Kone KCE [PDF]

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KCE PRINTED CIRCUIT BOARDS



KCE Product description

© 2012 KONE Corporation All rights reserved. Product description KCE 2012-09-21 (-) SO-10.65.011

© 2012 KONE Corporation All rights reserved.

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KCE Product description

TABLE OF CONTENTS 1

INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2 Range of use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.3 Standard compliance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.4 Related documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.5 Environmental requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2

KCE PRINTED CIRCUIT BOARDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 2.1 KCECPU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 2.2 KCEMSC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 2.3 KCEKMI. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 2.4 KCECCG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 2.5 KCEDZS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43 2.6 FCB board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47 2.7 KCEPIO. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 2.8 KCEOPT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54 2.9 KCEREL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59 2.10 KCEDRB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64 2.11 KCEDCC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67 2.12 KCEPFD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71

3

REUSED LCE BOARDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.1 LCEACU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.2 LCECOB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.3 LCECEB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.4 LCERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.5 MUL-boards. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.6 KRMRIF. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4

PELV OF KCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89

5

ABBREVIATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90

6

ORDERING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91

7

APPROVALS AND VERSION HISTORY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92

8

FEEDBACK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93

© 2012 KONE Corporation All rights reserved.

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4 4 4 4 5 5

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KCE Product description

1

INTRODUCTION

1.1

Description KCE printed circuit boards form the core of KONE elevator control system. KCE consists of 14 different printed circuit boards. Additionally 10 different LCE-boards can be reused in parallell with KCE-boards if needed. Some of the boards have variations in both software and hardware level. The variations are described in board relevant sections.

1.2

Range of use KCE printed circuit boards are targeted to be used in all KONE KCE solutions and as wide range as possible, regradless the rise type and elevator manufacturer.

1.3

Standard compliance – – – – – – – – – – – –

EN 81-1 and EN 81-2 safety rules for the construction and installation of lifts EN 81-1:1998 / prA1:2004 (SIL 3) EN 81-1:1998 + A1:2005 (Generic PESSRAL definition) EN 81-1: 1998 A3: 2009 Pessral amendment CAN/CSA-B44.1-96 / ASME-A17.5-1996 Elevator and escalator electrical equipment, public safety EN 12015 for emission EN 12016 for immunity IEC 60950 Safety information technology equipment IEC 60664-1 Insulation coordination for equipment within low-voltage systems IEC 50178 Electronic equipment for use in power installations IEC 61558-1 Safety of power transformers, power supply units and similar IEC 61508 Functional safety of electrical/electronic/programmable electronic safety-related systems

Additionally the following standards are applied to KCEDZS board: – – – –

EN 301489-1 EN 300330-2 EN 301489-3 EN 55022

© 2012 KONE Corporation All rights reserved.

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KCE Product description

1.4

Related documents – – – – – – – – – – –

1.5

SO-10.65.001, KCE Master SO-instruction (954458) SO-10.65.002, Performance characteristics (954393) SO-10.65.003, Main supply interface SO-10.65.004, Door interfaces (NEB and SEB) (954386) SO-10.65.005, Signalization interfaces (NEB and SEB) SO-10.65.006, Positioning system SO-10.65.008, Safety system description (832561) SO-10.65.009, Intercom systems SO-10.65.010, KCE control features (870251) SO-10.90.069, (1336820) Order Form & Site Survey SO-10.90.070, Order form filling instructions

Environmental requirements The following definitions are common to all KCE boards. Storage temperature Operating temperature and altitude

Humidity range Condensation Dust protection class Tested shock (individual item)

Nominal power supply voltage deviation Nominal power supply frequency deviation

Max. leakage current

© 2012 KONE Corporation All rights reserved.

-40 ... +70°C Normally +5 ...+40°C and < 2000 m Extended lifetime -20 ... +65°C and < 4000 m max. 95% Occasional condensation may occur IP20 Peak acceleration 250 m/s2 (25 gn) Pulse duration 6 ms +15% ... -20% ± 3 Hz 30 mA

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KCE Product description

2

KCE PRINTED CIRCUIT BOARDS Table 1: List of KCE PCBs PCB

Material number

Notes

KCECCG

KM870225G03

KCECPU

KM870230G02 KM50076294G01 KM1335177G01 KM870223G01 KM1362305G02 (whole module) KM870261G02 (processor board) KM989398G02 (sensor board) KM899045G01 KM899045G02 KM899050G01 KM946520G01 KM1356240G01 KM1338450G01 Data not available KM870228G01 KM870228G03

KCEDCC KCEDRB KCEDZS

KCEFUI (KCEKMI) KCEMSC KCEOPT KCEPFD KCEPIO KCERAL KCEREL

KM1364480G01 KCERUI KM1338917G01 KM1338917G02

Full version (with mechanical Insp drive limit switch) Whole module including KCEBUI KCEBUI assembly only

Two channels

With pendant unit

Remote alarm board. Retiring ramp current < 3A (A-side only) RRR only, 6 A (for C-side) Not part of controller PCB boards. A separate device for diagnostics and maintenance purposes (KONE Mini Console). As KM1364480G01, Wintek display As KM1364480G01, Ampire display

Latest HW revision 1.9 1.9 Data not available 0.0 1.0 1.2 1.0 0.7 3.2 3.2 3.3 1.3 Data not available 1.2 Data not available 2.4 2.4 2.1

2.0 2.0

Additionally some of the LCE boards can be used with KCE boards. These boards are listed in Table 2:

© 2012 KONE Corporation All rights reserved.

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KCE Product description

Table 2: List of LCE boards that can be used with KCE boards PCB F2KMUL (COPMUL) (DOPMUL) KRMRIF LCEACU LCECEB LCECOB LCEFCB LCERAL

© 2012 KONE Corporation All rights reserved.

Material number KM772850G21 (two neuron circuits, A-/C-side door entrance) KM772850G22 (one neuron circuit, A-side door entrance) KM770210G21 KM782972G39 KM782972G99 (C-process) KM757660G12 (LCECEB24) KM713720G21 KM713700G41 KM722040G01

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KCE Product description

2.1

KCECPU

2.1.1

Purpose of use KCE Central Prosessing Unit is the master controller of the elevator control system. It is located in the MAP or in the control cabinet in the machine room depending on the elevator type. This board manages the normal operation of the elevator. It communicates with elevator drive system, shaft electrification, car electrification and group controller. KCECPU monitors also the status of safety system. KCECPU has three different versions available: – KM870230G01 – KM870230G02 – KM870230G99

2.1.2

Basic specification Table 3: Basic specification Feature Network protocol

Memory type PCB dimensions

© 2012 KONE Corporation All rights reserved.

Type RS485 for drive system LON for car and shaft electrification Ethernet for group control and monitoring Flash (CPU, 4 MB standard, up to 8 MB) SRAM (Main memory, 4 MB standard, up to 64 MB) 90 × 210 (without enclosure) 95,1 × 221 (with enclosure)

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KCE Product description

2.1.3

Indicators and connectors Drive interface (XD3) Power supply monitoring (XM4)

MSC interface (XTTS) Emergency interface (XM3) LON (RS485) interface (XS2) Encoder interface (XEN) Option board interface (XO2)

Ethernet interface (X2) 24 VDC out (24Vout)

ERD interface (XM2) Parallel drive interface (XD4)

KONE Service Tool interface (X1) LEDS: 24V OK Change board TTS1-bus error TTS2-bus error LON-bus error Main CPU-bus error Speed 100

USB interface (X3)

PE (PE) Travelling cable (XC1)

Battery (BAT) 24 VDC in CNTRL and Car (A24 Vin) 24 VDC in Shaft (B24 Vin)

© 2012 KONE Corporation All rights reserved.

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KCE Product description

Table 4: LEDs on the KCECPU board LED

Color

24V OK

Green

CHANGE BOARD

Red

TTS1 ERROR

Yellow

TTS2 ERROR

Yellow

LON ERROR

Yellow

MAIN CPU ERROR

Yellow

SPEED 100

Green

Notes This LED is controlled by hardware. LED ON = +24 V supply, if > 18 V = OK LED OFF = +24 V supply, if < 15 V = Failure Lift CPU controls this LED. Supply for LED is +24V. LED ON = Failure in KCECPU Board (HW or SW) LED OFF = OK TTS Isolator CPU controls this LED. LED ON = Fault in TTS1, no TTS activity = Failure LED BLINKING = TTS Error code = Failure LED OFF = OK TTS Isolator CPU controls this LED. LED ON = Fault in TTS2, no TTS activity = Failure LED BLINKING = TTS Error code = Failure LED OFF = OK LON layer-2 CPU controls this LED LED ON = LON Error = Failure LED Blinking = LON Error code = Failure LED OFF = OK Lift CPU controls this LED This LED is controlled by hardware. LED ON = Link OK = OK LED Blinking = Traffic = OK LED OFF = No link = Failure

Table 5: Connectors on the KCECPU board Connector XC1

Description Traveling cable

Pins 1. +24Vdc output (max. 2A)

2. Help is coming output 3. LONH (LON network 4. TTS1H (RS-485) 5. TTS2H (RS-485) 6. Intercom+ 7. +12Vdc output (max. 2A) 8. 0Vdc (GND) 9. Alarm input 10. LONL (LON network) 11. TTS1L (RS-485) 12. TTS2L (RS-485) 13. Intercom14. 0Vdc (GND)

© 2012 KONE Corporation All rights reserved.

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Connector layout

14

8

7

1

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KCE Product description

Connector XD3

Description Drive serial communication interface Transceiver is ± 40V fault protected and protected against ± 12kV ESD voltage spikes

XD4

Outputs are MOSFET pull down protected

All rights reserved.

2. +12Vdc output (RS485) 3. TTS1H (RS-485) 4. TTS2H (RS-485) 5. KDSIH 6. 0Vdc (GND) 7. 0Vdc (GND) (RS485) 8. TTS1L (RS-485) 9. TTS2L (RS-485) 10. KDSIL

Connector layout

10

6

5

1

Parallel drive interface 1. +24Vdc DRIVE output Inputs have pull up resistors to +24V_DRIVE

© 2012 KONE Corporation

Pins 1. +24Vdc DRIVE output (max.1A)

(max. 1.5A by multifuse)

2. 3. 4. 5. 6. 7.

0Vdc (GND) PAR input 1 PAR input 2 PAR input 3 PAR input 4 PAR input 5 / Output 1 8. PAR input 6 / Output 2 9. PAR input 7 / Output 3 10.PAR input 8 / Output 4 11.PAR input 9 / Output 5 12.PAR input 10 / Output 6

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12

7

6

1

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KCE Product description

Connector XEN

Description Encoder interface to elevator encoder outputs

Pins 1. +24Vdc DRIVE output (1.5A multifuse)

2. 3. ± 80V Fault Protection 4. 5. ± 12kV ESD Protection 6.

ChAH (high) input ChBH (high) input 0Vdc (GND) ChAL (low) input ChBL (low) input

Connector layout

6

4

3

1

+3.3V Operation

XM2

Built in termination between channel high and low signal ERD interface Inputs have pull up resistors to +24V_DRIVE Outputs are MOSFET pull down protected

XM3

XM4

Emergency communication interface

Monitoring inputs for main power supply

1. +24Vdc DRIVE output (1.5A multifuse)

2. 3. 4. 5. 6. 7.

