) Film APP Software Installation DVD-RW
Camera Centering
KV Calibration mAs Calibration mA Pre_Heat table Cali. mA Calibration X-ray Generator Warm
PN Standard Tool Standard Tool Standard Tool Standard Tool Standard Tool Standard Tool Standard Tool Standard Tool Standard Tool Standard Tool 00-877682-01 00-878105-02 5085609 5085005 N/A 5075511
√
√ √
√ √
√ √
√
√ √ √ √ √ √ √ √ √
√
√
√ √ √ √ √
7-11
Brivo OEC 715/785/865 Mobile C-Arm X-Ray Product Service Manual
7.3.4. System Covers WARNING
Never allow anyone to use the system when any C-Arm cover is removed. Use extreme caution if you intend to troubleshoot the equipment with the covers off and power applied. Failure to heed this warning may result death, personal injury, or equipment damage.
C-Arm Covers Remove the rear cover before removing the front cover. Remove the Cross-arm bearing cover, X-ray Monoblock cover and Image Intensifier cover in any order. NOTE
Set the brakes before attempting to remove C-Arm covers.
Follow these steps to remove the C-Arm covers: 1. Disconnect AC power plug from AC outlet. 2. Remove four cosmetic caps. Then loosen four screws that secure C-Arm rear cover. Draw out rear cover away from CArm.
3. Remove the four screws secure C-Arm front cover. Avoid electric shock with great care.
7-12
Replacement
4. Disconnect the footswitch from the footswitch socket, slowly move front cover away from C-Arm.
5. Install the covers in reverse sequence (Front cover prior to rear cover). NOTE
The torque to screw the C-Arm front cover is 2.5Nm. The torque to screw the rear cover is 5.8Nm.
Workstation Covers Remove Workstation covers in the following sequence: 1. Rear Cover 2. Left and Right lower side covers 3. Front Cover 4. Left and right upper side covers Follow below steps to remove the Workstation covers: 1. Loosen the 4 screws of the rear cover. Remove the rear cover.
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Brivo OEC 715/785/865 Mobile C-Arm X-Ray Product Service Manual
2. Remove the 2 screws on each lower side cover. Remove lower cover on each side.
3. Remove 6 screws (2 screws on each side and 2 on top of the front cover. Disconnect the USB extension cable (release the secure screw of USB port cover, then release the secure screw of USB cable) and power on switch connected cable. Then remove the front cover.
7-14
Replacement
4. Remove all screws of the printer cabinet. Remove the printer cabinet.
5. Remove the screws and disassemble two Workstation handles.
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Brivo OEC 715/785/865 Mobile C-Arm X-Ray Product Service Manual
6. Remove the screws on each side and remove the left and right upper side covers. 7. Replace the cover and install them in reverse sequence. 8. Replace Workstation front cover need refer old front cover to affix local language warning labels in Multi-language Label Kit (5075934). NOTE
The torque requirement to fasten the screws that secure the rear and side covers is 2.5Nm.The torque requirement to fasten the screws that secure the front cover is 5.8Nm.
NOTE
Replace Workstation front cover need order Workstation cover FRU (5075909 for 715, 5075910 for 785, 5075911 for 865) and Multi-language Label Kits (5075934).
Top Cover Rear cover must be removed before upper cover can be removed. NOTE
1. Remove all screws that secure the front top cover.
2. Disconnect the cable connected to the Workstation membrane keyboard control board. Remove the front top cover.
7-16
Replacement
3. Remove the screws that secure the membrane keyboard. Remove the membrane keyboard in the front top cover.
4. Reassemble the membrane keyboard in the new top cover. 5. Remove the screws that secure the rear top cover. Remove the rear top cover. 6. Replace the new top cover kits and install them in reverse sequence. The torque of the screws that secure the top covers is 2.5Nm. NOTE
Down Side Cover 1. Lift up the side of the Workstation carefully and keep the balance of the Workstation. 2. Remove the screws of the down side cover and remove the down side cover.
3. When removing the downside cover below the brake pedal, remove the screws of brake pedal and remove the brake pedal first.
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Brivo OEC 715/785/865 Mobile C-Arm X-Ray Product Service Manual
7.3.5. Brake, Handle and Wheel Lateral Rotation Brake and Orbital Movement Brake (5333087) Lateral Rotation Brake and Orbital Movement brake have the same replacement procedure: 1.
Make sure the brake is set.
2.
Loosen the screw that secures the handle to C-Arm.
3.
Remove the handle.
4.
Install the new handle and fasten the screw. Pay attention to keep the original assembling direction.
5.
Release the brake. Move the C-Arm and verify that C-Arm can be locked by placing the brake in lock position.
Wig-Wag Brake (5075906) 1.
Release the wig-wag brake.
2.
Pull up the brake handle and fix the screw below by a screwdriver, and then rotate the handle clockwise to the maximum location.
3.
Rotate the brake handle counterclockwise to the maximum, and drop the handle.
4.
Repeat step 2 and step 3 until remove the screw below.
5.
Replace a new wig-wag brake handle kit with a revers steps.
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Horizontal Movement (Cross-arm) Brake (5333085) 1.
Make sure the horizontal movement brake is set.
2.
Loosen 2 screws from horizontal brake handle and Remove the handle.
3.
Remove the screws of the cross arm cover and remove the cover.
4.
Loosen the screws of the plate cover of the brake and remove the plate cover.
5.
Remove the screws and replace the brake pad assembly.
6.
Reassemble the covers of the cross arm.
7.
Replace the new horizontal movement handle. Pay attention to keep the original assembling direction.
8.
Place the handle in unlock position. Verify that you can push or pull the cross arm and lock the cross arm by placing the brake handle in lock position.
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Brivo OEC 715/785/865 Mobile C-Arm X-Ray Product Service Manual
C-Arm Steering Handle (5333084) 1.
Remove the cosmetic cover of steering handle.
2.
Remove the 2 screws of the steering handle.
3.
Remove the handle.
4.
Install the new handle and fasten the screws. Pay attention to keep the original assembling direction.
5.
Verify that the rear wheel can be steered by the steering handle.
Workstation Handles (5075914) Refer to section 7.3.1 Workstation covers to remove the Workstation handles.
Mainframe Front Wheel Kit (5075902) 1. Lift up the side of the C-Arm carefully and keep the balance of the C-Arm. Loose the 4 screws and remove mainframe front wheel. 2. Replace the new wheel. Move the C-Arm and verify that the C-Arm can move freely.
Mainframe Back Wheel Plate Kit (5075904) The FRU part for the rear wheel mainly provides the 2 plates and cable pushers. 1. Lift up the side of the C-Arm carefully and keep the balance of the C-Arm. Remove the label cover on the wheel plate. Then remove the protection cover by releasing 3 secure screws.
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Replacement
2. Remove the circlip in the shaft.
3. Remove the plate of the wheel. Loose the screws and then remove the cable pusher.
4. Replace the new parts in steering none brake position and reassemble all the other parts. 5. Move the C-Arm and verify that the C-Arm can move smoothly.
Wheels of Workstation Brivo OEC 715/785 and Brivo OEC 865 use different Workstation wheels. Brivo OEC 715/785 use universal wheels with brake. Brivo OEC 865 use central control wheel and non-central control wheels.
For Brivo OEC 715/785 (PN: 5343601) 1.
Lift up the side of the Workstation carefully and keep the balance of the Workstation.
2.
Remove the down side cover secure screws and remove the down side covers.
3.
Remove the workstation wheel by loose the nut.
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4.
Assemble wheel as above reverse steps.
5.
Move the Workstation and verify that the Workstation can move smoothly.
