Processing - THERM - S-I - FS-I - 2017 (RAICO) PDF [PDF]

Zitiervorschau

+ THERM S-I/FS-I Processing steel curtain wall

Content

THERM+ S-I

■ General Overview of symbols ................................................................................................................................................................................................................................ 9 Article identification of glass carriers .................................................................................................................................................................................... 10 Tightening torques ................................................................................................................................................................................................................................... 11 Overview of tools ....................................................................................................................................................................................................................................... 13 ■ Overview Horizontal section .................................................................................................................................................................................................................................... 20 Vertical section ........................................................................................................................................................................................................................................... 22 ■ Connecting technology System options and assembly of base profiles ......................................................................................................................................................... 25 Welding instructions ............................................................................................................................................................................................................... 27 to 28 Welding procedure with the RAICO welding device and RAICO welding pliers ...................................................................... 29 Cutting and welding of base profiles with screwed T-connectors ........................................................................................................... 30 Cutting and processing with T-connector for subsequent installation ................................................................................................. 31 Cutting and welding of base profiles 50 mm ................................................................................................................................................................ 32 Cutting and welding of base profiles 50 mm, for galvanised structures ........................................................................................... 33 Cutting and welding of base profiles 56 mm ................................................................................................................................................................ 34 Cutting and welding of base profiles 56 mm, for galvanised structures ........................................................................................... 35 Cutting and welding of base profiles 76 mm ................................................................................................................................................................. 36 Cutting and welding of base profiles 76 mm, for galvanised structures ............................................................................................ 37 Cutting and processing of base profiles 50/56/76/96 mm, with HILTI fastener ......................................................................... 38 Cutting and processing of base profiles 50/56 mm, with blind rivet ...................................................................................................... 39 Cutting and processing of base profiles 50/56 mm, with thread forming screw ....................................................................... 40 ■ Cutting and processing, T-connector Drilling pattern mullion for steel connector SC and dimensions of the transom ........................................................................ 41 Drilling pattern for steel connector SCL and dimensions of the transom ........................................................................................ 42 Use of the drilling jigs inserts ....................................................................................................................................................................................................... 45 Selection and installation of the inserts for drilling jig mullion .................................................................................................................... 46 Placing the drilling jig for mullion ............................................................................................................................................................................................... 47 Drilling pattern transom for steel connector SC ........................................................................................................................................................ 48 Drilling pattern transom for steel connector SCL ..................................................................................................................................................... 49 Drilling pattern mullion for glass carrier CG (cross glass carrier) and continuous mullion ............................................ 50 Drilling pattern mullion for glass carrier CG (cross glass carrier) and continuous transom .......................................... 51 Drilling pattern transom for continuous transom or in the intermediate area .............................................................................. 52 Drilling pattern for transom for steel connector SC and SCL with insertion element .......................................................... 58 Use of the drilling jig for transom .............................................................................................................................................................................................. 59 Placing the drilling jig for transom at transom ............................................................................................................................................................. 60 Placing the drilling jig for transom at mullion ................................................................................................................................................................. 61 Installation steel connector SC .................................................................................................................................................................................................. 62 Installation steel connector SCL ............................................................................................................................................................................................... 63 ■ Cutting and processing, interior sealing system Glass load transmission up to 200 kg or up to 400 kg ....................................................................................................................................... 65 Glass load transmission 400 to 600 kg ............................................................................................................................................................................. 66 Glass load transmission 600 to 800 kg ............................................................................................................................................................................. 67 Glass load transmission 800 to 1500 kg .......................................................................................................................................................................... 68 Installation steel connector SC with variant of glass carrier L .................................................................................................................... 69

2017

3

Content

Installation glass load transmission for insertion elements ........................................................................................................................... 70 Installation steel connector SC with variant of glass carrier H .................................................................................................................... 71 Installation steel connector SC with variant of glass carrier CG .............................................................................................................. 72 Installation steel connector SC with variant of glass carrier L .................................................................................................................... 73 Installation steel connector SCL with variant of glass carrier CG ............................................................................................................ 74 Calculation of the eccentricity for steel connector SC and SCL ................................................................................................................ 81 Admissible glass loads for steel connector SC with variant of glass carrier L ........................................................................... 82 Admissible glass loads for steel connector SC with variant of glass carrier H and CG .................................................... 83 Admissible glass loads for steel connector SCL with variant of glass carrier L and CG ................................................. 84 Installation and assembly of cross point glass carriers ..................................................................................................................................... 85 Cutting and installation of structural and base profiles screwed with transom gasket ...................................... and steel connector SC or SCL ................................................................................................................................................................................................. 86 Cutting and installation of structural and base profiles screwed with transom gasket ...................................... and welded T-connection ................................................................................................................................................................................................................. 87 Cutting and installation of structural and base profiles screwed with base point gasket ................................... and steel connector SC or SCL ................................................................................................................................................................................................. 88 Cutting and installation of structural and base profiles screwed with cross glass carrier ................................. and steel connector SC or SCL ................................................................................................................................................................................................. 89 Cutting and installation of structural and base profiles screwed with base point gasket ................................... and cross glass carrier for steel connector SC or SCL ..................................................................................................................................... 90 Cutting and installation of structural and base profiles screwed with continuous transom ............................... and steel connector SC or SCL ................................................................................................................................................................................................. 91 Cutting and processing of interior gaskets, 50 mm ............................................................................................................................................... 98 Cutting and processing of interior gaskets, 56 mm ............................................................................................................................................... 99 Cutting and processing of interior gaskets, 76 mm ............................................................................................................................................ 100 Cutting and processing of interior gaskets, 96 mm ............................................................................................................................................ 101 Cutting and processing of interior gaskets with 3rd drainage level, 50 mm ............................................................................... 102 Cutting and processing of interior gaskets with 3rd drainage level, 56 mm .............................................................................. 103 Cutting and processing of interior gaskets with 3rd drainage level, 76 mm ............................................................................... 104 Cutting and processing of interior gaskets 26 mm .............................................................................................................................................. 105 Cutting and processing of polygonal interior gaskets, 50 mm ................................................................................................................. 106 Cutting and processing of polygonal interior gaskets, 56 mm .................................................................................................................. 107 Cutting and processing of interior gaskets with roof pitch, 50/56/76/96 mm ............................................................................ 108 Contact surface and guidance of interior gaskets ............................................................................................................................................... 109 Joint of interior gaskets with flap in the intermediate and corner area, 50/56/76 mm ...................................................... 110 Assembly of joint sealing piece interior gaskets ..................................................................................................................................................... 111 Glass installation with cross point sealing plates and connection profiles, 50/56/76/96 mm ................................... 112 Glass installation with cross point sealing plates and connection profiles, 50/56/76 mm, polygon .................... 113 Assembly of cross point sealing plates and sealing pieces for pressure profile, 50 mm .............................................. 114 Assembly of cross point sealing plates and sealing pieces for pressure profile, 56 mm .............................................. 115 Assembly of cross point sealing plates and sealing pieces for pressure profile, 76 mm ............................................... 116 Assembly of cross point sealing plates and sealing pieces for pressure profile, 96 mm .............................................. 117 Passive house curtain wall 50/56 mm .............................................................................................................................................................................. 118 Assembly of the SG2 U-profile in the edge seal, 50/56/76 mm ............................................................................................................. 120 Assembly of the SG2 U-profile continuously in the edge seal, 50/56 mm .................................................................................. 121 Assembly of the SG2 U-profile short pieces in the edge seal, 50/56 mm ................................................................................... 122 ■ Cutting and processing, exterior sealing system Processing and assembly SG2 ............................................................................................................................................................................................... 123 Assembly of SG and suction discs for curtain wall, 50/56 mm ............................................................................................................... 124

