4 207 774 MA MOD-Bus TTT - ZM - EN [PDF]

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Zitiervorschau

EN

Technical information Assembly instructions MOD-Bus TTT/ZM - TopTronic®T (module for connecting to a building master control system)

Hoval United Kingdom Hoval LTD Northgate Newark Nottinghamshire NG24 1JN Phone: +44 1636 67 27 11 Fax: +44 1636 67 35 32 Hoval Export Hovalwerk AG Austrasse 70 9490 Vaduz Principality of Liechtenstein Phone: +423 399 24 00 Fax: +423 399 26 18

4 207 774 / 00 - 08/08

Subject to modifications

Description

4 207 774 / 00

Brief information on MOD-Bus A defined address is assigned to every device that is connected via Modbus over which it can send and receive Modbus commands. The communication within the network is always begun through a master. It sends a message to which the addressed slave reacts, depending on the contents. Modbus is a standardised protocol which is openly accessible. In general, there are two versions of the Modbus, i.e. one uses communication via serial interface, the other via Ethernet. Our Modbus coupler is a module with serial interface which transmits the data via Modbus RTU. A transmission of the data via Modbus RTU means that the data are sent in binary form and that these must first be converted into a readable form after the transmission. Modbus interface 1. Control of the system via TopTronic®T: The MOD-Bus coupler is connected to the TopTronic®T heating regulator via the T2B bus (internal TopTronic®T bus). All data points of the heating regulator can be accessed via this T2B bus. Each of the data points out of the TopTronic®T has a unique address which can be selected depending on the application. The forwarding of information to the GLT about temperatures of individual mixing circuits, pump statuses, alert messages from heat generators (incl. alert codes), etc. is thus possible. The hardware use with the solution of a MODBUS coupler is low, because even with a cascade network with multiple TopTronic®T controllers, only 1 MOD-BUS coupler is required in order to query the information of the entire system. 2. Control of the system via GLT: The GLT actively engages in the control of the heating system. In this case, all units (diverse mixing circuits, water heaters, etc.) are not activated via the TopTronic®T, but rather via the GLT. The Hoval boiler only supplies the required heat still, which is also passed via a data point (temperature set value) from the GLT to the heat generator or to the cascade. Connection to other bus systems The various manufacturers of home heating, ventilation, air conditioning systems work with different protocols (communication language between network participants) such as LON, EIB, Profibus, Canopen, etc. In order to facilitate the communication with these systems, the BUS coupler is used as link (between the third-party systems and the MOD-BUS). The open standard of the MOD-BUS communication protocol allows different third-party systems to be connected together to form a network. In this case the connection to other communication protocols is created via a Universal Gateway. The data transfer is handled via the MOD-BUS coupler. Services such as commissioning, creation and connection of communication protocols require a use-oriented planning. Universal Gateways are (usually) available for 25, 50, 100 and 250 data points. Commissioning or connection of the coupler to the GLT The connection of the MOD-BUS coupler into the GLT network occurs via the operator of the building control. Basic technical information such as the addressing of the coupler and the required data points for connection are listed in the provided operating instructions. Should the translation of the MOD-BUS protocol to a different communication protocol (LON, EIB, ...) be necessary, a use-oriented planning is required. Testing the Modbus coupler: The Modbus coupler can be checked for the availability of the specified data points using various software tools. The data points available in the data point table can be accessed with the input of the corresponding addresses. The software tools are normally freely available via the Internet and serve for testing purposes during commissioning.



Technical data

4 207 774 / 00 Power supply: occurs via the T2B bus of the TopTronic®T Dimensions L x W x H 110*75*60 mm

75 mm

Installation: Top hat rail mounting (in the control panel of the building control)

60 mm

110 mm

Interfaces: - T2B bus to the TopTronic®T connection - MOD-Bus connection Interface type: Baud rate: Setting data/stop bit: Parity: Master/Slave mode: MOD-Bus address: Protocol:

RS232 – Null modem 9600 baud 8 data bits, 1 stop bit even slave 2 RTU RS 232 cross link T2Bus

LED 1 - supply voltage T2B 2 - T2B RXD 3 - T2B TXD 4 - Modbus RXD 5 - Modbus TXD

5 4 3

2

1

Mapping register name - Modbus function number: Register

Description

Modbus read function

Modbus write function

Coil

Binary set

1

5

Status

Binary actual

2

Holding

Analogue set

3

Input

Analogue actual

4

6

Pin configuration 9-pole plug: 2 - RXD (receive) 3 - TXD (send) 5 - GND Rest unassigned





actual value common flow

Set value common 0 ... 114 flow/heat genera- 115 ... 3276 tor

Set value output heat generator

Off

on

on

Modulated: 0 ... 49 50 ... 99 100 ... 1000 Stage: 0 ... 49 50 ... 249 250 .. 749 750 ... 1000

