Catch Weight Management - SCN [PDF]

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12/11/2014

Catch Weight Management | SCN  

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Version  3

created  by  Rupesh  Brahmankar  on  Jul  5,  2013  7:37  AM,  last  modified  by  Rupesh  Brahmankar  on  Jul  29,  2013  4:58  PM

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In   some   industry   sectors   (for   example,   diary/meat,   pharmaceutical,   chemical,   steel,   or   paper   industry   sectors),   the composition   or   attributes   of   products   vary   to   some   degree.   Therefore,   you   cannot   use   a   fixed   conversion   factor   to convert   quantities   of   these   products   into   various   units   of   measure.   Instead,   each   batch   has   to   be   given   an   individual conversion  factor. The  weights  can  vary  from  piece  to  piece,  either  due  to  biological  variations  or  because  of  weight  loss  during  storage. This   variability   should   not   be   lost   by   using   fixed   conversion   factors,   because   this   would   mean   that   many   business processes  would  be  based  on  incorrect  values. In  SAP  such  process  can  be  mapped  by  two  ways

·  Batch-­Specific  Units  of  Measure ·  Catch  Weight  Management  -­  IS-­CWM  Functionality This  document  will  give  you  some  light  on  these  SAP  functionalities.  

1. Catch Weight with Batch-Specific Units of Measure Customization  Requirement Create  ‘No  Dimensions’  Unit  of  Measurement

Create  two  no  dimensions  units  LBI  and  CS/LB.  LBI  will  represent  as  ‘Batch  Specific  Unit  of  measurement’  which  will assigned  to  its  original  unit  of  measurement  i.e.  LB  (Pounds).  CS/LB  is  a  no  dimension  unit  which  will  be  used  to  define fraction  between  cases  (CS)  and  Pounds  (LB).   Click  on  Unit  of  measurement  to  create  units  LBI  and  CS/LB.  Please  refer  the  screen  below.

http://scn.sap.com/docs/DOC-43637

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Maintain  the  details  of  LBI  and  CS/LB  as  per  the  above  screen.

 

Activate  Batch  Specific  Unit  of  Measurement The   batch-­specific   material   unit   of   measure   is   an   alternative   unit   of   measure   of   a   material,   for   which   base   unit   of measure  can  be  defined  on  a  batch-­specific  basis. While   the   conversion   ratio   for   other   alternative   units   is   predefined   in   the   material,   for   batch-­specific   material   units   of measure,  we  define: The  planned  conversion  in  the  material The  actual  conversion  ratio  to  the  base  unit  of  measure  for  the  batch.

http://scn.sap.com/docs/DOC-43637

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Batch-­specific  material  units  of  measure  are  used  when  the  conversion  ratio  for  the  unit  of  measure  to  the  base  unit  may vary  for  different  batches  of  a  material. In  this  case,  Base  unit  of  measure  is  CS  (Case)  and  valuation  unit  is  LBI  (Pounds).  Planned  conversion  ratio  between these  units  is  defined  in  the  material  master,  but  actual  conversion  ratio  varies  batch  to  batch  which  may  depend  on  the environmental  factors. To  control  these  situations  in  SAP,  we  need  to  activate  ‘Batch-­Specific  material  units  of  measure’.

We  need  to  activate  batch  specific  UOM  as  per  the  above  screen.  

Define  Batch  Specific  Unit  of  measurement Create  a  ‘Batch  specific  UOM’.

We  need  to  execute  process  step  as  mentioned  above.

Click  on  New  Entries  in  the  screen  above  to  define  batch  specific  UOM.

Define  the  Batch  Specific  UOM  and  linked  it  with  actual  UOM.  Here  LBI  is  batch  specific  UOM  which  is  linked  to  actual weight  unit  (dimension  ‘Mass’)  LB.  

http://scn.sap.com/docs/DOC-43637

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Define  Calculation  of  Proportion  quantity  from  Base  Quantity

Define the ratio of the proportion unit to the base unit. This ratio is needed to convert base units to proportion units of measure.

Click  on  New  Entries  in  the  screen  above  to  define  calculation  of  proportion/product  quantity  from  base  quantity.

