36 1 8MB
Parts and More Catalogue 2005
Wirtgen Group Original Spare Parts
Wirtgen GmbH Picks 4 • Top-quality picks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 • Picks for road milling machines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 • Picks for cold recyclers and soil stabilizers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 • Picks for Surface Miners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 Toolholders 36 • Toolholder systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 • Welded toolholders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48 • Ejectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51 Milling drums 52 • Milling drums from the market leader . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52 • Milling drums for your machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56 Scraper blades and wear protection segments 68 Conveyors 72 • Conveyor belts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72 • Drive and return pulleys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74 • Idle pulleys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76 Water system 78 • Service packages for pump- and nozzle units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78 Levelling 82 • Levelling systems for road milling machines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82 • Components of the levelling system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88 Crawler unit parts 90 • Crawler track units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90 • Track pads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92 • Track rollers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94 Tyres and wheels 96 Clutches 98 Power belts and belt pulleys 102 Filters 104 Hydraulic pumps and -motors 110 Hydraulic cylinders 116 Electrical accessories 118 • Electrical Service Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118 • Work light, partol light, horn . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120 Tools 122 • Tools for milling drums . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122 • Test Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124 • Special service tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126 Electric and hydraulic vibrators
128
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Get ahead with quality picks for high-performance milling machines Mio. pcs. 14,0 13,0 12,0 11,0 10,0 9,0 8,0 7,0 6,0 5,0 4,0 3,0 2,0 1,0 90 91 92 93 94 95 96 Sales of tools for road milling machines
If you want low operating costs, use superior quality equipment A fast advance rate, plus few tool changes, equals high daily output. To make this equation for low operating costs work out right, you need powerful machines and high-quality tools. Only picks of the highest quality, which are closely adapted to the machine and application, can guarantee a long service life and flawless rotation. Wirtgen, together with BETEK, recognises the critical nature of this issue and has taken steps to ensure better economic efficiency. The technical expertise of the two leading manufacturers has been pooled to result in unique collaboration in all sectors: development, production, quality assurance, consulting and sales.
97
98
99
00
01
02
03
04 Years High-quality, low-wear operating costs.
minimise
System partnership made for success The result is coordinated system components with a high savings potential for users. The user gets everything he needs from a single source and reliable delivery to any job site around the globe. Comprehensive support is provided to the user, even on a job site if necessary. If problems or questions arise, a solution is elaborated immediately, even if it means providing special tools for difficult milling tasks. Rising sales figures confirm the effectiveness of this formula for success, the main objective of which is to ensure customer satisfaction. Furthermore, extensive practical experience guarantees continuous improvement: new application scenarios frequently occasion the optimisation of picks or the development of new products. Despite the high demands imposed on the engineers of both companies, they achieve short cycles times from development to production - further proof of effective collaboration for the benefit of customers.
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tools
Tungsten carbide particles encased in soft cobalt.
Quality as a result of production, not follow-up controls Consistent quality management, certified to DIN EN ISO 9001 and 9002, guarantees high quality at BETEK in every production step, all the way to final inspection. Similarly, the environmental friendliness of the production process is certified to DIN ISO 14 001.
BETEK offers a comprehensive range of picks for all Wirtgen machines and every application.
Treatment
Sintering lends resistance.
Machine
the
picks
high
wear
Holder system/drum
Pick
The relationship between all parameters is taken into account in the development of BETEK picks.
The carbide tips are optimized using the finite element method (FEM).
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Original Wirtgen-Betek picks for road milling machines: Low operating costs in daily use Wirtgen road milling machines are used on job sites around the world. Operating costs incurred during use can be reduced considerably by using high-quality milling tools. The system partnership between Wirtgen and BETEK, a global leader in tungsten carbide manufacturing, has proven to be particularly successful for this purpose. BETEK produces the W6H pick - the most frequently used cutting tool in Wirtgen road milling machines worldwide.
Rough-grain carbide tip with 6% cobalt for long tool life Optimised carbide shapes for maximum advance speeds Special hard soldering process to ensure a high-strength joint between the carbide and the steel base Extremely hardened pick head and soft pick shank to minimise steel wear Pick head geometry adapted for high cutting capacity Collar for good chip-breaking behaviour and optimum toolholder protection 1.2 mm thick R-sleeve made of high-quality spring steel for constant tension force over a long period of time Original Wirtgen logo for unequivocal identification of high-quality picks Hardened spring steel plate with System 44 for low toolholder wear
Pretensioned R-sleeve for simple pick assembly R-sleeve technology to minimise wear of the toolholder bore
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The complete delivery range of picks 2005 for milling machines Carbide tip
Standard with Standard without Special designs extractor groove Ø 20 extractor groove Ø 22 without extractor groove Ø 13 / Ø 20
W4
W4 E
W5
W5 E
W5 H
W6
W6
W6 H
W6 E
W6 E
W6 E H
W7
WM4-13
W8 / 22
W8 E
W1-17
W6 / 22
W7 S P
W8
W1-13
W6 S
W7 E H
W7 S P
W1-10
Stabilizing, recycling without extractor groove Ø 22
W8 E H
W1-10
W1-13
W1-13 / 22
W1-17 / 22
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Optimum milling performance with low pick costs Every pick is subject to constant wear due to contact with the highly abrasive material to be milled. The extent to which the machine can penetrate into the pavement material decreases as the pick becomes increasingly worn. The maximum possible rate of advance also declines as the picks become increasingly worn. In other words, milling performance deteriorates when using severely worn picks. However, the machine’s potential can be maximized by replacing the picks in good time. Typical signs of wear: as soon as the base material begins to display distinct notches (right) it will be more economical to change the picks than to continue working with the same.
Penetration
Penetration
Penetration
Penetration
100%
97%
83%
33%
Ø
.54 11
Ø
.2 18
39
.65 10
42
Ø
45
48
Ø
.5 10
= Material wear The effective diameter of the carbide tip becomes larger as the pick wears down. At the same time, its penetration is reduced and the maximum possible machine performance declines.
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Working economically with the right choice of pick
Features of an optimally worn pick: • Symmetrical form of the remaining carbide tip • Uniform tapered form of the base material • Sufficient base material to support the hard metal core
If the pick is used in excessively soft material, the base material will wear down more rapidly than the carbide tip. Result: the base material can no longer support the carbide tip and it may break. The disadvantageous form of the pick will additionally cause the toolholder to wear down more rapidly. The situation is different in the case of picks which have worn down irregularly and therefore too rapidly. Such picks always indicate that the picks cannot rotate in the toolholders due, among other things, to a worn toolholder or small particles of milled material between the pick shank and the clamping sleeve.
It is always worth examining the wear pattern, for a pick can only produce the best possible results throughout its service life if it wears down optimally.
Example 1: Pick W5 used in excessively soft material
Example 2: Pick W1–13 used in excessively soft material
Example 3: Pick which could not rotate in the toolholder
Recommendation: Use a pick with larger carbide tip, e.g. W6 or W7 H
Recommendation: Use a pick with mushroomshaped carbide tip, e.g. W6 (protects the base material more effectively)
Recommendation: • Check toolholder for signs of wear • Check water spray system in drum chamber or water level in tank
Typical wear patterns of incorrectly used picks. The use of other picks is recommended for examples 1 and 2 as this will permit a longer tool life and higher milling performances. The toolholder should be examined for signs of wear in the case of example 3.
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Pick WM4 / 13 for road milling machines
NEW!
WM4 / 13 Part No.: 182598
28
16
ø 8.5
ø 16
ø 26 55
The new miniature pick with a shank diameter of 13 mm for super-fine milling drums • Optimized carbide tip for low cutting forces and long service life • Special hard soldering process to ensure a high-strength joint between the carbide and the steel base • Hardened pick head for optimized pick life
ø 13
• Thick-walled, cylindrical R-sleeve for a constant clamping force, even over a long period of service Unit of measurement in mm
Our delivery service
Packaging: Handy toolbox Quantity: 200 picks per toolbox Weight: approx. 16.4 kg per toolbox Dimensions: approx. 26 x 18.5 x 22 cm
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Pick W4 E for road milling machines W4 E Part No.: 175592
48
16
ø 8.5
ø 16
88
ø 30
The new all-round pick for use on any site in small milling machines • Optimized carbide tip for low cutting forces and long service life
4
ø 44
• Special hard soldering process to ensure a high-strength joint between the carbide and the steel base • Extractor groove in the pick head for drawing out the pick with the pick extractor
ø 20
• Hardened pick head for optimized pick life • Pick head with ridges for improved asphalt breaking properties and optimized pick rotation
Unit of measurement in mm
Our delivery service
• Wear plate with outer diameter of 44 mm for low degree of toolholder wear and optimized pick rotation • Centring function on the wear plate for low wear toolholder bore • Thick-walled, cylindrical R-sleeve for a constant clamping force, even over a long period of service
Packaging: Handy toolbox Quantity: 50 picks per toolbox Weight: approx. 13.6 kg per toolbox Dimensions: approx. 26 x 18.5 x 22 cm
• Prestressed R-sleeve for simple and rapid pick assembly • Long R-sleeve to minimize wear to the toolholder bore
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Pick W5 E for road milling machines
NEW!
W5 E Part No.: 128301
48
16
ø 9.5
ø 17.5
88
ø 34
The new universal pick in the one-metre class for all job sites • All-round carbide tip for tough operations in small milling machines and machines of the one-metre class
ø 44
• Extractor groove in the pick head for drawing out the pick with the pick extractor
4
• Special hard soldering process to ensure a high-strength joint between the carbide and the steel base ø 20
• Hardened pick head for optimized pick life • Wear plate with outer diameter of 44 mm for low degree of toolholder wear and optimized pick rotation • Centring function on the wear plate for low wear toolholder bore
Unit of measurement in mm
Our delivery service
• Thick-walled, cylindrical R-sleeve for a constant clamping force, even over a long period of service • Prestressed R-sleeve for simple and rapid pick assembly • Long R-sleeve to minimize wear to the toolholder bore
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Packaging: Handy toolbox Quantity: 50 picks per toolbox Weight: approx. 14.8 kg per toolbox Dimensions: approx. 26 x 18.5 x 22 cm
Pick W5 H for road milling machines W5 H Part No.: 121475
48
16
ø 9.5
ø 17.5
88
ø 34
The pick with the excellent price-performance ratio • All-round carbide tip for tough operations in small milling machines and machines of the one-metre class
4
ø 44
• Special hard soldering process to ensure a high-strength joint between the carbide and the steel base • Hardened pick head for optimized pick life
ø 20
• Wear plate with outer diameter of 44 mm for low degree of toolholder wear and optimized pick rotation • Centring function on the wear plate for low wear toolholder bore
Unit of measurement in mm
• Thick-walled, cylindrical R-sleeve for a constant clamping force, even over a long period of service
Our delivery service
• Prestressed R-sleeve for simple and rapid pick assembly • Long R-sleeve to minimize wear to the toolholder bore
Packaging: Handy toolbox Quantity: 50 picks per toolbox Weight: approx. 15.7 kg per toolbox Dimensions: approx. 26 x 18.5 x 22 cm
13
Pick W6 for road milling machines W6 Part No.: 128302
48
17.5
ø 10.5
ø 19 ø 34
• Long, sturdy carbide tip for all-round use in large milling machines
88
One of the top-selling large milling machine picks worldwide for use on all job sites ø 44
• Extractor groove in the pick head for drawing out the pick with the pick extractor
4
• Special hard soldering process to ensure a high-strength joint between the carbide and the steel base ø 20
• Hardened pick head for optimized pick life • Wear plate with outer diameter of 44 mm for low degree of toolholder wear and optimized pick rotation • Centring function on the wear plate for low wear toolholder bore
Unit of measurement in mm
Our delivery service
• Thick-walled, cylindrical R-sleeve for a constant clamping force, even over a long period of service • Prestressed R-sleeve for simple and rapid pick assembly • Long R-sleeve to minimize wear to the toolholder bore
14
Packaging: Handy toolbox Quantity: 50 picks per toolbox Weight: approx. 15.1 kg per toolbox Dimensions: approx. 26 x 18.5 x 22 cm
Pick W6 H for road milling machines W6 H Part No.: 126696
48
17.5
ø 10.5
ø 19
88
ø 34
The cost-efficient "excavating pick" for large job sites • Long, sturdy carbide tip for all-round use in large milling machines
ø 44
4
• Special hard soldering process to ensure a high-strength joint between the carbide and the steel base
ø 20
• Hardened pick head for optimized pick life • Wear plate with outer diameter of 44 mm for low degree of toolholder wear and optimized pick rotation • Centring function on the wear plate for low wear toolholder bore
Unit of measurement in mm
• Thick-walled, cylindrical R-sleeve for a constant clamping force, even over a long period of service
Our delivery service
• Prestressed R-sleeve for simple and rapid pick assembly • Long R-sleeve to minimize wear to the toolholder bore
Packaging: Handy toolbox Quantity: 50 picks per toolbox Weight: approx. 15.8 kg per toolbox Dimensions: approx. 26 x 18.5 x 22 cm
15
Pick W6 E for road milling machines W6 E Part No.: 158400
48
19.6
ø 10.5
ø 19 ø 34
88
The cost-effective pick for high milling performance • Extremely long carbide tip for long service life
• Extractor groove in the pick head for drawing out the pick with the pick extractor
ø 44
4
• Special hard soldering process to ensure a high-strength joint between the carbide and the steel base
ø 20
• Hardened pick head for optimized pick life • Pick head with ridges for improved asphalt breaking properties and optimized pick rotation
Unit of measurement in mm
• Wear plate with outer diameter of 44 mm for low degree of toolholder wear and optimized pick rotation • Centring function on the wear plate for low wear toolholder bore
Our delivery service
• Thick-walled, cylindrical R-sleeve for a constant clamping force, even over a long period of service • Prestressed R-sleeve for simple and rapid pick assembly • Long R-sleeve to minimize wear to the toolholder bore
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Packaging: Handy toolbox Quantity: 50 picks per toolbox Weight: approx. 15.2 kg per toolbox Dimensions: approx. 26 x 18.5 x 22 cm
Pick W6 E H for road milling machines
NEW!
W6 E H Bestell-Nr.: 178386
48
19.6
ø 10.5
ø 19
88
ø 34
The pick with an impressive service life • Extremely long carbide tip for long service life
ø 44
4
• Special hard soldering process to ensure a high-strength joint between the carbide and the steel base • Hardened pick head for optimized pick life ø 20
• Pick head with ridges for improved asphalt breaking properties and optimized pick rotation • Wear plate with outer diameter of 44 mm for low degree of toolholder wear and optimized pick rotation
Unit of measurement in mm
• Centring function on the wear plate for low wear toolholder bore
Our delivery service
• Thick-walled, cylindrical R-sleeve for a constant clamping force, even over a long period of service • Prestressed R-sleeve for simple and rapid pick assembly • Long R-sleeve to minimize wear to the toolholder bore
Packaging: Handy toolbox Quantity: 50 picks per toolbox Weight: approx. 16.3 kg per toolbox Dimensions: approx. 26 x 18.5 x 22 cm
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Pick W6 S for road milling machines W6 S Part No.: 175602
48
17.5
ø 10.5
ø 19
88
ø 37
The high-performance pick with a reinforced steel base for milling and stabilizing work • Long, sturdy carbide tip for all-round use in large milling machines
ø 44
• Hardened pick head for optimized pick life
4
• Special hard soldering process to ensure a high-strength joint between the carbide and the steel base ø 20
• Particularly large pick head for long service life • Wear plate with outer diameter of 44 mm for low degree of toolholder wear and optimized pick rotation
Unit of measurement in mm
• Centring function on the wear plate for low wear toolholder bore • Thick-walled, cylindrical R-sleeve for a constant clamping force, even over a long period of service
Our delivery service
• Prestressed R-sleeve for simple and rapid pick assembly • Long R-sleeve to minimize wear to the toolholder bore Packaging: Handy toolbox Quantity: 40 picks per toolbox Weight: approx. 13.8 kg per toolbox Dimensions: approx. 26 x 18.5 x 22 cm
18
Pick W7 S P for road milling machines
NEW!
W7 S P Part No.: 175603
48
12.5
ø9
ø 20.5
88
ø 34
Extremely economical milling on sites with soft asphalt and heavy wearing of the steel base
ø 44
4
• New carbide technology for particularly low wear to pick heads in soft asphalt
ø 20
• Special hard soldering process to ensure a high-strength joint between the carbide and the steel base • Hardened pick head for optimized pick life • Pick head with ridges for improved asphalt breaking properties and optimized pick rotation
Unit of measurement in mm
• Wear plate with outer diameter of 44 mm for low degree of toolholder wear and optimized pick rotation
Our delivery service
• Centring function on the wear plate for low wear toolholder bore • Thick-walled, cylindrical R-sleeve for a constant clamping force, even over a long period of service • Prestressed R-sleeve for simple and rapid pick assembly
Packaging: Handy toolbox Quantity: 50 picks per toolbox Weight: approx. 14.5 kg per toolbox Dimensions: approx. 26 x 18.5 x 22 cm
• Long R-sleeve to minimize wear to the toolholder bore
19
Pick W7 E H for road milling machines
NEW!
W7 E H Part No.: 146000
48
20.5
ø 11
ø 20.5 ø 34
• Extremely long carbide tip for long service life
88
The pick with an impressive service life thanks to its large carbide tip ø 44
• Hardened pick head for optimized pick life
4
• Special hard soldering process to ensure a high-strength joint between the carbide and the steel base ø 20
• Wear plate with outer diameter of 44 mm for low degree of toolholder wear and optimized pick rotation • Centring function on the wear plate for low wear toolholder bore
Unit of measurement in mm
• Thick-walled, cylindrical R-sleeve for a constant clamping force, even over a long period of service • Prestressed R-sleeve for simple and rapid pick assembly
Our delivery service
• Long R-sleeve to minimize wear to the toolholder bore
Packaging: Handy toolbox Quantity: 50 picks per toolbox Weight: approx. 16.1 kg per toolbox Dimensions: approx. 26 x 18.5 x 22 cm
20
Pick W8 E H for road milling machines
NEW!