0Vdc (GND) ERD input 1 ERD input 2 ERD input 3 ERD input 4 ERD input 5 / Output 1 8. ERD input 5 / Output 2

All rights reserved.

5

4

1

8

5

4

1

1. +12Vdc (battery input, max. 100mA)

2. 0Vdc (GND) 3. Alarm output (max. 10mA) 4. Help is coming input (max. 1A) 5. +24Vdc output (max. 1A) 6. 0Vdc (GND) 7. Intercom+ 8. Intercom1. +24Vdc SHAFT (output, pull up)

2. 0Vdc (GND) 3. Voltage OK (Input, pull up) 4. Phase detection (Input, pull up)

© 2012 KONE Corporation

8

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4

3

2

1

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KCE Product description

Connector XO2

Description

Pins Option board interface 1. +24Vdc SHAFT output (max. 2A)

6

4

3

1

1. +24Vdc SHAFT output (max. 2A, 2.5A multifuse)

6

4

2. 3. 4. 5.

3

1

6

4

3

1

2. 3. 4. 5.

0Vdc (GND) 0Vdc (GND) LON1H Roll Call (open collector output, max. 40mA) 6. LON1L XS2

LON (RS485) interface

0Vdc (GND) 0Vdc (GND) LONL Roll Call (max. 40mA open collector output) 6. LONH XTTS

MSC TTS-interface

1. +24 Vdc KCEMSC output (max. 1A)

2. 3. 4. 5. 6.

TTS1H TTS2H 0 Vdc (GND) TTS1L TTS2L

X2

Ethernet 100BASE-TX RJ45 according to 10/100 Mbps TIA/EIA-568

X3

USB device interface

© 2012 KONE Corporation All rights reserved.

Connector layout

According to type B connector

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KCE Product description

Connector 24 Vdc in Controller & Car (A24 Vin)

Description 24Vdc power supply input for controller and car.

Pins 1. +24Vdc input (max.4A)

2. +24Vdc SHAFT output (max. 4A) 3. 0Vdc (GND) No short circuit protec-

Connector layout

3

1

3

1

3

1

tion because commercial power supply is over current protected. 24 Vdc in Shaft (B24 Vin)

24Vdc power supply input for shaft and Logic CPU.

1. +24Vdc SHAFT input (max. 4A)

2. +24Vdc output (max. 4A) No short circuit protection because commer- 3. 0Vdc (GND) cial power supply is over current protected. 24 Vdc out

24Vdc power supply output for Group Controller.

1. +24Vdc output (max. 1.5A, 1.5A multifuse)

2. Not Connected 3. 0Vdc (GND)

Battery

3V 220mAh Lithium battery for Real Time Clock. With 220mAh battery lifetime estimated to be 15 years.  RTC current max 1,25µA

PE

© 2012 KONE Corporation All rights reserved.

PELV Earth Connector 0Vdc (GND)

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KCE Product description

2.1.4

Equivalent circuit diagrams, KCECPU KCECPU board includes optional input / output connections and parallel drive interface. Hardware interface is described in the following schematic figures.

+24V [V] 6.7 12.9 19.5

R1 3.3K

ERD inputs 1-4 PAR inputs 1-4

T = 1 ms R2 68.1K

R3 10K

7 mA

LOGIC

Threshold MIN TYP MAX

C1 100nF

1077195.wmf

Figure 1.Equivalent circuit of ERD and parallel interface, inputs 1-4.

+24V

+24V

[V] 6.1 11.9 18.1

D1 1N4148

ERD i/o PAR i/o

R1 10K

T = 1 ms

R2 75K

2.4 mA

R3 12.1K

R4 10R

Q1 50V 0.7A

C1 100nF LOGIC

Threshold MIN TYP MAX

R5 10K 1077194.wmf

Figure 2.Equivalent circuit of ERD I/O pins 7-8 and parallel interface I/O, pins 7-12.

© 2012 KONE Corporation All rights reserved.

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KCE Product description

+24V [V] 5.6 10.9 16.6

R1 3.3K

XM4

7 mA

T = 1 ms R2 68.1K

R3 12.1K

C1 100nF

LOGIC

Threshold MIN TYP MAX

1077192.wmf

Figure 3.Equivalent circuit of XM4 pins 3 and 4.

© 2012 KONE Corporation All rights reserved.

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KCE Product description

2.1.5

Electronic nameplate, KCECPU An electronic nameplate is included in KCECPU to identify relevant elevator data. It can be read and written through Ethernet connection by using KONE Pro Manager.

Figure 4.Electronic nameplate data of KCECPU board via KONE Pro Manager Table 6: KCECPU nameplate items and their availability per CPU. Processor Main CPU TTS-1 TTS-2 LON

SW variant

SW version

YES YES YES YES

YES YES YES YES

© 2012 KONE Corporation All rights reserved.

Bar code data YES NO NO NO

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Repair date YES NO NO NO

Repair counter YES NO NO NO

CRC-16 checking YES YES YES YES

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KCE Product description

2.2

KCEMSC

2.2.1

Purpose of use KCE Main Safety Circuit is the board for electronic safety chain. It is located in the MAP or in the control cabinet in the machine room, depending on the elevator type. This board is a so called PESSRAL -safety device, and it manages all critical safety feature I/O's in the elevator system. It has two own CPU's.

2.2.2

Basic specification Table 7: Basic specification Feature Interface types

Safety integrity level PCB dimensions

© 2012 KONE Corporation All rights reserved.

Type Parallel inputs to elevator shaft and machine room safety contacts Dual channel TTS serial interface to elevator car roof, drive CPU, logic CPU and Position Velocity Safety Circuit. SIL 3 90 × 240 mm (w/o enclosure) 95,1 × 250 mm (w/ enclosure)

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KCE Product description

2.2.3

Indicators and connectors Stop switch 14 (XM1) External power to drive (XM5) Main safety output (XD1)

PE

Safety features in channel 2 (S5) Safety features in channel 1 (S4)

KMI interface (XFUI) LEDS: Power ok (24V) Change board TTS1-bus error TTS2-bus error

OSG test (Trip) (XOSGT1) OSG test (Release) (XOSGT2) Safety chain switches (XH1) OSG switch (XOSG1)

PVSC interface (XTTS) CPU interface (XTTS)

© 2012 KONE Corporation All rights reserved.

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KCE Product description

Table 8: LEDs on the KCEMSC board LED

Color

24V OK

Green

CHANGE BOARD

Red

TTS1 ERROR

Yellow

TTS2 ERROR

Yellow

Notes LED ON = +24 V supply, if > 18 V = OK LED OFF = +24 V supply, if < 15 V = Failure This LED is driven by CPU1 but used by both processors CPU1 and CPU2. LED ON = Failure in KCEMSC Board (HW or SW) LED OFF = OK LED ON = Fault in TTS1, no TTS activity = Failure LED BLINKING = TTS Error code = Failure LED OFF = OK LED ON = Fault in TTS2, no TTS activity = Failure LED BLINKING = TTS Error code = Failure LED OFF = OK

Table 9: Connectors on the KCEMSC board Connector XD1

Description Main safety output

Pins 1. START ENABLE Safety Output max. 265Vac max. 2A

2. Not connected 3. START PERMIT Safety Input Voltage min. 24Vdc/36Vac max. 265Vac max 20mA 4. Not connected 5. 230/L1, Input 265Vac max. 2A 6. Not connected 7. 230/N or GND for START PERMIT Safety Input min. 0Vdc or 36Vac. Max. 265Vac, max. 20mA 8. Not connected 9. 230/N for 230/L1 and START ENABLE Input max. 265Vac 2A 10.Not connected

© 2012 KONE Corporation All rights reserved.

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Connector layout

10

6

5

1

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KCE Product description

Connector XH1

Description Shaft safety chain switches

Pins 1. Safety Input Supply 1 100V Output (max. 40mA, momentarily 400mA peak)

2. Safety Input Supply 1 100V Output (max. 40mA, momentarily 400mA peak) 3. Not Connected 4. Safety Input H1 Stop A1/A2 (max. 4.8mA) 5. Not Connected 6. Safety Chain to OSG (max. 4.8mA) Goes to XM3/pin1 7. Not Connected 8. Safety Input H3 (Shaft Door locked 1/2) (max. 4.8mA) 9. Safety Input H4 (Swing Door closed 1/2) (max. 4.8mA) 10.Not Connected 11.Safety Input H5 (Inspection allowed 1/2) (max. 4.8mA) 12.Not Connected 13.Safety Input H6 (Normal allowed 1/2) (max. 4.8mA) 14.Not Connected 15.Safety Input H7 (Reset Switch 1/2) (max.4.8mA) 16.Not Connected XM1

© 2012 KONE Corporation All rights reserved.

Machine room stop switch

Connector layout

16

9

8

1

1. MAIN RELAY Supply +24Vdc Input (max. 70mA)

4

3

2. Not Connected 3. +24Vdc Output (max.70mA) 4. Not Connected

2

1

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KCE Product description

Connector XM5

XOSGT1

Description External Power to Drive (to contactor / brake module)

OSG test (Trip)

Pins 1. 230/L1 Output max. 265Vac 2A

Connector layout

2

2. 230/N for 230/L1 and START ENABLE max. 265Vac 2A

1

1. OSG TEST Output Voltage 18-32 V Current max. 1.85A

1

2

2. 0Vdc (GND)

XOSGT2

OSG test (Release)

1. 0Vdc (GND)

2. OSG TEST Output Voltage 18-32 V Current max. 1.85A

XTTS/X33

PVSC interface

1. +24Vdc Input max. 1,85A

2. 3. 4. 5. 6. XTTS/X3

CPU interface

1. +24Vdc Input max. 1,85A

2. 3. 4. 5. 6. XOSG1

OSG switch

TTS1H TTS2H 0Vdc (GND) TTS1L TTS2L

TTS1H TTS2H 0Vdc (GND) TTS1L TTS2L

1. Safety Chain to OSG switch Safety Output Voltage 80-120 Vdc Current 5.0-7.6 mA

2. Not connected 3. Not connected 4. Safety Input H2 Safety Input (Stop B1/B2) Voltage 80120 Vdc Current 5.07.6 mA

© 2012 KONE Corporation All rights reserved.

22 (93)

2

1

6

4

3

1

6

4

3

1

4

3

2

1

SO-10.65.011 (-) 2012-09-21

KCE Product description

Connector

Description

J1

Pins

PE

Connector layout

PELV Earth

KCEMSC board is equipped with DIP switches. The DIP switches are used to select safety features in the operative channel(s).

Figure 5.DIP switches of KCEMSC board S4 DIP-switches for channel 1 microcontroller, U25 to select safety features in channel 1. S5 DIP-switches for channel 2 microcontroller, U23 to select safety features in channel 2.

Table 10: DIP-switch functions on KCEMSC board DIP 1

Description Secondary safety output operation

Position OFF

Secondary safety output is dropped when stopped at door zone (with Emergency Brake and Anti-creep Device) Secondary safety output is kept energized when stopped at door zone (with Rope Gripper) One car top board (KCECCG-1 only) Two car top boards (KCECCG-1 and KCECCG-2) Automatic landing door Manual landing door (swing door) Automatic landing door Manual landing door (swing door) Disabled Enabled One car door Two car doors (through type car) Unused Unused Unused Unused

ON 2

Number of car top boards

3

Front door type

4

Rear door type

5

Person in shaft detection

6

Through type car

7

Spare

8

Spare

© 2012 KONE Corporation All rights reserved.