As  per  screen  above,  we  have  linked  batch  specific  UOM  with  base  unit  of  measurement.  

Define  Calculation  of  Base  Quantity  from  Proportion  quantity Define  the  quantity  calculation  with  reference  to  base  unit  of  measurement.

Here  we  have  defined  CS  and  LBI  calculation  for  no  dimension  unit  CS/LB.  

Define  attributes  of  system  messages

We   need   to   maintain   message   XU-­033   as   information   message.   In   standard   SAP,   this   message   would   set   to   error message.  Please  remove  message  category  ‘E’  and  set  as  blank. In  standard  SAP,  fraction  between  two  units  of  measurement  is  set  till  two  decimal  points.  If  fraction  value  is  defined  for three  or  more  decimal  value,  then  system  will  issue  this  as  error  message  XU-­033. In  our  case,  we  need  are  considering  fraction  value  till  five  decimal  points,  so  that  we  can  get  more  accurate  values  after conversion.    Take  the  following  case:-­ Number  of  Cases

10

Catch  Weight (LB)

39

Ration  (CS/LB)  =  0.26  when  only  two  decimal  allowed Ration  (CS/LB)  =  0.25641  when  five  decimal  allowed From  the  calculation  above,  it’s  clear  that  we  would  get  more  accurate  result  when  we  go  for  higher  decimal  points.

http://scn.sap.com/docs/DOC-43637

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  So  as  per  the  screen  below,  we  have  changed  error  message  category  to  blank.

   

Master  Data  Requirement: Create  following  master  data  for  catch  weight  management,  

Create  Characteristics  CT04 Create  three  characteristics.  One  characteristic  will  store  the  actual  fraction  between  number  of  cases  and  actual  catch weight.  So  we  have  characteristics  ‘CATCHFRACTION’,  ‘CATCHWEIGHT’  and  ‘NUMCASES’  to  create.  We  need  to  call CT04  transaction  code  to  create  these  characteristics  in  SAP. Below  mentioned  screen  shots  will  tell  about  the  properties  of  these  characteristics.

Above  screen  tells  about  ‘CATCHFRACTION’  property.

http://scn.sap.com/docs/DOC-43637

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Above  screen  tells  about  ‘CATCHWEIGHT’  property.

  Above  screen  tells  about  ‘NUMCASES’  property.  

Maintain  Dependency

Dependency   will   be   used   to   calculate   the   fraction   between   number   of   cases   and   actual   catch   weight.   Call   SAP transaction  CU01  to  create  dependency.

http://scn.sap.com/docs/DOC-43637

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Create  Class  CL01 Create  class  for  catch  weight  material.  We  need  to  assign  all  characteristics  as  mentioned  above  Important  thing  to  note is  that  ‘organization  area’  in  the  class  must  be  equal  to  ‘S’.  Call  CL01  to  create  class  and  assign  the  characteristics.

 

Assign  Characteristics  to  Batch  Class Assign  characteristics  to  class  CL01

http://scn.sap.com/docs/DOC-43637

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See   the   screen   above   for   characteristics   assignments.   We   must   put   ‘Organizational   Area’   equal   to   ‘S’   against   the characteristics  which  will  be  used  for  CS/LB  conversion.  

Maintain  Material  Master  MM02 Assign  the  catch  weight  class  to  material  master  classification  view  and  update  other  parameters  in  the  material  master. please  see  the  screen  below  to  know  about  various  important  data  in  material  master.

  Select   the   additional   data   information   in   the   material   master   and   click   on   the   ‘proportion/prod   unit’   tab   to   maintain planned  conversion  factor.

Maintain  the  planned  conversion  value  into  ‘plan  value’  as  per  the  screen  below.

Valuation  category  of  material  must  be  equal  to  ‘X’.

http://scn.sap.com/docs/DOC-43637

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Create  vendor  Info  record Maintain  the  vendor  info  record  for  batch  specific  UOM.

Price  are  maintained  at  batch  specific  UOM.  

