37 0 3MB
Fig. 001 CYLINDER BLOCK
DL200-3
Fig. 001 CYLINDER BLOCK Key No 1
Part No
Description
Qty S.C
150102-00004A
CYLINDER BLOCK ASS'Y
1
1A
-
CYLINDER BLOCK
1
D
1B
-
THRUST BEARING CAP ASS'Y
1
D
1BA
-
BEARING CAP;THRUST
1
D
1BB
65.91710-0001
RING;STOPPER
2
1C
-
BEARING CAP ASS'Y
6
D
1CA
-
BEARING CAP
1
D
1CB
65.91710-0001
RING;STOPPER
2
1D
65.90020-0066A
BOLT;BRG CAP
14
1E
65.04410-0021A
BUSH;CAMSHAFT
6
B
1F
65.04410-0022
BUSH;CAMSHAFT
1
B
1G
65.90302-0009
PLUG;CORE
2
1H
65.90302-0042
PLUG;CORE
8
1I
65.90302-0034
PLUG;CORE
5
1J
65.91606-0041
PLUG;CORE
2
1K
06.31641-0618
BALL;STEEL
1
20
65.90320-0022
PLUG SCREW PT1/8
1
21
65.91001-0013A
PIN;CORE
6
30
410127-00088
RELIEF VALVE ASS'Y
1
30A
06.56021-0102
O-RING
1
30B
-
RELIEF VALVE
1
33
06.22022-1063
PIN
2
34
65.91605-0002
COVER;CORE HOLE
1
35
65.90310-0134
SCREW;PLUG
2
36
06.56190-0732
SEAL;RING
2
40
65.01201-0075A
CYLINDER LINER-GRADE
6
41
65.01201-0076
LINER;CYLINDER-1A
6
42
65.01201-0077
LINER;CYLINDER-1B
6
43
65.01201-0078
LINER;CYLINDER-2A
6
44
65.01201-0079
LINER;CYLINDER-2B
6
DL200-3
1
D
D
Serial No
ICA
Replacable
Qty
Fig. 002 TIMING GEAR CASE
DL200-3
Fig. 002 TIMING GEAR CASE Key No
Part No
Description
Qty S.C
2
130405-00027A
CASE;TIMING GEAR
1
3
65.91710-0016
RING;STOPPER
2
4
65.01903-0034
GASKET
1
5
65.90020-0063B
BOLT;HEX M10X25
3
6
65.90020-0080
BOLT;COLLARED HEX.
1
7
65.98130-0241
ADAPTER
1
8
410127-00040
RELIEF VALVE ASS'Y
1
8A
65.96501-0074
O-RING
1
10
65.91601-0011
COVER
1
11
65.38901-0018A
GASKET;PTO
1
12
06.01943-3318
BOLT ASS'Y M12X1.5X35
2
DL200-3
1
Serial No
ICA
Replacable
Qty
Fig. 003 FLYWHEEL HOUSING
DL200-3
Fig. 003 FLYWHEEL HOUSING Key No 1
Part No
Description
Qty S.C
150114-00098A
FLYWHEEL HOUSING ASS'Y
1
1A
150114-00142
HOUSING,FLYWHEEL
1
1B
65.01414-0004A
COVER
1
1C
06.01923-3111
BOLT, M8X16
2
1D
65.96401-0014
CAP;RUBBER
1
5
65.01510-0040
SEAL;OIL
1
6
400613-00006
GASKET;F.W.H
1
7
65.90020-0100
BOLT, 103mm
9
8
65.90020-0101
BOLT, 57mm
4
9
65.90020-0105
BOLT, 67mm
4
10
65.91710-0009
RING;STOPPER
2
DL200-3
1
Serial No
ICA
Replacable
Qty
Fig. 004 OIL SEAL
DL200-3
Fig. 004 OIL SEAL Key No
Part No
Description
Qty S.C
1
65.01501-5003A
COVER;SEALING
1
