Retrofit Procedures: Original Documentation / Keep For Future Reference [PDF]

Zitiervorschau

Retrofit Procedures

Original Documentation / Keep for Future Reference

for Operation of Gyrosphere Container Mod. 10/4 with NAVIGAT X MK2 Digital Gyrocompass System 004991-0125-006/A 13 Dec 2017

Northrop Grumman Sperry Marine B.V. (Representative Office) Woltmanstr. 19 • D-20097 • Hamburg, Germany Tel.: +49-40-299 00-0 • Fax: +49-40-299 00-146 • E-mail: [email protected]

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Retrofit for Container Mod. 10/4

© 2017 Northrop Grumman Sperry Marine B.V. This document and the information herein is and remains the intellectual property of Northrop Grumman Sperry Marine B.V. [NGSM BV] and its associate companies and may not be copied, reproduced or translated without the express permission of NGSM BV. A limited license is granted for the user to reproduce this documentation for his own internal use, but not for distribution to third parties. Reproduction of this document for resale or commercial gain is expressly prohibited. Specifications were correct at time of press but may be varied in accordance with NGSM BV’s policy of continuous product development. Any technical content should be verified with NGSM BV.

Sperry Marine, with major engineering and support offices in New Malden, England, and  Hamburg, Germany, is part of the Northrop Grumman Navigation & Maritime Systems Division N&MSD.

Revision Record Rev.

Date of Issue

Remarks

A

13 Dec 2017

Initial version; applicable to retrofit of  NAVIGAT X MK2 Gyrocompass systems (Mod. 10/3 Gyrosphere Container) for operation with Gyrosphere Container Mod. 10/4.

Retrofit for Container Mod. 10/4

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Contents Safety Instructions Safety Notice Conventions ......................................................................... 5 General Safety Information for the Operator ........................................... 6 General Safety Information for Service Personnel ................................... 7

Retrofit Preliminaries Applicable Documents ................................................................................ 9 General Retrofit Preliminaries .................................................................... 9 Software Exchange Preliminaries .............................................................11 Supporting Fluid Preliminaries ................................................................ 12 Overview of Procedures ........................................................................... 13

Retrofit of System Components Retrofit of the Baseplate .......................................................................... 15 Retrofit of the Master PCB ....................................................................... 21 Retrofit Check Procedure .......................................................................... 27

Retrofit Completion Gyrocompass Labelling ............................................................................ 29

Appendix

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Safety Instructions Safety Notice Conventions The following safety notice conventions are followed throughout this manual:

Note

DANGER

A Danger notice begins with the named type of danger and contains an operating or maintenance procedure, practice, condition, statement, etc., which, if not strictly observed, will result in injury or death of personnel.

WARNING

A Warning notice begins with the named type of warning and contains an operating or maintenance procedure, practice, condition, statement, etc., which, if not strictly observed, could result in injury or death of personnel.

CAUTION

A Caution notice begins with the named type of caution and contains an operating or maintenance procedure, practice, condition, statement, etc., which, if not strictly observed, could result in damage to, or destruction of equipment. A Note contains an essential operating or maintenance procedure, condition or statement, which is considered important enough to be highlighted. Special safety symbols may be used in this manual to indicate: Risk of electrical shock. Used in conjunction with a Danger or Warning notice.

Electrical components sensitive to electrostatic discharge. Used in conjunction with a Caution notice.

Safety Instructions

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General Safety Information for the Operator

Note

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CAUTION

Risk of damage through unauthorized service Any service and installation work on the gyrosphere is to be carried out by authorized service personnel only. Never undertake service or installation work if unskilled for the certain procedure.

CAUTION

Risk of mercury contamination The gyrosphere type 3 and the gyrosphere container mod. 10/4 are designed for mercury free operation. Any usage of mercury will severely contaminate the gyrosphere type 3 / gyrosphere container mod. 10/4 Never use mercury with the gyrosphere type 3 and the gyrosphere container mod. 10/4. In case of usage of mercury by mistake, the contaminated equipment must not be used and all safety instructions of the Sperry Marine Mercury Handling Procedure 026150-0000-000 must be followed accordingly. Sperry Marine Service: In case of service refer to www.sperrymarine.com/offices for a list of all Sperry Marine Offices and Service Agents worldwide.

Safety Instructions

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General Safety Information for Service Personnel CAUTION

Irreversible Retrofit Please be aware, that the Gyrosphere Container Mod. 10/3 -10/4 retrofit procedures for the NAVIGAT X MK2 system are irreversible. After the retrofit, it is not longer possible to operate the system with the gyrosphere container mod. 10/3. Rewinding the retrofit procedure of the Master PCB is also not possible.

CAUTION

Risk of Damage Operation of the NAVIGAT X MK2 Gyrocompass with the gyrosphere container mod. 10/4 and a Master PCB still equipped with the resistors R55 and R72 will cause overheat and damage to the Master PCB. Always remove the resistors R55 and R72 from the Master PCB during the retrofit, before the operation of the gyrosphere container mod. 10/4 Never operate the NAVIGAT X MK2 Gyrocompass with the gyrosphere container mod. 10/4 and an incompletely retrofitted Master PCB or with a Master PCB, originally designed for operation with the gyrosphere container mod. 10/3.