Function

OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON

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KCE Product description

2.2.4

Equivalent circuit diagrams, KCEMSC The KCEMSC board has variants depending on the elevator type and market area. These variations affect to the operation of certain board connections. Variants are described in Table 11:

Table 11: KCEMSC board variants Board

SW variant

KM899050G01 KM899050G02 KM899050G03 KM899050G04

EN EN NA NA

Safety inputs

H1 – H4 H1 – H7 H1 – H3, H7 H1 - H7

Main safety output

Start permit monitoring input

Secondary safety output

Secondary monitoring input

YES YES YES YES

YES YES YES YES

NO YES NO YES

NO YES YES YES

Operation of the most common connections in KCEMSC are described in the following figures.

XD1 or XD2

4.4 mA

R1 1.21K

0.5A 600V

3 C1 1nF 2kV C2 1nF 2kV 7

Current limiter

+3.3V R4 2.21K

Threshold [Vdc] MIN 15

[Vac] 17

LOGIC

Input can be AC or DC:

R2 750R

Maximum input: 150 Vdc / 250 Vac For 250 Vdc operation, external series resistor 100 kohm / 2W shall be used.

R3 22.1K

C3 1µF

1077190.wmf

Figure 6.Equivalent circuit of Start Permit or Device Picked input

© 2012 KONE Corporation All rights reserved.

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KCE Product description

R4 332R R2 18.7K

+100V

R5 20K

R3 1.3K

XH1

LOGIC

MAX 40 mA C2 47nF

C1 470nF

R1 11K R8 332R

4.8 mA

R7 1.3K

R9 20K

C3 470nF

LOGIC

R6 18.7K

T = 1.7 ms

C4 47nF

1077189.wmf

Figure 7.Equivalent circuit of safety inputs in connector XH1 pins 4, 11, 13 and 15.

© 2012 KONE Corporation All rights reserved.

25 (93)

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KCE Product description

R4 332R R5 20K

MAX 40 mA R3 825R

C1 470nF

R1 11K

D1 1N4148

R8 332R

4.8 mA R6 18.7K

C2 47nF

T = 1.4 ms

R9 20K

R7 825R

C3 470nF

D2 1N4148

C4 47nF

LOGIC

XH1

LOGIC

R2 18.7K

+100V

1077187.wmf

Figure 8.Equivalent circuit of safety inputs in connector XH1 pins 8 and 9.

2.2.5

Electronic nameplate of KCEMSC An electronic nameplate can be used in KCEMSC to identify relevant elevator data. It can be read and written through Ethernet connection by using KCE Maintenance Tool (PCUI).

Table 12: KCEMSC nameplate items and their availability per CPU. Processor

SW SW variant version

CPU 1 CPU 2

YES YES

© 2012 KONE Corporation All rights reserved.

YES YES

Bar code data YES NO

Repair date

YES NO

26 (93)

Repair counter

YES NO

CRC-16 SW CRC Slave board checking checking (KCEFUI) bar code data YES YES

YES YES

YES NO

SO-10.65.011 (-) 2012-09-21

KCE Product description

2.3

KCEKMI

2.3.1

Purpose of use The KCEKMI (KONE Maintenance Interface) is an interface board for maintenace personnel. It is located in MAP or control panel. It is used for comissioning, testing and fault finding purposes. KCEKMI is a part of KCEMSC board. KCEKMI is mounted on top of the KCEMSC board by D25 connector. Alternatively it is possible to connect KCEKMI to KCEMSC with a separate 4 meter cable.

Figure 9.KCE KMI and KCEMSC separately

Figure 10.KCE KMI and KCEMSC connected

© 2012 KONE Corporation All rights reserved.

27 (93)

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KCE Product description

2.3.2

Indicators and connectors

Tests

Speed

Run / Stop Safety chain bypass

Top call Setup Inspection (RDF) Boost Run button OSG Bottom call Faults

Terminal stop bypass

© 2012 KONE Corporation All rights reserved.

Reset

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KCE Product description

Table 13: LEDs on the KCEKMI board LED

Color

Notes

Down 0.02 m/s Up 0.02 m/s Down 0.3 m/s Up 0.3 m/s Down 0.6 m/s Up 0.6 m/s Unlocking Zone Landing/Hoistway Door Bypass Car Door Bypass Enable Tests

Yellow Yellow Yellow Yellow Yellow Yellow Green Red

LED ON = car is moving down and speed is over 0.02 m/s. LED ON = car is moving up and speed is over 0.02 m/s. LED ON = car is moving down and speed is over 0.3 m/s. LED ON = car is moving up and speed is over 0.3 m/s. LED ON = car is moving down and speed is over 0.6 m/s. LED ON = car is moving up and speed is over 0.6 m/s. LED ON = car is at the landing (on door zone area). LED ON = the S17 switch is ON position. (G03)

Red Yellow

ETS Bypass NTS Bypass Normal Decel Bypass Redundancy (NA-version) Self Check (EN-version) SB1 Bypass SB2 Bypass SB3 Bypass SB4 Bypass Overspeed Traction Loss (NA-version) Run time limiter (EN-version)

Yellow Yellow Yellow Red Red Red Red Red Red Red Red Red

Unintended Movement Unintended Movement Test 0.75 m/s Test Stop Inspection 0.75 m/s (NA-version) Safety chain open (EN-version) Setup

Red Yellow Yellow Red Yellow Red Red

Boost

Yellow

LED ON = the S18 switch is ON position. (G03) LED blinking = the S12 switch is at center position. LED ON = the S12 switch is at down- position LED ON = the ETS is bypassed LED ON = the NTS is bypassed LED ON = the normal means is bypassed. LED ON = the lift CPU indicates the redundancy failure. LED ON = Internal fault in the safety system LED ON = SB1 bypass function is activated LED ON = SB2 bypass function is activated LED ON = SB3 bypass function is activated LED ON = SB4 bypass function is activated LED ON = when car has run the over speed LED ON = DATA WILL BE ADDED LATER LED ON = Loss of traction between ropes and traction sheave detected. The drive time supervision (traction loss supervision) has tripped. LED ON = Unintended car movement (UCM) detected. LED ON = the S19 switch is ON position. (G03) LED ON = the S20 switch is ON position. (G03) LED ON = the S5 switch is at Down- position. LED ON = the S2 switch is at down- position. LED ON = DATA WILL BE ADDED LATER LED ON = STOP switch or an open safety chain contact prevents the elevator movement. LED ON = the S9 button is pushed down position and the lift drive the automatic setup LED ON = the S10 button is pushed down position

© 2012 KONE Corporation All rights reserved.

Yellow

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KCE Product description

Table 14: Connectors on the KCE KMI board Connector

Description

XPEND1

Pendant Service Remote

Pins 1. +24Vdc Pendant Service Remote Output max. 140mA (fuse F3)

Connector layout

2. PENDANT UP Input Voltage 18-32Vdc Current 3-5mA 3. PENDANT RUN Input Voltage 1832Vdc Current 35mA 4. PENDANT DN Input Voltage 18-32Vdc Current 3-5mA

4

1

0.75m/s overspeed test slide switch

Car Door Bypass and Landing door bypass slide switches

Table 15: KCE KMI board variants Board

KM899045G01 KM899045G02 KM899045G03

Pendant inputs

– P1 – P3 P1 – P3

© 2012 KONE Corporation All rights reserved.

Terminal stop bypass

YES YES YES

Fault indications and reset

YES YES YES

30 (93)

Unindented movement test slide switch

NO NO YES

NO NO YES

NO NO YES

SO-10.65.011 (-) 2012-09-21

KCE Product description

2.4

KCECCG

2.4.1

Purpose of use KCECCG board connects all the electrical devices of the car to KCECPU and KCEMSC. It acts as cross connection board and is located on elevator car roof. KCECCG interacts with car safety inputs, door control and general cross connections for wiring and signalization, among others. It also charges the emergency battery. An additonal KCECCG board can be used, if there is a 3-door system or double-decker elevator.

© 2012 KONE Corporation All rights reserved.

31 (93)

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KCE Product description

2.4.2

Indicators and connectors LEDS: 24V OK 12V OK

Inspection drive unit interface (XB20) Change board LON-bus error TTS2-bus error TTS1-bus error

Safety input (XS10) Safety input (XS9) Safety input (XS8) Safety input (XS7)

KRMRIF interface (XB19) LWD (XB17) Front door zone sensor (XB9)

Rear door contact (XS6) Front door contact (XS5) Blocking device contact (XS4) Escape hatch contact (XS3)

Rear door zone sensor (XB13)

Safety gear contact (XS2)

Front door interface (XB8)

Final limit contact (XS1)

Rear door curtain of light (XB14)

Abs. position sensor (XB16)

Rear door 3D sensor (XB15) Battery its test resistor (XB2)

Rear door interface (XB12)

Optional 24VDC power (24Vin)

KCEREL interface (XB6) Front door curtain of light (XB10) Front door 3D sensor (XB11) Alarm bell (XB7)

Optional 24VDC output (XB3) LON OPT interface (XO2) COP interface (XB18) Travelling cable (XT1)

© 2012 KONE Corporation All rights reserved.

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KCE Product description

Table 16: LEDs on the KCECCG board LED

Color

24V OK

Green

12V OK

Green

CHANGE BOARD

Red

TTS1

Yellow

TTS2

Yellow

LON

Yellow

Notes LED ON = +24 V supply, if > 18 V = OK LED OFF = +24 V supply, if < 15 V = Failure LED ON = +12 V Supply OK = OK LED OFF = +12 V Supply Error = Failure LED ON = Software is not running = Failure LED OFF = OK LED ON = Fault in TTS1, no TTS activity = Failure LED BLINKING = TTS Error code = Failure LED OFF = OK LED ON = Fault in TTS2, no TTS activity = Failure LED BLINKING = TTS Error code = Failure LED OFF = OK LED ON = LON Error = Failure LED OFF = OK

Table 17: Connectors on the KCECCG board Connector 24 Vin

Description Optional 24V input

Pins 1. +24Vdc Input max.5A

Connector layout

2. +24Vdc from XT1 pin1. Jumper has to be used to pin1 to supply the board. 3. 0Vdc (GND) XT1

Traveling cable

All rights reserved.

1

1. +24Vdc input (max.5A)

2. Help is coming Input max. 12Vdc 2A) 3. LONH 4. TTS1H 5. TTS2H 6. Intercom+ max. 2.5A 7. +12VEM Input, max. 2A 8. 0Vdc for 12Vdc max. 2.5A 9. Alarm Output max. 2A 10. LONL 11. TTS1L 12. TTS2L 13. Intercom- max. 2.5A 14. 0Vdc for 24Vdc max.5A

© 2012 KONE Corporation

3

33 (93)

14

8

7

1

SO-10.65.011 (-) 2012-09-21

KCE Product description

Connector XS1

Description Final Limit Contact

Pins 1. +24Vdc Input max.1A

2. Not used 3. 51B Over Travel Safety contact 24Vdc max. 100mA 4. 51 Over Travel Safety contact 24Vdc max.100mA XS2

Safety Gear Contact

Escape Hatch Contact

XS5

Blocking device contact

Front door contact

Rear door contact

2. Not used 3. 63 Safety Loc Safety contact 24Vdc max. 100mA 4. Not used

All rights reserved.