For Brivo OEC 865 Central Control Wheels (00-900696-01) 1. Lift up the side of the Workstation carefully and keep the balance of the Workstation. 2. Loose the screws and remove the down side cover.
3. Put the Workstation brake pedal to position 1. Remove the screws of brake pedal and remove the brake pedal.
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4. Loose the nut and remove the central control wheel. 5. Then replace the wheel with a new one. NOTE
Pay attention to keep the direction and gear of the new wheel is same as the original one.
6. Install the brake pedal as original position. 7. Place the brake pedal in shift 1/2/3 and verify the central control wheels are functional in each shift. Place the brake pedal in each shift and verify the related function, refer to Section 3.6.1.
Non-central Control Wheels (00-900695-01) 1. Lift up the side of the Workstation carefully and keep the balance of the Workstation. 2. Remove the screws of the side cover and remove the side cover. 3. Loose the nut and remove the Non-central control wheel.
4. In position 2, move the Workstation and verify that the Workstation can be moved smoothly.
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7.3.6. Monoblock 1. Remove the collimator cover. 2. Disconnect the cables connected to Monoblock. 3. Underlay the Monoblock to prevent it from falling. 4. Loosen the 4 screws. Replace the Monoblock and fasten the 4 screws. NOTE
NOTE
Torque to 19.9Nm during installation The thermal switch normal status is close. Disconnect connector in below/left picture and test two pins shall be shortcut, measured by multimeter. Measure the resistance between each pin and ground by multimeter, the result shall be open. If the result is shortcut, need check whether the thermal switch cable is shortcut with ground or not. Thermal Switch cable
5. Connect the cables to Monoblock. Boot up the system. 6. Refer to 7.3.2 and chapter 4 to perform calibrations and checks. 7. Shut down the system. 8. Recover the X-ray Monoblock assembly. NOTE
NOTE
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Fasten the screws with the torque to 0.56Nm. If the Monoblock is not powered for more than 3 months, it should be warm first according to section 4.5.
Replacement
7.3.7. Collimator 1. Position the C-Arm for easy access. 2. Remove the collimator cover. 3. Release the 3 screws (Inch screws, released by T15 screw driver) of collimator lead ring. 4. Remove 4 collimator secure screws
5. Replace a new collimator, fasten 4 collimator secure screws and reinstall the collimator lead ring by fastening 3 screws removed in step3. 6. Power on the system. 7. Select fluoroscopy mode and make sure to enable Automatic Technique. 8. During the exposure, press the shutter close and open button to check if the movement of the leaf is smooth. 9. Close the shutter all the way to the limit to check if the movement of the leaf is smooth. 10. Refer to 7.3.2 and chapter 4 to perform calibrations and checks: 11. Fasten all screws and recover the collimator cover NOTE
German regulatory required that the collimator has to be visible on two sides of the image, which are not opposite. For the system installed in German, adjust collimator iris until the collimator meet the requirement as below.
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7.3.8. PWAs Collimator Control Board (P/N: 5085603) 1. Remove the rear cover of the C-Arm console. 2. Release the screws of e-Box cover and remove it.
3. Take off the collimator control board and insert a new one. 4. Refer to 7.3.2 calibration matrix and chapter 4 to do calibration and checks. 5. After calibration and check, shut down system and reinstall the e-Box and Mainframe back covers.
Mainframe Control Board (P/N: 5085600) 1. Refer to 5.2.2 backup the product & software option files. 2. Remove the rear cover of the C-Arm console. 3. Release the screws of PCB box cover and remove it. 4. Remove the MCB board and insert a new one. 5. Refer to 5.2.2 to reconfigure the product & software options, use the license file exported in step1. 6. Refer to 7.3.2 calibration matrix and chapter 4 to do calibration and checks. 7. After calibration and check, shut down system and reinstall the e-Box and Mainframe back covers.
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NOTE
Warning 0117800 may occur when Brivo OEC 715/785/865 system boot up with a new MCB installed. Please do not shut down the system by pressing the confirm button. Instead, hold down Press keys “Ctrl +Shift+Alt+→” to invoke the service tool first in Administration interface. Then, refer to the chapter 4 and follow the instructions to finish the calibrate process.
Filament Drive Board (P/N: 5085604) 1. Remove the rear cover of the C-Arm console. 2. Release the screws of e-Box cover 3. Remove Filament Diver Board and insert new one. 4. Refer to 7.3.2 calibration matrix and chapter 4 to do calibration and checks. 5. After calibration and check, shut down system and reinstall the e-Box and Mainframe back covers.
Mother board (P/N: 5085601) 1. Remove the rear cover of the C-Arm console. 2. Release the screws of e-Box cover and remove it. 3. Remove the collimator control board, mainframe control board and Filament Drive Board. 4. Release the screws and remove the whole e-Box.
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5. Unplug all cables connected to the motherboard. 6. Loose the screws and remove the mother board. 7. Remove 3 PWA insert error proofing bolts from defect mother board and assemble them on new board. 8. Assemble the new mother board and connect the cables according to the label of the cable and the mark on the board. 9. Install the PCB box and insert the collimator control board, mainframe control board and Filament Drive Board. Install the PCB box cover and C-Arm console cover. 10. Power on the system and take exposure. Verify that the system works normally.
kV control board (P/N: 5085610) 1. Remove the rear cover of the C-Arm console. 2. Unplug all cables connected to kV control board (KJ1, KJ2, KJ3, KJ4, KJ5, KJ6, KJ7). 3. Release the four screws that secured the board. Replace the new kV control board. 4. Connect all cables. 5. Refer to 7.3.2 calibration matrix and chapter 4 to do calibration and checks. 6. After calibration and check, shut down system and reinstall the Mainframe back cover.
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IGBT inverter module (P/N: 5085408) 1. Turn off the system power. 2. Remove the rear cover of the C-Arm console. 3. Loose the four screws and remove the shield cover.
CAUTION
Do not touch the IGBT inverter module, unless the power of DC Bus capacitor has been completely removed and they have been discharged completely.
4. Disconnect all cables connected to IGBT board and the cables to the fan. 5. Remain the screws on the board after disconnect the cable. Be careful not to break the pins. 6. Loose the screws that secured the IGBT module and replace a new one. 7. Connect all cables to IGBT module. 8. Reassembly the shield cover and the rear cover of console.
WARNING
Make sure that all cables are connected before you power on the system. Otherwise, the IGBT assembly will be damaged.
9. Power on the system. Take exposure and verify the system works normally.
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PWA, UPDOWN BOARD (P/N: 5085607) 1. Remove the rear cover and front cover of the C-Arm console. 2. Disconnect all the cables of Updown Board. 3. Remove the screws that secure Updown board to chassis. 4. Remove old Updown Board and replace a new one. 5. Plug the cables to corresponding connectors. 6. Reinstall the covers. Restart system and press lift and down vertical column switches to verify Updaown board is functional.
Power Distribution Unit Board (PDU) (P/N: 5085606) 1. Power off the system and disconnect Workstation’s AC plug from the AC receptacle. 2. Remove the covers of the Workstation. 3. Remove the shield cover of PDU 4. Disconnect the cables from the PCB board. 5. Remove screws of PDU board. 6. Replace PDU board with a new one. 7. Put the insulation washer and new PDU board on position and tighten the screws. 8. Plug the wires in the corresponding socket and bind the cables. 9. The default power supply is AC 220V power input. If your power supply is 110V, adjust the jumpers (J2 and J3). J2 is for 220V, J3 is for 110V. Refer to chapter 3.5 for details. 10. Refer to chapter 4.9 to perform power input tolerance check and calibration (if needed). 11. Reinstall the covers of console and restart system to confirm system can power on and take exposure. Check all functions can work normally.