Transaction  Data:-­

Receiving  actual  CW  at  the  time  of  MIGO Create  Purchase  Order Use   ME21N   transaction   to   create   Purchase   Order.   Here   we   are   using   material   69   for   which   Batch   specific   UOM   is active.

 

Perform  goods  receipt  (MIGO) We  need  to  enter  actual  CW  and  GR  quantity  in  the  classification  view  as,

http://scn.sap.com/docs/DOC-43637

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Display  Stock  (MMBE) Here  we  can  see  that,  inventory  is  as  per  actual  CW.  System  is  showing  actual  CW  for  the  batch  GR.

   

2. Catch Weight Management – IS-CWM Functionality IS-­CWM  is  the  industrial  solution  developed  by  SAP  AG  The  term  “Catch  Weight  materials”  or  CW  materials  for  short,  is used  for  materials  with  variable  weight. Catch  weight  management  business  scenario  has  variants  across  process  such  as (a)  Procure  to  Pay (b)  Order  to  Cash (c)  Manufacturing (d)  Inbound  and  Outbound  Logistic (e)  Inventory  Controlling  &  Accounting   1.   IS-­CWM   enables   use   of   one   UOM   in   Logistics   and   another   UOM   suitable   for   Financials   and   Controlling   for   the same  material. 2.   Relationships  between  the  two  UOM’s  can  be  variable  and  defined  in  the  material  master.

http://scn.sap.com/docs/DOC-43637

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3.   Goods  movement  can  be  recorded  in  both  UOM’s  –  base  unit  of  measurement  as  well  as  parallel  unit  of  measure. 4.   The  valuation  UOM  can  be  either  the  Base  UOM  or  the  parallel  UOM  –  this  can  be  specified  in  the  material  master. 5.   CWM  is  based  on  a  new  Architecture  comprising  of a)   LIME   –   Lean   Inventory   Management   Engine   –   Enables   recording   and   reporting   of   Inventory   in   different UOM.                        b)  Inventory  Accounting  –  Enables  postings  with  new  valuation  UOM  in  FI  and  CO.   The   fullfilment   of   purchase   orders   can   be   recorded   and   controlled   more   accurate   for   catch-­weight   materials.   While posting  goods  receipt  it  is  possible  to  post  quantity  in  two  different  unit  of  measure. For  inventory,  the  logistics  unit  of  measure  (UOM  e.g.  EA  )  and  parallel  unit  of  measure  (e.g.  KG)   Good  Receipt  MIGO

Same   way   it   can   be   used   for   production/process   order   good   receipts,     posting   of   goods   receipt   is   possible   to   post quantity  in  two  different  unit  of  measure  EA  and  KG.

  Stock  Overview You  can  view  the  stock  in  both  the  unit  of  measurement  i.e;;  in  Base  unit  of  measure  and  Parallel  unit  of  measure.

  Material  consumption  in  PI  Sheet  with  CWM The   goods   issues   and   goods   receipts   related   to   process   or   production   orders   can   be   recorded   and   controlled   more accurate  for  catch-­weight  materials.  All  movements  are  posted  in  two  units  of  measure  (UOM)  &  parallel  unit  of  measure

http://scn.sap.com/docs/DOC-43637

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  Delivery In  the  sales  order  the  price  is  calculated  based  on  sold  number  of  Kilo,  number  of  Each  is  charged.  The  actual  weight  is assumed  to  be  entered  into  the  “Net  weight”  field  in  the  delivery  document.

  Reference: Batch-­Specific  Units  of  Measure  in  Logistics  -­  Batch  Management  (LO-­BM)  -­  SAP  Library Note  863498  -­  functional  restricions  in  SAP  Catch  Weight  Management

Note 956923 - IDES ECC 6.0 Catch Weight Management Version 2

4380  Views Products:  sap_erp_manufacturing_production_planning  Topics:  enterprise_resource_planning  Tags:  management,  batch,  uom, cwm

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46  Comments Mangalraj  Senthamaraikannan  Jul  5,  2013  12:44  PM

Hello  Rupesh,   Much  Informative  document.  Thanks  for  sharing.   Regards Mangalraj.S Like  (1)