-500 ... 5000

Set value cascade 0 ... 1200

Off

Values range

Description data point

I/O

Temperature

Temperature

Category

Modulated: AUTO OFF 10...100% Stage: AUTO OFF BR1 BR2

Percent

OFF Tempera11.5 ... 327.6 °C ture

-50.0 ... 500.0 °C

0.0 ... 120.0 °C

Display

Global data points (extends across the cascade)

1

0

1

0

03 / 06

03 / 06

04

04

Analogue set

Analogue set

Analogue actual

Analogue actual

MOD- Function FuncBus-ID code tion type

Output set value; works only if no cascade is active (single boiler). For modulating heat generators: Set value in % For staged H-GEN, targeted switching of the stages.

Cascade flow set value; the input value is processed as additional heat demand value to the heat generator(s). It is taken into ac­ count in addition to the calculated heat de­ mand(s) in the control system.

Current common flow actual value for cascade control - with multiple common flow sensors (SVLFs), the lowest CD address is displayed.

The flow set value calculated by the cascade management for the cascade control (with or without common flow sensor (SVLF).

Description

Global data points 4 207 774 / 00

CDn status level 2 (H-GEN type 2, 3)

CDn status SLP

CDn status KKP

CDn status MK1 pump

CDn status VA1

CDn status VA2

CDn status MK2 pump

Off

Off

Off

Off

Off

Off

Off

0/1

0/1

0/1

0/1

0/1

0/1

0/1

CDn status level 0 / 1 1 (H-GEN type 1, 2, 3)/modulating (H-GEN type 4, 5)

Off

Values range

Description Data point

I/O

OFF / ON

OFF / ON

OFF / ON

OFF / ON

OFF / ON

OFF / ON

OFF / ON

OFF / ON

Display

Status

Status

Status

Status

Status

Status

Status

Status

Category

Function code

141, 241, 02 341, 441, 541

138, 238, 02 338, 438, 538

137, 237, 02 337, 437, 537

136, 236, 02 336, 436, 536

133, 233, 02 333, 433, 533

132, 232, 02 332, 432, 532

109, 209, 02 309, 409, 509

101, 201, 02 301, 401, 501

MODBus-ID

Binary actual

Binary actual

Binary actual

Binary actual

Binary actual

Binary actual

Binary actual

Binary actual

The status (ON/OFF) of the pump output of the mixing circuit 2 is collected via this data point.

Independently of which function is lying on the variable output (parameterisation TTT), the status (ON/OFF) is registered.

Independently of which function is lying on the variable output (parameterisation TTT), the status (ON/OFF) is registered.

The status (ON/OFF) of the pump output of the mixing circuit 1 is collected via this data point.

If a boiler circuit pump is parameterised at the controller (output «direct circuit», VA1, VA2), then «1» is returned via this data point if the output is active.

Switches on the output of the storage charg­ing pump, thus «1» is returned via this data point.

For two-stage heat generators, «1» is re­ turned with this status signal if the second stage is active.

Depending on which heat generator type is set on the controller, a corresponding sta­tus signal can be queried here. For mod­ u­lat­ing heat generators (H-GEN type 4/5) «1», if this is in operation with staged heat generators when the first level is active.

Function Description type

Data points of each central device CD (corresponding central device selectable through the MOD-Bus-ID)

4 207 774 / 00

Data points





CDn set value BR2

CDn set value 0 ... 100 output modulated Burner % (only H-GEN type 4)

CDn actual value 0 ... 100 output modulated Burner % (only H-GEN type 4)

CDn flue gas sensor (AGF) (firing device (FA)/VE1)

CDn status firing device (FA) (+1)

Off

Off

Off

Off

Off

0 ... 255

-500 ... 5000

0 ... 1200

0 ... 1200

CDn set value BR1 or firing device (FA)

Off

Value range

Description Data point

I/O

MODBus-ID

Function code

Percent

Percent

103, 203, 04 303, 403, 503

102, 202, 04 302, 402, 502

Temperature 101, 201, 04 301, 401, 501

Temperature 100, 200, 04 300, 400, 500

Category

0 ... 255

Status

108, 208, 04 308, 408, 508

-50.0 ... 500.0 °C Temperature 107, 207, 04 307, 407, 507

0 ... 100 %

0 ... 100 %

0.0 ... 120.0 °C

0.0 ... 120.0 °C

Display

Analogue The data point supplies precise informa­ actual tion about the current operating state of the automatic firing device (only possible with BIC960) connected to the TTT, i.e. operating states such as e.g. the pre-flush­ ing phase etc. can be read out here; the operating statuses are supplied from the firing device (FA) BIC960, whereby the status digit +1 is displayed on the ModBus.