1

4

3

2

1

4

3

2

1

4

3

2

1

4

3

2

1

4

3

2

1

1. Not used

1. Not used

2. +24Vdc Input max.1A 3. Not used 4. B87 Door Contact Safety contact 24Vdc max. 100mA

© 2012 KONE Corporation

2

1. +24Vdc input, max. 1A

2. +24Vdc Input max.1A 3. Not used 4. 87 Door Contact Safety contact 24Vdc max. 100mA XS6

3

1. +24Vdc Input max. 1 A

2. Not used 3. 57 Open Roof Safety contact 24Vdc max.100mA 4. Not used XS4

4

1. +24Vdc Input max.1A

2. Not used 3. Not used 4. 52 Safety Gear Safety contact 24Vdc max.100mA XS3

Connector layout

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KCE Product description

Connector XS7

Description Safety input contact

Pins 1. Not used

Connector layout

2. +24Vdc Input max.1A 3. Not used 4. 50/60:N Normal allowed/HAC Enable safety contact 24Vdc max. 100mA XS8

Safety input contact

Safety input contact

1. 41F/68:U Inspection Limit/Firemen Stop Safety contact 24Vdc max.100mA

2. +24Vdc Input max.1A 3. Not used 4. Not used XS10

Safety input contact

© 2012 KONE Corporation All rights reserved.

Battery and test resistor

2

1

4

3

2

1

4

3

2

1

4

3

2

1

1. Not used

2. +24Vdc Input max.1A 3. 40/68:N Inspection Limit/ In car stop Safety contact 24Vdc max. 100mA 4. Not used XB2

3

1. Not used

2. +24Vdc Input max. 1A 3. Not used 4. B50/66:S Inspection allowed/HAC Enable Rear Safety contact 24Vdc max. 100mA XS9

4

1. +12Vbat Input 1-5A

2. 0Vdc Battery GND 3. Test resistor +12Vbat 4. Test resistor 0Vdc

35 (93)

4

1

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KCE Product description

Connector XB3

Description 24V out optional

Pins 1. +24Vdc Output max. 0.5A

Connector layout

1

2. 0Vdc (GND)

XB7

Alarm bell

1. Alarm 12Vdc Output max. 2A

2. Alarm 0Vdc (GND)

1 XB8

Front door interface

1. +24Vdc Output max.2A

2. 0Vdc (GND) 3. Door service drive Output max. 3mA 4. Front Open command Output RS485 max. 3mA 5. Front Close command Output RS485 max. 3mA 6. Front Open End Input 7. Front Close End Input 8. Front Close Force Limit Input max. 3mA 9. Front Nudging / Speed 1 Output 10. Front Retiring Ramp / Speed 2 Output XB9

© 2012 KONE Corporation All rights reserved.

Front Door Zone Sensor interface

10

6

5

1

1. +24Vdc max.0.5A

2. 3. 4. 5. 6. 7. 8.

TTS1H TTS2H - (Spare) 0Vdc (GND) max.2A TTS1L TTS2L Deck configuration output

36 (93)

8

5

4

1

SO-10.65.011 (-) 2012-09-21

KCE Product description

Connector XB10

Description Front Door Photocell

Pins 1. +24Vdc Output max. 200 mA

Connector layout

2. Photocell A Input max. 3 mA 3. Not used 4. 0vdc (GND) XB11

Front door 3D sensor interface

1. +24Vdc Output max. 200mA

2. Front 3D signal Input max. 3mA 3. Not used 4. 0vdc (GND) XB12

Rear door interface

© 2012 KONE Corporation All rights reserved.

Read Door Zone Sensor interface

3

2

1

4

3

2

1

1. +24Vdc Output max. 2A

2. 0Vdc (GND) 3. Door Service Drive Output max. 3mA 4. Rear Open command Output RS485 max. 3mA 5. Rear Close command Output RS485 max. 3mA 6. Rear Open End Input 7. Rear Close End Input 8. Rear Close Force Limit Input 9. Rear Nudging / Speed 1 Output 10.Rear Retiring Ramp / Speed 2 Output XB13

4

10

6

5

1

1. +24Vdc max.0.5A

2. TTS1H 3. TTS2H 4. 0 Vdc (GND) max. 2A 5. 0 Vdc (GND) max. 2A 6. TTS1L 7. TTS2L 8. Deck configuration output

37 (93)

8

5

4

1

SO-10.65.011 (-) 2012-09-21

KCE Product description

Connector XB14

Description Rear Door Photocell

Pins 1. +24 Vdc Output max. 200mA

Connector layout

2. Photocell B Input max. 3mA 3. Not used 4. 0 Vdc (GND) XB15

Rear door 3D sensor interface

1. +24 Vdc Output max. 200mA

2. Rear 3D signal Input max. 3mA 3. Not used 4. 0 Vdc (GND) XB16

XB17

Absolute Position Sensor interface

LWD Interface

COP interface

2. 3. 4. 5. 6. 7. 8.

TTS1H TTS2H - (Spare) 0 Vdc (GND) TTS1L TTS2L Deck configuration output

All rights reserved.

2

1

4

3

2

1

8

5

4

1

1. +24Vdc Output

4

3

2

1

1. +24Vdc Output max.2A

2. Emergency light Output max. 2A 3. 0Vdc (GND) 4. LONL 5. Alarm Input max. 12V / 2A 6. LONH 7. +12Vdc VAL Input max. 2A 8. Help is coming Output max.500mA 9. Intercom+ max.2.5A 10.Intercom- max.2.5A

© 2012 KONE Corporation

3

1. +24 Vdc max.0.5A

2. DIGI_LWD Input 3. LWD Input max.20mA 4. 0vdc (GND) XB18

4

38 (93)

10

6

5

1

SO-10.65.011 (-) 2012-09-21

KCE Product description

Connector XB19

Description KRMRIF Interface

Pins 1. Alarm NC Output

Connector layout

1

2. Alarm NC Output

XB20

Drive Unit Service Inspection Interface

XO2

LON Optional Interface

1. +24Vdc Output max.2A

2. 41 Stop button Input max.2A 3. Alarm Output max.2A 4. 42:U Up Input 5. 42:H enable Run Input 6. 42:N Down Input 7. Not used 8. 42:DS Inspection Input 9. 0 Vdc (GND) 10. 42:L/COM Input 11. +12Vdc Output 12. 39 Emergency Alarm Input 1. +24Vdc Output max.0.5A

2. 3. 4. 5. 6.

2.4.3

0Vdc (GND) max.2A 0Vdc (GND) LONL Roll Call Output LONH

12

7

6

1

6

4

3

1

Equivalent circuit diagrams, KCECCG The KCECCG board has variants depending on the elevator type. These variations affect to the operation of certain board connections. Variants are described in table 18.

Table 18: KCECCG board variants Board

KM870225G01 KM870225G02 KM870225G03

Safety inputs

C1 – C5 C1 – C6 C1 – C10

Inspection station safety inputs S1 – S2 S1 – S2 S1 – S2

Front door control and protection I/O YES YES YES

Rear door control and protection I/O NO YES YES

Operation of the most common connections in KCECCG are described in the following figures.

© 2012 KONE Corporation All rights reserved.

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KCE Product description

R5 332R

+24V

Short-circuit protection

1.8 A

R3 15.4K

R2 619R

XS1

R4 8.25K

R6 332R

R7 10K

C1 100nF

C2 100nF

LOGIC

[V] 4.9 9.6 14.9

R1 619R 20 mA

R12 332R

20 mA

R8 619R

R10 15.4K

R9 619R

R11 8.25K

R13 332R

T = 2.1 ms

R14 10K

C3 100nF

C4 100nF

LOGIC

Threshold MIN TYP MAX

1077185.wmf

Figure 11.Equivalent circuit of safety inputs in connector XS1

R4 47.5

+24V

Short-circuit protection

1.8 A

R2 1.2K

R3 392R

XS2-XS10

R5 20K

C1 10µF

R1 402R

D1 BYG50M

R8 47.5R

20 mA R6 1.2K

R7 392R

C2 100nF

LOGIC

[V] 5.3 10.1 15.4

T = 2.1 ms

R9 20K

C3 10µF

D2 BYG50M

C4 100nF

LOGIC

Threshold MIN TYP MAX

1077178.wmf

Figure 12.Equivalent circuit of safety inputs in connectors XS2-XS10.

© 2012 KONE Corporation All rights reserved.

40 (93)

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KCE Product description

Threshold MIN TYP MAX

[V] 7.7 12.9 18.4

+24V

0.5 A

R1 4.7K R2 82.5K

XB8 pins 6, 7, 8 XB12 pins 6, 7, 8 XB10 pin 2 XB11 pin 2 XB14 pin 2 XB15 pin 2

5.1 mA

T = 1.1 ms

R3 12.1K

LOGIC

+24V

C1 100nF

1077177.wmf

Figure 13. Equivalent circuit of door interface inputs in connectors XB8, XB10, XB11, XB12, XB14, XB15.

+24V

0.5 A

D1 BYG50M

XB8 pins 4, 5, 9, 10 XB12 pins 4, 5, 9, 10

R1 10R

Q1 1.3 A 60 V

LOGIC

+24V

R2 10K

1077128.wmf

Figure 14. Equivalent circuit of door interface outputs in connectors XB8, XB12.

© 2012 KONE Corporation All rights reserved.

41 (93)

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KCE Product description

+24V

Threshold MIN TYP MAX

12V battery

[V] 7.7 12.9 18.4

0.5 A

XB9 pin 8 +24V

+24V

R1 4.7K

D1 1N4148

R2 82.5K

T = 1.1 ms

5.1 mA

R3 12.1K

D2 1N4148

C1 100nF

LOGIC

XB13 pin 8

XB16 pin 8 1077126.wmf

Figure 15. Equivalent circuit of deck configuration input. Pins number 8 in XB9, XB13 and XB16 are interconnected.

2.4.4

Electronic nameplate, KCECCG Table 19: KCECCG electronic nameplate Processor Door CPU LON TTS 1 TTS 2

SW variant YES YES YES YES

© 2012 KONE Corporation All rights reserved.

SW version YES YES YES YES

Bar code data YES NO NO NO

42 (93)

Repair date YES NO NO NO

Repair counter YES NO NO NO

CRC-16 checking

SW CRC checking

YES YES YES YES

NO YES YES YES

SO-10.65.011 (-) 2012-09-21

KCE Product description

2.5

KCEDZS

2.5.1

Purpose of use KCEDZS is a Door Zone Sensor system. Its main function is to detect at which floor the elevator car is located (floor code) and how far the car is from the exact floor level (linear position within door zone).

Magnet in shaft

Door zone sensor on car roof (KCEDZS)

XPS1 (located at the lower part of the DZS housing)

Hanging wiresa)

Figure 16.KCEDZS system in practice a) Hanging wires are not used in NEB installations.

KCEDZS is composed of two PC boards; a processor board and a sensor board that contains hall sensors and RFID antenna.

© 2012 KONE Corporation All rights reserved.

43 (93)

SO-10.65.011 (-) 2012-09-21

KCE Product description

KCEDZS processor board

KCEDZS sensor board

Figure 17.KC EDZ S PCboar ds Depending on assembly version the functions of KCEDZS are: – – – – – – –

Floor code Floor type information Door zone signals Linear position within door zone info Car acceleration Car speed Car distance from terminal floor

© 2012 KONE Corporation All rights reserved.

