5.3 Spark 2000 Ul English [PDF]

Zitiervorschau

Instruction Manual

SPARK 2000 UL Version 5.3 - June 17, 2016

English Version - Copy of Original (German)

TABLE OF CONTENTS

2

TABLE OF CONTENT S

1.

GENERAL INFORMATION ........................................................... 6 1.1

CONTACT............................................................................. 7 1.1.1 1.1.2

1.2

WARRANTY DESIGNATION ................................................................ 8 SERVICE ............................................................................................ 8

INSTRUCTION MANUAL REFERENCES..................................... 9 1.2.1

USED SYMBOLS AND SIGNAL WORDS ............................................. 10

1.3

DEVICE DESCRIPTION .......................................................... 11

1.4

SCOPE OF DELIVERY ........................................................... 12

2.

TRANSPORT ............................................................................. 13

3.

SAFETY ..................................................................................... 14 3.1

OZONE PRODUCTION ....................................................... 15

3.2

HANDLING CAPACITIVE CURRENT ....................................... 16

3.3

PEOPLE WITH HEART PACEMAKER/DEFIBRILLATOR ................ 17

3.4

USAGE OF ORIGINAL COMPONENTS ................................. 18

3.5

INTENDED USE OF THE DEVICE ........................................... 19 3.5.1 3.5.2 3.5.3 3.5.4 3.5.5 3.5.6 3.5.7 3.5.8

3.6 4.

PLACE OF OPERATION .................................................................... 19 SAFETY RELEVANT ENVIRONMENT CONDITIONS ............................. 19 SAFETY LABELING AT DEVICE ........................................................... 19 REQUIREMENT FOR OPERATOR ....................................................... 20 FORESEEABLE MISUSE ..................................................................... 21 BEHAVIOR IN CASE OF EMERGENCY ............................................... 21 CONSIDERATION OF THE INSTRUCTION MANUAL........................... 22 RESIDUAL RISK AND PRECAUTIONS .................................................. 22

DECLARATION OF CONFORMITY ........................................ 23

INSTALLATION ......................................................................... 24 4.1

PLACE OF INSTALLATION..................................................... 25

4.2

DEVICE ASSEMBLY ............................................................... 26 4.2.1

DEVICE STAND |OPTION| .............................................................. 27

INSTRUCTION MANUAL - VERSION 5.3 - JUNE 17, 2016 ENGLISH VERSION - COPY OF ORIGINAL (GERMAN)

SPARK 2000 UL

TABLE OF CONTENTS 4.3

ELECTRICAL CONNECTIONS ............................................... 28 4.3.1

GROUNDING ................................................................................. 29 4.3.1.A

4.3.2 4.3.3

DEVICE STAND |OPTION| ............................................................. 30

VOLTAGE SUPPLY ............................................................................ 31 SIGNAL LINES ................................................................................. 32

4.4

OZONE EXHAUST DEVICE.................................................... 33

4.5

MOUNTING REMOTE/DISPLAY 2000 |OPTION| .................. 33

4.6

OPERATION MODE CONFIGURATION ................................ 34 4.6.1 4.6.2 4.6.3

4.7

MAIN PCB....................................................................................... 35 MAIN PCB WITH PROFIBUS DP ......................................................... 36 BAUD RATE ..................................................................................... 37 4.6.3.A

S2 AT POSITION 1 ......................................................................... 37

4.6.3.B

S2 AT POSITION 2 ......................................................................... 37

CONNECTION ECOCONTROL DISPLAY DEVICE .................. 38 4.7.1

5.

3

PROCEEDING ................................................................................. 38

INTERFACES ............................................................................. 41 5.1

CONNECTIONS OVERVIEW ................................................. 42

5.2

CONNECTION CABLES TO SIKORA DISPLAY DEVICES .......... 43 5.2.1 5.2.2

5.3

SIKORA DIAGNOSTIC SOFTWARE ........................................ 44 5.3.1

5.4

CONNECTION TO ECOCONTROL.................................................. 43 CONNECTION TO REMOTE 2000 / DISPLAY 2000 ........................... 43

RS232 CONNECTION CABLE FOR SETUP/DIAGNOSTIC ................... 45

PROFIBUS DP |OPTION| ..................................................... 46 5.4.1 5.4.2 5.4.3

INTERFACE ..................................................................................... 47 TELEGRAM STRUCTURE ................................................................... 48 DATA MODULE ............................................................................... 49 5.4.3.A

IN DATEN (VOM GERÄT) ................................................................ 49

5.4.3.B

OUT DATA (TO DEVICE) ................................................................. 49

5.5

ANALOGUE INPUT/OUTPUT ................................................ 50

5.6

RELAY CONTACTS / EXTERNAL CONTACT HV ON/OFF ........ 50

5.7

SC400 (ASCII) PROTOCOL................................................... 51 5.7.1 5.7.2

TELEGRAM STRUCTURE ................................................................... 52 VALUE SETTINGS ............................................................................. 53

INSTRUCTION MANUAL - VERSION 5.3 - JUNE 17, 2016 ENGLISH VERSION - COPY OF ORIGINAL (GERMAN)

SPARK 2000 UL

TABLE OF CONTENTS 5.7.3 5.7.4 5.7.5 5.7.6

6.

6.1

EXTERNAL SAFETY SWITCH HV ON/OFF ............................... 55

6.2

COVER................................................................................ 56

6.3

LED INDICATOR LAMP ......................................................... 56

6.4

SWITCH DEVICE ON / OFF .................................................. 57

6.5

DIGITAL CONTROL MODE .............................................................. 59 ANALOG CONTROL MODE ............................................................ 60

6.6

TEST OPERATION ................................................................ 61

6.7

INLINE OPERATION ............................................................. 62

MAINTENANCE ........................................................................ 63 7.1

9.

SWITCH DEVICE ON ....................................................................... 57 SWITCH DEVICE OFF ...................................................................... 57

CONTROL MODES .............................................................. 58 6.5.1 6.5.2

8.

CHECKSUM BYTE BCC .................................................................... 53 TIME OUT ....................................................................................... 53 RECEIVING TELEGRAM SLAVE (MEASURING DEVICE) ......................... 54 SENDETELEGRAMM SLAVE (MESSGERÄT) .......................................... 54

OPERATION ............................................................................. 55

6.4.1 6.4.2

7.

4

DEVICE CHECK WITH EXTERNAL TESTING DEVICES ............... 64

STORING AND DISPOSAL ........................................................ 65 8.1

USE AFTER LONG-TERM STORING ....................................... 66

8.2

DISPOSAL ............................................................................ 66

TECHNICAL DATA .................................................................... 67 9.1

TECHNICAL DRAWINGS ....................................................... 68 9.1.1 9.1.2 9.1.3 9.1.4

SPARK 2030 UL ............................................................................... 69 SPARK 2030 UL WITH STAND ........................................................... 70 CABLE AND CONFIGURATION PLAN ............................................... 71 SIEMENS RS485 REPEATER (PROFIBUS CONNECTION) ...................... 72

10. GLOSSARY ............................................................................... 73

INSTRUCTION MANUAL - VERSION 5.3 - JUNE 17, 2016 ENGLISH VERSION - COPY OF ORIGINAL (GERMAN)

SPARK 2000 UL

TABLE OF CONTENTS

5

11. REVISION STATUS .................................................................... 75 12. INDEX ...................................................................................... 76

INSTRUCTION MANUAL - VERSION 5.3 - JUNE 17, 2016 ENGLISH VERSION - COPY OF ORIGINAL (GERMAN)

SPARK 2000 UL

GENERAL INFORMATION

1.

6

GENERAL INFORMATION

Thank you for your decision of a product from the SIKORA AG. The following instruction manual should help you to start up, operate and maintenance the device and its components. Furthermore it contains important references for a safe use of the device and arrangements for potential dangerous situations. The SIKORA AG recommends to completely and carefully read the instruction manual, to know all aspects of the device and its components. There are different searching options to find particular chapter or content in the instruction manual. The following examples should explain the different searching:

 You search a particular chapter? Use the table of contents. There you can find all relevant information of the device and its components divided in main and sub chapters.

 You search for a special operation or function? The index at the end of the instruction manual shows an alphabetic list of all chapters and important terms. There you can find the corresponding side number for the desired content.

 A digital version of the instruction manual offers further search functions depending on the respectively used program (PDF). YOu can learn more about it at the help of the program.

INSTRUCTION MANUAL - VERSION 5.3 - JUNE 17, 2016 ENGLISH VERSION - COPY OF ORIGINAL (GERMAN)

SPARK 2000 UL

GENERAL INFORMATION CONTACT

1.1

7

CONTACT

SIKORA AG Bruchweide 2 28307 Bremen - Germany 

Phone :

+49 (0) 421 / 48 900 - 0



Fax :

+49 (0) 421 / 48 900 - 90



Email :

[email protected]



Internet :

www.sikora.net

INSTRUCTION MANUAL - VERSION 5.3 - JUNE 17, 2016 ENGLISH VERSION - COPY OF ORIGINAL (GERMAN)

SPARK 2000 UL

GENERAL INFORMATION

8

CONTACT

1.1.1

WARRANTY DESIGNATION

This instruction manual conforms to the technical status of the device at the moment of publishing. The content of this instruction manual is no subject of the contract, but used for information. All supplies and services of the SIKORA AG are at the basis of the general conditions of delivery for electrical industry products as well as the general conditions of sales of the SIKORA AG. This is conditional on the device and its components being used as intended and described in this instruction manual. The warranty applies not to damages caused by incorrect or wrong use of the device and its components, by external mechanical influences or by nonobservance the operating conditions. Also a warranty claim is invalid as soon as the device or its components is changed or modified without former authorization of the SIKORA AG. In particular the use of other components and replacement parts than the approved from the SIKORA AG, lead to immediately lost of a guarantee and warranty right.

1.1.2

SERVICE

In case of error or problems using your SIKORA device, we recommend reading the corresponding chapters of this instruction manual first. If this provides insufficient, contact your responsible service for assistance. Make sure you have the corresponding device number when talking to your SIKORA contact person. This will assure a quick processing of your request! An present overview for all sales and service offices can be found on the website at Sales & Service. Contact your country specific office for service advices. Most countries offer locally SIKORA service engineers. If you could not found an own sales and service office for your country or have no direct contact person, refer to our service central office in Germany.