Rupesh  Brahmankar  Jul  5,  2013  12:51  PM  (in  response  to  Mangalraj  Senthamaraikannan)

http://scn.sap.com/docs/DOC-43637

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Catch Weight Management | SCN Thanks  a  Mangalraj. Like  (0)

Anupam  Sharma  Jul  5,  2013  12:45  PM

Hi  Rupesh,   Nice  document,  Keep  posting.   Regards, Anupam  Sharma Like  (1)

Rupesh  Brahmankar  Jul  5,  2013  12:51  PM  (in  response  to  Anupam  Sharma)

Thanks  a  lot  Anupam. Like  (0)

dee  joy  Jul  5,  2013  2:08  PM

Hello  Rupesh,   Really  nice  and  thoughtfull  document.thanks  a  lot  for  sharing.   Best  Regards, Like  (0)

Ajit  Kumar  Jul  6,  2013  9:20  AM

Quite  elaborate  and  informative!   May  I  point  out    cpl  of  oversights   I  think  you  have  used  the  same  screenshot  for  Char  catchweight  as  catchfraction.   Also  i  couldn't  find  the  assignment  of  dependency  to  characteristic.   Ajit Like  (1)

Rupesh  Brahmankar  Jul  6,  2013  6:29  PM  (in  response  to  Ajit  Kumar)

Hi  Ajit,   Thanks  for  the  pointing,  I  have  correct  the  same.  Yes  we  need  to  assign  dependency  to characteristic.   Regards, R.Brahmankar Like  (0)

madhu  guntuboina  Jul  30,  2013  4:02  AM  (in  response  to  Rupesh  Brahmankar)

Hi  Rupesh,   Its  a  good  document  mate...and  thanks  for  sharing....   Thanks  &  Regards, Madhu.G Like  (0)

Rupesh  Brahmankar  Aug  2,  2013  9:06  AM  (in  response  to  madhu  guntuboina)

Thanks  a  lot  Madhu. Like  (0)

SANDEEP  KUMAR  SIDDAMSHETTY  Jul  29,  2013  5:29  PM

Hi  Rupesh,   Thanks  for  sharing....documented  is  detailed  and  clearly  describes  the  process......   Regards,. Sandeep Like  (1)

http://scn.sap.com/docs/DOC-43637

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Catch Weight Management | SCN Rupesh  Brahmankar  Aug  2,  2013  9:05  AM  (in  response  to  SANDEEP  KUMAR  SIDDAMSHETTY)

Thanks  for  the  feedback. Like  (0)

Vibin  V  Joseph  Aug  2,  2013  8:26  AM

Very  clear  and  Helpful.Thanks  for  sharing.   Regards,   Vibin.V.Joseph Like  (0)

Rupesh  Brahmankar  Aug  2,  2013  9:05  AM  (in  response  to  Vibin  V  Joseph)

Thanks  for  the  compliment. Like  (0)

Sharat  Sugur  Aug  4,  2013  7:00  PM

Dear  Rupesh,   Very  much  clear  &  understandably  explained  concept.  Thank  you  for  sharing  and  keep  educating  us  on more  concepts  like  this.  You  have  really  good  amount  of  knowledge  &  experience  in  SAP  production modules.   Thank  you, Sharat Like  (0)

Rupesh  Brahmankar  Aug  5,  2013  6:00  AM  (in  response  to  Sharat  Sugur)

Thanks  a  lot  of  compliment  Sharat. Like  (0)

Jürgen  L  Aug  4,  2013  9:13  PM

Thanks  for  putting  this  together.    I  had  almost  missed  it  because  it  was  posted  when  I  started  with  my vacation. I  am  already  certain  that  I  often  share  this  document  as  it  is  frequently  discussed  in  MM Like  (2)

Rupesh  Brahmankar  Aug  5,  2013  5:59  AM  (in  response  to  Jürgen  L)

