Dk51280-1103a-33t (DP60P5S) [PDF]

Zitiervorschau

DK51280

DK51280

1103A-33T

2008/07/21

The information given within this parts book was correct at the time of printing and is subject to change without notice. Always refer to your local Perkins outlet for the latest information. Only fully trained personnel should carry out servicing of engines. Before working on any engine always refer to the correct user service and maintenance manual. Always refer to your local Perkins outlet before purchasing any parts Subject to any existing rights of third parties, the information given in this document is the property of Perkins Engines Limited and should not be copied, in whole or part, without the prior written consent of the Company.

Contents 1.

Introduction

Pg. 4

2.

How To Use Your Parts Book

Pg. 4

3.

Engine Breakdown

Pg. 5

4.

Symbol Descriptions

Pg. 9

5.

Parts Lists & Illustrations

Pg. 11

6.

Parts Index

Pg. 212

Introduction The build list of your engine, found on the front page of this parts book, provides a unique reference to the components fitted to your engine; therefore this parts book is only applicable to this particular engine Always quote your build list and engine serial number when contacting your Perkins outlet.

How to use your Parts Book This parts book has been designed to provide you with all the information you need to identify parts to service your engine. There are several features within the book to make it easy to find the parts you require. Front Page This lists your build list number and the date of publication of this book Symbol Descriptions Provides a quick reference guide to the symbols used within the book. Engine Breakdown Use this to identify all the major sections of your engine and the relevant pages within the book. Parts Lists & Illustrations This section shows each major section of your engine broken down into individual part numbers along with an associated illustration for identifying the parts you require. The illustrations used in this parts book are representational only and should only be used for identification purposes. For fitting instructions please refer to your engine Service Manual. Parts Index Using either the part number or description of the part you require this section will help you locate the page within the Parts Lists & Illustrations section where the part appears.

Engine Breakdown

Section

Page

Section

Page

Cylinder Block & Liners ACHD0842

11

Fuel Injection Pump AFHD4414

37

Rear End Oil Seal ACHD0842

13

Fuel Injection Pump AFHD4414

39

Crankshaft, Main & Big End Bearings ACHD0842

15

Atomisers AFHD4414

41

Crankshaft, Main & Big End Bearings ACHD0842

17

Fuel Leak-Off Pipe AFHD4414

43

Cylinder Head Assembly ACHD0842

19

Fuel Leak-Off Pipe AFHD4414

45

Cylinder Head Assembly ACHD0842

21

Pick-Up Sensor AFHD4414

47

Pistons & Rings ACHD0842

23

Boost Control Pipe AFHD4414

49

Rocker Shaft Assembly ACHD0842

25

Flywheel Housing CDHD1091

51

Timing Gear & Camshaft ACHD0842

27

Flywheel Housing CDHD1124

53

Push Rods & Tappets ACHD0842

29

Flywheel & Starter Ring DDHD2088

55

Connecting Rods ACHD0842

31

Starter Motor EDHD0965

57

High Pressure Fuel Pipes AFHD4414

33

Fan Drive FBHD0898

59

High Pressure Fuel Pipes AFHD4414

35

Sump GBHD2895

61

Page 5

Engine Breakdown

Section

Page

Section

Page

Dipstick & Filler Tube GBHD2895

63

Oil Cooler Connections JBHD2604

89

Oil Strainer GBHD2895

65

Oil Cooler Connections JBHD2604

91

Cylinder Head Cover HBHD3180

67

Oil Filter JBHD2604

93

Breather HBHD3180

69

Blanking Plates JBHD2604

95

Blanking Plates HBHD3180

71

Oil Filter JBHD2606

97

Cylinder Head Cover HBHD3384

73

Oil Cooler JBHD2606

99

Breather HBHD3384

75

Oil Cooler Connections JBHD2606

101

Blanking Plates HBHD3384

77

Oil Cooler Connections JBHD2606

103

Cylinder Head Cover HBHD3178

79

Blanking Plates JBHD2606

105

Filler HBHD3178

81

Oil Filter JDHD0027

107

Breather HBHD3178

83

Front End Drive Input KBHD0106

109

Blanking Plates HBHD3178

85

Water Pump LBHD2285

111

Oil Cooler JBHD2604

87

Pipes LBHD2285

113

Page 6

Engine Breakdown

Section

Page

Water Pump LBHD2272

115

Thermostat & Housing LBHD2272

117

Water Pump LBHD2272

119

Water Outlet Housing LDHD0702

121

Water Outlet Housing LDHD0702

123

Fan MDHD1369

125

Alternator NDHD2711

127

Alternator Bracket & Fixings NDHD2711

129

Pulleys NDHD2711

131

Timing Case QCHD0022

133

Timing Cover QCHD0022

135

Timing Cover QCHD0022

137

Blanking Plugs QDHD1368

139

Section

Page

Lubricating Oil Pump & Delivery Housing RBHD0031

141

Turbocharger SBHD1609

143

Feed Pipes SBHD1609

145

Leak-Off Pipes SBHD1609

147

Exhaust Manifold SBHD1609

149

Pipework & Connections SBHD1609

151

Pipework & Connections SBHD1609

153

Pipework & Connections SBHD1609

155

Air Filters SBHD1609

157

Air Filters SBHD1609

159

Induction Manifold TBHD1126

161

Lift Pump VBHD2178

163

Page 7

Engine Breakdown

Section

Page

Section

Page

Lift Pump VBHD2178

165

Temperature Gauge & Sender ZLHD0363

191

Filter to Injection Pump Pipe VBHD2178

167

Radiator & Cowling ZMHD1372

193

Injection Pump to Filter Pipe VBHD2178

169

Radiator Bracket & Fixings ZMHD1372

195

Lift Pump VBHD2355

171

Radiator Bracket & Fixings ZMHD1372

197

Lift Pump VBHD2355

173

Radiator & Hoses ZMHD1372

199

Filter to Injection Pump Pipe VBHD2355

175

Guards ZMHD1372

201

Injection Pump to Filter Pipe VBHD2355

177

Fuel Pre-Lift Pump ZVHD1025

203

Cold Start System WDHD0377

179

Water Trap ZVHD1025

205

Engine Lifting Eyes XBHD0458

181

Miscellaneous & Auxiliaries ZZHD1012

207

Engine Mounts ZCHD1199

183

Top Service Kit SACD0355

209

Lubricating Oil Pressure Switch/Gauge ZJHD0533

185

Bottom Service Kit SGBD0379

211

Lubricating Oil Pressure Switch/Gauge ZJHD0533

187

Temperature Gauge & Sender ZLHD0363

189

Page 8

Symbols and Notes Symbol

Description

A

From Engine Number

B

Upto Engine Number

C

Repairs and Replaces

D

See Appropriate Section - Reference Number

E

Alternative

F

Order

G

Remanufactured Part

H

New for Old Part

I

Number of Teeth

J

Thickness

K

Bottom

L

Top

M

Left Hand

N

Right Hand

O

Reference for Detailed Breakdown

P

Other Service Options Available

Q

Cylinder Number

R

See History Section

Page 9

Cylinder Block & Liners

Plate A

ACHD0842

1

12 14

11 13 17

16

10 18 15

2

9

26 25

24

22 19

21 23

20

7

6 5 4 8

3

Page 10

Cylinder Block & Liners

Plate A

ACHD0842

Item

Part No.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

4181V016

33142111 32166329 3112D071 3241A012 0650588 0650710 3241A011 3212P008 32141316 3313A022 2485A108 3212V006 2113A003 2314F001 3623A009 3688A039 2314H033 0650594 2314C049 2415D053

References R F F F F F

a. 4181V016 4181V016 4181V016 4181V016 4181V016

R a.

Qty.

Description

1 1 1 1 1 1 8 8 1 1 1 1 2 1 2 1 1 1 3 3 2 2 8 1 1 1

CYLINDER BLOCK ASSEMBLY CYLINDER BLOCK BEARING CAP BEARING CAP BEARING CAP BEARING CAP THIMBLE SCREW CAMSHAFT BUSH PLUG PLUG PLUG PLUG PLUG PLUG WATER PIPE PLUG PLUG PISTON COOLING JET SCREW BLANKING PLATE GASKET - OIL FILTER HEAD SCREW PLUG SCREW WASHER

1 3

CYLINDER BLOCK ASSEMBLY PISTON COOLING JET

Notes

History a. 1 19

4181V016 2113A001

Page 11

Rear End Oil Seal

Plate A

ACHD0842

2

1

Page 12

Rear End Oil Seal

Plate A

ACHD0842

Item

Part No.

1 2

2418F704 3211C002

References

Qty. 1 10

Description

Notes

SEAL - REOS HOUSING METRIC BOLT

Page 13

Crankshaft, Main & Big End Bearings

Plate A

ACHD0842

1

4

6

2

7

3

Page 14

Crankshaft, Main & Big End Bearings

Plate A

ACHD0842

Item

Part No.

1 4181V017 2 3 U5MB0019 4 U5ME0027 5 31137551 6 31137561 Service Options 3 3 3 5 6

U5MB0019A U5MB0019B U5MB0019C 31137312 31137322

References

F 4181V017 P P P J J J J J

(-)0.25MM (-) 0.50MM (-)0.75MM (+)0.007" (+)0.007"

Qty.

