7012 DeltaV Training Notes [PDF]

Zitiervorschau

Course 7012 DeltaV Operator Interface for Continuous Control Prepared by Educational Services Austin, Texas (USA) Rev 11 – 2/25/2014

Emerson Process Management - Educational Services 1100 W Louis Henna Blvd., Bldg. 1 Round Rock, TX 78681-7430 (USA) Telephone: 512-832-3111 FAX 512-832-3232 For additional course information contact Emerson Process Management - Educational Services Registrar Emerson Process Management - Educational Services 205 South Center Street Marshalltown, IA 50158 (USA) Telephone: 800-338-8158 (US) 641-754-3771 (International) FAX: 641-754-3431 e-mail: [email protected] Internet: http://www.EmersonProcess.com/education Visit Quick Links: Course Index DeltaV, ENVOX, ENSTRUCT, “FlowScanner”, PROVOX, Syncade, PlantWeb, FIELDVUE, FloBoss, PROFLEX, PROVUE, RMV9000, RS3, SMART FAMILY, UNIVOX, and Emerson Process Management are marks of one of the Emerson Process Management group of companies. All other marks are the property of their respective owners. Emerson Process Management - Educational Services, 2009. All rights reserved. Printed in U.S.A. While this information is presented in good faith and believed to be accurate, Emerson Process Management - Educational Services does not guarantee satisfactory results from reliance upon such information. Nothing contained herein is to be construed as a warranty or guarantee, expressed or implied, regarding the performance, merchantability, fitness or any other matter with respect to the products, nor as a recommendation to use any product or process in conflict with any patent. Emerson Process Management - Educational Services reserves the right, without notice, to alter or improve the designs or specifications of the products described herein. The training material contained in this manual was developed by Emerson Process Management - Educational Services for their exclusive use. This manual and the material contained herein may not be copied, reproduced, sold, given or disclosed to third parties, or otherwise used in whole or in part without the prior written permission of the Director of Emerson Process Management - Educational Services. Emerson Process Management Educational Services has been approved as an Authorized Provider by the International Association for Continuing Education and Training (IACET), 1760 Old Meadow Road, Suite 500, McLean, VA 22102. As a result of their Authorized Provider membership status, Educational Services is authorized to offer IACET CEUs for its programs that qualify under the ANSI/IACET Standards.

1

01-Jul-19

DeltaV System Overview

EMERSON Process Management Educational Services

EMERSON Process Management – Educational Services

Copyrighted Material / Duplication Prohibited

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

1-2

1

01-Jul-19

Objectives Upon completion of this module you will be able to •

List and identify DeltaV control system components

•

Describe the purpose and function of the controller and its input/output subsystem

•

Describe the functionality of the workstation

•

Describe the different operator tools available within the Operator Interface Software

•

Log on to your DeltaV system

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

1-3

Single Node Architecture Maximum Cable Length 100m (330ft) Workstation

System Power Supply Controller

Primary Switch

Input/Output Subsystem Secondary Switch Maximum Cable Length 100m (330ft) EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

1-4

2

01-Jul-19

DeltaV System Architecture The figure above illustrates a basic DeltaV Control Network. •

DeltaV Workstation – A personal computer, running the Windows operating system, connected to the DeltaV Control Network. Used for engineering control strategies, operating the process and diagnostics of the DeltaV system on-line.

•

DeltaV Controller – The DeltaV system computer running the program which controls the process equipment. It also communicates the process data to the operator.

•

Input/Output Subsystem – Consist of the I/O cards and terminal blocks used to interface to the field devices such as motors, valves, transmitters, etc.

•

Node – A device such as a DeltaV controller or workstation on the Control Network.

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

1-5

DeltaV System Architecture •

Control Network – A communications network connecting various nodes in the DeltaV system. The Control network is a 10/100BaseT local area network that can be redundant.

•

10/100BaseT – IEEE standard for a 10/100 Megabit per second baseband on twisted-pair wiring.

•

Ethernet – Local area network communication scheme that allows a collection of computers to communicate with one another.

•

Switch – A network device that consolidates wiring connections and routes communications between nodes. A secondary switch provides an alternate communication path in the event of the primary network’s failure.

Refer to DeltaV Books Online for additional information about the DeltaV system architecture.

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

1-6

3

01-Jul-19

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

1-7

Multiple Node Architecture Node 1

Node 2

Node 3

Node 4

Workstation

Legend: Primary Control Network Secondary Control Network Primary Switch

Secondary Switch

System Power Supply, Controller, and I/O Subsystem

Node 5 EMERSON Process Management – Educational Services

Node 6

Node 7

Course 7012 – Rev 11 – 2/25/2014

Node 8 Copyrighted Material / Duplication Prohibited

1-8

4

01-Jul-19

Multiple Node Architecture The figure above illustrates a DeltaV Control Network with eight nodes. Maximums: 120 – Nodes 100 – Controllers / Simplex or Redundant Pairs 65 – Workstations Refer to DeltaV Books Online for additional information about the DeltaV system architecture.

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

1-9

The DeltaV Workstation The DeltaV Workstation consists of the following hardware components: •

Monitor (single, dual, three or four)

•

Keyboard

•

Mouse

•

Workstation processor

•

Speakers (built-in or external)

Monitor

Workstation Processor

Keyboard Mouse EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

1 - 10

5

01-Jul-19

DeltaV Workstation Software The DeltaV software, installed on each workstation, has various installation options that define the workstation’s functionality. The workstation will be one of the following types: •

ProfessionalPLUS Station – Used to configure, operate, and diagnose the system and contains the system database. Only one workstation will be a ProfessionalPLUS.

•

Professional Station – Same capabilities as a ProfessionalPLUS Station but without the database.

•

Operator Station – Provides operator interface capabilities.

•

Maintenance Station – Diagnostics.

•

Base Station – Allows the configuration engineer to build a custom DeltaV workstation with a specific set of applications.

•

Application Station – Integrates the DeltaV system into the plant LAN. Also used to support the Continuous Historian, Batch Historian, and Batch Executive products.

The DeltaV Workstation uses Microsoft Windows as its operating system software. EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

1 - 11

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

1 - 12

6

01-Jul-19

DeltaV M-series Controller Hardware 2-Wide Power/ Controller Carrier

DIN Rail

8-Wide I/O Interface Carrier I/O Card

Mounting Screw I/O Terminal Block

Controller EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

1 - 13

DeltaV S-series Controller Hardware 2-Wide Power/ Controller Carrier

Controller EMERSON Process Management – Educational Services

8-Wide I/O Interface Carrier I/O Card

I/O Terminal Block Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

1 - 14

7

01-Jul-19

DeltaV Controller Hardware The DeltaV controller hardware consists of the following components: •

Controller – Receives commands from the operator interface and manipulates the output signals to perform the requested action. The controller also monitors input signals to confirm that the requested action was completed. The controller performs these functions by executing hundreds of programs known as control modules. A specific control module is created to control each piece of process equipment. The control module is given a tag name which matches the equipment it is used to control or monitor.

•

I/O Card – Receives input signals from field devices and passes the information to the controller. It also transmits output signals to field devices.

•

I/O Terminal Block – Connection point for wiring to/from field devices.

•

2-Wide Power/Controller Carrier – Device on which the controller and power supply modules are mounted.

•

8-Wide I/O Interface Carrier – Device on which a maximum of eight I/O cards are mounted and up to eight 8-Wide I/O Carriers can be connected to provide for a maximum of 64 I/O cards.

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

1 - 15

S-series Electronic Marshalling S-series Electronic Marshalling provides circuit protection, isolation, and single-channel granularity with full redundancy. The CIOCs and CHARMs can be installed in field junction boxes and can eliminate traditional marshalling cabinets. CTLR 1 . . . . . CTLR4 CHARM I/O Cards (CIOC)

Characterization Modules (CHARMS)

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

1 - 16

8

01-Jul-19

Operator Interface Software The DeltaV Operator Interface Software provides a variety of operator tools to control and monitor plant operations. The primary operator tool is: •

DeltaV Operate – A high-resolution, graphical operator interface permitting you to interact with the process control system. The operator interface includes an alarm banner that allows single-click access to alarms.

The following operator tools are launched from DeltaV Operate. •

Process History View – Provides historical trending, as well as a spreadsheet-like log of alarms and events occurring in the plant.

•

Diagnostics – Provides information about the status and integrity of the system’s nodes and the field devices connected to them.

•

Alarm Help – Provides in-context operator alarm help to assist the operator in responding to alarms more effectively.

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

1 - 17

Workshop – Hardware Identification This workshop requires you to identify the following components: •

Workstation

•

DeltaV Controller

•

I/O Subsystem

•

System Power Supply

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

1 - 18

9

01-Jul-19

Workshop – Logging On You must successfully log on to the DeltaV workstation in order to monitor and control the process. Once your username and password have been established by your system administrator. This workshop requires that you perform the following tasks: •

Log on to the operating system

and then •

Log on to the DeltaV control system

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

1 - 19

Workshop – Logging On Step 1.

Enter your User name and Password.

Step 2.

Click the arrow button

to continue.

User name Password Cancel

Note: Passwords are case-sensitive.

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

1 - 20

10

01-Jul-19

Workshop – Logging On to DeltaV Once the DeltaV logon dialog box appears as shown below, proceed with the DeltaV logon. Step 1.

Enter your User name and Password once again.

Step 2.

Click OK to continue.

Note: Passwords are case-sensitive. EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

1 - 21

Workshop – Operator Interface Click the left mouse button on the DeltaV Operate button.

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

1 - 22

11

01-Jul-19

Review 1.

How many nodes are shown in the following illustration? A. 1 B. 2 C. 4 D. 8

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

1 - 23

Review 2.

Match the button/component with its proper function. Column 1

Column 2

___ A. Minimize button

1. Closes the window

___ B. Exit button

2. Shrinks window size

___ C. Maximize button

3. Contains application name

___ D. Title bar

4. Increases window size

3.

There can be only one ProfessionalPLUS Workstation on the Control Network. A. True B. False

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

1 - 24

12

01-Jul-19

Review 4.

Match the type of workstation with its respective functionality. Column 1

Column 2

___ A. ProfessionalPLUS Workstation

1. Not used for process control

___ B. Maintenance Workstation

2. Contains configuration database

___ C. Profession Workstation

3. An Engineering Workstation

___ D. Operator Workstation

4. Integrates DeltaV into plant LAN

___ E. Application Workstation

5. Operator interface with the process

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

1 - 25

Summary You should now be able to •

List and identify DeltaV control system components

•

Describe the purpose and function of the controller and input/output subsystem

•

Describe the functionality of the operator station

•

Describe the different operator tools available within the Operator Interface software

•

Log on to your DeltaV system

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

1 - 26

13

01-Jul-19

Single-Monitor Workstation & DeltaV Operate

EMERSON Process Management Educational Services

EMERSON Process Management – Educational Services

Copyrighted Material / Duplication Prohibited

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

2-2

1

01-Jul-19

Objectives Upon completion of this module you will be able to •

Navigate using Windows

•

Identify the Toolbar Area

•

Name and describe the function of each button within the Toolbar Area

•

Access the Toolbar Area Help Window

•

Identify the Working Area

•

Identify the Alarm Banner and describe its function

•

Describe the purpose of a Faceplate

•

Describe the purpose of the Detail Window

•

Access process displays using the NEXT and PREVIOUS display buttons

•

Access process displays using Main History List

•

Access process displays using the Replace Main Picture Window

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

2-3

Navigating Within Windows DeltaV uses the standard Windows Operating System. Each window has a title bar at the top to identify the name of the application. The title bar of the active window is highlighted in blue. Located at the far right side of the title bar are the window control buttons. Listed below is an explanation of each button.

Title Bar –

Displays the window name and is highlighted in blue if it is the active window

Minimize Tool – Minimizes a window Maximize Tool – Maximizes a window to full size Restore Tool –

Restores a window to the size it was before maximizing

Exit Tool –

Closes or exits an application

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Window Control buttons

Copyrighted Material / Duplication Prohibited

2-4

2

01-Jul-19

Navigating Within Windows Using the Mouse •

Select or Click means click the left mouse button unless you are specifically told to click the right mouse button.

•

Double-click means rapidly click the left button twice.

•

Drag and drop means that you must click on the object you wish to move, press and hold down the left mouse button while moving the on-screen cursor to the new position where you want the object to be placed. Once at the new position, release the mouse button.

For most DeltaV applications, special context menus, called shortcuts, are available when you point to a particular area or object and click the right mouse button. The menu displayed varies depending on the application and where you are pointing when you click the right mouse button. DeltaV mouse functionality is the same as most other Microsoft applications. Standard Microsoft keystroke shortcuts may also be valid within the DeltaV system. EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

2-5

DeltaV Operate Button Toolbar

Working Area

Alarm Banner EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

2-6

3

01-Jul-19

DeltaV Operate You use DeltaV Operate to interact with the process. The DeltaV Operate application is also referred to as the Operator Interface or HMI (Human Machine Interface). The operator interface default layout consists of the three areas illustrated above. •

Toolbar – Contains buttons for quick access to frequently used applications or additional functionality within DeltaV Operate.

•

Working Area – A graphic representation of the plant and its current operating data. The data is automatically updated to show current process values.

Note: Operating parameters, such as outputs and setpoints, are changed from the Working Area. •

Alarm Banner – Displays, from left to right, the five highest ranked alarms. It dynamically changes as new alarms become active or as existing alarms change state.

Note: Clicking on an alarm displays the Primary Control Display for that control module.

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

2-7

DeltaV Operate – Toolbar Toolbar Main

Module

EMERSON Process Management – Educational Services

Time Username

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

2-8

4

01-Jul-19

DeltaV Operate – Toolbar The Toolbar contains the following information as shown above: •

Module – Tag name of the last module that the operator selected

•

Main – The name of the picture currently appearing in the Working Area.

•

Username – The name of the user currently logged on to this workstation.

•

Time – The current system time. The clock within DeltaV should only be changed by the system administrator.

Important: Inadvertently changing the clock’s time, either forward or backward, can adversely affect the historical data collection applications within DeltaV.

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

2-9

DeltaV Operate – Working Area

Working Area

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

2 - 10

5

01-Jul-19

DeltaV Operate – Working Area Displayed in the Working Area above is TANK101. Numerical data shown in close proximity to each hardware component indicates the individual device’s current operating parameters including tank level, flow rate, motor state, and valve position. Operating parameters, such as setpoints or modes for motors, block valves, and control loops, are changed from the Working Area in DeltaV Operate or from a Faceplate Window.