CAUTION

Risk of Dysfunction Once the NAVIGAT X MK2 Gyrocompass is retrofitted for operation with the gyrosphere container mod. 10/4 (Master PCB without resistors R55 and R72 software updated) operation with the gyrosphere container mod. 10/3 is not possible anymore. A retrofitted NAVIGAT X MK2 Gyrocompass with an installed legacy gyrosphere container mod. 10/3 will stay pending in a not functional operating condition after power-up, without any damage to the system. Please have in mind, that the Gyrosphere Container mod. 10/3 -10/4 retrofit procedures are irreversible before undertaking the procedures. Do not operate a retrofitted NAVIGAT X MK2 Gyrocompass with a legacy gyrosphere container mod. 10/3.

CAUTION

Risk of Dysfunction A new type supporting fluid (green label, stock no. 044810-0000-000) is mandatory for trouble free operation of the gyrosphere container mod. 10/4. After retrofit, it is no longer possible to use old type supporting fluid (white label, stock no. 049050-0000-000) for operation with the gyrosphere container mod. 10/4. Never operate a NAVIGAT X MK2 Gyrocompass system, retrofitted for operation with the gyrosphere container mod. 10/4, with old type supporting fluid (white label, stock no. 049050-0000-000).

Safety Instructions

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Note

This Retrofit Procedures contain only the safety information for service personnel with regards to the retrofit activities in this document. All safety information for service personnel within the applicable separate product documentation: - 056341, NAVIGAT X MK2, Operation, Installation and Service Manual. - 056390, NAVIGAT X MK2, Operation, Installation and Service Manual.  - 05000-0125-03, NAVIGAT X MK2, Gyrosphere/3, Cont. Mod. 10/4 Installation, Maintenance and Service Procedures remain valid and must be considered additionally, when procedures and activities within the applicable separate product documentation shall be proceeded.

Note

Operation of the NAVIGAT X MK2 Gyrocompass with the gyrosphere container mod. 10/4 and a Master PCB with unchanged or incorrect flash memory will cause dysfunction of the Gyrocompass system.

Note

Correct jumper settings to be set at the gyrosphere container mod. 10/4 are mandatory for trouble-free operation with the NAVIGAT X MK2.

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Safety Instructions

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1 Retrofit Preliminaries The retrofit procedures 0049914-0125-006 at hand describe only the activities to completely retrofit a NAVIGAT X MK2 system for operation with the new Gyrosphere Container Mod. 10/4 type. All other regular service activities with regards to the gyrosphere and the gyrosphere container, as e.g. removal, installation or maintenance, are described in the separate Gyrosphere/3, Gyrosphere Container Mod. 10/4 for NAVIGAT X MK2 Installation, Maintenance and Service Procedures, doc. no. 05000-0125-03.

1.1 Applicable Documents The following separate product documentation is applicable for the NAVIGAT X MK2 gyrocompass system, with regards to operation with the Gyrosphere Container Mod. 10/4 type: •

NAVIGAT X MK2 Operation, Installation and Service Manual, doc no. 056341 (before the retrofit).

•

NAVIGAT X MK2 Operation, Installation and Service Manual, doc no. 056390 (after the retrofit).

•

Gyrosphere/3, Gyrosphere Container Mod. 10/4 for NAVIGAT X MK2 Installation, Maintenance and Service Procedures,  doc. no. 05000-0125-03.

1.2 General Retrofit Preliminaries CAUTION

Irreversible Retrofit Please be aware, that the Gyrosphere Container Mod. 10/3 -10/4 retrofit procedures for the NAVIGAT X MK2 system are irreversible. After the retrofit, it is not longer possible to operate the system with the gyrosphere container mod. 10/3. Rewinding the retrofit procedure of the Master PCB is also not possible.

CAUTION

Risk of Damage Operation of the NAVIGAT X MK2 Gyrocompass with the gyrosphere container mod. 10/4 and a Master PCB still equipped with the resistors R55 and R72 will cause overheat and damage to the Master PCB. Always remove the resistors R55 and R72 from the Master PCB during the retrofit, before the operation of the gyrosphere container mod. 10/4 Never operate the NAVIGAT X MK2 Gyrocompass with the gyrosphere container mod. 10/4 and an incompletely retrofitted Master PCB or with a Master PCB, originally designed for operation with the gyrosphere container mod. 10/3.

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CAUTION

Risk of Dysfunction Once the NAVIGAT X MK2 Gyrocompass is retrofitted for operation with the gyrosphere container mod. 10/4 (Master PCB without resistors R55 and R72, software updated) operation with the gyrosphere container mod. 10/3 is not possible anymore. A retrofitted NAVIGAT X MK2 Gyrocompass with an installed legacy gyrosphere container mod. 10/3 will stay pending in a not functional operating condition after power-up, without any damage to the system. Please have in mind, that the Gyrosphere Container Mod. 10/3 -10/4 retrofit procedures are irreversible before undertaking the procedures. Do not operate a retrofitted NAVIGAT X MK2 Gyrocompass with a legacy gyrosphere container mod. 10/3.

CAUTION

Risk of Dysfunction A new type supporting fluid (green label, stock no. 044810-0000-000) is mandatory for trouble free operation of the gyrosphere container mod. 10/4. After retrofit, it is no longer possible to use old type supporting fluid (white label, stock no. 049050-0000-000) for operation with the gyrosphere container mod. 10/4. Never operate a NAVIGAT X MK2 Gyrocompass system, retrofitted for operation with the gyrosphere container mod. 10/4, with old type supporting fluid (white label, stock no. 049050-0000-000).