W8 E H Part No.: 126336
48
23
ø 11.5
ø 22
88
ø 34
The pick with a particularly robust carbide tip for milling the hardest pavements • Extremely robust carbide tip for milling particularly hard pavements
4
ø 44
• Special hard soldering process to ensure a high-strength joint between the carbide and the steel base • Hardened pick head for optimized pick life
ø 20
• Wear plate with outer diameter of 44 mm for low degree of toolholder wear and optimized pick rotation • Centring function on the wear plate for low wear toolholder bore
Unit of measurement in mm
• Thick-walled, cylindrical R-sleeve for a constant clamping force, even over a long period of service
Our delivery service
• Prestressed R-sleeve for simple and rapid pick assembly • Long R-sleeve to minimize wear to the toolholder bore
Packaging: Handy toolbox Quantity: 50 picks per toolbox Weight: approx. 16 kg per toolbox Dimensions: approx. 26 x 18.5 x 22 cm
21
Pick W1-10 for road milling machines W1-10 Part No.: 134728
48
25.0
ø 10.0
88
ø 27
The robust pick for milling milling concrete pavements with small milling machines • Cylindrical carbide tip for use in hard milling materials, ensuring low cutting forces and a long service life
ø 44
• Extractor groove in the pick head for drawing out the pick with the pick extractor
4
• Special hard soldering process to ensure a high-strength joint between the carbide and the steel base ø 20
• Hardened pick head for optimized pick life • Wear plate with outer diameter of 44 mm for low degree of toolholder wear and optimized pick rotation • Centring function on the wear plate for low wear toolholder bore
Unit of measurement in mm
Our delivery service
• Thick-walled, cylindrical R-sleeve for a constant clamping force, even over a long period of service • Prestressed R-sleeve for simple and rapid pick assembly • Long R-sleeve to minimize wear to the toolholder bore
22
Packaging: Handy toolbox Quantity: 50 picks per toolbox Weight: approx. 14.4 kg per toolbox Dimensions: approx. 26 x 18.5 x 22 cm
Pick W1-13 for road milling machines W1-13 Part No.: 134729
48
25.0
ø 13.0
88
ø 33
The pick with an outstanding price-performance ratio for cutting hard materials • Cylindrical carbide tip for use in hard milling materials, ensuring low cutting forces and a long service life 4
ø 44
ø 20
• Special hard soldering process to ensure a high-strength joint between the carbide and the steel base • Hardened pick head for optimized pick life • Wear plate with outer diameter of 44 mm for low degree of toolholder wear and optimized pick rotation
Unit of measurement in mm
• Centring function on the wear plate for low wear toolholder bore
Our delivery service
• Thick-walled, cylindrical R-sleeve for a constant clamping force, even over a long period of service • Prestressed R-sleeve for simple and rapid pick assembly • Long R-sleeve to minimize wear to the toolholder bore
Packaging: Handy toolbox Quantity: 50 picks per toolbox Weight: approx. 16.5 kg per toolbox Dimensions: approx. 26 x 18.5 x 22 cm
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Selection table 2005 for road milling machines Used in Machine type soft asphalt
medium-hard asphalt
hard asphalt
concrete
SF 300 C
W 350 / W 350 E
SF 500 C-C/3-C/4 W4 E
W1-10
Part No.: 175592
Part No.: 134728
W 50
W 500
W 50 DC
500 DC
W 600 DC W5 E
W6 E
W1-13
Part No.: 128301
Part No.: 158400
Part No.: 134729
W5 H
W6 E H
Part No.: 121475
Part No.: 178386
SF 1000 C / CBA
W 1000
W 1000 L
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Used in Machine type soft asphalt
medium-hard asphalt
hard asphalt
concrete
W 1000 F
W 1200 F W6 E
W6
Part No.: 158400
Part No.: 128302
W6 E H
W6 H
W1-13
Part No.: 178386
Part No.: 126696
Part No.: 134729
W6
W7 E H
W8 E H
Part No.: 128302
Part No.: 146000
Part No.: 126336
W 1300 F
1300 - 1500 DC
W7 S P Part No.: 175603
1900 - 2000 DC
W 1500
W 1900
W 2000
2100 DC
W 2100
W 2200
W6 H Part No.: 126696
25
Pick W6 S for cold recyclers and soil stabilizers W6 S Part No.: 175602
48
17.5
ø 10.5
ø 19
88
ø 37
The all-round pick for cold recycling and soil stabilizing • Long, sturdy carbide tip for all-round use in large milling machines ø 44
4
• Special hard soldering process to ensure a high-strength joint between the carbide and the steel base • Hardened pick head for optimized pick life • Particularly large pick head for long service life
ø 20
• Wear plate with outer diameter of 44 mm for low degree of toolholder wear and optimized pick rotation • Centring function on the wear plate for low wear toolholder bore • Thick-walled, cylindrical R-sleeve for a constant clamping force, even over a long period of service
Unit of measurement in mm
Our delivery service
• Prestressed R-sleeve for simple and rapid pick assembly • Long R-sleeve to minimize wear to the toolholder bore Packaging: Handy toolbox Quantity: 40 picks per toolbox Weight: approx. 13.8 kg per toolbox Dimensions: approx. 26 x 18.5 x 22 cm
26
Pick W1-13 for cold recyclers and soil stabilizers W1-13 Part No.: 134729
48
25.0
ø 13.0
88
ø 33
The pick for stabilizing soil studded with rock • Cylindrical carbide tip for use in hard milling materials, ensuring low cutting forces and a long service life
4
ø 44
• Special hard soldering process to ensure a high-strength joint between the carbide and the steel base • Hardened pick head for optimized pick life
ø 20
• Wear plate with outer diameter of 44 mm for low degree of toolholder wear and optimized pick rotation Unit of measurement in mm
• Centring function on the wear plate for low wear toolholder bore
Our delivery service
• Thick-walled, cylindrical R-sleeve for a constant clamping force, even over a long period of service • Prestressed R-sleeve for simple and rapid pick assembly
Packaging: Handy toolbox Quantity: 50 picks per toolbox Weight: approx. 16.5 kg per toolbox Dimensions: approx. 26 x 18.5 x 22 cm
• Long R-sleeve to minimize wear to the toolholder bore
27
Pick W6 / 22 for cold recyclers and soil stabilizers W6 / 22 Part No.: 146004
51
17.5
ø 10.5
ø 19 ø 40
• Long, sturdy carbide tip for all-round use in large milling machines
92
The economical all-round pick for recycling and soil stabilizing ø 44
• Hardened pick head for optimized pick life
5
• Special hard soldering process to ensure a high-strength joint between the carbide and the steel base ø 22
• Particularly large pick head for long service life • Wear plate with outer diameter of 44 mm for low degree of toolholder wear and optimized pick rotation
Unit of measurement in mm
• Centring function on the wear plate for low wear toolholder bore • Thick-walled, cylindrical R-sleeve for a constant clamping force, even over a long period of service
Our delivery service
• Prestressed R-sleeve for simple and rapid pick assembly • Long R-sleeve to minimize wear to the toolholder bore Packaging: Handy toolbox Quantity: 40 picks per toolbox Weight: approx. 16.5 kg per toolbox Dimensions: approx. 26 x 18.5 x 22 cm
28
Pick W8 / 22 for cold recyclers and soil stabilizers W8 / 22 Part No.: 146005
NEW!
51
20
ø 11.5
ø 22
92
ø 40
The robust pick for recycling and soil stabilizing • Extremely robust carbide tip for milling particularly hard pavements
ø 44
5
• Special hard soldering process to ensure a high-strength joint between the carbide and the steel base
ø 22
• Hardened pick head for optimized pick life • Particularly large pick head for long service life • Wear plate with outer diameter of 44 mm for low degree of toolholder wear and optimized pick rotation
Unit of measurement in mm
• Centring function on the wear plate for low wear toolholder bore
Our delivery service
• Thick-walled, cylindrical R-sleeve for a constant clamping force, even over a long period of service • Prestressed R-sleeve for simple and rapid pick assembly • Long R-sleeve to minimize wear to the toolholder bore
Packaging: Handy toolbox Quantity: 40 picks per toolbox Weight: approx. 17.2 kg per toolbox Dimensions: approx. 26 x 18.5 x 22 cm
29
Pick W1-13 / 22 for cold recyclers and soil stabilizers W1-13 / 22 Part No.: 175604
51
25.0
ø 13.0
ø 40
• Cylindrical carbide tip for use in hard milling materials, ensuring low cutting forces and a long service life
92
The pick for stabilizing soil studded with rock
ø 44
• Hardened pick head for optimized pick life
5
• Special hard soldering process to ensure a high-strength joint between the carbide and the steel base ø 22
• Particularly large pick head for long service life • Wear plate with outer diameter of 44 mm for low degree of toolholder wear and optimized pick rotation
Unit of measurement in mm
• Centring function on the wear plate for low wear toolholder bore • Thick-walled, cylindrical R-sleeve for a constant clamping force, even over a long period of service
Our delivery service
• Prestressed R-sleeve for simple and rapid pick assembly • Long R-sleeve to minimize wear to the toolholder bore Packaging: Handy toolbox Quantity: 40 picks per toolbox Weight: approx. 17.4 kg per toolbox Dimensions: approx. 26 x 18.5 x 22 cm
30
Pick W1-17 / 22 for cold recyclers and soil stabilizers W1-17 / 22 Part No.: 146002
51
28.5
ø 17
92
ø 40
The extremely robust pick for soil stabilizing under extreme conditions • Very large and robust cylindrical carbide tip for use with particularly high impact loads
5
ø 44
ø 22
• Special hard soldering process to ensure a high-strength joint between the carbide and the steel base • Hardened pick head for optimized pick life • Particularly large pick head for long service life • Wear plate with outer diameter of 44 mm for low degree of toolholder wear and optimized pick rotation
Unit of measurement in mm
• Centring function on the wear plate for low wear toolholder bore
Our delivery service
• Thick-walled, cylindrical R-sleeve for a constant clamping force, even over a long period of service • Prestressed R-sleeve for simple and rapid pick assembly
Packaging: Handy toolbox Quantity: 40 picks per toolbox Weight: approx. 17.9 kg per toolbox Dimensions: approx. 26 x 18.5 x 22 cm
• Long R-sleeve to minimize wear to the toolholder bore
31
Picks for WR 2000, WR 2500 S and Raco 350
32
Selection table 2005 for recyclers Application
Shank
WR 2000 - WR 2500 - WR 2500 S
20 mm
W6 S
Raco 350
Part No.: 175602
Soil stabilization
W6 / 22
W6 / 22
Part No.: 146004
Part No.: 146004
W8 / 22
W8 / 22
Part No.: 146005
Part No.: 146005
22 mm
20 mm
W1-13 Part No.: 134729
Stabilization of stony soil
W1-13 / 22
W1-13 / 22
Part No.: 175604
Part No.: 175604
W1-17 / 22
W1-17 / 22
Part No.: 146002
Part No.: 146002
22 mm
20 mm
W6 S Part No.: 175602
W6 / 22
Cold recycling
Part No.: 146004
22 mm W8 / 22 Part No.: 146005
33
Picks for Surface Miners 95744 155281
W 47 K15 Locking ring
Part No.: Part No.:
ø 54
ø 17.5
24
28 ø 54
W 47 K22 LE Locking ring
Part No.: 97442 Part No.: 155281
W 47 K24 LE Locking ring
Part No.: 185018 Part No.: 155281
ø 54
77
77
ø 54
ø 11.5
ø 17
20
30
ø 19
28.5
ø 15
70225 155281
48350 155281
77
77
Part No.: Part No.:
Part No.: Part No.:
ø 54
ø 13
ø 22
34
W 47 K17 Locking ring
77
ø 54
W 47 K19 Locking ring
47571 155281
18.7
Part No.: Part No.:
77
W 47 K13 Locking ring
ø 24
Selection table 2005 for Surface Miners Applications The applications listed here are guide numbers. The cuttability, cutting performance and pick wear depend upon the uniaxial pressure strength, the tensile strength, abrasiveness, crevasse formation and inhomogenity.
Machine type
Soft layers
Medium-hard layers
Hard layers
Very hard layers
Sand, clay, marl, lignite
Limestone, bituminous coal, marl, sandstone
Hard limestone, carboniferous sandstone, dolomite
Granite, dolomite, hard limestone
Compressive strength 0 - 20 N/mm2
Compressive strength 20 - 50 N/mm2
Compressive strength 50 - 80 N/mm2
Compressive strength over 80 N/mm2
2100 SM and 2200 SM W47 K22 LE
W47 K13
W47 K15
W47 K17
W47 K19
Part No.: 97442 Part No.: 95744 Part No.: 47571 Part No.: 48350 Part No.: 70225
2500 SM
W47 K13
W47 K15
W47 K17
W47 K19
W47 K24 LE
Part No.: 95744
Part No.: 47571
Part No.: 48350
Part No.: 70255
Part No.: 185018
3700 SM
W47 K15
W47 K17
W47 K19
W47 K24 LE
Part No.: 47571
Part No.: 48350
Part No.: 70255
Part No.: 185018
4200 SM
W47 K15
W47 K17
W47 K19
Part No.: 47571
Part No.: 48350
Part No.: 70255 Part No.: 185018
W47 K24 LE
35
Original Wirtgen quick-change toolholder systems – The standard of quality and economy Optimized systems for picks and toolholders Toolholders are highly stressed components. Almost the entire engine power is converted into cutting performance via the toolholders. When cutting through extremely hard materials, a toolholder must withstand up to five million load cycles during its service life and guarantee optimum rotation of the picks. That is why Wirtgen engineers attach particular importance to using extremely wearresistant materials and optimally designed toolholder systems.
Wirtgen – setting standards in toolholder systems Instead of welding the toolholders onto the drum as in older machines, Wirtgen´s concept was to develop holders which could be replaced quickly and easily. The first generation of Wirtgen quickchange toolholders was ready for series production in 1992 and ensured that worn or damaged toolholders could be replaced in a matter of minutes: on site and without requiring any cut-off or welding machines. The cash value of this advantage was immediately appreciated by the contractors. In addition to being easy to replace, the Wirtgen quick-change toolholder systems are characterized by a long service life, thanks to the elimination of welds and the use of high-quality materials. The success of Wirtgen´s unique quick-change toolholder systems is due not only to the detailed theoretical analyses and computer simulations, but also to exhaustive practical tests by customers on innumerable sites and in extreme special jobs.
Wirtgen's quick-change toolholder systems (HT3 Plus shown here) set new standards for quick pick changes and accurate positioning of the toolholders: on-site replacement is a simple matter.
36
Top quality manufacturing The operating costs of road milling machines and recyclers are largely determined by the service life of the tools subject to wear, meaning the picks and the toolholders. Consequently, these parts must meet the highest quality requirements. Manufacturing by the forging method makes it possible to process quality materials at relatively low cost and achieve extremely high component strengths. Tight tolerances are maintained by subsequent machining to make the precision components required for milling applications such as fine milling. Subsequent heat treatment and hardening of the toolholders is of critical importance. Special methods are used for this step as well, in order to obtain high hardness for low wear, and the necessary toughness. Only in this way can a long service life be achieved under the highly dynamic loads generated by the milling process.
Forging process for the upper part of the quick-change toolholder.
High-precision, automatic machining of the upper part of the quick-change toolholder.
A delight for every contractor and machine operator: the quick-change toolholders from Wirtgen not only cut costs, but are also easy to replace on site.
37
Low operating costs thanks to controlled wear Toolholders that wear evenly produce optimum milling results
ca. 25 mm
Increasingly strict quality requirements imposed on construction companies by road building authorities necessitate continuous improvements in the performance of construction machinery. Wirtgen road milling machines live up to these requirements with their high-precision milling drums and intelligent levelling systems. However, the wear displayed by the individual toolholders on a milling drum differs increasingly as time goes on, which results in uneven surfaces. For this reason, it is very important for machine operators to be able to accurately assess the wear of the individual toolholders, so that an optimum milled surface can be obtained again after changing the upper parts. Controlled wear thus ensures ideal milling results, even after the milling drums and toolholders have been in use for a long time.
20 mm + 12 mm = 32 mm
Different wear patterns on the picks and toolholders cause irregular surfaces.
38
Assessing toolholder wear by means of wear markers
New
20
Toolholder wear is generally influenced by numerous parameters, including the specific characteristics of the machine being used, such as engine output, milling width, milling depth and spacing on the milling drum. Environmental conditions, such as the material to be removed and the temperature at which milling is performed, also play a key role. Therefore, continuously observing wear is of crucial importance for obtaining consistently good milling results. Virtually all Wirtgen toolholder systems now have wear markers that help to accurately assess wear. The markers make it easy to determine the best time to replace a toolholder.
Old
Old
8
New
Unit of measurement in mm
25
Large milling machines max 20
Large milling machines min
15
Small milling machines max Small milling machines average Small milling machines min
Longitudinal wear in mm
Large milling machines average
10
5
0
100 200 300 400 500 600 700 800 Operation hours Longitudinal wear of toolholders in large-volume and small milling machines as a function of operating hours.
900
1000
1200
39
The new Wirtgen HT11 quick-change toolholder Designed to meet practical requirements The new, rugged HT11 quickchange toolholder system After many years of development and extensive testing, the new HT11 quickchange toolholder system for largevolume milling machines will be installed in Wirtgen milling machines as standard equipment starting in 2005. The primary design objective of Wirtgen's engineers was to ensure simple and quick operation and maintenance for machine users. The result of their efforts is a complete system comprising pick, milling drum and milling machine, which has been enhanced by a variety of detail solutions and will further cut operating costs for customers.
40
Wear markers at intervals of 5 mm
Up to 20 percent longer service life of the upper part thanks to System 44
Complete coverage by the upper part provides improved protection of the bottom part Chip breaking web for additional crushing of milled material Optimised shank angle geometry for greater component strength
Protective plug for bolt head
Conical stud for reliable transmission of clamping force
Contact surface between upper and bottom parts increased by 35 percent to prolong the surface life of the bottom part Strong fixing screw with M30x2 thread and 17 mm hexagon socket
Seal between upper and bottom parts for simple and quick assembly/dismantling of the upper part
41
The essential advantages of the new HT11 Strong retaining bolt The retaining bolt is significantly larger than the one used in the HT3 quickchange toolholder system. The external M30x2 thread is now combined with a 17 mm hexagon socket drive, which reliably transfers the necessary torque of 500 Nm. The conical stud can transmit enormous clamping forces and thus minimises any loosening of the upper part on its own.
HT3 HT11
Bottom part covered by upper part Enlargening the contact surface of the upper part to completely cover that of the bottom part ensures an absolutely even and tight fit between the two. As a result, when the upper part needs to be quickly replaced on a job site, the bottom part requires only minimal cleaning, meaning that changes can be made more quickly and easily.
Seal between upper and bottom parts During the milling process fine dirt particles combined with water enter into the gap between upper and bottom part and occasionally cause the shank of the upper part to jam in the bottom part making it more difficult to replace the upper part. In the new HT11 quick-change toolholder system, the bore in the bottom part is protected by a seal against contamination. The seal optimises the position of the upper part in the bottom part, and even further reduces the time required to change parts.
42
The wearing parts of the new HT11 The HT11 quick-change toolholder system for simple operation and maintenance of the milling drum
Retainer screw HT11 M30x2 Torque 500 Nm Part No.: 158501
In designing the new HT11 quickchange toolholder system, priority was given to simple operation and reliable maintenance in rough use at a job site. The result is simple components that together guarantee a long service life for all wear parts and the entire milling drum. As with the HT3 quick-change toolholder system, just a few parts are needed to equip a wide variety of milling drums.
Toolholder HT11 for shaft diameter D20 Part No.: 158500
Toolholder HT11 D22 for shaft diameter D22 Part No.: 158510
Bottom part sealing HT11 Part No.: 158509
Hexagon plug HT11 Part No.: 158508
43
Quick-change toolholder system HT3 Plus The quick-change toolholder system HT3 is a further development of the first generation of Wirtgen’s quick-change toolholders taking practical experience into account. The system was decisively optimized in 2001 when the contact surface of the wear plate was increased by more than 50% to 44 mm, thus reducing wear on both the pick and the toolholder. Since then, the “HT3 Plus” system has been installed on all new milling drums. In addition to the contact surface, the protective cladding on the upper part has also been enlarged. The additional wear volume similarly extends the service life.
