1-22 PDF 20 NB Auto MPV Manual [PDF]

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INDEX 20nb L C D Auto Mpv 1 2 3 4 5

Introduction and Features of SOLOMATIC Possibilities and Scope of Automation Installation Guidelines and Piping diagram Specifications Programming Instructions a. Glossary of terms b. How to enter Password , required Time and select required option / Operations of Keys? c. How to SKIP , HOLD an operation? d. VIEW Mode e. Advance Programming f. Operating sequence 6 Wiring connections 7 Exploded view of SOLOMATIC Auto MPV 1. Introduction and Features of SOLOMATIC Introduction : Solomatic is the most , Advanced Microprocessor Based , Fully Automatic Multi Port Valve in India .It automatically carries out all the operations like Brine Injection / Slow Rinse / Fast Rinse & back to Service in fresh recharged condition. The advanced components like current limiter, watch dog IC and high quality electronics ensure trouble free operations for years in tough Indian conditions. Being indigenously made to suit tough Indian conditions Solomatic Automatic Softener comes with full one year guaranty , easy availability of spares & after sales services. Unique Brine Director ensures that Brine Solution is prepared automatically (no need to stir salt for half an hour ) during service cycle of softener with soft water to ensure that you get more output from your plant. Features of SOLOMATIC AUTO MPV : 1. The SOLOMATIC AUTO MPV automatically counts down the timing of each step, goes on to the next step and comes back to service. 2. Regeneration / Backwash cycle can be started by: a. Pressing a key b. From an external pulse c. From a pulse signal from the previous unit d. By pump-on timing settable which is up to __ Hrs with least count 1 min e. By volume, which means by using electronic flow sensor f. By time of the day /week (OPTIONAL) 3. Two auxiliary outputs to control additional solenoid valves. 4. Optional inputs are: a. Brine switch interlock b. Raw water / Treated water tank level control Added advantages: 1. Robust power supply 80 Volts to 280 Volts. 2. Automatic Start up Rinse possible. 3. Counter: This tells how many cycles have been completed. 4. Hold-Release Skip facility to assist trouble shooting 5. External input count 6. IP 55 actuator box 7. External buzzer for audio alarm in case of malfunction. 8. Conductivity interlock for D.M.Plants. 9. Combined volume & conductivity interlock.

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Back to Index

2. Possibilities and Scope of Automation ( For STAND ALONE UNIT ) 1. Semi – Auto : Press a button to initiate regeneration / backwash. Unit goes into regeneration and back to service on its own. 2. Fully Auto : Automatic regeneration takes place based on external signals ; A..Pump ON time: Selecting this feature allows one to program the number of hours & minutes that the raw water pump keeps water flowing through the unit before regeneration starts. It is settable up to 99 Hrs & 59 Mins. with a least count of 1 min. for the auto wash processor to know that the pump is “ON” the auxiliary output of pump starter is to be connected to the auto MPV. This will also ensure that even the regeneration timing count down will happen ONLY when the pump is ON. B. Flow sensor : The Auto valve counts down the programmed output based on signal from flow sensor. When it reaches zero, the unit goes into regeneration automatically. C. Real Time clock (optional) : Regeneration starts at the programmed time and day of the week and unit goes back into service on its own once the regeneration is over. D. External Input Signal from PLC or Previous Auto MPV. Brine Tank Automation : A brine level switch can be inserted in the brine tank which switches between brine and water. 1. When regeneration is initiated by any means , the Auto MPV first checks whether the Brine switch indicates presence of brine. If not it gives an alarm indicator. 2. When regeneration step is over , if the brine switch still detects brine it gives an alarm ‘Regeneration incomplete’. ‘REGENERATION FAIL’ Spare Relay (Standard) : A spare relay output is available which can be programmed to start any time after start of cycle and for any duration up to 99 min. It’s possible uses are as follows; 1. Remote (Panel) indication of regeneration in progress. 2. Operation of ‘ fast rinse ’ solenoid valve for down flow softeners. 3. Operation of ‘ raw water bypass ‘ solenoid valve during regeneration. 4. Operation of ‘ regeneration suction ‘ solenoid valve in Auto D.M. plant. 5. To bypass high pressure cut off of Hydro-pneumatic system during regeneration. Second Spare Relay ( Optional) : This relay can be used to operate a remote (panel) annunciator whenever any fault condition occurs. Conditions under which annunciator (buzzer) will activate ; 1. If unit does not go from one step to another within specified time limit (200 sec.) 2. When brine switch is provided and if brine is not ready at the start of regeneration. 3. If brine still remains in brine tank at end of regeneration. 4. Internal malfunction. (Reed switch short) 3. Installation Guidelines and Piping diagram Solomatic is Advance microprocessor Based Mini Computer. Install the Solomatic in Shade / inside a covered room.Keep it away from sunlight ( the way you keep your Computer / TV / Washing M/c ).Keep it away from dust & water.Kindly go through the various installations recommended below & ensure that you have installed each & every required component for trouble free operation of the plant. TWT Piping Precautions. 1) Ensure that Inlet / Outlet pipe is well supported & it does not transfer any load on the MPV. 2 2) Ensure that shut off head of Raw Water Pump is below 5 Kg / Cm Piping Diagram