Note

Operation of the NAVIGAT X MK2 Gyrocompass with the gyrosphere container mod. 10/4 and a Master PCB with unchanged or incorrect flash memory will cause dysfunction of the Gyrocompass system. The gyrosphere container mod. 10/3 -10/4 retrofit procedures for the NAVIGAT X MK2 system are irreversible. Once the Master PCB is retrofitted, it is not longer possible to operate the system with the gyrosphere container mod. 10/3. It is also not possible to rewind the retrofit procedure of the Master PCB.

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1.3 Software Exchange Preliminaries CAUTION

Risk of loss of parameter settings through software exchange It cannot be guaranteed that parameter settings in the User and Setup menus and the entries made in the Magnetic Compass Calibration table are left intact when the software is exchanged. Before exchanging the system software IC, record all parameter settings to be able to re-enter them manually, if required. Exchanging the system software of the NAVIGAT X MK2 is an essential part of the gyrosphere container mod. 10/3 - 10/4 retrofit procedures. The NAVIGAT X MK 2 system software is contained on a flash-memory chip, IC 35, on the master PCB. By exchanging the software IC, the system can easily become upgraded. The new flash-memory IC, stock no. 020812, with software revision A. 2.003 is part of the NAVIGAT X MK2 Upgrade kit; stock no. 025972. Please be aware, that it cannot be guaranteed that parameter settings in the User and Setup menus and the entries made in the Magnetic Compass Calibration table are left intact when the software is exchanged. Before beginning with the retrofit procedure, it is highly advisable to record all parameter settings of the NAVIGAT X MK2 system to be able to re-enter them manually. Therefore, while the system is running, take notes of the current settings in the Manual Settings, User and Service Setup menus, before the power down of the system. Check that all the menu settings have been entered correctly into the respective setup tables, appended to the applicable separate product documentation. If necessary, correct and amend the tables.

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1.4 Supporting Fluid Preliminaries CAUTION

Risk of Dysfunction A new type supporting fluid (green label, stock no. 044810-0000-000) is mandatory for trouble free operation of the gyrosphere container mod. 10/4. After retrofit, it is no longer possible to use old type supporting fluid (white label, stock no. 049050-0000-000) for operation with the gyrosphere container mod. 10/4. Never operate a NAVIGAT X MK2 Gyrocompass system, retrofitted for operation with the gyrosphere container mod. 10/4, with old type supporting fluid (white label, stock no. 049050-0000-000). A new type supporting fluid (green label, stock no. 044810-0000-000) is mandatory for trouble free operation of the gyrosphere container mod. 10/4. The new type supporting fluid with green label is part of the Gyrocompass Installation Kit Mod. 10/4, stock no. 025985-0000-000, as shown in adjacent figure 1-1.

Figure 1-1: Label of new type supporting fluid for Mod. 10/4

Sperry Marine Gyrosphere Supporting Fluid Stock No. 044810-0000-000 Expiry date / Do not use after:

Next overhaul due: ____ / _______ For Sperry Marine Service please contact: [email protected]

For details see also the Gyrocompass Installation Kit Mod. 10/4 Parts List, doc no. 5026-0126-01, as appended to this document.

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1.2 Overview of Procedures Following successive actions and procedures must be performed to retrofit a NAVIGAT X MK2 system and to operate the retrofitted system with the new Gyrosphere Container Mod. 10/4 type: 1. Record of the NAVIGAT X MK2 system settings.  Use therefore the Preferred Operational Settings, Setup Table and Magnetic Compass Calibration Table as appended. 2. Power down of the NAVIGAT X MK2.  See the NAVIGAT X MK2 manual 56341. 3. Removal of Gyrosphere Container Mod. 10/3.  See Gyrosphere/3, Cont. Mod. 10/3 for NAVIGAT X MK1 / MK2 Installation, Maintenance and Service Procedures, doc. no. 05000-0125-01. 4. Removal of Master PCB.  See NAVIGAT X MK2 manual 56341, Chapter 6.1 Removing System Components from the Compass. 5. Removal of Baseplate.  See NAVIGAT X MK2 manual 56341, Chapter 6.1 Removing System Components from the Compass. 6. Retrofit of Baseplate (inclusive reinstall).  See "Retrofit of the Baseplate” on page 15 of this document. 7.

Retrofit of Master PCB (inclusive reinstall).

 See "Retrofit of the Master PCB” on page 21 of this document. 8. Installation of gyrosphere in Gyrosphere Container Mod. 10/4.  See chapter „Gyrosphere Installation, in Gyrosphere/3, Cont. Mod. 10/4 for NAVIGAT X MK2 Installation, Maintenance and Service Procedures, doc. no. 05000-0125-03. 9. Installation of Gyrosphere Container Mod. 10/4. in the  NAVIGAT X MK2 gyrocompass.  See chapter „Gyrosphere Installation, in Gyrosphere/3, Cont. Mod. 10/4 for NAVIGAT X MK2 Installation, Maintenance and Service Procedures, doc. no. 05000-0125-03. Note

Correct jumper settings to be set at the gyrosphere container mod. 10/4 are mandatory for trouble-free operation with the NAVIGAT X MK2.  After installation of the gyrosphere container mod. 10/4, remind to check the jumper settings at the Sensor-Controller PCB of the gyrosphere container mod. 10/4 for the correct NAVIGAT X MK2 setting as shown in figure 1-2 on page 14 below.

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Figure 1-2: NAVIGAT X MK2 Jumper setting

Jumper settings for operation with NAVIGAT X MK1 / Mk2: „MKx“: Jumpers to the LEFT  Correct the jumper settings if necessary.

