CENTUM - VP (YOKOGAWA Official Training Manual) [PDF]

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Lesson 1: System Configuration 1. Opening “System View” 2. Creating a new project 3. Defining FCS and HIS 4. Operation Marks 5. Security Definition 6. Exercise

Lesson 2: HIS Builders 1. Function key and Sequence Message Requests 2. OPECON (Printer) Definition and Scheduler 3. Trend Definition 4. Help Dialog Message 5. Creating a “New Window” 6. Overview Window 7. Control Window 8. Exercise

Lesson 3: FCS Configuration Builder 1. FCS Configuration 2. Defining Node Interface Units 3. Defining I/O modules 4. Defining Analog I/O modules 5. Defining digital I/O modules 6. Switches 7. Annunciator and Operator Guide Message 8. Exercise

Lesson 4: Regulatory and Calculation Functions 1. Regulatory Control Instruments 2. Input Signal Processing 3. Output Signal Processing 4. Batch set block (BSETU-2) 5. Signal Wiring 6. Defining Regulatory Function Blocks 7. Detail Specification Panel 8. Calculation Functions 9. “CALCU” Function Block 10. Batch Data Set Block (BDSET-1L) 11. Report package 12. Exercise

Lesson 5: Sequence Control Programs 1. Sequence Elements 2. Sequence Function Blocks 3. Switch Instruments 4. Relational Expression Block 5. Timer and Counters 6. Sequence Table Layout 7. Sequence Table Conditions 8. Sequence Table Actions 9. Logic Chart (LC64) 10. SFC and SEBOL 11. Exercise

Lesson 6: Advanced Function Blocks 1. "SPLIT" output function block 2. "RATIO" function block 3. Signal select "AS-H/M/L" 4. "FUNC-VAR" linearization function block 5. Foundation Fieldbus I/O – FF-AI; FF-AO

Lesson 7: System Backup 1. Project Data Backup 2. Tuning parameter Backup

Lesson 8: Graphics 1. Creating and Opening a “Graphic Window” 2. ISA Symbols and Graphic Primitives 3. Modifying a Primitive 4. Exercise

Lesson 9: Subsystem Communication 1. Communication Functions 2. DCS Hardware Configuration 3. Redundant Function 4. Cable Connections Specification for Serial Communication 5. Cable Connection Specification for ALE111 6. Engineering Function. 7. Error Codes. 8. Subsystem Input Processing 9. System configuration (examples)

Appendix 1. Field Bus Configuration

CENTUM VP

SYSTEM CONFIGURATION

OBJECTIVES OF THIS LESSON In this lesson you will be learning how to: 1.

Open the “System View” builder file.

2.

Create a new project.

3.

Define the initial setup items and create a FCS and HIS.

4.

Define user security definitions.

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OPENING “SYSTEM VIEW” FROM THE “TASKBAR” After the user has logged in as “CENTUM”, open the programs and select “YOKOGAWA CENTUM”, then “System View”. Items under “YOKOGAWA CENTUM”: Maintenance Project backup and command prompt utilities can be executed. On-line Manual Gives access to online operations and builder manuals on the HIS. Access Control Utilities Control user audit trail as per Title 21 Code of Federal Regulations Part 11 Copy Tool for Fieldbus associated files Copy Fieldbus device s Capability (.CFF) and Device Description (.SYM and .FFO) files to a common folder. HIS Utility: Allows the user to activate the HIS when logging on to CS3000 and serial port assignment of a keyboard. Graphic Builder: Create CS3000 graphics before a project is defined. Project Attribute Utility Allows the user to register which project can be downloaded to the hardware. Linked-Part List Window Manage and create linked parts graphics. Recipe View Used with “Batch” to create product recipes. Report Package: Create custom reports using Excel

spreadsheets.

Software Configuration Viewer: Shows all packages on the HIS and their installation log. Allows the users to create another key code floppy from the installed packages. View the files in CS3000 and their date of creation. System View: Gives the user access to system builder files. OPENING “SYSTEM VIEW” FROM THE “WINDOW CALL MENU” Select the “WINDOW CALL MENU” icon in the “System Message” window, then scroll down to “ACTIVATE SYSTEM VIEW” and select it.

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CREATING A NEW PROJECT When the user needs to create a new project: 1.

On “System View”, click on the “System View” folder, and then select “File”, then “New”, the “Project” on the next menu.

2.

When the “Create New Project” window appears, the new project s name can be defined, along with a project comment.

3.

The “Domain Number” is changeable at this point.

4.

“Plant Hierarchy” is only used when a project has a Centum CS as the upper level system and CENTUM VP is a lower level system.

Remember, at this point all the engineer is doing is entering data for WHAT HAS BEEN ORDERED. Working with Yokogawa engineers specific FCS and I/O will be ordered based upon the process to be controlled.

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CREATING THE FCS Creating a new FCS When a new project is created, this window will automatically appear. If the user wants to create a new FCS on an existing project, select the project, and then click on “File”, “New” and “FCS”. The builder window will appear. Defining a New FCS Select, from the drop down menu, the “Station type” hardware model number that was ordered for your plant. “Database Type” defines the quantities of specific function blocks types allowed based upon the FCS model. “Alias of Station” allows the user to redefine the FCS name. This new name is displayed on the “system Status” window. “Station Status Display” “Upper Equipment Name” allows the engineer to group associated hardware (FCS and HIS) under a common name. This can be used in the “User Security” for restricted access. Also defined on this panel are: Constant: Used to define the scan periods, motor control instrument pulse widths Constant 2: Define if an alarm occurs when a loop is in AOF, will the alarm output when a loop is taken out of AOF. Constant 3: Define if an alarm occurs when a loop is in AOF, will the alarm output when a loop is taken out of AOF. State Transition: Used for the optional batch package Line 1: Used with the CS3000. For a FCS with RIO it defines if the busses will be redundant and if there will be repeaters on the bus. For a FCS with FIO the interface card type to be used will be defined. Network: Displays the Vnet TCP/IP address automatically defined by the software.

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