26 0 392KB
RE 10 031/04.02 Replaces : 02.02
External gear pump Type F Nominal sizes 4 to 22 Max. pressure 250 bar Nominal volume up to 22,9 cm3 Pump F
function description, sectional drawing The external gear pump is mainly composed of a pair of gears (1) which rotate into 2 bearings (2), as well as the housing (3) and its front (4) and rear flanges (4.1). A lip seal (5) is assuring the tightness of the drive shaft through the front flange. The forces applied to the bearings are compensated by the rings (6). Those rings can support high pressure and are resistant to jamming, useful at low speed. The 12 teeth of each gear allow the pump to reach a low flow pulsation amplitude and a low noise level.
The internal sealing is achieved by forces which are proportional to delivery pressure. This ensures optimum efficiency. The mobile bearings (2) provide the seal at the ends of the gaps between the teeth which carry the pressurized oil. The sealing zone between the gear teeth and the bearings is controlled by the admission of operating pressure to the rear of the bearings. Special seal (11) form the boundary of the zone. The radial clearance at the tips of the gear teeth is sealed by internal forces pushing them against the housing.
1 6
5 9
11
7 8 9 10
Suction side Pressure side Drive gear Driven gear
8
4.1
7
10
2 3 4
Pump F
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RE 10 031/04.02
ordering details AZ (nominal volume) 4,1 cm3/t 5,6 cm3/t 8,2 cm3/t 11,3 cm3/t 14,4 cm3/t 16,5 cm3/t 19,6 cm3/t 22,9 cm3/t
P
F
size 4 5 8 11 14 16 19 22
-
1x
*
Clockwise rotation Anti-clockwise rotation
B= M= K=
standard rear flange NBR seals up to 80 °C FKM shaft seal ring other seals NBR (connection to diesel engines)
20 =
Suction and pressure port square flange, metric mounting threads 01 = Pipe thread to ISO 228/1 30 = Suction and pressure port square flange, metric mounting threads at the horizontal and vertical connection axis (italian version) B = Rectangular flange Ø 80 mm P = 2-hole fixing Ø 50 mm R = SAE-A-2-hole flange Ø 82,5 mm M = 2-hole fixing Ø 52 mm O = Rectangular flange Ø 36,5 mm A = Front bearing Ø 80 mm
=R =L
Tapered shaft 1:5 Splined shaft SAE-A 5/8", 9 teeth Tongued shaft with coupling Tapered shaft 1:5 for front bearing (A) Parallel shaft ISO Ø 18 Tapered shaft 1:8 Note :
Further details in clear text
= 004 = 005 = 008 = 011 = 014 = 016 = 019 = 022
=C =R =N =S =A =H
Only pump types which are listed in the catalogue sheet and have material numbers are available. Other types on request.
symbol P
Single pump
S
technical data (for applications outside these parameters, please consult us!) Pressure fluid: Mineral oil to catalogue sheet RE 07 075. For operation with HFC-, HFD-, HETG-, HEPG- and HEES-fluids, see RE 10 025-S and consult us. Pressure fluid temperature range: – 15 to + 80 °C. For higher temperatures please consult us Ambient temperature range: – 15 to + 60 °C Viscosity range: 12 to 800 mm2/s (recommended viscosity 20 to 100) 2000 mm2/s (permissible start-up viscosity)
size theoritical nominal volume operating pressure at inlet : absolute pressure max. continuous pressure p1 max. intermitent pressure p2 max. peak pressure p3 min. speed at p ≥ 100 bar max. speed at p2
RE 10 031/04.02
cm3/t bar bar bar bar min-1 min-1
Maximum permissible degree of contamination of the pressure fluid is to NAS 1638, class 10. We therefore recommend a filter with a minimum retention rate of ß25 = 75. To ensure a long service life we recommend class 9, NAS 1638, achievable with a filter retention rate of ß10 ≥ 100. Drive type: elastic coupling, for other drive types please consult us Installation: optional Direction of rotation: the pump may only be driven in the given direction of rotation