44 (93)

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KCE Product description

2.5.2

Indicators and connectors

Table 20: LEDs on the KCEDZS processor board LED

Color

24V OK

Green

CHANGE BOARD

Red

TTS1 ERROR

Yellow

TTS2 ERROR

Yellow

77:U

Yellow

61:N

Yellow

61:U

Yellow

77:N

Yellow

© 2012 KONE Corporation All rights reserved.

Notes LED ON = +24 V supply, if > 18 V = OK LED OFF = +24 V supply, if < 15 V = Failure LED ON = General fault indication LED OFF = OK LED ON = TTS1 fault indication channel LED BLINKING = Error code LED OFF = OK LED ON = TTS2 fault indication channel LED BLINKING = Error code LED OFF = OK LED ON = Shaft signal 77:U LED OFF = No Shaft signal LED ON = Shaft signal 61:N LED OFF = No Shaft signal LED ON = Shaft signal 61:U LED OFF = No Shaft signal LED ON = Shaft signal 77:N LED OFF = No Shaft signal

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KCE Product description

Table 21: Connectors on the KCEDZS unit Connector

Description

J3 (XPS1)

Pins

KCECCG interface

Connector layout

1. +24 V

2. TTS1 H 3. TTS2 H 4. Door side configuration 5. GND 6. TTS1 L 7. TTS2 L 8. Deck configuration

8

5

4

1

Table 22: KCEDZS module variants Processor board

KM870261G01 KM870261G02 KM870261G03 KM870261G04

KM1362305G01 – G04 (whole module) Channel 1 Channel 2 Channel 1 RFID Door Zone Linear Door Accelerometer Zone YES YES YES YES

NO YES YES YES

Sensor board KM989398G01 KM989398G02 KM989398G03

NO NO YES YES

Channel 2 Accelerometer NO NO NO YES

Hall sensors in RFID channel

Hall sensors in linear channel

6 6 6

0 6 6

Table 23: KCEDZS electronic nameplate Processor

CPU 1 CPU 2

SW SW Bar code variant version data

YES YES

© 2012 KONE Corporation All rights reserved.

YES YES

YES NO

Repair date

Repair counter

CRC-16 checking

SW CRC checking

Slave board bar code data

YES NO

YES NO

YES YES

NO YES

YES NO

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KCE Product description

2.6

FCB board

2.6.1

Purpose of use Floor control boards (FCB’s) are used for the connections of the floor signals. Floor control board is connected to control panel through shaft bundle using LON/RS485 serial interface.

Table 24: FCB board versions used in KCE-system. Board version

Structural description

KM713700G41

LCEFCB board with LON protocol board (3rd generation)..

More detailed information about FCB board variants are presented in 713705 LCEFCB functional description.

Table 25: FCB board versions Board version

Call button unit

SPI Display Unit

OSS key switch

Indication interfaces

LON protocol

KM713700G41

x

x

x

x

x

MKO

Jumpers for floor selection

Connector for calls

1003306.wmf

Figure 18.LCEFCB board. The board has plastic enclosure.

© 2012 KONE Corporation All rights reserved.

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KCE Product description

2.6.2

Indicators and connectors Table 26: LEDs on the FCB board LED

Color

PWR OK

Green

FAIL / LON service

Red

Notes LED ON = power, cable and fuse are OK LED OFF = power off or cable not connected LED ON = If not in Roll Call phase --> replace board Blinking = If not in Roll Call phase --> replace board LED OFF = during "Power OK," board OK

Table 27: Connectors on the FCB board Connector X1

Description Jumper for door side selection

Pins

Connector layout

Position 1: Front door A Position 3: Rear door B

A B 1

XS1

LON In

1. +24Vdc Input max.4A

2. 3. 4. 5. 6. XS2

LON out

1. +24Vdc Input max.4A

2. 3. 4. 5. 6. XF1

Call button unit

0Vdc (GND) 0Vdc (GND) LONL Roll Call Input 10 mA LONH 0Vdc (GND) 0Vdc (GND) LONL Roll Call Input 10 mA LONH

All rights reserved.

6

4

3

1

6

4

3

1

1. +24Vdc Output max. 100 mA

2. Up lamp Output max. 40 mA*) 3. Up call Input max. 2.5 mA 4. Down lamp Output max. 40 mA*) 5. Down call Input max. 2.5 mA 6. 0Vdc (GND)

© 2012 KONE Corporation

3

48 (93)

1

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KCE Product description

Connector XF2

Description Display, CPI, LAL and GOL

Pins 1. +24Vdc Output max.350 mA

2. Chip select Output max.75mA 3. Clock Output max.75mA 4. Data Output max.75mA 5. 0Vdc (GND) XF3

OSS Switch

1. +24Vdc Output max.350 mA

2. Key switch Input max.2.5mA 3. 0Vdc (GND) XF4

OSS Lamp

1. +24Vdc Output max.350 mA

Connector layout

1

1

1

2. Lamp Output max.40mA Open collector/drain*)

© 2012 KONE Corporation All rights reserved.

49 (93)

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KCE Product description

2.7

KCEPIO

2.7.1

Purpose of use KCEPIO (KM1338450G01) is a parallel I/O printed circuit board. It is designed especially for parallel call button interface. KCEPIO has 24-paired inputs/outputs; 24 VDC inputs and protected MOSFET outputs. Inputs only -version uswd for example for LOC and FPD. KCEPIO PCB size without enclosure is 90 x 135 mm. With enclosure 95.1 x 146 mm.

LON (RS485) in (XO1)

Eight I/Os and 2 grounds (X3)

LON (RS485) out (XO2)

Eight I/Os and 2 grounds (X2) LEDS: POWER OK Change board LON Error Eight I/Os and 2 grounds (X1)

DIPs for I/O-function selection (S1)

© 2012 KONE Corporation All rights reserved.

50 (93)

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KCE Product description

2.7.2

Indicators and connectors Table 28: LEDs on the KCEPIO board LED

Color

PWR OK CHANGE BOARD

Green Red

LON ERROR

Yellow

Notes LED ON = Power supply OK LED ON = LON Roll Call ON LED OFF = OK LED ON = LON Fault

Table 29: Connectors on the KCEPIO board Connector XO1

Description LON in

Pins 1. +24Vdc Input max.6A

2. 3. 4. 5. 6. XO2

LON out

1. +24Vdc Input max.6A

2. 3. 4. 5. 6. X1

Eight I/O

0Vdc (GND) 0Vdc (GND) LONB Roll Call Input LONA 0Vdc (GND) 0Vdc (GND) LONB Roll Call Input LONA

All rights reserved.

6

4

3

1

6

4

3

1

1. +24Vdc Input max. 1A

2. I/O1 max.0.7A 3. I/O2 max.0.7A 4. I/O3 max.0.7A 5. I/O4 max.0.7A 6. I/O5 max.0.7A 7. I/O6 max.0.7A 8. I/O7 max.0.7A 9. I/O8 max.0.7A 10. 0Vdc (GND)

© 2012 KONE Corporation

Connector layout

51 (93)

1

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KCE Product description

Connector X2

Description Eight I/O

Pins 1. +24Vdc Input max. 1A

2. I/O9 max.0.7A 3. I/O10 max.0.7A 4. I/O11 max.0.7A 5. I/O12 max.0.7A 6. I/O13 max.0.7A 7. I/O14 max.0.7A 8. I/O15 max.0.7A 9. I/O16 max.0.7A 10.0Vdc (GND) X3

Eight I/O

All rights reserved.

1

1. +24Vdc Input max. 1A

2. I/O17 max.0.7A 3. I/O18 max.0.7A 4. I/O19 max.0.7A 5. I/O20 max.0.7A 6. I/O21 max.0.7A 7. I/O22 max.0.7A 8. I/O23 max.0.7A 9. I/O24 max.0.7A 10. 0Vdc (GND)

© 2012 KONE Corporation

Connector layout

52 (93)

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KCE Product description

Table 30: DIP-switch functions on KCEPIO board Connector S1

Pins

Connector layout

DIP-switches for Lift configuration

Equivalent circuit, KCEPIO

Threshold MIN TYP MAX

+24V

[V] 6.7 12.3 18.5

D1 1N4148

X1 X2 X3

+24V

R1 3.3K

7 mA

R2 47.5K

R3 12.1K

C1 100nF LOGIC

2.7.3

Description

R4 10R

Q1 50V 0.7A

R5 47.5K 1077043.wmf

Figure 19.Equivalent circuit of I/O channels in X1, X2 and X3.

© 2012 KONE Corporation All rights reserved.

53 (93)

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KCE Product description

2.8

KCEOPT

2.8.1

Purpose of use KCEOPT (KM946520G01) is an optional I/O printed circuit board. Full assembly includes eight inputs and eight potential free outputs (NO-contacts). KCEOPT PCB size without enclosure is 90 x 100 mm. With enclosure 95 x 112,5 mm.

Relay outputs K1-K4 (X1)

Relay outputs K5-K8 (X2)

LON (RS485) out (XO2) LON (RS485) in (XO1)

I/O-function selection (S1)

LEDS: POWER OK (24V)

24 VDC inputs (X5)

Change board LON Error

© 2012 KONE Corporation All rights reserved.

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KCE Product description

2.8.2

Indicators and connectors Table 31: LEDs on the KCEOPT board LED

Color

24 V OK

Green

CHANGE BOARD LON Roll Call / Service

Red Yellow

Notes Controlled by HW LED ON = +24 V supply > 18 V LED OFF = +24 V supply < 15 V Hardware set ON, software set OFF Controlled by SW

Table 32: Connectors on the KCEOPT board Connector XO1 (X6A)

Description LON interface In

Pins 1. +24Vdc Shaft input max.2A

2. 3. 4. 5.

0Vdc (GND) 0Vdc (GND) LONH Roll Call input max.5mA 6. LONL XO2 (X6B)

LON interface Out

1. +24Vdc Shaft output max.2A

2. 3. 4. 5.

0Vdc (GND) 0Vdc (GND) LONH Roll Call output max.4mA 6. LONL

© 2012 KONE Corporation All rights reserved.

55 (93)

Connector layout

6

4

3

1

6

4

3

1

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KCE Product description

Connector X1

Description Relay outputs K1-K4

Pins 1. OUTPUT 1 Output A max.1A

2. OUTPUT 1 Output B max.1A 3. OUTPUT 2 Output A max.1A 4. OUTPUT 2 Output B max.1A 5. OUTPUT 3 Output A max.1A 6. OUTPUT 3 Output B max.1A 7. OUTPUT 4 Output A max.1A 8. OUTPUT 4 Output B max.1A 9. OUTPUT 4 Output C max.1A X2

Optional outputs K5-K8

1. OUTPUT 1 Output A max.1A

Connector layout

1

1

2. OUTPUT 1 Output B max.1A 3. OUTPUT 2 Output A max.1A 4. OUTPUT 2 Output B max.1A 5. OUTPUT 3 Output A max.1A 6. OUTPUT 3 Output B max.1A 7. OUTPUT 4 Output A max.1A 8. OUTPUT 4 Output B max.1A 9. OUTPUT 4 Output C max.1A

© 2012 KONE Corporation All rights reserved.

