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Technical information Assembly instructions MOD-Bus TTT/ZM - TopTronic®T (module for connecting to a building master control system)
Hoval United Kingdom Hoval LTD Northgate Newark Nottinghamshire NG24 1JN Phone: +44 1636 67 27 11 Fax: +44 1636 67 35 32 Hoval Export Hovalwerk AG Austrasse 70 9490 Vaduz Principality of Liechtenstein Phone: +423 399 24 00 Fax: +423 399 26 18
4 207 774 / 00 - 08/08
Subject to modifications
Description
4 207 774 / 00
Brief information on MOD-Bus A defined address is assigned to every device that is connected via Modbus over which it can send and receive Modbus commands. The communication within the network is always begun through a master. It sends a message to which the addressed slave reacts, depending on the contents. Modbus is a standardised protocol which is openly accessible. In general, there are two versions of the Modbus, i.e. one uses communication via serial interface, the other via Ethernet. Our Modbus coupler is a module with serial interface which transmits the data via Modbus RTU. A transmission of the data via Modbus RTU means that the data are sent in binary form and that these must first be converted into a readable form after the transmission. Modbus interface 1. Control of the system via TopTronic®T: The MOD-Bus coupler is connected to the TopTronic®T heating regulator via the T2B bus (internal TopTronic®T bus). All data points of the heating regulator can be accessed via this T2B bus. Each of the data points out of the TopTronic®T has a unique address which can be selected depending on the application. The forwarding of information to the GLT about temperatures of individual mixing circuits, pump statuses, alert messages from heat generators (incl. alert codes), etc. is thus possible. The hardware use with the solution of a MODBUS coupler is low, because even with a cascade network with multiple TopTronic®T controllers, only 1 MOD-BUS coupler is required in order to query the information of the entire system. 2. Control of the system via GLT: The GLT actively engages in the control of the heating system. In this case, all units (diverse mixing circuits, water heaters, etc.) are not activated via the TopTronic®T, but rather via the GLT. The Hoval boiler only supplies the required heat still, which is also passed via a data point (temperature set value) from the GLT to the heat generator or to the cascade. Connection to other bus systems The various manufacturers of home heating, ventilation, air conditioning systems work with different protocols (communication language between network participants) such as LON, EIB, Profibus, Canopen, etc. In order to facilitate the communication with these systems, the BUS coupler is used as link (between the third-party systems and the MOD-BUS). The open standard of the MOD-BUS communication protocol allows different third-party systems to be connected together to form a network. In this case the connection to other communication protocols is created via a Universal Gateway. The data transfer is handled via the MOD-BUS coupler. Services such as commissioning, creation and connection of communication protocols require a use-oriented planning. Universal Gateways are (usually) available for 25, 50, 100 and 250 data points. Commissioning or connection of the coupler to the GLT The connection of the MOD-BUS coupler into the GLT network occurs via the operator of the building control. Basic technical information such as the addressing of the coupler and the required data points for connection are listed in the provided operating instructions. Should the translation of the MOD-BUS protocol to a different communication protocol (LON, EIB, ...) be necessary, a use-oriented planning is required. Testing the Modbus coupler: The Modbus coupler can be checked for the availability of the specified data points using various software tools. The data points available in the data point table can be accessed with the input of the corresponding addresses. The software tools are normally freely available via the Internet and serve for testing purposes during commissioning.
Technical data
4 207 774 / 00 Power supply: occurs via the T2B bus of the TopTronic®T Dimensions L x W x H 110*75*60 mm
75 mm
Installation: Top hat rail mounting (in the control panel of the building control)
60 mm
110 mm
Interfaces: - T2B bus to the TopTronic®T connection - MOD-Bus connection Interface type: Baud rate: Setting data/stop bit: Parity: Master/Slave mode: MOD-Bus address: Protocol:
RS232 – Null modem 9600 baud 8 data bits, 1 stop bit even slave 2 RTU RS 232 cross link T2Bus
LED 1 - supply voltage T2B 2 - T2B RXD 3 - T2B TXD 4 - Modbus RXD 5 - Modbus TXD
5 4 3
2
1
Mapping register name - Modbus function number: Register
Description
Modbus read function
Modbus write function
Coil
Binary set
1
5
Status
Binary actual
2
Holding
Analogue set
3
Input
Analogue actual
4
6
Pin configuration 9-pole plug: 2 - RXD (receive) 3 - TXD (send) 5 - GND Rest unassigned
actual value common flow
Set value common 0 ... 114 flow/heat genera- 115 ... 3276 tor
Set value output heat generator
Off
on
on
Modulated: 0 ... 49 50 ... 99 100 ... 1000 Stage: 0 ... 49 50 ... 249 250 .. 749 750 ... 1000
-500 ... 5000
Set value cascade 0 ... 1200
Off
Values range
Description data point
I/O
Temperature
Temperature
Category
Modulated: AUTO OFF 10...100% Stage: AUTO OFF BR1 BR2
Percent
OFF Tempera11.5 ... 327.6 °C ture
-50.0 ... 500.0 °C
0.0 ... 120.0 °C
Display
Global data points (extends across the cascade)
1
0
1
0
03 / 06
03 / 06
04
04
Analogue set
Analogue set
Analogue actual
Analogue actual
MOD- Function FuncBus-ID code tion type
Output set value; works only if no cascade is active (single boiler). For modulating heat generators: Set value in % For staged H-GEN, targeted switching of the stages.