Phone :

+49 (0) 421 / 48 900 - 50



Email :

[email protected]

INSTRUCTION MANUAL - VERSION 5.3 - JUNE 17, 2016 ENGLISH VERSION - COPY OF ORIGINAL (GERMAN)

SPARK 2000 UL

GENERAL INFORMATION

9

INSTRUCTION MANUAL REFERENCES

1.2

INSTRUCTION MANUAL REFERENCES

This instruction manual is a copy of the german original version. All rights are reserved by the SIKORA AG. Information in this instruction manual is subject to change without notice and does not represent a commitment on the part of SIKORA AG. Neither this document nor parts of it may be reproduced, processed, duplicated or broadcasted in any form without the prior permission of the SIKORA AG. All contents and appendices have been produced with the appropriate care. The instruction manual based on the ISO/IEC 82079-1 also as the directive 2006/42/EC of the European Parliament and of the Council of 17 May 2006 on machinery and amending directive 95/16/EC (recast) – annex I – chapter 1.7.4.1 general principles for the drafting of instructions. The use of this guideline reference to content requirements for an instruction manual only. There is no obligation to use this guidelines for development, production and maintenance of the corresponding SIKORA devices. The SIKORA AG meets the demands of instruction responsibility about installation, operation, maintenance, possible safety risks and foreseeable misuse with the appropriate care. Possible wrong information respect to the documentation will not be impossible and exist without own knowledge. If you find such wrong information, contact your respective contact person or the documentation department of the SIKORA AG to check, correct and actualize this state of knowledge. There is no responsibility at all for direct, indirect, random or other damages as well as subsequent damages, resulting from incorrect or abusive use of this document and the associated products. The same applies for a correct or incorrect use of the product with the assistance of this document by persons that are not destined resp. trained for this product. The SIKORA AG is not liable for damages or problems resulting from the use of options which are no original SIKORA products. Product names appearing here, which are no parts of the SIKORA AG, are mentioned for identification purpose only. All named trademarks, product names and brand names are (registered) property of their respective owners and should be treated so.

INSTRUCTION MANUAL - VERSION 5.3 - JUNE 17, 2016 ENGLISH VERSION - COPY OF ORIGINAL (GERMAN)

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GENERAL INFORMATION

10

INSTRUCTION MANUAL REFERENCES

1.2.1

USED SYMBOLS AND SIGNAL WORDS

The advices / safety instructions used at this documentation are harmonized labels and comply with the standards ANSI Z535 and ISO 3864-2.

HINT

REFERENCE

NOTE

Special remark to corresponding text passage. The listed information here makes the use with the corresponding device or the corresponding event easier.

Cross reference to another chapter or external documentation. For further information, read the chapter / documentation named at this reference..

Device specific advice about operating procedures, events or material. Note this advice for intended use of the SIKORA device and its components. Nonobservance can lead to incorrect use up to physical device damage.

CAUTION

with corresponding pictograph

Safety instruction or warning advice about operating procedures, events or material. Shown information must be absolutely observe. Non-compliance can lead to device damages or to slight, moderate injuries! The compliance has to be provided by the customer. The SIKORA AG is not liable for nonobservance.

WARNING

with corresponding pictograph

Safety instruction or warning advice about dangerous operating procedures, events or material. Shown information must be absolutely observe. Non-compliance can lead to device damages or to heavily injuries up to death! The compliance has to be provided by the customer. The SIKORA AG is not liable for nonobservance.

INSTRUCTION MANUAL - VERSION 5.3 - JUNE 17, 2016 ENGLISH VERSION - COPY OF ORIGINAL (GERMAN)

SPARK 2000 UL

GENERAL INFORMATION

11

DEVICE DESCRIPTION

1.3

DEVICE DESCRIPTION

The SPARK 2000 UL is a precision high voltage testing device for detecting and signalizing cable defects occurring in the wire insulation during production. It is especially suited for conductors with small dimensions, communication cables, coaxial cables, automotive cables, LAN-cables and data cables. The device detects, signalizes and records pin holes and bare conductor areas within the insulation layer of wires and cables. Optionally, the SPARK 2000 UL can be equipped with the REMOTE 2000 as display and operation unit. The device housing contains the bead chain high voltage electrode, the device electronics and the high voltage transformer. Insulation testing is done using a direct current voltage which is continuously monitored and regulated. This voltage can be set within a range 0.75 ... 15 kV AC (at 15 kV devices) resp. 0.75 ... 10 kV AC (at 10 kV devices) via one of the various device interfaces or the REMOTE 2000. The SPARK 2000 UL is equipped with several interfaces. All relevant operating data can be transferred vial these interfaces to resp. from an external control computer or the REMOTE 2000 unit. For safety reasons the SPARK 2000 UL is equipped with a safety switch off input and a LED HV warning lamp. The maximum contact current of the high voltage electrode is reliably limited to an absolutely harmless value. Additionally, the high voltage electrode is protected with a hinged transparent cover from inadvertently being touched.

INSTRUCTION MANUAL - VERSION 5.3 - JUNE 17, 2016 ENGLISH VERSION - COPY OF ORIGINAL (GERMAN)

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GENERAL INFORMATION

12

SCOPE OF DELIVERY

1.4

SCOPE OF DELIVERY HINT

Check the parts after unpacking carefully for damage and completeness of the components. If you miss components at delivery or they are damaged, contact the service of SIKORA AG or your responsible office.

The delivery takes place with one consignment. All necessary documentation for the device/system is in the box of equipment. The following components of the SIKORA device are always part of the delivery.

 Device unit with integral HV electrode  Connection socket for power cable, referring to IEC 320  Device DVD with relevant documentation, device files and SIKORA DIAGNOSTIC software Depending on order, more components can be optional part of the delivery.

 Article 90-1101

Small bead-chain electrode with 2.5 mm | 0.1 inch diameter (instead standard 5 mm | 0.2 inch)

 Article 99-0001

Special electrode for measurement at flat products

 Article 90-3001

2 kHz frequency

 Article 90-1202

Mounting brackets for REMOTE 2000 / DISPLAY 2000

 Article 90-0201

Protocol printer (needs REMOTE 2000)

 Article 90-0141

Device stand for electrode

 Article 07-2004

Display device REMOTE 2000 with connection cable

 Article 07-2005

Display device DISPLAY 2000 with connection cable

INSTRUCTION MANUAL - VERSION 5.3 - JUNE 17, 2016 ENGLISH VERSION - COPY OF ORIGINAL (GERMAN)

SPARK 2000 UL

TRANSPORT

2.

13

TRANSPORT NOTE

Original packing If possible, always transport the device inside the original packing to the destined location. This will guarantee a safe transport of the device and its components. It prevents from needless damaging of the device, components or the inside electronic. Note this advice for intended use of the SIKORA device and its components. Nonobservance can lead to incorrect use up to physical device damage.

Note to always disconnect all cables and connections from the device before you transport it. It prevents from damaging the plugs and attachments. Try to use a suitable packaging for a longer transport of the device and its components. Note especially for components of glass (e.g. viewing windows) or movable parts. An improper transport can damage this components and lead to lower functionality of the device.

HINT

The SIKORA AG recommend to keep the original packing of the device! This is most suitable for a safe transport as well as a possible storage later.

INSTRUCTION MANUAL - VERSION 5.3 - JUNE 17, 2016 ENGLISH VERSION - COPY OF ORIGINAL (GERMAN)

SPARK 2000 UL

SAFETY

3.

14

SAFETY

Read this chapter carefully. It contains all general instructions for a safe and intended use of the device and its components.

 Safe use describes the handling of the device without endanger yourselves or your environment. But also to prevent the device and its components from damaging is part of a safe use.

 Intended use describes the handling and operation of the device it is provided and produced for. Part of it are the requirements for staff and environment as well as particular attitudes and arrangements. The intended use is the basis for the safe use and the safe operation of the device.

This chapter is the basis for a correct, safe and intended use of the device and its components. Therefore each operator of the device has to known this chapter. Special and detailed safety aspects for individual functions and/or operations are separately defined at the corresponding chapters. They are always well readable set at the corresponding function or operation.

INSTRUCTION MANUAL - VERSION 5.3 - JUNE 17, 2016 ENGLISH VERSION - COPY OF ORIGINAL (GERMAN)

SPARK 2000 UL

SAFETY

15

OZONE PRODUCTION

3.1

OZONE PRODUCTION CAUTION

POTENTIAL OZONE PRODUCTION!

Because of potential ozone production you have to regard a good air ventilation while operate the device! Shown information must be absolutely observe. Non-compliance can lead to device damages or to slight, moderate injuries! The compliance has to be provided by the customer. The SIKORA AG is not liable for nonobservance.

Regard the toxicity of ozone. Make precautions to prevent persons from contact with ozone on a minimum. The concentration of ozone at production environment should not exceed 10x10-6 % (means 10 parts ozone on one hundred million air volume parts) or the value of the actual direction on hazardous materials, if it is lower.

INSTRUCTION MANUAL - VERSION 5.3 - JUNE 17, 2016 ENGLISH VERSION - COPY OF ORIGINAL (GERMAN)

SPARK 2000 UL

SAFETY

16

HANDLING CAPACITIVE CURRENT

3.2

HANDLING CAPACITIVE CURRENT

During spark testing, the conductor of the tested wire is loaded via the bead chain high voltage electrode with a capacitive current. Special design of the internal circuitry assures a high capacitive load current capability for cable testing purposes and at the same time a defined limited maximum resistive current of approx. 10 mA, which would flow if the high voltage electrode is touched inadvertently by a person. According to all regulations known this value is absolutely not dangerous.

CAUTION

Careful grounding!!

However, for safety reasons and for perfect device performance it is most important to bond the conductor of the cable under test as well as the device housing properly to system ground (PE). For further details refer to regulations UL1581 and BS5099. Shown information must be absolutely observe. Non-compliance can lead to device damages or to slight, moderate injuries! The compliance has to be provided by the customer. The SIKORA AG is not liable for nonobservance.