Description

1 1 1 1 2 2

CRANKSHAFT KIT CRANKSHAFT MAIN BEARING KIT BIG END BEARING KIT THRUST WASHER THRUST WASHER

1 1 1 2 2

MAIN BEARING KIT - U/S MAIN BEARING KIT - U/S MAIN BEARING KIT - U/S THRUST WASHER THRUST WASHER

Notes

Page 15

Crankshaft, Main & Big End Bearings

Plate B

ACHD0842

2

1

Page 16

Crankshaft, Main & Big End Bearings

Plate B

ACHD0842

Item

Part No.

1 2

3117C221 0500012

References

Qty. 1 1

Description

Notes

CRANKSHAFT GEAR WOODRUFF KEY

Page 17

Cylinder Head Assembly

Plate A

ACHD0842

1

21 16 15

20 18

13 19 14

10 6

11

7

4

2 24

22

8 23

9 5 3

17 12

Page 18

25

Cylinder Head Assembly

Plate A

ACHD0842

Item

Part No.

1

4181V041

References

Description

1

CYLINDER HEAD ASSEMBLY

1 3 3 3 3 3 3 2 5 3 3 3 3 3 6 3 3 3 3 6 1 1 2 1

CYLINDER HEAD VALVE SEAT INSERT VALVE GUIDE VALVE SEAT INSERT VALVE GUIDE PLUG PLUG DOWEL CYLINDER HEAD BOLT CYLINDER HEAD BOLT INTAKE VALVE SEAL - VALVE STEM VALVE SPRING CAP VALVE COLLET EXHAUST VALVE SEAL - VALVE STEM VALVE SPRING CAP VALVE COLLET PLUG SEAL - SENSOR PLUG PLUG

4181V041 2431154

1 3

CYLINDER HEAD ASSEMBLY PLUG

4181V015

1

CYLINDER HEAD ASSEMBLY

2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

3314A151 3313A012 3314A161 3313A012 0650588 32416117 3244A009 3218A011 3218A012 3142H071 2418M519 3174A016 3342A011 3142W004 3142A151 2418M517 3174A016 3342A011 3142W004 3278A006 2415H003 2431154 2431131

R a. R b. F 4181V041

Qty.

R a.

Notes

(A)

(B)

History a. 1 24 b. 1

Footnotes (A)

GREEN

(B)

BROWN

Page 19

Cylinder Head Assembly

Plate B

ACHD0842

1

Page 20

Cylinder Head Assembly

Plate B

ACHD0842

Item

Part No.

1

3681E049

References

Qty. 1

Description

Notes

GASKET - CYLINDER HEAD

Page 21

Pistons & Rings

Plate A

ACHD0842

1

5

3 4

Page 22

2

Pistons & Rings

Plate A

ACHD0842

Item

Part No.

1 4115P025 2 3 4 2721332 5 UPRK0002 Service Options 1 1 5 5

4115P026 4115P027 UPRK0002D UPRK0002B

References

F 4115P025 F 4115P025

J J J J

(+)0.50MM (+)1.00MM (+)1.00MM (+)0.50MM

Qty.

Description

3 1 1 2 1

PISTON AND RING KIT PISTON GUDGEON PIN CIRCLIP PISTON RING KIT

3 3 1 1

PISTON AND RING KIT PISTON AND RING KIT PISTON RING KIT - OVERSIZE PISTON RING KIT - OVERSIZE

Notes

(A) (A) (B) (C)

Footnotes (A)

USE IN ENGINE SETS ONLY

(B)

USED ONLY WITH 4115P017 OR 4115P027

(C)

USED ONLY WITH 4115P016 OR 4115P026

Page 23

Rocker Shaft Assembly

Plate A

ACHD0842

1

15 11 14

13

10 9 5 8

6 7

19 18

3 17 16

4

Page 24

2

12

Rocker Shaft Assembly

Plate A

ACHD0842

Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

Part No.

References

4115R611 4115R702 F 4115R702 2485A104 4115R314 F 4115R314 F 4115R314 0576052 32114145 3174A015 4115R315 F 4115R315 F 4115R315 0576052 32114145 2722A022 2134A502 2316A901 2316A902

Qty. 1 1 1 2 3 1 1 1 1 2 3 1 1 1 1 2 2 1 2

Description

Notes

ROCKER SHAFT ASSEMBLY ROCKER SHAFT ASSY - MINOR ROCKER SHAFT PLUG ROCKER ARM ASSEMBLY ROCKER ARM PAD NUT SCREW ROCKER SHAFT SPRING ROCKER ARM ASSEMBLY ROCKER ARM PAD NUT SCREW CIRCLIP WASHER SCREW SCREW

Page 25

Timing Gear & Camshaft

Plate A

ACHD0842

1

Page 26

Timing Gear & Camshaft

Plate A

ACHD0842

Item

Part No.

1

3141A001

References A U031800M R a.

Qty.

Description

1

CAMSHAFT

1

CAMSHAFT

Notes

History a.

B U031799M 1 3141A002

Page 27

Push Rods & Tappets

Plate A

ACHD0842

1

2

Page 28

Push Rods & Tappets

Plate A

ACHD0842

Item

Part No.

1 2

31434307 3142U991

References

R a.

Qty.

Description

6 6

PUSHROD TAPPET

6

TAPPET

Notes

History a. 2

3142U031

Page 29

Connecting Rods

Plate A

ACHD0842

1

4

2

3

5

Page 30

Connecting Rods

Plate A

ACHD0842

Item

Part No.

1 2 3 4 3112A005 5 3212V003 Service Options 1 1 1 1 1 1

References P F SERVICE OPTION F SERVICE OPTION

4115C311 4115C312 4115C313 4115C314 4115C315 4115C316

Qty.

Description

Notes

3 1 1 1 2

CONROD KIT CON ROD CAP SMALL END BUSH CON ROD BOLT

(A)

3 3 3 3 3 3

CON ROD ASSEMBLY CON ROD ASSEMBLY CON ROD ASSEMBLY CON ROD ASSEMBLY CON ROD ASSEMBLY CON ROD ASSEMBLY

GRADE F GRADE G GRADE H GRADE J GRADE K GRADE L

Footnotes (A)

DO NOT RE-USE ONCE REMOVED

Page 31

High Pressure Fuel Pipes

Plate A

B 31/07/2005

AFHD4414

3

2

1

4

Page 32

High Pressure Fuel Pipes

Plate A

B 31/07/2005

Item

Part No.

1 2 3 4

3525A114 3525A115 3525A116 2646E018

AFHD4414

References

Qty. 1 1 1 2

Description

Notes

PIPE - FUEL INJ NO 1 CYL PIPE - FUEL INJ NO 2 CYL PIPE - FUEL INJ NO 3 CYL CLIP

Page 33

High Pressure Fuel Pipes

Plate A

A 01/08/2005

AFHD4414

3

2

1

4

Page 34

High Pressure Fuel Pipes

Plate A

A 01/08/2005

Item

Part No.

1 2 3 4

3525A134 3525A135 3525A136 2646E018

AFHD4414

References

Qty. 1 1 1 2

Description

Notes

PIPE - FUEL INJ NO 1 CYL PIPE - FUEL INJ NO 2 CYL PIPE - FUEL INJ NO 3 CYL CLIP

Page 35

Fuel Injection Pump

Plate A

B 31/07/2005

AFHD4414

3

1

2

8 4

11

10

7 6 5

Page 36

9

Fuel Injection Pump

Plate A

B 31/07/2005

Item

Part No.

1 2 3 4 5 6 7 8 9 10 11

2643B323

AFHD4414

References

F 2643B323 26420472 26420318 3117L261 2314H004 2411D008 3641A007 2314H003 2318A603 2314J002

Qty. 1 1 1 1 1 3 3 1 1 1 1

Description FUEL INJECTION PUMP FUEL INJECTION PUMP SOLENOID SEAL - O RING FUEL INJECTION PUMP GEAR SCREW WASHER BRACKET SCREW NUT SCREW

Notes

(A)

Footnotes (A)

12V SOLENOID

Page 37

Fuel Injection Pump

Plate A

A 01/08/2005

AFHD4414

7 6

3 2

1 4

5

Page 38

Fuel Injection Pump

Plate A

A 01/08/2005

Item

Part No.

1 2 3 4 5 6 7

2643B315

AFHD4414

References

F 2643B315 26420472 26420478 3117L261 2314H004 2411D008

Qty.

Description

1 1 1 1 1 3 3

FUEL INJECTION PUMP FUEL INJECTION PUMP SOLENOID SEAL - O RING FUEL INJECTION PUMP GEAR SCREW WASHER

1 1 1 1

BRACKET SCREW NUT SCREW

Notes

(A)

History a. 3641A007 2314H003 2318A603 2314J002 Footnotes (A)

12V SOLENOID

Page 39

Atomisers

Plate A

AFHD4414

2 7

4

3

5

Page 40

1

6

Atomisers

Plate A

AFHD4414

Item

Part No.

1 2 3 4 5 6 7

2645K022 2645K616 26460064 L311FF02 3751A241 2314W009

References R a. F 2645K022

Qty.

Description

3 1 1 1 1 3 3

INJECTOR INJECTOR NOZZLE HOLDER INJECTOR NOZZLE SEAL - INJECTOR INJECTOR WASHER INJECTOR CLAMP SCREW

3

INJECTOR

Notes

History a. 1

2645K023

Page 41

Fuel Leak-Off Pipe

Plate A

AFHD4414

1 2

Page 42

Fuel Leak-Off Pipe

Plate A

AFHD4414

Item

Part No.

