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TRANSMITTAL SHEET B/E Aerospace, Inc. Interior Systems - Oven Products Galvanibaan 5, 3439 MG Nieuwegein, The Netherlands Tel.: +31 (0) 306029200 Fax: +31 (0) 306036949 Cage: H0212 To: HOLDERS OF COMPONENT MAINTENANCE MANUAL ATA 25-35-54 Revision 7 of CMM 25-35-54 dated: FEB 14/19 is attached. FILING INSTRUCTIONS The affected pages dated: FEB 14/19 are listed on the LIST OF EFFECTIVE PAGES. Remove and destroy the old pages which are affected by this revision and insert the new pages dated: FEB 14/19 Check and make sure that the content of the manual agrees with the LIST OF EFFECTIVE PAGES. Update the RECORD OF REVISIONS page accordingly. File this TRANSMITTAL SHEET separately. REVISION HIGHLIGHTS INTERNAL REFERENCES ECO 11249. TITLE PAGE Updated revision number. RECORD OF REVISION Revision number and revision date added to table. RECORD OF TEMPORARY REVISION NO EFFECT SERVICE BULLETIN LIST Added SB No. 1500-25-0010. Added SB No. 1500-25-0011. SERVICE INFORMATION LETTER LIST Added SIL No. H0212-25-0235. Added SIL No. H0212-25-0264. LIST OF EFFECTIVE PAGES Updated. TRANSMITTAL SHEET Page 1 of 4

TRANSMITTAL SHEET

TABLE OF CONTENTS Updated. INTRODUCTION NO EFFECT DESCRIPTION AND OPERATION Incorporated SIL No. H0212-25-0264: Added WARNING to TASK 25-35-54-870-802-A01, Para 2.A. TESTING AND FAULT ISOLATION Corrected door sensor test message from “Close Door” to “DOOR OPEN” in the Table 1002 and 1005. Incorporated SIL No. H0212-25-0264: Added WARNING to Subtask 25-35-54-700-001-A01, Para (4)(a) and Subtask 25-35-54-750-007-A01, Para (9)(a). SCHEMATICS AND WIRING DIAGRAMS NO EFFECT DISASSEMBLY NO EFFECT CLEANING NO EFFECT INSPECTION AND CHECK NO EFFECT REPAIR Corrected MFR PNR of CS-224-38 from 350536-1 to 350550-1 in Crimp, Extraction and Insertion Tool References (Table 6003). Incorporated SIL No. H0212-25-0235: Corrected Insertion Tool PNR of CS-224-57 from “DAK123-22A [M81969/18-02] (DMC)” to “CS-710-255 (B/E Aerospace)” in Crimp, Extraction and Insertion Tool References (Table 6003). ASSEMBLY NO EFFECT FITS AND CLEARANCES NO EFFECT SPECIAL TOOLS, FIXTURES AND EQUIPMENT NO EFFECT ILLUSTRATED PARTS LIST Updated Numerical Index. DPL Figure 2: Incorporated SB No. 1500-25-0010. DPL Figure 3: Incorporated SIL No. H0212-25-0235. DPL Figure 5: Incorporated SB No. 1500-25-0011. DPL Figure 15: Incorporated SIL No. H0212-25-0235. Corrected MFR PNR in item 90 from PNR 350536-1 to PNR 350550-1. TRANSMITTAL SHEET Page 2 of 4

TRANSMITTAL SHEET DPL Figure 17: DPL Figure 18: DPL Figure 20:

Incorporated SIL No. H0212-25-0235. Incorporated SIL No. H0212-25-0235. Corrected MFR PNR in item 20 from PNR 350536-1 to PNR 350550-1.

SPECIAL PROCEDURES Incorporated SB No. 1500-25-0011 in Permitted Software Combinations DF1575 (Eff. A,B) (Table 11001). Incorporated SB No. 1500-25-0011 in Permitted Software Combinations DF1500 (Eff. C,D) (Table 11002). Incorporated SB No. 1500-25-0011 in Software, Operational (Table 11006). Incorporated SB No. 1500-25-0011 in Software, Operational (Table 11007). Incorporated SB No. 1500-25-0011 in Software, Motor Driver (Table 11011). Incorporated SB No. 1500-25-0011 in Software, Motor Driver, Option Byte (Table 11012). Corrected File Name of the item 5 in Software, Motor Driver, Option Byte (Table 11012). REMOVAL NO EFFECT INSTALLATION NO EFFECT SERVICING NO EFFECT STORAGE INCLUDING TRANSPORTATION NO EFFECT REWORK NO EFFECT

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TITLE PAGE

DF1500/DF1575 CONVECTION OVEN SERIES PART NUMBERS BASIC PART NUMBER: 4315750/4315751/4315000/4315001

4315750-00-0000 4315751-00-0000 4315000-00-0000 4315001-00-0000

COMPONENT MAINTENANCE MANUAL WITH ILLUSTRATED PARTS LIST B/E AEROSPACE PROPRIETARY INFORMATION This document contains proprietary information of B/E Aerospace, Inc. and is disclosed to the intended recipient by B/E Aerospace, Inc. in strict confidence. Except for rights expressly granted by B/E Aerospace, Inc in writing, this document may not, in whole or in part, be duplicated, reproduced, disclosed or used for any unauthorized person without prior direct written authorization from B/E Aerospace, Inc.

EXPORT ADMINISTRATION REGULATION (EAR) For items subject to the Export Administration Regulations, these commodities, technology or software were exported from the United States in accordance with the Export Administration Regulations. Diversion contrary to U.S. law is prohibited. ECCN: 9E991

Initial Issue Date: APR 16/14 B/E Aerospace, Inc. Interior Systems - Oven Products Galvanibaan 5, 3439 MG The Netherlands Tel.: +31 (0) 306029200 Fax: +31 (0) 306036949 Cage: H0212

Revision 7

25-35-54 Page T-1 FEB 14/19

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 RECORD OF REVISIONS REV NO.

ISSUE DATE

1

MAR 24/15

2

FEB 04/16

3

AUG 05/16

4

DEC 15/16

5

JUN 22/17

6

FEB 05/18

7

FEB 14/19

DATE INSERTED

BY

REV NO.

ISSUE DATE

DATE INSERTED

BY

Retain this record in front of manual or chapter on receipt of revisions, insert revised pages in manual, and enter revision number, date inserted, and initials.

25-35-54

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 RECORD OF TEMPORARY REVISIONS TEMPORARY REVISION NO.

ISSUE DATE

DATE INSERTED/ INSERTED BY

DATE REMOVED/ REMOVED BY

25-35-54

DATE INCORPORATED

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 SERVICE BULLETIN LIST

SERVICE BULLETIN NO.

ISSUE DATE

MANUAL REVISION NUMBER

SUBJECT

MANUAL REVISION DATE

1500-25-0001

APR 17/15

EQUIPMENT/FURNISHINGS - GALLEY - OVEN INTRODUCTION OF A MEAL CARD HOLDER

2

FEB 04/16

1500-25-0002

MAR 04/16

EQUIPMENT/FURNISHINGS - GALLEY - OVEN INTRODUCTION OF A NEW BAFFLE PLATE ASSEMBLY (AMDT. A)

3

AUG 05/16

1500-25-0004

JUN 23/16

EQUIPMENT/FURNISHINGS - GALLEY - OVEN INTRODUCTION OF A MEAL CARD HOLDER

3

AUG 05/16

1500-25-0005

JUN 01/16

EQUIPMENT/FURNISHINGS - GALLEY - OVEN INTRODUCTION OF A NEW OVEN CONTROL UNIT

3

AUG 05/16

1500-25-0009

OCT 10/16

EQUIPMENT/FURNISHINGS - GALLEY - OVEN INTRODUCTION OF A MEAL CARD HOLDER

4

DEC 15/16

1500-25-0006

MAY 02/17

EQUIPMENT/FURNISHINGS - GALLEY - OVEN INTRODUCTION OF A NEW LATCH ASSEMBLY

5

JUN 22/17

1500-25-0007

FEB 09/17

EQUIPMENT/FURNISHINGS - GALLEY - OVEN INTRODUCTION OF A NEW DOOR ASSEMBLY (AMDT. C)

5

JUN 22/17

1500-25-0008

FEB 09/17

EQUIPMENT/FURNISHINGS - GALLEY - OVEN INTRODUCTION OF A NEW DOOR KNOB AND DOOR KNOB COVER (AMDT. C)

5

JUN 22/17

1500-25-0003

DEC 05/17

EQUIPMENT/FURNISHINGS - GALLEY - OVEN INTRODUCTION OF A NEW DC MOTOR

6

FEB 05/18

1500-25-0010

MAY 14/18

EQUIPMENT/FURNISHINGS - GALLEY - OVEN INTRODUCTION OF NEW NUT PLATES (AMDT. D)

7

FEB 14/19

1500-25-0011

JAN 22/18

EQUIPMENT/FURNISHINGS - GALLEY - OVEN INTRODUCTION OF A SOFTWARE UPGRADE (AMDT. E)

7

FEB 14/19

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 SERVICE INFORMATION LETTER LIST SERVICE INFORMATION LETTER NO.

ISSUE DATE

MANUAL REVISION NUMBER

SUBJECT

MANUAL REVISION DATE

H0212-25-0187

MAR 24/15

RECOMMENDED MAINTENANCE PROGRAM

1

MAR 24/15

H0212-25-0203

NOV 02/15

NOTIFICATION OF CHANGE ON DOOR INSULATION SET

2

FEB 04/16

H0212-25-0217

JUN 13/16

NOTIFICATION OF FRAME ASSEMBLY REPLACEMENT

3

AUG 05/16

H0212-25-0223

JUL 15/16

NOTIFICATION OF CHANGES IN LATCH ASSEMBLY PNR 431504011

3

AUG 05/16

H0212-25-0231

JUL 08/16

TOUCH UP PAINT INSTRUCTIONS

3

AUG 05/16

H0212-25-0232

JUL 08/16

REPLACEMENT PROCEDURE FOR BROKEN DOOR KNOB

3

AUG 05/16

H0212-25-0235

SEP 06/18

INTRODUCTION OF NEW CONNECTORS

7

FEB 14/19

H0212-25-0264

DEC 07/17

ADDITIONAL WARNING STATEMENT FOR ROTATING FAN

7

FEB 14/19

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 LIST OF EFFECTIVE PAGES DATE

SECTION

PAGE

DATE

TITLE PAGE

SECTION

PAGE

RECORD OF REVISIONS FEB 14/19 . . . . . . . . . . . . . . . . . RR-1 FEB 14/19 . . . . . . . . . . . . . . . . . RR-2

MAR 24/15 MAR 24/15 MAR 24/15 MAR 24/15 MAR 24/15 MAR 24/15 MAR 24/15 MAR 24/15 DATE

DATE

SECTION

PAGE

RECORD OF TEMPORARY REVISIONS MAR 24/15 . . . . . . . . . . . . . . . . RTR-1 MAR 24/15 . . . . . . . . . . . . . . . . RTR-2 DATE

SECTION

PAGE

SERVICE BULLETIN LIST FEB 14/19 . . . . . . . . . . . . . . . . SBL-1 FEB 14/19 . . . . . . . . . . . . . . . . SBL-2 DATE

SECTION

PAGE

SERVICE INFORMATION LETTER LIST FEB 14/19 . . . . . . . . . . . . . . . . . SIL-1 FEB 14/19 . . . . . . . . . . . . . . . . . SIL-2 DATE

SECTION

PAGE

LIST OF EFFECTIVE PAGES FEB 14/19 FEB 14/19 FEB 14/19 FEB 14/19 DATE

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LEP-1 LEP-2 LEP-3 LEP-4 PAGE

TABLE OF CONTENTS FEB 14/19 FEB 14/19 FEB 14/19 FEB 14/19

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PAGE

INTRODUCTION

FEB 14/19 . . . . . . . . . . . . . . . . . . . T-1 FEB 14/19 . . . . . . . . . . . . . . . . . . . T-2 DATE

SECTION

SECTION

INTRO-1 INTRO-2 INTRO-3 INTRO-4 INTRO-5 INTRO-6 INTRO-7 INTRO-8 PAGE

DESCRIPTION AND OPERATION FEB 14/19 FEB 14/19 FEB 14/19 FEB 14/19 FEB 14/19 FEB 14/19 FEB 14/19 FEB 14/19 FEB 14/19 FEB 14/19 FEB 14/19 FEB 14/19 FEB 14/19 FEB 14/19 FEB 14/19 FEB 14/19 FEB 14/19 FEB 14/19 FEB 14/19 FEB 14/19 FEB 14/19 FEB 14/19 FEB 14/19 FEB 14/19 FEB 14/19 FEB 14/19 FEB 14/19 FEB 14/19 FEB 14/19 FEB 14/19 DATE

TOC-1 TOC-2 TOC-3 TOC-4

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PAGE

TESTING AND FAULT ISOLATION FEB 14/19 FEB 14/19 FEB 14/19 FEB 14/19

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1001 1002 1003 1004

FEB 14/19 FEB 14/19 FEB 14/19 FEB 14/19 FEB 14/19 FEB 14/19 FEB 14/19 FEB 14/19 FEB 14/19 FEB 14/19 FEB 14/19 FEB 14/19 FEB 14/19 FEB 14/19 FEB 14/19 FEB 14/19 FEB 14/19 FEB 14/19 FEB 14/19 FEB 14/19 FEB 14/19 FEB 14/19 FEB 14/19 FEB 14/19 FEB 14/19 FEB 14/19 FEB 14/19 FEB 14/19 FEB 14/19 FEB 14/19 FEB 14/19 FEB 14/19 FEB 14/19 FEB 14/19 FEB 14/19 FEB 14/19 FEB 14/19 FEB 14/19

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DATE

SECTION

1005 1006 1007 1008 1009 1010 1011 1012 1013 1014 1015 1016 1017 1018 1019 1020 1021 1022 1023 1024 1025 1026 1027 1028 1029 1030 1031 1032 1033 1034 1035 1036 1037 1038 1039 1040 1041 1042

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SCHEMATICS AND WIRING DIAGRAMS MAR 24/15 MAR 24/15 MAR 24/15 MAR 24/15

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DATE

SECTION

2001 2002 2003 2004

PAGE

DISASSEMBLY FEB 05/18 . . . . . . . . . . . . . . . . . . 3001 FEB 05/18 . . . . . . . . . . . . . . . . . . 3002 FEB 05/18 . . . . . . . . . . . . . . . . . . 3003

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3004 3005 3006 3007 3008 3009 3010 3011 3012 3013 3014 3015 3016 3017 3018 3019 3020 3021 3022 3023 3024 3025 3026

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CLEANING MAR 24/15 MAR 24/15 MAR 24/15 MAR 24/15 MAR 24/15 MAR 24/15 DATE

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4001 4002 4003 4004 4005 4006

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FEB 14/19 FEB 14/19 FEB 14/19 FEB 14/19 DATE

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6011 6012 6013 6014

PAGE

ASSEMBLY FEB 05/18 FEB 05/18 FEB 05/18 FEB 05/18 FEB 05/18 FEB 05/18 FEB 05/18 FEB 05/18 FEB 05/18 FEB 05/18 FEB 05/18 FEB 05/18 FEB 05/18 FEB 05/18 FEB 05/18 FEB 05/18 FEB 05/18 FEB 05/18 FEB 05/18 FEB 05/18 FEB 05/18 FEB 05/18 FEB 05/18 FEB 05/18 FEB 05/18 FEB 05/18 FEB 05/18 FEB 05/18

DATE

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7001 7002 7003 7004 7005 7006 7007 7008 7009 7010 7011 7012 7013 7014 7015 7016 7017 7018 7019 7020 7021 7022 7023 7024 7025 7026 7027 7028

INSPECTION / CHECK MAR 24/15 MAR 24/15 MAR 24/15 MAR 24/15 DATE

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5001 5002 5003 5004

PAGE

REPAIR FEB 14/19 FEB 14/19 FEB 14/19 FEB 14/19 FEB 14/19 FEB 14/19 FEB 14/19 FEB 14/19 FEB 14/19 FEB 14/19

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6001 6002 6003 6004 6005 6006 6007 6008 6009 6010

DATE

SECTION

PAGE

FITS AND CLEARANCES MAR 24/15 MAR 24/15 MAR 24/15 MAR 24/15 MAR 24/15 MAR 24/15 DATE

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8001 8002 8003 8004 8005 8006

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SPECIAL TOOLS, FIXTURES AND EQUIPMENT DEC 15/16 DEC 15/16 DEC 15/16 DEC 15/16

DEC 15/16 DEC 15/16 DEC 15/16 DEC 15/16 DEC 15/16 DEC 15/16

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9001 9002 9003 9004

. . . . . . . . . . . . . . . . . . 9005 . . . . . . . . . . . . . . . . . . 9006 . . . . . . . . . . . . . . . . . . 9007 . . . . . . . . . . . . . . . . . . 9008 . . . . . . . . . . . . . . . . . . 9009 . . . . . . . . . . . . . . . . . . 9010 SECTION

PAGE

ILLUSTRATED PARTS LIST FEB 14/19 FEB 14/19 FEB 14/19 FEB 14/19 FEB 14/19 FEB 14/19 FEB 14/19 FEB 14/19 FEB 14/19 FEB 14/19 FEB 14/19 FEB 14/19 FEB 14/19 FEB 14/19 FEB 14/19 FEB 14/19 FEB 14/19 FEB 14/19 FEB 14/19 FEB 14/19 FEB 14/19 FEB 14/19 FEB 14/19 FEB 14/19 FEB 14/19 FEB 14/19 FEB 14/19 FEB 14/19 FEB 14/19 FEB 14/19 FEB 14/19 FEB 14/19 FEB 14/19 FEB 14/19 FEB 14/19 FEB 14/19 FEB 14/19 FEB 14/19 FEB 14/19 FEB 14/19 FEB 14/19 FEB 14/19 FEB 14/19 FEB 14/19 FEB 14/19 FEB 14/19 FEB 14/19

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. . . . . . . . . . . . . . . . . 10001 . . . . . . . . . . . . . . . . . 10002 . . . . . . . . . . . . . . . . . 10003 . . . . . . . . . . . . . . . . . 10004 . . . . . . . . . . . . . . . . . 10005 . . . . . . . . . . . . . . . . . 10006 . . . . . . . . . . . . . . . . . 10007 . . . . . . . . . . . . . . . . . 10008 . . . . . . . . . . . . . . . . . 10009 . . . . . . . . . . . . . . . . . 10010 . . . . . . . . . . . . . . . . . 10011 . . . . . . . . . . . . . . . . . 10012 . . . . . . . . . . . . . . . . . 10013 . . . . . . . . . . . . . . . . . 10014 . . . . . . . . . . . . . . . . . 10015 . . . . . . . . . . . . . . . . . 10016 . . . . . . . . . . . . . . . . . 10017 . . . . . . . . . . . . . . . . . 10018 . . . . . . . . . . . . . . . . . 10019 . . . . . . . . . . . . . . . . . 10020 . . . . . . . . . . . . . . . . . 10021 . . . . . . . . . . . . . . . . . 10022 . . . . . . . . . . . . . . . . . 10023 . . . . . . . . . . . . . . . . . 10024 . . . . . . . . . . . . . . . . . 10025 . . . . . . . . . . . . . . . . . 10026 . . . . . . . . . . . . . . . . . 10027 . . . . . . . . . . . . . . . . . 10028 . . . . . . . . . . . . . . . . . 10029 . . . . . . . . . . . . . . . . . 10030 . . . . . . . . . . . . . . . . . 10031 . . . . . . . . . . . . . . . . . 10032 . . . . . . . . . . . . . . . . . 10033 . . . . . . . . . . . . . . . . . 10034 . . . . . . . . . . . . . . . . . 10035 . . . . . . . . . . . . . . . . . 10036 . . . . . . . . . . . . . . . . . 10037 . . . . . . . . . . . . . . . . . 10038 . . . . . . . . . . . . . . . . . 10039 . . . . . . . . . . . . . . . . . 10040 . . . . . . . . . . . . . . . . . 10041 . . . . . . . . . . . . . . . . . 10042 . . . . . . . . . . . . . . . . . 10043 . . . . . . . . . . . . . . . . . 10044 . . . . . . . . . . . . . . . . . 10045 . . . . . . . . . . . . . . . . . 10046 . . . . . . . . . . . . . . . . . 10047

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10048 10049 10050 10051 10052 10053 10054 10055 10056 10057 10058 10059 10060 10061 10062 10063 10064 10065 10066 10067 10068 10069 10070 10071 10072 10073 10074 10075 10076 10077 10078 10079 10080 10081 10082 10083 10084 10085 10086 10087 10088 10089 10090 10091 10092 10093 10094 10095 10096 10097 10098 10099 10100 10101 10102 10103 10104 10105 10106

FEB 14/19 FEB 14/19 FEB 14/19 FEB 14/19 FEB 14/19 FEB 14/19 FEB 14/19 FEB 14/19 FEB 14/19 FEB 14/19 FEB 14/19 FEB 14/19 FEB 14/19 FEB 14/19 FEB 14/19 FEB 14/19 FEB 14/19 FEB 14/19 FEB 14/19 FEB 14/19 FEB 14/19 FEB 14/19 FEB 14/19 FEB 14/19 FEB 14/19 FEB 14/19 FEB 14/19 FEB 14/19 FEB 14/19 FEB 14/19 FEB 14/19 FEB 14/19 FEB 14/19 FEB 14/19 FEB 14/19 FEB 14/19 FEB 14/19 FEB 14/19 FEB 14/19 FEB 14/19 FEB 14/19 FEB 14/19 DATE

................ ................ ................ ................ ................ ................ ................ ................ ................ ................ ................ ................ ................ ................ ................ ................ ................ ................ ................ ................ ................ ................ ................ ................ ................ ................ ................ ................ ................ ................ ................ ................ ................ ................ ................ ................ ................ ................ ................ ................ ................ ................ SECTION

10107 10108 10109 10110 10111 10112 10113 10114 10115 10116 10117 10118 10119 10120 10121 10122 10123 10124 10125 10126 10127 10128 10129 10130 10131 10132 10133 10134 10135 10136 10137 10138 10139 10140 10141 10142 10143 10144 10145 10146 10147 10148 PAGE

SPECIAL PROCEDURES FEB 14/19 FEB 14/19 FEB 14/19 FEB 14/19 FEB 14/19 FEB 14/19 FEB 14/19 FEB 14/19 FEB 14/19 FEB 14/19 FEB 14/19

................ ................ ................ ................ ................ ................ ................ ................ ................ ................ ................

11001 11002 11003 11004 11005 11006 11007 11008 11009 11010 11011

FEB 14/19 FEB 14/19 FEB 14/19 FEB 14/19 FEB 14/19 FEB 14/19 FEB 14/19 FEB 14/19 FEB 14/19 FEB 14/19 FEB 14/19 FEB 14/19 FEB 14/19

................. ................. ................. ................. ................. ................. ................. ................. ................. ................. ................. ................. .................

DATE

SECTION

11012 11013 11014 11015 11016 11017 11018 11019 11020 11021 11022 11023 11024 PAGE

REMOVAL MAR 24/15 . . . . . . . . . . . . . . . . 12001 MAR 24/15 . . . . . . . . . . . . . . . . 12002 DATE

SECTION

PAGE

INSTALLATION MAR 24/15 . . . . . . . . . . . . . . . . 13001 MAR 24/15 . . . . . . . . . . . . . . . . 13002 DATE

SECTION

PAGE

SERVICING MAR 24/15 . . . . . . . . . . . . . . . . 14001 MAR 24/15 . . . . . . . . . . . . . . . . 14002 DATE

SECTION

PAGE

STORAGE INCLUDING TRANSPORTATION JUN 22/17 JUN 22/17 JUN 22/17 JUN 22/17 JUN 22/17 JUN 22/17 JUN 22/17 JUN 22/17

................. ................. ................. ................. ................. ................. ................. .................

DATE

SECTION

15001 15002 15003 15004 15005 15006 15007 15008 PAGE

REWORK MAR 24/15 . . . . . . . . . . . . . . . . 16001 MAR 24/15 . . . . . . . . . . . . . . . . 16002

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PAGE

INTRODUCTION - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - INTRO-1 DESCRIPTION AND OPERATION - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1 TESTING AND FAULT ISOLATION - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1001 SCHEMATICS AND WIRING DIAGRAMS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2001 DISASSEMBLY - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3001 CLEANING - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4001 INSPECTION / CHECK- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5001 REPAIR- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6001 ASSEMBLY - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7001 FITS AND CLEARANCES- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 8001 SPECIAL TOOLS, FIXTURES AND EQUIPMENT- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 9001 ILLUSTRATED PARTS LIST - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 10001 SPECIAL PROCEDURES - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 11001 REMOVAL- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 12001 INSTALLATION - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 13001 SERVICING- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 14001 STORAGE INCLUDING TRANSPORTATION- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 15001 REWORK - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 16001

LIST OF FIGURES FIGURE

PAGE

FIGURE TITLE

INTRO FIGURE 1

MAINTENANCE TASK ORIENTED SUPPORT SYSTEM (MTOSS) TASK CODES . . . . . . . . . INTRO-3

INTRO FIGURE 2

PART NUMBER SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . INTRO-4

FIGURE 1

DF1575 CONVECTION OVEN SERIES (SHEET 1 OF 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 DF1575 CONVECTION OVEN SERIES (SHEET 2 OF 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

FIGURE 2

DF1500 CONVECTION OVEN SERIES (SHEET 1 OF 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 DF1500 CONVECTION OVEN SERIES (SHEET 2 OF 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

FIGURE 3

DISPLAY, BUTTONS AND INDICATORS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

FIGURE 1001

TEST SETUP - AS RECEIVED TEST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1003

FIGURE 1002

TEST SETUP - FUNCTIONAL TEST AND DOOR SENSOR TEST . . . . . . . . . . . . . . . . . . . . . . . . . 1007

FIGURE 1003

TEST SETUP - DIELECTRIC TEST AND INSULATION RESISTANCE TEST . . . . . . . . . . . . . . . . . 1017

FIGURE 1004

TEST SETUP - SELF TEST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1021

FIGURE 1005

RESET THERMOSTATS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1023

FIGURE 1006

AUX FAN (COOLING FAN) TEST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1025

FIGURE 1007

TEST SETUP - BONDING TEST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1028

FIGURE 1008

TEST POINTS BONDING RESISTANCE TEST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1030

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FIGURE

FIGURE TITLE

FIGURE 1009

THERMOSTAT FUNCTIONAL TEST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1033

FIGURE 2001

GENERAL SCHEMATIC DF1575 (EFF. A, B) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2002

FIGURE 2002

GENERAL SCHEMATIC DF1500 (EFF. C, D) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2003

FIGURE 3001

REMOVAL OF THE DOOR ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3006

FIGURE 3002

MOTOR FAN REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3008

FIGURE 4001

GALLEY ATTACHMENT POINTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4004

FIGURE 6001

LUBRICATE NEW O-RING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6004

FIGURE 6002

WIRE IDENTIFICATION CODE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6005

FIGURE 6003

RIV-NUT INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6007

FIGURE 6004

APPLY TOUCH UP PAINT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6012

FIGURE 7001

HINGE PIN INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7005

FIGURE 7002

PLUG INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7005

FIGURE 7003

HINGE PIN INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7006

FIGURE 7004

PLUG INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7007

FIGURE 7005

CLEANING BEFORE INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7009

FIGURE 7006

COOLING FAN INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7015

FIGURE 7007

PT100/1000 SENSOR INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7016

FIGURE 7008

LUBRICATION OF THE DOOR ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7018

FIGURE 7009

DOOR KNOB COVER INSTALLATION (PRE SB NO. 1500-25-0007 / 1500-25-0008) . . . . . . . . . . 7020

FIGURE 7010

OCU COVER ASSEMBLY INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7021

FIGURE 7011

LATCH ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7021

FIGURE 8001

END PIECE ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8005

IPL FIGURE 1

GENERAL ASSEMBLY DF1575 (EFF. A, B) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10032 GENERAL ASSEMBLY DF1500 (EFF. C, D) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10033

IPL FIGURE 2

MECHANICAL ASSY (SHEET 1 OF 9) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10036 MECHANICAL ASSY (SHEET 2 OF 9) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10037 MECHANICAL ASSY (SHEET 3 OF 9) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10038 MECHANICAL ASSY (SHEET 4 OF 9) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10039 MECHANICAL ASSY (SHEET 5 OF 9) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10040 MECHANICAL ASSY (SHEET 6 OF 9) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10041 MECHANICAL ASSY (SHEET 7 OF 9) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10042 MECHANICAL ASSY - EFF. B (SHEET 8 OF 9) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10043 MECHANICAL ASSY - EFF. B (SHEET 9 OF 9) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10044

IPL FIGURE 3

ELECTRICAL ASSY (EFF. A,B) (SHEET 1 OF 11) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10056 ELECTRICAL ASSY (EFF. C,D) (SHEET 2 OF 11) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10057 ELECTRICAL ASSY (SHEET 3 OF 11) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10058 ELECTRICAL ASSY (SHEET 4 OF 11) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10059 ELECTRICAL ASSY (SHEET 5 OF 11) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10060 ELECTRICAL ASSY (SHEET 6 OF 11) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10061 ELECTRICAL ASSY (SHEET 7 OF 11) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10062

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PAGE

FIGURE TITLE

ELECTRICAL ASSY (SHEET 8 OF 11) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10063 ELECTRICAL ASSY (SHEET 9 OF 11) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10064 ELECTRICAL ASSY (SHEET 10 OF 11) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10065 ELECTRICAL ASSY (SHEET 11 OF 11) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10066 IPL FIGURE 4

PLACARD INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10080

IPL FIGURE 5

OVEN CONTROL UNIT (OCU) ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10082

IPL FIGURE 6

DOOR ASSEMBLY (SHEET 1 OF 3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10086 DOOR ASSEMBLY (PRE SB NO. 1500-25-0007 / 1500-25-0008) (SHEET 2 OF 3) . . . . . . . . . . . 10087 DOOR ASSEMBLY (POST SB NO. 1500-25-0007 / 1500-25-0008) (SHEET 3 OF 3) . . . . . . . . . . 10088

IPL FIGURE 7

FRAME ASSEMBLY LH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10092

IPL FIGURE 8

FRAME ASSEMBLY RH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10094

IPL FIGURE 9

OCU COVER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10096

IPL FIGURE 10

REAR COVER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10098

IPL FIGURE 11

LATCH ASSEMBLY (PRE SB NO. 1500-25-0006) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10100

IPL FIGURE 11A

LATCH ASSEMBLY (POST SB NO. 1500-25-0006) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10101

IPL FIGURE 12

OCU GUIDING PLATE ASSEMBLY DF1575 (EFF. C, D) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10104

IPL FIGURE 13

OCU GUIDING PLATE ASSEMBLY DF1500 (EFF. C, D) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10106

IPL FIGURE 14

CONNECTOR PLATE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10108

IPL FIGURE 15

WIRING HARNESS ASSEMBLY (PART 3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10110

IPL FIGURE 16

WIRING HARNESS ASSEMBLY (PART 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10114

IPL FIGURE 17

WIRING HARNESS ASSEMBLY (PART 1) (EFF. A, B) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10118

IPL FIGURE 18

WIRING HARNESS ASSEMBLY (PART 1) (EFF. C, D) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10122

IPL FIGURE 19

MOTOR ASSEMBLY (PRE SB NO. 1500-25-0003) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10126

IPL FIGURE 19A

MOTOR ASSEMBLY (POST SB NO. 1500-25-0003) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10128

IPL FIGURE 20

HEATING ELEMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10132

IPL FIGURE 21

COOLING FAN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10134

IPL FIGURE 22

PT100/1000 SENSOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10136

IPL FIGURE 23

STRIP ASSEMBLY, OCU COVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10138

IPL FIGURE 24

DOOR ROD ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10140

IPL FIGURE 25

MECHANICAL ASSEMBLY (OCU) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10142

IPL FIGURE 26

ELECTRICAL ASSEMBLY (OCU) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10144

IPL FIGURE 27

PLACARD INSTALLATION (OCU) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10146

FIGURE 11001

TEST SETUP - SOFTWARE UPLOAD/RELOAD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11008

FIGURE 11002

SETUP OCM LOADER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11020

FIGURE 11003

TERATERM PRO SETTINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11021

FIGURE 11004

SETUP COPY (READ) ID SETTINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11022

FIGURE 15001

PACKING DF1575 PART 1 (EFF. A, B) (SHEET 1 OF 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15003

FIGURE 15001A

PACKING DF1500 PART 1 (EFF. C, D) (SHEET 1 OF 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15004

FIGURE 15002

PACKING DF1575 PART 2 (EFF. A, B) (SHEET 2 OF 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15005

FIGURE 15002A

PACKING DF1500 PART 2 (EFF. C, D) (SHEET 2 OF 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15006

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 INTRODUCTION TASK 25-35-54-99F-801-A01 1. Introduction A. General This Component Maintenance Manual (CMM) contains all data for the BASIC PART NUMBER: 4315750/ 4315751/4315000/4315001 to bring the unit to a serviceable condition in a workshop environment. This CMM agrees with the Air Transport Association (ATA) iSpec2200 and is written in ASD-STE100 Simplified Technical English. B. General Maintenance Practices (For DET, see SIL No. H0212-25-0187 (Recommended Maintenance Program)). C. Abbreviations and Definitions AC ASP ATA BLDC CMM CMT CS DC DET HMI HV HW LED LH OCU PC PCB PN PNR POST PUT PWR RFID RH RPS RTS SB SIL SN STD SW TCO UI UUT

Alternating Current Airline Setting Package Air Transport Association Brushless Direct Current Component Maintenance Manual Common Maintenance Tool Component Specification Direct Current Details Human Interface High Voltage Hardware Light-Emitting Diode Left Hinge Oven Control Unit Personal Computer Printed Circuit Board Part Number Part Number Power On Self Test Power Up Test Power Radio Frequency Identification Right Hinge Revolutions Per Second Return To Service Service Bulletin Service Information Letter Serial Number Standard Software Temperature Compensated Oscillator User Interface Unit Under Test

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 D. Units of measurement All weights and dimensions in the manual are in metric units with English equivalents in brackets, unless stated differently. E. Dates of Verification by Actual Performance: The Disassembly, Assembly and Test and Fault Isolation procedures are verified by the Engineering Department of B/E Aerospace, Nieuwegein. Testing and Fault Isolation Disassembly Assembly Engineering Technical Review F.

Verified: MAR 06/14 Verified: MAR 05/14 Verified: MAR 05/14 Completed: APR 16/14

How to use the CMM (1) Make sure that the CMM contains the applicable data for your component. Look for the part number on the title page. (2) To identify a part or to find a part number, refer to the illustrated parts list (IPL). The IPL section contains a separate instruction on how to use the IPL. (3) Use the instructions in this CMM for all maintenance steps of a component. Read all WARNINGS and CAUTIONS before working on a component.

G. ATA Number system

25-35-54 The specification of the ATA iSpec2200 number system has three elements of two digits. The 1st element (25) of this number is the chapter number and is established by Air Transport Association of America (ATA) iSPEC2200. The chapter number identifies the SYSTEM / CHAPTER (Equipment and Furnishings) of which this unit is a part. The 1st digit of the 2nd element (35) of this number, is also specified by ATA Specification (ATA) iSPEC2200 and identifies the SECTION / SUB-SYSTEM (Buffet / Galley) to which this unit is a part. The 2nd digit of the 2nd element (35) of this number is given by B/E Aerospace and identifies the SECTION / SUB-SUBSYSTEM to which this manual refers. The 3rd element (54) of this number is given by B/E Aerospace and identifies the SUBJECT / UNIT to which this manual refers. H. Maintenance Task Oriented Support System (MTOSS) (1) General The Maintenance Task Oriented Support System (MTOSS) permits the use of Electrical Data Processing (EDP) of maintenance data (For detailed information refer to the Air Transport Association (ATA) Specification 2200).

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 The Task/Subtask numbers are mainly used for data management and have no significance for the reader of the CMM. (a) The MTOSS system uses standard and unique number combinations to identify maintenance tasks and sub tasks. (b) The MTOSS structure is a logical approach to organizing maintenance tasks and sub tasks. (c) The MTOSS numbering system includes ATA chapter-section-subject number as well as a function code and unique identifiers. (d) The purpose of the MTOSS numbering system is to provide a means for automated sorting, retrieval, and management of digitized data. (2) MTOSS Numbering System The MTOSS numbering system is an expansion of the ATA three element numbering system. An MTOSS number has seven elements of which the first five elements are mandatory for each task and sub task. The sixth and seventh elements are applied when necessary. This CMM incorporates the use of six of the seven elements.

ELEMENT NUMBERS 1

2

3

4

5

6

TASK 35 - XX - XX - 700 - 824 - A01

CHAPTER SECTION SUBJECT MAINTENANCE FUNCTION 700 = TESTING UNIQUE NO. SUBTASK = 001-800 TASK = 801-899 IDENTIFICATION DIFFERENCES A01 = ALL CONFIGURATIONS NOTE: Element number 7 is not used

INTRO Figure 1 Maintenance Task Oriented Support System (MTOSS) Task Codes GRAPHIC 25-35-54-99B-001-A01 (a) Elements numbers 1, 2, and 3. These elements are existing ATA numbers. 1

Element number 1: Chapter

2

Element number 2: Section

3

Element number 3: Subject

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 (b) Elements number 4. The fourth element numerically defines the maintenance function being performed. (c) Element number 5. The fifth element is provided to create unique numbers for all tasks or subtasks that are similarly numbered through the first four elements. 1

Tasks are numbered from 801 through 999.

2

Subtasks are numbered 001 through 800.

(d) Element number 6. The sixth element is a three position alphanumeric number that allows for identification of differences in configurations, methods, and techniques, variations of standard practice applications, etc. 1

Most tasks in this CMM will use A01 as the sixth element. This indicates that the task applies to all configurations with no variation.

2

If an S01 is used as the sixth element, it will indicate that a service bulletin applies to the task.

(e) Element number 7. The seventh element is a three position alphanumeric number reserved for customer use. J.

B/E Aerospace Part and Serial Number System (1) Part Number System

4315XXX-00-0000 The 1st element (4315XXX) of the part number is the basic part number of the unit. The 2nd element (00) of the part number is to identify the configuration code of the different type of units. The 3rd element (00) of this part number is to identify the different settings codes. The “00” indication shows that the setting code function is not applicable to this unit. The 4th element (00) of this part number is to identify the different (optional) water hoses. The “00” indication shows that a water hose is not installed or not applicable to this unit.

4315XXX-00-0000 (N/A) (N/A) Configuration Code Basic Part Number

INTRO Figure 2 Part Number System GRAPHIC 25-35-54-99B-002-A01

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 (2) Serial Number System The serial number is a unique number which consists of a total of 15 (Alpha numerical) characters. All requirements are according to the ATA Spec 2000. K. Manual Structure The main content of the manual is organized by front pages and sections, although some sections may not be necessary for this unit. (1) Front pages (a) Transmittal Sheet (TS) The Transmittal Sheet gives a list of the revised pages with the page numbers and a brief description of the revision to each page. It includes filing instructions for all the supplied pages. (b) Title Page (T) The Title Page contains the manufacturer's masthead, identification of the manual and the part number(s) of the unit, as well as the initial issue date. (c) Record of Revisions (RR) The Record of Revision contains the latest revision status and the revision history of the CMM. (d) Record of Temporary Revisions (RTR) The List of Temporary Revisions contains all written temporary revisions and which temporary revisions are active or incorporated. (e) Service Bulletin List (SBL) The List of Service Bulletins contains all the Service Bulletins applicable for the component. (f) Service Information Letter List (SIL) The List of Service Information Letters contains all the Service Information Letters applicable for the component. (g) List of Effective Pages (LEP) The List of Effective Pages contains all the pages effective for a given revision issue. (h) Table of Contents (TOC) The Table of Contents contains all the major sub-divisions of each section contained in the manual and a list of all illustrations contained in the CMM. (2) List of Sections (a) Introduction (INTRO) The Introduction explains the organization and use of the data in the CMM.

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 (b) Description and Operation (Section 1) This section gives general overall information. It includes a mechanical and an electrical description. The description must enable repair personnel to become familiar with the unit. (c) Testing and Fault Isolation (Section 1000) This section contains specific tests and procedures required to determine the condition of a component. It includes fault isolation data. (d) Schematics and Wiring Diagrams (Section 2000) This section contains all schematic diagrams, wiring and interconnecting diagrams of modules, and sub-assemblies. (e) Disassembly (Section 3000) This section gives step-by-step disassembly instructions in a logical sequence (in order of the IPL item numbers). It includes references to the figure item numbers from the IPL illustration(s) where applicable. (f) Cleaning (Section 4000) This section gives a step-by-step description of the cleaning operations for the component and its parts. (g) Inspection / Check (Section 5000) This section gives all the inspection and check procedures necessary during shop maintenance. (h) Repair (Section 6000) This section contains repair procedures and specifications necessary to restore a worn or damaged part to serviceable condition. (j) Assembly (Section 7000) This section gives step-by-step assembly instructions in a logical sequence. It includes references to the figure item numbers from the IPL illustration(s) where applicable. (k) Fits and Clearances (Section 8000) This section provides the fits and clearances data in one or more tables, and torque tightening figures if applicable. (l) Special Tools, Fixtures and Equipment (Section 9000) This section lists all special tools, fixtures and equipment necessary for the maintenance actions given in the other sections. (m) Illustrated Parts List (Section 10000) This section contains a complete list of all the parts of the unit and includes an numerical index and a recommended spare parts list.

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 (n) Special Procedures (Section 11000) This section contains tasks which are not part of the other sections, but which are necessary as a result of other maintenance tasks. These tasks are self-contained repairs or preventive maintenance. (p) Removal (Section 12000) This section contains removal procedures for modules, sub-assemblies and parts which can be replaced quickly aboard of the aircraft without the removal of the entire unit from the galley to increase the operational readiness of the unit. (q) Installation (Section 13000) This section contains installation procedures for modules, sub-assemblies and parts which can be replaced quickly aboard of the aircraft without the removal of the entire unit from the galley to increase the operational readiness of the unit. (r) Servicing (Section 14000) This section contains self-contained tasks which are necessary because of other maintenance tasks. (s) Storage (Section 15000) This section contains requirements related to preparation for transportation, special handling, packaging, storage and preservation requirements of the unit after assembly or test. (t) Rework (Section 16000) This section contains rework procedures which are necessary for in-service components.

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 DESCRIPTION AND OPERATION TASK 25-35-54-870-801-A01 1. Description A. General The DF1500/1575 Convection Oven series are manufactured by B/E Aerospace to heat pre-cooked in-flight meals on board the aircraft. The ovens are supplied with a left- or a right hinged door. (1) Effectivities Table 1: Effectivity Table TABLE 25-35-54-99A-001-A01 EFFECTIVITY. CODE

PART NUMBER

NOMENCLATURE

REFERENCE INTERFACE CONTROL DRAWING

A

4315750-00-0000

DF1575 CONVECTION OVEN, LH (EXTENDED)

431503003

B

4315751-00-0000

DF1575 CONVECTION OVEN, RH (EXTENDED)

431503003

C

4315000-00-0000

DF1500 CONVECTION OVEN, LH

431503001

D

4315001-00-0000

DF1500 CONVECTION OVEN, RH

431503001

(2) Leading Particulars (Eff. A, B) (a) Outside Dimensions Height: . . . . . . . . . . . . . . . . . . . . . . . . . . . 561 mm ± 2 mm [22.09 in. ± 0.08 in.]. Width:. . . . . . . . . . . . . . . . . . . . . . . . . . . . 285 mm ± 2 mm [11.22 in. ± 0.08 in.]. Depth: . . . . . . . . . . . . . . . . . . . . . . . . . . . 651.9 mm ± 2 mm [25.66 in. ± 0.08 in.]. (b) Inner Oven Dimensions Height: . . . . . . . . . . . . . . . . . . . . . . . . . . . 425 mm ± 2 mm [16.73 in. ± 0.08 in.]. Width:. . . . . . . . . . . . . . . . . . . . . . . . . . . . 230 mm ± 2 mm [9.06 in. ± 0.08 in.]. Depth: . . . . . . . . . . . . . . . . . . . . . . . . . . . 520 mm ± 2 mm [20.49 in. ± 0.08 in.]. (c) Weight: Weight:. . . . . . . . . . . . . . . . . . . . . . . . . . . 15.5 Kg [34 lbs]. (d) Electrical Input Power:. . . . . . . . . . . . . . . . . . . . . . . 115/200 VAC, 3-Phase. Input Frequency . . . . . . . . . . . . . . . . . . . . 360-800Hz.

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 Power Consumption: . . . . . . . . . . . . . . . . Max. 3750 Watts ± 10% (equally divided over 3 phases (delta connected), neutral and case ground. Operating Current:. . . . . . . . . . . . . . . . . . Max. 11 Amps ± 10% per phase. OCU COVER

HANDLE REAR COVER

HEATING ELEMENT HMI MODULE

A B

SECONDARY LATCH

OUTER COVER

OVEN DOOR

MOTOR FAN

DOOR KNOB

BAFFLE PLATE

INNER OVEN CAVITY (48 MEALS) ID-PLACARD

DOOR SEAL

DISPLAY

UP

START/PAUSE

ON/OFF

TYPE INFORMATION PLACARD TEMPERATURE

WEIGHT INFORMATION PLACARD

STOP DOWN

A

B

25-35-54_DWG65.ISO

Figure 1 DF1575 Convection Oven Series (Sheet 1 of 2) GRAPHIC 25-35-54-99B-003-A01

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001

FRAME

OCU GUIDING PLATE

-1

OCU

COOLING FAN

COOLING FAN PLATE

DOOR SENSOR

HEATING ELEMENT SERVICE INTERFACE PT100/PT1000 SENSOR

BRUSHLESS DC MOTOR

LINE FILTER RFID TAG CONNECTOR PLATE

INSULATION SET

INNER OVEN MAIN CONNECTOR

THERMOSTATS ADJUSTMENT PIN

25-35-54_DWG64.ISO

Figure 1 DF1575 Convection Oven Series (Sheet 2 of 2) GRAPHIC 25-35-54-99B-003-A01

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 (3) Leading Particulars (Eff. C, D) (a) Outside Dimensions Height: . . . . . . . . . . . . . . . . . . . . . . . . . . . 561 mm ± 2 mm [22.09 in. ± 0.08 in.]. Width: . . . . . . . . . . . . . . . . . . . . . . . . . . . 285 mm ± 2 mm [11.22 in. ± 0.08 in.]. Depth: . . . . . . . . . . . . . . . . . . . . . . . . . . . 537 mm ± 2 mm [21.13 in. ± 0.08 in.]. (b) Inner Oven Dimensions Height: . . . . . . . . . . . . . . . . . . . . . . . . . . . 425 mm ± 2 mm [16.73 in. ± 0.08 in.]. Width: . . . . . . . . . . . . . . . . . . . . . . . . . . . 230 mm ± 2 mm [9.06 in. ± 0.08 in.]. Depth: . . . . . . . . . . . . . . . . . . . . . . . . . . . 408 mm ± 2 mm [16.06 in. ± 0.08 in.]. (c) Weight: Weight: . . . . . . . . . . . . . . . . . . . . . . . . . . 14.5 Kg [34 lbs]. (d) Electrical Input Power: . . . . . . . . . . . . . . . . . . . . . . 115/200 VAC, 3-Phase. Input Frequency . . . . . . . . . . . . . . . . . . . 360-800Hz. Power Consumption: . . . . . . . . . . . . . . . . Max. 3750 Watts ± 10% (equally divided over 3 phases (delta connected), neutral and case ground. Operating Current:. . . . . . . . . . . . . . . . . . Max. 11 Amps ± 10% per phase.

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001

OCU COVER

HANDLE REAR COVER

HMI MODULE

HEATING ELEMENT

A B

SECONDARY LATCH

OUTER COVER

OVEN DOOR

DOOR KNOB

MOTOR FAN

BAFFLE PLATE

INNER OVEN CAVITY (32 MEALS) ID-PLACARD

DOOR SEAL

DISPLAY

UP

START/PAUSE

ON/OFF

TYPE INFORMATION PLACARD TEMPERATURE

WEIGHT INFORMATION PLACARD

STOP DOWN

A

B

25-35-54_DWG88.ISO

Figure 2 DF1500 Convection Oven Series (Sheet 1 of 2) GRAPHIC 25-35-54-99B-060-A01

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001

OCU GUIDING PLATE

FRAME

OCU COOLING FAN

COOLING FAN PLATE

DOOR SENSOR

SERVICE INTERFACE

HEATING ELEMENT

PT100/PT1000 SENSOR

BRUSHLESS DC MOTOR

LINE FILTER

RFID TAG

CONNECTOR PLATE

INSULATION SET INNER OVEN MAIN CONNECTOR

THERMOSTATS

ADJUSTMENT PIN

25-35-54_DWG95.ISO

Figure 2 DF1500 Convection Oven Series (Sheet 2 of 2) GRAPHIC 25-35-54-99B-060-A01

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 B. Mechanical Description (1) Inner Oven Assembly The inner oven is made of stainless steel and is seamless welded. The space between the inner oven and the outer case is filled with insulation material. Provisions are made in the inner oven for: (a) The motor assembly. (b) The heating element. (c) The pressure relief hose. (d) The two ground pins. (2) Outer Case Assembly The outer case is made of anodized aluminum. The outer case has a transport handle on the top cover. If the transport handle is not used, the transport handle is flush with the outer case. The outer case is divided in two parts (Outer Cover and OCU Cover). The sides of the outer cover are provided with airflow guidance to transport the hot airflow from the unit to reduce the temperatures around the electronic components. (3) Motor fan and baffle plate The motor fan is installed on the motor shaft behind the baffle plate and circulates the hot air in the oven cavity. (4) Door Assembly The door assembly is made of light-weight plastic and is provided with a stainless steel inner door. The insulation material is installed between the outer door and the inner door. The door assembly has a door knob for primary locking. A secondary latch is installed on top of the frame assembly to lock the door during taxi, take-off, turbulence, operation and landing. The functions of the door knob and the secondary latch are shown below (See Table 2 and Table 3).

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 Table 2: Door Knob Functions TABLE 25-35-54-99A-002-A01 DOOR KNOB LH

DOOR KNOB RH

ACTION OPEN POSITION To open the door, turn and hold the door knob in the horizontal position and open the door in the 90 degrees position to load or remove the oven content. When the door knob is in the OPEN position, two red dots are visible which show that the door knob is not in the LOCK position.

25-35-54_DWG07.ISO

25-35-54_DWG08.ISO

UNLOCK POSITION Turn the door knob in the UNLOCK position. In the UNLOCK position the door is mechanically locked but not ready for operation. When the door knob is in the UNLOCK position, two red dots are visible which show that the door knob is not in the LOCK position.

25-35-54_DWG09.ISO

25-35-54_DWG10.ISO

LOCK POSITION Turn the door knob from the SAFE position to the (vertical) LOCK position. The door knob must be in the LOCK position during taxi, take-off, landing, turbulence and operation.

25-35-54_DWG11.ISO

25-35-54_DWG12.ISO

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 Table 3: Secondary Latch Functions TABLE 25-35-54-99A-003-A01 SECONDARY LATCH LH

SECONDARY LATCH RH

ACTION When the door knob is in the (vertical) LOCK position (See Table 2), the secondary latch can be rotated 90 degrees to the (vertical) LOCK position.

OPEN POSITION

OPEN POSITION

The door can not be opened when the secondary latch is in the (vertical) LOCK position. Rotate the secondary latch up (horizontal position) to unlock.

NOTE: LOCK POSITION 25-35-54_DWG13.ISO

LOCK POSITION

The secondary latch can rotate 180 degrees. The preferable positions are described.

25-35-54_DWG14.ISO

C. Electrical Description (1) Oven Control Unit The Oven Control Unit (OCU) is installed on top of the OCU guiding plate assembly and controls the oven. The OCU is a subsystem of the oven. The main functions of the OCU are: •

Provide a platform for the software to run and control the oven.

•

Provide the electronics for the user interface.

•

Provide the safety circuit to keep the oven safe.

•

Provide control of the different elements of the oven (heating, motor, sensors).

•

Keep an error log.

(2) HMI Module The oven can be controlled with the HMI Module that has five buttons and a black-and-white display. The display in the HMI Module gives the user the necessary information about error messages, temperatures, program time etc. (3) Motor Assembly The motor assembly is controlled by the OCU. The temperature fuse in the motor protects the motor against an overheat situation. The temperature sensor in the motor, measured by the OCU, monitors the actual temperature of the motor.

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 (4) Heating Element A threefold resistive heater (total power 3600W) is used to supply heat to the cavity. (5) RFID Tag At the bottom of the frame an RFID (Radio-Frequency Identification Tag) is installed. The RFID tag contains electronically stored data e.g. the part number and the serial number of the unit. The RFID tag must be handled according to the ATA Spec 2000. (6) Door Sensor The mechanical door sensor is attached on the top of the OCU guiding plate and gives the signals to the OCU. When the door assembly is opened during a cooking program or the door is not fully closed, the display shows the “DOOR OPEN” message. The door sensor option can be disabled in the maintenance menu. (7) Cooling Fan The cooling fan provides a constant air flow along the electronics and between the oven and the galley wall during the cooking and programs. (8) PT100 Sensor and PT1000 Sensor Two sensors are installed in the heating element. A PT100 sensor and a PT1000 sensor. The PT100 sensor is used to monitor the temperature in the oven. The software uses the PT100 sensor continuously when running a cooking cycle. The PT1000 sensor is used for safety functions. The software compares the accurate value of the PT1000 sensor with a reference value. This reference value is set at a value which shows a temperature of approximately 240 °C [464 °F]. If this temperature is reached, the hardware on the PCB opens the fuse on the PCB. This permanently disables the safety circuit lines which are necessary to energize the heating elements.

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 TASK 25-35-54-870-802-A01 2. Operation WARNING:

DO NOT OPERATE THIS UNIT WITHOUT THE BAFFLE PLATE CORRECTLY INSTALLED. THE ROTATING FAN POSES A RISK OF SERIOUS INJURY.

A. Display and Buttons The display shows the cooking time settings, the selected cooking functions and error messages. Next to the display there are five buttons to control the oven. The ON/OFF button is positioned on the top left side of the oven. The function and description of the buttons are shown in the table below. Table 4: Buttons Description TABLE 25-35-54-99A-004-A01 FIGUREITEM

NOMENCLATURE

3-1

ON/OFF

FUNCTION IN COOKING MODE

FUNCTION IN SERVICE MENU

In STANDBY OFF mode: The ON/OFF button starts the power of the unit from the STANDBY OFF mode to the STANDBY ON mode.

The ON/OFF button stops the power of the unit to the STANDBY OFF mode.

In all other energized modes: The ON/OFF button stops the power of the unit to the STANDBY OFF mode. 3-2

The START/PAUSE button confirms a selection or change in the menu.

START/PAUSE

The START/PAUSE button starts a selected cooking program and pauses a running program until the START/PAUSE button is pressed again.

STOP

The STOP button stops a selected program cycle, cancels a change in the menu (as long as the change is not confirmed with the START/PAUSE button).

The STOP button cancels a change in the menu as long as the change is not confirmed with the START/PAUSE button and is used to go back to the previous menu screen.

The UP button increases the program time.

The UP button scrolls up through the menu list.

The DOWN button decreases the program time.

The DOWN button scrolls down through the menu list.

The TEMPERATURE button cycles through the three cooking modes. LOW (L), MEDIUM (M) and HIGH (H).

The TEMPERATURE button has no function in the service menu.

3-3

3-4

UP 3-5

DOWN 3-6

TEMPERATURE

In the custom mode (optional) the TEMPERATURE button cycles through temperature and time settings.

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001

8

9

10 7

4

2

6

5

3

1

Figure 3 Display, Buttons and Indicators GRAPHIC 25-35-54-99B-004-A01 B. Indicator Functions The ON/OFF button has three different backlight colors which indicate certain states of the oven. Table 5: Indication Light Description TABLE 25-35-54-99A-005-A01 FIGUREITEM

NOMENCLATURE

FUNCTION

3-7

Display

The display gives the user information about the catering process.

3-8 3-9 3-10

ON/OFF Backlight Indicator

The backlight of the ON/OFF button indicates three function colors; Blue, Green and Amber. Blue indicates the STANDBY OFF mode. Green indicates STANDBY ON, SERVICE or OPERATIONAL mode. Amber indicates the ERROR mode.

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 C. Standard Cooking Programs The OCU has three standard cooking programs and an optional custom cooking function. The standard programs are: Table 6: Standard Cooking Programs TABLE 25-35-54-99A-006-A01 STANDARD PROGRAM 1 Low (130 °C [266 °F])

STANDARD PROGRAM 2 Medium (150 °C [302 °F])

STANDARD PROGRAM 3 High (170 °C [338 °F])

D. Energize the oven to the STANDBY OFF mode Start the main power to energize the unit. The oven starts with a power up self test to prepare the unit for use. During the power up test, the display comes ON for approximately 4 seconds and shows: - The Serial Number of the oven. - The Software Part Number and issue. - Options (Custom Setting) Part Number and issue. The backlight of the

button turns to the colors:

(1) Blue (2) Green (3) Blue (4) Green (5) Amber (6) Green (7) Blue The display goes OFF. The unit is energized in the STANDBY OFF mode. NOTE:

If the main power is stopped and started in less than 150 seconds, the backlight only turns to the color blue, then green, and back to blue.

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 E. Start the oven Push the

button to start the unit. The backlight of the

button turns

to the color green. The display comes ON and shows the airline logo, serial number and software information while performing a self-test. During the self-test the oven examines the electrical parameters of the oven. If a failure is found, the display shows an error message. After the self-test the oven goes to the STANDBY ON mode. F.

How to start a standard cooking program In the STANDBY ON mode the three standard programs Low, Medium and High are shown. Push the

button to scroll through the three standard cooking programs.

The selected menu is shown in white with black text. The temperature setting of the selected menu is shown above the programs.

Push the NOTE:

button to start the selected program. When the oven starts with the door open or the door is in the UNLOCK position, the display shows a flashing “DOOR OPEN” message. After the door is closed, the “DOOR OPEN” message goes out of view and the display shows the remaining program time and the “COOKING” message.

At the end of the cooking program, the display shows the flashing “READY” message. Push any of the buttons (except the

button) to go

back to the program selection.

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 G. How to pause a cooking program The cooking program can be paused after a cooking program is started. Push the

button to pause a cooking program.

The display shows the flashing “PAUSED” message. The motor keeps running to cool the heating element. Push the NOTE:

button again to continue the cooking program. If the button is not pushed in less than 2 minutes, the oven goes back to the STANDBY ON mode.

H. How to stop a cooking program Push the

button to stop a cooking program. The display shows the

“COOL DOWN” message and the 30 seconds countdown timer starts. After the 30 seconds “COOL DOWN” program the oven goes back to the STANDBY ON mode. or: Push the

button to stop a cooking program and to stop the oven. The

display shows the “COOL DOWN” message and the 30 seconds countdown timer starts. After the 30 seconds “COOL DOWN” program the ovens goes to the STANDBY OFF mode. NOTE:

During the cool down program the motor keeps running to cool the heating element.

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 J.

How to set a standard program with a delayed start (optional function) NOTE:

The delayed start function is not standard. This is an optional function which must be purchased separately.

Make sure that the oven is in the STANDBY ON mode and the desired program (Low, Medium or High) is selected. Push and hold the

button for 3 seconds to start the “delayed start”

function. The clock and “DELAYED START” message flash. Use the Push the

and

buttons to set the desired delayed start time.

button to start the selected cooking program with the desired

delayed start. After the delayed start time, the selected cooking program starts automatically.

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 K. How to start a custom program (optional function) The custom cooking program function is not standard. This is an optional function which must be purchased separately.

NOTE:

In the STANDBY ON mode, push and hold the

button for 3 seconds to

enter the custom cooking program menu. The temperature flashes. Use the

and

buttons to set the desired

temperature. Push the the

and

button to switch to the time setting. The clock flashes. Use buttons to set the desired cooking time.

If necessary, push the

button to switch to the temperature setting.

When the desired temperature and time are set, push the

button to

start the custom cooking program. L. Door open detection If the door is opened during the cooking program, the heating stops. The motor keeps running at a lower speed to cool the heating element. The display shows the flashing “DOOR OPEN” message. When the door is closed, the “DOOR OPEN” message goes out of view and the display shows the remaining program time and the “COOKING” message. The door sensor can be disabled in the Maintenance menu. NOTE:

When the door is open for two minutes, the program stops and the unit returns to the STANDBY ON mode.

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 M. Manual Reset If necessary, the oven can be reset manually. For example during a software upload. Push the

button for six seconds to reset the oven. After six seconds

the unit stops, the backlight of the

button goes off, the backlight turns

to the color green, a beep signal is heard and the unit starts to the STANDBY ON mode. The electronics is specially made to energize the CPU as long as possible after a power stop of the unit. The moment that the CPU senses a power stop, the CPU will prepare to save the (error) logs and the status of the unit. When the power starts again, the unit will automatically continue the program. A 6 seconds manual reset does not give a warning to the CPU thus, the CPU will not save the (error) log and the status of the unit and the unit will not automatically continue the program. A 6 seconds manual reset must be prevented unless no other possible procedures can be used. A power stop is always recommended to prevent a problem with the operation of the unit. TASK 25-35-54-870-803-A01 3. Service Menu A. How to enter the Service Menu Make sure that the unit is in the STANDBY OFF mode. The backlight of the

button is blue.

Push and hold the

and

buttons at the same time for 6 seconds to

enter the service menu. The display shows: - System information - Maintenance - Option parameters

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 B. How to navigate in the Service Menu (1) Use the (2) The

and and

buttons to move the highlighted bar to the desirable setting. buttons are also used to change a setting. For example from On to Off.

(3) Push the button to select a setup menu entry, to confirm and save a changed setting or to start a component test. (4) Push the

button to cancel a change, to return to the previous screen or to stop a component test.

For example: In the maintenance menu push the

or

highlighted bar to the UI Options. Push the

button to move the button to enter the UI

Options menu. In the UI Options menu push the

button to select the “Door sensor”

option. Push the

or

Push the

button to confirm and save the setting.

NOTE:

button to select the desired setting “On” or “Off”.

Push the button to cancel the change. The change can only be cancelled if the change is not confirmed yet.

C. System Information Menu Push the

button to go into the “System information” menu.

In the system information menu the subsequent sub-menus are available: - HW (Hardware) Configuration - SW (Software) Configuration - Oven performance - Maintenance hours

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 (1) HW (Hardware) Configuration Push the

button to go into the “HW configuration” menu.

The HW configuration menu shows: SN:

Serial Number of the oven.

PN:

Part Number of the oven.

OCU ID:

Version (issue) of the installed PCB.

HMI ID:

Version (issue) of the HMI module.

Extended:

“YES” shows that the oven is an extended version (DF1575 Series). “NO” shows that the oven is a standard version (DF1500 Series).

(2) SW (Software) Configuration Push the

button to go into the “SW configuration” menu.

The SW Configuration menu shows: CS Boot:

The part- and issue number of the boot software.

CS Appl:

The part- and issue number of the application software.

CS IDBoard:

The part- and issue number of the ID Board software.

CS Setting:

The part- and issue number of the loaded settings.

Options:

The part- and serial number of the Options software.

MDriver:

The part- and serial number of the Motor Driver software.

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 (3) Oven Performance Push the

button to go into the “Oven performance” menu.

The Oven performance menu shows: Powered:

The total time (in hours) the unit was powered (energized).

Hours on:

The total time (in hours) the unit was powered (energized) and not in the STANDBY OFF mode.

Hours run:

The total run time of the unit (cooking programs).

Nr Programs:

The number of finished cooking programs.

(4) Maintenance Hours Push the

button to go into the “Maintenance hours” menu.

The “Maintenance hours” menu shows the numbers of hours the OCU is energized since the last service inspection. D. Maintenance Menu Push the

button to go into the “Maintenance” menu.

A five digit password must be entered by maintenance personnel to go into the maintenance menu. Push the following buttons to enter password: The display shows: - Oven status - UI Options - Error list - Clear error list - Components test - Power supply - Temperatures - Motor variables

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 Table 7: Maintenance Menu Options TABLE 25-35-54-99A-007-A01 CATEGORY

SETUP MENU ENTRY

OPTIONS

B/E DEFAULT SETTING

Oven status

-

-

-

User Interface Options

Door Sensor

ON / OFF

ON

Show Temp

ON / OFF

ON

Temp Unit

°C / °F

°C

Contrast

1-99

96

Keyclick

ON / OFF

ON

Ready beeps

ON / OFF

ON

Defaults

OFF / ON

OFF

Error List

Errors

Error 1...120

-

Clear Error List

Clear error list

NO / YES

NO

Components Test

Relay

ON / OFF

OFF

Cooling Fan

ON / OFF

OFF

Motor

ON / OFF

OFF

Heat 50%

ON / OFF

OFF

Buzzer

ON / OFF

OFF

Led Blue

ON / OFF

OFF

Led Green

ON / OFF

OFF

Led Amber

ON / OFF

OFF

Backlight

ON / OFF

OFF

Power Supply

-

-

-

Temperatures

-

-

-

Motor Variables

-

-

-

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 (1) Oven Status Push the

button to go into the “Oven status” menu.

Nine (9) main variables of the oven are shown in the Oven Status. TO

The oven cavity temperature in °C.

TB

PCB temperature inside the OCU in °C.

TM

Motor Temperature in °C.

Vdc

DC Voltage Electronic Power Supply

Idc

DC Current Electronic Power Supply

Iaf

Cooling Fan Current

I1

AC Current Phase 1

I2

AC Current Phase 2

I3

AC Current Phase 3

Push the

button to return to the Maintenance menu.

Push the

button to go to the “UI Options”.

Push the

button to go into the “UI Options” (User Interface Options)

(2) UI Options

menu. In the UI Options menu the following settings can be changed: - Door sensor - Show temp - Temp unit - Contrast - Keyclick - Ready beeps - Defaults

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 (a) How to enable or disable the door sensor Push the

or

button to go to the “Door sensor” option.

Push the

button to select the “Door sensor” option.

Push the

button to set the “Door sensor” option to “On”.

Push the

button to set the “Door sensor” option to “Off”.

Push the

button to confirm and save the setting.

(b) How to enable or disable the temperature information on the display Push the

or

button to go to the “Show temp” option.

Push the

button to select the “Show temp” option.

Push the

button to set the “Show temp” option to “On”.

Push the

button to set the “Show temp” option to “Off”.

Push the

button to confirm and save the setting.

(c) How to change the temperature unit in the display Push the

or

button to go to the “Temp unit” option.

Push the

button to select the “Temp unit” option.

Push the

button to set the “Temp unit” to “°C”.

Push the

button to set the “Temp unit” to “°F”.

Push the

button to confirm and save the setting.

(d) How to change the display contrast Push the

or

button to go to the “Contrast” option.

Push the

button to select the “Contrast” option.

Push the

button to increase the “Contrast” setting as desired.

Push the

button to decrease the “Contrast” setting as desired.

Push the

button to confirm and save the setting.

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 (e) How to enable or disable the key clicks (button sounds) Push the

or

button to go to the “Keyclick” option.

Push the

button to select the “Keyclick” option.

Push the

button to set the “Keyclick” option to “On”.

Push the

button to set the “Keyclick” option to “Off”.

Push the

button to confirm and save the setting.

(f) How to enable or disable the ready beep signals Push the

or

button to go to the “Ready beeps” option.

Push the

button to select the “Ready beeps” option.

Push the

button to set the “Ready beeps” option to “On”.

Push the

button to set the “Ready beeps” option to “Off”.

Push the

button to confirm and save the setting.

(g) How to set all user interface options to the default setting Push the

or

button to go to the “Defaults” option.

Push the

button to select the “Defaults” option.

Push the

button to set the “Defaults” option to “On”.

Push the

button to confirm.

The message “Default UI options selected” is shown on the display.

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 (3) Error List Push the

button to go to the “Error list” menu.

Push the

button to go into the “Error list” (User Interface Options)

menu. Push the

or

button to scroll through the stored errors.

Push the

button to go to the “Clear error list” menu.

Push the

button to select the “Clear error list” option.

Push the

button to select “Yes” and push the

(4) Clear Error List

button to confirm.

All errors will be erased from the memory. The unit automatically restarts to the STANDBY OFF mode.

(5) Components Test Push the

button to go to the “Components test” menu.

Push the

button to go into the “Components test” menu.

(a) How to test the Safety Relay Push the

button to switch ON the safety relay.

Push the

button to switch OFF the safety relay.

The safety relay must be switched ON to operate and test: - Motor - Heating Element

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 (b) How to test the Cooling Fan Push the

button to energize the cooling fan. The cooling fan operates.

Push the

button to de-energize the cooling fan. The cooling fan stops.

(c) How to test the Motor Make sure that the safety relay is switched ON (For details refer to "How to test the Safety Relay" Page 26). Push the

button to energize the motor. The motor operates.

Push the

button to de-energize the motor. The motor stops.

(d) How to test the Heating Element Make sure that the safety relay is switched ON (For details refer to "How to test the Safety Relay" Page 26). Push the

button to energize the heating element. The heating element

is energized for 50% of the usual power and the motor operates to cool the oven cavity. Push the

button to de-energize the heating element. The heating

element is de-energized and the motor stops. (e) How to test the Buzzer Push the

button to energize the buzzer. A loud audio signal is heard.

Push the

button to de-energize the buzzer. The loud audio signal

stops. (f) How to test the Blue colored LED light Push the

button to energize the blue colored backlight of the

button. The power symbol illuminates in the color blue. Push the

button to de-energize the LED light.

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 (g) How to test the Green colored LED light Push the

button to energize the green colored backlight of the

button. The power symbol illuminates in the color green. Push the

button to de-energize the LED light.