10. Retrofit Completion.  See "Gyrocompass Labelling” on page 29 of this document. 11. First-time operation of the NAVIGAT X MK2 gyrocompass with Gyrosphere Container Mod. 10/4.  See chapter „First-time Operation“, in Gyrosphere/3, Cont. Mod. 10/4 for NAVIGAT X MK2 Installation, Maintenance and Service Procedures, doc. no. 05000-0125-03.

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2 Retrofit of System Components Note

This Retrofit Procedures contain only the safety information for service personnel with regards to the retrofit activities in this document. All safety information for service personnel within the applicable separate product documentation: - 056341, NAVIGAT X MK2, Operation, Installation and Service Manual. - 056390, NAVIGAT X MK2, Operation, Installation and Service Manual.  - 05000-0125-03, NAVIGAT X MK2, Gyrosphere/3, Cont. Mod. 10/4 Installation, Maintenance and Service Procedures remain valid and must be considered additionally, when procedures and activities within the applicable separate product documentation shall be proceeded.

2.1 Retrofit of the Baseplate Parts, materials and tools required •

the completely removed baseplate

•

the NAVIGAT X MK2 Upgrade kit; stock no. 025972, with: –

retrofit Instructions, doc no. 004991-0125-006 (this document)

–

adaptor cable, stock no. 025948*

–

flash-memory IC (EPROM), stock no. 020812

–

label, stock no 025977

–

cable straps; stock no. 025120

•

a wire cutter

•

a 3 mm hex key

•

a 4 mm hex key; preferably a hex ball driver

•

a No. 2 Philips-head screwdriver

 * For details regarding the adaptor cable connectors,  see figure 2-1 on page 16.

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Figure 2-1: Adaptor cable connectors

J1

J2

J3

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Procedure 1. Place the baseplate with the gyrosphere suspension carefully onto the work surface.

2. Connect the grey J1 socket of the adaptor cable with the J4 plug connector (red cable from the baseplate).  See figure 2-1 on page 16 for details.

Detail of the J1 socket adaptor cable / J4 plug connector connection.

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3. Bend the J1 socket adaptor cable / J4 plug connector connection parallel to the red cable from the baseplate) and insert a cable strap through the right cable notch (right side white cable from the baseplate).

4. Fix the bended J1 socket adaptor cable / J4 plug connector connection and red cable with the cable strap to the right cable notch.

5. Insert a second cable strap through the adjacent cable notch, bend the J3 cable end (grey connector) of the adaptor cable parallel to the bended J1 socket adaptor cable / J4 plug connector connection with red cable and fix everything additionally with the cable strap.

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6. Adjacent photo shows the adaptor cable correctly fixed to the baseplate.  The J3 cable end (grey connector) of the adaptor cable runs parallel to the right side white cable of the baseplate.  The J2 cable end (black connector) of the adaptor cable runs nearly as far as the TB 8 plug connector of the left side white cable of the baseplate. 7.

Cut the loose ends of the cable straps with a wire cutter.

8. Hold the J2 black connector of the adaptor cable parallel to the TB 8 plug connector of the left side white cable of the baseplate to check for correct length.

9. Carefully insert the baseplate with the gyrosphere suspension into the compass housing.  In case the baseplate does not smoothly slide in, readjust the hex-head screws that the holding clamps have enough clearance.

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10. Adjacent photo shows the fully inserted baseplate.

11. Start to tighten the hex-head screws of the holding clamps to fix the baseplate.

12. Continue to tighten the hexhead screws of the holding clamps until the baseplate is completely fixed.  The retrofit of the baseplate is finished.

 Continue now with "Retrofit of the Master PCB” on page 21.

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2.3 Retrofit of the Master PCB CAUTION

Risk of Damage Operation of the NAVIGAT X MK2 Gyrocompass with the gyrosphere container mod. 10/4 and a Master PCB still equipped with the resistors R55 and R72 will cause overheat and damage to the Master PCB. Always remove the resistors R55 and R72 from the Master PCB during the retrofit, before the operation of the gyrosphere container mod. 10/4 Never operate the NAVIGAT X MK2 Gyrocompass with the gyrosphere container mod. 10/4 and an incompletely retrofitted Master PCB or with a Master PCB, originally designed for operation with the gyrosphere container mod. 10/3.

CAUTION

Risk of Dysfunction Once the NAVIGAT X MK2 Gyrocompass is retrofitted for operation with the gyrosphere container mod. 10/4 (Master PCB without resistors R55 and R72, software updated) operation with the gyrosphere container mod. 10/3 is not possible anymore. A retrofitted NAVIGAT X MK2 Gyrocompass with an installed legacy gyrosphere container mod. 10/3 will stay pending in a not functional operating condition after power-up, without any damage to the system. Please have in mind, that the Gyrosphere Container Mod. 10/3 -10/4 retrofit procedures are irreversible before undertaking the procedures. Do not operate a retrofitted NAVIGAT X MK2 Gyrocompass with a legacy gyrosphere container mod. 10/3.

Note

Operation of the NAVIGAT X MK2 Gyrocompass with the gyrosphere container mod. 10/4 and a Master PCB with unchanged or incorrect flash memory will cause dysfunction of the Gyrocompass system.

Note

For the software update of the Master PCB see also the instructions within chapter 10: „Exchanging the System Software“ in the  NAVIGAT X MK2 system manual, doc. no. 056341.