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

2 - 11

DeltaV Operate – Alarm Banner

Module Name

Alarm Banner EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

2 - 12

6

01-Jul-19

DeltaV Operate – Alarm Banner The Alarm Banner displays, from left to right, the five highest ranked alarms. It dynamically changes as new alarms become active and existing alarm states change. Detailed alarming information is contained in the Alarms & Events module. Clicking on a Module name displayed in the Alarm Banner causes the main picture to switch to the Primary Control Picture for the selected control module. The Primary Control Picture typically includes the module selected from the alarm banner as well as additional modules located within the same processing area.

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

2 - 13

DeltaV Operate – Pop-up Windows

Faceplate EMERSON Process Management – Educational Services

Detail Window Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

2 - 14

7

01-Jul-19

DeltaV Operate – Pop-up Windows Pop-up windows provide additional operating information and detailed parameters. The pop-up windows shown above are: •

Faceplate – Provides you with the operating parameters for a control module. Depending on the type of control module the operating parameters displayed will vary.

•

Detail Window – Provides you with the parameters for a control module which may be tuned, including alarm trip points, control loop gain, reset, and rate. These parameters may be changed based on your assigned security level.

As an operator you may be assigned a unique username and password by the DeltaV System Administrator. You may also be assigned a specific security level that determines which parameters you are permitted to change.

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

2 - 15

DeltaV Operate – Toolbar Buttons

Closes the DeltaV Operate application. Prints the graphic picture that is currently in the Main window on the default printer. Opens the Faceplate picture for the entered module. This button is useful when you can’t locate the module on the main picture. Opens the Detail picture for the entered module. It provides a shortcut to the Detail window without first accessing the Faceplate. This button may be configured to open a Display Directory that allows the operator to select a picture for viewing. EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

2 - 16

8

01-Jul-19

DeltaV Operate – Toolbar Buttons

Resets the default layout within DeltaV Operate. Use of this button is similar to performing a restart of DeltaV Operate. Replaces the picture in the Main window with a selected picture from a list of all pictures available on this workstation. Allows you to toggle between the previous and current picture displayed in the Main window. Displays the Overview picture in the Main window. Displays the Alarm Summary picture in the Main window. Displays the Area Filter picture. Filters are used to enable/disable or view alarming for specific plant areas. EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

2 - 17

DeltaV Operate – Toolbar Buttons

Opens DeltaV Utilities window. Starts the FlexLock application. Starts the DeltaV Explorer application. Availability is based on user privileges. Starts the Control Studio application. Availability is based on user privileges. Starts the Recipe Studio application. Availability is based on user privileges. Starts DeltaV Books Online allowing you to search for all help topics. Starts DeltaV Pictures Help allowing you to search picture topics. EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

2 - 18

9

01-Jul-19

DeltaV Operate – Toolbar Buttons

Opens the Alarm Help window for an untitled alarm. Opens the Smart Switch Command Center application. Availability is based on user privileges.

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

2 - 19

DeltaV Operate – Toolbar Buttons

Launches the DeltaV Logon window which allows another user to specify their username and password to login. Launches the DeltaV Diagnostic application. Availability may be based on user privileges. Starts the Process History View application.

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

2 - 20

10

01-Jul-19

DeltaV Operate – Toolbar Buttons

Launches a Bring-to-Front window which allows you to toggle between applications. Availability is based on user privileges. Launches the DeltaV Search Utility. Changes the DeltaV System Time. Availability is based on user privileges. Opens the Tag Display Settings selection.

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

2 - 21

DeltaV Operate – Toolbar Buttons

Launches the DeltaV Chart Builder window which allows you to quickly specify parameters to view in Process History View.

Note: Only ‘selectable’ parameters may be configured for quick viewing.

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

2 - 22

11

01-Jul-19

Chart Builder

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

2 - 23

Chart Builder •

To quickly specify a parameter, click the Chart Builder icon to open the Chart Builder window. Click on a ‘selectable’ parameter; it is automatically added in the Chart Builder window.

•

At this point you can either click the Build Chart button and build the chart, add parameters in the operate environment, or select an associated parameter by clicking on the SP, PV, OUT, or MODE buttons in the Chart Builder window.

•

Up to six parameters can be selected at one time.

•

When you have made your parameter selections click the Build Chart button. A chart with your parameters opens in Process History View.

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

2 - 24

12

01-Jul-19

DeltaV Operate – Toolbar HELP

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

2 - 25

Navigation Using Picture Buttons

PREVIOUS Picture Button

NEXT Picture Button

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

2 - 26

13

01-Jul-19

Navigation Using Picture Buttons Various views, or pictures, of the process may be displayed using the Next and Previous picture buttons. Next Picture Button – Replaces the currently-displayed picture with the “next picture” as defined in the picture’s configuration, typically a view of process equipment downstream from the currently-displayed picture Previous Picture Button – Replaces the currently-displayed picture with the “previous picture” as defined in the picture’s configuration, typically a view of process equipment upstream from the currentlydisplayed picture

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

2 - 27

Widescreen Monitor Layout The default layout consists of an Alarm Banner, which contains the top six alarms, and a new toolbar. Toolbar

Alarm Banner EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

2 - 28

14

01-Jul-19

Widescreen Monitor Layout Three additional pictures open; AlarmList_Aux, Main_Hist_Aux, and Mod_Hist_Aux.

AlarmList Main Display History Module History

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

2 - 29

Widescreen Monitor Layout – AlarmList The AlarmList_Aux picture is filtered to show only critical alarms.

AlarmList

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

2 - 30

15

01-Jul-19

Widescreen Layout – Main & Module History The Main_Hist_Aux and Mod_Hist_Aux pictures provide the same functionality as the Module and Main History pop-up pictures available from the Toolbar.

Main Display History

Module History

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

2 - 31

Widescreen Monitor Layout – Bypassed Layout When the Bypassed Layout is used, the auxiliary pictures do not appear and the main picture is extended to occupy the entire area.

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

2 - 32

16

01-Jul-19

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

2 - 33

Display Hierarchy

DeltaV Picture

OVERVIEW Picture

TANK101

TANK201

Displays the picture last shown in the main window

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

2 - 34

17

01-Jul-19

Display Hierarchy The DeltaV operating system used in class has three pictures which act as a window to the operation of the simulated process. These pictures, as illustrated above, are: •

Overview – Provides an abbreviated look at the entire plant and displays critical values for each piece of operating equipment; i.e., tank levels, etc.

•

TANK101 and TANK201 – Provides detailed pictures of PLANT AREA_A and PLANT AREA_B and their associated pumps, valves and piping, and each component’s process values.

•

TANK_FARM – Provides access to level control for six independent storage tanks.

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

2 - 35

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

2 - 36

18

01-Jul-19

Workshop – Display Navigation This workshop requires you to perform the following picture navigation tasks: •

Determine the picture hierarchy on your workstation and enter your conclusions on the previous page.

•

Using the Next and Previous picture buttons, view TANK101 and TANK201 displays and their associated process equipment.

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

2 - 37

Workshop – Display Navigation

DeltaV Picture

OVERVIEW Picture

TANK101 Picture

TANK201 Picture

Next Picture = Previous Picture = Next Picture = Previous Picture = Next Picture = Previous Picture =

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

2 - 38

19

01-Jul-19

Navigation Using Replace Main Picture Replace Main Picture button Results

Display Names

Scroll Bar

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

2 - 39

Navigation Using Replace Main Picture The Replace Main Picture Window button opens a scrollable list of all of the pictures that are available for display on this workstation. Click on the name of the picture that you wish to view, then click the Enter button; the new display appears in the Main Operator Window. Note: Another method for selecting a new graphic display is to use a pushbutton object on your picture that when clicked on will cause a new picture to open. You can test this feature by clicking on the TANK101 and TANK201 buttons on the OVERVIEW picture .

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

2 - 40

20

01-Jul-19

Navigation Using the Main Picture History

Clicking the Down Arrow button opens the Main Picture History window.

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

2 - 41

Navigation Using the Main Picture History Various pictures may be displayed using the Main History which contains the last ten previously-displayed pictures. The Main Picture History is updated as pictures are displayed; the currently-displayed picture is added to the top of the stack while the picture at the bottom of the stack is deleted. The Main Picture History window contains the following display access buttons: Thumb Tack – Keeps the Main History in front of the currently-displayed picture permitting easy access to pictures in the picture Main History stack.

Padlock – Single-clicking this button locks the Main History thereby preventing the stack from updating as new pictures are displayed. Singleclicking this button again unlocks the Main History.

Exit – Single-clicking this button closes the Main History window.

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

2 - 42

21

01-Jul-19

Workshop – Display Navigation This workshop requires you to view pictures using additional tools: •

View pictures using the Open Main Display button.

•

Build and maintain the History List.

•

Use additional buttons on the button bar.

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

2 - 43

Workshop – Display Navigation Step 1.

Open the Main History using the drop-down arrow.

Step 2.

Tack the Main History by clicking the thumb tack.

Step 3.

Open the SamBoiler picture using the Open Main Display button.

Question: What happened to the main history list?

Step 4.

Lock the Main History by clicking the padlock.

Step 5.

Open the SamPlant picture using the Open Main Display button.

Question: What happened to the main history list?

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

2 - 44

22

01-Jul-19

Workshop – Display Navigation Step 6.

View the TANK101 picture by selecting it from the Main History list.

Step 7.

Close the Main History by clicking the Exit button.

Step 8.

View the OVERVIEW picture by clicking the Overview button on the button bar.

Step 9.

Click the Last Display button twice.

Question: What are three ways you can view a Picture?

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

2 - 45

Review 1.

Which of the following is the application used to interact with the process control system? A. Process History View B. DeltaV Diagnostics C. DeltaV Operate D. None of the above

2.

Which of the following displays the Process History View? A. B. C. D. E. None of the above

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

2 - 46

23

01-Jul-19

Review 3.

Which of the following displays the Replace Main Picture window? A. B. C. D. E. None of the above

4.

Which of the following displays the Diagnostics? A. B. C. D. E. None of the above

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

2 - 47

Review 5.

The area immediately above the DeltaV Operate window's Working Area is the ____________. A. Alarm Banner B. Toolbar C. Title bar D. Faceplate E. Overview area

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

2 - 48

24

01-Jul-19

Summary You should now be able to •

Navigate using Windows

•

Identify the Toolbar Area

•

Name and describe the function of each button within the Toolbar Area

•

Access the Toolbar Area Help Window

•

Identify the Working Area

•

Identify the Alarm Banner and describe its function

•

Describe the purpose of a Faceplate

•

Describe the purpose of the Detail Window

•

Access process displays using the NEXT and PREVIOUS display buttons

•

Access process displays using Main History Window

•

Access process displays using the Replace Main Picture Window

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

2 - 49

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

2 - 50

25

01-Jul-19

DeltaV Multi-Monitor Workstation

EMERSON Process Management Educational Services

EMERSON Process Management – Educational Services

Copyrighted Material / Duplication Prohibited

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

3-2

1

01-Jul-19

Objectives Upon completion of this module you will be able to •

Identify the screens of the DeltaV Multi-Monitor Workstation

•

Maximize DeltaV Operate (Run) to occupy all monitors

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

3-3

Multiple Monitors Running DeltaV Operate on a multiple monitor workstation: •

Doubles the number of alarms shown in the alarm banner from five to ten. The alarm banner is displayed across the Primary and Secondary monitors.

•

Enables operators to drag faceplates and other pictures from one monitor to the other.

•

Enables operators to launch pop-up pictures, such as faceplates, from one monitor and display them on another monitor.

•

Adds additional sets of pictures to support the additional monitors (for example, another toolbar, separate main picture history lists, and an additional alarm banner picture).

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

3-4

2

01-Jul-19

Multiple Monitors The DeltaV system can support up to four monitors that work together like one large screen and are driven by the same workstation. More screens allow more process information to be seen at a single glance.

User1

User2

Primary

Secondary

Keyboard EMERSON Process Management – Educational Services

Mouse Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

3-5

DeltaV Multi-Monitor Workstation

User1

User2

Primary

EMERSON Process Management – Educational Services

Secondary

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

3-6

3

01-Jul-19

Workshop – Multi-Monitor Workstation This workshop requires you to maximize DeltaV Operate to occupy all monitors, if necessary.

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

3-7

Workshop – Multi-Monitor Workstation After launching DeltaV Operate from the Flexlock window, DeltaV Operate (Run) may only appear in the upper left monitor (User1).

User1

Primary EMERSON Process Management – Educational Services

User2

Secondary

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

3-8

4

01-Jul-19

Workshop – Multi-Monitor Workstation Step 1. Double-click on the Title Bar to minimize DeltaV Operate (Run).

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

3-9

Workshop – Multi-Monitor Workstation Step 2.

Position the DeltaV Operate window’s upper left corner in the upper left corner of the User1 monitor by selecting the title bar and dragging the window.

Title Bar

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

3 - 10

5

01-Jul-19

Workshop – Multi-Monitor Workstation Step 3. Position the cursor on the lower right corner of DeltaV Operate’s window where the Cursor turns into a double ended arrow. Step 4.

Hold down the left mouse button and drag DeltaV Operate’s lower right corner down to the lower right corner of the Secondary monitor.

User2

User1

Primary EMERSON Process Management – Educational Services

Secondary Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

3 - 11

Workshop – Multi-Monitor Workstation

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

3 - 12

6

01-Jul-19

Review 1.

Running DeltaV Operate on a multiple monitor workstation provides which of the following benefits? A. Doubles the number of alarms shown in the alarm banner from five to ten, or if using wide screen monitors six to twelve. B. Enables operators to drag faceplates and other pictures from one monitor to the other. C. Adds additional sets of pictures to support the additional monitors. D. All of the above.

2.

The DeltaV system can support up to four monitors that work together like one large screen and are driven by the same workstation. A. True B. False

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

3 - 13

Summary You should now be able to •

Identify the screens of the DeltaV Multi-Monitor Workstation

•

Maximize DeltaV Operate (Run) to occupy all monitors

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

3 - 14

7

01-Jul-19

Multi-Monitor Workstation & DeltaV Operate

EMERSON Process Management Educational Services

EMERSON Process Management – Educational Services

Copyrighted Material / Duplication Prohibited

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

4-2

1

01-Jul-19

Objectives Upon completion of this module you will be able to •

Navigate using Windows

•

Identify the Toolbar Area

•

Name and describe the function of each button within the Toolbar Area

•

Access the Toolbar Area Help Window

•

Identify the Working Area

•

Identify the Alarm Banner and describe its function

•

Describe the purpose of a Faceplate

•

Describe the purpose of the Detail Window

•

Access process pictures using the NEXT and PREVIOUS picture buttons

•

Access process pictures using Main History List

•

Access process pictures using the Replace Main Picture Window

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

4-3

Navigating Within Windows DeltaV uses the standard Windows Operating System. Each window has a title bar at the top to identify the name of the application. The title bar of the active window is highlighted in blue.