(h) How to test the Amber colored LED light Push the

button to energize the amber colored backlight of the

button. The power symbol illuminates in the color amber. Push the

button to de-energize the LED light.

(j) How to test the display backlight Push the

button to energize the backlight of the display. The display

illuminates. Push the

button to de-energize the backlight of the display. The

backlight of the display goes off.

(6) How to show the Power Supply data The power supply screen shows the following parameters of the oven: det1:

Phase 1 Input Voltage

det2:

Phase 2 Input Voltage

det3:

Phase 3 Input Voltage

Vdc:

DC Voltage Electronic Power Supply

Idc:

DC Current Electronic Power Supply

V28

28V Motor Circuit Voltage

V15

15V Motor Circuit Voltage

V5

Voltage in the 5V circuit of the unit.

V3

Voltage in the 5V circuit of the unit.

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 (7) How to show the Temperature data The temperatures screen shows the following temperatures of the oven: TO

The oven cavity temperature in °C. Measured by the PT100 sensor.

TO2

The oven cavity temperature in °C. Measured by the PT1000 sensor.

TM

Motor Temperature in °C.

Thmi

Temperature inside the HMI module in °C.

TMD

Motor driver PCB temperature in °C.

THS

Input switch PCB temperature in °C.

TPS

Power supply PCB temperature in °C.

(8) How to show the Motor Variables data The motor variables screen shows the following motor data: RPS:

Motor speed in Revolutions Per Second (RPS)

Idc:

DC Current Electronic Power Supply

TM:

Motor Temperature in °C.

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 E. Option Parameters The available option parameters depend on the purchased options. Push the

button to go into the “Option parameters” menu.

Push the

or

Push the

button to select the desired option parameter. A

button to scroll through the option parameters.

corresponding password must be entered. NOTE:

The password is provided when the option parameters are purchased. For options parameter and password information please contact the B/E Aerospace Product Support Department at: B/E Aerospace Inc. Commercial Aircraft Segment. Oven Products PO Box 1152, 3430 BD Nieuwegein, The Netherlands. Tel.: +31 (0) 30 6029200 Fax: +31 (0) 30 6036949

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 TESTING AND FAULT ISOLATION TASK 25-35-54-700-801-A01 1. As Received Test A. Reason for the Job Self explanatory. B. Job Set-Up Information Subtask 25-35-54-94A-001-A01 (1) Consumables Not applicable. Subtask 25-35-54-94C-001-A01 (2) Fixtures / Test Equipment NOTE:

Equivalent alternatives can be used. Table 1001: Check-Off List (As Received) TABLE 25-35-54-99A-008-A01 SPECIFICATION OR PART NUMBER

NOMENCLATURE Personal Computer

-

EQUIPMENT CHARACTERISTICS System Requirements:

SOURCE OR CAGE CODE Commercially Available

1.0-GHz (or higher) Intel Pentium or a compatible AMD processor. Windows XP Professional Windows XP Home Edition. 256 MB of RAM or higher. 150 MB hard disk space. CD-ROM drive. One USB 1.1 port or higher. One serial RS232 port. USB 2.0 Cable

CS-710-546 For Example: USB Cable 2.0 Type: Pro Signal USB213

USB 2.0 Type A Male to Type B Male. Length: 400 mm [15.74 in.]

25-35-54

VH0212 Commercially Available

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 Table 1001: Check-Off List (As Received) TABLE 25-35-54-99A-008-A01

NOMENCLATURE Hand Held RFID Reader

SPECIFICATION OR PART NUMBER CS-711-08

EQUIPMENT CHARACTERISTICS -

SOURCE OR CAGE CODE VH0212

For example: Type ATID AT870

Commercially Available

Test Bench Power Cable

612152

-

VH0212

B/E Aerospace Common Maintenance Tool (CMT) Software

CS-800-15

-

VH0212

Subtask 25-35-54-94B-001-A01 (3) Special Tools / Non Standard Tools Not applicable. Subtask 25-35-54-94D-001-A01 (4) Standard Tools Not applicable. Subtask 25-35-54-99E-001-A01 (5) References Not applicable.

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 C. Job Set-Up (For DET, see Figure 1001)

UUT (TOP VIEW DF1575)

PNR CS-710-546

PNR CS-710-546

INLET USB PORT

UUT (PARTIAL SIDE VIEW - USB PORT) 25-35-54_DWG74.VSD

Figure 1001 Test Setup - As Received Test GRAPHIC 25-35-54-99B-005-A01

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 Subtask 25-35-54-940-001-A01 (1) Unpack the UUT (For DET, see Subtask 25-35-54-540-001-A01, Page 15002). (2) Remove the rear cover assembly from the UUT (For DET, see Subtask 25-35-54-010-001-A01, Page 3004). (3) Eff. A, B: Remove the OCU cover assembly from the UUT (For DET, see Subtask 25-35-54-010-002-A01, Page 3004). (4) Eff. C, D: Remove the OCU cover assembly from the UUT (For DET, see Subtask 25-35-54-010-034-A01, Page 3004). (5) Remove the placard (IPL Figure 27-5) from the OCU and connect the USB cable PNR CS-710-546 to the USB connection of the OCU. Discard the placard (IPL Figure 27-5). (6) Connect the other end of the USB cable PNR CS-710-546 to the personal computer. (7) Start the Common Maintenance Tool (CMT) software PNR CS-800-15 on the personal computer. (8) Check-Off List: The purpose of the check-off list is to check-off the as-received test procedures of the Unit Under Test (UUT). The check-off list helps you to monitor the necessary tasks and test procedures. Table 1002: Check-Off List (As Received) TABLE 25-35-54-99A-009-A01 FUNCTION / TEST

CRITERIA

RESULT PASS / FAIL

Unpacking Subtask 25-35-54-540-001-A01

-

PASS / FAIL

Download Error Messages Subtask 25-35-54-750-001-A01

Record and save the error log of the unit and always keep the error log record for analysis.

PASS / FAIL

Inspection TASK 25-35-54-200-801-A01

Do a visual inspection to determine that the unit is in correct condition to do a functional test.

PASS / FAIL

RFID check Subtask 25-35-54-750-014-A01

The scanned data must be equal to the data on the ID-placard.

PASS / FAIL

Functional Test / Door Sensor Test Subtask 25-35-54-700-001-A01

Make sure that the backlight of the button is illuminated.

PASS / FAIL

After the PUT, no error messages must be shown on the display. After the POST, no error messages must be shown on the display. During the door sensor test, the “DOOR OPEN” message must be shown on the display. The UUT must stop the operation and deenergize the heating elements. The current of each phase must decrease to less than 1.0 Amp. The motor must operate with a lower speed which can be heard by the motor noise.

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 Table 1002: Check-Off List (As Received) (Continued) TABLE 25-35-54-99A-009-A01 FUNCTION / TEST Functional Test / Door Sensor Test (Continued) Subtask 25-35-54-700-001-A01

CRITERIA With the door knob in the “LOCK” position. The motor speed must be increased which can be heard by the motor noise. The UUT must continue the operation and energize the heating elements. The UUT must continue the selected program.

RESULT PASS / FAIL PASS / FAIL

Make sure that the temperature in the oven increases. After the “High” program, no error messages must be shown on the display. Cleaning TASK 25-35-54-100-801-A01

Make sure that the UUT is cleaned sufficiently before repair and maintenance.

PASS / FAIL

D. Procedure - As Received Test Subtask 25-35-54-750-001-A01 (1) Download Error Messages (a) Go to the “DATA TRANSFER” tab in the common maintenance tool PNR CS-800-15. (b) Click the

button. When the UUT is correctly connected the

button turns to

the color green. (c) In the “Component” pull-down menu select “CTRL”. (d) In the “Destination” pull-down menu select “Error”. (e) Click the

button to download the error log. The green progress bar shows the

progress of the download. (f) When the download is completed, the error log must be saved (“Save As” window opens). Enter a filename (e.g. the serial number of the oven) and choose a location to save the log file. (g) After the file is saved, the green progress bar shows “Download Completed”.

(h) Disconnect the USB cable PNR CS-710-546 from the UUT. Subtask 25-35-54-200-001-A01 (2) Inspection (a) Do the Oven Inspection Procedures (For DET, see TASK 25-35-54-200-801-A01, Page 5001).

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 Subtask 25-35-54-750-014-A01 (3) RFID Check (a) Make sure that the RFID handheld PNR CS-711-08 is correctly configured (For DET, see TASK 25-35-54-879-801-A01, Page 11015). (b) Point the RFID handheld PNR CS-711-08 near the location of the RFID tag. The maximum distance from the handheld to the UUT is approximately 20 cm [7.87 in.]. (c) Press “F1” on the RFID handheld PNR CS-711-08 to scan the data from the RFID tag. The scanned data must be equal to the data on the ID-placard of the UUT. Subtask 25-35-54-700-001-A01 (4) Functional Test and Door Sensor Test (See Figure 1002) WARNING:

DO NOT OPERATE THIS UNIT WITHOUT THE BAFFLE PLATE CORRECTLY INSTALLED. THE ROTATING FAN POSES A RISK OF SERIOUS INJURY.

(a) Connect the power cable PNR 612152 to the main connector (DP1) of the UUT. (b) Connect the other end of the power cable PNR 612152 to the test bench PNR 240536. (c) Close the door and turn the secondary latch from the horizontal OPEN position to the vertical LOCK position. (d) Turn the main power switch of the test bench PNR 240536 in the “ON” position to energize the UUT. (e) While the oven runs a Power Up Test (PUT), the backlight of the

button turns to the color blue,

then green, then blue, then green, then amber, then green and turns back to blue. Examine the backlight and make sure that the backlight is illuminated. NOTE:

If the main power is stopped and started in less than 150 seconds, the backlight only turns to the color blue, then green and back to blue.

(f) At this time the UUT is energized in the STANDBY OFF mode. No error messages must be shown on the display after the PUT. (g) Push the

button to start the UUT. The backlight of the

button turns to the color green. The

UUT runs a Power On Self Test (POST). At this time the UUT is energized in the STANDBY ON mode. No error messages must be shown on the display after the POST.

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001

TEST BENCH PNR 240536

PNR 612152

UUT (FRONT VIEW)

UUT (REAR VIEW)

MAIN CONNECTOR (DP1) 25-35-54_DWG73.VSD

Figure 1002 Test Setup - Functional Test and Door Sensor Test GRAPHIC 25-35-54-99B-006-A01 (h) Do the next steps to run a “HIGH” program for 10 minutes to check the performance of the primary functions of the oven. 1

Push the

to move to the “HIGH” (170 °C [338 °F]) program.

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 2

Push the button to start the selected program. Let the oven operate for 10 minutes. During the “HIGH” program, do the next steps to do a functional test on the door sensor. a

Turn the door knob in the

“UNLOCK” position.

b

The “DOOR OPEN” message must be shown on the display. The UUT must stop the operation and de-energize the heating elements. Make sure that the current of each phase decreases to less than 1.0 Amp. The motor must operate with a lower speed to cool the heating element.

c

Turn the door knob in the “LOCK” position.

d

The motor speed must increase which can be heard by the motor noise. The UUT must continue the operation and energize the heating elements. The UUT must continue the selected program.

3

Read out the temperature on the display. Make sure that the temperature increases during the program.

4

No error messages must be shown on the display during or after the “HIGH” program.

5

After 10 minutes, push the

6

Push the

7

Turn the main power switch of the test bench PNR 240536 in the OFF position to de-energize the UUT.

8

Disconnect the power cable PNR 612152 from the main connector (DP1) of the UUT.

button to stop the program and to return to the menu.

button to stop the UUT.

Subtask 25-35-54-100-001-A01 (5) Cleaning (a) Clean the UUT (For DET, see TASK 25-35-54-100-801-A01, Page 4001). E. Close-Up Not applicable.

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 TASK 25-35-54-750-801-A01 2. Return To Service (RTS) Test A. Reason for the Job Self explanatory. B. Job Set-Up Information Subtask 25-35-54-94A-002-A01 (1) Consumables NOTE:

Equivalent alternatives can be used. Table 1003: Consumables TABLE 25-35-54-99A-010-A01 SPECIFICATION OR PART NUMBER

CONSUMABLE SYMBOL REF. / NOMENCLATURE

9

Humiseal® Type: 1B73 Acrylic Coating

SOURCE OR CAGE CODE

MIL-I-46058C

Commercially Available

CS-622-01

VH0212

USE Used to apply on the damaged test points to prevent corrosion.

Subtask 25-35-54-94C-002-A01 (2) Fixtures / Test Equipment NOTE:

Equivalent alternatives can be used. Table 1004: Fixtures / Test Equipment TABLE 25-35-54-99A-011-A01

NOMENCLATURE Electrical Safety Tester

SPECIFICATION OR PART NUMBER For Example: Electrical Safety Tester Type: Sefelec SXS506

EQUIPMENT CHARACTERISTICS Dielectric Test Output voltage: 0-1500 VAC 50 or 60 Hz adjustable in 10V steps

SOURCE OR CAGE CODE Commercially Available

Output voltage accuracy 5% + 50V at load < 500 µA load Ramp up / down: Output Power: 50VA Measurement accuracy: See specifications separate current meter, tester and meter may be combined in one instrument when specifications for both are met.

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 Table 1004: Fixtures / Test Equipment (Continued) TABLE 25-35-54-99A-011-A01

NOMENCLATURE

SPECIFICATION OR PART NUMBER

Electrical Safety Tester (Continued)

EQUIPMENT CHARACTERISTICS

SOURCE OR CAGE CODE

Insulation Resistance Test Output voltage: 10 - 500 VDC (10V steps) Output Voltage accuracy: 1.5% + 1V Range: 1 MΩ - 100 GΩ @ 500 VDC Measurement accuracy: 2% + 1V

Interconnection Cable

CS-710-607

-

VH0212

For example:

Commercially Available

Orsima / Sefelec CO175 Interconnection Cable

CS-710-608

-

VH0212

Interconnection Cable

CS-710-609

-

VH0212

Digital Multi Meter

For Example: Digital Multi Meter

Measurement capability: mA, AC.

Commercially Available

Type: Agilent 34405A

Range: 0-50 mA. (may be covered by several ranges). Accuracy: Equal or better than 0.5%. Minimum resolution: 0.01 mA.

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 Table 1004: Fixtures / Test Equipment (Continued) TABLE 25-35-54-99A-011-A01 SPECIFICATION OR PART NUMBER

NOMENCLATURE Digital Low Resistance Tester

For Example: Digital Low Resistance Meter

SOURCE OR CAGE CODE

EQUIPMENT CHARACTERISTICS Min. range 0.001mΩ - 0.200mΩ

Commercially Available

Power Supply 3x115/200 VAC - 400Hz.

VH0212

Type: DLRO10 MEGGER®

V

!

I

I

Test Bench WATER INDICATOR 0-10 BAR

240536 AIR PRESSURE INDICATOR 0-16 BAR

AMPEREMETER L1 L2 L3

FLOW INDICATOR

VOLTMETER

DC-Volt meter: Accuracy 0.5% full scale (40 V).

TEMPERATUREMETER

AMPEREMETER

AUX. CIRCUIT 28VDC ON

MAIN SWITCH

230V/50HZ PLUG SOCKET

PLUG SOCKET SELECTION SWITCH 50HZ

115V/400HZ MAIN CONNECTOR

0

1 0

THERMAL CONTACT SUPPLY 5F5 POINT 15

115V 400HZ SELECTION SWITCH

1 0

DC-Amp meter: Accuracy 2.5% full scale (7.5 A).

115V SELECTION

230V 50HZ AUXILIARY SWITCH

28VDC AUXILIARY SWITCH

1 80272 10/16A 1P54 250V

AUX. CIRCUIT 230V 50HZ

1

2

0

THERMAL CONTACT SUPPLY 5F7 POINT

AC-Amp meter: Accuracy 2.5% full scale (20 A).

TEMP CONNECTOR

15

Water Supply: Connection: Hansen 2-KL-F. Press. Range: 0.5-3.8 bar [7-55 psi]. Temperature Meter Min. range 0 - 250°C [32 - 482 °F] Accuracy ± 0.4%. 43900-EI-26

Thermocouple Assy

CS-710-585

Thermocouple Length: 2000 mm [78.74 in.]

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VH0212

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 Table 1004: Fixtures / Test Equipment (Continued) TABLE 25-35-54-99A-011-A01 SPECIFICATION OR PART NUMBER

NOMENCLATURE Personal Computer

-

EQUIPMENT CHARACTERISTICS System Requirements:

SOURCE OR CAGE CODE Commercially Available

1.0-GHz (or higher) Intel Pentium or a compatible AMD processor. Windows XP Professional Windows XP Home Edition. 256 MB of RAM or higher. 150 MB hard disk space. CD-ROM drive. One USB 1.1 port or higher. One serial RS232 port. USB 2.0 Cable

CS-710-546 For Example: USB Cable 2.0 Type: Pro Signal USB213

USB 2.0 Type A Male to Type B Male. Length: 400 mm [15.74 in.]

VH0212 Commercially Available

Test Bench Power Cable

612152

-

VH0212

Test Cable - Dielectric Insulation Resistance Test

439005062

-

VH0212

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 Table 1004: Fixtures / Test Equipment (Continued) TABLE 25-35-54-99A-011-A01

NOMENCLATURE

SPECIFICATION OR PART NUMBER

EQUIPMENT CHARACTERISTICS

SOURCE OR CAGE CODE

Dummy OCU

CS-710-587

-

VH0212

Test Cable - Bonding Test

439005132

-

VH0212

CS-711-08

-

VH0212

D

F

Hand Held RFID Reader

For example: Type ATID AT870

Digital Stopwatch.

For Example: ATP ATM-136 or equivalent

Commercially Available

-

Commercially Available

Subtask 25-35-54-94B-002-A01 (3) Special Tools / Non Standard Tools Not applicable. Subtask 25-35-54-94D-002-A01 (4) Standard Tools Not applicable.

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 Subtask 25-35-54-99E-002-A01 (5) References Not applicable. C. Job Set-Up (For DET, see Figure 1003) Subtask 25-35-54-940-002-A01 (1) Make sure that the rear cover assembly and the OCU cover assembly are removed from the UUT (For DET, see section 3000). (2) Remove the OCU (IPL Figure 3-250) from the UUT (For DET, see Subtask 25-35-54-010-003-A01, Page 3005). (3) Install the Dummy OCU PNR CS-710-587 to the OCU connector (IPL Figure 3-DP7). (4) Connect the electrical connector (IPL Figure 3-DP10) to the dummy OCU PNR CS-710-587. (5) Make sure that the toggle switch of the Dummy OCU PNR CS-710-587 is set to the “High Voltage” position. (6) Connect the test cable PNR 439005062 to the UUT. (7) Use the interconnection cables PNR CS-710-607, PNR CS-710-608 and PNR CS-710-609 to connect the test cable PNR 439005062 to the multimeter and to the electrical safety tester (For DET, see Figure 1003). (8) Check-Off List: The purpose of the check-off list is to check-off the procedures shown in the RTS test. The check-off list helps you to monitor of the required test procedures. Table 1005: Check-Off List (Return To Service Test) TABLE 25-35-54-99A-012-A01 FUNCTION / TEST

CRITERIA

RESULT PASS / FAIL

Inspection (Oven) TASK 25-35-54-200-801-A01

Do a visual inspection to determine that the oven is in correct condition to do the RTS test.

PASS / FAIL

Dielectric Test and Insulation Resistance Test Subtask 25-35-54-750-002-A01

Dielectric Test:

PASS / FAIL

NOTE:

This unit has gone through the dielectric strength test at the factory. It is not necessary to repeat this test unless the unit is rewired extensively or the wiring harness has been modified or repaired.

1500VAC-50Hz RMS Leak current must be ≤ 5.2 mA. 500 VAC-50Hz RMS Leak current must be ≤ 5.2 mA.

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 Table 1005: Check-Off List (Return To Service Test) (Continued) TABLE 25-35-54-99A-012-A01 FUNCTION / TEST Dielectric Test and Insulation Resistance Test (Continued) Subtask 25-35-54-750-002-A01

CRITERIA

RESULT PASS / FAIL

Insulation Resistance Test: NOTE:

The insulation resistance test is optional if previously performed or the reason for failure is found to be other than electrical. The insulation resistance test is required after performing either, or both, 500VAC or after 1500VAC dielectric tests.

500VDC for 1 minute. The insulation Resistance must be ≥ 200 Mega-ohm for the Low Voltage Circuit and the High Voltage Circuit. RFID check Subtask 25-35-54-750-005-A01

The scanned data must be equal to the data on the ID-placard.

PASS / FAIL

Self Test (Standard) Subtask 25-35-54-750-003-A01

Make sure that the backlight is illuminated.

PASS / FAIL

After the PUT, no error messages must be shown on the display. After the POST, no error messages must be shown on the display. Self Test (if thermostats are replaced or reinstalled) Subtask 25-35-54-750-011-A01

After the PUT, the “AC Power Voltage” error must be shown in the display.

PASS / FAIL

When the thermostats are reset: Make sure that the backlight is illuminated. After the PUT, no error messages must be shown on the display. After the POST, no error messages must be shown on the display. Software Configuration Verification Subtask 25-35-54-750-013-A01

Make sure that the latest software configuration is installed.

PASS / FAIL

Serial Number and Part Number Verification Subtask 25-35-54-750-004-A01

The part number and the serial number must be equal to the data on the ID-placard.

PASS / FAIL

Cooling Fan Test Subtask 25-35-54-750-006-A01

The cooling fan must give an airflow from the front to the rear of the oven.

PASS / FAIL

Motor / Fan Test Subtask 25-35-54-750-007-A01

The motor must turn in counterclockwise direction and the fan must run free (without touching the baffle plate).

PASS / FAIL

Buzzer Test Subtask 25-35-54-750-008-A01

A loud audio signal must be heard.

PASS / FAIL

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 Table 1005: Check-Off List (Return To Service Test) (Continued) TABLE 25-35-54-99A-012-A01 FUNCTION / TEST Functional and Power Consumption Test / Door Sensor Test / Reset Error File Subtask 25-35-54-750-009-A01

CRITERIA The current of each phase at 115VAC must be: Iphase: max. 12.1 Amps - min. 9.9 Amps

RESULT PASS / FAIL PASS / FAIL

The temperature must be 170 °C [338 °F] in less than 4 minutes after the program start. After two minutes (120 seconds) on 170 °C [338 °F] the temperature must be 170 °C ± 10 °C [338 °F ± 18 °F]. The temperature shown on the display of the UUT must be equal to the temperature shown on the temperature meter of the test bench, with a maximum difference of ± 10 °C [50 °F]. During the door sensor test, the “DOOR OPEN” message must be shown on the display. The UUT must stop the operation and de-energize the heating elements. The current of each phase must decrease to less than 1.0 Amp. The motor must operate with a lower speed which can be heard by the motor noise. With the door knob in the “LOCK” position. The motor speed must be increased which can be heard by the motor noise. The UUT must continue the operation and energize the heating elements. The UUT must continue the selected program. Make sure that the temperature in the oven increases. After the “High” program, no error messages must be shown on the display.

Bonding Resistance Test Subtask 25-35-54-750-010-A01

The measured resistance for each location must be ≤ 5 milli-ohm.

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PASS / FAIL

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001

PNR 439005062

PNR CS-710-609

PNR CS-710-608

DUMMY OCU PNR CS-710-587

MULTI METER

PNR CS-710-607

ELECTRICAL SAFETY TESTER UUT (TOP VIEW DF1575) 25-35-54_DWG76.VSD

Figure 1003 Test Setup - Dielectric Test and Insulation Resistance Test GRAPHIC 25-35-54-99B-007-A01

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 D. Procedure Subtask 25-35-54-200-002-A01 (1) Inspection (a) Do the Oven Inspection Procedures (For DET, see TASK 25-35-54-200-801-A01, Page 5001). WARNING:

HAZARDOUS VOLTAGE. CONTACT WITH HIGH VOLTAGE WILL CAUSE DEATH OR SEVERE PERSONAL INJURY. FOLLOW ALL LOCALLY APPROVED SAFETY PROCEDURES WHEN WORKING AROUND HIGH VOLTAGE LINES AND EQUIPMENT.

WARNING:

BECAUSE OF THE HIGH VOLTAGE OUTPUT, THE DIELECTRIC STRENGTH TESTER CAN BE VERY DANGEROUS. THEREFORE, DO NOT COME IN PERSONAL CONTACT WITH THE EXPOSED TEST PROBE LEAD TIPS WHEN TESTING. DO NOT LEAVE THE DIELECTRIC STRENGTH TESTER ON WHEN NOT IN ACTUAL USE.

WARNING:

FOR SAFETY REASONS THIS TEST MUST BE OPERATED AND SERVICED BY QUALIFIED PERSONNEL ONLY. READ AND UNDERSTANDTHE INSTRUCTIONS.

CAUTION:

A DIELECTRIC BREAK DOWN CAN CAUSE SERIOUS DAMAGE TO THIS UNIT. PERFORM A VISUAL INSPECTION ON THE UNIT BEFORE THE TEST TO MINIMIZE AN UNEXPECTED DIELECTRIC BREAKDOWN.

CAUTION:

HIGH VOLTAGE WILL CAUSE SERIOUS DAMAGE TO THE OCU. MAKE SURE THAT BEFORE ACCOMPLISHING THE HIGH VOLTAGE TEST THE OCU IS REMOVED FROM THE UNIT.

CAUTION:

APPLY 1500 VOLTS FOR THE DIELECTRIC STRENGTH TEST DURING THE FIRST TEST ONLY. APPLY 1200 VOLTS DURING A SECOND TEST AND DURING ALL SUBSEQUENT TESTS. EACH UNIT MUST BE TAGGED AFTER EACH TEST SO THE NEXT PERSON PERFORMING A TEST KNOWS WHETHER IT IS THE FIRST, THE SECOND OR OTHER SUBSEQUENT TESTS.

Subtask 25-35-54-750-002-A01 (2) Dielectric Test and Insulation Resistance Test (a) Dielectric Test The Dielectric test will determine if there is a potential problem with the insulated portions of the unit. NOTE:

This unit has gone through the dielectric strength test at the factory. it is not necessary to repeat this test unless the unit is rewired extensively or the wiring harness has been modified or repaired.

1

Make sure that the toggle switch of the Dummy OCU PNR CS-710-587 is set to the “High Voltage” position.

2

Apply a voltage of 1500VAC-50Hz, RMS increased with a rate of ± 250 Volts per second and held at 1500VAC-50Hz for 1 minute.

3

The leak current must be ≤ 5.2 mA.

4

Decrease the 1500VAC-50Hz, RMS with a rate of ± 250 Volts per second to 0 Volt.

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 5

Make sure that the switch of the Dummy OCU PNR CS-710-587 is set to the “Low Voltage” position.

6

Apply a voltage of 500VDC, RMS increased with a rate of ± 250 Volts per second and held at 500VDC for 1 minute.

7

The leak current must be ≤ 5.2 mA.

8

Decrease the 500VDC, RMS with a rate of ± 250 Volts per second to 0 Volt.

(b) Insulation Resistance Test The Insulation Resistance Test is required after service and repair. The Insulation Resistance Test consists in measuring the Insulation resistance of a device under test, while phase and neutral are short circuited together. NOTE:

The Insulation Resistance Test is optional if previously performed or the reason for failure is found to be other than electrical. The insulation resistance test is required after performing either, or both, 500VAC or after 1500VAC dielectric tests.

1

Make sure that the switch of the Dummy OCU PNR CS-710-587 is set to the “High Voltage” position.

2

Supply 500VDC for 1 minute to measure the Insulation Resistance. During the test the resistance must be ≥ 200 Mega-ohm.

3

Set the switch of the Dummy OCU PNR CS-710-587 to the “Low Voltage” position.

4

Supply 500VDC for 1 minute to measure the Insulation Resistance. During the test the resistance must be ≥ 200 Mega-ohm.

5

Disconnect and remove the Dummy OCU PNR CS-710-587, the test cable PNR 439005062 and the interconnection cables PNR CS-710-607, PNR CS-710-608 and PNR CS-710-609 from the UUT.

6

Install the OCU (For DET, see section 7000).

Subtask 25-35-54-750-005-A01 (3) RFID Check (a) Make sure that the RFID handheld PNR CS-711-08 is correctly configured (For DET, see TASK 25-35-54-879-801-A01, Page 11015). (b) Point the RFID handheld PNR CS-711-08 near the location of the RFID tag. The maximum distance from the handheld to the UUT is approximately 20 cm [7.87 in.]. (c) Press “F1” on the RFID handheld PNR CS-711-08 to scan the data from the RFID tag. The scanned data must be equal to the data on the ID-placard of the UUT.

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 Subtask 25-35-54-750-003-A01 (4) Self Test NOTE:

If the thermostat(s) are replaced or reinstalled, do the functional test according to Subtask 25-35-54-750-011-A01, Page 1022.

(a) Connect the test bench power cable PNR 612152 to the UUT and the other end of the test bench power cable to the test bench PNR 240536. (b) Connect the thermocouple PNR CS-710-585 to the temperature meter of the test bench PNR 240536 and attach the other end of the thermocouple to the center of the baffle plate (For DET, see Figure 1004). Close the door in the “LOCK” position. (c) Connect the USB cable PNR CS-710-546 to the USB connection of the OCU. (d) Connect the other end of the USB cable PNR CS-710-546 to the personal computer. (e) Start the Common Maintenance Tool (CMT) software PNR CS-800-15 on the personal computer. (f) Go to the “DATA TRANSFER” tab in the common maintenance tool PNR CS-800-15. (g) Click the

button. When the UUT is correctly connected the

button turns to

the color green. (h) Turn the main power switch of the test bench PNR 240536 in the “ON” position to energize the UUT. (j) While the oven runs a Power Up Test (PUT), the backlight of the button turns to the color blue, then green, then blue, then green, then amber, then green and turns back to blue. Examine the backlight and make sure that the backlight is illuminated. NOTE:

If the main power is stopped and started in less than 150 seconds, the backlight only turns to the color blue, then green and back to blue.

(k) At this time the UUT is energized in the STANDBY OFF mode. No error messages must be shown on the display after the PUT. (l) Push the

button to start the UUT. The backlight of the

button turns to the color green. The

UUT runs a Power On Self Test (POST). At this time the UUT is energized in the STANDBY ON mode. No error messages must be shown on the display after the POST.

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001

PNR CS-710-585 PNR CS-710-546

BAFFLE PLATE

PNR 612152

INNER OVEN UUT

UUT (REAR VIEW)

MAIN CONNECTOR (DP1) 25-35-54_DWG77.VSD

Figure 1004 Test Setup - Self Test GRAPHIC 25-35-54-99B-008-A01

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 Subtask 25-35-54-750-011-A01 (5) Self Test (after thermostat replacement or reinstallation) NOTE:

This self test must only be done if the thermostat(s) are replaced or reinstalled. If the thermostats are not replaced or reinstalled do the functional test according Subtask 25-3554-750-003-A01, Page 1020.

(a) Connect the test bench power cable PNR 612152 to the UUT and the other end of the test bench power cable to the test bench PNR 240536. (b) Connect the thermocouple PNR CS-710-585 to the temperature meter of the test bench PNR 240536 and attach the other end of the thermo couple to the center of the baffle plate (For DET, see Figure 1004). Close the door in the “LOCK” position. (c) Connect the USB cable PNR CS-710-546 to the USB connection of the OCU. (d) Connect the other end of the USB cable PNR CS-710-546 to the personal computer. (e) Start the Common Maintenance Tool (CMT) software PNR CS-800-15 on the personal computer. (f) Go to the “DATA TRANSFER” tab in the common maintenance tool PNR CS-800-15. (g) Click the

button. When the UUT is connected correctly, the

button turns

to the color green. (h) Turn the main power switch of the test bench PNR 240536 in the “ON” position to energize the UUT. (j) While the oven runs a Power Up Test (PUT) the “AC Power Voltage” error must be shown in the display.

(k) Turn the main power switch of the test bench PNR 240536 in the “OFF” position to de-energize the UUT. (l) Firmly press the pins to reset the thermostats (For DET, see Figure 1005).

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001

25-35-54_DWG87.ISO

Figure 1005 Reset Thermostats GRAPHIC 25-35-54-99B-058-A01 (m) Turn the main power switch of the test bench PNR 240536 in the “ON” position to energize the UUT. (n) While the oven runs a Power Up Test (PUT), the backlight of the

button turns to the color blue,

then green, then blue, then green, then amber, then green and turns back to blue. Examine the backlight and make sure that the backlight is illuminated. NOTE:

If the main power is stopped and started in less than 150 seconds, the backlight only turns to the color blue, then green and back to blue.

(p) At this time the UUT is energized in the STANDBY OFF mode. No error messages must be shown on the display after the PUT. (q) Push the

button to start the UUT. The backlight of the

button turns to the color green. The

UUT runs a Power On Self Test (POST). At this time the UUT is energized in the STANDBY ON mode. No error messages must be shown on the display after the POST. (r) Push the

button to stop the UUT.

Subtask 25-35-54-750-013-A01 (6) Software Configuration Verification (a) Make sure that the unit is in the STANDBY OFF mode. The backlight of the (b) Push and hold the

and

button is blue.

buttons at the same time for 6 seconds to go into the service menu.

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 (c) Use the (d) Push the (e) Use the

and

buttons to move the highlighted bar to “System information”.

button to go into the “System information” menu. and

buttons to move the highlighted bar to “SW Configuration”.

(f) Push the

button to go into the “Software configuration” menu.

(g) Use the

and

buttons to scroll through the “Software configuration” menu.

(h) Make sure that the latest software configuration is installed. •

For DET, see Table 11001: "Permitted Software Combinations DF1575 (Eff. A, B)"

•

For DET, see Table 11002: "Permitted Software Combinations DF1500 (Eff. C, D)"

Subtask 25-35-54-750-004-A01 (7) Serial Number and Part Number Verification (a) Go to the “ATP” tab in the common maintenance tool PNR CS-800-15. (b) Click the

button. The

button turns green and the

button shows in the window. (c) Click the

button. The

turns green and the serial

number, the part number and the software version are shown.

(d) The part number and the serial number must be equal to the data on the ID-placard of the UUT. Subtask 25-35-54-750-006-A01 (8) Aux Fan (Cooling Fan) Test (a) In the common maintenance tool PNR CS-800-15 click the

button. The

button turns green. The cooling fan starts. (b) Use e.g. a piece of paper to make sure that the cooling fan gives airflow from the front to the rear of the oven (For DET, see Figure 1006).

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001

25-35-54_DWG78.ISO

Figure 1006 Aux Fan (Cooling Fan) Test GRAPHIC 25-35-54-99B-009-A01

Subtask 25-35-54-750-007-A01 (9) Motor Fan Test WARNING:

DO NOT OPERATE THIS UNIT WITHOUT THE BAFFLE PLATE CORRECTLY INSTALLED. THE ROTATING FAN POSES A RISK OF SERIOUS INJURY.

(a) In the common maintenance tool PNR CS-800-15 click the

button. The

button turns green. The motor starts. (b) The motor must turn in counterclockwise direction and the fan must operate free (without touching the baffle plate).

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 Subtask 25-35-54-750-008-A01 (10)Buzzer Test (a) In the common maintenance tool PNR CS-800-15 click the

button. The

button turns green. (b) An audio signal must be heard. Subtask 25-35-54-750-009-A01 (11)Functional Test Power Consumption Test and Door Sensor Test (a) In the common maintenance tool PNR CS-800-15 click the The

button.

button turns green. The UUT starts a “HIGH” cooking program.

(b) Read out the ampere meters on the test bench. The current of each phase at 115VAC must be: Iphase: max. 12.1 Amps - min. 9.9 Amps. (c) Examine the temperature meter on the test bench PNR 240536. The temperature must be 170 °C [338 °F] in less than 4 minutes after the program start. (d) When the temperature is 170 °C [338 °F], start the digital stopwatch. (e) After two minutes (120 seconds) read out the temperature on the temperature meter of the test bench PNR 240536. The temperature must be 170 °C ± 10 °C [338 °F ± 18 °F]. (f) Read out the temperature on the display of the UUT and on the test bench. The temperature shown on the display of the UUT must be equal to the temperature shown on the temperature meter of the test bench, with a maximum difference of ± 10 °C [50 °F]. (g) Do the next steps during the “HIGH” cooking program to test the door sensor: 1

Turn the door knob in the

2

The “DOOR OPEN” message must be shown on the display. The UUT must stop the operation and de-energize the heating elements. Make sure that the current of each phase decreases to less than 1.0 Amp. The motor must operate with a lower speed which can be heard by the motor noise.

3

Turn the door knob in the LOCK position.

4

The motor speed must increase which can be heard by the motor noise. The UUT must continue the operation and energize the heating elements. The UUT must continue the selected program.

UNLOCK position.

(h) No error messages must be shown on the display during the “HIGH” program.

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 (j) In the common maintenance tool PNR CS-800-15 click the deleted automatically and the button turns green. (k) Push the

button. All errors are

button to stop the UUT.

(l) Turn the main power switch of the test bench PNR 240536 in the OFF position to de-energize the UUT. (m) Remove the thermocouple PNR CS-710-585 from the UUT. (n) Disconnect the USB cable PNR CS-710-546 from the UUT. (p) Disconnect the power cable PNR 612152 from the main connector (DP1) of the UUT. Subtask 25-35-54-750-010-A01 (12)Bonding Resistance Test (a) Apply a new placard (IPL Figure 27-5) on the OCU (IPL Figure 1-10) to cover the OCU connections. (b) Install the rear cover assembly and the OCU cover assembly (For DET, see section 7000). (c) Connect the test cable PNR 439005132 to the main connector (DP1) of the UUT. (d) Connect the “D” connection of the test cable PNR 439005132 to the Digital Low Resistance Meter. (e) Make sure that the test probe “A” is connected to the Digital Low Resistance Meter.

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001

UUT (REAR VIEW)

TO DP1

F

25-35-54_DWG75.VSD

PNR 439005132

DIGITAL LOW RESISTANCE METER

PROBE A

D

Figure 1007 Test Setup - Bonding Test GRAPHIC 25-35-54-99B-010-A01

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 (f) Bonding Test (Part 1 of 2) 1

Make sure that the connection (Figure 1007-D) of the test cable PNR 439005132 is connected to the Digital Low Resistance Meter.

2

Use the test probe (Figure 1007-A) of the low resistance meter and measure the test locations with reference to Table 1006: Test Locations Bonding Test (Part 1 of 2) and Figure 1008.

3

The measured resistance for each location must be ≤ 5mΩ. Table 1006: Test Locations Bonding Test (Part 1 of 2) TABLE 25-35-54-99A-013-A01

BONDING CABLE CONNECTION

TEST POINT

D

TP1

Inner Oven (bottom, front edge, center)

TP2

Baffle Plate (bottom, edge, center)

TP3

Outer Cover, left side (G&B point, RH side of plate, top, front)

TP4

OCU Cover, left side (G&B point, RH side, top, front)

TP5

Rear Cover (RH side, center edge)

TP6

Connector Plate (RH side, center edge)

LOCATION

(g) Bonding Test (Part 2 of 2) 1

Disconnect the connection (Figure 1007-D) of the test cable PNR 439005132 from the Digital Low Resistance Meter.

2

Connect the connection (Figure 1007-F) of the test cable PNR 439005132 to the Digital Low Resistance Meter. Table 1007: Test Locations Bonding Test (Part 2 of 2) TABLE 25-35-54-99A-014-A01

BONDING CABLE CONNECTION

TEST POINT

F

TP1

Inner Oven (bottom, front edge, center)

TP2

Baffle Plate (bottom, edge, center)

TP3

Outer Cover, left side (G&B point, RH side of plate, top, front)

TP4

OCU Cover, left side (G&B point, RH side, top, front)

TP5

Rear Cover (RH side, center edge)

TP6

Connector Plate (RH side, center edge)

3

LOCATION

Use the test probe (Figure 1007-A) of the low resistance meter and measure the test locations with reference to Table 1007: Test Locations Bonding Test (Part 2 of 2) and Figure 1008.

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 4

25-35-54_DWG37.ISO

The measured resistance for each location must be ≤ 5mΩ.

TP1

TP2

TP3

TP4

TP5

TP6

Figure 1008 Test Points Bonding Resistance Test GRAPHIC 25-35-54-99B-011-A01

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 E. Close-Up Subtask 25-35-54-940-003-A01 (1) Disconnect the test cable PNR 439005132 from the UUT. (2) Apply some Humiseal® Type: 1B73 PNR CS-622-01 to the (damaged) test points. (3) Clean the unit before packing (For DET, see TASK 25-35-54-100-801-A01, Page 4001). TASK 25-35-54-750-802-A01 3. Thermostat Functional Test A. Reason for the Job If the thermostats are replaced or reinstalled, a functional test must be done to guarantee that the thermostats operate correctly. NOTE:

This test must only be done if the thermostat(s) are replaced or reinstalled.

B. Job Set-Up Information Subtask 25-35-54-94A-015-A01 (1) Consumables Not applicable. Subtask 25-35-54-94C-015-A01 (2) Fixtures / Test Equipment NOTE:

Equivalent alternatives can be used. Table 1008: Fixtures / Test Equipment TABLE 25-35-54-99A-040-A01

NOMENCLATURE

SPECIFICATION OR PART NUMBER

EQUIPMENT CHARACTERISTICS

SOURCE OR CAGE CODE

Heat Gun

For example: Steinel HG 2310 LCD

Min. 550 °C [1022 °F]

Commercially Available

Hot Air Nozzle

CS-710-134

-

VH0212

For example: Steinel 070618

Commercially Available

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 Table 1008: Fixtures / Test Equipment (Continued) TABLE 25-35-54-99A-040-A01

NOMENCLATURE Multi Meter

SPECIFICATION OR PART NUMBER For Example: Fluke 80 Series

EQUIPMENT CHARACTERISTICS -

SOURCE OR CAGE CODE Commercially Available

Subtask 25-35-54-94B-015-A01 (3) Special Tools / Non Standard Tools Not applicable. Subtask 25-35-54-94D-009-A01 (4) Standard Tools Not applicable. Subtask 25-35-54-99E-014-A01 (5) References Not applicable. C. Job Set-Up Not applicable. D. Procedure Subtask 25-35-54-750-012-A01 (1) Use the multimeter to make sure if the thermostats are closed. (a) If a resistance is measured, the thermostat(s) are closed. (b) If an infinite resistance is measured, the thermostat(s) are open. Firmly press the pin(s) to reset the thermostat(s) (For DET, see Figure 1005) and measure again.

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001

25-35-54_DWG86A.ISO

Figure 1009 Thermostat Functional Test GRAPHIC 25-35-54-99B-059-A01

(2) Install the hot air nozzle PNR CS-710-134 on the heat gun. (3) Set the heat gun to a temperature of 550 °C ± 50 °C [1022 °F ± 90 °F]. CAUTION:

FOR THE NEXT TEST THE HOT AIR GUN MUST BE POINTED PERPENDICULAR TO THE INNER OVEN WITH A DISTANCE OF 5 mm ± 2 mm [0.2 in. ± 0.08 in.].

(4) Point the hot air gun between the lower two welding spots. In less than three minutes a clicking sound must be heard which indicates that the thermostat (IPL Figure 3-520) has opened (For DET, see Figure 1009). Immediately continue with the next step. If the oven decreases in temperature too much the test will fail and the complete test must be done again. (5) Point the hot air gun between the upper two welding spots. In less than 90 seconds a clicking sound must be heard which indicates that the thermostat (IPL Figure 3-485) has opened (For DET, see Figure 1009). WARNING:

THE OVEN AND THERMOSTATS CAN STILL BE HOT FROM THE TEST. DO THE NEXT VERIFICATION WITH CARE.

(6) Use a multimeter to make sure if the thermostats (IPL Figure 3-485) and (IPL Figure 3-520) are opened. (a) If an infinite resistance is measured, the thermostat(s) are open. (b) If a resistance is measured, the thermostat(s) are still closed. Replace or reinstall the thermostat(s) and do the test again.

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 E. Close-Up Subtask 25-35-54-940-012-A01 (1) Continue with the thermostat repair assembly procedure (For DET, see TASK 25-35-54-400-802A01, Page 7024) or assembly procedure (For DET, see Subtask 25-35-54-410-006-A01, Page 7008). TASK 25-35-54-700-802-A01 4. Fault Isolation A. General This paragraph helps troubleshoot general errors that may occur while performing a functional test. NOTE:

The fault isolation and error tables are based on the fact that the failure condition is reproducible with an empty oven at 23 °C ± 5 °C [73.4 °F ± 9 °F] ambient temperature while connected to an 115V/400Hz 3-phase power supply. Table 1009: Fault Isolation TABLE 25-35-54-99A-040-A01

ERROR DESCRIPTION Power Button Module (BTN) and HMI module do not light up and HMI does not display an image

Power Button Module (BTN) does not light up or some colors are not outputted properly

HMI module lights up but does not display an image or an image is shown without backlight

POSSIBLE CAUSE

ACTION TO BE TAKEN

Three phase power input of test bench defective

Replace three phase power input of test bench

Two or more fuses of high voltage circuitry of OCU blown

Replace fuses of high voltage circuitry of OCU

Frequency detection circuitry of the OCU defective

Replace OCU and copy ID board settings from old OCU to new OCU

Line filter PCB defective

Replace line filter PCB

Wiring Harness Assembly (Part 1) defective

Replace Wiring Harness Assembly (Part 1)

Wiring Harness Assembly (Part 2) defective

Replace Wiring Harness Assembly (Part 2)

Wiring Harness Assembly (Part 3) defective

Replace Wiring Harness Assembly (Part 3)

Power Button Module (BTN) defective

Replace Power Button Module (BTN)

Wiring Harness Assembly (Part 1) defective

Replace Wiring Harness Assembly (Part 1)

Power Button Module (BTN) circuitry of OCU defective

Replace OCU and copy ID board settings from old OCU to new OCU

HMI module defective

Replace HMI module

Wiring Harness Assembly (Part 1) defective

Replace Wiring Harness Assembly (Part 1)

REFERENCE DOCUMENT 43150-EI-33

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 Table 1009: Fault Isolation (Continued) TABLE 25-35-54-99A-040-A01 ERROR DESCRIPTION Oven makes excessive noise

DC bonding test fails

Dielectric strength test of oven fails

POSSIBLE CAUSE

ACTION TO BE TAKEN

Cooling fan defective

Replace cooling fan

Motor fan defective

Replace motor fan

Baffle plate defective

Replace baffle plate

BLDC motor defective

Replace BLDC motor

BLDC motor disc defective

Replace BLDC motor disc

Incorrect torque applied to mounting screws

Apply correct torque to mounting screws

Bonding surface(s) corroded

Clean all bonding surfaces with sandpaper and apply a thin layer of lacquer

Oven contaminated with water, dirt, dust, metals, etc.

Clean contaminates

Line filter PCB defective

Replace line filter PCB

Wiring Harness Assembly (Part 2) defective

Replace Wiring Harness Assembly (Part 2)

Wiring Harness Assembly (Part 3) defective

Replace Wiring Harness Assembly (Part 3)

REFERENCE DOCUMENT 43150-EI-33

B. Error Messages Table 1010: Error Messages TABLE 25-35-54-99A-039-A01 ERROR CODE

ERROR MESSAGE

PROBLEM

PROBABLE CAUSE

REMEDY

5

Update Settings

This error message is generated if the application cannot find valid ID board settings

• ID board circuitry of OCU defective

• Replace OCU with an OCU containing preloaded ID board settings

6

AC Power Voltage

This error message is generated if the OCU cannot detect all three phase power input voltages when the relays are closed

• Three phase power input of test bench defective

• Replace three phase power input of test bench

• One or more TCO’s tripped

• Reset TCO’s

• One or more fuses of high voltage circuitry of OCU blown

• Replace fuses of high voltage circuitry of OCU

• Heating control circuitry or safety relays of OCU defective

• Replace OCU and copy ID board settings from old OCU to new OCU

• Line filter PCB defective

• Replace line filter PCB

REFERENCE DOCUMENT 43150-EI-33_02

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 Table 1010: Error Messages (Continued) TABLE 25-35-54-99A-039-A01 ERROR CODE

7

8

9

10

ERROR MESSAGE

AC Power Freq.

AC Pwr Crnt Heat

AC Pwr Crnt NoHeat

DC Power Current

PROBLEM

This error message is generated if the detected input frequency is too high or too low

This error message is generated if the detected AC current through the heating elements is too low or too high while the heating elements are active

This error message is generated if the detected AC current through the heating elements is too high while the heating elements are inactive

This error message is generated if the detected DC current of the internal 28V power supply is too high

PROBABLE CAUSE

REMEDY

• PT1000 safety circuit tripped

• Replace PT100/1000 sensor assembly

• Wiring Harness Assembly (Part 2) defective

• Replace Wiring Harness Assembly (Part 2)

• Wiring Harness Assembly (Part 3) defective

• Replace Wiring Harness Assembly (Part 3)

• ID board settings corrupt

• Replace OCU with an OCU containing preloaded ID board settings

• Three phase power input of test bench defective

• Replace three phase power input of test bench

• Frequency measurement circuitry of OCU defective

• Replace OCU and copy ID board settings from old OCU to new OCU

• Three phase power input of test bench defective

• Replace three phase power input of test bench

• Heating element defective

• Replace heating element

• Safety relays or current sensing circuitry of OCU defective

• Replace OCU and copy ID board settings from old OCU to new OCU

• Wiring Harness Assembly (Part 3) defective

• Replace Wiring Harness Assembly (Part 3)

• ID board settings corrupt

• Replace OCU with an OCU containing preloaded ID board settings

• High voltage circuitry or current sensing circuitry of OCU defective

• Replace OCU and copy ID board settings from old OCU to new OCU

• ID board settings corrupt

• Replace OCU with an OCU containing preloaded ID board settings

• BLDC motor defective

• Replace BLDC motor

REFERENCE DOCUMENT 43150-EI-33_02

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 Table 1010: Error Messages (Continued) TABLE 25-35-54-99A-039-A01 ERROR CODE

11

12

ERROR MESSAGE

Auxiliary Fans

Motor Current

PROBLEM

This error message is generated if the detected DC current through the cooling fan(s) is too low or too high

This error message is generated if the detected DC current through the BLDC motor is too low or too high

PROBABLE CAUSE

REMEDY

• Current sensing circuitry of OCU defective

• Replace OCU and copy ID board settings from old OCU to new OCU

• Wiring Harness Assembly (Part 3) defective

• Replace Wiring Harness Assembly (Part 3)

• ID board settings corrupt

• Replace OCU with an OCU containing preloaded ID board settings

• Cooling fan(s) defective

• Replace cooling fan(s)

• Setting parameters corrupt

• Reload settings parameters

• Current sensing circuitry of OCU defective

• Replace OCU and copy ID board settings from old OCU to new OCU

• Wiring Harness Assembly (Part 3) defective

• Replace Wiring Harness Assembly (Part 3)

• BLDC motor defective

• Replace BLDC motor

• Settings parameters corrupt

• Reload settings parameters

• Current sensing circuitry of OCU defective

• Replace OCU and copy ID board settings from old OCU to new OCU

• Wiring Harness Assembly (Part 3) defective

• Replace Wiring Harness Assembly (Part 3)

REFERENCE DOCUMENT 43150-EI-33_02

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 Table 1010: Error Messages (Continued) TABLE 25-35-54-99A-039-A01 ERROR CODE 13

ERROR MESSAGE Motor MCU

PROBLEM This error message is generated if there is no communication possible with the motor driver controller of the OCU or if the following errors are reported by the motor driver controller:

PROBABLE CAUSE

REMEDY

• BLDC motor defective

• Replace BLDC motor

• Motor fan defective

• Replace motor fan

• Motor driver software corrupt

• Reload motor driver software

• Settings parameter corrupt

• Reload settings parameters

• Motor driver controller defective

• Replace OCU and copy ID board settings from old OCU to new OCU

• Wiring Harness Assembly (Part 3) defective

• Replace Wiring Harness Assembly (Part 3)

• PT100 defective

• Replace PT100/1000 sensor assembly

• Temperature sensing circuitry or heating control circuitry of OCU defective

• Replace OCU and copy ID board settings from old OCU to new OCU

• Wiring Harness Assembly (Part 3) defective

• Replace Wiring Harness Assembly (Part 3)

• ID board settings corrupt

• Replace OCU with an OCU containing preloaded ID board settings

• Incorrectly initialized • Start time exceeded • Stop time exceeded • Maximum speed exceeded • Minimum speed exceeded • Maximum temperature exceeded • Maximum RPM deviation exceeded

14

Oven Temperature

This error message is generated if the detected temperature of the inner cavity of the oven is too high

REFERENCE DOCUMENT 43150-EI-33_02

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 Table 1010: Error Messages (Continued) TABLE 25-35-54-99A-039-A01 ERROR CODE 15

17

18

ERROR MESSAGE Oven Temp. Sensor

No Heat

Critical error

PROBLEM This error message is generated if detected temperature difference between the PT100 and PT1000 is too high.

This error message is generated if the detected temperature of the inner cavity of the oven has not increased enough within a given certain amount of time after a cooking cycle has started

This error message is generated if the safety loop of the oven is interrupted by a safety device

PROBABLE CAUSE

REMEDY

• Temperature sensing circuitry of OCU defective.

• Replace PT100/PT1000 assembly.

• PT100 or PT1000 defective.

• Replace OCU and copy ID board settings from old OCU to new OCU.

• OCU wiring harness defective.

• Replace OCU wiring harness.

• ID board settings corrupt.

• Replace OCU with an OCU containing preloaded ID board settings.

• PT100 or PT1000 defective

• Replace PT100/1000 sensor assembly

• Heating element defective

• Replace heating element

• Temperature sensing circuitry or heating control circuitry of OCU defective

• Replace OCU and copy ID board settings from old OCU to new OCU

• Wiring Harness Assembly (Part 3) defective

• Replace Wiring Harness Assembly (Part 3)

• ID board settings corrupt

• Replace OCU with an OCU containing preloaded ID board settings

• One or more TCO’s tripped

• Reset TCO’s

• Motor fuse tripped

• Replace BLDC motor

• PT1000 safety circuit tripped

• Replace PT100/1000 sensor assembly

• Thermostat, PCB fuse or relay guard defective/tripped

• Replace OCU and copy ID board settings from old OCU to new OCU

• Wiring Harness Assembly (Part 3) defective

• Replace Wiring Harness Assembly (Part 3)

REFERENCE DOCUMENT 43150-EI-33_02

25-35-54

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B/E AEROSPACE

COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 Table 1010: Error Messages (Continued) TABLE 25-35-54-99A-039-A01 ERROR CODE 24

ERROR MESSAGE PT1000 sensor

PROBLEM This error message is generated if the OCU detects a tripped PT1000 safety circuit

PROBABLE CAUSE

REMEDY

• PT1000 defective

• Replace PT100/1000 sensor assembly

• Temperature sensing circuitry or heating control circuitry of OCU defective

• Replace OCU and copy ID board settings from old OCU to new OCU

• Wiring Harness Assembly (Part 3) defective

• Replace Wiring Harness Assembly (Part 3)

25

Relay guard

This error message is generated if the OCU detects a tripped relay guard safety circuit

• Safety relays or relay guard defective

• Replace OCU and copy ID board settings from old OCU to new OCU

26

Overheat Motor Driver

This error message is generated if the detected temperature near the motor driver circuitry of the OCU is too high

• Cooling fan(s) defective

• Replace cooling fan(s)

• Temperature sensing circuitry of the OCU defective

• Replace OCU and copy ID board settings from old OCU to new OCU

• ID board settings corrupt

• Replace OCU with an OCU containing preloaded ID board settings

• Cooling fan(s) defective

• Replace cooling fan(s)

• Temperature sensing circuitry of the OCU defective

• Replace OCU and copy ID board settings from old OCU to new OCU

• ID board settings corrupt

• Replace OCU with an OCU containing preloaded ID board settings

• Cooling fan(s) defective

• Replace cooling fan(s)

• DC-DC converter or temperature sensing circuitry of the OCU defective

• Replace OCU and copy ID board settings from old OCU to new OCU

• Settings parameters corrupt

• Reload settings parameters

27

28

Overheat Heat Switch

Overheat Power Supply

This error message is generated if the detected temperature near the heating control circuitry of the OCU is too high

This error message is generated if the detected temperature near the DC-DC converter of the OCU is too high

REFERENCE DOCUMENT 43150-EI-33_02

25-35-54

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 Table 1010: Error Messages (Continued) TABLE 25-35-54-99A-039-A01 ERROR CODE 29

ERROR MESSAGE Internal Communication

PROBLEM This error message is generated if internal communication of the OCU cannot be established

PROBABLE CAUSE

REMEDY

• Wiring Harness Assembly (Part 1) defective

• Replace Wiring Harness Assembly (Part 1)

• HMI module defective

• Replace HMI module

• Communication bus of OCU defective

• Replace OCU and copy ID board settings from old OCU to new OCU

REFERENCE DOCUMENT 43150-EI-33_02

C. Warning Messages Table 1011: Warning Messages TABLE 25-35-54-99A-048-A01 WARNING CODE

WARNING MESSAGE

PROBLEM

PROBABLE CAUSE

REMEDY

1

Software 1

This warning message is generated if the primary application of the OCU is invalid. If this warning is ignored, the oven will continue using its secondary application

• Primary application corrupt

• Reprogram primary application (APPL1), software and option parameters

2

Software 2

This warning message is generated if the secondary application of the OCU is invalid. If this warning is ignored, the oven will continue using its primary application

• Secondary application corrupt

• Reprogram primary application (APPL2), software and option parameters

5

Settings

This warning message is generated if the setting parameters are invalid. If this warning is ignored, the oven will continue using default parameter setting

• Settings parameters corrupt

• Reload settings parameters

6

Tmpmatrix

This warning message is generated if the time and temperature of the cooking program conflict with the temperature matrix. This warning can be bypassed by choosing a program with a lower cooking time or temperature

• Option parameters corrupt

• Reload option parameters

• ID board settings corrupt

• Replace OCU with an OCU containing preloaded ID board settings

REFERENCE DOCUMENT 43150-EI-33_02

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 Table 1011: Warning Messages (Continued) TABLE 25-35-54-99A-048-A01 WARNING CODE 7

WARNING MESSAGE DC Volt.

PROBLEM This warning message is generated if the detected onboard voltage supplies are out of range. If this warning is ignored, the oven will continue to operate normally until the unstable voltage levels cause a secondary failure

PROBABLE CAUSE

REMEDY

• Voltage detection circuitry of OCU defective

• Replace OCU and copy ID board settings from old OCU to new OCU

• Wiring Harness Assembly (Part 3) defective

• Replace Wiring Harness Assembly (Part 3)

• ID board settings corrupt

• Replace OCU with an OCU containing preloaded ID board settings

9

Service

This warning message is generated if the internal maintenance counter has run out. If this warning is ignored, the oven will continue to operate normally until input power is removed. When input power is applied again, the warning message will be displayed once more

• Internal maintenance counter has run out

• Reset maintenance counter with the Common Maintenance Tool (CMT)

18

A. Tmp. High.

This warning message is generated if the detected ambient temperature is too high. If this warning is ignored, the heating elements will not be activated until the ambient temperature drops within operational range

• Temperature sensing circuitry of HMI module defective

• Replace HMI module

• Wiring Harness Assembly (Part 1) defective

• Replace Wiring Harness Assembly (Part 1)

• Option settings corrupt

• Reload option parameters

21

No Opt.

This warning message is generated if the option settings are invalid. If this warning is ignored, the oven will continue using default option settings

REFERENCE DOCUMENT 43150-EI-33_02

25-35-54

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 SCHEMATICS AND WIRING DIAGRAMS TASK 25-35-54-878-801-A01 1. Schematics and Wiring Diagrams This section provides all schematics diagrams, wiring and interconnecting diagrams of printed circuit boards which can be used to the units illustrated in this component maintenance manual. B/E Aerospace has provided the technical specifications design to help the technicians troubleshoot the unit, replace unserviceable components and maintain the unit in optimum condition. For specific parts information on components referred to this section, refer to the Illustrated Parts List.

25-35-54

Page 2001 MAR 24/15

DP1

A B C D E F

Motor

T

PT1000

PT100

Elements

GND03

GD-10-003N

PO-14-003

GND01 GND02

GD-10-002N

GD-10-001N

SL-22-003

W

V

U

Fan

4 5 6

1 2 3

1 2 3 4

25-35-54 22

CL3

22

CL1

1 2

1 2 3 4 5 6

1 2 3 4

T

T

DJ5

DP5

DJ6

DJ4

DP4

DP6

DJ3

DP2

DP3

DJ2

LINE FILTER

Red 1 Black 2

DP8

1 2 3 4

1 2

1 2 3 4 5 6

1 2 3 4

1 2

1 2 3 4 5 6

1 2 3 4

22

CL4

22

CL2

GND04

DP9

MO-16-003 MO-16-004 MO-16-005

MO-22-001 MO-22-002N

TS-22-001 TS-22-003 TS-22-002N TS-22-004N

FA-22-001 FA-22-002

HT-16-001 HT-16-003 HT-16-005 HT-16-006 HT-16-004 HT-16-002

PO-14-004N PO-14-001 PO-14-002 PO-14-003

SL-22-004

1 2 3 4

MOTOR_W MOTOR_V MOTOR_U

NTC NTC_RETURN

PT100 PT100_GND PT1000 PT1000_GND

FAN_POWER FAN_RETURN

PHASE_A PHASE_B PHASE_C NEUTRAL ELEMENT_1_SW ELEMENT_1 ELEMENT_2_SW ELEMENT_2 ELEMENT_3_SW ELEMENT_3

SAFETY_LOOP

SAFETY_LOOP_RETURN

MO-16-005 MO-16-004 MO-16-003

MO-22-001 MO-22-002N

TS-22-001 TS-22-002N TS-22-003 TS-22-004N

FA-22-001 FA-22-002

PO-14-001 PO-14-002 PO-14-003 PO-14-004N HT-16-001 HT-16-002 HT-16-003 HT-16-004 HT-16-005 HT-16-006

SL-22-001 SL-22-002

PO-14-001 PO-14-004N PO-14-002

DP7

P1 P2 P3 P4 P5 P6 P7 P8 P9 P10 S1 S2 S3 S4 S5 S6 S7 S8 S9 S10 S11 S12 S13 S14 M1 M2 M3

P1 P2 P3 P4 P5 P6 P7 P8 P9 P10 S1 S2 S3 S4 S5 S6 S7 S8 S9 S10 S11 S12 S13 S14 M1 M2 M3

S1 S2 S3 S4 S5 S6 S7 S8 S9 S10 S11 S12 S13 S14 S15 S16 S17 S18 S19 S20 S21 S22 S23 S24

S1 S2 S3 S4 S5 S6 S7 S8 S9 S10 S11 S12 S13 S14 S15 S16 S17 S18 S19 S20 S21 S22 S23 S24

DP10

DOOR_SENSE DOOR_5V0 DOOR_GND

HMI_I2C_SCL HMI_I2C_SDA HMI_I2C_GND HMI_I2C_INT HMI_5V0 HMI_GND DISPLAY_I2C_GND DISPLAY_I2C_SDA DISPLAY_I2C_SCL BTN_5V0 BTN_GREEN BTN_SENSE BTN_BLUE BTN_GND BTN_AMBER EXTENDED_SENSE

DR-22-003 DR-22-001 DR-22-002N

HM-22-010 HM-22-005 HM-22-009N HM-22-004 HM-22-008 HM-22-007N HM-22-002N HM-22-006 HM-22-001 BT-22-006 BT-22-003 BT-22-005 BT-22-002 BT-22-004N BT-22-001

1 2 3

BT-22-001 BT-22-002 BT-22-003 BT-22-004N BT-22-005 BT-22-006

DR-22-001 DR-22-002N DR-22-003

GND05

GND06

HM-22-004 HM-22-005 HM-22-006 HM-22-007N HM-22-008 HM-22-009N HM-22-010

HM-22-001 HM-22-002N

1 2 3 4 5 6

1 2 3 4 5 6 7 8 9 10

DP11

DP12

DP13

1 2 3 4 5 6

1 2 3

Door sensor

BTN MODULE

1 2 3 4 5 6 7 8 9 10

HMI MODULE

COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001

B/E AEROSPACE

25-35-54_DWG80.PDF

Figure 2001 General Schematic DF1575 (Eff. A, B) GRAPHIC 25-35-54-99B-012-A01

Page 2002

MAR 24/15

DP1

A B C D E F

Motor

T

PT1000

PT100

Elements

GND03

GD-10-003N

PO-14-003

GND01 GND02

GD-10-002N

GD-10-001N

SL-22-003

W

V

U

Fan

4 5 6

1 2 3

1 2 3 4

25-35-54 22

CL3

22

CL1

1 2

1 2 3 4 5 6

1 2 3 4

DP6

DP5

DP4

DP3

DJ2

LINE FILTER

Red 1 Black 2

DP8

T

T

DJ6

DJ5

DJ3

DP2

1 2 3 4

1 2

1 2 3 4 5 6

1 2 3 4

1 2

1 2 3 4 5 6

1 2 3 4

22

CL4

22

CL2

GND04

DP9

MO-16-005 MO-16-004 MO-16-003

MO-22-001 MO-22-002N

TS-22-001 TS-22-003 TS-22-002N TS-22-004N

FA-22-001 FA-22-002

HT-16-001 HT-16-003 HT-16-005 HT-16-006 HT-16-004 HT-16-002

PO-14-004N PO-14-001 PO-14-002 PO-14-003

SL-22-004

1 2 3 4

MOTOR_W MOTOR_V MOTOR_U

NTC NTC_RETURN

PT100 PT100_GND PT1000 PT1000_GND

FAN_POWER FAN_RETURN

PHASE_A PHASE_B PHASE_C NEUTRAL ELEMENT_1_SW ELEMENT_1 ELEMENT_2_SW ELEMENT_2 ELEMENT_3_SW ELEMENT_3

SAFETY_LOOP

SAFETY_LOOP_RETURN

MO-16-005 MO-16-004 MO-16-003

MO-22-001 MO-22-002N

TS-22-001 TS-22-002N TS-22-003 TS-22-004N

FA-22-001 FA-22-002

PO-14-001 PO-14-002 PO-14-003 PO-14-004N HT-16-001 HT-16-002 HT-16-003 HT-16-004 HT-16-005 HT-16-006

SL-22-001 SL-22-002

PO-14-001 PO-14-004N PO-14-002

DP7

P1 P2 P3 P4 P5 P6 P7 P8 P9 P10 S1 S2 S3 S4 S5 S6 S7 S8 S9 S10 S11 S12 S13 S14 M1 M2 M3

P1 P2 P3 P4 P5 P6 P7 P8 P9 P10 S1 S2 S3 S4 S5 S6 S7 S8 S9 S10 S11 S12 S13 S14 M1 M2 M3

S1 S2 S3 S4 S5 S6 S7 S8 S9 S10 S11 S12 S13 S14 S15 S16 S17 S18 S19 S20 S21 S22 S23 S24

S1 S2 S3 S4 S5 S6 S7 S8 S9 S10 S11 S12 S13 S14 S15 S16 S17 S18 S19 S20 S21 S22 S23 S24

DP10

DOOR_5V0 DOOR_GND

HMI_I2C_SCL HMI_I2C_SDA HMI_I2C_GND HMI_I2C_INT HMI_5V0 HMI_GND DISPLAY_I2C_GND DISPLAY_I2C_SDA DISPLAY_I2C_SCL BTN_5V0 BTN_GREEN BTN_SENSE BTN_BLUE BTN_GND BTN_AMBER

DR-22-003 DR-22-001 DR-22-002N

HM-22-010 HM-22-005 HM-22-009N HM-22-004 HM-22-008 HM-22-007N HM-22-002N HM-22-006 HM-22-001 BT-22-006 BT-22-003 BT-22-005 BT-22-002 BT-22-004N BT-22-001

1 2 3

BT-22-001 BT-22-002 BT-22-003 BT-22-004N BT-22-005 BT-22-006

DR-22-001 DR-22-002N DR-22-003

GND05

GND06

HM-22-004 HM-22-005 HM-22-006 HM-22-007N HM-22-008 HM-22-009N HM-22-010

HM-22-001 HM-22-002N

DJ11

1 2 3 4 5 6

1 2 3 4 5 6 7 8 9 10

DP11

DP12

DP13

1 2 3 4 5 6

1 2 3

Door sensor

BTN MODULE

1 2 3 4 5 6 7 8 9 10

HMI MODULE

COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001

B/E AEROSPACE

25-35-54_DWG96.PDF

Figure 2002 General Schematic DF1500 (Eff. C, D) GRAPHIC 25-35-54-99B-063-A01

Page 2003

MAR 24/15

B/E AEROSPACE

COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001

THIS PAGE INTENTIONALLY LEFT BLANK

25-35-54

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B/E AEROSPACE

COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 DISASSEMBLY TASK 25-35-54-000-801-A01 1. Disassembly A. Introduction This section contains information for the disassembly of the unit. Although a complete procedure is given, the extent to which the unit is disassembled will depend on the nature of the fault. B. Reason for the Job To get access to the accessory for repair, replacement, cleaning, etc. C. Job Set-Up Information Subtask 25-35-54-94A-003-A01 (1) Consumables Not applicable. Subtask 25-35-54-94C-003-A01 (2) Fixtures / Test Equipment Not applicable. Subtask 25-35-54-94B-003-A01 (3) Special Tools / Non Standard Tools NOTE:

Equivalent alternatives can be used. Table 3001: Special Tools / Non Standard Tools TABLE 25-35-54-99A-015-A01

NOMENCLATURE Door Release Tool

SPECIFICATION OR PART NUMBER CS-710-248

EQUIPMENT CHARACTERISTICS -

SOURCE OR CAGE CODE VH0212

25-35-54

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 Table 3001: Special Tools / Non Standard Tools (Continued) TABLE 25-35-54-99A-015-A01

NOMENCLATURE

SPECIFICATION OR PART NUMBER

EQUIPMENT CHARACTERISTICS

SOURCE OR CAGE CODE

Fan Removal Tool

CS-710-249

-

VH0212

PT100/1000 Tool

CS-710-251

Drive Size:  1/4 in. Wrench Size:  13 mm [0.512 in.]