4 5 4,1 5,6 pabs min 0,7 pabs max 3,0 250 250 280 280 300 300 600 500 4000 4000
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8 8,2
11 11,3
14 14,4
16 16,5
19 19,6
22 22,9
250 280 300 500 4000
250 280 300 500 3500
250 280 300 500 3000
250 280 300 500 3000
210 230 250 500 3000
180 210 230 500 2500
Pump F
pressure definition Pressure time application. p1 max. continuous pressure p2 max. intermittent pressure p3 max. peak pressure
characteristic curves
Pump F
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RE 10 031/04.02
characteristic cirves;
RE 10 031/04.02
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Pump F
shaft end (dimensions in mm)
C
R
Tapered shaft 1: 5
Splined shaft SAE-A 5/8", 9 teeth, 16/32 D/P tooth thickness t = 2,357 -0,03
Tightening torque :
31,5 *
50 +10 mN 0
1:5
13
17
17,5
15,456
17
M12 x 1,5
1,8
3-0,025
*
8
*
* with flange R
* Dimensions are dependent on the flange type (see page 7)
S
N
Tapered shaft 1: 5 for front bearing
Tongued shaft with coupling
7,2 3,2+0,1 2
Tightening torque: +10 0
11±0,1
4h7
mN
8 d9
X
32 17,8
52 f7
29
47,5 -0,1
1:5
20
M14 x 1,5
1,9
70
"X" 15,5
20
9,5
3+0,2
2
45
6,5+0,2
2 O-ring and coupling are included within the scope of supply Pump F
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RE 10 031/04.02
shaft end (dimensions in mm)
A
H
Parallel shaft ISO Ø 18 mm
Tapered shaft 1:8
Tightening torque : mN 3h9
1:8
3
17,4
16,65
1,8
18js7
6h9
20,5
+10 0
M12 x 1,5
50
22
12
28
36 *
27,5 *
12
* with flange B
* with flange O
unit dimensions, ordering details (dimensions in mm) R AZPF-1X/... A B 01 MB L
Nominal size (see table)
Parallel shaft Ø 18 mm
=R =L
L 84,3 86,8 90,9 95,8 100,9 104,3 109,3 114,7
Dimensions B D1 39,9 G 1/2 41,1 G 1/2 43,2 G 1/2 47,0 G 3/4 47,5 G 3/4 47,5 G 3/4 47,5 G 3/4 55,1 G 3/4
72
12,5
9
34,5
34,3
D2
118
100
100
15,7
80
-0,06 -0,106
7,2
Material N° clockwise anticlockwise 08301048 08301049 08301050 08301051 08301052 08301053 08301054 08301055 08301056 08301057 08301058 08301059 08301060 08301061 08301062 08301063
90
L B
5
D2 34 34 34 42 42 42 42 42
43,5
Direction of rotation : Clockwise Anticlockwise
Nominal size 004 005 008 011 014 016 019 022
4
D1
Direction of rotation : anti-clockwise (version "L") viewed on shaft end. With clockwise rotation version "R"the suction and pressure ports are exchanged! Attention : With NS 14, 16, 19 and 22 pressure limitation due to maximum permissible torques.
RE 10 031/04.02
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84
3 Suction side 4 Pressure side
3
5 Parallel shaft Ø 18 mm
Pump F
unit dimensions, ordering details (dimensions in mm) AZPF-1X/...
R C B 20 MB L
Nominal size 004 005 008 011 014 016 019 022
Nominal size (see table)
=R =L
Tapered shaft 1: 5
72
B
9
43,5
12,5
15,7
118
100
100
80
-0,06 -0,106
34,5
7,2
Material N° anti-clockwise 08301065 08301067 08301069 08301071 08301073 08301075 08301077 08301079
90
L 5
clockwise 08301064 08301066 08301068 08301070 08301072 08301074 08301076 08301078
34,3
Direction of rotation: Clockwise Anti-clockwise
Dimensions L B 84,3 39,9 86,8 41,1 90,9 43,2 95,8 47,0 100,9 47,5 104,3 47,5 109,3 47,5 114,7 55,1
7,8 20*) 40
38
15 4 x M6 / 13
84
4
3
*) Ø15 with NS 4 and 5 Direction of rotation : anti-clockwise (version "L") viewed on shaft end. With clockwise rotation version "R"the suction and pressure ports are exchanged!