1) Standard: When Raw Water Tank is on ground level Install Vacuum Breaker at the Inlet of Softener to Prevent Brine Solution from Entering the Raw Water Tank

RWT

RWT

Page -2-

5. Programming Instructions 5a. Glossary of terms :

MOT ON DELAY:XXX

Motor ON delay time :-

When AutoMPV changes its position from Service to Regeneration or Regeneration to Rinse and so on it will send signal to Raw water pump / Solenoid valve to stop. Once the pump or solenoid valve stops , the pressure in the system reduces. However it takes some time for system pressure to become zero. The time in which system pressure goes to zero after Raw water pump / Solenoid valve is stopped, can be programmed as Motor ON delay time.Normally even in same system the time required by system to attain zero pressure also varies . e.g. Position change

Normally time required for system pressure to become zero

From Service to regeneration

Less time required.

From Rinse to Service

Less time required.

From Regeneration to rinse

More time required.

Always program maximum time required for system pressure to become zero as Motor ON delay time. CYCE COUNT:XXX Cycle count :Displays number of time the unit had finished regeneration.

REGN TIME: XX

Regeneration Time:The required duration of regeneration in XX mins.

RINSE TIME: XX

Rinse Time:The required duration of rinse in XX mins.

RST CYC. CNT?

Reset cycle counter:Select YES or NO if you wish to reset cycle counter

RINSE TIME: XX

Default Settings:Select YES or NO if you wish to continue with default settings External Pulse:-

EXT PULS: XX SENSOR:

Sensors :None - No Sensor is selected & Auto MPV will go in Regeneration mode once the REGN key is pressed or When External Signal Auto MPV / PLC or Cond. Meter/ Batcher / pH meter / External Timer etc. is used to give potential free pulse input to Auto MPV to go in Mode. Pump Time - When Astero Panel is used to give signal to Auto MPV to go into regeneration mode. Pump Tim is to be used when regenerate the Softener / Backwash the Filter after X hrs of pump operation. This is fairly accurate & economical alternative to flow batcher.

like Another regeneration you want to sensor / flow

Flow Sensor – If this feature is active then sensor can send Auto MPV in continuous loop. Startup Rinse :ST RINSE MAN (Manual) - Unit goes into Rinse mode when RESET key is pressed. AUTO (Automatic) - Unit goes into Rinse mode automatically whenever unit restarts / switched ON. BRINE Brine I/L (Interlock) :It is to be selected as ON whenever Brine switch is used and as OFF when Brine switch is not used. A brine level switch can be inserted in the brine tank and it switches between brine and water. 1.When regeneration is initiated by any means , the Auto MPV first checks whether the Brine switch indicates presence of brine. If not it gives an alarm indicator. 2. When regeneration step is over , if the brine switch still detects brine it gives an alarm “Regeneration incomplete’. Also refer Installation Drawing for brine switch.

EXT IP CNT

External I/P count :It indicates no. of External input signals after which unit would go into regeneration mode. This is useful when more than one units are operating

in series or parallel. E.g. If External I/P count is set as 3 , then unit will go into regeneration only after receiving the signal 3 times. PUMP IL Pump Interlock :When Pump Interlock is kept ON , if pump stops during regeneration cycle for any reason , the Solomatic will STOP countdown of the regeneration time. When pump restarts , the Solomatic will restart the countdown from position / time where pump was stopped. When Pump Interlock is kept

OFF & if pump stops during regeneration cycle for any reason the unit ADVISABLE for healthy running of Softener.

still counts down the Regeneration Time. However this is NOT

2) When Raw Water Tank and Treated Water Tank is on ground level Inlet

3) When Raw Water Tank is above ground level giving Positive Head

Outlet

Intisoft

Outlet

RWT

Requires vacuum Breaker or Pipe open to atmosphere at the outlet to prevent Brine entering the soft water when RWP is stopped.