Toolholder HT3 plus D20 for shaft diameter D20 Part No.: 128299
44
• Standard upper part for picks with 20 mm shank for - Cold milling machines W 600 DC, W 1000 L, W1000, W 1000 F, W1200 F, W 1300 F, 1300-2000 DC, W 1500, W 1900, W 2000, 2100 DC,W 2100 and W 2200 - recycler WR 2500 and WR 2500 S
Retainer screw HT3 M24x2 Torque 500 Nm Part No.: 79998
• Special upper part for picks with 22 mm shank - for recycler WR 2500, WR 2500 S and soil stabilizer Raco 350 • Dummy upper part to protect the bottom part of the quick-change toolholder in modified pick arrangements for - milling machines with fine milling drums - recycler WR 2500 and WR 2500 S Toolholder HT3 plus D22 for shaft diameter D22 Part No.: 98241
Dummy upper part Part No.: 101472
Hexagon plug HT3 Part No.: 126110
Upper part reliably supported by bottom part
Hexagon plug for screw protection
Large contact surface, Ø 44 mm, for low wear and tear
Wear marker for simple monitoring
Optimized head shape for better wear values
Same upper part for all milling drums
Screw without limiting stop, with self-locking thread
Pentagonal shank for accurate positioning
45
• Standard upper part for picks with 20 mm shank - for milling machines W 1000 F, 1300-2000 DC and 2100 DC • Standard upper part for picks with 20 mm shank - for milling machine W 1000 - for recycler WR 2500
• Correcting upper part with modified square shank for use on milling drums with more than 2000 hours of operation - for milling machines 1300-2000 DC and 2100 DC • Dummy upper part to protect the bottom part of the quick-change toolholder in modified pick arrangements - for milling machines with fine milling drums - for recycler WR 2500
• Special upper part for picks with 22 mm shank - for recycler WR 2500
56
The quick-change toolholder system HT2 was especially developed for a wide variety of machine types and applications.
16
Quick-change toolholder system HT2 (1992 – 1996)
Example of wear: approx. 800 hours of operation with a 2100 DC
Optimum work throughout the whole service life.
56
56
Quick-change toolholder system HT2 – upper parts with 20 mm shank
56
ø2 0
ø 20
ø 20
Correcting toolholder HT2 Part No.: 82755
Toolholder HT2 – 170 Part No.: 74801
Toolholder HT2 Part No.: 49765
46
50
67
Retaining screw HT2 Torque 400 Nm Part No.: 56290 ø 30
M 20 x 2.5
56
56
Quick-change toolholder system HT2 – upper parts with 22 mm shank
ø2 2
ø 22
Dummy upper part Part No.: 89888
Toolholder HT2 - 170 D22 (Optional) Part No.: 97180
Toolholder HT2 D22 (Optional) Part No.: 59308
47
Welded toolholders for road milling machines Small toolholders for miniature pick systems The miniature pick system is used on milling drums or various cutting wheels requiring extremely small installed sizes. Two types are available here: • HT04: Wrought toolholder for miniature picks without positioning. • HT4: Socket-type toolholders for miniature picks with precise positioning in a prepared milling drum tube.
Toolholder HT04 for shaft diameter D13 Part No.: 57629
Toolholders for 20 mm shank diameter These toolholders represent the worldwide standard for the conventional shank diameter of round shank picks for road milling machines. Good weldability and a long service life are due to the use of high-quality materials and special tempering processes. The following types are available: • Toolholder HT02 and HT03: Simple wrought toolholders without positioning.
48
Toolholder HT4 for shaft diameter D13 Part No.: 72258
Toolholder HT03 for shaft diameter D20 Part No.: 5243
Toolholder HT02 for shaft diameter D20 Part No.: 5244
• Toolholder HT01: Tried-and-tested nopped holder with enlarged contact area (diameter 42 mm) and two positioning pins for accurate positioning on the welded helical elements. The toolholders are chamfered for easier welding. • Toolholder HT5: Socket-type toolholders for round shank picks with accurate positioning on a prepared milling drum tube. • Edge protectors: Triple toolholders with preset contact angles. Primarily used in the outer ring areas of milling drums on large machines.
Toolholder HT01 for shaft diameter D20 Part No.: 36780
Toolholder HT5 for shaft diameter D20 Part No.: 74745
Edge protector 3-er for shaft diameter D20 Part No.: 69902
49
Welded toolholders for Surface Miners Highly robust toolholders for Surface Miners The toolholders on Surface Miners are subjected to extremely high stresses, particularly when cutting through hard rock. Unlike the relatively homogeneous structure of an asphalt pavement, the irregular rock formations can cause enormous peak loads on the individual toolholders. For this reason, special systems have been developed in which all the components and their connections on the milling drum are adapted specifically to the loads encountered. • Toolholder HT06: Heavy-duty nopped holder with two positioning pins for accurate positioning on the welded helical elements. The toolholders are chamfered for easier welding. • Toolholder HT6: Socket-type toolholder for round shank picks with precise positioning on the prepared bottom part of the milling drum tube. The toolholder is specially shaped in relation to the bottom part so that high loads can be transmitted, but only small loads are applied to the welds during operation. The increased wall thickness of the toolholder head offers sufficient reserve strength to permit use on machines with higher drive ratings.
Toolholder HT06 for shaft diameter D38-30 Part No.: 78556
Toolholder HT6 for shaft diameter D38-30 Part No.: 95781
50
Ejectors Long-life ejectors Optimally arranged ejectors on the milling drum facilitate the direct transfer of the reclaimed asphalt pavement (RAP) from the drum chamber to the loading conveyor. These ejectors owe their long service life to a special steel alloy containing mixed carbides. • 150 mm wide ejectors for machines W 600 DC, W 1000 L, W 1000, W 1000 F, W 1200 F and W 1300 F. • 250 mm wide ejectors for machines 1300 - 2000 DC, W 1500, W 1900, W 2000, 2100 DC, W 2100 and W 2200.
Ejector width 150 Part No.: 45220
Ejector width 250 Part No.: 44097
51
Milling drums from the market leader The leader in engineering design and production of milling drums Milling drums designed and produced in the Windhagen plant form the central element of the Wirtgen road milling machines known throughout the world. The mere fact that Wirtgen is a market leader in this sector explains the importance of cutting technology within the company. It also explains why Wirtgen has continuously invested in expanding this central area of competence to the benefit of the company’s customers. Both the design of standard milling drums as well as the design of special milling aggregates is done using modern CAD-equipment.
Top quality: proven professionals and modern welding technology in the production hall.
The key to versatile milling machines Operators want to use their milling machines for as many different jobs as possible. That is why Wirtgen supplies a large variety of optional drums as part of its standard range. This allows the customer to engage in a wealth of applications for machining pavements, performing recycling contracts or in the selective extraction of hard rock. The decision to buy a Wirtgen machine is underlined by this versatility. Accuracy: the optimized design data are processed in the CNC-controlled tacking line. This ensures that each toolholder is positioned precisely.
52
Special projects bring proximity to the customer New requirements are repeatedly imposed upon the construction industry and that is why almost never a day passes without Wirtgen receiving at least one enquiry for a solution using milling technology. And solutions have evidently been found, as proved by the numerous special milling drums supplied for machines built by Wirtgen and other companies, as well as for special machines, such as stationary processing plants or even minesweepers.
The engineering design and production departments are equipped with stateof-the-art CAD- and CNC-technology so that these solutions can be realized cost-efficiently. The new product is born on a computer screen and based on decades of experience accumulated by the engineering and production experts. It is then optimized with the aid of intelligent computer programs. Finally, after corresponding simulations and analyzes, and after approval by the competent project manager, the data are transferred online to the production department so that the customer can use his special milling drum on-site in the shortest possible space of time.
Pavement markings are removed quickly and accurately with a special unit.
Milling drum
Fine milling drum
Saw blade
Cutting wheel
Micro fine milling drum
Micro fine milling drum
A choice of different drums for the W 350 showing the various possibilities of the original Wirtgen milling drums.
53
Original Wirtgen fine milling drums for new milling jobs with optimized surface results Fine milling drum LA6x2 Fine milling drum LA8 pick spacing: pick spacing: 6 x 2 mm 8 mm
Milling drum LA15 pick spacing: 15 mm
Fine milling is setting new standards in milling results world-wide By special and precise finishing processes Wirtgen can nowadays design pick spacings up to 3 mm. So milling contractors are offered a multitude of new applications: Their Wirtgen milling machines can work on sites with high quality demands on the surface. The new patented Flexible Cutter System (FCS) makes the milling drum exchange much easier.
The various uses of Wirtgen fine milling drums
Improving the skid resistance of the pavement
Restoring the evenness / levelling
Preparing to apply thin pavement layers
Preparing the pavement for the application of road markings
Milling off resin surfaces / synthetic surfaces in factory halls
Removing surface courses exposed to high traffic loads
54
meanwhile
4.33
Milling
Fine milling
2.31
Pick spacing 15 mm
1.73
Pick spacing 8 mm
1.15
Pick spacing 5 mm
Pick spacing 4 mm 0.87
Micro fine milling
1.44
Pick spacing 6 mm
Pick spacing 3 mm
55
Original Wirtgen milling drums delivery range 2005
Machine
Milling drum
Machine type
Part No.
Type
Milling width*
Pick spacing*
Milling depth*
System Qty.
Part No.
Qty.
300 C
52990
Milling drum
300
15
60
HT03
28
5243
28
4935
Fine milling drum
300
8
40
HT03
43
5243
43
72259
Micro fine milling drum Micro fine milling drum
250 +2x25
4
30
HT04
76
57629
76
300
4
30
HT04
76
57629
76
68850
Milling drum
350
12
100
HT01
36
36780
36
133848
Milling drum
500
12
100
HT01
47
36780
47
105073
Milling drum
200
10
100
HT02
29
5244
29
151642
Milling drum
100
10
100
HT02
16
5244
16
139699
Fine milling drum
450 +2x25
6 x2
30
HT4
164
72258
164
81564
Fine milling drum
300 +2x25
6 x2
30
HT4
116
72258
116
72257
Fine milling drum
350
6 x2
30
HT4
116
72258
116
74737
Fine milling drum
350
6
50
HT5
57
74745
57
129694
Micro fine milling drum Micro fine milling drum Micro fine milling drum
300 +2x25
3
30
HT4
117
72258
117
150 +2x25
3
30
HT4
67
72258
67
350
3
30
HT4
117
72258
117
105487
Cutting wheel
80
160
HT02
18
5244
18
86750
Saw blade
19
100
18
78569
Saw blade
14
100
24
85092 W 350
134590 140808
* Unit of measurement in mm
56
Toolholder
Picks
Original Wirtgen milling drums delivery range 2005
Machine
Milling drum
Machine type
Part No.
Type
Milling width*
Pick spacing*
Milling depth*
System Qty.
Part No.
Qty.
W 50
166076
Milling drum
500
15
160
HT01
50
36780
50
172193
Milling drum
400
12
160
HT01
46
36780
46
172195
Milling drum
300
12
160
HT01
38
36780
38
Fine milling drum
500
6
50
HT5
82
74745
82
300 +2x25
3
30
HT4
117
72258
117
500
3
30
HT5
166
74745
166
15
160
HT5
40
74745
40
160
HT02
24
5244
24
172199
W 50 DC
Picks
179276
Micro fine milling drum Micro fine milling drum
176725
Milling drum (curb)
500
172197
Cutting wheel
80
67920
Milling drum
500
15
160
HT01
50
36780
50
89502
Fine milling drum
500
6
50
HT5
82
74745
82
56855
Cutting wheel
80
220
HT02
24
5244
24
113292
Saw blade
19
120
16
79855
Saw blade
14
120
24
166444
Milling drum
500
15
210
HT01
50
36780
50
178814
Milling drum
400
12
210
HT01
46
36780
46
178815
Milling drum
300
12
210
HT01
38
36780
38
183191
Fine milling drum
450 +2x25
6 x2
30
HT4
164
72258
164
177179
Fine milling drum
500
6
50
HT5
82
74745
82
178362
Micro fine milling drum
500
3
30
HT4
166
72258
166
183119
Cutting wheel
80
210
HT02
24
5244
24
179301
Cutting wheel
80
300
HT02
30
5244
30
172201
W 500
Toolholder
* Unit of measurement in mm
57
Original Wirtgen milling drums delivery range 2005
Machine
Milling drum
Machine type
Part No.
Type
Milling width* Pick spacing*
Milling depth*
System
Qty.
Part No.
Qty.
W 600 DC
185260
Milling drum
600
15
300
HT11
54
158500
66
185276
Milling drum
500
15
300
HT11
46
158500
58
185277
Milling drum
400
15
300
HT11
40
158500
52
185278
Milling drum
300
15
250
HT11
32
158500
56
111335
Cutting wheel
80
250
HT02
36
5244
36
184990
Milling drum
1000
15
250
HT11
80
158500
92
185272
Fine milling drum
1000
8
100
HT11
130
158500
130
71250
Milling drum
1000
15
180
HT01
80
36780
84
184990
Milling drum
1000
15
250
HT11
80
158500
92
185272
Fine milling drum
1000
8
100
HT11
130
158500
130
185280
Milling drum
1000
15
300
HT11
84
158500
102
161484
Fine milling drum
1000
6 x2
30
HT5
340
74745
340
185279
Fine milling drum
1000
8
100
HT11
131
158500
149
185288
FCS-milling drum
1000
15
300
HT11
84
158500
102
185286
FCS-milling drum
900
15
300
HT11
84
158500
102
185296
FCS-milling drum
750
15
300
HT11
66
158500
84
185285
FCS-milling drum
600
12
300
HT11
62
158500
80
185313
FCS-milling drum
500
15
300
HT11
48
158500
72
185309
FCS-milling drum
300
12
300
HT11
31
158500
55
150396
FCS-fine milling drum FCS-fine milling drum FCS-fine milling drum
1000
6 x2
30
HT5
340
74745
340
1000
8
100
HT11
131
158500
149
1000
6
50
HT11
168
158500
168
W 1000 L
W 1000
04.10 W 1000 F
185295 185319
* Unit of measurement in mm
58
Toolholder
Picks
Original Wirtgen milling drums milling drum table HT3 plus (until 2004)
Machine
Milling drum
Machine type
Part No.
Type
Milling width* Pick spacing*
Milling depth*
System
Qty.
Part No.
Qty.
W 600 DC
99250
Milling drum
600
15
300
HT3 plus
54
128299
66
102291
Milling drum
500
15
300
HT3 plus
46
128299
58
104142
Milling drum
400
15
300
HT3 plus
40
128299
52
110917
Milling drum
300
15
250
HT3 plus
32
128299
56
79852
Milling drum
1000
15
250
HT3 plus
80
128299
92
97419
Fine milling drum
1000
8
100
HT3 plus
130
128299
130
79852
Milling drum
1000
15
250
HT3 plus
80
128299
92
97419
Fine milling drum
1000
8
100
HT3 plus
130
128299
130
93480
Milling drum
1000
15
300
HT3 plus
84
128299
102
111304
Fine milling drum
1000
8
100
HT3 plus
131
128299
149
136275
FCS-milling drum
1000
15
300
HT3 plus
84
128299
102
128230
FCS-milling drum
900
15
300
HT3 plus
84
128299
102
148980
FCS-milling drum
750
15
300
HT3 plus
66
128299
84
128225
FCS-milling drum
600
12
300
HT3 plus
62
128299
80
164404
FCS-milling drum
500
15
300
HT3 plus
48
128299
72
162754
FCS-milling drum
300
12
300
HT3 plus
31
128299
55
1000
8
100
HT3 plus
131
128299
149
1000
6
50
HT3 plus
168
128299
168
W 1000 L
W 1000 05.10 W 1000 F
147285 180189
FCS fine milling drum FCS fine milling drum
Toolholder
Picks
* Unit of measurement in mm
59
Original Wirtgen milling drums delivery range 2005
Machine
Milling drum
Machine type
Part No.
Type
Milling width*
Pick spacing*
Milling depth*
System Qty.
Part No.
Qty.
W 1200 F
185290
Milling drum
1200
15
300
HT11
97
158500
115
185284
Fine milling drum
1200
8
100
HT11
156
158500
174
185287
FCS-milling drum
1200
15
300
HT11
97
158500
115
185288
FCS-milling drum
1000
15
300
HT11
84
158500
102
185286
FCS-milling drum
900
15
300
HT11
84
158500
102
185296
FCS-milling drum
750
15
300
HT11
66
158500
84
185285
FCS-milling drum
600
12
300
HT11
62
158500
80
185313
FCS-milling drum
500
15
300
HT11
48
158500
72
185309
FCS-milling drum
300
12
300
HT11
31
158500
55
1200
6 x2
30
HT5
410
74745
410
1200
8
100
HT11
156
158500
174
179345 185297 W 1300 F
Picks
185281
Milling drum
1320
15
300
HT11
105
158500
123
185312
FCS-milling drum
1320
15
300
HT11
105
158500
123
185287
FCS-milling drum
1200
15
300
HT11
97
158500
115
185288
FCS-milling drum
1000
15
300
HT11
84
158500
102
185286
FCS-milling drum
900
15
300
HT11
84
158500
102
185296
FCS-milling drum
750
15
300
HT11
66
158500
84
185313
FCS-milling drum
500
15
300
HT11
62
158500
80
185285
FCS-milling drum
600
12
300
HT11
48
158500
72
185309
FCS-milling drum
300
12
300
HT11
31
158500
55
185308
FCS-fine milling drum
1320
8
100
HT11
170
158500
188
* Unit of measurement in mm
60
FCS-fine milling drum FCS-fine milling drum
Toolholder
Original Wirtgen milling drums milling drum table HT3 plus (until 2004)
Machine
Milling drum
Machine type
Part No.
Type
Milling width* Pick spacing*
Milling depth*
System
Qty.
Part No.
Qty.
W 1200 F
106177
Milling drum
1200
15
300
HT3 plus
97
128299
115
123788
Fine milling drum
1200
8
100
HT3 plus
156
128299
174
128240
FCS-milling drum
1200
15
300
HT3 plus
97
128299
115
136275
FCS-milling drum
1000
15
300
HT3 plus
84
128299
102
128230
FCS-milling drum
900
15
300
HT3 plus
84
128299
102
148980
FCS-milling drum
750
15
300
HT3 plus
66
128299
84
128225
FCS-milling drum
600
12
300
HT3 plus
62
128299
80
164404
FCS-milling drum
500
15
300
HT3 plus
48
128299
72
162754
FCS-milling drum
300
12
300
HT3 plus
31
128299
55
150350
FCS-fine milling drum
1200
8
100
HT3 plus
156
128299
174
115294
Milling drum
1320
15
300
HT3 plus
105
128299
123
163850
FCS-milling drum
1320
15
300
HT3 plus
105
128299
123
128240
FCS-milling drum
1200
15
300
HT3 plus
97
128299
115
136275
FCS-milling drum
1000
15
300
HT3 plus
84
128299
102
128230
FCS-milling drum
900
15
300
HT3 plus
84
128299
102
148980
FCS-milling drum
750
15
300
HT3 plus
66
128299
84
164404
FCS-milling drum
500
15
300
HT3 plus
62
128299
80
128225
FCS-milling drum
600
12
300
HT3 plus
48
128299
72
162754
FCS-milling drum
300
12
300
HT3 plus
31
128299
55
162594
FCS-fine milling drum
1320
8
100
HT3 plus
170
128299
188
W 1300 F
Toolholder
Picks
* Unit of measurement in mm
61
Original Wirtgen milling drums delivery range 2005
Machine
Milling drum
Machine type
Part No.