4

2017

Content

Cutting and processing insulating blocks for curtain wall, 50/56/76 mm ...................................................................................... 125 Cutting and processing of pressure and cover profiles clipped, 50 mm ........................................................................................ 126 Cutting and processing of pressure and cover profiles clipped, 56 mm ........................................................................................ 127 Cutting and processing of pressure and cover profiles clipped, 76 mm ........................................................................................ 128 Cutting and processing of pressure and cover profiles clipped with insulating block, 76 mm ................................ 129 Cutting and processing of pressure and cover profiles clipped, 96 mm ....................................................................................... 130 Cutting and processing of flat pressure profiles, 50 mm ................................................................................................................................ 131 Cutting and processing of flat pressure profiles, 56 mm ............................................................................................................................... 132 Cutting and processing of flat pressure profiles, 76 mm ............................................................................................................................... 133 Cutting and processing of pressure profiles visible screwed, 50 mm .............................................................................................. 134 Cutting and processing of pressure profiles visible screwed, 56 mm .............................................................................................. 135 Cutting and processing of timber cover profiles, 50 mm ............................................................................................................................... 136 Cutting and processing of timber cover profiles, 56 mm ............................................................................................................................... 137 Cutting and processing of timber cover profiles, 76 mm ............................................................................................................................... 138 Tightening the screws of pressure profile, 50/56/76/96 mm ..................................................................................................................... 139 Application of the screw coupling, 50/56/76/96 mm ........................................................................................................................................... 141 Pressure compensation via mullion rebate with sealing piece, 50/56 mm ................................................................................. 142 Pressure and cover profile joint connection with interior joint curtain wall, 50/56 mm ................................................... 143 Pressure profile joint connection curtain wall on pressure profiles visible screwed, 50/56 mm ............................ 144 Flat pressure profile joint connection curtain wall, 50/56 mm .................................................................................................................. 145 Assembly cross point sealing plates and sealing pieces for angular connected, 50/56/76/96 mm ................... 146 ■ Accessories Assembly fixation of sun protection for pressure and cover profiles clipped, 50/56/76/96 mm .............................. 147 Assembly fixation of sun protection for flat pressure profiles, 50/56/76 mm ............................................................................ 148 Assembly fixation of sun protection for pressure profile visible screwed, 50/56/76 mm ............................................... 149 Processing of pressure and cover profiles for fixation of sun protection ........................................................................................ 154 Scaffolding fixation, 50/56/76 mm ....................................................................................................................................................................................... 155 Assembly fixture unit, interior sealing system, 50/56/76 mm ................................................................................................................... 156 Assembly fixture unit, exterior sealing system, 50/56/76 mm .................................................................................................................. 157 Curtain wall mounting of ceiling, floating bearing ................................................................................................................................................. 158 Curtain wall mounting of intermediate ceiling, floating bearing .............................................................................................................. 159 Curtain wall mounting of intermediate ceiling, fixed bearing ..................................................................................................................... 160 Curtain wall mounting with mullion junction of intermediate ceiling ................................................................................................... 161 Fastening the mullion cover profiles, 50/56/76/96 mm ................................................................................................................................... 162 Interior compensation of glass thickness, 50/56/76 mm ............................................................................................................................... 163 Assembly of connection profiles, 50/56/76 mm ..................................................................................................................................................... 164 Assembly of burglar resistant curtain wall RC2 ...................................................................................................................................................... 165 Assembly of burglar resistant curtain wall RC3 ...................................................................................................................................................... 166 ■ Integration window Position and number of assembly angles and glass carriers for insertion elements ....................................................... 167 Position and number of assembly angles and glass carriers for FRAME+ 75 DI ................................................................ 168 List of compensation gaskets and assembly angles for WING 50 SK and 50 A .................................................................. 169 Assembly floating casement window FRAME+ 75 WB .................................................................................................................................. 170 Assembly angles and compensation gaskets for FRAME+ 75 WI and 75 DI ........................................................................... 171 Assembly angles and compensation gaskets for FRAME+ 90 W ....................................................................................................... 172

2017

5

Content

THERM+ FS-I

■ General Overview of symbols ................................................................................................................................................................................................................................ 9 Article identification of glass carriers .................................................................................................................................................................................... 10 Tightening torques ................................................................................................................................................................................................................................... 11 Overview of tools ....................................................................................................................................................................................................................................... 13 ■ Overview Storage of screw tubes FS-I .......................................................................................................................................................................................................... 19 Horizontal section ..................................................................................................................................................................................................................................... 21 Vertical section ........................................................................................................................................................................................................................................... 23 ■ Connecting technology Variants of interior gaskets and installation of base profiles ......................................................................................................................... 26 ■ Cutting and processing, T-connector Drilling pattern mullion for steel connector SC and dimensions of the transom ....................................................................... 43 Drilling pattern mullion for steel connector SCL and dimensions of the transom ................................................................... 44 Use of the drilling jigs inserts ....................................................................................................................................................................................................... 45 Selection and installation of the inserts for drilling jig mullion .................................................................................................................... 46 Placing the drilling jig for mullion ............................................................................................................................................................................................... 47 Drilling pattern transom for steel connector SC ......................................................................................................................................................... 51 Drilling pattern transom for steel connector SCL ..................................................................................................................................................... 54 Drilling pattern mullion for glass carrier CG (cross glass carrier) and continuous mullion ............................................ 55 Drilling pattern mullion for glass carrier CG (cross glass carrier) and continuous transom ......................................... 56 Drilling pattern transom for continuous transom or in the intermediate area .............................................................................. 57 Drilling pattern transom for continuous transom or in the intermediate area .............................................................................. 58 Use of the drilling jig for transom .............................................................................................................................................................................................. 59 Placing the drilling jig for transom at transom ............................................................................................................................................................. 60 Placing the drilling jig for transom at mullion ................................................................................................................................................................. 61 Installation steel connector SC .................................................................................................................................................................................................. 62 Installation steel connector SCL ............................................................................................................................................................................................... 63 ■ Cutting and processing, interior sealing system Installation steel connector SC with variant of glass carrier L .................................................................................................................... 75 Installation glass load transmission for insertion elements ........................................................................................................................... 76 Installation steel connector SC with variant of glass carrier H ................................................................................................................... 77 Installation steel connector SC with variant of glass carrier CG .............................................................................................................. 78 Installation steel connector SC with variant of glass carrier L .................................................................................................................... 79 Installation steel connector SCL with variant of glass carrier CG ........................................................................................................... 80 Calculation of the eccentricity for steel connector SC and SCL ................................................................................................................ 81 Admissible glass loads for steel connector SC with variant of glass carrier L ........................................................................... 82 Admissible glass loads for steel connector SC with variant of glass carrier H and CG .................................................... 83 Admissible glass loads for steel connector SCL with variant of glass carrier L and CG ................................................. 84 Installation and assembly of cross point glass carriers ..................................................................................................................................... 85 Cutting and installation of structural and base profiles with gasket for transom .............................................................................. and steel connector SC or SCL or welded T-connection ................................................................................................................................. 92 Cutting and installation of structural and base profiles with base point gasket ................................................................................. and steel connector SC or SCL ................................................................................................................................................................................................. 93 Cutting and installation of structural and base profi les with cross glass carrier ............................................................................. and steel connector SC or SCL ................................................................................................................................................................................................. 94

6

2017

Content

Cutting and installation of structural and base profiles with base point gasket and cross glasss carrier .......... for steel connector SC or SCL .................................................................................................................................................................................................... 95 Cutting and installation of structural and base profiles with continuous transom ................................................................... 96 Alternative - Cutting and installation of structural and base profiles with continuous transom ......................... and steel connector SCL .................................................................................................................................................................................................................. 97 Cutting and processing of interior gaskets, 50 mm ............................................................................................................................................... 98 Cutting and processing of interior gaskets, 56 mm ............................................................................................................................................... 99 Cutting and processing of interior gaskets with 3rd drainage level, 50 mm ............................................................................... 102 Cutting and processing of interior gaskets with 3rd drainage level, 56 mm .............................................................................. 103 Cutting and processing of interior gaskets 26 mm .............................................................................................................................................. 105 Cutting and processing of polygonal interior gaskets, 50 mm ................................................................................................................. 106 Cutting and processing of polygonal interior gaskets, 56 mm ................................................................................................................. 107 Cutting and processing of interior gaskets with roof pitch, 50/56 mm ............................................................................................. 108 Contact surface and guidance of interior gaskets ............................................................................................................................................... 109 Joint of interior gaskets with flap in the intermediate and corner area, 50/56 mm ............................................................... 110 Assembly of joint sealing piece interior gaskets ..................................................................................................................................................... 111 Glass installation with cross point sealing plates and connection profiles, 50/56 mm .................................................... 112 Glass installation with cross point sealing plates and connection profiles, 50/56 mm, polygon ............................ 113 Assembly of cross point sealing plates and sealing pieces for pressure profile, 50 mm .............................................. 114 Assembly of cross point sealing plates and sealing pieces for pressure profile, 56 mm .............................................. 115 Passive house curtain wall 50/56 mm .............................................................................................................................................................................. 119 Assembly of the SG2 U-profile in the edge seal, 50/56 mm ..................................................................................................................... 120 Assembly of the SG2 U-profile continuously in the edge seal, 50/56 mm .................................................................................. 121 Assembly of the SG2 U-profile short pieces in the edge seal, 50/56 mm ................................................................................... 122 ■ Cutting and processing, exterior sealing system Processing and assembly SG2, 50/56 mm ................................................................................................................................................................ 123 Assembly of SG and suction discs for curtain wall, 50/56 mm ............................................................................................................... 124 Cutting and processing insulating blocks for curtain wall, 50/56 mm .............................................................................................. 125 Cutting and processing of pressure and cover profiles clipped, 50 mm ........................................................................................ 126 Cutting and processing of pressure and cover profiles clipped, 56 mm ........................................................................................ 127 Cutting and processing of flat pressure profiles, 50 mm ................................................................................................................................ 131 Cutting and processing of flat pressure profiles, 56 mm ............................................................................................................................... 132 Cutting and processing of pressure profiles visible screwed, 50 mm .............................................................................................. 134 Cutting and processing of pressure profiles visible screwed, 56 mm .............................................................................................. 135 Cutting and processing of timber cover profiles, 50 mm ............................................................................................................................... 136 Cutting and processing of timber cover profiles, 56 mm ............................................................................................................................... 137 Tightening the screws of pressure profile, 50/56 mm ...................................................................................................................................... 139 Screw protrusions and application of the height control ................................................................................................................................ 140 Application of the screw coupling, 50/56 mm ............................................................................................................................................................ 141 Pressure compensation via mullion rebate with sealing piece, 50/56 mm ................................................................................. 142 Pressure and cover profile joint connection with interior joint curtain wall, 50/56 mm ................................................... 143 Pressure profile joint connection curtain wall on pressure profiles visible screwed, 50/56 mm ............................ 144 Flat pressure profile joint connection curtain wall, 50/56 mm .................................................................................................................. 145 Assembly cross point sealing plates and sealing pieces for angular connected, 50/56 mm .................................... 146 ■ Accessories Installation base profiles of fixation for sun protection ..................................................................................................................................... 150 Assembly fixation of sun protection for pressure and cover profiles clipped ............................................................................. 151 Assembly fixation of sun protection for flat pressure profiles ................................................................................................................... 152