VH0212

Subtask 25-35-54-94D-003-A01 (4) Standard Tools NOTE:

Equivalent alternatives can be used. Table 3002: Standard Tools TABLE 25-35-54-99A-016-A01

NOMENCLATURE Socket

SPECIFICATION OR PART NUMBER For example: Facom R.8E

EQUIPMENT CHARACTERISTICS Socket, BI-Hexagon, 8 mm [0.32 in.]

SOURCE OR CAGE CODE Commercially Available

Drive Size:  1/4 in. Metric AF Size: 8mm [0.32 in.]

Socket

For example: Socket, Facom J.24

Socket, BI-Hexagon, 24 mm [0.945 in.]

Commercially Available

Drive Size:  3/8 in. Metric AF Size: 24 mm [0.945] in.]

25-35-54

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 Table 3002: Standard Tools (Continued) TABLE 25-35-54-99A-016-A01

NOMENCLATURE Torque Wrench

SPECIFICATION OR PART NUMBER CS-710-101

Ratchet

VH0212

CS-710-103

Drive Size:  1/4 in.

VH0212

For example: Rahsol S.757-06

Torque Range: 1-6 Nm [8.85 - 53.10 lbf.in]

Commercially Available

CS-710-106

Drive Size:  3/8 in.

VH0212

For example: Facom J.372

Extension Piece

CS-710-107 For example: Facom J.215

Socket Adapter

CS-710-177 For example: Facom ECS

Heating Element Tool

SOURCE OR CAGE CODE

Torque Range: 5-25 Nm [44.25 - 221.26 lbf.in]

For example: Facom R.306-25D

Torque Wrench

EQUIPMENT CHARACTERISTICS

CS710-178 For example: Facom J.13LA

Commercially Available

Commercially Available

Drive Size:  3/8 in. Length 250 mm [9.84 in.]

VH0212

 1/4 in. -  1/4 in. x 25 mm [0.98 in.]

VH0212

Deep Socket 13 mm, 12-Point Drive Size:  3/8 in. Length: 55 mm [2.16 in.]

VH0212

Commercially Available

Commercially Available

Commercially Available

Subtask 25-35-54-99E-003-A01 (5) References Not applicable.

25-35-54

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 D. Job Set-Up Subtask 25-35-54-940-004-A01 (1) Techniques and Precautions (a) Position the unit on a suitable work surface, padded to prevent damage to the surface finish. (b) Standard techniques for the disassembly of electronic units apply. CAUTION:

WORK MUST BE CARRIED OUT IN AN APPROVED WORKSHOP, CLEANLINESS OF COMPONENTS AND TOOLS MUST BE MAINTAINED THROUGHOUT.

CAUTION:

PROTECT ALL COMPONENTS AS THEY ARE DISASSEMBLED AND OBSERVE THE NORMAL PRECAUTIONS REGARDING THE CORRECT USE OF TOOLS.

CAUTION:

HANDLE THE UNIT ONLY AT A STATIC SAFE WORKSTATION IN A STATIC ELECTRICITY FREE ENVIRONMENT.

CAUTION:

MAINTENANCE ENGINEER MUST WEAR A CONDUCTIVE WRIST STRAP AND MUST BE CONNECTED TO AN ESD POINT TO PROTECT THE PRINTED CIRCUIT BOARDS AGAINST ESD.

CAUTION:

MAKE SURE THAT THE UNIT IS DE-ENERGIZED FOR 1 MINUTE MINIMUM BEFORE WORK IS STARTED.

E. Procedure Subtask 25-35-54-010-001-A01 (1) Removal of the Rear Cover Assembly (a) Remove the six screws (IPL Figure 2-30) from the OCU cover assembly (IPL Figure 2-10/10A) and from the outer cover (IPL Figure 2-55/55A). (b) Remove the two screws (IPL Figure 2-35), the two lock-washers (IPL Figure 2-40) and the two plain washers (IPL Figure 2-45) to remove the rear cover assembly (IPL Figure 2-20). (c) If necessary, remove the plug (IPL Figure 2-50) from the rear cover assembly (IPL Figure 2-20). Subtask 25-35-54-010-002-A01 (2) Removal of the OCU Cover Assembly (Eff. A, B) (a) Remove the ten screws (IPL Figure 2-15) to remove the OCU cover assembly (IPL Figure 2-10). (b) If necessary, disassemble the OCU cover assembly (For DET, see Subtask 25-35-54-040-002A01, Page 3016). Subtask 25-35-54-010-034-A01 (3) Removal of the OCU Cover Assembly (Eff. C, D) (a) Remove the eight screws (IPL Figure 2-15A) to remove the OCU cover assembly (IPL Figure 2-10A).

25-35-54

Page 3004 FEB 05/18

B/E AEROSPACE

COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 (b) If necessary, disassemble the OCU cover assembly (For DET, see Subtask 25-35-54-040-002A01, Page 3016). Subtask 25-35-54-010-003-A01 (4) Removal of the OCU (a) Loosen the two screws in the connector housing (IPL Figure 17-5) and disconnect the electrical connector (IPL Figure 3-DP10) from the OCU (IPL Figure 3-250). (b) Remove the two plugs (IPL Figure 3-385 and 388) from the cooling fan plate (IPL Figure 2-285). (c) Loosen the two screws in the connector housing (IPL Figure 15-5) and disconnect the electrical connector (IPL Figure 3-DP7) from the OCU (IPL Figure 3-250). (d) Remove the six screws (IPL Figure 3-255), the six lock-washers (IPL Figure 3-260) and the six plain washers (IPL Figure 3-265) to loosen the OCU (IPL Figure 3-250) from the OCU guiding plate assembly (IPL Figure 2-245/245A). (e) Carefully remove the OCU (IPL Figure 3-250) from the unit. (f) If necessary, replace the fuse(s) in the OCU (For DET, see Subtask 25-35-54-350-007-A01, Page 6006). Subtask 25-35-54-010-004-A01 (5) Removal of the Door Assembly (Eff. A, C) (a) Use the door release tool PNR CS-710-248 and follow the subsequent steps with reference to Figure 3001 to remove the door assembly (IPL Figure 2-5). 1

Open the door (IPL Figure 2-5) to the 90 degrees position and find the door hinge hole at the bottom of the frame.

2

Hold the door (IPL Figure 2-5) in the 90 degrees position and position and push with the door release tool PNR CS-710-248, the hinge pin (IPL Figure 6-45) into the door assembly.

3

Carefully pull the door forward from the hinge bush which releases the door assembly from the (IPL Figure 2-5) from the frame.

4

Carefully lower the door assembly to remove the door assembly from the upper hinge pin (IPL Figure 2-470).

5

If necessary, disassemble the door assembly (For DET, see Subtask 25-35-54-040-003-A01, Page 3017).

Subtask 25-35-54-010-005-A01 (6) Removal of the Door Assembly (Eff. B, D) (a) Use the door release tool PNR CS-710-248 and follow the subsequent steps with reference to Figure 3001 to remove the door assembly (IPL Figure 2-5A). 1

Open the door (IPL Figure 2-5A) to the 90 degrees position and find the door hinge hole at the bottom of the frame.

25-35-54

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 2

Hold the door (IPL Figure 2-5A) in the 90 degrees position, position and push with the door release tool PNR CS-710-248, the hinge pin (IPL Figure 6-45) into the door assembly.

3

Carefully pull the door forward from the hinge bush which releases the door assembly from the (IPL Figure 2-5A) from the frame.

4

Carefully lower the door assembly to remove the door assembly from the upper hinge pin (IPL Figure 2-650).

5

If necessary, disassemble the door assembly (For DET, see Subtask 25-35-54-040-003-A01, Page 3017).

Door/Frame Assembly Hinge Pin

PNR CS-710-248

25-35-54_DWG49.ISO

Figure 3001 Removal of the Door Assembly GRAPHIC 25-35-54-99B-013-A01

25-35-54

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 Subtask 25-35-54-010-006-A01 (7) Removal of the HMI Module (a) Disconnect the electrical connector (IPL Figure 3-DP13) from the HMI module (IPL Figure 3-35). (b) If necessary, discard the interface seal (IPL Figure 3-60). (c) Remove the four screws (IPL Figure 3-40), the four lock-washers (IPL Figure 3-45) and the four plain washers (IPL Figure 3-50) to loosen the HMI module (IPL Figure 3-35) from the frame. (d) Carefully remove the HMI module (IPL Figure 3-35) from the unit. Subtask 25-35-54-010-007-A01 (8) Removal of the Power Button Module (a) Disconnect the electrical connector (IPL Figure 3-DP12) from the power button module (IPL Figure 3-5). (b) If necessary, discard the interface seal (IPL Figure 3-30). (c) Remove the three screws (IPL Figure 3-10), the three lock-washers (IPL Figure 3-15) and the three plain washers (IPL Figure 3-20) to loosen the power button module from the frame. (d) Carefully remove the power button module (IPL Figure 3-5) from the unit. Subtask 25-35-54-010-008-A01 (9) Removal of the Baffle Plate (a) Remove the two screws (IPL Figure 2-500) to loosen the baffle plate (IPL Figure 2-480) from the inner oven. (b) Remove the two screws (IPL Figure 2-485), the two lock-washers (IPL Figure 2-490) and the two plain washers (IPL Figure 2-495) to loosen the baffle plate (IPL Figure 2-480) from the ground pins (IPL Figure 3-590 and 610). (c) Remove the baffle plate (IPL Figure 2-480) from the inner oven. Subtask 25-35-54-010-009-A01 (10)Removal of the Motor Fan (a) Use the standard tools PNR CS-710-103, PNR CS-710-177 and the socket Facom R.8E for the subsequent step to remove the motor fan (IPL Figure 2-505). 1

Hold the motor fan and remove the nut (IPL Figure 2-510), the lock-washer (IPL Figure 2-515) and the plain washer (IPL Figure 2-520).

(b) Put the removal tool PNR CS-710-249 in position on the motor fan (For DET see Figure 3002). (c) Loosen the wing screw and adjust the blocking lever to the correct length against the side wall of the oven cavity (For DET see Figure 3002). (d) Tighten the wing screw to lock the blocking lever (For DET see Figure 3002).

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 (e) Use the standard tools PNR CS-710-101, CS-710-106, CS-710-107 and CS710-178 for the subsequent step to turn the center bolt of the removal tool PNR CS-710-249. 1

Clockwise turn the center bolt of the removal tool PNR CS-710-249 to remove the motor fan (IPL Figure 2-505) from the motor shaft.

MOTOR FAN

CENTER BOLT

FAN REMOVAL TOOL PNR CS-710-249

WING SCREW

BLOCKING LEVER

25-35-54_DWG50.ISO

Figure 3002 Motor Fan Removal GRAPHIC 25-35-54-99B-014-A01 Subtask 25-35-54-010-010-A01 (11)Removal of the PT100/PT1000 Sensor (a) Disconnect the electrical connector (IPL Figure 3-DP4) from the electrical connector (IPL Figure 3-DJ4). (b) If necessary, discard the interface seal (IPL Figure 3-370). (c) Remove and discard the four cable ties (IPL Figure 3-835).

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 (d) Use the PT100/1000 tool PNR CS-710-251 to loosen the PT1000 sensor and the PT100 sensor and remove the PT100/1000 sensor (IPL Figure 3-340) from the unit. (e) Remove and discard the two plain washers (IPL Figure 3-350)/(IPL Figure 3-360) and the two O-rings (IPL Figure 3-345)/(IPL Figure 3-355). Subtask 25-35-54-010-011-A01 (12)Removal of the Heating Element (a) Disconnect the electrical connector (IPL Figure 3-DJ2) from the electrical connector (IPL Figure 3-DP2). (b) If necessary, discard the interface seal (IPL Figure 3-380/581). (c) Remove and discard the four cable ties (IPL Figure 3-825). (d) From the oven cavity, remove the nut (IPL Figure 3-565), the lock-washer (IPL Figure 3-570) and the plain washer (IPL Figure 3-575). (e) Use the standard tools PNR CS-710-101, CS-710-106, CS-710-107 and CS710-178 to remove the three nuts (IPL Figure 3-560). (f) Remove the heating element (IPL Figure 3-555) with the gasket (IPL Figure 3-580) and discard the gasket (IPL Figure 3-580). Subtask 25-35-54-010-012-A01 (13)Removal of the Motor (a) PRE SB No. 1500-25-0003 1

Disconnect the two electrical connectors (IPL Figure 3-DP5) and (IPL Figure 3-DP6) from the electrical connectors (IPL Figure 3-DJ5) and (IPL Figure 3-DJ6).

2

If necessary, discard the two interface seals (IPL Figure 3-465) and (IPL Figure 3-470).

3

Remove and discard the two cable ties (IPL Figure 3-845).

4

Remove the four screws (IPL Figure 3-440), the four lock-washers (IPL Figure 3-445) and the four plain washers (IPL Figure 3-450) to remove the motor (IPL Figure 3-435).

(b) POST SB No. 1500-25-0003 1

Disconnect the two electrical connectors (IPL Figure 3-DP5) and (IPL Figure 3-DP6) from the electrical connectors (IPL Figure 3-DJ5) and (IPL Figure 3-DJ6).

2

If necessary, discard the two interface seals (IPL Figure 3-465) and (IPL Figure 3-470).

3

Remove and discard the two cable ties (IPL Figure 3-845).

4

Remove the four screws (IPL Figure 3-440), the four lock-washers (IPL Figure 3-445) and the four plain washers (IPL Figure 3-450) to remove the motor (IPL Figure 3-435A).

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 5

If necesssary, disassemble the motor assembly (IPL Figure 3-435A) (For DET, see Subtask 25-35-54-040-007-A01, Page 3018).

Subtask 25-35-54-010-013-A01 (14)Removal of the Cooling Fan (a) Disconnect the electrical connector (IPL Figure 3-DP3) from the electrical connector (IPL Figure 3-DJ3). (b) If necessary, discard the interface seal (IPL Figure 3-315). (c) Remove and discard the two cable ties (IPL Figure 3-865). (d) Remove the four screws (IPL Figure 3-300) and the four lock-washers (IPL Figure 3-305) to remove the cooling fan (IPL Figure 3-295). Subtask 25-35-54-010-014-A01 (15)Removal of the Line Filter PCB (a) Disconnect the two electrical connectors (IPL Figure 3-DP8) and (IPL Figure 3-DP9) from the line filter PCB (IPL Figure 3-395). (b) If necessary, discard the two interface seals (IPL Figure 3-420) and (IPL Figure 3-430). (c) Remove the four screws (IPL Figure 3-400), the four lock-washers (IPL Figure 3-405) and the four plain washers (IPL Figure 3-410) to remove the line filter PCB (IPL Figure 3-395). Subtask 25-35-54-010-015-A01 (16)Removal of the Door Sensor (Eff. A, C) (a) Disconnect the electrical connector (IPL Figure 3-DJ11) from the door sensor (IPL Figure 3-95). (b) Remove the two screws (IPL Figure 3-130), the two lock-washers (IPL Figure 3-135) and the two plain washers (IPL Figure 3-140) to remove the bracket (IPL Figure 3-125) with the door sensor (IPL Figure 3-95). (c) If necessary, remove the screw (IPL Figure 3-100), the two plain washers (IPL Figure 3-105) the lock-washer (IPL Figure 3-110) and the nut (IPL Figure 3-115) to remove the door sensor (IPL Figure 3-95) from the bracket (IPL Figure 3-125). Subtask 25-35-54-010-016-A01 (17)Removal of the Door Sensor (Eff. B, D) (a) Disconnect the electrical connector (IPL Figure 3-DJ11) from the door sensor (IPL Figure 3-180). (b) Remove the two screws (IPL Figure 3-215), the two lock-washers (IPL Figure 3-220) and the two plain washers (IPL Figure 3-225) to remove the bracket (IPL Figure 3-210) with the door sensor (IPL Figure 3-180). (c) If necessary, remove the screw (IPL Figure 3-185), the two plain washers (IPL Figure 3-190), the lock-washer (IPL Figure 3-195) and the nut (IPL Figure 3-200) to remove the door sensor (IPL Figure 3-180) from the bracket (IPL Figure 3-210).

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 Subtask 25-35-54-010-017-A01 (18)Removal of the Cooling Fan Plate (a) Remove the three electrical connectors (IPL Figure 3-DP2, DJ3 and DJ4) from the cooling fan plate (IPL Figure 2-285). (b) Remove the three screws (IPL Figure 2-290), the three lock-washers (IPL Figure 2-295) and the three plain washers (IPL Figure 2-300) to remove the cooling fan plate (IPL Figure 2-285). (c) If necessary, remove the two tie-holders (IPL Figure 3-860) from the cooling fan plate (IPL Figure 2-285). Subtask 25-35-54-010-018-A01 (19)Removal of the Wiring Harness (Part 3) (IPL Figure 15-1) and the Wiring Harness (Part 2) (IPL Figure 16-1) (a) Remove the two electrical connectors (IPL Figure 3-DJ5 VIEW P)/(IPL Figure 3-DJ6 VIEW P) from the wiring harness plate (IPL Figure 2-325). (b) Remove the screw (IPL Figure 3-325/-325A), the lock-washer (IPL Figure 3-330/-330A) and the plain washer (IPL Figure 3-335/-335A) to loosen the cable lug (IPL Figure 3-CL5 VIEW K). (c) Disconnect the two faston sockets (IPL Figure 3-CL1 and CL2) from the thermostat (IPL Figure 3-485). (d) Disconnect the two faston sockets (IPL Figure 3-CL3 and CL4) from the thermostat (IPL Figure 3-520). (e) Remove the necessary cable ties (IPL Figure 3-815), (IPL Figure 3-855) and (IPL Figure 3-885) to remove the wiring harness (IPL Figure 3-278). (f) Remove the four screws (IPL Figure 2-100) and the two screws (IPL Figure 2-80) to disengage the connector plate assembly (IPL Figure 2-370) from the outer cover (IPL Figure 2-55/55A). (g) Remove the two screws (IPL Figure 2-375), the two lock-washers (IPL Figure 2-380) and the two plain washers (IPL Figure 2-385) to disengage the connector plate assembly (IPL Figure 2-370) from the inner oven (IPL Figure 2-310/310A). (h) Remove the self-locking nut (IPL Figure 3-670), the two plain washers (IPL Figure 3-665) and the screw (IPL Figure 3-660) to disconnect the two cable lugs (IPL Figure 3-CL7) and (IPL Figure 3-CL8) from the ground point (IPL Figure 3-GND02). Discard the self-locking nut (IPL Figure 3-670). (j) Remove the self-locking nut (IPL Figure 3-645), the two plain washers (IPL Figure 3-640) and the screw (IPL Figure 3-635) to disconnect the cable lug (IPL Figure 3-CL6) from the ground point (IPL Figure 3-GND01). Discard the self-locking nut (IPL Figure 3-645). (k) Remove the nut (IPL Figure 3-710), the lock-washer (IPL Figure 3-705) and the plain washer (IPL Figure 3-700) to disconnect the cable lug (IPL Figure 3-CL9) from the ground point (IPL Figure 3-GND03). (l) If necessary, remove the necessary cable ties (IPL Figure 3-875) to disengage the wiring harness from the connector plate assembly (IPL Figure 2-370).

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 (m) Remove the four screws (IPL Figure 3-720) and the four lock-washers (IPL Figure 3-725) to remove the wiring harness (IPL Figure 3-715) from the connector plate assembly (IPL Figure 2-370). Subtask 25-35-54-010-019-A01 (20)Removal of the Adjustment Pins (a) If necessary, remove the nut (IPL Figure 2-405), the lock-washer (IPL Figure 2-400) and the plain washers (IPL Figure 2-395) to remove the adjustment pin (IPL Figure 2-390) from the connector plate assembly (IPL Figure 2-370). (b) If necessary, remove the nut (IPL Figure 2-425), the lock-washer (IPL Figure 2-420) and the plain washers (IPL Figure 2-415) to remove the adjustment pin (IPL Figure 2-410) from the connector plate assembly (IPL Figure 2-370). Subtask 25-35-54-010-020-A01 (21)Removal of the Wiring Harness (Part 1) (Eff. A, C) (a) Remove the screw (IPL Figure 3-765), the lock-washer (IPL Figure 3-760) and the plain washer (IPL Figure 3-755) to disconnect the ground point (IPL Figure 3-GND05). (b) Remove the screw (IPL Figure 3-745), the lock-washer (IPL Figure 3-740) and the plain washer (IPL Figure 3-735) to disconnect the ground point (IPL Figure 3-GND06). (c) Remove the necessary cable ties (IPL Figure 3-895/895A, 905/905A and 915/915A) to remove the wiring harness (IPL Figure 3-273/273A). Subtask 25-35-54-010-021-A01 (22)Removal of the Wiring Harness (Part 1) (Eff. B, D) (a) Remove the screw (IPL Figure 3-805), the lock-washer (IPL Figure 3-800) and the plain washer (IPL Figure 3-795) to disconnect the ground point (IPL Figure 3-GND05). (b) Remove the screw (IPL Figure 3-785), the lock-washer (IPL Figure 3-780) and the plain washer (IPL Figure 3-795) to disconnect the ground point (IPL Figure 3-GND06). (c) Remove the necessary cable ties (IPL Figure 3-895/895A, 905/905A and 915/915A) to remove the wiring harness (IPL Figure 3-273/273A). Subtask 25-35-54-010-022-A01 (23)Removal of the Outer Cover (a) Remove the two screws (IPL Figure 2-65), the two lock-washers (IPL Figure 2-70) and the two plain washers (IPL Figure 2-75). (b) Remove the two screws (IPL Figure 2-85), the two lock-washers (IPL Figure 2-90) and the two plain washers (IPL Figure 2-95). (c) Eff. A, B: Remove the 16 screws (IPL Figure 2-60) to remove the outer cover (IPL Figure 2-55).

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 (d) Eff. C, D: Remove the 14 screws (IPL Figure 2-60A) to remove the outer cover (IPL Figure 2-55A). (e) If necessary, remove the nut (IPL Figure 3-690), the cupal washer (IPL Figure 3-685), the plain washer (IPL Figure 3-680) and the bolt (IPL Figure 3-675) from the outer cover (IPL Figure 2-55/ 55A). Subtask 25-35-54-010-023-A01 (24)Removal of the OCU Guiding Plate Assembly (a) Eff. A, C: Remove the screw (IPL Figure 2-270), the lock-washer (IPL Figure 2-275) and the plain washer (IPL Figure 2-280) to remove the spacer plate (IPL Figure 2-265). (b) Eff. B, D: Remove the screw (IPL Figure 2-665), the lock-washer (IPL Figure 2-670) and the plain washer (IPL Figure 2-675) to remove the spacer plate (IPL Figure 2-660). (c) Remove the three screws (IPL Figure 2-250), the three lock-washers (IPL Figure 2-255) and the three plain washers (IPL Figure 2-260) to remove the OCU guiding plate assembly (IPL Figure 2-245/245A). (d) If necessary, remove the tie-holders (IPL Figure 3-880, 890/890A, 900/900A and 910/910A) from the OCU guiding plate assembly (IPL Figure 2-245/245A). Subtask 25-35-54-010-024-A01 (25)Removal of the Wiring Harness Plate (a) Remove the 11 screws (IPL Figure 2-330/-330A), the 11 lock-washers (IPL Figure 2-335/-335A) and the 11 plain washers (IPL Figure 2-340/-340A) to remove the wiring harness plate (IPL Figure 2-325). (b) If necessary, remove the tie-holders (IPL Figure 3-810, 820, 830, 840, 850 and 870) from the wiring harness plate (IPL Figure 2-325). (c) If necessary, remove the four studs (IPL Figure 3-390) from the wiring harness plate (IPL Figure 2-325). Subtask 25-35-54-010-025-A01 (26)Removal of the Insulation Set WARNING:

WEAR A FACE MASK AND GLOVES DURING THE REMOVAL OF THE INSULATION.

(a) Cut the binding wire (IPL Figure 2-320) to remove the insulation set (IPL Figure 2-315/315A) from the unit.

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 Subtask 25-35-54-010-031-A01 (27)Removal of the latch assembly (Eff. A, C) (a) If necessary, remove the screw (IPL Figure 2-215) and the lock-washer (IPL Figure 2-220) to remove the latch assembly (IPL Figure 2-210). If necessary, disassemble the latch assembly (For DET, see Subtask 25-35-54-040-006-A01, Page 3018). Subtask 25-35-54-010-032-A01 (28)Removal of the latch assembly (Eff. B, D) (a) If necessary, remove the screw (IPL Figure 2-560) and the lock-washer (IPL Figure 2-565) to remove the latch assembly (IPL Figure 2-555). If necessary, disassemble the latch assembly (For DET, see Subtask 25-35-54-040-006-A01, Page 3018). Subtask 25-35-54-010-026-A01 (29)Removal of the Frame Assembly (Eff. A, C) (a) Remove the four screws (IPL Figure 2-435), the four lock-washers (IPL Figure 2-440) and the four plain washers (IPL Figure 2-445) to loosen the nut plate (IPL Figure 2-430). (b) Remove the four screws (IPL Figure 2-455), the four lock-washers (IPL Figure 2-460) and the four plain washers (IPL Figure 2-465) to loosen the nut plate (IPL Figure 2-450). (c) Remove the 19 screws (IPL Figure 2-110), the 19 lock-washers (IPL Figure 2-115) and the 19 plain washers (IPL Figure 2-120) to detach the inner oven assembly (IPL Figure 2-310/310A) from the frame assembly (IPL Figure 2-105). (d) Carefully lift the inner oven assembly (IPL Figure 2-310/310A) from the frame assembly (IPL Figure 2-105) and remove the door sensor pin (IPL Figure 3-85) with the spring (IPL Figure 3-90). (e) Remove and discard the O-ring (IPL Figure 2-225). (f) Remove the nut plate (IPL Figure 2-430). (g) If necessary, follow the subsequent steps to remove all remaining parts from the frame assembly: 1

If necessary, remove the hinge pin (IPL Figure 2-230) from the frame assembly (IPL Figure 2-105) to remove the nut plate (IPL Figure 2-450).

2

If necessary, remove the two screws (IPL Figure 2-195), the two lock-washers (IPL Figure 2-200) and the two plain washers (IPL Figure 2-205) to remove the upper block (IPL Figure 2-190).

3

If necessary, remove the two screws (IPL Figure 2-150), the two lock-washers (IPL Figure 2-155) and the two plain washers (IPL Figure 2-160) to remove the lower block (IPL Figure 2-145).

4

If necessary, remove the retaining washer (IPL Figure 2-475) to remove the hinge pin (IPL Figure 2-470).

5

If necessary, remove the plug (IPL Figure 2-240).

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 6

If necessary, remove the plug (IPL Figure 2-235).

7

If necessary, remove the RFID tag (IPL Figure 3-245) from the frame.

(h) If necessary, disassemble the frame assembly (IPL Figure 2-105) (For DET, see Subtask 25-3554-040-004-A01, Page 3017). Subtask 25-35-54-010-027-A01 (30)Removal of the Frame Assembly (Eff. B, D) (a) Remove the four screws (IPL Figure 2-685), the four lock-washers (IPL Figure 2-690) and the four plain washers (IPL Figure 2-695) to loosen the nut plate (IPL Figure 2-680). (b) Remove the four screws (IPL Figure 2-705), the four lock-washers (IPL Figure 2-710) and the four plain washers (IPL Figure 2-715) to loosen the nut plate (IPL Figure 2-700). (c) Remove the 19 screws (IPL Figure 2-110), the 19 lock-washers (IPL Figure 2-115) and the 19 plain washers (IPL Figure 2-120) to disengage the inner oven assembly (IPL Figure 2-310/310A) from the frame assembly (IPL Figure 2-105A). (d) Carefully lift the inner oven assembly (IPL Figure 2-310/310A) from the frame assembly (IPL Figure 2-105) and remove the door sensor pin (IPL Figure 3-170) with the spring (IPL Figure 3-175). (e) Remove and discard the O-ring (IPL Figure 2-225). (f) Remove the nut plate (IPL Figure 2-700). (g) If necessary, follow the subsequent steps to remove all remaining parts from the frame assembly: 1

If necessary, remove the hinge pin (IPL Figure 2-635) from the frame assembly (IPL Figure 2-105A) to remove the nut plate (IPL Figure 2-680).

2

If necessary, remove the two screws (IPL Figure 2-540), the two lock-washers (IPL Figure 2-545) and the two plain washers (IPL Figure 2-550) to remove the upper block (IPL Figure 2-535).

3

If necessary, remove the two screws (IPL Figure 2-600), the two lock-washers (IPL Figure 2-605) and the two plain washers (IPL Figure 2-610) to remove the lower block (IPL Figure 2-595).

4

If necessary, remove the retaining washer (IPL Figure 2-655) to remove the hinge pin (IPL Figure 2-650).

5

If necessary, remove the plug (IPL Figure 2-640).

6

If necessary, remove the plug (IPL Figure 2-645).

7

If necessary, remove the RFID tag (IPL Figure 3-245) from the frame.

(h) If necessary, disassemble the frame assembly (IPL Figure 2-105) (For DET, see Subtask 25-3554-040-004-A01, Page 3017).

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 Subtask 25-35-54-010-028-A01 (31)Removal of the Thermostat (IPL Figure 3-485) (a) Remove the two nuts (IPL Figure 3-495), the two lock-washers (IPL Figure 3-500) and the two plain washers (IPL Figure 3-505) to remove the thermostat (IPL Figure 3-485) and the spacer plate (IPL Figure 3-490). Subtask 25-35-54-010-029-A01 (32)Removal of the Thermostat (IPL Figure 3-520) (a) Remove the two nuts (IPL Figure 3-530), the two lock-washers (IPL Figure 3-535) and the two plain washers (IPL Figure 3-540) to remove the thermostat (IPL Figure 3-520) and the spacer plate (IPL Figure 3-525). Subtask 25-35-54-010-030-A01 (33)Removal of the Hose (a) Pull the hose (IPL Figure 2-365) from the inner oven. Subtask 25-35-54-040-001-A01 (34)Disassembly of the Inner Oven Assembly (a) Remove the self-locking nut (IPL Figure 3-625) and the washer (IPL Figure 3-620) to remove the ground pin (IPL Figure 3-610). Discard the O-ring (IPL Figure 3-615) and the self-locking nut (IPL Figure 3-625). (b) Remove the self-locking nut (IPL Figure 3-605) and the washer (IPL Figure 3-600) to remove the ground pin (IPL Figure 3-590) and the bonding strip (IPL Figure 3-585). Discard the O-ring (IPL Figure 3-595) and the self-locking nut (IPL Figure 3-605). (c) Use the tools PNR CS-710-101, CS-710-106, CS-710-107 (2x) and Socket, Facom J.24 to remove the disk seal (IPL Figure 2-347). (d) Remove the four screws (IPL Figure 2-350), the four lock-washers (IPL Figure 2-355) and the four plain washers (IPL Figure 2-360) to remove the motor disc (IPL Figure 2-345). Subtask 25-35-54-040-002-A01 (35)Disassembly of the OCU Cover Assembly (a) Remove the six screws (IPL Figure 9-15) to remove the block (IPL Figure 9-10) with the handle (IPL Figure 9-30) and the torsion spring (IPL Figure 9-20). (b) If necessary, carefully pull the OCU cover strip assembly (IPL Figure 9-35) from the OCU cover assembly (IPL Figure 9-5/5A) and remove all remaining VHB tape (IPL Figure 9-40).

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 Subtask 25-35-54-040-003-A01 (36)Disassembly of the Door Assembly (a) Remove the door seal (IPL Figure 6-165). (b) Remove and discard the 10 self-locking screws (IPL Figure 6-160) to remove the inner door cover (IPL Figure 6-155). (c) Remove and discard the 11 self-locking screws (IPL Figure 6-150) to remove the X-frame (IPL Figure 6-145). (d) Remove the door insulation (rear) (IPL Figure 6-140) and the insulation set (IPL Figure 6-135) from the door (IPL Figure 6-5). (e) Remove and discard the two self-locking screws (IPL Figure 6-110) to remove the retaining plate (IPL Figure 6-95) and the nut plate (IPL Figure 6-100). (f) Remove and discard the two self-locking screws (IPL Figure 6-130) to remove the retaining plate (IPL Figure 6-115) and the nut plate (IPL Figure 6-120). (g) Remove and discard the four self-locking screws (IPL Figure 6-90) to remove the bearing bridge (IPL Figure 6-85). (h) Remove the door rod assemblies (IPL Figure 6-65 and 70). CAUTION:

THE DOOR KNOB COVER IS BONDED TO THE DOOR KNOB ASSEMBLY AND MUST ONLY BE REMOVED WHEN NECESSARY.

(j) PRE SB No. 1500-25-0007 / PRE SB No. 1500-25-0008 If necessary, remove and discard the door knob cover (IPL Figure 6-190) to remove the screw (IPL Figure 6-175), the lock-washer (IPL Figure 6-180), the plain washer (IPL Figure 6-185), the door knob (IPL Figure 6-170) and the curve disc (IPL Figure 6-75). (k) POST SB No. 1500-25-0007 / POST SB No. 1500-25-0008 If necessary, remove the door knob cover (IPL Figure 6-190A) to remove the screw (IPL Figure 6-175), the lock-washer (IPL Figure 6-180), the plain washer (IPL Figure 6-185), the door knob (IPL Figure 6-170A) and the curve disc (IPL Figure 6-75). (l) Remove the self-locking screw (IPL Figure 6-35) and the hinge nut plate (IPL Figure 6-30) to remove the hinge insert (IPL Figure 6-25), the hinge pin (IPL Figure 6-20) and the spring (IPL Figure 6-15). Discard the self-locking screw (IPL Figure 6-35). (m) Remove the self-locking screw (IPL Figure 6-60) and the hinge nut plate (IPL Figure 6-55) to remove the hinge insert (IPL Figure 6-50), the hinge pin (IPL Figure 6-45) and the spring (IPL Figure 6-40). Discard the self-locking screw (IPL Figure 6-60). Subtask 25-35-54-040-004-A01 (37)Disassembly of the Frame Assembly (Eff. A, C) (a) Remove the two screws (IPL Figure 7-15), the two lock-washers (IPL Figure 7-20) and the two plain washers (IPL Figure 7-25) to remove the upper cover block (IPL Figure 7-10) and the bezel plug (IPL Figure 7-30) from the frame (IPL Figure 7-5).

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 (b) Remove the two screws (IPL Figure 7-40), the two lock-washers (IPL Figure 7-45) and the two plain washers (IPL Figure 7-50) to remove the lower cover block (IPL Figure 7-35) from the frame. Subtask 25-35-54-040-005-A01 (38)Disassembly of the Frame Assembly (Eff. B, D) (a) Remove the two screws (IPL Figure 8-15), the two lock-washers (IPL Figure 8-20) and the two plain washers (IPL Figure 8-25) to remove the upper cover block (IPL Figure 8-10) and the bezel plug (IPL Figure 8-30) from the frame (IPL Figure 8-5). (b) Remove the two screws (IPL Figure 8-40), the two lock-washers (IPL Figure 8-45) and the two plain washers (IPL Figure 8-50) to remove the lower cover block (IPL Figure 8-35) from the frame. Subtask 25-35-54-040-006-A01 (39)Disassembly of the Latch Assembly (a) PRE SIL No. H0212-25-0223 / PRE SB No. 1500-25-0006 1

Remove the latch coil screw (IPL Figure 11-55), the spring (IPL Figure 11-50) and the washer (IPL Figure 11-45) to remove the ball (IPL Figure 11-40).

2

If necessary, discard the ball (IPL Figure 11-40).

3

Remove the cap (IPL Figure 11-35).

4

Remove the screw (IPL Figure 11-20) to remove the latch cover (IPL Figure 11-5).

(b) POST SIL No. H0212-25-0223 / POST SB No. H0212-25-0006 1

Remove the latch coil screw (IPL Figure 11A-55A), the spring (IPL Figure 11A-50) and the washer (IPL Figure 11A-45) to remove the ball (IPL Figure 11A-40).

2

If necessary, discard the ball (IPL Figure 11A-40).

3

Discard the latch coil screw (IPL Figure 11A-55A).

4

Remove the cap (IPL Figure 11A-35).

5

Remove the screw (IPL Figure 11A-20A) to remove the latch cover (IPL Figure 11A-5A).

6

Discard the screw (IPL Figure 11A-20A).

Subtask 25-35-54-040-007-A01 (40)Disassembly of the Motor Assembly (POST SB No. 1500-25-0003) (a) Remove the screws (IPL Figure 19A-110) and the lock-washers (IPL Figure 19A-100) to remove the front bracket (IPL Figure 19A-90) and the insulation disc (IPL Figure 19A-130) from the stator assembly (IPL Figure 19A-200). (b) Remove the rotor assembly (IPL Figure 19A-140) from the stator assembly (IPL Figure 19A-200).

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 (c) Remove the waved spring washer (IPL Figure 19A-220) and the washer (IPL Figure 19A-230) from the rear bracket (IPL Figure 19A-240). (d) Remove the motor seal (IPL Figure 19A-120) from the front bracket (IPL Figure 19A-90). (e) Remove the front bearing (IPL Figure 19A-150) and rear bearing (IPL Figure 19A-160) from the rotor sub assembly (IPL Figure 19A-170). (f) Remove the spacer (IPL Figure 19A-180) and the spacer (IPL Figure 19A-190) from the rotor sub assembly (IPL Figure 19A-170). F.

Close-Up Subtask 25-35-54-940-005-A01 (1) Make sure that all chafing, debris and contamination are cleaned up after the work is completed.

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 TASK 25-35-54-000-802-A01 2. Removal of the Thermostat(s) (in case of replacement) A. Introduction This section contains disassembly instructions for the replacement of the thermostat(s). B. Reason for the Job If the thermostats (IPL Figure 3-485) and/or (IPL Figure 3-520) are defective and must be replaced, or the thermostats must be removed for other reasons, the following disassembly procedures must be followed. C. Job Set-Up Information Subtask 25-35-54-94A-016-A01 (1) Consumables Not applicable. Subtask 25-35-54-94C-016-A01 (2) Fixtures / Test Equipment Not applicable. Subtask 25-35-54-94B-017-A01 (3) Special Tools / Non Standard Tools NOTE:

Equivalent alternatives can be used. Table 3003: Special Tools / Non Standard Tools TABLE 25-35-54-99A-042-A01

NOMENCLATURE

SPECIFICATION OR PART NUMBER

EQUIPMENT CHARACTERISTICS

SOURCE OR CAGE CODE

Door Release Tool

CS-710-248

-

VH0212

Fan Removal Tool

CS-710-249

-

VH0212

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 Table 3003: Special Tools / Non Standard Tools (Continued) TABLE 25-35-54-99A-042-A01

NOMENCLATURE PT100/1000 Tool

SPECIFICATION OR PART NUMBER CS-710-251

EQUIPMENT CHARACTERISTICS Drive Size:  1/4 in. Wrench Size:  13 mm [0.512 in.]

SOURCE OR CAGE CODE VH0212

Subtask 25-35-54-94D-010-A01 (4) Standard Tools NOTE:

Equivalent alternatives can be used. Table 3004: Standard Tools TABLE 25-35-54-99A-043-A01

NOMENCLATURE Socket

SPECIFICATION OR PART NUMBER For example: Facom R.8E

EQUIPMENT CHARACTERISTICS Socket, BI-Hexagon, 8 mm [0.32 in.]

SOURCE OR CAGE CODE Commercially Available

Drive Size:  1/4 in. Metric AF Size: 8mm [0.32 in.]

Socket

For example: Socket, Facom J.24

Socket, BI-Hexagon, 24 mm [0.945 in.]

Commercially Available

Drive Size:  3/8 in. Metric AF Size: 24 mm [0.945] in.] Torque Wrench

CS-710-101

Torque Range: 5-25 Nm [44.25 - 221.26 lbf.in]

VH0212

CS-710-103

Drive Size:  1/4 in.

VH0212

For example: Rahsol S.757-06

Torque Range: 1-6 Nm [8.85 - 53.10 lbf.in]

Commercially Available

For example: Facom R.306-25D

Torque Wrench

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Commercially Available

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 Table 3004: Standard Tools (Continued) TABLE 25-35-54-99A-043-A01

NOMENCLATURE Ratchet

SPECIFICATION OR PART NUMBER CS-710-106

EQUIPMENT CHARACTERISTICS Drive Size:  3/8 in.

For example: Facom J.372

Extension Piece

CS-710-107 For example: Facom J.215

Socket Adapter

CS-710-177 For example: Facom ECS

Heating Element Tool

CS710-178 For example: Facom J.13LA

SOURCE OR CAGE CODE VH0212 Commercially Available

Drive Size:  3/8 in. Length 250 mm [9.84 in.]

VH0212

 1/4 in. -  1/4 in. x 25 mm [0.98 in.]

VH0212

Deep Socket 13 mm, 12-Point Drive Size:  3/8 in. Length: 55 mm [2.16 in.]

VH0212

Commercially Available

Commercially Available

Commercially Available

Subtask 25-35-54-99E-015-A01 (5) References Not applicable. D. Job Set-Up Subtask 25-35-54-940-013-A01 (1) Techniques and Precautions (a) Position the unit on a suitable work surface, padded to prevent damage to the surface finish. (b) Standard techniques for the disassembly of electronic units apply. CAUTION:

WORK MUST BE CARRIED OUT IN AN APPROVED WORKSHOP, CLEANLINESS OF COMPONENTS AND TOOLS MUST BE MAINTAINED THROUGHOUT.

CAUTION:

PROTECT ALL COMPONENTS AS THEY ARE DISASSEMBLED AND OBSERVE THE NORMAL PRECAUTIONS REGARDING THE CORRECT USE OF TOOLS.

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 CAUTION:

HANDLE THE UNIT ONLY AT A STATIC SAFE WORKSTATION IN A STATIC ELECTRICITY FREE ENVIRONMENT.

CAUTION:

MAINTENANCE ENGINEER MUST WEAR A CONDUCTIVE WRIST STRAP AND MUST BE CONNECTED TO AN ESD POINT TO PROTECT THE PRINTED CIRCUIT BOARDS AGAINST ESD.

CAUTION:

MAKE SURE THAT THE UNIT IS DE-ENERGIZED FOR 1 MINUTE MINIMUM BEFORE WORK IS STARTED.

E. Procedure Subtask 25-35-54-010-033-A01 (1) Remove the Rear Cover Assembly (IPL Figure 2-20) (For DET, see Subtask 25-35-54-010-001-A01, Page 3004). (2) Eff. A, B: Remove the OCU Cover Assembly (IPL Figure 2-10) (For DET, see Subtask 25-35-54-010-002-A01, Page 3004). (3) Eff. C, D: Remove the OCU Cover Assembly (IPL Figure 2-10) (For DET, see Subtask 25-35-54-010-034-A01, Page 3004). (4) Remove the OCU (IPL Figure 3-250) (For DET, see Subtask 25-35-54-010-003-A01, Page 3005). (5) Eff. A, C Remove the Door Assembly (IPL Figure 2-5) (For DET, see Subtask 25-35-54-010-004-A01, Page 3005). (6) Eff. B, D Remove the Door Assembly (IPL Figure 2-5A) (For DET, see Subtask 25-35-54-010-005-A01, Page 3005). (7) Remove the Baffle Plate (IPL Figure 2-480) (For DET, see Subtask 25-35-54-010-008-A01, Page 3007). (8) Remove the Motor Fan (IPL Figure 2-505) (For DET, see Subtask 25-35-54-010-009-A01, Page 3007). (9) Remove the PT100/PT1000 Sensor (IPL Figure 3-340) (For DET, see Subtask 25-35-54-010-010A01, Page 3008). (10)Remove the Heating Element (IPL Figure 3-555) (For DET, see Subtask 25-35-54-010-011-A01, Page 3009). (11)Remove the Motor (IPL Figure 3-435) (For DET, see Subtask 25-35-54-010-012-A01, Page 3009).

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 (12)Remove the Line Filter PCB (IPL Figure 3-395) (For DET, see Subtask 25-35-54-010-014-A01, Page 3010). (13)Loosen the Wiring Harness (Part 3) (IPL Figure 15-1) and the Wiring Harness (Part 2) (IPL Figure 16-1). (a) Remove the two electrical connectors (IPL Figure 3-DJ5 VIEW P)/(IPL Figure 3-DJ6 VIEW P) from the wiring harness plate (IPL Figure 2-325). (b) Remove the screw (IPL Figure 3-325/-325A), the lock-washer (IPL Figure 3-330/-330A) and the plain washer (IPL Figure 3-335/-335A) to loosen the cable lug (IPL Figure 3-CL5 VIEW K). (c) Disconnect the two faston sockets (IPL Figure 3-CL1 and CL2) from the thermostat (IPL Figure 3-485). (d) Disconnect the two faston sockets (IPL Figure 3-CL3 and CL4) from the thermostat (IPL Figure 3-520). (e) Remove the necessary cable ties (IPL Figure 3-815) and (IPL Figure 3-855) to loosen the wiring harness (IPL Figure 3-278) from the wiring harness plate (IPL Figure 2-325). (f) Remove the four screws (IPL Figure 2-100) and the two screws (IPL Figure 2-80) to disengage the connector plate assembly (IPL Figure 2-370) from the outer cover (IPL Figure 2-55/55A). (g) Remove the two screws (IPL Figure 2-375), the two lock-washers (IPL Figure 2-380) and the two plain washers (IPL Figure 2-385) to disengage the connector plate assembly (IPL Figure 2-370) from the inner oven (IPL Figure 2-310/310A). (h) Remove the self-locking nut (IPL Figure 3-670), the two plain washers (IPL Figure 3-665) and the screw (IPL Figure 3-660) to disconnect the two cable lugs (IPL Figure 3-CL7) and (IPL Figure 3-CL8) from the ground point (IPL Figure 3-GND02). Discard the self-locking nut (IPL Figure 3-670). (j) Remove the self-locking nut (IPL Figure 3-645), the two plain washers (IPL Figure 3-640) and the screw (IPL Figure 3-635) to disconnect the cable lug (IPL Figure 3-CL6) from the ground point (IPL Figure 3-GND01). Discard the self-locking nut (IPL Figure 3-645). (k) Remove the nut (IPL Figure 3-710), the lock-washer (IPL Figure 3-705) and the plain washer (IPL Figure 3-700) to disconnect the cable lug (IPL Figure 3-CL9) from the ground point (IPL Figure 3-GND03). (14)Remove the Wiring Harness Plate (IPL Figure 2-325) (For DET, see Subtask 25-35-54-010-024-A01, Page 3013). (15)Remove the disk seal (IPL Figure 2-347) and the motor disc (IPL Figure 2-345) from the inner oven. (a) Use the tools PNR CS-710-101, CS-710-106, CS-710-107 (2x) and Socket, Facom J.24 to remove the disk seal (IPL Figure 2-347). (b) Remove the four screws (IPL Figure 2-350), the four lock-washers (IPL Figure 2-355) and the four plain washers (IPL Figure 2-360) to remove the motor disc (IPL Figure 2-345).

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 (16)Pull the hose (IPL Figure 2-365) from the inner oven assembly (IPL Figure 2-310/310A). (17)Remove the thermostat (IPL Figure 3-485) (For DET, see Subtask 25-35-54-010-028-A01, Page 3016). (18)Remove the thermostat (IPL Figure 3-520) (For DET, see Subtask 25-35-54-010-029-A01, Page 3016). (19)Continue with the assembly instructions (For DET, see TASK 25-35-54-400-802-A01, Page 7024). F.

Close-Up Not applicable.

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001

THIS PAGE INTENTIONALLY LEFT BLANK

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 CLEANING TASK 25-35-54-100-801-A01 1. Cleaning A. General This section contains the procedures and materials required for cleaning the unit and the component parts. B. Reason for the job To keep the unit clean and serviceable. C. Job Set-Up Information Subtask 25-35-54-94A-004-A01 (1) Consumables Refer to Table 4001: Consumables / Cleaning Products for the products necessary to clean the unit. NOTE:

Equivalent alternatives can be used. Table 4001: Consumables / Cleaning Products TABLE 25-35-54-99A-017-A01

NOMENCLATURE

SPECIFICATION OR PART NUMBER

SOURCE OR CAGE CODE

USE

Ecolab® Greasestrip Plus

-

Commercially Available at Henkel-Ecolab (www.ecolab.com)

High performance clinging gel degreaser. Used to degrease surfaces

Ecolab® Assert Lemon

-

Commercially Available at Henkel-Ecolab (www.ecolab.com)

CS634-01

VH0212

Cleans and adds a fresh lemon odour to prevent penetrating odour after use of aggressive cleaning and descaling detergents. Mainly to be used before shipping of galley inserts

Subtask 25-35-54-94C-004-A01 (2) Fixtures / Test Equipment Not applicable. Subtask 25-35-54-94B-004-A01 (3) Special Tools / Non Standard Tools Not applicable.

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 Subtask 25-35-54-94D-004-A01 (4) Standard Tools NOTE:

Equivalent alternatives can be used. Table 4002: Standard Tools TABLE 25-35-54-99A-018-A01 SPECIFICATION OR PART NUMBER

NOMENCLATURE

SOURCE OR CAGE CODE

EQUIPMENT CHARACTERISTICS

Soft Bristle Brush

-

-

Commercially Available

Small Cleaning Brush

-

max. ø2 mm [0.039 in.]

Commercially Available

Subtask 25-35-54-99E-004-A01 (5) References Not applicable. D. Job Set-Up Subtask 25-35-54-940-006-A01 (1) Remove the OCU (IPL Figure 3-250) from the unit (For DET, see section 3000). (2) Remove the door assembly (IPL Figure 2-5/5A) from the unit (For DET, see section 3000). (3) Remove the baffle plate (IPL Figure 2-480) and the motor fan (IPL Figure 2-505) from the unit (For DET, see section 3000). WARNING:

SWITCH OFF THE ELECTRICAL POWER BEFORE YOU CLEAN THE UNIT.

WARNING:

BE CAREFUL WHEN YOU USE THE CLEANING MATERIALS. THE CLEANING MATERIALS CAN BE HARMFULL FOLLOW THE MANUFACTURER’S HANDLING INSTRUCTIONS.

WARNING:

PUT ON GOGGLES WHEN YOU USE A COMPRESSED AIR SOURCE AND WARN OTHER PERSONS TO KEEP CLEAR OF THE AREA.

CAUTION:

DO NOT USE ABRASIVE CLEANING COMPOUNDS ON THE UNIT OVEN DOOR. THE COMPOUND WILL DAMAGE THE SURFACE.

CAUTION:

USE MOIST CLOTH ONLY TO CLEAN THE OVEN OR OVEN DOOR. DO NOT USE EXCESSIVE AMOUNTS OF WATER. COVER THE REAR SIDE DURING CLEANING WITH WATER. DO NOT USE A PRESSURIZED WATER SUPPLY.

CAUTION:

USE AN AIR SOURCE FITTED WITH AN ANTISTATIC NOZZLE CONNECTED TO GROUND TO CLEAN PLACES INACCESSIBLE TO CLOTH.

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 E. Procedure CAUTION:

DO NOT USE GREASESTRIP PLUS AND LIME-A-WAY DETERGENT ON PLASTIC PARTS. USE GREASESTRIP PLUS AND LIME-A-WAY DESCALE DETERGENT ONLY ON STAINLESS STEEL SURFACES.

CAUTION:

GIVE PROTECTION TO THE PLASTIC PARTS OF THE UNIT WHEN CLEANING WITH GREASESTRIP PLUS AND LIME-A-WAY DETERGENT.

Subtask 25-35-54-140-001-A01 (1) Internal Cleaning (a) Clean the Baffle Plate (IPL Figure 2-480) 1

Use Greasestrip Plus and a soft bristle brush to clean the baffle plate (IPL Figure 2-480) or use Lime-A-Way® Extra and a soft bristle brush to remove scale from the baffle plate (IPL Figure 2-480).

2

Rinse the baffle plate (IPL Figure 2-480) with warm clean water and a clean sponge.

3

Fully dry the baffle plate (IPL Figure 2-480) with a soft clean cloth.

(b) Clean the Inner Oven (IPL Figure 2-310/310A) 1

Use Greasestrip Plus and a soft bristle brush to clean the inner oven (IPL Figure 2-310/310A) or use Lime-A-Way® Extra and a soft bristle brush to remove scale from the inner oven (IPL Figure 2-310/310A).

2

Rinse the inner oven (IPL Figure 2-310/310A) with warm clean water and a clean sponge.

3

Fully dry the inner oven (IPL Figure 2-310/310A) with a soft clean absorbent cloth.

(c) Clean the Motor Fan (IPL Figure 2-505) 1

Use Assert Lemon and a soft bristle brush to clean the motor fan (IPL Figure 2-505).

2

Rinse the motor fan (IPL Figure 2-505) with warm clean water.

3

Fully dry the motor fan (IPL Figure 2-505) with a soft clean cloth.

Subtask 25-35-54-160-001-A01 (2) Cleaning Electrical Parts (a) Clean the Cooling Fan (IPL Figure 3-295) 1

Carefully remove dust particles from the blades of the cooling fan (IPL Figure 3-295) with a soft bristled brush.

(b) Clean the air inlets of the Frame (IPL Figure 2-105/105A) 1

Use a low-pressure air compressor to blow dust particles from the air inlets of the frame (IPL Figure 2-105/105A).

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 2

If necessary, remove dust particles from the air inlets with a soft bristled brush.

(c) Clean the Motor Fan 1

Use Assert Lemon and a soft bristle brush to clean the motor fan (IPL Figure 2-505).

2

Rinse the motor fan (IPL Figure 2-505) with warm clean water.

3

Fully dry the motor fan (IPL Figure 2-505) with a soft clean cloth.

Subtask 25-35-54-160-002-A01 (3) Clean Inaccessible Areas (a) Use a low-pressure air compressor and blow dust particles from the inaccessible areas. Subtask 25-35-54-140-002-A01 (4) External Cleaning (a) Use a lint free cloth and Assert Lemon PNR CS634-01 to clean the external surfaces of the unit. NOTE:

When you clean the bottom of the unit, make sure that the four galley attachment points are free from contamination (For DET see Figure 4001).

25-35-54_DWG46.ISO

Figure 4001 Galley Attachment Points GRAPHIC 25-35-54-99B-015-A01

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 F.

Close-Up Subtask 25-35-54-940-007-A01 (1) Install the motor fan (IPL Figure 2-505) and the baffle plate (IPL Figure 2-480) (For DET, see section 7000). (2) Install the OCU (IPL Figure 3-250) (For DET, see section 7000). (3) Install the door assembly (IPL Figure 2-5/5A) (For DET, see section 7000).

TASK 25-35-54-100-802-A01 2. Recommended Cleaning Procedures (before packing) A. Reason for the job To clean the unit before shipping. B. Job Set-Up Information Subtask 25-35-54-94A-005-A01 (1) Consumables NOTE:

Equivalent alternatives can be used. Table 4003: Consumables / Cleaning Products TABLE 25-35-54-99A-019-A01

NOMENCLATURE Ecolab® Assert Lemon

SPECIFICATION OR PART NUMBER

SOURCE OR CAGE CODE

-

Commercially Available at Henkel-Ecolab (www.ecolab.com)

CS634-01

VH0212

USE Cleans and adds a fresh lemon odour to prevent penetrating odour after use of aggressive cleaning and descaling detergents. Mainly to be used before shipping of galley inserts

Subtask 25-35-54-94C-005-A01 (2) Fixtures / Test Equipment Not applicable. Subtask 25-35-54-94B-005-A01 (3) Special Tools / Non Standard Tools Not applicable. Subtask 25-35-54-94D-005-A01 (4) Standard Tools Not applicable.

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 Subtask 25-35-54-99E-005-A01 (5) References Not applicable. C. Job Set-Up Not applicable. D. Procedure Subtask 25-35-54-140-003-A01 (1) Internal Cleaning (a) Use a lint free cloth and Assert Lemon PNR CS634-01 to clean the inner oven, the baffle plate and the inside of the door. Subtask 25-35-54-140-004-A01 (2) External Cleaning (a) Use a lint free cloth and Assert Lemon PNR CS634-01 to clean the external surfaces of the unit. E. Close-Up Not applicable.

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 INSPECTION / CHECK TASK 25-35-54-200-801-A01 1. Inspection of the Oven A. General This section gives the instructions to make sure that the component parts are in good condition. NOTE:

The faults found during the inspection must be corrected.

B. Reason for the Job To do a visual inspection of the oven to determine the presence of any damages or faults. C. Job Set-Up Information Subtask 25-35-54-94A-006-A01 (1) Consumables Not applicable. Subtask 25-35-54-94C-006-A01 (2) Fixtures / Test Equipment Not applicable. Subtask 25-35-54-94B-006-A01 (3) Special Tools / Non Standard Tools Not applicable. Subtask 25-35-54-94D-006-A01 (4) Standard Tools Not applicable. Subtask 25-35-54-99E-006-A01 (5) References Not applicable. D. Job Set-Up Subtask 25-35-54-940-008-A01 (1) Remove the rear cover assembly (IPL Figure 2-20) from the unit (For DET, see section 3000). (2) Eff. A, B: Remove the OCU cover assembly from the UUT (For DET, see Subtask 25-35-54-010-002-A01, Page 3004).

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 (3) Eff. C, D: Remove the OCU cover assembly from the UUT (For DET, see Subtask 25-35-54-010-034-A01, Page 3004). (4) Remove the baffle plate (IPL Figure 2-480) from the unit (For DET, see section 3000). E. Procedure Subtask 25-35-54-200-003-A01 (1) Inspection of the Oven: (a) Make sure that the screws and parts are correctly torque tightened. (b) Examine the electrical wires. 1

Examine the electrical wires for the indications of external damage and chafing of wires.

2

Examine for loose contacts, discoloration of wires or contacts, damage to the wire insulation and indications that can cause an electrical arc.

3

Examine all the attachments of the wiring harness. Make sure that the cable ties are correctly attached.

4

Examine and make sure that the electrical connectors and the contact pins are correctly locked.

5

Examine all ground connections. Make sure that the ground connections are not corroded and tightened with the correct torque value.

(c) Examine all the parts attached with rivets. Make sure that the rivets are correctly attached. (d) Examine the door seal and make sure that the door seal is correctly installed and not damaged. (e) Make sure that the door opens and closes correctly. 1

Close the door assembly and turn the door knob to the “LOCK” position.

2

The door must move and lock smoothly and must be free from the frame assembly.

(f) Make sure that the secondary latch opens and closes correctly. 1

Rotate the secondary latch to the vertical position, a click must be heard.

2

Rotate the secondary latch back to the horizontal position, the door must open without interference.

(g) Examine the plastic parts for cracks. No cracks on plastic parts are permitted. (h) Examine the stainless steel inner door. Dents are not permitted if they prevent correct operation of the unit. (j) Make sure that all unwanted material and contamination in the unit are removed.

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 F.

Close-Up Subtask 25-35-54-940-009-A01 (1) Install the baffle plate (IPL Figure 2-20) on the unit (For DET, see section 7000). (2) Install the OCU cover (IPL Figure 2-10/10A) on the unit (For DET, see section 7000). (3) Install the rear cover assembly (IPL Figure 2-480) on the unit (For DET, see section 7000).

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THIS PAGE INTENTIONALLY LEFT BLANK

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 REPAIR TASK 25-35-54-300-801-A01 1. Repair A. General CAUTION:

REMOVE THE OCU DURING MAINTENANCE OR REPAIR TO PREVENT ANY DAMAGE TO THE ELECTRICAL COMPONENTS.

CAUTION:

CARE MUST BE TAKEN TO PROTECT WIRE BUNDLES AND CONNECTORS DURING REPAIR AND MAKE SURE THAT ALL SHAVINGS, DEBRIS AND CONTAMINATION ARE CLEANED UP AFTER WORK IS COMPLETED.

This section contains standard repair procedures and specifications necessary to repair a component to serviceable condition. Damaged parts must be replaced immediately. B. Reason for the Job To enable a component to be restored to a serviceable condition. C. Job-Set-Up Information Subtask 25-35-54-94A-007-A01 (1) Consumables Refer to Table 6001: Consumable Products for the consumables necessary to repair the unit. NOTE:

Equivalent alternatives can be used. Table 6001: Consumable Products TABLE 25-35-54-99A-020-A01 SPECIFICATION OR PART NUMBER

CONSUMABLE SYMBOL REF. / NOMENCLATURE Thread Locker, Loctite®, 243

Thread Locker, Loctite®, 620

2

6

Loctite® 7063™ Surface Cleaner

SOURCE OR CAGE CODE

-

Commercially Available

CS-604-01

VH0212

-

Commercially Available

CS-604-03

VH0212

-

Commercially Available

CS-631-03

VH0212

USE Loctite®, 243 converts a threaded fastener to a locking fastener. Loctite®, 620 converts a threaded fastener to a locking fastener. Loctite® 7063™ Surface Cleaner is used to degrease parts after cleaning with Loctite® 7200™ Gasket Remover.

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 Table 6001: Consumable Products (Continued) TABLE 25-35-54-99A-020-A01 SPECIFICATION OR PART NUMBER

CONSUMABLE SYMBOL REF. / NOMENCLATURE

SOURCE OR CAGE CODE

-

Commercially Available

8

Lubricant, Molykote DOW CORNING® 111

CS-660-01

VH0212

Humiseal® Type: 1B73 Acrylic Coating

MIL-I-46058C

Commercially Available

9

CS-622-01

VH0212

USE DOW CORNING® 111 can be used as a lubricant for rubber and plastic O-rings. Used to apply on ground points to prevent corrosion.

Subtask 25-35-54-94C-007-A01 (2) Fixtures / Test Equipment Not applicable. Subtask 25-35-54-94B-007-A01 (3) Special Tools / Non Standard Tools Refer to Table 6002: Special Tools / Non Standard Tools for the tools necessary to repair the unit. NOTE:

Equivalent alternatives can be used. Table 6002: Special Tools / Non Standard Tools TABLE 25-35-54-99A-021-A01

NOMENCLATURE

SPECIFICATION OR PART NUMBER

EQUIPMENT CHARACTERISTICS

SOURCE OR CAGE CODE

Riv-Nut Tool

For example: POP PNT110-I

Threaded mandrel size: 6-32 UNC

Commercially Available

Socket

For example: Socket, Facom J.24

Socket, BI-Hexagon, 24 mm [0.945 in.]

Commercially Available

Drive Size:  3/8 in. Metric AF Size: 24 mm [0.945] in.]

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 Table 6002: Special Tools / Non Standard Tools (Continued) TABLE 25-35-54-99A-021-A01

NOMENCLATURE Torque Wrench

SPECIFICATION OR PART NUMBER CS-710-101 For example: Facom R.306-25D

Ratchet

CS-710-106

EQUIPMENT CHARACTERISTICS Torque Range: 5-25 Nm [44.25 - 221.26 lbf.in]

VH0212

Drive Size:  3/8 in.

VH0212

For example: Facom J.372

Extension Piece

CS-710-107 For example: Facom J.215

SOURCE OR CAGE CODE

Commercially Available

Commercially Available

Drive Size:  3/8 in. Length 250 mm [9.84 in.]

VH0212 Commercially Available

Subtask 25-35-54-99E-007-A01 (4) References Not applicable. D. Job Set-Up Not applicable. E. Procedures Subtask 25-35-54-820-001-A01 (1) Error Log Analysis In order to make a better failure analysis of the defective oven, always download and save the error logs from the OCU with reference to section 1000. The *.txt error log file can be sent together with the oven or the defective part. Subtask 25-35-54-350-001-A01 (2) How to tighten parts Tighten the fasteners and parts with the necessary torque value as shown in the torque tables in section 8000.

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 Subtask 25-35-54-350-002-A01 (3) How to replace O-rings (a) Inspect and clean the O-ring after the disassembly. (b) Check closely for slices, cracks, or rough spots. It is recommended to replace the O-ring with a new one, however the old O-ring may be reused if it is still in good condition. (c) Make sure to lubricate the O-ring with DOW CORNING® 111 PNR CS-660-01 prior to installation. Follow the subsequent steps to lubricate an O-ring (For DET see Figure 6001): 1

Apply some DOW CORNING® 111 PNR CS-660-01 on the tips of your forefinger and thumb.

2

Pick up the O-ring between your finger tips.

3

Rub the lubricant DOW CORNING® 111 PNR CS-660-01 on the O-ring and install the O-ring in the correct position.

Figure 6001 Lubricate new O-ring GRAPHIC 25-35-54-99B-016-A01 Subtask 25-35-54-350-003-A01 (4) How to replace the wiring NOTE:

Refer to the general schematic (section 2000) for wire codes and destinations.

NOTE:

If the wiring must be replaced, make sure that the dimension of the wire and the routing of the wiring harness is not changed. Wiring can be ordered by mentioning the wire identification code (For DET see Figure 6002).

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001

Wire Destination Wire AWG Size Sequence HE - 16 - 016N

Wire Code Figure 6002 Wire Identification Code GRAPHIC 25-35-54-99B-017-A01 Subtask 25-35-54-360-001-A01 (5) Fasteners and parts applied with thread locker Loctite® 243 PNR CS-604-01 or Loctite® 620 PNR CS-604-03. (a) Clean the threads of the fastener or part of contamination. If the fastener or part was disassembled and applied with thread locker. Follow the subsequent steps to clean the threads: 1

Remove the thread locker with a soft scraper and wipe the surface clean.

2

Make sure to clean the surface before the application of new thread locker.

(b) Apply thread locker to the male threads starting one to two threads from the end. (c) Assemble the fastener or part correctly as usual and tighten with the necessary torque value. (d) Fasteners and parts installed with: 1

Permanent thread locker Loctite® 620 may require heat or power tools for removal. Apply localized heat (232 °C [450 °F] for five minutes). Remove fastener or part while hot.

2

Removable thread locker Loctite® 243 can be disassembled with a hand tool.

Subtask 25-35-54-360-002-A01 (6) How to connect the ground connections To make sure a correct ground connection, sandpaper the area below the ground connection. Connect the ground connection and apply Humiseal® Type: 1B73 PNR CS-622-01. Make sure that the Humiseal® Type: 1B73 PNR CS-622-01 is applied correctly around the ground connection. Subtask 25-35-54-350-004-A01 (7) How to order an ID-placard ID-Placards with PNR CS-980-02 can be ordered by mentioning the type number, part number, serial number and manufacturing date of the unit.

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 Subtask 25-35-54-350-007-A01 (8) How to replace the fuse(s) in the OCU CAUTION:

DURING THIS PROCEDURE, THE MAINTENANCE ENGINEER MUST WEAR A CONDUCTIVE WRIST STRAP CONNECTED TO AN ESD POINT TO GIVE PROTECTION TO THE ELECTRONICS AGAINST ESD DAMAGE.

(a) Remove the OCU bottom plate 1

Remove 10 screws (IPL Figure 25-10), the 10 lock-washers (IPL Figure 25-35) and the 10 plain washers (IPL Figure 25-40) to remove the OCU bottom plate (IPL Figure 25-25).

(b) Replace the fuse(s) 1

Carefully pull the applicable fuse (IPL Figure 26-55/60/65) from the fuse holder. Discard the broken fuse(s).

2

Make sure that the new fuse (IPL Figure 26-55/60/65) correctly fits in the fuse holder.

3

Carefully push the fuse (IPL Figure 26-55/60/65) into the fuse holder.

(c) Install the OCU bottom plate 1

Use the 10 screws (IPL Figure 25-10), the 10 lock-washers (IPL Figure 25-35) and the 10 plain washers (IPL Figure 25-40) to install the OCU bottom plate (IPL Figure 25-25).

Subtask 25-35-54-350-006-A01 (9) How to order a new oven control unit (OCU) NOTE:

The OCU contains data of the oven, such as the part- and serial number. The OCU is not interchangeable between different ovens.

The OCU PNR 4381500-00-0000 contains equipment specific information such as part number, serial number, type of equipment, error logs and safety margins. The stored information can only be programmed at the factory. In case the OCU is defective, a new OCU can be ordered as follows: (a) Remove and identify the OCU with the part number, serial number and the manufacturing date of the oven. (b) Return the OCU to B/E Aerospace, Nieuwegein (VH0212) for replacement. After receipt of the defective OCU, the OCU will be exchanged. Subtask 25-35-54-390-001-A01 (10)How to replace a riv-nut Riv-nuts which are used in this unit can slip if excessive torque is applied on the screws. (a) Follow the next steps to remove a turning riv-nut 1

Determine the correct size for your drill. Use a same size drill used to make the original hole.

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 2

Use a little force to drill through the head of the riv-nut and remove head of the riv-nut.

3

Use a pin punch which is slightly smaller than the hole in the structure and pinch out the shank of the riv-nut from the structure.

4

Make sure that all debris and contamination are cleaned up after work is completed.

(b) Installation of Riv-Nut

1

3

2 B

A A

C S

4

5 B

C

Figure 6003 Riv-Nut Installation GRAPHIC 25-35-54-99B-018-A01 1

Loosen the stroke adjustment screw (Figure 6003-A) in counterclockwise direction (Figure 6003-STEP 1).

2

Make sure that the threaded mandrel (Figure 6003-B) has the same type of thread as the rivnut.

3

Screw the riv-nut in position over the threaded mandrel (Figure 6003-B) until 1 to 2 pitches of thread stick out the riv-nut (Figure 6003-STEP 2).

4

Fasten the stroke adjustment screw (Figure 6003-A) in clockwise direction (Figure 6003STEP 3).

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 5

Put the riv-nut (Figure 6003-C) in position and compress the riv-nut tool to attach the riv-nut (Figure 6003-STEP 4).