Make sure that in order to avoid high capacitive contact current the test voltage is switched off when your production line stands still. Else, due to the high test voltage in conjunction with corona effects, the insulation of the wire under test is locally heated up and may be damaged over time.

HINT

An operate protection / safety hood guarantees, using the insulation test is only available, while the hood is closed!

INSTRUCTION MANUAL - VERSION 5.3 - JUNE 17, 2016 ENGLISH VERSION - COPY OF ORIGINAL (GERMAN)

SPARK 2000 UL

SAFETY

17

PEOPLE WITH HEART PACEMAKER/DEFIBRILLATOR

3.3

PEOPLE WITH HEART PACEMAKER/DEFIBRILLATOR WARNING

Danger for heart pacemaker and defibrillator through electric field! The SPARK tester induces an electric field through high frequency currents. This can lead to potential dangerous interference to persons with active implants like heart pacemaker or defibrillator.

Safety distance is

30 cm | 1 ft Persons with active implants like heart pacemaker or defibrillator are not allowed to be closer to an operating device as the defined safety distance! Shown information must be absolutely observe. Non-compliance can lead to device damages or to heavily injuries up to death! The compliance has to be provided by the customer. The SIKORA AG is not liable for nonobservance.

INSTRUCTION MANUAL - VERSION 5.3 - JUNE 17, 2016 ENGLISH VERSION - COPY OF ORIGINAL (GERMAN)

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SAFETY

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USAGE OF ORIGINAL COMPONENTS

3.4

USAGE OF ORIGINAL COMPONENTS WARNING

Use original components from SIKORA only! Note that only the usage of original components and original replacement parts from SIKORA guarantee the intended use and the corresponding correct conditions to operate the device! The use of other components and replacement parts than the approved from the SIKORA AG is strictly forbidden! At contravention, the operating license for that device expires immediately as well as any guarantee and warranty right to the SIKORA AG. Furthermore, the SIKORA AG must, for the reasons of compatibility and safety aspects, refuse the repair of devices which have been modified or equipped with firm external replacement parts by the customer himself! Shown information must be absolutely observe. Non-compliance can lead to device damages or to heavily injuries up to death! The compliance has to be provided by the customer. The SIKORA AG is not liable for nonobservance.

INSTRUCTION MANUAL - VERSION 5.3 - JUNE 17, 2016 ENGLISH VERSION - COPY OF ORIGINAL (GERMAN)

SPARK 2000 UL

SAFETY

19

INTENDED USE OF THE DEVICE

3.5

INTENDED USE OF THE DEVICE

3.5.1

PLACE OF OPERATION

The high voltage testing device is used as stand-alone measuring system to detect cable defects occurring in the wire insulation during production. Therefore, depending on it usage, it is integrated to the production line at chosen place behind the cooling trough.

3.5.2

SAFETY RELEVANT ENVIRONMENT CONDITIONS

Safety relevant environment conditions apply corresponding to workplace protection provision (e.g. working with high voltage devices). Inside the housing there are several components carrying mains voltage. To prevent any accidents you must disconnect the device from mains before you open the housing. Regard for good air ventilation at device environment (see "Ozone Production" on page 15).

3.5.3

SAFETY LABELING AT DEVICE Note the accordant safety labeling at device and its components.

If the safety labeling is not observed, an intended use can not be guaranteed. SIKORA AG will assume no liability for generated damage through incorrect use or nonobservance of labeled safety signs.

INSTRUCTION MANUAL - VERSION 5.3 - JUNE 17, 2016 ENGLISH VERSION - COPY OF ORIGINAL (GERMAN)

SPARK 2000 UL

SAFETY

20

INTENDED USE OF THE DEVICE

3.5.4

REQUIREMENT FOR OPERATOR

In general the same workplace conditions apply as for the production line. These have to be provided for the staff by the customer. Before using the device / system, read this instruction manual and all relevant additional information (if available). A basic instruction for the staff will be performed during an optionally initial operation (depending on customer order), according to the locally necessity. A direct training of the operation staff by the SIKORA AG is at the discretion of the customer himself. A safety training is not necessary. The device or its components should be maintained by skilled specialists only. Only the SIKORA AG itself or from the SIKORA AG authorized specialists are allowed to repair the device or its components. Also note the instructions at the maintenance chapter.

NOTE

Regard that service activities or device configuration are to be carried out by qualified personnel only! Note this advice for intended use of the SIKORA device and its components. Nonobservance can lead to incorrect use up to physical device damage.

INSTRUCTION MANUAL - VERSION 5.3 - JUNE 17, 2016 ENGLISH VERSION - COPY OF ORIGINAL (GERMAN)

SPARK 2000 UL

SAFETY

21

INTENDED USE OF THE DEVICE

3.5.5

FORESEEABLE MISUSE

The following practice is not permitted for the device and its components:

 The use of the device with not designated components or improperly installation.  The use of the device and its components with improper installed and/or not for it specified supply (current; voltage; feeding air or water).

 The use of the device or its components as hand tool or striking tool.  The use of the device or its components as throwing object.  The use of the device frame as a seat or footstep. Further foreseeable misuses for the device / system and its components were not known to the SIKORA AG at the time of compilation of this instruction manual. If possible foreseeable misuses become known, the SIKORA AG should be informed immediately, to assume those can be documented to guarantee the intended use of the device / system and its components. The SIKORA AG will accept no liability for not known foreseeable misuses.

3.5.6

BEHAVIOR IN CASE OF EMERGENCY In case of emergency immediately de-energize the device! Thus prevents from further damage or hazard sources.

Proceed according to the instructions of your designated specialists (safety delegate or other specialist). They are generally recorded at the instructions for workplace conditions of the production line. Ask the destined specialist for the instructions, if you are not familiar with it.

INSTRUCTION MANUAL - VERSION 5.3 - JUNE 17, 2016 ENGLISH VERSION - COPY OF ORIGINAL (GERMAN)

SPARK 2000 UL

SAFETY

22

INTENDED USE OF THE DEVICE

3.5.7

CONSIDERATION OF THE INSTRUCTION MANUAL

The safety instructions and guidelines of this instruction manual have to be obeyed! If noted precautions of this documentation are not observed, an intended use can not be guaranteed. The SIKORA AG will assume no liability for generated damages through incorrect device use or nonobservance of noted safety instructions. Same for misuse operation or at the moment unknown foreseeable misuses which are not noted in this documentation. In the case of foreseeable misuse which is not noted in this documentation so far or not sufficient description of operating processes / safety instructions, contact the respective contact person (sales or service), so we can add your information to future documentation updates.

3.5.8

RESIDUAL RISK AND PRECAUTIONS

All known residual risks are accordant to possibility and destined precaution listed in the corresponding chapter of this documentation. Proceed as shown in the safety instructions and precautions of this documentation, to guarantee an intended use of the device. Unknown and therefore not documented residual risks are not excluded. The SIKORA AG endeavors to complete the explanations for residual risk and precaution. In the case of a missing documentation, contact the respective contact person to add it to future documentation updates.

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SAFETY

23

DECLARATION OF CONFORMITY

3.6

DECLARATION OF CONFORMITY DECLARATION OF CONFORMITY

We confirm that the product

Spark Tester SPARK 2000 UL

is in conformity with the EC directives 2006/95/E.E.C. and 2004/108/E.E.C. This declaration is valid for all products which are produced in accordance with the technical documentation which is part of this declaration. For verification of conformity with note to safety requirements and electromagnetic compatibility the following harmonized standards are applied:

 EN 61010-1

Safety

requirements

for

electrical

equipment

for

measurement, control and laboratory use. Part 1: General requirements

 EN 61000-6-2

Electromagnetic compatibility (EMC) - Part 6-2: Generic standards - Immunity for industrial environments

 EN 61000-6-4

Electromagnetic compatibility (EMC) Part 6-4: Generic standards: Emission standard for industrial environments

This declaration is given under the sole responsibility of: SIKORA AG, Germany SIKORA AG Bruchweide 2 28307 Bremen/Germany Phone: +49 421 48900 0 [email protected] www.sikora.net Fulfills requirements according to DIN EN ISO 9001:2008

The following declaration of conformity is a content report of the original document only, which is part of the product delivery / available at the SIKORA AG (depending on order). It has no serial number, date or signing and can vary in layout from the original.

INSTRUCTION MANUAL - VERSION 5.3 - JUNE 17, 2016 ENGLISH VERSION - COPY OF ORIGINAL (GERMAN)

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INSTALLATION

24

DECLARATION OF CONFORMITY

4.

INSTALLATION HINT

CAUTION

An operate protection / safety hood guarantees, using the insulation test is only available, while the hood is closed!

Components with mains voltage!

Inside the device housing are several components carrying mains voltage. To prevent any accidents you must disconnect the device from mains before you open the housing! Shown information must be absolutely observe. Non-compliance can lead to device damages or to slight, moderate injuries! The compliance has to be provided by the customer. The SIKORA AG is not liable for nonobservance.

INSTRUCTION MANUAL - VERSION 5.3 - JUNE 17, 2016 ENGLISH VERSION - COPY OF ORIGINAL (GERMAN)

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INSTALLATION

25

PLACE OF INSTALLATION

4.1

PLACE OF INSTALLATION

The measuring device can be installed in an extrusion line at any point after the cooling trough. This can be done by using the device stand for electrodes or by fixing the device on a suitable mounting base construction.

NOTE

Leakage current!

Look ahead to assure the suitable operation of the SPARK device by limiting the leakage current to a minimum, e.g. by removing the surface moisture of the product before entering the flow voltage test electrode to prevent from error messages. Note this advice for intended use of the SIKORA device and its components. Nonobservance can lead to incorrect use up to physical device damage.

Especially when placing the device directly after the cooling trough, you have to make sure that the object is dry. Water on the cable insulation may lead to so-called ghost faults being detected and test voltage breakdown. Also, water may cause corrosion of the bead chain electrode. This is why we recommend installing a blower to keep the object to be tested sufficiently dry. Furthermore, make sure that the tested wire or cable does not oscillate within the bead chain electrode, as otherwise ghost faults might be detected. Proper damping equipment should be used.

