ACS800 ACS880 Migration Profibus Hint [PDF]

Zitiervorschau

ABB Drives Dept.

ACS880-01 FB HINT1 – ACS800 to ACS880 profibus retrofit

Project

Status Date

ACS880

26.04.2012

Author

FB HINT_1 3AUA10000251090

Status

Revision

Page

B

1/4

Symptom

Replacing ACS800 Std FW and RPBA-01 with ACS880 Primary Ctrl FW (v1.41 onwards) and FPBA-01 (APPL FW 2145 onwards) causes doubts due to configuration and parameter differences.

Solution

Example parameterization how to convert ACS800 Std FW (ASXR7360) and RPBA-01 (APPL FW 3.07) using ABB Drives communication profile, EXT1 = Speed and EXT2 = Torque control modes to ACS880 Primary Ctrl FW (v1.41) and FPBA-01 (APPL FW 2145). General configuration

Function EXT2 control mode Torque EXT1 control mode Speed Fieldbus adapter activation Communication profile EXT1/EXT2 selection EXT1 control source Direction request EXT2 control source EXT1 reference source EXT1 reference scaling 20000 = 1500 rpm EXT2 reference source EXT2 reference scaling 10000 = 100 % Run enable signal source Fault reset source Communication fault function Communication fault time ACT1 = Actual speed ACT2 = Actual torque

ACS800 99.02 = T-CTRL Fixed 98.02 = FIELDBUS 98.07 = ABB DRIVES 10.01 = COMM CW 10.02 = COMM CW 10.03 = REQUEST 11.02 = COMM CW 11.03 = COMM REF1 11.05 = 1500

ACS880 19.14 = Torque 19.12 = Speed 50.01 = Option Slot x 51.05 = ABB Drives 19.11 = FBA A MCW bit 11 20.01 = Fieldbus A 20.02 = Level Fixed 20.04 = Fieldbus A 20.07 = Level 22.11 = FB A ref1 46.01 = 1500

11.06 = COMM REF2 11.08 = 100

26.11 = FB A ref2 46.03 = 100

16.01 = COMM CW 16.04 = COMM CW 30.18 = FAULT 30.19 = 3.0s 92.02 = 102 92.03 = 105

20.19 = FBA A MCW bit 3 Fixed 50.02 = Fault 50.03 = 3.0s 50.07 = Speed 50.08 = Torque

ABB Drives Dept.

ACS880-01 FB HINT1 – ACS800 to ACS880 Profibus retrofit

Project

Status Date

Author

Status

ACS880

26.04.2012

FILAJAR

Appr

FB HINT_1 3AUA10000251090 Revision

Profibus configuration

Function ACS800 ACS880 Profibus node address 51.02 = 10 51.02 = 10 Profibus Baudrate 51.03 = Read-only 51.03 = Read-only Profibus PPO type 51.04 = Read-only 51.04 = Read-only PZD1 OUT = Control word Fixed 53.01 = CW 16 bit PZD2 OUT = REF1 Fixed 53.02 = Ref1 16 bit PZD3 OUT = REF2 51.05 = 3 53.03 = Ref2 16 bit PZD4 OUT = ACC time 1 51.07 = 2202 53.04 = 23.12 [16]* PZD5 OUT = DEC time 1 51.09 = 2203 53.05 = 23.13 [16]* PZD1 IN = Status word Fixed 52.01 = SW 16 bit PZD2 IN = ACT1 Fixed 52.02 = Act1 16 bit PZD3 IN = ACT2 51.06 = 6 52.03 = Act2 16 bit PZD4 IN = Actual current 51.08 = 104 52.04 = 01.07 [16]* PZD5 IN = Actual power 51.10 = 106 52.05 = 01.14 [16]* PZD6 IN = Actual DC voltage 51.12 = 107 52.06 = 01.11 [16]* PZD7 IN = IGBT temperature 51.14 = 110 52.07 = 05.11 [16]* PZD8 IN = kWh counter 51.16 = 115 52.08 = 01.20 [16]* PZD9 IN = DI status 51.18 = 117 52.09 = 10.01 [16]* PZD10 IN = Active fault 51.20 = 320 52.10 = 04.01 [16] Apply changes 51.27 = REFRESH 51.27 = Configure *Check ACS880 parameter scaling (FbEg16) for the 16-bit parameters from ACS880 primary control program firmware manual.