6

Carefully unscrew the threaded mandrel (Figure 6003-B) in counterclockwise direction from the riv-nut (Figure 6003-STEP 5).

Subtask 25-35-54-350-005-A01 (11)Replacement of Contacts and Terminals The subsequent paragraphs show the data to replace contacts and terminals of the electrical assemblies. (a) Hand Crimp Tools The use of a correct hand crimp tool is important to create a proper crimping of a contact or a terminal. Make sure that: 1

The correct hand crimp tools and/or positioner is determined for the terminal or contact that is being used (See Table 6003: "Crimp, Extraction and Insertion Tool References").

2

The crimp settings of the crimp tool or positioner is set to the correct wire size.

3

The crimp tool is calibrated periodically, dependant on use.

4

The crimp tool operation is fully closed before release to ensure a reliable crimp.

(b) Insertion and Extraction Tools Insert and extraction tools make the job easier by properly setting or removing typical contacts from their housing. Make sure that the insertion or extraction tool is in good condition and make sure that you: 1

Always use the correct insertion or extraction tool (See Table 6003: "Crimp, Extraction and Insertion Tool References").

2

Do not use excessive force to reach the crimp contact in the housing. This can damage the contact housing.

3

Do not rotate the insertion or extraction tool in the connector. This can damage the retention tines.

(c) Removal of Contact or Terminals Use a proper wire cutter and cut the end of the wire near the contact or terminal to prevent the wire becomes too short to use. If the wire becomes too short the wire must be replaced (See PAR (4) Page 6004 "How to replace the wiring").

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 (d) Wire Gauge (AWG) The size of the wire is important to the efficient flow of electricity. The more electrical current the wire must carry, the larger the wire must be. The wire size is specified by American Wire Gauge (AWG). AWG is a reverse numbering system where the larger numbers refers to the smaller wires for example AWG18 is smaller than an AWG14 wire. (e) Wire Strip Length and Preparation Wires need to have a specific length of insulation removed before being crimped to a terminal or contact. The strip length is determined by the type of terminal or contact that is being used. Wire preparation involves selecting the correct wire gauge, cutting it to the proper length and removing a specific length of insulation so that the ends of the wire can be crimped for an electrical connection. Always use a proper stripping tool that is in good condition, and do not use scalpels or knives to strip wire insulation. Make sure that: 1

The wire strands are not scraped, nicked, severed or otherwise damaged.

2

The wire strands are not flattened, untwisted, buckled, kinked or otherwise deformed.

3

The wire insulation are neatly trimmed with no signs of pinching, pulling, discoloration or burning.

(f) Tooling Table References The subsequent table shows the recommended crimp, extraction and insertion tools for each contact or terminal applicable to this unit in order to determine the proper tools. The tools are commercially available at worldwide suppliers and manufacturers. Table 6003: Crimp, Extraction and Insertion Tool References TABLE 25-35-54-99A-022-A01

PNR B/E (OLD B/E PNR) CS-223-102

PNR (MANUFACTURER) NOMENCLATURE ACR-6-34/2 (Array) POWER CONNECTOR WITH PIN CONTACTS

WIRE GAUGE AWG 14-16 10

CRIMP HAND TOOLS

EXTRACTION TOOLS

INSERTION TOOLS

POSITIONERS & DIES

PART NUMBER (MANUFACTURER)

PART NUMBER (MANUFACTURER)

PART NUMBER (MANUFACTURER)

PART NUMBER (MANUFACTURER)

Crimp Tool (356114-1) M310 (DMC)

M81969/14-06 (Red) (DMC)

-

M81969/14-05 (White) (DMC)

Single Position Head TP1042 (AWG10) (DMC) TP1041 (AWG16-12) (DMC)

PIN CONTACT NO. 8060598-130 (14/16)

TP1040 (AWG16-14) (DMC)

PIN CONTACT NO. 8060599-130/B (14/16) PIN CONTACT NO. 8060599-130 (10)

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 Table 6003: Crimp, Extraction and Insertion Tool References (Continued) TABLE 25-35-54-99A-022-A01

PNR B/E (OLD B/E PNR) CS-224-08

PNR (MANUFACTURER) NOMENCLATURE 350689-2 (AMP / TYCO)

WIRE GAUGE AWG 18-24

UNIVERSAL MATE -N - LOK™ CONTACT, SOCKET

CS-224-09

926896-2 (AMP / TYCO)

18-24

UNIVERSAL MATE-N-LOK™ CONTACT, PIN CS-224-35

170262-1 (AMP / TYCO)

20-26

350550-1 (AMP / TYCO)

14-20

MATE -N - LOK™, SOCKET CS-224-39

350218-1 (AMP / TYCO)

1-770988-0 (AMP /TYCO)

14-20

1-770985-0 (AMP / TYCO)

22-26

FC422N8/AA (POSITRONIC)

20-26

22

CRIMP CONTACT, SOCKET CS-224-58

193841-1 (AMP / TYCO)

12-14

UNIVERSAL MATE-NLOK™ II CS-224-59

FC114N2-1565.0 (POSITRONIC)

14-16

CRIMP CONTACT, SOCKET CS-224-86

35047-2 (AMP / TYCO)

14-20

MATE -N - LOK™, CONTACT, PIN CS-224-201

323067 (AMP / TYCO) CABLE LUG, M4, NON INSULATED

PART NUMBER (MANUFACTURER)

PART NUMBER (MANUFACTURER)

PART NUMBER (MANUFACTURER)

PART NUMBER (MANUFACTURER)

Die-set - ERGOCRIMP

Extraction Tool

539680-2 (AMP / TYCO)

9-1579007-5 (AMP / TYCO) 3.55 mm housing or 9-1579007-6 (AMP / TYCO) 5.00 mm housing

-

-

Die-set - ERGOCRIMP

Extraction Tool

539680-2 (AMP / TYCO)

9-1579007-5 (AMP / TYCO) 3.55 mm housing

-

-

CERTI-CRIMP II SAHT

-

-

-

Extraction Tool

Insertion Tool

1804030-1 (AMP / TYCO)

455830-1 (AMP / TYCO)

Extraction Tool

Insertion Tool

1804030-1 (AMP / TYCO)

455830-1 (AMP / TYCO)

Extraction Tool

Insertion Tool

189727-1 (AMP / TYCO)

455830-1 (AMP / TYCO

CERTI-CRIMP II SAHT

Extraction Tool

Insertion Tool

91529-1 (AMP / TYCO)

189727-1 (AMP / TYCO)

455830-1 (AMP / TYCO

Crimp Tool

Extraction Tool

Insertion Tool

Positioner

AF8 [M22520/1-01] (DMC)

9081-3-0-0 (POSITRONIC)

CS-710-255 (B/E AEROSPACE)

K1383 (DMC)

Base Crimp Tool

Extraction Tool

-

Positioner

M310 (DMC)

1804030-1 (AMP / TYCO)

Crimp Tool

Extraction Tool

Insertion Tool

Turret Head

AF8 [M22520/1-01] (DMC)

9081-4-0-0 (POSITRONIC)

DAK123A [M81969/18-01] (DMC)

TH4 [M22520/1-03] (DMC)

SDE PRO-CRIMPER III Tool & Die-set

Extraction Tool

Insertion Tool

90546-2 (AMP / TYCO)

1804030-1 (AMP / TYCO)

455830-1 (AMP / TYCO)

-

-

SDE PRO-CRIMPER III Tool & Die-set

SDE PRO-CRIMPER III Tool & Die-set

SDE PRO-CRIMPER III Tool & Die-set 90759-1 (AMP / TYCO)

MATE -N - LOK™ CONTACT, PIN CS-224-57

POSITIONERS & DIES

90546-1 (AMP / TYCO)

MATE -N - LOK™ CONTACT, SOCKET CS-224-45

INSERTION TOOLS

90546-1 (AMP / TYCO)

MATE -N - LOK™, CONTACT, PIN CS-224-44

EXTRACTION TOOLS

91556-1 (AMP / TYCO)

CONTACT, EI SERIES CS-224-38

CRIMP HAND TOOLS

90546-1 (AMP / TYCO) 12-10

Heavy Head Hand Tool

90546-2 (AMP / TYCO)

-

-

TP1013 (DMC)

-

59461 (AMP / TYCO)

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 Table 6003: Crimp, Extraction and Insertion Tool References (Continued) TABLE 25-35-54-99A-022-A01

PNR (MANUFACTURER) NOMENCLATURE

PNR B/E (OLD B/E PNR) CS-224-202

323069 (AMP / TYCO)

CRIMP HAND TOOLS

EXTRACTION TOOLS

INSERTION TOOLS

POSITIONERS & DIES

WIRE GAUGE AWG

PART NUMBER (MANUFACTURER)

PART NUMBER (MANUFACTURER)

PART NUMBER (MANUFACTURER)

PART NUMBER (MANUFACTURER)

12-10

Heavy Head Hand Tool

CABLE LUG, M6, NON INSULATED CS-224-204

323160 (AMP / TYCO)

-

-

-

-

-

-

59461 (AMP / TYCO)

16-14

CABLE LUG, M4, NON INSULATED

Double Action Hand Tool 46988 (AMP / TYCO)

TASK 25-35-54-350-801-A01 2. How to Apply Touch Up Paint A. General This section gives the procedures to apply touch up paint on the door assembly and on the frame assembly. B. Reason for the Job Self explanatory. C. Job Set-Up Information Subtask 25-35-54-94A-017-A01 (1) Consumables Table 6004: Consumables TABLE 25-35-54-99A-057-A01 PART NUMBER CS620-204

SOURCE OR CAGE CODE

NOMENCLATURE

TRADE NAME

Touch Up Paint, Gray (30 ml) (TRUE PNR CS-620-204) (POST SIL No. H0212-25-0231)

Mankiewicz Gebr. & Co. CELEROL-FST-Coating 362-80 RAL 7047 telegrau 4 / telegrey 4 matt / mat

VH0212

MATERIAL DATA SHEETS MSDS: CS-620204_A_MSDS_ Mankiewicz_FST_Coating_ 362-80_RAL7047_matt TDS: CS-620-204_A_Data_ Mankiewicz_FST_Coating_ 362-80_RAL7047_matt.

CS620-205

Touch Up Paint, Black (30 ml) (TRUE PNR CS-620-205) (POST SIL No. H0212-25-0231)

Mankiewicz Gebr. & Co. CELEROL-FST-Coating 362-80 RAL 9005 tiefschwartz / jet black matt / mat

VH0212

MSDS: CS-620205_A_MSDS_ Mankiewicz_FST_Coating_ 362-80_RAL9005_matt TDS: CS-620-205_A_Data_ Mankiewicz_FST_Coating_ 362-80_RAL9005_matt.

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 Subtask 25-35-54-94C-018-A01 (2) Fixtures / Test Equipment Not applicable Subtask 25-35-54-94B-020-A01 (3) Special Tools / Non Standard Tools Not applicable Subtask 25-35-54-99E-018-A01 (4) References Not applicable Subtask 25-35-54-940-015-A01 D. Job Set-Up Not applicable. E. Procedures Subtask 25-35-54-350-008-A01 (1) Use a degreaser based on propanol/water or propanol/alcohol (IPA) to degrease the applicable area. (2) Make sure that the door or frame is free from contamination.

APPLY PAINT PNR CS-620-204 ON THE DOOR

APPLY PAINT PNR CS-620-205 ON THE FRAME

25-35-54_DWG103.ISO

Figure 6004 Apply Touch Up Paint GRAPHIC 25-35-54-99B-069-A01

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 (3) Apply the paint on the applicable area or scratch with reference to the technical data sheet of Celerol FST Coating 362-80. NOTE:

For certification reasons (flammability requirements) the total surface that can be repaired is maximum 58 cm² [9 in²].

(4) Drying (a) When the object has a temperature of 20°C [68°F] and a Relative Humidity (RH) of 50%: 1

The paint is dust-dry after 15 minutes.

2

The paint is assembly-dry after 1 to 2 hours.

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001

THIS PAGE INTENTIONALLY LEFT BLANK

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 ASSEMBLY TASK 25-35-54-400-801-A01 1. Assembly A. General This section gives the procedures to assemble the unit. B. Reason for the Job Self explanatory. C. Job Set-Up Information Subtask 25-35-54-94A-008-A01 (1) Consumables NOTE:

Equivalent alternatives can be used. Table 7001: Consumables TABLE 25-35-54-99A-023-A01 SPECIFICATION OR PART NUMBER

CONSUMABLE SYMBOL REF. / NOMENCLATURE Thread Locker, Loctite®, 243

8

11

13

14

16

SOURCE OR CAGE CODE

-

Commercially Available

CS-604-01

VH0212

Lubricant, Molykote DOW CORNING® 111

-

Commercially Available

CS-660-01

VH0212

Silicone Rubber, ELASTOSIL® E 41

-

Commercially Available

CS-603-02

VH0212

Release Compound DOW CORNING® 7

-

Commercially Available

CS-660-02

VH0212

Solid Lubricant Paste Molykote® 1000

-

Commercially Available

CS-661-01

VH0212

Threadlocker, Loctite®, 648

-

Commercially Available

CS-604-05

VH0212

USE Loctite®, 243 converts a threaded fastener to a locking fastener. DOW CORNING® 111 can be used as a lubricant for rubber and plastic O-rings. Used for multipurpose glue jobs.

Used for high performance lubrications.

To lubricate the heating element threads in order to improve the tightening and loosening processes. Loctite®, 648 converts a threaded fastener to a locking fastener.

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 Table 7001: Consumables (Continued) TABLE 25-35-54-99A-023-A01 SPECIFICATION OR PART NUMBER

CONSUMABLE SYMBOL REF. / NOMENCLATURE 3M VHB Surface Cleaner

18

SOURCE OR CAGE CODE

3M Product ID no. GT-5000-1050-6

Commercially Available

CS-631-02

VH0212

USE To clean the surfaces.

Subtask 25-35-54-94C-008-A01 (2) Fixtures / Test Equipment Not applicable. Subtask 25-35-54-94B-008-A01 (3) Special Tools / Non Standard Tools NOTE:

Equivalent alternatives can be used. Table 7002: Special Tools / Non Standard Tools TABLE 25-35-54-99A-024-A01

NOMENCLATURE PT100/1000 Tool

SPECIFICATION OR PART NUMBER CS-710-251

EQUIPMENT CHARACTERISTICS Drive Size:  1/4 in. Wrench Size:  13 mm [0.512 in.]

SOURCE OR CAGE CODE VH0212

Subtask 25-35-54-94D-007-A01 (4) Standard Tools NOTE:

Equivalent alternatives can be used. Table 7003: Standard Tools TABLE 25-35-54-99A-025-A01

NOMENCLATURE Socket

SPECIFICATION OR PART NUMBER For example: Facom R.8E

EQUIPMENT CHARACTERISTICS Socket, BI-Hexagon, 8 mm [0.32 in.]

SOURCE OR CAGE CODE Commercially Available

Drive Size:  1/4 in. Metric AF Size: 8mm [0.32 in.]

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 Table 7003: Standard Tools (Continued) TABLE 25-35-54-99A-025-A01

NOMENCLATURE Socket

SPECIFICATION OR PART NUMBER For example: Socket, Facom J.24

EQUIPMENT CHARACTERISTICS Socket, BI-Hexagon, 24 mm [0.945 in.]

SOURCE OR CAGE CODE Commercially Available

Drive Size:  3/8 in. Metric AF Size: 24 mm [0.945] in.] Torque Wrench

CS-710-101

Torque Range: 5-25 Nm [44.25 - 221.26 lbf.in]

VH0212

CS-710-103

Drive Size:  1/4 in.

VH0212

For example: Rahsol S.757-06

Torque Range: 1-6 Nm [8.85 - 53.10 lbf.in]

Commercially Available

CS-710-106

Drive Size:  3/8 in.

VH0212

For example: Facom R.306-25D

Torque Wrench

Ratchet

For example: Facom J.372

Extension Piece

CS-710-107 For example: Facom J.215

Socket Adapter

CS-710-177 For example: Facom ECS

Heating Element Tool

CS710-178 For example: Facom J.13LA

Commercially Available

Commercially Available

Drive Size:  3/8 in. Length 250 mm [9.84 in.]

VH0212

 1/4 in. -  1/4 in. x 25 mm [0.98 in.]

VH0212

Deep Socket 13 mm, 12-Point Drive Size:  3/8 in. Length: 55 mm [2.16 in.]

VH0212

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Commercially Available

Commercially Available

Commercially Available

Page 7003 FEB 05/18

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 Subtask 25-35-54-99E-008-A01 (5) References Not applicable. D. Job Set-Up Subtask 25-35-54-940-014-A01 (1) Techniques and Precautions (a) Position the unit on a suitable work surface, padded to prevent damage to the surface finish. (b) Standard techniques for the assembly of electronic units apply. CAUTION:

MAKE SURE THAT THE UNIT IS DE-ENERGIZED FOR 1 MINUTE MINIMUM BEFORE WORK IS STARTED.

E. Procedures NOTE:

Standard torque values must be used for each screw and nut with reference to page section 8000. References are added if a special torque value is necessary.

Subtask 25-35-54-410-001-A01 (1) Installation of the Frame Assembly (Eff. A, C) (a) If necessary, assemble the frame assembly (IPL Figure 2-105) (For DET, see Subtask 25-35-54440-002-A01, Page 7020). (b) If necessary, put the RFID tag (IPL Figure 3-245) in position in the frame (IPL Figure 2-105). (c) If necessary, use the two screws (IPL Figure 2-150), the two lock-washers (IPL Figure 2-155) and the two plain washers (IPL Figure 2-160) to install the lower block (IPL Figure 2-145). (d) If necessary, use the two screws (IPL Figure 2-195), the two lock-washers (IPL Figure 2-200) and the two plain washers (IPL Figure 2-205) to install the upper block (IPL Figure 2-190). (e) Put a new O-ring (IPL Figure 2-225) in position on the inner oven assembly (IPL Figure 2-310/ 310A). (f) Put the door sensor pin (IPL Figure 3-85) with the spring (IPL Figure 3-90) in position in the upper block (IPL Figure 2-190). (g) Put the inner oven assembly (IPL Figure 2-310/310A) in position on the frame assembly (IPL Figure 2-105). (h) Install the 19 screws (IPL Figure 2-110), the 19 lock-washers (IPL Figure 2-115) and the 19 plain washers (IPL Figure 2-120) to attach the inner oven assembly (IPL Figure 2-310/310A) to the frame assembly (IPL Figure 2-105). (j) Put the nut plate (IPL Figure 2-430) in position and use the four screws (IPL Figure 2-435), the four lock-washers (IPL Figure 2-440) and the four plain washers (IPL Figure 2-445) to attach the nut plate (IPL Figure 2-430) to the inner oven assembly (IPL Figure 2-310/310A).

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 (k) Put the nut plate (IPL Figure 2-450) in position and use the four screws (IPL Figure 2-455), the four lock-washers (IPL Figure 2-460) and the four plain washers (IPL Figure 2-465) to attach the nut plate (IPL Figure 2-450) to the inner oven assembly (IPL Figure 2-310/310A). CAUTION:

DO NOT USE LOCTITE ON PLASTIC PARTS. USE LOCTITE ONLY ON METAL PARTS AND REMOVE THE UNWANTED LOCTITE WITH A SOFT CLOTH.

(l) Apply some Loctite PNR CS-604-05 in the hole of the nut plate (IPL Figure 2-450) and install the hinge pin (IPL Figure 2-230) (For DET see Figure 7001).

25-35-54_DWG56.ISO

Figure 7001 Hinge Pin Installation GRAPHIC 25-35-54-99B-019-A01 (m) Apply some silicone rubber PNR CS-603-02 on the plug (IPL Figure 2-235) and install the plug in the frame (For DET see Figure 7002).

25-35-54_DWG57.ISO

Figure 7002 Plug Installation GRAPHIC 25-35-54-99B-020-A01 (n) If necessary, install the plug (IPL Figure 2-240). (p) If necessary, put the hinge pin (IPL Figure 2-470) in position and install the retaining washer (IPL Figure 2-475). NOTE:

Make sure that the retaining washer (IPL Figure 2-475) is locked in the hinge pin (IPL Figure 2-470).

Subtask 25-35-54-410-002-A01 (2) Installation of the Frame Assembly (Eff. B, D) (a) If necessary, assemble the frame assembly (IPL Figure 2-105A) (For DET, see Subtask 25-3554-440-003-A01, Page 7020). (b) If necessary, put the RFID tag (IPL Figure 3-245) in position in the frame (IPL Figure 2-105A).

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 (c) If necessary, use the two screws (IPL Figure 2-600), the two lock-washers (IPL Figure 2-605) and the two plain washers (IPL Figure 2-610) to install the lower block (IPL Figure 2-595). (d) If necessary, use the two screws (IPL Figure 2-540), the two lock-washers (IPL Figure 2-545) and the two plain washers (IPL Figure 2-550) to install the upper block (IPL Figure 2-535). (e) Put a new O-ring (IPL Figure 2-225) in position on the inner oven assembly (IPL Figure 2-310/ 310A). (f) Put the door sensor pin (IPL Figure 3-170) with the spring (IPL Figure 3-175) in position in the upper block (IPL Figure 2-535). (g) Put the inner oven assembly (IPL Figure 2-310/310A) in position on the frame assembly (IPL Figure 2-105A). (h) Install the 19 screws (IPL Figure 2-110), the 19 lock-washers (IPL Figure 2-115) and the 19 plain washers (IPL Figure 2-120) to attach the inner oven assembly (IPL Figure 2-310/310A) to the frame assembly (IPL Figure 2-105A). (j) Put the nut plate (IPL Figure 2-680) in position and use the four screws (IPL Figure 2-685), the four lock-washers (IPL Figure 2-690) and the four plain washers (IPL Figure 2-695) to attach the nut plate (IPL Figure 2-680) to the inner oven assembly (IPL Figure 2-310/310A). (k) Put the nut plate (IPL Figure 2-700) in position and use the four screws (IPL Figure 2-705), the four lock-washers (IPL Figure 2-710) and the four plain washers (IPL Figure 2-715) to attach the nut plate (IPL Figure 2-700) to the inner oven assembly (IPL Figure 2-310/310A). CAUTION:

DO NOT USE LOCTITE ON PLASTIC PARTS. USE LOCTITE ONLY ON METAL PARTS AND REMOVE THE UNWANTED LOCTITE WITH A SOFT CLOTH.

(l) Apply some Loctite PNR CS-604-05 in the hole of the nut plate (IPL Figure 2-680) and install the hinge pin (IPL Figure 2-635) (For DET see Figure 7003).

25-35-54_DWG71.ISO

Figure 7003 Hinge Pin Installation GRAPHIC 25-35-54-99B-021-A01

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 (m) Apply some silicone rubber PNR CS-603-02 on the plug (IPL Figure 2-640) and install the plug in the frame (For DET see Figure 7004).

25-35-54_DWG57.ISO

Figure 7004 Plug Installation GRAPHIC 25-35-54-99B-022-A01 (n) If necessary, install the plug (IPL Figure 2-645). (p) If necessary, put the hinge pin (IPL Figure 2-650) in position and install the retaining washer (IPL Figure 2-655). NOTE:

Make sure that the retaining washer (IPL Figure 2-655) is locked in the hinge pin (IPL Figure 2-650).

Subtask 25-35-54-410-003-A01 (3) Installation of the Motor Disc (a) Put the motor disc (IPL Figure 2-345) in position on the rear of the oven. (b) Use the tools PNR CS-710-101, CS-710-106, CS-710-107 (2x) and Socket, Facom J.24 to install the disk seal (IPL Figure 2-347). Torque the disk seal to the correct torque value (For DET, see section 8000). (c) Install the four screws (IPL Figure 2-350), the four lock-washers (IPL Figure 2-355) and the four plain washers (IPL Figure 2-360) to attach the motor disc (IPL Figure 2-345) to the inner oven assembly (IPL Figure 2-310/310A). Subtask 25-35-54-410-004-A01 (4) Installation of the Thermostats (IPL Figure 3-485) and (IPL Figure 3-520) (a) Put the spacer plate (IPL Figure 3-490) and the thermostat (IPL Figure 3-485) in position on studs. (b) Install the two plain washers (IPL Figure 3-505), the two lock-washers (IPL Figure 3-500) and the two nuts (IPL Figure 3-495) to attach the thermostat (IPL Figure 3-485) to the inner oven assembly (IPL Figure 2-310/310A). (c) Put the spacer plate (IPL Figure 3-525) and the thermostat (IPL Figure 3-520) in position on studs. (d) Install the two plain washers (IPL Figure 3-540), the two lock-washers (IPL Figure 3-535) and the two nuts (IPL Figure 3-530) to attach the thermostat (IPL Figure 3-520) to the inner oven assembly (IPL Figure 2-310/310A).

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 (e) After installation of the thermostat(s) do the thermostat functional test (For DET, see TASK 2535-54-750-802-A01, Page 1031). Subtask 25-35-54-410-006-A01 (5) Installation of the Ground Pins and the Bonding Strip (a) Apply some lubricant on the two new O-rings (IPL Figure 3-595 and 615). (b) Put the two O-rings (IPL Figure 3-595 and 615) in position on the two ground pins (IPL Figure 3-590 and 610). (c) Put the two ground pins (IPL Figure 3-590 and 610) in position in the inner oven and install the bonding strip (IPL Figure 3-585), the two washers (IPL Figure 3-600 and 620) and the two new nuts (IPL Figure 3-605 and 625). WARNING:

WEAR A FACE MASK AND GLOVES DURING THE INSTALLATION OF THE INSULATION.

Subtask 25-35-54-410-007-A01 (6) Installation of the Insulation Set (a) Put the insulation set (IPL Figure 2-315/315A) in position around the inner oven. (b) Use the binding wire (IPL Figure 2-320) to attach the insulation set (IPL Figure 2-315/315A) around the inner oven assembly (IPL Figure 2-310/310A). (c) Fold the insulation set (IPL Figure 2-315/315A) in position on the rear of the oven. Subtask 25-35-54-410-030-A01 (7) Installation of the latch assembly (Eff. A, C) (a) Use the screw (IPL Figure 2-215) and the lock-washer (IPL Figure 2-220) to install the latch assembly (IPL Figure 2-210). Torque the screw (IPL Figure 2-215) to the correct torque value (For DET, see section 8000). Subtask 25-35-54-410-031-A01 (8) Installation of the latch assembly (Eff. B, D) (a) If necessary, use the screw (IPL Figure 2-560) and the lock-washer (IPL Figure 2-565) to install the latch assembly (IPL Figure 2-555). Torque the screw (IPL Figure 2-560) to the correct torque value (For DET, see section 8000). Subtask 25-35-54-410-008-A01 (9) Installation of the OCU Guiding Plate Assembly (a) Put the OCU Guiding Plate Assembly (IPL Figure 2-245/245A) in position on the oven. (b) Install the three screws (IPL Figure 2-250), the three lock-washers (IPL Figure 2-255) and the three plain washers (IPL Figure 2-260) to attach the OCU guiding plate assembly (IPL Figure 2-245/245A).

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 Subtask 25-35-54-410-009-A01 (10)Installation of the Spacer Plate (Eff. A, C) (a) Use the screw (IPL Figure 2-270), the lock-washer (IPL Figure 2-275) and the plain washer (IPL Figure 2-280) to install the spacer plate (IPL Figure 2-265). Subtask 25-35-54-410-010-A01 (11)Installation of the Spacer Plate (Eff. B, D) (a) Use the screw (IPL Figure 2-665), the lock-washer (IPL Figure 2-670) and the plain washer (IPL Figure 2-675) to install the spacer plate (IPL Figure 2-660). Subtask 25-35-54-410-011-A01 (12)Installation of the Outer Cover (a) Clean the contact surfaces of the outer cover (IPL Figure 2-55/55A) and the OCU guiding plate assembly (IPL Figure 2-245/245A) with surface cleaner PNR CS-631-02 (For DET see Figure 7005).

18

25-35-54_DWG58.ISO

Figure 7005 Cleaning Before Installation GRAPHIC 25-35-54-99B-023-A01 (b) Put the outer cover (IPL Figure 2-55/55A) in position on the inner oven assembly (IPL Figure 2-310/310A). (c) Install the two screws (IPL Figure 2-65), the two lock-washers (IPL Figure 2-70) and the two plain washers (IPL Figure 2-75) to attach the outer cover (IPL Figure 2-55/55A) at the front. (d) Install the two screws (IPL Figure 2-85), the two lock-washers (IPL Figure 2-90) and the two plain washers (IPL Figure 2-95) to attach the outer cover (IPL Figure 2-55/55A) at the rear. (e) Eff. A, B: Install the 16 screws (IPL Figure 2-60) to attach the outer cover (IPL Figure 2-55). (f) Eff. C, D: Install the 14 screws (IPL Figure 2-60A) to attach the outer cover (IPL Figure 2-55A).

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 Subtask 25-35-54-410-012-A01 (13)Installation of the Door Sensor (Eff. A, C) (a) If necessary, use the screw (IPL Figure 3-100), the two plain washers (IPL Figure 3-105) the lock-washer (IPL Figure 3-110) and the nut (IPL Figure 3-115) to install the door sensor (IPL Figure 3-95) on the bracket (IPL Figure 3-125). (b) Use the two screws (IPL Figure 3-130), the two lock-washers (IPL Figure 3-135) and the two plain washers (IPL Figure 3-140) to install the bracket (IPL Figure 3-125) with the door sensor (IPL Figure 3-95) on the OCU guiding plate assembly (IPL Figure 2-245/245A). NOTE:

Position the bracket (IPL Figure 3-125) as far as possible to the front of the oven.

Subtask 25-35-54-410-013-A01 (14)Installation of the Door Sensor (Eff. B, D) (a) If necessary, use the screw (IPL Figure 3-185), the two plain washers (IPL Figure 3-190) the lock-washer (IPL Figure 3-195) and the nut (IPL Figure 3-200) to install the door sensor (IPL Figure 3-180) on the bracket (IPL Figure 3-210). (b) Use the two screws (IPL Figure 3-215), the two lock-washers (IPL Figure 3-220) and the two plain washers (IPL Figure 3-225) to install the bracket (IPL Figure 3-210) with the door sensor (IPL Figure 3-180) on the OCU guiding plate assembly (IPL Figure 2-245/245A). NOTE:

Position the bracket (IPL Figure 3-210) as far as possible to the front of the oven.

Subtask 25-35-54-410-014-A01 (15)Installation of the Wiring Harness Plate (a) Put the wiring harness plate (IPL Figure 2-325) in position. (b) Eff. A, B: Use the 12 screws (IPL Figure 2-330), the 12 lock-washers (IPL Figure 2-335) and the 12 plain washers (IPL Figure 2-340) to install the wiring harness plate (IPL Figure 2-325). (c) Eff. C, D: Use the 11 screws (IPL Figure 2-330A), the 11 lock-washers (IPL Figure 2-335A) and the 11 plain washers (IPL Figure 2-340A) to install the wiring harness plate (IPL Figure 2-325). Subtask 25-35-54-410-015-A01 (16)Installation of the Heating Element (a) Put a new gasket (IPL Figure 3-580) in position on the heating element (IPL Figure 3-555). (b) Apply some solid lubricant paste PNR CS-661-01 on the three nuts (IPL Figure 3-560). (c) Put the heating element (IPL Figure 3-555) in position and install the three nuts (IPL Figure 3-560) with your hand. (d) Use the standard tools PNR CS-710-101, CS-710-106 and CS710-178 to torque the three nuts (IPL Figure 3-560) to the correct torque value (For DET, see section 8000).

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 (e) From the oven cavity, install the nut (IPL Figure 3-565), the lock-washer (IPL Figure 3-570) and the plain washer (IPL Figure 3-575). Subtask 25-35-54-410-016-A01 (17)Installation of the Motor (a) PRE SB No. 1500-25-0003 1

Use the four screws (IPL Figure 3-440), the four lock-washers (IPL Figure 3-445) and the four plain washers (IPL Figure 3-450) to install the motor (IPL Figure 3-435).

(b) POST SB No. 1500-25-0003 1

If necesssary, assemble the motor assembly (IPL Figure 3-435A) (For DET, see Subtask 2535-54-440-006-A01, Page 7022)

2

Use the four screws (IPL Figure 3-440), the four lock-washers (IPL Figure 3-445) and the four plain washers (IPL Figure 3-450) to install the motor (IPL Figure 3-435A).

Subtask 25-35-54-410-017-A01 (18)Installation of the HMI Module (a) Use the four screws (IPL Figure 3-40), the four lock-washers (IPL Figure 3-45) and the four plain washers (IPL Figure 3-50) to install the HMI module (IPL Figure 3-35). Subtask 25-35-54-410-018-A01 (19)Installation of the Power Button Module (a) Use the three screws (IPL Figure 3-10), the three lock-washers (IPL Figure 3-15) and the three plain washers (IPL Figure 3-20) to install the power button module (IPL Figure 3-5). Subtask 25-35-54-410-019-A01 (20)Installation of the Wiring Harness (Part 1) (IPL Figure 17-1)/(IPL Figure 18-1) (a) Eff. A, B: If necessary, install the two tie-holders (IPL Figure 3-235), the three tie-holders (IPL Figure 3-890), the three tie-holders (IPL Figure 3-900) and the tie-holder (IPL Figure 3-910). (b) Eff. C, D: If necessary, install the two tie-holders (IPL Figure 3-235), the tie-holder (IPL Figure 3-890A), the tie-holder (IPL Figure 3-900A) and the tie-holder (IPL Figure 3-910A). (c) Use sandpaper and some surface cleaner PNR CS-631-02 to clean all the contact surfaces of the ground connection (IPL Figure 3-GND06). (d) Eff. A, C: Use the screw (IPL Figure 3-745), the lock-washer (IPL Figure 3-740) and the plain washer (IPL Figure 3-735) to connect the cable lug (IPL Figure 3-CL12) to the ground point (IPL Figure 3-GND06).

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 (e) Eff. B, D: Use the screw (IPL Figure 3-785), the lock-washer (IPL Figure 3-780) and the plain washer (IPL Figure 3-775) to connect the cable lug (IPL Figure 3-CL12) to the ground point (IPL Figure 3-GND06). (f) Use sandpaper and some surface cleaner PNR CS-631-02 to clean all the contact surfaces of the ground connection (IPL Figure 3-GND05). (g) Eff. A, C: Use the screw (IPL Figure 3-765), the lock-washer (IPL Figure 3-760) and the plain washer (IPL Figure 3-755) to connect the cable lug (IPL Figure 3-CL11) to the ground point (IPL Figure 3-GND05). (h) Eff. B, D: Use the screw (IPL Figure 3-805), the lock-washer (IPL Figure 3-800) and the plain washer (IPL Figure 3-795) to connect the cable lug (IPL Figure 3-CL11) to the ground point (IPL Figure 3-GND05). (j) If necessary, install two screws (IPL Figure 3-255) to temporarily attach the OCU (IPL Figure 3-250). (k) Put the wiring harness (IPL Figure 3-273) in position on the OCU guiding plate assembly (IPL Figure 2-245/245A). (l) Connect the electrical connector (IPL Figure 3-DP10) to the OCU (IPL Figure 3-250). (m) If necessary, install a new interface seal (IPL Figure 3-30) and connect the electrical connector (IPL Figure 3-DP12) to the power button module (IPL Figure 3-5). (n) Eff. A, B: Use the three cable ties (IPL Figure 3-895) and the two cable ties (IPL Figure 3-240) to attach the wiring harness. (p) Eff. C, D: Use the cable tie (IPL Figure 3-895A) and the two cable ties (IPL Figure 3-240) to attach the wiring harness. (q) If necessary, install a new interface seal (IPL Figure 3-60) and connect the electrical connector (IPL Figure 3-DP13) to the HMI module (IPL Figure 3-35). (r) Eff. A, B: Use the three cable ties (IPL Figure 3-905) to attach the wiring harness. (s) Eff. C, D: Use the cable tie (IPL Figure 3-905A) to attach the wiring harness. (t) Connect the electrical connector (IPL Figure 3-DJ11) to the door sensor (IPL Figure 3-180). (u) Eff. A, B: Use the cable tie (IPL Figure 3-915) to attach the wiring harness. (v) Eff. C, D: Use the cable tie (IPL Figure 3-915A) to attach the wiring harness.

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 Subtask 25-35-54-410-020-A01 (21)Installation of the Wiring Harness (Part 2) (IPL Figure 16-1) (a) If necessary, install the bolt (IPL Figure 3-675), the plain washer (IPL Figure 3-680), the cupal washer (IPL Figure 3-685) and the nut (IPL Figure 3-690). (b) Use the nut (IPL Figure 3-710), the lock-washer (IPL Figure 3-705) and the plain washer (IPL Figure 3-700) to connect the cable lug (IPL Figure 3-CL9/695) of ground wire (Figure 2001-GD-10-003N) to the ground point (IPL Figure 3-GND03). (c) Use the screw (IPL Figure 3-635), the two plain washers (IPL Figure 3-640) and the self-locking nut (IPL Figure 3-645) to connect the cable lug (IPL Figure 3-CL6/630) of ground wire (Figure 2001-GD-10-002N) to the ground point (IPL Figure 3-GND01). (d) Use the screw (IPL Figure 3-660), the two plain washers (IPL Figure 3-665) and the self-locking nut (IPL Figure 3-670) to connect the two cable lugs (IPL Figure 3-CL7 and CL8) of the ground wires (Figure 2001-GD-10-001N and GD-10-003N) to the ground point (IPL Figure 3-GND02). (e) Use the four screws (IPL Figure 3-720) and the four lock-washers (IPL Figure 3-725) to install the connector (IPL Figure 3-718) on the connector plate assembly (IPL Figure 2-370). CAUTION:

DO NOT FULLY TIGHTEN THE CABLE TIES BEFORE INSTALLATION OF THE CONNECTOR PLATE ASSEMBLY.

(f) Use the four screws (IPL Figure 2-100) and the two screws (IPL Figure 2-80) to attach the connector plate assembly (IPL Figure 2-370) to the outer cover (IPL Figure 2-55/55A). (g) Use the two screws (IPL Figure 2-375), the two lock-washers (IPL Figure 2-380) and the two plain washers (IPL Figure 2-385) to attach the connector plate assembly (IPL Figure 2-370) to the inner oven (IPL Figure 2-310/310A). (h) Use the four cable ties (IPL Figure 3-875) to attach the wires to the connector plate assembly (IPL Figure 2-370). Subtask 25-35-54-410-032-A01 (22)Installation of the Wiring Harness (Part 3) (IPL Figure 15-1) (a) If necessary, install the tie-holders (IPL Figure 3-810, 820, 830, 840 and 850) on the wiring harness plate (IPL Figure 2-325). (b) Connect the electrical connector (IPL Figure 3-DP7) to the OCU (IPL Figure 3-250). (c) If necessary, install the two new interface seals (IPL Figure 3-465) and (IPL Figure 3-470) on the electrical connectors (IPL Figure 3-DP5 and DP6) of the motor. (d) Put the wiring harness (IPL Figure 15-BUNDLE 1) in position and connect the two electrical connectors (IPL Figure 3-DP5 and DP6) to the electrical connectors (IPL Figure 3-DJ5 and DJ6). NOTE:

Make sure that the grommet (IPL Figure 15-175) is correctly positioned in the OCU guiding plate assembly (IPL Figure 2-245/245A).

(e) Use the two cable ties (IPL Figure 3-845) to attach the wiring of the motor (IPL Figure 3-435) to the unit.

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 (f) Connect the two faston sockets (IPL Figure 3-CL1 and CL2) to the thermostat (IPL Figure 3-485). (g) Connect the two faston sockets (IPL Figure 3-CL3 and CL4) to the thermostat (IPL Figure 3-520). (h) Use the screw (IPL Figure 3-325/-325A), the lock-washer (IPL Figure 3-330/-330A) and the plain washer (IPL Figure 3-335/-335A) to connect the cable lug (IPL Figure 3-CL5) to the ground point (IPL Figure 3-GND04). (j) Use the necessary cable ties (IPL Figure 3-855) to attach the wiring harness (IPL Figure 15-BUNDLE 1) to the unit. (k) Put the wiring harness (IPL Figure 15-BUNDLE 4) in position and use the five cable ties (IPL Figure 3-815) to attach the wiring harness (IPL Figure 15-BUNDLE 4) to the unit. NOTE:

Make sure that the grommet (IPL Figure 15-165) is correctly positioned in the OCU guiding plate assembly (IPL Figure 2-245/245A).

(l) Use the three screws (IPL Figure 2-290), the three lock-washers (IPL Figure 2-295) and the three plain washers (IPL Figure 2-300) to install the cooling fan plate (IPL Figure 2-285). NOTE:

Make sure that the two grommets (IPL Figure 3-225 and 235) are correctly positioned in the cooling fan plate (IPL Figure 2-285).

(m) Put the three electrical connectors (IPL Figure 3-DJ3, DJ4 and DP2) in position in the cooling fan plate (IPL Figure 2-285). (n) Use the four cable ties (IPL Figure 3-885) to attach the four wire bundles to the OCU guiding plate assembly (IPL Figure 2-245/245A). (p) If necessary, install a new interface seal (IPL Figure 3-380/581) and connect the electrical connector (IPL Figure 3-DJ2) of the heating element to the electrical connector (IPL Figure 3-DP2). NOTE:

Make sure that the grommet (IPL Figure 20-25) is correctly positioned in the OCU guiding plate assembly (IPL Figure 2-245/245A).

(q) Use the four cable ties (IPL Figure 3-825) to attach the wires of the heating element to the unit. (r) Push the hose (IPL Figure 2-365) in position on the inner oven assembly (IPL Figure 2-310/ 310A). (s) Remove the OCU (IPL Figure 3-250), which was temporarily installed, from the unit. Subtask 25-35-54-410-021-A01 (23)Installation of the Cooling Fan (a) Put the two screws (IPL Figure 3-300) and the two lock-washers (IPL Figure 3-305) in position in the two lower holes of the cooling fan (For DET see Figure 7006-VIEW A). (b) Hold the two screws (IPL Figure 3-300) and put the cooling fan (IPL Figure 3-295) in position. NOTE:

Make sure that the cooling fan (IPL Figure 3-295) is in the correct position (For DET see Figure 7006).

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 (c) Tighten the two lower screws (IPL Figure 3-300) to attach the cooling fan (IPL Figure 3-295) to the OCU guiding plate assembly (IPL Figure 2-245/245A). (d) Instal the two upper screws (IPL Figure 3-300) and the two lock-washers (IPL Figure 3-305) to install the cooling fan (IPL Figure 3-295).

A

A 25-35-54_DWG59.ISO

Figure 7006 Cooling Fan Installation GRAPHIC 25-35-54-99B-024-A01 (e) If necessary, install a new interface seal (IPL Figure 3-315) and connect the electrical connector (IPL Figure 3-DP3) of the cooling fan to the electrical connector (IPL Figure 3-DJ3). (f) Use the two cable ties (IPL Figure 3-865) to attach the cooling fan wires (IPL Figure 3-295) to the unit. Subtask 25-35-54-410-022-A01 (24)Installation of the Line Filter PCB (a) Use the four screws (IPL Figure 3-400), the four lock-washers (IPL Figure 3-405) and the four plain washers (IPL Figure 3-410) to install the line filter PCB (IPL Figure 3-395). (b) If necessary, install the two new interface seals (IPL Figure 3-420) and (IPL Figure 3-430) on the electrical connectors (IPL Figure 3-DP8 and DP9). (c) Connect the two electrical connectors (IPL Figure 3-DP8 and DP9) to the line filter PCB (IPL Figure 3-395).

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 Subtask 25-35-54-410-023-A01 (25)Installation of the PT100/1000 Sensor (a) Apply some lubricant PNR CS-660-01 on the two new O-rings (IPL Figure 3-345 and 355). (b) Put the new O-ring (IPL Figure 3-345) and the new plain washer (IPL Figure 3-350) in position on the PT100 sensor. NOTE:

The PT100 sensor is identified with a black piece of insulation around the wire.

(c) Put the new O-ring (IPL Figure 3-355) and the new plain washer (IPL Figure 3-360) in position on the PT1000 sensor (For DET see Figure 7007).

PT1000

PT100

PT100 MARKING

25-35-54_DWG60.ISO

Figure 7007 PT100/1000 Sensor Installation GRAPHIC 25-35-54-99B-025-A01 (d) Apply some solid lubricant paste PNR CS-661-01 on the thread of the heating element (For DET see Figure 7007). (e) Put the PT100 sensor and the PT1000 sensor in position in the heating element (For DET see Figure 7007) and use the special tool PNR CS-710-251 to tighten the nuts to the correct torque value Torque the nut (For DET, see section 8000). (f) If necessary, install a new interface seal (IPL Figure 3-370) and connect the electrical connector (IPL Figure 3-DP4) of the PT100/1000 sensor (IPL Figure 3-340) to the electrical connector (IPL Figure 3-DJ4). (g) Put the grommet (IPL Figure 22-25) in position on the OCU guiding plate assembly (IPL Figure 2-245/245A) and use the four cable ties (IPL Figure 3-835) to attach the wires to the unit.

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 Subtask 25-35-54-410-024-A01 (26)Installation of the Motor Fan (a) Put the motor fan in position on the shaft of the motor. (b) Use the standard tools PNR CS-710-103, PNR CS-710-177 and the socket Facom R.8E for the subsequent step to install the motor fan (IPL Figure 2-505). 1

Use the nut (IPL Figure 2-510), the lock-washer (IPL Figure 2-515) and the plain washer (IPL Figure 2-520) to install the motor fan (IPL Figure 2-505). Torque the nut (IPL Figure 2-510) to the correct torque value (For DET, see section 8000).

Subtask 25-35-54-410-025-A01 (27)Installation of the Baffle Plate (a) Put the baffle plate (IPL Figure 2-480) in position and install the two screws (IPL Figure 2-500). (b) Use the two screws (IPL Figure 2-485), the two lock-washers (IPL Figure 2-490) and the two plain washers (IPL Figure 2-495) to attach the baffle plate (IPL Figure 2-480) to the ground pins (IPL Figure 3-590 and 610). Subtask 25-35-54-410-027-A01 (28)Installation of the Door Assembly (a) If necessary, assemble the door assembly (IPL Figure 2-5/5A) (For DET, see Subtask 25-35-54440-001-A01, Page 7018). (b) Put the door assembly (IPL Figure 2-5/5A) in position on the upper hinge pin (IPL Figure 2-470/ 650). (c) Hold the door at the 90 degrees position and push the hinge pin (IPL Figure 6-45) into the door assembly (IPL Figure 2-5/5A) until the hinge pin is locked into the hinge pin (IPL Figure 2-230). (d) Make sure that the door assembly (IPL Figure 2-5/5A) opens and closes correctly. Subtask 25-35-54-410-026-A01 (29)Installation of the OCU (a) Put the OCU (IPL Figure 3-250) in position in the unit. (b) Use the six screws (IPL Figure 3-255), the six lock-washers (IPL Figure 3-260) and the six plain washers (IPL Figure 3-265) to install the OCU (IPL Figure 3-250). (c) Connect the electrical connector (IPL Figure 3-DP7) to the OCU (IPL Figure 3-250) and tighten the two screws of the connector housing (IPL Figure 15-5). (d) Connect the electrical connector (IPL Figure 3-DP10) to the OCU (IPL Figure 3-250) and tighten the two screws of the connector housing (IPL Figure 17-5). (e) Put the two plugs (IPL Figure 3-385) and (IPL Figure 3-388) in position on the OCU guiding plate assembly (IPL Figure 2-245/245A).

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 Subtask 25-35-54-410-028-A01 (30)Installation of the OCU Cover Assembly (Eff. A, B) (a) If necessary, assemble the OCU cover assembly (For DET, see Subtask 25-35-54-440-004-A01, Page 7021). (b) Use the ten screws (IPL Figure 2-15) to install the OCU cover assembly (IPL Figure 2-10). Subtask 25-35-54-410-034-A01 (31)Installation of the OCU Cover Assembly (Eff. C, D) (a) If necessary, assemble the OCU cover assembly (For DET, see Subtask 25-35-54-440-004-A01, Page 7021). (b) Use the eight screws (IPL Figure 2-15A) to install the OCU cover assembly (IPL Figure 2-10A). Subtask 25-35-54-410-029-A01 (32)Installation of the Rear Cover Assembly (a) If necessary, install the plug (IPL Figure 2-50) in the rear cover assembly (IPL Figure 2-20). (b) Put the rear cover assembly (IPL Figure 2-20) in position and install the two screws (IPL Figure 2-30) at the top. (c) Use the four screws (IPL Figure 2-30), the two screws (IPL Figure 2-35), the two lock-washers (IPL Figure 2-40) and the two plain washers (IPL Figure 2-45) to install the rear cover assembly (IPL Figure 2-20). Subtask 25-35-54-440-001-A01 (33)Assemble the Door Assembly

25-35-54_DWG66.ISO

Figure 7008 Lubrication of the Door Assembly GRAPHIC 25-35-54-99B-026-A01 (a) Put the hinge nut plate (IPL Figure 6-30), the spring (IPL Figure 6-15), the hinge pin (IPL Figure 6-20) and the hinge insert (IPL Figure 6-25) in position and install the screw (IPL Figure 6-35).

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 (b) Put the hinge nut plate (IPL Figure 6-55), the spring (IPL Figure 6-40), the hinge pin (IPL Figure 6-45) and the hinge insert (IPL Figure 6-50) in position and install the screw (IPL Figure 6-60). (c) Apply some lubricant PNR CS-660-01 in the four holes of the door (For DET see Figure 7008). (d) Put the curve disk (IPL Figure 6-75) in position and use the screw (IPL Figure 6-175), the lock-washer (IPL Figure 6-180) and the plain washer (IPL Figure 6-185) to install the door knob (IPL Figure 6-170). (e) Put the two nut plates (IPL Figure 6-100 and 120) in position in the door (IPL Figure 6-5). (f) Put the two door rods (IPL Figure 6-65 and 70) in position through the nut plates (IPL Figure 6-100 and 12). (g) Put the bearing bridge (IPL Figure 6-85) in position. NOTE:

Make sure that the two door rods (IPL Figure 6-65 and 70) are correctly positioned in the curve disk (IPL Figure 6-75).

(h) Install the four new self-locking screws (IPL Figure 6-90). (j) Use the two new self-locking screws (IPL Figure 6-110) to install the retaining plate (IPL Figure 6-95). NOTE:

Make sure that the end piece is adjusted correctly (For DET, see TASK 25-35-54-820801-A01, Page 8003).

(k) Use the two new self-locking screws (IPL Figure 6-130) to install the retaining plate (IPL Figure 6-115). NOTE:

Make sure that the end piece is adjusted correctly (For DET, see TASK 25-35-54-820801-A01, Page 8003).

(l) Put the insulation set (front) (IPL Figure 6-135) in position in the door (IPL Figure 6-5). (m) Put the insulation set (rear) (IPL Figure 6-140) in position in the door (IPL Figure 6-5). (n) Put the door X-frame (IPL Figure 6-145) in position install the 11 new self-locking screws (IPL Figure 6-150) crosswise. (p) Put the inner door cover (IPL Figure 6-155) in position and install the 10 new self-locking screws (IPL Figure 6-160) crosswise. (q) Put the door seal (IPL Figure 6-165) in position in the recess of the inner door cover (IPL Figure 6-155). (r) PRE SB No. 1500-25-0007 / PRE SB No. 1500-25-0008 Apply some silicone rubber PNR CS-603-02 on the door knob (IPL Figure 6-170) (For DET see Figure 7009). (s) PRE SB No. 1500-25-0007 / PRE SB No. 1500-25-0008 Push the door knob cover (IPL Figure 6-190) on the door knob (IPL Figure 6-170).

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 (t) POST SB No. 1500-25-0007 / POST SB No. 1500-25-0008 Push the door knob cover (IPL Figure 6-190A) on the door knob (IPL Figure 6-170A).

A

A PNR CS-603-02 Silicone Rubber, ELASTOSIL® E 41

25-35-54_DWG104.ISO

Figure 7009 Door Knob Cover Installation (PRE SB No. 1500-25-0007 / 1500-25-0008) GRAPHIC 25-35-54-99B-027-A01 Subtask 25-35-54-440-002-A01 (34)Assemble the Frame Assembly (Eff. A, C) (a) Use the two screws (IPL Figure 7-40), the two lock-washers (IPL Figure 7-45) and the two plain washers (IPL Figure 7-50) to install the lower cover block (IPL Figure 7-35). (b) Use the two screws (IPL Figure 7-15), the two lock-washers (IPL Figure 7-20) and the two plain washers (IPL Figure 7-25) to install the upper cover block (IPL Figure 7-10) and the bezel plug (IPL Figure 7-30). Subtask 25-35-54-440-003-A01 (35)Assemble the Frame Assembly (Eff. B, D) (a) Use the two screws (IPL Figure 8-40), the two lock-washers (IPL Figure 8-45) and the two plain washers (IPL Figure 8-50) to install the lower cover block (IPL Figure 8-35). (b) Use the two screws (IPL Figure 8-15), the two lock-washers (IPL Figure 8-20) and the two plain washers (IPL Figure 8-25) to install the upper cover block (IPL Figure 8-10) and the bezel plug (IPL Figure 8-30).

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 Subtask 25-35-54-440-004-A01 (36)Assemble the OCU Cover Assembly (a) Use some surface cleaner PNR CS-631-02 to clean the surface of the OCU cover assembly (IPL Figure 9-5/5A) and the OCU cover strip assembly (IPL Figure 9-35). (b) Apply the VHB tape (IPL Figure 9-40) on the OCU cover strip assembly (IPL Figure 9-35). (c) Use e.g. an awl to punch the holes for the screws in the VHB tape (IPL Figure 9-40) (For DET see Figure 7010). (d) Remove the protection strip from the VHB tape (IPL Figure 9-40) and press the OCU cover strip assembly (IPL Figure 9-35) in position on the OCU cover assembly (IPL Figure 9-5/5A) (For DET see Figure 7010).

Remove protection placarcd

AWL

25-35-54_DWG70.ISO

Figure 7010 OCU Cover Assembly Installation GRAPHIC 25-35-54-99B-028-A01 Subtask 25-35-54-440-005-A01 (37)Assemble the Latch Assembly

A X

A 25-35-54_DWG83.ISO

Figure 7011 Latch Assembly GRAPHIC 25-35-54-99B-029-A01

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 (a) PRE SIL No. H0212-25-0223 / PRE SB No. 1500-25-0006 1

Apply some lubricant PNR CS-660-02 on the ball (IPL Figure 11-40) and put the ball (IPL Figure 11-40) in position in the latch base (IPL Figure 11-15).

2

Apply some lubricant PNR CS-660-02 on the washer (IPL Figure 11-45) and put the washer (IPL Figure 11-45) in position in the latch base (IPL Figure 11-15).

3

Put the spring (IPL Figure 11-50) in position in the latch base (IPL Figure 11-15).

4

Apply some Loctite PNR CS-604-01 on the thread of the latch coil screw (IPL Figure 11-55) and install the latch coil screw (IPL Figure 11-55) in the latch base (IPL Figure 11-15). The distance (Figure 7011-X) must be between 0.0 and 0.3 mm [0.0 and 0.0118 in.].

5

Apply some Loctite PNR CS-604-01 on the thread of the screw (IPL Figure 11-20).

6

Use the screw (IPL Figure 11-20) to install the latch cover (IPL Figure 11-5).

7

Install the cap (IPL Figure 11-35).

(b) POST SIL No. H0212-25-0223 / POST SB No. 1500-25-0006 1

Apply some lubricant PNR CS-660-02 on the ball (IPL Figure 11A-40) and put the ball (IPL Figure 11A-40) in position in the latch base (IPL Figure 11A-15).

2

Apply some lubricant PNR CS-660-02 on the washer (IPL Figure 11A-45) and put the washer (IPL Figure 11A-45) in position in the latch base (IPL Figure 11A-15).

3

Put the spring (IPL Figure 11A-50) in position in the latch base (IPL Figure 11A-15).

4

Install the latch coil screw (IPL Figure 11A-55A) in the latch base (IPL Figure 11A-15). The distance (Figure 7011-X) must be between 0.0 and 0.3 mm [0.0 and 0.0118 in.].

5

Use the screw (IPL Figure 11A-20A) to install the latch cover (IPL Figure 11A-5A).

6

Install the cap (IPL Figure 11A-35).

Subtask 25-35-54-440-006-A01 (38)Assemble the Motor Assembly (POST SB No. 1500-25-0003) (a) Put the spacer (IPL Figure 19A-180) and the spacer (IPL Figure 19A-190) on the rotor sub assembly (IPL Figure 19A-170). (b) Put the front bearing (IPL Figure 19A-150) and rear bearing (IPL Figure 19A-160) on the rotor sub assembly (IPL Figure 19A-170). (c) Install the motor seal (IPL Figure 19A-120) into the front bracket (IPL Figure 19A-90). (d) Put the waved spring washer (IPL Figure 19A-220) and the washer (IPL Figure 19A-230) in position on the rear bracket (IPL Figure 19A-240). (e) Install the rotor assembly (IPL Figure 19A-140) into the stator assembly (IPL Figure 19A-200).

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 (f) Use the screws (IPL Figure 19A-110) and the lock-washers (IPL Figure 19A-100) to install the insulation disc (IPL Figure 19A-130) and the front bracket (IPL Figure 19A-90) on the stator assembly (IPL Figure 19A-200). F.

Close-Up Not applicable.

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 TASK 25-35-54-400-802-A01 2. Installation of the Thermostat(s) (in case of replacement) A. General This section contains assembly instructions for the replacement of the thermostat(s). B. Reason for the Job If the thermostats (IPL Figure 3-485) and/or (IPL Figure 3-520) are defective and must be replaced, or the thermostats must be removed for other reasons, the following assembly procedures must be followed. C. Job Set-Up Information Subtask 25-35-54-94A-016-A01 (1) Consumables NOTE:

Equivalent alternatives can be used. Table 7001: Consumables TABLE 25-35-54-99A-044-A01 SPECIFICATION OR PART NUMBER

CONSUMABLE SYMBOL REF. / NOMENCLATURE

8

14

Lubricant, Molykote DOW CORNING® 111

SOURCE OR CAGE CODE

USE

-

Commercially Available

CS-660-01

VH0212

Solid Lubricant Paste Molykote® 1000

-

Commercially Available

CS-661-01

VH0212

To lubricate the heating element threads in order to improve the tightening and loosening processes.

3M VHB Surface Cleaner

3M Product ID no. GT-5000-1050-6

Commercially Available

To clean the surfaces.

CS-631-02

VH0212

18

DOW CORNING® 111 can be used as a lubricant for rubber and plastic O-rings.

Subtask 25-35-54-94C-017-A01 (2) Fixtures / Test Equipment Not applicable. Subtask 25-35-54-94B-018-A01 (3) Special Tools / Non Standard Tools

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 NOTE:

Equivalent alternatives can be used. Table 7002: Special Tools / Non Standard Tools TABLE 25-35-54-99A-045-A01

NOMENCLATURE PT100/1000 Tool

SPECIFICATION OR PART NUMBER CS-710-251

EQUIPMENT CHARACTERISTICS Drive Size:  1/4 in. Wrench Size:  13 mm [0.512 in.]

SOURCE OR CAGE CODE VH0212

Subtask 25-35-54-94D-011-A01 (4) Standard Tools NOTE:

Equivalent alternatives can be used. Table 7003: Standard Tools TABLE 25-35-54-99A-046-A01

NOMENCLATURE Socket

SPECIFICATION OR PART NUMBER For example: Facom R.8E

EQUIPMENT CHARACTERISTICS Socket, BI-Hexagon, 8 mm [0.32 in.]

SOURCE OR CAGE CODE Commercially Available

Drive Size:  1/4 in. Metric AF Size: 8mm [0.32 in.]

Socket

For example: Socket, Facom J.24

Socket, BI-Hexagon, 24 mm [0.945 in.]

Commercially Available

Drive Size:  3/8 in. Metric AF Size: 24 mm [0.945] in.] Torque Wrench

CS-710-101

Torque Range: 5-25 Nm [44.25 - 221.26 lbf.in]

VH0212

CS-710-103

Drive Size:  1/4 in.

VH0212

For example: Rahsol S.757-06

Torque Range: 1-6 Nm [8.85 - 53.10 lbf.in]

Commercially Available

For example: Facom R.306-25D

Torque Wrench

25-35-54

Commercially Available

Page 7025 FEB 05/18

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 Table 7003: Standard Tools (Continued) TABLE 25-35-54-99A-046-A01

NOMENCLATURE Ratchet

SPECIFICATION OR PART NUMBER CS-710-106

EQUIPMENT CHARACTERISTICS Drive Size:  3/8 in.

For example: Facom J.372

Extension Piece

CS-710-107 For example: Facom J.215

Socket Adapter

CS-710-177 For example: Facom ECS

Heating Element Tool

CS710-178 For example: Facom J.13LA

SOURCE OR CAGE CODE VH0212 Commercially Available

Drive Size:  3/8 in. Length 250 mm [9.84 in.]

VH0212

 1/4 in. -  1/4 in. x 25 mm [0.98 in.]

VH0212

Deep Socket 13 mm, 12-Point Drive Size:  3/8 in. Length: 55 mm [2.16 in.]

VH0212

Commercially Available

Commercially Available

Commercially Available

Subtask 25-35-54-99E-016-A01 (5) References Not applicable. D. Job Set-Up Not applicable. E. Procedures NOTE:

Standard torque values must be used for each screw and nut with reference to page section 8000. References are added if a special torque value is necessary.

CAUTION:

THE THERMOSTATS DO NOT OPERATE IF THE CONTACT SURFACES ARE CONTAMINATED. MAKE SURE THAT THE CONTACT SURFACES OF THE THERMOSTATS ARE CLEAN.

CAUTION:

MAKE SURE THAT THE UNIT IS DE-ENERGIZED FOR 1 MINUTE MINIMUM BEFORE WORK IS STARTED.

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 Subtask 25-35-54-410-033-A01 (1) Install the thermostat(s) (IPL Figure 3-485) and (IPL Figure 3-520) (For DET, see Subtask 25-35-54410-004-A01, Page 7007). (2) Do the thermostat functional test (For DET, see TASK 25-35-54-750-802-A01, Page 1031). (3) Install the motor disc (IPL Figure 2-345). (4) Install the Wiring Harness Plate (IPL Figure 2-325) (For DET, see Subtask 25-35-54-410-014-A01, Page 7010). (5) Install the Motor (IPL Figure 3-435) (For DET, see Subtask 25-35-54-410-016-A01, Page 7011). (6) Install the Heating Element (IPL Figure 3-555) (For DET, see Subtask 25-35-54-410-015-A01, Page 7010). (7) Install the Wiring Harness (Part 2) (IPL Figure 16-1) (a) Use the nut (IPL Figure 3-710), the lock-washer (IPL Figure 3-705) and the plain washer (IPL Figure 3-700) to connect the cable lug (IPL Figure 3-CL9/695) of ground wire (Figure 2001-GD-10-003N) to the ground point (IPL Figure 3-GND03). (b) Use the screw (IPL Figure 3-635), the two plain washers (IPL Figure 3-640) and the self-locking nut (IPL Figure 3-645) to connect the cable lug (IPL Figure 3-CL6/630) of ground wire (Figure 2001-GD-10-002N) to the ground point (IPL Figure 3-GND01). (c) Use the screw (IPL Figure 3-660), the two plain washers (IPL Figure 3-665) and the self-locking nut (IPL Figure 3-670) to connect the two cable lugs (IPL Figure 3-CL7 and CL8) of the ground wires (Figure 2001-GD-10-001N and GD-10-003N) to the ground point (IPL Figure 3-GND02). CAUTION:

DO NOT FULLY TIGHTEN THE CABLE TIES BEFORE INSTALLATION OF THE CONNECTOR PLATE ASSEMBLY.

(d) Use the four screws (IPL Figure 2-100) and the two screws (IPL Figure 2-80) to attach the connector plate assembly (IPL Figure 2-370) to the outer cover (IPL Figure 2-55/55A). (e) Use the two screws (IPL Figure 2-375), the two lock-washers (IPL Figure 2-380) and the two plain washers (IPL Figure 2-385) to attach the connector plate assembly (IPL Figure 2-370) to the inner oven (IPL Figure 2-310/310A). (8) Installation of the Wiring Harness (Part 3) (IPL Figure 15-1) (a) Put the wiring harness (IPL Figure 15-BUNDLE 1) in position and put the two electrical connectors (IPL Figure 3-DJ5 and DJ6) in position in the bracket. (b) Make sure that the grommet (IPL Figure 15-175) is correctly positioned in the OCU guiding plate assembly (IPL Figure 2-245/245A). (c) If necessary, install the two new interface seals (IPL Figure 3-465) and (IPL Figure 3-470) on the electrical connectors (IPL Figure 3-DP5 and DP6) of the motor. (d) Connect the two electrical connectors (IPL Figure 3-DP5 and DP6) to the electrical connectors (IPL Figure 3-DJ5 and DJ6).

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 (e) Use the two cable ties (IPL Figure 3-845) to attach the wiring of the motor (IPL Figure 3-435) to the unit. (f) Connect the two faston sockets (IPL Figure 3-CL1 and CL2) to the thermostat (IPL Figure 3-485). (g) Connect the two faston sockets (IPL Figure 3-CL3 and CL4) to the thermostat (IPL Figure 3-520). (h) Use the screw (IPL Figure 3-325/-325A), the lock-washer (IPL Figure 3-330/-330A) and the plain washer (IPL Figure 3-335/-335A) to connect the cable lug (IPL Figure 3-CL5) to the ground point (IPL Figure 3-GND04). (j) Use the necessary cable ties (IPL Figure 3-855) to attach the wiring harness (IPL Figure 15-BUNDLE 1) to the unit. (k) Put the wiring harness (IPL Figure 15-BUNDLE 4) in position and use the five cable ties (IPL Figure 3-815) to attach the wiring harness (IPL Figure 15-BUNDLE 4) to the unit. (l) Make sure that the grommet (IPL Figure 15-165) is correctly positioned in the OCU guiding plate assembly (IPL Figure 2-245/245A). (m) If necessary, install a new interface seal (IPL Figure 3-380/581) and connect the electrical connector (IPL Figure 3-DJ2) of the heating element to the electrical connector (IPL Figure 3-DP2). (n) Make sure that the grommet (IPL Figure 20-25) is correctly positioned in the OCU guiding plate assembly (IPL Figure 2-245/245A). (p) Use the four cable ties (IPL Figure 3-825) to attach the wires of the heating element to the unit. (q) Push the hose (IPL Figure 2-365) in position on the inner oven assembly (IPL Figure 2-310/310A). (9) Install the PT100/PT1000 Sensor (IPL Figure 3-340) (For DET, see Subtask 25-35-54-410-023-A01, Page 7016). (10)Install the Line Filter PCB (IPL Figure 3-395) (For DET, see Subtask 25-35-54-410-022-A01, Page 7015). (11)Install the Motor Fan (IPL Figure 2-505) (For DET, see Subtask 25-35-54-410-024-A01, Page 7017). (12)Install the Baffle Plate (IPL Figure 2-480) (For DET, see Subtask 25-35-54-410-025-A01, Page 7017). (13)Install the Door Assembly (IPL Figure 2-5/5A) (For DET, see Subtask 25-35-54-410-027-A01, Page 7017). (14)Install the OCU (IPL Figure 3-250) (For DET, see Subtask 25-35-54-410-026-A01, Page 7017). F.

Close-Up Not applicable.