AZPF-1X/...
R C P 20 KB L
Nominal size (see table) Direction of rotation: Clockwise Anti-clockwise
=R =L
Tapered shaft 1: 5
L
Nominal size 004 005 008 011 014 016 019 022
C
35
3 Suction side 5 Tapered shaft 1: 5 4 Pressure side (see page 5)
L 81,7 84,2 88,3 93,3 98,3 101,7 106,7 112,1
Dimensions B C 37,4 73,5 38,6 76 40,7 80,1 44,5 85,1 45,0 90,1 45,0 93,5 45,0 98,5 52,6 103,9
Material N° clockwise anti-clockwise 08301016 08301017 08301018 08301019 08301020 08301021 08301022 08301023 08301024 08301025 08301026 08301027 08301028 08301029 08301030 08301031
84
B
11,5
7,2
15,7
60
100
50 f7
34,3
14,3
5
4 x M6 / 13
4
10,3 40,5 4 x M6 / 13
3 20*) 40
60
(M10 - 10.9) M A = 50Nm
4 x M6 / 13
*) Ø15 in NS 4 and 5 Direction of rotation : anti-clockwise (version "L") viewed on shaft end. With clockwise rotation version "R"the suction and pressure ports are exchanged! Pump F
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3 Suction side 4 Pressure side
15 35
5 Tapered shaft 1: 5 (see page 5)
RE 10 031/04.02
unit dimensions, ordering details (dimensions in mm) AZPF-1X/...
R R R 20 MB L
Nominal size 004 005 008 011 014 016 019 022
Nominal size (see table) Direction of rotation: Clockwise Anti-clockwise
=R =L
Splined shaft SAE-A 5/8 9 teeth
Material N° anti-clockwise 08301001 08301003 08301005 08301007 08301009 08301011 08301013 08301015
106,5
B 6,2
clockwise 08301000 08301002 08301004 08301006 08301008 08301010 08301012 08301014
130
L
5
Dimensions L B 84,3 39,9 86,8 41,1 90,9 43,2 95,8 47,0 100,9 47,5 104,3 47,5 109,3 47,5 114,7 55,1
12,5
34,3 113 15,7
100
82,55 h8
47,5
11,5
20*) 40
4
4 x M6 / 13
3
84
15 35
4 x M6 / 13
*) Ø 15 in NS 4 and 5 Direction of rotation : anti-clockwise (version "L") viewed on shaft end. With clockwise rotation version "R"the suction and pressure ports are exchanged! Attention : With NS 4 and 5, use short head fixation screw type.
AZPF-1X/...
R N M 20 MB L
Nominal size (see table)
=R =L
Tongued shaft with coupling
L C B
L 81,7 84,2 88,3 93,3 98,3 101,7 106,7 112,1
Dimensions B 37,4 38,6 40,7 44,5 45,0 45,0 45,0 52,6
C 73,5 76 80,1 85,1 90,1 93,5 98,5 103,9
5 Splined shaft (see page 5) Material N° clockwise anti-clockwise 08301096 08301097 08301098 08301099 08301100 08301101 08301102 08301103 08301104 08301105 08301106 08301107 08301108 08301109 08301110 08301111
84
7,2
11,5
60
100
52 f7
34,3
14,3
5;6
15,7
Direction of rotation: Clockwise Anti-clockwise
Nominal size 004 005 008 011 014 016 019 022
3 Suction side 4 Pressure side
4
4 x M6 / 13
20*) 40
3 60
(M10 - 10.9) MA = 50Nm
*) Ø 15 in NS 4 and 5 Direction of rotation : anti-clockwise (version "L") viewed on shaft end. With clockwise rotation version "R"the suction and pressure ports are exchanged! Attention : With NS 14, 16, 19 and 22 pressure limitation due to maximum permissible torques. RE 10 031/04.02
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4 x M6 / 13
15 35
3 Suction side 4 Pressure side 5 Tongued shaft with coupling (see page 5) 6 Pump without shaft seal Pump F
Unit dimensions, ordering details (dimensions in mm) AZPF-1X/...