TWT

NRV

Solenoid Valve

Intisoft

Air gap

RWT

RWP

TWT

Water Level

RWT

RWP

4) When softener is getting the raw water supply from common pump ( Not dedicated)

5) Hydro-Pneumatic System

Common Supply

HydroPneumatic Tank

TWT

Intisoft

RWP

Note: Solenoid Valve is necessary to stop the water flow before disc of MPV starts rotating from one step to other

Inlet

Outlet

Solenoid Valve 1

Solenoid Valve

RWT

Inlet

NRV

Solenoid Valve 2 NOTE: The function of the Solenoid valve here is to isolate the softener from the Hydropneumatic pressure

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Intisoft

AUX2 OP

AUX1 OP

Auxiliary Output :Mode 1 :The Relay will remain energized during entire regeneration cycle. Mode 2 : After regeneration start, relay energizes. After motor on delay time is over, relay will be off. Mode 3 : Relay will start when valve is in service and will stop once regeneration starts. Mode 4 : ON DLY: This is the time for which relay will not get energized after the regeneration starts. Once this set time is over relay will start. OFF DLY: This is the time for which the relay will stay on and will switch off once the time is elapsed. Mode 5 : ON DLY: This is the time for which relay will not get energized after the rinse starts. Once this set time is over relay will start. OFF DLY: This is the time for which the relay will stay on and will switch off once the time is elapsed. Mode 6 : This will give pulse output after completing one cycle of operation. Mode 7 : Any fault condition on valve, this relay will get energized to get an alarm. Mode 8 – In this mode pump relay is on during service & the output configured in mode 8 will work as a pump relay during regn/backwash cycle.NO contact of pump relay to be used for controlling pump starter/contactor. Mode 9 – In this mode pump relay / output configured in mode 9 will work as pump relay for alternate service & regn/backwash cycles. NO contact of pump relay to be used for controlling pump starter/contactor. Default Display :-

DEF DISP

Default Display this feature enables you to select Display on Auto MPV as Softener / Cation / Anion / Filter / Downflow Softener Auxiliary Inputs:AUX IP OFF: No auxiliary input. BRINE: This will enable Brine Interlock. COND: This will enable conductivity interlock. RWLVL: Raw water tank level control TWLVL: Treated water tank level control 5b. How to enter Password , required Time and select required Option / Operations of Keys? The Password is a two digit number. When display shows

PASSWORD : 00,

in TEN’s place blinks. Increment it till desired number appears by pressing the press

first the digit key. Then

key to move to UNIT’s place. Increment till desired number appears. Press

key to enter the password. There are two password :- 1. Password 64 ( Basic Programming ) 2. Password 84 ( Advance Programming Not to be used by User ) If an incorrect password is entered, the display shows to SET MODE.

PASSWORD ERROR

. To again enter the password go back

Similarly , you can enter the required time for Regeneration , Rinse etc. by pressing

and

Keys. The key is used to increment the blinking digit from 0 to 9 only and the the digit position among HUNDRED , TEN and UNIT ‘s place. The

key is used to Toggle

key is also useful to toggle between the various options available in SET MODE.

Whenever any fault conditions occur the inbuilt buzzer sounds, The fault condition can be accepted byPressing RESET key. 5c. How To SKIP , HOLD an operation ? To SKIP an operation :- To SKIP an operation (Regeneration / Rinse) press in following cases ;

1. If by mistake

key once. An operation can be skipped

start key is pressed or by error an external unit has sent a signal to start

Regeneration , press

key to SKIP the operation & take the unit back to Service mode.

2. It can also be used to shorten Regeneration / Rinse operation time than the programmed time. E.g. If programmed time for a operation is 45 min. and you want to shorten it to 25 min. then press

key when countdown of the operation has reached (45 – 25 =) 20 min.

To HOLD an operation :- An operation (Regeneration / Rinse) can be put on HOLD , to extend its time than the programmed time by pressing position until you press

key. The valve will remain in the same

key once again. E.g. The programmed time of an operation is 45

min. and you want to extend it to 50 min. , then press After (50 – 45 =) 5 min. are over again press

key anytime during the operation.

key to restart the time countdown.

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20NB LCD TECHNICAL SPECIFICATIONS

TECHNICAL SPECIFICATIONS : FOR FILTER / SOFTNER 1) Valve Connection with top opening vessel 2) Max Flow rate (valve + strainers + riser pipe) 3) Max.Operating pressure 4) Riser Pipe size 5) Inlet,Outlet,Drain Connections

: : : : :

2.5''npsm (8 tpi). 2000 lph @ 0.5 kg/Cm2 5 kg/Cm2. 25mm PVC pipe. ¾''BSPF Quick release coupling elbow 'OR' straight (adaptor for converting to ½'' BSPF also available) 6) Riser pipe lenth with bottom strainer attached should be 9mm below vessel top. 7) 1/8'' BSPF nozzles across inlet,outlet for pressure gauge/sample valve. ADDITIONAL FOR SOFTENER: 8) Regenerant suction tubing size 9) Maximum resin quantity 10) Injector ratio 11) Minimum pressure for uniform suction

: : : :

¼'' 100 Lr. 1:2 2 Kg/Cm2.