Type
Milling width* Pick spacing*
Milling depth*
System
Qty.
Part No.
Qty.
1300 DC
185269
Milling drum
1320
15
300
HT11
105
158500
123
185275
Fine milling drum
1320
8
100
HT11
169
158500
187
1500 DC
185268
Milling drum
1500
15
300
HT11
117
158500
135
W 1500
185268
Milling drum
1500
15
300
HT11
117
158500
135
185269
Milling drum
1320
15
300
HT11
105
158500
123
185275
Fine milling drum
1320
8
100
HT11
169
158500
187
185267
Milling drum
1905
15
300
HT11
144
158500
162
185265
Fine milling drum
1905
8
100
HT11
242
158500
260
185266
Milling drum
2010
15
300
HT11
144
158500
162
185264
Fine milling drum
2010
8
100
HT11
256
158500
274
185300
Milling drum
2000
15
300
HT11
144
158500
162
123977
Fine milling drum
2000
6 x2
30
HT5
672
74745
672
185283
Fine milling drum
2000
8
100
HT11
256
158500
274
185301
FCS-milling drum
2000
15
300
HT11
144
158500
162
144986
2000
6 x2
30
HT5
672
74745
672
185298
FCS-fine milling drum FCS-fine milling drum
2000
8
100
HT11
256
158500
274
185300
Milling drum
2000
15
300
HT11
144
158500
162
123977
Fine milling drum
2000
6 x2
30
HT5
672
74745
672
185283
Fine milling drum
2000
8
100
HT11
256
158500
274
185282
Milling drum
2200
15
300
HT11
156
158500
174
185294
Fine milling drum
2200
8
100
HT11
280
158500
298
185301
FCS-milling drum
2000
15
300
HT11
144
158500
162
144986
FCS-fine milling drum FCS-fine milling drum
2000
6 x2
30
HT5
672
74745
672
2000
8
100
HT11
256
158500
274
1900 DC
2000 DC
W 1900
W 2000
185298 * Unit of measurement in mm
62
Toolholder
Picks
Original Wirtgen milling drums milling drum table HT3 plus (until 2004)
Machine
Milling drum
Machine type
Part No.
Type
Milling width* Pick spacing*
Milling depth*
System
Qty.
Part No.
Qty.
1300 DC
96941
Milling drum
1320
15
300
HT3 plus
105
128299
123
102007
Fine milling drum
1320
8
100
HT3 plus
169
128299
187
1500 DC
96939
Milling drum
1500
15
300
HT3 plus
117
128299
135
W 1500
96939
Milling drum
1500
15
300
HT3 plus
117
128299
135
96941
Milling drum
1320
15
300
HT3 plus
105
128299
123
102007
Fine milling drum
1320
8
100
HT3 plus
169
128299
187
96937
Milling drum
1905
15
300
HT3 plus
144
128299
162
96933
Fine milling drum
1905
8
100
HT3 plus
242
128299
260
96935
Milling drum
2010
15
300
HT3 plus
144
128299
162
96931
Fine milling drum
2010
8
100
HT3 plus
256
128299
274
112000
Milling drum
2000
15
300
HT3 plus
144
128299
162
122732
Fine milling drum
2000
8
100
HT3 plus
256
128299
274
123000
FCS-milling drum
2000
15
300
HT3 plus
144
128299
162
155221
FCS-fine milling drum
2000
8
100
HT3 plus
256
128299
274
112000
Milling drum
2000
15
300
HT3 plus
144
128299
162
122732
Fine milling drum
2000
8
100
HT3 plus
256
128299
274
121230
Milling drum
2200
15
300
HT3 plus
156
128299
174
146971
Fine milling drum
2200
8
100
HT3 plus
280
128299
298
123000
FCS-milling drum
2000
15
300
HT3 plus
144
128299
162
155221
FCS-fine milling drum
2000
8
100
HT3 plus
256
128299
274
1900 DC
2000 DC
W 1900
W 2000
Toolholder
Picks
* Unit of measurement in mm
63
Original Wirtgen milling drums delivery range 2005
Machine
Milling drum
Machine type
Part No.
Type
Milling width* Pick spacing*
Milling depth*
System
Qty.
Part No.
Qty.
2100 DC
185274
Milling drum
2200
15
300
HT11
168
158500
186
185270
Milling drum
2100
15
300
HT11
150
158500
168
185263
Milling drum
2000
15
300
HT11
150
158500
168
185273
Fine milling drum
2100
8
100
HT11
270
158500
288
185271
Fine milling drum
2000
8
100
HT11
258
158500
276
185274
Milling drum
2200
15
300
HT11
168
158500
186
185270
Milling drum
2100
15
300
HT11
150
158500
168
185263
Milling drum
2000
15
300
HT11
150
158500
168
185273
Fine milling drum
2100
8
100
HT11
270
158500
288
185271
Fine milling drum
2000
8
100
HT11
258
158500
276
185310
Milling drum
2200
15
350
HT11
170
158500
188
185307
FCS-milling drum
4300
15
350
HT11
317
158500
344
185299
FCS-milling drum
3800
15
350
HT11
288
158500
315
185317
FCS-milling drum
3500
15
350
HT11
268
158500
295
185316
FCS-milling drum
3000
15
350
HT11
230
158500
262
185315
FCS-milling drum
2500
15
350
HT11
201
158500
219
185314
FCS-milling drum
2200
15
350
HT11
170
158500
188
W 2100
W 2200
* Unit of measurement in mm
64
Toolholder
Picks
Original Wirtgen milling drums milling drum table HT3 plus (until 2004)
Machine
Milling drum
Machine type
Part No.
Type
Milling width* Pick spacing*
Milling depth*
System
Qty.
Part No.
Qty.
2100 DC
99042
Milling drum
2200
15
300
HT3 plus
168
128299
186
83810
Milling drum
2100
15
300
HT3 plus
150
128299
168
85860
Milling drum
2000
15
300
HT3 plus
150
128299
168
97711
Fine milling drum
2100
8
100
HT3 plus
270
128299
288
96944
Fine milling drum
2000
8
100
HT3 plus
258
128299
276
99042
Milling drum
2200
15
300
HT3 plus
168
128299
186
83810
Milling drum
2100
15
300
HT3 plus
150
128299
168
85860
Milling drum
2000
15
300
HT3 plus
150
128299
168
97711
Fine milling drum
2100
8
100
HT3 plus
270
128299
288
96944
Fine milling drum
2000
8
100
HT3 plus
258
128299
276
120900
Milling drum
2200
15
350
HT3 plus
170
128299
188
160615
FCS-milling drum
4300
15
350
HT3 plus
317
128299
344
160184
FCS-milling drum
3800
15
350
HT3 plus
288
128299
315
164447
FCS-milling drum
3500
15
350
HT3 plus
268
128299
295
164446
FCS-milling drum
3000
15
350
HT3 plus
230
128299
262
164445
FCS-milling drum
2500
15
350
HT3 plus
201
128299
219
164444
FCS-milling drum
2200
15
350
HT3 plus
170
128299
188
W 2100
W 2200
Toolholder
Picks
* Unit of measurement in mm
65
Original Wirtgen milling drums for cold recyclers and soil stabilizer
Delivery range 2005 Machine
Milling drum
Toolholder
Machine type
Part No.
Type
Milling width* Pick spacing*
Milling depth*
System
RACO 350
185289
Milling drum
2350
16
450
WR 2000
185320
Milling drum
2000
20
185318
Milling drum
2000
WR 2500,
185304
Milling drum
WR 2500 S
185305
185306
Qty.
Picks Part No.
Qty.
HT11 D22 176
158510
208
500
HT11
134
158500
158
20
500
HT11 D22 134
158510
158
2438
30 x2
500
HT11
192
158500
216
Milling drum
2438
30 x2
500
HT11 D22 192
158510
216
Milling drum
3048
37 x2
500
HT11
158500
216
192
* Unit of measurement in mm
Milling drum table HT3 plus (until 2004) Machine
Milling drum
Machine type
Part No.
Type
Milling width* Pick spacing*
Milling depth*
System
Qty.
Part No.
Qty.
RACO 350
139227
Milling drum
2350
16
450
HT3 D22
176
98241
208
WR 2000
173490
Milling drum
2000
20
500
HT3 plus
134
128299
158
173650
Milling drum
2000
20
500
HT3 D22
134
98241
158
WR 2500,
160500
Milling drum
2438
30 x2
500
HT3 plus
192
128299
216
WR 2500 S
160720
Milling drum
2438
30 x2
500
HT3 D22
192
98241
216
160768
Milling drum
3048
37 x2
500
HT3 plus
192
128299
216
* Unit of measurement in mm
66
Toolholder
Picks
Original Wirtgen milling drums for Surface Miner
Machine
Milling drum
Machine type
Part No.
Type
Milling width* Pick spacing*
Milling depth*
System
Qty.
Part No.
Qty.
2100 SM
95819
Milling drum
2000
35
300
HT6
76
95781
76
118216
Milling drum
2000
50
250
HT6
60
95781
60
127333
Milling drum
2200
38
300
HT6
76
95781
76
141663
Milling drum
2200
76
300
HT6
46
95781
46
2200 SM
Toolholder
Picks
* Unit of measurement in mm
67
Original Wirtgen scraper blades for clean milled surfaces Long-life scraper blades The scraper on the rear panel of the milling machine seals the drum chamber so that the reclaimed asphalt pavement can be taken up cleanly. In addition, it smoothes the milled surface by shearing off the higher asphalt ridges. Carbide-tipped scrapers are used for this purpose.
Scraper blades “Type 1”
Scraper blade B100 Part No.: 56731
Scraper blade B145 Part No.: 60117
Scraper blade FB50 Part No.: 8838
Scraper blade B145 R Part No.: 56336
Scraper blade B145 L Part No.: 56335
Scraper blade B248 Part No.: 43408 • Scraper SB 50: Hardmetal elements with a scraper width of 50 mm can be replaced individually. • “Type 1” scraper blades: One-part carbide-tipped scraper blades in different widths can be screwed onto the scraper blade side-by-side in accordance with the working width of the milling machine. Hardmetal elements on the right or left ensure that these scrapers can also be fitted at the edges.
Scraper blade B248 R Part No.: 44638
Scraper blade B248 L Part No.: 44639
68
Scraper blades “Type 2”
Scraper blade B100 Type 2 Part No.: 146459
Scraper blade B145 Type 2 Part No.: 146515
The new scraper blades ensure that the reclaimed asphalt pavement is taken up cleanly and even more efficiently behind the machine. The new “Type 2” scraper blades differ from the previous scraper blades through their outer contours and through the form of the hard-metal elements. Performance has been improved in particular by the optimized position of the hard metal. “Type 2” scraper blades: One-part carbide-tipped scraper blades in different widths are screwed onto the scraper plate side-by-side in accordance with the working width of the milling machine. Hard-metal elements on the right or left ensure that these scrapers can also be fitted at the edges.
Scraper blade B145 R Type 2 Part No.: 146460
Scraper blade B145 L Type 2 Part No.: 146461
Scraper blade B248 Type 2 Part No.: 146456
Scraper blade B248 R Type 2 Part No.: 146457
Scraper blade B248 L Type 2 Part No.: 146458
69
Original Wirtgen wear protection segments for a longer life of the milling drum housing To completely enclose the side of the milling drum housing and prevent material from escaping, the side plate is in full contact with the milled surface and therefore subject to natural wear. Special wear elements are used to minimise this wear and facilitate the replacement of worn parts. The wear elements are made of particularly wearresistant material – partly tungsten carbide – and are easy to replace. The special shape of the front wear runner supports the lifting of the side plate, when the machine travels over edges with the side plate lowered.
Wear protection segments
Protector skid 50 x 625 Part No.: 155630
Protector skid 50 x 490 Part No.: 157828
Protector skid 40 x 180 Part No.: 113001
70
Side plate segments front
Side plate segments rear
Scraper wear segments
Machine type
Description
Qty.
Part No. Description
Qty.
Part No. Description
Qty.
Part No.
W 1500
Protector skid left 50 x 490
1
157828
Protector skid 40 x 180
1
113001
Protector skid right 50 x 625
1
155630
Protector skid 40 x 180
1
113001
W 1900
Protector skid 50 x 625
2
155630
Protector skid 40 x 180
2
113001
W 2000
Protector skid 50 x 625
2
155630
Protector skid 40 x 180
2
113001 Protector skid 40 x 180
8
113001
W 2100
Protector skid 50 x 625
2
155630
Protector skid 40 x 180
2
113001 Protector skid 40 x 180
8
113001
W 2200
Protector skid 50 x 625
2
155630
Protector skid 40 x 180
2
113001 Protector skid 40 x 180
8
113001
The number of the scraper wear segments is valid for the standard milling width of the corresponding milling machine.
71
Original Wirtgen conveyor belts for a high conveyor capacity The milling performance of Wirtgen milling machines is crucially determined by the conveyor belt system. Original conveyor belts from Wirtgen excel in this field, thanks to their very great wear resistance and high running smoothness. The high cleats, which are typical of Wirtgen conveyor belts, permit conveyor capacities of up to 400 tonnes per hour.
Smooth running thanks to special profile
Optimised transverse profile with integrated seal
The highest conveyor capacity thanks to the particularly high cleats
Extremely high tensile strength of up to 800 N per millimetre of belt width
High abrasion resistance plus durable elasticity
Asphalt-resistant upper layer Elastic intermediate layer Tear-resistant polyesterpolyamide textile layers (up to five layers) Base layer with optimised coefficient of friction
72
Continuous connection of cleats and upper layer due to production in one process step
Machine type
Conveyor type
Description
Part No.
W 50
Discharge conveyor
Conveyor belt B400
50002
W 50 DC
Discharge conveyor
Conveyor belt B400
97243
W 500
Discharge conveyor
Conveyor belt B400
50002
W 600 DC, W 1000 L
Discharge conveyor
Conveyor belt B400
97243
W 1000
Discharge conveyor
Conveyor belt B500
71776
W 1000 F, W 1200 F, W 1300 F
Loading conveyor
Conveyor belt B600
90123
Discharge conveyor
Conveyor belt B600
51873
Loading conveyor
Conveyor belt B600
125134
Discharge conveyor
Conveyor belt B600
51873
Loading conveyor
Conveyor belt B800
52890
Discharge conveyor
Conveyor belt B800
57482
Loading conveyor
Conveyor belt B800
52890
Discharge conveyor
Conveyor belt B800
57482
Loading conveyor
Conveyor belt B800
112781
Discharge conveyor
Conveyor belt B800
57482
Loading conveyor
Conveyor belt B1000
53870
Discharge conveyor
Conveyor belt B1000
14920
Loading conveyor
Conveyor belt B1000
53870
Discharge conveyor
Conveyor belt B1000
138316
Loading conveyor
Conveyor belt B1100
116577
Discharge conveyor
Conveyor belt B1100
116578
06.10
W 1000 F, W 1200 F, W 1300 F
07.10
1300 - 2000 DC
05.20
W 1500, W 1900
W 2000
2100 DC
W 2100
W 2200
73
Original Wirtgen drive and return pulleys for reliable conveyor belt drive The high milling performance of Wirtgen road milling machines requires reliable transportation of the milled material. With their special design and fabrication processes, original Wirtgen drive and return pulleys have been specially developed for these very tasks. A reliable power transmission, combined with a high running smoothness, guarantees the high economical efficiency of Wirtgen road milling machines.
A long service life thanks to a special thick-walled, asphalt-resistant rubber mixture Reliable power transmission due to material properties with optimised coefficient of friction
The diamond tread surface design avoids asphalt adhesions
Dependable running smoothness due to steel construction with minimised process tolerances
Precise centring of belt thanks to curved external contour with optimised form
Long service life due to permanent connection of rubber and metal
High running smoothness through use of at least nine supporting ribs
Open design principle avoids asphalt adhesions High service life thanks to supporting ribs made from high-quality steel alloys
74
Durable dimensional stability, even under extremely tough operating conditions, due to the robust steel structure
Machine type
Conveyor type
Description
Part No.
W 500
Discharge conveyor
Drive pulley B400
43231
Discharge conveyor
Return pulley B400
7654
Discharge conveyor
Drive pulley B400
43231
Discharge conveyor
Return pulley B400
7654
Discharge conveyor
Drive pulley B400
43231
Discharge conveyor
Return pulley B400
7654
Discharge conveyor
Drive pulley B400
43231
Discharge conveyor
Return pulley B400
7654
Discharge conveyor
Drive pulley B500
72052
Discharge conveyor
Return pulley B500
72060
Loading and discharge conveyor
Drive pulley B600
90117
Loading and discharge conveyor
Return pulley B600
90059
Loading conveyor
Drive pulley B800
52667
Loading conveyor
Return pulley B800
52666
Discharge conveyor
Drive pulley B800
95865
Discharge conveyor
Return pulley B800
110871
Loading conveyor
Drive pulley B800
52667
Loading conveyor
Return pulley B800
52666
Discharge conveyor
Drive pulley B800
95865
Discharge conveyor
Return pulley B800
110871
Loading and discharge conveyor
Drive pulley B800
95865
Loading and discharge conveyor
Return pulley B800
110871
Loading and discharge conveyor
Drive pulley B1000
15092
Loading and discharge conveyor
Return pulley B1000
38279
Loading and discharge conveyor
Drive pulley B1000
138926
Loading and discharge conveyor
Return pulley B1000
128671
Loading and discharge conveyor
Drive pulley B1100
127761
Loading and discharge conveyor
Return pulley B1100
111225
W 50
W 50 DC
W 600 DC, W 1000 L
W 1000
W 1000 F, W 1200 F, W 1300 F 07.10 1300 - 2000 DC
05.20 W 1500, W 1900
W 2000
2100 DC
W 2100
W 500
75
Original Wirtgen idle pulleys for low wear to conveyor belt Wirtgen conveyor belt systems combine a high conveyor capacity with a low power consumption. Original Wirtgen idle pulleys ensure low-friction circulation of the conveyor belts. High-quality bearings of the pulleys and wear-resistant running surfaces are the essential features. Easily detachable connections make changing idle pulleys a simple task.
