Roland PNC - 960 - 910 [PDF]

Zitiervorschau

SERVICE NOTES

PNC-960 / 910 Specifications Mechanism .................................... Media-movement method Structure & Spare Parts Driving method ............................. Stepping motor (Micro-step) Maximum cutting area .................. [PNC-960] 584 mm (W) x 24998 mm (L) (23"x 984-1/8") [PNC-910] 280 mm (W) x 24998 mm (L) (11"x 984-1/8") Acceptable material widths ........... [PNC-960] 50 mm–711 mm (1-15/16"–28") Electrical Section [PNC-910] 50 mm–406 mm (1-15/16"–16") Tools .............................................. Cutters:Special cutter for CAMM-1 series Pens: Water-based fiber-tipped pens, 32 color plotter pens (options) Thick water-based fiber-tipped pens (options) Replacement of Main Parts Max.cutting speed ......................... During cutting:400 mm / sec. (When Dip SW-8 is at ON:100 mm / sec.) Blade force .................................... 30 gf–200 gf Software resolution ....................... 0.025 mm / step Distance accuracy .......................... Error of less than +/- 0.2% of distance travelled, or 0.1mm, whichever is grater Repetition accuracy ....................... 0.1 mm or less (Excluding stretching/contraction of the sheet, and provided that sheet length is Adjustment under 1600 mm (63")) Interface ......................................... Parallel (Centronics compatible), Serial (RS-232C) Buffer size ..................................... 2 Kbytes (Expandable up to 2 Mbytes) Instruction system ......................... CAMM-GL III (mode1 and mode2) Supplemental Information Switches ........................................ Power switch, Pen force slider, DIP switches Control switches ............................ , , , , SETUP, PAUSE, PEN MODE, ROTATE, TEST, ORIGIN SET LED ............................................... POWER / ERROR LED, SETUP LED, PAUSE LED, PEN MODE LED, ROTATE LED, TEST LED Trouble Shooting Power consumption ....................... [117V] 0.6A, [220-230V] 0.35A, [230-240V] 0.35A, [100V] AC100V+/-10 % 50/60Hz 0.6A Acoustic noise level ...................... [PNC-960] Cutting mode:less than 68dB (A), Standby mode:less than 40dB (A) (According to ISO 7779) [PNC-910] Cutting mode:less than 65dB (A), Standby mode:less than 40dB (A) (According to ISO 7779) Supplement Dimensions .................................... [PNC-960] 840 mm (W) x 278 mm (D) x 221 mm (H) (33-1/8" (W) x 11" (D) x 8-3/4" (H) ) [PNC-910] 535 mm (W) x 278 mm (D) x 221 mm (H) (21-1/8" (W) x 11" (D) x 8-3/4" (H) ) Weight ........................................... [PNC-960] 16 kg (35.3 lb.), [PNC-910] 10 kg (22 lb.) Temperature .................................. 5–40ºC (41–104ºF) Humidity ........................................ 35%–80% (non-condensing) Accessories [100V Only] • MANUAL,USE JP PNC-960, • ADAPTER PLUG, AC CORD 100V 3P, • WIN MS Windows 3.1 [Others] • SHEET SEPARATOR (only PNC-960), • TWEEZERS (only PNC-960), • MANUAL,USE EN PNC-960, • AC CORD (117V) , • AC CORD 220V, • AC CORD (240VA), • AC CORD KP-610 240VE, BS, • Blade Holder (XD-CH2), • Blade (ZEC-U1005), • CAMM-1 DRIVER for windows 3.1 (100 V), • CAMM-1DRIVER for windows 95, • Material for Test Cuts, • Test-use Highquality Paper, • Test use Water-Based Fiber Tipped Pen

Interface Specifications [Parallel] Standard ........................................ Input signals .................................. Output signals ............................... Level of input/output signals ........ Transmission method ....................

In compliance with the specifications of Centronics STROBE (1BIT), DATA (8BITS) BUSY (1BIT), ACK (1BIT) TTL level Asynchronous

[Serial] Standard ........................................ Transmission method .................... Transmission speed ....................... Parity check .................................. Data bits ........................................ Stop bits ........................................

RS-232C specifications Asynchronous, duplex data transmission 4800, 9600 (selected using DIP switches.) Odd, Even, or None (selected using DIP switches.) 7 or 8 bits (selected using DIP switches.) 1 or 2 bits (selected using DIP switches.)

Contents 1 Structure & Spare Parts

4 Adjustment

1-1 1-2 1-3 1-4 1-5

4-1 4-2 4-3 4-4 4-5-1 4-5-2

COVERS ........................................................................................ 1 FRAME .......................................................................................... 2 CARRIAGE .................................................................................... 4 CHASSIS .......................................................................................5 ACCESSORIES .............................................................................6

2 Electrical Section 2-1 2-2 2-3 2-4

WIRING MAP ................................................................................. 7 MAIN BOARD ASS'Y [7393111000] .............................................. 8 PANEL BOARD ASS'Y [7393116000] ......................................... 13 OTHER CIRCUIT BOARDS ........................................................ 14

3 Replacement of Main Parts 3-1 3-2 3-3 3-4 3-5 3-6 3-7 3-8

SIDE COVER L,R ........................................................................ 15 CARRIAGE ASSEMBLY .............................................................. 17 PLATE SHAFT ............................................................................. 18 PINCH ROLLER ASSEMBLIES .................................................. 19 CARRIAGE STOPPER POSITION .............................................. 21 CENTER FRAME ........................................................................ 21 CUTTER PROTECTION .............................................................. 21 MOTOR ....................................................................................... 22

Special Tool ................................................................................. 23 Service Mode ............................................................................... 24 Tool Height Adjustment ............................................................... 25 Tool Pressure Adjustment ........................................................... 26 Calibration [CHECKING] .............................................................. 29 Calibration [SETTING] ................................................................. 30

5 Supplemental Information 5-1 5-2

OPERATIONAL SEQUENCE ...................................................... 31 SENSOR MAP ............................................................................. 32

6 Trouble Shooting 6-1

TROUBLE SHOOTING ................................................................ 33

7 Supplement 7-1

MAINTENANCE CHECK LIST .................................................... 35

First Edition PNC-960 '96.Apr.DE1 Printed in Japan DE1042296SN R1-1

1 2 3 4 5 6 7

Typographic Conventions / About the Labels Affixed to the Unit

Typographic Conventions Following marks describes as follows.

: Electric charge. Do not touch when power is on.

: The wiring terminal intended for connecetiion of the protective earthing conductor associateed with the supply wiring. Do not disconnect the cable of this terminal except the time of replacement.

: Tips and advice before the adjustment.

: Indicates tightening torque. Torque

: Indicates amout for Pen Pressure and Tension.

: Indicates clearance.

About the Labels Affixed to the Unit These labels are affixed to the body of this product. 3

1 2 3 4 5

1

2

Model Name Serial NO. Voltage Power consumption CAMM-1 CAUTION LABEL No.453 5

Unauthorized copying or transferral, in whole or in part, of this manual is prohibited.

Windows is registered trademark or trademark of Microsoft Corporation in the United States and/or other countries. Copyright © 1996 ROLAND DG CORPORATION

4

1 Structure & Spare Parts

1 Structure & Spare Parts 1-1 COVERS 5 5 9

5

3

1

5

7

4 5 14

7

7

1

5

5

13

5 5

2

5 5 6 9 9

4

5 3

2 1

5

** column shows as below.

12

16 If the parts is not used, it is blank.

If the parts is used it is marked " ".