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DEVICE ASSEMBLY

4.2

DEVICE ASSEMBLY CAUTION

De-energize device!

Always remove the voltage supply (pull plug) first, before mounting or adjusting the measuring device! Shown information must be absolutely observe. Non-compliance can lead to device damages or to slight, moderate injuries! The compliance has to be provided by the customer. The SIKORA AG is not liable for nonobservance.

The horizontal alignment of the device must be matched to the test object. The vertical position should be adjusted so, that the wire to be tested slightly touches the U-shaped trough of the high voltage electrode.

OK NOT OK

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DEVICE ASSEMBLY

4.2.1

DEVICE STAND |OPTION|

The optional SIKORA device stand consists of a profiled aluminum pipe with base and carrier for the measuring gauge. Using it on uneven ground conditions, the SIKORA AG recommend to install a plane steel plate first, to mount the stand on it. The carrier allows optimal adjustment of the measuring gauge. High and distance are stepless adjustable and always variable, e.g. for maintenance. The SIKORA device stands are designed to place the wiring inside after measuring device installation. This prevents the wiring from damaging. Therefore the device stand has a rubber sealing which can be removed to lead the wiring through the device stand. Do not forget to refit the rubber sealing to the device stand after completing the assembly.

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ELECTRICAL CONNECTIONS

4.3

ELECTRICAL CONNECTIONS

All SIKORA measuring and display devices are produced for the TN network (TN-S, TN-C, TN-C-S). Note this for the grounding and voltage supply of the device.

Beispiel TN-Netz

NOTE

If no TN network exists at the place of installation (TT network or IT network), it has to be provided by the customer by interconnecting a transformer! Note this advice for intended use of the SIKORA device and its components. Nonobservance can lead to incorrect use up to physical device damage.

Execute the wiring of the electrical connections in the corresponding order of the following sub chapters. It guarantees an appropriate procedure.

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ELECTRICAL CONNECTIONS

4.3.1

GROUNDING

For perfect and reliable device performance the spark tester housing must be bonded properly to the system ground. This must be done because of safety, EMI and for reliability of fault detection. Note to connect not only the measuring device grounding (PE) correctly, but also provide for the right voltage potential among conductor L and N. L and N are allowed maximal device specification voltage supply compared to the grounding. Preferable N (Neutral) should possess a zero potential and L (Line) the specific voltage supply compared to N (see sketch).

 To obtain proper grounding the M6 grounding stud on the device side has to be low-impedance connected to the system ground, by using either a ground bonding wire or strap with a size of at least 10 mm² | 0.4 inch² (AWG7).

 Concerning safety standards, the mains PE terminal of the mains plug has to be connected to system ground anyway; however this wire link does not represent a sufficient low-impedance connection to system ground.

NOTE

Regard the necessary grounding of the test object as demanded by most of the applicable spark testing standards! Note this advice for intended use of the SIKORA device and its components. Nonobservance can lead to incorrect use up to physical device damage.

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ELECTRICAL CONNECTIONS

4.3.1.A

DEVICE STAND |OPTION|

Regard while planning to use a SIKORA device at device stand, to ground the device stand also. It is irrespective which type of stand you are using for the SIKORA device. The grounding has to occur for a SIKORA device stand as well as a self-constructed device stand.

NOTE

According to the Low Voltage Direction / EMV directive, a device stand has to be grounded additional while using it! Note this advice for intended use of the SIKORA device and its components. Nonobservance can lead to incorrect use up to physical device damage.

NOTE

Sparkover voltage can release incorrect data transfer or damage the internal serial interfaces! Note it for a competent grounding and cable laying. Note this advice for intended use of the SIKORA device and its components. Nonobservance can lead to incorrect use up to physical device damage.

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ELECTRICAL CONNECTIONS

4.3.2

VOLTAGE SUPPLY

Pin 1 L = 115 / 230 V AC ±10%, 50/60 Hz, 300 VA Pin 2 PE Pin 3 N ≈ 0 V AC When designing the device, special care has been taken to suppress any electromagnetic interference and to obtain interference immunity. It fulfils EMI requirements according to EN50081-2 and EN50082-2. Nevertheless, we recommend to use a separate mains power line from your main distributes directly to the device and not to connect any other loads to it. In this way you avoid interferences to a large extent, even in case of strong spark-overs, corona discharges or mains-borne interferences caused by other equipment. Note that the electromagnetic emissions during spark-over and corona discharges are not covered be any EMI regulation at all! This is because the level of electromagnetic interference depends mainly on the electrical layout of the production line, like length of the wire, grounding point/s, wire inductance etc. Do not connect the device to any other supply voltage than the one stated on the device type plate! The power connector is located at the device rear.

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ELECTRICAL CONNECTIONS

4.3.3

SIGNAL LINES

Consider that all signal lines have to be pass and ground accordingly to the low voltage direction / EMV directive. Use a strain relief for every signal line.

NOTE

Note the reference potential of the electronics (GND) is insulated from the protective earth (earth, grounding, housing) and connected to it according to our guide line only. Note this advice for intended use of the SIKORA device and its components. Nonobservance can lead to incorrect use up to physical device damage.

When installing the signal lines, note they can pick up interferences that can influence the device performance. At longer signal lines the effect of interference which affects the cable will increase. These cables carry data at a high transmission rate. Therefore the cables can be laid next to each other but should not be laid parallel to other cables which for instance are used for power supply. If however you decide upon a common path, keep a distance of at least 20 cm | 8 inch to other cables and avoid placing them near switched inductive loads (relay coils, motors, transformers, spark testers etc.) as far as their stray magnetic field is of importance. Other signal and measuring conductors which carry no inductive loads are not dangerous. A separate installation away from power lines and at sufficient distance to magnetic stray fields will guarantee reliable device performance.

NOTE

Finally make a visual inspection of all lines and cables. The device must not be taken into operation if any of these is damaged! Note this advice for intended use of the SIKORA device and its components. Nonobservance can lead to incorrect use up to physical device damage.

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OZONE EXHAUST DEVICE

4.4

OZONE EXHAUST DEVICE

The opening for a ozone exhaust device can be found at the rear side of the device. To exhaust the ozone from the cover, a low pressure of minimum 0.3 Bar is necessary.

NOTE

If using an exhaust device, you have to assure to choose the same earth potential for the device as well as the exhaust device! Note this advice for intended use of the SIKORA device and its components. Nonobservance can lead to incorrect use up to physical device damage.

4.5

MOUNTING REMOTE/DISPLAY 2000 |OPTION|

If you use a REMOTE 2000 display device, you can mount it directly to the housing as shown on the picture. The mounting can be easily realized via the holder connected to the device. Therefore

the

delivered

attachment

is

screwed to the device top side at the corresponding area with the pilot hole. The REMOTE 2000 with ball coupling is fixed to the attachment.

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OPERATION MODE CONFIGURATION

4.6

OPERATION MODE CONFIGURATION

Before starting operation you have to configure the operation mode analogue / digital depending on the demands of your production:

 Analogue mode Which means the test voltage is set exclusively via the analog input nominal value by applying an according control voltage.

 Digital mode Which means the test voltage is set exclusively via one of the several digital serial interfaces.

Configuration is done by setting the rotary switch S1 located on the main PCB.

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OPERATION MODE CONFIGURATION

4.6.1

MAIN PCB

Construction without optional Profibus DP module

S1 S2 S3

1: 2: 3:

internal digital analogue

1: 2:

Connection ECOCONTROL 600 Connection / ECOCONTROL 1000 or REMOTE 2000 / DISPLAY 2000

1: 2:

DISPLAY 2000 alone, without REMOTE / ECOCONTROL / PB normal setting

P2

Trimmer for Analog input

P4

Trimmer for Analog output

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OPERATION MODE CONFIGURATION

4.6.2

MAIN PCB WITH PROFIBUS DP

Construction with optional Profibus DP module

S1

101

Profibus adress setting -factory setting-

S3

100

Profibus adress setting -factory setting-

LEDs

Yellow diode:

Starts shining at switching on (POWER ON) till first successful data transfer

Red diode:

Shines if Profibus parameter error occurs - Adress not ok - DIP setting not ok Check factory setting

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OPERATION MODE CONFIGURATION

4.6.3

BAUD RATE

Other then the listed baud rates or baud rate combinations are not possible.

4.6.3.A

S2 AT POSITION 1

Mode 1

S3 at middle position (SPARK will be responded by REMOTE display device)

Serial interface RS232 REMOTE Serial interface RS485 REMOTE Mode 2

115 kBaud 115 kBaud

SPARK - Response

115 kBaud 115 kBaud

SPARK - Response

S3 at position 1 (SPARK sends continuous)

Serial interface RS232

115 kBaud

SPARK sends all 1.6 seconds

Serial interface RS485

115 kBaud

SPARK sends all 1.6 seconds

4.6.3.B

S2 AT POSITION 2

Mode 1

S3 at middle position (SPARK will be responded by REMOTE display device)

Serial interface RS232 REMOTE

115 kBaud 115 kBaud

Serial interface RS485 REMOTE Mode 2

SPARK - Response

153.6 kBaud 153.6 kBaud SPARK - Response S3 at position 1 (SPARK sends continuous)

Serial interface RS232

153.6 kBaud SPARK sends all 1.6 seconds

Serial interface RS485

153.6 kBaud SPARK sends all 1.6 seconds

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CONNECTION ECOCONTROL DISPLAY DEVICE

4.7

CONNECTION ECOCONTROL DISPLAY DEVICE

If using the Serial interface RS485 for connecting an ECOCONTROL, check if the baud rate setting is correct. Usually you do not have to adjust this yourself, as each device leaves our factory with its customer specific setting already done. However, when exchanging devices at your installation later on, modifying its baud rate setting may become necessary. Setting is done with the rotary switch S2 located on the main PCB. Depending on the ECOCONTROL equipment part number, the baud rate must be set as described below.

4.7.1

PROCEEDING

 Important: Switch off device and disconnect mains supply voltage first.  Remove device back panel: Unfasten the six outer cross-head screws (marked here with circles), take off back panel carefully.