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System Interface Board (P/N: 5085605) 1. Power off system and refer to 7.3.4 remove Workstation back, side, front covers 2. Disconnect the cables related to system interface board 3. Release 4 secure screws under cabinet, and then pull out cabinet from Workstation frame. 4. Release 5 screws which secure System Interface Board and replace a new one.
Cabinet 5.
Connect cables and assemble the cabinet.
6.
Assemble Workstation front, side covers.
7.
Power on system and check the system can boot up functionally.
Mainframe Control Panel Kit (including membrane, display board and support board) (P/N: 5075907) 1. Remove the rear cover of the C-Arm. 2. Disconnect all cables connected to control panel. 3. Loose the screws that secure the control panel and remove the metal shield strips. Then remove the control panel.
4. Replace a new control panel and connect the cables. Install the C-Arm cover. 5. Power on the system. Pressing the buttons and verify that relative indicator can light.
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Workstation Control Panel Kit (5075908) 1. Remove all screws that secure the front upper cover.
2. Disconnect the cable connected with the membrane keyboard. Remove the front upper cover.
3. Remove the screws that secure the membrane keyboard. 4. Reinstall a new Workstation control panel kit. 5. Reassemble the membrane keyboard in the new upper cover. 6. Remove the screws that secure the rear upper cover. Remove the rear upper cover. 7. Replace the new upper cover kits and install them in reverse sequence.
NOTE
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The torque of the screws that secure the top covers is 2.5Nm.
Replacement
7.3.9.
Parts in Computer and Peripheral
Perform the procedures below to replace the parts of computer. 1. Power off the system and disconnect Workstation’s AC plug from the AC receptacle. 2. Remove the rear cover, side covers and front cover of the Workstation. 3. Unplug the cables from the computer. Loosen the screws of the computer cover. Lift up and remove the cover.
4. Replace the FRU parts (such as the hard disk, display card, Memory Bank, mother board, image grabber card and Chassis Power) in the computer.
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Chassis Power Mother Board Slot for Display Card
Com3 (Extend to rear of computer, then to MCB)
Memory Bank
Com3 Jumper Setting
SATA ports
Hard Disk
Power on cable (Connect to PDU)
NOTE
Communication flat cable shall be connected to Com3 port and Com3 Jumper setting shall be same as the picture on left. Replacing computer mother board need reload WKS Operation System and Application Software, and then need request new licence key to load product configuration and software options for new Host ID. Replacing Hard disk need to get existing licence file for product configuration and software options, so license and setting backup is needed. Cut off the binding tie before removing the memory bank. And replace a new one to secure the memory bank after the replacement. CD/DVD Rom is an option part, so upgrade software need use USB CD/DVD Rom with Part No# 5075511 on none CD/DVD Rom system.
During replacement of the Hard Disk, connect system SATA cable to SATA1, DVD ROM SATA cable to other SATA ports. After replacement of hard Disk, you should reinstall both OS and Application software. Refer to section 5.3. 5. Power on the system. After login the Patient information screen, enter the patient information and verify that you can enter normally. Create a new exam and take exposure. Verify the system can work normally and the image will display on the left monitor. 6. If you have replaced the Hard Disk and backup the user data, you should also verify that the original user data and images are remained in the system. 7-34
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Peripheral According to the drawing attached to the computer to install the mouse (connect to port4) and DVD RW (connect to 24 and 25).
After replacing the mouse, power on the system and move the mouse. Verify that the mouse can move freely. After replacing the DVD R/W, power on the system and perform CD/DVD check according to section 3.7.1.
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7.3.10. Exposure Indicator (5331638) Perform the procedures below to replace exposure indicator: 1. For Brivo OEC 715/785: Release the 2 screws on the strip cover. Remove the strip cover. For Brivo OEC 865: remove the Monitor back Cover.
Brivo OEC 715/785 2. Unplug the cable connected to the indicator. And then remove the four screws on the sheet metal support of the indicator.
3. Loose the three screws and then you can remove the exposure indicator and replace it with a new one. Assemble the sheet metal support back onto monitors. Then assemble the strip covers back.
4. Power on the system and take exposure. Verify that the exposure indicator lights during exposure.
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Brivo OEC 865
Replacement
7.3.11. Monitors CAUTION
To prevent monitor power lost, a binding is used to fix the monitor power plug (see the picture in step6). The binding is provided with the monitor FRU. Make sure the binding is still used after the monitor replacement.
Perform the procedures below to replace the monitors. 1. For Brivo OEC865 need remove monitor back covers.
2. Loosen the screw and remove the monitor receptacle access cover. Cut the tying strip on power cable and pull out the two cables. Make mark on cables to identify which monitor they should connect to. 3. Remove the sheet metal support of the exposure indicator. For Brivo OEC 715/785 need remove the strip cover of the exposure indicator wiring firstly.
Brivo OEC 715/785
Brivo OEC 865
4. Loosen the screws of the block that secure the cables. And then loosen the screws on the sheet metal support and remove it.
5. Release the four screws on the monitor and remove the monitor.
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Brivo OEC715/785
Brivo OEC865
6. Install the new monitor and reset all parts and cables. Make sure the binding is still used after the
monitor replacement. 7. Power on the system. The left monitor of Workstation will display GE logo screen. The right monitor will enter into the PATIENT INFORMATION Screen automatically. Perform the brightness and contrast adjustment in section 4.8 if necessary.
7.3.12. CCD Camera Dangerous voltage levels are present when covers are removed from the C-Arm. WARNING
CAUTION
To prevent ESD damage to both the old and the new CCD Camera and CCU, make sure that you are grounded with a properly functioning write strap before handling any ESD sensitive electronic components.
1. Power off the system and position the C-Arm for easy access. 2. Remove the Image intensifier up cover. 3. Release the plug secure screws and unplug Camera cables. 4. Remove the upper counter balance. 5. Remove 3 camera secure screws and the old camera from the Image intensifier. Pay attention to original mounting direction.
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Secure screws
Secure screws Brivo OEC 715/785
Brivo OEC 865
6. Unwrap and prepare new camera to be assembled immediately in the next step. NOTE
Be careful not to touch the camera lens or IMAGE INTENSIFIER output window and keep both of them clear without any impurity.
7. Assemble the new Camera on the I.I, and tighten 3 camera fastening screws. Pay attention to the mounting direction of camera on IMAGE INTENSIFIER as original. 8. Reinstalled upper counter balance. 9. Connect the Camera Head Cables and fix them. 10. Refer to 7.3.2 calibration matrix and chapter 4 to do calibration and checks. 11. After calibration and check, shut down system and reinstall covers removed in above steps.
7.3.13. Image Intensifier with power supply Perform the procedures below to replace the Image Intensifier with power supply (P/N: 5075929 for Brivo OEC 715/785, 5075930 for Brivo OEC 865). 1. Position the C-Arm for easy access. Remove the Image Intensifier cover. Disconnect all cables connect CCD camera and Image intensifier Then remove CCD camera, all counter weight.
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2. Loose the four fastening screws of Image Intensifier.
3. Take out both new and old Image intensifier power supply by releasing two secure screws, refer to Image intensifier power supply replace procedure. 4. Install new Image intensifier on C-Arm. NOTE
Be carefully when disassemble the Image intensifier and make cables pass through the Image intensifier housing to avoid Image Intensifier drop. Be careful not to touch the camera lens or IMAGE INTENSIFIER output window and keep both of them clear without any impurity.
5. Reassemble Image intensifier power supply, CCD camera, counter weight and connect all cables. NOTE
Ensure the cable tightly connect to the Image intensifier Power Supply. False connection will lead to no image or image vibration in Fluoro.
6. Refer to 7.3.2 calibration matrix and chapter 4 to do calibration and checks. 7. After calibration and check, shut down system and reinstall covers removed in above steps.