The freely moveable individual rollers avoid asphalt adhesions Reduced stressing of the conveyor belt thanks to the generously dimensioned buffer rings
High conveyor capacity as the belt automatically takes on a trough shape in the area of the rollers Fast pulley changing due to easily detachable yet stable connections with a high load-bearing capacity
Highly hardened and tempered connecting elements for the greatest load-bearing capacity of the rollers
Low-friction guiding due to high-quality anti-friction bearings with labyrinth seal
Effective guidance and cleaning of the belt thanks to fully rubberised belt rollers Reliable directional stability due to lateral belt guidance
76
Low wear through use of materials with a minimum coefficient of friction
Machine type
Roller type
W 500
W 50, W 50 DC
W 600 DC, W 1000 L
W 1000
W 1000 F, W 1200 F, W 1300 F
Number of components used in loading conveyor
2 10
8363
Support idler B400
5
8362
Belt roller B400
6
71844
Idle pulley
4
54954
Roller B400
9
171832
Belt roller B400
3
71844
Idle pulley
4
54954
Roller B400
4
99285
Roller B400
6
99286
Belt roller B400
5
71844
Idle pulley
4
54954
Roller B500
4
72068
Roller B500
7
71777
Belt roller B500
6
72067
Idle pulley
2
4
54954
Roller B600
5
4
90120
7
90122
3
6
90121
Idle pulley
4
4
54954
Roller B600
6
4
90120
7
90122
Roller B600 07.10 Belt roller B600 Idle pulley
3
6
90121
4
8
54954
20
111363
Roller B800 Roller B800 05.20 Belt roller B800 W 1500, W 1900
Idle pulley
8 8
4
8
54954
20
111363
8
65967
8
52889
Roller B800 Belt roller B800
2100 DC
4
Idle pulley
4
4
54954
5
10
111363
Belt roller B800
2
Belt cleaning idler B1000
5
111348
6
14919
Idle pulley
2
54954
Cushioned idler B1000
10
40746
Cushioned idler B1000
5
40745
Support idler B1000
18
9352
Support idler B1000
9
15744
3
53907
Idle pulley
4
4
54954
Roller B1000
5
10
138312
Belt roller B1000
2 5
53907
Belt roller B1000 W 2200
52889
Roller B800
Belt roller B1000 W 2100
65967
4
Roller B800
W 2000
54954
Idle pulley
Roller B600
1300-2000 DC
Part No.
Support idler B400
06.10 Belt roller B600 W 1000 F, W 1200 F, W 1300 F
Number of components used in discharge conveyor
Idle pulley Roller B1100
6
Belt roller B1100
2
Belt roller B1100
146073 4
54954
10
116524
5
116747
146072
77
Original Wirtgen water system for effective sprinkling during milling The water system comes complete with pump, filter, supply lines and nozzles. It has been optimised specifically for sprinkling during cold milling. The water system effectively reduces the generation of dust on the conveyor by thoroughly dampening it. In the drum housing, the water system cools the picks and improves their rotation, meaning that it is essential for assisting the milling process. The water system and its individual components are designed to provide high system pressure and a flow rate adapted to respective sprinkling requirements.
Service packages for the water unit including sealing and repair kits, nozzles and nozzle units ensure any time an effective sprinkling.
78
Water pump
Sealing kits and repair kits
Machine type
Series range
Description
Part No.
Description
Part No.
W 350
0001 - 9999
Water pump electric with drive
72845
Sealing kit for pump
48445
W 500
0005 - 0281
Water pump electric with drive
43912
Sealing kit for pump
48445
0282 - 9999
Water pump electric with drive
72845
Sealing kit for pump
48445
W 50
0001 - 9999
Water pump electric with drive
72845
Sealing kit for pump
48445
W 50 DC
0001 - 9999
Water pump electric with drive
168560
Sealing kit for pump
15617
W 600 DC, W 1000 L
0001 - 0034
Water pump electric with drive
1876
Sealing kit for pump
15617
0035 - 0515
Water pump electric with drive
112984
Sealing kit for pump
15617
0516 - 9999
Water pump electric with drive
168560
Sealing kit for pump
15617
0001 - 9999
Water pump hydraulic with drive
72838
Sealing kit for pump
109757
Repair kit for motor
75830
Sealing kit for pump
109757
Repair kit for motor
75830
Sealing kit for pump
109757
Repair kit for motor
75830
Sealing kit for pump
109757
Repair kit for motor
75830
Sealing kit for pump
109757
Repair kit for motor
75830
Repair kit for pump
153824
Clutch pump / motor
178413
W 1000 F
W 1000 F
0001 - 0079
0080 - 9999
1300 - 2000 DC
W 1500, W 1900
W 2000
0026 - 9999
0001 - 9999
0001 - 9999
Water pump hydraulic with drive
Water pump hydraulic with drive
Water pump hydraulic with drive
Water pump hydraulic with drive
Water pump hydraulic with drive
72838
134122
72837
72837
142023
79
Water pump
Sealing kits and repair kits
Machine type
Series range
Description
Part No.
Description
Part No.
2100 DC
0001 - 0140
Water pump hydraulic with drive
38575
Sealing kit for pump
51168
Sealing kit for hydraulik motor
41060
Sealing kit for pump
109757
Repair kit for motor
75830
Repair kit for pump
153824
Clutch pump / motor
178413
Repair kit for pump
153824
Clutch pump / motor
178413
2100 DC
W 2100
W 2200
0141 - 9999
Water pump hydraulic with drive
0001 - 9999
72838
Water pump hydraulic with drive
0001 - 9999
142023
Water pump hydraulic with drive
142023
Sprinkler system drum case
Sprinkler system conveyor
Nozzle unit complete
Single nozzles
Valve for nozzle unit
Single nozzles
Requirement
Requirement
Part No.
Requirement
Part No.
Requirement
2
74328
Machine type
Series range
W 350
0001 - 9999
2
72621
2
15827
W 500
0005 - 9999
4
8667
4
15827
W 50, W 50 DC
0001 - 9999
4
71765
4
15827
W 600 DC
0001 - 9999
6
71765
6
15827
6
74328
W 1000 L
0001 - 0003
8
71765
8
15827
8
74328
0004 - 9999
8
112127
W 1000 F
0001 - 9999
10
71765
10
15827
10
74328
W 1200 F, W 1300 F
0001 - 9999
12
12
15827
12
80
Part No.
Part No.
Sprinkler system drum case
Machine type
Series range
Sprinkler system conveyor
Nozzle unit complete
Single nozzles
Valve for nozzle unit
Single nozzles
Requirement
Requirement
Requirement
Requirement
Part No.
1300 DC
05.20
0026 - 9999
8
1500 DC
05.20
0033 - 9999
9
1900 DC
05.20
0067 - 9999
10
2000 DC
05.20
0038 - 9999
12
W 1500
0001 - 9999
12
W 1900
0001 - 9999
16
W 2000
0001 - 9999
16
2100 DC
71765
12
Part No.
73217
15827
16
12
Part No.
2
7537
74328
20
7537
74328
24
7537
16
16
15827
0001 - 0117
13
38576
2
15827
0118 - 9999
12
73217
3
15827
16
15827
20
111743
W 2100 (FB 2000)
0001 - 9999
16
W 2100 (FB 2100)
0001 - 9999
17
W 2200
0001 - 9999
18
71765
Part No.
112127
17
112127
18
16
16
74328
17
15827
18
21
74328
26
111743
81
The new Wirtgen levelling system: User friendly and highly accurate The automatic levelling system is made up of two separate control loops which operate independently of one another. One is for the grade control on righthand side of the machine and the other for the left-hand side, in respect to each sensor it is connected to.
Control unit with integrated digital controller The control units with integrated digital controller include both the corresponding function keys and the easily legible displays for the preset setpoint and the momentary actual milling depth (in cm or inches). They can be mounted at the top of the operator's platform for the right and left-hand sides of the machine or on the corresponding side of the machine, in which case they are operated from the ground. The controllers are simply connected to the electrohydraulic depth control in the control cabinet and to a sensor via two electrical plug-and-socket connections (directly or via sockets on the machine). Automatic or manual adjustment can be set at the push of a button.
Everything within view: the digital controllers for adjusting the milling depth on the right and left-hand sides of the milling machine can be mounted on the operator's platform.
Alternatively: the digital controllers can also be hooked in and connected at ground level of the corresponding side of the machine.
82
The controller components are hermetically sealed to protect against the elements.
Practical sensor systems with compatible, plug-in sensors The control system for the milling depth is designed to permit connection of a variety of sensors. This ensures that the operator can choose the optimum sensor system for the job at hand. All sensors have compatible plugs, thus making modifications unnecessary. They simply plug in. Cable sensors are used for mechanical scanning on the side plates attached to the drum.
Ultrasonic sensor for scanning without contact
Cable sensor for scanning on the side panel
The non-contact ultrasonic sensors can not only scan the height of the side plate, but also the reference surface beside or in front of the milling drum.
The sonic ski is also a type of ultrasonic sensor which can be used for scanning a grade line, as well as for scanning the height above a reference surface.
Transducing sensors are used to scan a pretensioned grade line.
Multiplex-systems operate with several sensors at the same time and are used for high-precision cutting work.
The slope sensor operates like an electronic pendulum. It is attached to the chassis and operates in combination with a height sensor. Laser sensors operate in combination with a laser transmitter to produce a defined area in space, e.g. in halls.
Transducing sensor Slope sensor for scanning a grade for milling a selected line transverse slope
Laser sensor for milling a physically defined area
Sonic ski sensor for scanning a grade line or a reference surface without contact
Various sensors can be connected to the digital controller. The system is characterized by extremely simple handling and high operational reliability.
S
R
S
S
R N R
S
R
S
Straightforward connection to existing sockets: S = Sensor sockets; R = controller sockets; N = slope controls
S The simple levelling system: plug in and secure.
83
Mechanical levelling via a cable sensor For this type of levelling, the cable sensor is hooked onto the drum panels which glide over the reference surface. The long skid on the side panel compensates any unevenness in its length. When milling the second lane, the panel on one side glides on the milled surface which serves as a reference height.
Scanning reference surfaces: cable sensors on the right and left-hand drum panels.
The cable sensor is robust and operates reliably even in unfavorable weather conditions and in dust clouds.
Scanning a grade line with the transducing sensor A grade line is required when carrying out extensive rehabilitation work, including replacement of several courses and surfacing with the aid of road finishers. This grade line can also be used as a reference line for the milling depth. In this case, the grade line is scanned by the arm of a transducing sensor. A slope sensor or appropriate height sensor is used to control the milling depth on the other side.
In this case, the milling depth on the right-hand side of the machine is controlled via a grade line, while the left-hand side is controlled via a cable sensor on the drum panel.
84
Non-contact scanning with the Digi-Sonic sensor This sensor operates without contact and is therefore not subject to any mechanical problems. It is known as an ultrasonic sensor because of its operating principle. The major advantage of this type of sensor lies not only in its accuracy, but also in the variety of ways in which it can be used for scanning: on the drum panel, beside the drum and also in front of the drum (milling right up to the unpaved roadway edge).
The ultrasonic waves emitted at high frequency reach the reference surface...
...where they are reflected and detected by the sensor. The time between transmission and reception serves as an indicator for the distance between sensor and surface.
The simple and reliable principle underlying an ultrasonic sensor.
The area in front of the drum can be scanned simply by swivelling the holder.
Complex mechanical or hydraulic installation work is not required: the ultrasonic sensor is simply plugged into its holder, the plug inserted in the socket and the sensor plate swung out.
Any sensor position, e.g. when milling alongside pavement deformities.
85
Working with the slope sensor The milling depth on one side can be controlled via the slope sensor. The corresponding side - right or left - can be selected on the control console. The main applications for this type of sensor include specific changes in the transverse grade by milling a roadway, for instance when changing the gradient to ensure that water runs off effectively, or if a height sensor cannot be used when milling up to the unpaved roadway edge.
Milling depth controlled by scanning the height (e.g. with a cable sensor)
Milling depth controlled via a slope sensor
Example for working with a slope sensor: the lhs. of the machine is controlled by scanning a grade line, the rhs. by means of a slope sensor along the unpaved edge.
Levelling surfaces with the laser sensor Adjustment of the milling depth via lasers is a special application. In this case, the reference surface is defined by a rotating laser beam emitted by a transmitter. The milling depth on the right and left-hand sides is adjusted by two receivers on the machine, regardless of the actual pavement geometry. This method is used, for example, in large halls or on large traffic areas, such as airports.
The rotating laser beam is detected by the 5-channel laser sensor mounted on the machine.
Universal sensor for non-contact scanning: the sonic ski The sonic ski is a multiple ultra-sonic sensor permitting even more convenient adjustment of the milling depth and can be used for scanning a grade line, as well as for scanning a reference surface. The five sensors (plus one sensor for temperature compensation) make it easier to drive along the grade line and compensate any unevenness in the pavement to be removed.
Position of the sonic ski for non-contact scanning of a grade line.
Position of the sonic ski for non-contact scanning of a reference surface. Possible uses of the sonic ski.
86
Ideal for fine milling work: the multiplex system When working with the multiplexsystem, three sensors are fitted on one or both sides of the machine to scan the reference surface(s). The controller then forms a mean value from the three measured values in order to compensate any unevenness. The system basically functions in the same way as a very long averaging ski, but is considerably more flexible and very much easier to handle (installation and removal after work). The sensors at the front and rear of the machine are normally ultrasonic sensors and can be ideally positioned with the aid of swivel arms. The sensor alongside the drum may be either an ultrasonic sensor or a cable sensor.
Control unit 3 sensors left
Neigungsregler
3 sensors right Control unit Three sensors are plugged into each side of the machine when working with multiplex. The controllers are mounted at the side of the machine or on the operator's console.
Applications for this system include fine milling (in combination with a fine milling drum) in order to level deformed surface courses, or to allow water to run off and to restore skid-resistant properties. It can also be used to mill off a few millimeters prior to applying thin-layer paving.
A very level milled surface is obtained by scanning three widely spaced points on the reference surface and calculating the mean average height.
Moving arms allow the sensors to be set in the best possible position.
Use of the slope sensor and multiplex-system yields optimum results when changing the grade over several milling lanes.
87
Original Wirtgen levelling system: a versatile, modular system for precision milling depth control Modular concept
Milling depth regulators
Sensors
Suitable for use on all Wirtgen machines, the levelling system for controlling the milling depth comprises one or two milling depth control units and one or more sensors. It is designed to enable connection of several sensors. Thanks to the modular concept, the optimum sensor system can be devised and used for every application.
Milling depth regulators are controller and operating unit in one. An outstanding feature of the units is their user-friendly operation, with clearly arranged, self-explanatory function keys and two easily legible displays.
The Wirtgen levelling system is just as diverse as the job sites on which the machines are used. Different sensors are available for the individual functions and to meet the various requirements imposed on the accuracy and precision of the treated surface.
Ultrasonic sensor for scanning without contact
Cable sensor for scanning on the side panel
The new software release for the milling depth regulator, with its optimised control characteristics, ensures consistently good milling results. The milling depth control units can be mounted on the operator's stand for the left and right sides of the machine, or on the side of the machine.
Transducing sensor Slope sensor for scanning a grade for milling a selected line transverse slope
Sensor system
Height regulation
Operating mode
Ultrasonic sensor
Sonic ski sensor
All sensors can be used with the milling depth regulator, and have compatible plugs: just plug them in and go!
Laser sensor for milling a physically defined area
Sonic ski sensor for scanning a grade line or a reference surface without contact
Slope regulation Cable sensor
Multiplex System (3 or 7)
Transducing sensor
Laser sensor
Slope sensor with height-sensor system
Ground scanning at the front, rear and beside the milling drum Scanning on the side panel Scanning a grade line Scanning a laser signal
88
Increasing precision
Increasing precision x
x
x With additional equipment
x
---
---
x
x
---
x
---
---
---
x
---
x
---
---
x
---
x
---
---
---
---
---
x
x
Description
Part No.
Milling depth regulator
161400
Ultrasonic sensor
58614
Tracer II
110157
Wire rope exchange set II
112024
Tracer III
161455
Wire rope exchange set III
165399
Revolution sensor digital
76309
Slope sensor fluid
157449
Laser sensor
112162
Sonic-Ski sensor
101244
Sensor and power cables are available in various lengths for mounting the sensors and milling depth regulators on the machine in different positions, which considerably increases flexibility for daily tasks. With their spiral design, they save space but are still long enough - cables won't get in the way.
Power cables The power cables connect the milling depth regulators to the machine. They provide a secure electrical power supply and reliably transmit control data for the CAN bus via built-in lines.
Sensor cables The sensor cables connect the individual sensors to the milling depth regulators and transmit the measurement data. The cables and plugs are of highly durable design in order to ensure reliable function despite the rough conditions of constant use on a construction site.
Description
Length spiral / stretched
Part No.
Sensor cable (7-polar)
- / 700
98676
Sensor cable (7-polar)
900 / 3100
74459
Sensor cable (7-polar)
1500 / 5300
102137
Sensor cable, plug one-sided angular (7-polar)
900 / 3100
117835
Power cable, plug one-sided angular (10-polar)
500 / 1750
117833
Power cable (10-polar)
- / 1500
102136
89
Original Wirtgen crawler track units for reliable traction With Wirtgen’s modern milling machines, reliable tractive power transmission goes without saying, even under the toughest conditions on site. Original Wirtgen crawler track units, with their bolted-on track pads, fulfil all requirements such as the greatest strength and stability and long service, even under extreme strain.
Reduction of the number of wearing parts through modular building-block system
Good hinging properties, even with extreme soiling
Hardened and tempered chain pins and chain bushings ensure the highest strain resistance
Optimum wear properties due to induction hardened, curved running surfaces The optimised expansion length ensures the highest dynamic load-bearing capacity of the bolted connection
Special form ensures continuous edge stability
High inherent strength of the crawler links, optimised according to the Finite Elements Method (FEM)
90
Machine type
Description
Part No.
W 1000 F, W 1200 F, W 1300 F
Crawler unit W1 without track pads
131296
Crawler unit W1 including 20 POLY GRIP W1 track pads
131303
Driving gear W1
55602
Crawler unit W1 without track pads
108750
Crawler unit W1 including 24 POLY GRIP W1 track pads
108756
Driving gear W1
55602
Crawler unit W3 without track pads
121236
Crawler unit W3 including 23 POLY GRIP W3 track pads
121235
Driving gear W3
121234
Crawler unit W4 without track pads
43357
Crawler unit W4 including 25 POLY GRIP W4 track pads
43358
Driving gear W4
41346
Crawler unit W4 without track pads
41344
Crawler unit W4 including 24 POLY GRIP W4 track pads
41345
Driving gear W4
41346
Crawler unit W5 without track pads
176322
Crawler unit W5 including 26 POLY GRIP W5 track pads
176321
Driving gear W5
133013
1300 - 2000 DC, W 1500, W 1900
W 2000
2100 DC
W 2100
W 2200
91
Optimized pads from the POLY GRIP series In the tough everyday conditions on job sites, plastic pads prevent the asphalt pavement being damaged by road milling machines. Wirtgen permanently cooperates with one of the world’s leading manufacturers of plastic components to optimize the material properties, form and quality of the pads. The latest result of this cooperation is the POLY GRIP series of pads which sets new standards in terms of service life and machine traction.