2017

7

Content

Assembly fixation of sun protection for pressure profile visible screwed ..................................................................................... 153 Processing of pressure and cover profiles for fixation of sun protection ...................................................................................... 154 Scaffolding fixation, 50/56 mm ................................................................................................................................................................................................ 155 Curtain wall mounting of ceiling, floating bearing ................................................................................................................................................. 158 Curtain wall mounting of intermediate ceiling, floating bearing .............................................................................................................. 159 Curtain wall mounting of intermediate ceiling, fixed bearing ..................................................................................................................... 160 Curtain wall mounting with mullion junction of intermediate ceiling ................................................................................................... 161 Fastening the mullion cover profiles, 50/56/76/96 mm ................................................................................................................................... 162 Interior compensation of glass thickness, 50/56/76 mm ............................................................................................................................... 163 Assembly of connection profiles, 50/56/76 mm ..................................................................................................................................................... 164 Assembly of burglar resistant curtain wall RC2 ...................................................................................................................................................... 165 Assembly of burglar resistant curtain wall RC3 ...................................................................................................................................................... 166 ■ Integration window Position and number of assembly angles and glass carriers for insertion elements ....................................................... 167 Position and number of assembly angles and glass carriers for FRAME+ 75 DI ................................................................ 168 List of compensation gaskets and assembly angles for WING 50 SK and 50 A .................................................................. 169 Assembly angles and compensation gaskets for FRAME+ 75 WI and 75 DI ........................................................................... 171 Assembly angles and compensation gaskets for FRAME+ 90 W ....................................................................................................... 172

8

2017

Overview of symbols

Saw, dimension of the cut

Notch EPDM, no. of the tool and blades

Drill, diameters of the holes, no. of the drill

Notch EPDM, no. of the scissors and blades

Drill with subland drill, diameters of the holes, no. of the drill

Notch EPDM, no. of the scissors and blades

Mill, dimension of milled cut

Apply sealing material, no. of the tool and sealing material

Cutting of thread, diameter of the thread

Punch aluminium, no. of the punch and diecutting tool

Countersink, depth of the hole

Drill with jig for T-connector, diameter of the holes, no. of the jig and template

Drill with bevel milling head, diameter of the hole, no. of the tool

Drill with jig for sun protection, no. of the tool

Cut with cutter knife

Drill with jig for T-transom, diameter of the hole, no. of the tool

Punch with punching tool, no. of the tool

Notch with multi functional punching tool no. of the tool

Glueing, type of glue

Application for THERM+ FS-I steel curtain wall with screw tube

Weld, dimension of welding seam

Application for THERM+ S-I steel curtain wall with welded base profile

Cleaning and degreasing

Application for THERM+ S-I steel curtain wall with screwed or riveted base profile and HILTI fastener

V-0007

2017

9

Article identification of glass carriers

System determination

or

Article identification

The no. can be observed after the system determination

10

2017

V-0139

Tightening torques

Field of application

No. 908953

Steel connector SC / SCL

Base profile fixation

Cross glass carrier mullion piece

Glass carriers fixation

Scaffolding fixation fixation

Article Special flat fillister head screw M6x15

908954

Special flat fillister head screw M6x46

908030

Special flat fillister head screw 5.0x30

908031

Special flat fillister head screw 5.0x25

908046

Special flat fillister head screw 5.0x15

908033

Special threaded pin 6.0x20

908034

Special threaded pin 6.0x35

908037

Special flat fillister head screw 6.0x25

908038

Special flat fillister head screw 6.0x30

908952

Special flat fillister head screw M5x10

909038

Special flat fillister head screw 6.0x38

909468

Special flat fillister head screw 6.0x68

012101

Flat fillister head screw 5.5x25

012100

Flat fillister head screw 5.5x22

012029

Special countersunk sheet metal screw 5.5x24

012049

Special countersunk sheet metal screw 5.5x24

012028

Countersunk sheet metal screw 5.5x22

908308

Special flat fillister head screw 5.5x19

012110

Pan head tapping screw 5.5x32

012108 Sun protection 169942 to 169999 fixation Screwing for pressure profile S-I Screwing for pressure profile S-I RC3 Screwing for pressure profile FS-I

Tightening torque in Nm approx. 8 approx. 12

≥ 3 mm

approx. 8

2 to < 3 mm

approx. 12

≥ 3 mm

approx. 8 flush-mounted, without tightening torque

not dependent on wall thickness

approx. 8 approx. 6

2 to < 3 mm

approx. 7

≥ 3 mm

approx. 5

2 to < 4 mm

approx. 6 without tightening torque, for visual inspection

≥ 4 mm

approx. 8 not dependent on wall thickness

Pan head tapping screw 5.5x28 Sun protection fixation length of socket 42 to 102 mm Self-tapping screw 5.5

Steel tube wall thickness 2 to < 3 mm

approx. 4.5

without tightening torque, for visual inspection, see page V-0044 “Tightening of the screws for pressure profile“ without tightening torque, for visual inspection, with appropriate tools, see pages V-0044 “Tightening of the screws for pressure profile“ and V-0063 „Bolt end protrusions and use of the height control FS-I“

2017

11

12

2017

Tools

Article

Range of application

Welding device

For axial positioning of all THERM+ S-I base profiles for welding on the steel structural profiles

No.

PU

170100

1 pc(s)

Adaptor shoe 12

015002

Adaptor shoe 7

015002.1

Adaptor shoe 9.5 Adaptor shoe 8 Adaptor shoe 5

015002.3 To adjust the welding device to diverse widths of structural profiles See processing of steel for the selection

015002.4 015002.5

Compensation flat section 8

015002.6

Compensation flat section 18

015002.7

Compensation flat section 3

015002.8

2 pc(s)

Welding device adjustable

For axial positioning of all THERM+ S-I base profiles for welding on the steel structural profile, change in width

170110

1 pc(s)

Welding device adjustable axe

For axial positioning of all THERM+ S-I base profiles for welding on the steel structural profile, change in width and axes

170115

1 pc(s)

Welding pliers

For maintencance of the 3 mm distance between base profile and structural profile

015011

1 pc(s)

Welding jig for steel connector

For fixation of the welding plate of the steel T-connector no. 016300

015200

1 pc(s)

Installation tool

Installation tool for sealing pieces no. 016800 to 016890

015210

1 pc(s)

Pneumatic hand punch

For processing of aluminium profiles

298505

1 pc(s)

Angle for table fixture of pneumatic hand punch

For table fixture of pneumatic hand punch

298506

1 pc(s)

Adapter punch tool pneumatic hand punch 298505

Adapter for no. 298100 for the assembly of the interchangeable adapters.

298109

1 pc(s)

Interchangeable adapter slotted hole 30x5

For notching of pressure and cover profiles

015121

1 pc(s)

170330

1 pc(s)

170335

1 pc(s)

170350

1 pc(s)

Notching tool

Notching tool 100

Notching tool

For the interior gaskets up to width of 100 mm. For notching of the mullion and interior gaskets. Accessories: Adaptor knife 170331 to 170362, except réf. 170332. For the interior gaskets up to width of 100 mm. For notching of the mullion and interior gaskets. Accessories: Adaptor knife 170332 to 170362. For the interior gaskets up to width of 76 mm. For notching of the mullion gaskets. Accessories: Adaptor knife 170340 to 170362.

2017

13

Tools

Article Modification set interior gasket 26

Range of application For THERM+ I interior gaskets 26 mm, application with 170335

170430

1 pc(s)

For THERM+ I and V, for system with 50, 56 and 76, for the linear guiding of the screws for pressure profiles

170730

1 pc(s)

Adapter knife 96

For mullion gasket 96 mm for 170330

170331

1 pc(s)

Adapter knife 96

For mullion gasket 96 mm for 170335

170332

1 pc(s)

Adapter knife DF 50

For base gasket 50 mm

170340

1 pc(s)

Adapter knife DF 56

For base gasket 56 mm

170341

1 pc(s)

Adapter knife DF 76

For base gasket 76 mm

170342

1 pc(s)

Adapter knife 50

For mullion gasket 50 mm

170351

1 pc(s)

Adapter knife 56

For mullion gasket 56 mm

170352

1 pc(s)

Adapter knife 76

For mullion gasket 76 mm

170353

1 pc(s)

Adapter knife 50 E3

3rd drainage level 50 mm

170356

1 pc(s)

Adapter knife 56 E3

3rd drainage level 56 mm

170357

1 pc(s)

Adapter knife 76 E3

3rd drainage level 76 mm

170358

1 pc(s)

Adapter knife F 50

Base point S and L for 50 mm

170360

1 pc(s)

Adapter knife F 56

Base point S and L for 56 mm

170361

1 pc(s)

Adapter knife F 76

Base point S and L for 76 mm

170362

1 pc(s)

Adapter knife 50/56/76 E3

For modification of 170368 and 170369 auf E3

170367

4 pc(s)

Notching tool adjustable 50/56

For notches from 45° to 90°

170368

1 pc(s)

Notching tool adjustable 76

For notches from 45° to 90°

170369

1 pc(s)