2
65.01510-0157
SEAL;OIL
1
3
65.01905-0009
GASKET
1
4
06.01923-3116
BOLT ASS'Y M8X28
8
DL200-3
1
Serial No
ICA
Replacable
Qty
Fig. 005 OIL SPRAY NOZZLE
DL200-3
Fig. 005 OIL SPRAY NOZZLE Key No
Part No
Description
Qty S.C
1
65.01601-5020
OIL SPRAY NOZZLE ASS'Y
6
2
65.05401-5031
RELIEF VALVE ASS'Y
6
DL200-3
1
Serial No
ICA
Replacable
Qty
Fig. 006 BREATHER SYSTEM
DL200-3
Fig. 006 BREATHER SYSTEM Key No
Part No
Description
Qty S.C
1
110436-00094
BRACKET,BREATHER PIPE
1
2
06.01923-3114
BOLT ASS'Y M8X22
4
3
110972-00036
HOUSING;BREATHER
1
4
06.01923-3114
BOLT ASS'Y M8X22
4
5
420101-00503
HOSE,AIR
1
6
65.97402-0042
CLIP;HOSE
1
7
65.97402-0043
CLIP;HOSE
1
8
65.96301-0551
HOSE;RUBBER
1
9
65.97402-0025
CLAMP;HOSE
2
10
420215-00024
PIPE,OIL DRAIN
1
11
06.01923-3212
BOLT ASS'Y
2
12
65.96301-0422A
HOSE;RUBBER
1
13
65.97402-0025
CLAMP;HOSE
2
14
410104-00025
CHECK VALVE ASS'Y
1
15
65.96301-0535
HOSE;RUBBER
1
16
65.97402-0015
CLIP;HOSE
2
17
420215-00010
PIPE;OIL DRAIN
1
18
65.98150-0071
SCREW;HOLLOW
1
19
65.96507-0043
RING;SEAL A14X20
2
20
65.90201-0122
BOLT;STUD
1
21
65.97401-5019
CLIP;PIPE
1
22
06.16731-2107
WASHER
1
23
06.11063-8214
NUT
1
24
65.96301-0441
HOSE;RUBBER
1
25
06.67020-0105
CLAMP;HOSE
1
26
110972-00005
HOUSING;BREATHER
1
27
401002-00082
O-RING
1
28
06.01923-3113
BOLT ASS'Y M8X20
3
29
430201-00103
ADAPTER;OIL DRAIN BREATHER
1
30
06.56190-0719
RING;SEAL
1
DL200-3
1
Serial No
120822~
ICA
Replacable
Qty
Fig. 007 CRANKSHAFT
DL200-3
Fig. 007 CRANKSHAFT Key No
Part No
Description
Qty S.C
1
65.02101-0069A
CRANK SHAFT
1
2
06.22022-1018
PIN;DOWEL
1
3
65.02115-0016
GEAR;CRANKSHAFT
1
4
65.01110-6140A
METAL;MAIN
7
5
65.01150-6008
WASHER;THRUST
2
DL200-3
1
Serial No
ICA
Replacable
Qty
Fig. 008 VIBRATION DAMPER
DL200-3
Fig. 008 VIBRATION DAMPER Key No
Part No
Description
Qty S.C
1
65.02201-0002
DAMPER;VIBRATION
1
2
65.90020-0062B
BOLT;HEX M10X20
6
DL200-3
1
Serial No
ICA
Replacable
Qty
Fig. 009 FLYWHEEL
DL200-3
Fig. 009 FLYWHEEL Key No 1
Part No
Description
Qty S.C
150111-00049
FLYWHEEL SUB ASSY
1
-
FLYWHEEL ASS'Y
1
1AA
65.02301-0294
FLYWHEEL
1
1AB
65.02310-0006
GEAR;RING
1
1B
65.02130-0004
BUSH;DRIVING
1
65.90020-0140A
BOLT;COLLARED HEX.