 Then the main PCB which is situated at the inner side of the back panel can be accessed.

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CONNECTION ECOCONTROL DISPLAY DEVICE

 Set switch S1 on main board. Note: In case the device is equipped with option Profibus, you have to remove the Profibus DP module first!

S1 1 : internal 2 : digital 3 : analogue

 If necessary, set switch S2 on main board. Note: If your device is equipped with option Profibus, remove the Profibus DP module first!

S2 1 : Connection ECOCONTROL 600 2 : Connection

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CONNECTION ECOCONTROL DISPLAY DEVICE

 If necessary, set switch S3 on main board. Note: If your device is equipped with option Profibus, remove the Profibus DP module first!

S3 1 : DISPLAY 2000 alone, without REMOTE / ECOCONTROL / PB 2 : standard setting

 Put device back panel back.  Switch on device.

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5.

41

INTERFACES

D-Sub connections module frame

Serial interface RS232

Serial interface RS485

Profibus DP |Option|

Input HV-OFF safety switch

-reserved-

Display device External PC

Profibus system

Externa contact / switch

Connections Main PCB

IF2

Analog input IF1

Analog output IF1

Relay contact IF2

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External potentiometer or voltage supply

External display

External signaler

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CONNECTIONS OVERVIEW

5.1

CONNECTIONS OVERVIEW

Opening for ozone blow-off

Serial interface RS485

M6 grounding stud

Serial interface RS232

Power connector

ST 1 - Pin 1 ... 6 Analog input /Analog output (I/O)

Power switch ON/OFF

ST 2 - Pin 1 ... 10 Relay contact, External contact HV ON/OFF

Profibus DP interface

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CONNECTION CABLES TO SIKORA DISPLAY DEVICES

5.2

CONNECTION CABLES TO SIKORA DISPLAY DEVICES

5.2.1

CONNECTION TO ECOCONTROL

5.2.2

CONNECTION TO REMOTE 2000 / DISPLAY 2000

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SIKORA DIAGNOSTIC SOFTWARE

5.3

SIKORA DIAGNOSTIC SOFTWARE

A special setup and diagnostic programm from the SIKORA AG gives the possibility to set customer specific parameters of the device and to select different diagnostic functions.

REFERENCE

For a detailed description on the use of the DIAGNOSTIC software, read the DIAGNOSTIC software user manual for the corresponding SIKORA device.

Note to use always the latest version of the DIAGNOSTIC software. It will be found on the Device DVD, delivered with the device / system or obtain it by the SIKORA AG service. Using an older version may cause incorrect function of the DIAGNOSTIC software. The software is downward compatible; older SIKORA devices can be used with the latest version as well! The DIAGNOSTIC software is a stand-alone application without need for installation or further configuration. Copy the software to the desired computer which you want to connect to the device / system.

HINT

If the device is connected to a corresponding ECOCONTROL display device, you can directly use and operate the SIKORA DIAGNOSTIC software at it.

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SIKORA DIAGNOSTIC SOFTWARE

5.3.1

RS232 CONNECTION CABLE FOR SETUP/DIAGNOSTIC

HINT

The Serial interface RS232 is for connection and controlling the SIKORA device via the SIKORA DIAGNOSTIC software. To connect (1:1 standard connection) you can use any usable D-Sub connection system available on market or at the SIKORA AG.

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PROFIBUS DP |OPTION|

5.4

PROFIBUS DP |OPTION| NOTE

To avoid damages absolutely note: At line stoppage the test voltage must be switched off! Note this advice for intended use of the SIKORA device and its components. Nonobservance can lead to incorrect use up to physical device damage.

The SIKORA measuring device acts as SLAVE. The SLAVE address is set to 60, this value can be changed to any value from 0…125 using the diagnostic interface. The required projecting files for the SIKORA measuring device are supplied on the delivered Device DVD. While using the projecting files, you can select from the amount of data modules for data transmission listed in this instruction manual.

HINT

Devices with REMOTE 2000 option:

In this case, the REMOTE 2000 operation mode must be set to SLAVE!

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PROFIBUS DP |OPTION|

5.4.1

INTERFACE

Profibus interface RS485 Socket Pin 8 3 6 5

Assignment Profibus A Profibus B +5 V GND

Description 9 pol. D-Sub connection Configuration via diagnostic interface

The device interface supplies the voltage needed for the Profibus load resistances. The load resistances themselves are not integrated. In order to keep a reliable system the SIKORA AG recommend installing a terminating element, like for instance the Siemens "Load Resistance for Profibus" Order No. 6ES7972-0DA00-AA0. If an Actor or Sensor is used as terminating element for the bus system, removing this element will not remain without consequences.

HINT

To use a Profibus DP interface an accordant hardware assembly is necessary!

NOTE

To avoid transmission interferences apply four toroidal cores (part of delivery, SIKORA part number T704) to the connection cable, at the end away from the device. Note this advice for intended use of the SIKORA device and its components. Nonobservance can lead to incorrect use up to physical device damage.

HINT

Depending on your local grounding situation the earth potential could be influenced by those sparks generated by a test voltage which is set to a value of more than 5 kV. This may influence your Profibus system. For this reason we recommend installing a repeater (Example: SPARK 2000 Profibus Connection via Siemens RS485 Repeater).

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PROFIBUS DP |OPTION|

5.4.2

48

TELEGRAM STRUCTURE

Transmission mode Transmission range Access mode Data format

L2-Bus (RS485) up to 1,5 Mbit/s with auto detection MASTER-SLAVE principle (measuring device as SLAVE) see Profibus DIN 19245 Part 3

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PROFIBUS DP |OPTION|

5.4.3

DATA MODULE

Linear data modules Module 1 IN data: DB0…DB2 OUT data: DB0 sp2000_1.gsd

5.4.3.A DB DB0

IN DATEN (VOM GERÄT) Content: Status DB0.0 SPARK DB0.1 DB0.2 HV ZERO DB0.3 DB0.4 OPEN DB0.5 HV OFF DB0.6 DB0.7 '1' = Nominal value over 150dec; test voltage set to 0 V. n * 100 : Actual value of test voltage [Volt] for 15 kV devices n * 150 : Actual value of test voltage [Volt] for 10 kV devices not used

DB1 DB2

HINT

At serial data transfer the DB0.0 will be send as first Bit and the DB0.7 will be send as last Bit. The receiver however, will value the first received Bit as MSB and the last received Bit as LSB. At PB the Bits DB0.0 … DB0.7 will be send parallel (its valences).

5.4.3.B DB DB0

OUT DATA (TO DEVICE) Content: 01hex (001dec) 03hex (003dec) 08hex...96hex (008dec...150dec)

stop high voltage oscillator, status >> HV ZERO activate high voltage oscillator, status HV ZERO is reset nominal value test voltage: 15 kV devices = nnndec * 100 [Volt] = 0.75 ... 15 kV AC 10 kV devices = nnndec * 150 [Volt] = 0.75 ... 10 kV AC

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ANALOGUE INPUT/OUTPUT

5.5

ANALOGUE INPUT/OUTPUT

ST 1

Analog input / Analog output 6-pol connector Analog output - Actual value of test voltage Range 0.5 V ... 10 V DC = Test voltage 1) 15 kV devices 0.75 ... 15 kV AC / 10 kV devices 0.75 ... 10 kV AC 5 +OUT 6 OUT Analog input - Nominal value of test voltage Common-mode range 0 V ... +10 V DC 2) 2 +IN 0 ... +10 V DC 3 -IN ] (bridge) External GND 4 GND 1) Adjustable with trimmer P4, Main PCB (page 35) 2) Adjustable with trimmer P2, Main PCB (page 35)

5.6 ST 2 1 2 5 6 7 8 9 10

RELAY CONTACTS / EXTERNAL CONTACT HV ON/OFF Relay contacts, Input for external contact HV ON/OFF Relay contacts, max. load 0.5 A / 24 V DC

10-pol connector

} FAULT

Spark detected, signal remains for 0.6 seconds per detected spark

} HV-ON

high voltage oscillator in operation,i.e. the electrode carries a test voltage

} READY

Device ready

Input for external contact HV ON/OFF -bridged at deliveryClosed: Test voltage on, HV ON Open: Test voltage off, HV OFF

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SC400 (ASCII) PROTOCOL

5.7

SC400 (ASCII) PROTOCOL NOTE

To avoid damages absolutely note: At line stoppage the test voltage must be switched off! Note this advice for intended use of the SIKORA device and its components. Nonobservance can lead to incorrect use up to physical device damage.

HINT

Depending on your local grounding situation the earth potential could be influenced by those sparks generated by a test voltage which is set to a value of more than 5 kV. This may lead to high transient current flowing through the device used for diagnosis. For this reason we recommend installing a potential barrier (price on request).

The SC400 data communication between the SIKORA measuring device and other data devices will be realized via Serial interface RS485 or Ethernet/UDP interface with recorded data transmission. The appropriate device acts as MASTER and sends request telegrams to the SIKORA measuring device. The SIKORA measuring device only sends a telegram to the MASTER as reaction answer for the request. Theoretically the data transfer rate is limited by the Baud rate only.

