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LASHING FORCES - EASEACON LASHING MODULE
Faculty of Maritime Studies - SPLIT Prepared by : Capt.Goran Belamaric, Mag. Eng. Master Mariner
Split, listopad.2011.
SUMMARY > 1. Theoritic Approach of ship‟s motion and lashing forces. > a. Review of the basic parameter & forces based on BV rules > b. Deck securing
> c. Cargo Holds Stowage
> 2. Lashing module on Easecon > a. Presentation of calculation display > b. Example of optimisation of bay plan
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Capt.Goran Belamaric, Mag. Eng
Container loss at sea THE BASIC CAUSE of many collapsed container stows and the loss of containers overboard can be attributed to inadequate or incorrect securing, resulting from either lack and/or misunderstanding of instructions/information on-board concerning applicable stowage and securing arrangements
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Capt.Goran Belamaric, Mag. Eng
EASEACON LASHING MODULE
Common reason why stows collapse (source “West of England P&I”)
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Container stacks being too heavy and too high overall, exposing the lower containers to excessive transverse racking and compressive forces due to the tipping effect. Containers at the top of the stack being significantly heavier than those below. The wind force acting on the outboard stacks not being taken into account. Loose lashings allowing the stacks to tilt and arrest sharply as the slack is taken up. Two 20 foot containers placed in a 40 foot slot, leaving insufficient space for lashing rods to be fitted to the inward facing ends. Out of gauge containers, such high cube boxes, mixed randomly with standard units High cube boxes stowed cumulatively Securing equipment not applied correctly Portable and/or fixed securing equipment in damaged or worn condition The movement of inadequately secured heavy cargo within a container resulting in damage to the container walls
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Capt.Goran Belamaric, Mag. Eng
Ship motion Ship at sea may move in six different direction simultaneously. Rolling, pitching and heaving generate the highest forces
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Capt.Goran Belamaric, Mag. Eng
Pounding
Heavy pounding at bow and stern increases considerably vessel motion and lashing forces EASEACON LASHING MODULE
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Capt.Goran Belamaric, Mag. Eng
Ship movement and forces on containers and lashing > Rolling > affects container corner posts, twistlocks, hatch covers and the deck by inducing compression and tension forces. > The motion also creates transverse racking forces which, if excessive, may distort the walls and ends of container frames > Deck cargo racking forces are resisted primarily by lashing rods and turnbuckles
> Pitching > Forces are similar to forces created by rolling, but acts longitudinally
> Heaving > Increases tension and compression forces on twistlocks and container posts
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Capt.Goran Belamaric, Mag. Eng
Acceleration forces > When considering the shipboard stowage location of cargo items, acceleration forces should be borne in mind: > Lower accelerations forces occur in the mid-ship sections, lowest cell position under deck and as close to the centerline as possible > Higher accelerations forces occur at ship's extremities, high on deck and in the outrigger slots by the ship's side. > The higher is GM the greater is righting moment when ship is rolling, consequently transverse acceleration forces intensify with increase of GM Acceleration correction for ship length and speed
v = speed (knots) L = Length between perpendiculars (m)
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Capt.Goran Belamaric, Mag. Eng
Forces effecting container stack
Standard ISO Racking force door end Racking force doorless end Racking force side walls -Corner post compression *closed box containers
20’ 150 kN 150 kN 75 (150*) kN 864 kN
EASEACON LASHING MODULE
40 ’ 150 kN 150 kN 75 (150*) kN 864 kN
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Capt.Goran Belamaric, Mag. Eng
CLASS REQUIREMENTS The following forces are to be considered: > static (gravity) forces, (20’ – 24 T, 40 ‘ – 30, 48 T) > inertial forces due to ship motions (roll and heave, pitch and heave, GM=0.07B)
> wave impact forces (forward of 0.25L, lashing strength increased for 20%)
> wind forces, (20’ – 10kN, 40’ – 20kN) > forces imposed by the securing arrangements.
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Capt.Goran Belamaric, Mag. Eng
Lashing bridges Advantages: > shorter lashing bars > easier and safer lashing > Possibility to secure fourth tier > Heavier containers may be loaded on higher tiers > Lashing system is simple > Easy access to reefer containers on 2nd tier Disadvantage: > Lashing bridge is fixed structure while containers are moving with hatch covers, resulting effect is that lashing become slack or takes excessive load > Difficult maintenance of lashing bridge - painting > Additional weight on deck, reduces stability > 45‟ container can not be loaded on 1st and 2nd tier
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Capt.Goran Belamaric, Mag. Eng
Lashing in holds is done with cell guides
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Capt.Goran Belamaric, Mag. Eng
Lashing system Container vessel should be equipped with approved lashing system.