Notching tool adjustable 50/56

For notches from 30° to 90°

170378

1 pc(s)

015008

1 pc(s)

170325

1 pc(s)

170379

1 pc(s)

170470

1 pc(s)

Notching tool adjustable 45° to 90° Notching tool adjustable 30° to 90° Cutting and notching tool

For trimming to length of all interior gaskets up to 76 mm width For trimming to length of all interior gaskets up to 100 mm width For trimming to length of all interior gaskets up to 76 mm width For all interior gaskets up to 76 mm width

Extension set I

For all interior gaskets of the I-series

170475

1 Set

Extension set E2 I

For all interior gaskets of the I-series, 2nd drainage level

170477

1 pc(s)

Length stop for 170470

For cutting and notching tool 170470

170470.1

1 pc(s)

170375

1 pc(s)

170376

1 pc(s)

170310

1 pc(s)

170380

1 pc(s)

170381

1 pc(s)

170384

1 pc(s)

170385

1 pc(s)

For I-series up to 76 mm, adjustable Notching tool for transom gasket from 45° to 90° For I-series up to 76 mm, adjustable Notching tool for transom gasket from 30° to 90° For I-series up to 100 mm, adjustable Notching tool for transom gasket from 45° to 90° For I-series up to 76 mm, for 2nd Notching tool interior gasket E2 drainage level, adjustable 45°to 90° For I-series up to 76 mm, for 2nd Notching tool interior gasket E2 drainage level, adjustable 30°to 90° For I-series up to 76 mm, for interior Notching tool gasket for transom 26 E2 gaskets 26 E2, adjustable 45°to 90° For I-series up to 76 mm, for gasket for Notching tool gasket for tansom 26 transom 26, adjustable 45°to 90°

2017

PU

Screw guidance set

Notching tool adjustable 45° to 90°

14

No.

Tools

Article

Range of application

No.

PU

Gasket friction stay base element

Use with adaptor knife sets

170400

1 pc(s)

Adaptor knife set 50

For insulating blocks 50 mm

170401

1 Set

Adaptor knife set 56

For insulating blocks 56 mm

170402

1 pc(s)

Adaptor knife set 76

For insulating blocks 76 mm

170403

1 pc(s)

Adaptor knife set F

For base gasket 50/56/76

170407

1 Set

Adaptor knife set SG

For notching insulating block SG

170409

1 Set

170405

1 Set

170406

1 Set

Replacement blades 50, 56 Replacement blades 76

For adapter knife set 50, no. 170401 and 56, no. 170402 For adapter knife set 76, no. 170403 and 170409

Replacement blades F

For adapter knife set F, no. 170407

170408

1 Set

Replacement blades

For no. 015008 and no. 170470, 170375 to 170385

015006.1

10 pc(s)

Replacement blades

For no. 170340, 170341 and 170342

015007.12 10 pc(s)

Replacement blades

For no. 170331, 170351 to 170353, 170356 to 170358, 170367 to 170369

170354

10 pc(s)

Replacement blades F 50

No. 170360

170363

1 Set

Replacement blades F 56

No. 170361

170364

1 Set

Replacement blades F 76

No. 170362

170365

1 Set

Replacement blades

For no. 170310, 170325, 170376, 170379, 170381

170411

1 pc(s)

Knife for compensation gaskets

For interior glass compensation

170715

1 pc(s)

Gasket roller

Interior and exterior gaskets

170300

1 pc(s)

Double gasket roller

Interior and exterior gaskets

170301

1 pc(s)

Cutting scissors from 45° to 90°

For all gaskets, adjustable

015004

1 pc(s)

Cutting scissors 90°

For all gaskets up to 56 mm, 90°

015005

1 pc(s)

Assembly aids for high glass weights

For washer weights up to 800 kg. Attention: only use in pairs!

170705

1 pc(s)

Punching steel 50/12

For notching of interior gaskets for continuous components

170390

1 pc(s)

Gasket punch 98/4

For notching for scaffolding fixation

170395

1 pc(s)

Replacement blades

For no. 170395

170396

1 Set

2017

15

Tools

Article

Range of application

No.

PU

Assembly aid

For system width 50, 56 and 76 mm, use as short piece for pressure profile

015230

1 pc(s)

Dismantling tool for cover profile

Removing of cover profiles

015220

1 pc(s)

Replacement blade

For no. 015220

015220.1

1 pc(s)

Magazine for RC drive-in bullet Magazine for RC drive-in bullet for countersunk screws

Placing of the drive-in bullets for burglar-resistant curtain walls RC2 and RC3

Toggle assembly key SG

Used to place and turn the SG toggles into the U-profile in the glass edge, with adjustable depth

Subland drill 6.0/10.5 Subland drill 6.6/11

1 pc(s)

170750

1 pc(s)

015501

1 pc(s)

171010

1 pc(s)

Sun proctetion device

170500

1 pc(s)

Bevel milling head 14.5

Replacement for 170500

170501

1 pc(s)

Drill 9

Replacement for 170500

170502

1 pc(s)

Bevel milling head 19.5

Replacement for 170500

170503

1 pc(s)

Notching knife for insulating block P

For notching of insulating block P

170530

1 pc(s)

170600

1 pc(s)

298525

1 pc(s)

Multi functional punching tool curtain wall

2017

170725

Drilling set for sun protection fixtures

Tool set in box THERM+ Steel

16

Visible and countersunk screwed pressure profiles Visible and countersunk screwed flat pressure profiles

015310

Content: 1x 170100, or 1x from 015002 to 015002.8, 2x 015011, 1x 170375, 1x 015004, 1x 170350, 1x 170351 or 170352 or 170353, 1x 170354, 2x 170300 Punches: - sl. holes 20 x 5 mm pressure profile - Ø 6.5 mm pressure profile - Ø 8 mm pressure profile - sl. holes 20 x 12 mm pressure profile - sl. holes 30 x 4 mm cover profile - sl. holes 30 x 4 mm pressure profile

Multi functional punching tool 2

For the processing of aluminium profiles for all THERM+, WING and FRAME+ systems. Automatic air vent included.

298100

1 pc(s)

Table for multi functional punching tool 2

For the safe assembly of the multifunctional punching tool 2 no. 298100.

298101

1 pc(s)

Tools

Article

Range of application

No.

PU

Length lock for pneumatic punch 2

For multifunctional punching tool no. 298100.

298102

1 pc(s)

298182

1 pc(s)

440280

1 pc(s)

440285

2 pc(s)

440287

2 pc(s)

440289

2 pc(s)

440291

2 pc(s)

440260

1 pc(s)

440261

1 pc(s)

Height control screw head

For THERM+ FS-I. For checking the screw tightening torque. For use with visible, concealed and sunk screw connections. For use with toggle 20/58 SG no. 164610.

441260

1 pc(s)

Hole saw 41

For THERM+ S-I and FS-I. For the processing of steel connector SC.

440400

1 pc(s)

Pilot drill 93

For THERM+ S-I and FS-I. For the processing of steel connector SC. For use in combination with no. 440400 and 440402.

440401

1 pc(s)

Hang up cup

For THERM+ S-I and FS-I. For the processing of steel connector SC. For use in combination with no. 440400 and 440401.

440402

1 pc(s)

For the multifuncitonal punching tool 2 no. 298100, for processing of cover and pressure profiles THERM+. - For bevelled cover and pressure profiles (use in roof area). Adaptor tool ventilation pressure profiles - Hole for pressure profile for ventilation/ drainage (slotted hole 20x5 mm). - Hole for pressure profile for ventilation/ drainage (slotted hole 40x4 mm). - Hole for cover profile for ventilation/ drainage (slotted hole 30x4 mm).

Base body drilling template mullion

Drilling template SC 2 Drilling template SC 3 Drilling template SCL 2 Drilling template SCL 3 Drilling jig transom S 2 Drilling jig transom S 3

For THERM+ S-I and FS-I. For drillings in the mullion profile of steel connector SC and SC. For THERM+ S-I and FS-I. No. 440285 and 220289 for wall thicknesses of the profile < 3 mm. No. 440287 and 220291 for wall thicknesses of the profile ≥ 3 mm. For use with no. 440280. For drillings in the mullion profile of steel connector SC or SCL. For THERM+ S-I and FS-I. For all versions of the steel connector SC and SCL.

SC

SCL

2017

17

Tools

18

2017

Article

Range of application

No.

PU

Screw coupling T25

For THERM+ FS-I. For a professional tightening of the pressure profile screws.

441250

1 pc(s)

Sawing and milling jig base profile

For THERM+ FS-I. For the base profiles no. 168420 and 168425.

440250

2 pc(s)

AccuBird Pro

For the riveting of the blind rivet no. 910125. Accessories: Mouthpiece no. 298531.

298530

1 pc(s)

Mouthpiece 17/29

For the riveting of the blind rivet no. 910125. For use in combination with no. 298530. Special length 20 mm.

298531

1 pc(s)

Twist drill 4.3

Diameter 4.3 mm. Pre-drilling for the thread forming screw for FS-I.

171043

10 pc(s)

Twist drill 4.6

Diameter 4.6 mm. Pre-drilling for the thread forming screw for FS-I.

171046

10 pc(s)

Twist drill 5.0

Diameter 5,0 mm. Pre-drilling for blind rivet no. 910125.

171150

10 pc(s)

Twist drill 5.1

Diameter 5.1 mm. Pre-drilling for the thread forming screw for FS-I.