Title Bar – Displays the window name and is highlighted in blue if it is the active window

User1

Primary

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

User2

Secondary

Copyrighted Material / Duplication Prohibited

4-4

2

01-Jul-19

Navigating Within Windows Located at the far right side of the title bar are the window control buttons. Listed below is an explanation of each button. Window Control buttons

Minimize Tool – Minimizes a window Maximize Tool – Maximizes a window to full size

User1

User2

Exit Tool – Closes or exits an application Primary

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Secondary

Copyrighted Material / Duplication Prohibited

4-5

Navigating Within Windows Using the Mouse •

Select or Click means click the left mouse button unless you are specifically told to click the right mouse button

•

Double-click means rapidly click the left button twice

•

Drag and drop means that you must click on the object you wish to move, press and hold down the left mouse button while moving the on-screen cursor to the new position where you want the object to be placed. Once at the new position, release the mouse button.

For most DeltaV applications, special context menus, called shortcuts, are available when you point to a particular area or object and click the right mouse button. The menu displayed varies, depending on the application and where you are pointing when you click the right mouse button. DeltaV mouse functionality is the same as most other Microsoft applications. Standard Microsoft keystroke shortcuts may also be valid within the DeltaV system. EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

4-6

3

01-Jul-19

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

4-7

DeltaV Operate – Primary & Secondary Monitor Button Toolbar

Working Area

Alarm Banner EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

4-8

4

01-Jul-19

DeltaV Operate – Primary & Secondary Monitor You use DeltaV Operate to interact with the process. The DeltaV Operate application is also referred to as the Operator Interface or HMI (Human Machine Interface). The Primary and Secondary monitor of DeltaV Operate’s default layout consists of the three areas illustrated above. •

Toolbar – Contains buttons for quick access to frequently used applications or additional functionality within DeltaV Operate.

•

Working Area – A graphic representation of the plant and its current operating data. The data is automatically updated to show current process values.

Note: Operating parameters, such as outputs and setpoints, are changed from the Working Area. •

Alarm Banner – Displays, from left to right, the ten highest ranked alarms. It dynamically changes as new alarms become active or as existing alarms change state.

Note: Clicking on an alarm displays the Primary Control Display and faceplate for that control module. EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

4-9

DeltaV Operate – Toolbar (Primary Monitor) Toolbar Main Module

EMERSON Process Management – Educational Services

Time Username

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

4 - 10

5

01-Jul-19

DeltaV Operate – Toolbar (Primary Monitor) The Toolbar contains the following information as shown above: •

Module – Tag name of the last module that the operator selected.

•

Main – The name of the picture currently appearing in the Working Area.

•

Username – The name of the user currently logged on to this workstation.

•

Time – The current system time. The clock within DeltaV should only be changed by the system administrator.

Important: Inadvertently changing the clock’s time, either forward or backward, can adversely affect the historical data collection applications within DeltaV.

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

4 - 11

DeltaV Operate – Working Area

Working Area

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

4 - 12

6

01-Jul-19

DeltaV Operate – Working Area Displayed in the Working Area above is TANK101. Numerical data shown in close proximity to each hardware component indicates the individual device’s current operating parameters including tank level, flow rate, motor state, and valve position. Operating parameters such as setpoints or modes for motors, block valves, and control loops, are changed from the Working Area in DeltaV Operate or from a Faceplate window.

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

4 - 13

DeltaV Operate – Alarm Banner

Module Name

Alarm Banner EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

4 - 14

7

01-Jul-19

DeltaV Operate – Alarm Banner The Alarm Banner displays, from left to right, the ten highest ranked alarms. It dynamically changes as new alarms become active and existing alarm states change. Detailed alarming information is contained in the Alarms & Events module. Clicking on a Module name displayed in the Alarm Banner causes the main picture to switch to the Primary Control Picture (unless the picture is already open on another monitor) for the selected control module. The Primary Control Picture typically includes the module selected from the alarm banner as well as additional modules located within the same processing area.

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

4 - 15

DeltaV Operate – Pop-up Windows

Faceplate EMERSON Process Management – Educational Services

Detail Window Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

4 - 16

8

01-Jul-19

DeltaV Operate – Pop-up Windows Pop-up windows provide additional operating information and detailed parameters. The pop-up windows shown above are: •

Faceplate – Provides you with the operating parameters for a control module. Depending on the type of control module the operating parameters displayed will vary.

•

Detail Window – Provides you with the parameters for a control module which may be tuned, including alarm trip points, control loop gain, reset, and rate. These parameters may be changed based on your assigned security level.

As an operator you may be assigned a unique username and password by the DeltaV System Administrator. You may also be assigned a specific security level that determines which parameters you are permitted to change.

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

4 - 17

DeltaV Operate – Toolbar Buttons

Closes the DeltaV Operate application. Prints the graphic picture that is currently in the Main window on the default printer. Opens the Faceplate picture for the entered module. This button is useful when you can’t locate the module on the main picture. Opens the Detail picture for the entered module. Provides a shortcut to the Detail window without first accessing the Faceplate. This button may be configured to open a Display Directory that allows the operator to select a picture for viewing. EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

4 - 18

9

01-Jul-19

DeltaV Operate – Toolbar Buttons

Resets the default layout within DeltaV Operate. Use of this button is similar to performing a restart of DeltaV Operate. Replaces the picture in the Main window with a selected picture from a list of all pictures available on this workstation. Allows you to toggle between the previous and current picture displayed in the Main window. Displays the Overview picture in the Main window. Displays the Alarm Summary picture in the Main window. Displays the Area Filter Window. Filters are used to enable/disable or view alarming for specific plant areas. EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

4 - 19

DeltaV Operate – Toolbar Buttons

Opens DeltaV Utilities window. Starts the FlexLock application. Starts the DeltaV Explorer application. Availability is based on user privileges. Starts the Control Studio application. Availability is based on user privileges. Starts the Recipe Studio application. Availability is based on user privileges. Starts DeltaV Books Online allowing you to search for all help topics. Starts DeltaV Pictures Help allowing you to search picture topics. EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

4 - 20

10

01-Jul-19

DeltaV Operate – Toolbar Buttons

Opens the Alarm Help window for an untitled alarm. Opens the Smart Switch Command Center application. Availability is based on user privileges.

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

4 - 21

DeltaV Operate – Toolbar Buttons

Launches the DeltaV Logon window which allows another user to specify their username and password to login. Launches the DeltaV Diagnostic application. Availability may be based on user privileges. Starts the Process History View application.

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

4 - 22

11

01-Jul-19

DeltaV Operate – Toolbar Buttons

Launches a Bring-to-Front window which allows you to toggle between applications. Availability is based on user privileges. Launches the DeltaV Search Utility. Changes the DeltaV System Time. Availability is based on user privileges. Opens the Tag Display Settings selection.

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

4 - 23

DeltaV Operate – Toolbar Buttons

Launches the DeltaV Chart Builder window which allows you to quickly specify parameters to view in Process History View.

Note: Only ‘selectable’ parameters may be configured for quick viewing.

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

4 - 24

12

01-Jul-19

Chart Builder

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

4 - 25

Chart Builder •

To quickly specify a parameter, click the Chart Builder icon to open the Chart Builder window. Click on a ‘selectable’ parameter; it is automatically added in the Chart Builder window.

•

At this point you can either click the Build Chart button and build the chart, add parameters in the operate environment, or select an associated parameter by clicking on the SP, PV, OUT, or MODE buttons in the Chart Builder window.

•

Up to six parameters can be selected at one time.

•

When you have made your parameter selections click the Build Chart button. A chart with your parameters opens in Process History View.

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

4 - 26

13

01-Jul-19

DeltaV Operate – Toolbar HELP

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

4 - 27

DeltaV Operate – Toolbar Buttons

Swaps the display that is currently on the monitor indicated by the 1 in the Select Screen window with the monitor you select by clicking on one of the other boxes.

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

4 - 28

14

01-Jul-19

Navigation Using Picture Buttons

PREVIOUS Picture Button

NEXT Picture Button

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

4 - 29

Navigation Using Picture Buttons Various views, or pictures, of the process may be displayed using the Next and Previous picture buttons. Next Picture Button – Replaces the currently-displayed picture with the “next picture” as defined in the picture’s configuration, typically a view of process equipment downstream from the currently-displayed picture Previous Picture Button – Replaces the currently-displayed picture with the “previous picture” as defined in the picture’s configuration, typically a view of process equipment upstream from the currentlydisplayed picture

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

4 - 30

15

01-Jul-19

Widescreen Monitor Layout The default layout consists of an Alarm Banner, which contains the top six alarms, and a new toolbar. Toolbar

Alarm Banner EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

4 - 31

Widescreen Monitor Layout Three additional pictures open; AlarmList_Aux, Main_Hist_Aux, and Mod_Hist_Aux.

AlarmList Main Display History Module History

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

4 - 32

16

01-Jul-19

Widescreen Monitor Layout – AlarmList The AlarmList_Aux picture is filtered to show only critical alarms.

AlarmList

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

4 - 33

Widescreen Layout – Main & Module History The Main_Hist_Aux and Mod_Hist_Aux pictures provide the same functionality as the Module and Main History pop-up pictures available from the Toolbar.

Main Display History

Module History

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

4 - 34

17

01-Jul-19

Widescreen Monitor Layout – Bypassed Layout When the Bypassed Layout is used, the auxiliary pictures will not be shown and the main picture is extended to occupy the entire area.

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

4 - 35

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

4 - 36

18

01-Jul-19

Display Hierarchy

DeltaV Picture

OVERVIEW Picture

TANK101

TANK201

Displays the picture last shown in the main window

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

4 - 37

Display Hierarchy The DeltaV operating system used in class has three pictures which act as a window to the operation of the simulated process. These pictures, as illustrated above, are: •

Overview – Provides an abbreviated look at the entire plant and displays critical values for each piece of operating equipment; i.e., tank levels, etc.

•

TANK101 and TANK201 – Provides detailed pictures of PLANT AREA_A and PLANT AREA_B and their associated pumps, valves and piping, and each component’s process values.

•

TANK_FARM – Provides access to level control for six independent storage tanks.

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

4 - 38

19

01-Jul-19

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

4 - 39

Workshop – Display Navigation This workshop requires you to perform the following picture navigation: •

Determine the picture hierarchy on your workstation and enter your conclusions on the previous page.

•

Using the Next and Previous picture buttons, view TANK101 and TANK201 displays and their associated process equipment.

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

4 - 40

20

01-Jul-19

Workshop – Display Navigation

DeltaV Picture

OVERVIEW Picture

TANK101 Picture

TANK201 Picture

Next Picture = Previous Picture = Next Picture = Previous Picture = Next Picture = Previous Picture =

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

4 - 41

Navigation Using Replace Main Picture Replace Main Picture button Results

Display Names

Scroll Bar

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

4 - 42

21

01-Jul-19

Navigation Using Replace Main Picture The Replace Main Picture Window opens a scrollable list of all of the pictures that are available for display on this workstation. Click on the name of the picture that you wish to view then click the Enter button; the new picture appears on the indicated monitor. Note: Another method for selecting a new graphic display is to use a pushbutton object on your picture that when clicked on will cause a new picture to open. You can test this feature by clicking on the TANK101 and TANK201 buttons on the OVERVIEW picture .

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

4 - 43

Navigation Using the Main Picture History

Clicking the Down Arrow button opens the Main Picture History window.

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

4 - 44

22

01-Jul-19

Navigation Using the Main Picture History Various pictures may be displayed using the Main History which contains the last ten previously-displayed pictures. The Main Picture History is updated as pictures are displayed; the currently-displayed picture is added to the top of the stack while the picture at the bottom of the stack is deleted. The Main Picture History window contains the following display access buttons: Thumb Tack – Keeps the Main History in front of the currently-displayed picture permitting easy access to pictures in the picture Main History stack. Padlock – Single-clicking this button locks the Main History thereby preventing the stack from updating as new pictures are displayed. Singleclicking this button again unlocks the Main History. Exit – Single-clicking this button closes the Main History window.

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

4 - 45

Workshop – Display Navigation This workshop requires you to view pictures using additional tools: •

View pictures using the Open Main Display button.

•

Build and maintain the History List.

•

Use additional buttons on the button bar.

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

4 - 46

23

01-Jul-19

Workshop – Display Navigation Step 1.

Open the Main History using the drop-down arrow on your Primary monitor.

Step 2.

Tack the Main History by clicking the thumb tack.

Step 3.

Open the SamBoiler picture using the Open Main Display button.

Question: What happened to the main history list?

Step 4.

Lock the Main History by clicking the padlock.

Step 5.

Open the SamField picture using the Open Main Display button.

Question: What happened to the main history list?

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

4 - 47

Workshop – Display Navigation Step 6.

View the TANK101 picture by selecting it from the Main History list.

Step 7.

Close the Main History by clicking the Exit button.

Step 8.

View the OVERVIEW picture by clicking the Overview button on the button bar.

Step 9.

Press the Last Display button twice.

Question: What are three ways you can view a Picture?

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

4 - 48

24

01-Jul-19

Review 1.

Which of the following is the application used to interact with the process control system? A. Process History View B. DeltaV Diagnostics C. DeltaV Operate D. None of the above

2.

Which of the following displays the Process History View? A. B. C. D. E. None of the above

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

4 - 49

Review 3.

Which of the following displays the Replace Main Picture window? A. B. C. D. E. None of the above

4.

Which of the following displays the Diagnostics? A. B. C. D. E. None of the above

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

4 - 50

25

01-Jul-19

Review 5.