Electrical Supply Voltage 80 to 280 Volts80 to 280 Volts Frequency 50 Hzs50 Hzs Power consumption 5VA5VA Memory retention 5 years5 years Display 16 Character LCD16 Character LCD Relay outputs Aux I and Aux II Both programmable in 6 ModesBoth programmable in 6 Modes Others Operating Temperature 0 - 500 0 - 500 Humidity 80% Max80% Max

Electrical Supply Voltage Frequency

80 to 280 Volts 50 Hzs

80 to 280 Volts 50 Hzs

Power consumption Memory retention

5VA 5 years

5VA 5 years

Display

16 Character LCD

16 Character LCD

Relay outputs Aux I and Aux II

Both programmable Both programmable in 6 Modes in 6 Modes

Others Operating Temperature Humidity

0

0 - 50 80% Max

0

0 - 50 80% Max

==================================================================================================

VIEW MODE SOFTNER / FILTER

MODE MODE VIEW MODE VIEW MODE MODE

RESET

SET MODE QUIT

CYCLE COUNT : XXX RESET SET MODE

PASSWORD:XX REGN

PASSWORD:64

RESET

SET TIMERS?

MODE

MOT ON DELAY

RESET

REGN TIME : XX

RESET

RINSE TIME: XX

MODE RESET

RST CYC.CNT MOT ON DELAY MODE RESET

EXIT

MOT ON DELAY : XXX

RESET

RST CYC. CNT : NO/YES

RESET

EXIT

RESET

QUIT

RESET

SOFTNER

ADVANCE PROGRAMMING SOFTNER

MODE

AUX1 OP

VIEW MODE

MODE RESET

SET MODE AUX1 OP : MODE X MODE RESET RESET QUIT PASSWORD:XX AUX2 OP PASSWORD:84 RESET RESET AUX1 OP : MODE X DEFF SETT? RESET MODE RESET

AUX3 OP

SENSOR DEF SETT : NO

RESET

MODE RESET

AUX1 OP : MODE X

AUX1 OP

MODE

AUX2 OP

MODE

AUX3 OP

ST RINSE

RESET

SENSOR : NONE

RESET

RESET

RESET

MODE

ST RINSE : MAN

MODE SENSOR : PMP TIM

ST RINSE

RESET

SENSOR :

RESET

TIME : XXX

MODE

RESET

RESET ST RINSE TIME : XX

MODE

SENSOR : FLO SEN

RESET

VOLUME : XXX: 2M³ RESET

DEF DISP DEF DISP? MODE

RESET AUX3 IP

MODE

DEF DISP? SOFTNER

RESET AUX2 IP

AUX1 IP

RESET

AUX1 IP : PULSE

B

A

MODE

AUX2 IP

RESET AUX3 IP

MODE

AUX IP: OFF

RESET EXIT

AUX IP

RESET

AUX IP

RESET

EXIT

SOFTNER

MODE

VIEW MODE

MODE

SET MODE QUIT RESET

PASSWORD:XX

RESET

PASSWORD:44

PASSWORD:44

PASSWORD:24

RESET

RESET

RESET

MODE : WORKING

RESET

RTC PRESENTS:YES

ML/PULSE:XXX.0

MODE

CHECKING RTC...OK

MODE

RESET

RTC PRESENTS:NO

QUIT

RESET

RESET

RESET

STANDING BY

QUIT

VOLUME:XXX.2M ³

TIME:XXX

QUIT MODE : STAND BY

12 V

RED

INPUT 1 INPUT 2

PUMP TIME

COM. FOR INPUTES

GREEN

BLACK

FLOWSENSOR

INPUT 3

COM. FOR INPUTES

COM. OUTPUT 2

NO.

COM. OUTPUT 1

NO.

COM. OUTPUT 3

NO.

COM. TO PUMP CONTACTOR

NC.

PUMP OUT 10 AMP MAX

5

6

7

8

C NC MPV POWER TOP JMP SUPPLY CONTRACTOR

9

10

C

NO AUX CONTACT

15

14 COM

NC

TO PUMP CONTRACTOR

13 OUTPUT 3 10 COM

NO

12 OUTPUT 1 COM 9

NO

11 NO OUTPUT 2

COM. FOR INPUTS 7

COM

INPUT 3 6

8

COM. FOR INPUTES 5

OR

PUMP TIME 4-5 GREEN

4

PRESSURE SWITCH

P N INPUT

3

TREATED WATER FLOATY

2

C

1

NO

SINGLE PHASE PUMP CONTROLLER

BLACK

MCB 16A

A1

4

14

INPUT 2

T2

3

T1

INPUT 1

13

2

L2

+12V

L1

1

A2

N

LCD MPV 20NB

AUX SUPPLY FOR MPV

P

FLOW SENSOR 1-4-5 R-G-B

STAND ALONE FILTER LCD MPV 20/25 NB - SINGLE PHASE CONTROLLER

In set mode. password 84; programmable inputes (filter): 1. Inpute 1 (1-7) - raw water level / treated water level 2. Inpute 2 (3-7) - inpute pulse or treated water level 3. Inpute 4 - flow sensor (1-4-5) or pump time (4-5) Programmable output 1(9-12), 2(8-11) & output3(10-13) can be configured in 9 modes as per requirement