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7.3.14. Image Intensifier Power supply There’s another FRU for Image intensifier power supply (P/N: 5075009). During the replacement of the power supply, replace the new power supply after step2. 1.
Remove Image intensifier cover, and then disconnect all cables connected to the power supply and CCD Camera. Remove 2 secure screws of power supply on Image intensifier housing.
2.
Take out and replace a new power supply.
3.
Connect the cables and reassemble the Image intensifier cover.
4.
Refer to 7.3.2 calibration matrix and chapter 4 to do calibration and checks.
5.
After calibration and check, shut down system and reinstall covers removed in above steps.
NOTE
Ensure the cable tightly connect to the Image intensifier Power Supply. Virtual connection will lead to no image or image vibration in Fluoro.
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7.3.15. UPS (5075513) 1. Power off the system and disconnect Workstation’s AC plug from the AC receptacle. 2. Remove the rear cover, left and right side covers of the Workstation. 3. Open the Power Distribution package. 4. Disconnect the power cable connected to UPS. Use the handle to remove the UPS. 5. Release 6 secure screws of the baffle, and then remove UPS.
6. Plug the UPS battery connector of new UPS. 7. Cut off the other end of the power supply cable and strip off 3 wire ends.
8. Reassemble the UPS and connect the cable. 9. Connect the interconnect cable to C-Arm. Plug the power cord into appropriate AC receptacle. 10. Power on the system. Verify that the system can power on normally. Power off the system. Verify that the system can shut down without error. 11. Install all the covers of the Workstation.
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7.3.16. Misc. Parts Rectifier Bridge (P/N: 5329275) 1. Power system 2. Remove the rear cover of the C-Arm. Release the three screws and open the package box. The parts are on the back of the package. 3. Disconnect the cables connected to the rectifier bridge.
4. Loose the screw and replace a new part. 5. Plug the cables to the relative jacks. 6. Reassemble all the parts. 7. Power on the system and take exposure. Verify that the system can work normally.
AC _
+ AC
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Drive Power transformer (P/N: 5085805) 1. Power off system. 2. Remove the rear cover of the C-Arm. 3. Remove the kV control board according to 7.3.6. 4. Cut off the binding tie. Disconnect the wires of the transformer, which are connected to J2. 5. Loose the screws and replace a new transformer. Connect the wires and bind the wires with the binding tie to make a good layout. 6. Reassemble all the parts. 7. Power on the system and take exposure. Verify that the system can work normally.
Main Transformer (P/N: 5085803) 1. Power off the system and disconnect Workstation’s AC plug from the AC receptacle. 2. Remove the rear cover, left and right side covers and front cover of the Workstation. 3. Move out the computer. 4. Cut off the binding tie. Disconnect the wires of the transformer, which are connected to J1 and J2. 5. Loose the secure screws and remove the transformer. 6. Replace a new one. Connect the wires and bind them with binding tie to make a good wire layout. 7. Power on the system and take exposure. Verify that the Workstation and C-Arm complete software boot and initialization without error reported on their displays. Select the film mode, take exposure with 80mAs, 110kVp. Verify that the system can work normally.
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Start Up transformer (P/N: 5085804) 1. Remove the rear cover of Workstation. Release the three secure screws and open the package box. 2. Cut off the binding tie. Disconnect the wires of the transformer, which are connected to PDU board PJ12/PJ13.
3. Loose the secure screws and remove the transformer. 4. Replace a new one. Connect the wires and make a good wire layout. 5. Power on the system. Verify that the Workstation and C-Arm complete software boot and initialization with no errors reported on their displays.
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DC Power Supply (5085800/ 5085801) 1. Remove the rear cover of the C-Arm. Release the three screws and open the package box. The parts are on the back of the package.
MISC, DC POWER SUPPLY +5V, +12V AND +24V (P/N: 5085801)
MISC, DC POWER SUPPLY +5V, +15V,-15V AND +24V (P/N: 5085800)
2. Disconnect all cables connected to the power supply. Loose the screws and replace a new part. 3. Connect the cables according to the labels. Reassemble all parts. 4. Power on the system. Verify that the Workstation and C-Arm complete software boot and initialization with no errors reported on their displays.
DC bus capacitor (P/N: 5329278) 1. Remove the rear cover of the C-Arm. Release the three screws and open the package box. The part is on the back of the package. There are two capacitors here but only one in FRU kit. Please identify the trouble for the part to determine the quantity of FRU parts.
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CAUTION
Do not touch the capacitors unless power has been completely removed and they have been discharged.
2. Disconnect the cables. Release the secured screw and remove the capacitor. 3. Replace a new one. Reassemble all the parts. 4. Power on the system and take exposure. Verify that the system can work normally.
Resonant Capacitor (P/N: 5329281) and DC bus fuse (P/N: 5329279) 1. Remove the rear cover of the C-Arm. Release the three screws and open the package box. 2. Disconnect the cables connected to the resonant capacitor or DC bus fuse. Loose the screws and replace a new one.
Resonant Capacitor
DC bus fuse
3. Power on the system and take exposure. Verify that the system can work normally.
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Main Power on Breaker Brivo OEC715/785/865 provides 110V breaker (P/N: 5085809) and 220V breaker (P/N: 5331605). 1. Remove the rear cover of the Workstation. Unplug the cable connected to the circuit breaker. 2. Loose the screws and remove the breaker. Then replace a new breaker.
3. Connect the cables to the breaker and reassemble the parts. 4. Power on the system. Verify that the Workstation and C-Arm complete software boot and initialization with no errors reported on their displays.
C-Arm Power Filter (P/N: 5331600) There are 2 power filters in Brivo OEC715/785/865. One is behind the mainframe package box, the other is in Workstation. Power filter in Mainframe 1. Remove the rear cover of the C-Arm console first. 2. Open the mainframe package box to access the power filter. 3. Unplug the cable connected to the filter. 4. Loose the screws and remove the filter. Replace a new part and connect the cable according to the schematic on the filter. 5. Reassemble the new parts. Power on the system. 6. Verify that the Workstation and C-Arm complete software boot and initialization with no errors reported on their displays.
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Power filter in Workstation 1. Remove the Workstation rear cover. 2. Unplug the cable connected to the filter. 3. Loose the screws and remove the filter. Replace a new part and connect the cable according to the schematic on the filter. 4. Reassemble the parts. Power on the system. 5. Verify that the Workstation and C-Arm complete software boot and initialization with no errors reported on their displays.
Button and Switch Kit (P/N: 5075922) This kit includes 4 parts, Battery Power Switch (5085833), MISC, WKS POWER ON BUTTON (5085810), MISC, C_ARM KEY SWITCH (5085817), Power on Indicator (P/N: 5085836) Battery Power Switch (5085833): 1. Power off system, and unplug the power cord form socket. 2. Remove the rear cover of the Workstation.
Connector
3. Unplug the wires connected to the Battery Power Switch 4. Release the secure ring of Battery Power Switch. 5. Remove Battery Power Switch and replace a new one. 6. Connect the AC cord to the socket. 7. Power on system, and then turn of the power on breaker, press Battery Power Switch to verify UPS can be turned off.
Fixed Ring
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WKS Power on Button (5085810) 1. Power off system, and unplug the power cord form socket.
Lock Handle
2. Remove the rear and side covers of the Workstation. 3. Unplug the connector to connect WKS power on button. 4. Release the secure ring and lock handle of WKS power on button to Remove WKS Power Switch. 5. Replace a new one and connect the connector. 6. Assemble the Workstation front cover.
Secure Ring
Connector
7. Connect the AC cord to the socket. Verify that Power on Button is available. 8. Assemble all other Workstation covers.