Cascade flow set value; the input value is processed as additional heat demand value to the heat generator(s). It is taken into ac count in addition to the calculated heat de mand(s) in the control system.
Current common flow actual value for cascade control - with multiple common flow sensors (SVLFs), the lowest CD address is displayed.
The flow set value calculated by the cascade management for the cascade control (with or without common flow sensor (SVLF).
Description
Global data points 4 207 774 / 00
CDn status level 2 (H-GEN type 2, 3)
CDn status SLP
CDn status KKP
CDn status MK1 pump
CDn status VA1
CDn status VA2
CDn status MK2 pump
Off
Off
Off
Off
Off
Off
Off
0/1
0/1
0/1
0/1
0/1
0/1
0/1
CDn status level 0 / 1 1 (H-GEN type 1, 2, 3)/modulating (H-GEN type 4, 5)
Off
Values range
Description Data point
I/O
OFF / ON
OFF / ON
OFF / ON
OFF / ON
OFF / ON
OFF / ON
OFF / ON
OFF / ON
Display
Status
Status
Status
Status
Status
Status
Status
Status
Category
Function code
141, 241, 02 341, 441, 541
138, 238, 02 338, 438, 538
137, 237, 02 337, 437, 537
136, 236, 02 336, 436, 536
133, 233, 02 333, 433, 533
132, 232, 02 332, 432, 532
109, 209, 02 309, 409, 509
101, 201, 02 301, 401, 501
MODBus-ID
Binary actual
Binary actual
Binary actual
Binary actual
Binary actual
Binary actual
Binary actual
Binary actual
The status (ON/OFF) of the pump output of the mixing circuit 2 is collected via this data point.
Independently of which function is lying on the variable output (parameterisation TTT), the status (ON/OFF) is registered.
Independently of which function is lying on the variable output (parameterisation TTT), the status (ON/OFF) is registered.
The status (ON/OFF) of the pump output of the mixing circuit 1 is collected via this data point.
If a boiler circuit pump is parameterised at the controller (output «direct circuit», VA1, VA2), then «1» is returned via this data point if the output is active.
Switches on the output of the storage charging pump, thus «1» is returned via this data point.
For two-stage heat generators, «1» is re turned with this status signal if the second stage is active.
Depending on which heat generator type is set on the controller, a corresponding status signal can be queried here. For mod ulating heat generators (H-GEN type 4/5) «1», if this is in operation with staged heat generators when the first level is active.
Function Description type
Data points of each central device CD (corresponding central device selectable through the MOD-Bus-ID)
4 207 774 / 00
Data points
CDn set value BR2
CDn set value 0 ... 100 output modulated Burner % (only H-GEN type 4)
CDn actual value 0 ... 100 output modulated Burner % (only H-GEN type 4)
CDn flue gas sensor (AGF) (firing device (FA)/VE1)
CDn status firing device (FA) (+1)
Off
Off
Off
Off
Off
0 ... 255
-500 ... 5000
0 ... 1200
0 ... 1200
CDn set value BR1 or firing device (FA)
Off
Value range
Description Data point
I/O
MODBus-ID
Function code
Percent
Percent
103, 203, 04 303, 403, 503
102, 202, 04 302, 402, 502
Temperature 101, 201, 04 301, 401, 501
Temperature 100, 200, 04 300, 400, 500
Category
0 ... 255
Status
108, 208, 04 308, 408, 508
-50.0 ... 500.0 °C Temperature 107, 207, 04 307, 407, 507
0 ... 100 %
0 ... 100 %
0.0 ... 120.0 °C
0.0 ... 120.0 °C
Display
Analogue The data point supplies precise informa actual tion about the current operating state of the automatic firing device (only possible with BIC960) connected to the TTT, i.e. operating states such as e.g. the pre-flush ing phase etc. can be read out here; the operating statuses are supplied from the firing device (FA) BIC960, whereby the status digit +1 is displayed on the ModBus.