171051

10 pc(s)

Twist drill 5.3

Diameter 5.3 mm. Pre-drilling for the thread forming screw for FS-I for mullion transom connection.

171053

10 pc(s)

Twist drill 5.6

Diameter 5.6 mm. Pre-drilling for the thread forming screw for FS-I for mullion transom connection.

171056

10 pc(s)

Twist drill 6.4

Diameter 6.4 mm. Center hole for processing of the transom at the SC connector.

171064

10 pc(s)

Perforated dish 6

For interior gaskets, for punching the holes in sealing cap of transom sealing pieces P, fixation agents included in set. Utilisation with no. 170400.

170424

1 pc(s)

Interchangeable insert E1

For gaskets for transom. Utilisation with no. 170400.

170490

1 pc(s)

THERM+ FS-I Processing ■ Technical information

Steel curtain wall 50/56 mm Storage of screw tubes FS-I Stacking instruction for screw tubes

– The spacers have to be placed at the position of the taping. – Below one metre of profile length the spacer have to be placed at two positions. One one metre the spacers have to be placed evenly distributed at minimum three positions. – White rust is no reason for complaint.

Example for stacking Face width 50

– During storage it is important to ensure that the surface of the tubes has enough fresh air. The material should not be covered with e. g. tarpaulins or similar. Possible packagings of transport have to be removed immediately after receipt of the goods.

420301 Spacer U 50

420300 Spacer X

420301 Spacer U 50 420300 Spacer X

Example for stacking Face width 60 420302 Spacer U 60

420300 Spacer X

420302 Spacer U 60 420300 Spacer X

VFS-I-0067

2017

19

THERM+ S-I Processing ■ Technical information

Steel curtain wall 50 mm Horizontal section Overview

20

2017

– T129 = Vapour-tight membrane no. 951019.

VS-0050

THERM+ FS-I Processing ■ Technical information

Steel curtain wall 50 mm Horizontal section Overview

– T129 = Vapour-tight membrane no. 951019.

VFS-I-0050

2017

21

THERM+ S-I Processing ■ Technical information

Steel curtain wall 50 mm Vertical section Overview

– *Execute or glue the mullion-transom joint steam-proof. – T126 = Vapour-tight membrane no. 951021. – T249 = Execution as breather membrane or vapour-tight depending on installation-site. – T250 = Insulation with mineral-cotton if needed. – T257 = Console profile 146005, processed

22

2017

VS-0051

THERM+ FS-I Processing ■ Technical information

Steel curtain wall 50 mm Vertical section Overview

– *Execute or glue the mullion-transom joint steam-proof. – T126 = Vapour-tight membrane no. 951021. – T249 = Execution as breather membrane or vapour-tight depending on installation-site. – T250 = Insulation with mineral-cotton if needed. – T257 = Console profile 146005, processed

VFS-I-0051

2017

23

24

2017

THERM+ S-I Processing ■ Technical information

Steel curtain wall 50/56/76 mm System options and assembly of base profiles

– The minimum supporting surface refers to the even surface between the corner radii. – These values apply to all shapes of the structural profile (rectangular and square tubes, rolled sections, full material, ...).

■ Base profile options

■ Application of synthetic base profiles and

synthetic base profile carriers

The base profiles should not be deformed or damaged by welding, surface preparation, surface finish (e. g. sandblast) or similar.

A continuous synthetic base profile is inserted for a lateral guide and fixation of the interior gaskets type „S“ and „L“. Synthetic base profile carriers as short spieces are inserted amongst the screw channel for positioning.

Furthermore thick coatings may not be applied. – Stainless steel / aluminium base profile, no. 129005 with rolled-in factory-made aluminium screw channel for all steel curtain wall types, excluding hot-galvanized structures

– List of synthetic base profile carrier (short pieces) : THERM+ 50 S-I: no. 168405

for all system widths – Steel base profile S235JR, no. 122005 with coated aluminium screw channel, no. 141055 application for hot galvanised structures coated aluminium screw channel for posterior intorduction for all system widths

THERM+ 56 S-I: no. 168410 THERM+ 76 S-I: no. 168415 – Assembly of synthetic base profile carriers

– Stainless steel / aluminium base profile RC3, no. 129010 with rolled-in factory-made aluminium screw channel application only for burglary resistant curtain wall RC3 for all system widths

– List of synthetic base profiles (continuous) no. 168400 for all system widths

■ Interior gasket options

– Assembly of synthetic base profiles

– Type „S“ Minimum contact surface of the steel structural profile (mm) System width interior gasket 50 mm

56 mm

76 mm

96 mm

S

38

44

64

-

– Assembly of gaskets type „D“: For application of interior gaskets for direct glazing type „D“ no synthetic base profiles and base profile carriers are necessary.

168400, continuous

– Type „L“ with lateral guide by synthetic base profile no. 168400 with lateral lip for huge radii of structural profiles

short pieces

Minimum contact surface of the steel structural profile (mm) System width interior gasket

Interior gasket Type

50 mm

56 mm

76 mm

96 mm

L

38

44

64

-

Minimum contact surface

– Type „D“ for direct glazing without synthetic base profile Minimum contact surface of the steel structural profile (mm) System width interior gasket

Interior gasket Type

50 mm

56 mm

76 mm

96 mm

D

41

47

67

-

– Type „S“ or „L“ with HILTI fastener, blind rivet or screw Minimum contact surface of the steel structural profile (mm) Interior gasket Type S or L with HILTI fastener, blind rivet or screw

Steel structural profile

System width interior gasket 50 mm

56 mm

76 mm

96 mm

38

44

64

84

VS-0045

:

Cut the base profile in the same length as the screw channel and push one on each side unter the base profile carriers.

with lateral guide by synthetic base profile no. 168400 Interior gasket Type

:

The short pieces are slipped unter the screw channel in a distance of 250 mm each, by means of a tool supplied with the base profile carriers.

Base profile HILTI fastener 910125 blind rivet 908952 screw

2017

25

:

– The corner radii of steel profiles may vary according to manufacturer and norm. This must be taken into account during the planning and if necessary has to be discussed with the manufacturer.

THERM+ FS-I Processing Steel curtain wall 50/56 mm Variants of interior gaskets and installation of base profiles

■ Variants of interior gsakets

■ Application of synthetic base profiles A continuous synthetic base profile is inserted for a lateral guide and fixation of the interior gaskets type „S“ and „L“.

screw tube

base profile

interior gasket

– Type „S“ with lateral guide by synthetic base profile no. 168420 (50) or 168425 (56) the minimum supporting surface of the screw tubes is guaranteed

60

Shorten the base profils 168420 for system width 50 or 168425 for system width 56 to the appropriate length and clip it into the channel of the screw tube by hand or push it lightly with a rubber hammer.

– Type „L“ with lateral guide by synthetic base profile no. 168420 (50) or 168425 (56) with lateral lip for huge radii of the screw tubes the minimum supporting surface of the screw tubes is guaranteed we recommend the use of the interior gasket Type „S“

26

2017

VFS-I-0045

THERM+ S-I Processing Steel curtain wall 50/56/76 mm Welding instruction for the base profiles no. 129005 and 129010 Welding instruction for the base profiles no. 122005 with coated screw channel

■ Welding instruction for the base profiles no. 129005 and 129010

■ Welding instruction for the base profile no. 122005

The welding of the RAICO base profiles was inspected and evaluated as fulfilled by the Schweißtechnische Lehr- und Versuchsanstalt (SLV) Munich in a welding procedure qualification with verification certificate after DIN EN 288-3.

The welding of the RAICO base profiles was inspected and evaluated as fulfilled by the Schweißtechnische Lehr- und Versuchsanstalt (SLV) Munich in a welding procedure qualification with verification certificate after DIN EN 288-3.

The welding of the RAICO base profiles in stainless steel has to be carried out with the following data in compliance with the welding instruction of the SLV Munich WPAR no. 10504/02-2 of 17th of July 2002:

The welding of the RAICO base profiles in S235JR has to be carried out with the following data in compliance with the welding instruction of the SLV Munich WPAR no. 10744/02:

welding method:

tMAG (135)

welding method:

135 MAG

welding position:

PB

welding position:

PB horizontal

type of seam:

HY

type of seam:

HV

base material:

S235JR / 1.4301

base material:

S235JR

area of thickness:

3 to 20 mm

area of thickness:

3 to 20 mm

You should pause briefly at the start of the weld until the melt has achieved a connection with the base profile. Then begin with feeding. The minimum area of the welding seam connection must be 45 mm². With a welding seam length of min. 15 mm, the minimum connection width is 3 mm taking into account the start of the seam.

You should pause briefly at the start of the weld until the melt has achieved a connection with the base profile. Then begin with feeding. The minimum area of the welding seam connection must be 45 mm². With a welding seam length of min. 15 mm, the minimum connection width is 3 mm taking into account the start of the seam.

The use of the RAICO welding device and the RAICO pliers is recommended.

The use of the RAICO welding device as well as the RAICO pliers is recommended.