MISC, C-Arm Key Switch (5085817) 1. Power off system, and unplug the power cord form socket. 2. Remove the rear and side covers of the Workstation. 3. Unplug the wires connected to C-Arm Key Switch. 4. Release the secure ring of C-Arm Key Switch. 5. Remove C-Arm Key Switch and replace a new one. 6. Connect the AC cord to the socket. Verify that the power on indicator will light.
Power on Indicator (P/N: 5085836) 1. Power off system, and unplug the power cord form socket. 2. Remove the rear cover of the Workstation.
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Secure Ring
Replacement
3. Remove the 3 screws of the plate and remove the metal plate to easily access to power on indicator. 4. Unplug the wires connected to the power on indicator. 5. Release the secure ring of power indicator. 6. Remove the indicator and replace a new one. 7. Connect the AC cord to the socket. Verify that the power on indicator will light.
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7.3.17. Interconnect WKS (5085708) Interconnect Cable Workstation (PN#: 5085708): Connector List: Connector
To
To 5085781
To 5085708 (connector on 5085781)
PE
GND
PJ3
Power Distribution Unit Board
PJ6
Power Distribution Unit Board
Ethernet Cable
Computer
RS-485
Computer
Replacement procedure: 1. Remove Workstation back, side, front covers refer to section 7.3.4. 2. Remove all cable pressures.
3. Cut all able ties, and unplug the all connecters. 4. Assemble the new cable and route it according to original. NOTE
Keep new cable routed as original to ensure the package of workstation can be open and closed smoothly.
5. Install all of the cable pressures. 6. Recheck all connectors are correctly connected and cables are well routed. 7. Power on the system, and take a shot. 8. If system works well, turn off system and assemble all covers.
7-52
Replacement
Interconnect Cable Mainframe: (PN#: 5085431) Connector List: Connector Emergency Switch MF_AC_28V_N Emergency Switch MF_AC_28V_L
To Emergency Switch
J5
To exposure indicator
MBD MX7
To Mainframe Mother Board
AC220V_L
J4
AC220V_N
J4
PE
GND
N/A (Y/G Cable)
GND
Replacement procedure: 1. Remove Mainframe back, front covers refer to section 7. 2. Cut all of cable ties and unplug the connectors
Interconnect Cable Workstation
Emergency Switch
AC220V
3. Remove the four screws securing the casting, and then remove the four screws securing the inner socket to take out the head of GigE Ethernet cable.
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Brivo OEC 715/785/865 Mobile C-Arm X-Ray Product Service Manual
4. Replace a new cable and remove the four screws securing the inner socket to assemble the head of GigE Ethernet cable. 5. Fasten the four screws securing the inner socket and securing screws of casting. 6. Connect all of cables and route all cables as original. NOTE
Keep new cable routed as original to ensure the package of mainframe can be open and closed smoothly.
7. Recheck all connectors are correctly connected and cables are well routed. 8. Power on the system, and take a shot. 9. If system works well, turn off system and assemble all covers.
7.3.18. Bundle cable: (5085700) Connector List (Mainframe Base Side): Connector
To
GigE Plug
Interconnect Cable MF
MX2
MF Mother Board
GND
GND
MX8 MX10
MF Mother Board
MX6
MF Mother Board
Yellow
T1
Red
Cap
GND
GND
MX5 GND
GND
MX4
MF Mother Board
7-54
Replacement
Connector List (C-arm_I.I. Side): Connector
To
5085725 (GigE Plug)
Camera
Camera
Camera
I.I. GND
To I.I. Power supply
I.I.
To I.I.
Connector List (C-arm_Monoblock Side): Connector
To
Laser J7
Laser Aimer
Monoblock
Monoblock
Inverter
Monoblock
Seal signal
Monoblock
J10
Remove Filter Proximity SW
J11
Remove Filter Proximity SW
Monoblock GND
Monoblock
Collimator
Collimator
Replacement procedure: 1. Move C-arm to a clear area. 2. Remove mainframe front and back covers, refer to above sections. 3. Open mainframe package. 4. Cut all of bundle cable related cable ties in Mainframe base 5. Disconnect all related cables. 6. Remove 3 securing screws to fix interconnect cable bracket.
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Brivo OEC 715/785/865 Mobile C-Arm X-Ray Product Service Manual
7. Remove two cable sleeves.
8. Refer to section 7.3 remove Monoblock, collimator and Image Intensifier. 9. Remove the Monoblock support and pull out all cables via C-arm carefully. NOTE
After removing Monoblock, collimator and Image Intensifier, C-cam will in unbalance status. The back of C-arm will lower than normal. Take care anything would be pressured by C-arm. Find wood block to support the mainframe is appreciated.
10. Let C-arm in Up/Down position and Down/Up position to make the cable go through the C-arm.
7-56
Replacement
11. Install Monoblock support, monoblock, collimator and Image intensifier.
NOTE
After removing Monoblock, collimator and Image Intensifier, C-cam will in unbalance status. The back of C-arm will lower than normal. Take care anything would be pressured by C-arm. Find wood block to support the mainframe is appreciated.
12. Connect relative cables, install cable sleeves, cable supports, route all cables, install all other parts which were removed on above steps. 13. Power on system to ensure system boot up successfully. 14. Refer to 7.3.2 calibration matrix and chapter 4 to do calibration and checks. 15. After calibration and check, shut down system and reinstall covers removed in above steps.
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Brivo OEC 715/785/865 Mobile C-Arm X-Ray Product Service Manual
7.3.19. Fuse kit (5075919) The kit contains 6 kinds of fuse. You can choose the fuse to replace according to the requirement. P/N
Qt’y
46-267217P29
1.0
46-267217P30
1.0
5331602
1.0
5439918
1.0
5457478
5.0
5459754
3.0
7-58
Description PROTECTION FUSE, 1A, 5 x 20 mm , TIME DELAY, 250V, 2AG PROTECTION FUSE, 3.15A, 5 x 20 mm , TIME DELAY, 250V, 2AG
Where Used 50856 05
PWA, SYSTEM INTERFACE BOARD
F2
50856 05
PWA, SYSTEM INTERFACE BOARD
F1
MISC, FUSE MODEL 6.3A, EVR
N/A
FUSE 250V 5X20mm FUSE 1.25A 5X20MM FUSE 2.5A 5X20MM
50856 06 50856 01 50856 01
0.5A 250V 250V
Installed in Fuse soket model on Workstation UTYPETRACK PWA, POWER DISTRIBUTION UNIT
F1, F6, F8
PWA, MOTHER BOARD
F3, F4, F5, F7, F8
PWA, MOTHER BOARD
F1, F2, F6
Replacement
7.3.20. Linear Actuator (5075921) 1. Remove the C-Arm console covers. Rotate the C-Arm to the horizontal position. Lock the orbital, wig-wag and lateral brakes.
2. Loosen 2 screws from horizontal brake handle and remove the handle.
3. Remove the screws of the cross arm cover and remove the cover.
4. Loose the screws and remove the rear plate. Remove the pin in the shaft.
5. Put something (Wood strip or other kind of support) under console to prevent the whole base to tilt
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Brivo OEC 715/785/865 Mobile C-Arm X-Ray Product Service Manual
backward. 6. Loosen the screws on cable holder and release the cable. Draw out the C-Arm and Cross-arm assembly slowly.
7. Use something (for example, wood bar) to block up the C-Arm. And put something on ground and on left of base (for example, cardboard). Overturn the C-Arm console to left side.
8. Remove the bottom cover under the linear actuator. And then remove the lower shaft.
9. Unplug the J4 from the up down drive board. Cut off the 2 wires. Cut off the binding tie and then draw out the cable from the hole.