1 2

2646F501 2646E501

References

Qty. 2 1

Description

Notes

HOSE CAP

Page 43

Fuel Leak-Off Pipe

Plate B

AFHD4414

3

2

1

Page 44

Fuel Leak-Off Pipe

Plate B

AFHD4414

Item

Part No.

1 2 3

3821A028 2314H002 2481D456

References

Qty. 1 1 1

Description

Notes

BRACKET SCREW CLIP

Page 45

Pick-Up Sensor

Plate A

AFHD4414

1

Page 46

Pick-Up Sensor

Plate A

AFHD4414

Item 1

Part No. 0650586

References

Qty. 1

Description

Notes

PLUG

Page 47

Boost Control Pipe

Plate A

AFHD4414

1

Page 48

Boost Control Pipe

Plate A

AFHD4414

Item 1

Part No. 2431131

References

Qty. 1

Description

Notes

PLUG

Page 49

Flywheel Housing

Plate A

B U072058N

CDHD1091

9

1

8

7

5

10

4

6 2

3

Page 50

Flywheel Housing

Plate A

B U072058N

Item

Part No.

1 2 3 4 5 6 7 8 9 10

3713M049 36212132 2314H102 36843154 2487A452 2487204 3245A011 2314J204 2314J603 2487Y005

CDHD1091

References

R a.

Qty.

Description

1 1 2 1 1 3 2 6 2 2

FLYWHEEL HOUSING PLATE SCREW SEAL PLUG PLUG DOWEL SCREW SCREW PLUG

2

DOWEL

Notes

History a. 7

0350025

Page 51

Flywheel Housing

Plate A

A U072059N

CDHD1124

4

1

2

3

5 6

Page 52

Flywheel Housing

Plate A

A U072059N

Item

Part No.

1 2 3 4 5 6

3713A081 2314J204 3245A011 2314J603 2487Y005 36843154

CDHD1124

References

Qty. 1 6 2 2 2 1

Description

Notes

FLYWHEEL HOUSING SCREW DOWEL SCREW PLUG SEAL

Page 53

Flywheel & Starter Ring

Plate A

DDHD2088

4 5

2

1

6

3

Page 54

Flywheel & Starter Ring

Plate A

DDHD2088

Item

Part No.

1 2 3 4 5 6

4111D292

References

F 4111D292 31162121 0096803 33117127 2116A672

Qty. 1 1 1 6 6 1

Description

Notes

FLYWHEEL ASSEMBLY FLYWHEEL STARTER RING GEAR SCREW WASHER DOWEL

Page 55

Starter Motor

Plate A

C EDHD0847

EDHD0965

3

2

1

Page 56

Starter Motor

Plate A

C EDHD0847

Item

Part No.

1 2 3

2873K621 2313C077 2318A604

EDHD0965

References

Qty. 1 3 3

Description

Notes

STARTER MOTOR STUD NUT

Page 57

Fan Drive

Plate A

FBHD0898

4

1

2

3

Page 58

Fan Drive

Plate A

FBHD0898

Item

Part No.

1 2 3 4

4113K005 2314J005 3115C113 2614B655

References

Qty. 1 4 1 1

Description FAN DRIVE HOUSING SCREW FAN DRIVE PULLEY BELT

Notes

(A)

Footnotes (A)

SERVICED IN PAIRS

Page 59

Sump

Plate A

GBHD2895

10

11

6

9

2

1

3 5 4 8 7

Page 60

Sump

Plate A

GBHD2895

Item

Part No.

1 2 3 4 5 6 7 8 9 10 11

4145H109

References

F 4145H109 2137435 32186405 2415715 3681K038 2314H003 2314H012 2314H033 3627P041 2311D039

Qty. 1 1 1 1 1 1 12 4 2 1 2

Description

Notes

SUMP SUMP INSERT PLUG SEAL - O RING GASKET - SUMP SCREW SCREW SCREW BRIDGE PIECE SCREW

Page 61

Dipstick & Filler Tube

Plate A

GBHD2895

5

2

1

3

4

Page 62

Dipstick & Filler Tube

Plate A

GBHD2895

Item

Part No.

1 2 3 4 5

3577A125 3353D005 33812116 3178C182

References

F 3577A125 F 3577A125

Qty. 1 1 1 1 1

Description

Notes

TUBE ASSEMBLY TUBE NUT OLIVE DIPSTICK

Page 63

Oil Strainer

Plate A

GBHD2895

3

1

2

Page 64

Oil Strainer

Plate A

GBHD2895

Item

Part No.

1 2 3

3575A059 36832137 2314H004

References

Qty. 1 1 2

Description

Notes

SUCTION PIPE GASKET SCREW

Page 65

Cylinder Head Cover

Plate A

B U031774M

HBHD3180

1

6

9 8

5 10

7 4

2

3

Page 66

Cylinder Head Cover

Plate A

B U031774M

Item

Part No.

1

4142X395

2 3 4

3681A057

5

3615A034

6 7 8 9 10

2152A034 3789A004 4142X099

HBHD3180

References R a. R b. F 4142X395 F R R R

4142X395 b. a. a.

F 4142X099 2415A131

Qty.

Description

1

CYL HEAD COVER ASSY

1 1 8

CYLINDER HEAD COVER GASKET - CYL. HEAD COVER SCREW

1

PLATE

4 1 1 1 1

SCREW SEAL - O RING OIL FILLER CAP OIL FILLER CAP SEAL - O RING

Notes

History a. 1 5 5

4142X395 3615A017 3788A003

1 1 1

CYL HEAD COVER ASSY COVER CAP

1 4

4142X306 2161A011

1 8

CYL HEAD COVER ASSY SCREW

b.

Page 67

Breather

Plate A

B U031774M

HBHD3180

5

8 1 6 3

2

9 10

4

11

7

Page 68

Breather

Plate A

B U031774M

Item

Part No.

1 2 3 4 5 6 7 8

4134K022 2415A068 2415H701 2314F005 2481877 36241123 33872632

9 10 11

3175P003 2481D156 2314H002

HBHD3180

References R b. F 4134K022 R b.

A R A A A

U031775M a. U031775M U031775M U031775M

Qty.

Description

1 1 1 1 2 1 1 1

PIPE - BREATHER BREATHER PIPE SEAL - O RING SEAL - O RING SCREW HOSE CLIP SUPPORT BRACKET HOSE

1 1 1

SPRING CLIP SCREW

1

HOSE

1 1 2

PIPE - BREATHER GASKET - BREATHER SCREW

Notes

History a. 8

B U031774M 3482V103

b. 1 4

4134K015 3688A038 2161A011

Page 69

Blanking Plates

B U031774M

Plate A

HBHD3180

1

Page 70

2

Blanking Plates

Plate A

B U031774M

Item

Part No.

1 2

2485A124 2485A118

HBHD3180

References

Qty. 1 1

Description

Notes

PLUG PLUG

Page 71

Cylinder Head Cover

Plate A

A U031775M B U039275M

HBHD3384

1

6

9 8

5 10

7 4

2

3

Page 72

Cylinder Head Cover

Plate A

A U031775M B U039275M

Item

Part No.

1

4142X395

2 3 4

3681A057

5

3615A034

6 7 8 9 10

2152A034 3789A004 4142X099

HBHD3384

References R a. R b. F 4142X395 F R R R

4142X395 b. a. a.

F 4142X099 2415A131

Qty.

Description

1

CYL HEAD COVER ASSY

1 1 8

CYLINDER HEAD COVER GASKET - CYL. HEAD COVER SCREW

1

PLATE

4 1 1 1 1

SCREW SEAL - O RING OIL FILLER CAP OIL FILLER CAP SEAL - O RING

Notes

History a. 1 5 5

4142X395 3615A017 3788A003

1 1 1

CYL HEAD COVER ASSY COVER CAP

1 4

4142X306 2161A011

1 8

CYL HEAD COVER ASSY SCREW

b.

Page 73

Breather

Plate A

A U031775M B U039275M

HBHD3384

5

8 1 6 3

2

9 10

4

11

7

Page 74

Breather

Plate A

A U031775M B U039275M

Item

Part No.

1 2 3 4 5 6 7 8 9 10 11

4134K022

HBHD3384

References

F 4134K022 2415A068 2415H701 2314F005 2481863 36241123 33872632 3175P003 2481D156 2314H002

Qty. 1 1 1 1 2 1 1 1 1 1 1

Description

Notes

PIPE - BREATHER BREATHER PIPE SEAL - O RING SEAL - O RING SCREW CLIP SUPPORT BRACKET HOSE SPRING CLIP SCREW

Page 75

Blanking Plates

A U031775M B U039275M

Plate A

HBHD3384

1

Page 76

2

Blanking Plates

Plate A

A U031775M B U039275M

Item

Part No.

1 2

2485A124 2485A118

HBHD3384

References

Qty. 1 1

Description

Notes

PLUG PLUG

Page 77

Cylinder Head Cover

Plate A

A U039276M

HBHD3178

1

6 5

7 4

2

3

Page 78

Cylinder Head Cover

Plate A

A U039276M

Item

Part No.

1 2 3 4 5

4142X394

HBHD3178

References R a. F 4142X394

Qty.

Description

1 1 1 8 1

CYL HEAD COVER ASSY CYLINDER HEAD COVER GASKET - CYL. HEAD COVER SCREW PLATE

2152A034 3789A004

4 1

SCREW SEAL - O RING

4142X394 3615A017 3788A003

1 1 1

CYL HEAD COVER ASSY COVER CAP

3681A057 3615A034

6 7

F 4142X394 R a. R a.