■ Abstract of the welding instruction

■ Abstract of the welding instruction Welding bead

Process

Filler material-Ø [mm]

Conduction current [A]

Voltage [V]

Kind of current / polarity

Wire feed drive [m/min]

Run-out length / rate of travel

Energy input per unit length [kJ/cm]

Welding bead

Process

Filler material-Ø [mm]

Conduction current [A]

Voltage [V]

Kind of current / polarity

Wire feed drive [m/min]

Run-out length / rate of travel

Energy input per unit length [kJ/cm]

1

135

1.2

~280

~30

DC+

~9.5

~35 cm/min

~9.12

1

135

1.2

250

23

DC+

9

35 cm/min

9.86

Welding filler material:

Welding filler material:

Further information:

Further nformation:

- Designation:

1.4370

e.g.: Weave welding (max. bead width):

–

- Designation:

G3Si1 / Ø1.2mm

e.g.: Weave welding (max. bead width):

–

- Special regulations:

–

Weave welding, amplitude, frequency:

–

- Special regulations:

–

Weave welding, amplitude, frequency:

–

Details for pulse welding:

–

Shielding gas / welding flux:

Details for pulse welding:

–

- Shielding gas:

M 2.1

Contact nozzle distance / workpiece:

15 mm

- Shielding gas:

M 2.1 (82% Ar, 18% CO2)

Contact nozzle distance / workpiece:

15 mm

- Root protection:

–

Details for plasma welding:

–

- Root protection:

–

Details for plasma welding:

–

Torch angle:

10° to 20°

Gas flow rate:

Torch angle:

10° to 20°

- Shielding gas:

12 l/min

Angle of inclination A:

45° to 55°

- Shielding gas:

12 l/min

Angle of inclination A:

45° to 55°

- Root protection:

–

Undersize B:

0 to 2 mm

- Root protection:

–

Undersize B:

0 to 2 mm

Tungsten electrodes / Ø:

–

Distance C:

2.5 to 4 mm

Tungsten electrodes / Ø:

–

Distance C:

2.4 to 4 mm

Throttling:

35%

Throttling:

35%

Limitation:

100%

Limitation:

100%

Shielding gas / welding flux:

Gas flow rate:

Details gouging / weld pool backing: RAICO welding device and RAICO welding gun

Details gouging / weld pool backing: RAICO welding device and RAICO welding gun

preheat temperature:

–

preheat temperature:

–

interpass temperature:

–

interpass temperature:

–

subsequent heat treatment:

–

subsequent heat treatment:

–

time / temperature / methods:

–

warming / cooling rate:

–

base profile 122005

screw channel 141055

A

base profile 129005 or 129010

tion lina VS-0042

protrusion across the screw channel: max. 1 mm

2017

undersize B

27

clearance C

inc undersize B

clearance C

–

welding nozzle

A

warming / cooling rate:

lina tion

–

inc

time / temperature / methods:

welding nozzle

protrusion across the screw channel: max. 1 mm

THERM+ S-I Processing Steel curtain wall 50/56/76 mm Welding instruction for the base profiles no. 129005 and 129010

■ Welding instruction for the base profiles no. 129005 and 129010 The welding of the RAICO base profiles was inspected and evaluated as fulfilled by the Schweißtechnische Lehr- und Versuchsanstalt (SLV) Munich in a welding procedure qualification with verification certificate after DIN EN 288-3. The welding of the RAICO base profiles in stainless steel has to be carried out with the following data in compliance with the welding instruction of the SLV Munich WPQR no. 16422/10: welding method:

tMAG (135)

welding position:

PB

type of seam:

HY

base material:

S355J2 / 1.4301

area of thickness:

≥ 4 mm

You should pause briefly at the start of the weld until the melt has achieved a connection with the base profile. Then begin with feeding. The minimum area of the welding seam connection must be 45 mm². With a welding seam length of min. 15 mm, the minimum connection width is 3 mm taking into account the start of the seam. The use of the RAICO welding device and the RAICO pliers is recommended.

■ Abstract of the welding instruction Welding bead

Process

Filler material-Ø [mm]

Conduction current [A]

Voltage [V]

Kind of current / polarity

Wire feed drive [m/min]

Run-out length / rate of travel

Energy input per unit length [kJ/cm]

1

135

1.2

~200

~14

DC+

~7.2

~35 cm/min

~9.12

Welding filler material:

Further information:

- Designation:

1.4370

e.g.: Weave welding (max. bead width):

–

- Special regulations:

–

Weave welding, amplitude, frequency:

–

Details for pulse welding:

–

- Shielding gas:

M 2.1

Contact nozzle distance / workpiece:

15 mm

- Root protection:

–

Details for plasma welding:

–

Torch angle:

10° to 20°

Shielding gas / welding flux:

Gas flow rate: - Shielding gas:

14 l/min

Angle of inclination A:

45° to 55°

- Root protection:

–

Undersize B:

0 to 2 mm

Tungsten electrodes / Ø:

–

Distance C:

2.5 to 4 mm

Throttling:

35%

Limitation:

100%

Details gouging / weld pool backing: RAICO welding device and RAICO welding gun –

interpass temperature:

–

subsequent heat treatment:

–

time / temperature / methods:

–

warming / cooling rate:

–

welding nozzle base profile 129005 or 129010

undersize B

28

2017

VS-0042

clearance C

inc

lina

tion

A

preheat temperature:

protrusion across the screw channel: max. 1 mm

THERM+ S-I Processing ■ Technical information

Steel curtain wall 50/56/76 mm Welding procedure with the RAICO welding device and RAICO welding pliers Realisation of welding seams for the screw channel

– In case of galvanised structures: Insert the screw channel no. 141055 only after welding and galvanization into the reception profile no. 122005. – Keep the pliers after welding in their position until the seams have cooled down. – For thick coatings (e.g. fire-resistant coatings) the gap between the screw channel and structural profile has to be increased accordingly

welding device 170100 / 170110 / 170115

– Maximum width of the structural profiles: 100 mm in case of welding device no. 170100 140 mm in case of welding device no. 170110 170 mm in case of welding device no. 170115

pliers 015011

1. step: Fix the base profile with screw channel by means of the welding device no. 170110 and one pair of pliers no.. 015011. Make first welding seam (l=15+5), the distance between welding seam and welding pliers being 10 mm min.

– At the welding device no. 170100 a tolerance of +1 mm has basically been planned for the width of the structural profile of +1 mm (at * +2 mm). – At the welding devices no. 170110 (adjustable) and 170115 (adjustable in the axis), the adapter shoe 015002.3 (9.5 mm) is needed to be able to realise widths of the structural profile from 50 mm to 70 mm. From a width of 75 mm of the structural profile no adapter shoes are needed.

Selection adaptor shoe and compensation flat for no. 170100 Width of the structural profile mm 50

2. step: Place the welding device in a distance of 250 mm and secound pliers. Leave the first pliers in their position. Make second welding seam (l=15+5).

compensation flat

3. step: Place the welding device again in a distance of 250 mm and move the first pliers. Leave the second pliers in their position. Make third welding seam (l=15+5).

-

015002 (12 mm)

-

015002.3 (9.5 mm)

60

-

015002.1 (7 mm)

*65

015002.6 (8 mm)

015002 (12 mm)

70

015002.8 (3 mm)

015002.5 (5 mm)

*75

015002.6 (8 mm)

015002.1 (7 mm)

80

015002.8 (3 mm) 015002.6 (8 mm)

Finished standard welding seam

015002.7 (18 mm) 015002.1 (7 mm)

100

015002.7 (18 mm) 015002.5 (5 mm)

Finished standard welding seams

Mark on the base profile e= 250 to indicate the spot for regular welding seams Screw channel 129005 129010 (RC3) 122005 + 141055 (galvanised) Move second welding pliers Structural steel profile

VS-0040

2017

29

-

*95

(standard welding seams already finished)

Position of the glass carrier

4. step: Repeat step 3 until the whole base profile is welded.

90

-

015002.7 (18 mm) 015002 (12 mm)

Realisation of welding seams in the area of glass carriers

Move first welding pliers

No. Pos. 2

55

*85

adapter shoe

No Pos. 1

Place pliers 015011 on the left and right of the glass carrier position and make all 4 welding seams (l=15+5). Let the seams cool down and remove the pliers. The welding device no. 170100 / 170110 / 170115 is not required.

THERM+ S-I Processing ■ Technical information

Steel curtain wall 50/56 mm Cutting and welding of base profiles with screwed T-connectors

– In case of using interior gaskets type D: without base profile carrier (168405 for 50 or 168510 for 56) and without base profile (168400). – The welding seams must be min. 15+5 mm in distances of max. 250 mm, alternatiing left and right.

25 (system width 50)

28 (system width 56)

– The T-connection is to be matched to static requirements. A static verification is to be provided with the detailed design. – The offset of the interior gasket contact surface of mullions and transoms is to be limited to ± 0.5 mm. – See VS-0037, VS-0038, VS-0039-1 or VS-0039-2 „Glass load transmission ...“ for quantity and position of the glass carriers and the additional screw channel welding.

Length of screw channel and the base profile = SW - 114

Screw M6x25 DIN EN ISO 10642 plate for M6 DIN EN ISO 7089 cap nut M6 DIN 1587

Sealing cushion of cellular rubber one side self-adhesive 50x25x3 (system width 50) 56x25x3 (system width 56)

Notch: 42 (system width 50) Notch: 39 (system width 56)

in distances of 250 mm

Total screen height c/c (TSH)

Screen width c/c (SW)

Length of screw channel and the base profile = SW - 114

Screen width c/c (SW)

Section A-A System width 50

in distances of 250 mm

30

2017

System width 56

VS-0005

Length of screw channel and the base profile = SW - 114

Screen width c/c (SW)

in distances of 250 mm

(schematic representation)

Length of screw channel and the base profile = SW - 114

Screen width c/c (SW)

in distances of 250 mm

Steel welded plate 25x8 width according to seal

in distances of 250 mm

Screen width c/c (SW)

Length of screw channel and the base profile = SW - 114

25 (system width 50)

Length of the base profile = SW - 10

Screen width c/c (SW)

28 (system width 56)

System 50: length of screw channel and the base profile = TSH + 50 System 56: length of screw channel and the base profile = TSH + 56

Steel welded plate 25x8 width according to gasket

in distances of 250 mm

Length of screw channel = SW - 114

– For thick coatings (e.g. fire protection coatings) the gap between the screw channel and the structural profile should be increased accordingly.