1

10 15

11 6

6 PNC-910

8

PNC-960

6

PARTS LIST 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

Parts No. 22245101 22025165 22025164 22025163 22025162 22065249 22065248 22065252 22065251 22505109 7393114050 22265107 22265108 7393116000 22055265 22665189 22665190 22665191 23355801 21545105

8

-Main PartsParts Name COVER DUST PNC-960 COVER,GUIDE F PNC-910 COVER,GUIDE F PNC-960 COVER,GUIDE R PNC-910 COVER,GUIDE R PNC-960 COVER,RAIL PNC-910 COVER,RAIL PNC-960 COVER,SIDE L PNC-960 COVER,SIDE R PNC-960 LABEL,CAMM-1 PNC960/910 NO.554

LED BOARD ASS'Y PAD,CUTTER PNC-910 PAD,CUTTER PNC-960 PANEL BOARD ASS'Y PLATE,LED PNC-960 SHEET,CUSHION 1 PNC-960 SHEET,CUSHION 2 PNC-960 SHEET,CUSHION 3 PNC-960 SW SHEET PNC-960 PAD,CUSHION PNC-960

** • • • • • • • • • • • • • • • • • • • • • • • • • • • • •

PARTS LIST

-Supplemental PartsParts Name

Q LABEL SET LABEL W LABEL DIP SW LABEL E LABEL WARNING LABEL R SCREW BINDING HEAD T SCREW PAN HEAD+FW Y SCREW P-TIGHT BINDING HEAD U SCREW BINDING HEAD I SCREW WH NYLOCK O WASHER FLAT

Ni 3X65 Ni 3X8 BC 3X6 Ni 3X40 BC 3X6 Cr 3X6X0.5

1

}

2

t

10

48

1

9

19

P

]

25

{

u

50

R

16

r

32

I

23

28

11

A 39

o

t Q 12

25

46

3

O

7

q

Y

W

Q

38

42

45

13

29

q 15

31

I

36

q

Y

12

17

26

22

18

e e

I

20

5

q

12

E

Q

[

41

6

35 E

40

Y 29

34

I 44

q

p

30

Y

y

w

26

2

p

33

12

49

p

8

21

I

Q

I

{

24

q

45

q

9

12

I

Q

q

14

51 37

T

43

I

27

47 e

I

4

q

1

q

q

}

P

51i

U

1 Structure & Spare Parts

1-2 FRAME

25

24

23

22

21

20

19

18

17

16

15

14

13

12

11

10

9

8

7

6

5

4

3

2

1

Parts No. 22805147 22805146 22805145 22805144 22805143 22805142 22145303 22565824 22565121 12159508 23465151 23465152 12369428 21745102 22045109 22265295 22235401 22115658 22115602 22115601 22115613 22175693 22135509 22135508 22205133 21895102 21895103 22145415 7393114020 15229754

PARTS LIST

LEVER,PNC-960 ORG BOARD ASS'Y PAPER SENSOR

L-BEARING,RSR9NMUUC1+680LM

L-BEARING,RSR9NMUUC1+380LM

CABLE-ASSY PS-R PNC-960 CODE KEEP COLLAR,LEVER PNC-960 COVER,Y-PULLEY PNC-960 CUSHION FAN COVER CUSHION FRAME,CENTER PNC-910 FRAME,CENTER PNC-960 FRAME,GUIDE PNC-910 FRAME,GUIDE PNC-960 GEAR L GUIDE,CABLE PNC-910 GUIDE,CABLE PNC-960 HOLDER,BELT PNC-950

CABLE-ASSY PAPER-SENS PNC-960

Parts Name ASS'Y,FRAME SIDE L PNC-960 ASS'Y,FRAME SIDE R PNC-960 ASS'Y,MOTOR X PNC-960 ASS'Y,MOTOR Y PNC-960 ASS'Y,PINCH ROLLER L PNC-960 ASS'Y,PINCH ROLLER R PNC-960 BEARING SHAFT 4X7.5 BELT BELT BUSH,SHAFT OILES 80F-1206

-Main Parts** • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •

Parts No.

51

50

49

48

47

46

45

44

43

42

22295103 22295102 22295101 22165137 22175121 22145186 22145165 22145182 21425102 12239603 22065246 11889102

40 22145388 41 22295104

38 22175871 39 22145393

36 22145107SZ 37 21975105

34 22055267 35 22175715

22055276

32 22055268 33 22055275

30 22055266 31 22135511

28 22175105 29 22175877

26 22145831 27 21535101

Parts Name PIN NO.1 PIN,Y PULLEY PNC-5000 PINCH ROLL SPRING PINCH ROLLER PLATE,JOINT GUIDE PNC-960 GUIDE,LEVER PNC-960 PLATE,SHAFT PNC-960 PLATE,SUPPORT PNC-910 PLATE,SUPPORT PNC-960 PLATE,TENSION PNC-960 PULLEY HD10.8S3 (B9) PULLEY STAY PULLEY T20P2S8+GEAR S55 ROLLER FD12 S4(B4 C4.0) SHAFT,JOINT PNC-960 SHAFT,PULLEY PNC-960 SHAFT,SQUARE PNC-910 SHAFT,SQUARE PNC-960 SHAFT,WITH G-ROLLER PNC-910 SHAFT,WITH G-ROLLER PNC-960 SPACER,MOTOR PNC-960 SPRING,TENSION PNC-960 STAY,FRAME PNC-960 STAY,SENSOR X PNC-960 STAY,Y-PULLEY PNC-960 WASHER,SHAFT PNC-960 X-CUSHION COVER,DUCT PNC-960 R-BEARING D8S4(B3)

** • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • {

I SCREW HEXAGONAL CAP O SCREW HEXAGONAL CAP P SCREW HEXAGONAL CAP

A

]

[

p

o

i

u

y

t

r

e

w

q

}

4X4 3X5.5 POLY 3X6X8

M4 BC 3X6 BC 4X15 BC 3X12 SCREW HEXAGONAL CAP BC 4X6 SCREW SOCKET SET W-POINT Cr 3X3 SCREW WH NYLOCK BC 3X6 SCREW W-SEMS BC 4X8 SCREW HEXAGONAL CAP BC 4X4 SCREW FLAT HEAD Cr 3X6 SCREW BINDING HEAD Cr 3X12 SCREW FLAT HEAD Cr 3X4 TAPE NITTO #500 (CUT WHEN USING) (5X40) WASHER FLAT Cr 4.3X7X0.5 WASHER FLAT BC 4X10X0.8 LABEL G-ROLLER 3X25 IDNo.568 LABEL G-ROLLER 3X150 IDNo.569 WASHER SPRING Cr M3 SCREW LONG LOCK BC 3X8

T RING E-RING ETW-10 Y RING E-RING ETW-3 U RING CLIP RING

E BUSH ROLL BUSH R PIPE POLY PIPE

Parts Name

-Supplemental Parts-

Q BINDER T-18S W BUSH ROLL BUSH

PARTS LIST

1 Structure & Spare Parts

1

3

1 Structure & Spare Parts

1-3 CARRIAGE

1 2 3

1

2

4 3 3 11

3 5

9 7

3

1

12

8

10

6

5

3 5

PARTS LIST 1 3 4 5 6 7 8 9 10 11 12

4

Parts No. 22805141 23475123 23475124 7393114010 22065250 22205134 21815101 22285503 7393114040 22145177 22145178 23465148

-Main PartsParts Name ASS'Y,CARRIAGE PNC-960 CABLE-CARD 5P 730L

** • • • CABLE-CARD 5P 1030L BB HIGH-V • CARRIAGE BOARD ASS'Y • • COVER,CARRIAGE PNC-960 • • HOLDER,PEN • • BOLT,PENHOLDER • • NUT,PENHOLDER • • PINCH ROLL BOARD ASS'Y • • STAY,SENSOR P PNC-960 • • STAY,SENSOR Y PNC-960 • • CABLE-ASS'Y PINCH-SENCE PNC-960 • •

PARTS LIST

-Supplemental PartsParts Name

1 BINDER T-18S 2 CUSHION FELT 3 SCREW WH NYLOCK 4 SCREW FLANGE SOCKET

8X10X3 BC 3X6 Cr 3X6

1 Structure & Spare Parts

1-4 CHASSIS

2

2

12,13 5

3

6

w

4

1

4

16

24

20

} 2

27 15

{ 3

25

18 6

{

11

8

1

10

q 21

22

14

26 e

r

w

6 { 9

1 23 5

2 19

0

28

1 2

1

8

2 9

17

7

7

PARTS LIST 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Ŷ15

16 17 18 19 20 21 22 23

Parts No. 13429746 12369428 23465157 23465158 23465159 23475125 22815115 22815116 22065247 22435108SZ 12559567 12559572 12559570 12559443 12559570 12189834 12189835 22465110 2215051200 22155541 7393111000 22055269 13129170 15449119 22355168