Special new polyurethane blend with extremely high resistance to tearing
Longer service life due to 30% higher polyurethane volume Optimized adhesive bond between steel and polyurethane
Logo symbolizes Original Wirtgen part
High-strength pad bolts with rounded head for durable bolt connections
Rounded edges increase the resistance to tearing Heavy-duty square pad nut
Inclined running surface for optimized steering
92
Highly tempered, all-round sandblasted and treated steel plate of special boron steel with good hinging properties
Fine screw thread for reliable bolt connections
Machine type
Description
Part No.
W 1000 F, W 1200 F, W 1300 F,
POLY GRIP track pad W1
150740
1300 - 2000 DC, W 1500, W 1900
Bolt for track pad POLY GRIP W1
18501
Nut for track pad POLY GRIP W1
18502
POLY GRIP track pad kit W1 W 1000 F, W 1200 F, W 1300 F
162455 (includes track pads, bolts and nuts for one crawler unit) POLY GRIP track pad kit W1
1300 - 2000 DC, W 1500, W 1900
85186 (includes track pads, bolts and nuts for one crawler unit)
W 2000
POLY GRIP track pad W3
150821
Bolt for track pad POLY GRIP W3
1861
Nut for track pad POLY GRIP W3
1860
POLY GRIP track pad kit W3 162456 (includes track pads, bolts and nuts for one crawler unit) 2100 VC, 2100 DC, W 2100
POLY GRIP track pad W4
144728
Bolt for track pad POLY GRIP W4
37824
Nut for track pad POLY GRIP W4
37825
POLY GRIP track pad kit W4 2100 VC, 2100 DC
85236 (includes track pads, bolts and nuts for one crawler unit) POLY GRIP track pad kit W4
W 2100
165045 (includes track pads, bolts and nuts for one crawler unit)
W 2200
POLY GRIP track pad W5
144727
Bolt for track pad POLY GRIP W5
43500
Nut for track pad POLY GRIP W5
43499
POLY GRIP track pad kit W5 130346 (includes track pads, bolts and nuts for one crawler unit)
93
Original Wirtgen track rollers for high performance and long service intervals Wirtgen road milling machines achieve high advance speeds even in deep cuts. The crawler units on milling machines and especially the track rollers are exposed to very high load conditions. They have to absorb high machine loads, varying surface conditions and slopes and still provide true in-line tracking. Original Wirtgen track rollers consist of precisely manufactured, high-quality components, which allows the best running performance with long service intervals.
Friction ring seal O-ring made of Viton for high temperature stability
Deflection-free permanent mould casting material with microporosity for reliable oil lubrication
Lapped sealing surfaces
Additional lubrication passages
O-ring seal
High-quality sleeves made of special bronze with rolled friction surfaces
Super-polished axle surface Filled with synthetic, biodegradable lubricant
Reliable axle lock provided by a high tensile strength split pin
94
Extremely hard, high-precision profiled rolling surfaces, complementing the Wirtgen track chains
Machine type
Description
Part No.
Track roller W1 friction bearing
32007
Track roller W1 on roller bearing
90998
2000 VC, 2100 VCL, 2100 DC/L
Track roller W2 friction bearing
41190
W 2000
Track roller W3 friction bearing
118717
2100 VC, 2100 DC, W 2100
Track roller W4 on roller bearing
85700
W 2200
Track roller W5 friction bearing
118719
W 1000 F, W 1200 F, W 1300 F, 1300 - 2000 DC, W 1500, W 1900
W 1000 F, W 1200 F, W 1300 F, 1300 - 2000 DC, W 1500, W 1900
Parts with no. # 90998 and # 32007 can both be used on the above mentioned machines and are compatible to each other. The roller-bearing track rollers provide extended service life under same conditions.
95
Original Wirtgen wheels and tyres made from vulcanized elastomer rubber The smaller milling machines especially require maximum traction to develop their full performance potential. It is very important to use tyres that have been specially designed for corresponding applications and models. Original Wirtgen tyres and wheels have been optimized in years of testing to allow these machines to perform at peak levels. Design features to enhance wear and tear resistance minimize operating costs. Original Wirtgen tyres, made from vulcanized elastomer rubber, are replaceable, reducing operating costs and the impact on the environment. Original Wirtgen tyres and wheels provide high traction and low wear in a combination of unsurpassed quality.
Surface cross-section is specifically matched to each model
Logo symbolizes Original Wirtgen part
Exact tolerances ensure consistent surface to surface contact allowing full transfer of drive system torque
Calm and consistent machine performance due to shock absorbant material properties
Exact fit due to CNC machined surfaces
High tensile strength steel rims comply to highest demands
Longlasting rubber to steel bond
Highly optimized wear and tear resistant vulcanized elastomer rubber compound
96
Clear part numbering in form of Wirtgen Part No.
Machine type
Position
Description
Part No.
W 350
front
Wheel complete
56529
Rubber tyre
57151
rear
Wheel complete
109638
3wheel front + rear
Wheel complete
53348
Rubber tyre
57151
Wheel complete
62602
Rubber tyre
74626
Wheel complete
53348
Rubber tyre
57151
3wheel front
Wheel complete
180726
4wheel front
Wheel complete
180218
3wheel, 4wheel up to m/c 67 rear
Wheel complete
172139
Rubber tyre
171108
3wheel, 4wheel from m/c 68 onwards rear
Wheel complete
180719
3wheel front
Wheel complete
180726
4wheel front
Wheel complete
180218
3wheel, 4wheel up to m/c 50 rear
Wheel complete
173684
Rubber tyre
57151
3wheel, 4wheel from m/c 51 onwards rear
Wheel complete
180719
3wheel up to m/c 32 front
Wheel complete
97720
Rubber tyre
57151
Wheel complete
111868
Rubber tyre
56052
Wheel complete
102476
Rubber tyre
74626
Wheel complete
117051
Rubber tyre
117053
Wheel complete
97720
Rubber tyre
57151
Wheel complete
72790
Rubber tyre
1512
Wheel complete
90040
Rubber tyre
1512
Wheel complete
125782
Rubber tyre
123417
W 500
4wheel front
4wheel rear
W 50
W 50 DC
W 600 DC, W 1000 L
3wheel from m/c 33 onwards front
4wheel up to m/c 106 front
4wheel from m/c 107 onwards front
rear
front + rear
W 1000
front + rear
W 1000 F, W 1200 F, W 1300 F 06.10
front + rear
W 1000 F, W 1200 F, W 1300 F 07.10
97
Original Wirtgen clutches effectively transfer power The clutches in milling machines must be capable of transmitting their high power output and reliably connecting and disconnecting the power in the milling power train. Wirtgen clutches are specially designed for use in the respective power train. They are optimised to handle the stresses generated by the dynamic action of the cutting process.
Based on machine requirements and field experience, Wirtgen has developed individual service packages. The natural wear of the clutch element, toothed ring and outer discs is compensated for. During maintenance work, replacing all the seals included in the seal kit ensures reliable operation.
Service packages for clutches including clutch elements, toothed rings, outer discs and sealing kits guarantee a powerful milling job.
98
Machine type
Description
Series range
RequirePart No. ment
0001 - 0449
1
66626
0450 - 9999
1
148656
0001 - 0449
1
74339
0450 - 9999
1
185025
Toothed Ring
0001 - 9999
1
1556
Outer Disc
0001 - 9999
1
5568
Rotary Duct
0001 - 9999
1
68180
0001 - 0449
1
74338
0450 - 9999
1
185019
Clutch complete
0001 - 9999
1
70196
Clutch element
0001 - 9999
1
76650
Toothed Ring
0001 - 9999
1
1568
Outer Disc
0001 - 9999
2
13882
Rotary Duct
0001 - 9999
1
68180
Sealing Kit
0001 - 9999
1
76651
0001 -0149
1
70196
0150 - 9999
1
138200
Toothed Ring
0001 - 9999
1
1568
Outer Disc
0001 - 9999
2
13882
Rotary Duct
0001 - 9999
1
68180
0001 - 0149
1
76651
0150 - 9999
1
185020
0001 - 0524
1
73213
0525 - 9999
1
101822
0001 - 0524
1
58717
0525 - 9999
1
135110
0001 - 0524
1
59946
0525 - 9999
1
135109
W 350 Clutch complete
Clutch element
Sealing Kit
W 600 DC, W 1000 L, W 1000
W 1000 F, W 1200 F, W 1300 F Clutch complete
Sealing Kit 07.10 1300 - 1500 DC Clutch complete
Clutch element
Toothed Ring 05.20
We recommend to always replace outer disc and toothed ring both together.
99
Machine type
Description
Series range
RequirePart No. ment
0001 - 0524
3
13882
0525 - 9999
3
135108
0001 - 9999
1
66852
0001 - 0524
1
74364
0525 - 9999
1
134277
0002 - 0463
1
80740
0464 - 9999
1
101823
0001 - 0463
1
58717
0464 - 9999
1
135110
0001 - 0463
1
59946
0464 - 9999
1
135109
0002 - 0463
3
13882
0464 - 9999
3
135108
0001 - 9999
1
66852
0001 - 0463
1
74364
0464 - 9999
1
134277
Clutch complete
0113 - 9999
1
159244
Toothed Ring
0113 - 9999
1
133789
Outer Disc
0113 - 9999
2
82243
Rotary Duct
0001 - 9999
1
66852
Sealing Kit
0113 - 9999
1
185024
Clutch complete
0129 - 9999
1
159245
Clutch element
0001 - 9999
1
135110
Toothed Ring
0001 - 9999
1
135109
Outer Disc
0001 - 9999
3
135108
Rotary Duct
0001 - 9999
1
66852
Sealing Kit
0129 - 9999
1
134277
1300 - 1500 DC Outer Disc
Rotary Duct
Sealing Kit 05.20 1900 - 2000 DC Clutch complete
Clutch element
Toothed Ring
Outer Disc
Rotary Duct
Sealing Kit 05.20 W 1500
W 1900
We recommend to always replace outer disc and toothed ring both together.
100
RequirePart No. ment
Machine type
Description
Series range
W 2000, W 2100
Clutch complete
0001 - 9999
1
113902
Clutch element
0001 - 9999
1
156163
Toothed Ring
0001 - 9999
1
133789
Outer Disc
0001 - 9999
2
82243
Rotary Duct
0001 - 9999
1
66852
Sealing Kit
0001 - 9999
1
155377
Clutch complete
0118 - 9999
1
82041
Clutch element
0118 - 9999
1
65601
Toothed Ring
0118 - 9999
1
65598
Outer Disc
0118 - 9999
3
82243
Rotary Duct
0118 - 9999
1
66852
Sealing Kit
0118 - 9999
1
65603
Clutch complete
0001 - 9999
1
116937
Clutch element
0001 - 9999
1
156164
Toothed Ring
0001 - 9999
1
155368
Outer Disc
0001 - 9999
2
155369
Rotary Duct
0001 - 9999
1
66852
Sealing Kit
0001 - 9999
1
155378
Clutch complete
0001 - 9999
1
159871
Clutch element
0001 - 9999
1
185021
Toothed Ring
0001 - 9999
1
59946
Outer Disc
0001 - 9999
3
13882
Rotary Duct
0001 - 9999
1
66852
Sealing Kit
0001 - 9999
1
185022
Clutch complete
0001 - 9999
1
155280
Clutch element
0001 - 9999
1
185026
Toothed Ring
0001 - 9999
1
182696
Outer Disc
0001 - 9999
3
82243
Rotary Duct
0001 - 9999
1
66852
Sealing Kit
0001-9999
1
185023
2100 DC
W 2200
WR 2000
WR 2500 S
We recommend to always replace outer disc and toothed ring both together.
101
Original Wirtgen power belts and belt pulleys for reliable power transmission The power belts and belt pulleys make up a system that reliably transmits power from the engine to the milling drum and dampens disturbing vibrations. In the highly dynamic environment of the milling drum drive, this system is therefore the heart of the machine. The durable power belts and belt pulleys are precisely coordinated and optimised with regard to their coefficients of friction, so as to enable reliable transmission of the high tractive forces. The belt pulleys are made of highprecision casting materials and are dynamically balanced. Their shape has been optimised to dissipate heat at the contact surface between the power belt and the belt pulley.
The V-belt compound unit with several ribs effectively transfer power to the milling drum.
102
Belt Pulley 1 Machine type
V-Belt Compound Unit Diameter
Belt Pulley 2 Part No.
Diameter
Part No.
W 350 (valid up to machine 0594)
77050
150 mm
77052
187 mm
77051
W 350 (valid from machine 0595)
176066
160 mm
175664
200 mm
175665
W 350 E
77050
187 mm
77051
150 mm
77052
W 50
171089
215 mm
170161
230 mm
170170
W 50 DC
171088
215 mm
170161
230 mm
170170
W 600 DC
97153
250 mm
97146
300 mm
97148
W 1000 L
97153
250 mm
97146
280 mm
109646
W 1000
72069
280 mm
52201
250 mm
52203
W 1000 F, W 1200 F, W 1300 F
92815
250 mm
52203
325 mm
90042
1300 - 2000 DC
66894
280 mm
67150
250 mm
67151
W 1500, W 1900
143377
330 mm
142158
280 mm
67150
W 2000
113850
315 mm
72438
280 mm
114274
2100 DC
33142
355 mm
72437
315 mm
72438
W 2100
138901
400 mm
80028
355 mm
72437
W 2200
120650
400 mm
118543
355 mm
118547
WR 2000
173713
315 mm
170796
355 mm
170797
WR 2500, WR 2500 S
33142
400 mm
80028
355 mm
72437
05.20
Belt pulley 1 is the pulley on the engine when shipped; belt pulley 2 is on the drum when shipped.
103
Original Wirtgen filter elements for the highest possible milling performance Wirtgen road milling machines, renowned for their high milling performance, are driven by modern diesel and hydraulic engines. Provided they are regularly maintained, original Wirtgen filter elements form the basis for a high milling performance and long engine service life. Wirtgen has also optimised the adaptation of lubricants and fuels to the requirements of the corresponding filter systems, also guaranteeing the requisite system purity and hence minimising operating costs.
Different oil filters, air and fuel filters ensure smooth operation of your machine and increase the life-span of the engine.
104
Machine type
Description
Series range
W 350
Hydraulic oil filter
0001 - 9999
Replacement interval
RequirePart No. ment
if necessary,
1
74332
at least 1 x p.a.
1
74334
1
5068
every 1000 h, Filling and ventilation filter
Engine oil filter
0001 - 9999 0001 - 0594
every 250 h
1
10877
0595 - 9999
every 250 h
1
175499
1
45287
1
179862
1
35721
if necessary,
1
30294
at least 1 x p.a.
1
36519
1
80741
1
14171
1
56561
1
57299
0001 - 9999 Fuel filter
at least 1 x p.a.
0595 - 9999
every 250 h if necessary,
W 500
Main air filter
0001 - 9999
Hydraulic oil filter
0005 - 9999
Hydraulic oil filter*
0276 - 9999
Filling and ventilation filter
0005 - 9999
Engine oil filter
0005 - 9999
at least 1 x p.a.
if necessary, at least 1 x p.a. every 1000 h,
0005 - 0903 Fuel filter Main air filter Safety air filter Main air filter Safety air filter
0904 - 9999 0005 - 0275
0276 - 9999
at least 1 x p.a. every 250 h every 250 h
2
57299
if necessary,
1
2299
at least 1 x p.a.
1
1942
if necessary,
1
76494
at least 1 x p.a.
1
76495
1
90200
every 1000 h,
1
5068
at least 1 x p.a.
1
179642
every 500 h
1
175499
1
184822
if necessary, W 50
Hydraulic oil filter Filling and ventilation filter Ventilation filter Engine oil filter Fuel filter Preliminary fuel filter Main air filter Safety air filter
W 50 DC
Hydraulic oil filter Filling and ventilation filter Ventilation filter Engine oil filter Fuel filter Preliminary fuel filter (water separator) Main air filter Safety air filter
0001 - 9999
0001 - 9999 0001 - 9999 0001 - 9999
0001 - 9999
at least 1 x p.a.
every 500 h
1
179862
if necessary,
1
170004
at least 1 x p.a.
1
169003
1
90200
every 1000 h,
1
5068
at least 1 x p.a.
1
179642
every 500 h
1
1936
2
1940
if necessary, 0001 - 9999
0001 - 9999 0001 - 9999 0001 - 9999
0001 - 9999
at least 1 x p.a.
every 500 h
1
162055
if necessary,
1
151322
at least 1 x p.a.
1
151321
* This filter is additionally required for the serial numbers mentioned.
105
Machine type
Description
Series range
W 600 DC, W 1000 L
Hydraulic oil filter
0001 - 9999
Replacement interval
RequireBestell-Nr. Part No. ment
if necessary,
1
74332
at least 1 x p.a.
1
45452
1
5068
1
1936
every 1000 h, Filling and ventilation filter
0001 - 9999
Engine oil filter
0001 - 9999
Fuel filter
0001 - 0515
1
1944
Fuel filter
0516 - 9999
2
1940
Preliminary fuel filter (mesh)
0001 - 0269
1
37785
Preliminary fuel filter (water separator)
0270 - 9999
1
122648
if necessary,
1
3181
at least 1 x p.a.
1
34310
if necessary,
1
74332
at least 1 x p.a.
1
45452
1
5068
1
1880
1
77338
1
110563
1
119393
1
74320
1
77339
if necessary,
1
97824
at least 1 x p.a.
1
97825
Main air filter Safety air filter Hydraulic oil filter
W 1000
0001 - 9999
0001 - 9999
at least 1 x p.a. every 500 h
every 500 h
every 1000 h, Filling and ventilation filter
0001 - 9999
Engine oil filter
0001 - 9999
Fuel filter
0001 - 9999
Preliminary fuel filter (water separator)
0357 - 0577
Preliminary fuel filter (water separator)
0578 - 9999
at least 1 x p.a. every 250 h
every 250 h
Main air filter Safety air filter
0001 - 0286
Main air filter Safety air filter
0287 - 0577
Main air filter
0578 - 9999
1
162084
Safety air filter
0578 - 9999
1
162085
Hydraulic oil filter
0001 - 9999
1
90200
Filling and ventilation filter
0001 - 9999
1
5068
Engine oil filter
0001 - 9999
1
1936
1
1944
1
37785
if necessary,
1
3179
at least 1 x p.a.
1
97201
if necessary, W 1000 F, W 1200 F, W 1300 F
every 1000 h,
Fuel filter Preliminary fuel filter (mesh)
0001 - 9999
Main air filter 06.10
Safety air filter
0001 - 9999
* This filter is additionally required for the serial numbers mentioned.