Analogue The data point gives back the flue gas tem actual perature which is either read in via the variable input or via the one recorded at the automatic firing device connected at the TTT.
Analogue For a heat generator type 4, the actual actual value under this data point with which the modulating fan burner is operated is queried.
Analogue For a heat generator type 4, the set val actual ue under this data point that is sent for mo dulating the fan burner is queried.
Analogue The data point specifies the analogue actual set value for level 2, i.e. if a set value > 0 is present, then level 2 must be active; a possible existing set value corresponds in its value to the same as level 1.
Analogue The data point specifies the analogue set actual value for the level 1, i.e. if a set value > 0 is present, the level 1 must be active, respectively, the set value for a connected automatic firing device is also output.
Function Description type
Data point 4 207 774 / 00
CDn blockage/ warning firing device (FA) (not with BIC335)
CDn KF firing device (FA)
CDn RLF firing device (FA)
CDn flue gas sensor (AGF) firing device (FA)
CDn output firing 0 ... 100 device (FA) (%)
CDn water pres- 0 ... 100 sure firing device (FA) (Bar)
CDn AF1
Off
Off
Off
Off
Off
Off
Off
-500 ... 5000
-38 ... 127
-38 ... 127
-38 ... 127
0x0000 ... 0xffff
0x0000 ... 0xffff
CDn locking device firing device (FA)
Off
Value range
Description Data point
I/O
Function code
110, 210, 04 310, 410, 510
109, 209, 04 309, 409, 509
MODBus-ID
bar
Percent
115, 215, 04 315, 415, 515
114, 214, 04 314, 414, 514
Temperature 113, 213, 04 313, 413, 513
Temperature 112, 212, 04 312, 412, 512
Temperature 111, 211, 04 311, 411, 511
Status
Status
Category
-50.0 ... 500.0 °C Temperature 116, 216, 04 316, 416, 516
0.0 ... 10.0 bar
0 ... 100 %
-38 ... 127 °C
-38 ... 127 °C
-38 ... 127 °C
0 ... 65535
0 ... 65535
Display
Analogue Fresh air temperature AF1 actual
Analogue Display of water pressure of the firing actual device (FA) (if available)
Analogue Display of burner output of the firing device actual (FA)
Analogue Display of flue gas temperature of the actual firing device (FA)
Analogue Display of return temperature of the firing actual device (FA)
Analogue Display of flow temperature or boiler temactual perature of the firing device (FA)
Analogue The code output here is dependent on the actual automatic device. BIC960: Blockage: displayed code = Error code BIC960 + 127 Warning: displayed code = Error code BIC960 + 63 BIC335: no display of blockages or warnings
Analogue The code output here is dependent on the actual automatic device. BIC960: Locking device: displayed code = Error code BIC960 + 191 BIC335: Locking device: displayed code = Error code BIC335
Function Description type
4 207 774 / 00
Data point
Description Data point
CDn AF2
CDn KF1 (firing device (FA)/KF input)
CDn KF2 (VE)
CDn RLF (VE)
CDn PF (VE)
CDn SF
CDn VF1
CDn VF2
CDn VE1
CDn VE2
CDn VE3
I/O
Off
Off
Off
Off
Off
Off
Off
Off
Off
Off
Off
-500 ... 5000
-500 ... 5000
-500 ... 5000
-500 ... 5000
-500 ... 5000
-500 ... 5000
-500 ... 5000
-500 ... 5000
-500 ... 5000
-500 ... 5000
-500 ... 5000
Value range
Category
MODBus-ID
Function code
-50.0 ... 500.0 °C Temperature 129, 229, 04 329, 429, 529
-50.0 ... 500.0 °C Temperature 128, 228, 04 328, 428, 528
-50.0 ... 500.0 °C Temperature 127, 227, 04 327, 427, 527
-50.0 ... 500.0 °C Temperature 126, 226, 04 326, 426, 526
-50.0 ... 500.0 °C Temperature 125, 225, 04 325, 425, 525
-50.0 ... 500.0 °C Temperature 124, 224, 04 324, 424, 524
-50.0 ... 500.0 °C Temperature 121, 221, 04 321, 421, 521
-50.0 ... 500.0 °C Temperature 120, 220, 04 320, 420, 520
-50.0 ... 500.0 °C Temperature 119, 219, 04 319, 419, 519
-50.0 ... 500.0 °C Temperature 118, 218, 04 318, 418, 518
-50.0 ... 500.0 °C Temperature 117, 217, 04 317, 417, 517
Display
Analogue Read in temperature value at the VE1 actual
Analogue Read in temperature value at the VE1 actual
Analogue Read in temperature value at the VE1 actual
Analogue Flow temperature 2 (VF2 at the TTT) actual
Analogue Flow temperature 1 (VF1 at the TTT) actual
Analogue Hot water temperature (SF at the TTT) actual
Analogue Buffer temperature (VE at the TTT) actual
Analogue Return sensor (VE at the TTT) or return actual temperature sensor at the firing device (FA)
Analogue Boiler temperature (KF at the VE) actual