THERM+ S-I Processing ■ Technical information

Steel curtain wall 50/56/76 mm Cutting and processing with T-connector for subsequent installation

– See VS-0037, VS-0038, VS-0039-1 or VS-0039-2 „Glass load transmission ...“ for quantity and position of the glass carriers and the additional screw channel welding.

■ Assembly instruction 1. – Mill the transom profile (slotted hole 30x10).

Transom connection

– Weld the weld-on plate from the T-connector set 016300 to the mullion profile using welding jig 015200.

T-connection with: 016300 T-connector for tubular steel profiles

Fixation screw Pressure element

– Weld the screw channel 129005 to the mullion and transom profiles in accordance with the RAICO guidelines.

Mullion width MW Transom T-connector for tubular steel profiles

– Insert the sealing piece 016800 to 016890 (depending on the transom profile dimensions) using assembly aid 015210 into the transom profile.

5 (max. tolerance acceptance ± 1 mm)

Structural profile

Length of the transom = SW - MW - 10

– Introduce the transom profile through the cut hole (slotted hole 30x10) from underneath/ above (alternatively from the side) over the weld-on plate (1.).

welded plate

016800 to 016890 Sealing block according to transom dimensions; insertion with tool no. 015210

– Turn the transom profile through 90° with the screw channel to the outside (2.) (Only when assembling from underneath/above).

Position first pressure profile screw

01670 to 016790 Sealing gasket according to transom dimensions

2. – Place the pressure piece on the slotted hole 30x10, and fasten in the weld-on plate with the fastening screw. Screen width c/c (SW)

– Push joint gasket 016700 to 016790 (depending on the dimensions of the transom profile) from the inside into the 5 mm-wide joint.

Milled opening in transom

3. – T-connector in finished condition with the base profile clipped on. Notch 168400 only system width 50 mm approx. 5x30

Maximum loads per transom Wall thickness transom profile mm 2.9

170400 with 170401

100 kg

Max. infill thickness mm 30

105 kg

30

3.2

120 kg

30

3.6

145 kg

30

4.0

165 kg

32

4.5

200 kg

34

in distances of 250 mm

3.0

016700 to 016790 Sealing gasket according to transom dimensions

Transom T-connector for tubular steel profiles slotted hole 30x10

maximum load per T-connection = max. washer load: 2

in distances of 250 mm Fixation screw Pressure element Welded plate

016800 to 016890 Sealing block according to transom dimensions; insertion with tool no. 015210

VS-0004

2017

31

Max. washer loads

THERM+ S-I Processing ■ Technical information

Steel curtain wall 50 mm Cutting and welding of base profiles

– Section C.2/E.2: in case of base gasket with flap 50 no. 150020. – Section C.1/E.1: in case of gasket for transom with flap 50 no. 150010 / 150015. – In case of using interior gaskets type D: without base profile carrier (168405, 168410, 168415) and without base profile (168400).

Length of screw channel and the base profile = SW - 56

approx. 55

– The welding seams must be min. 15+5 mm in distances of max. 250 mm, alternating left and right. – The offset of the interior gasket contact surface of mullions and transoms is to be limited to ± 0.5 mm.

Total screen height c/c (TSH)

in distances of 250 mm

Length of screw channel and the base profile = TSH + 50

in distances of 250 mm

approx. 55

– See VS-0037, VS-0038, VS-0039-1 or VS-0039-2 „Glass load transmission ...“ for quantity and position of the glass carriers and the additional screw channel welding.

Length of screw channel and the base profile = SW - 56

Length of screw channel and the base profile = SW - 56

approx. 55

approx. 55

Screen width c/c (SW)

Screen width c/c (SW)

approx. 55

approx. 55

approx. 55

approx. 55

in distances of 250 mm

approx. 55

in distances of 250 mm Length of screw channel and the base profile = SW - 56

Length of screw channel and the base profile = SW - 56

Length screw channel, base profile = TSH-3

in distances of 250 mm

approx. 55

Screen width c/c (SW)

Total screen height c/c (TSH)

in distances of 250 mm

in distances of 250 mm

Screen width c/c (SW)

approx. 55

Total screen width c/c (TSW) Length of screw channel and the base profile = TSW + 28

in distances of 250 mm

in distances of 250 mm in distances of 250 mm

32

2017

VS-0001

THERM+ S-I Processing ■ Technical information

Steel curtain wall 50 mm Cutting and welding of base profiles For galvanised structures

– Section C.2/E.2: in case of base gasket with flap 50 no. 150020. – Section C.1/E.1: in case of gasket for transom with flap 50 no. 150010 / 150015. – In case of using interior gaskets type D: without base profile carrier (168405, 168410, 168415) and without base profile (168400). – The welding seams must be min. 15+5 mm in distances of max. 250 mm, alternatiing left and right.

Length of screw channel = SW - 56

in distances of 250 mm

Total screen height c/c (TSH)

approx. 55

– For frame fabrication: interruption of the welding channel in the mullion, transom area for the subsequent insertion of the aluminium screw channel. – Provide eventually threaded holes for screwing of the pressure profiles with metrical screws (instead of self-tapping screws) in the areas without screw channel.

approx. 55

– Insert the screw channel no. 141055 only after welding and galvanization into the reception profile. Length of screw channel = SW - 56

Length of screw channel = SW - 56

Length of the base profile = SW - 56

Length of the base profile = SW - 56

approx. 55

approx. 55

Screen width c/c (SW)

approx. 55

approx. 55

approx. 55

in distances of 250 mm

Length of screw channel = SW - 56

Length of screw channel = SW - 56

Length of the base profile = SW - 56

Length of the base profile = SW - 56 Screen width c/c (SW) Length of the base profile = TSH-3

Length of screw channel = SH - 38

approx. 55

Total screen height c/c (TSH)

in distances of 250 mm

in distances of 250 mm

in distances of 250 mm

approx. 55

in distances of 250 mm in distances of 250 mm

Length of screw channel = SW - 20 Length of the base profile = TSW + 28 Total screen width c/c (TSW)

VS-0001-1

– For screwing of the pressure profile in the axis crossing point the screw channel of the mullion 141055 will be put through the complete length a one bar after inserting the screw chanels for transom. At the upper and the lower crossing point (see 3D detail) short pieces of the base profile 122005 with a length of 40 mm have to be welded with a distance of 10 mm to the transom axis before galvanizing. This serves as fixation of the screw channel for the upper and the lower screwing of the crossing point. Length screw channel for mullion 141055: GRH + 100. – The offset of the interior gasket contact surface of mullions and transoms is to be limited to ± 0.5 mm.

Screen width c/c (SW)

in distances of 250 mm

approx. 55

Screen width c/c (SW)

approx. 55

in distances of 250 mm

Situation of the screwing in the axis crossing point

Length of screw channel = SH - 20

Length of the base profile = TSH + 50

in distances of 250 mm

in distances of 250 mm

Length of screw channel = SH - 20

Length of the base profile = SW - 56

2017

33

– See VS-0037, VS-0038, VS-0039-1 or VS-0039-2 „Glass load transmission ...“ for quantity and position of the glass carriers and the additional screw channel welding. – Recommendation: Plan approx. every 2 m a gap with a width of 5 mm in the screw channel 122005 for the absorption of thermal expansion at galvanizing. In this area there are no supporting screwings admissible.

THERM+ S-I Processing ■ Technical information

Steel curtain wall 56 mm Cutting and welding of base profiles

– Section C.2/E.2: in case of base gasket with flap 56 no. 150120. – Section C.1/E.1: in case of gasket for transom with flap 50 no. 150010 / 150015. – In case of using interior gaskets type D: without base profile carrier (168405, 168410, 168415) and without base profile (168400). Length of screw channel and the base profile = SW - 66

approx. 55

– The welding seams must be min. 15+5 mm in distances of max. 250 mm, alternatiing left and right. – The offset of the interior gasket contact surface of mullions and transoms is to be limited to ± 0.5 mm. – See VS-0037, VS-0038, VS-0039-1 or VS-0039-2 „Glass load transmission ...“ for quantity and position of the glass carriers and the additional screw channel welding.