The area immediately above the DeltaV Operate window's Working Area is the ____________. A. Alarm Banner B. Toolbar C. Title bar D. Faceplate E. Overview area

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

4 - 51

Summary You should now be able to •

Navigate using Windows

•

Identify the Toolbar Area

•

Name and describe the function of each button within the Toolbar Area

•

Access the Toolbar Area Help Window

•

Identify the Working Area

•

Identify the Alarm Banner and describe its function

•

Describe the purpose of a Faceplate

•

Describe the purpose of the Detail Window

•

Access process pictures using the NEXT and PREVIOUS picture buttons

•

Access process pictures using Main History List

•

Access process pictures using the Replace Main Picture Window

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

4 - 52

26

→01-Jul-19

The Simulated Process

EMERSON Process Management Educational Services

EMERSON Process Management – Educational Services

Copyrighted Material / Duplication Prohibited

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

5-2

→1

→01-Jul-19

Objectives Upon completion of this module you will be able to

•

List the various control modules that comprise PLANT_AREA_A, PLANT_AREA_B, and the TANK_FARM

•

Describe the purpose or function of each control module that comprises PLANT_AREA_A, PLANT_AREA_B, and the TANK_FARM

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

5-3

TANK101 – PLANT_AREA_A LEVEL-101

LI-101

FIC-102

XV-101 MTR-102 =

=

XVSTAT-101 To TANK-201

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

5-4

→2

→01-Jul-19

TANK101 – PLANT_AREA_A The pre-configured process simulation consists of two process areas, PLANT_AREA_A and PLANT_AREA_B, represented by pictures TANK101 and TANK201 respectively. TANK101, illustrated above, consists of the following components: •

LEVEL-101 – A control module permitting you to manually set the amount of product in the tank from 0 to 1,000 gallons

•

LI-101 – A monitoring module showing the amount of product remaining in the tank from 0 to 1,000 gallons

•

MTR-102 – This pump assists product outflow from the tank

•

XV-101 – This solenoid or block valve is OPEN when its value is 1 and CLOSED when its value is 0. This valve’s feedback, XVSTAT-101, is monitored by the DeltaV system to ensure the valve is in the correct position.

•

FIC-102 – This valve controls product outflow from the tank

Note: The product from TANK101 is the feedstock for TANK201. EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

5-5

TANK201 – PLANT_AREA_B From TANK-101

LIC-20X

FIC-20X MTR-203 =

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

5-6

→3

→01-Jul-19

TANK201 – PLANT_AREA_B TANK201 consists of the following components: •

LIC-20X – A level control loop acting as the PRIMARY control loop in a cascade control scheme with outflow control loop FIC-20X

•

MTR-203 – A pump assisting product outflow from the tank

•

FIC-20X – An outflow control loop acting as the SECONDARY control loop in a cascade control scheme with level control loop LIC-20X

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

5-7

TANKFARM – TANK_FARM

LEVEL_1

LEVEL_4

EMERSON Process Management – Educational Services

LEVEL_2

LEVEL_5

Course 7012 – Rev 11 – 2/25/2014

LEVEL_3

LEVEL_6

Copyrighted Material / Duplication Prohibited

5-8

→4

→01-Jul-19

TANKFARM – TANK_FARM The third plant area, TANK_FARM, is independent of the other two plant areas and consists of the following level control loops to control and monitor levels in: •

LEVEL_1 – Tank 1

•

LEVEL_2 – Tank 2

•

LEVEL_3 – Tank 3

•

LEVEL_4 – Tank 4

•

LEVEL_5 – Tank 5

•

LEVEL_6 – Tank 6

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

5-9

Review 1.

The product from TANK101 is the feedstock for TANK201. A. True B. False

2.

The TANK_FARM area represents a plant area we will monitor but do not directly control. A. True B. False

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

5 - 10

→5

→01-Jul-19

Summary You should now be able to •

List the various control modules that comprise PLANT_AREA_A, PLANT_AREA_B, and the TANK_FARM

•

Describe the purpose or function of each control module that comprises PLANT_AREA_A, PLANT_AREA_B and the TANK_FARM

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

5 - 11

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

5 - 12

→6

→01-Jul-19

Operating Discrete Modules

EMERSON Process Management Educational Services

EMERSON Process Management – Educational Services

Copyrighted Material / Duplication Prohibited

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

6-2

→1

→01-Jul-19

Objectives Upon completion of this module you will be able to •

Access a Discrete Output Module

•

Manipulate a Discrete Output Module using the Push Button Entry Window

•

Monitor a Discrete Input Module

•

Acknowledge alarms

•

Silence audible alarms

•

Distinguish between Process and Node alarms

Course 7012 – Rev 11 – 2/25/2014

EMERSON Process Management – Educational Services

Copyrighted Material / Duplication Prohibited

6-3

Discrete Output Module XV-101

Tank101

XV-101 =

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

6-4

→2

→01-Jul-19

Discrete Output Module XV-101 Discrete output control modules provide a single discrete output signal to the process. Similar in functionality to a light switch, discrete signals are either ON or OFF. A typical application is the control of solenoid valves; OPEN = 1 or CLOSED = 0. The solenoid valve XV-101 in the simulated process is used to block the flow from Tank101. •

During process shutdowns, the valve must be CLOSED

•

During normal operations, the valve must be OPEN

XV-101 is the control module sending the discrete output signal to the valve. You may change XV-101’s setpoint (SP) to OPEN or CLOSE in order to OPEN or CLOSE the valve.

Course 7012 – Rev 11 – 2/25/2014

EMERSON Process Management – Educational Services

Copyrighted Material / Duplication Prohibited

6-5

Changing Setpoints Changing Setpoints Using Push Buttons & Data Entry Fields The following steps permit you to change the XV-101 discrete output valve’s setpoint in order to OPEN the block valve. Note that desired values, such as setpoints, are typically shown in white. Step 1.

Display Tank101 in one of your DeltaV Operate monitors.

Step 2.

Position the cursor over the Setpoint Value to select the valve’s setpoint.

Cursor

Tank101

=

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

6-6

→3

→01-Jul-19

Changing Setpoints Step 3.

Click the left mouse button to display the Data Entry window.

Tank101

=

Course 7012 – Rev 11 – 2/25/2014

EMERSON Process Management – Educational Services

Copyrighted Material / Duplication Prohibited

6-7

Changing Setpoints Step 4.

Single-click the left mouse button on the OPEN button to select the OPEN setpoint. •

Clicking the OPEN button opens the block valve

•

Clicking the CLOSE button closes the block valve

Tank101

=

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

6-8

→4

→01-Jul-19

Changing Setpoints As a result, the block valve’s setpoint (SP) has been changed to a value of OPEN.

Tank101

=

Course 7012 – Rev 11 – 2/25/2014

EMERSON Process Management – Educational Services

Copyrighted Material / Duplication Prohibited

6-9

Discrete Output Module XV-101/SP

Tank101

=

XV-101/SP

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

6 - 10

→5

→01-Jul-19

Workshop – Push Button Entry This workshop requires you to OPEN and CLOSE Tank101’s XV-101 block valve several times using the step instructions previously discussed. Note the changes to the pump and valve on the graphic display. Note: Begin by displaying Tank101 in one of your operator interface monitors. Pump changes

Valve changes

Course 7012 – Rev 11 – 2/25/2014

EMERSON Process Management – Educational Services

Copyrighted Material / Duplication Prohibited

6 - 11

Discrete Input Module XVSTAT-101

Tank101

=

=

XVSTAT-101/PV

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

6 - 12

→6

→01-Jul-19

Discrete Input Module XVSTAT-101/PV Discrete input control modules provide a single discrete input signal from the process. Discrete inputs are typically used to monitor discrete contacts from limit switches on valves or motors. The block valve XV-101 in the simulated process uses a discrete input control module named XVSTAT-101 to indicate whether the valve is ENERGIZED = OPEN or DE-ENERGIZED = CLOSED. Inputs from field devices such as limit switches are generally referred to as Process Variables (PV). Note that actual values, such as PV, are typically shown in yellow.

Course 7012 – Rev 11 – 2/25/2014

EMERSON Process Management – Educational Services

Copyrighted Material / Duplication Prohibited

6 - 13

Discrete Input Module

Valve OPEN Tank101

=

Valve CLOSED

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

6 - 14

→7

→01-Jul-19

Discrete Input Module The illustration above shows the status of XVSTAT-101 when the block valve XV-101 is in both the OPEN and CLOSED positions. The letters CFN, denoting Change From Normal, may appear below the valve at any time as an alarm indication. Note: The valve’s configured Normal condition is OPEN. If the valve is CLOSED, the CFN alarm indication appears.

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

6 - 15

Managing Process Alarms

Faceplate Tank101

=

Alarm Banner

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

6 - 16

→8

→01-Jul-19

Managing Process Alarms Process Alarms are conditions requiring immediate operator attention. The alarm banner appearing at the bottom of the operator interface area displays the ten highest ranked alarms in descending importance from left to right. Clicking any of the ten indicated alarms takes you to the Primary Control Picture for the module in alarm and displays the Faceplate for the control module in alarm.

The i button adjacent to the highest ranked alarm is depressed, or selected, by default and information relating to the highest ranked alarm is displayed in the data boxes immediately below. Selecting an i button adjacent to any of the other alarms displays the information specific to the alarm whose i button was selected. De-selecting an i button dismisses the information about that specific alarm and information about the highest ranked alarm is re-displayed.

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

6 - 17

Managing Process Alarms

The Primary monitor’s alarm banner also contains the following components: Acknowledge Alarm button – Acknowledges alarms on the main picture Silence Audible Alarm button – Silences the audible alarm’s horn Enable/disable the horn Enable/disable alarm direct access to the Faceplate picture Enable/disable alarm direct access to the Primary Control Display picture EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

6 - 18

→9

→01-Jul-19

Managing Process Alarms

The Secondary monitor’s alarm banner also contains the following component: Acknowledge Alarm button – Acknowledges alarms on the main picture

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

6 - 19

Managing Hardware Alarms – Primary monitor Clicking the DeltaV Node Status button opens the DeltaV Node Status picture shown below. The symbols indicate the alarm’s status. The flashing background indicates the status is not acknowledged. The node name of the highest priority node is displayed. The node name is not visible if the Batch Operator Interface is running. Primary Clicking the Communication Integrity Status Secondary button opens DeltaV diagnostics. The Status button’s visual indicators include . . . Overall connection integrity is bad when any connection to this node is bad. Overall link integrity is bad when all connections to this node are bad. Communication Integrity Status DeltaV Node Status

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

6 - 20

→10

→01-Jul-19

Managing Hardware Alarms

Open Diagnostics

Acknowledge Node Alarms

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

6 - 21

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

6 - 22

→11

→01-Jul-19

Workshop – Acknowledging Alarms This workshop requires you to intentionally place the XVSTAT-101 valve in an alarm condition then acknowledge the alarm as discussed below. Activating an alarm on XVSTAT-101 Step 1.

Display the Tank101 picture in one of your DeltaV Operate monitors.

Step 2.

Single click XV-101’s data entry field (Setpoint value).

Step 3.

Click the CLOSE button in the Pushbutton Entry window then click OK.

Step 4.

Display the OVERVIEW picture. XVSTAT-101’s alarm should be indicated in an alarm banner.

Question: Why did XVSTAT-101 go into alarm rather than XV-101?

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

6 - 23

Workshop – Acknowledging Alarms Step 5.

Click on XVSTAT-101 in the alarm banner.

Question: What happened? Step 6.

Silence the audible alarm by clicking the alarm banner’s Audible found on the Primary monitor.

button

Question: What happened? Step 7.

Acknowledge the alarm by clicking the Faceplate’s Acknowledge

button.

Question: What happened? Step 8.

Open XV-101.

Question: What happened?

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

6 - 24

→12

→01-Jul-19

Summary Upon completion of this module you will be able to •

Access a Discrete Output Module

•

Manipulate a Discrete Output Module using the Push Button Entry Window

•

Monitor a Discrete Input Module

•

Acknowledge alarms

•

Silence audible alarms

•

Distinguish between Process and Node alarms

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

6 - 25

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

6 - 26

→13

→01-Jul-19

Operating Analog Modules

EMERSON Process Management Educational Services

EMERSON Process Management – Educational Services

Copyrighted Material / Duplication Prohibited

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

7-2

→1

→01-Jul-19

Objectives Upon completion of this module you will be able to •

Access an Analog Output Module

•

Manipulate an Analog Output Module’s Setpoint using a Slider Entry window

•

Monitor an Analog Input Module

•

Acknowledge alarms

•

Silence audible alarms

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

7-3

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

7-4

→2

→01-Jul-19

Analog Output Module – LEVEL-101 →LEVEL-101

→Tank10 1

→=

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

7-5

Analog Output Module – LEVEL-101 Analog Output Control Modules send operating instructions to field devices having more than two states or conditions. Analog output signals range from 0 to 100%. Similar in functionality to a light’s dimmer switch, brightness may be varied from OFF (0%) to fully ON (100%). Analog output control modules typically control valves, variable speed motors and variable vane fans. The process simulation uses the analog output control module LEVEL-101 to adjust the tank’s level. Setting the set point (SP) to 0 gallons represents an analog signal of 0% while 1,000 gallons represents an analog output signal of 100%. Adjust the SP’s value by using either a slider bar or a numeric entry.

Note: The following workshop requires you to use the slider bar. Subsequent workshops allow you to use a numeric entry to change the analog output module’s set point. EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

7-6

→3

→01-Jul-19

Workshop – Using the Slider Bar This workshop requires you to adjust Tank101’s level using the slider bar. Step 1.

With the Tank101’s picture displayed, place the cursor on LEVEL-101/SP’s Data Entry Field. →Data Entry Field

→=

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

7-7

Workshop – Using the Slider Bar Step 2.

Once highlighted, click the left mouse on the Data Entry Field to display the Slider Entry window.

→Slider Bar

→=

Question: What is the scale range indicated on the Slider Entry window? Question: What is the indicated output value; i.e., Tank101’s desired level? EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

7-8

→4

→01-Jul-19

Workshop – Using the Slider Bar Step 3.

Single click immediately to the right of the Slider Bar.

Question: What amount did the tank’s indicated level change? Step 4.

Single click immediately to the left of the Slider Bar.

Question: What amount did the tank’s indicated level change? Step 5.

Press and hold the left mouse button on the Slider Bar and move the cursor up to the 750 gallon level.

Question: How close did you get to the required 750 gallons?

Note: Clicking to the left or to the right of the Slider Bar decreases or increases the setpoint by 0.5% of scale. Course 7012 – Rev 11 – 2/25/2014

EMERSON Process Management – Educational Services

Copyrighted Material / Duplication Prohibited

7-9

Analog Input Module – LI-101

LI-101/PV Tank101

=

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

7 - 10

→5

→01-Jul-19

Analog Input Module – LI-101 Analog Input control modules convert analog signals received from field devices into a value (PV) which can be viewed at the workstation. The process simulation’s level transmitter LI-101 is an analog input control module. A 4 to 20 mA signal is transmitted from the level transmitter to the DeltaV system which converts the signal to a percent value ranging from 0 to 100%. The process simulation uses analog input module LI-101 to indicate Tank101’s level; an empty tank reads 0 gallons (0%) to a full tank containing 1,000 gallons (100%).