M/S INITIATIVE INI-SYS-MPV20NB-WD-401-01

All connections should be made with Tinned-Cu wires with Gray Insulatio,Appropriately Ferruled and lugged

1 2 3 4 R Y B N

5 6 7 R Y B

8

9

10

11

TO PUMP CONTACTOR C NC

MPV POWER SUPPLY

12

13

C

R Y B

NO

R Y B N

15

14 COM

NC

TO PUMP CONTRACTOR

13 OUTPUT 3 10 COM

NO

12 OUTPUT 1 COM 9

NO

11 NO OUTPUT 2 COM

AUX CONT. C

NC

In set mode. password 84; programmable inputes (filter): 1. Inpute 1 (2-7) - raw water level / treated water level 2. Inpute 2 (3-7) - inpute pulse or treated water level 3. Inpute 4 - flow sensor (1-4-5) or pump time (4-5) Programmable output 1(9-12), 2(8-11) & output 3(10-13) can be configured in 9 modes as per requirement

Power Wiring: 1.5 sq. mm Control Wiring : 0.5 sq. mm

8

OR

PUMP TIME 4-5

COM. FOR INPUTS

B

7

Y

INPUT 3

R

6

B

BLACK

Y

PRESSURE SWITCH

THREE PHASE PUMP CONTROLLER

R

COM. FOR INPUTES

A2

5

14

4

T3

GREEN

T2

INPUT 2

T1

3

13

TREATED WATER FLOATY

L3

INPUT 1

L2

2

L1

LCD MPV 20NB

A1

+12V

N

1

P

FLOW SENSOR 1-4-5 R-G-B

STAND ALONE FILTER LCD MPV 20/25 NB - THREE PHASE CONTROLLER

M/S INITIATIVE INI-SYS-MPV20NB-WD-402-01

All connections should be made with Tinned-Cu wires with Gray Insulatio,Appropriately Ferruled and lugged

STAND ALONE FILTER LCD MPV 20/25 NB - SINGLE PHASE CONTROLLER

15

14 COM

NC

TO PUMP CONTRACTOR

13 OUTPUT 3 10 COM

NO

12 OUTPUT 1 COM 9

NO

11 OUTPUT 2 COM

COM. FOR INPUTS 7

8

INPUT 3 6

NO

PUMP TIME 4-5

OR

MCB 16A

A2

COM. FOR INPUTES

14

5

T3

4

T2

INPUT 2

T1

3

13

INPUT 1

L3

2

L2

+12V

L1

LCD MPV 20NB

A1

AUX SUPPLY FOR MPV

N

1

P

FLOW SENSOR 1-4-5 R-G-B

(TYPICAL WIRING SCHEME FOR CLINT MANUFACTURED CONTROLLER)

PRESSURE SWITCH

PUMP OUT

TREATED WATER FLOATY

INPUT POWER

GREEN

N

BLACK

P

C

THREE PHASE PUMP CONTROLLER

N

NO

P

In set mode. password 84; programmable inputes (filter): 1. Inpute 1 (3-5) - raw water level / treated water level 2. Inpute 2 (2-5) - inpute pulse or treated water level 3. Inpute 4 - flow sensor (1-4-5) or pump time (4-5) Programmable output 1(8-9) & 2(6-7) can be configured in 9 modes as per requirement

Power Wiring: 1.5 sq. mm Control Wiring : 0.5 sq. mm

M/S INITIATIVE INI-SYS-MPV20NB-WD-403-01 All connections should be made with Tinned-Cu wires with Gray Insulatio,Appropriately Ferruled and lugged

THREE PHASE PUMP CONTROLLER

R Y B N

R Y B

1 2 3 4 R Y B N

5 6 7 R Y B

8

9

10

11

TO PUMP CONTACTOR C NC

MPV POWER SUPPLY

12

13

AUX CONT. C

NC

4

Power Wiring: 1.5 sq. mm Control Wiring : 0.5 sq. mm

15

14 COM

NC

TO PUMP CONTRACTOR

13 OUTPUT 3 10 COM

NO

12 OUTPUT 1 COM 9

NO

11 OUTPUT 2 COM 8

COM. FOR INPUTS

TREATED WATER FLOATY

BRINE SWITCH In set mode. password 84; programmable inputes (filter): 1. Inpute 1 (2-7) - raw water level / treated water level 2. Inpute 2 (3-7) - inpute pulse or treated water level 3. Inpute 4 - flow sensor (1-4-5) or pump time (4-5) Programmable output 1(9-12), 2(8-11) & output 3(10-13) can be configured in 9 modes as per requirement