Notes

History a. 1 5 5

Page 79

Filler

Plate A

A U039276M

HBHD3178

7

1

4 6

2

3

8

Page 80

5

Filler

Plate A

A U039276M

Item

Part No.

1 2 3 4 5 6 7 8

4134C072

HBHD3178

References R a. F 4134C072

2415H540 4142X098 F 4142X098 2415633 2314K161 2314H005

Qty.

Description

1 1 1 1 1 1 1 1

OIL FILLER BODY SEAL - O RING OIL FILLER CAP OIL FILLER CAP SEALING RING SCREW SCREW

1

LUBRICATING OIL FILLER

Notes

History a. 1

4134C043

Page 81

Breather

Plate A

A U039276M

HBHD3178

5

8 1 6 3

2

9 10

4

11

7

Page 82

Breather

Plate A

A U039276M

Item

Part No.

1 2 3 4 5 6 7 8 9 10 11

4134K022

HBHD3178

References

F 4134K022 2415A068 2415H701 2314F005 2481877 36241123 33872632 3175P003 2481D156 2314H002

A A A A

U031775M U031775M U031775M U031775M

Qty. 1 1 1 1 2 1 1 1 1 1 1

Description

Notes

PIPE - BREATHER BREATHER PIPE SEAL - O RING SEAL - O RING SCREW HOSE CLIP SUPPORT BRACKET HOSE SPRING CLIP SCREW

Page 83

Blanking Plates

A U039276M

Plate A

HBHD3178

1

Page 84

Blanking Plates

Plate A

A U039276M

Item

Part No.

1

2485A118

HBHD3178

References

Qty. 1

Description

Notes

PLUG

Page 85

Oil Cooler

Plate A

B U021551M

JBHD2604

1

3

4

2

5

6

Page 86

Oil Cooler

Plate A

B U021551M

Item

Part No.

1 2 3 4 5 6

2486A221

JBHD2604

References

F 2486A221 2486A224 2411A524 2486A223 3311A042

R a.

Qty.

Description

1 1 1 1 1 1

OIL COOLER OIL COOLER ADAPTOR GASKET SEAL - O RING SEAL

1

SEAL

Notes

History a. 6

33813131

Page 87

Oil Cooler Connections

Plate A

B U021551M

JBHD2604

2 1

3

4

Page 88

Oil Cooler Connections

Plate A

B U021551M

Item

Part No.

1 2 3 4

3766A171 3687M037 2314H010 2314H004

JBHD2604

References

Qty. 1 1 2 4

Description

Notes

ADAPTOR GASKET SCREW SCREW

Page 89

Oil Cooler Connections

Plate B

B U021551M

JBHD2604

3

6

4 5

2

1

Page 90

Oil Cooler Connections

Plate B

B U021551M

Item

Part No.

1 2 3 4 5 6

3482V098 2481877 2481D156 2314H002 3482H023 2481877

JBHD2604

References

Qty. 1 2 1 1 1 2

Description

Notes

HOSE HOSE CLIP CLIP SCREW HOSE HOSE CLIP

Page 91

Oil Filter

Plate A

B U021551M

JBHD2604

3

1

6

5 4

2

Page 92

Oil Filter

Plate A

B U021551M

Item

Part No.

1 2 3 4 5 6

3773A061

JBHD2604

References

F 3773A061 3688A039 3278A007 2415H009 2314H034

Qty. 1 1 1 1 1 4

Description

Notes

OIL FILTER HEAD CONNECTION GASKET - OIL FILTER HEAD PLUG SEAL - O RING SCREW

Page 93

Blanking Plates

Plate A

B U021551M

JBHD2604

3 1

2

Page 94

Blanking Plates

Plate A

B U021551M

Item

Part No.

1 2 3

3623A009 3688A039 2314H033

JBHD2604

References

Qty. 1 1 4

Description

Notes

BLANKING PLATE GASKET - OIL FILTER HEAD SCREW

Page 95

Oil Filter

Plate A

A U021552M

JBHD2606

3

1

6

5 4

2

Page 96

Oil Filter

Plate A

A U021552M

Item

Part No.

1 2 3 4 5 6

3773A061

JBHD2606

References

F 3773A061 3688A039 3278A007 2415H009 2314H034

Qty. 1 1 1 1 1 4

Description

Notes

OIL FILTER HEAD CONNECTION GASKET - OIL FILTER HEAD PLUG SEAL - O RING SCREW

Page 97

Oil Cooler

Plate A

A U021552M

JBHD2606

1

3

4

2

5

6

Page 98

Oil Cooler

Plate A

A U021552M

Item

Part No.

1 2 3 4 5 6

2486A221

JBHD2606

References

F 2486A221 2486A224 2411A524 2486A223 3311A042

R a.

Qty.

Description

1 1 1 1 1 1

OIL COOLER OIL COOLER ADAPTOR GASKET SEAL - O RING SEAL

1

SEAL

Notes

History a. 6

33813131

Page 99

Oil Cooler Connections

Plate A

A U021552M

JBHD2606

2 1

3

4

Page 100

Oil Cooler Connections

Plate A

A U021552M

Item

Part No.

1 2 3 4

3766A171 3687M037 2314H010 2314H004

JBHD2606

References

Qty. 1 1 2 4

Description

Notes

ADAPTOR GASKET SCREW SCREW

Page 101

Oil Cooler Connections

Plate B

A U021552M

JBHD2606

7

3

6 4

1 5 2 8

Page 102

Oil Cooler Connections

Plate B

A U021552M

Item

Part No.

1 2 3 4 5 6 7 8

3482V101 2481877 2481877 3482V102 2481877 2481877 2481D156 2314H002

JBHD2606

References

Qty.

Description

1 1 1 1 1 1 1 1

HOSE - COOLANT HOSE CLIP HOSE CLIP HOSE - COOLANT HOSE CLIP HOSE CLIP CLIP SCREW

1 1

HOSE CLIP HOSE CLIP

Notes

History a. 2481D316 2481D315

Page 103

Blanking Plates

Plate A

A U021552M

JBHD2606

3

1

2

Page 104

Blanking Plates

Plate A

A U021552M

Item

Part No.

1 2 3

3623A009 3688A039 2314H033

JBHD2606

References

Qty. 1 1 4

Description

Notes

BLANKING PLATE GASKET - OIL FILTER HEAD SCREW

Page 105

Oil Filter

Plate A

JDHD0027

1

Page 106

Oil Filter

Plate A

JDHD0027

Item 1

Part No. 2654403

References

Qty. 1

Description

Notes

OIL FILTER

Page 107

Front End Drive Input

Plate A

KBHD0106

1 2

3

Page 108

Front End Drive Input

Plate A

KBHD0106

Item

Part No.

1 2 3

3114V061 3241N001 32186137

References

Qty. 1 1 3

Description

Notes

CRANKSHAFT PULLEY BLOCK BOLT

Page 109

Water Pump

Plate A

B U021551M

LBHD2285

1

4

2

5

6

7

Page 110

Water Pump

Plate A

B U021551M

Item 1 2 3 4 5 6 7

Part No.

LBHD2285

References

U5MW0197 F U5MW0197 24880234 3682A011 2314K164 2314H005 2314H012

Qty. 1 1 1 1 2 2 5

Description

Notes

WATER PUMP KIT WATER PUMP GASKET - WATER PUMP GASKET - WATER PUMP SCREW SCREW SCREW

Page 111

Pipes

B U021551M

Plate A

LBHD2285

3 1 2

5

4

Page 112

Pipes

Plate A

B U021551M

Item

Part No.

1 2 3 4 5

4133L048

LBHD2285

References

F 4133L048 2418F002 2418F001 2314H003

Qty. 1 1 1 1 2

Description

Notes

CONNECTION CONNECTION SEAL - O RING SEAL - O RING SCREW

Page 113

Water Pump

Plate A

A U021552M

LBHD2272

1

3

2

4

5

6

Page 114

Water Pump

Plate A

A U021552M

Item 1 2 3 4 5 6

Part No.

LBHD2272

References

U5MW0197 F U5MW0197 3682A011 2314K164 2314H005 2314H012

Qty. 1 1 1 2 2 5

Description

Notes

WATER PUMP KIT WATER PUMP GASKET - WATER PUMP SCREW SCREW SCREW

Page 115

Thermostat & Housing

Plate A

A U021552M

LBHD2272

1

2

4

3 5

Page 116

Thermostat & Housing

Plate A

A U021552M

Item

Part No.

1 2 3 4 5

4133L049

LBHD2272

References

F 4133L049 2418F001 2418F002 2314H003

Qty. 1 1 1 1 2

Description

Notes

CONNECTION CONNECTION SEAL - O RING SEAL - O RING SCREW

Page 117

Water Pump

Plate B

A U021552M

LBHD2272

1

11

9 10

8 7 6 5 4 3

2

Page 118

Water Pump

Plate B

A U021552M

Item

Part No.