Analogue Boiler temperature (KF at the TTT) or flow actual temperature sensor at the firing device (FA)
Analogue Fresh air temperature AF2 actual
Function Description type
Data point 4 207 774 / 00
Description Data point
CDn KSPF
CDn KVLF
CDn fault
CDn logical fault
I/O
Off
Off
Off
Off
0x0000 ... 0x00ff
0x0000 ... 0x00ff
-500 ... 5000
-500 ... 5000
Value range
Category
MODBus-ID
Function code
0 ... 255
0 ... 255
Diagnose
Diagnose
133, 233, 04 333, 433, 533
132, 232, 04 332, 432, 532
-50.0 ... 500.0 °C Temperature 131, 231, 04 331, 431, 531
-50.0 ... 500.0 °C Temperature 130, 230, 04 330, 430, 530
Display
Analogue Logical fault messages (optional): (1 actual Bit 0 = Boiler temperature not reached Bit 1 = Room temperature direct circuit not reached Bit 2 = Room temperature mixing circuit 1 not reached Bit 3 = Room temperature mixing circuit 2 not reached Bit 4 = Flow temperature mixing circuit 1 not reached Bit 5 = Flow temperature mixing circuit 2 not reached Bit 6 = Hot water temperature not reached
Analogue Standard malfunction messages: (1 actual Bit 0 = Exceedance of flue gas temperature limit value Bit 1 = Flue gas STL triggered Bit 2 = Sensor fault (general) Bit 3 = Fault due to device combination Bit 4 = Fault bus connection Bit 5 = Fault cascade network Bit 6 = Locking device automatic firing device Bit 7 = Blockage automatic firing device
Analogue Collector flow temperature actual (KVFL at the TTT)
Analogue Collector buffer temperature actual (KSPF at the TTT)
Function Description type
4 207 774 / 00
Data point
10
Description Data point
CDn sensor fault 1-8
CDn sensor fault 9-10
I/O
Off
Off
0x0000 ... 0x000f
0x0000 ... 0xffff
Value range
0 ... 15
0 ... 65535
Display
Diagnose
Diagnose
Category
Function code
135, 235, 04 335, 435, 535
134, 234, 04 334, 434, 534
MODBus-ID
(1
For simultaneous occurrence of different faults, the corresponding bits are set, out of which the output decimal value subsequently results.
Analogue Sensor diagnostics 9-10: (1 actual Bit 0 = Interruption VF2 Bit 1 = Short circuit VF2 Bit 2 = Interruption KVLF Bit 3 = Short circuit KVLF
Analogue Sensor diagnostics sensor 1-8: (1 actual Bit 0 = Interruption AF Bit 1 = Short circuit AF Bit 2 = Interruption KF Bit 3 = Short circuit KF Bit 4 = Interruption VF1 Bit 5 = Short circuit VF1 Bit 6 = Interruption SF Bit 7 = Short circuit SF Bit 8 = Interruption VE2 Bit 9 = Short circuit VE2 Bit 10 = Interruption VE3 Bit 11 = Short circuit VE3 Bit 12 = Interruption VE1 Bit 13 = Short circuit VE1 Bit 14 = Interruption KSPF Bit 15 = Short circuit KSPF
Function Description type
Data point 4 207 774 / 00
4 207 774 / 00
Notes
11
Copy for plant user C onfirmation The user (owner) of the system herewith confirms that - he has received adequate instruction in the operating and maintenance of the installation, - received and taken note of the operating and maintenance instructions and, where applicable other documents concerning the heat generator and any further components. - and is consequently sufficiently familiar with the installation. Place, Date:
Installation address: ...........................................................................
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........................................................................... Type:
Ser.No.: ..............................................................
Year of manufacture: ..........................................
System installer:
System user:
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✁
✁
Copy of system installer C onfirmation The user (owner) of the system herewith confirms that - he has received adequate instruction in the operating and maintenance of the installation, - received and taken note of the operating and maintenance instructions and, where applicable other documents concerning the heat generator and any further components. - and is consequently sufficiently familiar with the installation. Place, Date:
Installation address: ...........................................................................
.............................................................
........................................................................... Type:
Ser.No.: ..............................................................
Year of manufacture: ..........................................
System installer:
System user:
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