Analogue The data point gives back the flue gas tem­ actual perature which is either read in via the variable input or via the one re­cord­ed at the automatic firing device con­nec­ted at the TTT.

Analogue For a heat generator type 4, the actual actual val­ue under this data point with which the modulating fan burner is operated is queried.

Analogue For a heat generator type 4, the set val­ actual ue under this data point that is sent for mo­ dulating the fan burner is queried.

Analogue The data point specifies the analogue actual set val­ue for level 2, i.e. if a set value > 0 is present, then level 2 must be active; a possible existing set value corresponds in its value to the same as level 1.

Analogue The data point specifies the analogue set actual value for the level 1, i.e. if a set val­ue > 0 is present, the level 1 must be ac­ti­ve, respectively, the set value for a con­nected automatic firing device is also out­put.

Function Description type

Data point 4 207 774 / 00

CDn blockage/ warning firing device (FA) (not with BIC335)

CDn KF firing device (FA)

CDn RLF firing device (FA)

CDn flue gas sensor (AGF) firing device (FA)

CDn output firing 0 ... 100 device (FA) (%)

CDn water pres- 0 ... 100 sure firing device (FA) (Bar)

CDn AF1

Off

Off

Off

Off

Off

Off

Off

-500 ... 5000

-38 ... 127

-38 ... 127

-38 ... 127

0x0000 ... 0xffff

0x0000 ... 0xffff

CDn locking device firing device (FA)

Off

Value range

Description Data point

I/O

Function code

110, 210, 04 310, 410, 510

109, 209, 04 309, 409, 509

MODBus-ID

bar

Percent

115, 215, 04 315, 415, 515

114, 214, 04 314, 414, 514

Temperature 113, 213, 04 313, 413, 513

Temperature 112, 212, 04 312, 412, 512

Temperature 111, 211, 04 311, 411, 511

Status

Status

Category

-50.0 ... 500.0 °C Temperature 116, 216, 04 316, 416, 516

0.0 ... 10.0 bar

0 ... 100 %

-38 ... 127 °C

-38 ... 127 °C

-38 ... 127 °C

0 ... 65535

0 ... 65535

Display

Analogue Fresh air temperature AF1 actual

Analogue Display of water pressure of the firing actual device (FA) (if available)

Analogue Display of burner output of the firing device actual (FA)

Analogue Display of flue gas temperature of the actual firing device (FA)

Analogue Display of return temperature of the firing actual device (FA)

Analogue Display of flow temperature or boiler temactual perature of the firing device (FA)

Analogue The code output here is dependent on the actual automatic device. BIC960: Blockage: displayed code = Error code BIC960 + 127 Warning: displayed code = Error code BIC960 + 63 BIC335: no display of blockages or warnings

Analogue The code output here is dependent on the actual automatic device. BIC960: Locking device: displayed code = Error code BIC960 + 191 BIC335: Locking device: displayed code = Error code BIC335

Function Description type

4 207 774 / 00

Data point



Description Data point

CDn AF2

CDn KF1 (firing device (FA)/KF input)

CDn KF2 (VE)

CDn RLF (VE)

CDn PF (VE)

CDn SF

CDn VF1

CDn VF2

CDn VE1

CDn VE2

CDn VE3

I/O

Off



Off

Off

Off

Off

Off

Off

Off

Off

Off

Off

-500 ... 5000

-500 ... 5000

-500 ... 5000

-500 ... 5000

-500 ... 5000

-500 ... 5000

-500 ... 5000

-500 ... 5000

-500 ... 5000

-500 ... 5000

-500 ... 5000

Value range

Category

MODBus-ID

Function code

-50.0 ... 500.0 °C Temperature 129, 229, 04 329, 429, 529

-50.0 ... 500.0 °C Temperature 128, 228, 04 328, 428, 528

-50.0 ... 500.0 °C Temperature 127, 227, 04 327, 427, 527

-50.0 ... 500.0 °C Temperature 126, 226, 04 326, 426, 526

-50.0 ... 500.0 °C Temperature 125, 225, 04 325, 425, 525

-50.0 ... 500.0 °C Temperature 124, 224, 04 324, 424, 524

-50.0 ... 500.0 °C Temperature 121, 221, 04 321, 421, 521

-50.0 ... 500.0 °C Temperature 120, 220, 04 320, 420, 520

-50.0 ... 500.0 °C Temperature 119, 219, 04 319, 419, 519

-50.0 ... 500.0 °C Temperature 118, 218, 04 318, 418, 518

-50.0 ... 500.0 °C Temperature 117, 217, 04 317, 417, 517

Display

Analogue Read in temperature value at the VE1 actual

Analogue Read in temperature value at the VE1 actual

Analogue Read in temperature value at the VE1 actual

Analogue Flow temperature 2 (VF2 at the TTT) actual

Analogue Flow temperature 1 (VF1 at the TTT) actual

Analogue Hot water temperature (SF at the TTT) actual

Analogue Buffer temperature (VE at the TTT) actual

Analogue Return sensor (VE at the TTT) or return actual temperature sensor at the firing device (FA)