56 (93)

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KCE Product description

Connector X3

Description 24vdc inputs 10-pin 5.08 connector

Pins 1. IN1 Input max.28Vdc 7mA

Connector layout

2. IN2 Input max.28Vdc 7mA 3. IN3 Input max.28Vdc 7mA 4. IN4 Input max.28Vdc 7mA 5. IN5 Input max.28Vdc 7mA 6. IN6 Input max.28Vdc 7mA 7. IN7 Input max.28Vdc 7mA 8. IN8 Input max.28Vdc 7mA 9. 0Vdc (GND) max. 28mA 10. 0Vdc (GND) max. 28mA

1

Table 33: DIP-switch functions on KCEOPT board Connector S1

Description

Pins

Connector layout

DIP-switches for options configuration

S1 is used for elevator option configuration. KCEOPT-board is used to connect several kinds of options to KCE electrification using LON-network. Board electrical interface consist of 8 inputs, 8 outputs and LON network. Options are divided to groups (specified on the separate software specification) and one of these groups can be selected by DIP-switch S1.

© 2012 KONE Corporation All rights reserved.

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KCE Product description

Equivalent circuit diagrams, KCEOPT

Threshold MIN TYP MAX

+24V

[V] 6.7 12.3 18.5

R1 3.3K

X5

7 mA

T = 1 ms

R2 47.5K

C1 100nF

R3 12.1K

C2 100nF

LOGIC

2.8.3

1077056.wmf

Figure 20. Equivalent circuit of 24 V input. There are 8 similar inputs in Connector X5.

X1

Relays 8A 250Vac

X2

1 OUT1

2

1 K1

OUT5

3 OUT2

4

6

K2

8

K5

4

K6

5 K3

OUT7

7 OUT4

2 3

OUT6

5 OUT3

Relays 8A 250Vac

6

K7

7 K4

OUT8

9

8

K8

9 1077048.wmf

Figure 21. KCEOPT relay outputs. Note that OUT4 and OUT8 have NC-contacts available.

© 2012 KONE Corporation All rights reserved.

58 (93)

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KCE Product description

2.9

KCEREL

2.9.1

Purpose of use KCEREL is a relay board on car roof for 100-230Vac electrical connections. KCEREL connects to KCECCG. KCEREL controls the 100-230Vac inputs and outputs of the car, such as the lights and fan. KCEREL PCB size without enclosure is 90 x 160 mm. With enclosure 95,1 x 172 mm.

Anticreep device or 24VDC output option (X41)

Flat cable KCECCG (X21)

Anticreep contact/optoisolated input (X42) Travelling cable (XT3,120/230 VAC input) 120/230 VAC output to socket (X13) LEDS: Power ok (PWR OK) Lights on (44 OFF) Fan on (43 OFF)

Car light supply output (X14) Car Fan (X15)

Fan high speed (43 HALF) Spare (41 ON) Spare (67 ON) Spare (67 FULL)

Front door supply output (X16) Rear door supply output (X17) 120/230 VAC optional output (X18) Retiring ramp supply input (X19) Retiring ramp supply output (X20)

© 2012 KONE Corporation All rights reserved.

59 (93)

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KCE Product description

2.9.2

Indicators and connectors Table 34: LEDs on the KCEREL board LED

Color

POWER OK

Green

44 OFF

Yellow

43 OFF / ON

Yellow

43 HALF

Yellow

41 ON (Spare)

Yellow

67 ON / OFF

Yellow

67 FULL

Yellow

Notes LED ON = +24 V supply > 18 V LED OFF = +24 V supply < 15 V LED ON = Car Light deactivated LED OFF = Car Light activated LED ON = Fan deactivated LED OFF = Fan activated LED ON = Fan Half Speed activated LED OFF = Fan Full Speed activated LED ON = Spare output activated LED OFF = Spare output deactivated LED ON = RRR on LED OFF = RRR off LED ON = RRR supply full wave rectified LED OFF = Half wave rectified

Table 35: Connectors on the KCEREL board Connector X41

Description Anticreep device or 24Vdc output option

Pins 1. +24 Vdc Output max.500mA

2. – (Spare) 3. – (Spare) 4. 0 Vdc (GND) X42

XT3

Anticreep contact or optoisolated input

Traveling cable

1. – (Spare)

2. Anticreep contact Input max.10mA 3. – (Spare) 4. 0 Vdc (GND) 1. 230 Vac door power Input max.6A

Connector layout

4

3

2

1

4

3

2

1 1

2. N/230 Vac door power 3. 230 Vac car light / fan Input max.6A 4. N/230 Vac car light / fan X13

120/230 Vac output to socket outlet

1. 230 Vac door power Output max.15A

1

2. N/230 Vac door power

© 2012 KONE Corporation All rights reserved.

60 (93)

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KCE Product description

Connector X14

Description

Pins Car light supply output 1. 230 Vac Output max. 15A

Connector layout

1

2. N/230 Vac

X15

Car fan supply output

1. Normal speed 230 Vac Output max. 15A

1

2. High speed 230 Vac Output max. 15A 3. N/230 Vac X16

Front door supply output

1. 230 Vac Output max. 6A

1

2. N/230 Vac

X17

Rear door supply output

1. 230 Vac Output max. 6A

1

2. N/230 Vac

X18

120/230 Vac optional output

1. 230 Vac Output max. 6A

1

2. N/230 Vac

X19

Retiring ramp supply input

1. 24-230Vac Input max.6A

1

2. N/230 Vac

X20

Retiring ramp supply output

1. 230 Vac Output max. 6A

1

2. N/230 Vac

© 2012 KONE Corporation All rights reserved.

61 (93)

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KCE Product description

Table 36: KCEREL board variants Board

Mains voltage

KM870228G01 KM870228G02 KM870228G03 KM870228G04

2.9.3

230 Vac (EU) 120 Vac (NA) 120 / 230 Vac 230 Vac (EU)

Assembly Full Full Retiring ramp supply only Current < 6A (heat sink)

Equivalent circuit diagrams, KCEREL The operation of anticreep device in circuit level is described in the following figures.

+24V

+3.3V

R3 1.5K

R4 10K

R2 1K

D1 1N4148

C2 100nF

X42

D2 1N4148

D3 1N4148

R1 1.5K

LOGIC

+24V

C1 100nF

1077065.wmf

Figure 22.Equivalent circuit of anticreep contact

© 2012 KONE Corporation All rights reserved.

62 (93)

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KCE Product description

+24V

0.5 A

LOGIC

X41

1A 30VDC

D1 2A 600V

1077060.wmf

Figure 23.Equivalent circuit of anticreep device output

© 2012 KONE Corporation All rights reserved.

63 (93)

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KCE Product description

2.10

KCEDRB

2.10.1

Purpose of use KCEDRB (KM870223G01) is a door relay board. It is used in KCE system for the connection to door operator. It is located between KCECCG board and the door operator. The board has 3 inputs and 4 potential free relay outputs. In the case of high voltage (230 VAC) modernization application, the output signals can drive also a 230 VAC signal with 1A current rating. KCEDRB size is 90 x 50 mm. With enclosure 95,1 x 68 mm.

Front/rear door output (XD1)

Front/rear door input (XD2)

24VDC power supply input (XP1)

Interface to KCECCG (XB8/XB12)

2.10.2

Indicators and connectors There are no LEDs on KCEDRB board.

© 2012 KONE Corporation All rights reserved.

64 (93)

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KCE Product description

Table 37: Connectors on the KCEDRB board Connector XD1

Description Front/rear Door outputs

Pins 1. Common signal 0 – 32 Vdc max. 1A

Connector layout

1

2. Common signal 0 – 32 Vdc max. 1A 3. Nudging signal Output 18 – 32 Vdc max. 1A 4. Close command Output 18 – 32 Vdc max. 1A 5. Open command Output 18 – 32 Vdc max. 1A 6. Service drive Output 18 – 32Vdc max. 1A XD2

Front/rear Door inputs

1. 0 Vdc (GND)

2. Force limit Input max. 7mA 3. Close end Input max. 7mA 4. Open end Input  max.7mA XP1

© 2012 KONE Corporation All rights reserved.

24 Vdc power supply input

1. 24Vdc Input max.1A

2. 0 Vdc (GND)

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1 1

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KCE Product description

Connector XB8 / XB12

Description KCECCG interface

Pins 1. +24Vdc Input max.1A

2. 0 Vdc (GND) 3. Door service drive Output max. 9mA 4. Front/rear Open command Output max. 9mA 5. Front/rear Close command Output max. 9mA 6. Front/rear Open end Input max. 7mA 7. Front/rear Close end Input max. 7mA 8. Front/rear Close force limit Input max. 7mA 9. Front/rear Nudging Output max. 9mA 10. – (Spare)

© 2012 KONE Corporation All rights reserved.

66 (93)

Connector layout

10

6

5

1

SO-10.65.011 (-) 2012-09-21

KCE Product description

2.11

KCEDCC

2.11.1

Purpose of use KCEDCC (KM1335177G01) is a door contactor control interface board between KCECCG, contactors and door limit switches. The board has 4 inputs and 2 potential free relay outputs. The rated contact voltage is 250 VAC and the rated current 8 A. KCEDCC size is 70 x 150 mm.

MSE 2 (X18) MSE 1 (X17)

Close limit 85:SG (PC4) Door locking 67:E (PC8)

PC8

PC4

PC3

X18

X17

Open limit 85:OG (PC3) Signal enable dip 2 (S2) S2

PC2

X16

X15

Power to Door reopen (X16) Door reopen device (X15)

ON

XB10

ON

S1 1 2 3 4

Signal enable dip 1 (S1)

Photocell to KCECCG (XB10)

PC1

LCECCBS door connector (PC1)

PC10

Close contactor (PC10)

PC14

24VDC output (PC14)

Photoc. to LCECCBS (PC2)

1 2 3 4

K2 XB8

PC9

Open contactor (PC9)

KCECCG door connector (XB8)

K1

1077293.wmf

2.11.2

Indicators and connectors There are no LEDs on KCEDCC board.

© 2012 KONE Corporation All rights reserved.

67 (93)

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KCE Product description

Table 38: Connectors on the KCEDCC board Connector PC1

XB8 / XB12

PC2

Description LCECCBS Door connector

KCECCG Door connector

Photocell connector to LCECCBS

Pins 1. Not Connected

2. Open command Input max.0.5A 3. +24Vdc Input max.0.5A 4. Close command Input max.0.5A 5. Close end Output max.0.5A 6. 0 Vdc (GND) 7. Open end Output max.0.5A 8. – 9. Close force limit Output max.0.5A 10. –

All rights reserved.

10

6

5

1

10

6

5

1

1. +24Vdc Input max.0.5A

2. 0 Vdc (GND) 3. – 4. Open command Input max.0.5A 5. Close command Input max.0.5A 6. Open end Output max. 0.5A 7. Close end Output max.0.5A 8. Close forge limit Output max.0.5A 9. – 10. – 1. +24Vdc Input max.200mA

2. Photocell Output max.100mA 3. 0 Vdc (GND) 4. 0 Vdc (GND)

© 2012 KONE Corporation

Connector layout

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4

3

2

1

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KCE Product description

Connector XB10 / XB14

Description Photocell connector to KCECCG

Pins 1. +24Vdc Input max.200mA

2. PC1 Output max.100mA 3. – 4. 0 Vdc (GND) PC3

Open limit (85:OG)

Connector layout

4

3

2

1

1. 85:OG Input max.100mA

1

2. 85:OG Input max.100mA

PC4

Close limit (85:SG)

1. 85:SG Input max.100mA

1

2. 85:SG Input max.100mA

X15

Door reopen device

1. +24Vdc Input max.200mA

1

2. Photocell Input max.100mA 3. 0Vdc (GND) X16

Power supply to door reopen device

1. +24Vdc Input max. 200mA

1

2. – 3. 0Vdc (GND) X17

X18

© 2012 KONE Corporation All rights reserved.