Parts, materials and tools required •

the completely removed Master PCB

•

the NAVIGAT X MK2 Upgrade kit; stock no. 025972, with: –

retrofit Instructions, doc no. 004991-0125-006 (this document)

–

adaptor cable, stock no. 025948

–

flash-memory IC (EPROM), stock no. 020812

–

label, stock no 025977

–

cable straps; stock no. 025120

•

a suitable IC extractor tool

•

a wire cutter

•

a 3 mm hex key; preferably a hex ball driver

•

a 4 mm hex key; preferably a hex ball driver

•

a No. 2 Philips-head screwdriver

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Procedure 1. Place the Master PCB carefully onto the work surface. 2. Identify the flash-memory chip, IC 35, on the master PCB.

Note

The flash-memory IC 35 is a 32-pin PLCC chip. A suitable extractor tool is required to remove the IC from its socket. 3. With a suitable extractor tool, remove the old flash-memory IC 35 from the Master PCB. 4. Insert the new flash-memory IC (red label) with the skewed upper corner to the right into the socket.  Be careful not to damage the flash-memory IC.  Adjacent pictures shows the new flash-memory chip correctly installed with the skewed upper corner to the right.

5. Identify the R55 and R72 resistors on the Master PCB.

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6. With a wire cutter, start to remove the R55 and R72 resistors from the Master PCB.

7.

Continue until the R55 and R72 resistors are completely removed from the Master PCB.

8. Adjacent picture shows the resistor‘s free area on the Master PCB.

9. Carefully insert the master PCB into the compass housing.  Place all cables in the cut-outs of the master PCB to not damage any connectors or cables.

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10. Start to tighten all the 3 mm hex-head screws fixing the master PCB to the housing.

11. Continue to tighten until the master PCB is completely fixed to the housing

12. Plug in the black J2 connector into the grey J2 socket on the left side of the Master PCB

13. Plug in the TB 9 plug connector at the TB 4 socket and tighten the screws.

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14. Plug the adaptor cable end with the black J2 connector (yellow Mod. 10/4 Upgrade label) into the grey J3 socket on the left side of the Master PCB.  See figure 2-1 on page 16 for details.

Bend the retaining plate of the J1 plug connector away and plug in the J1 connector.

Thread the adaptor cable end with the grey J3 connector behind the display PCB distance bolts.  See figure 2-1 on page 16 for details.

Plug the grey J3 connector into the grey J5 socket in the middle of the Master PCB.

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Adjacent picture shows the retrofitted and completely connected Master PCB.  The retrofit of the Master PCB is finished.

 Continue now with the "Retrofit Check Procedure” on page 27

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2.4 Retrofit Check Procedure 1. Check that the adaptor cable is completely installed and correctly connected. 2. Check that the flash-memory chip, IC 35 on the master PCB is correctly exchanged against new version (red label): NAVIGAT X MK2 REV. A 2.003. 3. Check that the R55 and R72 resistors are completely removed from the Master PCB.  In case a step of the check procedure is not met as required, mend the relevant retrofit condition to meet the requirements.  If all steps of the Retrofit Check Procedure are met as required, proceed with "Gyrosphere Installation” in the NAVIGAT X MK2 service instructions 05000-0125-03.

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3 Retrofit Completion 3.1 Gyrocompass Labelling Note

Applicable labelling of the Gyrocompass housing is a mandatory requirement to correctly complete the retrofit of the NAVIGAT X MK2 system.

Overview of required Labels

 The „COMPASS MAIN PCB MODIFIED…“, label, stock no. 025977, is part of the NAVIGAT X MK2 Upgrade kit; stock no. 025972.

The two „MOD. 10/4 UPGRADE…“, and 025979, are delivered with the gyrosphere container: •

Label, stock no. 025978, for gyrosphere type 5000

•

Label, tock no. 025979, for gyrosphere HSC type 5000-AA

 Only one „MOD. 10/4 UPGRADE…“, label is needed for labelling, according to the respective NAVIGAT X MK2 Gyrocompass system.

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Procedure 1. Label the gyrocompass housing with the „COMPASS MAIN PCB MODIFIED…“, and with one adequate „MOD. 10/4 UPGRADE…“ label according to the install situation of the gyrocompass, so that the labels can be clearly seen during normal operation, without the need to remove or reinstall the gyrocompass.  A recommended labelling suggestion of the gyrocompass door is illustrated in figure 3.2 below. Figure 3.2 Labelling suggestion for NAVIGAT X MK2 housing

CO LE M GA FO PA CY R SS CO MOD MAI NT AINE. 10/4 N PC RS CONTB MOD NO T SUAINE IFIE D PP R. OR TE D!

 If all steps of the ”Gyrocompass Labelling” are met as required, the NAVIGAT X MK2 gyrocompass is completely retrofitted for Gyrosphere Container Mod. 10/4 usage and may now be put into operation.  To put the NAVIGAT X MK2 gyrocompass into operation, see also the applicable NAVIGAT X MK1 / MK2 Container Mod. 10/4 Service Instructions, doc no. 005000-0125-03.

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Retrofit for Container Mod. 10/4

004991-0125-006/A

Appendix A Forms The following Gyrosphere Service Report (blank form) is to be used when returning a defective gyrosphere to Sperry Marine:

Note

Appendix

Designation

Drawing No.

NAVIGAT X MK 2: Preferred Operational Settings

4991-0125-02

NAVIGAT X MK 2 Mod. 10/3: Setup Table

4991-0125-03

NAVIGAT X MK 2 Mod. 10/4: Setup Table

4991-0125-07

NAVIGAT X MK 2: Magnetic Compass Calibration Table

4991-0125-04

Gyrosphere Service Report

4914-0126-05

Parts List Gyrocompass Installation Kit Mod. 10/4

5026-0126-01

Make sure to include the gyrosphere service report, 04914-0126-05, when returning a defective gyrosphere to Sperry Marine. When the service report is not returned, no warranty exchange of the gyrosphere is possible.