8
1A
6
DL200-3
1
D
Serial No
ICA
Replacable
Qty
Fig. 010 CONNECTING ROD
DL200-3
Fig. 010 CONNECTING ROD Key No
Part No
Description
Qty S.C
1
65.02401-6035
CONNECTING ROD ASS'Y
6
1A
65.02411-0009
BOLT;CONNECTING ROD
2
6
65.02410-0040
METAL;CON-ROD(STD)
6
7
65.02410-0041
METAL;CON-ROD(0.25)
6
US
8
65.02410-0042
METAL;CON-ROD(0.50)
6
US
11
65.02410-0050
METAL;CON-ROD(STD)
6
12
65.02410-0051
METAL;CON-ROD(0.25)
6
US
13
65.02410-0052
METAL;CON-ROD(0.50)
6
US
DL200-3
1
Serial No
ICA
Replacable
Qty
Fig. 011 PISTON
DL200-3
Fig. 011 PISTON Key No
Part No
Description
Qty S.C
1
130602-00239
PISTON
6
2
401004-00097
PISTON RING KIT
1
2A
-
RING;TOP
6
K
2B
-
RING;SECOND
6
K
2C
-
RING;PISTON
6
K
5
65.02502-0017A
PIN;PISTON
6
8
06.29020-0125
RING;LOCK
12
DL200-3
1
Serial No
ICA
Replacable
Qty
Fig. 012 CRANK SHAFT PULLEY
DL200-3
Fig. 012 CRANK SHAFT PULLEY Key No
Part No
Description
Qty S.C
1
130711-00001A
PULLEY;CRANKSHAFT
1
2
65.90701-0099
WASHER
1
3
06.02106-0723
BOLT;SOCKET
8
DL200-3
1
Serial No
ICA
Replacable
Qty
Fig. 013 CYLINDER HEAD
DL200-3
Fig. 013 CYLINDER HEAD Key No 1
Part No
Description
Qty S.C
150113-00009
CYLINDER HEAD ASS'Y
1
1A
-
HEAD;CYLINDER
1
D
1B
65.03203-1062
SEAT;VALVE IN.
12
B
1C
65.03203-1063
SEAT;VALVE EX.
12
B
1D
65.03201-1016B
GUIDE;VALVE
24
B
1E
65.90302-0048
CORE;PLUG
10
1F
65.90302-0029
PLUG;CORE
21
1G
65.03205-0006B
BUSH;INJ. NOZZLE
6
1H
65.96501-0088
O-RING
12
10
65.91030-0005
PIN
2
11
65.90021-0009
BOLT;HEAD
26
12
65.90201-0134
BOLT;STUD
24
13
65.03901-0071
GASKET;CYLINDER HEAD
1
DL200-3
1
Serial No
ICA
Replacable
Qty
Fig. 014 CYLINDER HEAD COVER
DL200-3
Fig. 014 CYLINDER HEAD COVER Key No
Part No
Description
Qty S.C
1
150106-00064
CYL. HEAD COVER ASS'Y
1
2
65.90020-0109
BOLT;COLLARED HEX.
14
3
65.03905-0037A
GASKET;HEAD COVER
1
4
65.03905-5002
PACKING;HEAD COVER
14
5
65.03402-0009
COVER;INTERMEDIATE
1
6
400603-00050
GASKET;INTERMEDIATE
1
7
65.90020-0138
BOLT;COLLARED HEX.
16
8
65.01810-5011
CAP;OIL FILLER
1
DL200-3
1
Serial No
ICA
Replacable
Qty
Fig. 015 VALVE
DL200-3
Fig. 015 VALVE Key No
Part No
Description
Qty S.C
1
65.04101-0065B
VALVE;INTAKE
12
2
65.04101-0066B
VALVE;EXHAUST
12
3
65.04102-0024
SPRING;VALVE
24
6
65.04103-0018
PLATE;VALVE SPRING
24
7
65.04104-0009
COTTER;VALVE
48
8
65.90701-0098
WASHER
24
9
65.04902-0016
SEAL;VALVE STEM
24
10
65.04130-0009A
CALIPER;INTAKE
6
11
65.04130-0011
CALIPER;EXHAUST
6
DL200-3
1
Serial No
ICA
Replacable
Qty
Fig. 016 ROCKER ARM
DL200-3
Fig. 016 ROCKER ARM Key No
Part No
Description
Qty S.C
-
65.04200-6038D
R/A ARM SHAFT ASS'Y
2
2
65.04201-5042C
ROCKER ARM;INTAKE
3
3
65.04201-5043C
ROCKER ARM;EXHAUST
3
4
65.04203-5020A
SHAFT;ROCKER ARM
1
5
65.04202-0033
BRACKET;ROCKER ARM
1
6
65.04202-0034
BRACKET;ROCKER ARM
1
7
65.04202-0035
BRACKET;ROCKER ARM
2
8
65.97601-0124
SPRING;COMPESSION
3
9
65.90701-0136B
WASHER
6
10
06.29010-0120
RING;SNAP
2
11
65.90030-0018
BOLT;SOCKET
1
12
06.16110-0106
WASHER
1
13
65.04205-0014
SCREW;ADJUST
6
14
65.90501-0003
NUT
6
15
65.04209-5002
CAP;INTAKE
3
16
65.04209-0006
CAP;EXHAUST
3
17
65.90020-0120
BOLT;COLLARED HEX.