Mechanical safety edge or close force limiter MSE1

1. MSE1 Input max.100mA

Mechanical safety edge or close force limiter MSE2

1. MSE2 Input max.100mA

1

2. MSE1 Input max.100mA

1

2. MSE2 Input max.100mA

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KCE Product description

Connector PC8

Description Door locking

Pins 1. 67:E (LOA) Input max.100mA

Connector layout

1

2. 67:E (LOA) Input max.100mA

PC9

Open contactor coil

1. +24Vdc Input max.500mA

2. Signal Input max.100mA PC10

Close contactor coil

1. +24Vdc Input max.500mA

2. Signal Input max.100mA PC14

24Vdc power supply output

1. +24Vdc Input max.500mA

1

1

1

2. 0Vdc (GND) 3. 0Vdc (GND) Table 39: DIP-switch functions on KCEDCC board

© 2012 KONE Corporation All rights reserved.

DIP-switch for signals from external equipment

1. N.C.

2. Photo Cell 1 3. Mechanical Safety Edge 1 4. Mechanical Safety Edge 2 2. 85:SG 3. 85:OG 4. LOA (Locking of automatic car door)

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1 2 3 4

1. N.C.

Connector layout

ON

Pins

1 2 3 4

S2

Description DIP-switch for signals from external equipment

ON

Connector S1

SO-10.65.011 (-) 2012-09-21

KCE Product description

2.12

KCEPFD

2.12.1

Purpose of use KCEPFD (KM1356240G01) is a phase failure detector board for monitoring three-phase mains supply. KCEPFD size is 90 x 70 mm. With enclosure 95,1 x 82 mm.

2.12.2

Indicators and connectors Table 40: KCEPFD board layout and its LED indicators.

Figure 24.KCEPFD board front layout LED

Color

POWER OK PHASE REVERSAL

Green Yellow

PHASE MISSING

Red

© 2012 KONE Corporation All rights reserved.

Notes LED ON = 5V Power is OK LED ON = Phase is reversed LED OFF = Correct phase sequence LED ON = Phase is Missing / Looped LED OFF = No Phase Missing / Looped

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KCE Product description

Table 41: KCEPFD board connectors. Connector

Description

Pins 3-phase mains voltage 1. R phase 230Vac Input

X1

XM4

input

2. B phase 230Vac Input 3. Y phase 230Vac Input

Interface to KCECPU

1. +24Vdc Input

Connector layout 1

2. 0 Vdc (GND) 3. Phase missing / Looping Output (Active LOW) 4. Phase reversal Output (Active LOW)

4

3

2

1

Table 42: KCEPFD electronic nameplate Processor

SW variant

SW version

Bar code data

Repair date

Repair counter

CRC-16

CPU

YES

YES

YES

YES

YES

YES

Table 43: KCEPFD voltage levels in XM4 connector Condition All phases present and not looped Phase reversed Phase Missing / Looping

© 2012 KONE Corporation All rights reserved.

Phase Reversal output XM4.4 Low Regular alternation; 20 ms High / 20 ms Low Indeterminate state

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Phase Missing output XM4.3 Low Low High / Open circuit

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KCE Product description

3

REUSED LCE BOARDS

3.1

LCEACU

3.1.1

Purpose of use LCEACU provides audible announcements inside the car for passengers. It is optional feature and therefore it is not always equipped with the elevator electrification. LCEACU is located on car roof either in car top connection box or in its own casing.

1072315.wmf

1047653.wmf

Figure 25. ACU board and its casing. Table 44: onnectors on the LCEACU board. Connector XS1

Description Serial connection to KCECCG

© 2012 KONE Corporation All rights reserved.

Pins 1. +24Vdc output 2. +12Vdc output (RS-485) 3. TTS1H (RS-485) 4. TTS2H (RS-485) 5. Data H 6. 0Vdc (GND) 7. 0Vdc (GND) (RS-485) 8. TTS1L (RS-485) 9. TTS2L (RS-485) 10. Data L

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Connector layout

10

6

5

1

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KCE Product description

Connector XS2

Programmer

Volume Speaker

Description

Connector layout

Serial connection to COP

1. +24Vdc output 2. +12Vdc output (RS-485) 10 3. TTS1H (RS-485) 4. TTS2H (RS-485) 5. Data H 6. 0Vdc (GND) 5 7. 0Vdc (GND) (RS-485) 8. TTS1L (RS-485) 9. TTS2L (RS-485) 10. Data L Connection to programmer tool or  Pin configuation not available. Layout not available. service laptop for announcement programming Sound volume leveller Potentiometer Layout not available. Speaker connector Pin configuation not available. Layout not available.

© 2012 KONE Corporation All rights reserved.

Pins

74 (93)

6 1

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KCE Product description

3.2

LCECOB

3.2.1

Purpose of use The Car Operating board is used for elevator car internal communication. LCECOB uses serial transmission method to communicate with buttons, LEDs, lamps, keys and position indiactors in the elevator car. LCECOB is located inside the car operating panel. LCECOB is used as controller for car operating panels that are other than MUL architecture. It is used for the connections of car calls (1 ... 8) and other devices in COP. Additionally LCECOB includes features for load weighing device, intercom and car locking interface.

3.2.2

Indicators and connectors Table 45: LCECOB board and its LED indicators.

1003302.wmf

Figure 26.LCECOB board LED

Color

L1 / Power

Green

L2 / Fail

Red

© 2012 KONE Corporation All rights reserved.

Notes LED ON = Power supply ok LED OFF = Power supply is missing LED ON = Fault diagnostics

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KCE Product description

Table 46: Connectors and jumpers on the LCECOB board Connector X1

Description Jumper for door side selection

Pins

Connector layout

Position 1: Front door A Position 3: Rear door B

A B 3

1 XS1

XS2

XC3

XC7

XC9

XC10

XC11

XC12

© 2012 KONE Corporation All rights reserved.

Serial interface connection to KCECCG

Serial interface connection to LCECEB

Position indicator (display)

Emergency light

Alarm

Door open button

Door close button

Fireman drive

1. +24Vdc output 2. +12Vdc output (RS-485) 3. TTS1H (RS-485) 4. TTS2H (RS-485) 5. Data H 6. 0Vdc (GND) 7. 0Vdc (GND) (RS-485) 8. TTS1L (RS-485) 9. TTS2L (RS-485) 10. Data L 1. +24Vdc output 2. +12Vdc output (RS-485) 3. TTS1H (RS-485) 4. TTS2H (RS-485) 5. Data H 6. 0Vdc (GND) 7. 0Vdc (GND) (RS-485) 8. TTS1L (RS-485) 9. TTS2L (RS-485) 10. Data L 1. +24 Vdc (supply) 2. Data (output) 3. Data (output) 4. Data (output) 5. Chip select 1. +12 Vdc BAT (supply) 2. Data output

10

6

5

1

10

6

5

1

1

1

1. +12 Vdc BAT (supply) 2. Data input

1

1. +24 Vdc supply 2. Data input

1

1. +24Vdc supply 2. Data input

1

1. +24Vdc input 2. Data input

1

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KCE Product description

Connector XC13

XC14

XC15

XC16

XC17

XC18

XC19

XC31:1

XC31:2

XC31:3

XC31:4

XC31:5

© 2012 KONE Corporation All rights reserved.

Description

Pins

Connector layout

Operation of car ventilation

1. +24Vdc supply 2. Data input

1

Spare

1. +24Vdc supply 2. Data input

1

1. +24Vdc supply 2. Data input

1

1. +24Vdc supply 2. Data input

1

1. +24Vdc supply 2. Data input

1

Out of service

Priority call

Door extension time

Intercom A/B

Help is coming

Car call

Car call

Car call

Car call

Car call

1. +12 Vdc BAT (supply) 2. A data output 3. B data input

1

1. +12 Vdc BAT (supply) 2. Data output

1. 2. 3. 4. 1. 2. 3. 4. 1. 2. 3. 4. 1. 2. 3. 4. 1. 2. 3. 4.

+24 Vdc supply Data input/output Data input/output Data input/output +24 Vdc supply Data input/output Data input/output Data input/output +24 Vdc supply Data input/output Data input/output Data input/output +24 Vdc supply Data input/output Data input/output Data input/output +24 Vdc supply Data input/output Data input/output Data input/output

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1

1

1

1

1

1

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KCE Product description

Connector XC31:6

XC31:7

XC31:8

© 2012 KONE Corporation All rights reserved.

Description Car call

Car call

Car call

Pins 1. 2. 3. 4. 1. 2. 3. 4. 1. 2. 3. 4.

+24 Vdc supply Data input/output Data input/output Data input/output +24 Vdc supply Data input/output Data input/output Data input/output +24 Vdc supply Data input/output Data input/output Data input/output

78 (93)

Connector layout

1

1

1

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KCE Product description

3.3

LCECEB

3.3.1

Purpose of use The Car Operating Extension board is used for elevator car internal communication. LCECEB uses serial transmission method to communicate with buttons, LEDs, lamps, keys and position indiactors in the elevator car. LCECEB is located inside the car operating panel. LCECEB is used as extension controller for car operating panels that are other than MUL architecture. It is used for the connections of car calls (9 ... 16). Table 47: LCECEB board and its LED indicators.

1003304.wmf

Figure 27.LCECEB board LED

Color

L1 / Power

Green

L2 / Fail

Red

© 2012 KONE Corporation All rights reserved.

Notes LED ON = Power supply ok LED OFF = Power supply is missing LED ON = The board is broken LED OFF = The board OK. Note that HW failure may be present even the LED is off.

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KCE Product description

Table 48: Connectors and jumpers on the LCECEB board Connector X1

Description Jumper for door side selection

Pins

Connector layout

Position 1: Front door A Position 3: Rear door B

A B 3

1 X2 + X3

Jumper for floor calls

Both jumpers in position 1 (n = 0): calls for floors 9 ... 16.

X2

Jumper for floor calls

X3

Jumper for floor calls

X2 in position 1 and X3 in position 3 (n = 8): car calls for floors 17 ... 24.

XO1

Auxiliar connector

XO2

XS1

XS2

XC31:(9+n)

XC31:(10+n)

© 2012 KONE Corporation All rights reserved.

Auxiliar connector

Serial interface connection to LCECOB

Serial interface connection to terminating resistor

Car call

Car call

1

3

1

3

1

3

1. +24 Vdc (supply) 2. Data (input)

1

1. +24 Vdc (supply) 2. Data input

1

1. +24Vdc output 2. +12Vdc output (RS-485) 3. TTS1H (RS-485) 4. TTS2H (RS-485) 5. Data H 6. 0Vdc (GND) 7. 0Vdc (GND) (RS-485) 8. TTS1L (RS-485) 9. TTS2L (RS-485) 10. Data L 1. +24Vdc output 2. +12Vdc output (RS-485) 3. TTS1H (RS-485) 4. TTS2H (RS-485) 5. Data H 6. 0Vdc (GND) 7. 0Vdc (GND) (RS-485) 8. TTS1L (RS-485) 9. TTS2L (RS-485) 10. Data L 1. +24 Vdc supply 2. Data input/output 3. Data input/output 4. Data input/output 1. +24 Vdc supply 2. Data input/output 3. Data input/output 4. Data input/output

80 (93)

10

6

5

1

10

6

5

1

1

1

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KCE Product description

Connector XC31:(11+n)

XC31:(12+n)

XC31:(13+n)

XC31:(14+n)

XC31:(15+n)

XC31:(16+n)

© 2012 KONE Corporation All rights reserved.