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SC400 (ASCII) PROTOCOL

5.7.1

52

TELEGRAM STRUCTURE

Transmission mode Transmission range Connection cable Access mode Data security Format

START-STOP asynchronous without hardware handshake max. 1000 m (3280 feet) DUE 4503 Li2Y(St)+CY or LIFYCY MASTER-SLAVE principle (measuring device as SLAVE) Parity bit, checksum sign ASCII code 1 2 ............ n x z 1 = Start bit 2 = First data bit LSB n = last data bit MSB x = Parity bit z = Stop bit

The following parameters can be set: Number of data bit Parity bit Stop bit Transmission speed

7/8 EVEN / ODD / NO / MARK / SPACE 1 / 1.5 / 2 2400 / 9600 / 14400 / 19200 / 115200 Baud (bit/s)

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SC400 (ASCII) PROTOCOL

5.7.2

VALUE SETTINGS

STX : START OF TEXT 02 hex ACK : ACKNOWLEDGE 06 hex NAK : NEGATIVE ACKNOWLEDGE 15 hex

5.7.3

ETX : END OF TEXT 03 hex SUB : SUBSTITUTE 1A hex BCC : BLOCK CHECK CHARAKTER

CHECKSUM BYTE BCC

The checksum byte is calculated as follows (xor = Exclusive Or): Checksum = IDB1 xor IDB2 ... xor DB1 ...xor DBn xor ETX resp. IDB1 xor IDB2 xor IDB3 xor ETX IDB1 xor IDB2 ... xor NAK xor ETX DB1 ... xor DBn xor ETX

with setting sent by MASTER with request sent by MASTER with reaction or setting or if ID is missing (sent by SLAVE) with reaction on request (sent by SLAVE)

Checksum < 20H? (yes) BCC = Checksum + 20H

5.7.4

(no) BCC = Checksum

TIME OUT

Data transmission is subject to following time-out criteria: A. Maximum permissible delay time between two characters within a telegram: adjustable 200 / 500 / 1000 / 2500 ms If this criterion is fulfilled, the receiver waits for a new telegram start. B. Maximum permissible delay time between receiving the last character of a request telegram and sending the first character of the according reply: 500 ms If this criterion is fulfilled, the sender reacts by sending a request telegram again.

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SC400 (ASCII) PROTOCOL

5.7.5 DB DB0

5.7.6

RECEIVING TELEGRAM SLAVE (MEASURING DEVICE) Content: Default 01hex (001dec) 03hex (003dec) 08hex...96hex (008dec...150dec)

stop high voltage oscillator, status >> HV ZERO activate high voltage oscillator, reset HV ZERO status set test voltage: 15 kV devices = nnndec * 100 Volt = 0.75 ... 15 kV AC 10 kV devices = nnndec * 150 Volt = 0.75 ... 10 kV AC

SENDETELEGRAMM SLAVE (MESSGERÄT)

DB DB0

Inhalt: Aktuelle Daten Status DB0.0 '1' = Sollwert größer als 150dec; Prüfspannung wird auf 0 V gesetzt. DB0.1 DB0.2 HV OFF Hochspannungsoszillator gestoppt durch Unterbrechung der Brücke an Steckverbinder ST2, Pin 9 und 10 DB0.3 OPEN Hochspannungsoszillator gestoppt durch Öffnen der Abdeckung DB0.4 Profibus Modul ist gesteckt DB0.5 HV ZERO Hochspannungsoszillator gestoppt durch Senden von 001dec, Status bleibt erhalten bis zum Rücksetzen durch Senden von 003dec DB0.6 DB0.7 SPARK Durchschlag detektiert, Signal verbleibt für mindestens zwei Sekunden (500 ms Entfernung) pro detektierten Durchschlag DB1 n * 100 (15 kV) / n * 150 (10 kV) : Sollwert Prüfspannung [Volt] DB2 n * 100 (15 kV) / n * 150 (10 KV): Istwert Prüfspannung [Volt] DB3...DB12 Nur für Servicezwecke DB13...DB15 Synchronisierungsbytes, immer 255

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EXTERNAL SAFETY SWITCH HV ON/OFF

6.

OPERATION

This chapter describes all necessary and available information to operate the device / system and its components.

6.1

EXTERNAL SAFETY SWITCH HV ON/OFF

For reasons of safety the device is equipped with an independent input HV-OFF to be used by an external safety switch. This input acts as a master-on/off-switch for the test voltage, i.e. this input has the highest priority. Pins 9 and 10 (ST2) must be connected to an external safety switch which when closed enables the test voltage (normal operation) respectively when open disables the test voltage. At delivery these two pins are bridged. If you intend to use an external test voltage master-on/off-switch you have to replace the bridge by a suitable external switch. Removing the bridge immediately leads to the test voltage together with the warning lamp being turned off and to Bit "HV OFF" at Status Byte being set. When you connect the two contacts again, the high voltage oscillator wills immediately start working and the test voltage will rise up to the predefined value again, the warning lamp lights up and Bit "HV OFF" is reset.

CAUTION

Active test voltage!

Take absolute care to open this contact at line standstill and thus switching off the test voltage! Only when the line is running, the switch may be closed to enable the test voltage! Shown information must be absolutely observe. Non-compliance can lead to device damages or to slight, moderate injuries! The compliance has to be provided by the customer. The SIKORA AG is not liable for nonobservance.

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COVER

6.2

COVER

Opening the cover during operation leads to the high voltage oscillator being turned down immediately and test voltage being switched off completely. Bit "OPEN" at Status Byte is set. The moment the cover is closed again, the high voltage oscillator starts working immediately and the test voltage rises up to its predefined value again. Bit "OPEN" is reset. For further information to set the Bit, read the corresponding protocol (see "SC400 (ASCII) Protocol" on page 51).

6.3

LED INDICATOR LAMP

The device is equipped with a LED indicator lamp mounted on top of the device housing. This lamp will turn on as soon as the high voltage oscillator starts working, i.e. the electrode carries a test voltage. Manually disrupting the external safety switch or opening the cover the LED indicator lamp will turn off

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SWITCH DEVICE ON / OFF

6.4

SWITCH DEVICE ON / OFF

Before you switch on your device check once more the following points:

 Did you install a separate power line for the device?  Did you supply sufficient grounding?  Have precautions been taken to keep the test object dry?  Have precautions been taken to prevent mechanical oscillation of the wire to be tested?  Is there a switch/contact for switching off the test voltage when your production line stands still?  Did you connect all cables required (mains, REMOTE 2000, Profibus)?  Did you ground the housing and the test object (min. 10mm2)?  Did you configure a suitable operation mode (Digital/Analogue mode)?  Is the Profibus addressing setting (if relevant) correct?  Did you configure the correct REMOTE 2000 operation mode (Master/Slave)?

6.4.1

SWITCH DEVICE ON

The SPARK 2000 UL mains input with switch is located at the rear of the housing.

 Plug in power connector.  Switch on device with power switch.

6.4.2

SWITCH DEVICE OFF

 Switch off device with power switch.  Pull power connector.

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CONTROL MODES

6.5

CONTROL MODES

According to configuration the SPARK 2000 UL operation mode is controlled by one of the following interfaces: Digital control mode:

 Serial interface RS232 / Serial interface RS485  Profibus DP (Option) Analogue control mode:

 Analog input Signals supplied by the analogue output and the Relay contacts are not affected by the kind of operation mode selected. The analogue input is ignored during digital control mode. Sparks detected and device status information are indicated by an accordant telegram via the serial interface RS232 / RS485 resp. the Profibus-DP interface or the Relay contact. Use the analogue output to monitor the test voltage. Factory default setting is: an output voltage range of 0.53 V ... 10 V corresponds to a test voltage of 800 V ... 15kV. This ratio can be adapted by adjusting the internal trimmer P4. Display and Operation can also be done using the ECOCONTROL or REMOTE 2000 (Option). This unit acts according to its configuration as MASTER or SLAVE, i.e. as a control unit for the SPARK 2000 UL or as a mere display unit.

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CONTROL MODES

6.5.1

DIGITAL CONTROL MODE

During digital control mode the test voltage is controlled by sending an according telegram via one of the serial interfaces. These interfaces are internally OR-wired to one single internal input channel. Thus, it is not possible to send data simultaneously via these interfaces! The telegram is used for:

 Setting the test voltage nominal value (by sending 008DEC ... 150DEC)  Turning on the test voltage (by sending 003DEC)  Turning off the test voltage (by sending 001DEC) Note that the lowest value which can be set for the test voltage is about 0.8 kV which is adjusted by sending 008DEC. If you really want to set the test voltage to zero, then you have to activate "HV ZERO" state by sendig 001DEC. During this state, the high voltage oscillator is stopped and the test voltage immediately turned down to zero. "HV-ZERO" state is maintained until the high voltage oscillator is activated again by sending 003DEC. Next, you have to adjust the required test voltage again by sending an according telegram. "HV-ZERO" state is indicated in the output data telegram (Bit "HV-ZERO" in Byte DB0). The telegram must be transmitted periodically to the SPARK, at least once per second. Otherwise an internal watch-dog timer turns down the test voltage immediately. Please note that the test voltage will not be turned off completely but merely turned down to a value of about 800 V. (For some devices, this is also indicated by the red LED indicator lamp remaining on.) After each successful transmission of the telegram or after a reset signal generated by the internal watch-dog timer, the SPARK immediately replies by sending a data telegram as response, to all serial interfaces simultaneously.

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CONTROL MODES

6.5.2

ANALOG CONTROL MODE

During analog control mode the test voltage amplitude is exclusively set by an analog control voltage. This control voltage has to be connected to the analog input nominal value (plug ST1, pin 1 to 4). This control voltage can be supplied either by an external adjustable voltage source or can be generated in conjunction with the internal voltage source of the SPARK. In case there is a longer distance between the SPARK and an external voltage source respectively a potentiometer, the SIKORA AG recommend using a shielded cable, where the shield should be connected to GND (pin 4 of connector ST1). The common mode voltage range of the signal input pins 2 and 3 of connector ST1 is 0 to +10 V DC. The nominal test voltage can be set in its range by a control voltage of 0.53V...10V. During operation, by an external adjustable resistor respectively by a potentiometer of approx. 10kΩ, you can adjust the matching of the ranges of test voltage and control voltage by adjusting the internal trimmer P2 on the main PCB. Factory default setting is a test voltage of 10V at 10kΩ. During digital mode the control voltage does not have any influence on the test voltage. All other functions of the SPARK are available as well, all serial interfaces remain active. Usually, there is no telegram being sent to the SPARK during analogue control mode. Therefore, the internal watch-dog timer triggers the sending of a data telegram to the serial interfaces once a second. Hence you still can monitor all data, even when operating the device in analog control mode. If this output data rate is to low for your application, you can speed it up by sending so-called Dummy telegrams. During analog control mode the SPARK replies to each Dummy telegram received by sending a complete data telegram, the contents of which are according to the receiving telegram, except only values of 001DEC and 003DEC will be accepted, i.e. setting the test voltage is inapplicable. Even when the analog nominal input is used to set the nominal value it is still possible to stop the high voltage oscillator by sending the "HV ZERO" command!