-Main PartsParts Name AC INLET BINDER BASE CABLE-ASSY JUNBIWIRE A PMC-960 CABLE-ASSY JUNBIWIRE D PNC-960 CABLE-ASSY JUNBIWIRE E PNC-960 CABLE-CARD 25P 150L BB HIGH-V

CHASSIS,PNC-910 CHASSIS,PNC-960 COVER,FAN PNC-960 FAN MOTOR FUSE FUSE FUSE 5X20 CEE-2AT (200V) FUSE 5X20 SB-3.15 (100V) FUSE 5X20 CEE-2AT

FUSE HOLDER FA252B HOLDER-FUSE BM-SS-I-14 HEAT-SINK,PNC-960 HEXAGONAL SPACER LONG NUT MAIN BOARD ASS'Y PLATE,HEATSINK PNC-960 POWER SW AJ7201B ROM A RUBBER FOOT

23

** • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •

24 25 26 27 28

Parts No. 7393114030 22455109U0 23505898 23505899 12399327

PARTS LIST

Parts Name TRANS BOARD ASS'Y TRANSFORMER-PW PNC-960 WIRE,B GRX-410 WIRE,C GRX-410 FILTER(E),FRC-46-12

** • • • • • • • • • •

-Supplemental PartsParts Name

1 BINDER T-18S 2 NUT HEXAGONAL NUT+SPW 3 SCREW OVAL HEAD 4 SCREW SEMS 5 SCREW BINDING HEAD 6 SCREW WH NYLOCK 7 SCREW BINDING HEAD 8 SCREW BINDING HEAD 9 SCREW SEMS 0 WASHER FLAT { WASHER OUTSIDE TEETH } SCREW BINDING HEAD

Cr M4 BC 3X8 Cr 3X10 Cr 3X45 BC 3X6 BC 3X6 BC 4X4 BC 4X10 Cr 3X10X0.8 Cr M4 Cr 3X10

q LABEL EARTH SEAL w LABEL FLASH LIGHTING SEAL e LABEL FUSE CAUTION SEAL r LABEL FUSE SEAL

** 15 12189834 is used before S/# ZI50479, ZI50580—ZI60749 (PNC960), and before ZI50249 (PNC-910). 12189835 is used after S/# ZI50480—ZI50579, ZI60750 (PNC-960) and after ZI60250 (PNC-910).

5

1 Structure & Spare Parts

1-5 ACCESSORIES

7, 8

1 9 10

ENGLISH JAPANESE

3

1

2

4

5

13 6

14

11

PARTS LIST 1 2 3 4 5 6 7 8 9 10 11 13 14

6

Parts No. 13499109 23495124 23495214 13499111 23495125 13499209 22605195 22605196 26015130 26015129 21545108 12569419 12569656

-Main PartsParts Name A.C. CORD (117V) AC CORD (240VA) AC CORD 100V 3P AC CORD KP-610 240VE.BS AC-CORD 220V ADAPTER PLUG CARTON,PNC-910 CARTON,PNC-960 MANUAL,USE EN PNC-960 MANUAL,USE JP PNC-960 PAD,SET PNC-960 SHEET SEPARATOR TWEEZERS

** • • • • • • • • • • • • • • • • • • • • • •

CENTRONICS

RS-232C

DRIVER

RS-232C

64KByte

SRAM

EEROM 128Byte

512KByte

EPROM

I/F

CENTRONICS

MAINBOARD

CN3

CN2

HD6437021C02X

CPU

16MHz

SUP-J3G-E

ACINLET

Data

Control

Address

POWERSW AJ7200B

I/F

SOLENOID FAN I/F

MOTOR

DRAM

A/D CONVERTER

I/F

PANEL SENSOR

MEMORY DECODE FAN +24V

MOTOR +26V

+5V

CN5

• POWPNC-960 • POWPNC-910

FAN DRIVER

DRIVER

YMOTOR

XMOTOR DRIVER

SOLENOID DRIVER

POWERSUPPLY

PNC-960

TRANSFORMER

CN11

CN9

CN10

CN1

CN12

CN8

CN7

CN6

CABLE-CARD25P 150LBBHIGH-V

** PS-RPNC-960

** PAPER-SENSPNC-960

ORIGIN-SENSPNC960

2MByte

DRAM BOARD

** DCFAN

Y MOTOR

CN2

CN4

CN3

CARRIAGE BOARD

SENSOR

PINCHROLL

PINCH-SENSEPNC-960

FORCEVR

CN3

KEYSHEET

LINEAR SOLENOID

CN2

CN1

• CABLE-CARD 5P1030LBBHIGH-V • CABLE-CARD 5P730LBBHIGH-V

LEDPNC-960

LEDBOARD

** The part with **-mark is used only on PNC-960.

DIPSW

PANELBOARD

X MOTOR

CN1

CN1

** PAPER REAR SENSOR

** PAPER FRONT SENSOR

ORIGIN BOARD

CN1

2 Electrical Section 2-1 WIRING MAP 2 Electrical Section

2

7

2 Electrical Section

2-2 MAIN BOARD ASS'Y [7393111000]

FUJIKURA

FUJIKURA

KURA

FUJIKU

CABLE-CARD 25P 150L BB HIGH-V [23475125]

DESCRIPTION

Character printed side.

1 MAIN BOARD ASS'Y [7393111000] 2

3

i IC29

ZJSR5101-222 * 4

0

5267-02A

0 103 101 CE102

272 CE473 103 332

272 CE473 103 332

822 CE473 103 103

822

CE472

CE473 0

101

101

101

103

FUSE CEE-200MAT 10K 1/4W D3SBA20-4100

PFC-5000

RKML6103F

SN74LS138NS

101

RKML6103F

RKML6103F

C

HD6437021C02X

RKML10103F

LCS-16S

PST572CMT CA-301 16MHz

DICF-40CS-E

SN74ALS112NS

10uF/25V

93LC46/SN

MNR34J5J330

TC35096AF

10uF/25V

HY62256ALJ-70

HY62256ALJ-70

SN74LS139NS

TC74HC08F 101

103

CE102

MNR34J5J330

MNR34J5J330 IL-S-4P-S2T2-EF

PNC960

0

CE104

1SS-133

DS14C238

MNR35J5J103

B

PFC-5000

PFC-5000

PFC-5000

0

272

0 0

0

3300uF/63V

101

101

SN74LS07NS

D3SBA20-4100

102

DBLC-J25SAF-20L9

B6P-VH

B3B-PH-K-B

1 2W

330

102

A

PFC-5000

FUSE CEE-100MAT

RKML6103F

103

470uF/50V

D3SBA20-4100

3300uF/16V

332

CE102

47uF/63V

PFC-5000

CE102

TC74HC74F SN74LS14NS

2SC1815

Q3

ZJSR5101-222 * 2

103

102

TC74HC123F

10K 1/4W 10K 1/4W

MTD2005

i

101 CE102

332 56364-060-BXE

470uF/16V

IC30

B3B-PH-K-Y

332

1SR-35-400A

1K 1W

FUSE CEE-315MAT

CE473

103 103

IL-FPC-25ST-N

332

2SB1481

820 1/2W

1SR-35-400A

1 2W

5267-04A

5267-04A

101

330

1 2W 47uF/63V

1SS-133 * 4

2SD2241

1ZB33

1 2W

822

KSD-04

Q2

D11

1 2W 47uF/63V

Q1

SI-3050J

MTD2005

ZJSR5101-222 * 4

822

MTD2005

IC32

CE472

2

IC26

MNR34J5J330

MNR34J5J330

MNR34J5J330

PNC960D 100uF/16V

Indicates revision of the circuit board.