Page 31

004991-0125-006/A

Page 32

Retrofit for Container Mod. 10/4

Appendix

Vessel:

Hull No.:

IMO No.:

Shipyard:

Service Station / Installer:

Date / Signature:

/ kçíÉ

Make copies of this form to note the appropriate settings in the Manual Settings and User Setups for normal operation of the equipment. In general, automatic data input modes should be chosen in preference of manual input, wherever possible.

j~åì~ä=pÉííáåÖë Speed/Lat Mode

Speed Mode:

m==^rql

Posit Mode:

m==j^k

Speed/Lat Set

j~å=péÉÉÇ=s~äìÉW=||||||=âíëK

Hdg. Diff. Alarm

Between:

m==dvNLj^d

m==^rql

m==j^k

j~å=i~íK=s~äìÉW=||||||=k=L=p

m==lcc

aáÑÑK=^ä~êã=qÜêÉëÜçäÇ=s~äìÉ:=||||||=ø

Magnetic Variation Mode

m==^rql

m==j^k

j~åK=s~êá~íáçå=s~äìÉ:=||||||=ø=tL=b

North Sp. Err. Corr.

m==lk

m==lcc

Settings NAVIPRINT

m==lk m==lcc

Paper Speed

Heading

m===SM=ããLÜ m==NRM=ããLÜ m==SMM=ããLÜ

m==œ PMø m==œ NUMø

Settings ROT

Time Const. ROT: qáãÉ=`çåëí~åíW=||||||=ë

rëÉê=pÉíìé Date and Time Mode

m==^rql

Software Version

j~ëíÉê=_ç~êÇW=||||||=

Mag. C. Cal. Table

m==lk

m==j^k EêÉãçíÉ=`arF=aáëéä~ó=_ç~êÇW=||||||=

m==lcc

kçêíÜêçé=dêìãã~å=péÉêêó=j~êáåÉ=_KsK=EoÉéêÉëÉåí~íáîÉ=lÑÑáÅÉF tçäíã~åëíêK=NVI=aJOMMVT=e~ãÄìêÖI=dÉêã~åó qÉäKW HQVJQMJOVV MMJMI=c~ñW HQVJQMJOVV MMJOVUI=bJã~áäW ëÉêîáÅÉKÇÉ]ëéÉêêóKåÖÅKÅçã

004991-0125-002/B, 10 Jan 2014; Page 1 of 1

k^sfd^q u jh O mêÉÑÉêêÉÇ=léÉê~íáçå~ä=pÉííáåÖë

Vessel:

Hull No.:

IMO No.:

Shipyard:

Service Station / Installer:

Date / Signature: /

kçíÉ

After installation of the NAVIGAT X MK 2, please return a filled-out copy of the Setup Table to Sperry Marine for inclusion in the ship’s file. When permanent changes are made to the system configuration, please return an updated copy of the Setup Table to Sperry Marine. pÉêîáÅÉ=pÉíìé=N=E`çÇÉ=SMMF

fåíÉêÑ~ÅÉ=fLl Mag Hdg Input

m==kjb^Jeaj m==mi^qeJj^dk

m==kjb^Je`eaq m==k^sfmfilq

Speed Input

m==OMM=mìäëÉLkj

m==kjb^

Pos. Input

m==kjb^Jdii

m==kjb^Jdd^

Sens. D. M. Outp.

m==kjb^Je`eaj m==kjb^Je`eaq

S/Fast M. Outp.

m==kjb^Je`eaj m==kjb^Je`eaq

Magn. Variation

m==kjb^Jead

NMEA SuperFast

m==QUMM=_^ra m==VSMM=_^ra m==RM=eò=PUQMM=_a m==kjb^Je`eaq

m==NVOMM=_^ra m==mi^qe

m==PP=eò=PUQMM=_a m==`lropb_rp

TxD NMEA Fast

m==kjb^

m==e`eaq

m==eaqLolq

m==mi^qe m==`lropb_rp

Sens. Data 2

m==pbkpK=a^q^

m==k^sfmofkq

m==kjb^Joj^

m==kjb^Je`qep m==`ljmK==jlkK

m==kjb^Jead m==lcc

m==kjb^Je`ead m==kjb^Joj`

olq=^å~äçÖ=lìíéìí p`K=EëÅ~äÉ=Ñ~ÅíçêFW==||||||=ãsLøLãáå

lccpbqW==||||||=ãs

THS/HDT

pbkploa^q^ m lcc=L=m lk

c^pq m lcc=L=m lk

prmboc^pq m lcc=L=m lk

obmb^qbo m lcc=L=m lk

IEC/NMEA:

m==fb`=SNNSOJN

m==kjb^=MUNP

System

m==d

m==dj

Hdg. Sel.

m==`ar=N

m==`ljmK=jlkK

m==^rqlmfilq

m==buqK=pbiK

Settings mêçíçÅçä=qóéÉ

póëíÉã=qóéÉ

kçêíÜêçé=dêìãã~å=péÉêêó=j~êáåÉ=_KsK=EoÉéêÉëÉåí~íáîÉ=lÑÑáÅÉF tçäíã~åëíêK=NVI=aJOMMVT=e~ãÄìêÖI=dÉêã~åó qÉäKW HQVJQMJOVV MMJMI=c~ñW HQVJQMJOVV MMJOVUI=bJã~áäW ëÉêîáÅÉKÇÉ]ëéÉêêóKåÖÅKÅçã