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TEST OPERATION

6.6

TEST OPERATION

Switch on your SPARK 2000 UL using the power switch. If you are testing your SPARK 2000 UL for the first time, we recommend doing so without any wire or cable being in the bead chain high voltage electrode, i.e. not during production.

 Close the hinged cover and enable the high voltage oscillator in case you have used the "HV OFF" command or have used the "HV OFF" input.

 Set the nominal test voltage amplitude to 15 kV / 10 kV (depending on device) during digital control mode by sending 150DEC periodically via one of the serial interfaces or, during analogue control mode, by applying a control voltage of 10 V DC to the analog input nominal value default. Now your SPARK 2000 UL must generate a test voltage of 15 kV / 10 kV (depending on device). Furthermore you should hear the device high voltage transformer working. You can perform some spark-over tests now by using a well-grounded and insulated piece of wire. Bring the end of the wire slowly up to the high voltage electrode until a clearly visible spark-over will occur. This should happen before you have come as close as about 10 mm. The SPARK 2000 UL must detect this spark-over immediately. In this case, the high voltage oscillator stops working for about 0.6 seconds, Bit "SPARK" in byte DB0 is set and the contact "FAULT" is closed. Please repeat this test using a much lower test voltage, e.g. 1.5 kV.

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INLINE OPERATION

6.7

INLINE OPERATION NOTE

Make a test operation first. If everything did work well during the tests, you can insert the wire or cable under production. Note this advice for intended use of the SIKORA device and its components. Nonobservance can lead to incorrect use up to physical device damage.

 Open the hinged cover and feed the wire to be tested through the bead chain high voltage electrode. Close the hinged cover again.

 Enable the high voltage oscillator again if you have used the "HV OFF" command before or if you have interrupted the Master "HV OFF" input pins.

 Set the nominal test voltage amplitude to the required level by periodically transmitting the corresponding telegrams to one of the serial interfaces or by using the analog nominal input.

 Monitor the actual test voltage amplitude, either by using the output data of the serial interfaces or by using the analog actual output voltage.

 Monitor the "SPARK" signal, either by using the output data of the serial interfaces or by using the corresponding "FAULT" relay contact.

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MAINTENANCE

7.

63

MAINTENANCE NOTE

Customer changes or repairs of the SIKORA device / system

which are not explicitly documented in this chapter for customer procedure, are not permitted without prior acceptance of the SIKORA AG and lead to a loss of all warranty claims! To validate your warranty claims always contact the SIKORA AG before these arrangements.

HINT

The high voltage testing device is almost maintenance-free!

However, follow the instructions given below carefully to keep device performance up for many years of use:

 Always keep the device dry and clean. This is particularly important for the bead chain high voltage electrode and the insulating plate.

 The bead chains will wear with time. This is a normal effect due to the abrasion caused by the fast running test object. If necessary replace the bead chain array in time. For spare parts contact the service of the SIKORA AG.

 Do not operate the device if it seems to be damaged! Contact the service of the SIKORA AG!  As a precaution check the device regularly, for instance after each production.

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DEVICE CHECK WITH EXTERNAL TESTING DEVICES

7.1

DEVICE CHECK WITH EXTERNAL TESTING DEVICES

REFERENCE

All made details refer to the test standard DIN EN 62230, corresponding to the tests of high voltage testing devices.

At least one time each year, but also after every reparation or important change, the standard instructs to check spark tester depending on the compliance with different specifications. A part of this is for example the test voltage check-up, which tolerances are limited to ± 5%, the sensitivity check-up of a spark tester depending on its error detection reliability also as the maximum voltage check-up in case of unintended touching of the testing high voltage. Checking the spark tester with external testing devices can lead to complete false results, because these testing devices are developed and calibrated to check devices of the same producer depending on functionality and compliance of specified attributes and values. The SIKORA AG is sure with the knowledge depending on the spark tester function, a testing device can be constructed which can fulfill the named attributes of a spark tester. But the standard DIN EN 62230 gives large leeway to the producer of a spark tester at realization of such a device. This applies for example to the testing voltage and as the case may be the wave shape of the testing voltage. Also the detector to identify isolation errors can be realize in different ways. There are detectors which run the testing voltage during error detection. But there are also detectors which directly stops the testing voltage during error detection. While the first construction needs an external error voltage limiter for using a simulated fault, e.g. with the aid of a needlepoint to reduce the applied load of this needlepoint, an external limiter is the wrong way for the second constructed error detector, because this detector type has an internal voltage limiter and the high voltage will be shut down directly after error detection.

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STORING AND DISPOSAL

8.

65

STORING AND DISPOSAL

Temperature range Air humidity

+5 ... +50 °C | +41 ... +122 °F Air humidity

Note the device specified environmental conditions at storing. This prevents from lower functionality of the device as well as damages on its components during long-term storing. Especially devices with diverse liquids for cooling or otherwise use should keep the temperature conditions of the specifications. Otherwise an accordingly use of the components is not guaranteed for further use of the device. A outdoor storing should strictly be prevent. This also could lead to damages or functionality reduction of the device and its components through local weather conditions. Always remove all cables and connections from the device before storing it. It prevents from damages at plugs and attachments.

HINT

Storing inside the original packing.

The SIKORA AG recommend to use the original packing of the device while storing it. The packing is especially designed for a safe transport of the device. Therefore it is most suited to prevent from damages while transporting to/from installation location and during storing. If the original packing is no longer available, the SIKORA AG recommend to use a similar package with similar qualities.

Note for storage to not mechanically or electrically damage the device and its components with other devices or not fixed storing. Guarantee a storage in an extra separated place for it with suffice safety. Furthermore the storage place should not be directly in a public place or operation place. It prevents from improperly use or transport of the device with following damaging.

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USE AFTER LONG-TERM STORING

8.1

USE AFTER LONG-TERM STORING

If the device and its components are operated after a long-term storing, first check it for possible damages. Especially look for damages at plugs and attachments as well as the corresponding cables and connections. For the inspection, also consult the chapter maintenance and proceed like the accordant described arrangements.

8.2

DISPOSAL

The disposal has to be conform to the local statutory law for the used device and its components. Dispose all components conform to their designation for the respective product and material. In particular used liquids have to be removed conform to the corresponding legislations for disposal. But also electrical devices have to be separately disposed depending on Do not dispose into household garbage

local legislations.

The SIKORA AG is not responsible for the disposal of the device and its components at customer place. The responsibility is assigned to the customer through the purchasing and use of the device and its components as well as spare parts and attachments. It has to be done provided by the customer. The SIKORA AG assumes no liabilities or responsibility for false or deficient disposal of the device or its components at customer place. At return consignment of the device and components, the SIKORA AG can assume the professional disposal if desired. This do not apply for additional components or used resources / liquids used by the customer. They have to be removed before the return consignment and disposed by the customer himself.

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TECHNICAL DATA

9.

67

TECHNICAL DATA

Voltage supply Temperature range Air humidity

115 / 230 V AC ±10%, 50/60 Hz, 300 VA +5 ... +50 °C | +41 ... +122 °F max. 95% (without condensation)

Dimensions Height [mm] [inch] Width [mm] [inch] Depth [mm] [inch] Weight (approx.)

188 7.40 305 12.0 357 + 55.5 (Handle) 14.1 + 2.19 (Handle) 9.7 kg

Measuring range Electrode length Line speed Line height Power factor Test frequency

0.5 to 30 mm | 0.02 to 1.2 inch 100 mm | 3.9 inch 2000 m/min | 6512 ft/min at 3.0 kHz 1333 m/min | 4373 ft/min at 2.0 kHz 900 to 1100 mm | 35.4 to 43.3 inch > 0.5 3.0 kHz (optional 2.0 kHz) Range 15 kV devices = 0.75 ... 15 kV AC / 10 kV devices = 0.75 ... 10 kV AC continuous adjustable

Resolution Maximum active approx. 10 mA current Max. capacitive current approx. 20 mA

Sealing IP 54 Max. altitude above SL < 2000 m | 6562 ft EMC according to EN50081-2, EN50082-2 EN 61010-1 DIN VDE 0800 / IEC 479-1, -2 Safety Active current limit 10 mA Input for external safety cut-off Alarm Dry contact, switch duration approx. 1 sec

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TECHNICAL DRAWINGS

9.1

TECHNICAL DRAWINGS

You find all relevant technical drawings for the SIKORA devices in this chapter.

 SPARK 2030 UL (page 69)  SPARK 2030 UL with stand (page 70)  Cable and configuration plan (page 71)  SIEMENS RS485 repeater (profibus connection) (page 72)

HINT

This listing of technical drawings has a required selection of all SIKORA devices / systems. A completeness of all available device types and components is not guarenteed. If you miss a technical drawing at this documentation or need a separate drawing, contact the SIKORA AG service.

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TECHNICAL DATA

TECHNICAL DRAWINGS

9.1.1

69

SPARK 2030 UL

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TECHNICAL DATA

TECHNICAL DRAWINGS

9.1.2

70

SPARK 2030 UL WITH STAND

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TECHNICAL DATA

TECHNICAL DRAWINGS

9.1.3

71

CABLE AND CONFIGURATION PLAN

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TECHNICAL DRAWINGS

9.1.4

SIEMENS RS485 REPEATER (PROFIBUS CONNECTION)

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GLOSSARY

10.

GLOSSARY

73 I INS

A

= Insulation

ABS

IR

= Absolute value The absolut value is determined from the single values and has no sign. Often also written as |value|.

= Infrared Special range at light spectrum.

AC / DC

= Inner semi conductor

AC = Alternating current / voltage DC = Direct current / voltage

C CCD

= Charge-coupled device Light sensitive, electronic component.

D DM

= Diameter

DSP

= Digital signal processor Used for continuous processing of digital signals.

E ECC

ISC

L LED

= Light-emitted diode A diode emitting light by flowing current (as infrared radiation or ultraviolet radiation, depending on type).