TX14-40R-10ST-N1

XY-OR8 DRAM BOARD (Option)

1 Electric Maintenance Part

2 DIP SW

IC No. Q1 Q2 Q3 D11 IC32 IC26 IC29 IC30

Bit# FUNCTION OFF ON 1 Model Selection PNC-960 PNC-910 2 Reserved Always OFF ** 3 Pen Down Wait Wait time OFF Wait time ON 4 Reserved Always OFF

Parts No. Description Function 15129850 2SD2241 Fan regulator, ON/OFF transistor 15119832 2SB1481 Fan regulator, ON/OFF transistor 15129114 2SC1815GR Fan switching transistor 15019461 1ZB33-TPB5 Fan +33V Zenor diode 15199111 SI-3050J +5V regulator 15189105 MTD2005 Carriage motor driver 15189105 MTD2005 Grit motor driver 15189105 MTD2005 Solenoid motor driver

** BIT#3 is to make the pen wait for 10 msec. after pen down. It should be set to OFF ordinally.

3 FUSE Parts No. Parts Name A 12559567 FUSE 5x20 CEE -1AT WICKMANN B 12559570 FUSE 5x20 CEE -2AT C 12559572 FUSE 5x20CEE -3.15AT WICKMANN

8

R1

2

1

CP8 CE0.1u

VCC

OUT GND PST572CMT

IC5 VCC

3

PWM 3

CLK /RESET

1K

+

9

10

1

2

ADDI EEDI EEDO EECS EECK

8

ADDO ADCS ADCK

C2 CE22p

C1 CE22p

VSS

VREF AGND

TC74HC08AF

IC11C

VDD

DO SARS

TC35096AF

CS SE CK DI

/CRDY

C3 4.7u/25V

R3 10K

VCC

2 1 12 13

AIN0 AIN1 AIN2 AIN3

IC2

CPWR6 CPWR5 CPWR4 CPWR3 CPWR2 CPWR1 CPWR0

TC74HC08AF

IC11A

R4

CPWR[0..6]

CDIR

/DSRA /DTRA /RTSA

10K

R2

2 1 3 6

VCC

3 4 5 6

7

9 8

10 11

14

VCC

15 24 32 41 50 59 70 81 82 92

13 38 63 73 80 88 4

69 75 76

68 67 66 65 64 62 61 60 58

91 90 89 87 86 85 84 83

99 98 97

100

74

72

71

CP5 CE0.1u

VCC

CP6 CE0.1u

VCC

CP7 CE0.1u

VCC

HD6437021C02X

GND GND GND GND GND GND GND GND GND GND

VCC VCC VCC VCC VCC VCC GND

CK WDTOVF RESET

PA15 PA14 PA13 PA12 PA11 PA10 PA9 PA8 PA7

PB7 PB6 PB5 PB4 PB3 PB2 PB1 PB0

PB14 PB13 PB12

NMI IRQ7

XTAL

EXTAL

TXD1 RXD1 TXD0 RXD0

MD2 MD1 MD0

IC3

CP4 CE0.1u

VCC

Y1 16MHz

96 95 94 93

79 78 77

VCC

VCC

RD WRH WRL

WAIT CS6 CS4 CS2 CS0

RAS CASL CASH

AD8 AD7 AD6 AD5 AD4 AD3 AD2 AD1 AD0

AD15 AD14 AD13 AD12 AD11 AD10 AD9

A21 A20 A19 A18 A17 A16 A15 A14 A13 A12 A11 A10 A9 A8 A7 A6 A5 A4 A3 A2 A1 A0(HBS)

57 56 55

54 53 51 48 46

52 49 47

10 9 8 7 6 5 3 2 1

19 18 17 16 14 12 11

45 44 43 42 40 39 37 36 35 34 33 31 30 29 28 27 26 25 23 22 21 20

/CS6 /CS4 /CS2 /CS0

D8 D7 D6 D5 D4 D3 D2 D1 D0

D15 D14 D13 D12 D11 D10 D9

A18 A17 A16 A15 A14 A13 A12 A11 A10 A9 A8 A7 A6 A5 A4 A3 A2 A1 A0

1

2 3

4 Y0 5 Y1 6 Y2 7 G Y3 SN74LS139NS A B

IC7A

D8 D9 D10 D11 D12 D13 D14 D15

D0 D1 D2 D3 D4 D5 D6 D7

22

20

27

11 12 13 15 16 17 18 19

22

20

27

11 12 13 15 16 17 18 19 A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14

A10 A11 A12 A13 A14

A0 A1 A2 A3 A4 A5 A6 A7 A8 A9

A2 A3

A4 A5

15

14 13

1 2 3 4 5 6 7 8 9 11

F0 F1 F2 F3 F4 F5 F6 F7

21 23 2 26 1

10 9 8 7 6 5 4 3 25 24

10 9 8 7 6 5 4 3 25 24 21 23 2 26 1

12 13 /LEDSTB 14 15 16 17 18 19

A11 A12 A13 A14 A15

A1 A2 A3 A4 A5 A6 A7 A8 A9 A10

A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15

12 Y0 11 Y1 10 Y2 9 G Y3 SN74LS139NS A B

IC7B

PNC960

I0 I1 I2 I3 I4 I5 I6 I7 I8 I9

IC10

HY62256ALJ-70

OE

CS

WE

D0 D1 D2 D3 D4 D5 D6 D7

OE HY62256ALJ-70 IC9

CS

WE

D0 D1 D2 D3 D4 D5 D6 D7

IC8

CP2 CE0.1u

VCC

VPP

A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17

CP3 CE0.1u

VCC

IC4 30 HN27C4096G-10 11

A1 21 A2 22 A3 23 A4 24 A5 25 A6 26 A7 27 A8 28 A9 29 A10 31 A11 32 A12 33 A13 34 A14 35 A15 36 A16 37 A17 38 A18 39 VCC 1

40 19 18 17 16 15 14 13 12 10 9 8 7 6 5 4 3 2 CE 20 OE

D0 D1 D2 D3 D4 D5 D6 D7 D8 D9 D10 D11 D12 D13 D14 D15

VCC

/LSTB0 /LSTB1 /LSTB2

/SENS /CRD /LEDDAT /MTRZ /MTRY /MTRX

/WR /RAS /CASL /CASH

D0 D1 D2 D3 D4 D5 D6 D7 D8 D9 D10 D11 D12 D13 D14 D15

CP1 CE0.1u

VCC

A[0..18]

D[0..15]

/LSTB0 /LSTB1 /LSTB2

/SENS /CRD /LEDDAT /MTRZ /MTRY /MTRX

/WR /RAS /CASL /CASH

A[0..18]

D[0..15]

MAIN BOARD_1/4 Circuit Diagram

VCC

PWM

SK CS DI NC

TXDB RXDB TXDA RXDA VCC VCC

VCC NC DO GND 93LC46

IC1

10K

8 7 4 5

CPWR[0..6] /CRDY CLK /RESET

CDIR

/DSRA /DTRA /RTSA

TXDB RXDB TXDA RXDA

VCC

PFV SPIN SPEED

VCC GND GND

PFV SPIN SPEED

2 Electrical Section

2

9

10

/LEDDAT

/LEDDAT

/SENS

/MTRZ

/MTRY

D0 D1 D2 D3 D4 D5 D6 D7

A1 A2 A3

D0 D1 D2 D3 D4 D5 D6 D7

D0 D1 D2 D3 D4 D5 D6 D7

D0 D1 D2 D3 D4 D5 D6 D7

D0 D1 D2 D3 D4 D5 D6 D7

5

6 4

1 11

3 4 7 8 13 14 17 18

VCC

1 2 3

18 17 16 15 14 13 12 11

1 11

3 4 7 8 13 14 17 18

1 11

3 4 7 8 13 14 17 18

1 11

3 4 7 8 13 14 17 18

Q0 Q1 Q2 Q3 Q4 Q5 Q6 Q7

2 5 6 9 12 15 16 19

Q0 Q1 Q2 Q3 Q4 Q5 Q6 Q7

2 5 6 9 12 15 16 19

G1 G2

A1 A2 A3 A4 A5 A6 A7 A8

Y6 Y7

G1

G2A G2B

Q0 Q1 Q2 Q3 Q4 Q5 Q6 Q7

2 5 6 9 12 15 16 19

7

15 14 13 12 11 10 9

1 19

2 3 4 5 6 7 8 9

OC CLK SN74LS374NS

D0 D1 D2 D3 D4 D5 D6 D7

IC19

SN74LS138NS

Y0 Y1 Y2 Y3 Y4 Y5

A B C

IC14

SN74LS541NS

Y1 Y2 Y3 Y4 Y5 Y6 Y7 Y8

IC18

SN74LS374NS

OC CLK

D0 D1 D2 D3 D4 D5 D6 D7

IC17

OC CLK SN74LS374NS

OC CLK SN74LS374NS IC16 2 Q0 D0 5 Q1 D1 6 Q2 D2 9 Q3 D3 12 Q4 D4 15 Q5 D5 16 Q6 D6 19 Q7 D7

D0 D1 D2 D3 D4 D5 D6 D7

IC15

PLED0 PLED1 PLED2 PLED3

/ST0 /ST1 /ST2 /ST3 /ST4 /ST5 /ST6

/MI0 /MI1 /MI2 /MI3

ZPA ZMSA0 ZMSA1 ZPB ZMSB0 ZMSB1 MPWR ZPWR1

1 2 3 4

O

6

TP1 TP

KSD-04

SW1 8 7 6 5

TP2 TP

D4

TP3 TP

5 4 3 2 1 O

6

D3

/ST5

/ST4

/ST3

/ST2

/ST1

/ST0

100

R9

100

O

6

6

100

R8 10K

VCC

R11

C13 (NO-MOUNT) C14 CE22p

R19 (NO-MOUNT)