1 2 3 4 5 6 7 8 9 10 11

U7LW0174

LBHD2272

References

F F F F F F F

U7LW0174 U7LW0174 U7LW0174 U7LW0174 U7LW0174 U7LW0174 U7LW0174

24880234 F U7LW0174 3682A011

Qty. 1 1 1 1 1 1 1 1 1 1 1

Description

Notes

REPAIR KIT - WATER PUMP IMPELLER ROLLER BEARING BEARING OIL SEAL SEAL CIRCLIP CIRCLIP GASKET - WATER PUMP DRIVE SHAFT GASKET - WATER PUMP

Page 119

Water Outlet Housing

B U001358L

Plate A

LDHD0702

5

2

1

3

4

Page 120

Water Outlet Housing

Plate A

B U001358L

Item

Part No.

1 2 3 4 5

4133L501

LDHD0702

References

F 4133L501 2485C041 2415H008 2314H004

Qty. 1 1 1 1 2

Description

Notes

CONNECTION CONNECTION THERMOSTAT SEAL - WATER OUTLET SCREW

Page 121

Water Outlet Housing

A U001359L

Plate A

LDHD0702

5

2

1

3

4

Page 122

Water Outlet Housing

Plate A

A U001359L

Item

Part No.

1 2 3 4 5

4133L507

LDHD0702

References

F 4133L507 F 4133L507 2415H219 2314H004

Qty. 1 1 1 1 2

Description

Notes

THERMOSTAT ASSEMBLY CONNECTION THERMOSTAT SEAL - THERMOSTAT HOUSING SCREW

Page 123

Fan

Plate A

MDHD1369

2

1

3

4

Page 124

Fan

Plate A

MDHD1369

Item

Part No.

1 2 3 4

2485C546 3748W243 2313H238 2318D208

References

Qty. 1 1 4 4

Description

Notes

FAN EXTENSION STUD NUT

Page 125

Alternator

Plate A

NDHD2711

1

Page 126

Alternator

Plate A

NDHD2711

Item

Part No.

1

2871A301

References

Qty. 1

Description ALTERNATOR

Notes (A)

Footnotes (A)

BREAKDOWN OF 2871A301 NOT AVAILABLE.

Page 127

Alternator Bracket & Fixings

Plate A

NDHD2711

4 2

1

6

7

3

9 10 5

8

Page 128

Alternator Bracket & Fixings

Plate A

NDHD2711

Item

Part No.

1 2 3 4 5 6 7 8 9 10

3824A071 2314J007 2314H022 2318D208 36155429 2314H004 0920497 2314J012 2318A604 0920465

References

Qty.

Description

1 2 1 1 1 1 1 1 1 1

ALTERNATOR BRACKET SCREW SCREW NUT LEVER SCREW WASHER SCREW NUT SPACER

1

WASHER

Notes

History a. 2131A008

Page 129

Pulleys

Plate A

NDHD2711

1

Page 130

Pulleys

Plate A

NDHD2711

Item

Part No.

1

3115H003

References

Qty. 1

Description

Notes

ALTERNATOR PULLEY

Page 131

Timing Case

Plate A

QCHD0022

5

1

4

2

3

Page 132

Timing Case

Plate A

QCHD0022

Item

Part No.

1 2 3 4 5

3716C561 2418F437 2314H003 2314H034 3681P053

References R a. R c.

R b. R b.

Qty.

Description

1 1 8 4 1

TIMING CASE SEAL - FRONT END OIL SCREW SCREW GASKET - TIMING CASE

Notes

History a. 1

3716C461

1

TIMING GEAR CASE

5 5

3617V015 3617V016

1 1

GASKET - TIMING CASE GASKET - TIMING CASE

2

2418F436

1

SEAL - FRONT END OIL

b.

c.

Page 133

Timing Cover

Plate A

QCHD0022

10

8

7

9

11 12

4

2 6

5 3

Page 134

1

Timing Cover

Plate A

QCHD0022

Item

Part No.

1 2 3 4

4111A034

3311A054

5

3241A025

6 7 8 9 10 11 12

2314J011 3117N001 0500012 3321A003 2116053 3112X011 2314J606

References

F F R R R R R

4111A034 4111A034 a. c. b. d. d.

Qty.

Description

1 1 1 1

IDLER GEAR IDLER GEAR BUSH HUB

1

PLATE

3 1 1 1 1 1 1

SCREW CAMSHAFT GEAR WOODRUFF KEY WASHER DOWEL THRUST WASHER SCREW

Notes

History a. 4

3272A041

1

HUB

5

3241A021

1

PLATE

4

3272A026

1

HUB

5 6

3241H009 2314J010

1 3

PLATE SCREW

b. c. d.

Page 135

Timing Cover

Plate B

QCHD0022

1

2

4

5

Page 136

3

Timing Cover

Plate B

QCHD0022

Item

Part No.

1 2 3 4 5

4142A503

References

F 4142A503 3681P046 2314H002 2314H012

Qty. 1 1 1 9 5

Description

Notes

FRONT COVER KIT TIMINGGEAR COVER GASKET - TIMING CASE COVER SCREW SCREW

Page 137

Blanking Plugs

Plate A

QDHD1368

2 1

Page 138

Blanking Plugs

Plate A

QDHD1368

Item

Part No.

1 2

2314C049 2415D053

References

Qty. 1 1

Description

Notes

SCREW WASHER

Page 139

Lubricating Oil Pump & Delivery Housing

Plate A

RBHD0031

1

2

Page 140

Lubricating Oil Pump & Delivery Housing

Plate A

RBHD0031

Item

Part No.

1 2

4132F072 2314J008

References

Qty. 1 5

Description

Notes

OIL PUMP SCREW

Page 141

Turbocharger

Plate A

SBHD1609

3 7 2 6 1

5

4

Page 142

Turbocharger

Plate A

SBHD1609

Item

Part No.

1 2 3 4 5 6 7

2674A423 3688A029 2313M377 2318A634 3681V514 2313M377 2318A634

References R a.

Qty.

Description

1 1 4 4 1 3 3

TURBOCHARGER GASKET - TURBOCHARGER STUD NUT GASKET - EXHAUST OUTLET STUD NUT

1

TURBOCHARGER

Notes

History a. 1

2674A422

Page 143

Feed Pipes

Plate A

SBHD1609

1

3

4 2 5

6

7

8

Page 144

Feed Pipes

Plate A

SBHD1609

Item

Part No.

1 2 3 4 5 6 7 8

4128A033

References

F 4128A033 3218R036 2131A506 2131A506 3218R036 2131A506 2131A506

Qty. 1 1 1 1 1 1 1 1

Description

Notes

PIPE - TURBO OIL FEED TURBO FEED PIPE BANJO BOLT WASHER WASHER BANJO BOLT WASHER WASHER

Page 145

Leak-Off Pipes

Plate A

SBHD1609

2

4 1

3

5

Page 146

Leak-Off Pipes

Plate A

SBHD1609

Item

Part No.

1 2 3 4 5

3584A011 3688A035 3688A036 2314F004 2314H003

References

Qty. 1 1 1 2 2

Description

Notes

PIPE - TURBO OIL DRAIN GASKET GASKET SCREW SCREW

Page 147

Exhaust Manifold

Plate A

SBHD1609

7 4

5 6

3

1

2

Page 148

Exhaust Manifold

Plate A

SBHD1609

Item

Part No.

1 2 3 4 5 6 7

3778C111 3681V513 3218J013 3767A051 3684N027 2313M377 2318A634

References

Qty. 1 1 6 1 1 4 4

Description

Notes

EXHAUST MANIFOLD GASKET - EXHAUST MANIFOLD SCREW ELBOW GASKET - EXHAUST STUD NUT

Page 149

Pipework & Connections

Plate A

SBHD1609

1

2 5 3

4

Page 150

6

Pipework & Connections

Plate A

SBHD1609

Item

Part No.

1 2 3 4 5 6

3571C082 2481D062 3383A027 2481D062 2314H034 3688A037

References

Qty. 1 1 1 1 4 1

Description

Notes

PIPE - AIR HOSE CLIP HOSE HOSE CLIP SCREW GASKET - IND MANIFOLD

Page 151

Pipework & Connections

Plate B

SBHD1609

2

1 3

Page 152

Pipework & Connections

Plate B

SBHD1609

Item

Part No.

1 2 3

3783R022 0180072 2481D073

References

R b. R a.

Qty.

Description

1 1 1

HOSE CLIP HOSE CLIP

Notes

History a. 3

2481D075

1

HOSE CLIP

2

2481D076

1

HOSE CLIP

b.

Page 153

Pipework & Connections

Plate C

SBHD1609

11

8

10

9

2 1

5

4 6

7

3

Page 154

Pipework & Connections

Plate C

SBHD1609

Item

Part No.

1 2 3 4 5 6

3766A191 3823A071 3347A051 2314J003 3653A046 2313C078

7 8 9 10 11

2318A604 3623A012 3681V514 2313C077 2318A634

References

R b.

A A R A

U052862N U052862N a. U052862N

Qty.

Description

1 1 1 3 1 2

EXHAUST OUTLET ELBOW SUPPORT BRACKET ADAPTOR SCREW HEATSHIELD STUD

2 1 1 3 3

NUT EXHAUST FLANGE GASKET - EXHAUST OUTLET STUD NUT

Notes

History a. 6

B U052681N 2314J003

2

SCREW

2

3823A064

1

SUPPORT BRACKET

b.

Page 155

Air Filters

Plate A

SBHD1609

1

11 10 12

3

9 5

2

4

6

8 7

Page 156

Air Filters

Plate A

SBHD1609

Item 1 2 3 4 5 6 7 8 9 10 11 12

Part No.