7

NO

PUMP TIME 4-5

5

GREEN

1

INPUT 3

B

6

Y

BLACK

R

GREEN

B

RED

Y

RED

R

COM. FOR INPUTES

A2

5

14

4

T3

INPUT 2

T2

3

T1

INPUT 1

13

2

L3

BLACK

L2

BLACK

L1

LCD MPV 20NB

A1

+12V

N

1

FLOW SENSOR 1-4-5 R-G-B

P

OR

STAND ALONE SOFTNER LCD MPV 20/25 NB - THREE PHASE CONTROLLER

PUMP TIME

M/S INITIATIVE INI-SYS-MPV20NB-WD-407-01

All connections should be made with Tinned-Cu wires with Gray Insulatio,Appropriately Ferruled and lugged

15

14 COM

NC

TO PUMP CONTRACTOR

13 OUTPUT 3 10 COM

NO

12 OUTPUT 1 COM 9

NO

11 NO OUTPUT 2

COM. FOR INPUTS 7

COM

INPUT 3 6

8

COM. FOR INPUTES 5

4

OR

PUMP TIME 4-5 INPUT 2 TREATED WATER FLOATY

PRESSURE SWITCH

In set mode. password 84; programmable inputes (filter): 1. Inpute 1 (2-7) - raw water level / treated water level 2. Inpute 2 (3-7) - inpute pulse or treated water level 3. Inpute 4 - flow sensor (1-4-5) or pump time (4-5) Programmable output 1(9-12), 2(8-11) & output 3(10-13) can be configured in 9 modes as per requirement

GREEN

TO SUBMERSIBLE PUMP

NO

Power Wiring: 1.5 sq. mm Control Wiring : 0.5 sq. mm

3

INPUT 1 2

B RUNNING WINDING

BLACK

230 V AC

OUTPUT Y RUNNING WINDING

+12V

P PHASE

N NEUTRAL

R RUNNING WINDING

PUMP TIME

C

INPUT

TO PUMP CONTACTOR

N

1

KHYATEE PANEL (KDP99)

P

LCD MPV 20NB

MPV POWER SUPPLY 230 VAC

FLOW SENSOR 1-4-5 R-G-B

STAND ALONE FILTER LCD MPV 20/25 NB - SUBMERSIBLE PUMP CONTROLLER

PUMP TIME

M/S INITIATIVE INI-SYS-MPV20NB-WD-405-01

All connections should be made with Tinned-Cu wires with Gray Insulatio,Appropriately Ferruled and lugged

15

14 COM

NC

TO PUMP CONTRACTOR

13 OUTPUT 3 10 COM

NO

12 OUTPUT 1 COM 9

NO

11 OUTPUT 2 COM

COM. FOR INPUTS 7

8

INPUT 3 6

COM. FOR INPUTES

NO

PUMP TIME 4-5

OR

MCB 16A

A1

5

14

4

T2

INPUT 2

T1

3

13

INPUT 1

L2

2

L1

LCD MPV 20NB

A2

+12V

N

1

P

FLOW SENSOR 1-4-5 R-G-B

STAND ALONE SOFTNER LCD MPV 20/25 NB - SINGLE PHASE CONTROLLER

6

7

8

C NC MPV POWER TOP JMP SUPPLY CONTRACTOR

9

10

C

NO AUX CONTACT

BRINE SWITCH

In set mode. password 84; programmable inputes (filter): 1. Inpute 1 (2-7) - raw water level / treated water level 2. Inpute 2 (3-7) - inpute pulse or treated water level 3. Inpute 4 - flow sensor (1-4-5) or pump time (4-5) Programmable output 1(9-12), 2(8-11) & output 3(10-13) can be configured in 9 modes as per requirement

Power Wiring: 1.5 sq. mm Control Wiring : 0.5 sq. mm

GREEN

PUMP OUT 10 AMP MAX

5

BLACK

4

BLACK

P N INPUT

3

RED

2

5 BLACK

1

4 GREEN

SINGLE PHASE PUMP CONTROLLER

RED

1

TREATED WATER FLOATY

PUMP TIME

M/S INITIATIVE INI-SYS-MPV20NB-WD-406-01

All connections should be made with Tinned-Cu wires with Gray Insulatio,Appropriately Ferruled and lugged