R18

100

R16

100

R14

C8 CE1000p

100

4 3 2 1 G RKM6L103F

ZPHB

R12

O

RKM6L103F RA6

4 3 2 1 G

RA5

ZPHA

ZPA ZPB

5 4 3 2 1

5 4 3 2 1

100

R10

/STB4 /STB5

R6 10K

VCC

/STB0 /STB1 /STB2 /STB3

R7 10K

VCC

C9 C10 C11 C12 CE22p CE22p CE22p CE22p

100

R17

100

R15

C7 CE1000p

ZPHB

ZPHA

C6 CE1000p

(NO-MOUNT)

4 3 2 1 G

RA10

C5 CE1000p

TP4 TP

D1 1SS133 *4 D2

MPWR ZPWR1

(NO-MOUNT)

3 2 1 G

RA9 4

/ST[0..5]

3 2 1

5 4

YPA YMSA0 YMSA1 YPB YMSB0 YMSB1 YMSA2 YMSB2

XPA XMSA0 XMSA1 XPB XMSB0 XMSB1 XMSA2 XMSB2

R5 10K

VCC

5 4 3 2 1

5 4 3 2 1 O

6

/MI0 /MI1 /MI2 /MI3

R21 22K

PRSENS

PLED[0..3]

R20 22K

R13 22K

VCC

/STB[0..5]

VCC

/STB[0..5]

/MI[0..3]

YPHA YPHB

XPHB

XPHA

XPA XPB

PRSENS

PASENSR

PASENSF

CRSENS

PLED[0..3]

R22 22K

VCC

PASENSR

PASENSF

/MI[0..3]

VCC

YPHA YPHB

CRSENS

RKM6L103F

RKM6L103F RA8 6 4 O 3 2 1 G

RA7 4 3 2 1 G

XPHB

XPHA

YPA YPB

MAIN BOARD_2/4 Circuit Diagram

/SENS

/MTRZ

/MTRY

/MTRX

D[0..15]

A[0..18]

2

/MTRX

D[0..15]

A[0..18]

2 Electrical Section

D[0..15]

/CRD

/RESET

R33 3.3K

9 10 11

7

6

VCC

CEXT

D[0..15]

TC74HC123AF

A B CLR

REXT/CEXT

CEXT

IC25B

/CRD

Q

Q

5

4

Q

Q

12

13

12

6

4

13

5

TC74HC08AF

IC11B

TC74HC123AF

CE1000p 15 REXT/CEXT VCC 1 A 2 B /RESET 3 CLR

C19

14

IC25A

Q

Q

TC74HC08AF

IC11D

IC24B TC74HC74F 13

8

9

10

11

D0 D1 D2 D3 D4 D5 D6 D7

CLK 11

D 12

VCC

2 5 6 9 12 15 16 19

1

VCC D

CLK

2

OC G

D0 D1 D2 D3 D4 D5 D6 D7

2 3

VCC

6

8

12

2 3 4 5 6 7 8 9 19 1

1 11

TXDA RXDA /RTSA RXDB /DTRA /DSRA TXDB

SN74LS14NS

4

13

B1 B2 B3 B4 B5 B6 B7 B8

33

R24

TXDA RXDA /RTSA RXDB /DTRA /DSRA TXDB

18 17 16 15 14 13 12 11

33

R23

SN74LS14NS

IC22F

SN74LS245NS

G DIR

A1 A2 A3 A4 A5 A6 A7 A8

IC23

SN74LS14NS

IC22D

3 4 7 8 13 14 17 18

3

IC22B

9

1 IC24A TC74HC74F

SN74LS373NS

Q0 Q1 Q2 Q3 Q4 Q5 Q6 Q7

IC21

4

SN74LS14NS

IC22C

Q

Q

SN74LS14NS

IC22A

5

6

5

11

VCC SN74LS14NS

PR CL

PR

CL

IC22E

CD4 CD5 CD6 CD7

CD0 CD1 CD2 CD3

C18 4.7u/25V

1K

R31

8 6 4 2

8 6 4 2

5 6 18 4 19 22 21 17

15

11

1 2 3 4 5

RA11

R25 1K

T1OUT R1IN T2OUT R2IN T3OUT R3IN T4OUT R4IN

C2-

C2+

C1-

C1+

2 7 1 3 24 23 20 16

14

13

12

10

/ACK

BUSY

DATA4 DATA5 DATA6 DATA7

DATA0 DATA1 DATA2 DATA3

9 IC20 DS14C238

8

10 9 8 7 6

10 9 8 7 6

FL15 BLM21A05 FL17 BLM21A05 FL19 BLM21A05 FL21 BLM21A05 FL23 BLM21A05 FL25 BLM21A05

/STB

C16

10u/25V

C15 10u/25V

R26 1K

MNR35J5A103

1 2 3 4 5

VCC

T1IN R1OUT T2IN R2OUT T3IN R3OUT T4IN R4OUT

V-

V+

MNR34J5A330

MNR34J5A330 RA13 7 8 7 8 5 6 5 6 3 4 3 4 1 2 1 2

7 5 3 1

RA12

1SS133

D5

7 5 3 1

VCC

C17 4.7u/25V

CD0 CD1 CD2 CD3 CD4 CD5 CD6 CD7

33

R32

VCC GND

10

+

+

/CRDY

+

+

/CRDY

3.3K

R30

3.3K

R29

100

R28

3.3K

R27

FL16 BLM21A05 FL18 BLM21A05 FL20 BLM21A05 FL22 BLM21A05 FL24 BLM21A05

33 34 35 36

15 16 17 18

CN2

DBLC-J25SAF-20L9

22 10 23 11 24 12 25 13

1 14 2 15 3 16 4 17 5 18 6 19 7 20 8 21 9

56364-060-BXE

19 20 21 22 23 24 25 26 27 28 29 30 31 32

CN3 1 2 3 4 5 6 7 8 9 10 11 12 13 14

2 Electrical Section

MAIN BOARD_3/4 Circuit Diagram

2

11

/WR

/CASH

/CASL

/RAS

A[0..18]

CLK

/WR

/CASH

/RAS /CASL

A[0..18]

CLK

D[0..15]

R90

C41 CE22p

A11 A12

BLM21A5

12

13

11

F7

F0 F1 F2 F3 F4 F5 F6

K

Q

K

CLK

J

10

Q

7

SN74ALS112NS

CP10 CE0.1u

VCC

7 5 3 1

7 5 3 1 7 5 3 1

8 6 4 2

SOL+ SOL-

8 6 4 2

8 6 4 2

/LSTB0 /LSTB1 /LSTB2 VRPF PRSENS

PLED[0..3]

/STB[0..5]

8 6 4 2

8 6 4 2

/MI[0..3]

MNR34J5A330

MNR34J5A330 RA3 7 7 8 5 5 6 3 3 4 1 1 2 MNR34J5A330 RA4 7 A7 7 8 5 A8 5 6 3 A9 3 4 A10 1 1 2 A3 A4 A5 A6

A1 A2

RA2

8 6 4 2

RA1

MNR34J5A330

7 5 3 1

/LSTB1 /LSTB2 VRPF PRSENS

/LSTB0

PLED[0..3]

/STB[0..5]

SOL+ SOL/MI[0..3]