Description Car call

Car call

Car call

Car call

Car call

Car call

Pins 1. 2. 3. 4. 1. 2. 3. 4. 1. 2. 3. 4. 1. 2. 3. 4. 1. 2. 3. 4. 1. 2. 3. 4.

+24 Vdc supply Data input/output Data input/output Data input/output +24 Vdc supply Data input/output Data input/output Data input/output +24 Vdc supply Data input/output Data input/output Data input/output +24 Vdc supply Data input/output Data input/output Data input/output +24 Vdc supply Data input/output Data input/output Data input/output +24 Vdc supply Data input/output Data input/output Data input/output

81 (93)

Connector layout

1

1

1

1

1

1

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KCE Product description

3.4

LCERAL

3.4.1

Purpose of use LCERAL gives alarm information for remote alarm system via relay. It has switches to set alarm on or off and reset. The board has also a possibility for setting a delay for the alarm. Table 49: LCERAL board and its LED indicators.

1003323.wmf

Figure 28. LCERAL board. LED

Color

Notes

V12 / Alarm pressed

Red

LED ON = Alarm is accepted. Remote alarm activated

Table 50: Connectors on the LCERAL board. Connector XM14

XM30

Description Interface to elevator car via CPU

Interface to remote alarm system

© 2012 KONE Corporation All rights reserved.

Pins 1. 2. 3. 4.

+12 Vdc battery input 0 Vdc Battery input Alarm signal input Help is coming output

1. 2. 3. 4. 5. 6.

Rem N.O. output Rem common output Rem N.C. output – Reset alarm signal input Reset alarm 0 Vdc input

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Connector layout

1

1

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KCE Product description

3.5

MUL-boards

3.5.1

Purpose of use The Car Operating Panel Multi-board works as an interface between the elevator control system and the buttons and displays in the COP. The board has interfaces for the display, buttons, the buzzer, the gong and the LonWorks® network. The buttons and switches in the COP are connected to MUL by button buses.

3.5.2

F2KMUL Table 51: F2KMUL board and its LED indicators.

1010387-1.wmf

Figure 29. F2KMUL board LED

Color

D30 / Power OK

Green

D16 / Service switch S1 LED for circuit U7 D24 / Service switch S2 LED for circuit U14

Orange

© 2012 KONE Corporation All rights reserved.

Notes LED ON = Power supply ok LED OFF = Power supply is missing LED ON = Signal is active LED OFF = Signal is inactive LED ON = Signal is active LED OFF = Signal is inactive

Orange

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KCE Product description

The car operating panel multi-board (F2KMUL) works as serial interface between the KCE control system and the buttons and displays in the COP. F2KMUL is one node of the LON (RS485) network. F2KMUL is used with KONE Signalization System (KSS).

Table 52: Connectors on the F2KMUL board. Connector J1 J2 J3 J4 J5 J6 J8

3.5.3

Description

Pins

Connector for audio equipment (loudspeaker and microphone) Network input from KRMRIF board Network output to terminating resistor. Alarm output Display connector Car button bus 1 Car button bus 2

Connector layout

Pin configuation not available. Layout not available. Pin configuation not available. Layout not available. Pin configuation not available. Layout not available. Pin configuation not available. Pin configuation not available. Pin configuation not available. Pin configuation not available.

Layout not available. Layout not available. Layout not available. Layout not available.

COP- and DOPMUL The COPMUL and DOPMUL are similar boards as F2KMUL. Where the F2KMUL is used with KONE KSS signalization, the COP- and DOPMUL are used with other signalization types.

© 2012 KONE Corporation All rights reserved.

84 (93)

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KCE Product description

3.6

KRMRIF

3.6.1

Purpose of use KONE Remote Monitoring Interface board is a part of KONE remote monitoring system. KRMRIF takes care of remote alarm, emergency telephone and telephone line handling. KRMRIF connects the elevator to KONE Service Center via PSTN or GSM network. The board is located in the car top connection box.

3.6.2

Indicators and connectors

1027272.wmf

Figure 30.KRMRIF board and LEDs

© 2012 KONE Corporation All rights reserved.

85 (93)

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KCE Product description

Table 53: LEDs on the KRMRIF board

LED

Color

LD1 / Mains

Green

LD2 / Batt

Red

LD3 / Alarm

Yellow

Notes LED ON = Main power is on LED OFF = Main power is missing LED Blinking = Main power is missing, battery is being used as main supply. LED ON = Battery voltage too low (below 10.5 V), or battery is missing, or battery fuse is blown. LED OFF = Battery is ok. LED ON = Alarm is active and served LED OFF = No alarms (or no configuration in the board) LED Blinking =

– 0.5 sec on / 0.5 sec off: Alarm is registered but not served – 0.3 sec on / 0.3 sec off: No configuration or wrong configuration – 2.0 sec on / 2.0 sec off: No configuration or wrong configuration – 2.0 sec on / 1.0 sec off: Configuration downloaded LD4 / Call

Yellow

LD5 / PSTN (or GSM) fail

Red

LD6 / LON fail

Red

LED ON = Telephone line is off hook LED OFF = Telephone line is on hook LED ON = Telephone line is missing LED OFF = Telephone line is ok LED ON = LON communication failure LED OFF = LON ok. (or no configuration in the board) LED Blinking =

– 0.3 sec on / 0.3 sec off: Equipment RS link failure – Blinking with same frequency as LD3 --> a non-configured analyzer is connected to board LD7 / ICT

LED ON = Internal error in the board. Replacement of the board is recommended. Note that LED is on after power up, until the program initialisation is done. LED OFF = The board is ok. LD10 / LON CPU reset Green LED Blinking = Host CPU does not communicate with LON CPU on the board. The KRMRIF board has internal failure or no software. LED OFF = LON and CPU communication is ok. LON CPU reset is controlled by the LON-controller or the host CPU

© 2012 KONE Corporation All rights reserved.

Red

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KCE Product description

Table 54: Connectors and jumpers on the KRMRIF board. Connector JP1 / MIC

JP2 / Polarization of LON network

JP3 / Polarization of LON network

JP4 / Intercom mic

JP5 / Intercom speaker

SW1 X3

X4 X5

Description

Pins

Jumper for microphone select

Position 1–2: External mic in use Position 2–3: Internal mic in use

Jumper for resistor operation

Position 1–2: Connects a pull-up resistor Position 2–3: Disconnects the pull-up resistor

Jumper for resistor operation

Position 1–2: Connects a pull-up resistor Position 2–3: Disconnects the pull-up resistor

Jumper for intercom signal connection

Position 1–2: Disconnects the intercom mic signal Position 2–3: Connects the intercom mic signal

Jumper for intercom signal connection

Position 1–2: Disconnects the intercom speaker signal Position 2–3: Connects the intercom speaker signal

Elevator number selection Stopping accuracy detector

Not applicable

Car lighting detector Inductive loop antenna

Pin configuration not available Pin configuration not available

Data communications for modem

Standard RS-485 / DE-9 male

Pin configuration not available

Connector layout 1

3

1

3

1

3

1

3

1

3

1

3

1

3

1

3

1

3

1

3

Connector layout not available

1 Connector layout not available

1

X6

5

9

© 2012 KONE Corporation All rights reserved.

87 (93)

1

6

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KCE Product description

Connector X7

Pins

Connector layout

PSTN (modem connection) External modem interface

Standard RJ11/12/25

Voice and alarm interface Power supply

Pin configuration not available 1. +24Vdc Input max.4A 2. 0Vdc (GND) 3. 0Vdc (GND) 4. LONL 5. Service Pin Input max.20mA 6. LONH

Connector layout not available

Pin configuration not available Pin configuration not available Pin configuration not available 1. +24Vdc output 2. +12Vdc output (RS-485) 3. TTS1H (RS-485) 4. TTS2H (RS-485) 5. Data H 6. 0Vdc (GND) 7. 0Vdc (GND) (RS-485) 8. TTS1L (RS-485) 9. TTS2L (RS-485) 10. Data L

Connector layout not available Connector layout not available Connector layout not available

Connector layout not available

Pin configuration not available

1

X8

Description

X12 X16

X20 XC9C XC9B XS1

XS2

© 2012 KONE Corporation All rights reserved.

GSM module interface Car bottom alarm electronics Car top alarm electronics Connector to KCECCG

Connector to LCECOB

1. +24Vdc output 2. +12Vdc output (RS-485) 3. TTS1H (RS-485) 4. TTS2H (RS-485) 5. Data H 6. 0Vdc (GND) 7. 0Vdc (GND) (RS-485) 8. TTS1L (RS-485) 9. TTS2L (RS-485) 10. Data L

88 (93)

6

4

3

1

10

6

5

1

10

6

5

1

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KCE Product description

4

PELV OF KCE PELV (Protected Extra Low Voltage) is used in KCE to reduce hazards related to electric shock. Voltage in PELV system is limited to 50 Vac or 120 Vdc. The system is isolated (optical or transforming isolation) from high voltage systems and it is not allowed to have electrical contacts to non-PELV systems except earth (PE).

PELV

230 / 24

Non-PELV

Max 50 Vac /120 Vdc KCEPVSC

KCEMSC

KCEFUI

KCECPU

Drive

KCERUI

Motor KCEOPTS

KCEOPT KCEPIO Safety contacts

KCEFCB

Doors

KCEDRB

Car light

Car Fan

KCEDCC

KCEREL

KCECCG

Battery

KCEDZS

INSP

230 / 24

1077042.wmf

Figure 31. PELV system in KCE.

© 2012 KONE Corporation All rights reserved.

89 (93)

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KCE Product description

5

ABBREVIATIONS DZS

Door Zone Sensor

KCE

KONE control electrification

KMC

KONE Mini Console

KMI

KONE Maintenance Interface

PCB

Printed Circuit Board

RS-485

Data communication protocol used between KCE PCB’s

Ethernet

Network topology used to connect elevator monitoring to KCE

LON

Network technology used to connect bulding facility to KCE

PELV

Protected Extra Low Voltage system

© 2012 KONE Corporation All rights reserved.

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KCE Product description

6

ORDERING See order form SO-10.90.069, SAP material KM1336820C01 (Module 7). Filling instructions are described in SO-10.90.070.

© 2012 KONE Corporation All rights reserved.

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KCE Product description

7

APPROVALS AND VERSION HISTORY Compiled by:

KTO / Information Product Author / Markku Ruhanen

Checked by:

KTO / Senior Expert / Ari Kattainen KTO / Component Manager / Gareth Chapman

Approved by:

KTO / Technology Category Manager / Jari Helvilä

Translation approved by: / Issue -

Date 2012-09-21

© 2012 KONE Corporation All rights reserved.

Description of change First issue.

Ref CR

Approved by Jari Helvilä

92 (93)

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KCE Product description

8

FEEDBACK Click one of the star buttons in the PDF version to rate the document and report errors or suggest improvements. This opens your default e-mail client. Users of printed documents can send feedback directly to [email protected]. Excellent

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Acceptable

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© 2012 KONE Corporation All rights reserved.

93 (93)

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