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 FITS AND CLEARANCES TASK 25-35-54-940-801-A01 1. Fits and Clearances A. General This section contains fits and clearances data and the torque values used in the assembly of the component. It also gives the values permitted for wear and tolerances. B. Torque Values (1) Standard Torque Values The subsequent table below gives the standard torque values for all fasteners and parts unless otherwise specified in the text. Table 8001: Standard Torque Values TABLE 25-35-54-99A-026-A01 TORQUE VALUE SIZE

NM

LBF.IN

2-56 UNC

0.5 Nm ± 6%

4.42 lbf.in ± 6%

4-40 UNC

0.8 Nm ± 6%

7.08 lbf.in ± 6%

6-32 UNC

1.2 Nm ± 6%

10.62 lbf.in ± 6%

¼ -20 UNC

10.1 Nm ± 6%

89.39 lbf.in ± 6%

10-32 UNF

3.7 Nm ± 6%

32,74 lbf.in ± 6%

¼ -28 UNF

10.1 Nm ± 6%

89.39 lbf.in ± 6%

½ -24 UNS

1.3 Nm ± 6%

11,50 lbf.in ± 6%

M1.6

0.1 Nm ± 6%

0.88 lbf.in ± 6%

M2

0.15 Nm ± 6%

1.32 lbf.in ± 6%

M2.5

0.3 Nm ± 6%

2.65 ibf.in ± 6%

M3

0.8 Nm ± 6%

7.08 lbf.in ± 6%

M4

1.2 Nm ± 6%

10.62 lbf.in ± 6%

M6

10.1 Nm ± 6%

89.39 lbf.in ± 6%

M8

11 Nm ± 6%

97.35 lbf.in ± 6%

8-32 UNC

M5

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 Table 8001: Standard Torque Values (Continued) TABLE 25-35-54-99A-026-A01 TORQUE VALUE SIZE M10

NM

LBF.IN

11 Nm ± 6%

97.35 lbf.in ± 6%

(2) Non Standard Torque Values The subsequent table gives the torque values for all fasteners and parts when standard torque values are not applicable. Table 8002: Non Standard Torque Values TABLE 25-35-54-99A-027-A01 TORQUE VALUE NOMENCLATURE (LOCATION)

REFERENCE TO IPL FIGURE - ITEM

NM

LBF.IN

Screw, SCH, 1/4-UNF x 31.75 (Latch Assembly)

2-215 2-560

10 Nm ± 6%

88.51 lbf.in ± 6%

Nut, M8 (Adjustment Pin)

2-405 2-425

10 Nm ± 6%

88.51 lbf.in ± 6%

Seal, Disk

2-347

15 Nm ± 6%

132.76 lbf.in ± 6%

Nut, Low Capped, HEX, M5 (Motor Fan)

2-510

2.5 Nm ± 6%

22.13 lbf.in ± 6%

Screw, PNH, 4-40 UNC x 9.5 (HMI Module)

3-40

0.5 Nm ± 6%

4.42 lbf.in ± 6%

Screw, PNH, 4-40 UNC x 9.5 (Power Button Module)

3-10

0.5 Nm ± 6%

4.42 lbf.in ± 6%

PT100/1000 Sensor

3-340

1.2 Nm ± 6%

10.62 lbf.in ± 6%

Nut, M10 (Heating Element)

3-560

15 Nm ± 6%

132.76 lbf.in ± 6%

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 TASK 25-35-54-820-801-A01 2. Door End Piece Adjustments A. Reason for the Job This procedure describes the adjustment procedure of the end pieces in case the door rods or end pieces are replaced or removed. B. Job Set-Up Information Subtask 25-35-54-94A-009-A01 (1) Consumables Not applicable. Subtask 25-35-54-94C-009-A01 (2) Fixtures / Test Equipment Not applicable. Subtask 25-35-54-94B-009-A01 (3) Special Tools / Non Standard Tools Not applicable. Subtask 25-35-54-99E-009-A01 (4) References Not applicable. Subtask 25-35-54-995-001-A01 (5) Expendable Parts Refer to the table below for the expendable parts necessary to adjust the door rods. Table 8003: Expendable Parts TABLE 25-35-54-99A-028-A01 ITEM 110 130

PART NUMBER

NOMENCLATURE 123456789

CS-1003-53

Self-locking Screw, CS 8-32 UNC x 11.1

QTY PER UNIT 4

IPL REF. (IPL Figure 6-110) (IPL Figure 6-130)

C. Job Set-Up Not applicable.

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 D. Procedure Subtask 25-35-54-820-002-A01 (1) End Piece Adjustment (a) STEP 1: Remove and discard the four self-locking screws (Figure 8001-110 and 130) and remove the retaining plates (Figure 8001-95 and 115) from the oven door. CAUTION:

USE THE SELF-LOCKING SCREWS ONLY ONCE. THE SCREWS HAVE AN EXTERNAL RED-COLORED SELF-LOCKING PATCH MATERIAL AND ARE NOT EFFECTIVE FOR LOCKING IF USED MORE THAN ONCE.

(b) STEP 2 THROUGH STEP 4: Turn the door knob in the open position and adjust as follows: NOTE:

Turn the end piece of the door rod clockwise to decrease the length or counter clockwise to increase the length.

1

Adjust the end piece (Figure 8001-70) at the top side till the end piece is flush with the retaining plate (Figure 8001-95).

2

Adjust the end piece (Figure 8001-65) at the bottom side till the end piece is flush with the retaining plate (Figure 8001-115).

(c) STEP 5: Put the retaining plates (Figure 8001-95 and 115) in position and use new self-locking screws (Figure 8001-110 and 130) to install the retaining plates (Figure 8001-95 and 115) on the door assembly. (2) Make sure that the door opens and closes correctly. E. Close-Up Not applicable.

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001

1

2

110

3

95 70

70

LEFT HINGED

65

65

RIGHT HINGED 115 130

4

5

110 95

115 130

25-35-54_DWG67.ISO

Figure 8001 End Piece Adjustment GRAPHIC 25-35-54-99B-030-A01

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001

THIS PAGE INTENTIONALLY LEFT BLANK

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 SPECIAL TOOLS, FIXTURES AND EQUIPMENT TASK 25-35-54-940-802-A01 1. Special Tools and Equipment A. General This page section gives a list of the special tools and equipment that are necessary to do the maintenance tasks given in this manual. All test equipment mentioned in this chapter are standard used at the factory. B. Job Set-Up Information Subtask 25-35-54-94C-010-A01 (1) Fixtures and Test Equipment All the fixtures and test equipment shown in the different sections are recorded in the fixtures and test equipment table (Table 9001). NOTE:

Equivalent alternatives can be used. Table 9001: Fixtures and Test Equipment TABLE 25-35-54-99A-029-A01 SPECIFICATION OR PART NUMBER

NOMENCLATURE Test Bench

240536

WATER INDICATOR 0-10 BAR

AIR PRESSURE INDICATOR 0-16 BAR

AMPEREMETER L1 L2 L3

FLOW INDICATOR

VOLTMETER

AUX. CIRCUIT 28VDC ON

MAIN SWITCH

PLUG SOCKET SELECTION SWITCH 50HZ

115V/400HZ MAIN CONNECTOR

0

AUX. CIRCUIT 230V 50HZ

28VDC AUXILIARY SWITCH

1 80272 10/ 1P54 250V16A

THERMAL CONTACT SUPPLY 5F5 POINT 15

115V 400HZ SELECTION SWITCH

1 0

1

2

0

THERMAL CONTACT SUPPLY 5F7 POINT

VH0212

USE Testing and Fault Isolation

115V SELECTION

230V 50HZ AUXILIARY SWITCH

1 0

Power Supply 3x115/200 VAC - 400Hz.

SOURCE OR CAGE CODE

DC-Volt meter: Accuracy 0.5% full scale (40 V).

TEMPERATUREMETER

AMPEREMETER

230V/50HZ PLUG SOCKET

EQUIPMENT CHARACTERISTICS

TEMP CONNECTOR

DC-Amp meter: Accuracy 2.5% full scale (7.5 A).

15

AC-Amp meter: Accuracy 2.5% full scale (20 A). Water Supply: Connection: Hansen 2-KL-F. Press. Range: 0.5-3.8 bar [7-55 psi]. Temperature Meter Min. range 0 - 250°C [32 - 482 °F] Accuracy ± 0.4%. 43900-EI-26

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 Table 9001: Fixtures and Test Equipment (Continued) TABLE 25-35-54-99A-029-A01

NOMENCLATURE

SPECIFICATION OR PART NUMBER

EQUIPMENT CHARACTERISTICS

SOURCE OR CAGE CODE

USE

Thermocouple Assy

CS-710-585

Thermocouple Length: 2000 mm [78.74 in.]

VH0212

Testing and Fault Isolation

Personal Computer

-

System Requirements:

Commercially Available

Testing and Fault Isolation

VH0212

Testing and Fault Isolation

1.0-GHz (or higher) Intel Pentium or a compatible AMD processor. Windows XP Professional Windows XP Home Edition. 256 MB of RAM or higher. 150 MB hard disk space. CD-ROM drive. One USB 1.1 port or higher. One serial RS232 port. USB 2.0 Cable

CS-710-546 For Example: USB Cable 2.0 Type: Pro Signal USB213

USB 2.0 Type A Male to Type B Male. Length: 400 mm [15.74 in.]

Commercially Available

B/E Aerospace Common Maintenance Tool Software

CS-800-15

-

VH0212

Testing and Fault Isolation

Software Package DF1575 Series

439109032

-

VH0212

Special Procedures

Software Package DF1500 Series

439109033

-

VH0212

Special Procedures

TeraTerm Pro Software (POST SB No. 1500-25-0005)

-

V4.76 or higher

Commercially Available

Special Procedures

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 Table 9001: Fixtures and Test Equipment (Continued) TABLE 25-35-54-99A-029-A01

NOMENCLATURE Digital Multi Meter

SPECIFICATION OR PART NUMBER

EQUIPMENT CHARACTERISTICS

For Example: Digital Multi Meter

Measurement capability: mA, AC.

Type: Agilent 34405A

Range: 0-50 mA. (may be covered by several ranges).

SOURCE OR CAGE CODE

USE

Commercially Available

Used for general measurements.

Commercially Available

Testing and Fault Isolation

Accuracy: Equal or better than 0.5%. Minimum resolution: 0.01 mA. Electrical Safety Tester

For Example: Electrical Safety Tester Type: Sefelec SXS506

Dielectric Test Output voltage: 0-1500 VAC 50 or 60 Hz adjustable in 10V steps Output voltage accuracy 5% + 50V at load < 500 µA load Ramp up / down: Output Power: 50VA Measurement accuracy: See specifications separate current meter, tester and meter may be combined in one instrument when specifications for both are met. Insulation Resistance Test Output voltage: 10 - 500 VDC (10V steps) Output Voltage accuracy: 1.5% + 1V Range: 1 MΩ - 100 GΩ @ 500 VDC Measurement accuracy: 2% + 1V

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 Table 9001: Fixtures and Test Equipment (Continued) TABLE 25-35-54-99A-029-A01

NOMENCLATURE Interconnection Cable

SPECIFICATION OR PART NUMBER CS-710-607

EQUIPMENT CHARACTERISTICS -

SOURCE OR CAGE CODE VH0212

For example:

Commercially Available

USE Testing and Fault Isolation

Orsima / Sefelec CO175 Interconnection Cable

CS-710-608

-

VH0212

Testing and Fault Isolation

Interconnection Cable

CS-710-609

-

VH0212

Testing and Fault Isolation

Digital Low Resistance Tester

For Example: Digital Low Resistance Meter

Min. range 0.001mΩ 0.200mΩ

Commercially Available

Testing and Fault Isolation

-

VH0212

Testing and Fault Isolation

V

!

I

I

Test Bench Power Cable

Type: DLRO10 MEGGER®

612152

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 Table 9001: Fixtures and Test Equipment (Continued) TABLE 25-35-54-99A-029-A01

NOMENCLATURE

SPECIFICATION OR PART NUMBER

EQUIPMENT CHARACTERISTICS

SOURCE OR CAGE CODE

USE

OCM Loader (POST SB No. 1500-25-0005)

CS-711-03

Rev B or higher.

VH0212

Special Procedures

Test Cable - Dielectric Insulation Resistance Test

439005062

-

VH0212

Testing and Fault Isolation

Dummy OCU

CS-710-587

-

VH0212

Testing and Fault Isolation

Test Cable - Bonding Test

439005132

-

VH0212

Testing and Fault Isolation

For example: Steinel HG 2310 LCD

Min. 550 °C [1022 °F]

Commercially Available

Testing and Fault Isolation

D

F

Heat Gun

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 Table 9001: Fixtures and Test Equipment (Continued) TABLE 25-35-54-99A-029-A01

NOMENCLATURE Hot Air Nozzle

Hand Held RFID Reader

SPECIFICATION OR PART NUMBER CS-710-134

EQUIPMENT CHARACTERISTICS -

SOURCE OR CAGE CODE VH0212

For example: Steinel 070618

Commercially Available

CS-711-08

VH0212

For example: Type ATID AT870

Commercially Available

USE Testing and Fault Isolation

Testing and Fault Isolation

Digital Stopwatch.

For Example: ATP ATM-136 or equivalent

-

Commercially Available

Testing and Fault Isolation

Multi Meter

For Example: Fluke 80 Series

-

Commercially Available

Testing and Fault Isolation

ID Board Cable OCM Loader (POST SB No. 1500-25-0005)

439005106

-

VH0212

Special Procedures

25-35-54

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 Subtask 25-35-54-94B-010-A01 (2) Special Tools / Non Standard Tools All the special tools shown in the different sections are recorded in the special tools/non standard tools table (Table 9002). NOTE:

Equivalent alternatives can be used. Table 9002: Special Tools / Non Standard Tools TABLE 25-35-54-99A-030-A01

NOMENCLATURE

SPECIFICATION OR PART NUMBER

EQUIPMENT CHARACTERISTICS

SOURCE OR CAGE CODE

USE

Door Release Tool

CS-710-248

-

VH0212

Disassembly

Fan Removal Tool

CS-710-249

-

VH0212

Disassembly

PT100/1000 Tool

CS-710-251

Drive Size:  1/4 in. Wrench Size:  13 mm [0.512 in.]

VH0212

Disassembly Assembly

Meal Card Holder Alignment Tool (POST SB NO. 1500-25-0004) (POST SB NO. 1500-25-0009)

CS-710-338

-

VH0212

Used to align the meal holder.

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 Subtask 25-35-54-94D-008-A01 (3) Standard Tools All the standard tools shown in the different sections are recorded in the special tools/non standard tools table (Table 9003). NOTE:

Equivalent alternatives can be used. Table 9003: Standard Tools TABLE 25-35-54-99A-031-A01

NOMENCLATURE

SPECIFICATION OR PART NUMBER

EQUIPMENT CHARACTERISTICS

SOURCE OR CAGE CODE

USE

Riv-Nut Tool

For example: POP PNT110-I

Threaded mandrel size: 6-32 UNC

Commercially Available

Repair

Socket

For example: Facom R.8E

Socket, BI-Hexagon, 8 mm [0.32 in.]

Commercially Available

Disassembly Assembly

Commercially Available

Disassembly Assembly

VH0212

Disassembly Assembly

Drive Size:  1/4 in. Metric AF Size: 8mm [0.32 in.] Socket

For example: Socket, Facom J.24

Socket, BI-Hexagon, 24 mm [0.945 in.] Drive Size:  3/8 in. Metric AF Size: 24 mm [0.945] in.]

Torque Wrench

CS-710-101 For example: Facom R.306-25D

Torque Wrench

Torque Range: 5-25 Nm [44.25 - 221.26 lbf.in]

Commercially Available

CS-710-103

Drive Size:  1/4 in.

VH0212

For example: Rahsol S.757-06

Torque Range: 1-6 Nm [8.85 - 53.10 lbf.in]

Commercially Available

25-35-54

Disassembly Assembly

Page 9008 DEC 15/16

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 Table 9003: Standard Tools (Continued) TABLE 25-35-54-99A-031-A01

NOMENCLATURE Ratchet

SPECIFICATION OR PART NUMBER CS-710-106

EQUIPMENT CHARACTERISTICS Drive Size:  3/8 in.

For example: Facom J.372

Extension Piece

CS-710-107 For example: Facom J.215

Socket Adapter

CS-710-177 For example: Facom ECS

Heating Element Tool

CS710-178 For example: Facom J.13LA

SOURCE OR CAGE CODE VH0212 Commercially Available

Drive Size:  3/8 in. Length 250 mm [9.84 in.]

VH0212 Commercially Available

 1/4 in. -  1/4 in. x 25 mm [0.98 in.]

VH0212

Deep Socket 13 mm, 12-Point Drive Size:  3/8 in. Length: 55 mm [2.16 in.]

VH0212

Commercially Available

Commercially Available

USE Disassembly Assembly

Disassembly Assembly

Disassembly Assembly

Disassembly Assembly

Subtask 25-35-54-94A-010-A01 (4) Consumable Materials All the consumables shown in the different sections are recorded in the consumable materials table (Table 9004). NOTE:

Equivalent alternatives can be used. Table 9004: Consumables TABLE 25-35-54-99A-032-A01 SPECIFICATION OR PART NUMBER

CONSUMABLE SYMBOL REF. / NOMENCLATURE Thread Locker, Loctite®, 243

SOURCE OR CAGE CODE

-

Commercially Available

CS-604-01

VH0212

USE Loctite®, 243 converts a threaded fastener to a locking fastener.

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 Table 9004: Consumables (Continued) TABLE 25-35-54-99A-032-A01 SPECIFICATION OR PART NUMBER

CONSUMABLE SYMBOL REF. / NOMENCLATURE Thread Locker, Loctite®, 620

2

SOURCE OR CAGE CODE

-

Commercially Available

CS-604-03

VH0212

USE Loctite®, 620 converts a threaded fastener to a locking fastener.

Loctite® 7063™ Surface Cleaner

-

Commercially Available

6

CS-631-03

VH0212

-

Commercially Available

8

Lubricant, Molykote DOW CORNING® 111

CS-660-01

VH0212

Humiseal® Type: 1B73 Acrylic Coating

MIL-I-46058C

Commercially Available

9

CS-622-01

VH0212

Silicone Rubber, ELASTOSIL® E 41

-

Commercially Available

CS-603-02

VH0212

Release Compound DOW CORNING® 7

-

Commercially Available

CS-660-02

VH0212

Solid Lubricant Paste Molykote® 1000

-

Commercially Available

CS-661-01

VH0212

Threadlocker, Loctite®, 648

-

Commercially Available

CS-604-05

VH0212

Loctite®, 648 converts a threaded fastener to a locking fastener.

3M Product ID no. GT-5000-1050-6

Commercially Available

To clean the surfaces.

CS-631-02

VH0212

11

13

14

16 3M VHB Surface Cleaner

18

Loctite® 7063™ Surface Cleaner is used to degrease parts after cleaning with Loctite® 7200™ Gasket Remover. DOW CORNING® 111 can be used as a lubricant for rubber and plastic O-rings. Used to apply on ground points to prevent corrosion.

Used for multipurpose glue jobs.

Used for high performance lubrications.

To lubricate the heating element threads in order to improve the tightening and loosening processes.

25-35-54

Page 9010 DEC 15/16

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 ILLUSTRATED PARTS LIST TASK 25-35-54-950-801-A01 1. Illustrated Parts List A. General The Illustrated Parts List is a breakdown of the assemblies, subassemblies and detail parts of the unit as mentioned below. Table 10001: Effectivities TABLE 25-35-54-99A-033-A01 PART NUMBER

DESCRIPTION

EFFECTIVITY

4315750-00-0000

DF1575 CONVECTION OVEN, LH

A

4315751-00-0000

DF1575 CONVECTION OVEN, RH

B

4315000-00-0000

DF1500 CONVECTION OVEN, LH

C

4315001-00-0000

DF1500 CONVECTION OVEN, RH

D

B. How to Use the Illustrated Parts List. (1) When part number is known: Find the part number in the Numerical Index List. The figure and item number listed in the columns to the right of the part number shows where the part appears. Turn to the IPL Figure and find the item number. The related item number in accompanying parts list gives the part number, description, assembly relation and quantity necessary for the applicable application. (2) When part number is not known: Search through the IPL Figures and find the assembly for which the component is used as a part, or search through the IPL Figures and identify the part by its appearance. Note the item number shown on the Figure and check the corresponding item number accompanying parts list to find the part number, description and quantity necessary for the application. C. Designator Index The purpose of the Designator Index is to allow the user to locate the electrical components in the Detailed Parts List by cross referencing the circuit designators of the wiring schematics to the appropriate IPL Figure. The schematics are found in the Schematics and Wiring Diagrams section of this manual. This index may also be used as a quick reference to an installation figure when reconnecting any wiring harnesses or plugs, or during troubleshooting and repair. D. Numerical Index The purpose of the Numerical Index is to enable the user to locate any part by the part number. The figure(s) and item number(s) in which the part is used is listed. Parts are listed in Numerical order.

25-35-54

IPL Page 10001 DEC 18/18

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 E. Detailed Parts List (1) Item Number The Detailed Parts List provides the user with a numerical listing of the parts and information as shown on the accompanying figure(s). Item numbers on the illustrations accompanying each parts list correspond to the Fig. Item column of the parts list. The Fig. Item column of the Parts List is used with the accompanying Figure to show the location of the individual parts in relation to assembly or subassembly of an equipment. The number in the first column of the Detailed Parts List indicates the IPL Figure it is used with. Any ITEM number after the first ITEM number that is prefixed with a hyphen (-) indicates the part is not illustrated on the figure. Alpha variants, letters A through Z (but not I and O), are used with an item number to show: (a) Configuration Differences (b) Alternative Parts (c) Optional Parts (d) Service Bulletin changes (2) Part Number and Nomenclature (a) Indenture Level The indenture level shows how parts are related. The parts list is laid out to show the relationship between the parts. 1234567 Assembly or installation assembly (RF) number . Sub-assembly . . Detail parts for sub-assembly . . . Sub-sub assembly . . . . Detail parts for sub-subassembly The PART NUMBER and NOMENCLATURE columns of the Parts List are used to identify each part. Component parts are indented in the NOMENCLATURE column to show the subordinate relationship to the complete assembly or subassembly. When an equipment designator has been assigned to an electrical component, the designator will be shown at the end of the NOMENCLATURE column. The data which may contained an mentioned in parentheses in the NOMENCLATURE column are: (b) TRUE PNR: The true part number will be given in the NOMENCLATURE column when: 1

The part number contains characters that are not permitted by ATA 2000 Specification: for example, a slash (/).

2

The part number has more than 15 characters.

25-35-54

IPL Page 10002 DEC 18/18

B/E AEROSPACE

COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 3

The part number contains a dash (-) between a number and a letter.

(c) FOR DET or NHA gives the location in the IPL of either the full breakdown or the NHA of a subassembly. (d) POST SB XXXXXX identifies a part modified or added by a Service Bulletin. (e) PRE SB XXXXXX identifies a part modified or deleted by a Service Bulletin. (f) RWK SB XXXXXX identifies a part reworked by a Service Bulletin. (g) RPLS XXXXXXX replaces part number. Indicates that parts are fully interchangeable (two-way). (h) RPLD BY XXXXXXX replaced by part number. Indicates that parts are fully interchangeable (twoway). (j) SUPSDS XXXXXXX supersedes part number. Indicates that parts are non-interchangeable (or one-way). (k) SUPSD BY XXXXXXX superseded by part number. Indicates that parts are non-interchangeable (or one-way). (l) NP is for a Non Procurable item i.e. not supplied. (m) BUY ITEM XXX identifies the replacement for the part in the item column. (n) USED ON ITEM XXX identifies the Next Higher Assembly (NHA) for a part. F.

Effectivity Code If variations exist between similar assemblies or subassemblies and only one figure is illustrated, the differences are indicated by an effective code listed in the EFF CODE column using the capital letter A, B, C, etc. The lettered EFF CODE refers to the first indentured item(s) similarly coded for that particular figure of the parts list. When the EFF CODE column is left blank, the parts listed are common to all assemblies.

G. Unit per Assy The UNIT PER ASSY column of the parts list indicates the quantity of each part required for the next higher assembly. When RF appears in this column, it indicates that the part item is listed for Reference purposes only, and the quantity will appear on another drawing. The quantity listed as AR indicates a bulk item material, quantity is as required.

25-35-54

IPL Page 10003 DEC 18/18

B/E AEROSPACE

COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 2. Abbreviations Assy AR Eff Code FIG PNR RF NP CHSHD CTSK HEX IPL PNH PTFE RDH SCH SLFLKG AWG

Assembly As required Effectivity code Figure Part number Reference Non procurable part Cheese Head Countersunk Hexagon Illustrated Parts List Pan Head Polytetrafluoroethylene (Teflon) Round Head Socket Head Self-Locking American Wire Gauge

3. Consumable Triangle Symbols

1

Where necessary, item parts can be presented with an additional up-pointed triangle symbol with a number reference to indicate the use of a consumable item for the item part. Consumable items are not shown in the IPL table. The applicable part numbers with the number references are given in the consumable tables in the other sections of this CMM. TASK 25-35-54-980-801-A01 4. Vendor Codes The code numbers prefixed by a V found in the NOMENCLATURE column of the Detailed Parts List represent the assigned Commercial and Government Entity (CAGE) Code Numbers, formerly referred to as the Federal Supply Code for Manufacturers (FSCM) numbers.

25-35-54

IPL Page 10004 DEC 18/18

B/E AEROSPACE

COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 TASK 25-35-54-960-801-A01 5. Equipment Designator Index EQUIPMENT DESIGNATOR

FIGURE ITEM NO.

EQUIPMENT DESIGNATOR

FIGURE ITEM NO.

EQUIPMENT DESIGNATOR

FIGURE ITEM NO.

CL1

3-510 15-140

DJ2

3-375 20-10

DP4

3-340 22-5

CL11

17-85 18-85

DJ3

3-285 15-50

DP5

3-455 19-10

CL12

17-80 18-80

DJ4

3-290 15-35

DP6

3-460 19-40

CL2

3-515 15-155

DJ5

3-475 15-85

DP7

3-275 15-5

CL3

3-550 15-145

DJ6

3-480 15-105

DP8

3-415 17-15

CL4

3-545 15-150

DP1

3-718 17-160

DP9

3-425 15-120

CL5

3-320 15-80

DP10

GND01

3-585

GND02

3-585

CL6

3-630 17-35

3-270 17-5 18-5

GND03

3-712

CL7

3-650 17-50

3-25 17-25 18-25

GND04

2-325

GND05

2-245

GND06

2-245

J1

3-395

J2

3-395

DP12

DP13

3-55 17-45 18-45

CL8

3-655 17-45

CL9

3-695 17-40

DP2

3-280 15-65

3-145 3-230 17-70 18-70

DP3

3-295 21-5

DJ11

25-35-54

IPL Page 10005 DEC 18/18

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001

THIS PAGE INTENTIONALLY LEFT BLANK

25-35-54

IPL Page 10006 DEC 18/18

B/E AEROSPACE

COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 TASK 25-35-54-970-801-A01 7. Numerical Index ITEM

PART NUMBER

IPL FIG.

NOMENCLATURE

EFF. CODE

QTY

40

234046

11

BALL, Ø4 MM

1

165

235959

15

GROMMET

1

175

235959

15

GROMMET

1

25

235959

20

GROMMET

1

25

235959

22

GROMMET

1

350

612205

3

WASHER, PLAIN, Ø5.1 X Ø6.8 X 0.8

1

-1C

4315000-00-0000

1

CONVECTION OVEN DF1500 LH

C

RF

-1D

4315001-00-0000

1

CONVECTION OVEN DF1500 RH

D

RF

-1

4315750-00-0000

1

CONVECTION OVEN DF1575 LH

A

RF

-1A

4315751-00-0000

1

CONVECTION OVEN DF1575 RH

B

RF

250

4381500-00-0000

3

OVEN CONTROL UNIT (OCU) ASSEMBLY

1

-250A

4381500-02-0000

3

OVEN CONTROL UNIT (OCU) ASSEMBLY

1

-1

4381500-00-0000

5

OVEN CONTROL UNIT

RF

-1A

4381500-02-0000

5

OVEN CONTROL UNIT

RF

-25

431055002

26

POWER PCB ASSEMBLY

1

395

431055004

3

LINE FILTER PCB

1

-10B

431501001

1

MECHANICAL ASSEMBLY DF1500 LH

C

1

-1B

431501001

2

MECHANICAL ASSEMBLY DF1500 LH

C

RF

-20A

431501002

1

ELECTRICAL ASSEMBLY DF1500

C,D

1

-1A

431501002

3

ELECTRICAL ASSEMBLY DF1500

C,D

RF

-30A

431501003

1

PLACARD INSTALLATION DF1500

C,D

1

-1A

431501003

4

PLACARD INSTALLATION DF1500

C,D

RF

-10C

431501004

1

MECHANICAL ASSEMBLY DF1500 RH

D

1

-1C

431501004

2

MECHANICAL ASSEMBLY DF1500 RH

D

RF

-10

431501008

1

MECHANICAL ASSEMBLY DF1575 LH

A

1

-1

431501008

2

MECHANICAL ASSEMBLY DF1575 LH

A

RF

-10A

431501009

1

MECHANICAL ASSEMBLY DF1575 RH

B

1

-1A

431501009

2

MECHANICAL ASSEMBLY DF1575 RH

B

RF

-20

431501010

1

ELECTRICAL ASSEMBLY DF1575

A,B

1

-1

431501010

3

ELECTRICAL ASSEMBLY DF1575

A,B

RF

25-35-54

Page 10007 DEC 18/18

B/E AEROSPACE

COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001

ITEM

PART NUMBER

IPL FIG.

NOMENCLATURE

EFF. CODE

QTY

-30

431501011

1

PLACARD INSTALLATION DF1575

A,B

1

-1

431501011

4

PLACARD INSTALLATION DF1575

A,B

RF

20

431504002

2

REAR COVER ASSEMBLY

1

-1

431504002

10

REAR COVER ASSEMBLY

RF

65

431504006

6

DOOR ROD, ASSEMBLY

1

70

431504006

6

DOOR ROD, ASSEMBLY

1

-1

431504006

24

DOOR ROD, ASSEMBLY

RF

310

431504007

2

INNER OVEN ASSEMBLY DF1575

A,B

1

210

431504011

2

LATCH ASSEMBLY

A,C

1

555

431504011

2

LATCH ASSEMBLY

B,D

1

-1

431504011

11

LATCH ASSEMBLY

10

431504012

2

OCU COVER ASSEMBLY DF1575

A,B

1

-1

431504012

9

OCU COVER ASSEMBLY DF1575

A,B

RF

505

431504013

2

MOTOR FAN

1

5

431504014

24

END PIECE WITH ROLL

1

370

431504015

2

CONNECTOR PLATE ASSEMBLY

1

-1

431504015

14

CONNECTOR PLATE ASSEMBLY

RF

245

431504016

2

OCU GUIDING PLATE ASSEMBLY

A,B

1

-1

431504016

12

OCU GUIDING PLATE ASSEMBLY

A,B

RF

480

431504017

2

BAFFLE PLATE ASSEMBLY

1

325

431504018

2

WIRING HARNESS PLATE

1

5

431504019

11

COVER, LATCH

1

-245A

431504020

2

OCU GUIDING PLATE ASSEMBLY

C,D

1

-1

431504020

13

OCU GUIDING PLATE ASSEMBLY

C,D

RF

-10A

431504022

2

OCU COVER ASSEMBLY DF1500

C,D

1

-1A

431504022

9

OCU COVER ASSEMBLY DF1500

C,D

RF

-310A

431504023

2

INNER OVEN ASSEMBLY DF1500

C,D

1

35

431504024

9

STRIP ASSEMBLY, OCU COVER

1

-1A

431504024

23

STRIP ASSEMBLY, OCU COVER

RF

-480A

431504026

2

BAFFLE PLATE ASSEMBLY

-210A

431504033

2

LATCH ASSEMBLY

A,C

1

-555A

431504033

2

LATCH ASSEMBLY

B,D

1

RF

1

25-35-54

Page 10008 DEC 18/18

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001

ITEM

PART NUMBER

IPL FIG.

NOMENCLATURE

EFF. CODE

QTY

-1A

431504033

11

LATCH ASSEMBLY

RF

55A

431504050

11

SCREW, LATCH COIL

5

431506004

6

DOOR, LEFT HINGE

345

431506005

2

MOTOR DISC

5

431506006

7

FRAME

A,C

1

5

431506006

8

FRAME

B,D

1

105

431506007

2

FRAME ASSEMBLY LH

A,C

1

-1

431506007

7

FRAME ASSEMBLY LH

A,C

RF

145

431506009

6

X-FRAME, DOOR

1

60

431506010

24

PUSH ROD

1

85

431506012

6

BEARING BRIDGE

1

5

431506013

2

DOOR ASSEMBLY, LEFT HINGE

A,C

1

-1

431506013

6

DOOR ASSEMBLY, LEFT HINGE

A,C

RF

-5A

431506014

2

DOOR ASSEMBLY, RIGHT HINGE

B,D

1

-1A

431506014

6

DOOR ASSEMBLY, RIGHT HINGE

B,D

RF

-5A

431506015

6

DOOR, RIGHT HINGE

B,D

1

75

431506016

6

CURVE DISC, LEFT HINGE

A,C

1

-75A

431506017

6

CURVE DISC, RIGHT HINGE

B,D

1

315

431506019

2

INSULATION SET DF1575

A,B

1

-315A

431506020

2

INSULATION SET DF1500

C,D

1

105A

431506021

2

FRAME ASSEMBLY RH

B,D

1

-1

431506021

8

FRAME ASSEMBLY RH

B,D

RF

-105B

431506022

2

FRAME ASSEMBLY LH

A,C

1

-1A

431506022

7

FRAME ASSEMBLY LH

A,C

RF

-105C

431506023

2

FRAME ASSEMBLY RH

B,D

1

-1A

431506023

8

FRAME ASSEMBLY RH

B,D

RF

5A

431506024

11

COVER, LATCH

-5B

431506025

2

DOOR ASSEMBLY, LEFT HINGE

A,C

1

-1B

431506025

6

DOOR ASSEMBLY, LEFT HINGE

A,C

RF

-5C

431506026

2

DOOR ASSEMBLY, RIGHT HINGE

B,D

1

-1C

431506026

6

DOOR ASSEMBLY, RIGHT HINGE

B,D

RF

1 A,C

1 1

1

25-35-54

Page 10009 DEC 18/18

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001

ITEM

PART NUMBER

IPL FIG.

NOMENCLATURE

EFF. CODE

QTY

5

431507007

10

COVER, REAR

1

125

431507012

3

BRACKET, DOOR SENSOR

A,C

1

210

431507012

3

BRACKET, DOOR SENSOR

B,D

1

155

431507019

6

INNER DOOR COVER

1

5

431507022

25

COVER, TRIAC

1

15

431507031

11

BASE, LATCH

1

10

431507032

11

THREAD BUSH, LATCH

1

55

431507033

11

SCREW, LATCH COIL

1

30

431507034

11

POSITION BUSH, LATCH

1

5

431507037

9

OCU COVER DF1575

10

431507038

9

BLOCK, HAND GRIP

1

5

431507039

23

STRIP, OCU COVER

1

430

431507040

2

NUT PLATE

A,C

1

450

431507040

2

NUT PLATE

A,C

1

680

431507040

2

NUT PLATE

B,D

1

700

431507040

2

NUT PLATE

B,D

1

55

431507041

2

OUTER COVER DF1575

A,B

1

712

431507041

3

OUTER COVER DF1575

190

431507042

2

BLOCK, UPPER

A,C

1

535

431507042

2

BLOCK, UPPER

B,D

1

95

431507043

6

RETAINING PLATE

1

115

431507043

6

RETAINING PLATE

1

25

431507044

6

HINGE INSERT

1

50

431507044

6

HINGE INSERT

1

100

431507045

6

NUT PLATE

1

120

431507045

6

NUT PLATE

1

145

431507046

2

BLOCK, LOWER

A,C

1

595

431507046

2

BLOCK, LOWER

B,D

1

230

431507047

2

PIN, HINGE

A,C

1

635

431507047

2

PIN, HINGE

B,D

1

30

431507048

6

HINGE NUT PLATE

1

55

431507048

6

HINGE NUT PLATE

1

A,B

1

RF

25-35-54

Page 10010 DEC 18/18

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001

ITEM

PART NUMBER

IPL FIG.

NOMENCLATURE

EFF. CODE

QTY

5

431507049

14

CONNECTOR PLATE

1

15

431507050

24

WASHER, PLAIN, Ø10 X Ø16 X 2

2

45

431507050

24

WASHER, PLAIN, Ø10 X Ø16 X 2

2

25

431507052

14

RIB, MAIN CONNECTOR

1

470

431507053

2

PIN, HINGE

A,C

1

650

431507053

2

PIN, HINGE

B,D

1

390

431507054

2

ADJUSTMENT PIN

1

410

431507054

2

ADJUSTMENT PIN

1

5

431507055

12

PLATE, OCU

A,B

1

35

431507056

12

REINFORCEMENT PLATE, OCU

A,B

1

347

431507057

2

SEAL, DISK

1

5

431507059

26

HEAT SINK, POWER CONVERTER

1

590

431507060

3

GROUND PIN

1

610

431507060

3

GROUND PIN

1

360

431507061

3

WASHER, Ø6.1 X Ø8 X 0.8

1

25

431507062

12

PLATE, WIRING HARNESS

A,B

1

25

431507062

13

PLATE, WIRING HARNESS

C,D

1

45

431507063

12

SUPPORT BRACKET, HMI CABLE

A,B

1

10

431507064

12

REINFORCEMENT PLATE, COOLING FAN

A,B

1

10

431507064

13

REINFORCEMENT PLATE, COOLING FAN

C,D

1

285

431507065

2

COOLING FAN PLATE

1

585

431507068

3

BONDING STRIP

1

265

431507070

2

SPACER PLATE

A,C

1

660

431507070

2

SPACER PLATE

B,D

1

490

431507071

3

SPACER PLATE

1

525

431507071

3

SPACER PLATE

1

5

431507072

13

PLATE, OCU

C,D

1

-5A

431507073

9

OCU COVER DF1500

C,D

1

-55A

431507074

2

OUTER COVER DF1500

C,D

1

35

431507078

13

REINFORCEMENT PLATE, OCU

C,D

1

45

431507081

13

SUPPORT BRACKET, HMI CABLE

C,D

1

25-35-54

Page 10011 DEC 18/18

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001

ITEM

PART NUMBER

IPL FIG.

NOMENCLATURE

EFF. CODE

QTY

-430A

431507098

2

NUT PLATE

A,C

1

-450A

431507098

2

NUT PLATE

A,C

1

-680A

431507098

2

NUT PLATE

B,D

1

-700A

431507098

2

NUT PLATE

B,D

1

10

431509001

7

COVER BLOCK

A,C

1

35

431509001

7

COVER BLOCK

A,C

1

10

431509001

8

COVER BLOCK

B,D

1

35

431509001

8

COVER BLOCK

B,D

1

30

431509002

7

PLUG, BEZEL

A,C

1

30

431509002

8

PLUG, BEZEL

B,D

1

170

431509003

6

DOOR KNOB

1

190

431509004

6

COVER, DOOR KNOB

1

200

431509006

6

COVER, INLAY

1

195

431509007

6

LOGO, INLAY

1

165

431509010

6

SEAL, DOOR

1

135

431509011

6

DOOR INSULATION SET, FRONT

1

140

431509012

6

DOOR INSULATION, REAR

1

580

431509013

3

GASKET

1

305

431509014

2

STRIP, COOLING FAN PLATE

1

170A

431509016

6

DOOR KNOB

1

190A

431509017

6

COVER, DOOR KNOB

1

-930

432004242-01

1

HOLDER, MEAL CARD (OPTIONAL)

1

30

432007179

9

HANDLE

1

85

432007182

3

PIN, DOOR SENSOR

A,C

1

170

432007182

3

PIN, DOOR SENSOR

B,D

1

560

432007422

3

NUT, M10

3

20

432007453

6

PIN, HINGE

1

45

432007453

6

PIN, HINGE

1

-920

432007572

1

HOLDER, MEAL CARD (OPTIONAL)

A,C

1

95

432009045

3

OPTICAL SENSOR

A,C

1

180

432009045

3

OPTICAL SENSOR

B,D

1

50

432009107

2

PLUG, Ø38.2

1

25-35-54

Page 10012 DEC 18/18

B/E AEROSPACE

COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001

ITEM

PART NUMBER

IPL FIG.

NOMENCLATURE

EFF. CODE

QTY

-30

438001089

5

PLACARD INSTALLATION (OCU)

1

-1

438001089

27

PLACARD INSTALLATION (OCU)

RF

-10

438001090

5

MECHANICAL ASSEMBLY (OCU)

1

-1

438001090

25

MECHANICAL ASSEMBLY (OCU)

RF

-20

438001091

5

ELECTRICAL ASSEMBLY (OCU)

1

-1

438001091

26

ELECTRICAL ASSEMBLY (OCU)

RF

25

438004043

25

BOTTOM PLATE, OCU

-900

439004055

1

HOLDER, MEAL CARD ASSEMBLY (OPTIONAL)

65

AS22759-10-10

16

WIRE, AWG10 PTFE

AR

195

AS22759-10-14

15

WIRE, AWG14 PTFE

AR

70

AS22759-10-14

16

WIRE, AWG14 PTFE

AR

185

AS22759-10-16

15

WIRE, AWG16 PTFE

AR

190

AS22759-10-22

15

WIRE, AWG22 PTFE

AR

110

AS22759-10-22

17

WIRE, AWG22 PTFE

A,B

AR

110

AS22759-10-22

18

WIRE, AWG22 PTFE

C,D

AR

160

CS1001-30

6

SCREW, PNH, SELF-LOCKING, 6-32 UNC X 6.35

10

20A

CS1003-10

11

SCREW, CTSK, SELF-LOCKING, 4-40 UNC X 6.3

1

90

CS1003-31

6

SCREW, CTSK, SELF-LOCKING, 6-32 UNC X 9.53

4

150

CS1003-31

6

SCREW, CTSK, SELF-LOCKING, 6-32 UNC X 9.53

11

110

CS1003-53

6

SCREW, CTSK, SELF-LOCKING, 8-32 UNC X 11.1

2

130

CS1003-53

6

SCREW, CTSK, SELF-LOCKING, 8-32 UNC X 11.1

2

35

CS1003-54

6

SCREW, CTSK, SELF-LOCKING, 8-32 UNC X 15,9

1

60

CS1003-54

6

SCREW, CTSK, SELF-LOCKING, 8-32 UNC X 15,9

1

215

CS113-01

2

SCREW, SCH, 1/4-UNF X 31.75

A,C

1

560

CS113-01

2

SCREW, SCH, 1/4-UNF X 31.75

B,D

1

20

CS1512-03

24

SHAFT RETAINING

1

50

CS1512-03

24

SHAFT RETAINING

1

520

CS152-101

2

WASHER, PLAIN, Ø5.3 X Ø10 X 0.5

1

45

CS153-05

11

WASHER, Ø2.1 X Ø4 X 0.5

1

685

CS154-05

3

WASHER, CUPAL, Ø6.5 X Ø12 X 0.7

1

510

CS168-01

2

NUT, LOW CAPPED, HEX, M5

1

1

25-35-54

C,D

1

Page 10013 DEC 18/18

B/E AEROSPACE

COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001

ITEM

PART NUMBER

IPL FIG.

NOMENCLATURE

EFF. CODE

QTY

15

CS170-03

12

RIVET, RDH, Ø3.2 X 8

A,B

3

30

CS170-03

12

RIVET, RDH, Ø3.2 X 8

A,B

4

40

CS170-03

12

RIVET, RDH, Ø3.2 X 8

A,B

6

50

CS170-03

12

RIVET, RDH, Ø3.2 X 8

A,B

4

15

CS170-03

13

RIVET, RDH, Ø3.2 X 8

C,D

3

30

CS170-03

13

RIVET, RDH, Ø3.2 X 8

C,D

4

40

CS170-03

13

RIVET, RDH, Ø3.2 X 8

C,D

2

50

CS170-03

13

RIVET, RDH, Ø3.2 X 8

C,D

2

10

CS170-04

14

RIVET, RDH, Ø3 X 5

12

15

CS173-01

10

RIVET, CTSK, Ø2.4 X 5

12

60

CS173-01

12

RIVET, CTSK, Ø2.4 X 5

A,B

28

60

CS173-01

13

RIVET, CTSK, Ø2.4 X 5

C,D

20

-20

CS173-01

14

RIVET, CTSK, Ø2.4 X 5

12

15

CS173-01

23

RIVET, CTSK, Ø2.4 X 5

4

-312

CS175-02

2

RIVET, CTSK, Ø2,4 X 4,9

20

20

CS177-02

12

NUT, RIVET, 6-32 UNC, Ø5 X 8.5

A,B

4

70

CS177-02

12

NUT, RIVET, 6-32 UNC, Ø5 X 8.5

A,B

6

20

CS177-02

13

NUT, RIVET, 6-32 UNC, Ø5 X 8.5

C,D

4

70

CS177-02

13

NUT, RIVET, 6-32 UNC, Ø5 X 8.5

C,D

6

65

CS177-03

12

NUT, RIVET, 6-32 UNC, HEX 5 X 8.5

A,B

7

65

CS177-03

13

NUT, RIVET, 6-32 UNC, HEX 5 X 8.5

C,D

7

30

CS177-03

14

NUT, RIVET, 6-32 UNC, HEX 5 X 8.5

2

35

CS177-04

14

NUT, RIVET, 8-32 UNC, HEX 6 X 10.1

4

390

CS187-01

3

STANDOFF, THREADED

4

120

CS201-3011

19A

SEAL, MOTOR

1

435

CS201-302

3

MOTOR, BRUSHLESS DC

1

-1

CS201-302

19

MOTOR, BRUSHLESS DC

RF

-435A

CS201-304

3

MOTOR, BRUSHLESS DC

1

-1

CS201-304

19A

MOTOR, BRUSHLESS DC

RF

110

CS201-3041

19A

SCREW, PNH, M3 X 33

4

150

CS201-3042

19A

BEARING, FRONT

1

160

CS201-3042

19A

BEARING, REAR

1

25-35-54

Page 10014 DEC 18/18

B/E AEROSPACE

COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001

ITEM

PART NUMBER

IPL FIG.

NOMENCLATURE

EFF. CODE

QTY

295

CS204-06

3

COOLING FAN

1

-1

CS204-06

21

COOLING FAN

RF

5

CS207-01

3

POWER BUTTON MODULE

1

35

CS207-02

3

HMI MODULE

1

-278

CS210-04

3

WIRING HARNESS ASSEMBLY (PART 3)

1

-1

CS210-04

15

WIRING HARNESS ASSEMBLY (PART 3)

RF

-273A

CS210-05

3

WIRING HARNESS ASSEMBLY DF1500 (PART 1)

C,D

1

-1

CS210-05

18

WIRING HARNESS ASSEMBLY DF1500 (PART 1)

C,D

RF

-273

CS210-06

3

WIRING HARNESS ASSEMBLY DF1575 (PART 1)

A,B

1

-1

CS210-06

17

WIRING HARNESS ASSEMBLY DF1575 (PART 1)

A,B

RF

-715

CS210-08

3

WIRING HARNESS ASSEMBLY (PART 2)

1

-1

CS210-08

16

WIRING HARNESS ASSEMBLY (PART 2)

RF

15

CS214-04

16

SHRINK SLEEVE, Ø9 MM (Ø0.354 IN.) (20 MM)

2

10

CS214-05

16

SHRINK SLEEVE, Ø6 MM (Ø0.236 IN.) (20 MM)

4

90

CS214-06

17

SHRINK SLEEVE, Ø12 MM [Ø0.472 IN.] (15 MM)

A,B

1

95

CS214-06

17

SHRINK SLEEVE, Ø12 MM [Ø0.472 IN.] (15 MM)

A,B

1

90

CS214-06

18

SHRINK SLEEVE, Ø12 MM [Ø0.472 IN.] (15 MM)

C,D

1

95

CS214-06

18

SHRINK SLEEVE, Ø12 MM [Ø0.472 IN.] (15 MM)

C,D

1

100

CS218-03

17

BRAIDING, TUBULAR

A,B

AR

100

CS218-03

18

BRAIDING, TUBULAR

C,D

AR

460

CS223-08

3

CONNECTOR, HOUSING, 2P, MATE-N-LOK™ (1-480698-0)

RF

40

CS223-08

19

CONNECTOR, HOUSING, 2P, MATE-N-LOK™ (1-480698-0)

1

5

CS223-08

21

CONNECTOR, HOUSING, 2P, MATE-N-LOK™ (1-480698-0)

1

60

CS223-09

15

SEAL, WIRE, 2P, MATE-N-LOK™ (794270-1)

1

115

CS223-09

15

SEAL, WIRE, 2P, MATE-N-LOK™ (794270-1)

1

60

CS223-09

19

SEAL, WIRE, 2P, MATE-N-LOK™ (794270-1)

1

60

CS223-09

19A

SEAL, WIRE, MATE -N - LOK™ 2P, (AMP) (794270-1)

1

15

CS223-09

21

SEAL, WIRE, 2P, MATE-N-LOK™ (794270-1)

1

315

CS223-10

3

SEAL, INTERFACE, 2P, MATE-N-LOK™ (794269-1)

1

470

CS223-10

3

SEAL, INTERFACE, 2P, MATE-N-LOK™ (794269-1)

1

50

CS223-10

19

SEAL, INTERFACE, 2P, MATE-N-LOK™ (794269-1)

1

25-35-54

Page 10015 DEC 18/18

B/E AEROSPACE

COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001

ITEM

PART NUMBER

IPL FIG.

50

CS223-10

19A

10

CS223-10

718

NOMENCLATURE

EFF. CODE

QTY

SEAL, INTERFACE, MATE -N - LOK™ 2P, (AMP) (794269-1)

1

21

SEAL, INTERFACE, 2P, MATE-N-LOK™ (794269-1)

1

CS223-102

3

CONNECTOR, 6P (ACR-6-34/2)

RF

5

CS223-102

16

CONNECTOR, 6P (ACR-6-34/2)

1

285

CS223-11

3

CONNECTOR, HOUSING, 2P, MATE-N-LOK™ (1-480699-0)

RF

480

CS223-11

3

CONNECTOR, HOUSING, 2P, MATE-N-LOK™ (1-480699-0)

RF

50

CS223-11

15

CONNECTOR, HOUSING, 2P, MATE-N-LOK™ (1-480699-0)

1

105

CS223-11

15

CONNECTOR, HOUSING, 2P, MATE-N-LOK™ (1-480699-0)

1

455

CS223-38

3

CONNECTOR, HOUSING, 6P, MATE-N-LOK™ (1-480704-0)

RF

10

CS223-38

19

CONNECTOR, HOUSING, 6P, MATE-N-LOK™ (1-480704-0)

1

10

CS223-38

20

CONNECTOR, HOUSING, 6P, MATE-N-LOK™ (1-480704-0)

1

75

CS223-39

15

SEAL, WIRE, 6P, MATE-N-LOK™ (794276-1)

1

100

CS223-39

15

SEAL, WIRE, 6P, MATE-N-LOK™ (794276-1)

1

20

CS223-39

19

SEAL, WIRE, 6P, MATE-N-LOK™ (794276-1)

1

20

CS223-39

19A

SEAL, WIRE, MATE -N - LOK™ 6P, (AMP) (794276-1)

1

15

CS223-39

20

SEAL, WIRE, 6P, MATE-N-LOK™ (794276-1)

1

380

CS223-40

3

SEAL, INTERFACE, 6P, MATE-N-LOK™ (794275-1)

RF

465

CS223-40

3

SEAL, INTERFACE, 6P, MATE-N-LOK™ (794275-1)

1

-581

CS223-40

3

SEAL, INTERFACE, 6P, MATE-N-LOK™ (794275-1)

1

30

CS223-40

19

SEAL, INTERFACE, 6P, MATE-N-LOK™ (794275-1)

1

30

CS223-40

19A

SEAL, INTERFACE, MATE -N - LOK™, (AMP) (794275-1)

1

5

CS223-40

20

SEAL, INTERFACE, 6P, MATE-N-LOK™ (794275-1)

1

280

CS223-41

3

CONNECTOR, HOUSING, 6P, MATE-N-LOK™ (1-480705-0)

RF

475

CS223-41

3

CONNECTOR, HOUSING, 6P, MATE-N-LOK™

RF

65

CS223-41

15

CONNECTOR, HOUSING, 6P, MATE-N-LOK™ (1-480705-0)

1

85

CS223-41

15

CONNECTOR, HOUSING, 6P, MATE-N-LOK™ (1-480705-0)

1

145

CS223-47

3

CONNECTOR, HOUSING, 3P, EI SERIES (0-171822-3)

A,C

RF

230

CS223-47

3

CONNECTOR, HOUSING, 3P, EI SERIES (0-171822-3)

B,D

RF

70

CS223-47

17

CONNECTOR, HOUSING, 3P, EI SERIES (0-171822-3)

A,B

1

70

CS223-47

18

CONNECTOR, HOUSING, 3P, EI SERIES (0-171822-3)

C,D

1

45

CS223-59

15

SEAL, WIRE, 1P, MATE-N-LOK™ (794758-1)

40

CS223-59

17

SEAL, WIRE, 1P, MATE-N-LOK™ (794758-1)

25-35-54

4 A,B

6

Page 10016 DEC 18/18

B/E AEROSPACE

COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001

ITEM

PART NUMBER

IPL FIG.

NOMENCLATURE

EFF. CODE

QTY

55

CS223-59

17

SEAL, WIRE, 1P, MATE-N-LOK™ (794758-1)

A,B

9

40

CS223-59

18

SEAL, WIRE, 1P, MATE-N-LOK™ (794758-1)

C,D

6

55

CS223-59

18

SEAL, WIRE, 1P, MATE-N-LOK™ (794758-1)

C,D

9

15

CS223-59

22

SEAL, WIRE, 1P, MATE-N-LOK™ (794758-1)

30

CS223-60

3

SEAL, INTERFACE, 6P, MATE-N-LOK™ (794772-6)

35

CS223-60

17

SEAL, INTERFACE, 6P, MATE-N-LOK™ (794772-6)

A,B

1

35

CS223-60

18

SEAL, INTERFACE, 6P, MATE-N-LOK™ (794772-6)

C,D

1

60

CS223-61

17

SEAL, PLUG, 1P, MATE-N-LOK™ (794995-1)

A,B

1

60

CS223-61

18

SEAL, PLUG, 1P, MATE-N-LOK™ (794995-1)

C,D

1

25

CS223-62

3

CONNECTOR, HOUSING, 6P, MATE-N-LOK™ (794895-1)

25

CS223-62

17

CONNECTOR, HOUSING, 6P, MATE-N-LOK™ (794895-1)

A,B

1

25

CS223-62

18

CONNECTOR, HOUSING, 6P, MATE-N-LOK™ (794895-1)

C,D

1

420

CS223-64

3

SEAL, INTERFACE, 4P, MATE-N-LOK™ (794273-1)

RF

430

CS223-64

3

SEAL, INTERFACE, 4P, MATE-N-LOK™ (794273-1)

RF

130

CS223-64

15

SEAL, INTERFACE, 4P, MATE-N-LOK™ (794273-1)

1

30

CS223-64

16

SEAL, INTERFACE, 4P, MATE-N-LOK™ (794273-1)

1

5

CS223-82

22

CONNECTOR, HOUSING, 4P, MATE-N-LOK™ (794805-1)

1

370

CS223-83

3

SEAL, INTERFACE, 4P, MATE-N-LOK™ (794772-4)

1

10

CS223-83

22

SEAL, INTERFACE, 4P, MATE-N-LOK™ (794772-4)

1

290

CS223-87

3

CONNECTOR, HOUSING, 4P, MATE-N-LOK™ (794939-1)

RF

35

CS223-87

15

CONNECTOR, HOUSING, 4P, MATE-N-LOK™ (794939-1)

1

415

CS223-90

3

CONNECTOR, HOUSING, 4P, MATE-N-LOK™ (770019-1)

RF

425

CS223-90

3

CONNECTOR, HOUSING, 4P, MATE-N-LOK™ (770019-1)

RF

120

CS223-90

15

CONNECTOR, HOUSING, 4P, MATE-N-LOK™ (770019-1)

1

20

CS223-90

16

CONNECTOR, HOUSING, 4P, MATE-N-LOK™ (770019-1)

1

135

CS223-93

15

SEAL, WIRE, 4P

1

35

CS223-93

16

SEAL, WIRE, 4P

1

55

CS2230-01

3

CONNECTOR, HOUSING, 10P (794781-1)

45

CS2230-01

17

CONNECTOR, HOUSING, 10P (794781-1)

A,B

1

45

CS2230-01

18

CONNECTOR, HOUSING, 10P (794781-1)

C,D

1

60

CS2230-02

3

SEAL, INTERFACE, 10P, MATE-N-LOK™ (1-794772-0)

25-35-54

4 RF

RF

RF

RF

Page 10017 DEC 18/18

B/E AEROSPACE

COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001

ITEM

PART NUMBER

IPL FIG.

NOMENCLATURE

EFF. CODE

QTY

65

CS2230-02

17

SEAL, INTERFACE, 10P, MATE-N-LOK™ (1-794772-0)

A,B

1

65

CS2230-02

18

SEAL, INTERFACE, 10P, MATE-N-LOK™ (1-794772-0)

C,D

1

275

CS2230-06

3

CONNECTOR, 27P (PCBS-2230-06-27P)

RF

5

CS2230-06

15

CONNECTOR, 27P (PCBS-2230-06-27P)

1

270

CS2230-13

3

CONNECTOR, 24P (PCBS-2230-13-24P)

RF

5

CS2230-13

17

CONNECTOR, 24P (PCBS-2230-13-24P)

A,B

1

5

CS2230-13

18

CONNECTOR, 24P (PCBS-2230-13-24P)

C,D

1

15

CS2230-16

15

SEAL, WIRE, POWER PIN

13

30

CS2230-17

15

SIGNAL PIN WIRE SEAL

10

20

CS2230-17

17

SEAL, WIRE, SIGNAL PIN

A,B

20

20

CS2230-17

18

SEAL, WIRE, SIGNAL PIN

C,D

18

10

CS2230-19

15

SIGNAL PIN CAVITY PLUG

15

CS2230-19

17

SIGNAL PIN CAVITY PLUG

A,B

4

15

CS2230-19

18

SIGNAL PIN CAVITY PLUG

C,D

6

40

CS2230-22

19A

CONNECTOR, HOUSING, 2P, MATE-N-LOK™ (350777-1)

1

10

CS2230-25

19A

CONNECTOR, HOUSING, 6P, MATE-N-LOK™ (350715-1)

1

-270A

CS2230-37

3

CONNECTOR, 24P (PCBS-ELO-WCA-37-24P)

-5A

CS2230-37

17

CONNECTOR, 24P (PCBS-ELO-WCA-37-24P)

A,B

1

-5A

CS2230-37

18

CONNECTOR, 24P (PCBS-ELO-WCA-37-24P)

C,D

1

-275A

CS2230-38

3

CONNECTOR, 27P (PCBS-ELO-WCA-38-27P)

RF

-5A

CS2230-38

15

CONNECTOR, 27P (PCBS-ELO-WCA-38-27P)

1

55

CS224-08

15

CONTACT, SOCKET, AWG 24-18, MATE-N-LOK™ (350689-2)

2

95

CS224-08

15

CONTACT, SOCKET, AWG 24-18, MATE-N-LOK™ (350689-2)

2

110

CS224-08

15

CONTACT, SOCKET, AWG 24-18, MATE-N-LOK™ (350689-2)

2

70

CS224-09

19

CONTACT, PIN, AWG 24-18, MATE-N-LOK™ (350690-2)

4

70

CS224-09

19A

CONTACT, PIN, MATE -N - LOK™, (AMP) (350690-2)

4

20

CS224-09

21

CONTACT, PIN, AWG 24-18, MATE-N-LOK™ (350690-2)

2

730

CS224-201

3

CABLE LUG, M4, AWG 12-10 (323067)

A,C

RF

750

CS224-201

3

CABLE LUG, M4, AWG 12-10 (323067)

A,C

RF

770

CS224-201

3

CABLE LUG, M4, AWG 12-10 (323067)

B,D

RF

790

CS224-201

3

CABLE LUG, M4, AWG 12-10 (323067)

B,D

RF

80

CS224-201

17

CABLE LUG, M4, AWG 12-10 (323067)

A,B

1

4

25-35-54

RF

Page 10018 DEC 18/18

B/E AEROSPACE

COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001

ITEM

PART NUMBER

IPL FIG.

NOMENCLATURE

EFF. CODE

QTY

85

CS224-201

17

CABLE LUG, M4, AWG 12-10 (323067)

A,B

1

80

CS224-201

18

CABLE LUG, M4, AWG 12-10 (323067)

C,D

1

85

CS224-201

18

CABLE LUG, M4, AWG 12-10 (323067)

C,D

1

630

CS224-202

3

CABLE LUG, M6, AWG 12-10 (323069)

RF

650

CS224-202

3

CABLE LUG, M6, AWG 12-10 (323069)

RF

655

CS224-202

3

CABLE LUG, M6, AWG 12-10 (323069)

RF

695

CS224-202

3

CABLE LUG, M6, AWG 12-10 (323069)

RF

40

CS224-202

16

CABLE LUG, M6, AWG 12-10 (323069)

1

45

CS224-202

16

CABLE LUG, M6, AWG 12-10 (323069)

1

50

CS224-202

16

CABLE LUG, M6, AWG 12-10 (323069)

1

55

CS224-202

16

CABLE LUG, M6, AWG 12-10 (323069)

1

320

CS224-204

3

CABLE LUG, M4, AWG 16-14 (323160)

RF

80

CS224-204

15

CABLE LUG, M4, AWG 16-14 (323160)

1

75

CS224-35

17

CONTACT, SOCKET, AWG 26-20, EI SERIES (170262-1)

A,B

3

75

CS224-35

18

CONTACT, SOCKET, AWG 26-20, EI SERIES (170262-1)

C,D

3

90

CS224-38

15

CONTACT, SOCKET, AWG 20-14, MATE-N-LOK™ (350550-1)

4

20

CS224-38

20

CONTACT, SOCKET, AWG 20-14, MATE-N-LOK™ (350550-1)

6

70

CS224-39

15

CONTACT, PIN, AWG 20-14, MATE-N-LOK™ (350218-1)

6

80

CS224-39

19

CONTACT, PIN, AWG 20-14, MATE-N-LOK™ (350218-1)

4

30

CS224-44

17

CONTACT, SOCKET, AWG 26-22, MATE-N-LOK™ (1-770986-0)

A,B

6

50

CS224-44

17

CONTACT, SOCKET, AWG 26-22, MATE-N-LOK™ (1-770986-0)

A,B

9

30

CS224-44

18

CONTACT, SOCKET, AWG 26-22, MATE-N-LOK™ (1-770986-0)

C,D

6

50

CS224-44

18

CONTACT, SOCKET, AWG 26-22, MATE-N-LOK™ (1-770986-0)

C,D

9

20

CS224-44

22

CONTACT, SOCKET, AWG 26-22, MATE-N-LOK™ (1-770986-0)

4

40

CS224-45

15

CONTACT, PIN, AWG 26-22, MATE-N-LOK™ (1-770985-0)

4

25

CS224-57

15

CONTACT, SOCKET, AWG 22 (FC422N8/AA)

10

10

CS224-57

17

CONTACT, SOCKET, AWG 22 (FC422N8/AA)

A,B

20

10

CS224-57

18

CONTACT, SOCKET, AWG 22 (FC422N8/AA)

C,D

18

125

CS224-58

15

CONTACT, PIN, AWG 14-12, MATE-N-LOK™ (193841)

4

25

CS224-58

16

CONTACT, PIN, AWG 14-12, MATE-N-LOK™ (193841)

4

20

CS224-59

15

CONTACT, SOCKET, AWG 16-14, (FC114N2/AA-1565.0)

13

25-35-54

Page 10019 DEC 18/18

B/E AEROSPACE

COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001

ITEM

PART NUMBER

IPL FIG.

NOMENCLATURE

EFF. CODE

QTY

140

CS224-64

15

FASTON, SOCKET, AWG 22 (63119-1)

1

145

CS224-64

15

FASTON, SOCKET, AWG 22 (63119-1)

1

150

CS224-64

15

FASTON, SOCKET, AWG 22 (63119-1)

1

155

CS224-64

15

FASTON, SOCKET, AWG 22 (63119-1)

1

510

CS224-66

3

FASTON, SOCKET, AWG 18-22 (2-520184-4)

RF

515

CS224-66

3

FASTON, SOCKET, AWG 18-22 (2-520184-4)

RF

545

CS224-66

3

FASTON, SOCKET, AWG 18-22 (2-520184-4)

RF

550

CS224-66

3

FASTON, SOCKET, AWG 18-22 (2-520184-4)

RF

80

CS224-86

19A

65

CS253-302

60

CONTACT, PIN, AWG 20-14, MATE-N-LOK™, (AMP) (350547-7)

4

26

FUSE, SMD, 750MA, FF

2

CS253-55

26

FUSE, GLASS, 2A, T

3

55

CS253-68

26

FUSE, CARTRIDGE, 15A, T

3

340

CS257-24

3

PT100/PT1000 SENSOR ASSEMBLY

1

-1

CS257-24

22

PT100/PT1000 SENSOR ASSEMBLY

RF

520

CS259-10

3

THERMOSTAT, 232 °C [450 °F]

1

485

CS259-11

3

THERMOSTAT, 240 °C [464 °F]

1

245

CS281-01

3

RFID TAG

1

375

CS298-232

3

HEATING ELEMENT, 200V-3600W

RF

555

CS298-232

3

HEATING ELEMENT, 200V-3600W

1

-1

CS298-232

20

HEATING ELEMENT, 200V-3600W

RF

365

CS311-07

2

HOSE, SILICONE, Ø8 X 3.2 (70 MM)

320

CS445-01

2

BINDING WIRE

75

CS510-03

16

PROTECTIVE WRAP, Ø8 MM (80 MM)

1

85

CS510-03

16

PROTECTIVE WRAP, Ø8 MM (100 MM)

1

40

CS613-02

9

VHB TAPE 9 MM [0.35 IN.] (155 MM)

1

-915

CS614-02

1

VHB TAPE, 19 MM [0.74 IN.]

345

CS641-04

3

O-RING, Ø5 X 1

1

595

CS641-08

3

O-RING, Ø9.25 X 1.78

1

615

CS641-08

3

O-RING, Ø9.25 X 1.78

1

355

CS641-19

3

O-RING, Ø6 X 1

1

225

CS643-02

2

O-RING, Ø395 X 4

1

-50

CS801-420-01

5

SOFTWARE, BOOT LOADER

1

1 AR

C,D

25-35-54

3

Page 10020 DEC 18/18

B/E AEROSPACE

COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001

ITEM

PART NUMBER

IPL FIG.

NOMENCLATURE

EFF. CODE

QTY

-40

CS801-421-03

5

SOFTWARE, OPERATIONAL

1

-40A

CS801-421AB

5

SOFTWARE, OPERATIONAL

1

-80

CS801-422-03

5

SOFTWARE, FALLBACK IMAGE DF15XX

1

-80A

CS801-422AB

5

SOFTWARE, FALLBACK IMAGE DF15XX

1

-60

CS801-501-04

5

SOFTWARE, MOTOR DRIVER

1

-70

CS801-501-04OP

5

SOFTWARE, MOTOR DRIVER, OPTION BYTE

1

-60A

CS801-501-05

5

SOFTWARE, MOTOR DRIVER

1

-70A

CS801-501-05OP

5

SOFTWARE, MOTOR DRIVER, OPTION BYTE

1

-40

CS802-18-02

1

SOFTWARE, ID SETTINGS, V02

A,B

1

-40A

CS802-20-01

1

SOFTWARE, ID SETTINGS, V02

C,D

1

-50

CS806-03-03

1

SOFTWARE, PARAMETER SETTINGS

A,B

1

-60A

CS806-04-01

1

SOFTWARE, PARAMETER SETTINGS

C,D

1

-80

CS860-6601-02

1

SOFTWARE, PARAMETERS DF15XX, B/E DEFAULT

1

-90

CS860-6602-02

1

SOFTWARE, PARAMETERS DF15XX, DISABLED TEMP VIEW

1

-100

CS860-6603-02

1

SOFTWARE, PARAMETERS DF15XX CUSTOM TEMP

1

-110

CS860-6604-02

1

SOFTWARE, PARAMETERS DF15XX DELAY START

1

-120

CS860-6605-02

1

SOFTWARE, PARAMETERS DF15XX CUSTOM / DELAY

1

20

CS910-101

9

SPRING, TORSION

1

15

CS910-19

6

SPRING, COMPRESSION

1

40

CS910-19

6

SPRING, COMPRESSION

1

90

CS910-20

3

SPRING, COMPRESSION

A,C

1

175

CS910-20

3

SPRING, COMPRESSION

B,D

1

50

CS910-35

11

SPRING, COMPRESSION, LENGTH 4.4 MM [0.173 IN.]

1

10

CS910-36

24

SPRING, COMPRESSION, LENGTH 33.5 MM [1.32 IN.]

1

40

CS910-36

24

SPRING, COMPRESSION, LENGTH 33.5 MM [1.32 IN.]

1

55

CS920-10

24

BEARING

1

25

CS925-01

11

BALL, Ø3 MM

1

-105

CS930-401

6

SLIDING BUSH

1

-125

CS930-401

6

SLIDING BUSH

1

240

CS933-05

3

CABLE TIE, STANDARD, COLOR (BLACK), T18R

2

-815

CS933-05

3

CABLE TIE, STANDARD, COLOR (BLACK), T18R

5

25-35-54

Page 10021 DEC 18/18

B/E AEROSPACE

COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001

ITEM

PART NUMBER

IPL FIG.

NOMENCLATURE

EFF. CODE

QTY

-825

CS933-05

3

CABLE TIE, STANDARD, COLOR (BLACK), T18R

4

-835

CS933-05

3

CABLE TIE, STANDARD, COLOR (BLACK), T18R

4

-845

CS933-05

3

CABLE TIE, STANDARD, COLOR (BLACK), T18R

2

-855

CS933-05

3

CABLE TIE, STANDARD, COLOR (BLACK), T18R

9

-865

CS933-05

3

CABLE TIE, STANDARD, COLOR (BLACK), T18R

2

-875

CS933-05

3

CABLE TIE, STANDARD, COLOR (BLACK), T18R

4

-885

CS933-05

3

CABLE TIE, STANDARD, COLOR (BLACK), T18R

4

-895

CS933-05

3

CABLE TIE, STANDARD, COLOR (BLACK), T18R

A,B

3

-895A

CS933-05

3

CABLE TIE, STANDARD, COLOR (BLACK), T18R

C,D

1

-905

CS933-05

3

CABLE TIE, STANDARD, COLOR (BLACK), T18R

A,B

3

-905A

CS933-05

3

CABLE TIE, STANDARD, COLOR (BLACK), T18R

C,D

1

-915

CS933-05

3

CABLE TIE, STANDARD, COLOR (BLACK), T18R

A,B

1

-915A

CS933-05

3

CABLE TIE, STANDARD, COLOR (BLACK), T18R

C,D

1

180

CS933-05

15

CABLE TIE, STANDARD, COLOR (BLACK), T18R

19

-60

CS933-05

16

CABLE TIE, STANDARD, COLOR (BLACK), T18R

1

80

CS933-05

16

CABLE TIE, STANDARD, COLOR (BLACK), T18R

2

90

CS933-05

16

CABLE TIE, STANDARD, COLOR (BLACK), T18R

2

115

CS933-05

17

CABLE TIE, STANDARD, COLOR (BLACK), T18R

A,B

11

115

CS933-05

18

CABLE TIE, STANDARD, COLOR (BLACK), T18R

C,D

6

160

CS936-02

15

PLUG, Ø30

1

170

CS936-02

15

PLUG, Ø30

1

235

CS938-01

3

TIE-HOLDER

2

810

CS938-01

3

TIE-HOLDER

5

820

CS938-01

3

TIE-HOLDER

4

830

CS938-01

3

TIE-HOLDER

4

840

CS938-01

3

TIE-HOLDER

2

850

CS938-01

3

TIE-HOLDER

9

860

CS938-01

3

TIE-HOLDER

2

870

CS938-01

3

TIE-HOLDER

4

880

CS938-01

3

TIE-HOLDER

4

890

CS938-01

3

TIE-HOLDER

A,B

3

890A

CS938-01

3

TIE-HOLDER

C,D

1

25-35-54

Page 10022 DEC 18/18

B/E AEROSPACE

COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001

ITEM

PART NUMBER

IPL FIG.