004991-0125-003/C, 10 Jan 2014; Page 1 of 2

k^sfd^q u jh O pÉíìé=q~ÄäÉ

ÅçêêK=î~äìÉW=||||||=ø

Setting

pÜ~Ñí=båÅçÇÉê=`çêêÉÅíáçå=s~äìÉ ÅçêêK=î~äìÉW=||||||=ø

Setting dÉåK=^ä~êã=pÉíìé Alarm relay active:

m== lk=^ii=^i^ojp

m== lk=c^q^i=^i^ojp

m==N

m==P

k~ãÉ=çÑ=dóêç ID-No.

m==O

hN=jìíÉ=L=eÇÖKJaáÑÑK K1 alarm relay functionality:

m==eadJafcc

m==hN=rpba=clo=jrqb

péÉÉÇ=cáäíÉê íáãÉ=ÅçåëíKW==ë

Settings

ëéÉÉÇ=ãáåKW==âå

ëéÉÉÇ=ã~ñKW==âå

olq=cáäíÉê íáãÉ=ÅçåëíK=Ñçê=ëÉêá~ä=olq=çìíéìíëW=||||||||=ëÉÅ

Settings

qÉÅÜåáÅ~ä=m~ÖÉë=E`çÇÉ=NQMF `çêêÉÅíáçå=s~äìÉë Settings kçíÉ

íÉãéÉê~íìêÉK=ÅçêêK=î~äìÉW=||||||||=ø `

Öóêç=ÅìêêÉåí=Ö~áå=Ñ~ÅíçêW=||||||||

Make sure to re-enter the correction values when updating the system software. Correction values are specific to the master PCB installed. When exchanging a master PCB, read out the correction values and update this setup table to reflect the new values.

kçêíÜêçé=dêìãã~å=péÉêêó=j~êáåÉ=_KsK=EoÉéêÉëÉåí~íáîÉ=lÑÑáÅÉF tçäíã~åëíêK=NVI=aJOMMVT=e~ãÄìêÖI=dÉêã~åó qÉäKW HQVJQMJOVV MMJMI=c~ñW HQVJQMJOVV MMJOVUI=bJã~áäW ëÉêîáÅÉKÇÉ]ëéÉêêóKåÖÅKÅçã

004991-0125-003/C, 10 Jan 2014; Page 2 of 2

^äáÖå=bêêçê=`çêêK

Vessel:

Hull No.:

IMO No.:

Shipyard:

Service Station / Installer:

Date / Signature: /

After installation of the NAVIGAT X MK 2, please return a filled-out copy of the Setup Table to Sperry Marine for inclusion in the ship’s file. When permanent changes are made to the system configuration, please return an updated copy of the Setup Table to Sperry Marine.

Note

Service Setup 1 (Code 600) Interface I/O

m m

NMEA-HDM

m m

NMEA-HCHDT

PLATH-MAGN

Speed Input

m

200 Pulse/NM

m

NMEA

Pos. Input

m

NMEA-GLL

m

NMEA-GGA

Sens. D. M. Outp.

m

NMEA-HCHDM

m

NMEA-HCHDT

S/Fast M. Outp.

m

NMEA-HCHDM

m

NMEA-HCHDT

Magn. Variation

m

NMEA-HDG

m

NMEA SuperFast

m m

4800 BAUD

m

Mag Hdg Input

TxD NMEA Fast Sens. Data 2

m

m m

NMEA-HCTHS

m

NMEA-HCHDG

NMEA-RMA

m

NMEA-RMC

9600 BAUD NMEA-HCHDT

m m

19200 BAUD

50 Hz 38400 BD

m m

NMEA

m

HCHDT

m

HDT/ROT

SENS. DATA

m

NAVIPILOT

COMP. MON.

PLATH

m m

NMEA-HDG

m m

33 Hz 38400 BD

m m

PLATH

OFF

COURSEBUS

COURSEBUS

NAVIPRINT

ROT Analog Output

Settings

SC. (scale factor): ______ mV/°/min

OFFSET: ______ mV

Protocol Type

THS/HDT

SENSORDATA m OFF / m ON

m OFF / m ON

IEC/NMEA:

m

IEC

m

NMEA

System

m

G

m

GM

Hdg. Sel.

m

CDU 1

m

COMP. MON.

FAST

SUPERFAST m OFF / m ON

REPEATER m OFF / m ON

m

m

System Type

AUTOPILOT

EXT. SEL.

Northrop Grumman Sperry Marine B.V. (Representative Office) Woltmanstr. 19, D-20097 Hamburg, Germany Tel.: +49-40-299 00-0, Fax: +49-40-299 00-298, E-mail: [email protected]

004991-0125-007/A, 13 Dec 2017; Page 1 of 2

NAVIGAT X MK 2 Mod. 10/4 Setup Table

Setting

corr. value: ______ °

Shaft Encoder Correction Value

Setting

corr. value: ____ °

Gen. Alarm Setup

Alarm relay active:

m

ON ALL ALARMS

m

ON FATAL ALARMS

m

1

m

2

m

3

m

HDG-DIFF

m

K1 USED FOR MUTE

Name of Gyro

ID-No. K1 Mute / HDG.-Diff.