D5 D6 D7 D8 D9 D10 D11 D12 D13 D14 D15 /RAS0 /RAS1 /LCAS /HCAS /DWE RA1 RA2 RA3 RA4 RA5 RA6 RA7 RA8 RA9 RA10

D0 D1 D2 D3 D4

VCC

PLED0 PLED1 PLED2 PLED3

/STB0 /STB1 /STB2 /STB3 /STB4

/MI0 /MI1 /MI2 /MI3

C4 + 100u/16V

VCC

CN1 TX14-40R-10ST-N1

9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

1 2 3 4 5 6 7 8

CP9 CE0.1u

VCC

VCC

IL-FPC-25ST-N

20 21 22 23 24 25

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

CN12

PASENSR

PASENSF

SPEED CRSENS

+26V

FAN

YA YB YC YD

XA XB XC XD

PASENSR

PASENSF

SPEED CRSENS

SPIN PWM PWR

FAN

YA YB YC YD

XA XB XC XD

VCC

VCC

VCC

(BLUE)

(YELLOW) B3B-PH-K-Y

1 2 3

CN8

B3B-PH-K-B

1 2 3

CN7

IL-S-4P-S2T2-EF

1 2 3 4

CN6

1 2 3 4 5 6 7 5267-07A

CN13

1 2 5267-02A

CN11

5267-04A

1 2 3 4

CN10

5267-04A

1 2 3 4

CN9

MAIN BOARD_4/4 Circuit Diagram

14

6

5

12 13 14 15 16 17 18 19

IC12B 9 Q

Q

CLK

J

4

VCC

PNC960D

I7 I8 I9

I0 I1 I2 I3 I4 I5 I6

IC13

15 IC12A SN74ALS112NS

2

1

3

9 11

1 2 3 4 5 6 7 8

PR

CL

12

PR

2

CL

D[0..15]

2 Electrical Section

IL-FPC-25ST-N

10 9 8 7 6 5 4 3 2 1

25 24 23 22 21 20 19 18 17 16 15 14 13 12 11

CN1

SOL+ SOL-

PLED1 PLED2 PLED3 PLED4 PLED5 PLED6 VRPF PRSENS

PLED0

/STB0 /STB1 /STB2 /STB3 /STB4

/MI0 /MI1 /MI2 /MI3

VCC

C1 CE0.1u

R2 4.7K

VCC

R1 4.7K

VCC

2

1

3

VR1 10K

IL-FPC-5ST-N

5 4 3 2 1

CN2 VCC

/STB3 /STB4 /STB2

/MI0 /MI1 /MI2 /MI3 /MI0 /MI1 /MI2 /MI3 /MI2 /MI3 KSD-10

S1

4 5 12 13 9 1

PLED0 PLED1 PLED2 PLED3 PLED6

9 1

13

PLED1

PLED5

12

5

4

9 1

PLED3

PLED2

PLED0

PLED4

13

12

PLED3 PLED1

5

4

PLED2

PLED0

1 2 3 4 5 6 7 8 9 10

Q1 Q1 Q2 Q2 Q3 Q3 Q4 Q4

2 3 7 6 10 11 15 14

Q1 Q1 Q2 Q2 Q3 Q3 Q4 Q4

2 3 7 6 10 11 15 14

Q1 Q1 Q2 Q2 Q3 Q3 Q4 Q4

2 3 7 6 10 11 15 14

CLK CLR TC74HC175AF-T2

D4

D3

D2

D1

IC3

TC74HC175AF-T2

CLK CLR

D4

D3

D2

D1

IC2

5 4 3

4 3

5

5 4 3

5 4 3

5 4 3

C2

C1

C2

C1

C2

C1

C2

C1

C2

C1

FMA9

B1 E B2

Q5

FMA9

B1 E B2

Q4

FMA9

B1 E B2

Q3

FMA9

B1 E B2

Q2

FMA9

B1 E B2

Q1 1

2

1

2

1

2

1

2

1

2

5

VCC

3

5

1

3

4

5 FMN1

D2

3

1 2

4 2

FMN1

D1 2

1

TC74HC175AF-T2

CLK CLR

D4

D3

D2

D1

IC1

20 19 18 17 16 15 14 13 12 11 FMN1

D3 4

IL-S-12P-S2T2-EF

2 3 4 5 6 7 8 9 10 11 12

1

CN4

/STB1

/STB0

4

4

/MI0 /MI1 /MI2 /MI3

5

3

2

1

FMN1

D5

FMN1

5

3

2

D4 1

HBLB14S-5J

1 2 3 4 5 6 7 8 9 10 11 12 13 14

CN3

2 Electrical Section

2-3 PANEL BOARD ASS'Y [7393116000] PANEL BOARD_Circuit Diagram

2

13

2 Electrical Section

2-4 OTHER CIRCUIT BOARDS OTHER CIRCUIT BOARDS_Circuit Diagram CN1

CN2 1 2 IL-S-2P-S2L2-EF

5 4 3 2 1 IL-FPC-5SL-N

CN3 1 2 3 IL-S-3P-S2L2-EF

2 CARRIAGE BOARD CN1 1 2 3 4 5 6 7 8 9 10 11 12 12DD-8M

R1 180 3

1

R2 R3 330 180 3

D1

2

GL3ED8

1

3

3

1

D2

2

R6 R7 330 180

R4 R5 330 180

GL3ED8

2

1

3 D4

D3

GL3ED8

R8 R9 330 180

2

R10 180

1

3 D5

GL3ED8

2

1 D6

GL3ED8

2

GL3ED8

LED BOARD

CN1 1 2

1 2 3 4 5 6

1 2 3 4 5 6

SW1 RD17B3040

TRANSFORMERSIDE

PINCH ROLL BOARD

POWERCABLESIDE

TRANS BOARD VCC

R1 180

VCC CN1

1 1 2 3 03DA-8M

ORG BOARD 14

C1 CE0.1u

3 IC1

2

4 GP1S53

C2 CE2200p

3 Replacement of Main Parts

3 Replacement of Main Parts

Following table describes the necessary adjustment after the replacement of each parts.

Replacement Parts

Necessary Adjustment

MOTOR ASSEMBLY

Motor Backlash Adjustment

DRIVE GEAR

Motor Backlash Adjustment

CARRIAGE ASSEMBLY MAIN BOARD ASS'Y

Tool Height Adjustment, Tool Pressure Adjustment Tool Pressure Adjustment, Calibration

3-1 SIDE COVER L , R_REMOVING SIDE COVER R is used for instruction.

1

3

Remove the GUIDE RAIL COVER. Remove the screw fixing the SIDE COVER R.

GUIDE RAIL COVER LEVER

WASHER SCREW

LEVER has to be removed when removing SIDE COVER L.

SIDE COVER L

SIDE COVER R

2

Unhook SIDE COVER R from FRAME R.

SIDE COVER R

FRAME R

3

Unhook the bottom part of SIDE COVER R from FRAME R.

SIDE COVER R

Be careful with the cable when removing SIDE COVER R.

15

3 Replacement of Main Parts

3-1 SIDE COVER L R_FIXING

1

Hook the bottom part of SIDE COVER R to FRAME R.

SIDE COVER R

FRAME R

3 2

Push the SIDE COVER R and hook it to FRAME R.

SIDE COVER R

FRAME R

3

Put the screw as shown in the right figure.

WASHER SCREW

SIDE COVER R

16

3 Replacement of Main Parts

3-2 CARRIAGE ASSEMBLY_REMOVING

1

Remove the GUIDE RAIL COVER and CARRIAGE COVER.

3 2

3

CARRIAGE CABLE

Disconnect the CARRIAGE CABLE.

Remove the CARRIAGE ASSEMBLY by removing the 2 screws shown in the right figure.

SCREW CARRIAGE ASSEMBLY

17

3 Replacement of Main Parts

3-3 PLATE SHAFT_REMOVING

1

Put the LEVER to the direction shown in the right figure. PINCH ROLLER ASSEMBLIES will be in UP position.

LEVER

3 2

3

Remove the SIDE COVER L. (Page 15)

Remove the PINCH ROLL SPRING.