NOMENCLATURE

EFF. CODE

QTY

900

CS938-01

3

TIE-HOLDER

A,B

3

900A

CS938-01

3

TIE-HOLDER

C,D

1

910

CS938-01

3

TIE-HOLDER

A,B

1

910A

CS938-01

3

TIE-HOLDER

C,D

1

35

CS939-05

11

CAP

235

CS939-06

2

PLUG, Ø6

A,C

1

640

CS939-06

2

PLUG, Ø6

B,D

1

385

CS939-06

3

PLUG, Ø6

1

388

CS939-06

3

PLUG, Ø6

1

240

CS939-07

2

PLUG, Ø7.2

A,C

1

645

CS939-07

2

PLUG, Ø7.2

B,D

1

10

CS980-01

4

PLACARD, ID

1

10

CS980-01

27

PLACARD, ID

1

5

CS980-02

4

PLACARD, ID

1

15

CS980-05

4

PLACARD, MAXIMUM CAPACITY

1

5

CS980-09

27

PLACARD, SELF ADHESIVE

1

20

CS980-10

4

PLACARD, AMENDMENT

1

20

DIN125AM3A2

3

WASHER, PLAIN, Ø3.2 X Ø7 X 0.5 - M3

3

50

DIN125AM3A2

3

WASHER, PLAIN, Ø3.2 X Ø7 X 0.5 - M3

4

105

DIN125AM3A2

3

WASHER, PLAIN, Ø3.2 X Ø7 X 0.5 - M3

A,C

2

190

DIN125AM3A2

3

WASHER, PLAIN, Ø3.2 X Ø7 X 0.5 - M3

B,D

2

505

DIN125AM3A2

3

WASHER, PLAIN, Ø3.2 X Ø7 X 0.5 - M3

2

540

DIN125AM3A2

3

WASHER, PLAIN, Ø3.2 X Ø7 X 0.5 - M3

2

575

DIN125AM3A2

3

WASHER, PLAIN, Ø3.2 X Ø7 X 0.5 - M3

1

20

DIN125AM3A2

25

WASHER, PLAIN, Ø3.2 X Ø7 X 0.5 - M3

2

40

DIN125AM3A2

25

WASHER, PLAIN, Ø3.2 X Ø7 X 0.5 - M3

10

20

DIN125AM3A2

26

WASHER, PLAIN, Ø3.2 X Ø7 X 0.5 - M3

10

45

DIN125AM4A2

2

WASHER, PLAIN, Ø4.3 X Ø9 X 0.8 - M4

2

75

DIN125AM4A2

2

WASHER, PLAIN, Ø4.3 X Ø9 X 0.8 - M4

2

95

DIN125AM4A2

2

WASHER, PLAIN, Ø4.3 X Ø9 X 0.8 - M4

2

120

DIN125AM4A2

2

WASHER, PLAIN, Ø4.3 X Ø9 X 0.8 - M4

19

1

25-35-54

Page 10023 DEC 18/18

B/E AEROSPACE

COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001

ITEM

PART NUMBER

IPL FIG.

NOMENCLATURE

EFF. CODE

QTY

160

DIN125AM4A2

2

WASHER, PLAIN, Ø4.3 X Ø9 X 0.8 - M4

A,C

2

205

DIN125AM4A2

2

WASHER, PLAIN, Ø4.3 X Ø9 X 0.8 - M4

A,C

2

260

DIN125AM4A2

2

WASHER, PLAIN, Ø4.3 X Ø9 X 0.8 - M4

3

263

DIN125AM4A2

2

WASHER, PLAIN, Ø4.3 X Ø9 X 0.8 - M4

RF

280

DIN125AM4A2

2

WASHER, PLAIN, Ø4.3 X Ø9 X 0.8 - M4

A,C

1

283

DIN125AM4A2

2

WASHER, PLAIN, Ø4.3 X Ø9 X 0.8 - M4

A,C

RF

300

DIN125AM4A2

2

WASHER, PLAIN, Ø4.3 X Ø9 X 0.8 - M4

340

DIN125AM4A2

2

WASHER, PLAIN, Ø4.3 X Ø9 X 0.8 - M4

A,B

12

-340A

DIN125AM4A2

2

WASHER, PLAIN, Ø4.3 X Ø9 X 0.8 - M4

C,D

11

360

DIN125AM4A2

2

WASHER, PLAIN, Ø4.3 X Ø9 X 0.8 - M4

4

385

DIN125AM4A2

2

WASHER, PLAIN, Ø4.3 X Ø9 X 0.8 - M4

2

445

DIN125AM4A2

2

WASHER, PLAIN, Ø4.3 X Ø9 X 0.8 - M4

A,C

4

465

DIN125AM4A2

2

WASHER, PLAIN, Ø4.3 X Ø9 X 0.8 - M4

A,C

4

550

DIN125AM4A2

2

WASHER, PLAIN, Ø4.3 X Ø9 X 0.8 - M4

B,D

2

610

DIN125AM4A2

2

WASHER, PLAIN, Ø4.3 X Ø9 X 0.8 - M4

B,D

2

675

DIN125AM4A2

2

WASHER, PLAIN, Ø4.3 X Ø9 X 0.8 - M4

B,D

1

678

DIN125AM4A2

2

WASHER, PLAIN, Ø4.3 X Ø9 X 0.8 - M4

B,D

RF

695

DIN125AM4A2

2

WASHER, PLAIN, Ø4.3 X Ø9 X 0.8 - M4

B,D

4

715

DIN125AM4A2

2

WASHER, PLAIN, Ø4.3 X Ø9 X 0.8 - M4

B,D

4

730

DIN125AM4A2

2

WASHER, PLAIN, Ø4.3 X Ø9 X 0.8 - M4

140

DIN125AM4A2

3

WASHER, PLAIN, Ø4.3 X Ø9 X 0.8 - M4

A,C

2

225

DIN125AM4A2

3

WASHER, PLAIN, Ø4.3 X Ø9 X 0.8 - M4

B,D

2

335

DIN125AM4A2

3

WASHER, PLAIN, Ø4.3 X Ø9 X 0.8 - M4

A,B

RF

-335A

DIN125AM4A2

3

WASHER, PLAIN, Ø4.3 X Ø9 X 0.8 - M4

C,D

1

410

DIN125AM4A2

3

WASHER, PLAIN, Ø4.3 X Ø9 X 0.8 - M4

4

450

DIN125AM4A2

3

WASHER, PLAIN, Ø4.3 X Ø9 X 0.8 - M4

4

735

DIN125AM4A2

3

WASHER, PLAIN, Ø4.3 X Ø9 X 0.8 - M4

A,C

1

755

DIN125AM4A2

3

WASHER, PLAIN, Ø4.3 X Ø9 X 0.8 - M4

A,C

1

775

DIN125AM4A2

3

WASHER, PLAIN, Ø4.3 X Ø9 X 0.8 - M4

B,D

1

795

DIN125AM4A2

3

WASHER, PLAIN, Ø4.3 X Ø9 X 0.8 - M4

B,D

1

185

DIN125AM4A2

6

WASHER, PLAIN, Ø4.3 X Ø9 X 0.8 - M4

25

DIN125AM4A2

7

WASHER, PLAIN, Ø4.3 X Ø9 X 0.8 - M4

25-35-54

3

RF

1 A,C

2

Page 10024 DEC 18/18

B/E AEROSPACE

COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001

ITEM

PART NUMBER

IPL FIG.

NOMENCLATURE

EFF. CODE

QTY

50

DIN125AM4A2

7

WASHER, PLAIN, Ø4.3 X Ø9 X 0.8 - M4

A,C

2

25

DIN125AM4A2

8

WASHER, PLAIN, Ø4.3 X Ø9 X 0.8 - M4

B,D

2

50

DIN125AM4A2

8

WASHER, PLAIN, Ø4.3 X Ø9 X 0.8 - M4

B,D

2

495

DIN125AM5A2

2

WASHER, PLAIN, Ø5.3 X Ø10 X 1 - M5

2

680

DIN125AM6A2

3

WASHER, PLAIN, Ø6.4 X Ø12.5 X 1.6 - M6

1

700

DIN125AM6A2

3

WASHER, PLAIN, Ø6.4 X Ø12.5 X 1.6 - M6

1

25

DIN125AM6A2

24

WASHER, PLAIN, Ø6.4 X Ø12.5 X 1.6 - M6

1

395

DIN125AM8A2

2

WASHER, PLAIN, Ø8.4 X Ø16 X 1.6 - M8

1

415

DIN125AM8A2

2

WASHER, PLAIN, Ø8.4 X Ø16 X 1.6 - M8

1

15

DIN127BM3A2

3

WASHER, LOCK, Ø3.1 X Ø6.2 X 0.8 - M3

3

45

DIN127BM3A2

3

WASHER, LOCK, Ø3.1 X Ø6.2 X 0.8 - M3

4

110

DIN127BM3A2

3

WASHER, LOCK, Ø3.1 X Ø6.2 X 0.8 - M3

A,C

1

195

DIN127BM3A2

3

WASHER, LOCK, Ø3.1 X Ø6.2 X 0.8 - M3

B,D

1

500

DIN127BM3A2

3

WASHER, LOCK, Ø3.1 X Ø6.2 X 0.8 - M3

2

535

DIN127BM3A2

3

WASHER, LOCK, Ø3.1 X Ø6.2 X 0.8 - M3

2

570

DIN127BM3A2

3

WASHER, LOCK, Ø3.1 X Ø6.2 X 0.8 - M3

1

15

DIN127BM3A2

25

WASHER, LOCK, Ø3.1 X Ø6.2 X 0.8 - M3

2

35

DIN127BM3A2

25

WASHER, LOCK, Ø3.1 X Ø6.2 X 0.8 - M3

10

15

DIN127BM3A2

26

WASHER, LOCK, Ø3.1 X Ø6.2 X 0.8 - M3

10

40

DIN127BM4A2

2

WASHER, LOCK, Ø4.1 X Ø7.6 X 0.9 - M4

2

70

DIN127BM4A2

2

WASHER, LOCK, Ø4.1 X Ø7.6 X 0.9 - M4

2

90

DIN127BM4A2

2

WASHER, LOCK, Ø4.1 X Ø7.6 X 0.9 - M4

2

115

DIN127BM4A2

2

WASHER, LOCK, Ø4.1 X Ø7.6 X 0.9 - M4

19

155

DIN127BM4A2

2

WASHER, LOCK, Ø4.1 X Ø7.6 X 0.9 - M4

A,C

2

200

DIN127BM4A2

2

WASHER, LOCK, Ø4.1 X Ø7.6 X 0.9 - M4

A,C

2

255

DIN127BM4A2

2

WASHER, LOCK, Ø4.1 X Ø7.6 X 0.9 - M4

3

262

DIN127BM4A2

2

WASHER, LOCK, Ø4.1 X Ø7.6 X 0.9 - M4

RF

275

DIN127BM4A2

2

WASHER, LOCK, Ø4.1 X Ø7.6 X 0.9 - M4

A,C

1

282

DIN127BM4A2

2

WASHER, LOCK, Ø4.1 X Ø7.6 X 0.9 - M4

A,C

RF

295

DIN127BM4A2

2

WASHER, LOCK, Ø4.1 X Ø7.6 X 0.9 - M4

335

DIN127BM4A2

2

WASHER, LOCK, Ø4.1 X Ø7.6 X 0.9 - M4

25-35-54

3 A,B

12

Page 10025 DEC 18/18

B/E AEROSPACE

COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001

ITEM

PART NUMBER

IPL FIG.

NOMENCLATURE

EFF. CODE

QTY

C,D

11

-335A

DIN127BM4A2

2

WASHER, LOCK, Ø4.1 X Ø7.6 X 0.9 - M4

355

DIN127BM4A2

2

WASHER, LOCK, Ø4.1 X Ø7.6 X 0.9 - M4

4

380

DIN127BM4A2

2

WASHER, LOCK, Ø4.1 X Ø7.6 X 0.9 - M4

2

440

DIN127BM4A2

2

WASHER, LOCK, Ø4.1 X Ø7.6 X 0.9 - M4

A,C

4

460

DIN127BM4A2

2

WASHER, LOCK, Ø4.1 X Ø7.6 X 0.9 - M4

A,C

4

545

DIN127BM4A2

2

WASHER, LOCK, Ø4.1 X Ø7.6 X 0.9 - M4

B,D

2

605

DIN127BM4A2

2

WASHER, LOCK, Ø4.1 X Ø7.6 X 0.9 - M4

B,D

2

670

DIN127BM4A2

2

WASHER, LOCK, Ø4.1 X Ø7.6 X 0.9 - M4

B,D

1

677

DIN127BM4A2

2

WASHER, LOCK, Ø4.1 X Ø7.6 X 0.9 - M4

B,D

RF

690

DIN127BM4A2

2

WASHER, LOCK, Ø4.1 X Ø7.6 X 0.9 - M4

B,D

4

710

DIN127BM4A2

2

WASHER, LOCK, Ø4.1 X Ø7.6 X 0.9 - M4

B,D

4

725

DIN127BM4A2

2

WASHER, LOCK, Ø4.1 X Ø7.6 X 0.9 - M4

135

DIN127BM4A2

3

WASHER, LOCK, Ø4.1 X Ø7.6 X 0.9 - M4

A,C

2

220

DIN127BM4A2

3

WASHER, LOCK, Ø4.1 X Ø7.6 X 0.9 - M4

B,D

2

260

DIN127BM4A2

3

WASHER, LOCK, Ø4.1 X Ø7.6 X 0.9 - M4

6

305

DIN127BM4A2

3

WASHER, LOCK, Ø4.1 X Ø7.6 X 0.9 - M4

4

330

DIN127BM4A2

3

WASHER, LOCK, Ø4.1 X Ø7.6 X 0.9 - M4

A,B

RF

-330A

DIN127BM4A2

3

WASHER, LOCK, Ø4.1 X Ø7.6 X 0.9 - M4

C,D

1

405

DIN127BM4A2

3

WASHER, LOCK, Ø4.1 X Ø7.6 X 0.9 - M4

4

445

DIN127BM4A2

3

WASHER, LOCK, Ø4.1 X Ø7.6 X 0.9 - M4

4

725

DIN127BM4A2

3

WASHER, LOCK, Ø4.1 X Ø7.6 X 0.9 - M4

4

740

DIN127BM4A2

3

WASHER, LOCK, Ø4.1 X Ø7.6 X 0.9 - M4

A,C

1

760

DIN127BM4A2

3

WASHER, LOCK, Ø4.1 X Ø7.6 X 0.9 - M4

A,C

1

780

DIN127BM4A2

3

WASHER, LOCK, Ø4.1 X Ø7.6 X 0.9 - M4

B,D

1

800

DIN127BM4A2

3

WASHER, LOCK, Ø4.1 X Ø7.6 X 0.9 - M4

B,D

1

180

DIN127BM4A2

6

WASHER, LOCK, Ø4.1 X Ø7.6 X 0.9 - M4

20

DIN127BM4A2

7

WASHER, LOCK, Ø4.1 X Ø7.6 X 0.9 - M4

A,C

2

45

DIN127BM4A2

7

WASHER, LOCK, Ø4.1 X Ø7.6 X 0.9 - M4

A,C

2

20

DIN127BM4A2

8

WASHER, LOCK, Ø4.1 X Ø7.6 X 0.9 - M4

B,D

2

45

DIN127BM4A2

8

WASHER, LOCK, Ø4.1 X Ø7.6 X 0.9 - M4

B,D

2

490

DIN127BM5A2

2

WASHER, LOCK, Ø5.1 X Ø9.2 X 1.2 - M5

2

515

DIN127BM5A2

2

WASHER, LOCK, Ø5.1 X Ø9.2 X 1.2 - M5

1

25-35-54

RF

1

Page 10026 DEC 18/18

B/E AEROSPACE

COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001

ITEM

PART NUMBER

IPL FIG.

NOMENCLATURE

EFF. CODE

QTY

30

DIN127BM6A2

24

WASHER, LOCK, Ø6.1 X Ø11.8 X 1.6 - M6

1

400

DIN127BM8A2

2

WASHER, LOCK, Ø8.1 X Ø14.8 X 2 - M8

1

420

DIN127BM8A2

2

WASHER, LOCK, Ø8.1 X Ø14.8 X 2 - M8

1

25

DIN148116A2

9

PIN, SPRING, SLOTTED, Ø1 X 6

1

475

DIN471708

2

WASHER, RETAINING, Ø6.5 X Ø13.5 X 0.8

A,C

1

655

DIN471708

2

WASHER, RETAINING, Ø6.5 X Ø13.5 X 0.8

B,D

1

265

DIN9021M4A2

3

WASHER, PLAIN, Ø4.3 X Ø12 X 1 - M4

6

35

DIN934M6A2

24

NUT, M6

1

405

DIN934M8A2

2

NUT, M8

1

425

DIN934M8A2

2

NUT, M8

1

605

MS21043-4

3

NUT, 1/4-28 UNF-3B, SELF-LOCKING

1

625

MS21043-4

3

NUT, 1/4-28 UNF-3B, SELF-LOCKING

1

645

MS21043-4

3

NUT, 1/4-28 UNF-3B, SELF-LOCKING

1

670

MS21043-4

3

NUT, 1/4-28 UNF-3B, SELF-LOCKING

1

-311

MS21060-08

2

FLOATING NUT, 8-32 UNC

10

10

MS21060-08

10

FLOATING NUT, 8-32 UNC

6

55

MS21060-08

12

FLOATING NUT, 8-32 UNC

A,B

14

55

MS21060-08

13

FLOATING NUT, 8-32 UNC

C,D

10

-15

MS21060-08

14

FLOATING NUT, 8-32 UNC

6

10

MS21060-08

23

FLOATING NUT, 8-32 UNC

2

20

MS24693C2

11

SCREW, CTSK, 4-40 UNC X 6.3

1

15

MS24693C24

9

SCREW, CTSK, 6-32 UNC X 6.4

6

15

MS24693C48

2

SCREW, CTSK, 8-32 UNC X 9.5

A,B

10

-15A

MS24693C48

2

SCREW, CTSK, 8-32 UNC X 9.5

C,D

8

30

MS24693C48

2

SCREW, CTSK, 8-32 UNC X 9.5

60

MS24693C48

2

SCREW, CTSK, 8-32 UNC X 9.5

A,B

16

-60A

MS24693C48

2

SCREW, CTSK, 8-32 UNC X 9.5

C,D

14

80

MS24693C48

2

SCREW, CTSK, 8-32 UNC X 9.5

2

100

MS24693C48

2

SCREW, CTSK, 8-32 UNC X 9.5

4

500

MS24693C48

2

SCREW, CTSK, 8-32 UNC X 9.5

2

675

MS35308-307

3

BOLT, HEX, 1/4-28 UNF X 22.22

1

6

25-35-54

Page 10027 DEC 18/18

B/E AEROSPACE

COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001

ITEM

PART NUMBER

IPL FIG.

NOMENCLATURE

EFF. CODE

QTY

220

MS35338-139

2

WASHER, LOCK, Ø6.5 X Ø12.4 X 1.6

A,C

1

565

MS35338-139

2

WASHER, LOCK, Ø6.5 X Ø12.4 X 1.6

B,D

1

705

MS35338-139

3

WASHER, LOCK, Ø6.5 X Ø12.4 X 1.6

115

MS35649-244

3

NUT, 4-40 UNC

A,C

1

200

MS35649-244

3

NUT, 4-40 UNC

B,D

1

495

MS35649-244

3

NUT, 4-40 UNC

2

530

MS35649-244

3

NUT, 4-40 UNC

2

565

MS35649-244

3

NUT, 4-40 UNC

1

690

MS35650-3254

3

NUT, 1/4-28 UNF

1

710

MS35650-3254

3

NUT, 1/4-28 UNF

1

10

MS51957-14

25

SCREW, PNH, 4-40 UNC X 7.92

2

30

MS51957-14

25

SCREW, PNH, 4-40 UNC X 7.92

10

10

MS51957-14

26

SCREW, PNH, 4-40 UNC X 7.92

10

10

MS51957-15

3

SCREW, PNH, 4-40 UNC X 9.5

3

40

MS51957-15

3

SCREW, PNH, 4-40 UNC X 9.5

4

100

MS51957-17

3

SCREW, PNH, 4-40 UNC X 12.7

A,C

1

185

MS51957-17

3

SCREW, PNH, 4-40 UNC X 12.7

B,D

1

330

MS51957-26

2

SCREW, PNH, 6-32 UNC X 6.35

A,B

12

-330A

MS51957-26

2

SCREW, PNH, 6-32 UNC X 6.35

C,D

11

350

MS51957-26

2

SCREW, PNH, 6-32 UNC X 6.35

325

MS51957-26

3

SCREW, PNH, 6-32 UNC X 6.35

A,B

RF

-325A

MS51957-26

3

SCREW, PNH, 6-32 UNC X 6.35

C,D

1

400

MS51957-27

3

SCREW, PNH, 6-32 UNC X 7.9

4

35

MS51957-28

2

SCREW, PNH, 6-32 UNC X 9.5

2

65

MS51957-28

2

SCREW, PNH, 6-32 UNC X 9.5

2

85

MS51957-28

2

SCREW, PNH, 6-32 UNC X 9.5

2

110

MS51957-28

2

SCREW, PNH, 6-32 UNC X 9.5

19

150

MS51957-28

2

SCREW, PNH, 6-32 UNC X 9.5

A,C

2

195

MS51957-28

2

SCREW, PNH, 6-32 UNC X 9.5

A,C

2

250

MS51957-28

2

SCREW, PNH, 6-32 UNC X 9.5

3

261

MS51957-28

2

SCREW, PNH, 6-32 UNC X 9.5

RF

270

MS51957-28

2

SCREW, PNH, 6-32 UNC X 9.5

1

4

A,C

25-35-54

1

Page 10028 DEC 18/18

B/E AEROSPACE

COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001

ITEM

PART NUMBER

IPL FIG.

NOMENCLATURE

EFF. CODE

QTY

A,C

RF

281

MS51957-28

2

SCREW, PNH, 6-32 UNC X 9.5

290

MS51957-28

2

SCREW, PNH, 6-32 UNC X 9.5

3

375

MS51957-28

2

SCREW, PNH, 6-32 UNC X 9.5

2

435

MS51957-28

2

SCREW, PNH, 6-32 UNC X 9.5

A,C

4

455

MS51957-28

2

SCREW, PNH, 6-32 UNC X 9.5

A,C

4

540

MS51957-28

2

SCREW, PNH, 6-32 UNC X 9.5

B,D

2

600

MS51957-28

2

SCREW, PNH, 6-32 UNC X 9.5

B,D

2

665

MS51957-28

2

SCREW, PNH, 6-32 UNC X 9.5

B,D

1

676

MS51957-28

2

SCREW, PNH, 6-32 UNC X 9.5

B,D

RF

685

MS51957-28

2

SCREW, PNH, 6-32 UNC X 9.5

B,D

4

705

MS51957-28

2

SCREW, PNH, 6-32 UNC X 9.5

B,D

4

720

MS51957-28

2

SCREW, PNH, 6-32 UNC X 9.5

130

MS51957-28

3

SCREW, PNH, 6-32 UNC X 9.5

A,C

2

215

MS51957-28

3

SCREW, PNH, 6-32 UNC X 9.5

B,D

2

745

MS51957-28

3

SCREW, PNH, 6-32 UNC X 9.5

A,C

1

765

MS51957-28

3

SCREW, PNH, 6-32 UNC X 9.5

A,C

1

785

MS51957-28

3

SCREW, PNH, 6-32 UNC X 9.5

B,D

1

805

MS51957-28

3

SCREW, PNH, 6-32 UNC X 9.5

B,D

1

15

MS51957-28

7

SCREW, PNH, 6-32 UNC X 9.5

A,C

2

40

MS51957-28

7

SCREW, PNH, 6-32 UNC X 9.5

A,C

2

15

MS51957-28

8

SCREW, PNH, 6-32 UNC X 9.5

B,D

2

40

MS51957-28

8

SCREW, PNH, 6-32 UNC X 9.5

B,D

2

255

MS51957-30

3

SCREW, PNH, 6-32 UNC X 12.7

6

300

MS51957-30

3

SCREW, PNH, 6-32 UNC X 12.7

4

440

MS51957-30

3

SCREW, PNH, 6-32 UNC X 12.7

4

175

MS51957-42

6

SCREW, PNH, 8-32 UNC X 7.92

1

485

MS51957-44

2

SCREW, PNH, 8-32 UNC X 11.12

2

720

MS51957-44

3

SCREW, PNH, 8-32 UNC X 11.12

4

600

NAS1149C0416R

3

WASHER, Ø6.5 X Ø13.2 X 0.4

1

620

NAS1149C0416R

3

WASHER, Ø6.5 X Ø13.2 X 0.4

1

640

NAS1149C0416R

3

WASHER, Ø6.5 X Ø13.2 X 0.4

2

RF

25-35-54

Page 10029 DEC 18/18

B/E AEROSPACE

COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001

ITEM

PART NUMBER

IPL FIG.

665

NAS1149C0416R

3

WASHER, Ø6.5 X Ø13.2 X 0.4

2

635

NAS1802-4-8

3

SCREW, HEX, 1/4 X 28 UNJF X 12.7

1

660

NAS1802-4-8

3

SCREW, HEX, 1/4 X 28 UNJF X 12.7

1

-70

NONPROC

1

SOFTWARE, OPTION PARAMETERS DF15XX

1

90

NONPROC

19A

BRACKET, FRONT

1

100

NONPROC

19A

LOCK WASHER

4

130

NONPROC

19A

INSULATION DISC

1

140

NONPROC

19A

ROTOR ASSEMBLY

1

170

NONPROC

19A

ROTOR SUB ASSEMBLY

1

180

NONPROC

19A

SPACER

1

190

NONPROC

19A

SPACER

1

200

NONPROC

19A

STATOR ASSEMBLY

1

210

NONPROC

19A

INSULATION DISC

1

220

NONPROC

19A

SPRING WASHER, WAVED

1

230

NONPROC

19A

WASHER

1

240

NONPROC

19A

BRACKET, REAR

1

250

NONPROC

19A

CABLE CLAMP, FEMALE

1

260

NONPROC

19A

CABLE CLAMP, MALE

1

270

NONPROC

19A

WASHER, TOOTHED

1

280

NONPROC

19A

SCREW, PNH M4 X 4

1

NOMENCLATURE

25-35-54

EFF. CODE

QTY

Page 10030 DEC 18/18

B/E AEROSPACE

COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001

THIS PAGE INTENTIONALLY LEFT BLANK

25-35-54

Page 10031 DEC 18/18

B/E AEROSPACE

COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001

25-35-54_DWG01.ISO

IPL Figure 1 General Assembly DF1575 (Eff. A, B) GRAPHIC 25-35-54-99B-031-A01

25-35-54

Page 10032 DEC 18/18

B/E AEROSPACE

COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001

25-35-54_DWG89.ISO

IPL Figure 1 General Assembly DF1500 (Eff. C, D) GRAPHIC 25-35-54-99B-031-A01

25-35-54

Page 10033 DEC 18/18

B/E AEROSPACE

COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001

FIG. & ITEM NO.

PART NUMBER

AIRLINE PART NUMBER

1234567

NOMENCLATURE

EFF. CODE

UNITS PER ASSY

1 -1

4315750-00-0000

1

CONVECTION OVEN DF1575 LH

A

RF

-1A

4315751-00-0000

1

CONVECTION OVEN DF1575 RH

B

RF

-1C

4315000-00-0000

1

CONVECTION OVEN DF1500 LH

C

RF

-1D

4315001-00-0000

1

CONVECTION OVEN DF1500 RH

D

RF

-10

431501008

1

• MECHANICAL ASSEMBLY DF1575 LH (FOR DET, SEE IPL FIGURE 2)

(NP)

A

1

-10A

431501009

1

• MECHANICAL ASSEMBLY DF1575 RH (FOR DET, SEE IPL FIGURE 2)

(NP)

B

1

-10B

431501001

1

• MECHANICAL ASSEMBLY DF1500 LH (FOR DET, SEE IPL FIGURE 2)

(NP)

C

1

-10C

431501004

1

• MECHANICAL ASSEMBLY DF1500 RH (FOR DET, SEE IPL FIGURE 2)

(NP)

D

1

-20

431501010

1

• ELECTRICAL ASSEMBLY DF1575 (FOR DET, SEE IPL FIGURE 3)

(NP)

A,B

1

-20A

431501002

1

• ELECTRICAL ASSEMBLY DF1500 (FOR DET, SEE IPL FIGURE 3)

(NP)

C,D

1

-30

431501011

1

• PLACARD INSTALLATION DF1575 (FOR DET, SEE IPL FIGURE 4)

(NP)

A,B

1

-30A

431501003

1

• PLACARD INSTALLATION DF1500 (FOR DET, SEE IPL FIGURE 4)

(NP)

C,D

1

-40

CS802-18-02

1

• SOFTWARE, ID SETTINGS, V02 (FILE NAME: CS-802-18_02.IBS) (TRUE PNR CS-802-18_02)

(NP)

A,B

1

-40A

CS802-20-01

1

• SOFTWARE, ID SETTINGS, V02 (FILE NAME: CS-802-20_01.IBS) (TRUE PNR CS-802-20_01)

(NP)

C,D

1

-50

CS806-03-03

1

• SOFTWARE, PARAMETER SETTINGS (FILE NAME: CS-806-03_03.BIN) (CRC: B2E00FEB) (TRUE PNR CS-806-03_03)

A,B

1

-60A

CS806-04-01

1

• SOFTWARE, PARAMETER SETTINGS (FILE NAME: CS-806-04_01.BIN) (CRC: ED8C3219) (TRUE PNR CS-806-04_01)

C,D

1

DASH (-) ITEM NOT ILLUSTRATED.

25-35-54

Page 10034 DEC 18/18

B/E AEROSPACE

COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 FIG. & ITEM NO.

PART NUMBER

AIRLINE PART NUMBER

EFF. CODE

NOMENCLATURE 1234567

UNITS PER ASSY

1 -70

NONPROC

1

• SOFTWARE, OPTION PARAMETERS DF15XX (TRUE PNR CS-860-6600_XX)

(NP)

1

-80

CS860-6601-02

1

•• SOFTWARE, PARAMETERS DF15XX, B/E DEFAULT (FILE NAME: CS-860-6601_02.BIN) (CRC: AF992174) (TRUE PNR CS-860-6601_02)

1

-90

CS860-6602-02

1

•• SOFTWARE, PARAMETERS DF15XX, DISABLED TEMP VIEW (FILE NAME: CS-860-6602_02.BIN) (CRC: DEF6B8EF) (TRUE PNR CS-860-6602_02)

1

-100

CS860-6603-02

1

•• SOFTWARE, PARAMETERS DF15XX CUSTOM TEMP (FILE NAME: CS-860-6603_02.BIN) (CRC: 23BFBC68) (TRUE PNR CS-860-6603_02)

1

-110

CS860-6604-02

1

•• SOFTWARE, PARAMETERS DF15XX DELAY START (FILE NAME: CS-860-6604_02.BIN) (CRC: 96635F4A) (TRUE PNR CS-860-6604_02)

1

-120

CS860-6605-02

1

•• SOFTWARE, PARAMETERS DF15XX CUSTOM / DELAY (FILE NAME: CS-860-6605_02.BIN) (CRC: 148C3AC) (TRUE PNR CS-860-6605_02)

1

-900

439004055

1

• HOLDER, MEAL CARD ASSEMBLY (OPTIONAL) (POST SB NO. 1500-25-0001)

C,D

1

-915

CS614-02

1

•• VHB TAPE, 19 MM [0.74 IN.] (LENGTH: 70 MM [2.76 IN.]) (TRUE PNR CS-614-02) (USED ON ITEM -60)

C,D

3

-920

432007572

1

• HOLDER, MEAL CARD (OPTIONAL) (POST SB NO. 1500-25-0004)

A,C

1

-930

432004242-01

1

• HOLDER, MEAL CARD (OPTIONAL) (POST SB NO. 1500-25-0009)

1

DASH (-) ITEM NOT ILLUSTRATED.

25-35-54

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001

-1 -1A

5 -5A

25-35-54_DWG06.ISO

IPL Figure 2 Mechanical Assy (Sheet 1 of 9) GRAPHIC 25-35-54-99B-032-A01

25-35-54

Page 10036 DEC 18/18

B/E AEROSPACE

COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001

-10A 10 30

15 15 -15A

20

15 -15A

50

45

40

35

30

370 60 -60A

95

90

85

60 -60A

100 85

90

95

A 80 60 -60A

55 -55A

A

75 70 65 25-35-54_DWG02.ISO

IPL Figure 2 Mechanical Assy (Sheet 2 of 9) GRAPHIC 25-35-54-99B-032-A01

25-35-54

Page 10037 DEC 18/18

B/E AEROSPACE

COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001

105

D 210 220

225 190 205

120

215 200

E

195

240

115 110

230

235

C

120

115 110

145 160 155

150

B

25-35-54_DWG03.ISO

IPL Figure 2 Mechanical Assy (Sheet 3 of 9) GRAPHIC 25-35-54-99B-032-A01

25-35-54

Page 10038 DEC 18/18

B/E AEROSPACE

COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001

281 282

270 250

283

275 265

255 260

280 261

305 GND05

245

262

290 190

263 295

GND06

300

250 285

255

260

347

GND04

360 355

320

350

315 345 365 310 -311 -312 325

340 335 330 25-35-54_DWG04.ISO

IPL Figure 2 Mechanical Assy (Sheet 4 of 9) GRAPHIC 25-35-54-99B-032-A01

25-35-54

Page 10039 DEC 18/18

B/E AEROSPACE

COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001

375 380 405

385 400

370

395 390

425 420

415

410

25-35-54_DWG16.ISO

IPL Figure 2 Mechanical Assy (Sheet 5 of 9) GRAPHIC 25-35-54-99B-032-A01

25-35-54

Page 10040 DEC 18/18

B/E AEROSPACE

COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001

455 435

460

440 430

465

445 450

B

C 475

470

D

25-35-54_DWG05.ISO

IPL Figure 2 Mechanical Assy (Sheet 6 of 9) GRAPHIC 25-35-54-99B-032-A01

25-35-54

Page 10041 DEC 18/18

B/E AEROSPACE

COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001

345

347

520

500

510

515 505

490

495

485 480

E

25-35-54_DWG15.ISO

IPL Figure 2 Mechanical Assy (Sheet 7 of 9) GRAPHIC 25-35-54-99B-032-A01

25-35-54

Page 10042 DEC 18/18

B/E AEROSPACE

COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001

555

F

105A 565 560

535 645 550

540

545 655 650

640

635

G

595 610 605

600

H 25-35-54_DWG21.ISO

IPL Figure 2 Mechanical Assy - Eff. B (Sheet 8 of 9) GRAPHIC 25-35-54-99B-032-A01

25-35-54

Page 10043 DEC 18/18

B/E AEROSPACE

COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001

720 676 677 678 665 670

250

725

255 730

260

305

535 245

660

290 675 295 300

250 285

255

260

F

680

705

685

710

690

715

695

700

G

H

25-35-54_DWG23.ISO

IPL Figure 2 Mechanical Assy - Eff. B (Sheet 9 of 9) GRAPHIC 25-35-54-99B-032-A01

25-35-54

Page 10044 DEC 18/18

B/E AEROSPACE

COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001

FIG. & ITEM NO.

PART NUMBER

AIRLINE PART NUMBER

NOMENCLATURE 1234567

EFF. CODE

UNITS PER ASSY

2 -1

431501008

2

MECHANICAL ASSEMBLY DF1575 LH (FOR NHA, SEE IPL FIGURE 1) (ORDER DETAILED PARTS)

(NP)

A

RF

-1A

431501009

2

MECHANICAL ASSEMBLY DF1575 RH (FOR NHA, SEE IPL FIGURE 1) (ORDER DETAILED PARTS)

(NP)

B

RF

-1B

431501001

2

MECHANICAL ASSEMBLY DF1500 LH (FOR NHA, SEE IPL FIGURE 1) (ORDER DETAILED PARTS)

(NP)

C

RF

-1C

431501004

2

MECHANICAL ASSEMBLY DF1500 RH (FOR NHA, SEE IPL FIGURE 1) (ORDER DETAILED PARTS)

(NP)

D

RF

5

431506013

2

• DOOR ASSEMBLY, LEFT HINGE (PRE SB NO. 1500-25-0007) (RPLD BY ITEM -5B) (FOR DET, SEE IPL FIGURE 6)

(NP)

A,C

1

-5A

431506014

2

• DOOR ASSEMBLY, RIGHT HINGE (PRE SB NO. 1500-25-0007) (RPLD BY ITEM -5C) (FOR DET, SEE IPL FIGURE 6)

(NP)

B,D

1

-5B

431506025

2

• DOOR ASSEMBLY, LEFT HINGE (POST SB NO. 1500-25-0007) (RPLS ITEM 5) (FOR DET, SEE IPL FIGURE 6)

A,C

1

-5C

431506026

2

• DOOR ASSEMBLY, RIGHT HINGE (POST SB NO. 1500-25-0007) (RPLS ITEM -5A) (FOR DET, SEE IPL FIGURE 6)

B,D

1

10

431504012

2

• OCU COVER ASSEMBLY DF1575 (FOR DET, SEE IPL FIGURE 9)

A,B

1

-10A

431504022

2

• OCU COVER ASSEMBLY DF1500 (FOR DET, SEE IPL FIGURE 9)

C,D

1

A TT A CH IN G PA RT S

15

MS24693C48

2

• SCREW, CTSK, 8-32 UNC X 9.5 (TRUE PNR MS24693-C48)

A,B

10

-15A

MS24693C48

2

• SCREW, CTSK, 8-32 UNC X 9.5 (TRUE PNR MS24693-C48)

C,D

8

*** DASH (-) ITEM NOT ILLUSTRATED.

25-35-54

Page 10045 DEC 18/18

B/E AEROSPACE

COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 FIG. & ITEM NO.

PART NUMBER

AIRLINE PART NUMBER

EFF. CODE

NOMENCLATURE 1234567

UNITS PER ASSY

2 20

431504002

2

• REAR COVER ASSEMBLY (FOR DET, SEE IPL FIGURE 10)

1

AT T AC HI NG P AR T S

30

MS24693C48

2

• SCREW, CTSK, 8-32 UNC X 9.5 (TRUE PNR MS24693-C48)

6

35

MS51957-28

2

• SCREW, PNH, 6-32 UNC X 9.5

2

40

DIN127BM4A2

2

• WASHER, LOCK, Ø4.1 X Ø7.6 X 0.9 - M4 (TRUE PNR DIN127B-M4-A2)

2

45

DIN125AM4A2

2

• WASHER, PLAIN, Ø4.3 X Ø9 X 0.8 - M4 (TRUE PNR DIN125A-M4-A2)

2

*** 50

432009107

2

• PLUG, Ø38.2

1

55

431507041

2

• OUTER COVER DF1575

A,B

1

-55A

431507074

2

• OUTER COVER DF1500

C,D

1

AT T AC HI NG P AR T S

60

MS24693C48

2

• SCREW, CTSK, 8-32 UNC X 9.5 (TRUE PNR MS24693-C48)

A,B

16

-60A

MS24693C48

2

• SCREW, CTSK, 8-32 UNC X 9.5 (TRUE PNR MS24693-C48)

C,D

14

65

MS51957-28

2

• SCREW, PNH, 6-32 UNC X 9.5

2

70

DIN127BM4A2

2

• WASHER, LOCK, Ø4.1 X Ø7.6 X 0.9 - M4 (TRUE PNR DIN127B-M4-A2)

2

75

DIN125AM4A2

2

• WASHER, PLAIN, Ø4.3 X Ø9 X 0.8 - M4 (TRUE PNR DIN125A-M4-A2)

2

80

MS24693C48

2

• SCREW, CTSK, 8-32 UNC X 9.5 (TRUE PNR MS24693-C48)

2

85

MS51957-28

2

• SCREW, PNH, 6-32 UNC X 9.5

2

90

DIN127BM4A2

2

• WASHER, LOCK, Ø4.1 X Ø7.6 X 0.9 - M4 (TRUE PNR DIN127B-M4-A2)

2

95

DIN125AM4A2

2

• WASHER, PLAIN, Ø4.3 X Ø9 X 0.8 - M4 (TRUE PNR DIN125A-M4-A2)

2

100

MS24693C48

2

• SCREW, CTSK, 8-32 UNC X 9.5 (TRUE PNR MS24693-C48)

4

*** 105

431506007

2

• FRAME ASSEMBLY LH (PRE SIL NO. H0212-25-0217) (RPLD BY ITEM -105B) (FOR DET, SEE IPL FIGURE 7)

(NP)

A,C

1

DASH (-) ITEM NOT ILLUSTRATED.

25-35-54

Page 10046 DEC 18/18

B/E AEROSPACE

COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 FIG. & ITEM NO.

PART NUMBER

AIRLINE PART NUMBER

NOMENCLATURE 1234567

EFF. CODE

UNITS PER ASSY

B,D

1

2 105A

431506021

2

• FRAME ASSEMBLY RH (PRE SIL NO. H0212-25-0217) (RPLD BY ITEM -105C) (FOR DET, SEE IPL FIGURE 8)

(NP)

-105B

431506022

2

• FRAME ASSEMBLY LH (POST SIL NO. H0212-25-0217) (RPLS ITEM 105) (FOR DET, SEE IPL FIGURE 7)

A,C

1

-105C

431506023

2

• FRAME ASSEMBLY RH (POST SIL NO. H0212-25-0217) (RPLS ITEM -105A) (FOR DET, SEE IPL FIGURE 8)

B,D

1

A TT A CH IN G PA RT S

110

MS51957-28

2

• SCREW, PNH, 6-32 UNC X 9.5

19

115

DIN127BM4A2

2

• WASHER, LOCK, Ø4.1 X Ø7.6 X 0.9 - M4 (TRUE PNR DIN127B-M4-A2)

19

120

DIN125AM4A2

2

• WASHER, PLAIN, Ø4.3 X Ø9 X 0.8 - M4 (TRUE PNR DIN125A-M4-A2)

19

*** 145

431507046

2

• BLOCK, LOWER

A,C

1

A TT A CH IN G PA RT S

150

MS51957-28

2

• SCREW, PNH, 6-32 UNC X 9.5

A,C

2

155

DIN127BM4A2

2

• WASHER, LOCK, Ø4.1 X Ø7.6 X 0.9 - M4 (TRUE PNR DIN127B-M4-A2)

A,C

2

160

DIN125AM4A2

2

• WASHER, PLAIN, Ø4.3 X Ø9 X 0.8 - M4 (TRUE PNR DIN125A-M4-A2)

A,C

2

A,C

1

*** 190

431507042

2

• BLOCK, UPPER A TT A CH IN G PA RT S

195

MS51957-28

2

• SCREW, PNH, 6-32 UNC X 9.5

A,C

2

200

DIN127BM4A2

2

• WASHER, LOCK, Ø4.1 X Ø7.6 X 0.9 - M4 (TRUE PNR DIN127B-M4-A2)

A,C

2

205

DIN125AM4A2

2

• WASHER, PLAIN, Ø4.3 X Ø9 X 0.8 - M4 (TRUE PNR DIN125A-M4-A2)

A,C

2

A,C

1

*** 210

431504011

2

• LATCH ASSEMBLY (PRE SB NO. 1500-25-0006) (RPLD BY ITEM -210A) (FOR DET, SEE IPL FIGURE 11)

(NP)

DASH (-) ITEM NOT ILLUSTRATED.

25-35-54

Page 10047 DEC 18/18

B/E AEROSPACE

COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 FIG. & ITEM NO.

PART NUMBER

AIRLINE PART NUMBER

NOMENCLATURE 1234567

EFF. CODE

UNITS PER ASSY

A,C

1

2 -210A

431504033

2

• LATCH ASSEMBLY (POST SB NO. 1500-25-0006) (RPLS ITEM 210) (FOR DET, SEE IPL FIGURE 11A) AT T AC HI NG P AR T S

215

CS113-01

2

• SCREW, SCH, 1/4-UNF X 31.75 (TRUE PNR CS-113-01)

A,C

1

220

MS35338-139

2

• WASHER, LOCK, Ø6.5 X Ø12.4 X 1.6

A,C

1

*** 225

CS643-02

2

• O-RING, Ø395 X 4 (TRUE PNR CS-643-02)

230

431507047

2

• PIN, HINGE

A,C

1

235

CS939-06

2

• PLUG, Ø6 (TRUE PNR CS-939-06)

A,C

1

240

CS939-07

2

• PLUG, Ø7.2 (TRUE PNR CS-939-07)

A,C

1

245

431504016

2

• OCU GUIDING PLATE ASSEMBLY (FOR DET, SEE IPL FIGURE 12)

A,B

1

-245A

431504020

2

• OCU GUIDING PLATE ASSEMBLY (FOR DET, SEE IPL FIGURE 13)

C,D

1

1

AT T AC HI NG P AR T S

250

MS51957-28

2

• SCREW, PNH, 6-32 UNC X 9.5

3

255

DIN127BM4A2

2

• WASHER, LOCK, Ø4.1 X Ø7.6 X 0.9 - M4 (TRUE PNR DIN127B-M4-A2)

3

260

DIN125AM4A2

2

• WASHER, PLAIN, Ø4.3 X Ø9 X 0.8 - M4 (TRUE PNR DIN125A-M4-A2)

3

261

MS51957-28

2

• SCREW, PNH, 6-32 UNC X 9.5 (FOR DET, SEE IPL FIGURE 3)

RF

262

DIN127BM4A2

2

• WASHER, LOCK, Ø4.1 X Ø7.6 X 0.9 - M4 (TRUE PNR DIN127B-M4-A2) (FOR DET, SEE IPL FIGURE 3)

RF

263

DIN125AM4A2

2

• WASHER, PLAIN, Ø4.3 X Ø9 X 0.8 - M4 (TRUE PNR DIN125A-M4-A2) (FOR DET, SEE IPL FIGURE 3)

RF

*** 265

431507070

2

• SPACER PLATE

A,C

1

A,C

1

AT T AC HI NG P AR T S

270

MS51957-28

2

• SCREW, PNH, 6-32 UNC X 9.5

DASH (-) ITEM NOT ILLUSTRATED.

25-35-54

Page 10048 DEC 18/18

B/E AEROSPACE

COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 FIG. & ITEM NO.

PART NUMBER

AIRLINE PART NUMBER

NOMENCLATURE 1234567

EFF. CODE

UNITS PER ASSY

2 275

DIN127BM4A2

2

• WASHER, LOCK, Ø4.1 X Ø7.6 X 0.9 - M4 (TRUE PNR DIN127B-M4-A2)

A,C

1

280

DIN125AM4A2

2

• WASHER, PLAIN, Ø4.3 X Ø9 X 0.8 - M4 (TRUE PNR DIN125A-M4-A2)

A,C

1

281

MS51957-28

2

• SCREW, PNH, 6-32 UNC X 9.5 (FOR DET, SEE IPL FIGURE 3)

A,C

RF

282

DIN127BM4A2

2

• WASHER, LOCK, Ø4.1 X Ø7.6 X 0.9 - M4 (TRUE PNR DIN127B-M4-A2) (FOR DET, SEE IPL FIGURE 3)

A,C

RF

283

DIN125AM4A2

2

• WASHER, PLAIN, Ø4.3 X Ø9 X 0.8 - M4 (TRUE PNR DIN125A-M4-A2) (FOR DET, SEE IPL FIGURE 3)

A,C

RF

*** 285

431507065

2

• COOLING FAN PLATE

1

A TT A CH IN G PA RT S

290

MS51957-28

2

• SCREW, PNH, 6-32 UNC X 9.5

3

295

DIN127BM4A2

2

• WASHER, LOCK, Ø4.1 X Ø7.6 X 0.9 - M4 (TRUE PNR DIN127B-M4-A2)

3

300

DIN125AM4A2

2

• WASHER, PLAIN, Ø4.3 X Ø9 X 0.8 - M4 (TRUE PNR DIN125A-M4-A2)

3

*** 305

431509014

2

• STRIP, COOLING FAN PLATE

310

431504007

2

• INNER OVEN ASSEMBLY DF1575

A,B

1

-310A

431504023

2

• INNER OVEN ASSEMBLY DF1500

C,D

1

MS21060-08

2

•• FLOATING NUT, 8-32 UNC (USED ON ITEM 310)

-311

1

10

A TT A CH IN G PA RT S

-312

CS175-02

2

•• RIVET, CTSK, Ø2,4 X 4,9 (TRUE PNR CS-175-02) (USED ON ITEM 310)

20

*** 315

431506019

2

• INSULATION SET DF1575

A,B

1

-315A

431506020

2

• INSULATION SET DF1500

C,D

1

A TT A CH IN G PA RT S

320

CS445-01

2

• BINDING WIRE (TRUE PNR CS-445-01)

AR

*** DASH (-) ITEM NOT ILLUSTRATED.

25-35-54

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B/E AEROSPACE

COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 FIG. & ITEM NO.

PART NUMBER

AIRLINE PART NUMBER

1234567

2

• WIRING HARNESS PLATE

NOMENCLATURE

EFF. CODE

UNITS PER ASSY

2 325

431504018

1

AT T AC HI NG P AR T S

330

MS51957-26

2

• SCREW, PNH, 6-32 UNC X 6.35

A,B

12

-330A

MS51957-26

2

• SCREW, PNH, 6-32 UNC X 6.35

C,D

11

335

DIN127BM4A2

2

• WASHER, LOCK, Ø4.1 X Ø7.6 X 0.9 - M4 (TRUE PNR DIN127B-M4-A2)

A,B

12

-335A

DIN127BM4A2

2

• WASHER, LOCK, Ø4.1 X Ø7.6 X 0.9 - M4 (TRUE PNR DIN127B-M4-A2)

C,D

11

340

DIN125AM4A2

2

• WASHER, PLAIN, Ø4.3 X Ø9 X 0.8 - M4 (TRUE PNR DIN125A-M4-A2)

A,B

12

-340A

DIN125AM4A2

2

• WASHER, PLAIN, Ø4.3 X Ø9 X 0.8 - M4 (TRUE PNR DIN125A-M4-A2)

C,D

11

*** 345

431506005

2

• MOTOR DISC

1

AT T AC HI NG P AR T S

347

431507057

2

• SEAL, DISK

1

350

MS51957-26

2

• SCREW, PNH, 6-32 UNC X 6.35

4

355

DIN127BM4A2

2

• WASHER, LOCK, Ø4.1 X Ø7.6 X 0.9 - M4 (TRUE PNR DIN127B-M4-A2)

4

360

DIN125AM4A2

2

• WASHER, PLAIN, Ø4.3 X Ø9 X 0.8 - M4 (TRUE PNR DIN125A-M4-A2)

4

*** 365

CS311-07

2

• HOSE, SILICONE, Ø8 X 3.2 (70 MM) (TRUE PNR CS-311-07)

1

370

431504015

2

• CONNECTOR PLATE ASSEMBLY (FOR DET, SEE IPL FIGURE 14)

1

AT T AC HI NG P AR T S

375

MS51957-28

2

• SCREW, PNH, 6-32 UNC X 9.5

2

380

DIN127BM4A2

2

• WASHER, LOCK, Ø4.1 X Ø7.6 X 0.9 - M4 (TRUE PNR DIN127B-M4-A2)

2

385

DIN125AM4A2

2

• WASHER, PLAIN, Ø4.3 X Ø9 X 0.8 - M4 (TRUE PNR DIN125A-M4-A2)

2

***

DASH (-) ITEM NOT ILLUSTRATED.

25-35-54

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B/E AEROSPACE

COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 FIG. & ITEM NO.

PART NUMBER

AIRLINE PART NUMBER

1234567

2

• ADJUSTMENT PIN

EFF. CODE

NOMENCLATURE

UNITS PER ASSY

2 390

431507054

1

A TT A CH IN G PA RT S

395

DIN125AM8A2

2

• WASHER, PLAIN, Ø8.4 X Ø16 X 1.6 - M8 (TRUE PNR DIN125A-M8-A2)

1

400

DIN127BM8A2

2

• WASHER, LOCK, Ø8.1 X Ø14.8 X 2 - M8 (TRUE PNR DIN127B-M8-A2)

1

405

DIN934M8A2

2

• NUT, M8 (TRUE PNR DIN934-M8-A2)

1

*** 410

431507054

2

• ADJUSTMENT PIN

1

415

DIN125AM8A2

2

• WASHER, PLAIN, Ø8.4 X Ø16 X 1.6 - M8 (TRUE PNR DIN125A-M8-A2)

1

420

DIN127BM8A2

2

• WASHER, LOCK, Ø8.1 X Ø14.8 X 2 - M8 (TRUE PNR DIN127B-M8-A2)

1

425

DIN934M8A2

2

• NUT, M8 (TRUE PNR DIN934-M8-A2)

1

*** 430

431507040

2

• NUT PLATE (PRE SB NO. 1500-25-0010) (RPLD BY ITEM -430A)

-430A

431507098

2

• NUT PLATE (POST SB NO. 1500-25-0010) (RPLS ITEM 430)

(NP)

A,C

1

A,C

1

A TT A CH IN G PA RT S

435

MS51957-28

2

• SCREW, PNH, 6-32 UNC X 9.5

A,C

4

440

DIN127BM4A2

2

• WASHER, LOCK, Ø4.1 X Ø7.6 X 0.9 - M4 (TRUE PNR DIN127B-M4-A2)

A,C

4

445

DIN125AM4A2

2

• WASHER, PLAIN, Ø4.3 X Ø9 X 0.8 - M4 (TRUE PNR DIN125A-M4-A2)

A,C

4

A,C

1

A,C

1

A,C

4

*** 450

431507040

2

• NUT PLATE (PRE SB NO. 1500-25-0010) (RPLD BY ITEM -450A)

-450A

431507098

2

• NUT PLATE (POST SB NO. 1500-25-0010) (RPLS ITEM 450)

(NP)

A TT A CH IN G PA RT S

455

MS51957-28

2

• SCREW, PNH, 6-32 UNC X 9.5

DASH (-) ITEM NOT ILLUSTRATED.

25-35-54

Page 10051 DEC 18/18

B/E AEROSPACE

COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 FIG. & ITEM NO.

PART NUMBER

AIRLINE PART NUMBER

NOMENCLATURE 1234567

EFF. CODE

UNITS PER ASSY

2 460

DIN127BM4A2

2

• WASHER, LOCK, Ø4.1 X Ø7.6 X 0.9 - M4 (TRUE PNR DIN127B-M4-A2)

A,C

4

465

DIN125AM4A2

2

• WASHER, PLAIN, Ø4.3 X Ø9 X 0.8 - M4 (TRUE PNR DIN125A-M4-A2)

A,C

4

A,C

1

A,C

1

*** 470

431507053

2

• PIN, HINGE AT T AC HI NG P AR T S

475

DIN471708

2

• WASHER, RETAINING, Ø6.5 X Ø13.5 X 0.8 (TRUE PNR DIN471-7 X 0.8)

*** 480

431504017

2

• BAFFLE PLATE ASSEMBLY (PRE SB NO. 1500-25-0002) (RPLD BY ITEM -480A)

-480A

431504026

2

• BAFFLE PLATE ASSEMBLY (POST SB NO. 1500-25-0002) (RPLS ITEM 480)

(NP)

1

1

AT T AC HI NG P AR T S

485

MS51957-44

2

• SCREW, PNH, 8-32 UNC X 11.12

2

490

DIN127BM5A2

2

• WASHER, LOCK, Ø5.1 X Ø9.2 X 1.2 - M5 (TRUE PNR DIN127B-M5-A2)

2

495

DIN125AM5A2

2

• WASHER, PLAIN, Ø5.3 X Ø10 X 1 - M5 (TRUE PNR DIN125A-M5-A2)

2

500

MS24693C48

2

• SCREW, CTSK, 8-32 UNC X 9.5 (TRUE PNR MS24693-C48)

2

*** 505

431504013

2

• MOTOR FAN

1

AT T AC HI NG P AR T S

510

CS168-01

2

• NUT, LOW CAPPED, HEX, M5 (TRUE PNR CS-168-01)

1

515

DIN127BM5A2

2

• WASHER, LOCK, Ø5.1 X Ø9.2 X 1.2 - M5 (TRUE PNR DIN127B-M5-A2)

1

520

CS152-101

2

• WASHER, PLAIN, Ø5.3 X Ø10 X 0.5 (TRUE PNR CS-152-101)

1

*** 535

431507042

2

• BLOCK, UPPER

B,D

1

B,D

2

AT T AC HI NG P AR T S

540

MS51957-28

2

• SCREW, PNH, 6-32 UNC X 9.5

DASH (-) ITEM NOT ILLUSTRATED.

25-35-54

Page 10052 DEC 18/18

B/E AEROSPACE

COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 FIG. & ITEM NO.

PART NUMBER

AIRLINE PART NUMBER

NOMENCLATURE 1234567

EFF. CODE

UNITS PER ASSY

2 545

DIN127BM4A2

2

• WASHER, LOCK, Ø4.1 X Ø7.6 X 0.9 - M4 (TRUE PNR DIN127B-M4-A2)

B,D

2

550

DIN125AM4A2

2

• WASHER, PLAIN, Ø4.3 X Ø9 X 0.8 - M4 (TRUE PNR DIN125A-M4-A2)

B,D

2

B,D

1

B,D

1

*** 555

431504011

2

• LATCH ASSEMBLY (PRE SB NO. 1500-25-0006) (RPLD BY ITEM -555A) (FOR DET, SEE IPL FIGURE 11)

-555A

431504033

2

• LATCH ASSEMBLY (POST SB NO. 1500-25-0006) (RPLS ITEM 555) (FOR DET, SEE IPL FIGURE 11A)

(NP)

A TT A CH IN G PA RT S

560

CS113-01

2

• SCREW, SCH, 1/4-UNF X 31.75 (TRUE PNR CS-113-01)

B,D

1

565

MS35338-139

2

• WASHER, LOCK, Ø6.5 X Ø12.4 X 1.6

B,D

1

B,D

1

*** 595

431507046

2

• BLOCK, LOWER A TT A CH IN G PA RT S

600

MS51957-28

2

• SCREW, PNH, 6-32 UNC X 9.5

B,D

2

605

DIN127BM4A2

2

• WASHER, LOCK, Ø4.1 X Ø7.6 X 0.9 - M4 (TRUE PNR DIN127B-M4-A2)

B,D

2

610

DIN125AM4A2

2

• WASHER, PLAIN, Ø4.3 X Ø9 X 0.8 - M4 (TRUE PNR DIN125A-M4-A2)

B,D

2

*** 635

431507047

2

• PIN, HINGE

B,D

1

640

CS939-06

2

• PLUG, Ø6 (TRUE PNR CS-939-06)

B,D

1

645

CS939-07

2

• PLUG, Ø7.2 (TRUE PNR CS-939-07)

B,D

1

650

431507053

2

• PIN, HINGE

B,D

1

655

DIN471708

2

• WASHER, RETAINING, Ø6.5 X Ø13.5 X 0.8 (TRUE PNR DIN471-7 X 0.8)

B,D

1

660

431507070

2

• SPACER PLATE

B,D

1

B,D

1

A TT A CH IN G PA RT S

665

MS51957-28

2

• SCREW, PNH, 6-32 UNC X 9.5

DASH (-) ITEM NOT ILLUSTRATED.

25-35-54

Page 10053 DEC 18/18

B/E AEROSPACE

COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 FIG. & ITEM NO.

PART NUMBER

AIRLINE PART NUMBER

NOMENCLATURE 1234567

EFF. CODE

UNITS PER ASSY

2 670

DIN127BM4A2

2

• WASHER, LOCK, Ø4.1 X Ø7.6 X 0.9 - M4 (TRUE PNR DIN127B-M4-A2)

B,D

1

675

DIN125AM4A2

2

• WASHER, PLAIN, Ø4.3 X Ø9 X 0.8 - M4 (TRUE PNR DIN125A-M4-A2)

B,D

1

676

MS51957-28

2

• SCREW, PNH, 6-32 UNC X 9.5 (FOR DET, SEE IPL FIGURE 3)

B,D

RF

677

DIN127BM4A2

2

• WASHER, LOCK, Ø4.1 X Ø7.6 X 0.9 - M4 (TRUE PNR DIN127B-M4-A2) (FOR DET, SEE IPL FIGURE 3)

B,D

RF

678

DIN125AM4A2

2

• WASHER, PLAIN, Ø4.3 X Ø9 X 0.8 - M4 (TRUE PNR DIN125A-M4-A2) (FOR DET, SEE IPL FIGURE 3)

B,D

RF

B,D

1

B,D

1

*** 680

431507040

2

• NUT PLATE (PRE SB NO. 1500-25-0010) (RPLD BY ITEM -680A)

-680A

431507098

2

• NUT PLATE (POST SB NO. 1500-25-0010) (RPLS ITEM 680)

(NP)

AT T AC HI NG P AR T S

685

MS51957-28

2

• SCREW, PNH, 6-32 UNC X 9.5

B,D

4

690

DIN127BM4A2

2

• WASHER, LOCK, Ø4.1 X Ø7.6 X 0.9 - M4 (TRUE PNR DIN127B-M4-A2)

B,D

4

695

DIN125AM4A2

2

• WASHER, PLAIN, Ø4.3 X Ø9 X 0.8 - M4 (TRUE PNR DIN125A-M4-A2)

B,D

4

B,D

1

B,D

1

*** 700

431507040

2

• NUT PLATE (PRE SB NO. 1500-25-0010) (RPLD BY ITEM -700A)

-700A

431507098

2

• NUT PLATE (POST SB NO. 1500-25-0010) (RPLS ITEM 700)

(NP)

AT T AC HI NG P AR T S

705

MS51957-28

2

• SCREW, PNH, 6-32 UNC X 9.5

B,D

4

710

DIN127BM4A2

2

• WASHER, LOCK, Ø4.1 X Ø7.6 X 0.9 - M4 (TRUE PNR DIN127B-M4-A2)

B,D

4

715

DIN125AM4A2

2

• WASHER, PLAIN, Ø4.3 X Ø9 X 0.8 - M4 (TRUE PNR DIN125A-M4-A2)

B,D

4

*** 720

MS51957-28

2

• SCREW, PNH, 6-32 UNC X 9.5 (FOR DET, SEE IPL FIGURE 3)

RF

DASH (-) ITEM NOT ILLUSTRATED.

25-35-54

Page 10054 DEC 18/18

B/E AEROSPACE

COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 FIG. & ITEM NO.

PART NUMBER

AIRLINE PART NUMBER

NOMENCLATURE 1234567

EFF. CODE

UNITS PER ASSY

2 725

DIN127BM4A2

2

• WASHER, LOCK, Ø4.1 X Ø7.6 X 0.9 - M4 (TRUE PNR DIN127B-M4-A2) (FOR DET, SEE IPL FIGURE 3)

RF

730

DIN125AM4A2

2

• WASHER, PLAIN, Ø4.3 X Ø9 X 0.8 - M4 (TRUE PNR DIN125A-M4-A2) (FOR DET, SEE IPL FIGURE 3)

RF

DASH (-) ITEM NOT ILLUSTRATED.

25-35-54

Page 10055 DEC 18/18

B/E AEROSPACE

COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001

U

V

-1

A D F B G

C

J

H

K

L

R E M P

N

Q S T

25-35-54_DWG24.ISO

IPL Figure 3 Electrical Assy (Eff. A,B) (Sheet 1 of 11) GRAPHIC 25-35-54-99B-033-A01

25-35-54

Page 10056 DEC 18/18

B/E AEROSPACE

COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001

U

V

-1A

A F

D

G

B C

J

H

K

L

R

E

M P

N

Q S T

25-35-54_DWG92.ISO

IPL Figure 3 Electrical Assy (Eff. C,D) (Sheet 2 of 11) GRAPHIC 25-35-54-99B-033-A01

25-35-54

Page 10057 DEC 18/18

B/E AEROSPACE

COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001

5

30 25 DP12

20 15

10

55 DP13

60 35

50 45

40

A B

130 115

135

110

140

105 145 125

105

95

DJ11

100

85 90

C 25-35-54_DWG38.ISO

IPL Figure 3 Electrical Assy (Sheet 3 of 11) GRAPHIC 25-35-54-99B-033-A01

25-35-54

Page 10058 DEC 18/18

B/E AEROSPACE

COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001

235 240

215 200

220

195 190 210

175

230

225

170

DJ11

190 185

180

245

D

E DP7

250

-278

275

255 260 265

270

-273 DP10

F 25-35-54_DWG48.ISO

IPL Figure 3 Electrical Assy (Sheet 4 of 11) GRAPHIC 25-35-54-99B-033-A01

25-35-54

Page 10059 DEC 18/18

B/E AEROSPACE

COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001

DP2

280

DJ3

285

290

DJ4

G

H

315 295 DP3

305 300

GND04

335 330 325

320

J

K

CL5 25-35-54_DWG40.ISO

IPL Figure 3 Electrical Assy (Sheet 5 of 11) GRAPHIC 25-35-54-99B-033-A01

25-35-54

Page 10060 DEC 18/18

B/E AEROSPACE

COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001

DP2

DJ4

388

385

375

355

360 345

380

DJ2

340 350

370

DP4

L

DP9

390

425

J2

410 430

405

400

420 395 415 J1

DP8

M 25-35-54_DWG41.ISO

IPL Figure 3 Electrical Assy (Sheet 6 of 11) GRAPHIC 25-35-54-99B-033-A01

25-35-54

Page 10061 DEC 18/18

B/E AEROSPACE

COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001

450 445 440

560

435

N

455

DP5

465

475 DJ5

DP6

470 460 480

580

P

DJ6

555 -581

490 510 485 500 505 495

CL1

515

525

CL3

565

575 570

550

520 CL2

R

530

540 535

545

CL4

Q 25-35-54_DWG44.ISO

IPL Figure 3 Electrical Assy (Sheet 7 of 11) GRAPHIC 25-35-54-99B-033-A01

25-35-54

Page 10062 DEC 18/18

B/E AEROSPACE

COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001

590 595

610 615

CL7

CL6

645

CL6

640 585

600 605

670 CL8

630

665

GND01

655 GND02

650

CL7

640 635 710

665

620 660

S

705

695

625

700 CL9

690 685

GND03

718 680 DP1

712 675

725 720

T 805

765 750

760 755 745 740

790

800 795 785 CL11

730

735

GND05

780

CL11

770

775 GND05

CL12 GND06

CL12

U

V

GND06

Effectivity A, C

Effectivity B, D

25-35-54_DWG45.ISO

IPL Figure 3 Electrical Assy (Sheet 8 of 11) GRAPHIC 25-35-54-99B-033-A01

25-35-54

Page 10063 DEC 18/18

B/E AEROSPACE

COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001

-865 860

810 -815 820 -825 830 -835

840 -845 850 -855

870 -875

25-35-54_DWG51.ISO

IPL Figure 3 Electrical Assy (Sheet 9 of 11) GRAPHIC 25-35-54-99B-033-A01

25-35-54

Page 10064 DEC 18/18

B/E AEROSPACE

COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001

880 -885

-915 910

-895 890

900 -905

Eff. A, B

25-35-54_DWG52.ISO

IPL Figure 3 Electrical Assy (Sheet 10 of 11) GRAPHIC 25-35-54-99B-033-A01

25-35-54

Page 10065 DEC 18/18

B/E AEROSPACE

COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001

-915A 910A -905A 900A

890A -895A

Eff. C, D

25-35-54_DWG94.ISO

IPL Figure 3 Electrical Assy (Sheet 11 of 11) GRAPHIC 25-35-54-99B-033-A01

25-35-54

Page 10066 DEC 18/18

B/E AEROSPACE

COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001

FIG. & ITEM NO.

PART NUMBER

AIRLINE PART NUMBER

NOMENCLATURE 1234567

EFF. CODE

UNITS PER ASSY

3 -1

431501010

3

ELECTRICAL ASSEMBLY DF1575 (FOR NHA, SEE IPL FIGURE 1) (ORDER DETAILED PARTS)

(NP)

A,B

RF

-1A

431501002

3

ELECTRICAL ASSEMBLY DF1500 (FOR NHA, SEE IPL FIGURE 1) (ORDER DETAILED PARTS)

(NP)

C,D

RF

CS207-01

3

• POWER BUTTON MODULE (TRUE PNR CS-207-01)

5

1

A TT A CH IN G PA RT S

10

MS51957-15

3

• SCREW, PNH, 4-40 UNC X 9.5

3

15

DIN127BM3A2

3

• WASHER, LOCK, Ø3.1 X Ø6.2 X 0.8 - M3 (TRUE PNR DIN127B-M3-A2)

3

20

DIN125AM3A2

3

• WASHER, PLAIN, Ø3.2 X Ø7 X 0.5 - M3 (TRUE PNR DIN125A-M3-A2)

3

*** 25

CS223-62

3

• CONNECTOR, HOUSING, 6P, MATE-N-LOK™ (794895-1) (TRUE PNR CS-223-62) (USED ON ITEM -273/-273A) (FOR DET, SEE IPL FIGURE 17/IPL FIGURE 18)

RF

30

CS223-60

3

• SEAL, INTERFACE, 6P, MATE-N-LOK™ (794772-6) (TRUE PNR CS-223-60) (USED ON ITEM -273/-273A) (FOR DET, SEE IPL FIGURE 17/IPL FIGURE 18)

RF

35

CS207-02

3

• HMI MODULE (TRUE PNR CS-207-02)

1

A TT A CH IN G PA RT S

40

MS51957-15

3

• SCREW, PNH, 4-40 UNC X 9.5

4

45

DIN127BM3A2

3

• WASHER, LOCK, Ø3.1 X Ø6.2 X 0.8 - M3 (TRUE PNR DIN127B-M3-A2)

4

50

DIN125AM3A2

3

• WASHER, PLAIN, Ø3.2 X Ø7 X 0.5 - M3 (TRUE PNR DIN125A-M3-A2)

4

*** 55

CS2230-01

3

• CONNECTOR, HOUSING, 10P (794781-1) (TRUE PNR CS-2230-01) (USED ON ITEM -273/-273A) (FOR DET, SEE IPL FIGURE 17/IPL FIGURE 18)

RF

DASH (-) ITEM NOT ILLUSTRATED.