8
DL200-3
1
Serial No
ICA
Replacable
Qty
Fig. 017 VALVE TAPPET & PUSH ROD
DL200-3
Fig. 017 VALVE TAPPET & PUSH ROD Key No
Part No
Description
Qty S.C
1
65.04301-5003C
TAPPET;VALVE
12
2
65.04302-5015
ROD;PUSH
12
DL200-3
1
Serial No
ICA
Replacable
Qty
Fig. 018 CAM SHAFT
DL200-3
Fig. 018 CAM SHAFT Key No
Part No
Description
Qty S.C
1
65.04401-0046
CAM SHAFT
1
2
06.22022-1016
PIN;DOWEL
1
3
65.90720-0032
WASHER;THRUST
1
4
06.01913-2911
BOLT ASS'Y M6X16
2
DL200-3
1
Serial No
ICA
Replacable
Qty
Fig. 019 CAM SHAFT DRIVE
DL200-3
Fig. 019 CAM SHAFT DRIVE Key No
Part No
Description
Qty S.C
1
65.04501-0017
GEAR;CAM SHAFT
1
2
65.90020-0117
BOLT;COLLARED HEX.
4
3
65.04505-5018
GEAR;IDLE
1
4
65.04506-0016
PIN;IDLE GEAR
1
5
65.90720-0034B
WASHER;THRUST
1
6
65.90020-0118
BOLT;COLLARED HEX.
3
7
65.11301-5002
GEAR;DRIVE
2
8
65.04506-0015
PIN;IDLE GEAR
2
9
65.90720-0033A
WASHER;THRUST
1
10
65.90020-0118
BOLT;COLLARED HEX.
1
11
65.90020-0119
BOLT;COLLARED HEX.
1
DL200-3
1
Serial No
ICA
Replacable
Qty
Fig. 020 OIL PUMP
DL200-3
Fig. 020 OIL PUMP Key No 1
Part No
Description
Qty S.C
65.05100-6063A
OIL PUMP ASS'Y
1
1A
-
HOUSING;OIL PUMP
1
1B
65.05104-0023
GEAR;OIL PUMP
1
1C
65.05104-0022
GEAR;OIL PUMP
1
1D
65.05201-0016
GEAR;DRIVE;OIL PUMP
1
1E
06.22022-0907
PIN;DOWEL 6M6X10
1
1F
65.05103-0034
COVER;OIL PUMP
1
1G
06.01913-3114
BOLT ASS'Y M8X22
4
9
06.22022-0909
PIN;DOWEL 6M6X14
2
10
65.90020-0085
BOLT;COLLARED HEX.