7-60
Replacement
10. Open the package box. Remove the screws on the top end of external column, and remove the side cover. Remove the plug on inner column. Screw a M4 screw into the screw hold on actuator upper pin and draw the shaft out.
Upper shaft structure:
Upper Shaft
Lower Shaft
Screw M4 screw in here and pull out upper shaft
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Brivo OEC 715/785/865 Mobile C-Arm X-Ray Product Service Manual
11. Draw out the linear actuator from the bottom.
NOTE
The actuator is assembled by two cross shafts (Upper shaft and Lower Shaft). To install the actuator must let the length of new actuator is same as the replaced one.
12. Replace a new linear actuator and reassemble the parts. Plug the wire into the connector. And then insert the connector to J4 of the up down drive board. 13. Insert the pin with M4 screw into the hole and check if the pin is in the axis of the linear actuator. Release the M4 screw and tighten the plug on the hole. Lock the pin on the bottom of the linear actuator and put the cover back. 14. Turn back the base assembly and reassemble all the parts. 15. Connect the interconnect cable and power on the system. Press the up and down key on control panel and verify that the C-Arm can rise and drop freely.
7-62
Replacement
7.3.21. Switches Hand switch (P/N: 5085113) 1. Remove the rear and front cover of the Mainframe. Disconnect the cable from the Hand switch. 2. Cut the bundles that secured the Hand switch cable. 3. Remove the Hand switch and replace a new one. 4. Reinstall Mainframe front and rear covers. 5. Power on the system. Press the hand switch to take exposure. Verify that the image will display on the left monitor.
Footswitch (P/N: 5085096/ 5085115) 1. Power off system. 2. Insert the footswitch to the connector. 3. Power on system. 4. Press the footswitch to take exposure. 5. Verify that the image will be displayed on the left monitor. 6. For 5085115, press image save Button can save an image displayed on the left monitor.
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Brivo OEC 715/785/865 Mobile C-Arm X-Ray Product Service Manual
Emergency Switch (P/N: 5330849) 1. Remove the rear and front cover of the C-Arm console. 2. Pull out the spring clip and release the emergency switch. Spring clip
Buckle for switch head
3. Disconnect the cable connected to mounting of the emergency switch. 4. Loose the screws and remove the base and switch. Then replace a new one. NOTE
Ensure the switch head is buckled by the support.
5. Power on the system. Press the emergency switch, vertical column operation will cease and X-rays will be disabled. Rotate as arrow indication to release the emergency switch. You can continue to use the system.
7-64
Replacement
7.3.22. Others Please refer to chapter3 for the replacement of these FRU parts. Part Number
Part Description
Section Number
5085235
ASM,SKIN SPACER
3.7.7
2418430
Component, UP-D897 Thermal Printer, EVR
3.7.4
5330067
Component, UP-990AD Thermal Printer, EVR
3.7.4
5075816
ASM, MONOBLOCK COVER WITH LASER AIMER KIT
3.7.2
5332898
Component, Video distributor for external DVI video output, EVR
3.7.3
ASM, LASER AIMER, 9 INCH ENGLISH WITH ALL LANGUAGES SUPPLEMENT
3.7.2
5085115
ASM, DOUBLE FOOT SWITCH,EVR
3.7.8
5075505
Component, JPI grid for 715,785
3.7.6
5330066
Component, Grid, EVR
3.7.6
5330473-01
Please refer to below table to identify power cable and plug to related country: Item
Country
FRU Part # Cable with plug
Part #_Plug
Plug Type
Voltage
1
Albania
5407031
2415149
CEE7
220V
2
Algeria
5407031
2415149
CEE7
220V
3
Argentina
5407045
N/A
IRAM 2073
220V
4
Australia
5407042
N/A
AS/NZS 3112
230V
5
Austria
5407031
2415149
CEE7
230V
6
Bahrain
5407033
5399116
BS 1363A
230V
7
Bangladesh
5407033
5399116
BS 1363A
230V
8
Belarus
5407031
2415149
CEE7
220V
9
Belgium
5407031
2415149
CEE7
230V
10
Bolivia
5407031
2415149
CEE7
230V
11
Bosnia
5407031
2415149
CEE7
220V
12
Brazil
5407039
N/A
NBR 14136
127V
13
Brazil
5449309
2415149
NBR 14136
220V
14
Brunei
5407033
5399116
BS 1363A
240V
15
Burkina Faso
5407031
2415149
CEE7
220V
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Brivo OEC 715/785/865 Mobile C-Arm X-Ray Product Service Manual
Item
Country
FRU Part # Cable with plug
Part #_Plug
Plug Type
Voltage
16
Cambodia
5407033
5399116
BS 1363A
230V
17
Cameroon
5407031
2415149
CEE7
220V
18
Chile
5407031
2415149
CEE7
220V
19
China
5408320
N/A
GB 1002
220V
20
Croatia
5407031
2415149
CEE7
230V
21
Colombia
5408318
N/A
NEMA 5-15P
110V
22
Costa Rica
5408318
N/A
NEMA 5-15P
120V
23
Cote d’Ivoire
5407031
2415149
CEE7
220V
24
Cyprus
5407033
5399116
BS 1363A
240V
25
Czech Repulblic
5407031
2415149
CEE7
230V
26
Egypt
5407031
2415149
CEE7
220V
27
France
5407031
2415149
CEE7
230V
28
Germany
5407031
2415149
CEE7
230V
29
Greece
5407031
2415149
CEE7
220V
30
Guatemala
5408318
N/A
NEMA 5-15P
110V
31
Honduras
5408318
N/A
NEMA 5-15P
110V
32
HongKong
5407032
5399115
BS 546
220V
33
HongKong
5407033
BS 1363A
220V
34
HongKong
5408320
N/A
GB 1002
220V
35
Hungary
5407031
2415149
CEE7
220V
36
India
5407032
5399115
BS 546
230V
37
Indonesia
5407031
2415149
CEE7
230V
38
Indonesia
5407033
5399116
BS 1363A
230V
39
Iraq
5407031
2415149
CEE7
230V
40
Iraq
5407032
5399115
BS 546
230V
41
Iraq
5407033
5399116
BS 1363A
230V
42
Ireland
5407033
5399116
BS 1363A
230V
43
Israel
5407050
N/A
SI-32
220V
44
Italy
5407031
2415149
CEE7
230V
45
Jamaica
5408318
N/A
NEMA 5-15P
110V
46
Japan
5407035
N/A
NEMA 5-20P
100V
47
Japan
5407036
N/A
L6-20P
200V
7-66
Replacement
Item
Country
FRU Part # Cable with plug
Part #_Plug
Plug Type
Voltage
48
Jordan
5407031
2415149
CEE7
230V
49
Jordan
5407033
5399116
BS 1363A
230V
50
Kazakhstan
5407031
2415149
CEE7
220V
51
Kuwait
5407033
5399116
BS 1363A
220V
52
Laos
5407038
N/A
NEMA 5-15P
220V
53
Lebanon
5407032
5399115
BS 546
220V
54
Lebanon
5407033
5399116
BS 1363A
220V
55
Libya
5407031
2415149
CEE7
220V
56
Libya
5407032
5399115
BS 546
220V
57
Luxembourg
5407031
2415149
CEE7
220V
58
Macedonia
5407031
2415149
CEE7
220V
59
Malaysia
5407033
5399116
BS 1363A
240V
60
Malta
5407032
5399115
BS 546
230V
61
Malta
5407033
5399116
BS 1363A
230V
62
Mexico
5408318
N/A
NEMA 5-15P
127V
63
Montenegro
5407031
2415149
CEE7
220V
64
Morocco
5407031
2415149
CEE7
220V
65
New Zealand
5407042
N/A
AS/NZS 3112
230V
66
Netherlands
5407031
2415149
CEE7
230V
67
Nigeria
5407033
5399116
BS 1363A
230V
68
Oman
5407031
2415149
CEE7
240V
69
Oman
5407032
5399115
BS 546
240V
70
Pakistan
5407032
5399115
BS 546
230V
71
Panama
5408318
N/A
NEMA 5-15P
120V
72
Paraguay
5407031
2415149
CEE7
220V
73
Peru
5407031
2415149
CEE7
220V
74
Philippines
5407038
N/A
NEMA 5-15P
220V
75
Poland
5407031
2415149
CEE7
230V
76
Portugal
5407031
2415149
CEE7
230V
77
Qatar
5407033
5399116
BS 1363A
240V
78
Romania
5407031
2415149
CEE7
230V
79
Russia
5407031
2415149
CEE7
220V
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Brivo OEC 715/785/865 Mobile C-Arm X-Ray Product Service Manual
Item
Country
FRU Part # Cable with plug
Part #_Plug
Plug Type
Voltage
80
Saudi Arabia
5407033
5399116
BS 1363A
220V
81
Serbia
5407031
2415149
CEE7
220V
82
Singapore
5407032
5399115
BS 546
230V
83
Singapore
5407033
5399116
BS 1363A
230V
84