Thanks  a  lot  Jurgen. Like  (0)

arturo  senosain  Aug  5,  2013  12:34  AM

Hi  Rupesh. Nice  you  spent  your  time  sharing  knowledge.   Just  for  more  info,  IS-­CWM  is  quite  common  in  Poultry  Farming  &  meat  production,  some  years  ago  I participate  in  a  proyect  and  discover  the  complex  requirements  of  this  industry  and  the  way  this  IS  help to  face  their  requirements.   Arturo. Like  (0)

Rupesh  Brahmankar  Aug  5,  2013  5:58  AM  (in  response  to  arturo  senosain)

Hi  Arturo,   Thanks  a  lot  yes,  IS-­CWM  is  very  useful  in  Poultry  Farming  &  meat  production.   Regards, R.Brahmankar Like  (0)

Monst  Yang  Aug  5,  2013  7:43  AM

Rupesh:   Thanks  for  sharing  with  us...btw,Where  do  u  assign  the  dependency?

http://scn.sap.com/docs/DOC-43637

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Rupesh  Brahmankar  Aug  5,  2013  8:12  AM  (in  response  to  Monst  Yang)

Hi  Monst  Yang,   You  can  assign  dependency  to  characteristic.  In  CT04  (Characteristic)  there  is  an  object dependency  Assignment.-­-­  Extras  >  Object  Dependencies  >  Assignment  and  Editor.   Regards, R.Brahmankar Like  (0)

Mihir  Shah  Aug  5,  2013  8:32  AM  (in  response  to  Rupesh  Brahmankar)

Dear  Rupesh,   Nice  document.Thanks  for  sharing  it............................. Like  (0)

Monst  Yang  Aug  6,  2013  5:04  AM  (in  response  to  Rupesh  Brahmankar)

Thanks  for  your  feedback..Why  not  assign  the  dependency  to  class?  Does  it  take effect  the  same  in  your  example? Like  (0)

Rupesh  Brahmankar  Aug  6,  2013  5:18  AM  (in  response  to  Monst  Yang)

Hi  Monst  Yang,   Thanks  for  the  update  yes  you  can  assign  dependency  to  class  too.   Regards, R.Brahamnakar Like  (0)

Krish  Sri  Aug  6,  2013  10:12  PM

Hi  Rupesh, Very  good  document.  Thanks  for  sharing.   Regards, Krish Like  (0)

Rupesh  Brahmankar  Aug  8,  2013  1:32  PM  (in  response  to  Krish  Sri)

Thanks  Krish.  Much  appreciated  your  comments.   Regards, R.Brahmankar Like  (0)

SUNIL  PILLAI  Aug  7,  2013  4:00  AM

Hello  

Rupesh  Brahmankar

Comprehensive  and  Infromative  Document.   Thanks  for  sharing. Like  (0)

Rupesh  Brahmankar  Aug  8,  2013  1:31  PM  (in  response  to  SUNIL  PILLAI)

ThanksSunil,  much  appreciated. Like  (1)

Pillamgolla  Amala  Srinivasa  Rao  Aug  29,  2013  8:00  PM

Appreciable  effort  dear   Like  (0)

Rupesh  Brahmankar  Aug  30,  2013  5:47  AM  (in  response  to  Pillamgolla  Amala  Srinivasa  Rao)

http://scn.sap.com/docs/DOC-43637

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Catch Weight Management | SCN Thanks  Amala..!! Like  (0)

Ritesh  Dube  Sep  3,  2013  9:28  AM

Very  Informative  Rupesh,   Thanks  for  sharing  it.   Ritesh Like  (0)

Subrahmanyam  B  Sep  3,  2013  2:39  PM

Hi  Brahmankar,                                                Thanks  a  lot  for  sharing  the  knowledge  with  us.    There  are  not  more  than  5  stars  !!   Regards, Subbu Like  (0)

Rupesh  Brahmankar  Sep  4,  2013  7:01  AM  (in  response  to  Subrahmanyam  B)

Ritesh  Dube  and  

Subrahmanyam  B  

Thanks  for  your  message. Like  (0)

Senthil  Kumar  Akash  Sampath  Sep  5,  2013  6:24  PM

Hi  Rupesh, Very  useful  document.  Thanks  for  sharing. Truly  appreciated.   Regards, Senthil Like  (0)