25-35-54

Page 10067 DEC 18/18

B/E AEROSPACE

COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 FIG. & ITEM NO.

PART NUMBER

AIRLINE PART NUMBER

NOMENCLATURE 1234567

EFF. CODE

UNITS PER ASSY

3 60

CS2230-02

3

• SEAL, INTERFACE, 10P, MATE-N-LOK™ (1-794772-0) (TRUE PNR CS-2230-02) (USED ON ITEM -273/-273A) (FOR DET, SEE IPL FIGURE 17/IPL FIGURE 18)

RF

85

432007182

3

• PIN, DOOR SENSOR

A,C

1

90

CS910-20

3

• SPRING, COMPRESSION (TRUE PNR CS-910-20)

A,C

1

95

432009045

3

• OPTICAL SENSOR

A,C

1

AT T AC HI NG P AR T S

100

MS51957-17

3

• SCREW, PNH, 4-40 UNC X 12.7

A,C

1

105

DIN125AM3A2

3

• WASHER, PLAIN, Ø3.2 X Ø7 X 0.5 - M3 (TRUE PNR DIN125A-M3-A2)

A,C

2

110

DIN127BM3A2

3

• WASHER, LOCK, Ø3.1 X Ø6.2 X 0.8 - M3 (TRUE PNR DIN127B-M3-A2)

A,C

1

115

MS35649-244

3

• NUT, 4-40 UNC

A,C

1

A,C

1

*** 125

431507012

3

• BRACKET, DOOR SENSOR AT T AC HI NG P AR T S

130

MS51957-28

3

• SCREW, PNH, 6-32 UNC X 9.5

A,C

2

135

DIN127BM4A2

3

• WASHER, LOCK, Ø4.1 X Ø7.6 X 0.9 - M4 (TRUE PNR DIN127B-M4-A2)

A,C

2

140

DIN125AM4A2

3

• WASHER, PLAIN, Ø4.3 X Ø9 X 0.8 - M4 (TRUE PNR DIN125A-M4-A2)

A,C

2

*** 145

CS223-47

3

• CONNECTOR, HOUSING, 3P, EI SERIES (0-171822-3) (TRUE PNR CS-223-47) (USED ON ITEM -273/-273A) (FOR DET, SEE IPL FIGURE 17)

A,C

RF

170

432007182

3

• PIN, DOOR SENSOR

B,D

1

175

CS910-20

3

• SPRING, COMPRESSION (TRUE PNR CS-910-20)

B,D

1

180

432009045

3

• OPTICAL SENSOR

B,D

1

AT T AC HI NG P AR T S

185

MS51957-17

3

• SCREW, PNH, 4-40 UNC X 12.7

B,D

1

190

DIN125AM3A2

3

• WASHER, PLAIN, Ø3.2 X Ø7 X 0.5 - M3 (TRUE PNR DIN125A-M3-A2)

B,D

2

DASH (-) ITEM NOT ILLUSTRATED.

25-35-54

Page 10068 DEC 18/18

B/E AEROSPACE

COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 FIG. & ITEM NO.

PART NUMBER

AIRLINE PART NUMBER

NOMENCLATURE 1234567

EFF. CODE

UNITS PER ASSY

3 195

DIN127BM3A2

3

• WASHER, LOCK, Ø3.1 X Ø6.2 X 0.8 - M3 (TRUE PNR DIN127B-M3-A2)

B,D

1

200

MS35649-244

3

• NUT, 4-40 UNC

B,D

1

B,D

1

*** 210

431507012

3

• BRACKET, DOOR SENSOR A TT A CH IN G PA RT S

215

MS51957-28

3

• SCREW, PNH, 6-32 UNC X 9.5

B,D

2

220

DIN127BM4A2

3

• WASHER, LOCK, Ø4.1 X Ø7.6 X 0.9 - M4 (TRUE PNR DIN127B-M4-A2)

B,D

2

225

DIN125AM4A2

3

• WASHER, PLAIN, Ø4.3 X Ø9 X 0.8 - M4 (TRUE PNR DIN125A-M4-A2)

B,D

2

B,D

RF

*** 230

CS223-47

3

• CONNECTOR, HOUSING, 3P, EI SERIES (0-171822-3) (TRUE PNR CS-223-47) (USED ON ITEM -273/-273A) (FOR DET, SEE IPL FIGURE 17)

235

CS938-01

3

• TIE-HOLDER (TRUE PNR CS-938-01)

2

240

CS933-05

3

• CABLE TIE, STANDARD, COLOR (BLACK), T18R (TRUE PNR CS-933-05)

2

245

CS281-01

3

• RFID TAG (TRUE PNR CS-281-01)

1

250

4381500-00-0000

3

• OVEN CONTROL UNIT (OCU) ASSEMBLY (FOR DET, SEE IPL FIGURE 5) (PRE SB NO. 1500-25-0005) (RPLD BY ITEM -250A)

-250A

4381500-02-0000

3

• OVEN CONTROL UNIT (OCU) ASSEMBLY (FOR DET, SEE IPL FIGURE 5) (POST SB NO. 1500-25-0005) (RPLS ITEM 250)

(NP)

1

1

A TT A CH IN G PA RT S

255

MS51957-30

3

• SCREW, PNH, 6-32 UNC X 12.7

6

260

DIN127BM4A2

3

• WASHER, LOCK, Ø4.1 X Ø7.6 X 0.9 - M4 (TRUE PNR DIN127B-M4-A2)

6

265

DIN9021M4A2

3

• WASHER, PLAIN, Ø4.3 X Ø12 X 1 - M4 (TRUE PNR DIN9021-M4-A2)

6

*** DASH (-) ITEM NOT ILLUSTRATED.

25-35-54

Page 10069 DEC 18/18

B/E AEROSPACE

COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 FIG. & ITEM NO.

PART NUMBER

AIRLINE PART NUMBER

EFF. CODE

NOMENCLATURE 1234567

UNITS PER ASSY

3 270

CS2230-13

3

• CONNECTOR, 24P (PCBS-2230-13-24P) (TRUE PNR CS-2230-13) (USED ON ITEM -273/-273A) (FOR DET, SEE IPL FIGURE 17/IPL FIGURE 18) (PRE SIL NO. H0212-25-0235) (RPLD BY ITEM -270A)

-270A

CS2230-37

3

• CONNECTOR, 24P (PCBS-ELO-WCA-37-24P) (TRUE PNR CS-2230-37) (USED ON ITEM -273/-273A) (FOR DET, SEE IPL FIGURE 17/IPL FIGURE 18) (POST SIL NO. H0212-25-0235) (RPLS ITEM 270)

-273

CS210-06

3

• WIRING HARNESS ASSEMBLY DF1575 (PART 1) (TRUE PNR CS-210-06) (FOR DET, SEE IPL FIGURE 17)

A,B

1

-273A

CS210-05

3

• WIRING HARNESS ASSEMBLY DF1500 (PART 1) (TRUE PNR CS-210-05) (FOR DET, SEE IPL FIGURE 18)

C,D

1

275

CS2230-06

3

• CONNECTOR, 27P (PCBS-2230-06-27P) (TRUE PNR CS-2230-06) (USED ON ITEM -278) (FOR DET, SEE IPL FIGURE 15) (PRE SIL NO. H0212-25-0235) (RPLD BY ITEM -275A)

-275A

CS2230-38

3

• CONNECTOR, 27P (PCBS-ELO-WCA-38-27P) (TRUE PNR CS-2230-38) (USED ON ITEM -278) (FOR DET, SEE IPL FIGURE 15) (POST SIL NO. H0212-25-0235) (RPLS ITEM 275)

-278

CS210-04

3

• WIRING HARNESS ASSEMBLY (PART 3) (TRUE PNR CS-210-04) (FOR DET, SEE IPL FIGURE 15)

280

CS223-41

3

• CONNECTOR, HOUSING, 6P, MATE-N-LOK™ (1-480705-0) (TRUE PNR CS-223-41) (USED ON ITEM -278) (FOR DET, SEE IPL FIGURE 15)

RF

285

CS223-11

3

• CONNECTOR, HOUSING, 2P, MATE-N-LOK™ (1-480699-0) (TRUE PNR CS-223-11) (USED ON ITEM -278) (FOR DET, SEE IPL FIGURE 15)

RF

(NP)

RF

RF

(NP)

RF

RF

1

DASH (-) ITEM NOT ILLUSTRATED.

25-35-54

Page 10070 DEC 18/18

B/E AEROSPACE

COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 FIG. & ITEM NO.

PART NUMBER

AIRLINE PART NUMBER

NOMENCLATURE 1234567

EFF. CODE

UNITS PER ASSY

3 290

CS223-87

3

• CONNECTOR, HOUSING, 4P, MATE-N-LOK™ (794939-1) (TRUE PNR CS-223-87) (USED ON ITEM -278) (FOR DET, SEE IPL FIGURE 15)

295

CS204-06

3

• COOLING FAN (TRUE PNR CS-204-06) (FOR DET, SEE IPL FIGURE 21)

RF

1

A TT A CH IN G PA RT S

300

MS51957-30

3

• SCREW, PNH, 6-32 UNC X 12.7

4

305

DIN127BM4A2

3

• WASHER, LOCK, Ø4.1 X Ø7.6 X 0.9 - M4 (TRUE PNR DIN127B-M4-A2)

4

*** 315

CS223-10

3

•• SEAL, INTERFACE, 2P, MATE-N-LOK™ (794269-1) (TRUE PNR CS-223-10) (USED ON ITEM 295)

320

CS224-204

3

• CABLE LUG, M4, AWG 16-14 (323160) (TRUE PNR CS-224-204) (USED ON ITEM -278) (FOR DET, SEE IPL FIGURE 15)

1

RF

A TT A CH IN G PA RT S

325

MS51957-26

3

• SCREW, PNH, 6-32 UNC X 6.35 (FOR DET, SEE IPL FIGURE 2)

A,B

RF

-325A

MS51957-26

3

• SCREW, PNH, 6-32 UNC X 6.35

C,D

1

330

DIN127BM4A2

3

• WASHER, LOCK, Ø4.1 X Ø7.6 X 0.9 - M4 (TRUE PNR DIN127B-M4-A2) (FOR DET, SEE IPL FIGURE 2)

A,B

RF

-330A

DIN127BM4A2

3

• WASHER, LOCK, Ø4.1 X Ø7.6 X 0.9 - M4 (TRUE PNR DIN127B-M4-A2)

C,D

1

335

DIN125AM4A2

3

• WASHER, PLAIN, Ø4.3 X Ø9 X 0.8 - M4 (TRUE PNR DIN125A-M4-A2) (FOR DET, SEE IPL FIGURE 2)

A,B

RF

-335A

DIN125AM4A2

3

• WASHER, PLAIN, Ø4.3 X Ø9 X 0.8 - M4 (TRUE PNR DIN125A-M4-A2)

C,D

1

*** 340

CS257-24

3

• PT100/PT1000 SENSOR ASSEMBLY (TRUE PNR CS-257-24) (FOR DET, SEE IPL FIGURE 22)

1

DASH (-) ITEM NOT ILLUSTRATED.

25-35-54

Page 10071 DEC 18/18

B/E AEROSPACE

COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 FIG. & ITEM NO.

PART NUMBER

AIRLINE PART NUMBER

NOMENCLATURE 1234567

EFF. CODE

UNITS PER ASSY

3 345

CS641-04

3

• O-RING, Ø5 X 1 (TRUE PNR CS-641-04)

1

350

612205

3

• WASHER, PLAIN, Ø5.1 X Ø6.8 X 0.8

1

355

CS641-19

3

• O-RING, Ø6 X 1 (TRUE PNR CS-641-19)

1

360

431507061

3

• WASHER, Ø6.1 X Ø8 X 0.8

1

370

CS223-83

3

•• SEAL, INTERFACE, 4P, MATE-N-LOK™ (794772-4) (TRUE PNR CS-223-83) (USED ON ITEM 340)

1

375

CS298-232

3

• HEATING ELEMENT, 200V-3600W (TRUE PNR CS-298-232) (FOR DET, SEE ITEM 555)

RF

380

CS223-40

3

• SEAL, INTERFACE, 6P, MATE-N-LOK™ (794275-1) (TRUE PNR CS-223-40) (FOR DET, SEE ITEM -581)

RF

385

CS939-06

3

• PLUG, Ø6 (TRUE PNR CS-939-06)

1

388

CS939-06

3

• PLUG, Ø6 (TRUE PNR CS-939-06)

1

390

CS187-01

3

• STANDOFF, THREADED (TRUE PNR CS-187-01)

4

395

431055004

3

• LINE FILTER PCB

1

AT T AC HI NG P AR T S

400

MS51957-27

3

• SCREW, PNH, 6-32 UNC X 7.9

4

405

DIN127BM4A2

3

• WASHER, LOCK, Ø4.1 X Ø7.6 X 0.9 - M4 (TRUE PNR DIN127B-M4-A2)

4

410

DIN125AM4A2

3

• WASHER, PLAIN, Ø4.3 X Ø9 X 0.8 - M4 (TRUE PNR DIN125A-M4-A2)

4

*** 415

CS223-90

3

• CONNECTOR, HOUSING, 4P, MATE-N-LOK™ (770019-1) (TRUE PNR CS-223-90) (USED ON ITEM -278) (FOR DET, SEE IPL FIGURE 16)

RF

420

CS223-64

3

• SEAL, INTERFACE, 4P, MATE-N-LOK™ (794273-1) (TRUE PNR CS-223-64) (USED ON ITEM -278) (FOR DET, SEE IPL FIGURE 16)

RF

DASH (-) ITEM NOT ILLUSTRATED.

25-35-54

Page 10072 DEC 18/18

B/E AEROSPACE

COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 FIG. & ITEM NO.

PART NUMBER

AIRLINE PART NUMBER

NOMENCLATURE 1234567

EFF. CODE

UNITS PER ASSY

3 425

CS223-90

3

• CONNECTOR, HOUSING, 4P, MATE-N-LOK™ (770019-1) (TRUE PNR CS-223-90) (USED ON ITEM -278) (FOR DET, SEE IPL FIGURE 15)

RF

430

CS223-64

3

• SEAL, INTERFACE, 4P, MATE-N-LOK™ (794273-1) (TRUE PNR CS-223-64) (USED ON ITEM -278) (FOR DET, SEE IPL FIGURE 15)

RF

435

CS201-302

3

• MOTOR, BRUSHLESS DC (TRUE PNR CS-201-302) (PRE SB NO. 1500-25-0003) (RPLD BY ITEM -435A) (FOR DET, SEE IPL FIGURE 19)

1

-435A

CS201-304

3

• MOTOR, BRUSHLESS DC (TRUE PNR CS-201-304) (POST SB NO. 1500-25-0003) (RPLS ITEM 435) (FOR DET, SEE IPL FIGURE 19A)

1

A TT A CH IN G PA RT S

440

MS51957-30

3

• SCREW, PNH, 6-32 UNC X 12.7

4

445

DIN127BM4A2

3

• WASHER, LOCK, Ø4.1 X Ø7.6 X 0.9 - M4 (TRUE PNR DIN127B-M4-A2)

4

450

DIN125AM4A2

3

• WASHER, PLAIN, Ø4.3 X Ø9 X 0.8 - M4 (TRUE PNR DIN125A-M4-A2)

4

*** 455

CS223-38

3

•• CONNECTOR, HOUSING, 6P, MATE-NLOK™ (1-480704-0) (TRUE PNR CS-223-38) (USED ON ITEM 435) (FOR DET, SEE IPL FIGURE 19)

RF

460

CS223-08

3

•• CONNECTOR, HOUSING, 2P, MATE-NLOK™ (1-480698-0) (TRUE PNR CS-223-08) (USED ON ITEM 435) (FOR DET, SEE IPL FIGURE 19)

RF

465

CS223-40

3

•• SEAL, INTERFACE, 6P, MATE-N-LOK™ (794275-1) (TRUE PNR CS-223-40) (USED ON ITEM 435)

1

DASH (-) ITEM NOT ILLUSTRATED.

25-35-54

Page 10073 DEC 18/18

B/E AEROSPACE

COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 FIG. & ITEM NO.

PART NUMBER

AIRLINE PART NUMBER

NOMENCLATURE 1234567

EFF. CODE

UNITS PER ASSY

3 470

CS223-10

3

•• SEAL, INTERFACE, 2P, MATE-N-LOK™ (794269-1) (TRUE PNR CS-223-10) (USED ON ITEM 435)

1

475

CS223-41

3

• CONNECTOR, HOUSING, 6P, MATE-N-LOK™ (1-480705-0) (TRUE PNR CS-223-41) (USED ON ITEM -278) (FOR DET, SEE IPL FIGURE 15)

RF

480

CS223-11

3

• CONNECTOR, HOUSING, 2P, MATE-N-LOK™ (1-480699-0) (TRUE PNR CS-223-11) (USED ON ITEM -278) (FOR DET, SEE IPL FIGURE 15)

RF

485

CS259-11

3

• THERMOSTAT, 240 °C [464 °F] (TRUE PNR CS-259-11)

1

AT T AC HI NG P AR T S

490

431507071

3

• SPACER PLATE

1

495

MS35649-244

3

• NUT, 4-40 UNC

2

500

DIN127BM3A2

3

• WASHER, LOCK, Ø3.1 X Ø6.2 X 0.8 - M3 (TRUE PNR DIN127B-M3-A2)

2

505

DIN125AM3A2

3

• WASHER, PLAIN, Ø3.2 X Ø7 X 0.5 - M3 (TRUE PNR DIN125A-M3-A2)

2

*** 510

CS224-66

3

• FASTON, SOCKET, AWG 18-22 (2-520184-4) (TRUE PNR CS-224-66) (USED ON ITEM -278) (FOR DET, SEE IPL FIGURE 15)

RF

515

CS224-66

3

• FASTON, SOCKET, AWG 18-22 (2-520184-4) (TRUE PNR CS-224-66) (USED ON ITEM -278) (FOR DET, SEE IPL FIGURE 15)

RF

520

CS259-10

3

• THERMOSTAT, 232 °C [450 °F] (TRUE PNR CS-259-10)

1

AT T AC HI NG P AR T S

525

431507071

3

• SPACER PLATE

1

530

MS35649-244

3

• NUT, 4-40 UNC

2

535

DIN127BM3A2

3

• WASHER, LOCK, Ø3.1 X Ø6.2 X 0.8 - M3 (TRUE PNR DIN127B-M3-A2)

2

540

DIN125AM3A2

3

• WASHER, PLAIN, Ø3.2 X Ø7 X 0.5 - M3 (TRUE PNR DIN125A-M3-A2)

2

*** DASH (-) ITEM NOT ILLUSTRATED.

25-35-54

Page 10074 DEC 18/18

B/E AEROSPACE

COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 FIG. & ITEM NO.

PART NUMBER

AIRLINE PART NUMBER

NOMENCLATURE 1234567

EFF. CODE

UNITS PER ASSY

3 545

CS224-66

3

• FASTON, SOCKET, AWG 18-22 (2-520184-4) (TRUE PNR CS-224-66) (USED ON ITEM -278) (FOR DET, SEE IPL FIGURE 15)

RF

550

CS224-66

3

• FASTON, SOCKET, AWG 18-22 (2-520184-4) (TRUE PNR CS-224-66) (USED ON ITEM -278) (FOR DET, SEE IPL FIGURE 15)

RF

555

CS298-232

3

• HEATING ELEMENT, 200V-3600W (TRUE PNR CS-298-232) (FOR DET, SEE IPL FIGURE 20)

1

A TT A CH IN G PA RT S

560

432007422

3

• NUT, M10

3

565

MS35649-244

3

• NUT, 4-40 UNC

1

570

DIN127BM3A2

3

• WASHER, LOCK, Ø3.1 X Ø6.2 X 0.8 - M3 (TRUE PNR DIN127B-M3-A2)

1

575

DIN125AM3A2

3

• WASHER, PLAIN, Ø3.2 X Ø7 X 0.5 - M3 (TRUE PNR DIN125A-M3-A2)

1

*** 580

431509013

3

• GASKET

1

-581

CS223-40

3

•• SEAL, INTERFACE, 6P, MATE-N-LOK™ (794275-1) (TRUE PNR CS-223-40) (USED ON ITEM 555)

1

585

431507068

3

• BONDING STRIP

1

590

431507060

3

• GROUND PIN

1

A TT A CH IN G PA RT S

595

CS641-08

3

• O-RING, Ø9.25 X 1.78 (TRUE PNR CS-641-08)

1

600

NAS1149C0416R

3

• WASHER, Ø6.5 X Ø13.2 X 0.4

1

605

MS21043-4

3

• NUT, 1/4-28 UNF-3B, SELF-LOCKING

1

*** 610

431507060

3

• GROUND PIN

1

A TT A CH IN G PA RT S

615

CS641-08

3

• O-RING, Ø9.25 X 1.78 (TRUE PNR CS-641-08)

1

620

NAS1149C0416R

3

• WASHER, Ø6.5 X Ø13.2 X 0.4

1

625

MS21043-4

3

• NUT, 1/4-28 UNF-3B, SELF-LOCKING

1

*** DASH (-) ITEM NOT ILLUSTRATED.

25-35-54

Page 10075 DEC 18/18

B/E AEROSPACE

COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 FIG. & ITEM NO.

PART NUMBER

AIRLINE PART NUMBER

NOMENCLATURE 1234567

EFF. CODE

UNITS PER ASSY

3 630

CS224-202

3

• CABLE LUG, M6, AWG 12-10 (323069) (TRUE PNR CS-224-202) (USED ON ITEM -278) (FOR DET, SEE IPL FIGURE 16)

RF

AT T AC HI NG P AR T S

635

NAS1802-4-8

3

• SCREW, HEX, 1/4 X 28 UNJF X 12.7

1

640

NAS1149C0416R

3

• WASHER, Ø6.5 X Ø13.2 X 0.4

2

645

MS21043-4

3

• NUT, 1/4-28 UNF-3B, SELF-LOCKING

1

*** 650

CS224-202

3

• CABLE LUG, M6, AWG 12-10 (323069) (TRUE PNR CS-224-202) (USED ON ITEM -278) (FOR DET, SEE IPL FIGURE 16)

RF

655

CS224-202

3

• CABLE LUG, M6, AWG 12-10 (323069) (TRUE PNR CS-224-202) (USED ON ITEM -278) (FOR DET, SEE IPL FIGURE 16)

RF

AT T AC HI NG P AR T S

660

NAS1802-4-8

3

• SCREW, HEX, 1/4 X 28 UNJF X 12.7

1

665

NAS1149C0416R

3

• WASHER, Ø6.5 X Ø13.2 X 0.4

2

670

MS21043-4

3

• NUT, 1/4-28 UNF-3B, SELF-LOCKING

1

***

675

MS35308-307

3

• BOLT, HEX, 1/4-28 UNF X 22.22

1

AT T AC HI NG P AR T S

680

DIN125AM6A2

3

• WASHER, PLAIN, Ø6.4 X Ø12.5 X 1.6 - M6 (TRUE PNR DIN125A-M6-A2)

1

685

CS154-05

3

• WASHER, CUPAL, Ø6.5 X Ø12 X 0.7 (TRUE PNR CS-154-05)

1

690

MS35650-3254

3

• NUT, 1/4-28 UNF

1

*** 695

CS224-202

3

• CABLE LUG, M6, AWG 12-10 (323069) (TRUE PNR CS-224-202) (USED ON ITEM -278) (FOR DET, SEE IPL FIGURE 16)

RF

AT T AC HI NG P AR T S

700

DIN125AM6A2

3

• WASHER, PLAIN, Ø6.4 X Ø12.5 X 1.6 - M6 (TRUE PNR DIN125A-M6-A2)

1

705

MS35338-139

3

• WASHER, LOCK, Ø6.5 X Ø12.4 X 1.6

1

DASH (-) ITEM NOT ILLUSTRATED.

25-35-54

Page 10076 DEC 18/18

B/E AEROSPACE

COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 FIG. & ITEM NO.

PART NUMBER

AIRLINE PART NUMBER

1234567

3

• NUT, 1/4-28 UNF

NOMENCLATURE

EFF. CODE

UNITS PER ASSY

3 710

MS35650-3254

1

*** 712

431507041

3

• OUTER COVER DF1575 (FOR DET, SEE IPL FIGURE 2)

-715

CS210-08

3

• WIRING HARNESS ASSEMBLY (PART 2) (TRUE PNR CS-210-08) (FOR DET, SEE IPL FIGURE 16)

718

CS223-102

3

•• CONNECTOR, 6P (ACR-6-34/2) (TRUE PNR CS-223-102) (USED ON ITEM -715) (FOR DET, SEE IPL FIGURE 16)

RF 1

RF

A TT A CH IN G PA RT S

720

MS51957-44

3

• SCREW, PNH, 8-32 UNC X 11.12

4

725

DIN127BM4A2

3

• WASHER, LOCK, Ø4.1 X Ø7.6 X 0.9 - M4 (TRUE PNR DIN127B-M4-A2)

4

*** 730

CS224-201

3

• CABLE LUG, M4, AWG 12-10 (323067) (TRUE PNR CS-224-201) (USED ON ITEM -273/-273A) (FOR DET, SEE IPL FIGURE 17)

A,C

RF

A TT A CH IN G PA RT S

735

DIN125AM4A2

3

• WASHER, PLAIN, Ø4.3 X Ø9 X 0.8 - M4 (TRUE PNR DIN125A-M4-A2)

A,C

1

740

DIN127BM4A2

3

• WASHER, LOCK, Ø4.1 X Ø7.6 X 0.9 - M4 (TRUE PNR DIN127B-M4-A2)

A,C

1

745

MS51957-28

3

• SCREW, PNH, 6-32 UNC X 9.5

A,C

1

A,C

RF

*** 750

CS224-201

3

• CABLE LUG, M4, AWG 12-10 (323067) (TRUE PNR CS-224-201) (USED ON ITEM -273/-273A) (FOR DET, SEE IPL FIGURE 17) A TT A CH IN G PA RT S

755

DIN125AM4A2

3

• WASHER, PLAIN, Ø4.3 X Ø9 X 0.8 - M4 (TRUE PNR DIN125A-M4-A2)

A,C

1

760

DIN127BM4A2

3

• WASHER, LOCK, Ø4.1 X Ø7.6 X 0.9 - M4 (TRUE PNR DIN127B-M4-A2)

A,C

1

765

MS51957-28

3

• SCREW, PNH, 6-32 UNC X 9.5

A,C

1

*** DASH (-) ITEM NOT ILLUSTRATED.

25-35-54

Page 10077 DEC 18/18

B/E AEROSPACE

COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 FIG. & ITEM NO.

PART NUMBER

AIRLINE PART NUMBER

NOMENCLATURE 1234567

EFF. CODE

UNITS PER ASSY

B,D

RF

3 770

CS224-201

3

• CABLE LUG, M4, AWG 12-10 (323067) (TRUE PNR CS-224-201) (USED ON ITEM -273/-273A) (FOR DET, SEE IPL FIGURE 17) AT T AC HI NG P AR T S

775

DIN125AM4A2

3

• WASHER, PLAIN, Ø4.3 X Ø9 X 0.8 - M4 (TRUE PNR DIN125A-M4-A2)

B,D

1

780

DIN127BM4A2

3

• WASHER, LOCK, Ø4.1 X Ø7.6 X 0.9 - M4 (TRUE PNR DIN127B-M4-A2)

B,D

1

785

MS51957-28

3

• SCREW, PNH, 6-32 UNC X 9.5

B,D

1

B,D

RF

*** 790

CS224-201

3

• CABLE LUG, M4, AWG 12-10 (323067) (TRUE PNR CS-224-201) (USED ON ITEM -273/273A) (FOR DET, SEE IPL FIGURE 17) AT T AC HI NG P AR T S

795

DIN125AM4A2

3

• WASHER, PLAIN, Ø4.3 X Ø9 X 0.8 - M4 (TRUE PNR DIN125A-M4-A2)

B,D

1

800

DIN127BM4A2

3

• WASHER, LOCK, Ø4.1 X Ø7.6 X 0.9 - M4 (TRUE PNR DIN127B-M4-A2)

B,D

1

805

MS51957-28

3

• SCREW, PNH, 6-32 UNC X 9.5

B,D

1

*** 810

CS938-01

3

• TIE-HOLDER (TRUE PNR CS-938-01)

5

-815

CS933-05

3

• CABLE TIE, STANDARD, COLOR (BLACK), T18R (TRUE PNR CS-933-05)

5

820

CS938-01

3

• TIE-HOLDER (TRUE PNR CS-938-01)

4

-825

CS933-05

3

• CABLE TIE, STANDARD, COLOR (BLACK), T18R (TRUE PNR CS-933-05)

4

830

CS938-01

3

• TIE-HOLDER (TRUE PNR CS-938-01)

4

-835

CS933-05

3

• CABLE TIE, STANDARD, COLOR (BLACK), T18R (TRUE PNR CS-933-05)

4

840

CS938-01

3

• TIE-HOLDER (TRUE PNR CS-938-01)

2

-845

CS933-05

3

• CABLE TIE, STANDARD, COLOR (BLACK), T18R (TRUE PNR CS-933-05)

2

DASH (-) ITEM NOT ILLUSTRATED.

25-35-54

Page 10078 DEC 18/18

B/E AEROSPACE

COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 FIG. & ITEM NO.

PART NUMBER

AIRLINE PART NUMBER

NOMENCLATURE 1234567

EFF. CODE

UNITS PER ASSY

3 850

CS938-01

3

• TIE-HOLDER (TRUE PNR CS-938-01)

9

-855

CS933-05

3

• CABLE TIE, STANDARD, COLOR (BLACK), T18R (TRUE PNR CS-933-05)

9

860

CS938-01

3

• TIE-HOLDER (TRUE PNR CS-938-01)

2

-865

CS933-05

3

• CABLE TIE, STANDARD, COLOR (BLACK), T18R (TRUE PNR CS-933-05)

2

870

CS938-01

3

• TIE-HOLDER (TRUE PNR CS-938-01)

4

-875

CS933-05

3

• CABLE TIE, STANDARD, COLOR (BLACK), T18R (TRUE PNR CS-933-05)

4

880

CS938-01

3

• TIE-HOLDER (TRUE PNR CS-938-01)

4

-885

CS933-05

3

• CABLE TIE, STANDARD, COLOR (BLACK), T18R (TRUE PNR CS-933-05)

4

890

CS938-01

3

• TIE-HOLDER (TRUE PNR CS-938-01)

A,B

3

890A

CS938-01

3

• TIE-HOLDER (TRUE PNR CS-938-01)

C,D

1

-895

CS933-05

3

• CABLE TIE, STANDARD, COLOR (BLACK), T18R (TRUE PNR CS-933-05)

A,B

3

-895A

CS933-05

3

• CABLE TIE, STANDARD, COLOR (BLACK), T18R (TRUE PNR CS-933-05)

C,D

1

900

CS938-01

3

• TIE-HOLDER (TRUE PNR CS-938-01)

A,B

3

900A

CS938-01

3

• TIE-HOLDER (TRUE PNR CS-938-01)

C,D

1

-905

CS933-05

3

• CABLE TIE, STANDARD, COLOR (BLACK), T18R (TRUE PNR CS-933-05)

A,B

3

-905A

CS933-05

3

• CABLE TIE, STANDARD, COLOR (BLACK), T18R (TRUE PNR CS-933-05)

C,D

1

910

CS938-01

3

• TIE-HOLDER (TRUE PNR CS-938-01)

A,B

1

910A

CS938-01

3

• TIE-HOLDER (TRUE PNR CS-938-01)

C,D

1

-915

CS933-05

3

• CABLE TIE, STANDARD, COLOR (BLACK), T18R (TRUE PNR CS-933-05)

A,B

1

-915A

CS933-05

3

• CABLE TIE, STANDARD, COLOR (BLACK), T18R (TRUE PNR CS-933-05)

C,D

1

DASH (-) ITEM NOT ILLUSTRATED.

25-35-54

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001

-1

A 20

5

15

10

A 25-35-54_DWG28A.ISO

IPL Figure 4 Placard Installation GRAPHIC 25-35-54-99B-034-A01

25-35-54

Page 10080 DEC 18/18

B/E AEROSPACE

COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001

FIG. & ITEM NO.

PART NUMBER

AIRLINE PART NUMBER

NOMENCLATURE 1234567

EFF. CODE

UNITS PER ASSY

4 -1

431501011

4

PLACARD INSTALLATION DF1575 (FOR NHA, SEE IPL FIGURE 1) (ORDER DETAILED PARTS)

(NP)

A,B

RF

-1A

431501003

4

PLACARD INSTALLATION DF1500 (FOR NHA, SEE IPL FIGURE 1) (ORDER DETAILED PARTS)

(NP)

C,D

RF

5

CS980-02

4

• PLACARD, ID (TRUE PNR CS-980-02)

1

10

CS980-01

4

• PLACARD, ID (TRUE PNR CS-980-01)

1

15

CS980-05

4

• PLACARD, MAXIMUM CAPACITY (TRUE PNR CS-980-05)

1

20

CS980-10

4

• PLACARD, AMENDMENT (TRUE PNR CS-980-10) (POST SB NO. 1500-25-0002)

1

DASH (-) ITEM NOT ILLUSTRATED.

25-35-54

Page 10081 DEC 18/18

B/E AEROSPACE

COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001

A

-1

A

25-35-54_DWG29.ISO

IPL Figure 5 Oven Control Unit (OCU) Assembly GRAPHIC 25-35-54-99B-035-A01

25-35-54

Page 10082 DEC 18/18

B/E AEROSPACE

COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001

FIG. & ITEM NO.

PART NUMBER

AIRLINE PART NUMBER

EFF. CODE

NOMENCLATURE 1234567

UNITS PER ASSY

5 -1

4381500-00-0000

5

OVEN CONTROL UNIT (PRE SB NO. 1500-25-0005) (RPLD BY ITEM -1A) (FOR NHA, SEE IPL FIGURE 3)

(NP)

RF

-1A

4381500-02-0000

5

OVEN CONTROL UNIT (POST SB NO. 1500-25-0005) (RPLS ITEM -1) (FOR NHA, SEE IPL FIGURE 3)

-10

438001090

5

• MECHANICAL ASSEMBLY (OCU) (FOR DET, SEE IPL FIGURE 25)

(NP)

1

-20

438001091

5

• ELECTRICAL ASSEMBLY (OCU) (FOR DET, SEE IPL FIGURE 26)

(NP)

1

-30

438001089

5

• PLACARD INSTALLATION (OCU) (FOR DET, SEE IPL FIGURE 27)

(NP)

1

-40

CS801-421-03

5

• SOFTWARE, OPERATIONAL (FILE NAME: CS-801-421_03.BIN) (CRC: 4A8664A9) (TRUE PNR CS-801-421_03) (PRE SB NO. 1500-25-0011) (RPLD BY ITEM -40A)

1

-40A

CS801-421AB

5

• SOFTWARE, OPERATIONAL (FILE NAME: CS-801-421_AB.BIN) (CRC: A1F0333F) (TRUE PNR CS-801-421_AB) (POST SB NO. 1500-25-0011) (RPLS ITEM -40)

1

-50

CS801-420-01

5

• SOFTWARE, BOOT LOADER (FILE NAME: CS-801-420_01.HEX) (CRC: 4777EE36) (TRUE PNR CS-801-420_01)

-60

CS801-501-04

5

• SOFTWARE, MOTOR DRIVER (FILE NAME: CS-801-501_04.BIN) (CRC: 1936F8EF) (TRUE PNR CS-801-501_04) (PRE SB NO. 1500-25-0011) (RPLD BY ITEM -60A)

1

-60A

CS801-501-05

5

• SOFTWARE, MOTOR DRIVER (FILE NAME: CS-801-501_05.BIN) (CRC: 2C021D07) (TRUE PNR CS-801-501_05) (POST SB NO. 1500-25-0011) (RPLS ITEM -60)

1

RF

(NP)

1

DASH (-) ITEM NOT ILLUSTRATED.

25-35-54

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B/E AEROSPACE

COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 FIG. & ITEM NO.

PART NUMBER

AIRLINE PART NUMBER

NOMENCLATURE 1234567

EFF. CODE

UNITS PER ASSY

5 -70

CS801-501-04OP

5

• SOFTWARE, MOTOR DRIVER, OPTION BYTE (FILE NAME: CS-801-501_04_OPTIONBYTE.BIN) (CRC: 91898866) (TRUE PNR CS-801-501_04_OPTION_BYTE) (PRE SB NO. 1500-25-0011) (RPLD BY ITEM -70A)

1

-70A

CS801-501-05OP

5

• SOFTWARE, MOTOR DRIVER, OPTION BYTE (FILE NAME: CS-801-501_05_OPTIONBYTE.BIN) (CRC: 91898866) (TRUE PNR CS-801-501_05_OPTION_BYTE) (POST SB NO. 1500-25-0011) (RPLS ITEM -70)

1

-80

CS801-422-03

5

• SOFTWARE, FALLBACK IMAGE DF15XX (FILE NAME: CS-801-422_03.BIN) (CRC: 519EFE9B) (TRUE PNR CS-801-422_03) (PRE SB NO. 1500-25-0011) (RPLD BY ITEM -80A)

1

-80A

CS801-422AB

5

• SOFTWARE, FALLBACK IMAGE DF15XX (FILE NAME: CS-801-422_AB.BIN) (CRC: 1FB4FE6C) (TRUE PNR CS-801-422_AB) (POST SB NO. 1500-25-0011) (RPLS ITEM -80)

1

DASH (-) ITEM NOT ILLUSTRATED.

25-35-54

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THIS PAGE INTENTIONALLY LEFT BLANK

25-35-54

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35 25 -1 -1A

20 15

110 30

95

5

70

-5A

135

100

-105

A

140 85 145

90

150

75

-75A

55

155

40 45 120

-125

115

65

50 60

130

160

165

25-35-54_DWG22.ISO

IPL Figure 6 Door Assembly (Sheet 1 of 3) GRAPHIC 25-35-54-99B-036-A01

25-35-54

Page 10086 DEC 18/18

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200

180 175

185 170

195

190

A

25-35-54_DWG53.ISO

IPL Figure 6 Door Assembly (PRE SB No. 1500-25-0007 / 1500-25-0008) (Sheet 2 of 3) GRAPHIC 25-35-54-99B-036-A01

25-35-54

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200

180 175

185 170A

195

190A

A

25-35-54_DWG106.ISO

IPL Figure 6 Door Assembly (POST SB No. 1500-25-0007 / 1500-25-0008) (Sheet 3 of 3) GRAPHIC 25-35-54-99B-036-A01

25-35-54

Page 10088 DEC 18/18

B/E AEROSPACE

COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001

FIG. & ITEM NO.

PART NUMBER

AIRLINE PART NUMBER

NOMENCLATURE 1234567

EFF. CODE

UNITS PER ASSY

6 -1

431506013

6

DOOR ASSEMBLY, LEFT HINGE (PRE SB NO. 1500-25-0007) (RPLD BY ITEM -1B) (FOR NHA, SEE IPL FIGURE 2) (ORDER DETAILED PARTS)

(NP)

A,C

RF

-1A

431506014

6

DOOR ASSEMBLY, RIGHT HINGE (PRE SB NO. 1500-25-0007) (RPLD BY ITEM -1C) (FOR NHA, SEE IPL FIGURE 2) (ORDER DETAILED PARTS)

(NP)

B,D

RF

-1B

431506025

6

DOOR ASSEMBLY, LEFT HINGE (POST SB NO. 1500-25-0007) (RPLS ITEM -1) (FOR NHA, SEE IPL FIGURE 2) (ORDER DETAILED PARTS)

A,C

RF

-1C

431506026

6

DOOR ASSEMBLY, RIGHT HINGE (POST SB NO. 1500-25-0007) (RPLS ITEM -1A) (FOR NHA, SEE IPL FIGURE 2) (ORDER DETAILED PARTS)

B,D

RF

5

431506004

6

• DOOR, LEFT HINGE

A,C

1

-5A

431506015

6

• DOOR, RIGHT HINGE

B,D

1

15

CS910-19

6

• SPRING, COMPRESSION (TRUE PNR CS-910-19)

1

20

432007453

6

• PIN, HINGE

1

25

431507044

6

• HINGE INSERT

1

A TT A CH IN G PA RT S

30

431507048

6

• HINGE NUT PLATE

1

35

CS1003-54

6

• SCREW, CTSK, SELF-LOCKING, 8-32 UNC X 15,9 (TRUE PNR CS-1003-54)

1

*** 40

CS910-19

6

• SPRING, COMPRESSION (TRUE PNR CS-910-19)

1

45

432007453

6

• PIN, HINGE

1

50

431507044

6

• HINGE INSERT

1

A TT A CH IN G PA RT S

55

431507048

6

• HINGE NUT PLATE

1

DASH (-) ITEM NOT ILLUSTRATED.

25-35-54

Page 10089 DEC 18/18

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 FIG. & ITEM NO.

PART NUMBER

AIRLINE PART NUMBER

NOMENCLATURE 1234567

EFF. CODE

UNITS PER ASSY

6 60

CS1003-54

6

• SCREW, CTSK, SELF-LOCKING, 8-32 UNC X 15,9 (TRUE PNR CS-1003-54)

1

*** 65

431504006

6

• DOOR ROD, ASSEMBLY (FOR DET, SEE IPL FIGURE 24)

1

70

431504006

6

• DOOR ROD, ASSEMBLY (FOR DET, SEE IPL FIGURE 24)

1

75

431506016

6

• CURVE DISC, LEFT HINGE

A,C

1

-75A

431506017

6

• CURVE DISC, RIGHT HINGE

B,D

1

85

431506012

6

• BEARING BRIDGE

1

AT T AC HI NG P AR T S

90

CS1003-31

6

• SCREW, CTSK, SELF-LOCKING, 6-32 UNC X 9.53 (TRUE PNR CS-1003-31)

4

*** 95

431507043

6

• RETAINING PLATE

1

AT T AC HI NG P AR T S

100

431507045

6

• NUT PLATE

1

-105

CS930-401

6

• SLIDING BUSH (TRUE PNR CS-930-401) (USED ON ITEM 100)

1

110

CS1003-53

6

• SCREW, CTSK, SELF-LOCKING, 8-32 UNC X 11.1 (TRUE PNR CS-1003-53)

2

*** 115

431507043

6

• RETAINING PLATE

1

AT T AC HI NG P AR T S

120

431507045

6

• NUT PLATE

1

-125

CS930-401

6

• SLIDING BUSH (TRUE PNR CS-930-401) (USED ON ITEM 120)

1

130

CS1003-53

6

• SCREW, CTSK, SELF-LOCKING, 8-32 UNC X 11.1 (TRUE PNR CS-1003-53)

2

*** DASH (-) ITEM NOT ILLUSTRATED.

25-35-54

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 FIG. & ITEM NO.

PART NUMBER

AIRLINE PART NUMBER

EFF. CODE

NOMENCLATURE 1234567

UNITS PER ASSY

6 135

431509011

6

• DOOR INSULATION SET, FRONT (POST SIL NO. H0212-25-0203)

1

140

431509012

6

• DOOR INSULATION, REAR

1

145

431506009

6

• X-FRAME, DOOR

1

A TT A CH IN G PA RT S

150

CS1003-31

6

• SCREW, CTSK, SELF-LOCKING, 6-32 UNC X 9.53 (TRUE PNR CS-1003-31)

11

*** 155

431507019

6

• INNER DOOR COVER

1

A TT A CH IN G PA RT S

160

CS1001-30

6

• SCREW, PNH, SELF-LOCKING, 6-32 UNC X 6.35 (TRUE PNR CS-1001-30)

10

*** 165

431509010

6

• SEAL, DOOR

170

431509003

6

• DOOR KNOB (PRE SB NO. 1500-25-0008) (SUPSD BY ITEM 170A)

170A

431509016

6

• DOOR KNOB (POST SB NO. 1500-25-0008) (SUPSDS ITEM 170)

1

(NP)

1

1

A TT A CH IN G PA RT S

175

MS51957-42

6

• SCREW, PNH, 8-32 UNC X 7.92

1

180

DIN127BM4A2

6

• WASHER, LOCK, Ø4.1 X Ø7.6 X 0.9 - M4 (TRUE PNR DIN127B-M4-A2)

1

185

DIN125AM4A2

6

• WASHER, PLAIN, Ø4.3 X Ø9 X 0.8 - M4 (TRUE PNR DIN125A-M4-A2)

1

*** 190

431509004

6

• COVER, DOOR KNOB (PRE SB NO. 1500-25-0008) (SUPSD BY ITEM 190A)

(NP)

1

190A

431509017

6

• COVER, DOOR KNOB (POST SB NO. 1500-25-0008) (SUPSDS ITEM 190)

1

195

431509007

6

• LOGO, INLAY

1

200

431509006

6

• COVER, INLAY

1

DASH (-) ITEM NOT ILLUSTRATED.

25-35-54

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-1

5

30 10 25

15

20

35 50

45

40

25-35-54_DWG35.ISO

IPL Figure 7 Frame Assembly LH GRAPHIC 25-35-54-99B-037-A01

25-35-54

Page 10092 DEC 18/18

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001

FIG. & ITEM NO.

PART NUMBER

AIRLINE PART NUMBER

NOMENCLATURE 1234567

EFF. CODE

UNITS PER ASSY

A,C

RF

A,C

RF

7 -1

431506007

7

FRAME ASSEMBLY LH (FOR NHA, SEE IPL FIGURE 2) (PRE SIL NO. H0212-25-0217) (RPLD BY ITEM -1A)

(NP)

-1A

431506022

7

FRAME ASSEMBLY LH (FOR NHA, SEE IPL FIGURE 2) (POST SIL NO. H0212-25-0217) (RPLS ITEM -1)

5

431506006

7

• FRAME (BUY PNR 431506022)

(NP)

A,C

1

10

431509001

7

• COVER BLOCK (BUY PNR 431506022)

(NP)

A,C

1

A TT A CH IN G PA RT S

15

MS51957-28

7

• SCREW, PNH, 6-32 UNC X 9.5

A,C

2

20

DIN127BM4A2

7

• WASHER, LOCK, Ø4.1 X Ø7.6 X 0.9 - M4 (TRUE PNR DIN127B-M4-A2)

A,C

2

25

DIN125AM4A2

7

• WASHER, PLAIN, Ø4.3 X Ø9 X 0.8 - M4 (TRUE PNR DIN125A-M4-A2)

A,C

2

A,C

1

A,C

1

*** 30

431509002

7

• PLUG, BEZEL

35

431509001

7

• COVER BLOCK (BUY PNR 431506022)

(NP)

A TT A CH IN G PA RT S

40

MS51957-28

7

• SCREW, PNH, 6-32 UNC X 9.5

A,C

2

45

DIN127BM4A2

7

• WASHER, LOCK, Ø4.1 X Ø7.6 X 0.9 - M4 (TRUE PNR DIN127B-M4-A2)

A,C

2

50

DIN125AM4A2

7

• WASHER, PLAIN, Ø4.3 X Ø9 X 0.8 - M4 (TRUE PNR DIN125A-M4-A2)

A,C

2

***

DASH (-) ITEM NOT ILLUSTRATED.

25-35-54

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5

30 10

25 20

15

35 50

45

40

25-35-54_DWG36.ISO

IPL Figure 8 Frame Assembly RH GRAPHIC 25-35-54-99B-038-A01

25-35-54

Page 10094 DEC 18/18

B/E AEROSPACE

COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001

FIG. & ITEM NO.

PART NUMBER

AIRLINE PART NUMBER

NOMENCLATURE 1234567

EFF. CODE

UNITS PER ASSY

B,D

RF

B,D

RF

8 -1

431506021

8

FRAME ASSEMBLY RH (FOR NHA, SEE IPL FIGURE 2) (PRE SIL NO. H0212-25-0217) (RPLD BY ITEM -1A)

(NP)

-1A

431506023

8

FRAME ASSEMBLY RH (FOR NHA, SEE IPL FIGURE 2) (POST SIL NO. H0212-25-0217) (RPLS ITEM -1)

5

431506006

8

• FRAME (BUY PNR 431506023)

(NP)

B,D

1

10

431509001

8

• COVER BLOCK (BUY PNR 431506023)

(NP)

B,D

1

A TT A CH IN G PA RT S

15

MS51957-28

8

• SCREW, PNH, 6-32 UNC X 9.5

B,D

2

20

DIN127BM4A2

8

• WASHER, LOCK, Ø4.1 X Ø7.6 X 0.9 - M4 (TRUE PNR DIN127B-M4-A2)

B,D

2

25

DIN125AM4A2

8

• WASHER, PLAIN, Ø4.3 X Ø9 X 0.8 - M4 (TRUE PNR DIN125A-M4-A2)

B,D

2

B,D

1

B,D

1

*** 30

431509002

8

• PLUG, BEZEL

35

431509001

8

• COVER BLOCK (BUY PNR 431506023)

(NP)

A TT A CH IN G PA RT S

40

MS51957-28

8

• SCREW, PNH, 6-32 UNC X 9.5

B,D

2

45

DIN127BM4A2

8

• WASHER, LOCK, Ø4.1 X Ø7.6 X 0.9 - M4 (TRUE PNR DIN127B-M4-A2)

B,D

2

50

DIN125AM4A2

8

• WASHER, PLAIN, Ø4.3 X Ø9 X 0.8 - M4 (TRUE PNR DIN125A-M4-A2)

B,D

2

***

DASH (-) ITEM NOT ILLUSTRATED.

25-35-54

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10

20

25 5 30

A -1

A

15

40

35

25-35-54_DWG27.ISO

IPL Figure 9 OCU Cover Assembly GRAPHIC 25-35-54-99B-039-A01

25-35-54

Page 10096 DEC 18/18

B/E AEROSPACE

COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001

FIG. & ITEM NO.

PART NUMBER

AIRLINE PART NUMBER

NOMENCLATURE 1234567

EFF. CODE

UNITS PER ASSY

9 -1

431504012

9

OCU COVER ASSEMBLY DF1575 (FOR NHA, SEE IPL FIGURE 2)

A,B

RF

-1A

431504022

9

OCU COVER ASSEMBLY DF1500 (FOR NHA, SEE IPL FIGURE 2)

C,D

RF

5

431507037

9

• OCU COVER DF1575

A,B

1

-5A

431507073

9

• OCU COVER DF1500

C,D

1

10

431507038

9

• BLOCK, HAND GRIP

1

A TT A CH IN G PA RT S

15

MS24693C24

9

• SCREW, CTSK, 6-32 UNC X 6.4 (TRUE PNR MS24693-C24)

6

*** 20

CS910-101

9

• SPRING, TORSION (TRUE PNR CS-910-101)

1

A TT A CH IN G PA RT S

25

DIN148116A2

9

• PIN, SPRING, SLOTTED, Ø1 X 6 (TRUE PNR DIN1481-1X6-A2)

1

*** 30

432007179

9

• HANDLE

1

35

431504024

9

• STRIP ASSEMBLY, OCU COVER (FOR DET, SEE IPL FIGURE 23)

1

40

CS613-02

9

• VHB TAPE 9 MM [0.35 IN.] (155 MM) (TRUE PNR CS-613-02)

1

DASH (-) ITEM NOT ILLUSTRATED.

25-35-54

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001

-1

10 15

5 25-35-54_DWG19.ISO

IPL Figure 10 Rear Cover Assembly GRAPHIC 25-35-54-99B-040-A01

25-35-54

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001

FIG. & ITEM NO.

PART NUMBER

AIRLINE PART NUMBER

NOMENCLATURE 1234567

EFF. CODE

UNITS PER ASSY

10 -1

431504002

10

REAR COVER ASSEMBLY (FOR NHA, SEE IPL FIGURE 2)

5

431507007

10

• COVER, REAR

1

MS21060-08

10

• FLOATING NUT, 8-32 UNC

6

10

RF

A TT A CH IN G PA RT S

15

CS173-01

10

• RIVET, CTSK, Ø2.4 X 5 (TRUE PNR CS-173-01)

12

***

DASH (-) ITEM NOT ILLUSTRATED.

25-35-54

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10

15 30

25

5

-1

40

20

45 50 35 55

25-35-54_DWG20A.ISO

IPL Figure 11 Latch Assembly (PRE SB NO. 1500-25-0006) GRAPHIC 25-35-54-99B-041-A01

25-35-54

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001

10

15 25

30

5A

-1

40

20A

45 50 35 55A

25-35-54_DWG105.ISO

IPL Figure 11A Latch Assembly (POST SB NO. 1500-25-0006) GRAPHIC 25-35-54-99B-041-A01

25-35-54

Page 10101 DEC 18/18

B/E AEROSPACE

COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001

FIG. & ITEM NO.

PART NUMBER

AIRLINE PART NUMBER

EFF. CODE

NOMENCLATURE 1234567

UNITS PER ASSY

11 -1

431504011

11

LATCH ASSEMBLY (POST SIL NO. H0212-25-0223)

(NP)

RF

(PRE SB NO. 1500-25-0006) (RPLD BY ITEM -1A) (FOR NHA, SEE IPL FIGURE 2) -1A

431504033

11

LATCH ASSEMBLY (POST SB NO. 1500-25-0006) (RPLS ITEM -1) (FOR NHA, SEE IPL FIGURE 2)

RF

5

431504019

11

• COVER, LATCH (PRE SB NO. 1500-25-0006) (USED ON ITEM -1)

1

5A

431506024

11

• COVER, LATCH (POST SB NO. 1500-25-0006) (USED ON ITEM -1A)

1

10

431507032

11

• THREAD BUSH, LATCH (BUY PNR 431504011)

(NP)

1

15

431507031

11

• BASE, LATCH (BUY PNR 431504011)

(NP)

1

AT T AC HI NG P AR T S

20

20A

MS24693C2

11

• SCREW, CTSK, 4-40 UNC X 6.3 (TRUE PNR MS24693-C2) (PRE SIL NO. H0212-25-0223) (RPLD BY ITEM 20A)

1

CS1003-10

11

• SCREW, CTSK, SELF-LOCKING, 4-40 UNC X 6.3 (TRUE PNR CS-1003-10) (POST SIL NO. H0212-25-0223) (RPLS ITEM 20)

1

*** 25

CS925-01

11

• BALL, Ø3 MM (TRUE PNR CS-925-01)

(NP)

1

30

431507034

11

• POSITION BUSH, LATCH (BUY PNR 431504011)

(NP)

1

35

CS939-05

11

• CAP (TRUE PNR CS-939-05)

1

40

234046

11

• BALL, Ø4 MM

1

45

CS153-05

11

• WASHER, Ø2.1 X Ø4 X 0.5 (TRUE PNR CS-153-05)

1

DASH (-) ITEM NOT ILLUSTRATED.

25-35-54

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B/E AEROSPACE

COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 FIG. & ITEM NO.

PART NUMBER

AIRLINE PART NUMBER

EFF. CODE

NOMENCLATURE 1234567

UNITS PER ASSY

11 50

CS910-35

11

• SPRING, COMPRESSION, LENGTH 4.4 MM [0.173 IN.] (TRUE PNR CS-910-35)

55

431507033

11

• SCREW, LATCH COIL (PRE SIL NO. H0212-25-0223) (RPLD BY ITEM 55A)

55A

431504050

11

• SCREW, LATCH COIL (POST SIL NO. H0212-25-0223) (RPLS ITEM 55)

1

(NP)

1

1

DASH (-) ITEM NOT ILLUSTRATED.

25-35-54

Page 10103 DEC 18/18

B/E AEROSPACE

COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001

10 20 15 30 -1

25

70

65

40 50

45

5

60 55

35

25-35-54_DWG32.ISO

IPL Figure 12 OCU Guiding Plate Assembly DF1575 (Eff. C, D) GRAPHIC 25-35-54-99B-042-A01

25-35-54

Page 10104 DEC 18/18

B/E AEROSPACE

COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001

FIG. & ITEM NO.

PART NUMBER

AIRLINE PART NUMBER

NOMENCLATURE 1234567

EFF. CODE

UNITS PER ASSY

12 -1

431504016

12

OCU GUIDING PLATE ASSEMBLY (FOR NHA, SEE IPL FIGURE 2)

A,B

RF

5

431507055

12

• PLATE, OCU

A,B

1

10

431507064

12

• REINFORCEMENT PLATE, COOLING FAN

A,B

1

A,B

3

A TT A CH IN G PA RT S

15

CS170-03

12

• RIVET, RDH, Ø3.2 X 8 (TRUE PNR CS-170-03)

*** 20

CS177-02

12

• NUT, RIVET, 6-32 UNC, Ø5 X 8.5 (TRUE PNR CS-177-02)

A,B

4

25

431507062

12

• PLATE, WIRING HARNESS

A,B

1

A,B

4

A,B

1

A,B

6

A,B

1

A,B

4

A,B

14

A,B

28

A TT A CH IN G PA RT S

30

CS170-03

12

• RIVET, RDH, Ø3.2 X 8 (TRUE PNR CS-170-03)

*** 35

431507056

12

• REINFORCEMENT PLATE, OCU A TT A CH IN G PA RT S

40

CS170-03

12

• RIVET, RDH, Ø3.2 X 8 (TRUE PNR CS-170-03)

*** 45

431507063

12

• SUPPORT BRACKET, HMI CABLE A TT A CH IN G PA RT S

50

CS170-03

12

• RIVET, RDH, Ø3.2 X 8 (TRUE PNR CS-170-03)

*** 55

MS21060-08

12

• FLOATING NUT, 8-32 UNC A TT A CH IN G PA RT S

60

CS173-01

12

• RIVET, CTSK, Ø2.4 X 5 (TRUE PNR CS-173-01)

*** 65

CS177-03

12

• NUT, RIVET, 6-32 UNC, HEX 5 X 8.5 (TRUE PNR CS-177-03)

A,B

7

70

CS177-02

12

• NUT, RIVET, 6-32 UNC, Ø5 X 8.5 (TRUE PNR CS-177-02)

A,B

6

DASH (-) ITEM NOT ILLUSTRATED.

25-35-54

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B/E AEROSPACE

COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001

10

20

30

15

25 -1

70

65

40 50 45

60

5

55

35

25-35-54_DWG90.ISO

IPL Figure 13 OCU Guiding Plate Assembly DF1500 (Eff. C, D) GRAPHIC 25-35-54-99B-061-A01

25-35-54

Page 10106 DEC 18/18

B/E AEROSPACE

COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001

FIG. & ITEM NO.

PART NUMBER

AIRLINE PART NUMBER

1234567

NOMENCLATURE

EFF. CODE

UNITS PER ASSY

13 -1

431504020

13

OCU GUIDING PLATE ASSEMBLY

C,D

RF

5

431507072

13

• PLATE, OCU

C,D

1

10

431507064

13

• REINFORCEMENT PLATE, COOLING FAN

C,D

1

C,D

3

A TT A CH IN G PA RT S

15

CS170-03

13

• RIVET, RDH, Ø3.2 X 8 (TRUE PNR CS-170-03)

*** 20

CS177-02

13

• NUT, RIVET, 6-32 UNC, Ø5 X 8.5 (TRUE PNR CS-177-02)

C,D

4

25

431507062

13

• PLATE, WIRING HARNESS

C,D

1

C,D

4

C,D

1

C,D

2

C,D

1

C,D

2

C,D

10

C,D

20

A TT A CH IN G PA RT S

30

CS170-03

13

• RIVET, RDH, Ø3.2 X 8 (TRUE PNR CS-170-03)

*** 35

431507078

13

• REINFORCEMENT PLATE, OCU A TT A CH IN G PA RT S

40

CS170-03

13

• RIVET, RDH, Ø3.2 X 8 (TRUE PNR CS-170-03)

*** 45

431507081

13

• SUPPORT BRACKET, HMI CABLE A TT A CH IN G PA RT S

50

CS170-03

13

• RIVET, RDH, Ø3.2 X 8 (TRUE PNR CS-170-03)

*** 55

MS21060-08

13

• FLOATING NUT, 8-32 UNC A TT A CH IN G PA RT S

60

CS173-01

13

• RIVET, CTSK, Ø2.4 X 5 (TRUE PNR CS-173-01)

*** 65

CS177-03

13

• NUT, RIVET, 6-32 UNC, HEX 5 X 8.5 (TRUE PNR CS-177-03)

C,D

7

70

CS177-02

13

• NUT, RIVET, 6-32 UNC, Ø5 X 8.5 (TRUE PNR CS-177-02)

C,D

6

DASH (-) ITEM NOT ILLUSTRATED.

25-35-54

Page 10107 DEC 18/18

B/E AEROSPACE

COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001

10

-1

25 5 35 -15 -20 30

25-35-54_DWG26.ISO

IPL Figure 14 Connector Plate Assembly GRAPHIC 25-35-54-99B-043-A01

25-35-54

Page 10108 DEC 18/18

B/E AEROSPACE

COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001

FIG. & ITEM NO.

PART NUMBER

AIRLINE PART NUMBER

NOMENCLATURE 1234567

EFF. CODE

UNITS PER ASSY

14 -1

431504015

14

CONNECTOR PLATE ASSEMBLY (FOR NHA, SEE IPL FIGURE 3)

5

431507049

14

• CONNECTOR PLATE

RF 1

A TT A CH IN G PA RT S

10

CS170-04

14

• RIVET, RDH, Ø3 X 5 (TRUE PNR CS-170-04)

12

*** -15

MS21060-08

14

• FLOATING NUT, 8-32 UNC

6

A TT A CH IN G PA RT S

-20

CS173-01

14

• RIVET, CTSK, Ø2.4 X 5 (TRUE PNR CS-173-01)

12

*** 25

431507052

14

• RIB, MAIN CONNECTOR

1

30

CS177-03

14

• NUT, RIVET, 6-32 UNC, HEX 5 X 8.5 (TRUE PNR CS-177-03)

2

35

CS177-04

14

• NUT, RIVET, 8-32 UNC, HEX 6 X 10.1 (TRUE PNR CS-177-04)

4

DASH (-) ITEM NOT ILLUSTRATED.

25-35-54

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001

30 25 20 15 10 5

DP7

160 BUNDLE 3

165

A

BUNDLE 2 DP2

DJ3 DJ4

170

35 40 45

175

50 55 60

65 70 75 BUNDLE 4

-1 180

BUNDLE 1

185 190 195

80

CL5

DP9

100 95 90 85

DJ5

120 125 130 135

115 110 105

Pin No. S1

DJ6

Pin No. P1

Pin No. P5

Pin No. S13

Pin No. M2

Pin No. P9

CL1 CL3

145 CL4

140

Pin No. P2

Pin No. M3

Pin No. P6

Pin No. S2 Pin No. P10

Pin No. M1

Pin No. S14

CL2

155

150

A

25-35-54_DWG82.ISO

IPL Figure 15 Wiring Harness Assembly (Part 3) GRAPHIC 25-35-54-99B-044-A01

25-35-54

Page 10110 DEC 18/18

B/E AEROSPACE

COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001

FIG. & ITEM NO.

PART NUMBER

AIRLINE PART NUMBER

EFF. CODE

NOMENCLATURE 1234567

UNITS PER ASSY

15 -1

CS210-04

15

WIRING HARNESS ASSEMBLY (PART 3) (TRUE PNR CS-210-04 (FOR NHA, SEE IPL FIGURE 3)

RF

5

CS2230-06

15

• CONNECTOR, 27P (PCBS-2230-06-27P) (TRUE PNR CS-2230-06) (PRE SIL NO. H0212-25-0235) (RPLD BY ITEM -5A)

-5A

CS2230-38

15

• CONNECTOR, 27P (PCBS-ELO-WCA-38-27P) (TRUE PNR CS-2230-38) (POST SIL NO. H0212-25-0235) (RPLS ITEM 5)

1

10

CS2230-19

15

• SIGNAL PIN CAVITY PLUG (TRUE PNR CS-2230-19)

4

15

CS2230-16

15

• SEAL, WIRE, POWER PIN (TRUE PNR CS-2230-16)

13

20

CS224-59

15

• CONTACT, SOCKET, AWG 16-14, (FC114N2/ AA-1565.0) (TRUE PNR CS-224-59)

13

25

CS224-57

15

• CONTACT, SOCKET, AWG 22 (FC422N8/AA) (TRUE PNR CS-224-57)

10

30

CS2230-17

15

• SIGNAL PIN WIRE SEAL (TRUE PNR CS-2230-17)

10

35

CS223-87

15

• CONNECTOR, HOUSING, 4P, MATE-N-LOK™ (794939-1) (TRUE PNR CS-223-87)

1

40

CS224-45

15

• CONTACT, PIN, AWG 26-22, MATE-N-LOK™ (1-770985-0) (TRUE PNR CS-224-45)

4

45

CS223-59

15

• SEAL, WIRE, 1P, MATE-N-LOK™ (794758-1) (TRUE PNR CS-223-59)

4

50

CS223-11

15

• CONNECTOR, HOUSING, 2P, MATE-N-LOK™ (1-480699-0) (TRUE PNR CS-223-11)

1

55

CS224-08

15

• CONTACT, SOCKET, AWG 24-18, MATE-NLOK™ (350689-2) (TRUE PNR CS-224-08)

2

60

CS223-09

15

• SEAL, WIRE, 2P, MATE-N-LOK™ (794270-1) (TRUE PNR CS-223-09)

1

65

CS223-41

15

• CONNECTOR, HOUSING, 6P, MATE-N-LOK™ (1-480705-0) (TRUE PNR CS-223-41)

1

(NP)

1

DASH (-) ITEM NOT ILLUSTRATED.

25-35-54

Page 10111 DEC 18/18

B/E AEROSPACE

COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 FIG. & ITEM NO.

PART NUMBER

AIRLINE PART NUMBER

EFF. CODE

NOMENCLATURE 1234567

UNITS PER ASSY

15 70

CS224-39

15

• CONTACT, PIN, AWG 20-14, MATE-N-LOK™ (350218-1) (TRUE PNR CS-224-39)

6

75

CS223-39

15

• SEAL, WIRE, 6P, MATE-N-LOK™ (794276-1) (TRUE PNR CS-223-39)

1

80

CS224-204

15

• CABLE LUG, M4, AWG 16-14 (323160) (TRUE PNR CS-224-204)

1

85

CS223-41

15

• CONNECTOR, HOUSING, 6P, MATE-N-LOK™ (1-480705-0) (TRUE PNR CS-223-41)

1

90

CS224-38

15

• CONTACT, SOCKET, AWG 20-14, MATE-NLOK™ (350550-1) (TRUE PNR CS-224-38)

4

95

CS224-08

15

• CONTACT, SOCKET, AWG 24-18, MATE-NLOK™ (350689-2) (TRUE PNR CS-224-08)

2

100

CS223-39

15

• SEAL, WIRE, 6P, MATE-N-LOK™ (794276-1) (TRUE PNR CS-223-39)

1

105

CS223-11

15

• CONNECTOR, HOUSING, 2P, MATE-N-LOK™ (1-480699-0) (TRUE PNR CS-223-11)

1

110

CS224-08

15

• CONTACT, SOCKET, AWG 24-18, MATE-N-LOK™ (350689-2) (TRUE PNR CS-224-08)

2

115

CS223-09

15

• SEAL, WIRE, 2P, MATE-N-LOK™ (794270-1) (TRUE PNR CS-223-09)

1

120

CS223-90

15

• CONNECTOR, HOUSING, 4P, MATE-N-LOK™ (770019-1) (TRUE PNR CS-223-90)

1

125

CS224-58

15

• CONTACT, PIN, AWG 14-12, MATE-N-LOK™ (193841) (TRUE PNR CS-224-58)

4

130

CS223-64

15

• SEAL, INTERFACE, 4P, MATE-N-LOK™ (794273-1) (TRUE PNR CS-223-64)

1

135

CS223-93

15

• SEAL, WIRE, 4P (TRUE PNR CS-223-93)

1

140

CS224-64

15

• FASTON, SOCKET, AWG 22 (63119-1) (TRUE PNR CS-224-64) (BUY PNR CS210-04)

(NP)

1

145

CS224-64

15

• FASTON, SOCKET, AWG 22 (63119-1) (TRUE PNR CS-224-64) (BUY PNR CS210-04)

(NP)

1

DASH (-) ITEM NOT ILLUSTRATED.

25-35-54

Page 10112 DEC 18/18

B/E AEROSPACE

COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 FIG. & ITEM NO.