Note: Analog input modules can not be manipulated by an operator. Analog input modules are used to display appropriate process information only. Course 7012 – Rev 11 – 2/25/2014

EMERSON Process Management – Educational Services

Copyrighted Material / Duplication Prohibited

7 - 11

Managing Analog Alarms Primary Control Display

Faceplate Display 950 Gallons Alarm Trip Points

=

=

100 Gallons

Alarm Banner

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

7 - 12

→6

→01-Jul-19

Managing Analog Alarms Up to ten highest ranked alarms are shown in descending order from left to right in a monitor’s alarm banner. Alarms ranked 1 through 5 are shown on the primary monitor while alarms 6 through 10 are shown on the secondary monitor. Each alarm is given a priority when the system is configured, this sets one criteria for determining which alarm is most important. Your system is configured with the following alarm priorities: •

Critical – Red (Highest Priority)

•

Warning – Yellow

•

Advisory – Purple

•

Log – Blue (Lowest Priority)

Note: Alarms with Log priority appear on faceplates but not in the Alarm Banner or the Alarm List. EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

7 - 13

Managing Analog Alarms Clicking any of the indicated alarms takes you to the Primary Control Display of the control module in alarm and displays the faceplate of the control module in alarm. The Alarm Banner also contains the following components: Acknowledge Alarm button – Acknowledges alarms on the main picture

Silence Audible Alarm button – Silences the audible alarm’s horn

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

7 - 14

→7

→01-Jul-19

Monitor Selection The faceplate’s Monitor Selection allows you to relocate the faceplate window to another monitor by clicking in one of the light gray boxes.

Note: Monitor Selection is only available on multi-monitor workstations.

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

7 - 15

Workshop – Acknowledging Alarms This workshop requires you to intentionally place the LI-101 level transmitter in an alarm condition then acknowledge the alarm as discussed below, using the Primary monitor. Activating an alarm on LI-101 Step 1.

Display the Tank101 picture on the Primary monitor.

Step 2.

Click LEVEL-101/SP’s data entry field to display the Slider Entry window.

Step 3.

Adjust the tank’s level to 55 gallons thereby tripping the LOW ALARM which is set at 100 gallons.

Step 4.

Display the OVERVIEW picture on the Primary monitor. LI-101’s alarm should be indicated in the Alarm Banner.

Question: Why did LI-101 go into alarm rather than LEVEL-101?

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

7 - 16

→8

→01-Jul-19

Workshop – Acknowledging Alarms Step 5.

Click on LI-101 in the Alarm Banner.

Question: What happened? Question: Does a Low Alarm indicator appear on LI-101’s Faceplate? Step 6.

Silence the audible alarm by clicking the Alarm Banner’s Audible button.

Question: What happened? Step 7.

Acknowledge the alarm by clicking the Alarm Acknowledge the Faceplate.

button on

Question: Did the Low Alarm indication disappear from LI-101’s faceplate? Question: Does LI-101 still appear in the Alarm Banner and is it flashing?

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

7 - 17

Workshop – Acknowledging Alarms Step 8.

Click LEVEL-101/SP’s Data Entry Field to display the Slider Entry window.

Step 9.

Adjust the tank’s level to 200 gallons.

Question: Does LI-101 appear in the Alarm Banner?

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

7 - 18

→9

→01-Jul-19

Alarm Help Alarm help provides in-context operator alarm help to assist the operator in responding to alarms more effectively. Common objectives for using alarm help are: •

Operator response tool

•

Operator knowledge capture system

ISA 18.2 requirements include: •

Master alarm database

•

Local alarm response policy

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

7 - 19

Alarm Help If the Alarm Summary Object contains a Help column its contents indicate the availability of alarm help for listed alarms: No Alarm Help is available for the alarm but the current user has the security keys to add Alarm Help for the alarm. Alarm help is available for the alarm and can be viewed (and modified by users with sufficient privilege). Blank – No Alarm Help available and either the current user does not have the necessary security keys to add Alarm Help or the Alarm Help license is not present on this workstation

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

7 - 20

→10

→01-Jul-19

Alarm Help Access Alarm help can be accessed by clicking on the button on a faceplate. The formation button also opens alarm help if Alarm Help Direct Access is enabled.

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

7 - 21

Modify Alarm Help Alarm help can be modified if the user has the Edit and Download function privilege. The modifications saved to alarm help in the operator interface are written to the configuration database and require a subsequent download.

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

7 - 22

→11

→01-Jul-19

Workshop – Viewing Alarm Help This workshop requires you to intentionally place the LI-101 level transmitter in an alarm condition and perform the following tasks: •

View Alarm Help using LI-101’s faceplate.

•

Modify Alarm Help in DeltaV Operate.

•

Verify your modifications have been added.

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

7 - 23

Workshop – Viewing Alarm Help View Alarm Help in the following manner: Step 1. Run the DeltaV Operate application. Step 2. Adjust LEVEL-101/SP greater than the HI_ALM limit. Step 3.

Click LI-101 in the alarm banner.

Step 4.

Click Alarm Help on the faceplate of LI-101.

Modify Alarm Help in DeltaV Operate in the following manner: Step 1.

Click the modify Alarm Help button

Step 2.

Add your own text to Probable Cause and Design Information.

Step 3.

Click the Save button.

Step 4.

Click the Download button.

Step 5.

Verify your new text has been added to the Alarm Help faceplate.

EMERSON Process Management – Educational Services

on the Alarm Help faceplate.

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

7 - 24

→12

→01-Jul-19

Summary You should now be able to •

Access an Analog Output Module

•

Manipulate an Analog Output Module’s Setpoint using a Slider Entry window

•

Monitor an Analog Input Module

•

Acknowledge alarms

•

Silence audible alarms

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

7 - 25

→13

→01-Jul-19

Alarms & Events

EMERSON Process Management Educational Services

EMERSON Process Management – Educational Services

Copyrighted Material / Duplication Prohibited

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

8-2

→1

→01-Jul-19

Objectives Upon completion of this module you will be able to •

View alarms using the Alarm List Display

•

View alarms using the Event Chronicle

•

Define the methods to acknowledge and silence alarms

•

View Alarm lists based on plant areas, priority, and/or time

•

View process alarms and events from the Process History View

•

Filter events based on type

•

Filter events based on module

•

Filter events based on alarm priority

•

Filter events based on time

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

8-3

Alarm List The Alarm List picture, displayed by clicking the Alarm List button , displays a list of alarms. This allows you to view alarms that are not visible on the alarm banner.

Alarm List button

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

8-4

→2

→01-Jul-19

Alarm Ranking Alarms are ranked in order based on the following four criteria: Most • Unacknowledged alarms – More important than acknowledged alarms. Important • Alarm with equal acknowledgment status – Active alarms are more important than inactive alarms. • Least • Important

Alarms with equal acknowledgement status and active status – Alarms with higher priority have greater importance. Alarms with equal acknowledgement status, active status and priority – Newer alarms (i.e., alarms with more recent time stamps) are more important.

Note: Alarms are displayed on the Alarm Banner left to right based on the same criteria.

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

8-5

Alarm Filtering Alarms on the list may be filtered by plant area using the Area Filter button on the Main toolbar. Area Filter button

Plant Area Alarm Disable

Alarm List Access button EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

8-6

→3

→01-Jul-19

Alarm Filtering The Area Filter picture displays a summary of active, unacknowledged and suppressed alarms by plant area. By selecting a plant area the alarms for that particular plant area are listed in the lower portion of the window. The Area Filter picture also provides the ability to disable alarms on this workstation by plant area for personnel with the appropriate security privilege.

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

8-7

Alarm Filtering Once alarms have been filtered according to plant area using the Area Filter picture, use the Alarm List for Selected Area button to display the Alarm List picture.

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

8-8

→4

→01-Jul-19

Alarm Filtering Once the Alarm List has been filtered, use the Ellipsis button to select another plant area or the All Areas button to list alarms for all plant areas as shown below.

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

8-9

Alarm Filtering Alarms may be filtered by priority, type (process, device or hardware) and/or time period when you click the Alarm List’s Filters button . Shown below is an alarm list filtered by process and device for all priorities occurring in the past 1.5 hours.

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

8 - 10

→5

→01-Jul-19

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

8 - 11

Export Alarm Summary to XML The Export Alarm Summary to XML button

EMERSON Process Management – Educational Services

allows you to print a list of alarms.

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

8 - 12

→6

→01-Jul-19

Export Alarm Summary to XML Clicking the Export Alarm Summary to XML button starts the export.

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

8 - 13

Export Alarm Summary to XML Open the exported Alarm Summary file in Microsoft Excel in order to view and work with it.

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

8 - 14

→7

→01-Jul-19

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

8 - 15

Alarm Sorting In addition to filtering, the Alarm List can be sorted by module, time of occurrence, or time of last state change by clicking the appropriate button as shown below. By default, alarms are sorted in the same ranked order as the Alarm Banner.

Sort by Alarm ID Sort by Time of occurrence

Sort like Alarm Banner Sort by Time of Last State Change EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

8 - 16

→8

→01-Jul-19

Alarm Access An alarm of interest can be further examined by selecting it from the list and clicking the Open Faceplate Display or Open Control Display buttons. As shown below, the user has clicked the Open Faceplate Display button and LI-101’s faceplate window is OPEN. The selected alarm can also be suppressed by clicking the Suppress Alarm button. Open Faceplate Display Open Alarm Help Open Control Display Suppress Alarm

→` EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

8 - 17

Alarm Access An alarm of interest can also be examined further by selecting it from the list and clicking the right mouse button.

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

8 - 18

→9

→01-Jul-19

Inactive Unacknowledged Alarms Alarms that are no longer active, but have not been acknowledged, are displayed with the cross hatch pattern on the Alarm Banner and as squares in the Alarm List and faceplates as shown below.

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

8 - 19

Acknowledging Alarms Your alarm list provides two ways to acknowledge alarms. •

The Acknowledge Visible Alarms button displayed page.

•

Individual alarms are acknowledged by clicking to the left of the alarm in the Ack or Acknowledge single alarm column.

acknowledges all alarms on the

Acknowledge single alarm column

Acknowledge Visible Alarms button

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

8 - 20

→10

→01-Jul-19

Alarm Help Access Alarm help can be accessed by selecting the alarm help

EMERSON Process Management – Educational Services

button.

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

8 - 21

Workshop – Viewing Alarms This workshop requires you to perform the following tasks: •

Cause major disturbances in the TANKFARM plant area.

•

Observe how the alarms are ranked.

•

Filter alarms by plant area.

Note: Do not use the Acknowledge Alarm button in this workshop until specifically instructed to do so.

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

8 - 22

→11

→01-Jul-19

Workshop – Viewing Alarms Step 1.

Open the OVERVIEW picture on a monitor, if it is not already open.

Step 2.

Change the Tank Farm Levels to 1 by changing the number 0 to 1, then press the Enter key.

Note: The value returns to zero when the function completes. Step 3.

Open the alarmList picture by clicking on the Alarm List button

.

Question: How many alarms are listed? Question: Which alarm has the highest ranking? Question: What is the priority of the highest ranking alarm? Question: Why does it have the highest ranking? EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

8 - 23

Workshop – Viewing Alarms Step 4.

Change the Tank Farm Levels to 2 from the Overview picture.

Step 5.

Use the alarmList picture to answer the following questions.

Question: How many alarms are listed? Question: Which alarm has the highest ranking? Question: What is the priority of the highest ranking alarm? Question: Why does it have the highest ranking?

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

8 - 24

→12

→01-Jul-19

Workshop – Viewing Alarms Step 6.

Change the Tank Farm Levels to 3 from the Overview picture.

Step 7.

Use the alarmList picture to answer the following questions.

Question: How many alarms are listed? Question: What does this pattern represent? List the two alarms and their trip points for Level_6: Alarm

Trip Point

1. 2.

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

8 - 25

Workshop – Viewing Alarms Step 8.

Change the Tank Farm Levels to 4 from the Overview picture.

Step 9.

Use the picture to answer the following questions.

Question: How many alarmList alarms are listed? Question: Which alarm has the highest ranking? Question: What is the priority of the highest ranking alarm? Question: Why does it have the highest ranking?

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

8 - 26

→13

→01-Jul-19

Workshop – Viewing Alarms Step 10. Change the Tank Farm Levels to 5 from the Overview picture. Step 11. Use the alarmList picture to answer the following questions. Question: How many alarms are listed? Question: Which alarm has the highest ranking? Question: What is the priority of the highest ranking alarm? Question: Why does it have the highest ranking?

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

8 - 27

Workshop – Viewing Alarms Step 12. Open the AlarmFilter picture on a monitor. Step 13. Select PLANT_AREA_A before clicking the Alarm List for Selected Area button located below the listed plant areas. Question: How many alarms are listed? Step 14. Using the Ellipsis button located at the top of the alarmList picture, select All Areas from the pop-up window. Step 15. Acknowledge all alarms by using the Acknowledge Visible Alarms button. Step 16. Open the OVERVIEW picture on any monitor, if it is not already open. Step 17. Change the Tank Farm Levels to 3.

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

8 - 28

→14

→01-Jul-19

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

8 - 29

Event Records The Event Journal is displayed using the Process History View application. Start by clicking the Process History View button on DeltaV Operate’s Toolbar (Primary monitor).

As shown below, the Event Journal provides a spreadsheet-like view of the events occurring in the process control system. Each horizontally-displayed event is called a record. The window’s individual fields, or columns, are displayed using the window’s horizontal and vertical scroll bars.

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

8 - 30

→15

→01-Jul-19

The Event Journal Record #1

Selected Record Number

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

8 - 31

Event Journal Fields

Note: The above illustration represents the left half of the Event Journal’s overall horizontal display. EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

8 - 32

→16

→01-Jul-19

Event Journal Fields All Event Journal records contain the following common fields or columns. •

Date/Time – The date and time the event occurred to the fraction of a second

•

Event Type – A short descriptor of the event

•

Category – A category word used to group event records

•

Area – Name of the plant area where the event occurred

•

Node – Name of the node where the event was detected

•

Unit – Name of the unit where the event occurred

•

Module – Name of the module associated with the event

•

Module Description – Description of the module associated with the event

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

8 - 33

Event Journal Fields

Note: The above illustration represents the right half of the Event Journal’s overall horizontal display. EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

8 - 34

→17

→01-Jul-19

Event Journal Fields All Event Journal records contain the following common fields or columns. •

Parameter – Further identifies the event using its parameter. Values in the State column record the conditions when the event was detected and may vary depending on the type of event record generated.