R S A 20 MB L
Nominal size 004 005 008 011 014 016 019 022
Nominal size (see table) Tapered shaft 1: 5 for front bearing (A)
=R =L
Pump with front bearing to take up radial and axial forces (see below)
72 9
20*) 40
4
4 x M6 / 13
15,7
120
100
100
80
-0,06 -0,106
34,5
44,5
12,5
8
Material N° anti-clockwise 08301081 08301083 08301085 08301087 08301089 08301091 08301093 08301095
90
L B
5
clockwise 08301080 08301082 08301084 08301086 08301088 08301090 08301092 08301094
34,3
Direction of rotation: Clockwise Anti-clockwise
Dimensions L B 115,7 71,4 118,2 72,6 122,3 74,7 127,3 78,5 132,3 79,5 135,7 79,5 140,7 79,5 146,1 86,6
3
84
15 35
4 x M6 / 13
*) Ø 15 in NS 4 and 5
3 Suction side 4 Pressure side 5 Tapered shaft 1: 5 (see page 5)
Direction of rotation : anti-clockwise (version "L") viewed on shaft end. With clockwise rotation version "R"the suction and pressure ports are exchanged! Attention : With NS 14, 16, 19 and 22 pressure limitation due to maximum permissible torques.
Front bearing, theoretical service life 7
b
b = 45 mm
F
6
b = 37 mm
Fa = 0 b = 30 mm
5
b = 24 mm b = 20 mm
Lh =
F'dyn in KN ∅
4
(
Cdyn 3 ) F'dyn
3
n Lh F 'dyn Cdyn
2
1
0
Pump F
106 n x 60
0,2
0,4 0,6 0,8 1,0 Radial force F in KN ∅
1,2
= = = =
rotation speed in min-1 theoretical bearing life in hours equivalent dynamic load dynamic load constant 21,2 kN
1,4 1,5
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RE 10 031/04.02
unit dimensions, ordering details (dimensions in mm) R AZPF-1X/... H O 30 MB L Nominal size (see table)
Nominal size 004 005 008 011 014 016 019 022
Direction of rotation: Clockwise =R Anti-clockwise =L Tapered shaft 1:8
L 85,7 88,2 92,3 97,3 102,3 105,7 110,7 116,1
B 41,4 42,6 44,7 48,5 49,0 49,0 49,0 56,6
Dimensions C D 13,5 30,2 13,5 30,2 13,5 30,2 20 39,7 20 39,7 20 39,7 20 39,7 20 39,7
Material N° clockwise anti-clockwise 08301032 08301033 08301034 08301035 08301036 08301037 08301038 08301039 08301040 08301041 08301042 08301043 08301044 08301045 08301046 08301047
F 13 13 13 16 16 16 16 16
88
L B 4,8
E M6 M6 M6 M8 M8 M8 M8 M8
71,4
19
8,5
C D
4xE/F
4
84
Direction of rotation : clockwise (version "R") viewed on shaft end. With anti-clockwise rotation version "L" the suction and pressure ports are exchanged!
Bosch Rexroth AG Mobile Hydraulics
Rexroth S.A. Bosch Rexroth DSI
Glockeraustraße 4 89275 Elchingen - Germany Telefon 0 73 08 / 820 Telefax 0 73 08 / 72 74 eMail [email protected] Internet www.boschrexroth.de
BP 101 - 91, bd Irène Joliot-Curie 69634 Vénissieux cédex - France Tél. 04 78 78 52 52 Fax. 04 78 78 52 26 - Télex 380 852 Internet www.boschrexroth.fr
RE 10 031/04.02
34,3 3
15,7
113
96
100
36,5 f7
32,5
40,5
5
4 x M6 / 13
13,5 30,2
3 Suction side 5 Tapered shaft 1: 8 4 Pressure side (see page 6)
The specified data is for product description purposes only and may not be deemed to be guaranteed unless expressly confirmed in the contract. All rights reserved - Subject to revision
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Pump F