PART NUMBER

AIRLINE PART NUMBER

EFF. CODE

NOMENCLATURE 1234567

UNITS PER ASSY

15 150

CS224-64

15

• FASTON, SOCKET, AWG 22 (63119-1) (TRUE PNR CS-224-64) (BUY PNR CS210-04)

(NP)

1

155

CS224-64

15

• FASTON, SOCKET, AWG 22 (63119-1) (TRUE PNR CS-224-64) (BUY PNR CS210-04)

(NP)

1

160

CS936-02

15

• PLUG, Ø30 (TRUE PNR CS-936-02)

1

165

235959

15

• GROMMET

1

170

CS936-02

15

• PLUG, Ø30 (TRUE PNR CS-936-02)

1

175

235959

15

• GROMMET

1

180

CS933-05

15

• CABLE TIE, STANDARD, COLOR (BLACK), T18R (TRUE PNR CS-933-05)

19

185

AS22759-10-16

15

• WIRE, AWG16 PTFE (TRUE PNR AS22759/10-16) (B/E PNR CS-211-03)

AR

190

AS22759-10-22

15

• WIRE, AWG22 PTFE (TRUE PNR AS22759/10-22) (B/E PNR CS-211-06)

AR

195

AS22759-10-14

15

• WIRE, AWG14 PTFE (TRUE PNR AS22759/10-14) (B/E PNR CS-211-02)

AR

DASH (-) ITEM NOT ILLUSTRATED.

25-35-54

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B/E AEROSPACE

COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001

DP8

35 30 25 20 CL6

90 85

40

BUNDLE 5 CL9

45

DP1

80 75 50

-60

CL8

BUNDLE 6

CL7

5 10 15

65 70

55

25-35-54_DWG81.ISO

IPL Figure 16 Wiring Harness Assembly (Part 2) GRAPHIC 25-35-54-99B-057-A01

25-35-54

Page 10114 DEC 18/18

B/E AEROSPACE

COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001

FIG. & ITEM NO.

PART NUMBER

AIRLINE PART NUMBER

NOMENCLATURE 1234567

EFF. CODE

UNITS PER ASSY

16 -1

CS210-08

16

WIRING HARNESS ASSEMBLY (PART 2) (TRUE PNR CS-210-08) (FOR NHA, SEE IPL FIGURE 3)

RF

5

CS223-102

16

• CONNECTOR, 6P (ACR-6-34/2) (TRUE PNR CS-223-102)

1

10

CS214-05

16

• SHRINK SLEEVE, Ø6 MM (Ø0.236 IN.) (20 MM) (TRUE PNR CS-214-05)

4

15

CS214-04

16

• SHRINK SLEEVE, Ø9 MM (Ø0.354 IN.) (20 MM) (TRUE PNR CS-214-04)

2

20

CS223-90

16

• CONNECTOR, HOUSING, 4P, MATE-NLOK™ (770019-1) (TRUE PNR CS-223-90)

1

25

CS224-58

16

• CONTACT, PIN, AWG 14-12, MATE-NLOK™ (193841) (TRUE PNR CS-224-58)

4

30

CS223-64

16

• SEAL, INTERFACE, 4P, MATE-N-LOK™ (794273-1) (TRUE PNR CS-223-64)

1

35

CS223-93

16

• SEAL, WIRE, 4P (TRUE PNR CS-223-93)

1

40

CS224-202

16

• CABLE LUG, M6, AWG 12-10 (323069) (TRUE PNR CS-224-202)

1

45

CS224-202

16

• CABLE LUG, M6, AWG 12-10 (323069) (TRUE PNR CS-224-202)

1

50

CS224-202

16

• CABLE LUG, M6, AWG 12-10 (323069) (TRUE PNR CS-224-202)

1

55

CS224-202

16

• CABLE LUG, M6, AWG 12-10 (323069) (TRUE PNR CS-224-202)

1

-60

CS933-05

16

• CABLE TIE, STANDARD, COLOR (BLACK), T18R (TRUE PNR CS-933-05)

1

65

AS22759-10-10

16

• WIRE, AWG10 PTFE (TRUE PNR AS22759/10-10) (B/E PNR CS-211-01)

AR

70

AS22759-10-14

16

• WIRE, AWG14 PTFE (TRUE PNR AS22759/10-14) (B/E PNR CS-211-02)

AR

75

CS510-03

16

• PROTECTIVE WRAP, Ø8 MM (80 MM) (TRUE PNR CS-510-03)

1

A TT A CH IN G PA RT S

DASH (-) ITEM NOT ILLUSTRATED.

25-35-54

Page 10115 DEC 18/18

B/E AEROSPACE

COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 FIG. & ITEM NO.

PART NUMBER

AIRLINE PART NUMBER

NOMENCLATURE 1234567

EFF. CODE

UNITS PER ASSY

16 80

CS933-05

16

• CABLE TIE, STANDARD, COLOR (BLACK), T18R (TRUE PNR CS-933-05)

2

*** 85

CS510-03

16

• PROTECTIVE WRAP, Ø8 MM (100 MM) (TRUE PNR CS-510-03)

1

AT T AC HI NG P AR T S

90

CS933-05

16

• CABLE TIE, STANDARD, COLOR (BLACK), T18R (TRUE PNR CS-933-05)

2

***

DASH (-) ITEM NOT ILLUSTRATED.

25-35-54

Page 10116 DEC 18/18

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001

THIS PAGE INTENTIONALLY LEFT BLANK

25-35-54

Page 10117 DEC 18/18

B/E AEROSPACE

COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001

Pin No. P1

Pin No. P12

Pin No. P13

Pin No. P24

A 20 15 10 5

DP10

-1 110

DP12

115

95 BUNDLE 1 CL11

25 30 35 40

90

A

85 BUNDLE 2

DP13

100 80

45 50 55 60 65 CL12 DJ11

70 75

25-35-54_DWG54.ISO

IPL Figure 17 Wiring Harness Assembly (Part 1) (Eff. A, B) GRAPHIC 25-35-54-99B-045-A01

25-35-54

Page 10118 DEC 18/18

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001

FIG. & ITEM NO.

PART NUMBER

AIRLINE PART NUMBER

NOMENCLATURE 1234567

EFF. CODE

UNITS PER ASSY

A,B

RF

A,B

1

17 -1

CS210-06

17

WIRING HARNESS ASSEMBLY DF1575 (PART 1) (TRUE PNR CS-210-06) (FOR NHA, SEE IPL FIGURE 3)

5

CS2230-13

17

• CONNECTOR, 24P (PCBS-2230-13-24P) (TRUE PNR CS-2230-13) (PRE SIL NO. H0212-25-0235) (RPLD BY ITEM -5A)

-5A

CS2230-37

17

• CONNECTOR, 24P (PCBS-ELO-WCA-3724P) (TRUE PNR CS-2230-37) (POST SIL NO. H0212-25-0235) (RPLS ITEM 5)

A,B

1

10

CS224-57

17

• CONTACT, SOCKET, AWG 22 (FC422N8/ AA) (TRUE PNR CS-224-57)

A,B

20

15

CS2230-19

17

• SIGNAL PIN CAVITY PLUG (TRUE PNR CS-2230-19)

A,B

4

20

CS2230-17

17

• SEAL, WIRE, SIGNAL PIN (TRUE PNR CS-2230-17)

A,B

20

25

CS223-62

17

• CONNECTOR, HOUSING, 6P, MATE-NLOK™ (794895-1) (TRUE PNR CS-223-62)

A,B

1

30

CS224-44

17

• CONTACT, SOCKET, AWG 26-22, MATE-N-LOK™ (1770986-0) (TRUE PNR CS-224-44)

A,B

6

35

CS223-60

17

• SEAL, INTERFACE, 6P, MATE-N-LOK™ (794772-6) (TRUE PNR CS-223-60)

A,B

1

40

CS223-59

17

• SEAL, WIRE, 1P, MATE-N-LOK™ (7947581) (TRUE PNR CS-223-59)

A,B

6

45

CS2230-01

17

• CONNECTOR, HOUSING, 10P (794781-1) (TRUE PNR CS-2230-01)

A,B

1

50

CS224-44

17

• CONTACT, SOCKET, AWG 26-22, MATE-NLOK™ (1-770986-0) (TRUE PNR CS-224-44)

A,B

9

55

CS223-59

17

• SEAL, WIRE, 1P, MATE-N-LOK™ (7947581) (TRUE PNR CS-223-59)

A,B

9

(NP)

DASH (-) ITEM NOT ILLUSTRATED.

25-35-54

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B/E AEROSPACE

COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 FIG. & ITEM NO.

PART NUMBER

AIRLINE PART NUMBER

NOMENCLATURE 1234567

EFF. CODE

UNITS PER ASSY

17 60

CS223-61

17

• SEAL, PLUG, 1P, MATE-N-LOK™ (7949951) (TRUE PNR CS-223-61)

A,B

1

65

CS2230-02

17

• SEAL, INTERFACE, 10P, MATE-N-LOK™ (1-794772-0) (TRUE PNR CS-2230-02)

A,B

1

70

CS223-47

17

• CONNECTOR, HOUSING, 3P, EI SERIES (0-171822-3) (TRUE PNR CS-223-47)

A,B

1

75

CS224-35

17

• CONTACT, SOCKET, AWG 26-20, EI SERIES (170262-1) (TRUE PNR CS-224-35)

A,B

3

80

CS224-201

17

• CABLE LUG, M4, AWG 12-10 (323067) (TRUE PNR CS-224-201)

A,B

1

85

CS224-201

17

• CABLE LUG, M4, AWG 12-10 (323067) (TRUE PNR CS-224-201)

A,B

1

90

CS214-06

17

• SHRINK SLEEVE, Ø12 MM [Ø0.472 IN.] (15 MM) (TRUE PNR CS-214-06)

A,B

1

95

CS214-06

17

• SHRINK SLEEVE, Ø12 MM [Ø0.472 IN.] (15 MM) (TRUE PNR CS-214-06)

A,B

1

100

CS218-03

17

• BRAIDING, TUBULAR (TRUE PNR CS-218-03)

A,B

AR

110

AS22759-10-22

17

• WIRE, AWG22 PTFE (TRUE PNR AS22759/10-22) (B/E PNR CS-211-06)

A,B

AR

115

CS933-05

17

• CABLE TIE, STANDARD, COLOR (BLACK), T18R (TRUE PNR CS-933-05)

A,B

11

DASH (-) ITEM NOT ILLUSTRATED.

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001

Pin No. P1

Pin No. P12

Pin No. P13

Pin No. P24

A -1 DP12

20 15 10 5

DP10

110 115 CL11

BUNDLE 1

25 30 35 40

95

85

A

90 DP13

100

BUNDLE 2

45 50 55 60 65

80 CL12 DJ11

70 75

25-35-54_DWG91.ISO

IPL Figure 18 Wiring Harness Assembly (Part 1) (Eff. C, D) GRAPHIC 25-35-54-99B-062-A01

25-35-54

Page 10122 DEC 18/18

B/E AEROSPACE

COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001

FIG. & ITEM NO.

PART NUMBER

AIRLINE PART NUMBER

NOMENCLATURE 1234567

EFF. CODE

UNITS PER ASSY

C,D

RF

C,D

1

18 -1

CS210-05

18

WIRING HARNESS ASSEMBLY DF1500 (PART 1) (TRUE PNR CS-210-05) (FOR NHA, SEE IPL FIGURE 3)

5

CS2230-13

18

• CONNECTOR, 24P (PCBS-2230-13-24P) (TRUE PNR CS-2230-13) (PRE SIL NO. H0212-25-0235) (RPLD BY ITEM -5A)

-5A

CS2230-37

18

• CONNECTOR, 24P (PCBS-ELO-WCA-3724P) (TRUE PNR CS-2230-37) (POST SIL NO. H0212-25-0235) (RPLS ITEM 5)

C,D

1

10

CS224-57

18

• CONTACT, SOCKET, AWG 22 (FC422N8/AA) (TRUE PNR CS-224-57)

C,D

18

15

CS2230-19

18

• SIGNAL PIN CAVITY PLUG (TRUE PNR CS-2230-19)

C,D

6

20

CS2230-17

18

• SEAL, WIRE, SIGNAL PIN (TRUE PNR CS-2230-17)

C,D

18

25

CS223-62

18

• CONNECTOR, HOUSING, 6P, MATE-NLOK™ (794895-1) (TRUE PNR CS-223-62)

C,D

1

30

CS224-44

18

• CONTACT, SOCKET, AWG 26-22, MATE-N-LOK™ (1770986-0) (TRUE PNR CS-224-44)

C,D

6

35

CS223-60

18

• SEAL, INTERFACE, 6P, MATE-N-LOK™ (794772-6) (TRUE PNR CS-223-60)

C,D

1

40

CS223-59

18

• SEAL, WIRE, 1P, MATE-N-LOK™ (794758-1) (TRUE PNR CS-223-59)

C,D

6

45

CS2230-01

18

• CONNECTOR, HOUSING, 10P (794781-1) (TRUE PNR CS-2230-01)

C,D

1

50

CS224-44

18

• CONTACT, SOCKET, AWG 26-22, MATE-NLOK™ (1-770986-0) (TRUE PNR CS-224-44)

C,D

9

55

CS223-59

18

• SEAL, WIRE, 1P, MATE-N-LOK™ (794758-1) (TRUE PNR CS-223-59)

C,D

9

60

CS223-61

18

• SEAL, PLUG, 1P, MATE-N-LOK™ (794995-1) (TRUE PNR CS-223-61)

C,D

1

(NP)

DASH (-) ITEM NOT ILLUSTRATED.

25-35-54

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B/E AEROSPACE

COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 FIG. & ITEM NO.

PART NUMBER

AIRLINE PART NUMBER

NOMENCLATURE 1234567

EFF. CODE

UNITS PER ASSY

18 65

CS2230-02

18

• SEAL, INTERFACE, 10P, MATE-N-LOK™ (1794772-0) (TRUE PNR CS-2230-02)

C,D

1

70

CS223-47

18

• CONNECTOR, HOUSING, 3P, EI SERIES (0171822-3) (TRUE PNR CS-223-47)

C,D

1

75

CS224-35

18

• CONTACT, SOCKET, AWG 26-20, EI SERIES (170262-1) (TRUE PNR CS-224-35)

C,D

3

80

CS224-201

18

• CABLE LUG, M4, AWG 12-10 (323067) (TRUE PNR CS-224-201)

C,D

1

85

CS224-201

18

• CABLE LUG, M4, AWG 12-10 (323067) (TRUE PNR CS-224-201)

C,D

1

90

CS214-06

18

• SHRINK SLEEVE, Ø12 MM [Ø0.472 IN.] (15 MM) (TRUE PNR CS-214-06)

C,D

1

95

CS214-06

18

• SHRINK SLEEVE, Ø12 MM [Ø0.472 IN.] (15 MM) (TRUE PNR CS-214-06)

C,D

1

100

CS218-03

18

• BRAIDING, TUBULAR (TRUE PNR CS-218-03)

C,D

AR

110

AS22759-10-22

18

• WIRE, AWG22 PTFE (TRUE PNR AS22759/10-22) (B/E PNR CS-211-06)

C,D

AR

115

CS933-05

18

• CABLE TIE, STANDARD, COLOR (BLACK), T18R (TRUE PNR CS-933-05)

C,D

6

DASH (-) ITEM NOT ILLUSTRATED.

25-35-54

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THIS PAGE INTENTIONALLY LEFT BLANK

25-35-54

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001

-1

DP5

70 20

10 30 80 70 60 40 50

DP6

25-35-54_DWG33.ISO

IPL Figure 19 Motor Assembly (PRE SB No. 1500-25-0003) GRAPHIC 25-35-54-99B-046-A01

25-35-54

Page 10126 DEC 18/18

B/E AEROSPACE

COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001

FIG. & ITEM NO.

PART NUMBER

AIRLINE PART NUMBER

NOMENCLATURE 1234567

EFF. CODE

UNITS PER ASSY

19 -1

CS201-302

19

MOTOR, BRUSHLESS DC (TRUE PNR CS-201-302) (PRE SB NO. 1500-25-0003) (FOR NHA, SEE IPL FIGURE 3)

RF

10

CS223-38

19

• CONNECTOR, HOUSING, 6P, MATE-N-LOK™ (1480704-0) (TRUE PNR CS-223-38)

1

20

CS223-39

19

• SEAL, WIRE, 6P, MATE-N-LOK™ (794276-1) (TRUE PNR CS-223-39)

1

30

CS223-40

19

• SEAL, INTERFACE, 6P, MATE-N-LOK™ (794275-1) (TRUE PNR CS-223-40)

1

40

CS223-08

19

• CONNECTOR, HOUSING, 2P, MATE-N-LOK™ (1480698-0) (TRUE PNR CS-223-08)

1

50

CS223-10

19

• SEAL, INTERFACE, 2P, MATE-N-LOK™ (794269-1) (TRUE PNR CS-223-10)

1

60

CS223-09

19

• SEAL, WIRE, 2P, MATE-N-LOK™ (794270-1) (TRUE PNR CS-223-09)

1

70

CS224-09

19

• CONTACT, PIN, AWG 24-18, MATE-N-LOK™ (350690-2) (TRUE PNR CS-224-09)

4

80

CS224-39

19

• CONTACT, PIN, AWG 20-14, MATE-N-LOK™ (350218-1) (TRUE PNR CS-224-39)

4

DASH (-) ITEM NOT ILLUSTRATED.

25-35-54

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001

240

160

210

190 170

220

230

200 250

B

180

140

150

260

A

270

130

280

B

120

110

90

100

A C

70 DP41

20

10 30 80 70 60 40 50

DP73

C 25-35-54_DWG107.ISO

IPL Figure 19A Motor Assembly (POST SB No. 1500-25-0003) GRAPHIC 25-35-54-99B-046-B01

25-35-54

Page 10128 DEC 18/18

B/E AEROSPACE

COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001

FIG. & ITEM NO.

PART NUMBER

AIRLINE PART NUMBER

EFF. CODE

NOMENCLATURE 1234567

UNITS PER ASSY

19A -1

CS201-304

19A

MOTOR, BRUSHLESS DC (TRUE PNR CS-201-304) (POST SB NO. 1500-25-0003) (FOR NHA, SEE IPL FIGURE 3)

RF

10

CS2230-25

19A

• CONNECTOR, HOUSING, 6P, MATE-NLOK™ (350715-1) (TRUE PNR CS-2230-25)

1

20

CS223-39

19A

• SEAL, WIRE, MATE -N - LOK™ 6P, (AMP) (794276-1) (TRUE PNR CS-223-39)

1

30

CS223-40

19A

• SEAL, INTERFACE, MATE -N - LOK™, (AMP) (794275-1) (TRUE PNR CS-223-40)

1

40

CS2230-22

19A

• CONNECTOR, HOUSING, 2P, MATE-NLOK™ (350777-1) (TRUE PNR CS-2230-22)

1

50

CS223-10

19A

• SEAL, INTERFACE, MATE -N - LOK™ 2P, (AMP) (794269-1) (TRUE PNR CS-223-10)

1

60

CS223-09

19A

• SEAL, WIRE, MATE -N - LOK™ 2P, (AMP) (794270-1) (TRUE PNR CS-223-09)

1

70

CS224-09

19A

• CONTACT, PIN, MATE -N - LOK™, (AMP) (350690-2) (TRUE PNR CS-224-09)

4

80

CS224-86

19A

• CONTACT, PIN, AWG 20-14, MATE-N-LOK™, (AMP) (350547-7) (TRUE PNR CS-224-86)

4

90

NONPROC

19A

• BRACKET, FRONT

(NP)

1

(NP)

4

A TT A CH IN G PA RT S

100

NONPROC

19A

• LOCK WASHER

110

CS201-3041

19A

• SCREW, PNH, M3 X 33 (TRUE PNR CS-201-3041)

4

* * * 120

CS201-3011

19A

• SEAL, MOTOR (TRUE PNR CS-201-3011)

1

130

NONPROC

19A

• INSULATION DISC

(NP)

1

140

NONPROC

19A

• ROTOR ASSEMBLY

(NP)

1

150

CS201-3042

19A

•• BEARING, FRONT (TRUE PNR CS-201-3042)

1

160

CS201-3042

19A

•• BEARING, REAR (TRUE PNR CS-201-3042)

1

DASH (-) ITEM NOT ILLUSTRATED.

25-35-54

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B/E AEROSPACE

COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 FIG. & ITEM NO.

PART NUMBER

AIRLINE PART NUMBER

1234567

EFF. CODE

NOMENCLATURE

UNITS PER ASSY

19A 170

NONPROC

19A

•• ROTOR SUB ASSEMBLY

(NP)

1

180

NONPROC

19A

•• SPACER

(NP)

1

190

NONPROC

19A

•• SPACER

(NP)

1

200

NONPROC

19A

• STATOR ASSEMBLY

(NP)

1

210

NONPROC

19A

• INSULATION DISC

(NP)

1

220

NONPROC

19A

• SPRING WASHER, WAVED

(NP)

1

230

NONPROC

19A

• WASHER

(NP)

1

240

NONPROC

19A

• BRACKET, REAR

(NP)

1

250

NONPROC

19A

• CABLE CLAMP, FEMALE

(NP)

1

260

NONPROC

19A

• CABLE CLAMP, MALE

(NP)

1

270

NONPROC

19A

• WASHER, TOOTHED

(NP)

1

280

NONPROC

19A

• SCREW, PNH M4 X 4

(NP)

1

DASH (-) ITEM NOT ILLUSTRATED.

25-35-54

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THIS PAGE INTENTIONALLY LEFT BLANK

25-35-54

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001

DJ2

-1

25

20 5 10 15

25-35-54_DWG61.ISO

IPL Figure 20 Heating Element GRAPHIC 25-35-54-99B-047-A01

25-35-54

Page 10132 DEC 18/18

B/E AEROSPACE

COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001

FIG. & ITEM NO.

PART NUMBER

AIRLINE PART NUMBER

NOMENCLATURE 1234567

EFF. CODE

UNITS PER ASSY

20 -1

CS298-232

20

HEATING ELEMENT, 200V-3600W (TRUE PNR CS-298-232) (FOR NHA, SEE IPL FIGURE 3)

RF

5

CS223-40

20

• SEAL, INTERFACE, 6P, MATE-N-LOK™ (794275-1) (TRUE PNR CS-223-40)

1

10

CS223-38

20

• CONNECTOR, HOUSING, 6P, MATE-N-LOK™ (1-480704-0) (TRUE PNR CS-223-38)

1

15

CS223-39

20

• SEAL, WIRE, 6P, MATE-N-LOK™ (794276-1) (TRUE PNR CS-223-39)

1

20

CS224-38

20

• CONTACT, SOCKET, AWG 20-14, MATE-N-LOK™ (350550-1) (TRUE PNR CS-224-38)

6

25

235959

20

• GROMMET

1

DASH (-) ITEM NOT ILLUSTRATED.

25-35-54

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001

-1

10 5 15 20

DP3

25-35-54_DWG62.ISO

IPL Figure 21 Cooling Fan GRAPHIC 25-35-54-99B-048-A01

25-35-54

Page 10134 DEC 18/18

B/E AEROSPACE

COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001

FIG. & ITEM NO.

PART NUMBER

AIRLINE PART NUMBER

NOMENCLATURE 1234567

EFF. CODE

UNITS PER ASSY

21 -1

CS204-06

21

COOLING FAN (TRUE PNR CS-204-06) (FOR NHA, SEE IPL FIGURE 3)

RF

5

CS223-08

21

• CONNECTOR, HOUSING, 2P, MATE-N-LOK™ (1-480698-0) (TRUE PNR CS-223-08)

1

10

CS223-10

21

• SEAL, INTERFACE, 2P, MATE-N-LOK™ (794269-1) (TRUE PNR CS-223-10)

1

15

CS223-09

21

• SEAL, WIRE, 2P, MATE-N-LOK™ (794270-1) (TRUE PNR CS-223-09)

1

20

CS224-09

21

• CONTACT, PIN, AWG 24-18, MATE-N-LOK™ (350690-2) (TRUE PNR CS-224-09)

2

DASH (-) ITEM NOT ILLUSTRATED.

25-35-54

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B/E AEROSPACE

COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001

-1 10 5 15 20

DP4

25

25-35-54_DWG63.ISO

IPL Figure 22 PT100/1000 Sensor GRAPHIC 25-35-54-99B-049-A01

25-35-54

Page 10136 DEC 18/18

B/E AEROSPACE

COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001

FIG. & ITEM NO.

PART NUMBER

AIRLINE PART NUMBER

NOMENCLATURE 1234567

EFF. CODE

UNITS PER ASSY

22 -1

CS257-24

22

PT100/PT1000 SENSOR ASSEMBLY (TRUE PNR CS-257-24) (FOR NHA, SEE IPL FIGURE 3)

RF

5

CS223-82

22

• CONNECTOR, HOUSING, 4P, MATE-N-LOK™ (794805-1) (TRUE PNR CS-223-82)

1

10

CS223-83

22

• SEAL, INTERFACE, 4P, MATE-N-LOK™ (794772-4) (TRUE PNR CS-223-83)

1

15

CS223-59

22

• SEAL, WIRE, 1P, MATE-N-LOK™ (794758-1) (TRUE PNR CS-223-59)

4

20

CS224-44

22

• CONTACT, SOCKET, AWG 26-22, MATE-NLOK™ (1-770986-0) (TRUE PNR CS-224-44)

4

25

235959

22

• GROMMET

1

DASH (-) ITEM NOT ILLUSTRATED.

25-35-54

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001

15

-1A

5

10

25-35-54_DWG43.ISO

IPL Figure 23 Strip Assembly, OCU Cover GRAPHIC 25-35-54-99B-050-A01

25-35-54

Page 10138 DEC 18/18

B/E AEROSPACE

COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001

FIG. & ITEM NO.

PART NUMBER

AIRLINE PART NUMBER

NOMENCLATURE 1234567

EFF. CODE

UNITS PER ASSY

23 -1A

431504024

23

STRIP ASSEMBLY, OCU COVER (FOR NHA, SEE IPL FIGURE 9)

5

431507039

23

• STRIP, OCU COVER

1

MS21060-08

23

• FLOATING NUT, 8-32 UNC

2

10

RF

A TT A CH IN G PA RT S

15

CS173-01

23

• RIVET, CTSK, Ø2.4 X 5 (TRUE PNR CS-173-01)

4

***

DASH (-) ITEM NOT ILLUSTRATED.

25-35-54

Page 10139 DEC 18/18

B/E AEROSPACE

COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001

35 30 25 15 5 10 15 -1

20

50

45

55

40 60

45

25-35-54_DWG68.ISO

IPL Figure 24 Door Rod Assembly GRAPHIC 25-35-54-99B-051-A01

25-35-54

Page 10140 DEC 18/18

B/E AEROSPACE

COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001

FIG. & ITEM NO.

PART NUMBER

AIRLINE PART NUMBER

NOMENCLATURE 1234567

EFF. CODE

UNITS PER ASSY

24 -1

431504006

24

DOOR ROD, ASSEMBLY (FOR NHA, SEE IPL FIGURE 6)

RF

5

431504014

24

• END PIECE WITH ROLL

1

10

CS910-36

24

• SPRING, COMPRESSION, LENGTH 33.5 MM [1.32 IN.] (TRUE PNR CS-910-36)

1

A TT A CH IN G PA RT S

15

431507050

24

• WASHER, PLAIN, Ø10 X Ø16 X 2

2

20

CS1512-03

24

• SHAFT RETAINING (TRUE PNR CS-1512-03)

1

25

DIN125AM6A2

24

• WASHER, PLAIN, Ø6.4 X Ø12.5 X 1.6 - M6 (TRUE PNR DIN125A-M6-A2)

1

30

DIN127BM6A2

24

• WASHER, LOCK, Ø6.1 X Ø11.8 X 1.6 - M6 (TRUE PNR DIN127B-M6-A2)

1

35

DIN934M6A2

24

• NUT, M6 (TRUE PNR DIN934-M6-A2)

1

*** 40

CS910-36

24

• SPRING, COMPRESSION, LENGTH 33.5 MM [1.32 IN.] (TRUE PNR CS-910-36)

1

A TT A CH IN G PA RT S

45

431507050

24

• WASHER, PLAIN, Ø10 X Ø16 X 2

2

50

CS1512-03

24

• SHAFT RETAINING (TRUE PNR CS-1512-03)

1

*** 55

CS920-10

24

• BEARING (TRUE PNR CS-920-10)

1

60

431506010

24

• PUSH ROD

1

DASH (-) ITEM NOT ILLUSTRATED.

25-35-54

Page 10141 DEC 18/18

B/E AEROSPACE

COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001

10 15 -1

5

20

40 35

30

25

30

40 35

25-35-54_DWG30.ISO

IPL Figure 25 Mechanical Assembly (OCU) GRAPHIC 25-35-54-99B-052-A01

25-35-54

Page 10142 DEC 18/18

B/E AEROSPACE

COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001

FIG. & ITEM NO.

PART NUMBER

AIRLINE PART NUMBER

EFF. CODE

NOMENCLATURE 1234567

UNITS PER ASSY

25 -1

438001090

25

MECHANICAL ASSEMBLY (OCU) (FOR NHA, SEE IPL FIGURE 5)

5

431507022

25

• COVER, TRIAC

(NP)

RF

1

A TT A CH IN G PA RT S

10

MS51957-14

25

• SCREW, PNH, 4-40 UNC X 7.92

2

15

DIN127BM3A2

25

• WASHER, LOCK, Ø3.1 X Ø6.2 X 0.8 - M3 (TRUE PNR DIN127B-M3-A2)

2

20

DIN125AM3A2

25

• WASHER, PLAIN, Ø3.2 X Ø7 X 0.5 - M3 (TRUE PNR DIN125A-M3-A2)

2

*** 25

438004043

25

• BOTTOM PLATE, OCU

1

A TT A CH IN G PA RT S

30

MS51957-14

25

• SCREW, PNH, 4-40 UNC X 7.92

10

35

DIN127BM3A2

25

• WASHER, LOCK, Ø3.1 X Ø6.2 X 0.8 - M3 (TRUE PNR DIN127B-M3-A2)

10

40

DIN125AM3A2

25

• WASHER, PLAIN, Ø3.2 X Ø7 X 0.5 - M3 (TRUE PNR DIN125A-M3-A2)

10

***

DASH (-) ITEM NOT ILLUSTRATED.

25-35-54

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001

10

5

15 20

-1

D C B

A

A

55

65

60

B

C

D

25-35-54_DWG31.ISO

IPL Figure 26 Electrical Assembly (OCU) GRAPHIC 25-35-54-99B-053-A01

25-35-54

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B/E AEROSPACE

COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001

FIG. & ITEM NO.

PART NUMBER

AIRLINE PART NUMBER

EFF. CODE

NOMENCLATURE 1234567

UNITS PER ASSY

26 -1

438001091

26

ELECTRICAL ASSEMBLY (OCU) (FOR NHA, SEE IPL FIGURE 3)

5

431507059

26

• HEAT SINK, POWER CONVERTER

(NP)

RF

1

A TT A CH IN G PA RT S

10

MS51957-14

26

• SCREW, PNH, 4-40 UNC X 7.92

10

15

DIN127BM3A2

26

• WASHER, LOCK, Ø3.1 X Ø6.2 X 0.8 - M3 (TRUE PNR DIN127B-M3-A2)

10

20

DIN125AM3A2

26

• WASHER, PLAIN, Ø3.2 X Ø7 X 0.5 - M3 (TRUE PNR DIN125A-M3-A2)

10

*** -25

431055002

26

• POWER PCB ASSEMBLY (BUY PNR 4381500-00-0000)

55

CS253-68

26

•• FUSE, CARTRIDGE, 15A, T (TRUE PNR CS-253-68) (USED ON ITEM -25)

3

60

CS253-55

26

•• FUSE, GLASS, 2A, T (TRUE PNR CS-253-55) (USED ON ITEM -25)

3

65

CS253-302

26

•• FUSE, SMD, 750MA, FF (TRUE PNR CS-253-302) (USED ON ITEM -25)

2

(NP)

1

DASH (-) ITEM NOT ILLUSTRATED.

25-35-54

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001

A -1

5

10

A

25-35-54_DWG34.ISO

IPL Figure 27 Placard Installation (OCU) GRAPHIC 25-35-54-99B-054-A01

25-35-54

Page 10146 DEC 18/18

B/E AEROSPACE

COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001

FIG. & ITEM NO.

PART NUMBER

AIRLINE PART NUMBER

EFF. CODE

NOMENCLATURE 1234567

UNITS PER ASSY

27 -1

438001089

27

PLACARD INSTALLATION (OCU) (FOR NHA, SEE IPL FIGURE 5)

(NP)

RF

5

CS980-09

27

• PLACARD, SELF ADHESIVE (TRUE PNR CS-980-09)

1

10

CS980-01

27

• PLACARD, ID (TRUE PNR CS-980-01)

1

DASH (-) ITEM NOT ILLUSTRATED.

25-35-54

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001

THIS PAGE INTENTIONALLY LEFT BLANK

25-35-54

Page 10148 DEC 18/18

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 SPECIAL PROCEDURES TASK 25-35-54-860-801-A01 1. Software Reload/Upgrade Instructions A. Introduction (1) The subsequent instructions are for approved B/E Aerospace Service Stations and give the software reload / upgrade instructions for the OCU. The subsequent table shows the permitted combinations of board software versions which are tested and approved for release. Reloading other software combinations than mentioned in the subsequent table can cause an incorrect operation of the unit. Table 11001: Permitted Software Combinations DF1575 (Eff. A, B) TABLE 25-35-54-99A-035-A01 SOFTWARE CONFIG. 1 2 (PRE SB NO. 1500-25-0011)

3 4 (POST SB NO. 1500-25-0011)

AFFECTED SOFTWARE

SOFTWARE FILE NAME

NOT RELEASED SOFTWARE, BOOT LOADER

CS-801-420_01.hex

SOFTWARE, OPERATIONAL

CS-801-421_03.bin

SOFTWARE, FALLBACK IMAGE DF15XX

CS-801-422_03.bin

SOFTWARE, MOTOR DRIVER

CS-801-501_04.bin

SOFTWARE, MOTOR DRIVER, OPTION BYTE

CS-801-501_04_Option-byte.bin

SOFTWARE, PARAMETER SETTINGS

CS-806-03_03.bin

NOT RELEASED SOFTWARE, BOOT LOADER

CS-801-420_01.hex

SOFTWARE, OPERATIONAL

CS-801-421_AB.bin

SOFTWARE, FALLBACK IMAGE DF15XX

CS-801-422_AB.bin

SOFTWARE, MOTOR DRIVER

CS-801-501_05.bin

SOFTWARE, MOTOR DRIVER, OPTION BYTE

CS-801-501_05_Option-byte.bin

SOFTWARE, PARAMETER SETTINGS

CS-806-03_03.bin

25-35-54

Page 11001 DEC 18/18

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 Table 11002: Permitted Software Combinations DF1500 (Eff. C, D) TABLE 25-35-54-99A-047-A01 SOFTWARE CONFIG. 1 (PRE SB NO. 1500-25-0011)

2 3 (POST SB NO. 1500-25-0011)

AFFECTED SOFTWARE

SOFTWARE FILE NAME

SOFTWARE, BOOT LOADER

CS-801-420_01.hex

SOFTWARE, OPERATIONAL

CS-801-421_03.bin

SOFTWARE, FALLBACK IMAGE DF15XX

CS-801-422_03.bin

SOFTWARE, MOTOR DRIVER

CS-801-501_04.bin

SOFTWARE, MOTOR DRIVER, OPTION BYTE

CS-801-501_04_Option-byte.bin

SOFTWARE, PARAMETER SETTINGS

CS-806-04_01.bin

NOT RELEASED SOFTWARE, BOOT LOADER

CS-801-420_01.hex

SOFTWARE, OPERATIONAL

CS-801-421_AB.bin

SOFTWARE, FALLBACK IMAGE DF15XX

CS-801-422_AB.bin

SOFTWARE, MOTOR DRIVER

CS-801-501_05.bin

SOFTWARE, MOTOR DRIVER, OPTION BYTE

CS-801-501_05_Option-byte.bin

SOFTWARE, PARAMETER SETTINGS

CS-806-04_01.bin

25-35-54

Page 11002 DEC 18/18

B/E AEROSPACE

COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 (2) The software is delivered in the software package PNR 439109032 or 439109033. The software package is an issue controlled package which contains all software files that can be uploaded with the common maintenance tool. The software package is provided on compact discs (CDs) or DVD. Table 11003: Software Package DF1575 (Eff. A, B) TABLE 25-35-54-99A-041-A01

PART NUMBER 439109032

SB / SIL REF.

ISSUE 02

N/A

SOURCE OR CAGE CODE

CD CONTENT FILE NAME_ISSUE CS-860-6601_02

VH0212

NOMENCLATURE SOFTWARE, PARAMETERS DF15XX, B/E DEFAULT

CS-860-6602_02

SOFTWARE, PARAMETERS DF15XX, DISABLED TEMP VIEW

CS-860-6603_02

SOFTWARE, PARAMETERS DF15XX CUSTOM TEMP

CS-860-6604_02

SOFTWARE, PARAMETERS DF15XX DELAY START

CS-860-6605_02

SOFTWARE, PARAMETERS DF15XX CUSTOM / DELAY

CS-801-421_03

SOFTWARE, OPERATIONAL

CS-801-422_03

SOFTWARE, FALLBACK IMAGE DF15XX

CS-806-03_03

SOFTWARE, PARAMETER SETTINGS

CS-800-15_01

COMMON MAINTENANCE TOOL (CMT)

CS-801-501_04

SOFTWARE, MOTOR DRIVER

CS-801-501_04_Option_byte

SOFTWARE, MOTOR DRIVER, OPTION BYTE

43150-UM-01

USER MANUAL CMT CS-800-15

25-35-54

Page 11003 DEC 18/18

B/E AEROSPACE

COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 Table 11004: Software Package DF1500 (Eff. C, D) TABLE 25-35-54-99A-041-A01

PART NUMBER 439109033

SB / SIL REF.

ISSUE 01

N/A

SOURCE OR CAGE CODE

CD CONTENT FILE NAME_ISSUE CS-860-6601_02

VH0212

NOMENCLATURE SOFTWARE, PARAMETERS DF15XX, B/E DEFAULT

CS-860-6602_02

SOFTWARE, PARAMETERS DF15XX, DISABLED TEMP VIEW

CS-860-6603_02

SOFTWARE, PARAMETERS DF15XX CUSTOM TEMP

CS-860-6604_02

SOFTWARE, PARAMETERS DF15XX DELAY START

CS-860-6605_02

SOFTWARE, PARAMETERS DF15XX CUSTOM / DELAY

CS-801-421_03

SOFTWARE, OPERATIONAL

CS-801-422_03

SOFTWARE, FALLBACK IMAGE DF15XX

CS-806-04_01

SOFTWARE, PARAMETER SETTINGS

CS-800-15_01

COMMON MAINTENANCE TOOL (CMT)

CS-801-501_04

SOFTWARE, MOTOR DRIVER

CS-801-501_04_Option_byte

SOFTWARE, MOTOR DRIVER, OPTION BYTE

43150-UM-01

USER MANUAL CMT CS-800-15

25-35-54

Page 11004 DEC 18/18

B/E AEROSPACE

COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 B. Reason for the Job (1) Upgrading Software An upgrade of the software can be necessary to resolve some possible bugs. An upgrade of the software can only be done if the software upgrade is covered by an approved service bulletin. (2) Reloading Software A reload of the software can be done if a software failure occurs. A reload of software can only be done with the same software configuration which was loaded in the printed circuit board (Refer to table 11001 and table 11002). C. Job Set-Up Information Subtask 25-35-54-94A-011-A01 (1) Consumables Not applicable. Subtask 25-35-54-94C-011-A01 (2) Fixtures / Test Equipment Not applicable. Subtask 25-35-54-94B-011-A01 (3) Special Tools / Non Standard Tools (a) Common Maintenance Tool - PNR CS-800-15 B/E Aerospace Common Maintenance Tool is a PC-application to communicate and to exchange data between an oven and a personal computer. Data and error logs can be transmitted from the unit to the PC and new settings / software can be loaded to the unit. (b) Refer to Table 11005: Special Tools / Non Standard Tools for the tools necessary to reload/ upgrade the software. NOTE:

Equivalent alternatives can be used.

25-35-54

Page 11005 DEC 18/18

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 Table 11005: Special Tools / Non Standard Tools TABLE 25-35-54-99A-036-A01 SPECIFICATION OR PART NUMBER

NOMENCLATURE Test Bench

240536

WATER INDICATOR 0-10 BAR

AIR PRESSURE 0-16 BAR INDICATOR

AMPEREMETER L1 L2 L3

FLOW INDICATOR

VOLTMETER

AUX. CIRCUIT 28VDC ON

230V/50HZ PLUG SOCKET

PLUG SOCKET SELECTION SWITCH 50HZ 0

AUX. 230VCIRCUIT 50HZ

28VDC AUXILIARY SWITCH

1 80272 10/16A 1P54 250V

115V/400HZ MAIN CONNECTOR

THERMAL CONTACT SUPPLY 5F5 POINT 15

DC-Amp meter: Accuracy 2.5% full scale (7.5 A).

115V 400HZ SELECTION SWITCH

1 0

1

2

0

THERMAL CONTACT SUPPLY 5F7 POINT

VH0212

115V SELECTION

230V 50HZ AUXILIARY SWITCH

1 0

Power Supply 3x115/200 VAC - 400Hz. DC-Volt meter: Accuracy 0.5% full scale (40 V).

TEMPERATUREMETER

AMPEREMETER

MAIN SWITCH

SOURCE OR CAGE CODE

EQUIPMENT CHARACTERISTICS

TEMP CONNECTOR

AC-Amp meter: Accuracy 2.5% full scale (20 A).

15

Temperature Meter Min. range 0 - 250°C [32 - 482 °F] Accuracy ± 0.4%. 43900-EI-26

Personal Computer

-

System Requirements:

Commercially Available

1.0-GHz (or higher) Intel Pentium or a compatible AMD processor. Windows XP Professional Windows XP Home Edition. 256 MB of RAM or higher. 150 MB hard disk space. CD-ROM drive. One USB 1.1 port or higher. One serial RS232 port. Test Bench Power Cable

612152

-

VH0212

USB 2.0 Cable

CS-710-546

USB 2.0 Type A Male to Type B Male.

VH0212

For Example: USB Cable 2.0 Type: Pro Signal USB213

Length: 400 mm [15.74 in.]

25-35-54

Commercially Available

Page 11006 DEC 18/18

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 Table 11005: Special Tools / Non Standard Tools (Continued) TABLE 25-35-54-99A-036-A01

NOMENCLATURE B/E Aerospace Common Maintenance Tool Software

SPECIFICATION OR PART NUMBER CS-800-15

SOURCE OR CAGE CODE

EQUIPMENT CHARACTERISTICS -

VH0212

Subtask 25-35-54-99E-010-A01 (4) References Not applicable. D. Job Set-Up (For DET, see Figure 11001) Subtask 25-35-54-940-010-A01 (1) Remove the rear cover assembly from the UUT (For DET, see Subtask 25-35-54-010-001-A01, Page 3004). (2) Eff. A, B: Remove the OCU cover assembly from the UUT (For DET, see Subtask 25-35-54-010-002-A01, Page 3004). (3) Eff. C, D: Remove the OCU cover assembly from the UUT (For DET, see Subtask 25-35-54-010-034-A01, Page 3004). (4) Remove the placard (IPL Figure 27-5) from the OCU and connect the USB cable PNR CS-710-546 to the USB connection of the OCU. Discard the placard (IPL Figure 27-5). (5) Connect the other end of the USB cable PNR CS-710-546 to the personal computer. (6) Connect the Test Bench Power Cable PNR 612152 to the oven and to the test bench PNR 240536. (7) Start the Common Maintenance Tool (CMT) software PNR CS-800-15 on the personal computer.

25-35-54

Page 11007 DEC 18/18

B/E AEROSPACE

COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001

PNR 612152

PNR CS-710-546

UUT (REAR VIEW)

MAIN CONNECTOR (DP1) 25-35-54_DWG79.VSD

Figure 11001 Test Setup - Software Upload/Reload GRAPHIC 25-35-54-99B-055-A01

25-35-54

Page 11008 DEC 18/18

B/E AEROSPACE

COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 E. Procedure Subtask 25-35-54-861-001-A01 (1) Upload Operational Software (a) Go to the “DATA TRANSFER” tab in the common maintenance tool PNR CS-800-15. (b) Click the

button. When the UUT is correctly connected the

button turns to

the color green. (c) In the “Component” pull-down menu select “CTRL”. (d) In the “Destination” pull-down menu select “Application”. (e) Select “APPL1” and click the

button.

(f) Select the next software file and make sure the CRC code that is shown in the progress bar is correct. Table 11006: Software, Operational TABLE 25-35-54-99A-050-A01 ITEM 5 5A

FILE NAME

NOMENCLATURE

CRC

CS-801-421_03.bin (PRE SB NO. 1500-25-0011)

SOFTWARE, OPERATIONAL

4A8664A9

CS-801-421_AB.bin (POST SB NO. 1500-25-0011)

SOFTWARE, OPERATIONAL

A1F0333F

(g) Push and hold the of the

button for six seconds to reset the unit. At the same time examine the color button. When the

button turns to the color blue click the

button. (h) The green progress bar shows the progress of the upload and shows the message “Upload Completed.” when ready.

(j) After the upload the unit resets automatically. During the reset, the blue to white, then blue, then white and then green.

button turns from

Subtask 25-35-54-861-009-A01 (2) Upload Fallback Software (a) Go to the “DATA TRANSFER” tab in the common maintenance tool PNR CS-800-15. (b) Click the

button. When the UUT is correctly connected the

25-35-54

button turns to Page 11009 DEC 18/18

B/E AEROSPACE

COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 the color green. (c) In the “Component” pull-down menu select “CTRL”. (d) In the “Destination” pull-down menu select “Application”. (e) Select “APPL2” and click the

button.

(f) Select the next software file and make sure the CRC code that is shown in the progress bar is correct. Table 11007: Software, Operational TABLE 25-35-54-99A-051-A01 ITEM 5 5A

FILE NAME

NOMENCLATURE

CRC

CS-801-422_03.bin (PRE SB NO. 1500-25-0011)

SOFTWARE, FALLBACK IMAGE DF15XX

519EFE9B

CS-801-422_AB.bin (POST SB NO. 1500-25-0011)

SOFTWARE, FALLBACK IMAGE DF15XX

1FB4FE6C

(g) Push and hold the of the

button for six seconds to reset the unit. At the same time examine the color button. When the

button turns to the color blue click the

button. (h) The green progress bar shows the progress of the upload and shows the message “Upload Completed.” when ready.

(j) After the upload the unit resets automatically. During the reset, the blue to white, then blue, then white and then green.

button turns from

Subtask 25-35-54-861-002-A01 (3) Upload Software Parameters Setting (a) Go to the “DATA TRANSFER” tab in the common maintenance tool PNR CS-800-15. (b) Click the

button. When the UUT is correctly connected the

button turns to

the color green. (c) In the “Component” pull-down menu select “CTRL”. (d) In the “Destination” pull-down menu select “SETTING par.”. (e) Click the

button and select the software file. Make sure the CRC code that is shown

in the progress bar is correct.

25-35-54

Page 11010 DEC 18/18

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 Table 11008: Software, Parameter Setting (Eff. A,B) TABLE 25-35-54-99A-052-A01 ITEM 5

FILE NAME

NOMENCLATURE

CS-806-03_03.bin

SOFTWARE, PARAMETER SETTING

CRC B2E00FEB

Table 11009: Software, Parameter Setting (Eff. C,D) TABLE 25-35-54-99A-053-A01 ITEM

FILE NAME

10

CS-806-04_01.bin

(f) Click the

NOMENCLATURE

CRC

SOFTWARE, PARAMETER SETTING

ED8C3219

button. The green progress bar shows the progress of the upload and shows

the message “Upload Completed.” when ready.

(g) After the upload is completed push the

button for six seconds to reset the unit.

Subtask 25-35-54-861-003-A01 (4) Upload Software, Parameters (a) Go to the “DATA TRANSFER” tab in the common maintenance tool PNR CS-800-15. (b) Click the

button. When the UUT is correctly connected the

button turns to

the color green. (c) In the “Component” pull-down menu select “CTRL”. (d) In the “Destination” pull-down menu select “OPTION par.”. (e) Click the

button and upload each of the five software files. Make sure the CRC code

that is shown in the progress bar is correct. Table 11010: Option Parameters DF15XX package TABLE 25-35-54-99A-054-A01 ITEM

FILE NAME

NOMENCLATURE

CRC

5

CS-860-6601_02.bin

SOFTWARE, PARAMETERS DF15XX, B/E DEFAULT

AF992174

10

CS-860-6602_02.bin

SOFTWARE, PARAMETERS DF15XX, DISABLED TEMP VIEW

DEF6B8EF

15

CS-860-6603_02.bin

SOFTWARE, PARAMETERS DF15XX CUSTOM TEMP

23BFBC68

20

CS-860-6604_02.bin

SOFTWARE, PARAMETERS DF15XX DELAY START

96635F4A

25

CS-860-6605_02.bin

SOFTWARE, PARAMETERS DF15XX CUSTOM / DELAY

148C3AC

25-35-54

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 (f) In the “Option Nr:” pull-down menu, select the correct option number (for example: select “1” for File Name: CS-860-6601_02.bin, select “2” for File Name: CS-860-6602_02.bin etc.). (g) Click the

button. The green progress bar shows the progress of the upload and shows

the message “Upload Completed.” when ready.

(h) Do the steps (e) thru (g) again to upload the other parameter software files. (j) After the upload is completed push the

button for six seconds reset the unit.

Subtask 25-35-54-861-004-A01 (5) Upload OCU Part Number and Serial Number (a) Go to the “DATA TRANSFER” tab in the common maintenance tool PNR CS-800-15. (b) Click the

button. When the UUT is correctly connected the

button turns to

the color green. (c) In the “Component” pull-down menu select “CTRL”. (d) In the “Destination” pull-down menu select “PN SN OCM”. (e) Click the (f) Click the

button and select the software file with the part- and serial number. button. The green progress bar shows the progress of the upload and shows

the message “Upload Completed.” when ready.

(g) After the upload is completed push the

button for six seconds to reset the unit.

Subtask 25-35-54-861-005-A01 (6) Upload Motor Driver Software (a) Turn the main power switch of the test bench PNR 240536 in the “ON” position to energize the UUT. (b) Go to the “DATA TRANSFER” tab in the common maintenance tool PNR CS-800-15. (c) Click the

button. When the UUT is correctly connected the

button turns to

the color green.

25-35-54

Page 11012 DEC 18/18

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 (d) In the “Component” pull-down menu select “CTRL”. (e) In the “Destination” pull-down menu select “Motor Driver”. (f) Click the

button and select the next software file. Make sure the CRC code that is

shown in the progress bar is correct. Table 11011: Software, Motor Driver TABLE 25-35-54-99A-055-A01 ITEM 5 5A

FILE NAME

NOMENCLATURE

CRC

CS-801-501_04.bin (PRE SB NO. 1500-25-0011)

SOFTWARE, MOTOR DRIVER

1936F8EF

CS-801-501_05.bin (POST SB NO. 1500-25-0011)

SOFTWARE, MOTOR DRIVER

2C021D07

(g) Push and hold the of the

button for six seconds to reset the unit. At the same time examine the color button. When the

button turns to the color blue click the

button. (h) The green progress bar shows the progress of the upload and shows the message “Upload Completed.” when ready.

(j) After the upload is completed, the color of the button turns from blue to white, then blue, then white and then green. The oven display comes ON for some seconds and subsequently goes OFF. (k) When the display is OFF, push the

button for six seconds to reset the unit.

Subtask 25-35-54-861-006-A01 (7) Upload Motor Driver Option Bytes Software (a) If necessary, turn the main power switch of the test bench PNR 240536 in the “ON” position to energize the UUT. (b) Go to the “DATA TRANSFER” tab in the common maintenance tool PNR CS-800-15. (c) Click the

button. When the UUT is correctly connected the

button turns to

the color green. (d) In the “Component” pull-down menu select “CTRL”. (e) In the “Destination” pull-down menu select “Motor (opt)”.

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 (f) Click the

button and select the next software file and make sure the CRC code that is

shown in the progress bar is correct. Table 11012: Software, Motor Driver, Option Byte TABLE 25-35-54-99A-056-A01 ITEM

FILE NAME

NOMENCLATURE

CRC

5

CS-801-501_04_Option_Byte.bin (PRE SB NO. 1500-25-0011)

SOFTWARE, MOTOR DRIVER, OPTION BYTE

91898866

5A

CS-801-501_05_Option_Byte.bin (POST SB NO. 1500-25-0011)

SOFTWARE, MOTOR DRIVER, OPTION BYTE

91898866

(g) Push and hold the of the

button for six seconds to reset the unit. At the same time examine the color button. When the

button turns to the color blue click the

button. (h) The green progress bar shows the progress of the upload and shows the message “Upload Completed.” when ready.

(j) After the upload is completed push the F.

button for six seconds to reset the unit.

Close-Up Subtask 25-35-54-940-011-A01 (1) Turn the main power switch on the test bench PNR 240536 to the “OFF” position to de-energize the oven. (2) Disconnect the test bench power cable PNR 612152 from the oven and from the test bench PNR 240536. (3) Disconnect the USB Cable PNR CS-710-546 from the OCU and from the personal computer.

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 TASK 25-35-54-879-801-A01 2. Hand Held RFID Reader Settings A. Reason for the Job To configure the RFID handheld PNR CS-711-08. B. Job Set-Up Information Subtask 25-35-54-94A-012-A01 (1) Consumables Not applicable. Subtask 25-35-54-94C-012-A01 (2) Fixtures / Test Equipment Table 11013: Fixtures and Test Equipment TABLE 25-35-54-99A-037-A01

NOMENCLATURE Hand Held RFID Reader

SPECIFICATION OR PART NUMBER

EQUIPMENT CHARACTERISTICS

SOURCE OR CAGE CODE

CS-711-08

VH0212

For example: Type ATID AT870

Commercially Available

USE Testing and Fault Isolation

Subtask 25-35-54-94B-012-A01 (3) Special Tools / Non Standard Tools Not applicable. Subtask 25-35-54-99E-011-A01 (4) References Not applicable. C. Job Set-Up Not applicable.

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 D. Procedure Subtask 25-35-54-861-007-A01 (1) Press the

button to start the RFID handheld PNR CS-711-08.

(2) In the main menu press the windows logo

to open the start menu.

(3) Go to “Programs” and start “ATUHF_Net”. (4) In the “ATUHF_Net” application press the “Block Read / Write” option. (5) Select the “Char” tab. (6) In the “BankType” field select “USER”. (7) In the “Start” field enter 3970. (8) In the “Length” field enter 60. E. Close-Up Not applicable.

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 TASK 25-35-54-860-802-A01 3. OCU Replacement Instructions A. Reason for the Job Replacement of the OCU. B. Job Set-Up Information Subtask 25-35-54-94A-012-A01 (1) Consumables Not applicable. Subtask 25-35-54-94C-012-A01 (2) Fixtures / Test Equipment Table 11014: Fixtures and Test Equipment TABLE 25-35-54-99A-049-A01 SPECIFICATION OR PART NUMBER

NOMENCLATURE Personal Computer

-

EQUIPMENT CHARACTERISTICS System Requirements:

SOURCE OR CAGE CODE Commercially Available

1.0-GHz (or higher) Intel Pentium or a compatible AMD processor. Windows XP Professional Windows XP Home Edition. 256 MB of RAM or higher. 150 MB hard disk space. CD-ROM drive. One USB 1.1 port or higher. One serial RS232 port. OCM Loader

CS-711-03

Rev B or higher.

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 Table 11014: Fixtures and Test Equipment (Continued) TABLE 25-35-54-99A-049-A01 SPECIFICATION OR PART NUMBER

NOMENCLATURE USB 2.0 Cable

CS-710-546 For Example: USB Cable 2.0 Type: Pro Signal USB213

EQUIPMENT CHARACTERISTICS USB 2.0 Type A Male to Type B Male. Length: 400 mm [15.74 in.]

SOURCE OR CAGE CODE VH0212 Commercially Available

ID Board Cable OCM Loader

439005106

-

VH0212

TeraTerm Pro Software

-

V4.76 or higher

Commercially Available

B/E Aerospace Common Maintenance Tool Software

CS-800-15

-

VH0212

Subtask 25-35-54-94B-019-A01 (3) Special Tools / Non Standard Tools Not applicable Subtask 25-35-54-99E-017-A01 (4) References Not applicable C. Job Set-Up (1) Remove the rear cover assembly (For DET, see Subtask 25-35-54-010-001-A01). (2) Remove the OCU cover assembly (For DET, see Subtask 25-35-54-010-034-A01). (3) Remove the OCU (For DET, see Subtask 25-35-54-010-003-A01) (4) Remove and discard the placard (IPL Figure 27-5) from the OCU.

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 D. Procedure Subtask 25-35-54-861-008-A01 (1) Do these steps to copy the ID-Board Settings from the current OCU to the new OCU. (a) Serial Number Verification Current OCU 1

Connect the USB cable PNR CS-710-546 to the USB connection of the OCU.

2

Connect the other end of the USB cable PNR CS-710-546 to the personal computer.

3

Start the common maintenance tool (CMT) software PNR CS-800-15 on the personal computer.

4

Click the button. When the UUT is correctly connected the turns to the color green.

5

Go to the “CONFIGURATION” tab in the common maintenance tool PNR CS-800-15.

6

Click the

7

Write down the serial number that is shown in the “Hardware Configuration” field.

8

Close the common maintenance tool (CMT) software PNR CS-800-15 on the personal computer.

9

Disconnect the USB cable PNR CS-710-546 from the OCU.

button

button.

(b) Prepare (For DET, see Figure 11002) 1

Open the Windows Device Manager on the personal computer.

2

In the Windows Device Manager examine the “Ports (COM & LPT)” section and write down the shown COM port numbers.

3

Connect the power cable to the “Power” connector of the OCM Loader PNR CS-711-03.

4

Connect the other end of the power cable to the 220VAC mains.

5

Connect the USB cable PNR CS-710-546 to the OCM Loader PNR CS-711-03. In the Windows Device Manager four new COM ports come into view.

6

Write down the new COM port numbers. The second lowest COM port number is needed in the next procedure (for example: if COM11, COM12, COM13 and COM14 are new, COM12 must be used).

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001

220 VAC MAINS

PNR CS-710-546

PERSONAL COMPUTER

PNR CS-711-03

POWER CABLE 25-35-54_DWG101.VSD

Figure 11002 Setup OCM Loader GRAPHIC 25-35-54-99B-066-A01 7

Make sure that the “Power” switch at the rear of the OCM Loader PNR CS-711-03 is set to “I”.

8

Put the “Select” switch of the OCM Loader PNR CS-711-03 in the “28VDC” position.

9

Put the “Power” switch in the “ON” position to energize the OCM Loader PNR CS-711-03.

10 Start the TeraTerm Pro software on the personal computer. 11 In the “New connection” window select “Serial”. 12 In the “Port” pull down menu select the COM port with the 2nd lowest number as described in step 6 above. 13 Click the “OK” button to confirm.

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 14 In TeraTerm Pro go to “Setup” > “Serial Port”. 15 In the “Port” pull-down menu select the COM port with the 2nd lowest number as described in step 6 above. 16 Set the other settings to the values as shown in (For DET, see Figure 11003). 17 Click the “OK” button to confirm.

Figure 11003 TeraTerm Pro Settings GRAPHIC 25-35-54-99B-067-A01 18 In the TeraTerm Pro software enter a “.” (dot) to show the version of the OCM Loader PNR CS-711-03. 19 Make sure that V1.17 or higher is shown. 20 Close the TeraTerm Pro software on the personal computer. (c) Copy (read) the ID Settings from the current OCU (For DET, see Figure 11004) 1

Make sure that the “Flip” switch of the OCM Loader PNR CS-711-03 is in the “Off” position.

2

Turn the “ID-Board Selection” rotary switch to the “Arinc” position.

3

Connect the ID Board Cable PNR 439005106 to the I²C port of the OCM Loader PNR CS-711-03.

4

Connect the other end of the ID Board Cable PNR 439005106 to the OCU.

5

Put the “Flip” switch in the “On” position.

6

The “Remote” indication light flashes.

7

The “Arinc” indication light illuminates which shows that the data is correctly copied (read).

8

Disconnect the ID Board Cable PNR 439005106 from the OCU.

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001

220 VAC mains

Oven Control Unit (OCU)

Power Cable

PNR 439005106

PNR CS-711-03 25-35-54_DWG102.VSD

Figure 11004 Setup Copy (Read) ID Settings GRAPHIC 25-35-54-99B-068-A01 (d) Upload the settings to the new OCU 1

Connect the ID Board Cable PNR 439005106 to the new OCU.

2

Turn the “ID-Board Selection” rotary switch to the “5 Digit SN” position.

3

The “Remote” indication light flashes.

4

The “5 Digit SN” indication light illuminates which shows that the data is correctly uploaded.

5

Disconnect the ID Board Cable PNR 439005106 from the OCU.

6

Disconnect the USB cable PNR CS-710-546 from the OCM Loader PNR CS-711-03.

(e) Verification 1

Connect the USB cable PNR CS-710-546 to the USB connection of the new OCU.

2

Start the common maintenance tool (CMT) software PNR CS-800-15 on the personal computer.

3

Click the changes to green.

button. When the UUT is correctly connected the

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 4

Go to the “CONFIGURATION” tab in the common maintenance tool PNR CS-800-15.

5

Click the

6

Read the serial number that is shown in the “Hardware Configuration” field and make sure that the serial number is the same as the serial number recorded in step (1)-(a)-7.

7

Close the common maintenance tool (CMT) software PNR CS-800-15 on the personal computer.

button.

(f) Upload the latest version of Software, Parameter Settings (For DET, see Subtask 25-35-54-861-002-A01, Page 11010) (g) Upload the latest version of Software, Option Parameters. (For DET, see Subtask 25-35-54-861-003-A01, Page 11011) (2) Identify and return the removed OCU (a) Use a label to clearly identify the defective OCM as unserviceable. (b) Return the OCU to B/E Aerospace Nieuwegein. (3) Close Up (a) Apply a new placard (IPL Figure 27-5) on the OCU. (b) Install the OCU (For DET, see Subtask 25-35-54-410-026-A01) (c) Install the OCU cover assembly (For DET, see Subtask 25-35-54-410-028-A01) (d) Install the rear cover assembly (For DET, see Subtask 25-35-54-410-029-A01)

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 REMOVAL 1. Removal There are no special removal instructions applicable to this unit.

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 INSTALLATION 1. Installation There are no installation instructions applicable to this unit.

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 SERVICING 1. General There are no special servicing instructions applicable to this unit.

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 STORAGE INCLUDING TRANSPORTATION TASK 25-35-54-550-801-A01 1. Storage A. Reason for the Job Self explanatory. B. Job Set-Up Information Subtask 25-35-54-94A-013-A01 (1) Consumables NOTE:

Equivalent alternatives can be used. Table 15001: Consumables TABLE 25-35-54-99A-038-A01 SPECIFICATION OR PART NUMBER

SOURCE OR CAGE CODE

USE

Tape, Adhesive

Polyethyleen, Adhesive, Width 75 mm [2.95 in]

Commercially Available

The adhesive tape is used to close the transport box.

Identification Label

-

Commercially Available

The Identification Label is used to apply to the transport box in order to identify the unit.

Blanking Cap

NON PROC

VH0212

The Cap is used to cover up the main connector.

Packaging Set (DF1575) (Eff. A, B)

CS-960-69

VH0212

Packaging Set to pack the unit for transportation or storage

CS-960-70

VH0212

Packaging Set to pack the unit for transportation or storage

NON PROC

VH0212

Foam packaging to pack the unit for transportation or storage

NOMENCLATURE

(For DET see Figure 15002) Product Box PNR CS-960-18 Transport Box PNR CS-960-19 Spacer Plate Front PNR CS-960-52 Spacer Plate Back PNR CS-960-50 Plastic Bag PNR CS-961-01 Packaging Set (DF1500) (Eff. C, D) (For DET see Figure 15002a) Product Box PNR CS-960-15 Transport Box PNR CS-960-16 Spacer Plate Front PNR CS-960-52 (4x) Spacer Plate Back PNR CS-960-50 Plastic Bag PNR CS-961-01 Foam packaging

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 Subtask 25-35-54-94C-013-A01 (2) Fixtures / Test Equipment Not applicable. Subtask 25-35-54-94B-013-A01 (3) Special Tools / Non Standard Tools Not applicable. Subtask 25-35-54-99E-012-A01 (4) References Not applicable. C. Job Set-Up Not applicable. D. Procedure Subtask 25-35-54-540-001-A01 CAUTION:

DO NOT DAMAGE THE ORIGINAL CONTAINER OR THE OTHER PACKING MATERIAL. STORE IT ALL TOGETHER CAREFULLY. IT IS NEEDED FOR FUTURE STORAGE OR TRANSPORTATION OF THE UNIT.

CAUTION:

DO NOT PLACE THE OVEN ON ITS FRONT SIDE OR REAR SIDE. IT MAY CAUSE SERIOUS DAMAGE TO THE REAR COVER PLATE OR THE SECONDARY LATCH.

(1) Unpacking (a) Cut and remove the tape from the transport box (Figure 15002-2). (b) Open the transport box (Figure 15002-2). (c) Remove the two foam packaging (Figure 15002-3) from the product box (Figure 15002-1). (d) Open the product box (Figure 15002-1) and lift the oven out. (e) Carefully remove the plastic bag (Figure 15002-7) from the oven. (f) Remove the spacer plate(s) (Figure 15001-5) from the front of the oven. (g) Remove the spacer plate (Figure 15001-4) from the rear side of the oven. (h) Remove the blanking cap (Figure 15001-6) from the main connector. (j) Examine the oven and if necessary clean the unit. (k) Open the door and, if necessary, remove the packing material from the meal carrier.

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 (l) Continue with the error message download procedures (For DET, see Subtask 25-35-54-750001-A01, Page 1005). Subtask 25-35-54-530-001-A01 CAUTION:

ALWAYS USE THE ORIGINAL SHIPPING CONTAINER IN WHICH IT WAS SUPPLIED OR USE AN EQUIVALENT SHIPPING CONTAINER (ATA 300 CATEGORY II) WITH SUFFICIENT PACKING MATERIAL TO PREVENT DAMAGE OF THE UNIT DURING TRANSPORTATION.

(2) Packing (a) Make sure that the oven is cleaned (For DET, see TASK 25-35-54-100-802-A01, Page 4005). (b) Use the blanking cap (Figure 15001-6) to cover up the electrical main connector to give protection to the electrical contacts. (c) Write down the related data (Type, Serial Number) for the identification label before packing the unit. (d) Put the spacer plate (Figure 15001-4) in position at the rear side of the unit. (e) Put the spacer plate(s) (Figure 15001-5) in position at the front of the unit.

5

4

6 25-35-54_DWG97.ISO

Figure 15001 Packing DF1575 Part 1 (Eff. A, B) (Sheet 1 of 2) GRAPHIC 25-35-54-99B-064-A01

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001

5 (4x)

4

6 25-35-54_DWG98.ISO

Figure 15001a Packing DF1500 Part 1 (Eff. C, D) (Sheet 1 of 2) GRAPHIC 25-35-54-99B-064-A01 (f) Put the oven with the spacer plates in the plastic bag (Figure 15002-7) and close the plastic bag. (g) Put the two foam packaging (Figure 15002-3) on the bottom of each side of the transport box (Figure 15002-2). (h) Put the product box (Figure 15002-1) into the transport box (Figure 15002-2). (j) Slide the unit carefully into the product box (Figure 15002-1) and close it. (k) Close the product box (Figure 15002-1) and apply tape to close the product box (Figure 15002-1). (l) Put the two foam packaging (Figure 15002-3) on top of each side of the product box (Figure 15002-1). (m) Apply tape to close the transport box (Figure 15002-2). 1

Also put an identification label on the outside of the transport box (Figure 15002-2) and make sure that: a

The identification label has all the related data of the unit for example: type and serial number.

b

The identification label can be easily read.

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 E. Close-Up Not applicable.

7

3 1

3

AT REUS AS AB PE LE C. C 300 ON CA TAIN TE ER GO RY II

CE RE PLAS HE L BE LA

2

25-35-54_DWG99.ISO

Figure 15002 Packing DF1575 Part 2 (Eff. A, B) (Sheet 2 of 2) GRAPHIC 25-35-54-99B-065-A01

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001

7

3 1

3

AT REUS AS AB PE LE C. C 300 ON CA TAIN TE ER GO RY II

E AC RE PL S HE L BE LA

2

25-35-54_DWG100.ISO

Figure 15002a Packing DF1500 Part 2 (Eff. C, D) (Sheet 2 of 2) GRAPHIC 25-35-54-99B-065-A01

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 Subtask 25-35-54-550-001-A01 (1) Storage CAUTION:

MAKE SURE THAT THERE IS NOT TOO MUCH WEIGHT ON THE CONTAINER, WHEN USING THE STACK STORAGE METHOD. TOO MUCH WEIGHT ON THE CONTAINER CAN CAUSE DAMAGE TO THE UNIT.

CAUTION:

DO NOT KEEP THE CONTAINER NEAR FLUIDS THAT CAN CAUSE CORROSION OR DAMAGE.

CAUTION:

DO NOT KEEP THE UNIT NEAR SOURCES THAT GENERATE HEAT OR OZONE.

(a) Keep the container in a clean, dry room with a good supply of air. Keep the storage temperature between -40 °C to 71.1 °C [-40 °F to 160 °F] with the relative humidity maintained between zero and 85%. (b) Put the containers where you can clearly read the identification label. NOTE:

Do a functional test if the unit has been stored for longer than six (6) months.

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COMPONENT MAINTENANCE MANUAL BASIC PART NUMBER: 4315750/4315751/4315000/4315001 REWORK 1. Rework There are no special rework instructions applicable to this unit.

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