•

State – The state of an alarm.

•

Level – Level column fields indicate the priority, or severity, of the event depending on the type of event record generated.

•

Desc1 – Records user names for user-initiated events or other descriptive information depending on the type of event record generated.

•

Desc2 – Records a user-defined descriptor associated with alarm events or other descriptive information depending on the type of event record generated.

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

8 - 35

Viewing Events The vertical scroll bar and the navigation buttons are used to scroll through the events. The button can be used to quickly access the end of the Event list.

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

8 - 36

→18

→01-Jul-19

Viewing Events You can also sort any column of data alphabetically in either an ascending or descending format. Ascending/descending refers to the time stamp of the event when sorting on the Date/Time column. In the example below, the user has right-clicked on the Date/Time column which opens the pop-up menu to change the sorting option.

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

8 - 37

Filtering Event Records The number of events logged over time can easily run into the thousands and be overwhelming. Filters allow you to abbreviate the list of Event records in order to meet a specific criteria. Assume LI-101 is of special interest. As shown below, right-clicking LI-101 allows you to display only events on that module by clicking the Filter On “LI-101”.

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

8 - 38

→19

→01-Jul-19

Filtering Types of Events Filtering can also be accomplished by clicking the Modify Filter Settings button. The Filter Settings window appears and allows you to customize filtering. The example below shows the user has added ALARM from the browse list. This will cause only alarm-type events to appear in the event journal.

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

8 - 39

Filtering Event Records The modified Event Journal window below displays only alarm-related events.

Click the Reset Filter Settings

EMERSON Process Management – Educational Services

button to restore the event window to its original state.

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

8 - 40

→20

→01-Jul-19

Filtering Time of Events Events may be filtered based on time. For example, you might want to see events over the last 24 hour period. This is accomplished as follows: Step 1.

Select the Modify Filter Settings button.

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

8 - 41

Filtering Time of Events Step 2.

Select Date/Time tab.

Step 3.

Uncheck the Latest box.

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

8 - 42

→21

→01-Jul-19

Filtering Time of Events Step 4.

Select the Time End ellipsis button.

Step 5.

Click OK to accept the current time.

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

8 - 43

Filtering Time of Events Step 6.

Enter 24:00 in the span window. Notice that the Time Start field is filled in automatically based on the other two field entries.

Step 7.

Click OK to continue.

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

8 - 44

→22

→01-Jul-19

Workshop – Event Journal This workshop requires you to perform the following tasks: •

Open the Process History View.

•

Filter events based on type.

•

Filter events based on module.

•

Filter events based on alarm priority.

•

Filter events based on time.

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

8 - 45

Workshop – Event Journal Step 1.

Using the Primary monitor, open the Process History View application using the Process History View button on the DeltaV Operate Toolbar.

Question: How many records are contained in the Event Journal?

Step 2.

Click the Modify Filter Settings button.

Step 3.

Click the Event Type tab and filter on alarms.

Question: How many alarm records are contained in the Event Journal?

Step 4.

Scroll through the events using the slider bar until you see an event for module LEVEL_6.

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

8 - 46

→23

→01-Jul-19

Workshop – Event Journal Step 5.

Right-click on LEVEL_6 in the Module column and select Filter On “LEVEL_6” from the pop-up menu.

Question: How many alarms have occurred on LEVEL_6?

Step 6.

Right click on Critical in the Level column and select Filter On “15-CRITICAL”.

Question: How many “15-CRITICAL” alarms have occurred on LEVEL_6?

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

8 - 47

Workshop – Event Journal Determine operator changes in the last 24 hours. Step 1.

Reset the filters by clicking the Reset Filter Settings button.

Step 2.

Click the Modify Filter Settings button.

Step 3.

Select the Date/Time tab.

Step 4.

Uncheck the Latest box.

Step 5.

Click the Time End ellipsis button.

Step 6.

Click OK to accept the current time.

Step 7.

Enter 24:00 in the span window.

Step 8.

Set additional filtering necessary for Change Event Type only.

Step 9.

Click OK to continue.

Question: How many changes have occurred in the last 24 hours? Step 10. Reset the filters by clicking the Reset Filter Settings button. EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

8 - 48

→24

→01-Jul-19

Summary You should now be able to •

View alarms using the Alarm List Display

•

View alarms using the Event Chronicle

•

Define the methods to acknowledge and silence alarms

•

View Alarm lists based on plant areas, priority and/or time

•

View process alarms and events from the Process History View

•

Filter events based on type

•

Filter events based on module

•

Filter events based on alarm priority

•

Filter events based on time

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

8 - 49

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

8 - 50

→25

→01-Jul-19

Motor Control Modules

EMERSON Process Management Educational Services

EMERSON Process Management – Educational Services

Copyrighted Material / Duplication Prohibited

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

9-2

→1

→01-Jul-19

Objectives Upon completion of this module you will be able to •

Access a Motor Control Module

•

Use a Motor Control Module to start and stop motors

•

Evaluate and correct motor interlock conditions

Course 7012 – Rev 11 – 2/25/2014

EMERSON Process Management – Educational Services

Copyrighted Material / Duplication Prohibited

9-3

Motor Control Module

Tank101

MTR-102

Status

=

Starter

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

9-4

→2

→01-Jul-19

Motor Control Module Motor control modules provide discrete output and discrete input signals to a single discrete device such as the motor shown above. You can adjust the setpoint to START or STOP thereby driving an output signal to the motor. The input signal then sends back the motor’s status, as the process variable, indicating whether the motor is RUNNING or is STOPPED. Permissive and interlock conditions may be defined for a motor control module. •

Permissive Condition – a logical expression that must be FALSE when the permissive device option is enabled to allow the device to be commanded to an ACTIVE state.

•

Interlock Condition – a logical expression that must be FALSE when the interlock device option is enabled to allow the device to remain in the ACTIVE state.

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

9-5

Motor Control Module The process simulation used in this class uses a pump to discharge the product from Tank101 by STARTING and STOPPING the motor control module MTR-102. You are permitted to STOP the motor at any time by changing the motor control module’s setpoint to STOP. However, STARTING the motor requires that two permissive conditions must first be met: •

Permissive Condition 1 – Block valve XV-101 must be OPEN to prevent the pump from being “dead headed”

•

Permissive Condition 2 – A minimum of 50 gallons of product must be present in Tank101

These same conditions will also STOP (interlock) the pump if either one of the conditions become TRUE while the pump is RUNNING.

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

9-6

→3

→01-Jul-19

Motor Control Module The graphic below illustrates how the motor appears when permissives are not active and you are permitted to START the motor.

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

9-7

Motor Control Module The graphic below illustrates how the motor appears when at least one permissive condition is active and you are not permitted to START the motor.

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

9-8

→4

→01-Jul-19

Changing a Motor Control Module’s Setpoint Changing the Motor Control Module MTR-102’s setpoint using the Data Entry requires you to: Step 1.

Click the Motor Control Module’s setpoint to display the data entry box.

Step 2.

Select the appropriate setpoint from the New Value drop-down menu. The Motor Control Module MTR-102’s setpoint will change and the new setpoint will be displayed after clicking the OK button.

=

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

9-9

Changing a Motor Control Module’s Setpoint Changing Motor Control Module MTR-102’s setpoint using the Faceplate display requires you to: Step 1.

Click on the pump to display the MTR-102’s faceplate. Setpoint Buttons

=

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

9 - 10

→5

→01-Jul-19

Changing a Motor Control Module’s Setpoint Step 2.

Click the appropriate Setpoint button. Motor Control Module MTR-102’s setpoint will change and the new setpoint will be displayed.

Note: No permissives are present and the text is green. This symbol is present and the text is red when a permissive is active.

Setpoint Buttons Setpoint PV Mode Button

=

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

9 - 11

Workshop – Motor Control This workshop requires you to perform the following tasks to: •

Clear interlocks currently active on Motor Control Module MTR-102

•

Start Motor Control Module MTR-102

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

9 - 12

→6

→01-Jul-19

Workshop – Motor Control Clearing interlocks active on Motor Control Module MTR-102 Step 1.

Open valve XV-101 if it is not already open.

Step 2.

Change LEVEL-101’s setpoint to 500 gallons.

Step 3.

Verify that you may now START the motor by ensuring that: •

The red X no longer appears on the motor graphic

•

MTR-102’s faceplate contains the green key word

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

9 - 13

Workshop – Motor Control Starting Motor Control Module MTR-102 Step 1.

Click Motor Control Module MTR-102’s setpoint on the TANK101 display.

Step 2.

Select START from the New Value drop-down menu.

Step 3.

Click the OK button to issue the new setpoint and to close the Data Entry box.

Note: It is not necessary to click OK in order to activate the setpoint. The OK button merely closes the data entry box. EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

9 - 14

→7

→01-Jul-19

Additional Faceplate Information

Setpoint (SP) – The current Setpoint Process Variable (PV) – The current Process Variable Accept – When checked, the control module is forced to accept the requested SP as the PV without using actual feedback. Mode – Target (left) should be in Auto to act on SP changes. Actual (right) should match the target mode unless the motor is interlocked. When interlocked, the actual will be local override (LO). EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

9 - 15

Additional Faceplate Information Time Limit – Maximum time, in seconds, allowed for transition on SP changes. Elapsed Time – The amount of time , in seconds, PV took to match SP Device State – State of the discrete element. Confirmed Stopped indicates the motor responded to the stop request successfully and is stopped. Shutdown/Interlocked would be the state if an interlock occurred and forced the motor to stop. Fail Alarm – An alarm will occur based on interlocks or if the requested SP is not achieved in the Time Limit. Unit – Contains a unit name if this module is subordinate to a unit. EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

9 - 16

→8

→01-Jul-19

Motor Control Module’s Detail Window Accessing the Motor Control Module MTR-102’s detail picture requires you to: Step 1.

Click on the pump to display MTR-102’s faceplate.

=

Step 2.

Click the Detail window window appears.

EMERSON Process Management – Educational Services

button on the faceplate. The Module’s Detail

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

9 - 17

Motor Control Module’s Detail Window You can determine which conditions have the MTR-102 motor interlocked by carefully reviewing the Detail window’s information.

Interlock conditions appear in the lower left quadrant of the motor’s Detail window. EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

9 - 18

→9

→01-Jul-19

Workshop – Motor Control This workshop requires you to perform the following tasks: •

Interlock Motor Control Module MTR-102.

•

Re-start Motor Control Module MTR-102.

•

Observe and clear First Out Indicator.

Note: The Detail window is capable of displaying up to eight possible interlock conditions. The first interlock that trips and shuts down the device or process is called a First Out interlock and is denoted by a red arrow. When the interlock condition is cleared, the operator must click on the Reset button causing the red arrow to disappear.

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

9 - 19

Workshop – Motor Control Interlock Motor Control Module MTR-102 Note: MTR-102 must be running before proceeding with this workshop. Step 1.

Close block valve XV-101.

Step 2.

Decrease LEVEL-101 to less than 50 gallons.

Step 3.

Access MTR-102’s Faceplate window.

Question: What is MTR-102’s device state? Question: What caused the device state to occur? Step 4.

Access MTR-102’s Detail window.

Question: What interlock conditions exist? Question: What interlock condition caused the motor to STOP running? Step 5.

Close MTR-102’s Detail and Faceplate windows.

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

9 - 20

→10

→01-Jul-19

Workshop – Motor Control Restart Motor Control Module MTR-102 Step 1.

Open block valve XV-101.

Step 2.

Increase LEVEL-101 to 400 gallons.

Step 3.

Access MTR-102’s Faceplate window.

Step 4.

Open MTR-102’s Detail window.

Question: Have the interlock conditions cleared? Step 5.

Single-click the faceplate’s START button.

Question: Did the motor restart? Step 6.

Acknowledge all alarms.

Step 7.

Click the detail picture’s Reset button.

Note: This removes the red First Out arrow. Step 8.

Close the Faceplate and Detail windows.

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

9 - 21

Summary You should now be able to •

Access a Motor Control Module

•

Use a Motor Control Module to start and stop motors

•

Evaluate and correct motor interlock conditions

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

9 - 22

→11

→01-Jul-19

Regulatory Control Modules

EMERSON Process Management Educational Services

EMERSON Process Management – Educational Services

Copyrighted Material / Duplication Prohibited

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

10 - 2

→1

→01-Jul-19

Objectives Upon completion of this module you will be able to •

Describe regulatory control modes

•

Operate a Regulatory Control Module in the Manual mode

•

Operate a Regulatory Control Module in the Automatic mode

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

10 - 3

Regulatory Control Module

Tank101

Operator enters desired flow rate (SP) Analog Input (PV) =

Transmitter

FIC-102

Analog Output (OUT) Actuator 0-100 GPM

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

10 - 4

→2

→01-Jul-19

Regulatory Control Module Regulatory Control Modules, similar to the one illustrated above, are typically used to control flow, level, temperature, and pressure. The typical Regulatory Control Module has two inputs and one output. The Regulatory Control Module’s process variable (PV) is one input while its setpoint (SP) is the second. The Regulatory Control Module in turn sends an Output signal to field devices; for example, a valve. The difference between the PV and the SP is called offset, error or deviation. The function of a Regulatory Control Module is to eliminate an offset or deviation. If a deviation occurs, a control algorithm sends an output signal to the field device to either OPEN or CLOSE so that the PV will equal the desired SP. The process simulation used in conjunction with this course uses the Regulatory Control Module FIC-102 to control the product’s flow away from Tank101.

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

10 - 5

Flow Control Graphics

Tank101

=

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

10 - 6

→3

→01-Jul-19

Flow Control Graphics Illustrated above is Regulatory Control Module FIC-102 and the graphic used to control the module. The module is in the Automatic mode allowing the operator to enter a desired SP. Once entered, the control algorithm in the Regulatory Control Module automatically adjusts the valve’s Output so that the PV equals the desired SP.

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

10 - 7

Regulatory Control Module Faceplate

Output

PV

Output slider

SP entry field SP slider

SP Slew buttons

PV bar graph

Output Slew buttons

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

10 - 8

→4

→01-Jul-19

Regulatory Control Module Faceplate •

Setpoint (white) – Adjusted by the operator when the loop is in the Automatic (AUTO) mode.

•

Process Variable (yellow) – Input from the transmitter displayed in gallons per minute (GPM).

•

Output (cyan) – The value sent to the valve based on the difference between the PV and SP when the loop is in the AUTO mode. The operator may manually adjust the Output when the loop is in the MAN mode.