References

2652C206 2652C112 F 2652C112 26510337 26510338 26510339 26510340 2652C826 2652C805 2652C808 F 2652C808 0180073

Qty. 1 1 1 1 1 1 1 1 1 1 1 1

Description

Notes

AIR FILTER ASSEMBLY AIR FILTER ASSEMBLY BODY MAIN AIR FILTER SAFETY AIR FILTER COVER VALVE BRACKET INDICATOR CAP CAP CLIP

Page 157

Air Filters

Plate B

SBHD1609

2

3

1

4

Page 158

Air Filters

Plate B

SBHD1609

Item

Part No.

1 2 3 4

3831A018 2314J002 2318A603 2314H004

References

Qty. 1 2 2 2

Description

Notes

SUPPORT BRACKET SCREW NUT SCREW

Page 159

Induction Manifold

C TBHD0907

Plate A

TBHD1126

3

1

2

Page 160

Induction Manifold

Plate A

C TBHD0907

Item

Part No.

1 2 3

3611M006 3684N503 2314H033

TBHD1126

References

Qty. 1 1 4

Description

Notes

PLATE GASKET SCREW

Page 161

Lift Pump

Plate A

B U021551M

VBHD2178

11 12

2 1

10 9

8 4

3

5

6

7

Page 162

Lift Pump

Plate A

B U021551M

Item

Part No.

1 2 3 4 5 6 7 8 9 10 11 12

4132A016

VBHD2178

References R a. F 4132A016

26560163 F 26560163 F 26560163 2656F835 2656F836 U5MK1021 F U5MK1021 F U5MK1021 2314F008 2131A507

Qty.

Description

1 1 1 1 1 1 1 1 6 3 3 3

LIFT PUMP LIFT PUMP FUEL FILTER ELEMENT KIT FUEL FILTER ELEMENT O RING BOWL DRAIN PLUG MOUNTING KIT MOUNTING SPACER SCREW WASHER

1

LIFT PUMP

Notes

History a. 1

4132A015

Page 163

Lift Pump

Plate B

B U021551M

VBHD2178

1

3

2

Page 164

Lift Pump

Plate B

B U021551M

Item

Part No.

1 2 3

3763A046 3736A021 2314H003

VBHD2178

References

Qty. 1 1 3

Description

Notes

CONNECTION SPACER SCREW

Page 165

Filter to Injection Pump Pipe

Plate A

B U021551M

VBHD2178

1

Page 166

Filter to Injection Pump Pipe

Plate A

B U021551M

Item

Part No.

1

2646F011

VBHD2178

References

Qty. 1

Description

Notes

PIPE - LOW PRESSURE FUEL

Page 167

Injection Pump to Filter Pipe

Plate A

B U021551M

VBHD2178

3

1

Page 168

2

Injection Pump to Filter Pipe

Plate A

B U021551M

Item

Part No.

1 2 3

2646F012 3763A045 3644A022

VBHD2178

References

Qty. 1 1 1

Description

Notes

PIPE - LOW PRESSURE FUEL CONNECTION BRACKET

Page 169

Lift Pump

Plate A

A U021552M

VBHD2355

11 12

2 1

10 9

8 4

3

5

6

7

Page 170

Lift Pump

Plate A

A U021552M

Item

Part No.

1 2 3 4 5 6 7 8 9 10 11 12

4132A016

VBHD2355

References R a. F 4132A016

26560163 F 26560163 F 26560163 2656F835 2656F836 U5MK1021 F U5MK1021 F U5MK1021 2314F008 2131A507

Qty.

Description

1 1 1 1 1 1 1 1 6 3 3 3

LIFT PUMP LIFT PUMP FUEL FILTER ELEMENT KIT FUEL FILTER ELEMENT O RING BOWL DRAIN PLUG MOUNTING KIT MOUNTING SPACER SCREW WASHER

1

LIFT PUMP

Notes

History a. 1

4132A015

Page 171

Lift Pump

Plate B

A U021552M

VBHD2355

1

3

4

2

Page 172

Lift Pump

Plate B

A U021552M

Item

Part No.

1 2 3 4

3763A046 3812A141 2314H003 3644A022

VBHD2355

References

Qty. 1 1 3 1

Description

Notes

CONNECTION SUPPORT BRACKET SCREW BRACKET

Page 173

Filter to Injection Pump Pipe

Plate A

A U021552M

VBHD2355

7

5 2

1

3

4

Page 174

6

Filter to Injection Pump Pipe

Plate A

A U021552M

Item

Part No.

1 2 3 4 5 6 7

4127A098

VBHD2355

References

F 4127A098 33532129 33811114 3656P005 2314H004 33134427

Qty. 1 1 1 1 1 1 1

Description

Notes

PIPE - LOW PRESSURE FUEL PIPE - FILTER TO PUMP NUT OLIVE CLIP SCREW SPACER

Page 175

Injection Pump to Filter Pipe

Plate A

A U021552M

VBHD2355

6

1

7

8 3

2

9

4 5

Page 176

Injection Pump to Filter Pipe

Plate A

A U021552M

Item

Part No.

1 2 3 4 5 6 7 8 9

4127A101 4127A102

VBHD2355

References

F 4127A102 33532129 33811114 3763A045 3218R042 2411D007 2411D007

Qty. 1 1 1 1 1 1 1 1 1

Description

Notes

FUEL INJ PUMP RETURN PIPE FUEL INJ PUMP RETURN PIPE FUEL INJ PUMP RETURN PIPE NUT OLIVE CONNECTION BANJO BOLT WASHER WASHER

Page 177

Cold Start System

Plate A

WDHD0377

1

Page 178

Cold Start System

Plate A

WDHD0377

Item

Part No.

1

3278A101

References R a. R b.

Qty.

Description

3

PLUG

Notes

History a. 1

3278A016

3

PLUG

1

3278A014

3

BLANKING PLUG

b.

Page 179

Engine Lifting Eyes

Plate A

XBHD0458

3 4

1 2

Page 180

Engine Lifting Eyes

Plate A

XBHD0458

Item

Part No.

1 2 3 4

3617A015 2314J002 3624A016 2314J002

References

Qty. 1 2 1 2

Description

Notes

LIFTING BRACKET SCREW LIFTING BRACKET SCREW

Page 181

Engine Mounts

Plate A

ZCHD1199

5

2

4

3

Page 182

1

Engine Mounts

Plate A

ZCHD1199

Item

Part No.

1 2 3 4 5

3823A057 3823A058 2314K202 2314K208 2318A607

References

Qty. 1 1 2 2 2

Description

Notes

BRACKET BRACKET SCREW SCREW NUT

Page 183

Lubricating Oil Pressure Switch/Gauge

Plate A

ZJHD0533

1

Page 184

Lubricating Oil Pressure Switch/Gauge

Plate A

ZJHD0533

Item 1

Part No. 2848062

References

Qty. 1

Description

Notes

OIL PRESSURE SWITCH

Page 185

Lubricating Oil Pressure Switch/Gauge

Plate B

ZJHD0533

1

2

Page 186

Lubricating Oil Pressure Switch/Gauge

Plate B

ZJHD0533

Item

Part No.

1 2

3278A004 2415H002

References

Qty. 1 1

Description

Notes

PLUG SEAL - O RING

Page 187

Temperature Gauge & Sender

Plate A

ZLHD0363

1 2

Page 188

Temperature Gauge & Sender

Plate A

ZLHD0363

Item

Part No.

1 2

3278A006 2415H003

References

Qty. 1 1

Description

Notes

PLUG SEAL - SENSOR

Page 189

Temperature Gauge & Sender

Plate B

ZLHD0363

2 1

Page 190

Temperature Gauge & Sender

Plate B

ZLHD0363

Item

Part No.

1 2

2848A126 2415H003

References

Qty. 1 1

Description

Notes

WATER TEMPERATURE SWITCH SEAL - SENSOR

Page 191

Radiator & Cowling

Plate A

ZMHD1372

1

3 2

4 5

Page 192

Radiator & Cowling

Plate A

ZMHD1372

Item

Part No.

1 2 3 4 5

2485B280

References

F 2485B280 24850078 24850079 24850081

Qty. 1 1 1 1 1

Description

Notes

RADIATOR RADIATOR RADIATOR CAP DRAIN PLUG WASHER

Page 193

Radiator Bracket & Fixings

Plate A

ZMHD1372

4

2 3

5

1

Page 194

Radiator Bracket & Fixings

Plate A

ZMHD1372

Item

Part No.

1 2 3 4 5

3823A065 2635A052 3353A022 2311F055 2314J004

References

R a.

Qty.

Description

1 2 2 4 6

SUPPORT BRACKET MOUNTING ADAPTOR SCREW SCREW

2

VIBRATION MOUNT

Notes

(A) (A)

History a. 2

2634C208

Footnotes (A)

SERVICED IN PAIRS

Page 195

Radiator Bracket & Fixings

Plate B

ZMHD1372

6 4

5

3

1

2

Page 196

Radiator Bracket & Fixings

Plate B

ZMHD1372

Item

Part No.

1 2 3 4 5 6

3641A013 2314J002 3641A012 2314H002 2634A115 2318A604

References R b.

Qty.

Description

1 2 1 1 1 2

SUPPORT BRACKET SCREW STAY SCREW MOUNTING NUT

B 31/03/2005 2134A010

2

WASHER

3653A021 3641A011

1 1

SUPPORT BRACKET STAY

R b.

Notes

History a. b. 1 3

Page 197

Radiator & Hoses

Plate A

ZMHD1372

1

2

3

6

4

5

Page 198

Radiator & Hoses

Plate A

ZMHD1372

Item

Part No.