Slovakia
5407031
2415149
CEE7
230V
85
South Africa
5407032
5399115
BS 546
220V
86
South Korea
5407031
2415149
CEE7
220V
87
Spain
5407031
2415149
CEE7
230V
88
Switzerland
5407048
5399117
SEV 1011
230V
89
Taiwan
5408318
N/A
NEMA 5-15P
110V
90
Thailand
5407038
N/A
NEMA 5-15P
220V
91
Trinidad & Tobago
5408318
N/A
NEMA 5-15P
115V
92
Tunisia
5407031
2415149
CEE7
220V
93
Turkey
5407031
2415149
CEE7
220V
94
Ukraine
5407031
2415149
CEE7
220V
95
United Arab Emirates
5407033
5399116
BS 1363A
220V
96
United Kingdom
5407033
5399116
BS 1363A
230V
97
Uruguay
5407031
2415149
CEE7
220V
98
Venezuela
5408318
N/A
NEMA 5-15P
120V
99
Vietnam
5407031
2415149
CEE7
220V
100
Vietnam
5407033
5399116
BS 1363A
220V
101
United States
5407035
N/A
NEMA 5-20P
120V
7-68
Chapter8.
Periodic Maintenance
Brivo OEC 715/785/865 Mobile C-Arm X-ray Product Service Manual
8.1. Overview This procedure describes how to conduct performance checks and maintenance procedures. Use the procedure in conjunction with PM checklist in section 9.2. Follow the procedures in the order they appear here and record all required information on the checklist. Serious injury and property damage can result from incorrectly performed service procedures. Observe all operating and safety procedures in this document. Procedures should be performed by service personnel specifically trained by GE HUALUN Medical Systems, Inc. to calibrate the Brivo OEC 715/785/865 C-Arm and Workstation.
WARNING
8.1.1.
Safety
Ingress of Fluids WARNING
The system must never be operated or stored in locations where conductive fluids, like water and saline solution, might spill on the equipment.
Always unplug the AC power cable from the wall outlet before cleaning the equipment. Do not allow water, soap, or other liquids to drip into the equipment and cause short circuits, electric shock and fire hazards. Unauthorized Modifications Under no circumstances should the safety interlock in the system be bypassed, jumped, or otherwise disabled.
NOTE
All GE Healthcare systems comply with International Electro Technical Commission safety standard IEC-60601. Do not connect any external device to the system that does not meet the requirements of IEC-60601. Only devices provided or approved by GE HUALUN Medical Systems, Inc. should be connected to the system.
Motorized Mechanical Operation The Vertical Column is motorized and should be observed continuously during operation to avoid pinching or colliding with people and object. If covers are removed, use extreme care when operating motorized features. Do not carelessly place objects on the equipment or bump or lean against the equipment. Do not wear loose clothing that may be caught by mechanical mechanisms. Keep hands and fingers clear of motorized equipment while the motors are in operation. Electrical Shock WARNING
WARNING
8-2
This system can generate lethal voltages. Practice safe electrical testing procedures when performing periodic maintenance procedures. After taking X-rays, the high voltage cables can retain a lethal charge, even if you power down the system. Even though the contacts are recessed, high voltages can arc several inches from their terminals if the cables are removed from the connector wells. Use caution when disconnecting high voltage cables even when the power is turned off. If you remove these connections, immediately discharge their contacts against the high voltage tank case (ground).
Periodic Maintenance
X-radiation Exposure The X-ray tube assembly produces X-radiation when energized. Never operate this device without X-ray shielding in place. Use lead shielding and draping to protect personnel. WARNING
Lead aprons, radiation monitors, and appropriate radiation shields must be utilized for the protection of all personnel in the vicinity while performing tests. Living human anatomy should never be used as a phantom or demonstration aid. Do not produce radiation in hallways.
CAUTION
Many of the PCB's in this system contain components, which are sensitive to ElectroStatic Discharge (ESD). Observe ESD safety procedures.
8.1.2.
Tools and Test Equipment
In addition to standard service tools and test equipment, the following special tools and test equipment are required to complete the PM procedure. Standard Tool Item
Tool
1
Oscilloscope Tektronix 2236 or equivalent
2
Multimeter or equivalent
3
Spatial Resolution Tool
4
Lead Apron
5
kV meter
6
Dosimeter
7
Ampere meter or equivalent
8
Ruler longer than 12 inches (30cm)
9
Erasable marker (whiteboard marker)
10
mAs meter
11
Precision flat head screwdriver (3mm or less) to adjust camera iris, focus
12
Transparent adhesive tape, with cutter (or need scissor or knife to cut the tape) Special Tool
Item
Tool
GE part number
1
Three copper sheets, each 1mm thick
00-877682-01
2
9-inch BAFT Tool
00-878105-02
3
PWA, extend board
5085609
8-3
Brivo OEC 715/785/865 Mobile C-Arm X-ray Product Service Manual
8.2. PM Checklist
Brivo OEC 715/785/865 PM Checklist Administrative Information Medical Facility Information Hospital or Clinic Name: Address: State: Postal Code/Zip: Contact Phone:
Field Service Engineer Information FSE name:
City: Country: Contact Person: Department:
Employee SSO: Installation Date:
System Configuration Workstation Software Version: Serial Number:
MCB Software Version: System ID:
Safety Inspection Antistatic Drag-wires Electrical Plug and power cord
Footswitch cable and pins Ground Continuity
Interconnect Cable and Connector
PC Maintenance PC Clean
Yes
No
Replace Cell Battery (If needed)
Yes
No
System Function Checks Power On Checks
Pass
C-Arm Checks Mechanical Movement: Key Switch: C-Arm Controls: Emergency Switch:
Pass Pass Pass Pass
Fail Workstation Checks
Fail Fail Fail Fail
Mechanical Movement : Workstation Operation: UPS Battery Performance Check: System Status Backup:
X-ray Generator Accuracy Tests
KV Accuracy (± 7%)
8-4
Low Dose: [email protected]: , Normal Fluoro: [email protected]: , [email protected]: HLF: [email protected](Actual 6.0): , [email protected](Actual 6.0): Digital spot: [email protected]: , [email protected]: , [email protected]: Radiography: 55 kVp@40mAs : , 80 kVp@40mAs: , 110 kVp@20mAs:
Pass Pass Pass Yes
Fail Fail Fail No
Periodic Maintenance
Low Dose: 2.0mA@80kVp: , Normal Fluoro: 0.1mA@80kVp: , 4.0mA@110kVp: , HLF: 4.0mA(Actual 6.0)@110kVp: , 4.0mA(Actual 4.5)@110KVp: , (Dose Group: Normal 50 and HLF 50) Digital Spot: 3.2mA(Actual 6.4)@80kVp: , 4.0mA(Actual 10)@110kVp: , ( For 100V/110V/120V input) 4.0mA(Actual 16)@110KVp: , (For 200V/220V/230V/240V input) Radiography: For power input: 100V/110V/120V: 40KVp@40mAs (Actual 10mA): , 110KVp@40mAs (Actual 10mA): For power input: 200V/220V/230V/240V 40KVp@40mAs (Actual 10mA): , 110KVp@40mAs (Actual 10mA):
mA Accuracy (± 10%)
40kV, 40mAs:
mAs Accuracy(±10%)
, 110kV, 1mAs:
, 110kV, 2mAs:
,, ,
, 110KV, 40mAs:
,
Image Quality Check Image Intensifier Field Size Check NORM(210 ±10)
Mag Mode
MAG1(155 ±8)
MAG2 (115 ±8)
Displayed Image Diameter (mm) Auto Technique Tracking and Image Resolution Check Auto Technique Tracking Copper Filters (mm)
Specification(kVp) 715/785
865
Measured (kVp)
Image Resolution Specification (LP/mm)
Adjustment done?