Total screen height c/c (TSH)

Length of screw channel and the base profile = SW - 66

Length of screw channel and the base profile = SW - 66

approx. 55

approx. 55

approx. 55

approx. 55 Length of screw channel and the base profile = SW - 66

Screen width c/c (SW) Length of screw channel, base profile = TSH - 5

in distances of 250 mm

approx. 55

in distances of 250 mm

Length of screw channel and the base profile = TSW + 34 Total Screen width c/c (TSW)

in distances of 250 mm in distances of 250 mm

VS-0002

approx. 55 Length of screw channel and the base profile = SW - 66

Screen width c/c (SW)

in distances of 250 mm

2017

approx. 55

Screen width c/c (SW)

Screen width c/c (SW)

approx. 55

in distances of 250 mm

34

Length of screw channel and the base profile = TSH + 56

in distances of 250 mm

Total screen height c/c (TSH)

in distances of 250 mm

in distances of 250 mm

in distances of 250 mm

approx. 55

THERM+ S-I Processing ■ Technical information

Steel curtain wall 56 mm Cutting and welding of base profiles For galvanised structures

– Section C.2/E.2: in case of base gasket with flap 56 no. 150120. – Section C.1/E.1: in case of gasket for transom with flap 56 no. 150110 / 150115. – In case of using interior gaskets type D: without base profile carrier (168405, 168410, 168415) and without base profile (168400). – The welding seams must be min. 15+5 mm in distances of max. 250 mm, alternatiing left and right.

Length of screw channel = SW - 66 Length of the base profile = SW - 66

in distances of 250 mm

in distances of 250 mm

Total screen height c/c (TSH)

Situation of the screwing in the axis crossing point

– Provide eventually threaded holes for screwing of the pressure profiles with metrical screws (instead of self-tapping screws) in the areas without screw channel.

approx. 55

– Insert the screw channel no. 141055 only after welding and galvanization into the reception profile.

Length of screw channel = SH - 20 approx. 55

Length of the base profile = TSH + 56

in distances of 250 mm

in distances of 250 mm

Length of screw channel = SH - 20 approx. 55

– For frame fabrication: interruption of the welding channel in the mullion, transom area for the subsequent insertion of the aluminium screw channel.

Length of screw channel = SW - 66

Length of screw channel = SW - 66

Length of the base profile = SW - 66

Length of the base profile = SW - 66

approx. 55

approx. 55

Screen width c/c (SW)

approx. 55

Screen width c/c (SW)

– The offset of the interior gasket contact surface of mullions and transoms is to be limited to ± 0.5 mm.

in distances of 250 mm

approx. 55

approx. 55

approx. 55

Length of screw channel = SW - 66

Length of screw channel = SW - 66

Length of the base profile = SW - 66

Length of the base profile = SW - 66

approx. 55

Length of the base profile = TSH - 5

in distances of 250 mm

Length of screw channel = SH - 43

Screen width c/c (SW)

Total screen height c/c (TSH)

in distances of 250 mm

in distances of 250 mm

Screen width c/c (SW)

approx. 55

in distances of 250 mm

in distances of 250 mm

Length of screw channel = SW - 20 in distances of 250 mm

Length of the base profile = TSW + 34 Total screen width c/c (TSW)

VS-0002-1

– For screwing of the pressure profile in the axis crossing point the screw channel of the mullion 141055 will be put through the complete length a one bar after inserting the screw chanels for transom. At the upper and the lower crossing point (see 3D detail) short pieces of the base profile 122005 with a length of 40 mm have to be welded with a distance of 10 mm to the transom axis before galvanizing. This serves as fixation of the screw channel for the upper and the lower screwing of the crossing point. Length screw channel for mullion 141055: GRH + 100.

2017

35

– See VS-0037, VS-0038, VS-0039-1 or VS-0039-2 „Glass load transmission ...“ for quantity and position of the glass carriers and the additional screw channel welding. – Recommendation: Plan approx. every 2 m a gap with a width of 5 mm in the screw channel 122005 for the absorption of thermal expansion at galvanizing. In this area there are no supporting screwings admissible.

THERM+ S-I Processing ■ Technical information

Steel curtain wall 76 mm Cutting and welding of base profiles

– Section C.2/E.2: in case of base gasket with flap 76 no. 150220. – Section C.1/E.1: in case of gasket for transom with flap 76 no. 150210 / 150215. – In case of using interior gaskets type D: without base profile carrier (168405.168410, 168415) and without base profile (168400). – The welding seams must be min. 15+5 mm in distances of max. 250 mm, alternatiing left and right.

Length of screw channel and the base profile = SW - 86

– The offset of the interior gasket contact surface of mullions and transoms is to be limited to ± 0.5 mm.

approx. 55

– See VS-0037, VS-0038, VS-0039-1 or VS-0039-2 „Glass load transmission ...“ for quantity and position of the glass carriers and the additional screw channel welding.

Total screen height c/c (TSH)

Length of screw channel and the base profile = SW - 86

approx. 55

approx. 55

Screen width c/c (SW)

in distances of 250 mm

approx. 55

approx. 55

Length of screw channel and the base profile = SW - 86

Length of screw channel and the base profile = SW - 86 Length of the base prof. = TSH - 5

Screen width c/c (SW)

in distances of 250 mm

approx. 55

Screen width c/c (SW)

Total screen height c/c (TSH)

in distances of 250 mm

approx. 55 Screen width c/c (SW)

approx. 55

in distances of 250 mm

in distances of 250 mm approx. 55

Length of screw channel and the base profile = TSW + 58 Total Screen width c/c (TSW)

in distances of 250 mm

36

Length of screw channel and the base profile = SW - 86

approx. 55

in distances of 250 mm

Length of screw channel and the base profile = TSH + 76

in distances of 250 mm

approx. 55

2017

in distances of 250 mm

VS-0003

in distances of 250 mm

THERM+ S-I Processing ■ Technical information

Steel curtain wall 76 mm Cutting and welding of base profiles For galvanised structures

– Section C.2/E.2: in case of base gasket with flap 76 no. 150220 – Section C.1/E.1: in case of gasket for transom with flap 76 no. 150210 / 150215. – In case of using interior gaskets type D: without base profile carrier (168405, 168410, 168415) and without base profile (168400). – The welding seams must be min. 15+5 mm in distances of max. 250 mm, alternatiing left and right. – For frame fabrication: interruption of the welding channel in the mullion, transom area for the subsequent insertion of the aluminium screw channel. Length of screw channel = SW - 86

– Provide eventually threaded holes for screwing of the pressure profiles with metrical screws (instead of self-tapping screws) in the areas without screw channel.

Length of the base profile = SW - 86

in distances of 250 mm

in distances of 250 mm

Situation of the screwing in the axis crossing point

Total screen height c/c (TSH) Length of screw channel = SH - 20 Length of screw channel = SH - 20 approx. 55 approx. 55

Length of the base profile = TSH + 76

in distances of 250 mm

in distances of 250 mm

– Insert the screw channel no. 141055 only after welding and galvanization into the reception profile.

approx. 55

Length of screw channel = SW - 86

Length of screw channel = SW - 86

Length of the base profile = SW - 86

Length of the base profile = SW - 86

approx. 55

approx. 55 Screen width c/c (SW)

Screen width c/c (SW)

approx. 55

approx. 55

approx. 55

– The offset of the interior gasket contact surface of mullions and transoms is to be limited to ± 0.5 mm. – See VS-0037, VS-0038, VS-0039-1 or VS-0039-2 „Glass load transmission ...“ for quantity and position of the glass carriers and the additional screw channel welding.

in distances of 250 mm

Length of screw channel = SW - 86

Length of screw channel = SW - 86 Length of the base profile = SW - 86

Length of the base profile = SW - 86 Screen width c/c (SW)

approx. 55

Length of the base profile = TSH - 5

Length of screw channel = SH - 53

in distances of 250 mm

in distances of 250 mm

Total screen height c/c (TSH)

Screen width c/c (SW)

in distances of 250 mm

approx. 55

approx. 55

Length of screw channel = SW - 20 in distances of 250 mm

in distances of 250 mm

VS-0003-1

– For screwing of the pressure profile in the axis crossing point the screw channel of the mullion 141055 will be put through the complete length a one bar after inserting the screw chanels for transom. At the upper and the lower crossing point (see 3D detail) short pieces of the base profile 122005 with a length of 40 mm have to be welded with a distance of 10 mm to the transom axis before galvanizing. This serves as fixation of the screw channel for the upper and the lower screwing of the crossing point. Length screw channel for mullion 141055: GRH + 100.

in distances of 250 mm

2017

37

Length of the base profile = TSW + 58 Total screen width c/c (TSW)

– Recommendation: Plan approx. every 2 m a gap with a width of 5 mm in the screw channel 122005 for the absorption of thermal expansion at galvanizing. In this area there are no supporting screwings admissible.

THERM+ S-I Processing ■ Technical information

Steel curtain wall 50/56/76/96 mm Cutting and processing of base profiles HILTI fastener

– Section C.1/E.1: in case of gaskets for transom (e.g. no. 150010 / 150015 for system width 50). – Section C.2/E: in case of base gasket with flap ( e.g. no. 150020 for system width 50). – The offset of the interior gasket contact surface of mullions and transoms is to be limited to ± 0.5 mm. – The interior gaskets may be slightly rippled. – In some cases it may be necessary to remove the remains of the plastic discs of the nails. – The tables for THERM+ H-I should be used for selecting

Glass loads from 200 kg up to 300 kg: 3x HILTI stainless steel nails, 1 glass carrier max. load per glass carrier = 150 kg

Width mullion profile WMP 50 to 100

the pressure profile screws.

Length of the base profile = SW - WMP - 6

– Nail protrusion nvs: for walls 4 to 2 m. – Aluminium base profiles: - perforated: 145005 (50) and 145010 (56) - unperforated: 145006 (50) and 145011 (56) - unperforated and reinforced: 145009 (50) and 145014 (56)

Aluminium base profile

Ø4.3 ±0.1 for WTT = 2 to