M MEASURING AXES

Measuring axes denotation: X-axis = Blue axis = Vertical Y-axis = Magenta axis = Horizontal Z-axis = Brown axis (for T measuring heads)

O OSC

= Outer semi conductor

= Eccentricity

P

EMV

PE

= Electromagnetic compatibility Describes the freedom from interferences for electrical or electronic devices with their environment.

= Protective earth Electric conductor for safety purpose (protection against electric strike).

F

Q

FFT

QGE

= Fast Fourier Transformation An algorithm for efficiently calculation of values from a Discrete Fourier Transformation (DFT)

= Quartz crystal generator Special high frequency generator for diverse SIKORA measuring devices.

G

S

GND

SRL

= Ground (Earth) Reference potential for signal and operating voltage.

H HV

= High volate Electric voltage over 1 kV, which requires specific handling.

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= Structural Return Loss The structural return loss occurrence at wired and optical transmitting medium. It is a logarithmically measure for the relation of send to reflected energy.

T TFT

= Thin-film transistor

SPARK 2000 UL

GLOSSARY

74

Special monitor version with flat screen.

TOUCH PANEL

Gives the possibility to make all inputs and controls directly via display device by pressing the corresponding function on the monitor. No keyboard or mouse for usage is necessary.

U UNIT OF LENGTH

At the manual all corresponding lengths are stated as metrical and american unit of length. 1 meter (m) = 3.28 feet (ft) 1 millimeter (mm) = 0.039 inch (inch) 1 micrometer (µm) = 0.039 Mil (mil)

W WT

= Wall thickness

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REVISION STATUS

11.

REVISION STATUS

75 NEW GRAPHICS / NEW LAYOUT

CHRONOLOGICAL CHANGE OVERVIEW FOR ALL VERSION STATES OF THIS DOCUMENT. VERSION 5.3 DATUM NEW DOCUMENT STRUCTURE / NEW LAYOUT ADDED CHAPTER SAFETY • PEOPLE WITH HEART PACEMAKER / DEFIBRILLATOR

CHANGED CHAPTER GENERAL INFORMATION INTERFACES TECHNICAL DATA VERSION 5.2 CHANGED CHAPTER DEVICE DESCRIPTION INSTALLATION INITIATION

• SCOPE OF DELIVERY • TECHNICAL DRAWINGS 18.06.2015 • • • •

SCOPE OF DELIVERY WIRING DEVICE CONNECTIONS CONNECTION CABLES TO SIKORA DISPLAY DEVICES

• PROFIBUS DP VERSION 5.1 NEW DOCUMENT STRUCTURE CHANGED CHAPTER PROFIBUS DP VERSION 5.01 CHANGED CHAPTER INSTALLATION

11.08.2014 • OUT DATA 20.02.2014 • DEVICE ASSEMBLY

VERSION 5.0 13.02.2014 SAFETY INDICATIONS AT ALL CHAPTER ADAPTED TO ANSI Z535 CHANGED CHAPTER DATA COMMUNICATION TECHNICAL DATA VERSION 4.2 11.03.2013 ADDED CHAPTER INSTALLATION • OZONE EXHAUST DEVICE CHANGED CHAPTER INSTALLATION • REMOTE 2000 MOUNTING TECHNICAL DATA SCOPE OF DELIVERY • OPTIONAL COMPONENTS DECLARATION OF CONFORMITY TECHNICAL DRAWINGS VERSION 4.14 ADDED CHAPTER INTENDED USE TECHNICAL DATA VERSION 4.13 CHANGED CHAPTER SCOPE OF DELIVERY CONFIGURATION TECHNICAL DATA VERSION 4.12 ADDED CHAPTER INSTALLATION INSTANDHALTUNG

04.09.2012 • FORESEEABLE MISSUSE • ALARM CONTACT 28.06.2012 • S3

07.05.2012 • ADVICE FOR LEAKAGE CURRENT • ADVICE DEVICE CHECK WITH EXTERNAL TESTING DEVICE

VERSION 4.11 CHANGED CHAPTER INSTALLATION TECHNICAL DATA VERSION 4.1

09.02.2012 • GROUNDING • TEST VOLTAGE 11.10.2010

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INDEX

12.

INDEX

A ABS ........................................................................................... 73 AC / DC .................................................................................... 73 ANALOG CONTROL MODE ....................................................... 60 ANALOGUE INPUT/OUTPUT ...................................................... 50

B BAUD RATE ................................................................................ 37 BEHAVIOR IN CASE OF EMERGENCY ......................................... 21

C CABLE AND CONFIGURATION PLAN .....................................68, 71 CCD ......................................................................................... 73 CHECKSUM BYTE BCC ............................................................... 53 CONNECTION CABLES TO SIKORA DISPLAY DEVICES ................. 43 CONNECTION ECOCONTROL DISPLAY DEVICE ......................... 38 CONNECTION TO ECOCONTROL ............................................ 43 CONNECTION TO REMOTE 2000 / DISPLAY 2000 ..................... 43 CONNECTIONS OVERVIEW ....................................................... 42 CONSIDERATION OF THE INSTRUCTION MANUAL ..................... 22 CONTACT ................................................................................... 7 CONTROL MODES .................................................................... 58 COVER ...................................................................................... 56

D DATA MODULE .......................................................................... 49 DECLARATION OF CONFORMITY .............................................. 23 DEVICE ASSEMBLY ..................................................................... 26 DEVICE CHECK WITH EXTERNAL TESTING DEVICES ..................... 64 DEVICE DESCRIPTION ................................................................ 11 DEVICE STAND |OPTION| ....................................................27, 30

76 HV ............................................................................................ 73

I IN DATEN (VOM GERÄT) ............................................................ 49 INLINE OPERATION ................................................................... 62 INS ............................................................................................ 73 INSTALLATION ........................................................................... 24 INSTRUCTION MANUAL REFERENCES ........................................... 9 INTENDED USE OF THE DEVICE ................................................. 19 INTERFACE ................................................................................ 47 INTERFACES .............................................................................. 41 IR .............................................................................................. 73 ISC ............................................................................................ 73

L LED ........................................................................................... 73 LED INDICATOR LAMP................................................................ 56

M MAIN PCB ............................................................................35, 50 MAIN PCB WITH PROFIBUS DP ................................................... 36 MAINTENANCE .......................................................................... 63 MEASURING AXES ...................................................................... 73 MOUNTING REMOTE/DISPLAY 2000 |OPTION| ......................... 33

O OPERATION .............................................................................. 55 OPERATION MODE CONFIGURATION ....................................... 34 OSC.......................................................................................... 73 OUT DATA (TO DEVICE) ............................................................. 49 OZONE EXHAUST DEVICE .......................................................... 33 OZONE PRODUCTION .........................................................15, 19

P

DIGITAL CONTROL MODE ......................................................... 59

PE ............................................................................................. 73

DISPOSAL .................................................................................. 66

PEOPLE WITH HEART PACEMAKER/DEFIBRILLATOR ...................... 17

DM............................................................................................ 73

PLACE OF INSTALLATION ........................................................... 25

DSP ........................................................................................... 73

PLACE OF OPERATION .............................................................. 19

E ECC .......................................................................................... 73 ELECTRICAL CONNECTIONS...................................................... 28

PROCEEDING ............................................................................ 38 PROFIBUS DP |OPTION| ........................................................... 46

Q

EMV .......................................................................................... 73

QGE ......................................................................................... 73

EXTERNAL SAFETY SWITCH HV ON/OFF ..................................... 55

R

F

RECEIVING TELEGRAM SLAVE (MEASURING DEVICE) ................... 54

FFT ............................................................................................ 73

RELAY CONTACTS / EXTERNAL CONTACT HV ON/OFF ............... 50

FORESEEABLE MISUSE ................................................................ 21

REQUIREMENT FOR OPERATOR ................................................. 20

G GENERAL INFORMATION ............................................................. 6 GND ......................................................................................... 73 GROUNDING ............................................................................ 29

H HANDLING CAPACITIVE CURRENT .............................................. 16

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RESIDUAL RISK AND PRECAUTIONS ............................................ 22 REVISION STATUS ...................................................................... 75 RS232 CONNECTION CABLE FOR SETUP/DIAGNOSTIC ............. 45

S S2 AT POSITION 1 ..................................................................... 37 S2 AT POSITION 2 ..................................................................... 37 SAFETY ...................................................................................... 14

SPARK 2000 UL

INDEX

77

SAFETY LABELING AT DEVICE ..................................................... 19 SAFETY RELEVANT ENVIRONMENT CONDITIONS ........................ 19 SC400 (ASCII) PROTOCOL ....................................................51, 56 SCOPE OF DELIVERY .................................................................. 12 SENDETELEGRAMM SLAVE (MESSGERÄT) ..................................... 54 SERVICE....................................................................................... 8 SIEMENS RS485 REPEATER (PROFIBUS CONNECTION) ...........68, 72 SIGNAL LINES ............................................................................ 32 SIKORA DIAGNOSTIC SOFTWARE .............................................. 44 SPARK 2030 UL .....................................................................68, 69 SPARK 2030 UL WITH STAND ................................................68, 70 SRL ............................................................................................ 73 STORING AND DISPOSAL........................................................... 65 SWITCH DEVICE OFF ................................................................. 57 SWITCH DEVICE ON .................................................................. 57 SWITCH DEVICE ON / OFF ........................................................ 57

T TECHNICAL DATA ...................................................................... 67 TECHNICAL DRAWINGS ............................................................. 68 TELEGRAM STRUCTURE .........................................................48, 52 TEST OPERATION ...................................................................... 61 TFT ............................................................................................ 73 TIME OUT.................................................................................. 53 TOUCH PANEL .......................................................................... 74 TRANSPORT ............................................................................... 13

U UNIT OF LENGTH ...................................................................... 74 USAGE OF ORIGINAL COMPONENTS ........................................ 18 USE AFTER LONG-TERM STORING ............................................. 66 USED SYMBOLS AND SIGNAL WORDS ........................................ 10

V VALUE SETTINGS ....................................................................... 53 VOLTAGE SUPPLY ...................................................................... 31

W WARRANTY DESIGNATION ........................................................... 8 WT ............................................................................................ 74

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