Analogue Boiler temperature (KF at the VE) actual

Analogue Boiler temperature (KF at the TTT) or flow actual temperature sensor at the firing device (FA)

Analogue Fresh air temperature AF2 actual

Function Description type

Data point 4 207 774 / 00

Description Data point

CDn KSPF

CDn KVLF

CDn fault

CDn logical fault

I/O

Off

Off

Off

Off

0x0000 ... 0x00ff

0x0000 ... 0x00ff

-500 ... 5000

-500 ... 5000

Value range

Category

MODBus-ID

Function code

0 ... 255

0 ... 255

Diagnose

Diagnose

133, 233, 04 333, 433, 533

132, 232, 04 332, 432, 532

-50.0 ... 500.0 °C Temperature 131, 231, 04 331, 431, 531

-50.0 ... 500.0 °C Temperature 130, 230, 04 330, 430, 530

Display

Analogue Logical fault messages (optional): (1 actual Bit 0 = Boiler temperature not reached Bit 1 = Room temperature direct circuit not reached Bit 2 = Room temperature mixing circuit 1 not reached Bit 3 = Room temperature mixing circuit 2 not reached Bit 4 = Flow temperature mixing circuit 1 not reached Bit 5 = Flow temperature mixing circuit 2 not reached Bit 6 = Hot water temperature not reached

Analogue Standard malfunction messages: (1 actual Bit 0 = Exceedance of flue gas temperature limit value Bit 1 = Flue gas STL triggered Bit 2 = Sensor fault (general) Bit 3 = Fault due to device combination Bit 4 = Fault bus connection Bit 5 = Fault cascade network Bit 6 = Locking device automatic firing device Bit 7 = Blockage automatic firing device

Analogue Collector flow temperature actual (KVFL at the TTT)

Analogue Collector buffer temperature actual (KSPF at the TTT)

Function Description type

4 207 774 / 00

Data point



10

Description Data point

CDn sensor fault 1-8

CDn sensor fault 9-10

I/O

Off

Off

0x0000 ... 0x000f

0x0000 ... 0xffff

Value range

0 ... 15

0 ... 65535

Display

Diagnose

Diagnose

Category

Function code

135, 235, 04 335, 435, 535

134, 234, 04 334, 434, 534

MODBus-ID

(1

For simultaneous occurrence of different faults, the corresponding bits are set, out of which the output decimal value subsequently results.

Analogue Sensor diagnostics 9-10: (1 actual Bit 0 = Interruption VF2 Bit 1 = Short circuit VF2 Bit 2 = Interruption KVLF Bit 3 = Short circuit KVLF

Analogue Sensor diagnostics sensor 1-8: (1 actual Bit 0 = Interruption AF Bit 1 = Short circuit AF Bit 2 = Interruption KF Bit 3 = Short circuit KF Bit 4 = Interruption VF1 Bit 5 = Short circuit VF1 Bit 6 = Interruption SF Bit 7 = Short circuit SF Bit 8 = Interruption VE2 Bit 9 = Short circuit VE2 Bit 10 = Interruption VE3 Bit 11 = Short circuit VE3 Bit 12 = Interruption VE1 Bit 13 = Short circuit VE1 Bit 14 = Interruption KSPF Bit 15 = Short circuit KSPF

Function Description type

Data point 4 207 774 / 00

4 207 774 / 00

Notes

11

Copy for plant user C onfirmation The user (owner) of the system herewith confirms that - he has received adequate instruction in the operating and maintenance of the installation, - received and taken note of the operating and maintenance instructions and, where applicable other documents concerning the heat generator and any further components. - and is consequently sufficiently familiar with the installation. Place, Date:

Installation address: ...........................................................................

.............................................................

........................................................................... Type:



Ser.No.: ..............................................................



Year of manufacture: ..........................................

System installer:

System user:

............................................................................

...........................................................................

..............................................................





Copy of system installer C onfirmation The user (owner) of the system herewith confirms that - he has received adequate instruction in the operating and maintenance of the installation, - received and taken note of the operating and maintenance instructions and, where applicable other documents concerning the heat generator and any further components. - and is consequently sufficiently familiar with the installation. Place, Date:

Installation address: ...........................................................................

.............................................................

........................................................................... Type:



Ser.No.: ..............................................................



Year of manufacture: ..........................................

System installer:

System user:

............................................................................

...........................................................................

..............................................................