1 2

3482T046 21825199

3

21825199

4 5

3482T045 21825199

6

21825199

References

R R R R

a. b. a. b.

R a. R b. R a.

Qty.

Description

1 1

HOSE - COOLANT CLIP

1

CLIP

1 1

HOSE - COOLANT CLIP

1

CLIP

Notes

History a. 2 3 5 6

0180070 0180070 0180070 2481D074

1 1 1 1

CLIP CLIP CLIP HOSE CLIP

2 3 5

2481D074 2481D074 2481D074

1 1 1

HOSE CLIP HOSE CLIP HOSE CLIP

1

HOSE CLIP

b.

c. General History Section 7 2481D074

Page 199

Guards

Plate A

ZMHD1372

5

3

2

4

1

6

Page 200

Guards

Plate A

ZMHD1372

Item

Part No.

1 2 3 4 5 6

3756V093 3756V094 3756V095 2314H001 2314H001 2314H001

References

R a. R a. R a.

Qty.

Description

1 1 1 4 3 4

FAN GUARD FAN GUARD FAN GUARD SCREW SCREW SCREW

1 1 1

SCREW SCREW SCREW

Notes

History a. 4 5 6

2314H002 2314H002 2314H002

Page 201

Fuel Pre-Lift Pump

Plate A

ZVHD1025

3 4

7 8

6 5

2 1

Page 202

Fuel Pre-Lift Pump

Plate A

ZVHD1025

Item

Part No.

1 2 3 4 5 6 7 8

0650204 2411D013 0650204 2411D013 33532129 0566004 33532129 0566004

References

Qty. 1 1 1 1 1 1 1 1

Description

Notes

PLUG WASHER PLUG WASHER NUT OLIVE NUT OLIVE

Page 203

Water Trap

Plate A

ZVHD1025

1

7

2

8 3 5

4

6

9

12 10 11

Page 204

Water Trap

Plate A

ZVHD1025

Item

Part No.

1 2 3 4 5 6 7 8 9 10 11 12

2656F823

References

F 2656F823 26550005 F F F F F

26550005 26550005 26550005 26550005 26550005

26560181 26560614 F 26560614 26431192

Qty. 1 1 1 1 2 1 1 1 1 1 1 1

Description

Notes

PRE-FUEL FILTER ASSY FUEL FILTER HEAD PRE-FUEL FILTER KIT ELEMENT O RING O RING O RING O RING FUEL FILTER BOWL PLUG PLUG WASHER

Page 205

Miscellaneous & Auxiliaries

Plate A

ZZHD1012

2

1

3

Page 206

Miscellaneous & Auxiliaries

Plate A

ZZHD1012

Item 1 2 3

Part No. 2431154 2431154 2431154

References

Qty. 1 1 1

Description

Notes

PLUG PLUG PLUG

Page 207

Top Service Kit

Plate A

SACD0355

1

Top Service Kit Kit d'Entretien Haut du Moteur Wartungssatz für Motoroberteil Kit per la manutenzione della parte superiore del motore Juego de Servicio Superior

Page 208

Top Service Kit

Plate A

SACD0355

Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14

Part No. U5LT0355 3681E049 3681A057 2415H219 3681V513 3684N503 L311FF02 3688A029 3688A035 3688A036 3688A037 U5MK1027 2418M517 2418M519

References R a.

Qty.

Description

Notes

1 1 1 1 1 3 3 1 1 1 1 1 4 4

GASKET KIT - TOP GASKET - CYLINDER HEAD GASKET - CYL. HEAD COVER SEAL - THERMOSTAT HOUSING GASKET - EXHAUST MANIFOLD GASKET INJECTOR WASHER GASKET - TURBOCHARGER GASKET GASKET GASKET - IND MANIFOLD SEAL KIT SEAL - VALVE STEM (A) SEAL - VALVE STEM (B)

1 1

GASKET KIT - TOP SEAL - WATER OUTLET

History a. 1

U5LT0355 2415H008

Footnotes (A)

BROWN

(B)

GREEN

Page 209

Bottom Service Kit

Plate A

SGBD0379

1

Bottom Joints & Gasket Kit Kit d'Entretien Bas du Moteur Wartungssatz für Motorunterteil Kit per la manutenzione della parte inferiore del motore Juego de Servicio de la Parte Inferior

Page 210

Bottom Service Kit

Plate A

SGBD0379

Item 1 2 3 4 5 6 7 8 9 10 11 12 13

Part No. U5LB0379 3681K038 2415715 36832137 3617V015 3617V016 3681P046 26420318 3688A039 3688A041 3682A011 3688A035 3688A036

References

Qty. 1 1 1 1 1 1 1 1 2 1 1 1 1

Description

Notes

BOTTOM JOINT AND GASKET GASKET - SUMP SEAL - O RING GASKET GASKET - TIMING CASE GASKET - TIMING CASE GASKET - TIMING CASE COVER SEAL - O RING GASKET - OIL FILTER HEAD GASKET - OIL FILTER HEAD GASKET - WATER PUMP GASKET GASKET

Page 211

Parts Index

Page 212

Parts Index

Description

Part No.

Page

ADAPTOR

2486A224

87, 99

3347A051

155

3353A022

195

3766A171

89, 101

2652C112

157

2652C206

157

ALTERNATOR

2871A301

127

ALTERNATOR BRACKET

3824A071

129

ALTERNATOR PULLEY

3115H003

131

BANJO BOLT

3218R036

145, 145

3218R042

177

BELT

2614B655

59

BIG END BEARING KIT

U5ME0027

15

BLANKING PLATE

3623A009

11, 95, 105

BLANKING PLUG

3278A014

179

BLOCK

3241N001

109

BOLT

32186137

109

BOTTOM JOINT AND GASKET KIT

U5LB0379

211

BOWL

2656F835

BRACKET

AIR FILTER ASSEMBLY

Description

Part No.

Page

3823A058

183

BRIDGE PIECE

3627P041

61

CAMSHAFT

3141A001

27

3141A002

27

CAMSHAFT BUSH

3112D071

11

CAMSHAFT GEAR

3117N001

135

CAP

2646E501

43

2652C808

157

3342A011

19, 19

3788A003

67, 73, 79

2721332

23

2722A022

25

0180070

199, 199, 199

0180072

153

0180073

157

21825199

199, 199, 199, 199

2481863

75

2481D156

69, 75, 83, 91, 103

2481D456

45

163, 171

2646E018

33, 35

2652C826

157

3656P005

175

3641A007

37, 39

4115C311

31

3644A022

169, 173

4115C312

31

3821A028

45

4115C313

31

3823A057

183

4115C314

31

CIRCLIP

CLIP

CON ROD ASSEMBLY

Page 213

Parts Index

Description

Part No.

Page

31

2116A672

55

4115C316

31

3244A009

19

CON ROD BOLT

3212V003

31

3245A011

51, 53

CONNECTION

3763A045

169, 177

24850079

193

3763A046

165, 173

2656F836

163, 171

4133L048

113

ELBOW

3767A051

149

4133L049

117

EXHAUST FLANGE

3623A012

155

4133L501

121

3778C111

149

26510339

157

EXHAUST MANIFOLD

3615A017

67, 73, 79

EXHAUST OUTLET ELBOW

3766A191

155

CRANKSHAFT GEAR

3117C221

17

EXHAUST VALVE

3142A151

19

CRANKSHAFT KIT

4181V017

15

EXTENSION

3748W243

125

CRANKSHAFT PULLEY

3114V061

109

FAN

2485C546

125

4113K005

59

CYL HEAD COVER ASSY

4142X306

FAN DRIVE HOUSING FAN DRIVE PULLEY

3115C113

59

FAN GUARD

3756V093

201

3756V094

201

3756V095

201

COVER

Part No.

Page

4115C315

67, 73

4142X394

79, 79

4142X395

67, 67, 73, 73

Description

DRAIN PLUG

CYLINDER BLOCK ASSEMBLY

4181V016

11, 11

55

4181V015

19

FLYWHEEL ASSEMBLY

4111D292

CYLINDER HEAD ASSEMBLY

53

19, 19

FLYWHEEL HOUSING

3713A081

4181V041 3218A011

19

3713M049

51

FRONT COVER KIT

4142A503

137

FUEL FILTER BOWL

26560181

205

FUEL FILTER ELEMENT KIT

26560163

163, 171

CYLINDER HEAD BOLT

3218A012

19

DIPSTICK

3178C182

63

DOWEL

0350025

51

2116053

135

Page 214

Parts Index

Description

Part No.

Page

FUEL INJ PUMP RETURN PIPE

4127A101

177

4127A102

177

2643B315

39

FUEL INJECTION PUMP

2643B323

37

FUEL INJECTION PUMP GEAR

3117L261

37, 39

GASKET

2411A524

87, 99

36832137

65, 211

3684N503

161, 209

3687M037

89, 101

3688A035

147, 209, 211

3688A036

147, 209, 211

Description

Part No.