Page

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ABB Drives Dept.

ACS880-01 FB HINT1 – ACS800 to ACS880 Profibus retrofit

Project

Status Date

Author

Status

ACS880

26.04.2012

FILAJAR

Appr

FB HINT_1 3AUA10000251090 Revision

Page

3/4

Scalings for the parameters in the example are: ACS800 ACS880 Parameter Scaling Parameter Scaling 16-bit 22.02 ACCEL TIME 1 10 = 1 s 23.12 Acceleration time 1 10 = 1 s 22.03 DECEL TIME 1 10 = 1 s 23.13 Deceleration time 1 10 = 1 s 01.04 CURRENT 10 = 1 A 01.07 Motor current 1=1A 01.06 POWER 1000 = 100 % motor 01.14 Output power 1 = 1 kW** nominal power 01.07 DC BUS 1=1V 01.11 DC voltage 10 = 1 V VOLTAGE 01.10 ACS800 TEMP 10 = 1 % 05.11 Inverter 1=1% temperature 01.15 KILOWATT 1 = 100 kWh 01.20 Inverter kWh 10 = 1 kW HOURS counter 01.17 DI6-1 STATUS Bit 0 = DI1 10.01 DI status Bit 0 = DI1 Bit 1 = DI2… Bit 1 = DI2… **ACS880 01.06 Power scaling can be changed from parameter 46.04 Power scaling. GSD file selection When changing from RPBA-01 to FPBA-01 the GSD file in the PLC hardware configuration needs to be updated. Use following GSD files. DPV0 DPV1

RPBA-01 ABB_0812.GSD ABB10812.GSD

FPBA-01 ABB0959.GSD ABB10959.GSD

If GSD file update in the PLC is not possible set ACS880 parameter 51.07 RPBA MODE = Enabled to emulate RPBA-01 from PLCs point of view.

ABB Drives Dept.

ACS880-01 FB HINT1 – ACS800 to ACS880 Profibus retrofit

Project

Status Date

Author

Status

ACS880

26.04.2012

FILAJAR

Appr

FB HINT_1 3AUA10000251090 Revision

Page

4/4

Supplement Basic Guide to Communications PTO http://abblibrary.abb.com/global/scot/scot239.nsf/0/d743e5d3720fde7cc1257754002a9210/$file/lvd_ pntg06u_en.pdf Firmware manual ACS880 primary control program http://search.abb.com/library/Download.aspx?documentid=3aua0000085967&languagecode=en&docu mentpartid=1&action=launch User’s manual FPBA-01 PROFIBUS DP adapter module http://search.abb.com/library/Download.aspx?documentid=3afe68573271&languagecode=en&docume ntpartid=1&action=launch FPBA-01 GSD files http://search.abb.com/library/Download.aspx?documentid=3afe68573271&languagecode=en&docume ntpartid=2&action=launch Firmware manual ACS800 Standard Control Program 7.x http://search.abb.com/library/Download.aspx?documentid=3afe64527592&languagecode=en&docume ntpartid=1&action=launch User’s Manual PROFIBUS DP Adapter Module RPBA-01 http://search.abb.com/library/Download.aspx?documentid=3afe64504215&languagecode=en&docume ntpartid=1&action=launch RPBA-01 DPV0 GSD file http://search.abb.com/library/Download.aspx?documentid=3afe64504215&languagecode=en&docume ntpartid=2&action=launch RPBA-01 DPV1 GSD file http://search.abb.com/library/download.aspx?documentid=3afe64504215&languagecode=en&docume ntpartid=3&action=launch