PINCH ROLL SPRING

4

Remove the PLATE SHAFT by removing the screws shown in the right figure. SCREW

PLATE SHAFT

18

3 Replacement of Main Parts

3-4 PINCH ROLLER ASSEMBLIES_REMOVING

1

Remove the SIDE COVER L, R. (Page 15)

3 2

3

Remove the PLATE SHAFT. (Page 18)

Remove the WASHER and BUSH SHAFT which are fixed at the left end of SHAFT SQUARE. BUSH SHAFT WASHER

SHAFT SQUARE

4

Remove the E-RING and BUSH SHAFT which are fixed at the right end of SHAFT SQUARE.

BUSH SHAFT E-RING

SHAFT SQUARE

19

3 Replacement of Main Parts

5

Remove the SHAFT SQUARE by avoiding the CUSHION as shown in the right figure. CUSHION

SHAFT SQUARE

3 6

Remove the PINCH ROLLER ASSEMBLIES from SHAFT SQUARE as shown in the right figure.

PINCH ROLLER ASSEMBLIES

SHAFT SQUARE

3-4 PINCH ROLLER ASSEMBLIES_FIXING

1

Fix the SHAFT SQUARE. Be careful with the direction of D-cut part. SHAFT SQUARE

2

20

Be careful with the direction of the Pinch Roller and the position of the magnet when installing PINCH ROLLER ASSEMBLIES.

PINCH ROLLER ASSEMBLIES

Magnet

3 Replacement of Main Parts

3-5 CARRIAGE STOPPER POSITION

1

Move the CARRIAGE ASSEMBLY to the position where it is 1.5 mm from SIDE FRAME L. Move and fix the stopper of the LM GUIDE at where it makes contact with CARRIAGE ASSEMBLY.

SIDE FRAME L LM GUIDE STOPPER LM GUIDE

1.5 mm

CARRIAGE ASSEMBLY

3

3-6 CENTER FRAME_FIXING (ONLY FOR PNC-960)

1

Put down the PINCH ROLLER ASSEMBLIES. Fix the CENTER FRAME so that both BACK UP ROLLERS rotate when moving the GRIT ROLLER with your hand.

PINCH ROLLER ASSEMBLIES

BACK UP ROLLER CENTER FRAME

3-7 CUTTER PROTECTION_FIXING

1

Leave the same amount of clearance at both edges when putting the CUTTER PROTECTION. CUTTER PROTECTION

21

3 Replacement of Main Parts

3-8 MOTOR_FIXING Load when pulling the CARRIAGE ASSEMBLY with TENSION GAUGE [ST001] should be 350—550 gf. If not, check backlash, X DRIVE GEAR and LM GUIDE.

ST-001 CARRIAGE ASSEMBLY

3 1

Fix the MOTOR so that there won't be any looseness of too much load. MOTOR

[CARRIAGE SIDE]

MOTOR

[GRIT SIDE]

22

4 Adjustment

4 Adjustment 4-1 Special Tool Table shows a list of special tools recommended by Roland DG Corp.

Tool No.

ST-001

Tool name

TENSION GAUGE 1500g

Purpose

Motor Fixing ( Page 22 )

Tool No.

ST-002

Tool name

TENSION GAUGE 300g

Purpose

Tool Pressure Adjustment ( Page 26 )

Tool No.

ST-006

Tool name

WHITE DUMMY PEN

Purpose

Tool Height Adjustment ( Page 25 )

4

Pen Pressure Adjustment ( Page 26 )

Tool No.

ST-012

Tool name

DIAL TENSION METER DT-30 (30g)

Purpose

Tool Pressure Adjustment ( Page 26 )

23

4 Adjustment

4-2 Service Mode [ENTERING] Turn on the power while pressing [

], [

], [

] keys to enter the Service Mode.

[CHECKING] Each check can be selected by pushing the keys related to them as shown in the table below. Once you select any check, other checks can not be selected unless you push [SETUP] key once.

4 CHECK DRAM EEROM PANEL KEY DIP SW

KEY [PAUSE]

FUNCTION Read / Write test of DRAM

[PEN MODE] Read / Write test of EEROM [ROTATE] [TEST]

Push the keys in order from the top key to the bottom key Turn on the DIP SW in order from bit#1 to bit#10

OK

NG

"SETUP" LED lights "SETUP" LED lights "SETUP" LED lights "SETUP" LED lights

"POWER" LED lights "POWER" LED lights "POWER" LED lights "POWER" LED lights

SENSOR [ORIGIN SET] Following LED will light when sensor is on Limit sensor : "PAUSE" LED Front Paper sensor : "PEN MODE" LED Rear Paper sensor : "ROTATE" LED Pinch Roll sensor : "TEST" LED Fan Motor ON / OFF : It can be selected by pushing [ORIGIN SET] key.

INITIALIZE

SERIAL INTERFACE CHECK

All data inside the EEROM will be initialized. Turn on the power while pressing [ ], [ ] and [ORIGIN SET] keys.

Turn on the power while pressing the [ ] key.

SYSTEM REPORT Turn on the power while pressing the [ ] key.

Push [SETUP] key.

OK

Blinks alternately.

2 (TxD) 4 (RTS) 5 (CTS) 14 (STxD)

NG

Connection 3 (RxD) 6 (DSR) 20 (DTR) 16 (SRxD)

PNC-960 SERIES SYSTEM REPORT MODEL ROM VERSION MAIN DIPSW PANEL DIPSW EXTEND DRAM

Push [SETUP] key.

Push [TEST] key to re-check. OK

24

NG

Push [SETUP] key to finish.

--- PARAMETER CALIBRATION FORCE DA VOLUME AD --- END ---

: : : : : --: : :

960 1.00 0000 0000000000 NONE CARR.= 0.00% GRIT= 0.00% MAX = 74 MIN = 22 MAX = 175 MIN = 0

4 Adjustment

4-3 Tool Height Adjustment

1

Put the WHITE DUMMY PEN (ST-006) to the CARRIAGE ASSEMBLY. ST-006

CARRIAGE ASSEMBLY

2

Put the PINCH ROLLER down at the both ends of GRIT ROLLER. Cover the PAPER SENSOR with paper and turn on the power. Push [SETUP] key.

4

PINCH ROLLER ASSEMBLIES PAPER SENSOR Cover it with paper

PINCH ROLLER ASSEMBLIES GRIT ROLLER

3

Move the CARRIAGE ASSEMBLY to the positions shown in the right figure with the [ ], [ ] keys. Carry out Adjustment 4 at the position where the clearance between the pen tip and the BED is the lowest. CARRIAGE ASSEMBLY

4

Adjust the Adjusting Screw so that the clearance between the pen tip and the BED will be 2.5—2.7 mm.

Adjusting Screw

BED

25

4 Adjustment

4-4 Tool Pressure Adjustment Driver IC [MTD2005] supplies voltage, corresponds to the pen pressure, to the solenoid of the Carriage. Tool Pressure could be set by adjusting the OFFSET with “MIN” adjustment and GAIN with “MAX” adjustment of the Tool Pressure Adjustment.

[Actual Pen Pressure]

Offset is not adjusted.

Correct 200 g

Gain Gain is not adjusted.

Offset 20 g

20 g

4

1

Make sure to adjust [Tool Height] before this adjustment. (Page 25)

2

Move the CARRIAGE ASSEMBLY to the position where the Tool Height Adjustment has been carried out.

3

Put the WHITE DUMMY PEN (ST-006) to the CARRIAGE ASSEMBLY and put the Pressure Volume, which is located at the right side of the machine, to MAX.

200 g

[Pressure set from Panel]

ST-006

CARRIAGE ASSEMBLY

26

4 Adjustment

4

5

6

Turn on the power while pressing [ ], [ ], [ROTATE] keys. PEN MODE LED lights to indicate MAX. PRESSURE ADJUSTMENT is ready.

4

Push the [ORIGIN SET] key. - Pen will be in DOWN position.

Pull up the CARRIAGE ASSEMBLY with the TENSION GAUGE (ST-002) and measure the Tool Pressure when pen tip leaves the BED. Adjust Tool Pressure so that it will be 195—205 gf with [ ], [ ] keys. 1 step = 3 gf. Push [SETUP] key to save setting.

ST-002

CARRIAGE ASSEMBLY

BED

7

Put the Pressure Volume, which is located at the right side of the machine, to MIN. and push [ROTATE] key. ROTATE LED lights to indicate MIN. PRESSURE ADJUSTMENT is ready.