Thimmaiah  Hobenahally  Sep  6,  2013  7:54  AM

Hi  rupesh..   Really  gud  one... Like  (0)

Subhojit  Banerjee  Sep  9,  2013  9:08  AM

Simply  Brilliant  document  .   well  done  Rupesh. Like  (0)

Ashok  Kumar  Telugu  Sep  9,  2013  9:38  AM

Hi  Rupesh,   Excellent  document.  Thanks  for  Sharing.   Regards, Ashok  Kumar  Telugu Like  (0)

SUJEET  GARUD  Sep  20,  2013  8:02  AM

Hello  Rupesh,   Thanks  a  lot  for  such  wonderful  doc  for  our  reference.   As  well  can  you  please  elaborate  Doc  for  PI  Sheets  more  precisely  as  PI  Sheet  and  XSteps  concept are  not  that  much  using  /  awareness  in  region  Asia.   Best  regards,   Sujeet Like  (0)

Dhaval  Choksi  Sep  23,  2013  8:10  AM

http://scn.sap.com/docs/DOC-43637

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Catch Weight Management | SCN Hi  Rupesh,   Very  informative  document.  Thanks  for  sharing  such  document.     Regards, Dhaval Like  (0)

swapnil  rajane  Sep  25,  2013  2:17  PM

Hi  Rupesh,   Its  really  very  tough  for  me  to  understand  the  batch  specific  UoM  and  its  functionality.But  this documents  is  really  very  so  much  user  friendly  for  fresher  as  well  as  for  experienced  one  to  understand the  concept  in  a  very  well  behave  manner.   Thanks  a  lot  for  sharing  it.Hats  Off  to  you.   Regards. Like  (0)

Kartik  Rohilla  Oct  1,  2013  12:27  PM  (in  response  to  swapnil  rajane)

Hi  Rupesh,   Thanks  for  sharing  this  wonderful  document.   Regards, Kartik  Rohilla Like  (0)

RAHUL  SHROTRIYA  Oct  11,  2013  2:36  PM

Thanks  for  sharing  this  document.   Regards, Rahul Like  (0)

minish  gurukul  Nov  20,  2013  7:35  AM

nice  doc  with  detail  explanation  thnx  Rupesh Like  (0)

Amol  Palsodkar  Nov  23,  2013  8:06  PM

Hi  Rupesh,   informative  document.  CWM  will  help  to  manage  variable  conversion  factor  between  base  &  parallel UoM  for  a  batch  /  HU,  how  will  it  be  able  to  address  weight  loss  process  ?e.g.  if  I  have  CWM  material for  which  I  have  posted  GR  (1  PAL  =  350  kg  =  EUR  500).  Over  the  period,  the  weight  of  this  pallet  is reduced  to  325  Kg  due  to  evaporation  losses.  So  from  quantitative  perspective  I  have  to  reduce  qty  of this  pallet  but  valuation  should  not  change  i.e.  I  now  need  1  PAL  =  325  KG  =  EUR  500).  How  will  I manage  this  qty  variation  ?  Of  course  material  is  Valuated,  so  physical  Inv  will  result  in  accounting entry  as  well Like  (0)

Oscar  Morales-­Bello  Sep  19,  2014  5:04  PM  (in  response  to  Amol  Palsodkar)

What  I've  seen  done  in  the  past  is  create  a  custom  program  that:   -­Captures  the  new  weight  of  the  product  X -­Creates  a  Process  Order  with  product  X  as  both  "a  material  and  a  finished  product." -­Goods  issue  the  old  weight  against  the  process  order -­Goods  receive  the  new  weight  against  that  same  process  order -­Posts/Confirm/Closes/Settle  or  whatever  you  call  the  final  activity  of  the  Process  Order   As  you  should  already  know,  the  Process  Order  itself  will  calculate  and  update  the  cost  for the  new  weight  of  its  finished  product. Like  (0)

veeraprathap  kankanala  Jan  30,  2014  3:08  PM

Hi,   Good  Document Like  (0)

http://scn.sap.com/docs/DOC-43637

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