106
at least 1 x p.a.
at least 1 x p.a. every 500 h every 500 h
Machine type
Description
Series range
W 1000 F, W 1200 F,
Hydraulic oil filter
0001 - 9999
Hydraulic oil filter*
0330 - 9999
Filling and ventilation filter
0001 - 9999
Engine oil filter
0001 - 9999
Fuel filter Fuel filter
Replacement interval
RequirePart No. ment
if necessary, 1
90200
1
156576
1
5068
1
1936
0001 - 0559
1
1944
0560 - 9999
2
1940
1
37785
W 1300 F
at least 1 x p.a. if necessary, at least 1 x p.a. every 1000 h,
Preliminary fuel filter (mesh)
0001 - 0074
Preliminary fuel filter (water separator)
0075 - 9999
Main air filter 07.10
Safety air filter
0001 - 9999
at least 1 x p.a. every 500 h
every 500 h
1
122648
if necessary,
1
3179
at least 1 x p.a.
1
97201
5
30294
1
14171
1
40113
2
33023
1
40103
1
84128
every 250 h
1
122648
if necessary,
1
41925
at least 1 x p.a.
1
41924
if necessary,
1
85691
at least 1 x p.a.
1
90980
1
30294
1
118266
1
74334
1
14171
1
145939
1
145940
1
122648
if necessary,
1
85691
at least 1 x p.a.
1
90980
if necessary, 1300 - 2000 DC
Hydraulic oil filter
0001 - 9999
Filling and ventilation filter
0001- 9999
Engine oil filter
0001 - 9999
every 250 h
0001 - 9999
every 250 h
at least 1 x p.a. every 1000 h, at least 1 x p.a.
Fuel filter Preliminary fuel filter Preliminary fuel filter Preliminary fuel filter (water separator)*
0420 - 9999
Main air filter Safety air filter
0001 - 0099
Main air filter 05.20
W 1500, W 1900
Safety air filter
Hydraulic oil filter
0100 - 9999
0001 - 9999
if necessary, at least 1 x p.a. every 1000 h,
Filling and ventilation filter
0001 - 9999
Engine oil filter
0001 - 9999
every 250 h
0001 - 9999
every 250 h
at least 1 x p.a.
Fuel filter Preliminary fuel filter (water separator) Main air filter Safety air filter
0001 - 9999
* This filter is additionally required for the serial numbers mentioned.
107
Machine type W 2000
Description
Hydraulic oil filter
Series range
0001 - 9999
Replacement interval
RequirePart No. ment 1
30294
1
118266
1
74334
1
14171
1
1877
1
119391
1
119393
1
50978
if necessary,
1
85691
at least 1 x p.a.
1
90980
5
30294
6
30294
7
30294
1
14171
1
401113
2
33023
1
40103
1
84128
1
122648
if necessary,
2
41925
at least 1 x p.a.
2
41924
1
30294
1
118266
1
74334
1
14171
if necessary, at least 1 x p.a. every 1000 h,
Filling and ventilation filter
0001 - 9999
Engine oil filter
0001 - 9999
at least 1 x p.a. every 250 h
Fuel filter Preliminary fuel filter (water separator)
0001 - 9999
every 500 h
Preliminary fuel filter (mesh) Main air filter Safety air filter
0001 - 9999
Hydraulic oil filter (DC/SM) 2100 DC
Hydraulic oil filter (DCR)
0001 - 9999
if necessary, at least 1 x p.a.
Hydraulic oil filter (DCR with screed)
every 1000 h, Filling and ventilation filter
0001 - 9999
Engine oil filter
0001 - 9999
Fuel filter
0001 - 9999
Preliminary fuel filter
0001 - 0149
Preliminary fuel filter
0150 - 9999
Preliminary fuel filter (water separator)*
0410 - 9999
Main air filter Safety air filter W 2100
Hydraulic oil filter
0001 - 9999
0001 - 9999
at least 1 x p.a. every 250 h
every 250 h
if necessary, at least 1 x p.a. every 1000 h,
Filling and ventilation filter
0001 - 9999
Engine oil filter
0001 - 0129
every 250 h
1
1877
Engine oil filter
0130 - 9999
every 250 h
2
1877
1
119391
1
119393
at least 1 x p.a.
Fuel filter Preliminary fuel filter (water separator)
0001 - 9999
every 500 h
1
50978
if necessary,
1
85691
at least 1 x p.a.
1
90980
if necessary,
2
182496
at least 1 x p.a.
2
182497
Preliminary fuel filter (mesh) Main air filter Safety air filter Main air filter Safety air filter
0001 - 0129
0130 - 9999
* This filter is additionally required for the serial numbers mentioned.
108
Machine type W 2200
Description
Hydraulic oil filter
Series range
Replacement interval if necessary,
0001 - 9999
at least 1 x p.a. every 1000 h,
Filling and ventilation filter
0001 - 9999
Engine oil filter
0001 - 9999
Fuel filter Preliminary fuel filter (water separator)
0001 - 9999
Main air filter Safety air filter WR 2000
Hydraulic oil filter
0001 - 9999
at least 1 x p.a. every 250 h every 250 h
WR 2500
2
1877
2
119391
90980
1
30294
1
118266
1
74334
1
14171
1
177725
2
145940
1
162055
if necessary,
1
85691
at least 1 x p.a.
1
90980
if necessary,
4
30294
at least 1 x p.a.
4
45452
1
14171
1
40113
2
33023
1
84128
at least 1 x p.a.
0001 - 9999
every 250 h
0001 - 9999
14171
2
every 250 h
Hydraulic oil filter
1
at least 1 x p.a.
0001 - 9999
0001 - 9999
74334
85691
Engine oil filter
Safety air filter
118266
1
119393
0001 - 9999
Main air filter
1
2
Filling and ventilation filter
Preliminary fuel filter (water separator)
30294
1
every 1000 h,
Fuel filter
2
if necessary,
if necessary, 0001 - 9999
RequirePart No. ment
at least 1 x p.a.
every 1000 h, Filling and ventilation filter
0001 - 9999
Engine oil filter
0001 - 9999
every 250 h
0001 - 9999
every 250 h
0150 - 9999
every 250 h
1
122648
if necessary,
2
41925
at least 1 x p.a.
2
41924
1
30294
if necessary,
1
118266
at least 1 x p.a.
1
74332
1
74334
1
14171
1
40113
2
33023
Fuel filter Preliminary fuel filter Preliminary fuel filter (water separator)* Main air filter Safety air filter
0001 - 9999
WR 2500 S Hydraulic oil filter
0001 - 9999
at least 1 x p.a.
every 1000 h, Filling and ventilation filter
0001 - 9999
Engine oil filter
0001 - 9999
Fuel filter Preliminary fuel filter (water separator) Main air filter Safety air filter
0001 - 9999
0001 - 9999
at least 1 x p.a. every 250 h every 250 h
1
162055
if necessary,
2
41925
at least 1 x p.a.
2
41924
* This filter is additionally required for the serial numbers mentioned.
109
Original Wirtgen hydraulic pumps and motors for high-performance machine functions Thanks to their flexibility, power density and easy maintenance, hydraulic drives have proven to be very effective in mobile machines. In Wirtgen machines, they assume a variety of functions: hydraulic drives ensure reliable operation, from advance drive and material transport, all the way to auxiliary functions such as hydraulic cylinder control. The pumps and motors were designed specifically for Wirtgen with an optimised set of characteristics for the individual functions. Based on practical experience, service packages have been developed for these components which ensure long-term, trouble-free operation of a machine, because they
provide for complete replacement of all seals during maintenance work. The pumps and motors for the advance drive have been specifically adapted to the milling function. The highly sensitive, controllable drives have been precisely designed to suit the milling process in terms of power transmission and control response. The compact structural design has been optimised to meet the requirements in Wirtgen milling machines. It allows the components to be installed directly in the crawler unit or the wheel, which significantly improves responsiveness.
The drives for the conveyor have been optimised for the transport of largevolume material flows. The pumps and motors have a high power density in order to guarantee the reliable start-up of a fully-loaded conveyor following work-related interruptions.
110
Sealing kits hydraulic pumps
Machine type
Seriesrange
0766 - 1181
Pump*: 68411 Sealing kit cpl.: 53865 Sealing ring: 58907 Pump*: 110158 Sealing ring: 95832 Pump*: 53603 Sealing kit cpl.: 53865 Sealing ring: 58907 Pump*: 89088 Sealing ring: 95832
1182 - 9999
Pump*: Sealing ring:
W 350 0001 - 0314
0315 - 9999 W 500, 3 wheel 0005 - 0765
0766 - 1198
1199 - 9999
Pump*: Sealing ring:
138833 78164
Pump*: Sealing ring: Pump*: Sealing ring: Pump*: Sealing ring: Pump*: Sealing ring: Pump*: Sealing kit cpl.: Pump*: Sealing ring: Pump*: Sealing ring: Pump*: Sealing kit cpl.: Pump*: Sealing ring: Pump*: Sealing ring: Pump*: Sealing kit cpl.:
170046 95832 170044 78164 93856 95832 93857 95832 14975 23589 93856 95832 93857 95832 14975 23589 138837 95832 138840 95832 14975 23589
0005 - 0765
W 50 DC
138829 95832
Pump*: Sealing kit cpl.: Sealing ring: Pump*: Sealing ring:
W 500, 4 wheel
W 50
Advance drive
0001 - 9999 0001 - 9999
W 600 DC, W 1000 L
0001 - 0224
0225 - 0294
0295 - 9999
53603 53865 58907 89086 78164
Conveyor belt drive
Fan drive
Cylinder Pump: Sealing kit cpl.:
80714 64797
Pump: Sealing kit cpl.: Pump: Sealing kit cpl.:
80714 64797 47964 40913
Pump: Sealing kit cpl.: Sealing ring:
47964 40913 42020
Pump: Sealing kit cpl.: Sealing ring:
36965 40913 42020
Pump: Sealing kit cpl.: Sealing ring:
36965 40913 42020
Pump: Sealing kit cpl.:
47964 40913
Pump: Sealing kit cpl.:
47694 40913
36965 Pump: Sealing kit cpl.: 40913 42020 Sealing ring: 36965 Pump: Sealing kit cpl.: 40913 42020 Sealing ring: 171599 Pump: Sealing kit cpl.: 78033 30975 Pump:
171599 Pump: Sealing kit cpl.: 78033
36965 Pump: Sealing kit cpl.: 40913 42020 Sealing ring: 36965 Pump: Sealing kit cpl.: 40913 42020 Sealing ring: 171599 Pump: Sealing kit cpl.: 78033 171597 Pump:
Pump: Sealing kit cpl.:
93858 39302
Pump: Sealing kit cpl.:
93858 39302
Pump: Sealing kit cpl.:
96368 39302
Pump: Sealing kit cpl.:
96368 39302
Pump: Sealing kit cpl.:
96368 39302
Pump: Sealing kit cpl.:
96368 39302
* Position of drive pump: different assembly position
111
Sealing kits hydraulic pumps
Machine type
Seriesrange
W 1000
0001 - 0556
0557 - 0577
0578 - 9999
W 1000 F, W 1200 F, W 1300 F 06.10 W 1000 F, W 1200 F, W 1300 F 07.10
0001 - 9999 0001 - 0556 0557 - 9999 0001 - 0049
1300 - 2000 DC
0050 - 9999 5.20 W 1500, W 1900
Pump*: Sealing kit cpl.: Pump*: Sealing ring: Pump*: Sealing kit cpl.: Pump*: Sealing ring: Pump*: Sealing kit cpl.: Pump*: Sealing ring: Pump*: Sealing ring: Pump*: Sealing ring: Pump*: Sealing ring: Pump*: Sealing kit cpl.:
78036 78033 69896 78164 78036 78033 156587 87708 78036 78033 152240 87708 92601 102948 92601 102948 138842 87708 36964 40846
Conveyor belt drive
0001 - 0185
Pump: Sealing kit cpl.:
78035 78033
Pump: Sealing kit cpl.:
78034 78033
Pump: Sealing kit cpl.:
78035 78033
Pump: Sealing kit cpl.:
78034 78033
Pump: Sealing kit cpl.:
90144 64797
Pump: Sealing kit cpl.:
78035 78033
Pump: Sealing ring:
92602 78164
Pump: Sealing kit cpl.:
90144 64797
92603 Pump: Sealing kit cpl.: 103330
Pump: Sealing ring:
92602 78164
Pump: Sealing kit cpl.:
90144 64797
92603 Pump: Sealing kit cpl.: 103330
Pump: Sealing kit cpl.: Sealing ring: Pump: Sealing ring:
58086 62649 42975 80026 87708
Pump: Sealing kit cpl.:
64795 23649
Pump: Sealing kit cpl.: Sealing ring: Pump: Sealing kit cpl.:
Pump: Sealing kit cpl.: Pump: Sealing kit cpl.:
141745 135152 151331 135152
Pump: Sealing kit cpl.:
15543 23649
Pump*: Sealing ring:
84389 88774
Pump*: Sealing ring:
137165 88774
Pump: Sealing ring:
137167 87708
Pump*: Sealing ring:
113993 88774
Pump: Sealing ring:
113994 87708
2100 DC
Pump*: Sealing ring:
137165 88774
0001 - 0094
0095 - 0117
Pump: Sealing ring: Pump: Sealing kit cpl.:
Pump*: Sealing kit cpl.:
36964 40846
0118 - 0256
Pump: Sealing kit cpl.: Sealing ring:
137167 87708
84389 88774
Pump: Sealing ring:
80026 87708
Pump*: Sealing ring: 0001 - 0050 Pump*: W 2200 Sealing ring: 0051 - 9999 Pump*: Sealing ring: 0001 - 9999 Pump*: WR 2000 Sealing ring: * Position of drive pump: different assembly position
138885 92082 115181 92082 138885 92082 167036 92082
Pump: Sealing ring: Pump: Sealing ring: Pump: Sealing ring:
137166 135969 113994 87708 137167 87708
112
0001 - 9999
Pump: Sealing kit cpl.: Pump: Sealing ring:
Pump: Sealing kit cpl.:
40445 43733
Pump: Sealing kit cpl.:
71477 23649
58086 62649 42975
Pump*: Sealing ring:
W 2100
Pump: Sealing ring:
36965 40913 42020 84388 47741 123347 129382
51890 40913 123347 129382
36967 40847
0257 - 0282 0283 - 9999
Cylinder
78034 78033
0186 - 0210 0211 - 9999
Fan drive
Pump: Sealing kit cpl.:
0001 - 0091 0092 - 9999
W 2000
Advance drive
Pump: 94907 Sealing kit cpl.: 135152 Pump: 15543 Sealing kit cpl.: 23649 Pump: Sealing ring: Pump: Sealing kit cpl.:
Pump: Sealing kit cpl.: Sealing ring:
36965 40913 42020
Pump: Sealing kit cpl.:
84388 47741
Pump: Sealing ring:
123347 129382
123238 129382
Pump: Sealing ring:
123347 129382
31291 23649
Pump: Sealing ring:
154412 129382
Sealing kits hydraulic pumps Sealing kits hydraulic motors Machine type
Seriesrange
W 2500
0001 - 0041
0042 - 0109
0110 - 0259
0260 - 9999
W 2500 S 0001 - 9999
Advance drive
Conveyor belt drive
Fan drive
Cylinder 71477 23649
Pump: Sealing kit cpl.:
79129 47741
Pump: 94907 Sealing kit cpl.: 135152
Pump: Sealing kit cpl.:
79129 47741
Pump: 94907 Sealing kit cpl.: 135152
Pump: Sealing kit cpl.:
79129 47741
Pump: 94907 Sealing kit cpl.: 135152
Pump: Sealing kit cpl.:
79129 47741
Pump:
Pump: Sealing ring:
Pump*: Sealing ring: Pump*: Sealing Kit kpl.: Sealing ring: Pump*: Sealing ring: Pump*: Sealing kit cpl.: Sealing ring: Pump*: Sealing kit cpl.: Sealing ring: Pump*: Sealing kit cpl.:
80019 29986 80020 20231 29986 80019 29986 80020 20231 29986 80020 20231 29986 112624 20231
Pump: Sealing kit cpl.:
Pump*: Sealing ring: Pump*: Sealing ring: Pump*: Sealing ring: Pump*: Sealing ring:
149739 78164 149740 78164 154408 78164 154409 78164
161467
154412 129382
* Position of drive pump: different assembly position
Machine type
Seriesrange
W 350 0001 - 0058
0059 - 0314
0315 - 9999
Advance drive motor Motor*: Sealing kit cpl.: Sealing ring: Motor*: Sealing kit cpl.: Sealing ring: Motor*: Sealing kit cpl.: Sealing ring:
0005 - 0236
0431 - 9999 W 50 W 50 DC
0001 - 9999 0001 - 9999
Motor*: Sealing kit cpl.: Sealing ring:
Fan motor
23397 20258 43711 76498 73602 80607 90051 130618 80607
W 500
0237 - 0430
Conveyor belt motor
24316 53867 43011
Motor**: Sealing kit cpl.:
43270 48360
Motor**: Sealing kit cpl.:
62926 62752
Motor**: Sealing kit cpl.:
51659 62752
Motor**: Sealing kit cpl.: Motor**: Sealing kit cpl.:
51659 62752 51659 62752
Motor: Sealing kit cpl.:
44617 25451
* Advance drive motor: with / without Pick up or right / left machine side; ** Conveyor belt motor: Primary conveyor / discharge conveyor
113
Sealing kits hydraulic motors
Machine type
Seriesrange
W 600 DC, W 1000 L 0001 - 9999 W 1000 0001 - 0010
0011 - 0374
0375 - 9999 W 1000 F, W 1200 F, W 1300 F
Advance drive motor Motor*: Sealing kit cpl.: Sealing ring: Motor*: Sealing kit cpl.: Sealing ring: Motor*: Sealing kit cpl.: Sealing ring: Motor*: Sealing kit cpl.: Sealing ring:
90051 130618 80607 23397 20258 43711 76498 73602 80607 90051 130618 80607
Conveyor belt motor Motor**: Sealing kit cpl.:
51659 62752
Motor**: Sealing kit cpl.:
72082 62752
0001 - 0054 0055 - 0329
0001 - 0317
0318 - 9999 05.20 W 1500, W 1900 0001 - 9999 W 2000 0001 - 0479
0480 - 9999
W 2100 0001 - 0099
0100 - 9999
2100 DC
Motor: Sealing kit cpl.:
48051 51204
Motor**: Sealing kit cpl.:
43643 39929
Motor*: Sealing kit cpl.: Sealing ring: Motor*: Sealing kit cpl.: Sealing ring:
76496 73602 80607 110028 130618 80607
Motor**: Sealing kit cpl.:
14711 23592
Motor**: Sealing kit cpl.:
41685 23592
Motor*: Sealing kit cpl.: Sealing ring:
110028 130618 80607
Motor**: Sealing kit cpl.: Motor**: Sealing kit cpl.:
14711 23592 41685 23592
Motor: Sealing kit cpl.: Sealing ring:
89818 24159 68759
Motor*: Sealing ring: Motor*: Sealing ring: Motor*: Sealing ring: Motor*: Sealing ring: Motor*: Sealing ring: Motor*: Sealing ring: Motor*: Sealing ring: Motor*: Sealing ring:
114879 80607 114163 80607 172614 80607 114163 80607 147121 129396 147120 129396 172615 129396 147120 129396
Motor**: Sealing kit cpl.:
41685 23592
Motor: Sealing ring:
2209 68759
Motor**: Sealing kit cpl.:
126430 152960
Motor: Sealing kit cpl.: Sealing ring:
89818 24159 68759
Motor**: Sealing kit cpl.:
126430 152960
Motor: Sealing kit cpl.: Sealing ring:
89818 24159 68759
Motor**: Sealing kit cpl.: Motor**: Sealing kit cpl.: Motor**: Sealing kit cpl.: Motor**: Sealing kit cpl.:
14711 23592 41685 23592 13526 22734 41685 23592
Motor: Sealing kit cpl.:
38192 53880
Motor: Sealing kit cpl.:
38192 53880
Motor*: Sealing kit cpl.: Sealing ring:
38450 20258 43711
Motor*: Sealing kit cpl.: Sealing ring:
38450 20258 43711
0022 - 0117 0118 - 0120
90196 78241 132565 78241 44617 254541
90051 130618 80607
0001 - 0008 0009 - 0021
Motor: Sealing kit cpl.: Motor: Sealing kit cpl.: Motor: Sealing kit cpl.:
Motor*: Sealing kit cpl.: Sealing ring:
0330 - 9999 1300 - 2000 DC
Fan motor
* Advance drive motor: with / without Pick up or right / left machine side; ** Conveyor belt motor: Primary conveyor / discharge conveyor
114
Sealing kits hydraulic motors
Machine type
Seriesrange
2100 DC 0118 - 0120
0121 - 0176
0177 - 0282
0283 - 0355
0356 - 9999
W 2200 0001 - 0127
0128 - 9999
WR 2000
0001 - 9999
WR 2500 0001 - 0041
0042 - 9999
WR 2500 S 0001 - 0071
0072 - 9999 * Advance drive motor: with / without
Advance drive motor Motor*: Sealing kit cpl.: Sealing ring: Motor*: Sealing kit cpl.: Sealing ring: Motor*: Sealing kit cpl.: Sealing ring: Motor*: Sealing kit cpl.: Sealing ring: Motor*: Sealing kit cpl.: Sealing ring: Motor*: Sealing kit cpl.: Sealing ring: Motor*: Sealing kit cpl.: Sealing ring: Motor*: Sealing kit cpl.: Motor*: Sealing kit cpl.: Motor*: Sealing ring: Motor*: Sealing ring: Motor*: Sealing ring: Motor*: Sealing ring: Motor*: Sealing ring: Motor*: Sealing ring: Motor*: Sealing ring: Motor*: Sealing ring: Motor*: Sealing ring: Motor*: Sealing ring: Motor*: Sealing ring: Motor*: Sealing ring: Motor*: Sealing ring: Motor*: Sealing ring: Motor*: Sealing ring:
43460 20258 43711 72618 73602 80607 73086 73602 80607 76496 73602 80607 76497 73602 80607 76496 73602 80607 76497 73602 80607 110028 130618 110039 130618 115302 129396 115303 129396 115302 129396 172616 129396 179857 84805 179858 84805 179859 84805
Conveyor belt motor Motor**: Sealing kit cpl.:
13526 23592
Motor**: Sealing kit cpl.:
41685 23592
Motor**: Sealing kit cpl.:
13526 23592
Motor**: Sealing kit cpl.:
41685 23592
Motor**: Sealing kit cpl.:
13526 23592
Motor**: Sealing kit cpl.:
41685 23592
Motor**: Sealing kit cpl.:
13526 23592
Motor**: Sealing kit cpl.: Motor**: Sealing kit cpl.:
Fan motor Motor: Sealing kit cpl.:
38192 53880
Motor: Sealing kit cpl.:
38192 53880
Motor: Sealing kit cpl.:
38192 53880
Motor: Sealing kit cpl.: Sealing ring:
89818 24159 68759
41685 23592 13526 23592
Motor: Sealing kit cpl.: Sealing ring:
89818 24159 68759
Motor**: Sealing kit cpl.:
44871 22734
Motor: Sealing ring:
123237 29703
Motor**: Sealing kit cpl.:
44871 22734
Motor: Sealing ring:
123237 29703
Motor: Sealing kit cpl.:
155626 163338
80022 38192 Motor: 84805 53880 Sealing kit cpl.: 80023 84805 80022 89818 Motor: 84805 24159 Sealing kit cpl.: 80023 68759 Sealing ring: 84805 80023 89818 Motor: 84805 24159 Sealing kit cpl.: 80022 68759 Sealing ring: 84805 170608 89818 Motor: 84805 24159 Sealing kit cpl.: 80022 68759 Sealing ring: 84805 Pick up or right / left machine side; ** Conveyor belt motor: Primary conveyor / discharge conveyor
115
Original Wirtgen hydraulic cylinders for precision responsiveness and accurate positioning Hydraulic cylinders are used whenever linear movements requiring high power must be executed. They are used in Wirtgen milling machines for numerous purposes, e.g. to swing the conveyor, for steering, for the side plate, and for height adjustment.