Page

3688A041

211

GASKET - SUMP

3681K038

61, 211

GASKET - TIMING CASE

3617V015

133, 211

3617V016

133, 211

3681P053

133

GASKET - TIMING CASE COVER

3681P046

137, 211

GASKET TURBOCHARGER

3688A029

143, 209

GASKET - WATER PUMP

24880234

111, 119

3682A011

111, 115, 119, 211

GASKET KIT - TOP

U5LT0355

209, 209

HEATSHIELD

3653A046

155

HOSE

2646F501

43

GASKET BREATHER

3688A038

69

3383A027

151

GASKET - CYL. HEAD COVER

3681A057

67, 73, 79, 209

33872632

69, 75, 83

GASKET CYLINDER HEAD

3681E049

21, 209

3482H023

91

3482V098

91

GASKET EXHAUST

3684N027

149

3482V103

69

GASKET EXHAUST MANIFOLD

3681V513

149, 209

3783R022

153

3482T045

199

GASKET EXHAUST OUTLET

3681V514

3482T046

199

3482V101

103

GASKET - IND MANIFOLD

3688A037

151, 209

3482V102

103

GASKET - OIL FILTER HEAD

3688A039

11, 93, 95, 97, 105, 211

2481877

69, 83, 91, 91, 103, 103, 103, 103

HOSE - COOLANT 143, 155

HOSE CLIP

Page 215

Parts Index

Description

Part No.

Page

Description

Part No.

Page

2481D062

151, 151

MAIN BEARING KIT

U5MB0019

15

2481D073

153

U5MB0019A

15

2481D074

199, 199, 199, 199, 199

MAIN BEARING KIT - U/S

U5MB0019B

15

U5MB0019C

15

METRIC BOLT

3211C002

13

MOUNTING

2634A115

197

2635A052

195

MOUNTING KIT

U5MK1021

163, 171

NUT

0576052

25, 25

2318A603

37, 39, 159

2318A604

57, 129, 155, 197

2318A607

183

2318A634

143, 143, 149, 155

2481D075

153

2481D076

153

2481D315

103

2481D316

103

3272A026

135

3272A041

135

3311A054

135

IDLER GEAR

4111A034

135

INDICATOR

2652C805

157

INJECTOR

2645K022

41

2645K023

41

INJECTOR CLAMP

3751A241

41

2318D208

125, 129

INJECTOR NOZZLE

2645K616

41

33532129

INJECTOR WASHER

L311FF02

41, 209

175, 177, 203, 203

INSERT

2137435

61

3353D005

63

INTAKE VALVE

3142H071

19

OIL COOLER

2486A221

87, 99

LEVER

36155429

129

OIL FILLER

4134C072

81

LIFT PUMP

4132A015

163, 171

OIL FILLER CAP

4142X098

81

4132A016

163, 171

4142X099

67, 73

3617A015

181

OIL FILTER

2654403

107

3624A016

181

OIL FILTER HEAD

3773A061

93, 97

LUBRICATING OIL FILLER

4134C043

81

OIL PRESSURE SWITCH

2848062

185

MAIN AIR FILTER

26510337

157

OIL PUMP

4132F072

141

HUB

LIFTING BRACKET

Page 216

Parts Index

Description

Part No.

Page

Description

Part No.

Page

OLIVE

0566004

203, 203

UPRK0002B

23

33811114

175, 177

PISTON RING KIT OVERSIZE

33812116

63

UPRK0002D

23

PIPE - AIR

3571C082

151

3241A021

135

PIPE - BREATHER

4134K015

69

3241A025

135

4134K022

69, 75, 83

3241H009

135

3525A114

33

3611M006

161

3615A034

67, 73, 79

36212132

51

0650204

203, 203

0650586

47

0650588

11, 19

0650594

11

PIPE - FUEL INJ NO 1 CYL

PIPE - FUEL INJ NO 2 CYL

PIPE - FUEL INJ NO 3 CYL

PIPE - LOW PRESSURE FUEL

3525A134

35

3525A115

33

3525A135

35

3525A116

33

3525A136

35

0650710

11

2646F011

167

2431131

19, 49

2431154

19, 19, 207, 207, 207

2485A104

25

2485A108

11

2485A118

71, 77, 85

2485A124

71, 77

2487204

51

2487A452

51

2487Y005

51, 53

26560614

205

3212P008

11

2646F012

169

4127A098

175

PIPE - TURBO OIL DRAIN

3584A011

147

PIPE - TURBO OIL FEED

4128A033

145

PISTON AND RING KIT

4115P025

23

4115P026

23

4115P027

23

2113A001

11

PISTON COOLING JET

PISTON RING KIT

PLATE

PLUG

2113A003

11

3212V006

11

UPRK0002

23

32141316

11

Page 217

Parts Index

Description

Part No.

Page

61

2161A011

67, 69, 73

32416117

19

2311D039

61

3241A011

11

2311F055

195

3241A012

11

2314C049

11, 139

3278A004

187

2314F001

11

3278A006

19, 189

2314F004

147

3278A007

93, 97

2314F005

69, 75, 83

3278A016

179

2314F008

163, 171

3278A101

179

2314H001

PRE-FUEL FILTER ASSY

2656F823

205

201, 201, 201

2314H002

PRE-FUEL FILTER KIT

26550005

205

PUSHROD

31434307

29

45, 69, 75, 83, 91, 103, 137, 197, 201, 201, 201

RADIATOR

2485B280

193

2314H003

RADIATOR CAP

24850078

193

REPAIR KIT WATER PUMP

U7LW0174

119

37, 39, 61, 113, 117, 133, 147, 165, 173

ROCKER ARM ASSEMBLY

4115R314

25

2314H004

4115R315

25

ROCKER SHAFT ASSEMBLY

4115R611

25

37, 39, 65, 89, 101, 121, 123, 129, 159, 175

2314H005

ROCKER SHAFT ASSY - MINOR

4115R702

81, 111, 115

2314H010

89, 101

ROCKER SHAFT SPRING

3174A015

25

2314H012

61, 111, 115, 137

SAFETY AIR FILTER

26510338

157

2314H022

129

SCREW

0096803

55

2314H033

2152A034

67, 73, 79

11, 61, 95, 105, 161

Page 218

Part No.

Page

32186405

Description

25

Parts Index

Description

SEAL

Part No.

Page

2314H034

93, 97, 133, 151

2314H102

51

2314J002

37, 39, 159, 181, 181, 197

2314J003

155, 155

2314J004

Description

Part No.

Page

36843154

51, 53

2418F436

133

2418F437

133

SEAL - INJECTOR

26460064

41

SEAL - O RING

2415715

61, 211

195

2415A068

69, 75, 83

2314J005

59

2415A131

67, 73

2314J007

129

2415H002

187

2314J008

141

2415H009

93, 97

2314J010

135

2415H540

81

2314J011

135

2415H701

69, 75, 83

2314J012

129

2418F001

113, 117

2314J204

51, 53

2418F002

113, 117

2314J603

51, 53

2486A223

87, 99

2314J606

135

26420318

37, 211

2314K161

81

26420478

39

2314K164

111, 115

3789A004

67, 73, 79

2314K202

183

SEAL - REOS HOUSING

2418F704

13

2314K208

183

SEAL - SENSOR

2415H003

2314W009

41

19, 189, 191

2316A901

25

2415H219

123, 209

2316A902

25

SEAL THERMOSTAT HOUSING

32114145

25, 25

2418M517

19, 209

32166329

11

SEAL - VALVE STEM

3218J013

149

2418M519

19, 209

3311A042

87, 99

2415H008

121, 209

33813131

87, 99

SEAL - FRONT END OIL

SEAL - WATER OUTLET

Page 219

Parts Index

Description

Part No.

Page

Description

Part No.

Page

SEAL KIT

U5MK1027

209

TAPPET

3142U031

29

SEALING RING

2415633

81

3142U991

29

SMALL END BUSH

3112A005

31

THERMOSTAT

2485C041

121

SOLENOID

26420472

37, 39

4133L507

123

SPACER

0920465

129

THERMOSTAT ASSEMBLY

33134427

175

THIMBLE

33142111

11

3736A021

165

THRUST WASHER

3112X011

135

SPRING

3175P003

69, 75, 83

31137312

15

STARTER MOTOR

2873K621

57

31137322

15

STARTER RING GEAR

31162121

55

31137551

15

31137561

15

STAY

3641A011

197

TIMING CASE

3716C561

133

3641A012

197

3716C461

133

2313C077

57, 155

TIMING GEAR CASE

2313C078

155

TUBE ASSEMBLY

3577A125

63

2313H238

125

TURBOCHARGER

2674A422

143

2313M377

143, 143, 149

2674A423

143

VALVE

26510340

157

STUD

SUCTION PIPE

3575A059

65

VALVE COLLET

3142W004

19, 19

SUMP

4145H109

61

VALVE GUIDE

3313A012

19, 19

SUPPORT BRACKET

36241123

69, 75, 83

3314A151

19

3641A013

197

VALVE SEAT INSERT

3653A021

197

3314A161

19

3812A141

173

VALVE SPRING

3174A016

19, 19

3823A064

155

VIBRATION MOUNT

2634C208

195

3823A065

195

WASHER

0920497

129

3823A071

155

2131A008

129

3831A018

159

2131A506

145, 145, 145, 145

Page 220

Parts Index

Description

Part No.

Page

2131A507

163, 171

2134A010

197

2134A502

25

2411D007

177, 177

2411D008

37, 39

2411D013

203, 203

2415D053

11, 139

24850081

193

26431192

205

33117127

55

3321A003

135

WATER PIPE

3313A022

11

WATER PUMP KIT

U5MW0197

111, 115

WATER TEMPERATURE SWITCH

2848A126

191

WOODRUFF KEY

0500012

17, 135

Page 221