Mag Mode (Field Size)
718/785
865
No
NORM (9”)
≥ 2.0
≥2.2
Yes
No
Measured (LP/mm)
Adjustment done?
1
64±4
62±4
Yes
2
74±4
72±4
Yes
No
MAG1 (6”)
≥2.6
≥3.0
Yes
No
3
82±4
80±4
Yes
No
MAG2 (4.5”)
≥3.1
≥3.5
Yes
No
Shading Correction Check
Pass
Fail
Dose Check Dose rate Check
Measured as found: mR/min
No adjustment necessary: 715/785 4.1±0.3mR/min
DAP Accuracy Check
Pass
Install Equipment Covers
Yes
No
Reporting complete
Yes
No
Fail (Need Calibration)
865 3.1±0.3mR/min
Measured if adjusted: mR/min
DAP Calibration Done
Reporting
Periodic maintenance of the system is required to maintain the system lifecycle. The first periodic maintenance shall be implemented after first 13 months’ use, then it is suggested to do once per year by a GE qualified service engineer.
8-5
Brivo OEC 715/785/865 Mobile C-Arm X-ray Product Service Manual
8.3.
Administrative Information
Medical Facility Information: Enter all information about the medical facility where the system is installed. Field Service Engineer Information: Enter Field Service Engineer name, Region ID number and Employee ID number. System Configuration: Complete each field in the System Configuration section. This section identifies specific information about the system being maintained.
8.4.
Safety Inspection
Follow this procedure to inspect system components. Look for loose, damaged, or missing parts. Check each component for proper operation. WARNING
Electrical circuits inside the equipment use voltages that are capable of causing serious injury or death from electrical shock. Use appropriate precautions.
If the system has power applied, power off the system and unplug the C-Arm’s AC power cord from AC outlet. Remove C-arm and workstation covers as needed.
8.4.1.
Antistatic Drag Wires
Check the system’s antistatic drag wires. There is one suspended below the workstation and one underneath the C-Arm. Both wires must securely attach to the system and not be damaged or encumbered by debris.
8.4.2.
Electrical Plug and power cord
Inspect the C-Arm’s AC power cord and AC line plug for damage and missing parts. Make sure all wiring insulation is intact. Ensure that there are no broken or frayed wires. Make sure grounding pin is present on AC line plug, and that all conductors on plug are secure and in good condition. WARNING
8.4.3.
Some devices such as high voltage cables and electrolytic capacitors can retain a dangerous static charge for long periods after power has been removed. Do not touch these components unless power has been completely removed and they have discharged.
Interconnect cable and Connector
Check the interconnect cable for damage or other problems. Verify that connector on cable mates well with the connector on C-Arm and that there are no bent or missing pins. Make sure the strain relief attaches securely to both the interconnect cable and connector.
8.4.4.
Footswitch cable and pins
Inspect footswitch cable and verify that the cable, connector and pins are not damaged. 8-6
Periodic Maintenance
8.4.5.
Ground Continuity
Perform the ground continuity test described below. WARNING
Do not perform this continuity test with the AC plug connected to a power receptacle.
Connect the Interconnect Cable to the C-Arm and verify continuity between the following: From
To
Spec
Workstation The right-top screw of WorkStation back cover
AC Power Plug Ground Pin
< 0.5
Any one of screws to fix Monitor
AC Power Plug Ground Pin
< 0.5
Any one of screws on the tube cover
AC Power Plug Ground Pin
< 0.5
Any one of screws to fix the Image Intensifier
AC Power Plug Ground Pin
< 0.5
Metal surface of central C-arm. Comments: Close to the zero mark of orbital.
AC Power Plug Ground Pin
< 0.5
Metal surface of lock wrench of interconnector cable
AC Power Plug Ground Pin
< 0.5
Mainframe
NOTE
If there is special ground continuity regulation for in used system, FE shall follow local regulation and perform the test by Ground Continuity test equipment. Below is the special regulation for Ground Continuity: The resistance measured from the ground pin on the power cord to any accessible conductive surface in the system (e.g., the chasis) shall not exceed 0.3 Ohm per European norm EN 62353, specification. The resistance measured from the ground pin on the power cord to any accessible conductive surface in the system (e.g., the chasis) shall not exceed 0.2 ohms per IEC 60601-1 or equivalent.
8-7
Brivo OEC 715/785/865 Mobile C-Arm X-ray Product Service Manual
8.5. PC Clean and UPS Performance Check 8.5.1.
PC clean
1. Refer to section 7.3.4, remove the workstation back, side, front covers. 2. Remove PC cover.
3. Clean the PC outside and inside. 4. Fasten all PC internal card and cables. 5. Re-plug in cables connected to PC. NOTE
8-8
Recommend to replace the cell battery regularly after being installed for 3/6/9 years, if needed.
Periodic Maintenance
8.5.2.
UPS performance check:
1. Power on system, waiting for system boot up completely. 2. Double click UPS Display/Menu button, UPS battery capacity will be displayed on screen. If the displayed capacity is less than 3 min, the UPS need be replaced. 3. Login software service tool, in log viewer Tab, in Exception Code input area input 0408018 then click search button. If code 0408018 is recorded in log, the UPS also need be replaced.
UPS Display/Menu Button
4. Reassemble computer cover. 5. Reassemble all workstation covers which were removed in step1.
8-9
Brivo OEC 715/785/865 Mobile C-Arm X-ray Product Service Manual
8.6. System Function checks Check the following areas of the C-Arm and workstation for proper operation.
8.6.1. WARNING
Perform Power On Checks Observe safety procedures when operating motorized features.
Perform the following steps with the system powered up and normally booted. 1. Connect the integrated cable in the C-Arm connector and lock it. Connect the Footswitch cable to the C-Arm. 2. Plug the AC power cord into the receptacle. 3. Press the system on key located on the C-Arm control panel. Verify that the workstation and C-Arm complete their software boot and initialization with no errors reported on the workstation and C-Arm displays.
8.6.2.
C-Arm Checks
Mechanical Movement Test: Refer to section 3.6.2 for C-arm mechanical movement checks. NOTE
If wigwag brake can’t prevent Wig Wag motion effectively, or the lock and release positions can’t fit as the label indicating, perform below procedure to refresh the force of wigwag brake. 38.5N