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

10 - 9

Regulatory Control Module Faceplate

Target mode Actual mode

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

10 - 10

→5

→01-Jul-19

Regulatory Control Module Faceplate •

Target Mode (white) – The mode selected by the operator. May be either Automatic (AUTO) or Manual (MAN).

•

Actual Mode (yellow) – The module’s current mode. Ideally, the actual mode will match the target mode. However, if the control module detects a bad status on the input, the module will remain in the MAN mode, a bad status on the output, the module will go to IMAN. For example, the operator selects the AUTO mode and the control module receives a bad status from the transmitter, this would cause the actual mode to be MAN.

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

10 - 11

Modes •

Manual (MAN) – You are permitted to adjust the Output; the control loop is not in control.

•

Automatic (AUTO) – You are permitted to adjust the Setpoint; the control loop adjusts the Output to achieve Setpoint.

•

Cascade (CAS) – The Setpoint is adjusted by another loop; the control loop adjusts the Output to achieve Setpoint. Typical mode if the loop is the secondary in a cascade control strategy.

•

Remote Cascade (RCAS) – The Setpoint is adjusted by a remote program; the control loop adjusts the Output to achieve Setpoint. Typically used in advanced control for process optimization.

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

10 - 12

→6

→01-Jul-19

Modes •

Remote Output (ROUT) – The Output is adjusted by a remote program; the control loop is not in control. Typically used in advanced control for process optimization.

•

Local Override (LO) – The Output of the loop is tracking another signal.

•

Initialization Manual (IMAN) – The forward path to the physical Output is broken or the Output is tracking a downstream block.

•

Out of Service (OOS) – The block does not perform the algorithm. The status is set to Bad.

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

10 - 13

Regulatory Control Module Faceplate Close Faceplate button

Change Mode buttons

Acknowledge Module’s alarms Process History View Control Studio [On-line Mode]

Detail Primary Control Picture Real Time Trend EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

10 - 14

→7

→01-Jul-19

Regulatory Control Module Faceplate •

Close Faceplate – Closes the Faceplate picture.

•

Change Mode buttons – Permits you to select a desired mode.

•

Detail button – Opens detail picture associated with the selected Faceplate

•

Primary Control Picture button – Displays picture associated with the selected Faceplate.

•

Trend button – Initiates process trending.

•

Control Studio button – Accesses the Control Studio application in the On-line mode.

•

Process History View button – Accesses the Process History View window for this control module.

•

Acknowledge Module’s alarms – Acknowledges current alarms.

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

10 - 15

Regulatory Control Module Faceplate Module name Module description Engineering units high value

Output High Limit

Output Low Limit

EMERSON Process Management – Educational Services

Engineering units low value

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

10 - 16

→8

→01-Jul-19

Regulatory Control Module Faceplate •

Module name – Displays the name of the module.

•

Module description – Description of the module that was assigned when the module was created.

•

Engineering Units low/high values – Represents the range of the Process Variable that is being controlled.

•

Output High and Low Limits – Neither the controller nor you can set the output outside these limits.

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

10 - 17

Regulatory Control Module Faceplate

Setpoint High Limit High PV Alarm Limit

Low PV Alarm Limit Setpoint Low Limit Alarm indicators

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

10 - 18

→9

→01-Jul-19

Regulatory Control Module Faceplate •

High PV Alarm Limit – High Alarm is generated when the module’s PV goes above the limit.

•

Low PV Alarm Limit – Low Alarm is generated when the module’s PV goes below the limit.

•

Alarm indicators – When alarms are active and assigned to the workstation they will appear. Their color will be determined by the alarm’s priority.

•

Setpoint High and Low Limits – Neither the controller nor you can establish a setpoint above or below these limits.

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

10 - 19

Workshop – Changing Modes Using a Faceplate This workshop requires you place FIC-102 in the Automatic mode. Step 1.

Position the cursor over the valve and single-click the left mouse button to display the faceplate.

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

10 - 20

→10

→01-Jul-19

Workshop – Changing Modes Using a Faceplate Step 2.

Click the AUTO mode selection button.

AUTO mode button

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

10 - 21

Workshop – Changing Setpoint Using the Data Entry Field This workshop requires you modify FIC-102’s Setpoint. Step 1.

Position the cursor over FIC-102’s Setpoint (SP) on the picture and click the left mouse button.

Note: The control module must be in the AUTO mode.

Tank101

=

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

10 - 22

→11

→01-Jul-19

Workshop – Changing Setpoint Using the Data Entry Field Step 2.

Enter a new Setpoint (SP) value between 1 and 100.

Step 3.

Press the ENTER key or click the OK button.

Tank101

=

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

10 - 23

Workshop – Changing Output Using the Slider Entry Field This workshop requires you to change FIC-102’s Output using the Slider Entry Field, while in the Manual mode. Step 1.

Position the cursor over FIC-102’s Output (OUT) on the picture and click the left mouse button.

Note: The control module must be in the Manual mode. This can be done by clicking on the Target Value on the picture and selecting Manual from the drop-down menu.

Tank101

=

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

10 - 24

→12

→01-Jul-19

Workshop – Changing Output Using the Slider Entry Field Step 2.

Press and hold the left mouse button as you drag the slider to the desired Output value.

Tank101

=

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

10 - 25

Workshop – Changing Output Using a Faceplate This workshop requires you to change FIC-102’s Output using a Faceplate window, while in the Manual mode. Step 1.

Position the cursor over the valve and single-click the left mouse button to open the faceplate if not already open.

Step 2.

Ensure that FIC-102 is in the Manual (MAN) mode.

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

10 - 26

→13

→01-Jul-19

Workshop – Changing Output Using a Faceplate Step 3.

Press and hold the cursor over the Faceplate’s slider as you drag it to the desired Output value.

Output slider

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

10 - 27

Workshop – Manual Flow Control Operating a Regulatory Control Module in the Manual (MAN) mode Step 1.

Ensure MTR-102 is running.

Step 2.

Change FIC-102’s Mode to MAN, if necessary.

Question: What is the Target mode? Question: What is the Actual mode? Question: What is FIC-102’s flow rate? Step 3.

Change the Output to 25% by entering the value 25 in the data entry field.

Question: What is the indicated flow rate? Step 4.

Stop MTR-102.

Question: What is the indicated flow rate?

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

10 - 28

→14

→01-Jul-19

Workshop – Automatic Flow Control Operating a Regulatory Control Module in the Automatic (AUTO) mode Step 1.

Ensure MTR-102 is running.

Step 2.

Change FIC-102’s Mode to AUTO.

Step 3.

Change FIC-102’s Setpoint to 65 GPM.

Question: Does the actual flow rate reach 65 GPM? Question: What is the Output signal going to the valve? Step 4.

Open a trend window for FIC-102 by clicking the Trend button on the faceplate.

Step 5.

Change FIC-102’s Setpoint to 35 GPM.

Question: Viewing the trend, approximately how long did it take FIC-102 to achieve the new Setpoint and stabilize?

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

10 - 29

Workshop – Automatic Flow Control Step 6.

Stop MTR-102.

Question: What happens to FIC-102’s PV on the trend? Question: What happens to FIC-102’s OUT on the trend? Why? Step 7.

Start MTR-102.

Question: Does FIC-102 reach it’s Setpoint and stabilize? Step 8.

Acknowledge the low alarm for FIC-102.

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

10 - 30

→15

→01-Jul-19

Summary You should now be able to •

Describe regulatory control modes

•

Operate a Regulatory Control Module in the Manual mode

•

Operate a Regulatory Control Module in the Automatic mode

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

10 - 31

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

10 - 32

→16

→01-Jul-19

DeltaV Trending

EMERSON Process Management Educational Services

EMERSON Process Management – Educational Services

Copyrighted Material / Duplication Prohibited

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

11 - 2

→1

→01-Jul-19

Objectives Upon completion of this module you will be able to •

Define Process History View capabilities

•

Define real-time data vs. historical data

•

Define process events

•

View Historical data

•

View Real Time Module Trend window

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

11 - 3

Process History View Process History View allows you to view process data trends and events in the same application.

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

11 - 4

→2

→01-Jul-19

Process History View You can customize the view to show only charts, only events, or both as shown below.

Chart

Events

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

11 - 5

Launching Process History View Launching Process History View from the DeltaV Operate Toolbar initially displays only Events by default.

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

11 - 6

→3

→01-Jul-19

Launching Process History View A preferred method to launch History View is to use the button on a faceplate. This is a context-sensitive method which will open a view with both Events and Charts for the module of interest.

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

11 - 7

Historical vs. Real Time Trend data represents either historical or real-time data. Historical data has been sampled and stored to disk for retrieval. Real-time data is not stored to a disk and cannot be retrieved once the chart is closed.

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

11 - 8

→4

→01-Jul-19

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

11 - 9

X Axis Scroll Buttons The X axis represents time. With historical data it may be necessary to move forward and back in time. Commonly used buttons are shown below.

Scrolls back in time by 90% of the window. Scrolls back in time by 10% of the window. Scrolls forward in time by 90% of the window. Scrolls forward in time by 10% of the window. Scrolls to the current time. EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

11 - 10

→5

→01-Jul-19

X Axis Scroll Buttons The time span of the window can also be increased and decreased by selecting the buttons shown below.

Increases the time span to show more data. Decreases the time span to show less data.

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

11 - 11

Configure Chart Button Viewing Historical data from a previous day, week or month is not efficiently accomplished using the scroll bar or span buttons. It is recommended that you use the Configure Chart button instead.

Select the Time Scale tab and enter the starting time and date using the Ellipsis buttons. EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

11 - 12

→6

→01-Jul-19

Events A unique feature of Process History View is its ability to show events in time as they relate to trends. The user in the illustration below has clicked on the change in the trend window and the corresponding event is highlighted at the bottom.

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

11 - 13

Events

Many events are logged throughout time. Select from the list only events you want to see is accomplished by filtering. As shown above, the user has right-clicked on “Alarm”. This filters on Alarm type events only. The result is shown below.

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

11 - 14

→7

→01-Jul-19

DeltaV Operate – Toolbar Buttons

Launches the DeltaV Chart Builder window which allows you to quickly specify parameters to view in Process History View.

Note: Only ‘selectable’ parameters may be configured for quick viewing.

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

11 - 15

Chart Builder

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

11 - 16

→8

→01-Jul-19

Chart Builder •

To quickly specify a parameter, click the Chart Builder icon to open the Chart Builder window. Click on a ‘selectable’ parameter; it is automatically added in the Chart Builder window.

•

At this point you can either click the Build Chart button and build the chart, add additional parameters by selecting parameters in the operate environment, or select an associated parameter by clicking on the SP, PV, OUT, or MODE buttons in the Chart Builder window.

•

Up to six parameters can be selected at one time.

•

When you have made your parameter selections click the Build Chart button. A chart with your parameters opens in Process History View.

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

11 - 17

Real Time Module Trend Window A Real Time Module Trend window may be launched from a module’s faceplate window.

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

11 - 18

→9

→01-Jul-19

Real Time Module Trend Window Use the cursor bar to view actual values at a given time. Move the cursor bar by dragging and dropping it at the desired location.

Cursor

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

11 - 19

Real Time Module Trend Window Click on a parameter path in the lower window to change the axis scale.

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

11 - 20

→10

→01-Jul-19

Workshop – Process History View This workshop requires you to perform the following tasks: •

Launch the Process History View application

•

View the trend data

•

View the Historical data

•

View a Real Time Trend window

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

11 - 21

Workshop – Viewing a Chart Step 1.

Launch Process History View from FIC-102’s faceplate.

Step 2.

Set the trend window time span to one hour using the Configure Chart button.

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

11 - 22

→11

→01-Jul-19

Workshop – Viewing a Chart Step 3.

Record the following process values from yesterday at 2:00 P.M. FIC-102/PID/PV.CV FIC-102 /PID/SP.CV FIC-102 /PID/OUT.CV

Hint: Click on the chart at 2:00 P.M. and then read the values for each trace from the “values” column under the chart.

Step 4.

Using DeltaV Operate, drive MTR-102’s setpoint to STOP.

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

11 - 23

Workshop – Viewing a Chart Step 5.

Launch the Bring to front window by clicking the Bring application to the front button located on the DeltaV Operate Toobar.

Step 6.

Click the Process History View icon to bring the chart to the front.

Question: What happened on the chart? Step 7.

Change the setpoint to START and verify the change is noted on the chart.

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

11 - 24

→12

→01-Jul-19

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

11 - 25

Workshop – Chart Builder This workshop requires you build a chart using the Chart Builder. Step 1.

Open the Chart Builder window by clicking the Chart Builder icon in DeltaV Operate’s Toolbar.

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

11 - 26

→13

→01-Jul-19

Workshop – Chart Builder Step 2.

Click on the ‘selectable’ parameter FIC-102 SP; it will automatically be populated in the chart builder window.

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

11 - 27

Workshop – Chart Builder Step 3.

Click the parameter path ‘FIC-102/PID1/SP.CV’ in the Chart Builder window.

Step 4.

Click the PV button in the Chart Builder window to add FIC-102’s PV to the Chart Builder window.

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

11 - 28

→14

→01-Jul-19

Workshop – Chart Builder Note: FIC-102/PID1/PV.CV has been added to the Chart Builder. Step 5.

Add other ‘selectable’ parameters as desired. Up to six parameters may be added to the Chart Builder.

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

11 - 29

Workshop – Chart Builder Step 6.

When you have made your parameter selections, click the Build Chart button. A chart with your parameters opens in Process History view.

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

11 - 30

→15

→01-Jul-19

Workshop – Chart Builder Step 7.

Verify the parameters you selected are being trended in Process History View.

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

11 - 31

Workshop – Viewing a Module Trend Window This workshop requires you use a Module Trend Window to view parameter values. Step 1.

Launch a Module Trend window from FIC-102’s faceplate.

Step 2.

Use the cursor bar to view the actual values at a given time. Record the following: TIME FIC-102/PID/PV.CV FIC-102 /PID/SP.CV FIC-102 /PID/OUT.CV

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

11 - 32

→16

→01-Jul-19

Workshop – Viewing a Module Trend Window Step 3.

Select the different parameter paths in the lower portion of the window.

Question: What changes in the Real Time Module Trend window?

Step 4.

Exit the Module Trend window.