2
DL200-3
1
D
Serial No
ICA
Replacable
Qty
Fig. 021 OIL COOLER & FILTER
DL200-3
Fig. 021 OIL COOLER & FILTER Key No 1
Part No
Description
Qty S.C
65.05601-7082
OIL COOLER ASS'Y
1
1A
65.05604-0030A
HOUSING;OIL COOLER
1
1B
65.05606-5032A
ELEMENT;OIL COOLER
1
1C
65.05902-0022
GASKET;OIL COOLER
2
1D
06.01923-3119
BOLT ASS'Y M8X40
4
1E
65.54109-0005A
SCREW;PLUG M22X1.5
1
1F
65.05610-0007A
GUIDER;WATER FLOW
1
1G
06.02097-8306
BOLT;SOCKET
2
1H
06.16731-2105
WASHER
2
2
65.05501-7099
OIL FILTER ASS'Y
1
2A
65.05503-0050
HEAD;OIL FILTER
1
2B
06.31641-0433
BALL;STEEL
1
2C
65.97601-0075
SPRING
1
2D
65.90310-0115
PLUG
1
2E
06.56190-0726
SEAL;RING
1
2F
65.05510-5032A
FILTER;OIL
1
3
06.01923-3123
BOLT ASS'Y M8X60
1
4
65.90201-0139
BOLT
1
5
06.15010-2311
WASHER
1
6
06.16731-2107
WASHER
1
7
65.05901-0031
GASKET;OIL FILTER
1
23
65.05902-0023
GASKET;OIL COOLER
1
24
06.01923-3117
BOLT ASS'Y M8X30
10
25
06.01923-3119
BOLT ASS'Y M8X40
10
26
06.01913-3128
BOLT M8X85
8
27
65.90201-0135
BOLT;STUD
3
28
06.15010-2311
WASHER
14
29
06.16731-2107
WASHER
5
30
65.90001-0098
BOLT
2
31
06.01913-3129
BOLT ASS'Y M8X90
1
DL200-3
1
Serial No
ICA
Replacable
Qty
Fig. 022 OIL PAN
DL200-3
Fig. 022 OIL PAN Key No
Part No
Description
Qty S.C
Serial No
1
65.05801-5249
PAN;OIL
1
4
65.05904-0035
GASKET;OIL PAN
1
~130603
4
400604-00026
GASKET,OIL PAN
1
130604~
5
06.01923-3120
BOLT ASS'Y M8X45
22
7
65.05806-5005A
TUBE;OIL LEVEL GAUGE
1
9
65.05805-5238
OIL LEVEL GAUGE
1
10
65.05701-6122
OIL PIPE ASS'Y
1
10A
65.05707-5011
COVER;STRAINER
1
10B
65.05740-0222
BRACKET;OIL SUCT.PIPE
1
10C
65.97401-0137
CLIP;PIPE
1
10D
06.01283-7115
BOLT M8X25
1
10E
06.15010-2311
WASHER
1
10F
65.90510-0012
NUT
1
17
65.05901-0032
GASKET
1
18
06.01913-3115
BOLT ASS'Y M8X25
1
19
06.01913-3119
BOLT ASS'Y M8X40
2
20
460102-00034
DRAIN ASSY
1
20A
65.96340-5013A
HOSE;DRAIN
1
20B
410202-00014
COCK ASSY;DRAIN
1
23
65.98130-0203
ADAPTER
1
24
06.56190-0732
SEAL;RING
1
25
65.01813-5019
PIPE;OIL FILLER
1
26
65.05903-0029A
GASKET
1
27
06.01913-3114
BOLT ASS'Y M8X22
4
28
65.01810-5011
CAP;OIL FILLER
1
DL200-3
1
ICA
I
Replacable
400604-00026
Qty
1
Fig. 023 COOLING WATER PIPE
DL200-3
Fig. 023 COOLING WATER PIPE Key No
Part No
Description
Qty S.C
Serial No
1
600102-00001
CONNECTION
1
2
420211-00039A
PIPE;COOLING WATER
1
3
65.98130-0143
ADAPTER
1
4
06.56180-0716
RING;SEAL
3
5
420101-00256
HOSE;RUBBER
1
6
06.08092-2402
SCREW;PLUG M10X1.25
2
7
120122-00003
BOLT;SPACER
3
~130418
7
120122-00003A
BOLT,SPACER
3
130419~
8
420108-00280
HOSE;RUBBER
1
9
06.56190-0728
RING;SEAL
1
10
65.98130-0068
NIPPLE
1
11
65.06301-0219A
PIPE;COOLING WATER
1
12
65.96501-0089A
O-RING
2
13
06.67020-0101
CLAMP;HOSE
2
14
06.67020-0105
CLAMP;HOSE
2
15
06.01923-3214
BOLT;HEX. M10X22
2
DL200-3
1
ICA
I
Replacable
120122-00003A
Qty
3
Fig. 024 THERMOSTAT
DL200-3
Fig. 024 THERMOSTAT Key No
Part No
Description
Qty S.C
1
300738-00009A
THERMOSTAT ASS'Y
1
1A
110980-00021A
HOUSING;THERMOSTAT
1
1B
300738-00010
THERMOSTAT
1
1C
401002-00055
O-RING
1
2
65.06904-0021
GASKET;THERMOSTAT
1
3
06.01013-9225
BOLT;HEX
6
40
06.16110-0107
WASHER;SPRING
6
41
06.15010-2312
WASHER;PLAIN
6
42
400602-00241
GASKET
1
43
600102-00003
CONNECTION
1
44
06.01923-3123
BOLT ASS'Y M8X60
3
45
06.01923-3131
BOLT;HEX.