On some sites, material contact is unavoidable. In such instances, the hydraulic cylinders are exposed to increased wear due to contact with dirt. Two solutions are available for maintenance: if the cylinder displays mechanical damage, it is advisable to replace it in order to ensure full operability. If the cylinder material is intact, a Wirtgen service package can be used, which contains all the seals required to allow continued, reliable use of the cylinder for an extended period of time.
Wirtgen hydraulic cylinders are adapted and optimised for individual applications and operating conditions. They reliably transmit high forces and provide for exact positioning in any situation thanks to their precision responsiveness. Wirtgen hydraulic cylinders are characterised by high mechanical strength and corrosion resistance. As a result, machines are guaranteed to remain operational even over a long period of time.
116
Side plate
Scraper
Machine type
Series range
Cylinder
Sealing Kit
W 500
0001-9999
61124
76301
W 50
0001-0067
172087
76301
Cylinder
Depressor Sealing Kit
Cylinder
Belt tensioner Sealing Kit
8814
6395
100429
6395
172087
76301
172087
76301
Cylinder
Sealing Kit
Side plate right 173624
76301
0068-9999 Side plate left 172087
76301
W 50 DC
0001-9999
173624
76301
100429
6395
W 600 DC, W 1000 L
0001-9999
90224
76301
100429
6395
57301
38870
W 1000
0001-9999
61124
76301
8814
6395
57301
38870
W 1000 F, W 1200 F,
0001-9999
90224
76301
8813
6395
52280
55808
34144
6394 106527
106530
113317
113317
62603
55812
57301
38870
3266
6394
57301
38870
106530
3266
6394
57301
38870
106530
16689
6395
57301
38870
57301
38870
W 1300 F 1300 - 2000 DC
0001-0226 05.20 0227-9999
W 1500, W 1900
0001-9999
113565
74376
W 2000
0001-0519
113565
74376
0520-9999
163871
55812 Milling depth 300
2100 DC
3265 0001-9999
34144
6394
38737
6395
6400 Milling depth 400
W 2100
W 2200
0001-0106
113565
74376
0107-9999
163871
55812
0001-0123
Milling width 2200 113565
16689
6395
113317
106530
16689
6395
57301
38870
132596
132067
45450
6395
57301
38870
74376
Milling width 3800 34144 0001-0055
SM 113565
0056-0123
0124-9999
6394
74376
SM 34144
6394
163871
55812
117
Original Wirtgen electrical accessories for continuously reliable and safe machine operation Electrical Service Kit for machine operators Minor faults in the electrical system, such as blown fuses or failed relays, can seriously impede work on a job site. The Electrical Service Kit for machine operators is a handy case with all the tools and parts required to get a machine up and running again on site without wasting a lot of time and effort.
included for electrical tests, adjustments and other service tasks. The contents of the Electrical Service Kit enable a machine operator to remedy minor problems on his own.
The service kit contains a variety of electrical parts, such as relays, fuses, valve connectors, auxiliary switches and front elements. A simple multimeter with instrument leads is also
Machine type
Series range
Part No.
W 350, W 350 E
0001 - 9999
147320
W 500
0001 - 9999
147320
W 50, W 50 DC
0001 - 9999
148616
W 1000
0001 - 0577
147320
0578 - 9999
148616
0001 - 0164
147320
0165 - 9999
148616
W 1000 F
1300 - 2000 DC
05.20
0001 - 9999
147320
W 1500, W 1900
08.20
0001 - 9999
148616
0001 - 0215
147320
0216 - 9999
148616
0001 - 0011
147320
0012 - 9999
148616
0001 - 0059
147320
0060 - 9999
148616
WR 2000
0001 - 9999
148616
WR 2500
0001 - 9999
147320
WR 2500 S
0001 - 9999
148616
W 2000
W 2100
W 2200
118
Electrical Service Kit for workshop staff The rough use of Wirtgen milling machines, frequently under difficult conditions, makes routine maintenance of the electrical system necessary in order to ensure availability of a machine at all times. The Electrical Service Kit for workshop staff contains the most common and essential hardware for servicing a machine, all neatly arranged in a case: relays, blade-type fuses, wire end sleeves, flat plugs, proximity switches, auxiliary switches, front elements and much more. It contains over 100
different parts totalling more than 1,000 items. The variety of electrical hardware in this service kit greatly facilitates the work of service and maintenance staff. A perfect match for this service kit is the Electrical Test Kit (tools).
Machine type
Series range
Part No.
W 350, W 350 E
0001 - 9999
83980
W 500
0001 - 9999
83980
W 50, W 50 DC
0001 - 9999
161003
W 1000
0001 - 0577
83980
0578 - 9999
161003
0001 - 0164
83980
0165 - 9999
161003
W 1000 F
1300 - 2000 DC
05.20
0001 - 9999
83980
W 1500, W 1900
08.20
0001 - 9999
161003
0001 - 0215
83980
0216 - 9999
161003
0001 - 0011
83980
0012 - 9999
161003
0001 - 0059
83980
0060 - 9999
161003
WR 2000
0001 - 9999
161003
WR 2500
0001 - 9999
83980
WR 2500 S
0001 - 9999
161003
W 2000
W 2100
W 2200
119
Original Wirtgen electrical accessories for continuously reliable and safe machine operation Worklights Work is performed round-the-clock on a lot of job sites, and many types of work can only be done at night. Optimum illumination of the site is essential for such tasks. To meet these demands, Wirtgen offers an extensive range of worklights that can be used flexibly for a variety of jobs. The lamps can be mounted in existing fixtures at various points on a machine, or entirely as needed at other spots. The lamps are easy to disassemble and store to prevent vandalism and theft.
Xenon worklights Xenon worklights are particularly suitable for demanding lighting situations. The ultramodern Xenon lamps are very bright, providing ideal illumination of a construction site. The mounting options and connections are fully compatible with the conventional worklight system.
Safety equipment Wirtgen machines conform to the highest European and international safety standards. To maintain this prescribed level of safety on a permanent basis, individual pieces of safety equipment must be complete and fully functional, even when subjected to extensive use. If their operation is impaired, for example because of damage, the corresponding parts must be replaced.
120
Description
Part No.
Work light
10906
Work light with cable and plug
31926
Work light with spiral cable and plug
37013
Work light with quick fastening
57775
Work light with magnetic bracket
117676
Bulb for work light
9778
Work light Xenon
144623
Work light Xenon with spiral cable and plug
161026
Work light Xenon with magnetic bracket
146979
Bulb for work light Xenon
144624
Patrol light yellow
68407
Bulb for patrol light
16224
Horn
8015
Reversing alarm
19836
121
Original Wirtgen tools for everyday use Extractor for picks Part No.: 28812
Ejector drift for picks Part No.: 45275
Pneumatic ejector drift for picks Part No.: 84252
Pneumatic driver for picks Part No.: 84251
122
Ejector drift for picks Part No.: 82747
Copper hammer for driving in the picks Part No.: 5442
Pneumatic hammer set with driver and ejector drift Part No.: 60604
Rapid replacement of picks
3/4” extension Part No.: 10747
Hexagon socket, 17 mm for HT2 Part No.: 11886
Pick changes mean machine stoppages. The milling drums on all Wirtgen machines are easily accessible to keep these downtimes short. The next step is to drive out the worn picks and insert the new ones. Wirtgen can offer suitable tools for this purpose: manual ejector drifts and extractors, copper hammers for driving in the new picks and pneumatic tools for changing picks.
Assembly tools for quickchange toolholder systems
Ratchet 3/4” Part No.: 97204
In addition to the standard tool kit supplied with every machine, special tools are required for the optional milling drums with quick-change toolholders. These tools have been carefully selected by Wirtgen. Hexagon socket, 14 mm for HT3 Part No.: 11151
Assembly tools for Surface Miner picks Special pliers are available from Wirtgen for mounting and dismounting the locking rings.
Torque wrench up to 700 Nm Part No.: 68273
Assembly pliers for locking rings Part No.: 5447
Locking rings for Surface Miner picks Part No.: 155281
Adapter for thread cutter Part No.: 169132
Thread cutter for HT3 M 24 x 2 Part No.: 101772
123
Original Wirtgen Test Kits ensure the performance of your machine Regular maintenance of Wirtgen machines greatly increases their service life and enhances their performance. To carry out maintenance and service work professionally, Wirtgen has put together two test kits for service staff, which contain all the tools required to test and adjust electrical and hydraulic components.
Hydraulic Test Kit Part No. 12782 The Hydraulic Test Kit contains a variety of tools required to carry out
124
hydraulic pressure tests and perform adjustments and service work on Wirtgen machines. The main items include pressure gauges for different pressure ranges, hydraulic fittings and manometer adapters. Other tools are also available, such as different double open-ended spanners, a set of metric hex wrenches with ball end, and a set of SAE hex wrenches. The kit is rounded out by sets of seals for several different valves, and O-rings in the most common sizes.
Electrical Test Kit Part No. 89900 The Electrical Test Kit contains a variety of high-quality tools required to take electrical measurements and perform adjustments and service work on Wirtgen machines. The test kit's basic equipment includes a high-quality multimeter with an extensive set of accessories, such as instrument leads, test probes, clip-type probes and test adapters. These are supplemented by a wire stripper, a crimping tool for wire end sleeves, diagonal side cutters, needle-nose pliers and a set of screwdrivers.
Service Master Test Kit Part No. 156825 Wirtgen machines offer a variety of innovative functions with different settings to help the machines operate at full potential and ensure optimum productivity. The Service Master Test Kit was developed to support the corresponding diagnostic and service work. It can be used to take hydraulic, thermal and electrical measurements, or to perform adjustments and service work.
The standard equipment includes a hand-held test unit, pressure sensors, temperature probes, an rpm speed sensor, an electronic module and sufficient instrument leads. Pressure, flow rate, temperature, rpm speed (frequency), current and voltage can be tested with the kit. Six channels are available to simultaneously record the test data. With the help of the software provided, the test data can be transferred via the integrated RS232 interface directly to a PC or printer for further processing or printing.
125
Original Wirtgen tools for an effective service Vacuum Kit Part No. 95304 When working on the hydraulic system, it is important to prevent hydraulic fluid from escaping. Special precautionary measures should be taken particularly on a job site to comply with environmental regulations. Using the Vacuum Kit can effectively help prevent excessive amounts of fluid from escaping when disconnecting a hydraulic hose or dismantling a valve. For this purpose, the vacuum pump from the kit is connected to the
126
hydraulic tank using one of the adapters provided. The pump then generates a vacuum in the air space above the hydraulic fluid, which minimises fluid leakage.
Spanners for slotted nuts on conveyor system Part No. 161468/161472 To secure the return roller of the conveyor unit in the correct axial position, the slotted round nuts with tensioner bushes are fixing the return roller. For tightening and loosening the slotted round nuts without damaging them, the original Wirtgen spanners are required.
Machine type
Part No.
W 1000 F, W 1200 F, W 1300 F
161468
1300 - 2000 DC
05.20
161468
W 1500, W 1900
161468
W 2000
161472
W 2100
161472
W 2200
161472
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Original Wirtgen vibrators for maximum compaction and reliability Wirtgen Slipform Pavers cover a variety of applications for high-quality offset slipforming and roadway paving, all of which centre on the compaction of concrete. The structural design and model features of the Wirtgen vibrators used for compaction are adapted to the various applications and optimised with regard to form and function. Their most outstanding feature is maximum compaction combined with maximum reliability. Other characteristics include durability, high efficiency and long service life, which enable economical use.
An additional smooth protection hose prevents concrete sticking
Shock proved plug which is unbreakable even at low temperatures
Changed geometry of the inner vibrator prevents the protection hose rubbing against its own suspension
High efficiency by using high quality 3-phase asynchronous motors
Bigger effective diameter and higher compaction performance due to increased unbalance
Completely casted connections for protection against mechanical damage, improved insulation safety and better heat rejection
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Long life due to special roller bearings
Offset applications For offset pavement, which usually involves the paving of a profile, the mould is located alongside of the actual machine. During offset paving, the vibrators are positioned directly in the moulds and arranged such that the concrete is evenly distributed and compacted even in small or complex moulds. Straight vibrators are generally used in the offset process. The number and arrangement of the vibrators depends on the shape of the profile and the volume of concrete placed.
Road pavement When it comes to road pavement, curved vibrators are usually used, which are submerged in the concrete in front of the slipform pan. The vibrators are distributed across the paving width in such a way that optimum compaction is achieved. In the case of two-layer paving, “Tvibrators” are used to compact the second layer. For other applications, e.g. profiled surfaces, the various vibrators can be flexibly combined to ensure the best possible results for concrete paving.
Vibrator electric Application
Description
Part No.
Offset application
Vibrator straight D66
180705
Offset application
Vibrator bent D66
145963
Road pavement 1. Layer
Vibrator bent D66
145963
Road pavement 1. Layer
Vibrator bent D76
145961
Road pavement 2. Layer
T-vibrator D76
180706
Vibrator hydraulic Application
Description
Part No.
Offset application
Vibrator straight (hydraulic)
75721
Offset application
Vibrator bent (hydraulic)
75722
Road pavement
Vibrator bent (hydraulic)
75722
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Telefon: 0 26 45 /131- 0 Telefax: 0 26 45 /131- 397 E-Mail: [email protected] Internet: www.wirtgen-group.com
Wirtgen GmbH Hohner Straße 2 53578 Windhagen · Deutschland Telefon: 0 26 45 /131- 0 Telefax: 0 26 45 /131- 397 E-Mail: [email protected] Internet: www.wirtgen.de
Joseph Vögele AG Neckarauer Straße 168 - 228 68146 Mannheim · Deutschland Telefon: Telefax: E-Mail: Internet:
06 21/ 81 05 - 0 06 21/ 81 05 - 463 [email protected] www.voegele-ag.de
Hamm AG Hammstraße 1 95643 Tirschenreuth · Deutschland Telefon: 0 96 31/ 80- 0 Telefax: 0 96 31/ 80- 120 E-Mail: [email protected] Internet: www.hammag.com
Abbildungen sind unverbindlich. Technische Änderungen bleiben vorbehalten. Leistungsdaten sind abhängig von den Einsatzbedingungen. – Nr. 40-10 / 186038 DT 11/04 © by Wirtgen GmbH 2004 Printed in Germany
Wirtgen Group Hohner Straße 2 53578 Windhagen · Deutschland