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

11 - 33

Summary You should now be able to •

Define Process History View capabilities

•

Define real-time data vs. historical data

•

Define process events

•

View Historical data

•

View Real Time Module Trend window

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

11 - 34

→17

→01-Jul-19

Operating Cascade Loops Traditional Colors & Dynamos

EMERSON Process Management Educational Services

EMERSON Process Management – Educational Services

Copyrighted Material / Duplication Prohibited

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

12 - 2

→1

→01-Jul-19

Objectives Upon completion of this module you will be able to •

Identify the Primary and Secondary loops in a Cascade Loop pair

•

Discuss the purpose of the Primary and Secondary loops in a Cascade Loop pair

•

Operate a Cascade Loop pair

•

Bypass a Secondary Loop

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

12 - 3

Cascade Control Tank 201

EMERSON Process Management – Educational Services

Primary Loop

Course 7012 – Rev 11 – 2/25/2014

Secondary Loop

Copyrighted Material / Duplication Prohibited

12 - 4

→2

→01-Jul-19

Cascade Control Cascade control allows tighter and more stable control of systems that have lengthy time lags and frequent disturbances. Cascade control uses two control loops to manipulate a single valve or control element. The distinguishing feature of cascade control is that the output of one loop – the primary loop – is used as the setpoint in another loop – the secondary loop. The output of the secondary loop then controls a single valve or control element. In the illustration above, TANK201 has a cascade loop pair consisting of the level control loop LIC-20X – the primary loop – and the flow control loop FIC-20X – the secondary loop. This cascade loop controls the level of product in the tank by controlling the product outflow from the tank. The output of primary loop LIC-20X is used as the setpoint in the secondary loop FIC20X. The output of the secondary loop then controls the flow through the outflow valve.

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

12 - 5

Cascade Control •

Manual (MAN) – You are permitted to adjust the Output; the control loop is not in control.

•

Auto (AUTO) – You are permitted to adjust the Setpoint; the control loop adjusts the Output to achieve Setpoint.

•

CASCADE (CAS) – The Setpoint is adjusted by another loop; the control loop adjusts the Output to achieve Setpoint. Typical mode if the loop is the secondary in a cascade control strategy.

•

Remote Cascade (RCAS) – The Setpoint is adjusted by a remote program; the control loop adjusts the Output to achieve Setpoint. Typically used in advanced control for process optimization.

•

Remote Output (ROUT) – The Output is adjusted by a remote program; the control loop is not in control. Typically used in advanced control for process optimization.

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

12 - 6

→3

→01-Jul-19

Cascade Control •

Local Override (LO) – The Output of the loop is tracking another signal.

•

Initialization Manual (IMAN) – The forward path to the physical Output is broken or the Output is tracking a downstream block.

•

Out of Service (OOS) – The block does not perform the algorithm. The status is set to BAD.

Course 7012 – Rev 11 – 2/25/2014

EMERSON Process Management – Educational Services

Copyrighted Material / Duplication Prohibited

12 - 7

Cascade Bypass Secondary loops in a Cascade pair may be configured for bypass. Bypass is typically used when the secondary loop has encountered a problem. For example, the secondary loop has a bad transmitter, the secondary loop can’t control without its field value. By selecting BYPASS on the secondary loop the primary loop’s output is tied directly to the valve. After selecting Bypass, the module must be returned to the CAS mode.

BYPASS

TANK

IN

LEVEL

OUT

IN

FLOW

OUT

MOTOR =

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

12 - 8

→4

→01-Jul-19

Workshop – Operating a Cascade Loop Pair Tank 101

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

12 - 9

Workshop – Operating a Cascade Loop Pair The following requires that you begin with the TANK101 display in order to establish flow into TANK201. Make certain that the following conditions exist: •

TANK101’s level is 500 gallons; that is, LEVEL-101/SP is 500.

•

The block valve is OPEN; i.e., XV-101/SP is OPEN.

•

Motor control module MTR-102 is STARTED; i.e., MTR-102/SP is START.

•

The outflow control valve is OPEN 50%; i.e., FIC-102/OUT is 50.00.

The flow from TANK101 to TANK201 should be 50.00 GPM as indicated by FIC-102/PV.

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

12 - 10

→5

→01-Jul-19

Workshop – Operating a Cascade Loop Pair The following requires that you begin with the TANK201 display. Question: How many gallons are flowing per minute from TANK101 to TANK201?

Question: What is TANK201’s level as indicated by the level control loop LIC-20X?

Question: Is the level rising?

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

12 - 11

Workshop – Operating Cascade Loops This exercise requires you to use a cascade loop pair to maintain a steady level of 300 gallons in TANK201 while the amount of product continues to flow into the tank. This is accomplished in the following manner: Step 1.

Click on LIC-20X’s Faceplate button.

Step 2.

Change LIC-20X’s mode to AUTO.

Step 3.

Change LIC-20X’s setpoint to a level of 300 gallons.

Step 4.

Click on the control valve next to FIC-20X to open FIC-20X’s faceplate.

Step 5.

Change FIC-20X’s mode to CAS.

Note: The primary loop in a cascade loop pair must be in the AUTO mode and the secondary loop in the CAS mode. Step 6.

Start MTR-203.

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

12 - 12

→6

→01-Jul-19

Workshop – Operating Cascade Loops Step 7.

Watch the display for several minutes ensuring that the tank’s level responds and achieves the Setpoint of 300.

Step 8.

Change the amount of product flowing into TANK201 by opening FIC-102 to 80%.

Note: You can use the FIC-102 button located above TANK201 to access FIC-102’s faceplate. Step 9.

Observe the display for several minutes to ensure that the tank’s level responds.

Step 10. Change the amount of product flowing into TANK201 by closing FIC-102 to 20%. Step 11. Observe the display for several minutes to ensure that the tank’s level responds. Question: Does the tank’s level return to 300 gallons when you increase or decrease the amount of product flowing into TANK201? Question: What is maintaining TANK201’s level at 300 gallons? EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

12 - 13

Workshop – Operating Cascade Loops Step 12. Change FIC-20X’s mode to AUTO. Question: What happened to LIC-20X’s actual mode? Why? Step 13. Change the amount of product flowing into TANK201 by openingFIC-102 to 80%. Question: Does the tank’s level return to 300 gallons when you changed the amount of product flowing into TANK201? Why? Step 14. Change FIC-20X’s mode to CAS. Question: Does the tank’s level begin returning to 300 gallons?

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

12 - 14

→7

→01-Jul-19

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

12 - 15

Module Tag Search Toolbar Button The Toolbar in Operate has a button for the Module Tag Search dialog box. The Module Tag Search display is a pop-up display that remains open even if the main display is changed.

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

12 - 16

→8

→01-Jul-19

Module Tag Search As text is entered into the text box, items that contain the string are automatically shown in the results area of the display. The search applies to all three fields: Area, Name, and Description. If the entered search string is found in any of the three fields, it is listed in the results area.

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

12 - 17

Module Tag Search – Wildcards Wildcards are supported in the search utility. The following table shows examples of the various wildcards and the results they would yield for the modules shown in PLANT_AREA_B.

Wildcard

Search String

Result

# – a wildcard character denoting any single digit from 0-9 (to search for the literal ‘#’, use [#])

20#

MTR-203

? – a wildcard denoting any single character

20?

MTR-203 LIC-20X FIC-20X

* – a wildcard denoting zero or more characters

L*2

LEV2-SIM LIC-20X

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

12 - 18

→9

→01-Jul-19

Module Tag Search – Wildcards

Wildcard

Search String

Result

[characterlist] – any single character in characterlist (can also include digits)

L[EA]V

LEV2-SIM FIC-20X (Slave in the Description)

[!characterlist] – any single character not in characterlist (can also include digits)

L[!A]V

LEV2-SIM

Hyphen (-) – denotes a range of characters defined by the characters on either side of the hyphen (for example, [a-z]. The range must appear in ascending sort order. [A-Z] is valid, [Z-A] is not valid.)

L[F-M]

LIC-20X

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

12 - 19

Module Tag Search Buttons After the search results are displayed, select the module by clicking on it and then use the buttons to perform the desired action. Double-clicking a module opens the module’s faceplate.

Opens the Faceplate

Opens the Detail

Opens the Primary Display Opens the Process History View chart

Opens the module in Control Studio On-line

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

12 - 20

→10

→01-Jul-19

Workshop – Module Tag Search Buttons This workshop requires you to utilize the Tag Search Utility. Step 1.

Using the Module Search, open Process History View for FIC-102.

Step 2.

Using the Module Search, open a Faceplate for MTR-102.

Step 3.

Using the Module Search, open the Primary Control Display for LI-101.

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

12 - 21

Embedded Trends The Embedded Trend object is an ActiveX control used to display a trend chart of historical and real-time data in DeltaV Operate.

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

12 - 22

→11

→01-Jul-19

Embedded Trends The chart can be manipulated by using commands and options from the context menu. To access the context menu, right-click on a chart.

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

12 - 23

Summary You should now be able to •

Identify the Primary and Secondary loops in a Cascade Loop pair

•

Discuss the purpose of the Primary and Secondary loops in a Cascade Loop pair

•

Operate a Cascade Loop pair

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

12 - 24

→12

→01-Jul-19

Unit Alarms

EMERSON Process Management Educational Services

EMERSON Process Management – Educational Services

Copyrighted Material / Duplication Prohibited

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

13 - 2

→1

→01-Jul-19

Objectives Upon completion of this module you will be able to •

Describe Unit Alarms

•

Monitor alarms on a Unit faceplate window

•

Monitor alarms on a Unit detail window

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

13 - 3

TANK201 Unit Alarm

Unit Alarm

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

13 - 4

→2

→01-Jul-19

Unit Alarm Large control systems have thousands of alarms. Many of these alarms are thought of as nuisance alarms because they occur frequently and may not require operator interaction. For example, the previous cascade workshop tripped the high and low alarms on the flow loop which was really a nuisance alarm since the level was held in check. Such nuisance alarms may be consolidated through Unit alarms. Rather than showing three alarms on a unit (for example, flow, level and temperature), alarms may be consolidated by showing the unit name in the alarm banner. This is shown in the above illustration, TANK201 has a high level alarm and a low flow alarm. Rather than showing two alarms in the alarm banner, one alarm appears as TANK201. Note: The individual alarms are still listed separately on the Alarm List picture.

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

13 - 5

TANK201 Unit Alarm

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

13 - 6

→3

→01-Jul-19

Unit Faceplate Unit alarms allow for consolidation, although operators still need the ability to examine the individual alarms on the unit. Unit faceplates allow the user to see the top five alarms on the unit as shown above. Clicking the unit alarm on the alarm banner will automatically pop up the unit faceplate as shown above. Alarms for an individual control module may be acknowledged from the unit faceplate by clicking the acknowledge alarm button next to any of the module’s alarms. If more than five alarms exist on an individual unit, additional alarms may be viewed by clicking the detail button on the unit faceplate.

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

13 - 7

Unit Detail

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

13 - 8

→4

→01-Jul-19

Unit Detail The tabular layout of the Unit detail picture allows you to see the top fifty alarms on a unit. You may acknowledge the alarms by clicking the associated Acknowledge Alarm button. In addition, you may want to see more information about an individual alarm, therefore by clicking the module name in the list it will pop up the module faceplate.

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

13 - 9

Workshop – Activate Unit Alarms This workshop requires you to activate multiple alarms on TANK201. Step 1.

Open the TANK101 display.

Step 2.

Change FIC-102’s valve position to 90% open.

Step 3.

Open the TANK201 display.

Step4.

Stop MTR-203.

Question: What appeared on the alarm banner shortly after the pump STOPPED?

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

13 - 10

→5

→01-Jul-19

Workshop – Monitor Unit Alarms This workshop requires you to monitor Unit Alarms. Step 1.

Open the OVERVIEW display.

Step 2.

Wait for TANK201 to exceed 950 gallons.

Question: What appeared in the alarm banner when TANK201 exceeded 950 gallons? Step 3.

Click TANK201 in the alarm banner.

Question: What happened?

Question: How many alarms are active on TANK201? Step 4.

Acknowledge any alarms that exist on TANK201.

Step 5.

Start MTR-203.

Step 6.

Change FIC-102’s valve position to 50% open.

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

13 - 11

Summary You should now be able to •

Describe Unit Alarms

•

Monitor alarms on a Unit faceplate window

•

Monitor alarms on a Unit detail window

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

13 - 12

→6

→01-Jul-19

Operating Sequential Function Charts (SFCs)

EMERSON Process Management Educational Services

EMERSON Process Management – Educational Services

Copyrighted Material / Duplication Prohibited

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

14 - 2

→1

→01-Jul-19

Objectives Upon completion of this module you will be able to •

Describe the purpose of a Sequential Function Chart

•

Access and operate a Sequential Function Chart

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

14 - 3

Introduction to SFCs

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

14 - 4

→2

→01-Jul-19

Introduction to SFCs A Sequential Function Chart (SFC) is a program executing a specific set of actions to perform a task. SFCs are most commonly used in controlling time-event sequences such as process STARTUP or SHUTDOWN sequences. For purposes of this class, a unique SFC was created to perform STARTUP and SHUTDOWN sequences of the equipment associated with the TANK101 process as illustrated above.

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

14 - 5

Workshop – Operating SFCs This workshop requires you to shutdown TANK101. Step 1.

Open the TANK101 display.

Step 2.

Stop MTR-102.

Step 3.

Close XV-101.

Step 4.

Set FIC-102 to the MAN mode.

Step 5.

Set FIC-102’s OUT to 0.

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

14 - 6

→3

→01-Jul-19

Workshop – Operating SFCs This workshop requires you to utilize a Sequential Function Chart algorithm to STARTUP TANK101. Step 1.

Open the TANK101 display if not already open.

Step 2.

Click the STARTUP button which is located above the SELECT SEQUENCE prompt.

Note: Watch the message update in the SELECT SEQUENCE dialog box during each step of startup to inform you of the progress.

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

14 - 7

Workshop – Operating SFCs This workshop requires you to utilize a Sequential Function Chart algorithm to SHUTDOWN TANK101. Step 1.

Open the TANK101 display if not already open.

Step 2.

Click the SHUTDOWN button located above the SELECT SEQUENCE prompt.

Note: Watch the message update in the SELECT SEQUENCE dialog box during each step of shutdown to inform you of the progress.

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

14 - 8

→4

→01-Jul-19

Summary You should now be able to •

Describe the purpose of a Sequential Function Chart

•

Access and operate a Sequential Function Chart

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

14 - 9

EMERSON Process Management – Educational Services

Course 7012 – Rev 11 – 2/25/2014

Copyrighted Material / Duplication Prohibited

14 - 10

→5

Emerson Process Management Educational Services Austin, TX (USA) Duplication Prohibited

For additional information go to www.EmersonProcess.com/Education

1