R Y B N

R Y B

1 2 3 4 R Y B N

5 6 7 R Y B

8

9

10

11

TO PUMP CONTACTOR C NC

MPV POWER SUPPLY

12

13

AUX CONT. C

NC

Power Wiring: 1.5 sq. mm Control Wiring : 0.5 sq. mm

15

14 COM

NC

TO PUMP CONTRACTOR

13 OUTPUT 3 10 COM

NO

12 OUTPUT 1 COM 9

NO

11 OUTPUT 2 COM

TREATED WATER FLOATY

BRINE SWITCH

In set mode. password 84; programmable inputes (filter): 1. Inpute 1 (2-7) - raw water level / treated water level 2. Inpute 2 (3-7) - inpute pulse or treated water level 3. Inpute 4 - flow sensor (1-4-5) or pump time (4-5) Programmable output 1(9-12), 2(8-11) & output 3(10-13) can be configured in 9 modes as per requirement

8

NO

PUMP TIME 4-5

5

FLOW SENSOR

RED

THREE PHASE PUMP CONTROLLER

4 GREEN

RED

1

COM. FOR INPUTS

B

7

Y

GREEN

R

INPUT 3

B

BLACK

Y

BLACK

R

6

A2

COM. FOR INPUTES

14

5

T3

4

T2

INPUT 2

T1

3

13

INPUT 1

L3

2

L2

BLACK

L1

LCD MPV 20NB

A1

+12V

N

1

FLOW SENSOR 1-4-5 R-G-B

P

OR

STAND ALONE SOFTNER LCD MPV 20/25 NB - THREE PHASE CONTROLLER

PUMP TIME

M/S INITIATIVE INI-SYS-MPV20NB-WD-407-01

All connections should be made with Tinned-Cu wires with Gray Insulatio,Appropriately Ferruled and lugged

STAND ALONE SOFTNER LCD MPV 20/25 NB - SINGLE PHASE CONTROLLER

15

14 COM

NC

TO PUMP CONTRACTOR

13 OUTPUT 3 10 COM

NO

12 OUTPUT 1 COM 9

NO

11 OUTPUT 2 COM 8

7

INPUT 3

COM. FOR INPUTS

NO

PUMP TIME 4-5

OR

MCB 16A

A1

6

14

COM. FOR INPUTES

T3

5

T2

4

T1

INPUT 2

13

3

L3

INPUT 1

L2

2

L1

+12V

A2

LCD MPV 20NB

AUX SUPPLY FOR MPV

N

1

P

FLOW SENSOR 1-4-5 R-G-B

TYPICAL WIRING SCHEME

4

5

PUMP OUT

FLOW SENSOR

BRINE SWITCH

TREATED WATER FLOATY

In set mode. password 84; programmable inputes (filter): 1. Inpute 1 (3-5) - raw water level / treated water level 2. Inpute 2 (2-5) - inpute pulse or treated water level 3. Inpute 4 - flow sensor (1-4-5) or pump time (4-5) Programmable output 1(8-12) ,2(8-11) & 3(10-13) can be configured in 9 modes as per requirement PUMP TIME Power Wiring: 1.5 sq. mm Control Wiring : 0.5 sq. mm

GREEN

INPUT POWER

BLACK

1

BLACK

N

RED

P

BLACK

N

GREEN

P

M/S INITIATIVE INI-SYS-MPV20NB-WD-408-01

All connections should be made with Tinned-Cu wires with Gray Insulatio,Appropriately Ferruled and lugged

15

14 COM

NC

TO PUMP CONTRACTOR

13 OUTPUT 3 10 COM

NO

12 NO OUTPUT 1 COM 9

OUTPUT 2 COM 8

COM. FOR INPUTS 7

INPUT 3 6

4

5

COM. FOR INPUTES

NO

PUMP TIME 4-5 INPUT 2 3

INPUT 1

OR

FLOW SENSOR 1-4-5 R-G-B 2

B RUNNING WINDING

GREEN

5

BLACK

4 GREEN

1

BLACK

TO SUBMERSIBLE PUMP

RED

230 V AC

OUTPUT Y RUNNING WINDING

+12V

P PHASE

N NEUTRAL

R RUNNING WINDING

PUMP TIME

BLACK

INPUT

TO PUMP CONTACTOR

N

1

KHYATEE PANEL (KDP99)

P

LCD MPV 20NB

MPV POWER SUPPLY 230 VAC

11

STAND ALONE SOFTNER LCD MPV 20/25 NB - SUBMERSIBLE PUMP CONTROLLER

BRINE SWITCH FLOW SENSOR

TREATED WATER FLOATY

In set mode. password 84; programmable inputes (filter): 1. Inpute 1 (2-7) - raw water level / treated water level 2. Inpute 2 (3-7) - inpute pulse or treated water level 3. Inpute 4 - flow sensor (1-4-5) or pump time (4-5) Programmable output 1(9-12), 2(8-11) & output 3(10-13) can be configured in 9 modes as per requirement