K1 alarm relay functionality: Speed Filter

Settings

time const.: ________ s speed min.: ________ kn

speed max.: ________ kn

Alarm ID

Settings

ID-No.: ________ (1,2, or 3)

Technical Pages (Code 140) Software Version

Settings

Hardware: _________

SW. Ver: ________

Masterboard: ________

Display Board: ________

Correction Values

Settings

Note

Temperature: ________ ° C

Gy. Curr. Gain: ________

Make sure to re-enter the correction values when updating the system software. Correction values are specific to the master PCB installed. When exchanging a master PCB, read out the correction values and update this setup table to reflect the new values.

Northrop Grumman Sperry Marine B.V. (Representative Office) Woltmanstr. 19, D-20097 Hamburg, Germany Tel.: +49-40-299 00-0, Fax: +49-40-299 00-298, E-mail: [email protected]

004991-0125-007/A, 13 Dec 2017; Page 2 of 2

Align Error Corr.

Vessel:

Hull No.:

IMO No.:

Shipyard:

Service Station / Installer:

Date / Signature:

/

j~ÖåÉíáÅ `çãé~ëë=eÇÖK

j~ÖåÉíáÅ eÇÖK=aáëéä~ó EìåÅ~äáÄê~íÉÇF

`çêêÉÅíáçå=s~äìÉ

j~ÖåÉíáÅ `çãé~ëë=eÇÖK

0.0

180.0

10.0

190.0

20.0

200.0

30.0

210.0

40.0

220.0

50.0

230.0

60.0

240.0

70.0

250.0

80.0

260.0

90.0

270.0

100.0

280,0

110.0

290.0

120.0

300.0

130.0

310.0

140.0

320.0

150.0

330.0

160.0

340.0

170.0

350.0

j~ÖåÉíáÅ eÇÖK=aáëéä~ó EìåÅ~äáÄê~íÉÇF

`çêêÉÅíáçå=s~äìÉ

kçêíÜêçé=dêìãã~å=péÉêêó=j~êáåÉ=_KsK=EoÉéêÉëÉåí~íáîÉ=lÑÑáÅÉF tçäíã~åëíêK=NVI=aJOMMVT=e~ãÄìêÖI=dÉêã~åó qÉäKW HQVJQMJOVV MMJMI=c~ñW HQVJQMJOVV MMJOVUI=bJã~áäW ëÉêîáÅÉKÇÉ]ëéÉêêóKåÖÅKÅçã

004991-0125-004/B, 10 Jan 2014; Page 1 of 1

k^sfd^q u jh O j~ÖåÉíáÅ=`çãé~ëë=`~äáÄê~íáçå= q~ÄäÉ

Fill in this service report completely and return it together with the defective gyrosphere (service report inside of gyrosphere transport box) to the following address only: Northrop Grumman Sperry Marine Haringsbuisweg 29 3133 KP Vlaardingen / Holland Tel.: +31 (0) 10-44 51 653 If the service report is not returned, no warranty exchange of the gyrosphere is possible!

Vessel’s Name:

_________________

Owner:

_________________

Hull No.:

_________________

Shipyard:

_________________

Gyrosphere S/N ________________

exchanged against:

S/N ________________

(defective)

Replacement received per:

(replacement)

Sales Order No.:

____________________

Date: _______________

Service Order No.:

____________________

Date: _______________

It is mandatory to fill in at least the Sales Order No. or the Service Order No.! Reason for Replacement

Gyrosphere operational since: NAVIGAT Compass System Type Gyrosphere Container Type

o gyrosphere current too high (_______________ mA) o heading error (_______________ ° off true hdg.) o fluids dirty o bottom contact corroded o centering pin burnt / damaged o excessive noise o other (please specify):__________________________________________ Ambient temperature:

__________________

o above 40 °C o below 40 °C

o II, III, IV, V o X, XII, SR180

o VII, VIII, IX o X MK 1, SR 180 MK 1, X MK 2 o 100 / 200

o Mod. 10 o Mod. 7

o Mod. 10 o Mod. 7

Service Station / Name: _____________________

o Mod. 10/4 o Mod. 10/3 o Mod. 10/2 o Mod. 7/2

Date / Signature: ________________________________

Northrop Grumman Sperry Marine B.V. Woltmanstr. 19, D-20097 Hamburg, Germany Tel.: +49-40-299 00-0, Fax: +49-40-299 00-146, E-mail: [email protected]

004914-0126-005/F; 26 Jul 2016; Page 1 of 1

Gyrosphere Service Report

Gyrocompass Installation Kit for Gyrosphere Container Mod. 10/4, comprising: Part No.

Qty.

Description

Ref.

047976-0000-000

1

Case

1

044810-0000-000

1

Supporting Fluid (new type with green label), 1l

2

033347-0000-000

1

Plastic Bowl

3

025550-0000-000

1

Sponge (Scotch Brite)

4

046547-0000-000

1

Funnel

5

005026-0126-000

1

Parts List (this document, not shown)

6

1

2

5 4

3

Northrop Grumman Sperry Marine B.V. (Representative Office) Woltmanstr. 19, D-20097 Hamburg, Germany Tel.: +49-40-299 00-0, Fax: +49-40-299 00-298, E-mail: [email protected]

005026-0126-001A; 24 Nov 2017; Page 1 of 1

Parts List Gyrocompass Installation Kit Mod. 10/4 025985-0000-000

Sperry Marine Service: www.sperrymarine.com/offices Northrop Grumman Sperry Marine B.V. (Representative Office) Woltmanstr. 19 • D-20097 • Hamburg, Germany Tel.: +49-40-299 00-0 • Fax: +49-40-299 00-146 • E-mail: [email protected]