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Capt.Goran Belamaric, Mag. Eng
On deck lashing
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Capt.Goran Belamaric, Mag. Eng
Capt.Goran Belamaric, Ma EASEACON LASHING MODULE
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TURNBUCKLE DUAL FUNCTION TWISTLOCK
LASHING BAR
ISO LASHING GAP
BASE TWISTLOCK
LOCKABLE STACKING CONE EASEACON LASHING MODULE
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Capt.Goran Belamaric, Mag. Eng
Cargo securing manual > The International Convention for the Safety of Life at Sea (SOLAS), 1974, Chapter 6 (Carriage of Cargoes), Regulation 5 and Chapter 7, Regulation 5 (Carriage of Dangerous Goods), requires that cargo units, including containers, shall be loaded, stowed and secured throughout the voyage in accordance with a Cargo Securing Manual approved by the Administration.
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Capt.Goran Belamaric, Mag. Eng
CSM permitted vertical container weight distribution
EASEACON LASHING MODULE
Vertical distribution in CSM GM < 1 m
GM < 2.5 m
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Capt.Goran Belamaric, Mag. Eng
Mixed stowage vertical weight distribution 20 FEET -> 2 tiers
20 FEET -> 3 tiers
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Capt.Goran Belamaric, Mag. Eng
CSM - loading in holds
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Capt.Goran Belamaric, Mag. Eng
Mixed stowage stack calculation 16 22 AFT
18
14
24
26
FWD
19.5
MAX STACK LOAD 40’
120 MT
MAX POINT LOAD 40’
30 MT (max stack load / 4)
CURRENT POINT LOAD 40’ AFT
(16+22+18+24) / 4 = 20 MT
CURRENT POINT LOAD 40’ FWD
(16+22+14+26) / 4 = 19.5 MT
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Capt.Goran Belamaric, Mag. Eng
Effect to on stack due to shifting of mass, wind force, missing lashing
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Capt.Goran Belamaric, Mag. Eng
Easeacon – „Bay planner‟ operates in two modes: (Ctrl+L switches Lash mode while focus is on Bay Planner window) STACK MODE
LASH MODE
When Easeacon is in STACK MODE, stack alarm (red color) appears if stack weight is exceeded. In LASH MODE red color means that at least one lashing force is excessive. EASEACON LASHING MODULE
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Capt.Goran Belamaric, Mag. Eng
Bay 11, lashing / no lashing NO LASHING
WITH LASHING
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Capt.Goran Belamaric, Mag. Eng
Bay 11, Red flag on GAP end LASHED SIDE
GAP END
When 20’ containers are loaded with ISO gap then lashing is from one side of container only. Unlashed side shows increased racking force. If container is lashed from both sides then Easeacon warning for GAP forces may be ignored. EASEACON LASHING MODULE
Bay 11, Wind or no wind WIND
NO WIND
Identical stack when loaded in inner slot will have smaller lashing forces then stack loaded at a ship side due to wind effect. FORCE BY WIND = 1kN/m2
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EASEACON and max stack Easeacon often shows some forces to be 100 to 105% although stack is loaded as per cargo securing manual. Small differences are acceptable due to different hydrostatic data used in calculation. Even Easeacon lashing test condition exceed lashing forces in some parameters. CSM VALUES
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Capt.Goran Belamaric, Mag. Eng
Change of GM and lashing forces With change of GM acceleration forces changes, consequently all lashing forces will change accordingly
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Capt.Goran Belamaric, Mag. Eng
Change of container COG COG at 45%
COG at 60%
Easeacon default container vertical center of gravity is at 45% of container height. Value might be changed to 50 or 60% for safer more pessimistic GM calculation. Change of VCG reduces calculated GM consequently lashing forces are lower. EASEACON LASHING MODULE
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Capt.Goran Belamaric, Mag. Eng
Warnings >
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Exceeding the permissible stack mass may result in: > overstressing hatch top construction, > overstressing stowage and securing devices, > damaging containers, > loss of containers overboard. Neglecting permissible sequences of masses in stacks may result in: > overstressing stowage and securing devices, > damaging containers, > loss of containers overboard. Failing to properly lock Twistlocks may result in: > loss of containers overboard. Failing to apply lashings as lined out in the relevant bay plans may result in: > overstressing Twistlocks, > damaging containers (racking), > loss of containers overboard. Exceeding the recommended pretension of 5 kN in lashings may result in: > overstressing these lashings, > damaging containers, > loss of containers overboard. Exceeding of the max. GM-value in the stowage plan result in: > higher transversal acceleration, > overstressing stowage and securing devices, > damaging containers.
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Capt.Goran Belamaric, Mag. Eng