1
46
430220-00008
OUTLET,WATER
1
47
400602-00316
GASKET;WATER PUMP
1
48
06.01923-3117
BOLT ASS'Y M8X30
2
49
65.90350-0005
SCREW;PLUG PT 3/8
1
DL200-3
1
Serial No
ICA
Replacable
Qty
Fig. 025 WATER PUMP
DL200-3
Fig. 025 WATER PUMP Key No
Part No
Description
Qty S.C
1
400921-00015B
WATER PUMP ASS'Y
1
1A
400923-00005A
HOUSING;WATER PUMP
1
1B
65.93410-0087
BEARING
1
1C
65.06520-6008
SEAL;MECHANICAL
1
1D
06.29020-0132
SNAP RING 55X2
1
1E
130707-00011A
PULLEY;BELT
1
1F
400902-00005
IMPELLER
1
10
06.22022-0907
PIN;DOWEL 6M6X10
2
11
06.01923-3126
BOLT;HEX. M8X75
9
12
110508-00182B
COVER,PUMP
1
13
06.01923-3119
BOLT ASS'Y M8X40
1
14
400602-00096
GASKET;WATER PUMP
1
15
06.01923-3124
BOLT ASS'Y M8X65
5
16
400602-00113A
GASKET;WATER PUMP
1
17
420211-00172
PIPE,COOLING WATER
1
18
400631-00003
GASKET;C/W PIPE
1
19
06.01923-3117
BOLT ASS'Y M8X30
2
20
130205-00059
BELT 5PK-1013L
1
21
110951-00327
SPACER
3
22
110417-00002
BRACKET;IDLE PULLEY
2
23
130710-00008
PULLEY;IDLE
1
24
65.91701-0154
SPACER
1
25
06.16731-2109
WASHER;SPRING A12
1
26
06.11063-8216
NUT;HEX
1
27
65.19103-6010A
EYE BOLT ASS'Y
1
32
06.01923-3223
BOLT ASSY
2
33
06.01923-3225
BOLT ASS'Y M10X70
1
34
06.16731-2108
WASHER;SPRING
1
35
06.11063-8215
NUT;HEX. M10
1
36
06.01923-3218
BOLT ASS'Y M10X35
1
DL200-3
1
D
Serial No
ICA
Replacable
Qty
Fig. 026 COOLING FAN
DL200-3
Fig. 026 COOLING FAN Key No
Part No
Description
Qty S.C
3
06.01913-3213
BOLT ASS`Y M10X20
6
7
130709-00020A
PULLEY;FAN
1
8
210101-00101
FAN DRIVE ASS'Y
1
9
06.01913-3219
BOLT ASS'Y M10X40
4
10
65.96801-0224
BELT 8PK-1735L
1
DL200-3
1
Serial No
ICA
Replacable
Qty
Fig. 027 EXHAUST MANIFOLD
DL200-3
Fig. 027 EXHAUST MANIFOLD Key No
Part No
Description
Qty S.C
1
240102-00096
EXHAUST MANIFOLD ASS'Y
1
1A
240102-00097
MANIFOLD;EXHAUST
1
1B
240102-00098
MANIFOLD;EXHAUST
1
1C
240102-00099
MANIFOLD;EXHAUST
1
1D
65.96507-0059A
RING;SEAL
8
5
65.08901-0045
GASKET;EXHAUST MANIFOLD
6
6
65.90535-0003
NUT
24
7
65.91701-0086
SPACER
24
10
65.90201-0076
BOLT;STUD
2
DL200-3
1
Serial No
ICA
Replacable
Qty
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