27

4 Adjustment

8

4

9

Push the [ORIGIN SET] key. - Pen will be in DOWN position.

Pull up the CARRIAGE ASSEMBLY with the DIAL GAUGE (ST-012) and measure the Tool Pressure when pen tip leaves the BED. Adjust Tool Pressure so that it will be 25 — 35 gf with [ ], [ ] keys. 1step=3 gf. Push [SETUP] key to save setting..

ST-012

CARRIAGE ASSEMBLY

BED

28

4 Adjustment

4-5 CALIBRATION

[CHECKING]

1

Put the 0.25 mm Standard Ceramic Pen to the CARRIAGE ASSEMBLY and set A1 size paper to PNC-960 and A3 size paper to PNC-910.

2

Turn on the power while pressing [ ], [ ], [TEST] keys. Push [SETUP] key.

3

PNC will start drawing a figure when pushing the [TEST] key. Calibrating amount can be calculated with the formula shown in PROCEDURE 4 by using this figure.

4

Unit = mm

PNC-960 A1 5 10

750

PNC-910 A3 5 10 350

550

4

Calculate the amount to be calibrate by using the right formula.

10

FORMULA

CL - ML ML

CA = CA = Calibrating Amount CL = Commanded length ML = Measured length

250

5

10 5

x 100

[FOR EXAMPLE] When CL is 750mm and ML is 749.9

750 mm

749.9 mm

749.9 mm

x 100 = 0.01%

29

4 Adjustment

[SETTING]

4

1

Turn on the power while pressing [ ], [ ], [TEST] keys.

2

When Calibrating Girt Roller direction, push [ ] key. TEST LED will turn GREEN. When Calibrating Carriage moving direction, push [ ] key. TEST LED will turn YELLOW.

3

4

30

Enter the Calibrating Amount with [ ], [ ] keys and push [SETUP] key to save settings. 1step = 0.03% and calibrating range is -20 step — +20 step. Calibrating Amount is the amount calculated out at 4 in page 29.

When re-setting, select the calibrating direction with [ ], [ ] keys and repeat same procedure explained above.

5 Supplemental Information

5 Supplemental Information

5-1 OPERATIONAL SEQUENCE

5

31

5 Supplemental Information

5-2 SENSOR MAP Rear Paper Sensor It detects the rear edge of the media and also detects whether the media is set or not. When selecting "ROLL", either the Front or Rear sensor detects whether media is set or not.

Pinch Roll Sensor It detects the Pinch Roller Position.

5

Front Paper Sensor It detects the front edge of the media and also detects whether the media is set or not. When selecting "ROLL", either the Front or Rear sensor detects whether media is set or not.

32

Carriage Limit Sensor It detects the Carriage Limit.

6 Trouble Shooting

6 Trouble Shooting 6-1 TROUBLE SHOOTING Fan revolution

Pen up/down error

Is there cut-line or bad contact in CARRIAGE CABLE?

YES

Replace CARRAIGE CABLE.

NO

Is +33V Zenor Diode OK?

NO

Replace D11 on MAIN BOARD ASS'Y.

YES

Is carraige solenoid OK?

NO

Replace the CARRIAGE ASSEMBLY.

Is FAN Switching Transistor OK?

NO

Replace Q3 on MAIN BOARD ASS'Y.

YES

YES

Is there cut-line in solenoid wire?

YES

Replace the CARRIAGE ASSEMBLY.

Is FAN Regulator Transistor OK?

NO

Replace Q1/Q2 on MAIN BOARD ASS'Y.

NO

Replace FAN MOTOR.

NO

Replace MAIN BOARD ASS'Y.

YES

NO NO Is solenoid driver IC OK?

Replace U30 on MAIN BOARD ASS'Y.

Is FAN MOTOR OK?

YES

YES

Is Tool Pressure adjusted correctly?

NO

Adjust Tool Pressure.(P.26)

Media shifting

Is vinyl sheet set correctly?

NO

Set vinyl sheet correctly.

NO

Clean the GRIT ROLLER.

YES

Replace the PINCH ROLLER ASSEMBLIES.

Replace the Blade Holder.

Holder part of the CARRIAGE ASSEMBLY is loose?

YES

Fix the holder part of CARRIAGE ASSEMBLY.

YES Is CARRIAGE ASSEMBLY loose?

Fix the CARRIAGE ASSEMBLY.

NO NO

YES Replace GUIDE LEVER STOPPER.

NO

Is PINCH ROLL SPRING for PLATE SHAFT unhooked?

NO

NO

NO

Is GUIDE LEVER STOPPER distorted or broken?

Bearing inside Blade Holder rotates smoothly?

YES

YES

Is PINCH ROLLER ASSEMBLIES worn out?

6

Distorted figure/wavy line

YES

Is GRIT ROLLER clean?

Is MAIN BOARD ASS'Y OK?

Adjust Backlash.

Is backlash adjusted correctly?

YES YES

Hook the PINCH ROLL SPRING.

Is load of CARRIAGE ASSEMBLY 350—550 gf ? (P.22)

STRONG

Is X DRIVE GEAR Broken?

YES

Replace the X DRIVE GEAR.

NO

Replace the LM GUIDE.

33

6 Trouble Shooting

Stich cut

Circle doesn't match Are machine-offset & blade-offset matched?

NO

Set the offset.

YES

YES Is the blade worn out?

NO YES Replace the blade.

Is the blade worn out?

NO

Bearing in blade holder rotate smoothly?

NO

Replace the blade holder.

YES

Fix the Pen Holder.

YES

Fix the CARRIAGE ASSEMBLY.

NO NO

Adjust Tool Height. (P.25)

NO

Replace Cutter Protection.

Is Holder part of CARRIAGE ASSEMBLY loose?

YES Fix the Tool Holder.

YES Is CARRIAGE ASSEMBLY loose?

Fix the CARRIAGE ASSEMBLY.

Adjust Tool Pressure. (P.26)

Is Tool Height adjusted correctly?

NO Adjust Tool Height. (P.25)

YES NO

Is backlash adjusted correctly?

Adjust backlash.

YES

34

YES Is there scratch on Cutter Protection?

NO

YES

Is load of CARRIAGE ASSEMBLY 350 — 550 gf ? (P.22)

Replace the CARRIAGE ASSEMBLY.

NO

YES

Is Tool Pressure adjusted correctly?

NO Does pen move up/down smoothly?

NO

6 Is Tool Height adjusted correctly?

Replace the blade holder.

YES

NO

Is CARRIAGE ASSEMBLY loose?

NO IBearing in blade holder rotates smoothly?

YES

YES

Is Holder part of the CARRIAGE ASSEMBLY loose?

Replace the blade.

Is Tool Pressure adjusted correctly?

NO Adjust Tool Pressure. (P.26)

YES

NO

Replace LM GUIDE.

NO Is MAIN BOARD ASS'Y OK?

Replace MAIN BOARD ASS'Y.

7 Supplement

7 Supplement 7-1 MAINTENANCE CHECK LIST PNC-960/910 MAINTENANCE CHECK LIST Date :

Model PNC-960 PNC-910

.

.

Serial No.

MECHANICAL PARTS Grit-Drive Parts

Check Points Confirmation Grit Roller Dirty Drive Gear Dirty/Crack Backclash Looseness Drive Gear Dirty/Crack Backclash Loseness Pinch Roller Rotation/Wear down Cutter Protection Dirty/Scratch **Replacement depend on the scratch. 1. Carriage Looseness 2. Cutter Holder Looseness 1. Bearing Revolution of Bearing

1. 2. 3. Carriade-Drive Parts 1. 2. Bed/Guide Rail 1. 2. Carriage Blade Holder

7

LUBRICATION Check Points Confirmation Floil G-474C Carriage Drive Gear OK • Cleaning & Lubrication Grit Drive Gear OK • Cleaning & Lubrication

FUNCTION CHECK Check Points Confirmation 1. ROM Version Replace the ROM to the latest version. 2. Panel key 3. Carriage & Grit Compensation 4. Cutting Test • Wavy lines • Distorted figure • Pen Bouncing • Noise • Pen Pressure • Medis Shifting • Quality of corners 5. Connection check with Customer's PC.

35

PNC-960 / 910