Power Wiring: 1.5 sq. mm Control Wiring : 0.5 sq. mm

M/S INITIATIVE INI-SYS-MPV20NB-WD-410-01

All connections should be made with Tinned-Cu wires with Gray Insulatio,Appropriately Ferruled and lugged

CONNECTION TO CONTROL PANEL - SINGLE PHASE / THREE PHASE / SUBMERSIBLE PUMP / FREE WIRING SCHEME E

MPV1-SOFTNER

P

F

E

MPV2-FILTER

N

P

F

E

MPV3-FILTER

N

P

LCD MPV 20NB

LCD MPV 20NB

LCD MPV 20NB

1

+12V

1

+12V

+12V

INPUT 1

2

INPUT 1

FLOW SENSOR 1-4-5 R-G-B OR

1

2

FLOW SENSOR 1-4-5 R-G-B OR

2

INPUT 1

3

INPUT 2

PUMP TIME 4-5

3

INPUT 2

PUMP TIME 4-5

3

INPUT 2

4

F N

FLOW SENSOR 1-4-5 R-G-B OR PUMP TIME 4-5

A

4

4

B

5

COM. FOR INPUTES

5

COM. FOR INPUTES

5

COM. FOR INPUTES

6

INPUT 3

6

INPUT 3

6

INPUT 3

7

COM. FOR INPUTS

7

COM. FOR INPUTS

7

COM. FOR INPUTS

8

COM

OUTPUT 2

NO 11

8

COM

OUTPUT 2

NO

11

8

COM

OUTPUT 2

NO

11

9

COM

OUTPUT 1

NO 12

9

COM

OUTPUT 1

NO

12

9

COM

OUTPUT 1

NO

12

10 COM

OUTPUT 3

NO 13

10 COM

OUTPUT 3

NO

13

10 COM

OUTPUT 3

NO

13

14 COM

14 COM TO PUMP CONTRACTOR

15

14 COM TO PUMP CONTRACTOR

NC

15

TO PUMP CONTRACTOR

NC

15

NC INPUT 2(3-7), INPUT 3(6-7) OF EACH MPV can be configured for Raw Water Level, treated Water Level, Brine Switch ETC. OUTPUT 1(9-12), OUTPUT 3(10-13) Of EACH MPV can be configured for Mode 1 to Mode 9

MPV (SOFTNER) SELECT IN PASSWORD 84, FOR SENSOR: FLOSEN for Flow Sensor OR SENSOR: PMP TIM for Pump Time OUTPUT2: MODE 6

The most frequently cycled Unit is the first (lead) Unit. The Flow or Pump time should be connect and configured to the unit.

MPV2 (SAND FILTER)

MPV3 (SAND FILTER)

SELECT IN PASSWORD 84

SELECT IN PASSWORD 84

INPUT: PLUSE

INPUT: PLUSE

OUTPUT2 : MODE 6

AUX O/P: MODE 6

C

D

M/S INITIATIVE INI-SYS-MPV20NB-WD-411-01

20NB LCD TECHNICAL SPECIFICATIONS

TECHNICAL SPECIFICATIONS : FOR FILTER / SOFTNER 1) Valve Connection with top opening vessel 2) Max Flow rate (valve + strainers + riser pipe) 3) Max.Operating pressure 4) Riser Pipe size 5) Inlet,Outlet,Drain Connections

: : : : :

2.5’’npsm (8 tpi). 2000 lph @ 0.5 kg/Cm2 5 kg/Cm2. 25mm PVC pipe. ¾’’BSPF Quick release coupling elbow ‘OR’ straight (adaptor for converting to ½’’ BSPF also available)

6) Riser pipe lenth with bottom strainer attached should be 9mm below vessel top. 7) 1/8’’ BSPF nozzles across inlet,outlet for pressure gauge/sample valve. ADDITIONAL FOR SOFTENER: 8) Regenerant suction tubing size : ¼’’ 9) Maximum resin quantity : 100 Lr. 10) Injector ratio : 1:2 11) Minimum pressure for uniform suction : 2 Kg/Cm2. Electrical Supply Voltage Frequency Power consumption Memory retention Display

80 to 280 Volts 50 Hzs 5VA 5 years 16 Character LCD

Relay outputs Aux I and Aux II

Both programmable in 6 Modes

Others Operating Temperature Humidity

0 - 50' 80% Max

80 to 280 Volts 50 Hzs 5VA 5 years 16 Character LCD

Both programmable in 6 Modes

0 - 50' 80% Max